Amf Tortilla Divider And Rounder System Users Manual 0200TO~1 IMACOM 3.31

Tortilla Divider And rounder System to the manual d8d49f8e-a027-4595-93c3-4bc83bd56e8a

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TORTILLA DIVIDER AND

ROUNDER SYSTEM

Low Maintenance Rotary Divider Design

•Extrusion divider system features rotary-designed

mechanisms for continuous, smooth operation

• Eliminates stop-and-go stroke motion wear of

conventional piston dividers

•Highly efficient electric gearmotors eliminate the

maintenance and sanitation issues of hydraulic

drive systems

Belt Rounding for Continuous Operation

•Belt rounding system utilizes a patented concave

rounder bar to round each dough piece as it travels

down the rounder belt in a smooth, non-stop motion

•Eliminates the need for spreader belts and dusting

flour

•Reduces changeover time and maintenance

• Extrusion Technology Reduces Maintenance and Improves

Performance

• Higher Speeds Allow Full Utilization of Multiple Press or

Sheeting Units

Divide and Round without Divider Oil or Dusting Flour

•Extrusion design of our Tortilla Divider and Rounder

system requires no divider oil

•Unique belt rounding system requires no dusting

flour

•PLC-controlled cleaning system reduces operating

and sanitation costs and provides a cleaner,

healthier operating environment

Superior Operating Performance

•Unmatched scaling accuracy (+/- 1% is typical)

•Offers long, continuous runs with no downtime

needed for maintenance

Features &

Benefits

TORTILLA DIVIDER AND ROUNDER

Operator panel is NEMA 4 rated and mounted

on a swivel arm for easy access

Operator panel includes:

Allen Bradley 600C keypad operator interface to

control:

Auger pressure, metering pump speed

Vacuum level

Alarm messages and product codes

Rounder belt speed

Allen Bradley push-buttons for:

Two-button start

Stop and Emergency Stop

Master relay control

NEMA 12 painted remote electrical enclosure

including:

Main disconnect switch

Full voltage magnetic NEMA rated

starters

Allen Bradley 5/03 PLC

Toshiba Inverters

Schmersal key safety switches

Closed loop pressure control system with

pressure transducer

PLC controlled cleaning system for reduced

sanitation cost

Electronic proofer synchronization kit with

proofer drive

• Designed and manufactured in accordance with

BISSC sanitation standards

• Durable stainless steel frame

• Stainless steel guards and 500 lb. hopper for easy

sanitation

• Precision stainless steel tunnel housing for longevity

and sanitation

• Dual auger design for gentle dough handling

• All drives are high-efficiency Class F insulated

Eurodrive Gearmotors with A.C. speed control

including augers, metering pump, cut-off knife

rounder belt and proofer drive

• 3-inch metering pump for precise flow control with

less pressure

• Patented UHMW free-flow manifold for even dough

distribution

• UHMW rotary cut-off knife

• Venturi-style vacuum system with vacuum transducer

• Poly Slick Rounder Belt to prevent sticking

• UHMW Concave Rounder Bars with a patented

Floating Foot to produce round dough pieces without

dough leakage

• Hinged rounder bar frame with gas spring assist for

easy cleaning and maintenance access

• Cantilevered rounder frame design for quick belt

changes

• Independently controlled UHMW Kicker Roller for

precise dough ball transfer control

Electrical

Features

Mechanical

Features

HBD Divider

• Allen Bradley 5/04 PLC Upgrade

• Stainless steel electrical panel in lieu of painted

• Panel air conditioner in lieu of Exair panel cooler

• Panel modem for diagnostics

• CE electrical package

• Operator Interface in lieu of Allen Bradley Panelview 600C

•Automatic divider pushback

• 300 lb. stainless steel hopper in lieu of 500 lb.

• Product memory increase

• Chilled rounder bed option

•Additional machine manuals

• Tool kit

• Spare parts kit

TORTILLA DIVIDER AND ROUNDER

Specifications

Options

TORTILLA DIVIDER AND ROUNDER

Dimensional

Drawing

8-across shown

06/2001

AMF’s continuing engineering is constantly improving product performance. Consequently machinery specifications are subject to change without notice.

For more information please call

your Account Manager or 1-800-BAKERS-1.

Headquarters

AMF Bakery Systems

2115 West Laburnum Avenue

Richmond, Virginia 23227

1-800-225-3771 or 804-355-7961

FAX: 1-804-342-9724

www.amfbakery.com sales@amfbakery.com

European operation

West Park Ring Road

Leeds LS16 6QQ England

Tel.: 1132-787110

Fax: 1132-741415