Craftsman 315114260 User Manual 19.2 V CORDLESS TRIM SAW Manuals And Guides L0307003

CRAFTSMAN Saw Circular Manual L0307003 CRAFTSMAN Saw Circular Owner's Manual, CRAFTSMAN Saw Circular installation guides

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Operator's

Manual

5-1/2 in. 19.2 VOLT
CORDLESS TRIM SAW
Model No.
315.114260

Save this manual for
future reference

A

WARNING:

To reduce the dskof

injury, the user must read and
understand the operator's manual
before using this product.
Customer

Help Line: 1-800-932-3188

Sears Roebuck and Co., 3333 Beverly Rd. Hoffman Estates,
Visit the Craftsman web page: www.sears.com
983000-197
2-03

IL 60179

USA

•

Table of Contents and Warranty .......................................................................................................................................

2

•

Introductionand General Safety Rules ........................................................................................................................

3-4

•

SpecificSafety Rules and Symbols .............................................................................................................................

4-7

•

ProductSpecificatLons,Unpacking,andAccessodes ......................................................................................................

•

Features .....................................................................................................................................................................

8-10

•

Assembly...................................................................................................................................................................

1!-12

•

Operation .................................................................................................................................................................

12-18

•

Maintenance...................................................................................................................................................................

•

Exploded View and Repair Parts List.......................................................................................................................

•

Parts Ordering / Service .................................................................................................................................................

8

19
20-21
22

FULL ONE YEAR WARRANTY ON CRAFTSMAN CORDLESS TRIM SAW
ff this CRRFTSMRNCordless Trim Saw fails to give complete satisfactionwithin one year from the date of purchase,
RETURN IT TO THE NEAREST SEARS STORE OR SEARS SERVICE CENTER INTRE UNITED STATES, and Sears
will repair it, free of charge.
If this £RRFTSMRNCordless Trim Saw is used for commercial or rental purposes, this warranty applies for only90 days
from the date of purchase.
This warranty gives you specific legal rights, and you may also have other dghtswhich vary from state to state,
Sears, Roebuck and Co., Dept. 817 WA, Hoffman Estates, IL 60179

_k

Look for this symbol to point out Important safety precautions. It means
attention!!! Your safety is Involved.
WARNING:

O

The operation of any power tool can result in foreign objectsbeing thrown into your eyes, whichcan
result in severe eye damage. Before beginningpower tool operation, always wear safety gogglesor
safety glasses with side shields and a full face shield when needed. We recommend Wide Vision
Safety Mask for use over eyeglasses or standard safety glasses with side shields, available at Sears
Retail Stores, Always wear eye protectionwhich is marked to complywith ANSI Z87.1,

Your trim saw has many features for making your cutting
operations more pleasant and enjoyable. Safety,
performanceand dependability have been given top
pnodty in the design of this trim saw making it easy to
maintain and operate.

j_.

WARNING:

Read and follow all Instructions.
Failureto follow all instructionslistedbelow, may

•

Dress properly. Do not wear loose clothing or
jewelry. Conteln long hair. Keep your heir, clothing,
and gloves away from moving pads. Loose clothes,
jewelry, or long hair san be caughtin moving parts.
• Avoid ancldentel starling. Be sure swnch Is In the
locked or off paeltlon before Inserting battery pack.
Carryingtools with your finger on the switchor insetting
the battery pack intoa tool withthe switchon invites
accidents.

resultin electricshock, fire and/or seriouspersonal
_njury.

SAVE THESE INSTRUCTIONS
Work Area
•

Keep your work area clean and well lit. Cluttered
benches and dark areas invite accident,

•

Do not operate power tools in e_plaelve atmospheres, such as in the presence of flammable
liquids, gases, or dust. Power tools create sparks
which may ignite the dust or fumes.

•

•

•

Keep bystanders, children, and visitors away while
operating a power tool. Distractions can cause you to
lose control.

• Use safety equipment. Always wear eye protection.
Dust mask, nonskidsafety shoes, hard hat, or hearing
protectionmustbe used for appropriateconditions

Do not abuse the cord. Never use the cord to carry
the charger. Keep cord away from host, oil, sharp
edges, or moving pads. Replace damaged cords
immedistely. Damaged cords may create a fire.

Tool Use and Care
• Use clamps or other practical way to secure and
suppatt the workplace to a stable platform. Holding
the work by hand or against your body is unstableand
may lead to loss of control.

A battery operated tool with Integral batteries or a
separate battery pack must he recharged only with
the specified charger for the battery. A chargerthat
may be suitable for one type of battery may create a
risk of fire when used with another battery.Use battery
only with charger listed.
MODEL

BA'FFERY PACK

• Do not force tool. Use the correct tool for your
application. The correct tool will do the job better and
safer at the rate for which it is designed.
• Do not ueatool If switch does not tum it on or off. A
tool that cannot be controlled with the switch is dangerous and must be repaired.

CHARGER

315.114260
Item No. S,11375 Item No. _ 11041
(1323517 and 1323903)
(1425301)
•

•

Disconnect battery pack fromtool or placathe
switch In the locked or off pasltlon before making
any adjustments, changing acceeeedee, or storing
tool. Such preventivesafety measures reducethe risk
of startingthe tool accidentally,
• Store Idle tools out of the reach of children and
other untrained persons. Toolsare dangerous in the
handsof untrainedusers.

Use battery operated tool only wIth specifically
deeignstnd battery pack. Use of any otherbatteries
may create a risk of fire. Use only with battery pack
listed.

Personal
•

Remove adjusting keys or wrenches before turning
the tool on. A wrenchor a key that is left attached to a
rotetingpart of the tool may result in personal injury.

• Do not overreach. Keep proper footing and balance
st all Umee. Proper footing and balance enable better
control of the tool in unexpectedsituations.

Electrical Safety
•

WARNING: Do not attempt to use this productuntil
you read thoroughly and understandcompletelythe
operator'smanual. Pay close attentionto the safety
rulesincludingDangers, Warnings and Cautions. If
you use this productproperlyand only as intended,
you willenjoy years of safe, reliable service.

Safety

Stay alert, watch what you are doing and use
common sense when operating a power tool. Do
not use tool while tired or under the Influence of
drugs, alcohol, or medlcaUon. A moment of inattention while operating power tools may resultin serious
personal injury.

• When battery pack Is not In use, keep It sway from
other metal objects like: paper clips, coins, keys,
nails, screws, or other small metal objects that can
make a connection from one terminal to another.

3

Shorting the battery terminals together may cause
sparks, burns, or a fire.
Maintain tools with care. Keep cutting tools sharp
and clean. Properly maintained tools with sharp cutting
edges are less likelyto bind and are easier to control.

•

•

Check for misalignment or binding of moving pads,
breakage of parts, and any other condition that may
attest the toors operation, ff damaged, have the tool
serviced before using. Many accidents am caused by
poorlymaintained tools.
• Use only accsssorlea that are recommended by the
manufacturer for your model. Accessories that may

be su_able for one tool, may create a risk of injurywhen
used on another tool.
SewIce
• Tool service must be performed by qualified repair
personnel. Service or maintenance performedby
unqualifiedpersonnel may resultin a risk of injury.
• When sarvicing s tool, use only Identical replacement pads. Follow instructions In the Maintenance
eactlon of this manual. Use of unauthorizedparts or
failure to follow Maintenance Instructionsmay create a
risk of shock or injury.

Hold tool by Insulated gripping surfaces when performing an operation where the catting tool may contact
wiring. Contact with a "live" wire will make exposed metal parts of the tool "live" and shock the operator.

Additional Rules For Safe Operation
•

•

Knowyour power tool. Read operator's manual
carefully. Learn its applications and limitations, as
well as the specific potential hazards related to this
tool. Followingthis rule will reduce the risk of electrio
shock,fire, or serious injury.
Make sure your extension cord Is In good condition. When using an extension cord, be sure to use
one heavy enough to oarw the current your product
will draw. A wire gage size (A.W.G.) of st least 16 Is
recommended for an extension cord 100 feat or
leas In length. A cord exceeding 100 feat Is not
recommended. If In doubt, use the next heevlar
gage. The smaller the gage number, the heevler the
cord. An undersizedcord will cause a drop in line
voltage resultingin loss of power and overheating.

Important Rules For Battery Tools
•

Battery tools do not have to be plugged Into an
electrical outlat; therefore, they are always In
operating condition. Be aware of possible hazards
when not using your battery tool or when changing
accessories.

•

DO not place battery tools or their batteries near fire
or heat. This will reduce the risk of explosion and
possible injury.
Batteriss vent hydrogen gas and can explode in the
presence of a source of ignition, such as a pilot light.
To reduce the risk of serious personal injury, never use
any cordless product in the presence of open flame. An
exploded battery can propel debris and chemicals. If
exposed, flush with water immediately.
Do not charge battery tool In a damp or wat location. Following this rule will reduce the risk of electric
shock, fire, or serious personal injury.

•

•

hidden

•

Your battery tool should be charged In a location
where the temperature Is more then 5O_Fbut less
than 100°1=.Followingthis rulewill reduce the risk of
electric shock,fire, or serious personal injury.

•

Under extreme ueage or temperst urs oonditlons,
battery leakage may occur. If liquid comes in
contacl with your skJn,wash Immediately with soap
and water, then neutrslize with lemon juice or
vinegar. If liquid gets Into your eyes, flush them
with clean water for at least 10 minutes, then seek
Immediate medical attention. Following this rulewill
reduce the riskof seriouspersonal injury.

Additional Specific Safety Rules
• DANGER! Keep hands away from cutting area and
blade. Keep your second hand on atadllary handle
or motor housing, if both hands are holdingthe saw,
they cannot be cut bythe blade.
• Keep your body posltlonnd to either side of the saw
blade, but not In line with the saw blade. KICKBACK
could cause the saw to jump backwards. See Pages 13
and 14.
•

Do not reach underneath the work. The guard cannot
protect you from the blade below the work.

•

Check the lower guard for proper closing before
each use. Do not operate saw If lower guard does
not move freely and close Instantly. Never clamp or
tie the lower guard Into the open position. Ffsaw is
accidentallydropped,lower guard may be bent. Raise
the lower guardwith the retractinghandle and make
sure it move_;freely and does not touchthe blade or
any other part, in all angles and depths of cut.

•

Cheek the operetlon and condiUon of the lower
guard spring. If the guard and the spring are not
operating properly, they must be serviced before
use. Lower guard may operate sluggishlydue to
damaged parts, gummy deposits,or a buildupof debris.

•

Lower guard should be retracted manually only for
special cuts such as "Pocket Cuts" and =Compound Cuts". Raise lower guard by Retracting
Handle. As soon as blade enters the meterlal, lower
guard muet be released. For all other sawing, the
lowerguard should operate automatically,
• Always observe that the lower guard Is covering the
blade before placing saw down on bench or floor.
An unprotected,coastingblade will cause the saw to
walk backwards, cuttingwhatever is in itspath. Be
aware ofthe time it takes for the blade to stop after
switch is released.
•

NEVER hold piece being cut in your hands or
across your leg. It is importantto supportthe work
properlyto minimizebody exposure, blade binding,or
lossof control.

Hold tool by Insulating gdpplng sndaces when
performing an operation where the cutting tool may
contact hidden wiring. Contact with a "live" wire will
also make exposed metal parts of the tool "live"and
shockthe operator.
• When ripping always use a dp fence for a etralght
edge guide. This improvesthe accuracy of cut and
reduces the chance of blade binding.
• Always use blades with correct size and shape
(diamond vs. round) arbor holes. Bladesthat do not
match the mounting hardware of the saw will run
eccentrically,causing loss of central.

If the blade becomes twisted or misalignedin the cut,
the teeth at the back edge of the blade can dig into the
top surface of the wood causing the blade to climbout
of the kerfand jump back toward the operator.
Kickbackis a result of tool misuse and/or incorrect
operating proceduresor conditionsand can be avoided
by taking proper precautionsas givenbelow:
• Maintain a firm grip on the saw and position your
body and arm In a way that allows you to resist
KICKBACK forces. KICKBACK forces can be controlledbyth_ operator, if properprecautions are taken.
• When blade Is binding, or when Interrupting a cut
for any reason, release the trigger and hold the saw
motionless In the metedal until the blade comes to
a complete stop. Never attempt to remove the saw
from the work or pull the saw backward while the
blade Is In motion or KICKBACK may occur. Investigate and take correctiveactions to eliminate the cause
of blade binding.
•

•

•

Never use damaged or Incorrect blade washers or
bolts. The blade washers and boltwere specially
designedfor your saw, for optimumperformanceand
safety of operation.

•

Causes and Operator Prevention of Kickback:
Kickbackis a sudden reaction to a pinched, bound, or
misaligned saw blade, causing an uncontrolledsaw to
liftup and out of the workpiece towardthe operator.
When the blade is pinchedor bound tightlyby the ked
closingdown, the blade stalls and the motor reaction
drivesthe unitrapidlyback towardthe operator.

When restarting a saw in theworkplace, center the
saw blade In the kerf end check that teeth are not
engaged Into the material. If saw blade is binding,it
may walk up or KICKBACK from the workpiece as the
saw is restarted.

•

Support large panels to minimize the risk of blade
pinching and KICKBACK. Large panelstend to sag
under their own weight. Supports must be placed under
the panel on both sides, near the line of cut and near
the edge of the panel.
• Do not use dull or damaged blade. Unsharpened or
improperlyset blades produce narrow kerf causing
excessivefriction,blade binding, and KICKBACK.
•

Blade depth and bevel adJuetlng locking levers
must be tight and secure before making cut, If blade
adjustment shiftswhile cutting, itwill cause binding and
KICKBACK.

• Use utra caution when making e =Pocket CUt'* into
e_lstlng walls or ether blind areas. The protruding
blade may cut objectsthat can cause KICKBACK.

• Neverusea battery

that has been dropped or received
a sharp blow. A damaged battery is subject to explosion, Properly dispose of a dropped battery immediately. Failure to heed this warning can result in sendus
personal injury.

•

•

Before using battery charger, read all Instructions
and cautionary markings In this manual, on battery
charger, and product using battery charger. Following this rule wJJlreduce the risk of electric shock,fire, or
serious personal injury.

•

•

To reduce risk of Injury, charge only nickal-cedmlum and nickel metal hydride type rechargeable
batteries. Other types of batteries may burst
causing personal Injury and damage. Following this
rule will reduce the risk of alectdc shock, fire, or
sehous personal injury.

•

To reduce the disk of electric shock, unplug charger
from outlet before attempting any maintenance or
cleaning. Tumlng off controls will not reduce this
dsk. Followingthis rule will reducethe risk of electric
shock,fire, or serious personal injury.

•

•

Do not e0(posocharger to rain or snow. Following
this rule will reduce the risk of electric shock, fire, or
seriouspersonal injury.
Use of an attachment not recommended or sold by
the baltery charger manufacturer may result In a
risk of fire, electric shock, or Injury to persons.
Followingthis rule wilt reducethe risk of electdc shock,
fire, or serious personal injury,
To reduce the risk of damage to charger body and
cord, pull by charger plug rsther than cord when
disconnecting charger. Followingthis rule will reduce
the riskof serious personal injury.
Make sure cord is located to that It will not be
stepped on, tripped over, or otherwise subjected to
damage or stress. Followingthis rule will reduce the
risk of seriouspersonal injury.
An e0(tenslon cord should not be used unless
absolutely necessary. Use of improperextensioncard
could result in a riskof fire and electdc shock. If extension cord must be used, make sure:

Do not use charger outdoors. Followingthis rule will
reducethe risk of electric shock,fire, or seriouspersonal injury.
Disconnect charger from power supply when not in
use. Followingthis rule will reducethe riskof electric
shock,fire, or serious personal injury.
RISK OF ELECTRIC SHOCK. DO NOT TOUCH
UNINSULATED PORTION OF OUTPUT CONNECTOR
OR UNINSULATED BA'n'ERY TERMINAL.

•

•

•

•

a. That pinson plug of extension cord are the same
number,size and shape as those of plug on
charger.
b. That extension cord is propedywired and in good
electricalcondition;and
c. That wire size is large enough forAC ampere rating
of charger as specifiedbelow:
Cord Length (Feet)
25"
50"
100"
Cord Size (AWG)
•

16

16

16

Note: AWG = American Wire Gage
Do not operate charger with a damaged cord or ping.
If damaged, have replaced Immediately by a qualified
serviceman. Followingthis rule willreducethe risk of
electricshock, firs, or seriouspersonal injury

•

•

•

Do not operate cherger If it has received a sharp
blow, been dropped, or othel_ise damaged in any
way; take It to a qualified serviceman. Followingthis
rulewill reducethe riskof electric shock,fire, or serious
personal injury.
Do not dlsussemblo oharger; take It to a qualified
servlseman when service or repair is requiL_l.
Incorrect reessembly may result In a risk of electric
shock or firs. Followingthis rule will reducethe risk of
electricshock,fire, or seriouspersonal injury.

Save these Instructions. Refer to them frequently
and use them to Instruct others who may use this
tool. If you loan someone this tool, loan them these
instructions also. Following this rule will reduce the
risk of electdc shock, fire, or serious personal injury

WARNING:

some dust created by power
sanding, sawing, grinding, ddlling, and other
construction activities contains chemicals known
to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
• lead from lead-based paints,
• crystalline silica from bricks and cement
and other masonry products, and
• arsenic and chromium from chemicallytreated lumber.
Your risk from these exposures varies, depending
on how often you do this type of work. To reduce
your exposure to these chemicals: work in a well
ventilated area, and work with approved safety
equipment, such as those dust masks that are
specially designed to filter out microscopic
particles.

Important:
Someof the following

symbolsmay be used on yourtool. Please studythem and learn their meaning. Proper
interpretationof these symbolswill aJlowyou to operate the tool better and safer.
SYMBOL

NAME

DESIGNATION/EXPLANATION

Volts

Voltage

A

Amperes

Current

Hz

Hertz

Frequency (cycles per second)

rain

Minutes

Time

AlternatingCurrent

Type or a characteristicof current

--"=-

Direct Current

Type or a characteristicof current

no

No Load Speed

Rotational speed, at no load

Revolutionsor ReciprocationPer Minute

Revolutions,strokes,
surface speed, orbits etc. per minute

V

.../rain

Indicates danger, warning or caution.
,_

O

Safety Alert Symbol

It means attention!!! Your safety is
involved.

Wear Eye Protection

glasses with side shields and a full face
Always wear safety gogglesor safety
shield when operatingthis product.

i

The purpose of safety symbols is to attract your attention to possible dangers. The safety symbols, and the
explanations with them, deserve your careful attention and understanding.The safety warnings do not by themselves
eliminate any danger. The instructionsor warningsthey give are not substitutesfor proper accident prevention
Imeasures,
Symbol

Meaning
DANGER:
Indicates an imminently hazardous situation which, if not avoided, will result in death or
serious injury,

WARNING: Indicates a potentiallyhazardous situationwhich, if not avoided, could result in death or
serious injury.
CAUTION: Indicates a potentiallyhazardous situationwhich, if not avoided, may result in minor or
moderate injury. It may also be used to alert against unsafe practices that may cause property damage.
NOTE:

Advises you of information or instructionsvital to the operation or maintenance of the equipment.

SAVETHESEINSTRUCTIONS
7

TRIM SAW

315.114260

Blade Diameter

CHARGER

5-1/2 in.

Blade Arbor

Input

3/8 in.

Cutting Depth at 0°

No load Speed
Motor

19.2 Volt
1 Hours

Charge Rate

1-1/8 in.
4,500 RPM

120 V, 60 Hz, AC only

Charging Voltage

1-9/16 in,

Cutting Depth at 45 °

ITEM NO._9 11041
(1425301)

BATrERY PACK

ITEM NO. _ 11375
(1323517 and 1323903)

19.2 Volt DC

Yourtrim saw has been shipped completelyassembled
exceptfor the blade. Inspect it carefullyto make sure no
breakage or damage has occurredduring shipping. If any
parts are damaged or missing, contact your nearest Sears
Retail Store to obtain replacement parts before attempting
to operate saw.A blade, blade wrench (5 mm hex key), rip
guide (edge guide) and this operator'smanual are also
included.

WARNING:

If anyparts are missing,do not
operate yoursaw untilthe missing parts are replaced.
Failureto do so could resultinpossiblessrious personaJinjury.

The following recommended accassones are currentlyavailable at Sears Retail Stores.
• 5-1/2 in. Thin Kerr Blade

WARNING:

The use of attachments or accessoriesnot listed mightbe hazardous.

KNOW YOU R TRIM SAW

SWITC H

See Figure 1.
Beforeattemptingto use yourtrim saw, familiarize yoursoff
with all operatingfeatures and safety requirements.
Features includeeasily operated bevel cut and depthof
cut adiustment mechanisms;positive0° bevel stop;
spindlelock; and blade wrench storage.

Your saw is equippedwith a look-offbutton which reduces
the possibilityof accidental starting.The lock-offbut'_onis
located on the handle above the switchtrigger. You must
depressthe lock-offbutton in order to pull the switch
trigger.The lock resets eaoh time the trigger is released.
Nots: You can depress the lock-off buttonfrom eitherthe
left or rightside:

" JkWARNING:

APPLICATIONS

Donot allow

familiarity with your

saw to make you careless. Remember that a
careless fraction of a second is sufficientto inflict
severe injury.

(Use only for the purposes listed below)
•

Cuttingall types of wood products(lumber,plywood,
paneling).

SPINDLE
LOCK BUTrON

LOCK-OFF
BUTrON

TRIGGER
RIP
GUIDESCREW
(WING SCREW)

UPPER
BLADEGUARD

GUARD HANDLE

BEVELCUT
ADZu_TMENT
(BEVELADJU_FMENT
KNOB)

BLADEWRENCH'J_

BASE
ASSEMBLY

RiP GUIDE

BLADEWRENGH
mmHEXKEY)
A

WARNING: Do not allow familiaritywith your drilldriver to make you careless, Remember that a
careless fraction of a second is sufficientto inflict
severe injury.

BA'rrERY

PACK

The battery pack for your tool has been shipped in a low
charge condition to prevent possibleproblems, Therefore,
you should charge it untillight on front of charger changas
from red to green.
Note: Batterieswill no: roach full charge the firsttime they
are charged. Allow several cycles (drillingfollowedby
recharging)for them to become fully charged.

•

Connect charger to power supply.

•

Place battery pack in charger aligning raisedrib on
battery pack with groove in charger. See Figure 2.

•

Press down1
on battery pack to be sure contacts on
battery pack engage properlywith contacts in charger.
Normally,the red LED on charger will come on. This
indicatescharger is in fast charging mode.
Red LED shouldremain on for approximately1 hour
then the green LED will come on. Green LED on
indicatesbattery pack is fullycharged and charger is in
tricklecharge mode. Note: Green LED will remainon
untilbattery pack is removedfrom charger or charger
is disconnectedfrom power supply.

•
•

CHARGING BATTERY PACK
See Figure 2.
•

Charge battery pack only with the charger provided.

•

Make sure power supply Is normal household
voltage, 120 volts, 60 Hz, AC only,

•

9

DEPTHOF
CUTADJUSTMENT
(DEPTHADJUSTMENT
KNOB)
Fig.1

Ifboth yellow and green LED come on, this indicatesa
deeply dischargedor defective battery pack.
Allow battery pack to remain in charger for 15 to 30

minutes.
Whenbattery pack

reaches normal voltage
range, red LED shouldcome on.
If red LED does not come on after 30 minutes,this
indicates a defective battery pack and shouldbe
replaced.
After normal usage, a minimum of 1 hour of charging
time is required to fully recharge battery pack.
The battery pack will become slightlywarm to the
touch while charging.This is normal and does not
indicate a problem.
Do not place charger and battery pack in an area of
extreme heat or cold. It will work best at normal room
temperature.
Note: Charger and battery pack shouldbe placed in a
locationwhere the temperature is more than 50°F but
less than 100°F.
•

When batteriesbecome fully charged, unplug charger
from power supply and remove the battery pack.

LED FUNCTIONS OF CHARGER
LED WILL BE ON TO INDICATE STATUS OF
CHARGER AND BATTERY PACK:
•
•
•

Red LED on = Fast charging mode,
Green LED on = Fully charged and in trickle charge
mode.

replacing.Also, if you are removingbattery pack from
charger and no LEDs are on, return both battery pack
and charger to your nearest Sears Servico Center.
Do not insertanother battery pack intocharger. A
damaged charger may damage a battery pack.
IMPORTANT INFORMATION
HOT BATTERY PACK

When usingyour trim saw continuously,the batteries in
your battery pack will become hot. You shouldlet a hot
battery pack cool down for approximately30 minutes
before attempting to recharge. When the battery pack
becomes discharged and is hot, this willcause the green
LED to some on instead of the red LED. After 30 minutes,
reinsert battery pack in charger. If green LEO continuesto
remain on, return battery pack to your nearest Sears
Repair Center for checkingor replacing.
Note: This situationonly occurswhen continuous use of
your drillcauses the batteries to become hot. It does not
occur under normal circumstances.Refer to "CHARGING
BATTERY PACK" for normal rechargingof batteries. If
the charger does not charge your battery pack under
normal circumstances,return both the battery pack and
charger to your nearest Sears Repair Center for electrical
check.
IMPORTANT INFORMATION
COOL BATTERY PACK

Green LED on = When battery pack is insettedinto
charger, indicates hot battery pack or that battery pack
isout of or below normal temperature range,

•

Yellow and Green LEGs on = Deeply dischargedor
defectivebattery pack.

•

No LED on = Defective charger or battery pack,

FOR RECHARGING

FOR RECHARGING

If battery pack is below normal temperature range, the
green LED on charger will some on. Allow battery pack to
reach normal temperature, then the red LED willcome on.
Note: Refer to "CHARGING BA'I-FERY PACK" for
normal rechargingof batteries, if the charger does not
charge your battery pack under normal circumstances,
return both the battery pack and charger to your nearest
Sears Repair Center for electrical check.

,_k CAUTION: To prevent damage to battery pack,
remove battery pack from charger immediately if no
LED comes on Return battery pack and charger to
your nearest Sears Service Center for checkingor
BATTERYPACK
SHOWNIN CHARGER

CHARGER
)N INDICATES
FASTCHARGINGMODE
GREEN LED ON AFTER FAST CHARGING
CYCLE, INDICATESFULLY CHARGED
"rERYPACK AND IN TRICKLE
CHARGEMODE.

_.YELLOWANDGREEN LEDSON INDICATESDEEPLY
DISCHARGEDOR DEFEC'nVEBATTERYPACK.
10

4-1/2 in.

Fig, 2

SPINDLE
LOCKBg'TTON

Always remove battery pack from
your saw when you are assemblingparts, making
adjustments,assembling or removingblades,
cleaning, or when not in use. Removing battery pack
will prevem accidental startingthat could cause
serious personal injury.

WARNING:

LOWIERBLADE
GUARDHANDLE

Note: Your saw is assembled with the battery pack
attached.

TO REMOVE BATrERY

F

PACK

See Figure 3.
• Locate latches on side of be_ery pack and depress to
release battery pack from your saw. See Ffgure 3.
•

BLADE

Remove battery pack from your saw.
DEPRESSLATCHES
TO
RELEASESATrERYPACK

MNER

TO
REMOVE

BLADE WASHER
BLADESCREW
Fig. 4

•
•

TO

LATCHES

•

If inner blade washer has been
removed, replace it before placingblade on spindle.
Failure to do so could cause an accidentsince blade
will nat tighten propedy.

Fig. 3

TO ASSEMBLE OR REMOVE BLADE

•

BLADE:

A 5-1/2 in. blade is the maximum
blade capacity of your saw. Never use a blade that is
too thick to allow outer blade wssher to engage with
the flats on the spindle. Larger blades will come in
contact with the blade guard, while thicker bladeswill
prevent blade screw from securing blade on spindle.
Either of these situationscould result in a serious
accident.

•

Replace outer blade washer.

•

Depress spiridlelockbutton, then replace blade screw.
"lightenblade screw securely.
Note: Turn blade screw counterclockwise to tighten.

• Return blade wrench to storage area.
REMEMBER: Never use a blade that Is too thick to
allow the outer blade washer to engage with the flats
on the spindle.

Remove battery pack from sew.

WARNING:

Failure to remove battery pack from
saw could result in accidental starting causing
possibleserious personal injury.

•

Fit saw blade inside lower blade guard and onto
spindle.
Note: The saw teeth point upward at the front of saw
as shown in figure 4.

WARNING:

•

Wipe a drop of oil onto inner blade washer and outer
blade washer where they contact blade.

WARNING:

BATFERYPACK

TO ASSEMBLE
See Figure4,

Remove blade wrench (5 mm hex key) from storage
area. See Figure 1.
Depress spindle lock button and remove blade screw
and outer blade washer. See Figure 4.
Note: Turnbladescrewclockwiseto remove.

Locate latcheson side of battery pack and depressto
release battery pack from yoursaw. See Figure3.

11

TO REMOVE BLADE
See Figure5.
• Remove battery pack from saw.

WARNING:

Failure to remove battery pack from
saw could result in accidental starting causing
possible serious pemonal injury.

•

Remove bladewrenchfrom storagearea. See Figure 1.

•

Positionsaw as shown in figure 5, depress spindle lock
button, and remove blade screw.
Note; Turn blade screw clockwiseto remove.

•

Remove outerbladewasher. See Figure4.
Note: Blade can be removed at this point.

LATCHES

BATTERYPACK

Fig. 6

BLADE GUARD SYSTEM
The lower blade guard attached to your trim saw isthere
for yourprotectionand safety. It should never be altered
for any mason. If it becomes damaged or begins to mtum
slow or sluggish,do not operate yoursaw untilthe
damage has been repaired or replaced.Always leave
guard in operatingpositionwhen using saw.

DEPRESSSPINDLE
LOCKBLrrroN

DANGER: When sawing throughworkpieco,
lower blade guard does not cover blade on the
undersideof workpiece.Since blade is exposed on
undersideofworkpiece, keep hands and fingers
away from cuttingarea. Any part of your bodycoming
in contact with moving blade will resultin serious
injury.Sae Figure 7.

LOOSEN

BLADE
SCREW

LOWER BLADEGUARD
IS IN UP POSITION
WHEN MAKINGA CUT

BLADE
WRENCH
TO
TIGHTEN
Fig. 5

TO INSTALL BA'I'rERY PACK
See Figure 6.
Note: Battery pack is shipped in a low charge condition.
Therefore, it must be charged prior to use, Refer to page
10, "CHARGING BA'rFERY PACK" for charging
instructions.
•

•

Place battery pack in your saw. Align raked rib on
battery pack with groove inside saw, then slide battery
pack in saw as shown in figure 6.

BLADEEXPOSED
ON
UNDERSIDE
OFWORKPIECE

Fig. 7

Never use sew when guard Is not operating correctly.
Guard should be checked for correct operation before
each use. If you drop your saw, check the lower blade
guard and bumper for damage at all depth settings
before reuse. Note: The guard Is operallng correctly
when It moves freely and readily returns to the closed
position. If for any reason your lower blade guard
does not close freely, take Rto the nearest Sears Parts
and Repair Center for sarvloe before using.

Make sure the latches on each side of your b_ttery
pack snap intoplace and battery pack is secured in
saw before beginning operation.

CAUTION:

When placing battery pack in your
saw, be sure raised nb on battery pack aligns with
groove inside saw and latches snap into place
properly, Improper assembly can cause damage to
saw and battery pack,

12

KICKBACK

TO LESSEN THE CHANCE OF KICKBACK:

See Figure 8.

• Always keep the correctblade depth setting- the
correct blade depth settingfor artouts shouldnot
exceed 1/4 in. belowthe materialto be cut.
Sea Figure 10. One blade toothbelow the materialto
be cut w_)rksbest for most efficient cuttingaction.

KICKBACI_mmmm i

BLARE SET TOO DEEP

Fig.B

The best guard against kickback Is to avoid dangerous
practices.
Kickback occurswhen the blade stalls repidlyend the saw
is driven back towards you. Blade stalling is caused by any
action which pinches the blade in the wood.
Release switch immediately if blade
binds or sew stalls. Kickbackcould cause you to lose
control of your saw. Loss of control can lead to
serbus iniur/.

DANGER:

KICKBACK

IS CAUSED

CORRECTBLADEDEPTHSETtiNG=
BLADEEXPOSED
ONEBLADETOOTH
BELOW'n.IEMATERIAL
TOBECUT
Fig, 10

•

BY:

•

Incorrectblade depth setting, See Figure 8.

•
•
•

Sawing into knots or nails in workpiece,
Twistingblade while making a cut.
Making a cutwith a dull, gummed up, or improperlyset
blade.

•

Incorrectlysupportingworkpiece. See Figure 9.

Inspect the workplace for knots or nails before
beginning a cut. Never saw intoa knot or nail.
m Make straight cuts. Ahvays use a straight edge guide
when rip cutting.This helpsprevent twistingthe blade
in the cut.
•

Ah_ays use clean, sharp and properly set blades.
Never make cutswith du_lblades.

• To avoid pinching the blade, supportthe workpieco
properly before beginning a out. The right and wrong
ways to supportlarge pieces of work are shown in
figures 9 and 11.

Fig. 9
•

Forcing a cut.

•

Cutting warped orwet lumber.

•

Tool misuse or incorrect operating procedures.

RIGR1

13

Fig. 11

STARTING

•

When making a cut use steady, even pressure,
Never force cuts.

•

Do not cut warped or wet lumber.

•

Always hold your saw firmly with both hands and keep
your body in a balanced position so as to resist the
forces of Idckback should it occur.

A CUT

Know the dght way to use your saw,
See Rgure 13.

When using your saw, always stay alert and exercise
control. Do not remove your sew from workplece
while the blade Is moving.

DEPTH

OF CUT ADJUSTMENT

Always keep correctblade depth setting. The correct
blade depth setting for all cuts should not exceed 1/4 inch
belowthe material to be cut. More blade depth will
increase the chance of kickback and cause the cut to be
rough.One blade tooth below the materialto be cut works
best for most efficientcutting action.

TO ADJUS'rBLADE
•

DEPTH

Remove battery packfrom saw.

WARNING:

Failure to remove battery pack from
saw could result in accidental starting causing
possibleserious personal injury.

Fig, 13
Never use your sew as shown In figure 14.

TORAISE
SAW

BASE
ASSEMBLY
TO
TIGHTEN

TO
LOWERSAW
TO
LOOSEN

DEPTH
AI_USTIIIENT
KNOB

Fig. 12

•
•

Loosen depth adjustment knob. See Figure 12.
Hold base flat against the workpiece and raise or lower
saw until the required depth is reached.

•

"13ghtendepth adjustment knob securely.

WRONG

Fig. 14

Never place your hand on the workpleoe behind your
sew while making a cuL

_. WARNING:

To make sawing easier and safer,
always maintain proper controlof yoursaw. Loss of
controlof your saw could cause an accidentresulting
in poss_le,sedous injury.

14

TO HELP MAINTAIN CONTROL:

Hold your saw firmly with both hands.
See Figure 16.

• Always supportyour workpiece near the cut,
•

Support your workpiece so the cut will be on your left.

•

Clamp your workpiece so it will not move during the cut.

Place your workpiece with its good side down.
Note: The good side is the side on which appearance is
important,
Before beginning a cut, draw a guidelinealong the desired
line of cut. Then place front edge of base on that part of
your workpiece that is solidly supported, See Figure 13.
Never place your saw on that part of the workplece
that will fall off when the out is made. See FkJure15.

RIGHT

Fig. 16

Depress the lock-offbutton and squeeze the switch trigger
to start your saw. Always let the blade reach full speed,
then guide your saw intothe workplace.

WARNING:

The blade coming in contactwith
the workplace before it reaches full speed could
cause your caw to "kickback" towards you resuhing
in sedous injury,
When making a cut use steady, even pressure. Forcing
causes roughcuts, could shorten the life of your caw and
could cause "kickback."

WRONG

REMEMBER:
When sawing through work, the lower blade guard
does not cover the blade, ea(poslng it on the
underside of work. Keep your hands and fingers away
from cuttlug area. Any part of your body comlug In
contact with the moving blade win result In serious
Injury.
After you complete your cut release the trigger and allow
the blade to come to a complete stop. Do not remove
your saw from workplace while the blade is moving.

Fig. 15

CAUTION:

When lifting your saw from the

workpiece, the blade is exposed on the underside of
your saw untilthe lower blade guard closes. Make
sure lowerblade guard is closed before settingyour
saw down on work surface,

15

TO CROSS CUT OR RIP CUT
When making a cross cut or rip cut, align your line of cut
with the outer blade guide notch on the saw base as
shown in figure 17.
TOP VIEW OF SAW

GUIDELINE

BLADE
GUIDE NOTCH

A width of cutscale has been provided on the base of
your saw. When making straight cross cuts or ripcuts, the
scale can be used to measure up to four inchesto the
right side of the blade. It can be used to measure up to
one inchto the left side of the blade.
RIP GUIDE

(EDGE

GUIDE)

Use the rip guide providedwith your saw when making
wide rip cuts. A five inch scale has been provided on the
rip guide. When using the width of cut scale on the base
in combinationwith the dp guide, cuts can be made up to
6 in. to the leftof the rip guide or 8-7/8 in. to the right of
the ripguide.
The rip guide helps prevent the blade from twisting in a
out.The blade twisting in a cut can cause kickback.
TO ASSEMBLE
•

RIP GUIDE

Remove battery pack from saw.

WARNING:

Failure to remove battery pack from
saw could resultin accidental starting causing
possiblesenous personal injury.

ALIGN OUTER BLADE GUIDENOTCH ON SAW BASEWITH LINE
OF CUT AS SHOWN WHEN MAKINGCROSS CUTS OR RIP CUTS
Fig, 17
Since blade thicknesses vary, always make a
scrap matedal along a guideline to determine
if any, the guideline must be offset to produce
cut.
Note: The distance from the line of cut to the
the amount you should offset the guideline.

trial cut in
how much,
an accurate

RIP
GUIDESCREW
(WINGSCREW)

guideline is

WIDTH OF CUT SCALE
See Figure 18.
RIP GUIDE
(EDGEGUIDE)

BASE
ASSEMBLY
PLACERIP
GUIDETHRUHOLES

Fig. 19

•

Place rip guide through holes in saw base as shown in
figure 19.
• Adjust ripguide to the width needed.
WIDTHi
C'tTrSCALE

•

"Rghtenrip guide screw (wingscrew) securely.

When usinga rip guide, positionthe face of the rip guide
firmly against the edge of workpieca. This makes for a
true cut without pinchingthe blade. The guidingedge of
workpieco must be straightfor your cutto be straight. Use
cautionto prevent the blade from binding in the cut.

BLADE
Fig. 18

16

ALTERNATIVE

RIP METHOD

Align your line of cut with the inner blade guide notch on
the saw base when making 45° bevel cuts.

See Figure20.

Since blade thicknesses van/and different angles
require different settings, always make a trial cut in
scrap material along a guideline to determine how
much you should offsel the guldallne on the board to
be cut.

Using C-damps, firmly clamp a straight edge to the
workpiece and guide the saw along the straight edge to
achieve a straight rip cut. Do not bind the blade in the out.
ALTERNATIVEMETHQO FOR RIP CUTTING
WORKPIECE

When makinga bevel cut hold your saw firmly with both
hands as shown in figure 22.

STRNGHT
EDGE

\

NOTE:C-CLAMP
BOTHENDSOFSTRAIGHT
EDGEBEFOREMAKINGCUT
Fig. 20

LOWER
BLADE GUARD
Fig. 22
Rest the front edge of the base on the workpieca. Depress
the lock-off button and squeeze the switch trigger to statt
your saw. Always let the blade reach full speed, then
guide your sawinto the workpieco.

TO BEVEL CUT
The angle of cut of your saw may be adjusted to any
desired settingbetween zero and 50°. Note: When
makingcuts at 50°, blade shouldbe set at full depth of

WARNING:

CUt.

The blade coming in contactwith
the workpiece before it reaches full speed could
cause saw to "kickback"toward you resultingin
serious injury.

When making 45 ° bevel cuts, there is a notch in the saw
base to help you line up the blade with the line of cut.
See Figure 21.

BEVEL
ADJUSTI_EttTKNOB

After you complete your cut release the trigger and allow
the blade to come to a complete stop. After the blade has
stopped, lift your saw from the workpieco.
TO ADJUST
•

"4&
BEVEl
SCALE
•

BLADE
GUIDENOTCH

BEVEL

SE'n'ING

Remove bmtery packfrom saw.

WARNING:

Failure to remove battery pack from
saw could resultin accidental starting causing
possiblesedous personal injury.

Loosen bevel adjustment knob. See Figure 21.

• Raise motorhousingend of saw untilyou reach desired
angle settingon bevel scale, See Figure21.

GUIDELINE

l I' I'1

•

AUGNINNERBLADEGUIDENOTCHONSAWBASEWITH
LINEOFCUTASSHOWNWHENMAKING45° BEVELCUTS

"Jl

Fig. 21
17

"13ghten
bevel adjustment knob securely.

WARNING:

Attempting bevel cut without knob
securelytightened can resultin serious injury,

POSITIVE 0 ° BEVEL
See Figure 23.

STOP

• Turn screw and adjust base untilsquare with saw
blade.
•

ADJUSTMENT
SCREW
REVEL
ADJUSTMENT
KNOB

"_

"nghtenhax nut and bevel adjustmentknobsecurely.

WARNING:

Attemptingto make cutswithout
bevel adjustment knob securely tightened con result
in sadous injury.

TO POCKET CUT
See Figure 24.

WARNING:

HEX NUT

BLADE

Always adjust bevel setting to zero

before meldng a pocket cut. Attemptinga pocketcutat
any otharsettingcon resultin lossof contmlof your
saw possiblycausingseriousinjury.

POSITIVE 0°
BEVEL STOP

Adjust the bevel settingto zero, set blade to correctblade
depth setting, and swingthe lower blade guard up using
the lower blade guard handle.
Always raise the lower blade guard wRh the handle to
avoid serious Injury.

CARPENTER'S
SQUARE

While holdinglowerblade guard by the handle,firmly rest
the frontof the base flat against the workpiecowith the
rear of the handle raised so the blade does not touchthe
workpiese. See Figure24.
LOWER BLADE
GUARD HANDLE

Fig. 23

Your saw has a positive O° bevel stop,that has been
factory adjusted to assure 0 ° angle of your saw blade
when making 90° cuts. However, misalignmentcon occur
duringshipping.
TO CHECK
•

Remove battery pack from saw,

WARNING:

Failure to remove battery pack from

saw could result in accidental starting causing
possibleserious personal injury.
•

Place your saw in an upside down positionon
workbench. See Figure 23.

POCKETCUT

•

Using a carpenter'ssquare, check squareness of saw
blade to the base of your saw.
TO ADJUST
•

Depress the lock-offbutton and squeeze the switch trigger
to start your saw. Always let the blade reach full speed
then slowly lower blade Into the workplace until base
is flat against workpisce.
Afteryou complete yourcut release the triggerand allowthe
bladeto come to a complete stop.Afterthe blade has
stopped,removeit fromtha workpieco.Comers maythen be
clearedoutwith a hand saw or sabre saw,

Remove battery pack from saw.

WARNING:

Failure to remove battery pack from

saw could result in accidental starting causing
possible serious personal injury.
•

Loosen bevel adjustment knob.

•

Loosen hex nut securingadjustment screw.

LOWERBLADEGUARD
Fig. 24

WARNING:

Never tie the lower blade guard in a
raised position. Leaving the blade exposed could
lead to serious injury,

18

Do not abuse power tools. Abusive practices can damage
tool as well as workpieca.

A_IL WARNING:
When servicing, use only identical
Craftsman replacement parts. Use of any other part
may create a hazard or cause produstdamage.

Onlythe parts shown on parts list, page 21, are intended
to be repaired or replaced by the customer. All other parts
shouldbe replaced at a Sears Service Center.

Avoid using solvents when cleaning plastic parts. Most
plasticsare susceptibleto damage from vadous types of
commercialsolvents and may be damaged by their use.
Use clean clothsto remove dirt, dust, oil, grease, etc.
--

WARNING:

Do not attempt to modifythis tool or
create accessoriesnot recommendedfor use with
this tool. Any such alteration or modification is
misuse and could result in a hazardous condition
leading to possible sshous personal injury.

WARNING:

Do not at any time let brake fluids,
gasoline, petroleum-based products, penetrating oils,
etc. come in contact wi_h plastic parts. They contain
chemicals that can damage, weaken or destroy
plastic.

BA'I'rERIES
Your saw's battery pack is equipped with nickel-cadmium
rechargeable batteries. Length of service from each
charging will depend on the type of work you are doing.

To preserve natural resources,please
recycle or dispose of batteries properly.
This productcontains nickel-cadmium
battery. Local, state, or federal laws may
prohibitdisposalof nickel-cadmium
batteries in ordinary trash.
Consultyour local waste authorityfor information
regarding available recycling and/or disposaloptions.

The batteries in this tool have been designed to provide
maximum trouble free life. However, like all batteries, they
will eventually wear out. Do not disassemble battery pack
and attemptto replace the batteries. Handling of these
batteries, especially when wearing rings and jewelry,
could result in a ssnous bum.

BA'I'rERY
PACK REMOVAL
AND
PREPARATION
FOR RECYCLING

To obtain the longest possible battery life, we suggest the
following:
•

Store and charge your batteries in a cool area.
Temperatures above or below normal room
temperature will shorten battery life.

•

Never store batteries in a discharged condition.
Recharge them immediately after they are discharged.

•

All batteries gradually lose their charge. The higher the
temperature the quicker they lose their charge. If you
store your tool for long pedods of time without using it,
recharge the batteries every month or two. This
practice will prolong battery life.

WARNING:

Upon removal, cover the battery
pack'sterminals with heavy duty adhesivetape. Do
not attempt to destroyor disassemble battery pack or
remove any of its components. Nickel-cadmium
batteries must be recycled or disposedof properly.
Also, never touch both terminals with metal objects
and/or body parts as short circuit may result. Keep
away from children.Failure to complywith these
warnings could resultin fire and/or serious injury.

19

CRAFTSMAN

19.2 VOLT CORDLESS

TRIM SAW - MODEL

NUMBER

315.114260

27

11

12

13

14
28

19

20

23
21

16

24
5

25

2O

CRAFTSMAN

19.2 VOLT CORDLESS

TRIM SAW - MODEL

NUMBER

315.114260

1

,

The model numberwillbe foundon a plate attachedto the motorhousing,Always mentionthe modelnumberin all correspondenceregardingyour
CORDLESS TRIM SAW or when orderingrepairparts.

J

SEE BACK PAGE FOR PARTS ORDERING INSTRUCTIONS

PARTS LIST
Kay
No.

Part
Number

1

975546-000

CarriageBolt(M6 x 102 ram)..................... 1

16

6619302

BumperScrew ............................................ 1

2

3025516

BaseAssembly.......................................... 1

17

6867201

3

975544-000

Lock Nut ..................................................... 2

18

5599401

TorsionSpring............................................ 1
LowerBlade Guard.................................... 1

4

5224502

Knob........................................................... 2

19

6807001

BallBearing(NTN #60OOZZ)..................... 1

5

975552-000

Spdng ......................................................... 1

20

6850303

BearingRetainer ........................................ 1

6

975551-000

Wing Screw................................................ 1

21

6620104

BearingRetainer Screw............................. 4

7

975549-000

Base Screw................................................ 1

2_2

6112004

Inner Blade Washer ................................... 1

8

975559-000

Hex Nut ...................................................... 1

23

*+*

Saw Blade.................................................. 1

9

975558-000

Screw ......................................................... 1

24

975533-000

Outer BladeWasher .................................. 1

10

975550-000

Carriage Bolt(M6 x 13 ram)....................... 1

25

975532-000

Blade Screw............................................... 1

11

984380-001

Data Plate .................................................. 1

26

** Item No, 911041

Charger (1425301) ..................................... 1

12

975557-000

Warning Label............................................ 1

27

** Item No. 911375

BatteryPack (1323517 and 1323903) ....... 1

13

6455607

Upper BladeGuard .................................... 1

28

975554-000

Rip Guide ................................................... 1

14

6620803

Upper BladeGuard Screw ......................... 4

29

975553-000

BladeWrench (5 mm Hex Key) ................. 1

15

5217802

Bumper....................................................... 1

30

3063677

CarryingCase - Not Shown ...................... 1

3073062

ComboCarrying Case - Not Shown.......... 1

983000-197

Operator'sManual

Description

Key
No.

Qty.

Part
Number

Description

* Available At YoUr NemrestSears Catalog Order Or Retail Store
** Can Be Purchased Thru RSOS (Retail Special Order System)

21

Qty.



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Page Layout                     : SinglePage
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Create Date                     : Tue Apr 03 12:27:16 2007
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