Char Broil 463270611 Users Manual 463270611__English

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PRODUCT GUIDE

MODEL 463270611

Serial Number

Date Purchased

IMPORTANT: Fill out the product record information below.

See rating label on grill for serial number.

For support and to register your

grill, please visit us at

www.charbroil.com

Estimated assembly time: 30 minutes

If you have questions or need

assistance during assembly,

please call 1-888-430-7870.

Assembly instructions © 2010

© 2010 Char-Broil, LLC Columbus, GA 31902 Printed in China 11/16/10 • G351-001-060801

The following are trademarks registered by W.C. Bradley Co. in the U.S. Patent and Trademark Office: Caldera®; Charcoal2Go®; Char-Broil®; American Gourmet®;

Bandera®; Brush Hawg®; CB 940®; Char-Diamonds®; Char-Broil Charcoal/Gas®; Everybody Grills®; Grill 2 Go®; Grill 2 Go® Express®; Grill Lovers®; Infrared

Grilling That’s All About U®; Keepers of the Flame®; Magneto®; New Braunfels Smoker Company®; Patio Bistro®; Patio Caddie®; Patio Kitchen®; Pro-Sear®;

RED®; Quantum®; Santa Fe®; Sear and Grill®; Sierra®; Signature Series®; Sure2Burn®; The Big Easy®; U®; Wild West Tradition®; and the following marks:

® ®

The following are trademarks of W.C. Bradley Co.:America's Legendary Barbeque Company™; Advantage Series™; Auto-Clean™;Chef Tested™; Commercial

Series™; Designer Series™;; Diamond Flame™; Double Chef™; Everybody Outside™; FastStart™; FlavorMaster™; Front Avenue™; Grill 2 Go® Advantage™;

Grill 2 Go® Ice™; Hog and Yard Bird™; H20 Smoker™; Infrared. Grilling’s Juicy Little Secret™; Incredible Taste. Infallible Results™; Infrared Inside™; Let’s Grill

Something Together™; Longhorn™;; Precision Flame™; Quick2Burn™; QuickSet™; Ready When You Are™; Season, Set, And Savor™; Sizzle On The Grill™;

SureFire™; Torchfork™; Trentino™; Universal Grill Parts™; You Bring the Party™ TEC™ is a trademark of Tec Infrared Grills.

1. Do not store or use gasoline or other

flammable liquids or vapors in the vicinity of

this or any other appliance.

2. An LP cylinder not connected for use shall not

be stored in the vicinity of this or any other

appliance.

WARNING

CAUTION

For residential use only. Do not use for commercial

cooking.

DANGER

DANGER: Indicates an imminently hazardous situation

which, if not avoided, will result in death or serious injury.

WARNING

WARNING: Indicates an potentially hazardous situation

which, if not avoided, could result in death or serious injury.

CAUTION

CAUTION: Indicates a potentially hazardous situation or

unsafe practice which, if not avoided, may result in minor

or moderate injury.

TABLE OF CONTENTS

Safety Symbols

The symbols and boxes shown below explain what each heading

means. Read and follow all of the messages found throughout

the manual.

DANGER

If you smell gas:

1. Shut off gas to the appliance.

2. Extinguish any open flame.

3. Open lid.

4. If odor continues, keep away from the

appliance and immediately call your gas

supplier or your fire department.

THIS GRILL IS FOR OUTDOOR USE ONLY.

CAUTION:

Read and follow all safety statements, assembly

instructions, and use and care directions before attempting

to assemble and cook.

INSTALLER/ASSEMBLER:

Leave this manual with consumer.

CONSUMER:

Keep this manual for future reference.

WARNING:

Failure to follow all manufacturer’s instructions could result

in serious personal injury and/or property damage.

CAUTION:

Some parts may contain sharp edges – especially as noted

in the manual! Wear protective gloves if necessary.

For Your Safety....................................2-3

Use and Care .....................................4-9

Limited Warranty....................................10

Parts List..........................................11

Parts Diagram......................................12

Assembly.......................................13-26

Troubleshooting..................................27-29

Registration Card...................................31

2

WARNING

CALIFORNIA PROPOSITION 65

1. Combustion by-products produced when using

this product contain chemicals known to the State of

California to cause cancer, birth defects, and other

reproductive harm.

2. This product contains chemicals, including lead

and lead compounds, known to the State of

California to cause cancer, birth defects or other

reproductive harm.

Wash your hands after handling this product.

Installation Safety Precautions

•Use grill, as purchased, only with LP (propane) gas and the

regulator/valve assembly supplied. If your grill is Dual Fuel ready,

a conversion kit must be purchased for use with natural gas.

•Grill installation must conform with local codes, or in their

absence of local codes, with either the National Fuel Gas

Code, ANSI Z223.1/ NFPA 54, Natural Gas and Propane

Installation Code, CSA B149.1, or Propane Storage and

Handling Code, B149.2, or the Standard for Recreational

Vehicles, ANSI A 119.2/NFPA 1192, and CSA Z240 RV Series,

Recreational Vehicle Code, as applicable.

• All electrical accessories (such as rotisserie) must be

electrically grounded in accordance with local codes, or

National Electrical Code, ANSI / NFPA 70 or Canadian

Electrical Code, CSA C22.1. Keep any electrical cords and/or

fuel supply hoses away from any hot surfaces.

• This grill is safety certified for use in the United States and/or

Canada only. Do not modify for use in any other location.

Modification will result in a safety hazard.

WARNING

Do not attempt to repair or alter the

hose/valve/regulator for any “assumed” defect. Any

modification to this assembly will void your warranty

and create the risk of a gas leak and fire. Use only

authorized replacement parts supplied by

manufacturer.

CAUTION

Using pots larger than 6 quarts in capacity could

exceed weight limit of the

side burner shelf

resulting in failure

of grill cart

components.

or side shelf,

3

• NEVER store a spare LP cylinder under or near

the appliance or in an enclosed area.

• Never fill a cylinder beyond 80% full.

• An over filled or improperly stored cylinder is a

hazard due to possible gas release from the

safety relief valve. This could cause an intense

fire with risk of property damage, serious injury or

death.

• If you see, smell or hear gas escaping,

immediately get away from the LP

cylinder/appliance and call your fire department.

DANGER

USE AND CARE

LP Cylinder Removal, Transport and Storage

•Turn OFF all control knobs and LP cylinder valve. Turn coupling

nut counterclockwise by hand only - do not use tools to

disconnect. Loosen cylinder screw beneath bottom shelf, then

lift LP cylinder up and out of cart. Install safety cap onto LP

cylinder valve. Always use cap and strap supplied with valve.

Failure to use safety cap as directed may result in serious

personal injury and/or property damage.

•A disconnected LP cylinder in

storage or being transported

must have a safety cap installed (as shown).

Do not store an LP cylinder in enclosed spaces

such as a carport, garage, porch, covered

patio or other building. Never leave an LP cylinder

inside a vehicle which may become overheated

by the sun.

•Do not store an LP cylinder in an area where children play.

OPD Hand Wheel

LP (Liquefied Petroleum Gas)

•LP gas is nontoxic, odorless and colorless when produced. For

Your Safety, LP gas has been given an odor (similar to rotten

cabbage) so that it can be smelled.

•LP gas is highly flammable and may ignite unexpectedly when

mixed with air.

LP Cylinder Filling

•Use only licensed and experienced dealers.

•LP dealer must purge new cylinder before filling.

•Dealer should NEVER fill LP cylinder more than 80% of LP

cylinder volume. Volume of propane in cylinder will vary by

temperature.

•A frosty regulator indicates gas overfill. Immediately close LP

cylinder valve and call local LP gas dealer for assistance.

•Do not release liquid propane (LP) gas into the atmosphere.

This is a hazardous practice.

•To remove gas from LP cylinder, contact an LP dealer or call a

local fire department for assistance. Check the telephone

directory under “Gas Companies” for nearest certified LP

dealers.

LP Cylinder Valve

Retainer Strap

Safety

Cap

LP Cylinder

•The LP cylinder used with your grill must meet the

following requirements:

•Use LP cylinders only with these required measurements: 12"

(30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.)

capacity maximum.

•LP cylinders must be constructed and marked in accordance

with specifications for LP cylinders of the U.S. Department of

Transportation (DOT) or for Canada, CAN/CSA-B339,

cylinders, spheres and tubes for transportation of dangerous

goods. Transport Canada (TC). See LP cylinder collar for

marking.

•LP cylinder valve must have:

•Type 1 outlet compatible with

regulator or grill.

•Safety relief valve.

•UL listed Overfill Protection

Device (OPD). This OPD safety

feature is identified by a unique triangular hand wheel. Use

only LP cylinders equipped with this type of valve.

•LP cylinder must be arranged for vapor withdrawal and include

collar to protect LP cylinder valve. Always keep LP cylinders in

upright position during use, transit or storage.

LP cylinder in upright position for vapor withdrawal

4

WARNING

If “growing” bubbles appear do not use or move the LP

cylinder. Contact an LP gas supplier or your fire

department!

Connecting Regulator to the LP Cylinder

1.LP cylinder must be properly secured onto grill. (Refer to

assembly section.)

2.Turn all control knobs to the OFF position.

3.Turn LP cylinder OFF by turning hand-wheel clockwise to a

full stop.

4.Remove the protective cap from LP cylinder valve. Always use

cap and strap supplied with valve.

Safety Relief Valve

Nipple has to be centered

into the LP cylinder valve.

OPD Hand Wheel

Type 1 outlet with

thread on outside

c

k

w

o

l

i

s

C

e

f

f

O

Do not use a POL transport plug

(plastic part with external threads)!

It will defeat the safety feature of

the valve.

Strap and Cap

LP Cylinder Exchange

•Many retailers that sell grills offer you the option of replacing

your empty LP cylinder through an exchange service. Use only

those reputable exchange companies that inspect, precision fill,

test and certify their cylinders. Exchange your cylinder only

for an OPD safety feature-equipped cylinder as described

in the "LP Cylinder" section of this manual.

•Always keep new and exchanged LP cylinders in upright

position during use, transit or storage.

•Leak test new and exchanged LP cylinders BEFORE

connecting to grill.

LP Cylinder Leak Test

For your safety

•Leak test must be repeated each time LP cylinder is exchanged

or refilled.

•Do not smoke during leak test.

•Do not use an open flame to check for gas leaks.

•Grill must be leak tested outdoors in a well-ventilated area,

away from ignition sources such as gas fired or electrical

appliances. During leak test, keep grill away from open flames

or sparks.

•Use a clean paintbrush and a 50/50 mild soap and water

solution.

s Do not use household cleaning agents. Damage to gas

train components can result.

Brush soapy solution onto areas indicated by arrows

in figure below.

5.Hold regulator and insert nipple into LP

cylinder valve. Hand-tighten the

coupling nut, holding regulator in a

straight line with LP cylinder valve so

as not to cross-thread the connection.

•Place dust cap on cylinder valve outlet whenever the cylinder is

not in use. Only install the type of dust cap on the cylinder valve

outlet that is provided with the cylinder valve. Other types of caps

or plugs may result in leakage of propane.

5

6.Turn the coupling nut clockwise and tighten to a full stop. The

regulator will seal on the back-check feature in the LP cylinder

valve, resulting in some resistance. An additional one-half to

three-quarters turn is required to complete the

connection. Tighten by hand only – do not use tools.

NOTE:

If you cannot complete the connection, disconnect regulator and

repeat steps 5 and 6. If you are still unable to complete the

connection, do not use this regulator!

Straight

Hold coupling nut and regulator

as shown for proper connection

to LP cylinder valve.

DANGER

• Do not insert any tool or foreign object into the valve

outlet or safety relief valve. You may damage the valve

and cause a leak. Leaking propane may result in

explosion, fire, severe personal injury, or death.

Leak Testing Valves, Hose and Regulator

1.Turn all grill control knobs to OFF.

2.Be sure regulator is tightly connected to LP cylinder.

3.Completely open LP cylinder valve by turning hand wheel

counterclockwise. If you hear a rushing sound, turn gas off

immediately. There is a major leak at the connection. Correct

before proceeding.

4.Brush soapy solution onto areas circled below, or other similar

5.If “growing” bubbles appear, there is a leak. Close LP

cylinder valve immediately and retighten connections. If leaks

cannot be stopped do not try to repair. Call for replacement

parts.

6.Always close LP cylinder valve after performing leak test by

turning hand wheel clockwise.

NOTE: Sideburner

shelf fascia not

shown for clarity.

• Outdoor gas appliance is not intended to be installed

in or on a boat.

• Outdoor gas appliance is not intended to be installed

in or on an RV.

• Never attempt to attach this grill to the self-contained

LP gas system of a camper trailer or motor home.

• Do not use grill until leak-tested.

• If a leak is detected at any time, STOP and call the fire

department.

• If you cannot stop a gas leak, immediately close

LPcylinder valve and call LP gas supplier or your fire

department!

WARNING

fittings on your grill.

NOTE: Your grill

may NOT be

equipped with a

sideburner.

6

WARNING

For Safe Use of Your Grill and to Avoid Serious

Injury:

•Do not let children operate or play near grill.

•Keep grill area clear and free from materials that burn.

•Do not block holes in sides or back of grill.

•Check burner flames regularly.

•Use grill only in well-ventilated space. NEVER use in

enclosed space such as carport, garage, porch,

covered patio, or under an overhead structure of any

kind.

•Do not use charcoal or ceramic briquets in a gas grill.

(Unless briquets are supplied with your grill.)

• Use grill at least 3 ft. from any wall or surface.

Maintain 10 ft. clearance to objects that can catch fire

or sources of ignition such as pilot lights on water

heaters, live electrical appliances, etc.

• Apartment Dwellers:

Check with management to learn the requirements

and fire codes for using an LP gas grill in your

apartment complex. If allowed, use outside on the

ground floor with a three (3) foot clearance from walls

or rails. Do not use on or under balconies.

• NEVER attempt to light burner with lid closed. A

buildup of non-ignited gas inside a closed grill is

hazardous.

• Never operate grill with LP cylinder out of correct

position specified in assembly instructions.

• Always close LP cylinder valve and remove

coupling nut before moving LP cylinder from

specified operation position.

Safety Tips

sBefore opening LP cylinder valve, check the coupling nut for

tightness.

sWhen grill is not in use, turn off all control knobs and LP

cylinder valve.

sNever move grill while in operation or still hot.

sUse long-handled barbecue utensils and oven mitts to avoid

burns and splatters.

sMaximum load for sideburner and side shelf is 10 lbs.

sThe grease tray must be inserted into grill and emptied after

each use. Do not remove grease tray until grill has

completely cooled.

s Clean grill often, preferably after each cookout. If a bristle

brush is used to clean any of the grill cooking surfaces,

ensure no loose bristles remain on cooking surfaces prior to

grilling. It is not recommended to clean cooking surfaces

while grill is hot.

sIf you notice grease or other hot material dripping from grill

onto valve, hose or regulator, turn off gas supply at once.

Determine the cause, correct it, then clean and inspect valve,

hose and regulator before continuing. Perform a leak test.

sKeep ventilation openings in cylinder enclosure (grill cart) free

and clear of debris.

sDo not store objects or materials inside the grill cart

enclosure that would block the flow of combustion air to the

underside of either the control panel or the firebox bowl.

sThe regulator may make a humming or whistling noise during

operation. This will not affect safety or use of grill.

sIf you have a grill problem see the "Troubleshooting Section".

sIf the regulator frosts, turn off grill and LP cylinder valve

immediately. This indicates a problem with the cylinder and it

should not be used on any product. Return to supplier!

CAUTION

• Putting out grease fires by closing the lid is not possible.

Grills are well ventilated for safety reasons.

• Do not use water on a grease fire. Personal injury may

result. If a grease fire develops, turn knobs and LP

cylinder off.

• Do not leave grill unattended while preheating or burning

off food residue on HI. If grill has not been regularly

cleaned, a grease fire can occur that may damage the

product.

Ignitor Lighting

s Do not lean over grill while lighting.

1.

2.

3.

4.

5.

Turn OFF gas burner control valves.

Turn ON gas at LP cylinder.

Open lid during lighting.

To ignite, push and turn ignition burner knob to HI.

lights.

6. If ignition does NOT occur in 5 seconds, turn the burner

controls OFF, wait 5 minutes and repeat the lighting

procedure.

7. To ignite remaining burners, turn knob to the HI position

starting with the burners closest to IGNITION BURNERS first.

If ignitor does not work, follow match lighting instructions.

P. ush and hold ELECTRONIC IGNITION button until the burner

Lighting instructions are continued on the next page

7

Burner Flame Check

• Remove cooking grates and flame tamers. Light burners, rotate

knobs from HI to LOW. You should see a smaller flame in

LOW position than seen on HI. Perform burner flame check

on sideburner, also. Always check flame prior to each use. If

only low flame is seen refer to "Sudden drop or low flame" in

the Troubleshooting Section.

HI

LOW

Match-Lighting

s Do not lean over grill while lighting.

1. Open lid. Turn ON gas at LP cylinder.

3. Push in and turn far right or far left burner knob to the HI

burner lights and stays lit.

4. Light adjacent burners in sequence by pushing knobs in and

turning to the HI position.

Turning Grill Off

• Turn all knobs to the OFFposition. Turn LP cylinder OFF by turning

hand-wheel clockwise to a full stop.

Ignitor Check

• Turn gas off at LP cylinder. Press and hold electronic ignitor

button. "Click" should be heard and spark seen each time

between each collector box or burner and electrode. See

"Troubleshooting" if no click or spark.

Valve Check

• Important: Make sure gas is off at LP cylinder before

checking valves. Knobs lock in position. To check

valves, first push in knobs and release, knobs should spring

back. If knobs do not spring back, replace valve assembly

before using grill. Turn knobs to LOW position then turn back to

position. Valves should turn smoothly.

Hose Check

• Before each use, check to see if hoses are cut or worn.

Replace damaged hoses before using grill. Use only

valve/hose/regulator specified by manufacturer.

General Grill Cleaning

• Do not mistake brown or black accumulation of grease and

smoke for paint. Interiors of gas grills are not painted at the

factory (and should never be painted). Apply a strong solution

of detergent and water or use a grill cleaner with scrub brush

on insides of grill lid and bottom. Rinse and allow to completely

air dry. Do not apply a caustic grill/oven cleaner to painted

surfaces.

• Plastic parts: Wash with warm soapy water and wipe dry.

s Do not use citrisol, abrasive cleaners, degreasers or a

concentrated grill cleaner on plastic parts. Damage to and

failure of parts can result.

• Porcelain surfaces: Because of glass-like composition, most

residue can be wiped away with baking soda/water solution or

specially formulated cleaner. Use nonabrasive scouring powder

for stubborn stains.

• Painted surfaces: Wash with mild detergent or nonabrasive

cleaner and warm soapy water. Wipe dry with a soft

nonabrasive cloth.

• Stainless steel surfaces: To maintain your grill’s high quality

appearance, wash with mild detergent and warm soapy water

and wipe dry with a soft cloth after each use. Baked-on grease

deposits may require the use of an abrasive plastic cleaning

pad. Use only in direction of brushed finish to avoid damage.

Do not use abrasive pad on areas with graphics.

• Cooking surfaces: If a bristle brush is used to clean any of

the grill cooking surfaces, ensure no loose bristles remain on

cooking surfaces prior to grilling. It is not recommended to

clean cooking surfaces while grill is hot.

OFF

OFF

CAUTION

If ignition does NOT occur in 5 seconds, turn the

burner controls OFF, wait 5 minutes and repeat the

lighting procedure. If the burner does not ignite with

the valve open, gas will continue to flow out of the

burner and could accidently ignite with risk of injury.

Turn controls and gas source or tank OFF when not

in use.

WARNING

Sideburner Ignitor Lighting

s Do not lean over grill while lighting.

1. Open sideburner lid. Turn ON gas at LP cylinder.

2. Turn sideburner knob to the HI position, push and hold

ELECTRONIC IGNITOR button.

3. If sideburner does NOT light within 5 seconds, turn knob to OFF,

wait 5 minutes, then

Sideburner Match Lighting

1. Open sideburner lid. Turn ON

2. Place lit match near burner.

3. Turn sideburner knob to the

Be sure burner lights and

stays lit.

2. Place match into match holder (hanging from side panel of

grill). Light match; then light burner by placing match through

the match light hole on right or left side of grill.

HI position.

8. For grills equipped with ELECTRONIC IGNITION at

Repeat steps 4 through 6 to light each burner.

9. Once each burner has ignited, turn knobs to desired setting.

Ignitor Lighting (continued)

each burner:

gas at LP cylinder.

repeat lighting procedure.

position, depending on match light hole selected. Be sure

8

Cleaning the Burner Assembly

Follow these instructions to clean and/or replace parts of burner

assembly or if you have trouble igniting grill.

1. Turn gas OFF at control knobs and LP cylinder.

2. Remove cooking grates and flame tamers.

3. Remove carryover tubes and burners.

4.

5. Carefully lift each burner up and away from valve openings.

We suggest three ways to clean the burner tubes. Use the one

easiest for you.

(A) Bend a stiff wire (a light weight coat hanger works well)

into a small hook. Run the hook through each burner

tube several times.

(B) Use a narrow bottle brush with a flexible handle (do not

use a brass wire brush), run the brush through each

burner tube several times.

(C) Wear eye protection: Use an air hose to force air into

the burner tube and out the burner ports. Check each

port to make sure air comes out each hole.

6. Wire brush entire outer surface of burner to remove food

residue and dirt.

7. Clean any blocked ports with a stiff wire such as an open

paper clip.

8. Check burner for damage, due to normal wear and corrosion

some holes may become enlarged. If any large cracks or

holes are found replace burner.

VERY IMPORTANT: Burner tubes must reengage valve

openings. See illustrations at right.

9. Attach electrode to burner.

10. Carefully replace burners.

11. Attach burners to brackets on firebox.

12. Reposition carryover tubes and attach

to burners. Replace flame tamers and

cooking grates.

CAUTION

Storing Your Grill

• Clean cooking grates.

• Store in dry location.

• When LP cylinder is connected to grill, store outdoors in a well-

ventilated space and out of reach of children.

• Cover grill if stored outdoors. Choose from a variety of grill

covers offered by manufacturers.

• Store grill indoors ONLY if LP cylinder is turned off and

disconnected, removed from grill and stored outdoors.

• When removing grill from storage, follow “Cleaning the Burner

Assembly” instructions before starting grill.

Firebox

Carryover tube

Firebox

burner

bracket

Electrode

SPIDER ALERT!

VALVE

CONTROL PANEL SPIDER WEBS

INSIDE VENTURI

If you notice that your grill is getting hard to light or that the

flame isn’t as strong as it should be, take the time to check and

clean the venturi’s.

In some areas of the country, spiders or small insects have been

known to create “flashback” problems. The spiders spin webs, build

nests and lay eggs in the grill’s venturi tube(s) obstructing the flow of

gas to the burner. The backed-up gas can ignite in the venturi behind

the control panel. This is known as a flashback and it can damage

your grill and even cause injury.

To prevent flashbacks and ensure good performance the burner and

venturi assembly should be removed from the grill and cleaned

before use whenever the grill has been idle for an extended period.

BURNER

SPIDER AND WEBS

INSIDE BURNER TUBE

Correct

burner-to-valve

engagement

Detach electrode from burner.

NOTE: Removal/Detachment method will depend on the

burner configuration. See different configurations in

illustrations below.

Remove screws

Firebox

Carryover tube

Firebox burner

bracket

Pry off

electrode with

a flat blade

screwdriver

Electrode

9

This warranty only applies to units purchased from an authorized retailer. Manufacturer warrants to the original consumer-purchaser only that this

product shall be free from defects in workmanship and materials after correct assembly and under normal and reasonable home use for the periods

indicated below beginning on the date of purchase*. The manufacturer reserves the right to require that defective parts be returned, postage and or

freight pre-paid by the consumer for review and examination.

*Note: A dated sales reciept WILL be required for warranty service.

The original consumer-purchaser will be responsible for all shipping charges for parts replaced under the terms of this limited warranty.

This limited warranty is applicable in the United States and Canada only, is only available to the original owner of the product and is not transferable.

Manufacturer requires proof of your date of purchase. Therefore, you should retain your sales slip or invoice. Registering your product is not a

substitute for proof of purchase and the manufacturer is not responsible for or required to retain proof of purchase records.

This limited warranty applies to the functionality of the product ONLY and does not cover cosmetic issues such as scratches, dents, corrosions or

discoloring by heat, abrasive and chemical cleaners or any tools used in the assembly or installation of the appliance, surface rust, or the

discoloration of stainless steel surfaces.

This limited warranty will not reimburse you for the cost of any inconvenience, food, personal injury or property damage.

ITEMS MANUFACTURER WILL NOT PAY FOR:

1. Shipping cost, standard or expedited, for warranty and replacement parts

2. Service calls to your home.

3. Repairs when your product is used for other than normal, single-family household or residential use.

acts of God, improper installation or maintenance, installation not in accordance with electrical or plumbing codes, or use

of products not approved by the manufacturer.

5. Any food loss due to product failures or operating difficulties.

6. Replacement parts or repair labor costs for units operated outside the United States or Canada.

7. Pickup and delivery of your product.

8. Repairs to parts or systems resulting from unauthorized modifications made to the product.

9. The removal and/or reinstallation of your product.

DISCLAIMER OF IMPLIED WARRANTIES and LIMITATION OF REMEDIES

Repair or replacement of defective parts is your exclusive remedy under the terms of this limited warranty. In the event of parts availability issues,

Manufacturer will not be responsible for any consequential or incidental damages arising from the breach of either this limited warranty or any

applicable implied warranty, or for failure or damage resulting from acts of God, improper care and maintenance, grease fire, accident, alteration,

replacement of parts by anyone other than Manufacturer, misuse, transportation, commercial use, abuse, hostile environments (inclement weather,

acts of nature, animal tampering), improper installation or installation not in accordance with local codes or printed manufacturer instructions.

THIS LIMITED WARRANTY IS THE SOLE EXPRESS WARRANTY GIVEN BY THE MANUFACTURER. NO PRODUCT PERFORMANCE

SPECIFICATION OR DESCRIPTION WHEREVER APPEARING IS WARRANTED BY MANUFACTURER EXCEPT TO THE EXTENT SET

FORTH IN THIS LIMITED WARRANTY. ANY IMPLIED WARRANTY PROTECTION ARISING UNDER THE LAWS OF ANY STATE,

INCLUDING IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OR USE, IS HEREBY

LIMITED IN DURATION TO THE DURATION OF THIS LIMITED WARRANTY.

Neither dealers nor the retail establishment selling this product has any authority to make any additional warranties or to promise remedies

in addition to or inconsistent with those stated above. Manufacturer's maximum liability, in any event, shall not exceed the purchase price of the

product paid by the original consumer.

NOTE: Some states do not allow an exclusion or limitation of incidental or consequential damages, so some of the above limitations or exclusions

may not apply to you. This limited warranty gives you specific legal rights as set foth herein. You may also have other rights which vary from state

to state. In the state of California only, if refinishing or replacement of the product is not commercially practicable, the retailer selling this product or

the Manufacturer will refund the purchase price paid for the product, less the amount directly attributable to use by the original consumer-purchaser

prior to discovery of the nonconformity. In addition, in the state of California only, you may take the product to the retail establishment selling this

product in order to obtain performance under this limited warranty.

If you wish to obtain performance of any obligation under this limited warranty, you should

write to:

Consumer Relations

P. O. Box 1240

Columbus, GA 31902-1240

Consumer returns will not be accepted unless a valid Return Authorization is first acquired. Authorized returns are clearly marked on the outside of

the package with an RA number and the package is shipped freight/postage pre-paid. Consumer returns that do not meet these standards will be

refused.

LIMITED WARRANTY

4. Damage, failures, or operating difficulties resulting from accident, alteration, careless handling, misuse, abuse, fire, flood,

RUST is not considered a manufacturing or materials defect.

the manufacturer reserves the right to substitute like or similar parts that are equally functional.

10

SCOPE OF COVERAGE PERIOD OF COVERAGE TYPE OF FAILURE COVERAGE

PERFORATION, MANUFACTURING,

AND MATERIAL DEFECTS ONLY

Stainless Burner

Firebox and Lid

All Other Parts

Limited Lifetime

2 years from date of purchase*

1 year from date of purchase*

PARTS LIST

NOTE: Some grill parts shown in the assembly steps may differ slightly in appearance from

those on your particular grill model. However, the method of assembly remains the same.

11

Not Pictured:

Ke

y

Qt

y

Descri

p

tion

A1TOP LID

,

OUTER

B 1 INNER INSERT F/ TOP LID

C 1 HANDLE F/ TOP LID

D 1 LOGO PLATE

E2

RUBBER BUMPER, RECTANGLE, F/ TOP

LID

F 1 FIREBOX

G 2 COOKING GRATE

H 2 COOKING GRATE

,

TRAY

I 1 WARMING RACK

J1

FLAME CARRYOVER TUBE W/ COTTER

PIN

K 2 MAIN BURNER

,

F/ FIREBOX

L2FLAME TAMER

M2

ELECTRODE W/ WIRE/COLLECTOR, F/

MAIN BURNER

N 2 SIDE SHELF

,

FIXED

O 2 SIDE SHELF

,

FOLDING

P 1 FASCIA

,

F/ LEFT SIDE SHELF

Q 1 FASCIA

,

F/ RIGHT SIDE SHELF

R 1 MAIN CONTROL PANEL

S 2 TEMPERATURE GAUGE

,

UFC MOUNTED

T 1 HOSE VALVE REGULATOR ASSY

U 1 MATCH HOLDER

V 2 BEZEL

,

F/ CONTROL KNOB

W 2 CONTROL KNOB

X 1 CART UPPER BACK PANEL

Y 1 LEFT RAIL

,

F/ GREASE TRAY

Z 1 RIGHT RAIL

,

F/ GREASE TRAY

AA 1 GREASE TRAY

BB 1 FRONT DOOR BRACE

CC 1 ELECTRONIC IGNITION MODULE

DD 1 BUTTON, F/ ELECTRONIC IGNITION

MODULE

EE 1 IGNITER SWITCH MODULE

FF 1 DOOR

,

NO HANDLE

GG 1 DOOR HANDLE

HH 1 CART LEFT SIDE PANEL

II 1 CART RIGHT SIDE PANEL

JJ 1 BOTTOM SHELF

KK 1 TANK SCREW

,

F/ BOTTOM SHELF

LL 2 CASTER

,

LOCKING

MM 2 CASTER

,

FIXED

NN 1 HARDWARE F/ TOP LID ASSEMBLY

OO 2 RUBBER BUMPER

,

LID

Key Qty Description

… 1 DOOR MAGNET

… 1 CASTER PIN

… 1 HARDWARE PACK

… 1 ASSEMBLY MANUAL, ENGLISH

… 1 CLEANING TOOL

PARTS DIAGRAM

NN A

B

C

D

E

F

I

J

KL

MNN

OO

PQ

R

S

T

U

W

W

X

YZ

AA

BB

CC DD

EE FF

GG

HH II

JJ

LL LL

OO

MM

MM

KK

VV

12

G

H

21/4-20x1/2” screw

1

Attach side panels to bottom shelf using three

1/4-20x1/2” screws, 7mm lock washers, and

7mm flat washers per panel.

7mm lock washer

7mm flat washer

Place bottom shelf upside down. Insert Bent U Pin into the caster mounting plate to lock it in place, shown A.

Spin the caster clockwise into the threads on the bottom shelf until secure. Remove the Bent U Pin and repeat for remaining

casters. Make sure the two locking casters are secured at the rear and the non-locking casters are secured at the front.

After all 4 casters are secure remove the Bent U Pin and save for future maintenance.

Locking caster

Bottom shelf

Non-lock caster

Rear

Front

Left side panel

Magnet

(with a hole)

Make sure side panels

are pushed as far to the

rear of bottom shelf as

possible before fully

tightening screws. Right side panel

ASSEMBLY

13

IMPORTANT: Panel with magnet must

be on left side of bottom shelf.

Front

Bent U pin

A

3

4

This step requires two people

to lift and position grill head

onto cart. Carefully lower the grill

head onto the cart, aligning slots at

bottom of grill head with posts on

cart side panels. Make sure the

regulator hose is hanging inside

the cart.

14

Regulator hose

Left side panel

Grill head

Right side panel

On back of grill, place upper back panel between side panels. Secure upper back panel, in lower holes, using one

1/4-20x1½”

1/4-20x1½” screw

7mm lock

washer

7mm flat

washer

screw, 7mm lock washer and 7mm flat washer on each side.

Upper back panel

15

5

6

Pull out the two knobs from control panel. Insert temperature gauge stem into the bigger hole above knob bezel, shown A.

Make sure the gauge is pushed in as far as it will go, then push the gauge downward until it clips into the panel, shown B/C.

Re-install the two knobs.

Knob

Knob bezel

Temperature gauge

Temperature gauge stem

Control panel

A

C

B

Back of the panel

Attach right side fascia to right side shelf using two #10-24x3/8” screws, 5mm lock washers and 5mm flat washers.

Only right side shelf shown for assembly, install left side shelf with fascia in the same way.

Right side fascia

Right side shelf

#10-24x3/8” screw

5mm lock washer

5mm flat washer

7

A

B

C

16

Attach foldable side shelf brackets to the tracks under right side shelf using one shoulder screw, 7mm flat washer, 7mm lock

washer and 1/4” nut each side, shown A/B.

Pull foldable side shelf outward and press it down, shown C.

Push foldable side shelf toward right side shelf untill they gather up, shown D.

Only right side shelf shown for assembly, repeat above steps to Install left side shelf with foldable side shelf.

Foldable side shelf

Foldable side shelf

Foldable side shelf

Shoulder screw

7mm flat washer

7mm lock washer

1/4” Nut

Right side shelf

Right side shelf

Track Bracket

D

8

17

Fascia, right side shelf

Insert flange on right side shelf into side shelf brackets on side of firebox, shown A.

Attach rear of shelf using one 1/4-20x1½” screw, 7mm lock washer, and 7mm

Attach right side shelf using three 1/4”-20x3/4” screws, 7mm flat washers, 7mm lock washers and 1/4” nuts, shown B.

flat washer in lower hole, shown C.

Attach front of shelf and fascia using one #8x3/8” self-tapping screw, shown D.

Attach front of shelf and fascia using one 1/4”-20x3/4” screw, 7mm flat washer, 7mm lock washer and 1/4” nut, shown D/E.

#8x3/8” self-tapping

1/4”nut

1/4”nut

7mm flat

washer

7mm flat

washer

screw

washer

Back of main control panel

1/4-20x3/4”

Igniter Switch

screw

Main control

panel

washer

7mm lock

washer

7mm lock

Flange into bracket

Bracket

Right side shelf

7mm lock

7mm flat

washer

1/4-20x1½”

screw

1/4-20x3/4”

screw

A

B

C

D

E

Only right side shelf shown for assembly, repeat above steps to install left side shelf.

10 Attach right and

Insert left and right grease tray rails into slots

left rails under front brace with two #8x3/8” self-tapping screws, shown B.

18

Right rail

Left rail

Front Brace

Right rail

Left rail

#8x3/8”

self-tapping screw

Grease tray opening

beneath grease tray opening in upper back panel, shown A.

A

B

9Insert front brace under control panel and between cart side panels. Make sure door hinge pins are on the top side and

facing the front. Secure using two 1/4-20x1½” screws, 7mm lock washers, and 7mm flat washers on each side.

NOTE: MAKE SURE THAT THE FRONT BRACE IS MOUNTED IN THE MOST DOWNWARD POSITION WHEN

ASSEMBLED TO CART.

1/4-20x1½”

screw

7mm lock

washer

7mm flat

washer

Door

Hinge Pin

Front brace

Control panel

11

12

Insert hinge pin on bottom of door into hole in bottom shelf. Press upper hinge pin in front brace, align hinge hole on top of

door, and release hinge pin into door.

Hinge pin

on bottom

of door

Top of

door

PRESS

19

Door

Connect each of the wires from the main burner electrodes into the back of the Electronic Ignition Module.

Total (2) connections.

Connect the two wires [(A) and (B)] from the switch wiring harness into the back of the Electronic Ignition Module.

NOTE: Switch terminals are larger than electrode terminals and should only be installed in location shown as (A),(B).

Wire

1

2

(A)

(B)

Total (2) connections.

Release the cap and nut from electronic ignition module. Attach electronic ignition module to the cart right side panel with

the nut and cap, shown A.

Right side panel

ignition module

Electronic

A

Cap

Nut

12

19

Install flame tamers by sliding one end of each flame tamer into slots at front of firebox and resting opposite end on pins in

back of firebox.

Back of firebox

Front of firebox

Flame tamers

Pin

13

Assembled

warming rack

Place cooking grates onto the firebox as shown. Insert the two wire ends at rear of warming rack into holes in back of

firebox. Front wires of warming rack rest on sides of firebox.

Warming rack

Cooking grate

On back of grill, slide grease tray into opening in upper back panel.

CAUTION

Failure to install grease tray will

cause hot grease to drip from bottom

of grill with risk of fire or property

damage.

.

15

21

Unscrew on cart right side panel. Insert AA battery into ignitor, negative (—) end first.

Replace the cap.

electronic ignition cap

16

AA Battery

Electronic Ignition Cap

+

-

Grease tray

–

22

17 LP CYLINDER IS SOLD SEPARATELY. Fill and leak check the cylinder before attaching to grill and regulator (see Use &

Care section). Once cylinder has been filled and leak checked, place cylinder into hole in bottom shelf. Make sure cylinder

valve is facing front of grill. Secure cylinder with cylinder screw under bottom shelf.

See Use & Care section of this manual to perform the “Burner Flame Check” and for important safety

CAUTION

use, transport, and storage.

Cylinder screw at rear of cart

Cylinder screw

Cylinder valve must face to front of cart once

tank is attached. Failure to install cylinder

correctly may allow gas hose to be damaged

in operation, resulting in the risk of fire.

Regulator

LP Cylinder

( not included)

Always keep LP cylinders in upright position during

instructions before using.

EMERGENCIES: If a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department.

Emergencies

Problem

Gas leaking from

cracked/cut/burned

hose.

Gas leaking from LP

cylinder.

Gas leaking from LP

cylinder valve.

Gas leaking between

LP cylinder and

regulator connection.

Fire coming through

control panel.

Grease fire or

continuous excessive

flames above cooking

surface.

Burner(s) will not light

using ignitor.

(See Electronic Ignition

Troubleshooting also)

Continued on next

page.

Possible Cause

Possible Cause

• Damaged hose.

• Mechanical failure due to rusting or

mishandling.

• Failure of cylinder valve from

mishandling or mechanical failure.

• Improper installation, connection not

tight, failure of rubber seal.

• Fire in burner tube section of burner due

to blockage.

• Too much grease buildup in burner area.

GAS ISSUES:

• Trying to light wrong burner.

• Burner not engaged with control valve.

• Obstruction in burner.

• No gas flow.

• Vapor lock at coupling nut to LP cylinder.

• Coupling nut and LP cylinder valve not

fully connected.

ELECTRICAL ISSUES:

• Electrode cracked or broken; “sparks at

crack.”

• Electrode tip not in proper position.

• Wire and/or electrode covered with

cooking residue.

• Wires are loose or disconnected.

• Wires are shorting (sparking) between

ignitor and electrode.

• Dead battery.

Prevention/Solution

Prevention/Solution

• Turn off gas at LP cylinder or at source on natural gas systems. If

anything but burned, replace valve/hose/regulator. If burned,

discontinue use of product until a plumber has investigated cause

and corrections are made.

• Replace LP cylinder.

• Turn off LP cylinder valve. Return LP cylinder to gas supplier.

• Turn off LP cylinder valve. Remove regulator from cylinder and

visually inspect rubber seal for damage. See LP Cylinder Leak Test

and Connecting Regulator to the LP Cylinder.

• Turn off control knobs and LP cylinder valve. Leave lid open to

allow flames to die down. After fire is out and grill is cold, remove

burner and inspect for spider nests or rust. See Natural Hazard

and Cleaning the Burner Assembly pages.

• Turn off control knobs and LP cylinder valve. Leave lid open to

allow flames to die down. After cooling, clean food particles and

excess grease from inside firebox area, grease tray, and other

surfaces.

• See instructions on control panel and in Use and Care section.

• Make sure valves are positioned inside of burner tubes.

• Ensure burner tubes are not obstructed with spider webs or other

matter. See cleaning section of Use and Care.

• Make sure LP cylinder is not empty. If LP cylinder is not empty,

refer to “Sudden drop in gas flow.”

• Turn off knobs and disconnect coupling nut from LP cylinder.

Reconnect and retry.

• Turn the coupling nut approximately one-half to three-quarters

additional turn until solid stop. Tighten by hand only - do not use

tools.

• Replace electrode(s).

Main Burners:

• Tip of electrode should be pointing toward gas port opening on

burner. The distance should be 1/8” to 1/4”. Adjust if necessary.

Sideburner:

• Tip of electrode should be pointing toward gas port opening on

burner. the distance should be 1/8” to 3/16”. Adjust if necessary.

• Clean wire and/or electrode with rubbing alcohol and clean swab.

• Reconnect wires or replace electrode/wire assembly.

• Replace ignitor wire/electrode assembly.

• Replace with a new AA-size alkaline battery.

Troubleshooting

• For a grill equipped with the AUTO-CLEAN™ feature, make sure

the AUTO-CLEAN™ valve is set to “Grill”

27

Troubleshooting (continued)

Problem

Burner(s) will not light

using ignitor.

(See Electronic Ignition

Troubleshooting also)

Burner(s) will not

match light.

Sudden drop in gas

flow or low flame.

Flames blow out.

Flare-up.

Persistent grease fire.

Flashback...

(fire in burner tube(s)).

Unable to fill LP

cylinder.

One burner does not

light from other

burner(s).

Possible Cause

ELECTRONIC IGNITION:

• No spark, no ignition noise.

• No spark, some ignition noise.

• Sparks, but not at electrode or at full

strength.

• See “GAS ISSUES:” on previous page.

• Match will not reach.

• Improper method of match-lighting.

• Out of gas.

• Excess flow valve tripped.

• Vapor lock at coupling nut/LP cylinder

connection.

• High or gusting winds.

• Low on LP gas.

• Excess flow valve tripped.

• Grease buildup.

• Excessive fat in meat.

• Excessive cooking temperature.

• Grease trapped by food buildup around

burner system.

• Burner and/or burner tubes are blocked.

• Some dealers have older fill nozzles

with worn threads.

• Grease buildup or food particles in

end(s) of carryover tube(s).

Prevention/Solution

• See Section I of Electronic Ignition System.

• See Section II of Electronic Ignition System.

• See Section III of Electronic Ignition System.

• Use long-stem match (fireplace match).

• See “Match-Lighting” section of Use and Care.

• Check for gas in LP cylinder.

• Turn off knobs, wait 30 seconds and light grill. If flames are still low,

turn off knobs and LP cylinder valve. Disconnect regulator.

Reconnect regulator and leak-test. Turn on LP cylinder valve, wait

30 seconds and then light grill.

• Turn off knobs and LP cylinder valve. Disconnect coupling nut from

cylinder. Reconnect and retry.

• Turn front of grill to face wind or increase flame height.

• Refill LP cylinder.

• Refer to “Sudden drop in gas flow” above.

• Clean burners and inside of grill/firebox.

• Trim fat from meat before grilling.

• Adjust (lower) temperature accordingly.

• Turn knobs to OFF. Turn gas off at LP cylinder. Leave lid in position

and let fire burn out. After grill cools, remove and clean all parts.

• Turn knobs to OFF. Clean burner and/or burner tubes. See burner

cleaning section of Use and Care.

• The worn nozzles don’t have enough “bite” to engage the valve. Try

a second LP dealer.

• Clean carry-over tube(s) with wire brush.

AUTO-CLEAN™ Possible Cause Prevention/Solution

(If Equipped)

Replace Batteries

Install batteries correctly.

Push Knob in to start the clean cycle. (Green LED should begin to

flash)

Timer does not work

(Green light does not

flash)

Dead Battery

Batteries installed incorrectly.

Knob Position did not start the Clean

Cycle

Replace Batteries

No LED’s will illuminate Dead Battery

Prepare to replace batteries (NOTE: Clean cycle will operate with

a weak battery.

Red LED next to battery

symbol is illuminated

Low Battery Strength

28

Troubleshooting - Electronic Ignition

Problem (Ignition)

SECTION I

No sparks appear at

any electrodes when

Electronic Ignition Button

is pressed; no noise can

be heard from spark

module.

SECTION II

SECTION III

Sparks are present

but not at all

electrodes and/or not

at full strength

Possible Cause

• Battery not installed

properly.

• Dead battery.

• Button assembly not

installed properly.

• Faulty spark module.

• Output lead

connections not

connected.

• Output lead

connections not

connected.

• Arcing to grill away

from burner(s).

• Weak battery.

• Electrodes are wet.

• Electrodes cracked or

broken “sparks at

crack”.

Check Procedure

• Check battery orientation.

• Has battery been used

previously?

• Check to insure threads are

properly engaged. Button

should travel up and down

without binding.

• If no sparks are generated

with new battery and good

wire connections, module is

faulty.

• Are output connections on

and tight?

• Are output connections on

and tight?

• If possible, observe grill in

dark location. Operate

ignition system and look for

arcing between output wires

and grill frame.

• All sparks present but weak

or at slow rate.

• Has moisture accumulated

on electrode and/or in burner

ports?

• Inspect electrodes for

cracks.

Prevention/Solution

• Install battery (make sure that “+” and “–”

connectors are oriented correctly, with “+” end up

and “–” end down.)

• Replace battery with new AA-size alkaline battery.

• Unscrew button cap assembly and reinstall, making

sure threads are aligned and engaged fully.

• Replace spark module assembly.

• Remove and reconnect all output connections at

module and electrodes.

• Remove and reconnect all output connections at

module and electrodes.

• If sparks are observed other than from burner(s),

wire insulation may be damaged. Replace wires.

• Replace battery with a new AA-size alkaline battery.

• Use paper towel to remove moisture.

• Replace cracked or broken electrodes.

No sparks appear at

any electrodes when

Electronic Ignition Button

is pressed; noise can

be heard from spark

module.

29

NOTES

30

31

Warranty Registration Department

P.O. Box 1240

Columbus, GA 31902-1240