Craftsman 48624831 User Manual SNOW THROWER Manuals And Guides L0904376
CRAFTSMAN Snowthrower, Gas Manual L0904376 CRAFTSMAN Snowthrower, Gas Owner's Manual, CRAFTSMAN Snowthrower, Gas installation guides
User Manual: Craftsman 48624831 48624831 CRAFTSMAN SNOW THROWER - Manuals and Guides View the owners manual for your CRAFTSMAN SNOW THROWER #48624831. Home:Lawn & Garden Parts:Craftsman Parts:Craftsman SNOW THROWER Manual
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instruction Manual CR!FTSMRN° SNOW THROWER KiT DO NOT RETURN TO STORE For Missing Parts or Assembly Questions Call 1-866-576-8388 Model No. 486.24831 CARTON CONTENTS 1 REF 1 2 3 QTY 2 1 1 PART NO 25301 64943 64944 2 /3 5 DESCRIPTION Frame Bracket REF 4 QTY 1 5 6 7 1 2 1 Front Hanger Bracket, L.H. 54" Front Hanger Bracket, R.H. 54" HARDWARE PART NO 63571 63572 26557 26556 DESCRIPTION Hanger Bracket, L.H. Hanger Bracket, R.H. Mounting Bracket Side Plate, R.H. PACKAGE CONTENTS SHOWN ACTUAL SIZE jA REF A B C QTY 2 14 4 PART NO 43087 43001 43350 B jC E _jD DESCRIPTION 3/8" x 1-1/4" Hex Bolt 3/8" x 1" Hex Bolt 3/8" x 1" Carriage Bolt REF D E F QTY 12 12 2 PART NO HA21362 43003 23625 F DESCRIPTION 3/8" Nylock Nut 3/8" Lock Washer Spacer Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A. www.sears.com/craftsman PRINTED IN U.S.A. FORM NO. 41039 rev. (12/10/08) USE THE FOLLOWING INSTRUCTIONS IN PLACE OF STEPS #1 THRU #46 IN THE SNOW THROWER MANUAL. PARTS SHOWN IN GRAY ARE SUPPLIED WITH THE KIT. Right hand (R.H.) and left hand (L.H.) are determined from the operators position while seated on the tractor. STEP 1: (SEE FIGURE la or lb) • Determine if your tractor has bolts like those shown in figure la or lb. Remove either the hex bolts as shown in figure la or the nuts as shown in figure lb. Repeat for the L.H. front suspension bracket. STEP 2: (SEE FIGURE 2a or 2b) Attach the R.H. side plate (supplied with the kit) to the tractor. If you removed bolts as shown in figure la, install two 3/8" x 1" hex bolts and 3/8" lock washers as shown in figure 2a. If you removed nuts as shown in figure lb, install two 3/8" x 1" carriage bolts, 3/8" lock washers and 3/8" nylock nuts as shown in figure 2b. NOTE: If you remove the side plates from the tractor, be sure to reassemble bolts and nuts back into the frame. 318" × 1" HEX BOLT 3/8" LOCK WASHER REMOVE BOLTS R.H. SiDE PLATE supplied with kit FIGURE 2a RIGHT 3/8" NYLOCK NUT \ 3/8" x 1" CARRIAGE SIDE VIEW BOLT FRONT SUSPENSION BRACKET (R.H.) FIGURE la RIGHT SIDE VIEW 3/8" LOCK WASHER REMOVE NUTS R.H. SiDE PLATE supplied with kit FIGURE 2b RIGHT SIDE VIEW STEP 3" (SEE FIGURE 3) Attach the L.H. side plate (supplied with the snow thrower) to the left side of the tractor frame in the same manner as the R.H. side plate. \ FRONT SUSPENSION BRACKET (R.H.) FIGURE lb RIGHT SIDE VIEW SiDE PLATE (L.H.) supplied with snow thrower FIGURE 3 2 LEFT SiDE VIEW Call 1-866-578-8388 for missing parts or assembly help DO NOT RETURN TO STORE if you have a 54" mower deck skip to step #9. For smaller decks use the following instructions. STEP 4: (SEE FIGURE 4) • Remove the mower stop bracket and its two bolts and nuts from the R.H. side of the tractor frame. If the tractor has a muffler guard at the front of the R.H. foot rest, remove the bottom bolt and nut, and the washer which is located between the guard and the tractor frame. Remove the two bolts from the bottom of both the R.H. and L.H. foot rests. STEP 6: (SEE FIGURE 6) • Assemble the LH. hanger bracket to the left side of the tractor frame using two 3/8" x 1" hex bolts, two 3/8" lock washers and two 3/8" nylock nuts. \\\\ L.H. HANGER BRACKET 3/8" LOCK WASHER MUFFLER GUARD (only on models with side muffler) \ ..... _- 3/8" NYLOCK NUT \ 3/8" x 1" HEX BOLT FIGURE 6 REMOVE BRACKET REMOVE BOLTS, NUTS & WASHERS SHOWN FIGURE 4 LEFT SiDE ViEW RIGHT SiDE ViEW STEP 5. (SEE FIGURE 5) Assemble the R.H. hanger bracket to the bottom hole where the mower stop bracket was removed and to the upper hole under the front of the foot rest. Fasten with two 3/8" x 1" hex bolts, 3/8" lock washers and 3/8" nylock nuts. (On tractors with muffler guards, slide the hanger bracket between the guard and the tractor frame.) STEP 7: (SEE FIGURE 7) Assemble a frame bracket to the L.H. foot rest and sway bar bracket. Use two 3/8" x 1-1/4" hex bolts, two 3/8" lock washers and one spacer. Assemble a shoulder bolt (P) and a 3/8" flanged nut (BB) (both supplied with the snow thrower) to the frame bracket. 3/8" x 1=1/4" HEX BOLT FRAME BRACKET 3/8" LOCK WASHER \ R.H. HANGER BRACKET SHOULDER BOLT (P) (snow thrower) SPACER 3/8" x 1" HEX BOLT 3/8" NYLOCK NUT FIGURE 5 3/8" FLANGED NUT (BB) (snow thrower) 3/8" LOCK WASHER RIGHT SIDE VIEW Call 1-866-576-8388 for missing parts or assembly help DO NOT RETURN TO STORE FIGURE 7 A / / SWAY BAR BRACKET \\ _ _, LEFT SIDE ViEW STEP8: (SEEFIGURE8) • Assemble a frame bracket to the R.H. foot rest. Use two 3/8" × 1" he× bolts and two 3/8" lock washers. • Assemble a shoulder bolt (P) and a 3/8" flanged nut (BB) (both supplied with the snow thrower) to the frame bracket. Proceed to step #14 on page 6. • STEP 10: (SEE FIGURE 10) Only for 54" mower decks * Assemble the 54" R.H. hanger bracket to the holes on the right side of the tractor frame where the mower stop bracket was removed. Fasten with two 3/8" × 1" he× bolts, two 3/8" lock washers and one 3/8" nylock nut. 54" MOWER DECKS FRAME BRACKET 3/8" NYLOCK NUT 318" LOCK WASHER 3/8" LOCK WASHER R.H. HANGER BRACKET (54") \ / SHOULDER BOLT (P) (snow thrower) / / FIGURE 8 3/8" x 1" HEX BOLT 3/8"FLANGED (snow thrower) NUT (BB) RIGHT SiDE ViEW 3/8" x 1" HEX BOLT FIGURE 10 3/8" LOCK WASHER RIGHT SiDE ViEW Steps #9 thru #13 for tractors with 54" mower decks. STEP 9: (SEE FIGURE 9) Only for 54" mower decks * Remove and store the mower stop bracket and bolt from both sides of the tractor frame. * Remove the two bolts from the bottom of the foot rests on both sides of the tractor frame. STEP 11: (SEE FIGURE 11) Only for 54" mower decks * Assemble the 54" L.H. hanger bracket to the holes where the mower stop bracket was removed on the left side of the tractor frame. Fasten with two 3/8" x 1" hex bolts, two 3/8" lock washers and two 3/8" nylock nuts 54" MOWER DECKS 54" MOWER DECKS L.H. HANGER BRACKET (54") 3/8" x 1" HEX BOLT 3/8" LOCK WASHER FIGURE 9 4 RIGHT SiDE ViEW FIGURE II 3/8" NYLOCK NUT LEFT SiDE ViEW Call 1-866-576-8388 for missing parts or assembly help DO NOT RETURN TO STORE STEP 12: (SEE FIGURE 12) Only for 54" mower decks * Assemble a frame bracket to the L.H. foot rest. Use two 3/8" × 1-1/4" hex bolts, two 3/8" lock washers and two spacers. * Assemble a shoulder bolt (P) and a 3/8" flanged nut (BB) (both supplied with the snow thrower) to the frame bracket. 54" MOWER DECKS 3/8" x 1-1/4" HEX BOLT ALL PARTS IN THE FOLLOWING iNSTRUCTiONS ARE SUPPLIED WITH THE SNOWTHROWER EXCEPT FOR THOSE PARTS SHOWN IN GRAY, WHICH ARE SUPPLIED WITH THE KiT. STEP 14: (SEE FIGURE 14) * Attach the two suspension arms to the outside of the clutch/idler assembly using two 5/16"× 3/4" hex bolts (E) and 5/16" nylock nuts (CC) for each arm. FRAME BRACKET 3/8" LOCK WASHER l SPACER _ > SHOULDER BOLT (P) (snow thrower) SPACER 3/8" FLANGED NUT (BB) (snow thrower) \ \ FIGURE 12 LEFT SiDE ViEW STEP 13 (SEE FIGURE 13) Only for 54" mower decks * Assemble a frame bracket to the R.H. foot rest. Use two 3/8" × 1" hex bolts and two 3/8" lock washers. * 5/16" NYLOCK NUT (CO) SUSPENSION ARM _ 5/16" x 3/4" HEX BOLT (E) FIGURE 14 Assemble a shoulder bolt (P) and a 3/8" flanged nut (BB) (both supplied with the snow thrower) to the frame bracket. 54" MOWER FRAME BRACKET DECKS 3/8" x 1" HEX BOLT 3/8" LOCK WASHER STEP 15: (SEE FIGURE 15) * Attach the two mounting brackets to the front of the clutch/idler assembly using four 3/8" x 1" hex bolts and 3/8" nylock nuts. Place the frame brackets on the outside of the assembly frame. 3/8" x 1" HEX BOLT MOUNTING BRACKET \ @ SHOULDER BOLT (P) (snow thrower) FIGURE 13 T 3/8" 3/8" FLANGED NUT (BB) (snow thrower) RIGHT SiDE ViEW Call 1-866-576-8388 for missing parts or assembly help DO NOT RETURN TO STORE NYLOCK NUT FIGURE 15 5 STEP 16: (SEE FIGURE 16) @ Turn the clutch/idler assembly upside down. @ Hook the end of the spring (GG) onto the bottom of the bolt and nut which secure the idler pulley to the upper idler arm. Hold the bolt head and assemble a 3/8" hex STEP 18: (SEE FIGURE 18) * * lock nut (DD) onto the bolt, leaving enough space for the spring to pivot freely between the two nuts. SPRING (GG) * 3/8" HEX LOCK NUT (DD) Two different length drive belts are supplied with your snow thrower. Select the shorter belt with #46989 printed on it. Slightly loosen the hex bolt next to the upper idler pulley. Install the drive belt down between the hex bolt and the upper idler pulley with the fiat side of the belt against the pulley. Retighten the hex bolt. Loop the belt around the large v-pulley, placing it between the v-pulley and the hex bolt next to the pulley. HEX BOLTS UPPER iDLER PULLEY UPPER iDLER ARM \ • / DRIVE BELT #46989 FIGURE 16 VIEWED FROM BOTTOM FIGURE 18 STEP17: @ @ (SEE FIGURE 17) Turn the clutch/idler assembly right side up. insert the tensioning chains through the holes shown on the left and right sides. Attach the ends of the chains to the springs on the upper and lower idler arms. install a 3/32" hairpin cotter (LL) into the left side chain. If the tractor's engine pulley is smaller than 6", place it in link #3 from the spring. For larger engine pulleys, place it in link #6 from the spring. 3/32" HAiRPiN COTTER (LL) iN LiNK #3 or #6 / LEFT & RIGHT TENSiONiNG CHAINS (PP) FIGURE 17 6 Call 1-866-576-8388 for missing parts or assembly help DO NOT RETURN TO STORE STEP 19: (SEE FIGURE 19) Only for mower decks smaller than 54" • Attach the rear of the clutch/idler assembly to the tractor frame by sliding the notched arms of the assembly onto the shoulder bolts assembled to the frame brackets. Lift the front of the assembly, positioning the upper idler pulley so that it clears the engine pulley. Attach the front of the assembly to the hanger brackets using two pivot lock pins (MM) and two hairpin cotters (KK). ......... PIVOT LOCK PiN (MM) COMPLETE STEPS #47 THRU #59 iN THE SNOW THROWER MANUAL, THEN RETURN TO STEP 21 ON THiS PAGE. STEP 21: (SEE FIGURE 21) • Loosen the two hex bolts and nuts which fasten the top of the tractor drawbar to the rear of the tractor frame. Assemble the notched end of the side brace arms down onto both loosened bolts. Do not tighten yet. Fasten the weight tray to the drawbar using a 1/2" x 1-1/4" hex bolt (A), a 1/2" washer (V) and a 1/2" nylock nut (EE). Do not tighten yet. Fasten the weight tray to the side brace arms using two 5/16"x 1" carriage bolts (N) and two 5/16" nylock nuts (CC). Do not tighten yet. Fasten the cross brace to the side brace arms using two 5/16"x 1" carriage bolts (N) and two 5/16" nylock nuts (CC). Tighten all loose bolts at this time. CROSS BRACE LOOSENED NUT AND BOLT /' 1/2" x 1-1/4" HEX BOLT (A) FIGURE 19 / / / / i STEP 20: (SEE FIGURE 20) Only for 54" mower decks • Attach the rear of the clutch/idler assembly to the tractor frame by sliding the notched arms of the assembly onto the shoulder bolts assembled to the frame brackets. Lift the front of the assembly, positioning the upper idler pulley so that it clears the engine pulley. Attach the front of the assembly to the hanger brackets using two pivot lock pins (MM) and two hairpin cotters (KK). SIDE BRACE ARM 5/16" NYLOCK 5/16" x 1" CARRIAGE BOLT (N) WEIGHTTRAY (_ 54" MOWER DECKS NUT(V) (CC) 1/2" WASHER 1/2" NYLOCK NUT (EE) .............................PIVOT LOCK PiN (MM) FIGURE 21 VIEWED FROM REAR RETURN TO STEP #64 iN THE SNOW THROWER MANUAL AND FiNiSH ASSEMBLING THE SNOW THROWER. FIGURE 20 Call 1-866-576-8388 for missing parts or assembly help DO NOT RETURN TO STORE Your Home For expert troubleshooting and home solutions advice: www.managemyhome.com For repair - in your home - of all major brand appliances, lawn and garden equipment, or heating and cooling systems, no matter who made it, no matter who sold it! For the replacement parts, accessories and owner's manuals that you need to do-it-yourself. For Sears professional installation of home appliances and items like garage door openers and water heaters. 1-800-4-MY-HOME Call anytime, ® (1-800-469-4663) day or night (U.S.A. and Canada) www.sears.com www.sears.ca Our Home For repair of carry-in items like vacuums, lawn equipment, and electronics, call anytime for the location of your nearest Sears Parts & Repair Service 1-800-488-1222 (U.S.A.) 1-800-469-4663 To purchase a protection agreement on a product serviced by Sears: 1-800-361-6665 (Canada) Au Canada pour service en fran£ais: (U.S.A.) 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