Cooltrax Asia Pacific CTRZ-UB-01 Universal Monitoring Device User Manual

Cooltrax Asia Pacific Pty Ltd Universal Monitoring Device

user manual

Version1.1 September2008
CoolTraxUMDV2InstallationManual September2008Page2of23THIS DEVICE COMPLIES WITH PART 15 OF THE FCC RULES. OPERATION IS SUBJECT TO THE FOLLOWING TWO CONDITIONS. (1) THIS DEVICE MAY NOT CAUSE HARMFUL INTERFERENCE, AND (2) THIS DEVICE MUST ACCEPT ANY INTERFERENCE RECEIVED, INCLUDING INTERFERENCE THAT MAY CAUSE UNDESIRED OPERATION. Warning: Changes or modifications not expressly approved by the party responsible for compliance could void the user’s authority to operate this equipment. Note: This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures: —Reorient or relocate the receiving antenna. —Increase the separation between the equipment and receiver. —Connect the equipment into an outlet on a circuit different from that to which the receiver is connected. —Consult the dealer or an experienced radio/TV technician for help. Caution: Changes or modifications not expressly approved by the manufacturer could void the user's authority to operate the equipment. Only the antenna provided with this Part 15 Transmitter must be used with this device. 
CoolTraxUMDV2InstallationManual September2008Page3of23TableofContents:TableofContents:...................................................................................................................................................3UMDInstallationV2RF:ThermoKing....................................................................................................................4StandardSystemKitofParts:.............................................................................................................................4SystemInstallationInitialSetup:........................................................................................................................5FirstStep–InstallAntenna’s:.............................................................................................................................5DualBandGSM/GPSAntenna:.......................................................................................................................5RFAntenna:.....................................................................................................................................................7RFAntennaInstallation–PhysicalLocationInsidetheTrailer:......................................................................9RFAntennaInstallation–PhysicalLocationoutsidetheTrailerBox:............................................................9ThermoKingI‐BoxandLoomAssembly:..........................................................................................................12TKuP1VoruPVoruPV1I‐Boxinstallation:......................................................................................................12FromtheBatteryCompartmentSideoftheControllerCabinet:.................................................................13TKSR2I‐Boxinstallation:..................................................................................................................................14UMD/FridgeCommsCable:............................................................................................................................15UMDtoi‐BOXConnection:...............................................................................................................................16DiagnosticTests:...............................................................................................................................................16SystemTest:......................................................................................................................................................17Boot‐UpSequence:...........................................................................................................................................17WirelessTagInstallation:..................................................................................................................................18CoolTraxWirelessTemperatureTag:...........................................................................................................18CoolTraxWirelessDoorTagandMagnet:....................................................................................................19PostInstallation:...............................................................................................................................................20UMDSpecifications:..........................................................................................................................................21RFTagSpecifications:........................................................................................................................................22
CooUMStaWitNottrailPictolTraxUMDMDInandardSy1. Univ2. One3. RFT4. RFD5. RFT6. OnehtheTherm1. One2. Onete:Ensuretler,therearture1:UMDV2InstallatnstallaystemKitversalMoneDualBandTemperaturDoorTaganTruckMoune1.5MUMDmoKingFrideThermoKie1.5MFridgthattheI‐BoretwotypeDSystemKittionManuaationVtofPartsitoringDevdAntennawreTags–ifrndMagnet–ntAntennaDPowerCadgeinterfacingI‐BoxwigeCommsCoxkitistheesofTKi‐BotalV2RFs:ice(UMD).withco‐axiarequiredby–ifrequiredble.cethefollowithinstallatCable.correcttypoxes–SR2CPage4ofF:Therlcablesattaythecustomdbythecuswingadditioionkit.ThispefortheTCompatible23rmoKached.merstomeronalcompositemistobhermoKingandµP1V,King.onentsarerbesuppliedgFridgeconV&V1comrequired.dbyThermontrollerdeplmpatible.SeptemboKing(TK).loyedonther2008e
CoolTraxUMDV2InstallationManual September2008Page5of23Picture2:UMDConnectionsSystemInstallationInitialSetup:1. Openthefrontenginebayaccessdoors2. OpenRHelectronicscompartmentaccessdoor3. TurnOFFthemaintoggleswitchonthesideorfrontoftheTKControllercabinet–ensurethefridgeisinOFFMode.4. DisconnectTKRefrigerationSystemBattery.IfafridgeinterfaceistobeinstalledANDthefridgecontrollerisauPIV,uPVoruPVIthesystembatterymustberemoved.5. OpentheTKelectronicsenclosuredoor.FirstStep–InstallAntenna’s:DualBandGSM/GPSAntenna:1. LocatetheDualBandUMDAntennaontopofthefiberglasscanopydirectlyabovetheheadertankandapproximately40mminfromthebackedge.2. Drilla13mmor0.5”holethroughthecanopy.3. Feedthetwoseparatelengthsofantennacableinto20mmconvolutedtubingforprotection4. Removethesplitnutfromtheundersideoftheantenna.5. Fromthetopside,lowerthetwoco‐axialcablesfullythroughthedrilledhole.
CoolTraxUMDV2InstallationManual September2008Page6of236. Fromtheundersideofthecanopy,placethesplitnutoverboththeco‐axialcableswiththeserratedsideup,spinontothethreadedantennashaftandfirmlytighten.7. Cabletietheco‐axialcablestotheTKsystem’swiringharnessorfixedhardwarethatdoesnotgethot.8. Loopandsecuretheexcessco‐axialcableintheUMDcavityandconnectandfingertightentheco‐axialconnectorstotheUMD.Note:IftheUMDisinstalledinsidetheControllerBoxthentheantennacablescanbefedthroughtheexistingcablehole/glandatthebackandbottomoftheControllerboxorelseaholecanbedrilledinthesideofthebox.Picture4:GSM/GPSAntennaLocation1/2”HoledrilledinFridgeUnitCanopy GSM/GPSAntennaInstalledGSM/GPSAntennaInstalled–sideshot DualGSM/GPSor3GAntenna
CoolTraxUMDV2InstallationManual September2008Page7of23Picture4:UMDCableOptionsforUMDinstalledinControllerBox:HoledrilledinsideofControllerBoxforUMDCablesExistingCableHole/GlandinbottomofControllerBoxwhichcanbeusedforUMDCablesRFAntenna:TheRFantennashouldbemountedinsidetherefrigeratedtrailer(the“box”)foroptimalresultswhenreceivingdatafromRFtemperatureordoortagslocatedwithinthetrailer.IfthecustomerconfigurationisforfridgeinterfaceonlywithNOinternalRFTagsthentheAntennacanbelocatedontheoutsideofthetrailerBUTwithinthefridgeunitsoitcan’tbeseenoreasilyaccessed/tamperedwith.InternalRFAntenna:1. Fromtheenginebayside,locatethecablebundlethatgoesthroughthefirewallfromthediesel/compressorcompartmenttotherefrigeratedcompartment.Ensurethatthearea50mmabovethecablebundleisclearofcablesandenginebayhardware.Thecablesfromtherefrigeratedareawillentertheenginebaythrougha25mmholetobedrilledthroughthefirewallinthisarea.Thisareamustbeclearedforthedrillingprocesssothatloomsorhardwarewithintheenginebayarenotdamagedshouldthedrillbitentertheenginebay.2. Fromwithintherefrigeratedarea,removethebulkheadsandevaporatorpaneltoexposetheprimaryevaporator.3. LocatethecableloomtotheLHSoftheevaporatornearthelowerendoftheheatexchangerandthebottomLHcornerofthesuctionpipe.RefFig1below4. Markapointonthefirewallapproximately50mmabovethecableloomandinbetweentheheatexchangerandthesuctionpipe.5. Drillasmallpilotholethroughthefirewallandensuretheloomandhardwareclearancefromtheenginebaysideisadequate.6. IfOK,enlargetheholeto25mm.7. Removeanydrillswarffrombothsidesofthefirewall
CoolTraxUMDV2InstallationManual September2008Page8of238. FeedthemountingplateontotheRFAntennaCableandtightenintoplaceusingthesuppliedlock‐nut.9. Feedthelengthofantennacableinto20mmconvolutedtubingforprotection10. FrominsidethetrailerfeedtheconnectorendoftheRFAntennathroughthepreparedholeleavingsufficientcabletoreachthepreferredmountinglocationinsidethetrailer.11. Loopandsecuretheexcessco‐axialcableinthecavityandconnectandfingertightentheco‐axialRFconnectortotheUMD12. Cabletietheantennacabletoexistingcablingorcomponentsthatdonotgethotnearthefirewallholeanduptheevaporatorcavity.Note:Onsometrailerbodiesitistoodifficulttoremovetheinternalbulkhead–thereareanumberofvariationswhichdifferfromManufacturertoManufacturer–inthiscasemeasureupasuitablelocationtodrillaholethroughfromthefrontwhichwillexitjusttotheleftoftheinternalbulkheadandfeedtheantennacablethroughasdescribedabove.Note:IftheUMDisinstalledinsidetheControllerBoxthentheantennacablecanbefedthroughtheexistingcablehole/glandatthebackandbottomoftheControllerboxorelseaholecanbedrilledinthesideofthebox.Figure1:DrillLocationforRFAntennaHolePicture5:RFTruckAntenna
CoolTraxUMDV2InstallationManual September2008Page9of23RFAntennaInstallation–PhysicalLocationInsidetheTrailer:Foroptimalresultstheantennashouldbemountedtotheroofofthetrailerinahorizontalposition.Ensurethattheantennaislocatedoutfromthebackwallasfaraspossiblebutwhereitisstillprotectedfromdamagebytheinternalbulkheadofthefridgeunit–thisprovidesthebestopportunityfortheantennatocommunicateconsistentlywithanytagslocatedinsidethetrailer.WhereverpossibletheRFAntennashouldbelocated300mmawayfromanysteelsuchasfridgesupports,internalbulk‐headsetcUseP‐Clipstotidyupexcesscablingandfastentotheinternalwall.Picture6:RFAntennaLocationinsidetheTrailerBoxRFAntennaLocationbehindtheSidePaneloftheFridgeUnitRFAntennaLocatedAboveInternalBulkhead–HorizontalOrientationRFAntennaInstallation–PhysicalLocationoutsidetheTrailerBox:IftherearenoTagsinstalledwithinthetrailerthentheRFAntennacanbelocatedwithinthefridgeunitontheoutsideofthetrailer.Theantennaisinstalledbehindoneofthesidepanelsofthefridgesothatitisoutofsighttopreventunauthorizedaccessortamperingwiththesystem.Seebelowforasuggestedlocation.
CooUMTheconPictPowolTraxUMDMDPowerCoolTraxPnectoratoture7:CoolwerCable1. ThreadtotheUMDs2. Coilan3. CabletharnesNote:IftheUMDhole/glandandantennNote:ContinuousPicture8:CV2InstallatrCable:PowerCableneendandlTraxPowerdthepowerUMD.DONsothattherendtiedowntietheUMDssorfixedhisinstalledatthebacknacables.spowercanContinuoustionManuaecomescomeye‐connerCablercableUMDNOTCONNEewillbenoanyexcessDPowercabhardwarethinsidethekoftheConnalsobetakPowertakealmpletewithctorsattheDconnectorECTTOTHEotensiononPowerCabblefromthehatdoesnotControllerBntrollerboxkenfromthenfromConPage10ofha2Ain‐lineother.rupfromthUMDatthnthecablewbleLengthineUMDareatgethot.BoxthenthorelseahohemotherbontrollerMotf23efuse.ThehebatteryaistimebutwhenitiscontheUMDadowntothepowercaolecanbedoardofthetherboardcableis1.5areabehindleaveenouonnected.area.hebatteryablecanbefdrilledinthecontroller5MlonganddalltheengughcableinareaontotfedthroughesideforthratherthanSeptembdhasa6‐Pinginebayhartheareaofheexistinghtheexistinhepowercanfromtheber2008nrdwarefthewiringngcableablebattery.
CoolTraxUMDV2InstallationManual September2008Page11of23InstallingtheUMDIfyouarefittingtheUMDtoaSB310orlatermodelTKfridgetheUMDislocatedinsidethecontrollerboxitself.IfyouarefittingtheUMDtoaSpectrum,SL200/400EorearliermodelfridgetheUMDistypicallylocatedinaspaceimmediatelyabovethecontroller–seeimagesbelow.Picture9:UMDInstallationLocation.UMDLocatedAbovetheFridgeController–V2UMDinpictureUMDLocatedinsidetheFridgeController‐V1UMDinpictureUMDattachedtobracketontopofControllerBox‐V2UMDinpictureThemethodoffittingtheUMDdependsuponthefridgecontrollerandwhereyouchoosetolocateit,theUMDcanbefixedtothecontrollerboxorfridgechassiswithanycombinationofthefollowing:1. TheUMDcanbepop‐rivetedorscrewedtothechassisofthefridgeifitisinstalledinthegapabovethefridgecontrollerbox
CoolTraxUMDV2InstallationManual September2008Page12of232. TheUMDcanbepop‐riveteddirectlytotheinsideofthecontrollerboxitself–asseeninthesecondpictureabove3. TheUMDcanbeattachedtoamountingbracketandthebracketthensecuredtothetopofthecontrollerboxinthecaseofaSB400Installationorothers.OncetheUMDisinstalledtheThermoKingi‐Boxcanbefitted.ThermoKingIBoxandLoomAssembly:ThisprocedureshouldbereadinconjunctionwiththeTKI‐Boxinstallationprocedure,whichformspartoftheI‐Boxkit.ThereareatleasttwodifferenttypesofI‐BoxtosuitvarioustypesofTKcontrollers.1. uPIVoruPVoruPVIorTGV1–TKPartNo#40‐8162. SR2TKpartNo#40‐870EnsuretheI‐BoxkitprovidedmatchestheTKControllertype.MostTKcontrollershavetheoptionalDataAcquisitionSystem‘DAS’fitted.IftheDASisfitteditislocatedontheinsidetopoftheTKcontrollerdoor.TheDASismountedonthreefixedstudswithitscableloomonthebottomface.ThisI‐Boxinstallationprocedureaddressesbothoptions,thatisTKControllerswithandwithouttheDASfitted.TKuP1VoruPVoruPV1IBoxinstallation:RefertoTKInstructionSheetforthe40‐816IFATK‘DAS’BOXISALREADYFITTED:1. Removethenyloknutsandwashers,whichsecuretheDASbox.2. PulltheDASboxawayfromtheControllerdoorandletitgentlyhangbyitscableharness.3. FittheI‐BoxoverthethreepanelstudswiththeI‐BoxconnectorfacingdownandfirmlysecurewiththreetappedhexspacerssuppliedintheI‐Boxinstallationkit.4. PlugintheI‐BoxcableharnesssuppliedintheI‐Boxinstallationkitandensureitsconnectorlockingclipengages.5. PlaceDASboxoverthetopoftheI‐Boxonthethreehexspacersandsecureitwiththreescrews,plainandshake‐proofwasherssuppliedintheI‐Boxinstallationkit.IFTHEREISNO‘DAS’BOXFITTED:1. FittheI‐BoxoverthethreepanelstudswiththeI‐BoxconnectorfacingdownandfirmlysecurewiththreeplainwashersandnyloknutssuppliedintheI‐Boxinstallationkit.2. PlugintheI‐BoxcableharnesssuppliedintheI‐Boxinstallationkitandensureitsconnectorlockingclipengages.I‐BOXWIRING:
CoolTraxUMDV2InstallationManual September2008Page13of231. Connectthetwoblueeyeterminals,oncablesofsimilarlength,tothechassisterminalsinthebottomrearoftheTKcontrollercabinet.2. Connectthebackfusedleadtoswitched12Vfromthesystem’sON/OFFswitch.Ensuretheleadisconnectedtotheoutputsideoftheswitch.3. Pushthethreefemalecrimpedterminalsandthelongerblueeyeterminallead,jacketedintheblackcablesleeving,throughthecabinet’smaincableentryportinthebottomrearofthecabinet.Fromthebatterysideofthecabinetpulltheseleadsthroughuntiltheredtapeontheloomjustappears.4. Locatethethreeun‐terminatedwiresintheI‐Boxharnesslabeled‘TXD3,RXD3andCOM3’.Stripapproximately4mmofinsulationfromthesewires.5. Hardwirethei‐BoxHarnesswiresandtheUMDFridgeInterfacecableasfollows:HARNESSWIRELABEL UMDFRIDGECOMMSCABLERXD3RedWireTXD3White/ClearWireCOM3BlackWireFromtheBatteryCompartmentSideoftheControllerCabinet:1. Connecttheblueeyeterminaltothechassisconnectionabovethecableharnessexitfromtheenclosure.2. Threadthestrainreliefback‐shelloftheDeutschconnectorfromtheI‐Boxkitoverthewireharnesswiththethreefemalecrimpedterminalswiththecablesupportbracketawayfromthefemaleterminals.3. Insertthethreefemaleterminalsintothe6wayDeutschconnectorfromtheI‐Boxkitfromtheconnectorrearandensuretheyapressedfullyhomeandlocked.Thesearetobeinsertedasfollows:4. WIRELABELDEUTSCHCONNECTORLOCATION5. TXD2    A6. RXD2    B7. COM2    C8. Insertthethreeblanking/sealingpinsintotheunusedconnectorlocations,D,E&F9. Screwthestrainreliefontotherearoftheconnectorandtighten.10. Cabletiethethreewirecablebundletothestrainrelief.11. Locatetheunused6wayDeutschconnectorthatshouldbetieddownwiththecablebundlethatrunsbehindthebatteryontheflooroftheenginebay.Thiscable/connectorassemblyshouldhaveasealingcapfitted.Removethecap.12. ConnectandlocktheDeutschconnectorfromtheI‐Boxtothisconnector.13. Stowthematedconnectorsandcabletietothemainwiringharness.
CoolTraxUMDV2InstallationManual September2008Page14of23Picture10:i‐BoxConnectiontoDeutschConnectorDeutschConnectorlocatedbehindthebatteryi‐BoxconnectedtoDeutschConnectorPicture11:DASTKSR2IBoxinstallation:RefertoTKInstructionSheetprovidedwiththe40‐870Kit.WiththeseunitstherewillnotbeaseparateDASboxfittedsothethreeinternalstudsonthecontrollercabinetdoorshouldbefree.I‐BOXINSTALLATION:
CoolTraxUMDV2InstallationManual September2008Page15of231. FittheI‐BoxoverthethreepanelstudswiththeI‐BoxconnectorfacingdownandfirmlysecurewiththreeplainwashersandnyloknutssuppliedintheI‐Boxinstallationkit.2. PlugintheI‐BoxcableharnesssuppliedintheI‐Boxinstallationkitandensureitsconnectorlockingclipengages.I‐BOXWIRING:1. CutoffthethreefemalecrimpedterminalsfromtheleadslabeledTXD2,RXD2andCOM2andstripapproximately4mmofinsulationfromtheseleads.2. Hardwirethei‐BoxHarnesswireswiththeUMDfridgeInterfacecablewiresaspertheconnectionsbelow3. PushtheCOM2blueeyeterminalleadthroughthecabinet’smaincableentryportinthebottomrearofthecabinet.Fromthebatterysideofthecabinetpullthisleadthroughuntiltheredtapeonthewirejustappears.Connectthisleadtothechassisconnectionpointonthefirewall,behindtheControllercabinet4. Attachthe8pinconnectortotheconnectorlabeledJ12ontheTKControllerPCB.UMD/FridgeCommsCable:Picture12:InterfaceCableTheUMDFridgecommscablecanbeinstalledintwoways.OPTION1:TheUMDFridgecommscablecanbeinstalledthroughthegrommetedholeinthebottomrearofthecontrollercabinetifthereisroom.Thisisthepreferredoption.IfthereisnotroomtofittheUMDcommscableinthisarea,thesecondoptionmaybeused.OPTION2:TheUMDFridgecommscablecanbeinstalledthroughanexistingholeinthesideoftheTKControllerCabinet.Thisholehasasealingpatchfittedoverit.Ifthisoptionisused,theholemustbere‐sealedwithsiliconeadhesiveaftertheUMDCommscablehasbeeninstalled.OPTION1CableInstallation:1. FeedtheUMDFridgeCommscablefromtheUMDdownthebackoftheTKControllercabinetbehindtheenginebayhardware.(InthesameareathattheotherUMDcableshavebeenrun.).LeaveenoughcableintheUMDareasothatwhentheUMDCommsCableconnectorisconnectedtotheUMDthereisnotensiononthecableorconnector.2. CabletietheUMDCommscableattherearoftheTKControllercabinet.
CoolTraxUMDV2InstallationManual September2008Page16of233. Fromthebatterycompartmentside,gentlypushthethreeloosecrimpedmalepinsandcablebodythroughthegrommetedholeinthebottomrearortheTKControllercabinet.PullanyexcesscablelengthintotheTKControllercabinet.OPTION2CableInstallation:1. PushaholethroughthesealingpatchwheretheholeisintheTKControllercabinet(Ref.Fig.6.)2. FeedtheUMDFridgeCommsacrossthetopoftheTKControllercabinet,downthesideandthroughtheformedhole.LeaveenoughcableintheUMDareasothatwhentheUMDCommsCableconnectorisconnectedtotheUMDthereisnotensiononthecableorconnector.3. PullanyexcesscablelengthintotheTKControllercabinet.4. Siliconesealaroundtheformedhole.UMDtoiBOXConnection:ForµP1V,VandV1i‐Boxes:1. TheRxd3wireconnectstotheUMDscommscableredwire2. TheTxd3wireconnectstotheUMDscommscablewhite/clearwire.3. TheCom3connectstotheUMDscommscableblackwire.ForSR2 i‐Boxes:1. TheRXD2wiretotheUMDcableREDwire2. TheTXD2wiretotheUMDcableWHITE/CLEARwire3. TheCOM3wiretotheUMDcableBLACKwireFinalStepstoConnectUMDandI‐BOX:UnplugthedustcapontheUMD‘COMM1’connectorConnecttheUMDFridgeCommsCabletothe‘COMM1’portontheUMDDiagnosticTests:Inallcases,aftertheseconnectionsaremadeandtheI‐boxandUMDareON,thefollowingvoltagesshouldbepresent.• SetaDigitalMultiMetertoDCvolts• ConnectthemetersnegativeleadtothechassisandconnectthepositiveleadofthemultimetertoUMDcableREDWire.Thisshouldread‐8to‐11Volts• MovethemeterspositiveleadtotheUMDcableWHITE/CLEARwire.Thisshouldread0volts• ThenmovethemeterspositiveleadtoRXD(x)fromtheThermoKingI‐Box.Thisshouldread0Volts(ToREDwireonUMD)• ThenmovethemeterspositiveleadtotheTXD(x)fromtheThermoKingI‐Box.Thisshouldread‐8to‐11Volts(toBlackwireonUMD)
CoolTraxUMDV2InstallationManual September2008Page17of23Makesurealltheleadsarefullyinsulatedandsupportedafterthecorrectconnectionsareverified.SystemTest:1. ChecktheEngineBayforanytools,fixingsoroff‐cuts,whichmayhavebeenleftbehind.2. Installandre‐connectTKSystemBattery3. TieallnewI‐BoxandUMDloomingwithintheTKControllerCabinet.4. Un‐plugtheUMD‘POWER’connectordust‐capandconnecttheUMDPowerlead.5. TurnONtheTKControllerusingthemain12VON/OFFswitchandbepreparedfortherefrigerationsystemtostart.6. EnsurethattheREDledintheI‐BoxineitherauPoranSRapplicationisglowingasteadyRED.7. ScrewclosedtheTKControllerCabinetDoor.PleaseNote:AlwaysconnectthepowertotheUMDlast!BootUpSequence:1. Withinapproximately30secondstheUMD‘Power’LEDwilllightupGREEN,followedcloselybythebatterylight.2. ShortlyaftertheSignalLEDwillbegintoflash,assumingthatthereisGPRSor3GserviceavailableontheGSM/3Gnetwork.3. TheIPLEDwillatfirstflashandthenremaininaconstantONStateonceanIPconnectionhasbeenestablished4. TheGPSLEDwilllightupaconstantREDtoindicatethatGPShasbeenacquired–typicallyin30secsorless.5. IfRFTagshavebeeninstalledthentheRFLEDwillflasheveryfewsecondsasthetagscommunicatewiththeRFReadersectionoftheUMDPicture13:UMDLED’s
CooWiThesavereadcomrequPictCooEachtheChetrailImpwithrepoTemintholTraxUMDrelessTanewRFIDUesconsideradingpointsmmunicatewuirements.ture14:WirWolTraxWihCoolTraxTtrailerwalleckwithCooler.portantNothandinstalorttothatUmperatureahetrailersnV2InstallatagInstallUMDcommableinstallainthetrailewithourUMrelessTempWirelessTemirelessTeTaghasaflordoor.olTraxorthte:TheRFIDledwiththeUMD.andDoorTanormaldailytionManualation:municateswationtime.eroradoorMD,thesetaperatureandmperatureemperatuangedbaseecustomerDTagssuppespecificUagsneedtoyoperationalwithCoolTraDependingropenandcagsshoulddDoorTagsTagreTag:ewithholesrforinformliedwithaUMD.IfRFTbelocateds–byfork‐Page18ofaxremotetegonthecusclosetaganlocatedbytsstoallowthationinresUMDarespTagsfromaninapositioliftswhenlf23emperaturestomersdesndmagnet,theinstalleWirelessheinstallertspecttowhepecificforthnotherUMDonwithinthoadingpalleeanddoorssiretohaveCoolTraxpraccordingsDoorTagatoeitherscerethetagshatparticulDKitareinsetrailerwhetsetc.sensorsviaeindependerovidesRFctothecustandMagnetreworpopsshouldbearUMDthestalledtheyheretheywSeptembwireless;thenttempercapabletagtomer’st‐rivetthetalocatedineeymustbewillnotbeillnotbedaer2008hisaturegswhichagtoeachkeptabletoamaged
CoolTraxUMDV2InstallationManual September2008Page19of23ExampleTemperatureTagLocations:Picture15:WirelessTemperatureTagsTemperatureTaglocatedabovetheloadlinealongthetrailerwall.TemperatureTaglocatedbytheReturnAirductCoolTraxWirelessDoorTagandMagnet:ThelocationoftheDoorTagsandMagnetwillvaryaccordingtothevariousbodytypesofthetrailerandwhetherthefitteddoorsarerollerorbarnstyle.Theimportantconsideration,again,istolocatetheTagandMagnetinapositionwheretheywillnotbedamaged.Thisrequiresacarefulassessmentbytheinstalleronacasebycasebasisastherearesomanyvariationsfromtrailertotrailerandevenbetweenthedifferentdoortypes.InstallationOptions:1. OntheInsideoftheBarndoorswiththemagnetlocatedontheRHdoor(lookingfrominsidethetrailerout2. IftheTrailerbodyhasalipalongthetopattherearthenthetagcanbelocatedontheinsideofthatlipwhereitisprotectedandthemagnetattachedtoabracketontheinsideofthedoor3. InthecaseofarollertypedoorthetagistypicallylocatedontheinsideLHsidewalldirectlyadjacenttotherollerdoorandthemagnetlocatedontherollerdooritself–checkingforclearancewhenthedooris“rolledup”.Seepicturebelow.
CoolTraxUMDV2InstallationManual September2008Page20of23Picture16:WirelessDoorTagsDoorTagfittedtoaRollerDoorInstallation DoorTagandMagnetfittedtoBarnDoorPostInstallation:OncethephysicalinstallationoftheunitiscompleteandtheUMDispoweredoncontactCoolTraxSupportstaffsothattheycancheckthattheunitisreportingasexpected.OncontactprovidethefollowingInstallationDetails(viaphoneorfaxthecompletedInstallerTemplateprovidedbyCoolTrax):1. TheCustomerName2. TheFleetIDoftheTrailer3. TheUMDID(locatedonthefrontoftheUMD–typicallyUBXXXX4. TheFridgeModel5. TheSensorlocationwithSensorID–iffitted6. Theinstallernameandcontactdetails–mobilephonenumbertocalloncetheunithasbeentestedPleaseensurethatCoolTraxstaffconfirmsthattheunitisreportingdataasexpectedBEFOREthetrailerleavestheinstallerspremises.CoolTraxstaffwillaskyoutoconductanumberoffridgeoperationsaspartoftheInstallationChecktomakesuretheunitfridgeinterfaceiscorrectlyinstalledandconfigured.• PowerthefridgeunitonandofftochecktheFridgeInterfaceisfunctioningasexpected• ChangeSetPointTemperature
CoolTraxUMDV2InstallationManual September2008Page21of23• OpenandClosetheRearDoortotestDoorTagiffitted.CoolTraxSupportContacts:AndrewWongYen–(613)96866011JosephBortignon–(613)96866011UMDSpecifications:UMD Power Power Supply 12VDC to 48VDC Average Power Consumption Less than 2W Internal Fuse 2A (not field replaceable) Discrete Type Closing contact No of Channels 2 WiFi Interface Band 430 MHz UHF ISM Transmit Power 10 dBm Max Burst Transmission Receive Sensitivity -100 dBm typical Range 50m typical in clear line of sight Serial Data Comms Comm 1 RS-232 Data Rate 9600 Baud Standard - configurable up to 38.4K Baud by firmware Function Typical use for fridge interface Comm 2 RS-232 Data Rate 9600 Baud Standard - configurable up to 38.4K Baud by firmware Function Typical use for firmware upgrades GPS Specifications subject to available / visible satellites Acquisition Time Power Up < 1min typical
CoolTraxUMDV2InstallationManual September2008Page22of23 Re-acquisition < 1 sec typical Accuracy Horizontal < 2.5 meters CEP Enclosure Dimensions Length 2170 mm Width 103 mm Height 95 mm Min height clearance 160 mm Mounting Centers (4 by 5.0mm slot holes in base flanges) Mountable in any attitude Length 157 mm Width 60 mm Environmental Specifications Sealing IP65 Operational Temperature -30°C to +60°C (external) RFTagSpecifications:Tag Power Internal battery 3.6V lithium thionyl chloride Average Power Consumption Less than 70 uW Expected Life < 3 years Range and Accuracy Temp measurement accuracy ±0.50C by calculation Temp range -300C to +700C Stabilisation period 4 hrs typical Sample Rates and Temperature Data Storage Sample send rate (temp mode) 20 secs average Sample rate (consignment mode) 1 min to 4 hrs in 1 min increments Temp data storage capacity (consignment mode) 31,488 samples Temp data upload rate 400 samples per sec Range 50m typical in clear line of sight WiFi Interface Band 430 MHz UHF ISM
CoolTraxUMDV2InstallationManual September2008Page23of23 Transmit Power 10 dBm Max Burst Transmission Receive Sensitivity -100 dBm typical Range 50 m typical in clear line of sight Enclosure Dimensions Length 97 mm Width 40 mm Height 22 mm Mounting Centers (2 by 3.5mm by 13mm slot holes in base flanges) Mountable in any attitude subject to antenna requirements Environmental Specifications Sealing Wet assembled Operational Temperature -30°C to +70°C (external) 

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