CalAmp Wireless Networks GPDA Gemini/PD User Manual service manual preliminary version
CALAMP WIRELESS NETWORKS INC. Gemini/PD service manual preliminary version
Contents
service manual preliminary version
Gemini / PD Mobile Radio Modem Service Manual version 0.03 PRELIMINARY The entire contents of this manual and the Radio Service Software described in this manual are copyright 1998 by DATARADIO Inc. Copyright DATARADIO Inc. November 1998 part no.: 120 1020110-003 Table of Contents 1. PRODUCT OVERVIEW................................................................................................................................... 1 1.1 INTENDED AUDIENCE ....................................................................................................................................... 1 1.2 GENERAL DESCRIPTION .................................................................................................................................... 1 1.3 CONFIGURATION ............................................................................................................................................... 1 1.4 FACTORY TECHNICAL SUPPORT ........................................................................................................................ 2 1.5 PRODUCT WARRANTY ...................................................................................................................................... 2 1.6 REPLACEMENT PARTS....................................................................................................................................... 2 1.6.1 Factory Repair ........................................................................................................................................ 2 2. OPERATION...................................................................................................................................................... 2 2.1 FRONT & REAR PANELS ................................................................................................................................... 2 2.1.1 LED Indicators........................................................................................................................................ 3 2.2 DTE PORT INTERFACE ..................................................................................................................................... 3 2.2.1 RS-232 Interface Signal Levels ............................................................................................................... 3 3. ADJUSTMENTS AND MAINTENANCE ....................................................................................................... 4 3.1 OVERVIEW ........................................................................................................................................................ 4 3.1 INTENDED AUDIENCE ....................................................................................................................................... 4 3.2 EQUIPMENT REQUIRED ..................................................................................................................................... 4 3.3 MAINTENANCE INTERVALS ............................................................................................................................... 4 3.4 TESTS & ADJUSTMENTS ................................................................................................................................... 4 3.4.1 Preliminary Verification ......................................................................................................................... 4 3.4.2 Basic Tests & adjustments....................................................................................................................... 4 3.4.3 Tests & adjustments Procedure............................................................................................................... 4 3.4.4 Opening the Unit..................................................................................................................................... 6 3.4.5 GPS Diagnostics Procedure.................................................................................................................... 7 4. SPECIFICATIONS ............................................................................................................................................ 8 What's New in Version 0.02 GPS Diagnostics procedure History Version 0.1: First preliminary version Version 0.2: • Unit specification revised • Typo correction ii Definitions The following terms are used throughout this document. Item DCE DTE GCU Gemini/PD HDX RS-232 RSS Simplex Definition Data Communications Equipment. This designation defines the direction (input or output) of the various RS-232C interface signals. Modems are always wired as DCE. See also DTE. Data Terminal Equipment. This designation defines the direction (input or output) of the various RS-232C interface signals. Most user equipment, as well as PCs, are wired as DTE. See also DCE. Gemini Control Unit board High specs mobile radio modem. PD = Parallel decode Half Duplex. A unit which uses separate transmit and receive frequencies, but which may not transmit and receive simultaneously. Industry–standard interface for low speed data transfer (EIA-RS-232E). Radio Service Software. This software allows configuration and testing of the Gemini/PD. A unit which uses the same frequency for transmit and receive. iii Features: • Rugged water-proof die-cast aluminum chassis. • Data speeds of 9600 to 19200 b/s (9600 b/s maximum in half channels) • 3 available user ports using standard RS-232 interface • Built–in 16-channel synthesized radio transceiver. • Power output of 10W to 40W (software controlled). • Half duplex or simplex operation. 1. PRODUCT OVERVIEW This document provides the information required for the operation and maintenance of the DATARADIO Gemini/PD mobile radiomodem. 1.1 Intended Audience This document is designed for use by engineering design, installation, and maintenance personnel. 1.2 1.3 General Description Configuration Operating characteristics of the Gemini/PD are configured by Dataradio System Engineering for communication protocols and network settings. Gemini/PD is a mobile radio-modem aimed at the public safety and public utility markets to meet demand for high speed and high throughput. It integrates all the necessary hardware for data-only vehicular installations up to but not including the laptop PC and its application software. Example of applications are: A Radio Service Software (RSS) is provided for radio/modem maintenance, adjustments and frequency programming. The RSS is MSDOS based and will run on any 486 or higher PC (2 Megabytes memory required). 1. Database inquiry systems. Small number of brief messages, (usually from the mobile station) with fairly long responses. WARNING: The frequency band 406 to 406.1 MHz is reserved for use by distress beacons and cannot not be programmed into the unit. 2. Computer-aided dispatch (CAD). Large number of messages, (usually from the base station) with very brief responses. 3. Automatic Vehicle Location (AVL). Using a GPS receiver, determines position, speed and direction of fleet members. The Gemini/PD is made-up of a main transceiver and a auxiliary receiver for Parallel Decode (PD), a 40 Watt power amplifier, a Gemini Control Unit (GCU) with DSP driven modem and an integrated OEM GPS receiver. 120 20110-003 PRELIMINARY Gemini/PD Technical Manual 1.4 gest a solution eliminating the need to return equipment. Factory Technical Support The Technical Support departments of DATARADIO provide customer assistance on technical problems and serve as an interface with factory repair facilities. They can be reached in the following ways: 1.6.1 Factory Repair When returning equipment for repair, you must request an RMA (Returned Material Authorization) number. The Tech Support representative will ask you several questions to clearly identify the problem. Please give the representative the name of a contact person who is familiar with the problem, should questions arise during servicing of the unit. DATARADIO Inc. 5500 Royalmount Ave, suite 200 Town of Mount Royal Quebec, Canada H4P 1H7 Technical support hours: Monday to Friday 9:00 AM to 5:00 PM, Eastern Time Customers are responsible for shipping charges for returned units. Units in warranty will be repaired free of charge unless there is evidence of abuse or damage beyond the terms of the warranty. Units out of warranty will be subject to service charges. Information about these charges is available from Technical Support. phone: +1 514 737-0020 fax: +1 514 737-7883 or DATARADIO Corp. 6160 Peachtree Dunwoody RD., suite C-200 Atlanta, Georgia 30328 2. Operation Technical support hours: Monday to Friday 9:00 AM to 5:00 PM, Eastern Time 2.1 phone: 1 770 392-0002 fax: 1 770 392-9199 The front panel includes: or Email address: support@dataradio.com 1.5 Product Warranty Warranty information may be obtained by contacting your sales representative. 1.6 Front & Rear Panels • One mini-UHF type female antenna connector for the auxiliary receiver • One SMA type female connector for the GPS receiver • Two LED indicators • Three DE-9F RS232 ports The rear panel includes: Replacement Parts This product is normally not field serviceable, except by the replacement of complete units. Specialized equipment and training is required to repair the GCU board and radio modules. • One mini-UHF type female antenna connector for the main transceiver • One 3-pin pigtailed power connector with ignition sense Contact Technical Support for service information before returning equipment. A Technical Support representative may sug- 120 20110-003 PRELIMINARY Gemini/PD Technical Manual We recommend the use of a shielded 9-wire cable with all pins connected. These ports can be used for unit configuration, maintenance & adjustment as well to connect user applications. 2.1.1 LED Indicators The Gemini/PD has two LED indicators: LED’s name PWR RX/TX Indicates Description red DC Power is applied red Unit transmit green Unit receive flashing red/green 2.2.1 RS-232 Interface Signal Levels In the descriptions of data signals, the following conventions are used: Radio is unlocked Table 1 - RS-232 Signal Levels 2.2 DTE Port Interface For all three ports: DE-9 F pin # Term Alternates Signal level ON asserted, spacing +3 to +15 V OFF dropped, marking -3 to -15 V Function DCD – from Gemini/PD, normally asserted RXD – data from Gemini/PD TXD – data to Gemini/PD DTR – to Gemini/PD, handshaking Ground DSR – from Gemini/PD, tied to VCC through current limiting resistor RTS - to Gemini/PD, handshaking CTS – from Gemini/PD, handshaking AUX auxiliary input to Gemini/PD, “panic line” input (port 3): It may be activated by dry contact pull-up to the port’s DSR output. It may also tolerate user pull-up to external +12 VDC (car battery), but an isolated dry contact is preferred due to the risk of noise related false alarms caused by the vehicle’s electrical system. 120 20110-003 PRELIMINARY Gemini/PD Technical Manual 3.4 3. Adjustments and Maintenance 1.1 3.4.1 Preliminary Verification Before performing any adjustment, verify the performance of the unit as shown in the Table 1. Overview This chapter outlines the basic adjustment procedures required upon initial installation and thereafter at prescribed maintenance intervals. Units are delivered from the factory properly aligned and tested on the frequencies specified at time of order. Adjustment beyond that described in this chapter is not required unless radio modules have been tampered with or repaired. In such cases we recommend complete factory re-alignment as special test jigs are required. 3.1 Important note: Before proceeding make sure that the service monitor has been calibrated recently and has warmed up for at least the time specified by its manufacturer. Some reported frequency and deviation problems have actually been erroneous indications from service monitors that have not adequately warmed up. This is particularly likely when field service is done during winter months. 3.4.2 Basic Tests & adjustments Recommended Tests: 1. TX power output 2. Carrier frequency error 3. Frequency deviation Note: Only if a loss in system performance has been detected, RX SINAD and RX audio distortion should be verified. Adjustments: 1. Transmitter power output 2. Frequency error 3. Transmitter deviation Intended Audience This chapter is intended for use by installation and maintenance personnel. 3.2 Equipment Required The adjustments described below require the following equipment: • • • • • • 13.6 VDC (nominal), 20A regulated power supply. Radio service monitor (IFR or equivalent). Cable with mini-UHF male connector to connect Gemini/PD to the service monitor. Gemini Radio Service Software, A 486 PC (or better) to run the RSS. Normal radio shop tools. 3.3 3.4.3 Tests & adjustments Procedure Refer to the RSS help file for details & parameter information. 1. Connect the Gemini/PD main antenna connector (or the auxiliary receiver) to the TX/RX input of the service monitor using a suitable length of 50 ohm cable. 2. Connect the Gemini/PD to a suitable power supply and adjust the supply voltage to 13.6 volts. 3. Using a suitable 9 conductor straight RS232 cable, connect the Gemini port 1 to the RS-232 port of a PC and run the Gemini RSS program. 4. Press GET to get the configuration of the unit. 5. Refer to “Tests and Adjustments” table. Maintenance Intervals The adjustments described below should be done at annual intervals or whenever a deterioration in performance indicates that adjustment may be required. 120 20110-003 PRELIMINARY Tests & Adjustments Gemini/PD Technical Manual Table 1: Tests and Adjustments Full & Half ChannelUnits STEP ACTION EXPECTED RESULTS at 25°°C Output Power UHF: 40 watts 1 Press PTT Channel x +10%, -20% Frequency Error ±300 Hz MEASURE WITH IF NOT? Service monitor set to read power Check the RSS maximum power output setting: must be set to 255 (means 40W). User can however reduced it down to 10 Watts. Refer to factory tech support. Service monitor set to read frequency error Press PTT Channel x Adjust using the RSS Freq Warp setting (fine tuning adjust) (Typical adjust range is ±1.5KHz) If found outside limits, user is to call factory technical support. Deviation Press PTT Channel x Carrier will be modulated with a 1 KHz tone. For any bit rate speeds selected: Service monitor set to read deviation Full channel unit Using RSS, adjust TX deviation. ±4.0 kHz +5%, -10% Half channel unit ±2.5 kHz +5%, -10% Set the service monitor to generate a –80 dBm signal on the selected receive frequency. The signal should be modulated with a 1.0 kHz tone. Open the top cover to access the radio (see 3.4.4) To be performed only if a loss in system performance has been detected 12 dB SINAD • For Full channel unit, set deviation to ±3 kHz. • For Half channel unit, set deviation to ±1.5 KHz Measure taken at J400 pin 21 (RX1) and at pin 23 (RX2) ≤ 0.5 µV 2 Service monitor set for SINAD. Connect to radio connector J400 pin 21 (RX1) or pin 23 (RX2). Refer to factory technical support. Same as per Step 5 Refer to factory technical support. • Set service monitor IF filter to mid (15-30 kHz), no audio filter. Distortion Use same settings as per 12 dB SINAD < 3% 1 (unless you have set a lower value). Note that readings less than 40 watts may be due to losses in cables used for testing. Check also your wattmeter frequency calibration curve. Do not be too ready to condemn the transmitter. 2 If a psophometrically weighted filter is available on the service monitor, use 0.35 µV. 120 20110-003 PRELIMINARY Gemini/PD Technical Manual 3.4.4 Opening the Unit 1. Remove the two Philips screw from the unit top cover. 2. Remove the top cover by lifting it from the rear. 3. Slide the cover out of the case. Figure 1 Gemini/PD Top view (cover removed) 13.6Vdc Power connector Main Antenna connector 23 24 J400 Aux. Receiver Antenna connector GPS Receiver antenna connector 120 20110-003 PRELIMINARY RS232 com ports Gemini/PD Technical Manual 3.4.5 GPS Diagnostics Procedure OVERVIEW The detection of the POSition message shows a GPS CONNECTED LED. After about three minutes, detection of the one Pulse Per Second (PPS) should flash the POSITION ACQUIRED indicator, this means that the GPS has a position solution. If the GPS has a good view of the sky and still has not generated any position solution within three minutes (it may take up to 10 minutes or more if the sky view is partially blocked.) the following trouble-shooting procedures should be undertaken to isolate the fault: 1) Disconnect the GPS antenna cable connector from the Gemini radio and check for + 5 VDC on the center pin of the GPS antenna connector on the radio using a DVM. If the voltage is present, do not reconnect the cable and proceed to step 2. 2) With the DVM, measure resistance between the shell and the center conductor of the GPS cable, resistance should be between 100 and 300 Ohms, if it measures open or short circuit the GPS antenna is either a passive antenna which is the WRONG type, or a defective active antenna, replace with a known good active antenna. 3) Connect the new antenna to Gemini and wait about three minutes for the POSITION ACQUIRED indicator to start flashing on Gemini, if not, the Gemini radio or its GPS receiver is defective. 120 20110-003 PRELIMINARY Gemini/PD Technical Manual 4. Specifications GENERAL Frequency Channel spacing Frequency Control Frequency Stability Operating temperature Modes of Operation Number of channels Supply voltage Circuit Protection RX Current at 13.6 VDC TX Current at 13.6 VDC UHF 400 - 512 MHz 12.5, 20 or 25 kHz Digital Synthesizer / uController 1.5 ppm -30°C to +60°C (25°C nominal) @ 95% non-cond. RH Simplex or Half Duplex 16 internally stored 13.6Vdc nominal (negative ground) 10.9 – 16.3 VDC 15 Amp fuse external 2 & 4 Amp fuse internal < 550 mA Standby (with auxiliary receiver) TX/RX separation Nominal Dimensions Weight: RF input/output Impedance RF connector Interface connector < 15 A 5 MHz typical 7.050” D x 6.000” W x 2.0000” H < 3.5 lbs. 50 ohms nominal Main TX/RX: mini-UHF female Auxiliary RX: mini-UHF female GPS RX: SMA female 3x DE-9F D-subminiature RECEIVER UHF Sensitivity (12 dB SINAD) < 0.35 µV * Selectivity (25KHz) 75 dB typical 70 dB minimum Selectivity (12.5) 65 dB typical 60 dB minimum Intermodulation 75 dB typical 70 dB minimum Spurious rejection 75 dB typical 70 dB minimum FM hum & noise -45 dB typical * < -57 dBm Conducted spurious * psophometrically weighted filter WARNING: The frequency band 406 to 406.1 MHz is reserved for use by distress beacons and should not be programmed into the unit. 120 20110-003 PRELIMINARY Gemini/PD Technical Manual TRANSMITTER UHF Power output 10-40 watts Duty cycle 20% @ full power, 30 seconds maximum transmit time Conducted Spurious Frequency stability -75 dBc (-38 dBm @10 W) typical 1.5 ppm FM hum and noise Attack time MODEM OPERATION Interface Operation Data rates Modulation type Packet Error Rate (for < 1% error) -45 dB max (25 kHz) < 10 ms Protocol EIA RS-232C Simplex/half duplex 4800 b/s DRCMSK better than –110 dBm better than –115 dBm better than –112 dBm better than –109 dBm Dataradio Proprietary DISPLAY and CONTROLS 2 status LEDs RX/TX, PWR 9600 b/s DRCMSK at 9600 b/s half channel at 9600 b/s full channel at 16000 b/s full channel at 19200 b/s full channel 19200 b/s DRCMSK FCC / IC CERTIFICATIONS FCC IC (DOC) VHF UHF 900 MHz 120 20110-003 PRELIMINARY Gemini/PD Technical Manual 120 10503-201 ii T-96S Technical Manual
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