Kenmore 153326364 User Manual WATER HEATER Manuals And Guides 1310198L

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Use & Care Guide

Model No.

153.326364 30 Gallon

153.326464 40 Gallon

153.326566 55 Gallon

153.326664 50 Gallon Medium

153.326764 40 Gallon Medium

I<enmore®

LOW LEAD

CONTENT

:lec'r°c

For potable water heating only.

Not suitable for space heating.

INSTALLER: Affix these instructions to or near

the water heater.

OWNER: Retain these instructions for future

reference.

Si no puede leer o entender el ingles y necesita el manual de

instrucciones en espaSol, puede solicitarlo al 1-800-821-2017. NO

TRATE DE INSTALAR U OPERAR ESTE CALENTADOR DE AGUA

Sl NO ENTIENDE LAS INSTRUCCIONES. No hacer caso de esta

advertencia podria originar lesiones graves o mortales.

P/N 326122-000 (0313)

Sears Brands Management Corporation,

Hoffman Estates, IL 60179 U.S.A.

www.kenmore.com

www.sears.com

Your safety and the safety of others is extremely important in the installation, use and servicing of this water heater.

Many safety-related messages and instructions have been provided in this manual and on your own water heater to warn

you and others of a potential injury hazard. Read and obey all safety messages and instructions throughout this manual.

It is very important that the meaning of each safety message is understood by you and others who install, use or service

this water heater.

This is the safety alert symbol. It is used to alert you

to potential personal injury hazards. Obey all safety

messages that follow this symbol to avoid possible

injury or death.

_ l!l'll

DANGER indicates an imminently hazardous

situation which, ifnot avoided, will result in

death or injury.

WARNING indicates a potentially

hazardous situation which, if not avoided,

could result in death or injury.

CAUTION indicates a potentially hazardous

situation which, if not avoided, could

result in minor or moderate injury.

CAUTION used without the safety alert

symbol indicates a potentially hazardous

situation which, if not avoided, could

result in property damage.

All safety messages will generally tell you about the type of hazard, what can happen if you do not follow the safety message

and how to avoid the risk of injury.

The California Safe Drinking Water and Toxic Enforcement Act requires the Governor of California to publish a list of substances

known to the State of California to cause cancer, birth defects, or other reproductive harm, and requires businesses to warn

of potential exposure to such substances.

• WARNING: This product contains a chemical known to the State of California to cause cancer, birth defects, or other

reproductive harm.

•This appliance can cause low-level exposure to some of the substances listed in the act.

IMPORTANT DEFINITIONS

Sears Service Center: The Sears Service Center has the ability equivalent to a licensed tradesman in the fields of plumbing and

electrical work including a thorough understanding of the requirements of the National Electrical Code as it relates to the installation

of electric water heaters. The Sears Service Center also has a thorough understanding of this instruction manual, and is able to

perform repairs strictly in accordance with the service guidelines provided by the manufacturer.

© Sears Brands Management Corporation

Readandunderstandinstruction

manualandsafetymessages

beforeinstalling,operatingor

servicingthiswaterheater.

Failuretofollowinstructionsand

safetymessagescouldresultin

deathorseriousinjury.

Instructionmanualmustremain

withwaterheater.

Improper installation and use may result

in property damage.

• Do not operate water heater if flood damaged.

• Inspect and replace the anodeas needed.

• Install in location with drainage.

• Fill tank with water before operation.

• Be alert for thermal expansion.

Refer to instruction manual for installation and service.

Explosion Hazard

• Overheated water can cause

watertank explosion.

• Properly sized temperature

and pressure relief valve must

be installed in opening

provided.

•Before removing any access

panels or servicing the water

heater, make sure the electrical

supply to the water heater is

turned "OFF".

•Failure to do this could result in

death, serious bodily injury, or

property damage.

Water temperature over 125°F

(52°C) can cause severe burns

instantly resulting in severe injury

or death.

Children, the elderly, and the

physically or mentally disabled

are at highest riskfor scald injury.

Feel water before bathing or

showering.

Temperature limiting valves are

available.

Read instruction manual for safe

temperature setting.

_i_ •Do not use this water heater with any

voltage other than shown on the model

rating plate.

•Failure to use the correct voltage shown

on the model rating plate could result in

death, serious bodily injury, or property

damage.

Fire Hazard /Electric Shock Hazard

SAFE INSTALLATION, USE AND SERVICE ....................................................................................................................................... 2

GENERAL SAFETY ............................................................................................................................................................................. 3

TABLE OF CONTENTS ....................................................................................................................................................................... 4

PRODUCT WARRANTY ..................................................................................................................................................................... 5

INTRODUCTION ................................................................................................................................................................................. 6

PRODUCT SPECIFICATIONS ............................................................................................................................................................ 6

MATERIALS AND BASIC TOOLS NEEDED ....................................................................................................................................... 7

Materials Needed .......................................................................................................................................................................... 7

Basic Tools .................................................................................................................................................................................... 7

Additional Tools Needed When Sweat Soldering ......................................................................................................................... 7

INSTALLATION INSTRUCTIONS .................................................................................................................................................. 8-17

Removing the Otd Water Heater ................................................................................................................................................ 8,9

Facts to Consider About the Location ........................................................................................................................................... 9

Insulation Blankets ........................................................................................................................................................................ 9

Facts to Consider About the Convertible Lower Element ........................................................................................................ 9,10

Water Piping ........................................................................................................................................................................... 10,11

T & P Valve and Pipe Insulation ................................................................................................................................................... 11

Temperature-Pressure Relief Valve ........................................................................................................................................ 11,12

Filling the Water Heater .............................................................................................................................................................. 13

Converting the Lower Element .............................................................................................................................................. 13-15

Wiring .................................................................................................................................................................................... 15,16

Wiring Diagrams ......................................................................................................................................................................... 17

SERVICE AND ADJUSTMENT .................................................................................................................................................... 18-23

Temperature Regulation ............................................................................................................................................................. 18

Thermostats ................................................................................................................................................................................ 18

Temperature Settings .................................................................................................................................................................. 18

Upper and Lower Thermostat Adjustments ........................................................................................................................... 18,19

Anode Rod Inspection ................................................................................................................................................................ 19

Temperature-Pressure Relief Valve Operation ........................................................................................................................... 20

Draining and Flushing ................................................................................................................................................................. 20

Thermostat Removal/Replacement ............................................................................................................................................ 21

Element Cleaning/Replacement ............................................................................................................................................ 21-23

Drain Valve Washer Replacement .............................................................................................................................................. 23

Service ........................................................................................................................................................................................ 24

TROUBLESHOOTING GUIDE ..................................................................................................................................................... 24-27

Start Up Conditions ................................................................................................................................................................... 24

Thermal Expansion ............................................................................................................................................................. 24

Strange Sounds .................................................................................................................................................................. 25

Operational Conditions ............................................................................................................................................................... 25

Smelly Water ........................................................................................................................................................................ 25

"Air" in Hot Water Faucets .................................................................................................................................................. 25

Rumbling Noise ................................................................................................................................................................... 26

High Temperature Shut Off System ..................................................................................................................................... 26

Not Enough or No Hot Water ............................................................................................................................................... 26

Water Is Too Hot .................................................................................................................................................................. 26

Leakage Checkpoints ................................................................................................................................................................. 27

REPAIR PARTS LIST ................................................................................................................................................................... 28-29

NOTES ......................................................................................................................................................................................... 30-31

6 - YEAR LIMITED WARRANTY ON WATER HEATER

For six years from the date of purchase, if this water heater is installed and operated in a single-family home in accordance with the

owner's manual instructions and all local applicable plumbing codes, Sears will:

1. Supply free water heater parts for those that are defective in material or workmanship.

2. Supply a free water heater for one that develops a leak. See notes below also.

For the second through sixth year from the purchase date, you must pay the labor cost for installation of parts or water heater.

For commercial, institutional, industrial or residential use by two or more families, the above limited warranty is only for two years. During

the second year you must pay the labor cost for parts or water heater installation.

If governmental regulations prohibit Sears from furnishing a comparable model replacement water heater under this warranty, Sears will

furnish a new water heater of comparable output as permitted by such governmental regulations; however, the Owner will be charged

for the additional cost associated with the changes made to comply with such governmental regulations.

Replacements furnished under this warranty do not carry a new warranty; and are only covered by the unexpired portion of the original

warranty.

1 - YEAR EXCLUSIVE KENMORE LABOR WARRANTY

For the first year from the date of purchase, Sears will, free of charge, supply and install new water heater parts for defective ones or a

new water heater for one that develops a leak.

WARRANTY SERVICE

®

To obtain warranty service, call 1-800-4-MY-HOME _ (1-800-469-4663).

This warranty applies only while this product is in use in the United States.

This warranty gives you specific lega/rights, and you may also have other rights which vary from state to state.

SEARS BRANDS MANAGEMENT CORPORATION, Hoffman Estates, IL 60179

The price of your water heater does not include a free checkup service call. On water heater installations arranged by Sears, Sears

warrants the installation.

A charge will be made on service calls due to poor or incomplete installation. These include:

a. Adjusting thermostat b. Condensation c. Leaks in pipes or fittings

Master Protection Agreements

Congratulations on making a smart purchase. Your new Kenmore ®

product is designed and manufactured for years of dependable op-

eration. But like all products, it may require preventive maintenance

or repair from time to time. That's when having a Master Protection

Agreement can save you money and aggravation.

The Master Protection Agreement also helps extend the life of your

new product. Here's what the Agreement* includes:

• Parts and labor needed to help keep products operating

properly under normal use, not just defects. Our coverage

goes well beyond the product warranty. No deductibles, no

functional failure excluded from coverage-- real protection.

• Expert service by a force of more than 10,000 authorized

Sears service technicians, which means someone you can

trust will be working on your product.

• Unlimited service calls and nationwide service, as often as

you want us, whenever you want us.

• "No-lemon" guarantee - replacement of your covered product

if four or more product failures occur within twelve months.

• Product replacement if your covered product can't be fixed.

• Annual Preventive Maintenance Check at your request - no

extra charge.

• Fast help by phone - we call it Rapid Resolution - phone

support from a Sears representative on all products. Think of

us as a "talking owner's manual."

• Power surge protection against electrical damage due to

power fluctuations.

• $250 Food Loss Protection annually for any food spoilage that

is the result of mechanical failure of any covered refrigerator

or freezer.

•Rental reimbursement if repair of your covered product takes

longer than promised.

• 10% discount off the regular price of any non-covered repair

service and related installed parts.

Once you purchase the Agreement, a simple phone call is all that it

takes for you to schedule service. You can call anytime day or night,

or schedule a service appointment online.

The Master Protection Agreement is a risk free purchase. If you cancel

for any reason during the product warranty period, we will provide a

full refund. Or, a prorated refund anytime after the product warranty

period expires. Purchase your Master Protection Agreement today!

Some limitations and exclusions apply. For prices and additional

information in the U.S.A. call 1-800-827-6655.

* Coverage in Canada varies on some items. For full details, call

Sears Canada at 1-800-361-6665.

Sears Installation Service

For Sears professional installation of home appliances, garage door

openers, water heaters, and other major home items, in the U.S.A.

or Canada call 1-800-4-MY-HOME ®.

Thank You for purchasing a Sears water heater. Properly

installed and maintained, it should give you years of trouble free

service. It is strongly suggested that this new water heater be

professionally installed, contact the local Sears Service Center or

any Sears store. They wilt arrange for prompt, quality installation

by Sears authorized contractors.

Abbreviations Found In This Instruction Manual:

UL- Underwriters Laboratories Inc.

NEC - National Electrical Code

ANSI-American National Standards Institute

AHRI - Air Conditioning, Heating and Refrigeration Institute

The installation must conform with the instructions in this

manual; electric company rules; and Local Codes, or in

the absence of Local Codes, with the current edition of the

NEC - National Electrical Code, NFPA 70. This publication

is available from your local government or public library or

electric company or by writing Underwriters Laboratories Inc.,

333 Pfingsten Road, Northbrook, IL 60062.

If after reading this manual you have any questions or do not

understand any portion of the instructions, call Sears Service

Center.

Carefully plan the place where you are going to put the water

heater. Correct electrical wiring and connections are very

important in preventing death from possible electrical shock

and fires.

Read the General Safety section, page 3 of this manual first

and then the entire manual carefully. If you don't follow the

safety rules, the water heater will not operate properly. It

could cause DEATH, SERIOUS BODILY INJURY AND/OR

PROPERTY DAMAGE.

This manual contains instructions for the installation,

operation, and maintenance of this electric water heater. It

also contains warnings throughout the manual that you must

read and be aware of. All warnings and all instructions are

essential to the proper operation of the water heater and your

safety. Since we cannot put everything on the first few pages,

READ THIS ENTIRE MANUAL BEFORE ATTEMPTING TO

INSTALL OR OPERATE THE WATER HEATER.

The product is certifield to comply with a maximum weighted

average of 0.25% lead content as required in some areas.

•Keep combustibles such as boxes, magazines, clothes, etc,

away from water heater area

Examine the location to ensure the water heater complies with

the Facts to Consider About the Location section.

For California installation, this water heater must be braced,

anchored, or strapped to avoid falling or moving during an

earthquake. See instructions for correct installation procedures.

Instructions may be obtained from California's Office of

the State Architect, 1102 Q Street, Suite 5100, Sacramento,

CA 95811. Instructions can also be downloaded to your computer

at www.dsa.dgs.ca.gov/Pubs.

Massachusetts Code requires this water heater to be installed

in accordance with Massachusetts 248-CMR 2.00; State

Plumbing Code and 248-CMR 5.00. In the Commonwealth of

Massachusetts, this product must be installed by a licensed

plumber or gasfitter.

MODEL

NUMBER

153.326364

153.326464

153.326566

153.326664

153.326764

TANK

CAPACITY

IN GALLONS

30

4O

55

5O

4O

DIMENSIONS

IN INCHES (mm)

DIA. HEIGHT

18.0 (457) 46.5 (1181)

18.0 (457) 59.5 (1511)

20.0 (508) 60.25 (1530)

23.0 (584) 49.0 (1245)

20.5 (521) 44.0 (1118)

RECOVERY RATE

GALS.PER HOUR

@90°F Rise

17.3

25.0

17.3

25.0

17.3

25.0

17.3

25.0

17.3

25.0

ELEMENT

WATTAGE

@240 VOLTS

UPPER LOWER

3800 3800

3800 5500

3800 3800

3800 5500

3800 3800

3800 5500

3800 3800

3800 5500

3800 3800

3800 5500

WIRE SIZE*

(GAUGE)

12

10

12

10

12

10

12

10

12

10

MAXIMUM FUSE

BREAKER

SIZE (AMPS)

2O

3O

2O

3O

2O

3O

2O

3O

2O

3O

* Wiring size based on standard 60°C copper wire. If distance from fuse box to water heater is more than 90 feet, refer to your local

electrical code.

Materials Needed

To simplify the installation Sears has available the installation parts shown below. You may or may not need all of these materials,

depending on your type of installation.

WATER HEATER INSTALLATION KIT

WITH FLEXIBLE CONNECTORS FOR 3/4"

THREADED OR COPPER PLUMBING.

EXPANSION TANKS FOR THERMAL

EXPANSION CONDITIONS AVAILABLE IN

2 GALLONS , AND 5 GALLONS CAPACITY

THROUGH LOCAL SEARS STORE OR

SERVICE CENTER.

METAL DRAIN PANS AVAILABLE

IN 20" DIAMETER FOR WATER

HEATERS HAVING A DIAMETER 18"

OR LESS AND IN 24" DIAMETER

FOR WATER HEATERS HAVING A

DIAMETER OF 22" OR LESS.

Basic Tools

You may or may not need all of these tools, depending on your

type of installation. These tools can be purchased at your local

Sears store.

Pipe Wrench (2)

Screwdriver

6 Foot Tape or Folding Rule _L. jIll}

Garden Hose

Drill

Pipe Dope or Teflon Tape

DRILL

SLOT-HEAD SCREWDRIVER

ROLL OF TEFLON TAPE (USE ON J

WATER CONNECTIONS) PHILLIPS SCREWDRIVER

PIPE DOPE (SQUEEZE TUBE)

USE FOR WATER CONNECTIONS

GARDEN HOSE 6FOOT TAPE PIPE WRENCH

Additional Tools Needed When Sweat

Soldering

Tubing Cutters or Hacksaw

Propane Torch

Soft Solder

Solder Flux

Emery Cloth

Wire Brushes

TUBING CUTTER

\

i

PROPANE

TORCH

ROLLOF

EMERY CLOTH

HACKSAW

ROLLOF

LEAD-FREE

SOFTSOLDER

3/4" (19 mm)WIRE BRUSH

1/2" (13 mm)WIRE BRUSH

B

SOLDER

FLUX

Removing the Old Water Heater The water passing out of the drain valve may be extremely hot.

To avoid being scalded, make sure all connections are tight and

that the water flow is directed away from any person.

4, Check again to make sure the electrical supply is turned

"OFF" to the water heater. Then unplug the water heater

(cord set) or disconnect the electrical supply connection from

the water heater junction box.

FIGURE 4.

1. Turn "OFF" electrical supply to the water heater.

FIGURE 1.

2. Open a nearby hot water faucet until the water is no longer hot.

When the water has cooled, turn "OFF" the water supply to the

water heater at the water shut-off valve or water meter.

FIGURE 2.

3. Attach a hose to the water heater drain valve and put the other

end in a floor drain or outdoors. Open the water drain valve.

Open a nearby hot water faucet which will relieve pressure

in the water heater and speed draining.

FIGURE 3.

5a,

5b.

If you have copper piping to the water heater, the two

copper water pipes can be cut with a hacksaw approximately

four inches away from where they connect to the water heater.

This wilt avoid cutting off the pipes too short. Additional cuts

can be made later if necessary. Disconnect the temperature-

pressure relief valve drain line. When the water heater is

drained, disconnect the hose from the drain valve. Close the

drain valve. The water heater is now completely disconnected

and ready to be removed.

FIGURE 5a.

If you have galvanized pipe to the water heater, loosen the

two galvanized pipes with a pipe wrench at the union in each

line. Also disconnect the piping remaining to the water heater.

These pieces should be saved since they may be needed

when reconnecting the new water heater. Disconnect the

temperature-pressure relief valve drain line. When the water

heater is drained, disconnect the hose from the drain valve.

Close the drain valve. The water heater is now completely

disconnected and ready to be removed.

•Burn hazard

•Hotwater discharge.

• Keep hands clear of drain

valve discharge.

4

FIGURE 5b.

MineralBuilduporSedimentMayAccumulate

• This causes the water heater to become

much heavier than normal.

• If spilled, could causestaining.

•Sensors mounted in the metal drain pan that turn off the

water supply to the entire home when water is detected in the

drain pan.

• Water supply shut-off devices that activate based on the water

pressure differential between the cold water and hot water pipes

connected to the water heater.

Mineral buildup or sediment may have accumulated in the

old water heater. This causes the water heater to be much

heavier than normal and this residue, if spilled out, could cause

staining.

Facts to Consider About the Location

Installations in Residential Garages

•Water heater must be located in a

protective area.

You should carefully choose an indoor location for the new water

heater, because the placement is a very important consideration

for the safety of the occupants in the building and for the most

economical use of the appliance. This water heater is not

intended for outdoor installation.

Whether replacing an old water heater or putting the water

heater in a new location, the following critical points must be

observed.

The location selected should be indoors as close to and as

centralized with the water piping system as possible. This

water heater, as welt as all water heaters, wilt eventually leak.

Do not install without adequate drainage provisions so water

flow will not cause damage.

Property Damage Hazard

• All water heaters eventually leak

• Do not install without adequate drainage.

WATER HEATERS EVENTUALLY LEAK: Installation of the water

heater must be accomplished in such a manner that if the tank

or any connections should leak, the flow of water wilt not cause

damage to the structure. When such locations cannot be avoided,

a suitable metal drain pan should be installed under the water

heater. Drain pans are available at your local Sears stores. Such

drain pans must be piped to an adequate drain.

Water heater life depends upon water quality, water pressure

and the environment in which the water heater is installed. Water

heaters are sometimes installed in locations where leakage may

result in property damage, even with the use of a metal drain pan

piped to a drain. However, unanticipated damage can be reduced

or prevented by a leak detector or water shut-off device used

in conjunction with a piped metal drain pan. These devices are

available from some plumbing supply wholesalers and retailers,

and detect and react to leakage in various ways:

• Sensors mounted inthe metal drain pan thattriggeran alarm orturn

offthe incoming water tothewater heaterwhen leakage isdetected.

INSTALLATION IN RESIDENTIAL GARAGES: The water heater

must be located and/or protected so it is not subject to physical

damage by a moving vehicle.

• The location selection must provide adequate clearances for

servicing and proper operation of the water heater.

Insulation Blankets

Insulation blankets are available to the general public for external

use on electric water heaters but are not necessary with this

product. The purpose of an insulation blanket is to reduce

the standby heat toss encountered with storage tank heaters.

Your water heater meets or exceeds the National Appliance

Energy Conversation Act standards with respect to insulation

and standby loss requirements, making an insulation blanket

unnecessary.

Should you choose to apply an insulation blanket to this heater,

you should follow these instructions below. Failure tofollow these

instructions can result in fire, serious personal injury, or death.

• Do not cover the temperature and pressure relief (T & P) valve

with an insulation blanket.

• Do not cover the instruction manual. Keep it on the side of

the water heater or nearby for future reference.

•D._Qobtain new warning and instruction labels for placement

on the blanket directly over the existing labels.

Facts to Consider About the

Convertible Lower Element

The Upper Element (if a double element model)is a conventional

3800 watt element which only operates at its rated wattage on

240 volts. (See rating plate on the water heater).

The Lower Element of the water heater can be converted from

operation at 3800 watts to 5500 watts on a 240 volt system.

Read and follow water heater warnings and instructions. If after

reading these instructions in this manual, you do not understand

any portion, call Sears Service Center.

Fire Hazard /Electric Shock Hazard

•Do not use this water heater with

any voltage other than shown on the

model rating plate.

Failure to use the correct voltage

shown on the model rating plate

could result in death, serious bodily

injury, or property damage.

Before making the conversion to 5500 watts, make sure that the

(1) power supply is 240 volts, (2) the wiring is 10 gauge AWG

@ Type TW, 60°C or equivalent, and (3) the circuit breakers

or fusing are capable of 30 amp loading. Also, the installation

must conform with this manual, local codes and electric utility

rules. Failure to comply can result in DEATH, SERIOUS BODILY

INJURY, OR PROPERTY DAMAGE.

ELECTRIC QLISTED

WATER HEATER 932N

CAPACITY

MODEL NUMBER U.S. GAL. SERIAL NUMBER

FACTORY EQUIPPED WITH MAXIMUM

UPPER LOWER CHECK HERE WORKING

ELEMENT ELEMENT MAXIMUM VOLTS IF INSTALLED AS PRESSURE

WATTS WATTS WATTS A.C. ONLY FACTORY EQUIPPED P.S.L

OPTIONAL WATTAGE

UPPER LOWER

ELEMENT ELEMENT MAXIMUM CHECK HERE

WATTS WATTS WATTS IF CONVERTED WARNING

SEE CONVERSION

INSTRUCTION

FIGURE 6.

NOTE: Whether or not the element conversion is made the

model rating plate must be marked. Using a hard point ink pen,

check the appropriate block within the model rating plate, which

is located adjacent to the lower access panel.

Water Piping

mT_I((el=(!Water temperature over 125°F

(52°C) can cause severe burns

instantly resulting in severe injury

or death.

Children, the elderly, and the

physically or mentally disabled

are at highest riskfor scald injury.

Feel water before bathing or

showering.

Temperature limiting valves are

available.

Read instruction manual for safe

temperature setting

HOTTER WATER CAN SCALD: Water heaters are intended

to produce hot water. Water heated to a temperature which

wilt satisfy clothes washing, dish washing, and other sanitizing

needs can scald and permanently injure you upon contact. Some

people are more likely to be permanently injured by hot water

than others. These include the elderly, children, the infirm, or

physically/mentally handicapped. If anyone using hot water in

your home fits into one of these groups or ifthere is a local code

or state law requiring a certain temperature water at the hot water

tap, then you must take special precautions. In addition to using

the lowest possible temperature setting that satisfies your hot

water needs, a means such as a mixing valve should be used at

the hot water taps used by these people or at the water heater.

Mixing valves are available at plumbing supply or hardware

stores. Follow manufacturers instructions for installation of the

valves. Before changing the factory setting on the thermostat,

read the Temperature Regulation section in this manual.

See Figure 7 (below) for mixing valve usage.

f

HOT WATER

OUTLET COLD

WATER

INLET

TEMPEREC

WATER

OUTLET

*MIXING

VALVE

t

FROM HOT WATER

OUTLET ON

WATER HEATER

TO COLD WATER

INLET ON

WATER HEATER

FIGURE 7.

The water supply pressure should not exceed 80 psi. If this

occurs, a pressure reducing valve with a bypass should be

installed in the cold water inlet line. This should be placed on

the supply to the entire house inorder to maintain equal hot and

cold water pressures.

Figure 8 shows the attachment of the water piping to the water

heater. The water heater isequipped with 3/4" water connections.

If a water heater is installed in a closed water supply system;

such as one having a back-flow preventer, check valve, water

meter with a check valve, etc.., in the cold water supply; means

must be provided to control thermal expansion. Contact the local

utility or Sears Service Center on how to control this situation.

NOTE: If using copper tubing, solder tubing to an adapter

before attaching the adapter to the water inlet connection.

Do not solder the water supply lines directly to the cold

water inlet. It will harm the dip tube and damage the tank.

Property Damage Hazard

• Avoid water heater damage.

• Install thermal expansion tank if necessary.

• Do not apply heat to cold water inlet.

• Contact qualified installer or service agency.

10

NOTE: To protect against untimely corrosion of hot and cold

water fittings, it is strongly recommended that di-electric

unions or couplings be installed on this water heater when

connected to copper pipe.

1. Look at the top cover of the water heater. The hot water outlet

is marked hot. Put two or three turns of teflon tape around

the threaded end of the threaded-to-sweat coupling and

around both ends of the 3/4" threaded nipple. Using flexible

connectors, connect the hot water pipe to the hot water outlet

of the water heater.

2. Look at the top cover of the water heater. The cold water inlet

is marked cold. Put two or three turns of teflon tape around

the threaded end of the threaded-to-sweat coupling and

around both ends of the 3/4" threaded nipple. Using flexible

connectors, connect the cold water pipe to the cold water inlet

of the water heater.

NOTE: Your water heater is insulated to minimize heat

loss from the tank. Further reduction in heat loss can be

accomplished by insulating the hot water lines from the

water heater.

HOT COLD

HOT \COLD

FLOOR DRAIN

FIGURE 8.

TEMPERATURE-

PRESSURE

/RELIEF

VALVE

-- DISCHARGE PIPE

(Do not cap or plug)

_ _6 INCH MAXIMUM

.____ AIR GAP

T& P Valve and Pipe Insulation

1. Locate the temperature and pressure relief valve on the water

heater (also known as a T&P relief valve). See Figure 9.

2. Locate the slit running the length of the T&P relief valve

insulation.

3. Spread the slit open and fit the insulation over the T&P relief

4.

5.

6.

7.

8.

valve. See Figure 9. Apply gentle pressure to the insulation

to ensure that it is fully seated on the T&P Relief Valve. Once

seated, secure the insulation with duct tape, electrical tape, or

equivalent. IMPORTANT: The insulation and tape must not

block the discharge opening or hinder access to the manual

relief lever (Figure 9). Ensure a discharge pipe is installed

into the T&P valve discharge opening per the instructions in

this manual.

Locate the hot water (outlet) & cold water (inlet) pipes to the

water heater.

Locate the slit running the length of a section of pipe

insulation.

Spread the slit open and slip the insulation over the cold

water (inlet) pipe. Apply gentle pressure along the length of

the insulation to ensure that it is fully seated around the pipe.

Also, ensure that the base of the insulation is flush with the

water heater. Once seated, secure the insulation with duct

tape, electrical tape, or equivalent.

Repeat steps 5 and 6 for the hot water (outlet) pipe.

Add additional sections of pipe insulation as needed.

T&P Relief Valve Insulation

ef Lever

Relief Valve

Drain Line

FIGURE 9.

Temperature-Pressure Relief Valve

Explosion Harzard

Temperature-pressure relief

valve must comply with ANSI

Z21.22-CSA 4.4 and ASME

code.

• Properly sized temperature-

pressure relief valve must be

installed in opening provided.

• Do not plug, block, or cap the

discharge line.

• Failure to follow this warning

can result in excessive tank

pressure, serious injury or

death.

This heater is provided with a properly certified combination

temperature - pressure relief valve by the manufacturer.

The valve is certified by a nationally recognized testing laboratory

that maintains periodic inspection of production of listed

11

equipment of materials as meeting the requirements for Relief

Valves for Hot Water Supply Systems, ANSI Z21.22 • CSA 4.4,

and the code requirements of ASME.

If replaced, the valve must meet the requirements of local codes,

but not less than a combination temperature and pressure relief

valve certified as indicated in the above paragraph.

The valve must be marked with a maximum set pressure not to

exceed the marked hydrostatic working pressure of the water

heater (150 psi = 1,035 kPa) and a discharge capacity not tess

than the water heater input rate as shown on the model rating

plate. (For electric heaters, watts x 3.412 equals Btu/hr input

rate)

For safe operation of the water heater, the relief valve must not

be removed from its designated opening nor plugged.

The temperature-pressure relief valve must be installed directly

into the fitting of the water heater designed for the relief valve.

Position the valve downward and provide tubing so that any

discharge will exit only within 6 inches (15.2 cm) above, or at any

distance below the structural floor. Be certain that no contact is

made with any live electrical part. The discharge opening must

not be blocked or reduced in size under any circumstances.

Excessive length, over 30 feet (9.14 m), or use of more than

four elbows can cause restriction and reduce the discharge

capacity of the valve.

Water Damage Hazard

• Temperature-pressure relief valve discharge

pipe must terminate at adequate drain.

IK! Im7:1 ::11!1

Water temperature over 125°F

(52°C) can cause severe burns

instantly resulting in severe injury

or death.

Children, the elderly, and the

_),_ physically or mentally disabled

are at highest riskfor scald injury.

•_,_.,, Feel water before bathing or

,_r_ shOwering"

r Temperature limiting valves are

available.

Read instruction manual for safe

,,. temperature setting.

The temperatureipressure relief valve must be manually operated

at least once a year. Caution should be taken to ensure that

(1) no one is in front of or around the outlet of the temperature-

pressure relief valve discharge line, and (2) the water manually

discharged wilt not cause any bodily injury or property damage

because the water may be extremely hot.

If after manually operating the valve, it fails to completely reset

and continues to release water, immediately close the cold water

inlet to the water heater, follow the draining instructions, and

replace the temperature-pressure relief valve with a new one.

HOT COLD

HOT COLD

No valve or other obstruction is to be placed between the relief

valve and the tank. Do not connect tubing directly to discharge

drain unless a 6 inch (153 mm) air gap is provided. To prevent

bodily injury, hazard to life, or property damage, the relief

valve must be allowed to discharge water in quantities should

circumstances demand. If the discharge pipe is not connected

to a drain or other suitable means, the water flow may cause

property damage.

The Discharge Pipe:

• Shall not be smaller in size than the outlet pipe size of the

valve, or have any reducing couplings or other restrictions.

• Shall not be plugged or blocked.

• Shall be of material listed for hot water distribution.

Shall be installed so as to allow complete drainage of both the

temperature-pressure relief valve, and the discharge pipe.

Shall terminate a maximum of six inches (15.2 cm) above a

floor drain or external to the building. In cold climates, it is

recommended that the discharge pipe be terminated at an

adequate drain inside the building.

Shall not have any valve between the relief valve and tank.

FLOOR DRAIN_

FIGURE 10.

TEMPERATURE-

j PRESSURE

RELIEF

VALVE

IDISCHARGE PIPE

(Do not cap or plug)

12

Filling the Water Heater

Property Damage Hazard

• Avoid water heater damage.

• Fill tankwith water before operating.

Before making the conversion to 5500 watts, make sure that the

(1) power supply is 240 volts, (2) the wiring is 10 gauge AWG

@ Type TW, 60°C or equivalent, and (3) the circuit breakers

or fusing are capable of 30 amp loading. Also, the installation

must conform with this manual, local codes and electric utility

rules. Failure to comply can result in DEATH, SERIOUS BODILY

INJURY, OR PROPERTY DAMAGE.

NOTE: Whether or not the element conversion is made the

model rating plate must be marked. Using a hard point ink pen,

check the appropriate block within the model rating plate, which

is located adjacent to the lower access panel.

Never use this water heater unless it is completely full of water.

To prevent damage to the tank and heating element, the tank

must be filled with water. Water must flow from the hot water

faucet before turning "ON" power.

To fill the water heater with water:

1. Close the water heater drain valve by turning the handle to

the right (clockwise). The drain valve is located on the lower

front of the water heater.

2. Open the cold water supply valve to the water heater.

NOTE: The cold water supply valve must be left open when

the water heater is in use.

3. To ensure complete filling of the tank, allow air to exit by

opening the nearest hot water faucet. Allow water to run until

a constant flow is obtained. This will let air out of the water

heater and the piping.

4. Check all new water piping for leaks. Repair as needed.

Converting the Lower Element

These instructions only cover the conversion of the convertible

element, read this entire manual before attempting to install

or operate the water heater. The water heater is factory set to

operate at 3800 watts. The lower element can be converted to

operate at 5500 watts. Refer to Facts to Consider About the

Convertible Lower Element section.

The Upper Element, (if double element model)is a conventional

3800 watt element which only operates at its rated wattage on

240 volts. (See rating plate on the water heater.)

The lower Element of the water heater can be converted from

operation at 3800 watts to 5500 watts on a 240 volt system.

If after reading these instructions and this manual, if you do not

understand any portion call Sears Service Center.

Fire Hazard /Electric Shock Hazard

Do not use this water heater with

any voltage other than shown on the

model rating plate.

Failure to use the correct voltage

shown on the model rating plate

could result in death, serious bodily

injury, or property damage.

ELECTRIC @LISTED

WATERHEATER _32N

CAPACITY

MODEL NUMBER U.S. GAL. SERIAL NUMBER

FACTORY EQUIPPED WITH

MAXIMUM

UPPER LOWER CHECK HERE WORKING

ELEMENT ELEMENT MAXIMUM VOLTS IF INSTALLED AS PRESSURE

WATTS WATTS WATTS A.C. ONLY FACTORY EQUIPPED P.S.L

OPTIONAL WATTAGE

UPPER LOWER

ELEMENT ELEMENT MAXIMUM CHECK HERE

WATTS WATTS WATTS IF CONVERTED WARNING

SEE CONVERSION

INSTRUCTION

FIGURE 11.

Necessary element conversion parts are located in a small bag

contained within the electrical junction box on top of the water heater.

CONVERSION PARTS

BUSS BAR

FIGURE 12.

1. Before beginning the conversion turn "OFF" electric power

supply to the water heater.

2.

FIGURE 13.

The convertible element is located behind the lower access

panel of the water heater. Remove the screw securing the

access panel, and remove panel.

FIGURE 14.

13

3.

4.

5.

6.

Fold the insulation back to expose the terminal cover.

FIGURE 15.

Lower Element: Lift out the tab as shown to unctip the

terminal cover from the thermostat. The terminal cover can

now be removed from the thermostat.

LIFT OUT TAB TO

UNCLIP TERMINAL

COVER FROM

THERMOSTAT

JAC KEEL.. _ .,..

PLASTIC TABS ON

TERMINAL COVER ,BOTH SIDES OF

CLIPPED TO \ fTERMINAL COVER

THERMOSTATAT \HOL IT IN PLACE

THIS POINT k--_

_THERMOSTAT

BRACKET

{--TANK

-!,_ ELEMENTLOWER

THERMOSTAT

FIGURE 16.

Remove the screws from terminal 2 of the element, and

move the looped end of the wire aside.

FIGURE 17.

The buss bar is labeled 5500 W. Place the buss bar over

terminals 2 and 3 with the 5500 W visible. Install the extra

screw provided into terminal 3.

FIGURE 18.

14

7. The wire removed from terminal 2 has a looped end. It must

remain looped and now be placed (as shown) on top of the

buss bar, over the opening of terminal 2, and secured using

the remaining screw.

FIGURE 19.

8. Tighten terminals 2 and 3 to ensure proper electrical

connection.

Fire and Explosion Hazard

" Failure to tighten screws can

cause a fire.

,, Failure to do this could result in

death, serious bodily injury, or

property damage.

Failure to tighten terminal screws can cause a fire which can result in

DEATH, SERIOUS BODILY INJURY, OR PROPERTY DAMAGE.

9. Replace terminal cover on thermostat making sure that the

locking tabs on the terminal cover are in place.

Fire and Explosion Hazard

,, Thermostat must be flush

against the tank.

,, Make sure terminal cover is in

place and the insulation

replaced.

,, Failure to do this could result in

death, serious bodily injury, or

property damage.

Make sure the thermostat is flush against the tank, the terminal

cover is in place, and the insulation is replaced. Failure to

do so can result in DEATH, SERIOUS BODILY INJURY, OR

PROPERTY DAMAGE.

10. Replace the insulation so that it completely covers the

thermostat and element.

FIGURE 20.

11. Replace the access panel.

12.

FIGURE 21.

Complete wiring to the water heater, or if completed, turn

"ON" electric power to the water heater after filling the tank

with water.

FIGURE 22.

Improper installation and use may result

in property damage.

• Fill tank with water before operation.

Never use this water heater unless it is completely full of water.

To prevent damage to the tank and heating element, the tank

must be filled with water. Water must flow from the hot water

faucet before turning "ON" power.

Wiring

You must provide all wiring of the proper size outside of the

water heater. You must obey local codes and electric company

requirements when you install this wiring.

If you are not familiar with electric codes and practices, or if you

have any doubt, even the slightest doubt, in your ability to connect

the wiring to this water heater, obtain the service of a competent

electrician. Contact your Sears salesperson to arrange for a

professional electrician.

WATER HEATERS EQUIPPED FOR ONE VOLTAGE ONLY:

This water heater is equipped for one type voltage only. Check

the rating plate near the bottom access panel for the correct

voltage. DO NOT use this water heater with any voltage other

than the one shown on the model rating plate. Failure to use the

correct voltage can cause problems which can result in DEATH,

SERIOUS BODILY INJURY, OR PROPERTY DAMAGE. If you

have any questions or doubts consult your electric company.

15

Fire Hazard /Electric Shock Hazard

• Do not use this water heater with

any voltage other than shown on the

model rating plate.

Failure to use the correct voltage

shown on the model rating plate

could result in death, serious bodily

injury, or property damage.

If wiring from your fuse box or circuit breaker box was aluminum

for your old water heater, replace it with copper wire. If you wish

to reuse the existing aluminum wire, have the connection at the

water heater made by a competent electrician. Contact your

Sears salesperson to arrange for a professional electrician.

1, Provide a way to easily shut off the electric power when

working on the water heater. This could be with a circuit

breaker or fuse block in the entrance box or a separate

disconnect switch.

2, Install and connect a circuit directly from the main fuse or

circuit breaker box. This circuit must be the right size and

have its own fuse or circuit breaker. Refer to the chart in the

Product Specifications section for the correct size wire and

fuse or circuit breaker.

3. If metal conduit is used for the grounding conductor:

a, The grounding electrode conductor shall be of copper,

aluminum, or copperctad aluminum. The material

shall be of one continuous length without a splice or

joint.

b, Rigid metal conduit, intermediate metal conduit, or

electrical metallic tubing may be used for the grounding

means if conduit or tubing is terminated in fittings

approved for grounding.

C, Flexible metal conduit or flexible metallic tubing

shall be permitted for grounding if all the following

conditions are met:

The length in any ground return path does not

exceed 6 feet (1.82 m).

The circuit conductors contained therein are protected

by overcurrent devices rated at 20 amperes or less.

The conduit or tubing is terminated in fittings approved

for grounding.

For complete grounding details and all allowable exceptions,

refer to the current edition of the NEC- National Electrical Code

NFPA 70.

4. Astandard 1/2" conduit opening has been made in the water

heater junction box for the conduit connection.

5. Awiringdiagram(Figure24)hasbeenprovidedtoshowthe

connectionsbetweenthewaterheaterandthepowersupply.

Two Wire Connection Diagrams: is the most common

requiring you to simply connect red to red, black to

black, and the ground wire to the green ground screw

in the junction box of the water heater.

6. Use wire nuts and connect the power supply wiring to the

wires inside the water heater's junction box.

7. The water heater must be electrically "grounded" by the

installer. A green ground screw has been provided on the

water heater's junction box. Connect ground wire to this

location.

8. Replace the wiring junction cover using the screw provided.

CONDUIT

WIRE NUT

GREEN

=.GROUND

SCREW

FIGURE 23.

16

Wiring Diagram

STANDARD WIRING FOR 2 WIRE LEAD WATER HEATERS

NON-SIMULTANEOUS OPERATION 240 VOLT DOUBLE ELEMENT

A6

• Before removing any access

panels or servicing the water

heater, make sure the electrical

supply to the water heater is

turned "OFF".

• Failure to do this could result in

death, serious bodily injury, or

property damage.

BUSS

FOR 5500 WATTS _'_

THERMOSTAT'-'_I -- \I

_J _ I,-, -'r-k_' I

"OWERHEAT,% ----O

FOR 3800 WATTS

GROUND TERMINAL_ I I

t,_l AI L_ POWER SUPPLY

_,1 _1 t

LIMIT I(_'1 I_1 /BOX

SWITCH _ _

T HUPPE;TAT _ q

j,.% HEATING _O

ELEMENT

FIGURE 24.

17

Temperature Regulation

Water temperature over 125°F

(52°C) can cause severe burns

instantly resulting in severe injury

or death.

Children, the elderly, and the

_),__ hysically or mentally disabled

are at highest riskfor scald injury.

Feel water before bathing or

//_-_ _ showering.

Temperature limiting valves are

available.

Read instruction manual for safe

,, temperature setting.

HOTTER WATER CAN SCALD: Water heaters are intended

to produce hot water. Water heated to a temperature which

wilt satisfy clothes washing, dish washing, and other sanitizing

needs can scald and permanently injure you upon contact. Some

people are more likely to be permanently injured by hot water

than others. These include the elderly, children, the infirm, or

physically/mentally handicapped. If anyone using hot water in

your home fits into one of these groups or if there is a local code

or state law requiring a certain temperature water at the hot water

tap, then you must take special precautions. In addition to using

the lowest possible temperature setting that satisfies your hot

water needs, some type of tempering device, such as a mixing

valve, should be used at the hot water taps used by these people

or at the water heater. Mixing valves are available at plumbing

supply or hardware stores. Follow manufacturers instructions for

installation of the valves, Before changing the factory setting of

the thermostat see Temperature Settings table at right.

Never allow small children to use a hot water tap, or to draw

their own bath water. Never leave a child or handicapped person

unattended in a bathtub or shower.

Thermostats

The lower thermostat is factory set at a position which

approximates 120°F (49°C), and is adjustable if a different water

temperature is desired. Read all warnings in this manual and on

the water heating before proceeding.

TEMPERATURE

ADJUSTMENT

KNOB

ADJUSTABLE

LOWER

THERMOSTAT (FOR

DUAL ELEMENT

MODELS)

,m,

ADJUSTABLE

LOWER

THERMOSTAT WITH

HIGH LIMIT

FIGURE 26,

Temperature Settings

NOTE: Water temperature range of 120°m140°F (49°-60°C)

recommended by most dishwasher manufacturers,

110 (normalshowertemp.)

116 (pain threshold)

116 35 minutes 45 minutes

122 1 minute 5 minutes

131 5 seconds 25 seconds

140 2 seconds 5 seconds

149 1 second 2 seconds

154 instantaneous 1 second

(U.S. Government Memorandum, C.P.S.C., PeterL Armstrong, Sept. 15,1978)

Upper and Lower Thermostat Adjustments

(Refer to thermostat illustrations under Thermostats section)

The thermostats of this water heater have been factory set at

a position which approximates 120°F (49°C), to reduce the risk

of scald injury.

The upper thermostat is factory set at a position which

approximates 120°F (49°C), and is adjustable if a different water

temperature is desired. Read all warnings in this manual and on

the water heating before proceeding.

THERMOSTAT BEHIND

UPPER ACCESS PANEL

4 PANEL (DUAL ELEMENT

@_/_,_,._ MODELS ONLY)

FIGURE 25,

• Before removing any access

panels or servicing the water

heater, make sure the electrical

supply to the water heater is

turned "OFF".

• Failure to do this could result in

death, serious bodily injury, or

property damage.

NOTE: It is not necessary to adjust the upper thermostat.

However, if it is adjusted above the factory set point of 120°F

(49°C), it is recommended that it not be set higher than the lower

thermostat setting.

18

The upper and lower thermostats are adjustable if a different water

temperature is desired. Read all warnings in the Temperature-

Regulation section before proceeding.

1. Turn "OFF" the electric power to the water heater at the

junction box.

• Before removing any access

panels or servicing the water

heater, make sure the electrical

supply to the water heater is

turned "OFF".

• Failure to do this could result in

death, serious bodily injury, or

property damage.

2. Take off the upper and/or lower access panel(s), then fold the

insulation back to expose the thermostat.

3. The slotted adjustment (using a screwdriver) can be turned

clockwise ( t_ ) to increase the temperature setting or counter

clockwise ( _ ) to decrease the temperature setting.

4. Replace the insulation and access panel.

5. Turn "ON" the power supply.

Anode Rod Inspection

Property Damage Hazard

•Avoid water heater damage.

• Inspection and replacement of anode as needed.

Each water heater contains at least one anode rod, which will

slowly deplete (due to electrolysis) prolonging the life of the

water heater by protecting the glass-lined tank from corrosion.

Adverse water quality, hotter water temperatures, high hot

water usage, hydronic heating devices, and water softening

methods can increase the rate of anode rod depletion. Once

the anode rod is depleted, the tank will start to corrode,

eventually developing a leak.

Certain water conditions wilt cause a reaction between the

anode rod and the water. The most common complaint

associated with the anode rod is a "rotten egg smell" produced

from the presence of hydrogen sulfide gas dissolved in

the water. IMPORTANT: Do not remove this anode rod

permanently as it wilt void any warranties. A special anode rod

may be available if water odor or discoloration occurs.

NOTE: This anode rod may reduce but not eliminate water

odor problems. The water supply system may require special

filtration equipment from a water conditioning company to

successfully eliminate all water odor problems.

Artificially softened water is exceedingly corrosive because the

process substitutes sodium ions for magnesium and calcium

ions.

The anode rod should be inspected after a maximum of three

years and annually thereafter until the condition of the anode

rod dictates its replacement. NOTE: Artificially softened water

requires the anode rod to be inspected annually.

The following are typical (but not all) signs of a depleted

anode rod:

• The majority of the anode rod's diameter is tess than 318".

• Significant sections of the support wire (approx. 1/3 or

more of the anode rod's length) are visible.

Exposed Pitted

Support Anode

Wire Rod

Exposed

Support

Wire

FIGURE 27.

If the anode rod show signs of either or both it should be

replaced. NOTE: Whether re-installing or replacing the anode

rod, check for any leaks and immediately correct if found.

In replacing the anode:

1. Turn off power to the water heater.

2. Shut off the water supply and open a nearby hot water

faucet to depressurize the water tank.

3. Drain approximately 5 gallons of water from tank. (Refer

to "Draining and Flushing" for proper procedures). Close

drain valve.

4. Remove old anode rod.

5. Use Teflon® tape or approved pipe sealant on threads

and install new anode rod.

6. Turn on water supply and open a nearby hot water faucet

to purge air from water system. Check for any leaks and

immediately correct any if found.

7. Restart the water heater as directed in this manual. See

the Repair Parts Illustration for anode rod location.

19

Temperature-Pressure Relief Valve Operation

The temperature-pressure relief valve must be manually operated

at least once a year.

• Burn hazard

• Hotwater discharge.

• Keep clear of relief valve

discharge outlet.

The temperature-pressure relief valve must be manually operated

at least once a year. Caution should be taken to ensure that

(1) no one is in front of or around the outlet of the temperature-

pressure relief valve discharge line, and (2) the water manually

discharged wilt not cause any property damage or bodily injury.

The water may be extremely hot.

TEMPERATURE-PRESSURE

DISCHARGE PIPE

FIGURE 28.

If after manually operating the valve, it fails to completely reset

and continues to release water, immediately close the cold water

inlet to the water heater, follow the draining instructions, and

replace the temperature-pressure relief valve with a new one.

Failure to install and maintain a new properly listed temperature-

pressure relief valve wilt release the manufacturer from any claim

which might result from excessive temperature or pressure,

If the temperature-pressure relief valve on the appliance weeps

or discharges periodically, this may be due to thermal expansion.

Your water heater may have a check valve installed in the water

line or a water meter with a check valve. Consult your local

Sears Service Center for further information. Do not plug the

temperature-pressure relief valve.

Draining and Flushing

• Burn hazard

• Hotwater discharge.

• Keep hands clear of drain

valve discharge.

The water heater should be drained if being shut down during

freezing temperatures. Also, periodic draining and cleaning of

sediment from the tank may be necessary.

• Before removing any access

panels or servicing the water

heater, make sure the electrical

supply to the water heater is

turned "OFF".

• Failure to do this could result in

death, serious bodily injury, or

property damage.

1. Before beginning, turn "OFF" the electric power supply to the

water heater.

2. Open a nearby hot water faucet until the water is no longer hot.

3. Close the cold water inlet valve.

4. Connect a hose to the drain valve and terminate it to an

adequate drain or external to the building.

5. Open the water heater drain valve and allow all of the water

to drain from the tank. Flush the tank with water as needed

to remove sediment.

NOTE: If the water heater is going to be shut down and

drained for an extended period, the drain valve should be

left open with hose connected allowing water to terminate

to an adequate drain.

6. Close the drain valve, refill the tank, and restart the heater as

directed in this manual.

Improper installation and use may result

in property damage.

• Fill tank with water before operation.

Never use this water heater unless it is completely full of water.

To prevent damage to the tank and heating element, the tank

must be filled with water. Water must flow from the hot water

faucet before turning "ON" power.

20

Thermostat Removal/Replacement

• Before removing any access

panels or servicing the water

heater, make sure the electrical

supply to the water heater is

turned "OFF".

• Failure to do this could result in

death, serious bodily injury, or

property damage•

• Turn "OFF" the electrical power to the water heater at the

junction box.

2. Remove the access panel, then fold the insulation back to

expose the thermostat•

3. Lift out the tab as shown below to unctip the terminal cover

from the thermostat. The terminal cover can now be removed

from the thermostat.

LIFT OUT TAB TO UNCLIP

TERMINAL COVER

FROM THERMOSTAT

LOWER THERMOSTAT

WITHOUT HIGH LIMIT

UPPER AND LOWER

THERMOSTAT WITH

HIGH LIMIT

FIGURE 29.

4. Disconnect wires from the thermostat•

5. Remove the thermostat from behind the thermostat

bracket•

6. Place the new thermostat in the bracket making sure it fits

firmly against the tank.

7. Attach the wires to the new thermostat•

NOTE: Some of the terminals may require straight-in wiring

through an eye-opening. If wires are now looped, recut and

strip wire 3/8" to a straight length and insert.

8. Put plastic terminal cover back in place•

9. Replace the insulation to cover the thermostat•

10. Replace access panel, then turn the electric power on.

Element Cleaning/Replacement

NOTE: These instructions are written for element cleaning and

element replacement for the lower element• If it is necessary

to clean or replace the upper element, then repeat these

instructions•

To remove the element from your tank in order to clean or

replace it:

• Before removing any access

panels or servicing the water

heater, make sure the electrical

supply to the water heater is

turned "OFF".

• Failure to do this could result in

death, serious bodily injury, or

property damage•

1. Before beginning, turn "OFF" the electric power supply to

the water heater. After the power has been turned off, open

a nearby hot water faucet until the water is no longer hot.

2.

3.

FIGURE 30.

Turn off the water supply to the water heater at the water

Shut-off valve or water meter•

FIGURE 31.

Attach a hose to the water heater drain valve and put the

other end in a floor drain or outdoors. Open the water heater

drain valve. Open a nearby hot water faucet which will relieve

pressure in the water heater and speed draining.

FIGURE 32.

21

•Burn hazard

• Hotwater discharge.

• Keep hands clear of drain

valve discharge.

The water passing out of the drain valve may be extremely hot.

To avoid being scalded, make sure all connections are tight and

that the water flow is directed away from any person.

4. Remove the screw securing the access panel, then remove

the panel.

FIGURE 33.

5. Fold the insulation back to expose the thermostat.

FIGURE 34.

8.

g.

FIGURE 36.

Clean the area around the element opening. Remove any

sediment from or around the element opening, inside the

tank.

If you are cleaning the element you have removed, do so by

scraping or soaking in vinegar or a de-liming solution.

Fire Hazard and

Electric Shock Hazard

• Do not use replacement elements with

any voltage other than shown on the

model rating plate.

• Failure to use the correct voltage shown

on the model rating plate could result in

death, serious bodily injury, or property

damage.

Replacement elements must (1) be the same voltage and (2)

no greater wattage than listed on the model rating plate affixed

to the water heater.

10. A new gasket should be used in all cases to prevent a

possible water leak. (See Element Gasket in the Repair Parts

List Chart). Place the new element gasket on the thread side

of the cleaned or new element and screw into tank, securing

tightly using an element wrench.

6.

7.

Lift out the tab as shown to unclip the terminal cover from the

thermostat. The terminal cover can now be removed from

the thermostat.

LIFT OUT TAB TO UNCLIP

TERMINAL COVER

FROM THERMOSTAT

LOWER THERMOSTAT

WITHOUT HIGH LIMIT

UPPER AND LOWER

THERMOSTAT WITH

HIGH LIMIT

FIGURE 35.

Disconnect the two wires on the element and unscrew the

old element from the tank.

FIGURE 37.

11. Close the water heater drain valve by turning the handle to

the right (clockwise). The drain valve is on the lower front of

the water heater.

12. Open the cold water supply valve to the water heater.

NOTE: The cold water supply valve must be left open when the

water heater is in use.

13. To insure complete filling of the tank, allow air to exit by

opening the nearest hot water faucet. Allow water to run until

a constant flow is obtained. This will let air out of the water

heater and the piping.

22

Improper installation and use may result

in property damage.

• Fill tank with water before operation.

Never use tn_swater heater unless _t_scompletely full of water

To prevent damage to the tank and heating element, the tank

must be filled with water. Water must flow from the hot water

faucet before turning "ON" power.

14. Check element for water leaks. If leakage occurs, tighten

element or repeat steps 2 and 3, remove element and

reposition gasket. Then repeat steps 10 through 14.

15. Reconnect the two wires to the element and then check to

make sure the thermostat remains firmly against the surface

of the tank.

FIGURE 38.

16. Replace terminal cover on thermostat making sure that the

locking tabs on the terminal cover are in place.

OUT TAB TO UNCLIP

ERMINAL COVER

OM THERMOSTAT

HERMOSTAT

HIGH LIMIT

_ W ITHOUuPPERAND LOWER

THERMOSTAT WITH

HIGH LIMIT

FIGURE 39.

17. Replace the insulation so that it completely covers the

thermostat and element.

FIGURE 40.

18. Replace access panel.

19. Turn "ON" electric power to water heater.

FIGURE 41.

Drain Valve Washer Replacement

• Before removing any access

panels or servicing the water

heater, make sure the electrical

supply to the water heater is

turned "OFF".

• Failure to do this could result in

death, serious bodily injury, or

property damage.

NOTE: For replacement, use a 17/32" x 13/64" x 1/8" thick

washer available at your nearest hardware store. For

ordering a replacement washer, refer to the Repair Parts

List section.

•Before beginning turn "OFF" the electrical power supply to

the water heater.

• Follow Draining instructions. See Draining section.

• Turning counter clockwise, remove the hex cap below the

screw handle.

• Remove the washer and put the new one in place.

• Screw the handle and cap assembly back into the drain valve

and retighten using a wrench. DO NOT OVER TIGHTEN.

23

• Follow Filling the Water Heater instructions in the Installation

Instructions section.

• Check for leaks.

• Turn "ON" electric power to the water heater.

_HANDLE AND

_,_ CAP ASSEMBLY

WASHER

FIGURE 42.

Service

Before calling for repair service, read the Start Up Conditions

and Operational Conditions found in the Troubleshooting section

of this manual.

If a condition persists or you are uncertain about the operation

of the water heater, let a qualified person check it out.

Contact Sears Repair Services at 1-800-4-MY-HOME ®

(1-800-469-4663).

Start Up Conditions

THERMAL EXPANSION

Property Damage Hazard

• Avoid water heater damage.

• Install thermal expansion tank or device if necessary.

• Contact qualified installer or service agency.

As water is heated, it expands (thermal expansion). In a closed

system, the volume of water will increase. As the volume of

water increases, there will be a corresponding increase in water

pressure due to thermal expansion. Thermal expansion can

cause premature tank failure (leakage). This type of failure is not

covered under the limited warranty. Thermal expansion can also

cause intermittent temperature-pressure relief valve operation:

water discharged from the valve due to excessive pressure build

up. The temperature-pressure relief valve is not intended for the

constant relief of thermal expansion. This condition is not covered

under the limited warranty.

A properly-sized thermal expansion tank should be installed

on all closed systems to control the harmful effects of thermal

expansion. Thermal expansion tanks are available from Sears

stores and through the Sears Service Centers. Contact the local

plumbing inspector, water supplier and/or the Sears Service

Center regarding the installation of a thermal expansion tank.

Table 2: Thermal Ex

Model

Number

153.331021

153.331051

Tank

Capacity

In Gallons

2

5

)ansion Tank Specifications

Dimensions Pipe

in Inches Fitting

Diameter Length On Tank

8 (203 mm) 12-3/4 (323 mm) 3/4" Male

11 (279 mm) 14-3/4 (375 mm) 3/4" Male

24

Table 3: Expansion Tank Sizing Chart Operational Conditions

Water Heater Capacity (Gallons)

Inlet*

Water

Pressure

40psi

50psi

60psi

70psi

80psi

30 40 50 66 82

Expansion 2 2 2 5 5

Tank 2 2 2 5 5

Capacity 2 2 5 5 5

Needed 2 2 5 5 5

2 5 5 5 5

*Highest recorded inlet water pressure in a 24 hour period or

regulated water pressure.

NOTE: Expansion tanks are pre-charged with a 40 psi air

charge. If the inlet water pressure is higher than 40 psi, the

expansion tank's air pressure must be adjusted to match

that pressure, but must not be higher than 80 psi.

SMELLY WATER

In each glass-lined water heater there is installed one anode

rod (see parts section) for corrosion protection of the tank.

Certain water conditions wilt cause a reaction between this rod

and the water. The most common complaint associated with the

anode rod is one of a "rotten egg smell." This odor is derived

from hydrogen sulfide gas dissolved in the water. The smell is

the result of four factors which must all be present for the odor

to develop:

A. A concentration of sulfate in the supply water.

B. Little or no dissolved oxygen in the water.

C. A sulfate reducing bacteria within the water heater. (This

harmless bacteria is non-toxic to humans.)

D. An excess of active hydrogen in the tank. This is caused by

corrosion protective action of the anode.

HOT COLD

COLD WATER PRESSURE

INLET FITTING REDUCING

VALVE WITH

BY-PASS

Smelly water may be eliminated or reduced in some water heater

models by replacing the anode rod (s) with one of tess active

material, and then chlorinating the water heater tank and all hot

water lines. Contact the local Sears Service Center for further

information concerning an Anode Replacement Kit #9001453

and this Chlorination Treatment. Anode replacement and

chlorination of the tank are not covered by the water heater's

limited warranty.

6 INCH

MAXIMUM AIR GAPt_

INLET COLD

WATER

SHUTOFF

RECOMMENDED INSTALLATION

(VERTICAL MOUNTING)

If the smelly water persists after the anode replacement and

chlorination treatment; then you should consider chlorinating or

aerating your water supply.

Do not remove the anode leaving the tank unprotected. By

doing so, all warranty on the water heater tank is voided.

WATER HEATER FLOOR, CEILING

COLD WATER JOIST, ETCo

INLET FITTING

HOT COLD STRAPPING

PRESSURE

REDUCING INLET COLD

VALVEWITH WATER

BY-PASS SHUTOFF

6INCH

PRESSURE GAUGE

ALTERNATE RECOMMENDED

INSTALLATION

(HORIZONTAL MOUNTING)

FIGURE 43.

STRANGE SOUNDS

Possible noises due to expansion and contraction of some metal

parts during periods of heat-up and cool-down do not represent

harmful or dangerous conditions.

"AIR" IN HOT WATER FAUCETS

Explosion Hazard

• Flammable hydrogen

gases may be present.

• Keep all ignition sources

away from faucet when

turning on hot water.

HYDROGEN GAS: Hydrogen gas can be produced in a hot

water system that has not been used for a long period of time

(generally two weeks or more). Hydrogen gas is extremely

flammable and explosive. To prevent the possibility of injury

under these conditions, we recommend the hot water faucet

be opened for several minutes at the kitchen sink before any

electrical appliances which are connected to the hot water

system are used (such as a dishwasher or washing machine).

If hydrogen gas is present, there wilt probably be an unusual

sound similar to air escaping through the pipe as the hot water

faucet is opened. There must be no smoking or open flame near

the faucet at the time it is open.

25

RUMBLING NOISE 6. Replace the access panel.

In some water areas, scale or mineral deposits wilt build up on

your heating elements. This buildup wilt cause a rumbling noise.

Follow Element Cleaning/Replacement instructions to clean and

replace the elements.

HIGH TEMPERATURE SHUT OFF SYSTEM

The water heater has a high limit shut off system with a reset

button located on the thermostat.

Follow the resetting instructions which refer to the high limit

behind the access panel.

• Before removing any access

panels or servicing the water

heater, make sure the electrical

supply to the water heater is

turned "OFF".

• Failure to do this could result in

death, serious bodily injury, or

property damage.

1. Before beginning, turn "OFF" electrical power supply to the

water heater.

FIGURE 44.

2. Remove the screw securing the access panel, then remove

the panel.

3. Fold the insulation back to expose the thermostat.

4. Reset the high limit by pushing in the red button marked

"RESET".

RESET

BUTTON

7. Turn "ON" electric power to the water heater.

Ifthe high limit must be reset again, call Sears Service Department

to find out why the high limit turned "OFF" the electric power

NOT ENOUGH OR NO HOT WATER

2.

3.

4.

5.

6.

In a new installation, the water heater may not be properly

connected, Make sure the cold water supply valve is open,

Review and check piping installation, Make sure that the

cold water line is connected to the cold water inlet to the

water heater and the hot water line to the hot water outlet

on the water heater,

Make sure the electrical supply to your water heater is "ON",

Check for loose or blown fuses in your water heater circuit.

Circuit breakers weaken with age and may not handle their

rated load and should be replaced.

Make certain the disconnect switch, if used, is in the "ON"

position.

Check to see the electric service to your house has not been

interrupted. If this is the case, contact the electric company.

Is the thermostat set to the desired temperature? See

Temperature Regulation section.

7. If you had experienced very hot water and now no hot water,

the problem may be due to the high temperature shut off

system. See High Temperature Shut Off System in the

Troubleshooting section.

8. During very cold weather, the incoming water will also be

colder and it will require a longer time to become heated.

9. The hot water usage may exceed the capacity of the water

heater. If so, wait for water heater to recover after abnormal

demand. Also examine pipes and faucets for possible water

leaks.

10. If you can not determine the problem, then call the Sears

Service Department.

WATER IS TOO HOT

Adjust the thermostat to a lower setting. See the Temperature

Regulation section.

FIGURE 45.

5. Replace the insulation so that it completely covers the

thermostat and element.

26

Never use this water heater unless it is completely full of water.

To prevent damage to the tank and heating element, the tank

must be filled with water. The water must flow from the hot water

faucet before turning "ON" power.

A. *Condensation may be seen on pipes in humid weather or

pipe connections may be leaking.

B. Small amounts of water from the temperature-pressure relief

valve may be due to thermal expansion or high water pressure

in your area.

PIPE

DO NOT CAP OR PLUG)

C. *The temperature-pressure relief valve may be leaking at the

tank fitting.

D. *The element may be leaking at the tank fitting.

_A 6 INCH MAXIMUM

IR GAP

Read and understand instruction

manual and safety messages

before installing, operating or

servicing this water heater.

Failure to follow instructions and

safety messages could result in

death or serious injury.

Instruction manual must remain

with water heater.

Read this manual first. Then before checking the water heater

make sure the electric supply has been turned "OFF", and never

turn the electric supply "on" before the tank is completely full of

water.

Use this guide to check a "Leaking" water heater. Many suspected

"Leakers" are not leaking tanks. Often the source of the water

can be found and corrected.

If you are not thoroughly familiar with electric codes, the water

heater, and safety practices, contact your local Sears Service

Center to check the water heater.

Improper installation and use may result

in property damage.

• Fill tank with water before operation.

27

• Before removing any access

panels or servicing the water

heater, make sure the electrical

supply to the water heater is

turned "OFF".

• Failure to do this could result in

death, serious bodily injury, or

property damage.

Turn electrical power "OFF", remove access panel and insulation

cap with handle. If leaking around element, follow proper draining

instructions and remove element. Reposition or replace gasket

on element. Place element into opening and tighten securely.

Then follow Filling the Water Heater instructions in the Installation

Instructions section.

E. Water from drain valve may be due to the valve being opened

slightly

F. *The drain valve may be leaking at the tank fitting.

G. Water in the water heater bottom or on the floor may be

from condensation, loose connections or the temperature-

pressure relief valve. DO NOT replace the water heater until

a full inspection of all possible water sources is made and

necessary corrective steps taken.

Leakage from other appliances, water lines, or ground seepage

should also be checked.

To check where threaded portion enters tank, insert

cotton swab between jacket opening and fitting. If

cotton is wet, follow Draining instructions in the Service

and Adjustment section and then remove fitting. Put

pipe dope or teflon tape on the threads and replace.

Then follow Filling the Water Heater instructions in the

Installation Instructions section.

KENMORE 6I

ELECTRIC WATER HEATERS I

153.326364 30 Gallon

153.326464 40 Gallon

153.326566 55 Gallon

NOTE:A

UPPER ELEMENT: These water heaters are equipped with 3800 watt

elements.

LOWER ELEMENT: These water heaters are equipped with factory installed

convertible elements, which can be operated at 3800 watts or 5500 watts.

Convertible elements are not offered as replacement parts.

ELEMENT ORDERING INFORMATION: If a replacement 3800 watt, 240

volt element is needed, order part no. 9000225 replacement element. If, at

the time of installation, the water heater was converted to operate at 5500

watts, order part no. 9000396 replacement element. (See model rating plate

"If Converted" box).

NOTE:B

These water heaters are equipped with a Roto-Swirl TM dip tube to retard a

build-up of dissolved solids.

Key

No. Part Description

1 Buss Bar Kit

2 Drain Valve

3 Drain Valve Washer (17/32"x13/64"x1/8" thick)**

4 Element Gasket

5 Element Gasket

6 Heat Trap Nipple

7 Lower Access Panel

8 Lower Element (See NOTE "A" above) 3800 Watts

5500 Watts

9 Lower Thermostat w/Hi-Limit (3 wire lead models) tt

10 Manual #

11 Model Rating Plate

12 Primary Anode Rod

13 Roto-Swirl TM Dip Tube (See NOTE "B" above)

14 Temperature Pressure Relief Valve*

15 Terminal Cover

16 Terminal Cover

17 Terminal Cover

18 Thermostat Bracket

19 Thermostat Bracket

20 Upper Access Panel

21 Upper Element (See NOTE "A" above)

22 Upper Thermostat w/Hi Limit

23 2 Pole Thermostat (Two wire lead models) tt

153.326364

9001591

9001588

9001584

9000308

9000308

9003915

9003900

9000225

9000396

326122-000

9003944

9003473

9002403

9002438

9002276

9000309

9000309

9003900

9000225

9001954

9000507

Model No.

153.326464

9001591

9001588

9001584

9000308

9000308

9003719

9003900

9000225

9000396

326122-000

9003944

9003919

9002403

9002438

9002276

9000309

9000309

9003900

9000225

9001954

9000507

153.326566

9001591

9001588

9001584

9000308

9000308

9003719

9003900

9000225

9000396

326122-000

9003944

9003919

9002403

9002438

9002276

9000309

9000309

9003900

9000225

9001954

9000507

* These parts are also available at most Sears retail stores. ** Also available at most hardware stores.

tt Refer to Wiring Diagram section for verification. #Not illustrated.

Now that you have purchased this water heater, should a need ever

exist for repair parts or service, simply contact any Sears Service

Center or call 1-800-4-MY-HOME <R_(1-800-469-4663). Be sure to

provide all pertinent facts when you call or visit.

• MODEL NUMBER

• PART NUMBER

• SERIAL NUMBER

• PART DESCRIPTION

® @

WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE

FOLLOWING INFORMATION: THIS IS A REPAIR PARTS LIST, NOT A PACKING LIST.

28

KENMORE 6I

ELECTRIC WATER HEATERS I

153.326664

153.326764

50 Gallon Medium

40 Gallon Medium

NOTE:A

UPPER ELEMENT: These water heaters are equipped with 3800 watt

elements.

LOWER ELEMENT: These water heaters are equipped with factory installed

convertible elements, which can be operated at 3800 watts or 5500 watts.

Convertible elements are not offered as replacement parts.

ELEMENT ORDERING INFORMATION: If a replacement 3800 watt, 240

volt element is needed, order part no. 9000225 replacement element. If, at

the time of installation, the water heater was converted to operate at 5500

watts, order part no. 9000396 replacement element. (See model rating plate

"if Converted" box).

NOTE:B

These water heaters are equipped with a Rote-Swirl TM dip tube to retard a

build-up of dissolved solids.

Key

No.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

2O

21

22

23

Part Description

Buss Bar Kit

Drain Valve

Drain Valve Washer (17/32"xl 3/64"xl/8" thick)**

Element Gasket

Element Gasket

Heat Trap Nipple

Lower Access Panel

Lower Element (See NOTE "A" above) 3800 Watts

5500 Watts

Lower Thermostat w/Hi-Limit (3 wire lead models) 11

Manual #

Model Rating Plate 1

Primary Anode Rod

Roto-Swirl TM Dip Tube (See NOTE "B" above)

Temperature Pressure Relief Valve*

Terminal Cover

Terminal Cover

Terminal Cover

Thermostat Bracket

Thermostat Bracket

Upper Access Panel

Upper Element (See NOTE "A" above)

Upper Thermostat w/Hi Limit

2 Pole Thermostat (Two wire lead models) 11

Model No.

153.326664 153.326764

9001591 9001591

9001588 9001588

9001584 9001584

9000308 9000308

9000308 9000308

9003915 9003719

9003900 9003900

9000225 9000225

9000396 9000396

326122-000 326122-000

9003944 9003944

9003473 9003919

9002403 9002403

9002438 9002438

9002276 9002276

9000309 9000309

9000309 9000309

9003900 9003900

9000225 9000225

9001954 9001954

9000507 9000507

*These parts are also available at most Sears retail stores. ** Also available at most hardware stores.

11 Refer to Wiring Diagram section for verification. #Not illustrated.

Now that you have purchased this water heater, should a need ever

exist for repair parts or service, simply contact any Sears Service

Center or call 1-800-4-MY-HOME <R_(1-800-469-4663). Be sure to

provide all pertinent facts when you call or visit.

• MODEL NUMBER

• PART NUMBER

• SERIAL NUMBER

• PART DESCRIPTION

WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE

FOLLOWING INFORMATION: THIS IS A REPAIR PARTS LIST, NOT A PACKING LIST.

29

30

31

Your Home

For troubleshooting, product manuals and expert advice:

managemylife

www.managemylife.com

For repair - in your home - of all major brand appliances,

lawn and garden equipment, or heating and cooling systems,

no matter who made it, no matter who sold it!

For the replacement parts, accessories and

owner's manuals that you need to do-it-yourself.

For Sears professional installation of home appliances

and items like garage door openers and water heaters.

1-800-4-MY-HOME ®(1-800-469-4663)

Call anytime, day or night (U.S.A. and Canada)

www.sears.com www.sears.ca

Our Home

For repair of carry-in items like vacuums, lawn equipment,

and electronics, call anytime for the location of your nearest

Sears Parts & Repair Service Center

1-800-488-1222 (U.S.A.)

www.sears.com

1-800-469-4663 (Canada)

www.sears.ca

To purchase a protection agreement on a product serviced by Sears:

1-800-827-6655 (U.S.A.) 1-800-361-6665 (Canada)

Para pedir servicio de reparaci6n

a domicilio, y para ordenar piezas:

1-888-SU-HOGAR ®

(1-888-784-6427)

www.sears.com s@cqrs

Au Canada pour service en fran(_ais:

1-800-LE-FOYER M°

(1-800-533-6937)

www.sears.ca

® Registered Trademark /TMTrademark of KCD IP, LLC in the United States, or Sears Brands, LLC in other countries

® Marca Registrada /TMMarca de Fabrica de KCD IP, LLC en Estados Unidos, o Sears Brands, LLC in otros paises

MC MD

Marque de commerce /Marque deposee de Sears Brands, LLC