CANTOPS CTS-STBR-AA RFID Reader User Manual Appendix 8

CanTops RFID Reader Appendix 8

Users Manual

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Date Submitted2016-04-21 00:00:00
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RFID Reader
(4 channels, EtherCAT )
Operation manual
CTS-STBR-AA Series
(Ver 1.1)
CTS-STBR-AA
1. Outline
This product is a RFID Reader which can read the tag (Transponder) of ISO 11785 standard using
134.2KHz. This is a product which is optimized in such a way that it can stably be operated in a
diversity of noise environment, and it is used for logistics of semiconductor line.
The product is constituted with reader, antenna, and sensor as shown in . 
shows the antenna which is used together with the reader, and a specialized antenna can also be
developed and used in accordanced with application.  shows the sensor detecting FOUP,
and for further information, please refer to the specification of sensors.
For this product, network function is strengthened so that ID and sensor information required
for overall factory logistics can be collected and managed in real time by utilizing ethernet based
industrial filed bus called EtherCAT.
( a ) RFID reader
( b ) Antenna
( c ) FOUP detecting sensor
 Shape of reader and antenna
CTS-STBR-AA
Caution ☞ During the operation of reader, a high voltage of more than 200V
is generated at the antenna. Therefore, cares shall be taken as
there is a danger of electric shock if the wire around the antenna
is touched. In addition, there is also the danger of electric shock
when any part(s) at the case inside is touched. Never touch any
part(s) at the board inside.
☞ Reader and antenna are in the optimally adjusted state to suit to
the product of our company. If using another product, it can be
the cause of part breakdown.
☞ In accordance with the type of this company’s antenna, the setup
value of the reader will be different, therefore, confirm the antenna
which can be connected to the reader before the use.
☞ The frequency used by this reader is 120~140KHz. In order to use
this product under the optimum state, install it at the location
where the electric wave of this frequency band is not generated
from surrounding appliances or equipments.
CTS-STBR-AA
Main specification and installation environment of this product are shown in the following .
Main specification for RFID reader and antenna Classification Detailed item Description Frequency 134.2KHz Reading time*1) 150ms / Page Writing time 390ms / Page 80mm (There are differences in accordance Maximum reading distance Reader with the types of antenna.) 35mm (There are differences in accordance Maximum writing distance with the types of antenna.) The number of connected antenna Maximum 8 units (2 units/antenna channel), The number of sensor input filtering function Firmware Upgrade EtherCAT communication Opening of antenna, detection of sensor Additional function Cable of antenna Head section of antenna Type of tag Specification for communication abnormality, auto tuning, etc. Diameter 3mm Bending diameter 45mm 0.1M ~ 3M (Optional item, in the unit of Length 10cm) Material PVC Size 4330.5x12mm Material Polycarbonate, black color Connector 43650-0200 (MOLEX) RI-TRP-DR2B 17Page64bit, Read/Write 1 CH, Full Duplex, for the purpose of RS-232C setting up Field Bus EtherCAT, 100MHz Protocol CoE, FoE, etc. 16 units, indicating mode and operating LED indicating section Manually operating section Maximum 4 units state 7 Segment indicating section 3 units, ID, used for tuning 3 units, for manually installing the reader Manually operating switch without PC CTS-STBR-AA Temperature: -25 ~ 70°C Storing environment Humidity: 5 ~ 95 %RH (However, there shall not be any condensing phenomenon.) Environment and safety Temperature: 0 ~ 50°C Operating environment Humidity:35~85 %RH (However, there shall not be any condensing phenomenon.) Power source Withstand voltage More than 500V Input voltage DC 20V ~ 26V, 400mA 1859741.3mm (Excluding the protruding Size (WHD) section of connector) Fixing plate:SCP1(Steel)??? Material of case Main body: Polycarbonate Weight Approx. 460g ??? CTS-STBR-AA 2. Function for each section ① ⑤ ④ ① ② ③ ① Arrangement diagram of main parts 2.1 EtherCAT connector and indicating section EtherCAT communication configuration, which connects ethernet communication line with the shape of daisy chain as shown in , is an industrial ethernet communication standard of conducting real time communication with 100MHz. In order to have this kind of daisy chain shape wiring, there are 2 communication ports in a reader, and E.IN is connected to E.OUT of the previous reader, and E.OUT is connected to E.IN of the next reader. Basic configuration diagram of EtherCAT system CTS-STBR-AA Communication line is constituted with the shape as shown in the following . Configuration diagram of EtherCAT cable
Specification of cable parts Description ① Plug Specification 6GK1 901-1BB10-2AA0 Maker Q`ty Siemens 2EA Starting point (A), indicating the ending point (B), thermally ② Label 1 shrunken transparent tube, attached to the location 10mm away from the connector end ③ Classification Attaching color tape at the cable end (Tape width is 10mm.) of input/output Input: Yellow 1EA port Output: Red or orange color 1EA ④ Label 2 ⑤ Cable Starting point (A), indicating the ending point (B), thermally shrunken transparent tube, attached to the side of ② AWG#22, 2Pair, SFTP, Profinet Type B Siemens Wiring diagram of EtherCAT cable is as shown in the following
.
Wiring diagram of EtherCAT cable CN1 Color Function CN2 Yellow Tx+ Orange Tx- White Rx+ N.C N.C Blue Rx- N.C N.C Shell Shield braiding wire Shield Shell 1EA Remark CN1 CN2 CTS-STBR-AA The items to be careful about when connecting the communication line are that the inscription marked at the starting point (A) and ending point (B) of cable shall be corresponded to the unit number attached to the reader, and connection shall be made as shown in so that the colors (red and yellow) indicated at the cable shall be agreed with those of E.OUT(red) and E.IN(yellow) located at the case of the reader. Connection method of EtherCAT cable Operation state of EtherCAT is indicated with the 7 units of state indication LEDs. From the E.RUN LED, connecting state of EtherCAT communication port can be grasped as follows. E.RUN Off State When EtherCAT is at INIT which is the initial communication state Slowly flickering When curret state is at Pre-OP mode Lighted once When curret state is at Safe-OP mode Continously turned on When it is in normal operation mode after completing initialization Rapidly flickering When it is in bootstrap mode CTS-STBR-AA LNK0(E.IN) and LNK1(E.OUT) LED indicate following state for each of the ports. LNK0, or LNK1 State Off When communication line is not connected Flickering When EtherCAT communication is underway as communication line is connected Continously turned on When it is the state of connection only without communication FDX0 and FDX1 are the function of indicating communication velocity, and in the case of EtherCAT, it uses the communication velocity of 100MHz as the basis, therefore, under the normal connecting state of EtherCAT communication line, the continously turned on state shall always be maintained. ACT0(E.IN) and ACT1(E.OUT) indicate following state for each of the ports. ACT0, or ACT1 State Off When communication line is not connected Flickering When EtherCAT communication is underway as communication line is connected Continously turned on When it is the state of connection only without communication 2.2 RS-232C communication connector This is a serial communication port in which the reader is connected with PC for simple setup and state confirmation without using EtherCAT communication. The connector used in the connection is 43650-0300(Molex). For pin arrangement and function, refer to
. (a) Header : Reader (b) Receptacle : Cable Arrangement of pin number of RS-232C communication port CTS-STBR-AA
Arrangement of RS-232 connector pin Reader Function TxD RxD GND Number Computer/high Number rank Function RxD TxD GND 2.3 Power input connector Power source applied to reader is DC +24V, and pin numbers are as shown in the following Figure. Pin number Function FG GND +24V Name of connector Connector for cable Power input 39303035, Molex 039014030, Molex connector 2.4 Manually operating section This is the operating section which is used when tuning the antenna for displaying the highest performance of RFID Reader and setting the noise environment analysis function and ID required for communication with host. This is a convenient function which can verify all functions with the reader itself without PC so that setup can easily be conducted at the job site. Operation state of reader is indicated with 4 LEDs located at the left side of the manually operating section, and ID number and a variety of states are indicated with 7 sgment located at 10 CTS-STBR-AA the middle, and the antenna channel under operation is indicated with 4 LEDs located at the right side, and the reader is operated with 3 switches located at lower section. ERR LED located at the top right side indicates the latest reading result. Manually operating section a) LED for indicating operation mode Operation mode of reader is indicated with 4 LEDs. For selection of mode, if pressing the mode switch, the mode is changed as the LED of corresponding mode is sequentially lighted from the upper to lower section. => => => => => LED for indicating mode 11 => Repetition CTS-STBR-AA
Description of function of LED for indicating mode Name of Function Remarks This is the LED which is lighted under the state of being able to Green LED RDY read or write the tag, and unless it is the state of reader setup mode, it shall always be lighted in normal situation. TUNE This is the LED which is lighted when it is the antenna tuning Yellow mode. SENS This is the LED which is lighted when it is the mode for Yellow measuring the noise deserted around the antenna under the state of installing reader and antenna in the actural operation environment ID This is the LED which is lighted when setting up individual Yellow numbers to 4 antennas and reader, respectively b) 7 Segment section This is used for indicating the operation state of reader and individual numbers (ID) of reader and antenna, and displaying the state of noise level, antenna output tuning value, and so forth with numerals. The segment is constituted with 3-digit, and a diversity of states are indicated for each of the modes. 3 Digit 7 Segment 12 CTS-STBR-AA Those numerals and characters indicated through 7 Segment are as shown in the following
.
Details of numeral and character indication with 7 Segment Indicated Indicated Indicated Indicated Indicated Indicated numeral contents numeral contents character contents The red dot at the top left side of Segment in displays a variety of indications at each of the modes. The dot at the first segment is lighted when the command inputted through EtherCAT communication or button is performed, and the dot at the second segment is lighted when the Sensor2(HOME Sensor) input is ON, and the dot at the third segment is lighted when the Sensor1(FOUP Sensor) input is ON. In addition, from the ID setup mode, the location of digit number to be set up is indicated. Dot indication of 7 Segment 13 CTS-STBR-AA c) LED for indicating antenna channel The antenna under operation is indicated with 4 LEDs. For selecting antenna, if pressing SEL switch, corresponding antenna will sequentially (from No. 1 to No. 4) be selected. => => => => => Repetition => LED for indicating antenna channel d) LED for indicating error When error is occurred under the operation of reading or writing the tag, the error LED is lighted. Error state is remembered by the reader inside for each channel, and even when the selection of antenna is changed, the latest error state is indicated at LED. LED for indicating error e) Switch for manual operation There are 3 switches for manual operation, and each of their functions is as shown in the following
. Manual operation switch 14 CTS-STBR-AA
Function of switch Name of Function Remarks switch When this button is pressed, 3 types of setup modes (TUNE, SENS, MODE ID) can sequentially be selected. If the function of reading and writing data on the tag is to be used, press the MODE switch so that RDY LED is lighted. This is the button of selecting antenna channel. When pressing this SEL button, the antennas of 4 channels can sequentially be selected. Whenever pressing the button, the antenna to be used will be selected in the order of the number 1 -> 2 -> 3 -> 4. ① RDY mode: Whenever pressing this button with the function of manually reading the data in the tag, the tag data is read once a time. When this switch is pressed for the duration of more than 1 second, continuous reading mode is operated. If it is wanted to get out of this continuous reading mode, simply press this button once more. This action can be operated only under the turning on state of READY LED which is not a setup mode. UP/TEST ② TUNE mode: When the tuning mode is activated, this is used in the same way as that of general enter key. ③ SENS mode: No operation is conducted. ④ ID setup mode: This is used as the function of increasing the number indicated at the 7 Segment one by one. When this switch is pressed with the duration of more than 1 second, it will be used as the function of changing the digit to be set up. The digit is changed in the order of single-digit -> double-digit -> three-digit. 15 Read Page = 15 CTS-STBR-AA f) Sequence diagram of panel operation Sequence diagram of panel operation 16 CTS-STBR-AA g) Description of panel operation ⓐ RDY MODE This is the function for testing the reading of the tag data by the reader independently without high rank host. It can simply be activated by pressing the UP/TEST switch under the turning on state of RDY LED after coming out of setup mode with the MODE switch. With this mode, the data in the page 15 of the tag will be read. Indicating state of RDY MODE When the test of manually reading the tag from the reader is conducted, Er(Reading failed) and Sc(Reading succeeded) are indicated through the indication window as shown in
. In the third digit of the Segment, the number of re-attempted reading is indicated in the case of succeeded reading, and error code is indicated in the case of failed reading.
Contents of state indication during the reading operation of tag State Contents of State indication Contents of indication Er(Error is Sc(No error) generated) The error codes at the time of failed reading are as shown in the following
. 17 CTS-STBR-AA
Type of error code Code State Remarks ‘4’ When writing the data on the tag is failed ‘5’ When there is no tag ‘6’ When the type of tag is different from that of the received command ‘7’ When the check sum error is generated from the tag ‘8’ Communication error with the tag ‘9’ When there is no antenna or when problem is occurred for installing the antenna ⓑ TUNE MODE Basic principle of RFID is to transmit and receive data in accordance with mutually decided agreement after supplying power to the Tag(Transponder) by producing high voltage signal from antenna. This high voltage signal is created by the LC resonance from the oscillation circuit of antenna and reader inside, and, in general, the higher this oscillated voltage becomes, the lengthier will be the reading distance. This TUNE(Tx Tuning) mode is the function of tuning internal circuit in such a way that transmitting voltage of antenna becomes the highest one. This is the function to be conducted in the first place in order to have a stable operation after installing the reader. Setup value is indicated at the 7 Segment, and it will be adjusted to 16 steps from 00 to 15. is the initial indication state under the TUNE mode. In the initial state, currently set up tuning value is displayed. When UP/TEST button is pressed, tuning is started. It takes around 1 second for the tuning, and when the tuning is finished, a new setup value is indicated at the 7 Segment. This value is automatically saved and used internally, therefore, a separate recording is not required. If antenna is not connected or if there is problem for the wiring of antenna, measuring value of transmitting voltage may become too low during the Tx Tuning. In this case, the resultant value after the tuning is not applied, and the previous setup value will be maintained as it is. In the 7 Segment, ‘Err’ is indicated as shown in . In this circumstances, Tx Tuning shall be attempted again after confirming the connecting state of antenna. When SEL button is pressed to change the channel of antenna, each of the antennas can be selected in the order of ANT1 > ANT2 -> ANT3 -> ANT4. The case of selecting No. 2 antenna is shown in . 18 CTS-STBR-AA Indicating state of TUNE MODE Indication of tuning error state Indication of ANT2 state ⓒ SENS MODE In the case of RFID, communication between Tag and antenna is conducted by using the 19 CTS-STBR-AA frequency of around 130KHz. This frequency of around 130KHz is the electromagnetic wave which can generally be created during the switching of semiconductor for motor or power. Therefore, under the deteriorated environment with this kind of switching element, normal operation of RFID is difficult to expect. This SENS(Rx Sensitivity) mode is the function of indicating the strength of noise around the frequency of 130KHz. With this function, the antenna can be installed at the location without noise, and the noise level can directly be confirmed when corrective measures are prepared for other appliances, therefore, it is a convenient function of rapidly providing the optimum measures. is the example of indicating the operation state of this mode, and the indicated value is 00 ~ 99, and the lower value indicates the state of not having the noise. Therefore, please set up the surronding environment so that the value ouputted from the 7 Segment becomes “00” as much as possible. Especially, when this value becomes more than “70”, the reading performance may be dropped by external noise, therefore, a sufficient corrective measures shall be established. When entering to SENS mode, Rx Sensitivity action is started, and the noise level will continously be indicated at the 7 Segment as shown in . Operation result of SENS MODE ⓓ ID MODE This is the function of setting up the individual number of the reader, and 1 reader number and 4 STB (antenna) numbers can be set up. For the reader number, 64 numbers can be set up in the range of r01 ~ r64, and for the STB (antenna) number, 255 IDs can be set up in the range of 001 ~ 255. Basic setup value is “r00” and “000”, respectively, and the reader set up as “000” becomes a disabled state in which no operation is conducted. Cares shall be taken not to have 20 CTS-STBR-AA the identical ID. When UP/TEST button is pressed under ID setup mode, the number of selected digit will be increased one by one. When UP/TEST button is pressed with the duration of more than 1 second, it is used as the function of changing the digit to be set up. The digit is changed in the order of single-digit -> double-digit -> three-digit. ERR RDY ANT1 TUNE ANT2 SENS ANT3 ID ANT4 MODE SEL UP/TEST Indicating state of reader number (left) and STB number (right) of ID MODE
Indication of ID setup digit state Setting up the second Setting up the first digit digit of the Reader of the Reader Setting up the third digit Setting up the second Setting up the first digit of STB digit of STB of STB 2.5 Antenna and sensor linking connector From this reader, maximum 4 antennas and sensor can be connected as shown in . The occasions that reading work is conducted by RFID reader are the unit reading command through EtherCAT communication, the Verify command which confirms the state of FOUP and tag data, the function of automatic reading at the time when the FOUP sensor becomes changed from Off to On, and the reading function under the manual operation mode. In this way, except manual mode and simple reading command, operation is always 21 CTS-STBR-AA conducted in connection with FOUP sensor in actual operation environment, therefore, it shall always be operated with the same number. Example of using antenna and sensor The antenna and sensor cable provided by this company are supposed to be linked to this connector, and separation and connection of antenna and sensor cable shall always be conducted under turned off or disabled state of power. This antenna is the one made in such a way that it can have the reading by attaching to the plate such as STB which saves FOUP, or UTB, etc. When special products such as different shape or reading performance, cable length, and so forth are required, please contact with this company. Pin number Function ANT+ ANT- Name of connector Connector for cable 43650-0200, Molex 42645-0200, Molex Arrangement of antenna connector pin 22 CTS-STBR-AA Size of antenna head section Description ① Connector Specification Housing : 42645-0200 Maker Molex Terminal : 43030-0002 ② Cable AWG#22, 1 strand, Shield, UL1185, Grey ③ Antenna head 43x30.5x12mm, Polycarbonate, black CanTops CanTops Q`ty Remark 1EA 2EA 1EA 1EA Constitution of antenna cable Caution ☞ As high voltage is being flown in this antenna connector, do not touch it because there is the danger of electric shock when it is touched. Attaching and detaching the cable during the operation of the reader is extremely dangerous. Connecting and separating work of cable shall always be conducted under the turned off state of electric power. ☞ Only the cable manufactured by this company shall be used as the antenna cable, and when the extenstion of cable is unavoidable, taked care that all wires shall not touch external appliances, 23 CTS-STBR-AA grounding wire, etc. ☞ Conductor, cable, and so forth shall be away from the vicinity of antenna head as much as possible. Otherwise, reading performance can be deteriorated. ☞ The shapes of antenna and sensor are the same with each other, therefore, cares shall be taken to have wiring of antenna and sensor to the same number during the installation. ☞ When antenna is installed for the first time or when surrounding circumstances are changed, a new tuning shall definitely be conducted in order to have the optimum operating condition for the reader. Connecting specification and configuration diagram of the sensors which detect the state of FOUP are as shown in the following Figure. Pin numbers are based on the view from the connector actually installed in the board. Basically, 2 sensors can be interlocked with 1 antenna, however, basic operation is conducted with 1 FOUP sensor. Additional sensor can be used by connecting with general sensor other than FOUP detecting sensor. Check IN1 & 2 are the signals outputted from the reader for checking in advance the change of sensitivity and life of sensors. With this function, abnormality of the function related with the sensitivity of sensors installed at the entire line can systematically be managed. Pin number Sensor Function +24V GND connector Connector for cable Sensor OUT1 Check (FOUP IN1 +24V Sensor) Name of GND OUT2 Check (Home IN2 Sensor) 43045-0800, Molex 43025-0800, Molex Arrangement of sensor connector pin 24 CTS-STBR-AA Size of sensor head section (a) Head separation type (b) Head integration type Description ① Housing ② Cable ③ Housing ④ Housing Specification Maker Housing : 43025-0800 Molex Terminal : 43030-0001 Gwangil 4C X 24AWG, UL2464 Electric SMP-04V-NC, 4 Pin, Plug(Socket) SHF-001T-0.8BS SMR-04V-N, 4 Pin, Receptacle(Pin) SYM-001T-P0.6 25 JST JST Q`ty 1EA 4EA 1EA 4EA 1EA 4EA Remark CTS-STBR-AA ⑤ Cable 4C X 24AWG, UL2464 ⑥ Sensor Head Main body of sensor Gwangil Electric CanTops 0.2m 1EA Constitution of sensor cable When FOUP sensor is operated in actual using environment, there is an unstable period in which signal becomes On/Off in the transient state. This unstable time of signal can be set up as the time constant of filter. For detailed information, refer to the setup parameter. Caution ☞ Optical type sensor is used at the FOUP detecting sensor inside. Therefore, when particles are flown in from outside, abnormality of FOUP detection can be occurred because sensitivity of sensor is deteriorated. Periodic inspection of sensor state is required. 26 CTS-STBR-AA 3. EtherCAT connection and communication specification 3.1 Connecting method of EtherCAT Although it is different in accordance with the configuration of system, readers, in general, are not installed once and for all, but extension is conducted during the line expansion. However, in the case of basic infrastructure required such as overall network, power lines, and so forth, it can be efficient to install them during the initial investment. The following is the example of connecting only 10 units after constituting the network so that maximum 32 units of readers can be connected. Maximum 64 units of readers can be connected to one EtherCAT Master, and in the case of antenna, up to the total 255 units can be used. As the number of the reader connected to EtherCAT Master, a serial number is given and this serial number is also applied to the number of the antenna connected to the reader. For the antenna which is not used, No. 0 can simply be designated. In the case of the nth reader, the ID numbers of 4(n-1)+1, 4(n-1)+2, 4(n-1)+3, and 4(n-1)+4 can be designated. Example of EtherCAT wiring 2 readers are installed in a unit, and for the sake of this expansibility, communication line is connected with RJ45 Coupler or EtherCAT Coupler as shown in . In general, LAN line is connected with RJ45 coupler, and when more than 3 units of this coupler are to be used, EtherCAT Coupler shall always be installed. Once a coupler is installed, it shall always be remained at the fixed location. 27 CTS-STBR-AA (a) RJ45 Coupler (b) EtherCAT Coupler Type of coupler The method of wiring the LAN line in accordance with the existence and nonexistence of reader is as shown in . When the reader is to be installed in the unit where RJ45 Coupler is used, RJ45 Coupler will not be used. In the structure where EtherCAT Coupler has been used, the wiring shall always be conducted with the structure of using EtherCAT Coupler. (a) Internal wiring diagram of the unit constituted with RJ45 Coupler (b) Internal wiring diagram of the unit constituted with EtherCAT Coupler Internal wiring diagram of the unit considering expansibility in the future 28 CTS-STBR-AA 3.2 Structure of EtherCAT communication The structure of transmitting and receiving data between EtherCAT Master and Slave(Reader) is to have the communication in real time by loading the data packet for EtherCAT on the basic Ethernet communication frame as shown in . From this reader (Slave), data is renewed with the cycle of 10ms, and maximum 255 units of antenna can be used. 통신 주기 Communication cycle EtherCAT communication flow In order to transmit cyclical data in real time, PDO(Process Data Objects) which is a cyclic data is 29 CTS-STBR-AA to be used. PDO data format of this reader is as shown in the following . TxPDO (96Byte) : Slave -> Master RxPDO (18Byte) : Master -> Slave Configuration of PDO data 3.3 PDO map list System Parameters Index 0x1000 0x1001 0x1008 0x1009 0x100A Sub Index Size Name RW Device Type Error Register Device Name Hardware Version Software Version RO RO RO RO RO Name RW Range Default Refer 0x00001389 0x0000 0x0001 0x0013 0x0012 *1 *1 Range Default Refer 0x0000 ~ 0x00ff 0x0000 0x0000 ~ 0x0000 RFID Reader Parameters Index 0x2000 RFID Error and Status Sub Index Size Sub Index Number RFID Reader Error Code RO LSB RFID Error Code MSB RFID Reader Status RO RO RO 30 *2 CTS-STBR-AA 0x2001 RFID Parameter 0x2002 Index Of Page Data RFID Reader Ready Reserved Reserved E.CAT IN Connect RO RO RO RO 0xffff 0~1 0~1 0~1 0~1 E.CAT OUT Connect RO 0~1 10 11 12 13 14 15 Reserved Firmware Download Status Command Done Flag Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved RO RO RO RO RO RO RO RO RO RO RO Sub Index Number Connect= Connect= *3 *4 10 11 12 13 14 15 16 17 18 19 20 RFID Reader ID UART Baud rate Tx Duty Tx Start Duty Tx Start Time Charge Time Rx Sensitivity Low Voltage Rx Sensitivity High Voltage Rx Sensitivity Time Delay Read Retry Count Read Retry Interval Read Start Delay Test Read Page Test Read Interval HRE Clear Time Reserved Reserved Reserved Reserved Reserved RW RW RW RW RW RW RW RW RW RW RW RO RW RW RW 1 ~ 64 0~5 0 ~ 99 0 ~ 99 0 ~ 255 20 ~ 255 0 ~ 30 0 ~ 30 0 ~ 65535 1 ~ 10 0 ~ 255 0 ~ 65535 1 ~ 17 0 ~ 65535 0 ~ 999 15 1000 30 Index Index Index Index Index Index Index Index RW RW RW RW RW RW RW RW 1~17 1~17 1~17 1~17 1~17 1~17 1~17 1~17 0xFF=auto 0xFF=auto RW Range Default Refer 0x0000 ~ 0x00ff 0x0000 ~ 0xff00 0x0000 *6 0x0000 *7 0~1 0~1 0~1 Ready=1 ON=1 ON=1 Sub Index Number Of Of Of Of Of Of Of Of PageData1 PageData2 PageData3 PageData4 PageData5 PageData6 PageData7 PageData8 50 50 100 60 20 200 100 Ready=1 5=115200 (%) (%) (us) (ms) (0.1V) (0.1V) (ms) (time) (ms) *5 (page) (ms) (s) Antenna1 (STB) Parameters Index 0x2100 ANT1 Error and Status Sub Index Size Name Sub Index Number STB Error Code LSB STBC Error Code RO RO MSB RO ANT Error Code STB Status STB Ready Carrier Sensor State (Foup) Home Sensor State (HP) 31 RO RO RO RO CTS-STBR-AA 0x2101 ANT1 Parameter 0x2102 ANT1 Page Data E.CAT IN Connect RO 0~1 E.CAT OUT Connect RO 0~1 10 11 12 13 14 15 Tag Read Complete Home Rising Edge Reserved STB Enable Carrier Sensor Diagnosis Home Sensor Diagnosis Tx Power Diagnosis Noise Sens Diagnosis Sensor1 Enabled Page Data Info. Sensor2 Enabled RO RO 0~1 0~1 Connect= Connect= Detect=1 Detect=1 RO RO RO RO RO RO RO RO Enable=1 Normal=1 Normal=1 Normal=1 Normal=1 Enable=1 *8 Enable=1 0 ~ 255 0 ~ 15 0 ~ 65535 0 ~ 65535 0 ~ 99 0 ~ 99 0~1 0~1 1 ~ 31 0~1 0~1 1 ~ 31 100 90 10(200ms) 10(200ms) *9 (20ms) Range Default Refer 0x0000 ~ 0x00ff 0x0000 ~ 0xff00 0x0000 *6 0x0000 *7 Ready=1 ON=1 ON=1 Connect= Connect= Detect=1 Detect=1 Sub Index Number 10 11 12 13 14 15 16 STB Number Tx Tuning Level Tx Power Tx Power Diag Threshold Noise Sensitivity Noise Sens Diag Threshold Sensor1 Enable (Foup/Carrier) Sensor1 Polarity (Foup/Carrier) Sensor1 Filter Order (Foup/Carrier) Sensor2 Enable (Home/HP) Sensor2 Polarity (Home/HP) Sensor2 Filter Order (Home/HP) Reserved Reserved Reserved Reserved RW RW RO RW RO RW RW RW RW RW RW RW PageData1 PageData2 PageData3 PageData4 PageData5 PageData6 PageData7 PageData8 RO RO RO RO RO RO RO RO Sub Index Number (V) (V) (%) (%) (20ms) Antenna2 (STB) Parameters Index 0x2200 ANT2 Error and Status Sub Index Size Name RW Sub Index Number STB Error Code LSB STBC Error Code RO RO MSB RO ANT Error Code STB Status STB Ready Carrier Sensor State (Foup) Home Sensor State (HP) E.CAT IN Connect RO RO RO RO RO E.CAT OUT Connect RO 0~1 Tag Read Complete Home Rising Edge Reserved RO RO 0~1 0~1 32 CTS-STBR-AA 0x2201 ANT2 Parameter 0x2202 ANT2 Page Data 10 11 12 13 14 15 STB Enable Carrier Sensor Diagnosis Home Sensor Diagnosis Tx Power Diagnosis Noise Sens Diagnosis Sensor1 Enabled Page Data Info. Sensor2 Enabled RO RO RO RO RO RO RO RO Sub Index Number 10 11 12 13 14 15 16 STB Number Tx Tuning Level Tx Power Tx Power Diag Threshold Noise Sensitivity Noise Sens Diag Threshold Sensor1 Enable (Foup/Carrier) Sensor1 Polarity (Foup/Carrier) Sensor1 Filter Order (Foup/Carrier) Sensor2 Enable (Home/HP) Sensor2 Polarity (Home/HP) Sensor2 Filter Order (Home/HP) Reserved Reserved Reserved Reserved RW RW RO RW RO RW RW RW RW RW RW RW PageData1 PageData2 PageData3 PageData4 PageData5 PageData6 PageData7 PageData8 RO RO RO RO RO RO RO RO Sub Index Number Enable=1 Normal=1 Normal=1 Normal=1 Normal=1 Enable=1 *8 Enable=1 0 ~ 255 0 ~ 15 0 ~ 65535 0 ~ 65535 0 ~ 99 0 ~ 99 0~1 0~1 1 ~ 31 0~1 0~1 1 ~ 31 100 90 10(200ms) 10(200ms) *9 (20ms) Range Default Refer 0x0000 ~ 0x00ff 0x0000 ~ 0xff00 0x0000 *6 0x0000 *7 (V) (V) (%) (%) (20ms) Antenna3 (STB) Parameters Index 0x2300 ANT3 Error and Status Sub Index Size Name RW Sub Index Number STB Error Code LSB STBC Error Code RO RO MSB RO ANT Error Code STB Status STB Ready Carrier Sensor State (Foup) Home Sensor State (HP) E.CAT IN Connect RO RO RO RO RO E.CAT OUT Connect RO 0~1 10 11 12 13 14 Tag Read Complete Home Rising Edge Reserved STB Enable Carrier Sensor Diagnosis Home Sensor Diagnosis Tx Power Diagnosis Noise Sens Diagnosis Sensor1 Enabled Page Data Info. RO RO 0~1 0~1 Ready=1 ON=1 ON=1 Connect= Connect= Detect=1 Detect=1 RO RO RO RO RO RO RO Enable=1 Normal=1 Normal=1 Normal=1 Normal=1 Enable=1 *8 33 CTS-STBR-AA 0x2301 ANT3 Parameter 0x2302 ANT3 Page Data 15 Sensor2 Enabled Sub Index Number RO 0~1 Enable=1 0 ~ 255 0 ~ 15 0 ~ 65535 0 ~ 65535 0 ~ 99 0 ~ 99 0~1 0~1 1 ~ 31 0~1 0~1 1 ~ 31 100 90 10(200ms) 10(200ms) *9 (20ms) Range Default Refer 0x0000 ~ 0x00ff 0x0000 ~ 0xff00 0x0000 *6 0x0000 *7 10 11 12 13 14 15 16 STB Number Tx Tuning Level Tx Power Tx Power Diag Threshold Noise Sensitivity Noise Sens Diag Threshold Sensor1 Enable (Foup/Carrier) Sensor1 Polarity (Foup/Carrier) Sensor1 Filter Order (Foup/Carrier) Sensor2 Enable (Home/HP) Sensor2 Polarity (Home/HP) Sensor2 Filter Order (Home/HP) Reserved Reserved Reserved Reserved RW RW RO RW RO RW RW RW RW RW RW RW PageData1 PageData2 PageData3 PageData4 PageData5 PageData6 PageData7 PageData8 RO RO RO RO RO RO RO RO Sub Index Number (V) (V) (%) (%) (20ms) Antenna4 (STB) Parameters Index 0x2400 ANT4 Error and Status Sub Index 0x2401 ANT4 Parameter Size Name RW Sub Index Number STB Error Code LSB STBC Error Code RO RO MSB RO ANT Error Code STB Status STB Ready Carrier Sensor State (Foup) Home Sensor State (HP) E.CAT IN Connect RO RO RO RO RO E.CAT OUT Connect RO 0~1 10 11 12 13 14 15 Tag Read Complete Home Rising Edge Reserved STB Enable Carrier Sensor Diagnosis Home Sensor Diagnosis Tx Power Diagnosis Noise Sens Diagnosis Sensor1 Enabled Page Data Info. Sensor2 Enabled RO RO 0~1 0~1 Ready=1 ON=1 ON=1 Connect= Connect= Detect=1 Detect=1 RO RO RO RO RO RO RO RO Enable=1 Normal=1 Normal=1 Normal=1 Normal=1 Enable=1 *8 Enable=1 100 90 *9 Sub Index Number STB Number Tx Tuning Level Tx Power Tx Power Diag Threshold Noise Sensitivity Noise Sens Diag Threshold RW RW RO RW RO RW 34 0 ~ 255 0 ~ 15 0 ~ 65535 0 ~ 65535 0 ~ 99 0 ~ 99 (V) (V) (%) (%) CTS-STBR-AA 0x2402 ANT4 Page Data 10 11 12 13 14 15 16 Sensor1 Enable (Foup/Carrier) Sensor1 Polarity (Foup/Carrier) Sensor1 Filter Order (Foup/Carrier) Sensor2 Enable (Home/HP) Sensor2 Polarity (Home/HP) Sensor2 Filter Order (Home/HP) Reserved Reserved Reserved Reserved RW RW RW RW RW RW PageData1 PageData2 PageData3 PageData4 PageData5 PageData6 PageData7 PageData8 RO RO RO RO RO RO RO RO Sub Index Number 0~1 0~1 1 ~ 31 0~1 0~1 1 ~ 31 10(200ms) 10(200ms) (20ms) (20ms) 3.4 PDO function list Index 0x1000 Sub Index Size Name Function Device Type Product group of device is indicated with the form of code. 0x1001 Error Register 0x1008 Device Name 0x1009 Hardware Version 0x100A Software Version Sub Index Number RFID Reader Status 0x2000 RFID Error and Status 0x00001389 => RFID Reader Error state of reader inside is indicated. 0x0000 Name of device is indicated with the form of code. 0x0001 => Cantops RFID 4CH Reader Hardware version of reader is described. 0x0013 => Version 1.3 Software version of reader inside is described. 0x0020 => Version 2.0 RFID Reader Error Code 1bit 1bit 1bit 1bit RFID Reader Ready Reserved Reserved E.CAT IN Connect 1bit E.CAT OUT Connect 1bit 1bit 1bit Reserved Reserved Command Done Flag RFID 35 Communication of RFID inside and the state for reading result are informed, and for further information, refer to
. 16 bit state register for indicating the state of RFID Reader A normal state without error Connecting state of EtherCAT input port connector: 1= Normal connection, 0= Abnormality Connecting state of EtherCAT output port connector: 1= Normal connection, 0= Abnormality The flag which informs that disposal has been conducted in accordance with the CTS-STBR-AA 0x2001 RFID Parameter 0x2002 Index Of Page Data 0x2100 ANT1 Error and Status 1bit 1bit 1bit 1bit 1bit 1bit 1bit 1bit command EtherCAT Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Sub Index Number RFID Reader ID UART Baud rate Tx Duty Tx Start Duty Tx Start Time Charge Time 10 Rx Sensitivity Low Voltage Rx Sensitivity High Voltage Rx Sensitivity Time Delay Read Retry Count 11 12 Read Retry Interval Read Start Delay 13 Test Read Page 14 15 16 17 18 19 20 Test Read Interval Reserved Reserved Reserved Reserved Reserved Reserved Index Index Index Index Index Index Index Index Sub Index Number Page Page Page Page Page Page Page Page Data1 Data2 Data3 Data4 Data5 Data6 Data7 Data8 high rank through Changing is not allowed except specialist because a great influence is exerted to performance. Individual number of reader Setting up the communication velocity of RS-232 communication port Variable 1 which adjusts transmission output of antenna Variable 2 which adjusts transmission output of antenna Variable 3 which adjusts transmission output of antenna Setting up the charging time in which electric power is supplied to the tag Setting up the level and measuring time in order to measure peripheral noise This is the number of re-attempt to be performed when reading error is generated, and the initial value is 3 times. Namely, if error is occurred, reattempt is automatically conducted up to 3 times. Cycle of re-attempt Setting up reading delay time to avoid interference with peripheral readers Setting up the page to be read with read button Cycle of manual reading Setting up the page to be read Sub Index Number STB Error Code 1Byte STBC Error Code 1Byte Of Of Of Of Of Of Of Of from ANT Error Code STB Status 36 The state for the first antenna This is the error code for the STB where the first antenna is installed, and for detailed information, refer to
. These are the error code indicating the reading result of the antennas for each STB, and for further information, refer to
. The state of the STB where the first antenna is installed CTS-STBR-AA 0x2101 ANT1 Parameter 0x2102 ANT1 Page Data 1bit 1bit 1bit STB Ready Carrier Sensor State Home Sensor State 1bit E.CAT IN Connect 1bit E.CAT OUT Connect 1bit 1bit 1bit 1bit 1bit Reserved Reserved Reserved STB Enable Carrier Sensor Diagnosis 1bit 1bit Home Sensor Diagnosis Tx Power Diagnosis 1bit Noise Sens Diagnosis 1bit 1bit Reserved Page Data Info. 1bit Command Busy Sub Index Number Tx Tuning Level Tx Power Tx Power Diag Threshold Noise Sensitivity Noise Sens Diag Threshold Sensor1 Enable Sensor1 Polarity Sensor1 Filter Order 10 Sensor2 Enable 11 Sensor2 Polarity 12 Sensor2 Filter Order 13 14 15 16 Reserved Reserved Reserved Reserved Page Data1 STB Number Sub Index Number Page Data2 Page Page Page Page Page Page 1: Normal state without error 1: With carrier 1: Mobile type STB is located at home position. 1: Normal connection of EtherCAT input port connector 1: Normal connection of EtherCAT output port connector 1:STB Enable 0: Abnormality of carrier detection sensor 0: Abnormality of home sensor 0: Abnormality of antenna transmission output 0: Standard value is exceeded by peripheral noise. 0: The data read with sensor input 1: The data read with communication command 1: Disposal of received command is underway. ID number manually set up at reader. 0 means Disable. Take care not to have duplication with other number. Tuning level of antenna Tuning voltage of antenna The boundary value with which abnormality of antenna is checked The noise level currently measured with antenna The level with which the size of noise is judged Setting up the using or not using of the sensor which detects FOUP Selection of sensor operation voltage level. Initial setup value is 1. The filter for removing the chattering which is generated when sensor is in operation Setting up the using or not using of the sensor which detects Home Selection of sensor operation voltage level. Initial setup value is 1. The filter for removing the chattering which is generated when sensor is in operation The data of the first page read from the Tag The data of the second page read from the Tag Null for every page Null for every page Null for every page Null for every page Null for every page Null for every page Data3 Data4 Data5 Data6 Data7 Data8 37 CTS-STBR-AA 0x2200 ANT2 Error and Status ANT2 Parameter Sub Index Number STB Error Code 1Byte STBC Error Code 1Byte 0x2201 ANT Error Code STB Status 1bit 1bit 1bit STB Ready Carrier Sensor State Home Sensor State 1bit E.CAT IN Connect 1bit E.CAT OUT Connect 1bit 1bit 1bit 1bit 1bit Reserved Reserved Reserved STB Enable Carrier Sensor Diagnosis 1bit 1bit Home Sensor Diagnosis Tx Power Diagnosis 1bit Noise Sens Diagnosis 1bit 1bit Reserved Page Data Info. 1bit Command Busy Sub Index Number Tx Tuning Level Tx Power Tx Power Diag Threshold Noise Sensitivity Noise Sens Diag Threshold Sensor1 Enable Sensor1 Polarity Sensor1 Filter Order 10 Sensor2 Enable 11 Sensor2 Polarity 12 Sensor2 Filter Order 13 14 15 16 Reserved Reserved Reserved Reserved STB Number 38 The state for the second antenna This is the error code for the STB where the second antenna is installed, and for further information, refer to
. These are the error code indicating the reading result of the antennas for each STB, and for further information, refer to
. The state of the STB where the second antenna is installed 1: Normal state without error 1: With carrier 1: Mobile type STB is located at home position. 1: Normal connection of EtherCAT input port connector 1: Normal connection of EtherCAT output port connector 1:STB Enable 0: Abnormality of carrier detection sensor 0: Abnormality of home sensor 0: Abnormality of antenna transmission output 0: Standard value is exceeded by peripheral noise. 0: The data read with sensor input 1: The data read with communication command 1: Disposal of received command is underway. ID number manually set up at reader. 0 means Disable. Take care not to have duplication with other number. Tuning level of antenna Tuning voltage of antenna The boundary value with which abnormality of antenna is checked The noise level currently measured with antenna The level with which the size of noise is judged Setting up the using or not using of the sensor which detects FOUP Selection of sensor operation voltage level. Initial setup value is 1. The filter for removing the chattering which is generated when sensor is in operation Setting up the using or not using of the sensor which detects Home Selection of sensor operation voltage level. Initial setup value is 1. The filter for removing the chattering which is generated when sensor is in operation CTS-STBR-AA 0x2202 Sub Index Number ANT2 Page Data Page Data2 Page Page Page Page Page Page STB Error Code 1Byte STBC Error Code 0x2300 ANT3 Error and Status Page Data1 Data3 Data4 Data5 Data6 Data7 Data8 Sub Index Number 1Byte 0x2301 ANT3 Parameter ANT Error Code STB Status 1bit 1bit 1bit STB Ready Carrier Sensor State Home Sensor State 1bit E.CAT IN Connect 1bit E.CAT OUT Connect 1bit 1bit 1bit 1bit 1bit Reserved Reserved Reserved STB Enable Carrier Sensor Diagnosis 1bit 1bit Home Sensor Diagnosis Tx Power Diagnosis 1bit Noise Sens Diagnosis 1bit 1bit Reserved Page Data Info. 1bit Command Busy Sub Index Number Tx Tuning Level Tx Power Tx Power Diag Threshold Noise Sensitivity Noise Sens Diag Threshold Sensor1 Enable Sensor1 Polarity Sensor1 Filter Order STB Number 39 The data of the first page read from the Tag The data of the second page read from the Tag Null for every page Null for every page Null for every page Null for every page Null for every page Null for every page The state for the third antenna This is the error code for the STB where the third antenna is installed, and for detailed information, refer to
. These are the error code indicating the reading result of the antennas for each STB, and for further information, refer to
. The state of the STB where the third antenna is installed 1: Normal state without error 1: With carrier 1: Mobile type STB is located at home position. 1: Normal connection of EtherCAT input port connector 1: Normal connection of EtherCAT output port connector 1:STB Enable 0: Abnormality of carrier detection sensor 0: Abnormality of home sensor 0: Abnormality of antenna transmission output 0: Standard value is exceeded by peripheral noise. 0: The data read with sensor input 1: The data read with communication command 1: Disposal of received command is underway. ID number manually set up at reader. 0 means Disable. Take care not to have duplication with other number. Tuning level of antenna Tuning voltage of antenna The boundary value with which abnormality of antenna is checked The noise level currently measured with antenna The level with which the size of noise is judged Setting up the using or not using of the sensor which detects FOUP Selection of sensor operation voltage level. Initial setup value is 1. The filter for removing the chattering which is generated when sensor is in CTS-STBR-AA 0x2302 ANT3 Page Data 0x2400 ANT4 Error and Status 10 Sensor2 Enable 11 Sensor2 Polarity 12 Sensor2 Filter Order 13 14 15 16 Reserved Reserved Reserved Reserved Page Data1 Sub Index Number Page Data2 Page Page Page Page Page Page STB Error Code 1Byte STBC Error Code Data3 Data4 Data5 Data6 Data7 Data8 Sub Index Number 1Byte 0x2401 ANT4 Parameter operation Setting up the using or not using of the sensor which detects Home Selection of sensor operation voltage level. Initial setup value is 1. The filter for removing the chattering which is generated when sensor is in operation ANT Error Code STB Status 1bit 1bit 1bit STB Ready Carrier Sensor State Home Sensor State 1bit E.CAT IN Connect 1bit E.CAT OUT Connect 1bit 1bit 1bit 1bit 1bit Reserved Reserved Reserved STB Enable Carrier Sensor Diagnosis 1bit 1bit Home Sensor Diagnosis Tx Power Diagnosis 1bit Noise Sens Diagnosis 1bit 1bit Reserved Page Data Info. 1bit Command Busy Sub Index Number Tx Tuning Level Tx Power STB Number The data of the first page read from the Tag The data of the second page read from the Tag Null for every page Null for every page Null for every page Null for every page Null for every page Null for every page The state for the fourth antenna This is the error code for the STB where the fourth antenna is installed, and for detailed information, refer to
. These are the error code indicating the reading result of the antennas for each STB, and for further information, refer to
. The state of the STB where the fourth antenna is installed 1: Normal state without error 1: With carrier 1: Mobile type STB is located at home position. 1: Normal connection of EtherCAT input port connector 1: Normal connection of EtherCAT output port connector 1:STB Enable 0: Abnormality of carrier detection sensor 0: Abnormality of home sensor 0: Abnormality of antenna transmission output 0: Standard value is exceeded by peripheral noise. 0: The data read with sensor input 1: The data read with communication command 1: Disposal of received command is underway. ID number manually set up at reader. 0 means Disable. Take care not to have duplication with other number. Tuning level of antenna Tuning voltage of antenna 40 CTS-STBR-AA ANT4 Page Data Tx Power Diag Threshold Noise Sensitivity Noise Sens Diag Threshold Sensor1 Enable Sensor1 Polarity Sensor1 Filter Order 10 Sensor2 Enable 11 Sensor2 Polarity 12 Sensor2 Filter Order 13 14 15 16 Reserved Reserved Reserved Reserved Page Data1 RFID Command Sub Index Number Page Data2 Page Page Page Page Page Page STB Number 0x3000 RFID Live Check 0x2402 0x4000 Sub Index Number Command Type Command Ack Data Length Checksum Reserved Command Data0 Command Data1 Master Counter The data of the first page read from the Tag The data of the second page read from the Tag Null for every page Null for every page Null for every page Null for every page Null for every page Null for every page Data3 Data4 Data5 Data6 Data7 Data8 The boundary value with which abnormality of antenna is checked The noise level currently measured with antenna The level with which the size of noise is judged Setting up the using or not using of the sensor which detects FOUP Selection of sensor operation voltage level. Initial setup value is 1. The filter for removing the chattering which is generated when sensor is in operation Setting up the using or not using of the sensor which detects Home Selection of sensor operation voltage level. Initial setup value is 1. The filter for removing the chattering which is generated when sensor is in operation 0: Reader related command 1: Antenna related command The command defined for EtherCAT which is the master and reader which is the slave Disposal state and result for the received command Length of transmitted/received data Data for error checking Auxiliary data 0 required for command Auxiliary data 1 required for command Sub Index Number Slave Counter The counter for checking abnormal state between master and slave
Error code of RFID reader Code State Remarks ‘0’ When there is no abnormality at the received data, and the command is normally executed ‘1’ When there is abnormality at the Check Sum of the received data 41 0x30 0x31 CTS-STBR-AA ‘2’ In the case of receiving command even though there isn’t any abnormality at ID and Check Sum ‘3’ When received data has the value deviating the range which can be set up 0x32 0x33 ‘4’ When it is failed to write data on the tag 0x34 ‘5’ When there is no tag 0x35 ‘6’ When type of tag is different from that of the received command 0x36 ‘7’ When Check Sum error is generated at the tag 0x37 ‘8’ Communication error with the tag 0x38 ‘9’ When there is no antenna or when problem is generated regarding installation of antenna 0x39 When STB is not registered, raise to 0x00.
Error state of RFID Reader which is responded to STBC Code Description OK (Read OK or Not detect Carrier) Read Error STB Home is OFF (AZFS only) 42 CTS-STBR-AA 4. Type of tag The tag currently used has the memory of 17 Pages (8Byte/Page) with which reading and writing can be conducted. Since basic unit of reading and writing at the tag is page, it is desirable to handle with 8 Byte of page unit when reading and writing the tag are conducted at high rank. Each page is constituted with the shape as shown in the following
.
Type of tag Page number Application Remarks 1, 2 8 Byte in low rank and 8 Byte in high rank of Material ID 2, 3 8 Byte in low rank and 8 Byte in high rank of MID information Material ID 4~17 The area for freely reading and writing the Notepad area process information 43 < Attachment 1> Specification of RFID Reader case (Color and printed character are for reference only.) CTS-STBR-AA < Attachment 2> Dimension of fixing holes for RFID Reader 45 Version Date Details of revision 1.0 2011-08-22 Initial Revision 1.1 2012-09-06 2.4 Contents of manually operating section are revised. 3.3 Contents of PDO Map list are revised. 3.4 Contents of PDO function list are revised. ◀ Remarks

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