Briggs & Stratton Portable Generator Year 2010 Resource Guide
User Manual: Briggs & Stratton Portable Generator Year 2010
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Customer Education 2010-11 VOCATIONAL EDUCATION RESOURCES ENGINE TRAINING KITS TEXTBOOKS COURSE OUTLINES DVDs, CBTs, POWERPOINTS INSTRUCTOR TRAINING ONLINE SALES CATALOG ThePowerPortal.com Your “One Stop” Information Source Briggs & Stratton has developed a powerful and flexible private web-based portal for its family of products, ThePowerPortal.com. Features ➤ Secure, on-demand, 24x7 access to meaningful information and functions for all of our products. ➤ Interact via the internet for a variety of business transactions. ➤ Here is a glimpse of the available features on the brands for which you provide sales and/or service for: E-parts Look-Up • Brand specific product registration & rebate submission • eClaim - electronic warranty claim filing for engines and end products • E-parts - service parts and/or whole goods look-up and ordering • Technical publications search • Re-powering and replacement engine look-up • 1,000s of technical and service documents what’s new? 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Download a free app to your smartphone from 2dscan.com Scan the tag below TABLE OF CONTENTS INTRODUCTION Briggs & Stratton Educational Philosophy Air-Cooled Engine Industry Opportunities 2 3 TRAINING KITS Basic Starter CE9001 OHV Engine CE9028 OHV Engine Upgrade Module CE9039 L-Head Engine CE9040 OHV Engine CE9041 OHV Engine Replacement CE9042 Portable Generator CE9047 L-Head Replacement CE9053 Super Sized OHV Replacement CE9054 Super Sized L-Head Replacement CE9056 Vanguard™ V-Twin OHV CE9059 L-Head Horizontal Engine Quick Reference Kit Guide CE9015 Alternator CE9018 Ignition Armature CE9024 Single Circuit Carburetor CE9025 Dual Circuit Carburetor 5 6 8 9 10 11 12 13 14 15 16 17 18 19 19 19 19 TEACHING AIDS Books and Manuals DVDs - Theory Programs DVDs - Maintenance & Troubleshooting Computer-Based Training CDs PowerPoint Training CDs 20 22 24 26 27 FACTORY SERVICE TRAINING Beginner Vo-Ed Instructor School Advanced Engine Technology Experienced Vo-Ed Instructor School Course Schedule, Package Amenities & Fees Factory Service Training Courses Application 28 29 30 31 32 MISCELLANEOUS Basic Training Starter Kit Application Engine Donation Agreement Form Authorized Field Service Schools, Product Update Seminars & EETC Specialty Tools Identity Materials 33 34 35 36 38 1 Nobody Provides More Training Resources On Small Engines Briggs & Stratton Educational Philosophy Let us do the work for you! Our Training Kits are specifically built for you to use in your classroom and lab. They are designed with an unparalleled level of educational material, aimed at reducing your time spent writing curriculum, creating presentations and lab sheets. Benefits of using Briggs & Stratton® Training Kits in your classroom may include: • All materials are developed with you and the student in mind – our materials make complex issues easier to teach. • Daily lesson plans will take you through the semester. These were created by working with veteran teachers with years of industry experience. • Ready to use step-by-step tear down and assembly scripted lab procedures. • PowerPoint presentation that follows the textbook. • Engaging video and animations that help clarify difficult concepts and will excite your students’ interest. • Provided tool list takes the guesswork out and reduces your operating cost. • Over 100 years of experience from the subject matter experts who literally wrote the book(s) on small engines. • Keep current with industry and government standards. Curriculum relevancy becomes increasingly important as your program is being squeezed by inflation and budget cuts. Offering a program in small engines will help reinforce many of the core educational competencies. Students will be exposed to Reading, Mathematics, Chemistry and Physics as they are applied in the real world. Some examples include: • Science: How gasoline changes from a liquid to a vapor • Science: Electricity, electron flow, voltage, resistance, AC & DC current, electromagnetism • Chemistry: How gasoline provides heat energy • Physics: Linear and rotary motion • Physics: Torque as a measurement of force • Mathematics: How to measure materials to within .001 inch • Mathematics: Calculating displacement and compression ratios • Reading: How to use repair manuals • Computer Skills: Online learning parts look-up 2 Nobody Provides More Training Resources On Small Engines Whether you are a first year instructor or a seasoned expert, Briggs & Stratton has just the right mix of what you need to increase the students’ knowledge retention through a multi-media classroom/lab experience. • Briggs & Stratton offers soundly structured courses, teaching Air-Cooled Engine Theory and Repair Techniques. • Over 100,000 engines are already in schools for use in courses relating to Air-Cooled Engine Theory and Servicing. • Our engine technology materials are used and recognized globally, preparing students for entry to the job market. The purpose of this catalog is to provide you with information on vocational education courses, teaching aids and training materials, as well as the newest technology available through Briggs & Stratton. To find more information on the Internet, go to: www.ThePowerPortal.com User ID: voed_schools Password: briggs Air-Cooled Engine Industry Opportunities Job prospects should be excellent for people who complete formal training programs. Employers prefer mechanics that have knowledge of multiple types of engines and emissions-reducing technology as the government increases regulation of the emissions produced by small engines. The potential market for service in any one year can be 100 million engines. The need for qualified technicians is enormous. The U.S. Department of Labor’s Bureau of Labor Statistics states: “Job prospects should be excellent for people who complete formal training programs. Employment of small engine mechanics is expected to grow 7 percent between 2008 and 2018.” * http://www.bls.gov/oco/ocos198.htm As engine technology advances and engine power equipment becomes more complex, the skill level of these service technicians also needs to increase. These demands affect future service technicians produced by vocational, trade schools, and high schools. We believe that you, the instructor, along with Briggs & Stratton can meet this challenge. 3 Nobody Provides More Training Resources On Small Engines ENGINE TRAINING KITS Briggs & Stratton is the world’s largest manufacturer of small air-cooled engines and a leading producer of engine powered equipment like portable and stand-by generators and pressure washers. We are the leader in providing a diverse line of educational training kits to support your programs. We have many different levels of kits to match your needs. Whether your program is brand new, and you need a starting package, or a seasoned school looking for more advanced material, Briggs & Stratton has the educational materials for you. (Kit contents subject to change without notice.) There are four levels of kits available, all reasonably priced with school budgets in mind: •B asic Training Starter Kit - Provided at no charge by Briggs & Stratton to qualified accounts. Includes one engine and choice of 2 additional training items. See details on page 5. •E ntry Level Kits - Contains two engines, textbooks, workbooks, basic tools and instructor’s materials. • Intermediate Level Kits - Provide additional resources to supplement the Entry Level Kits or existing programs. •A dvanced Level Kits - Contain engines, support materials and/or equipment for providing a complete in-depth program. Industry advice, ongoing technical support, discounted parts, and engine purchases are available through the Integrated Distributors Network in North America. Information such as parts look-up and service bulletins are available online at www.ThePowerPortal.com. CE9039 L- Head Engine Training Kit (pg. 9) CE9042 Portable Generator Training Kit (pg. 12) 4 Nobody Provides More Training Resources On Small Engines Basic Training Starter Kit NORTH AMERICA ONLY This kit is Briggs & Stratton’s traditional Engine Donation Program. Once every three (3) years, an educational facility can apply for and receive one Briggs & Stratton engine at no charge. In addition to the engine donation, you can select any two (2) items from the list below. This kit is supplied by Briggs & Stratton at no cost to the qualifying school. Requirements . . . Renewal, Every 3 Years . . . To qualify, a school must meet all of the following: 1. Have an ongoing course in air-cooled gasoline engine theory and/or repair. This course may be either stand-alone or part of a broader curriculum in which air-cooled gasoline engine operation and servicing is a major component. 2. Agree that the no-charge materials supplied by Briggs & Stratton are the exclusive property of the school and are not to be considered as “belonging” to any individual instructor. 3. If the small engines training class is discontinued the donated items are to be donated to another school for the use of education. 4. Welcome any visitation by a Briggs & Stratton representative wishing to review the use of this material. See “Engine Donation Agreement Form” on Page 34 for further details. Briggs & Stratton’s Contribution . . . If the above criteria are met, you will receive from Briggs & Stratton: 1. One engine of Briggs & Stratton’s choice. 2. Any two (2) items from the list below CE3017 – Basic Engine Systems CD CE3056 – Fuel Delivery Systems CD CE3070 – 4-Cycle Theory DVD MS4185 – Master Parts Catalog 19368 – Ignition Tester Case of repair manuals matching the donated engine (limit 20 manuals) + After three (3) years, a school may reapply for the same basic donation package. Renewal is not automatic. The instructor or school administrator must reapply every three (3) years. How to Apply for Kit . . . If a school qualifies and wishes to participate in the Briggs & Stratton Basic Training Starter Kit, the instructor must complete the following: 1. Supply a course outline on school letterhead describing how the donated materials will be used in the classroom. 2. Fill out the Basic Training Starter Kit Application on page 33 and the Engine Donation Agreement Form provided on page 34. 3. Mail or fax both the course outline and the completed application forms to: Briggs & Stratton Corporation Attn: Customer Education Department Vo-Ed Programs P.O. Box 702 Milwaukee, WI 53201-0702 Fax: (414) 259-5214 Be sure to include the full official name and address of the school which will be using the material. Note: Engine and selected items will be shipped freight pre-paid. Please allow 30 to 60 days for delivery. Some fees may apply to orders shipped outside the continental United States. Basic Engine Systems CD Fuel Delivery Systems CD any 2: 4-Cycle Theory DVD 2010 Genuine: Non-Original: AVOID SURPRISES. 2010 Ignition Tester Master Parts & Service Tools Catalog Engine model is subject to availability and may differ from what is shown in the photo. Case of repair manuals matching engine 5 CE9001 OHV Engine Training Kit (10 Engines) ADVANCED KIT - Complete Curriculum for 20 students This complete course curriculum is refined from the Briggs & Stratton Authorized Field Service School, a widely acclaimed small engine training program in the industry. Developed from years of training experience and built around a textbook written by the Briggs & Stratton Customer Education Department, you are assured a thorough, in-depth study of Briggs & Stratton engines. Included with the purchase of this kit is admission to one of our 4-day Vo-Ed Training Courses of your choice at the Briggs & Stratton Customer Education Center in Milwaukee, Wisconsin*. Once trained with curriculum in place, the instructor will be able to provide a comprehensive and accurate small gasoline engine program for the students. New instructors will benefit from having a complete day to day lesson plan. For more advanced classes it is relatively simple to construct a custom made program based on your needs from the textbook table of contents or your experiences at the instructor training session. It is beneficial for instructors to have some air-cooled engine or automotive/motorcycle/marine engine experience before attending advanced courses. Included in this package is CE3060 Product Knowledge Computer Based Training (CBT) CD, an entry level program which identifies and defines external and internal engine components, a CD containing video and PowerPoint presentations, and outlines for the instructor to develop competence. The combination of textbooks, student workbooks, repair manuals and audio/visual training aids allows tremendous flexibility in how to teach various subjects. The extensively illustrated textbook is the “why”, the repair manuals the “how” and the workbooks containing the student labs are the “reinforcement.” *Please bear in mind that the instructor training offered includes the school and lunch each day. You will be responsible for transportation to and from Milwaukee as well as any incidental costs. Transportation from the hotel to Briggs & Stratton will be provided. (See page 31 for school dates and an application.) Visit our website to view our list of educational opportunities. www.ThePowerPortal.com User ID: voed_schools Password: briggs Note: Some fees may apply for orders shipped outside the continental United States. Call for information. Expect delivery 3-4 weeks after receipt of order. 6 CE9001 OHV Engine Training Kit Parts List ITEM DESCRIPTION PART # QTY Engines Overhead Valve Intek™ Engine 12S432-0536-F8 (or similar model) 10 Support Parts Complete Engine Gasket Sets 791797 10 Support Parts Crankcase Cover Gasket 699485 20 Support Parts Valve Overhaul Gasket Kit 791798 20 Support Parts Guide, Exhaust 699643 20 Support Parts Guide, Intake 63709 40 Support Parts Exhaust Valve 296676 20 Support Parts Intake Valve 296677 20 Support Parts Flywheel Key 222698S 20 Support Parts Valve Work Cylinders CE9002 1 Repair Manual Single Cylinder L-Head 270962 (pg. 21) 5 Specialty Tools Plastic Ruler/Air Gap Gauge CE5121 1 Repair Manual Vanguard™ V-Twin OHV 272144 (pg. 21) 1 Repair Manual OHV Single Cylinder 276781 (pg. 22) 28 CD Basic Engine Systems (PowerPoint) CE3017 (pg. 27) 1 CD Fuel Delivery Systems (PowerPoint) CE3056 (pg. 27) 1 CD OHV Engine Instructors’ Reference CD with Lesson Plans & Lab Procedures CE3094 (pg. 27) 1 CD Product Knowledge CD CD-ROM Training in Parts Identification CE3060 (pg. 26) 1 Book Small Engine Care & Repair 274041 (pg. 21) 1 Textbook Small Engines Textbook CE8020 (pg. 20) 20 Workbook Small Engines Workbook CE8021 (pg. 20) 20 Workbook Answer Key Small Engines Workbook Answer Key CE8022 (pg. 20) 1 DVD Training Library 4-Cycle Theory Theories of Operation I Theories of Operation II CE3070 (pg. 22) CE3013 (pg. 22) CE3029 (pg. 23) 1 Specialty Tools Neway Valve Seat Cutter Kit (Refinish Valve Seats) 19547 2 Specialty Tools Valve Guide Repair Kit (Remove and Install Valve Guides) 19269 2 Specialty Tools Basic Tool Kit 19300 (pg. 36) 5 Training Vo-Ed Factory School (pg. 28-30) 1 Note: Red Bold Italicized items are considered “consumable” and will need to be replenished on a regular basis. These parts can be re-ordered by request at www.ThePowerPortal.com. These engines are now equipped with metric fasteners. For prices and ordering, see the inside back cover for your regional source of supply contact. 7 CE9028 OHV Engine Upgrade Module (10 Engines) The Overhead Valve Upgrade Module is an excellent way for schools with established air-cooled engine programs to upgrade to more modern components. CE9028 is one of our most popular kits similar to the larger CE9001 kit, but without some of the specialty tools and repair manuals • Perfect for schools with an existing small engine program • Engines and resources to supplement tools already in place • Helps schools stay up-to-date with current technology ITEM DESCRIPTION PART # QTY 12S432-0536-F8 (or similar model) 10 Engines Overhead Valve Engine Support Parts Gasket Sets 791797 10 Support Parts Crankcase Cover Gasket 699485 10 Support Parts Valve Gasket Kit 791798 10 Support Parts Flywheel Key 222698S 10 Specialty Tool Flywheel Puller 19203 3 Specialty Tool Flywheel Strap Wrench 19433 3 Specialty Tool Ring Expander 19340 3 Specialty Tool Piston Ring Compressor 19070 3 Repair Manual OHV Single Cylinder 276781 (pg. 22) 10 PowerPoint CD 4-Cycle Theory CE3017 (pg. 27) 1 PowerPoint CD Fuel Delivery Systems CE3056 (pg. 27) 1 CD OHV Engine Instructor’s Reference CD with Lesson Plans & Lab Procedures CE3094 (pg. 27) 1 Note: Red Bold Italicized items are considered “consumable” and will need to be replenished on a regular basis. These parts can be re-ordered by request at www.ThePowerPortal.com. These engines are now equipped with metric fasteners. 8 For prices and ordering, see the inside back cover for your regional source of supply contact. CE9039 L- H ead Engine Training Kit (2 Engines) ENTRY LEVEL KIT - O ne of the most widely used engines for walk-behind lawn mower applications. CE9039 is designed for schools needing a basic entry-level kit • Intended for smaller class sizes • Get hands-on experience with vertical shaft lawn mower engines • CDs, textbook and workbook to help instructors enhance students’ learning experience ITEM DESCRIPTION PART # QTY Engines L-Head 675 Series™ Vertical Engine 126L02-1015-F1 (or similar model) 2 Book Small Engine Care & Repair Books 274041 (pg. 21) 6 Repair Manual L-Head Repair Manuals 270962 (pg. 21) 6 CD L-Head Engine Instructor’s Reference CD CE3093 (pg. 27) 1 DVD 4-Cycle Theory DVD CE3070 (pg. 22) 1 DVD Theories of Operation DVD CE3013 (pg. 22) 1 CD Product Knowledge CD CD-ROM Training in Parts Identification CE3060 (pg. 26) 1 Textbook Small Engines Textbook CE8020 (pg. 20) 1 Workbook Small Engines Workbook CE8021 (pg. 20) 1 Workbook Answer Key Small Engines Workbook Answer Key CE8022 (pg. 20) 1 Specialty Tools Basic Tool Kit 19300 (pg. 36) 1 Specialty Tool Torque Wrench 19393 1 For prices and ordering, see the inside back cover for your regional source of supply contact. 9 CE9040 OHV Engine Training Kit (2 Engines) Used in generator, pressure washer, roto-tiller and other applications. CE9040 is also designed for schools needing a basic entry-level kit • Intended for smaller class sizes • Get hands-on experience with horizontal shaft, overhead valve engines • CDs, textbook and workbook, to help instructors enhance students’ learning experience ITEM 10 DESCRIPTION PART # QTY 12S432-0536-F8 (or similar model) 2 Engines Overhead Valve Engine Repair Manual Small Engine Care & Repair Books 274041 (pg. 21) 6 Repair Manual OHV Single Cylinder 276781 (pg. 22) 6 CD OHV Engine Instructor’s Reference CD with Lesson Plans & Lab Procedures CE3094 (pg. 27) 1 DVD 4-Cycle Theory DVD CE3070 (pg. 22) 1 DVD Theories of Operation DVD CE3013 (pg. 22) 1 CD Product Knowledge CD CE3060 (pg. 26) 1 Textbook Small Engine Textbook CE8020 (pg. 20) 1 Workbook Small Engine Workbook CE8021 (pg. 20) 1 Workbook Answer Key Small Engine Workbook Answer Key CE8022 (pg. 20) 1 Specialty Tools Basic Tool Kit 19300 (pg. 36) 1 Specialty Tool Torque Wrench 19393 1 For prices and ordering, see the inside back cover for your regional source of supply contact. CE9041 OHV Engine Replacement Training Kit (5 Engines) Use this kit to economically replace engines in the OHV Engine Training Kit CE9001 (pg. 6) or supplement other training kits. • Replacement engines for larger kits • Includes instructor’s CD with daily lesson plans and lab procedures • Engine Photos • Teardown Script ITEM DESCRIPTION PART # QTY Engines Overhead Valve Engine 12S432-0536-F8 (or similar model) 5 CD OHV Engine Instructor’s Reference CD with Lesson Plans & Lab Procedures CE3094 (pg. 27) 1 For prices and ordering, see the inside back cover for your regional source of supply contact. 11 CE9042 Portable Generator Training Kit (2 Generators) With severe weather events, more technicians are needed to service generators. CE9042 kit effectively teaches generator theory and repair • Includes everything needed to simplify complex subjects • Instructor CD contains: ▫ Theory on how electricity is produced ▫ How to test and troubleshoot both generator and engines ITEM 12 DESCRIPTION Generator 3,500 Watt Generator w/Brush Bridge Rectifier Generator 4,000 Watt Generator w/AVR Regulator Repair Manual Portable Generator Repair Manual CD Portable Generator Instructor’s Reference CD Specialty Tools Digital Tach & Hourmeter Specialty Tool PART # 030208 (or similar model) 030335 (or similar model) QTY 1 1 86262GS 6 CE3095 (pg. 27) 1 19598 (pg. 36) 1 Digital Multimeter w/Amp Clamp 19602 1 Specialty Tool Capacity-Frequency Meter 19543 1 Repair Manual Rotor Stator Resistance Manual 87971GS 1 Repair Manual OHV Single Cylinder 276781 1 For prices and ordering, see the inside back cover for your regional source of supply contact. CE9047 L-Head Engine Replacement Training Kit (5 Engines) This kit can be used for schools that have an existing program for L-Head style engines. CE9047 enables a school to have a low cost solution to replace worn-out training engines • Instructor CD to help enhance students’ learning experience • Includes the worldwide industry standard 675 Series™ engine used on many walk-behind rotary lawn mowers • Engine photos ITEM DESCRIPTION PART # QTY 5 1 Engines L-Head 675 Series™ Vertical Engine 126L02-1015-F1 (or similar model) CD L-Head Instructor’s Reference CD CE3093 (pg. 27) For prices and ordering, see the inside back cover for your regional source of supply contact. 13 CE9053 Super Sized OHV Replacement Kit (12 Engines) Replace worn-out engines or expand programs so all students have identical engines to learn the essentials. CE9053 contains 12 OHV horizontal crankshaft engines that are common in tillers, pressure washers and generators. The kit also includes the CE3094 Instructors CD containing: • Detailed lesson plans • Student lab sheets • PowerPoint of engine disassembly & reassembly • 4-cycle theory video • Engine photos for creating your own customized presentation ITEM 14 DESCRIPTION PART # QTY Engines Overhead Valve Engine 12S432-0536-F8 (or similar model) 12 CD OHV Engine Instructor’s Reference CD with lesson plans and lab procedures CE3094 (pg. 27) 1 For prices and ordering, see the inside back cover for your regional source of supply contact. CE9054 Super Sized L-Head Replacement Kit (12 Engines) Replace worn-out engines or expand programs so all students have identical engines to learn the essentials. CE9054 contains 12 L-Head 675 Series™ vertical crankshaft engines; the most popular rotary lawn mower engine in the world. The kit also includes the CE3093 Instructors CD containing: • PowerPoint of engine disassembly & reassembly • 4-cycle theory video • Engine photos for creating your own customized presentation ITEM DESCRIPTION PART # QTY Engines L-Head 675 Series™ Vertical Engine 126L02-1015-F1 (or similar model) 12 CD L-Head Instructor’s Reference CD CE3093 (pg. 27) 1 For prices and ordering, see the inside back cover for your regional source of supply contact. 15 CE9056 Vanguard™ V-Twin OHV Engine Kit (2 Engines) The Vanguard™ V-Twin Engine Kit will give you the opportunity to elevate your classroom to an advanced level. It will give your students the chance to discover the working mechanisms of multi-cylinder engines. In addition, they will have the opportunity to understand the refinement of the Vanguard™ brand. CE9056 is designed to take the more advanced learners to the next level. New this year, the V-Twin Engine Kit can give your students a new sophistication of the larger and more powerful engine designs. Get hands-on experience with twin cylinders, pressurized lubrication, electric start and alternators. This kit includes gasket sets, repair manuals and a CD containing: • PowerPoint engine disassembly and reassembly • V-Twin teardown script • V-Twin Model 305447 class outline • Illustrated Parts List for Model 305447 • Required tool list • How to look up parts and Operator Manuals • Oil and fuel recommendations • And more ITEM DESCRIPTION PART # QTY 305447-0068-B1 2 841188 4 Engines Vanguard™ V-Twin OHV Engine Support Parts Gasket Set Repair Manual Vanguard™ V-Twin OHV Repair Manual 272144 (pg. 21) 4 CD V-Twin Engine Instructor’s Reference CD CE3125 (pg. 27) 1 Note: Red Bold Italicized items are considered “consumable” and will need to be replenished on a regular basis. These parts can be re-ordered by request at www.ThePowerPortal.com. These engines are now equipped with metric fasteners. 16 For prices and ordering, see the inside back cover for your regional source of supply contact. CE9059 L-Head Engine Training Kit (5 Engines) The L-Head Training Kit is an excellent way for schools to establish an air-cooled engine program with one of the more common styles of engines at lower cost. CE9059 is our newest kit that combines the basic L-Head style engine with an easy to work with horizontal shaft configuration. • Perfect for schools starting a new or improving their existing small engine program • Gain hands-on experience with horizontal shaft, L-Head engines • CDs contain complete day-to-day lesson plans, presentations and lab procedures, as well as numerous support materials ITEM DESCRIPTION PART # QTY 097332-0036-F1 (or similar model) 5 Engines L-Head, 400 Series, Horizontal Support Parts Gasket Sets 794218 5 Support Parts Valve Gasket Kit 498525 5 Support Parts Flywheel Key 222698S 5 Specialty Tool Flywheel Strap Wrench 19433X 3 Specialty Tool Flywheel Puller 19069 3 Specialty Tool Piston Ring Compressor 19070 3 Repair Manual Single Cylinder L-Head 270962 5 CD L-Head Engine Instructor’s Reference with Lesson Plans & Lab Procedures CE3129 1 Note: Red Bold Italicized items are considered “consumable” and will need to be replenished on a regular basis. These parts can be re-ordered by request at www.ThePowerPortal.com. These engines are now equipped with metric fasteners. For prices and ordering, see the inside back cover for your regional source of supply contact. 17 Engines L-Head 097332-0036-F1 Engines Vanguard™ V-Twin OHV 305447-0068-B1 Generator 3,500 Watt Generator w/Brush Bridge Rectifier 30208 1 Generator 4,000 Watt Generator w/AVR Regulator 30335 1 Support Parts Complete Engine Gasket Sets 791797 10 10 Support Parts Crankcase Cover 699485 20 10 Support Parts Valve Overhaul Gasket Kit 791798 20 10 Support Parts Valve Gasket Kit 498525 Support Parts Gasket Set 794218 Support Parts Exhaust Guide 699643 20 Support Parts Intake Guide 6370940 40 Support Parts Exhaust Valve 296676 20 Support Parts Intake Valve 296677 20 Support Parts Flywheel Key 222698S 20 Support Parts Valve Work Cylinders CE9002 1 Repair Manual Single Cylinder L-Head 270962 5 Repair Manual Vanguard™ V-Twin OHV 272144 1 Repair Manual OHV Single Cylinder 276781 28 Repair Manual Portable Generator Repair Manual 86262GS 6 Repair Manual Rotor Stator Resistance Manual 87971GS 1 Book Small Engine Care & Repair 274041 1 6 6 Textbook Small Engines Textbook CE8020 20 1 1 Workbook Small Engines Workbook CE8021 20 1 1 Workbook Answers Small Engines Workbook Answer Key CE8022 1 1 1 Support Parts Flywheel Key 222698S Training Vo-Ed Factory School N/A CD V-Twin Engine Instructor’s Reference CE3125 DVD Theories of Operation I CE3013 1 1 1 CD Basic Engine Systems CE3017 1 DVD Theories of Operation II CE3029 1 CD Fuel Delivery Systems CE3056 1 CD Product Knowledge CD CE3060 1 1 1 DVD 4-Cycle Theory CE3070 1 1 1 CD L-Head Engine Instructor’s Reference CD CE3093 CD OHV Engine Instructor’s Reference CD CE3094 CD Portable Generator Instructor’s Reference CD CE3095 CD L-Head Engine Instructor’s Reference CD CE3129 Specialty Tool Basic Tool Kit (see pg. 36 for complete contents) 19300 Specialty Tool Flywheel Puller 19069 Specialty Tool Ring Compressor 19070 3 Specialty Tool Flywheel Puller 19203 3 Specialty Tool Valve Guide Repair Kit 19269 Specialty Tool Digital Tach & Hourmeter 19598 Specialty Tool Torque Wrench 19393 Specialty Tool Ring Expander 19340 3 Specialty Tool Flywheel Strap Wrench 19433 3 Specialty Tool Capacity-Frequency Meter 19543 Specialty Tool Neway Valve Seat Cutter Set 19547 Specialty Tool Digital Multi-Meter 19602 CE9 059 126L02-1015-F1 CE9 056 L-Head 675 Series™ CE9 054 12S432-0536-F8 Engines CE9 053 5 Overhead Valve Intek™ CE9 047 CE9 041 2 CE9 042 CE9 040 10 CE9 039 CE9 028 10 Description Engines 18 Part No. CE9 001 Quick Reference Kit Guide Item 12 2 5 12 5 2 5 5 5 6 5 4 10 6 1 10 1 1 1 1 1 1 1 1 1 1 1 1 1 1 5 1 1 3 3 2 1 1 3 1 2 1 Nobody Provides More Training Resources On Small Engines CE9015 Alternator Training Kit* CE9015 contains 9 of our most common charging system stators (alternators) and 3 solid state regulators (2 full wave and 1 half wave). It can be used to teach: • Electro-magnetic induction • Half and full wave rectification in general Alternator ID Chart MS2288FL may be purchased separately • Review charging systems specific to Briggs & Stratton CE9018 Ignition Armature Training Kit* CE9018 contains loose production components used to build the Magnetron® solid state ignition armature. • One kit equals 4 armatures • Supports ignition theory with internal coil windings and electronics clearly visible • Detailed information on ignition theory and operation of Briggs & Stratton ignition armatures from contact point systems through the advancing Magnetron® ignition armature Subject to remaining factory inventory CE9024 Single Circuit Carburetor Training Kit* CE9024 contains the primer style bowl carburetor with a high speed circuit only. • One kit equals 4 carburetors • Parts are captured off the manufacturing line before assembly • No pressed-in components are installed, allowing for better visual access to fuel and air circuits CE9025 Dual Circuit Carburetor Training Kit* CE9025 contains the choke-style bowl carburetor with both high and low speed circuits. • One kit equals 4 carburetors • Parts are captured off the manufacturing line before assembly • No pressed-in components are installed, allowing for better visual access to fuel and air circuits *No support information included. You may purchase CE3029, Theories of Operation Vol. 2 Video (pg. 23) to provide additional training reinforcement of carburetor theory or CE3056, Fuel Delivery Systems (pg. 27), for diagrams of common carburetors and fuel circuits. For classroom use only. Carburetors not to be used on engines. For prices and ordering, see the inside back cover for your regional source of supply contact. 19 TEACHING AIDS – BOOKS & MANUALS CE8020 Small Engines Textbook, CE8021 Workbook CE8022 Workbook Answer Key Written by the Briggs & Stratton Director of Customer Education, Bruce Radcliff, and Customer Education Manager, Donald Koloski, this textbook has over 350 pages and well over 300 illustrations. It is one of the most detailed theoretical texts available. Already on its third printing, the text is accompanied by a CD-Rom containing quick quizzes, an illustrated glossary, media clips and additional reference material. Commonly, manufacturers produce repair manuals which supply the “how-to” for most repair jobs. Few industry or outside publications provide much in the way of “why.” Small Engines concentrates on the theory of operation relating to all engine systems. Both air-cooled and water-cooled engines are covered. Small Engines is supported by a Student Workbook containing review questions on three different levels addressing the skills and acquired knowledge of beginners, intermediate students and those with advanced capabilities. The Small Engines Workbook Answer Key contains the answers to the lessons provided in the Student Workbook. Used in Training Kits: CE9001, CE9039, CE9040 CE8143 Small Engines Resource Guide Used in conjunction with the Small Engines Textbook and Workbook, this 72-page guide provides the instructor with a turn-key program. The guide follows the chapters from the textbook and provides instructional outlines (competencies), PowerPoint presentations and tests. In addition, you will receive media clips, electronic slides of all the art used in the book, pre- and post-tests and much more. Also included is Test Development software. Use a bank of questions already developed from each chapter or incorporate your own questions. This guide will save a teacher an incredible amount of time in developing his/her program. CE8034 Engine Failure Analysis Book This 48-page book details the five most common causes of engine failures. A thorough discussion of the “how and why” of each failure along with supporting diagrams and photographs assist the technician in determining engine failures. Major Engine Failure Analysis Repairman’s Handbook 4 Cycle Air-Cooled Engine Model 6H Model Z Motorwheel Model P Model 6B CE8069 Repair Manual 1919-1981 (Antique Repair Manual) Model FH Service Manual for Out of Production Engines 1919 - 1981 Model 300400 Model WM Service Manual for Out of Production Engines 1919 - 1981 Breaker Point & Magnavac Ignition Systems Cast Iron Models A’s - ZZ’s, 5’s - 320000’s Aluminum Models 6B’s, 8B’s and 60000’s - 253400’s This manual covers all out-of-production Briggs & Stratton SINGLE CYLINDER engines built in years 1919-1981. From the original model “A” to model series’ used in 1981, this book has the specifications, diagrams and instructions necessary to restore your “antique” engine to good-as-new condition. 5/00 20 For prices and ordering, see the inside back cover for your regional source of supply contact. 270962 Single Cylinder L-Head Repair Manual For most single cylinder L-Head engines built after 1981. Our best seller - shop manual contains common specifications and detailed, easy-to-follow instructions on how to adjust, tune up and repair. This 350-page manual is used by Authorized Briggs & Stratton Service Centers. Used in Training Kits: CE9001, CE9039, CE9047, CE9059 271172 Twin Cylinder L-Head For most twin cylinder L-Head engines built after 1981. Manual contains common specifications and detailed, easy-to-follow instructions on how to adjust, tune up and repair. This manual is used by Authorized Briggs & Stratton Service Centers. Used in Training Kit CE9001 272144 Twin Cylinder OHV Vanguard™ For Vanguard™ V-Twin OHV engines built after 1981. This 190-page manual dedicated to Vanguard engines. It is used by Authorized Briggs & Stratton Service Centers. It contains specifications and detailed instructions on how to repair and adjust these types of engines. For Vanguard™ Single Cylinder Engines use Repair Manual 272147. Used in Training Kits: CE9001 & CE9056 272147 Single Cylinder OHV Vanguard™ For most single cylinder OHV Vanguard™ engines built after 1981. This 280-page manual is now dedicated to Vanguard engines and is used by Authorized Briggs & Stratton Service Centers. It contains specifications and detailed instructions on how to repair and adjust these types of engines. For other OHV Single Cylinder Engines, use Repair Manual 276781. 274041 Small Engine Care & Repair Book For the novice – a step-by-step guide to small engine care and repair. This full-color 128-page book includes over 300 photos and easy-to-follow instructions. Concepts are introduced that apply to virtually every small engine making this appealing to a very broad audience. It offers consumers a guide for saving money through preventive maintenance and do-it-yourself repair. It includes a troubleshooting section to easily diagnose common small engine problems. Small Engine Care & Repair features introductory projects that require no prior knowledge, as well as advanced projects for the experienced repair person. Used in Training Kits: CE9001, CE9039, CE9040 For prices and ordering, see the inside back cover for your regional source of supply contact. 21 276781 Single Cylinder OHV Repair Manual For most single cylinder OHV engines built after 1981. This manual is used by Authorized Briggs & Stratton Service Centers. It contains specifications and detailed instructions on how to repair and adjust this type of engine. Used in Training Kits: CE9001, CE9028, CE9040 For Vanguard™ Single Cylinder Engines use Repair Manual 272147 DVDs Theory Programs Video programs are available at a nominal charge. While most of these video programs have been developed for service dealer schools, these programs can also serve the needs of vo-ed students. All video programs are recorded on DVD. CE3070 4 - Cycle Theory DVD This video (6 minutes) is the foundation for understanding how an engine operates and is the cornerstone of a small engine class. Basic 4-cycle theory is described through the use of high-end computer generated graphics. Used in Training Kits: CE9001 CE9039 CE9040 CE3013 Theories of Operation – Volume 1 DVD This is a series of four distinct programs (64 minutes total) on a single DVD. These selections cover four basic topics which are vital to understanding the operation of a 4-cycle engine. 1. Carburetor Theory Used in Training Kits: CE9001 CE9039 CE9040 2. Valve Theory and Repair Procedures 3. Governor Theory and Troubleshooting 4. Electrical System (Alternator Theory) 22 For prices and ordering, see the inside back cover for your regional source of supply contact. CE3029 Theories of Operation – Volume 2 DVD This serves as a companion video (72 minutes) to Theories of Operation - Volume 1. It contains four advanced topics on a single DVD. 1. Horsepower and Torque: explains torque as a rotational force and horsepower as a calculation of work performed. 2. Advanced Carburetion Theory: a brief review of theory and basic carburetor physics followed by state-ofthe-art computer animated graphics. 3. Troubleshooting Carburetor Systems: carburetor problems are divided into three main categories; starting problems, performance problems and leakage. Examples, tests and repairs are presented as well as “Tricks-of-the-Trade.” 4. Dynamics of Engine Failure, (see CE3113 pg. 24) Used in Training Kit: CE9001 CE3097 W ater Pump & Pressure Washer Theory & Troubleshooting DVD This DVD (42 minutes) is an excellent presentation on the operational theory of water pumps and pressure washers. Various principles of physics, liquids, and creating pressure differentials are explained in making this equipment work. 3-D and animation graphics clearly document the coordination of all the operating systems. Understanding the principles of operation, as well as basic equipment troubleshooting is covered. Maintenance and parts nomenclature are also included. CE3109 Generator Theory Reminder DVD Electrical energy can be produced from a variety of means. This DVD explains how a portable generator produces power using a brushed (15 minutes) and a brushless (12 minutes) system. Using high-end 3-D graphics, students will learn the induction method of producing power. In addition, there is also a presentation on the generator market and maintenance (8 minutes). (Use this to educate students on the profit-making opportunities of working on portable generators.) For prices and ordering, see the inside back cover for your regional source of supply contact. 23 DVDs Maintenance & Troubleshooting Programs CE3001 M aximizing Engine Life Through Preventive Maintenance DVD The importance of establishing a preventive maintenance system is the primary message of this DVD (35 minutes). Included are explanations of the basic engine maintenance requirements. Implementing a preventive maintenance system assures top power delivery and keeps the equipment more productive over a longer period of time. While the message is geared for equipment operators and owners, anyone learning about small engines can benefit from this important information. CE3113 Dynamics of Engine Failure DVD This video (55 minutes) sets the scene with various scenarios of different engine failures. The failures covered are abrasive ingestion, insufficient lubrication, over heating and breakage. The video can be used as a stand-alone presentation on engine failures. This DVD has an additional PowerPoint presentation on the five common causes of engine failures, all supported by embedded video segments. The failures include abrasive ingestation, insufficient lubrication, over heating, over speeding and breakage. You will be able to show the evidence of the failure and explain how and why it happened. Also enclosed is a PDF version of our Major Engine Failure Analysis book (CE8034). This book serves as a printed resource for the students to follow using the above presentations. CE3114 Diagnostics - Volume I DVD This DVD is a series of videos explaining different diagnostic approaches. • Quick Check Diagnostics, (10 minutes) - A troubleshooting video using a procedure based upon an interview process with a customer. This procedure enables a technician to quickly look at a piece of equipment helping to determine what is wrong. • Compression Diagnostics, (38 minutes) - This video enables the student to truly understand 4-Cycle theory and the components behind it. Time will also be devoted to performing a 3-angle valve job which enhances engine performance. • Quick Flow Diagnostics, (15 minutes) - After initially troubleshooting a piece of equipment when it comes in, which technician should work on it? This video helps to develop a process on how to quickly and effectively get the piece of equipment through the shop. • Carburetion Diagnostics, (18 minutes) - Why doesn’t the engine start? Or, why does the engine run poorly? This video looks at all of the functions of the carburetor and gives the student a clear understanding of symptoms and what causes them. All of the above videos are supported with a PDF booklet included on the disk. 24 For prices and ordering, see the inside back cover for your regional source of supply contact. CE3091 Archived Service Information DVD This video (56 minutes) is a collection of four important service procedures, all on a single DVD. 1. Cylinder Resizing (12 minutes) - In addition to the actual resizing procedure, importance is given to describing the relationship between the cylinder bore and piston rings as well as a discussion on cylinder bore wear. 2. Repairing Rewind Starters (16 minutes) - The classic “3 minute rewind starter repair” is demonstrated in step-by-step detail. 3. 4 HP 2-Cycle Theory of Operation (13 minutes) The third port loop scavenge design is explored. 4. Electrical Systems: Ignition, Charging & Starting (15 minutes) - Covers basic theory with simple troubleshooting as it relates to Briggs & Stratton electrical systems. CE3037 V anguard™ 3 - Cylinder Water - Cooled Engines Features & Benefits DVD The video (47 minutes) highlights the main features and benefits of the 3-cylinder water-cooled engine family. After a tour of the engine and a brief explanation of available options, manuals and warranty, the program goes into detail on twenty service-related subjects. CE3069 Briggs & Stratton Story DVD This video (50 minutes) covers the Briggs & Stratton story, history, products and commitment to supporting customers worldwide. Includes two engine plant tours (small and large engines). Show your students how an engine is built! For prices and ordering, see the inside back cover for your regional source of supply contact. 25 COMPUTER-BASED TRAINING CDs CE3060 Product Knowledge An interactive CBT program designed to identify Briggs & Stratton engine parts and briefly explain their function. Useful for the beginner or student just learning what the engine components are, their names and general location. Used in Training Kits: CE9001, CE9039, CE9040 CE3092 7kW Home Generator Systems This CBT module includes system operations, proper installation, circuit logic, troubleshooting, test equipment usage and reference materials. Home Standby Generator Systems have grown in popularity due to power outages caused by natural disasters such as ice storms and hurricanes. 26 For prices and ordering, see the inside back cover for your regional source of supply contact. PowerPoint TRAINING CDs CE3094 “Overhead Valve” (OHV) CE3017 Basic Engine Systems Engine Instructor’s Reference Contains slides of 4-Cycle theory The information on this CD will provide instructors with basic techniques needed to teach small engine technology. There are two methods enclosed for teaching the course curriculum. The first method, developed by a high school teacher with over 30 years of experience, utilizes a complete lesson plan for an 8-9 week class taught at the appropriate level. The second method can utilize the additional information on this CD. These materials will be helpful for a class that is giving an overview of small engines, versus a full semester class. This includes a detailed step-by-step teardown script for the Model 12 OHV horizontal crankshaft engine, PowerPoint slides, course outline and photo library to create customized slides. s Daily Contain s and Lab n Plan Lesso cedures Pro The information on this course is based upon the Briggs & Stratton Model 126000 Series OHV Horizontal engine. Used in Training Kits: CE9001, CE9028, CE9040, CE9041 CE3129 L-Head Engine Instructor’s Reference The CE3129 CD contains educational material for an instructor to be able to teach a course on small engines. Everything from basic 4-cycle theory to engine teardown is available to assist even first time teachers. A complete curriculum with daily lesson plans for both teacher and student takes your class from engine history and lab safety to a simple and easy to s Daily understand break down of Contain s and Lab n Plan some complex mechanical Lesso cedures Pro operations. The labs consist of a step-by-step process of disassembling and re-assembling a basic L-Head engine over an 8-9 week period. Also includes supporting power point presentation as well as numerous other training materials. Used in Training Kit: CE9059 (L-Head and Overhead Valve), basic carburetion, governors, compression ratio, rings and cubic inch displacement. Highly recommended for the beginner…it’s the cornerstone of a small engine program. Used in Training Kits: CE9001, CE9028 CE3056 Fuel Delivery Systems Contains slides of diagramming common Briggs & Stratton carburetors and fuel pump circuits. Used in Training Kits: CE9001, CE9028 CE3093 L-Head Engine Instructor’s Reference Includes detailed step-by-step teardown script for the popular Briggs & Stratton Quantum® 675 Series™ vertical crankshaft engine, PowerPoint slides, course outline and photo library to create customized slides. Used in Training Kits: CE9039, CE9047 CE3095 Portable Generator Instructor’s Reference Includes electrical theory, detailed step-by-step teardown scripts for Briggs & Stratton 3500 watt and 4000 watt generators, generator and engine PowerPoint slides, test equipment usage, course outline and photo library to create customized slides. Used in Training Kit: CE9042 CE3125 V-Twin Engine Instructor’s Reference Includes detailed step-by-step teardown script for the popular Briggs & Stratton Vanguard™ V-Twin OHV engine, PowerPoint slides, course outline and photo library to create customized slides. Used in Training Kit: CE9056 For prices and ordering, see the inside back cover for your regional source of supply contact. 27 Vo-Ed Instructors Factory Service Training Briggs & Stratton conducts Factory Service Training for Vo-Ed Instructors. These schools not only cover the operation and theory behind Briggs & Stratton air-cooled engines, but also offer specific insights in developing teaching aids such as carburetor cut-aways, and other ideas. There are a number of additional educational opportunities available to instructors of air-cooled gasoline engine courses. These schools are conducted at different times during the year. See ThePowerPortal.com for more information. Beginner Vo - Ed Instructors’ School February 7-10, 2011 | June 13-16, 2011 | June 27-30, 2011 What is it? If you are an instructor who is relatively new teaching small engine technology, then this is where you will want to start. By attending this course you will have received enough knowledge and confidence to be able to conduct your own basic small engine class. This program will follow lesson plans designed for high schools that can be found on our Overhead (OHV) Engine Instructors’ Reference CD. It is intended to walk you through each of the same steps you would use in your classroom and lab. You will perform complete teardowns on a horizontal shaft OHV and a vertical shaft L-head engine. In addition, you will receive an assortment of training materials from CDs that contain lesson plans, PowerPoint presentations, teardown scripts and more, so that you will be able to teach the same concepts and procedures in your own classroom. Covered Topics: Who should attend? • The use of learning materials to deliver a full small engine course • Training professionals that are in need of a thorough refresher or have little knowledge of basic small engines and 4-cycle theory • How to properly identify a Briggs & Stratton engine along with how to obtain support information • How to access useful information via the Briggs & Stratton’s web sites (If you have a laptop computer with wireless Internet capabilities, be sure to bring it with you!) • Four-cycle theory will be explored thoroughly through the use of multimedia • Hands-on tear down of L-Head and OHV engines • Instructors who have never taught an engines course before • Teachers who are looking for pre-existing curriculum and instructions on how to best apply it in class • Explanations of engine systems from A to Z, including: ▪ Carburetors ▪ Fuels & Oils ▪ Ignitions 28 ▪ Governors ▪ Compression Prerequisite: None Advanced Engine Technology For Dealer Technicians or Advanced Vo-Ed Instructors November 8-11, 2010 | August 8-11, 2011 What is it? Major engine systems, carburetion, ignition, compression and lubrication are explored with the detail that will satisfy those that desire to know how a Briggs & Stratton engine works. You’ll start your week with a bang by destroying a brand new engine and transition into failure analysis. The “repair” process carries you through an in-depth look at the individual engine systems, and the types of effects a failure can produce throughout an entire engine. Covered Topics: • Failure Analysis – An in-depth look as to the main causes of engine failure and how to identify them • Carburetors – Identification, passage ways and troubleshooting tips • Fuels and Emissions – Octane ratings, bio-fuels, cold and warm weather blends, current and future emission control systems • Troubleshooting fuel systems - “Bugged” engines are used for reinforcing learned knowledge • Compression components – Understanding piston, piston rings and valve mechanisms • Electrical Systems – A look at basic electricity, electrical components, charging, starting systems, troubleshooting and testing procedures • Governor function and operation Who should attend? • Training professionals who want to advance their knowledge to a higher industry level in numerous areas beyond the basic 4-cycle theory. • Leaders that inspire to better prepare learners for the small engine service industry. • Service experts that wish to stay current on industry knowledge and equipment. Prerequisite: D ealers - Attended an AFSS class at their CSSD; Vo-Ed Instructors - Briggs & Stratton’s Vo-Ed Beginner Course or 2+ years of teaching small engines 29 Experienced Vo - Ed Instructors’ School July 18-21, 2011 | August 1-4, 2011 What is it? The focus of this school is to concentrate on more complex concepts. Topics pick up from where the beginner course ended and includes more hands-on activities. This school will also focus on making training props for your classroom that make difficult subjects easier to understand. Covered Topics: • Compression systems, including performing a 3-angle valve job • Different types of carburetors along with a hands-on troubleshooting activity • Significant time will be devoted to making cut-a-ways of carburetors and other engine related components • We will also make a simple device to show the Venturi effect within carburetors • Alternator systems will be covered in-depth with an activity to measure alternator electrical output Who should attend? • Vocational Educators that want or need to expand their knowledge to be able to take their classroom to the next level • Instructors looking for a better way to deliver engine concepts through the use of engine and engine component cut-a-ways made by the instructors themselves Prerequisite: Vo-Ed Instructors - Briggs & Stratton Beginner Course or 2+ years of teaching small engines 30 Course Schedule Beginner Vo-Ed Instructor School Experienced Vo-Ed Instructor School February 7-10, 2011 June 13-16, 2011 July 18-21, 2011 August 1-4, 2011 June 27-30, 2011 Advanced Engine Technology November 8-11, 2010 August 8-11, 2011 NOTE: All classes are held at the Briggs & Stratton Training Center – Menomonee Falls, WI. Briggs & Stratton reserves the right to cancel a scheduled course up to 10 days prior to the start date. If a cancellation does occur, Briggs & Stratton will promptly notify you of alternate dates available, but will not accept liability for non-refundable travel tickets. Course Package Amenities • Lodging (based on double occupancy) • Breakfast & Lunch on Day(s) of Class • 1 Dinner Banquet • All Course Materials • Transportation Between the Training Facility and Place of Lodging • Framed Certificate to Qualifying Graduates • Network with Fellow Technicians or Instructors • Personal Attention (Typical Class Size is 10 - 20 Students) • If single occupancy lodging is requested, participant will be responsible for the difference – an additional $50.00 per night paid directly to the hotel. •P lease make travel arrangements to arrive the day before class starts and to depart after class ends. Course Fees Course Title Course Fee No Lodging Required Fee MST Fee Diamond Dealer Fees Beginner Vo-Ed Training $825.00 $575.00 $725.00 $250.00 Experienced Vo-Ed Training $900.00 $650.00 $800.00 $250.00 Advanced Engine Technology $900.00 $650.00 $800.00 $250.00 Master Service Technicians (MSTs), Diamond Dealers™ and Educational Facilities that have purchased the CE9001 OHV Engine Training Program Kit are eligible for reduced factory school fees. • MSTs receive a $100 discount on each training course. • Diamond Dealers™ receive one free factory school every season (excludes lodging or transportation). • Purchasers of CE9001 Training Kit receive one FREE course (now includes lodging, based on double occupancy). • FREE course offer is valid for up to 2 years from date of purchase of CE9001 Training Kit. • Include copy of invoice for CE9001 Training Kit with application. • We’re so confident you’ll be pleased with your experience that we offer a money-back guarantee if you are not satisfied with your training. 31 2010-2011 Factory Service Training courseS application Briggs & Stratton ID# B-(Dealer Only) Date of Application Company/School Name Company/School Address Business Telephone Number City Fax Number State E-Mail Yrs of Industry/Teaching Experience Applicant Name Age Home Address City State Zip Zip Male/Female Telephone Number Course: First Choice Date ___ MST# Diamond Dealer# Second Choice Date Beginner Vo-Ed Instructor q VO-ED Instructors please attach a copy of the invoice for the CE9001 Training Kit to receive discount. February 7-10, 2011 June 13-16, 2011 June 27-30, 2011 Check appropriate boxes q PRIVATE ROOM q NO LODGING REQUIRED Advanced Engine Technology November 8-11, 2010 August 8-11, 2011 (If private room is requested, you will be responsible for the difference - an additional $50.00 per night paid directly to hotel.) Experienced Vo-Ed Instructor Please Make Travel Arrangements To Arrive On Sunday And To Depart on Friday July 18-21, 2011 August 1-4, 2011 Payment can be made by credit card, purchase order or check, payable to Briggs & Stratton. Fax application to (414-259-5214) with credit card information, purchase order or mail application and check to: Briggs & Stratton Corporation, Attn: Customer Education, P.O. Box 702, Milwaukee, WI 53201-0702 (Check one) q Visa q MasterCard Print name (as it appears on card): Signature: q American Express q Discover Account Number: Exp. Date: NOTE: PLEASE USE (1) APPLICATION FORM PER PERSON ATTENDING • CANADA ONLY: Please make school fee payable in U.S. funds. CANCELLATION MUST BE RECEIVED IN WRITING AT BRIGGS & STRATTON 10 DAYS PRIOR TO THE WEEK SCHEDULED TO OBTAIN A REFUND. I understand that Briggs & Stratton may take photographs and/or video of event participants and activities. I agree that Briggs & Stratton Corporation shall be the owner of and may use such photographs and/or videos relating to the promotion of future events. I relinquish all right that I may claim in relation to use of said photographs and/or videos. 32 Signature of Participant Date Basic Training Starter Kit Application -Please Print or Type- Briggs & Stratton Corporation Attn: Customer Education Dept. Vo-Ed Programs P.O. Box 702 Milwaukee, Wisconsin 53201-0702 Fax: 414-259-5214 MUST INCLUDE A COURSE OUTLINE & DONATION AGREEMENT FORM PHOTOCOPIES OF FORMS ARE ACCEPTABLE This is to certify that we conduct small gasoline engine classes as described below: Specific school name_ ________________________________________ Grade level of course________________________ Street address________________________________________________________________________________________ Mailing address_______________________________________________________________________________________ County____________________________________________ City______________________________________________ State_ ____________________________________________ Zip_______________________________________________ Phone_ ___________________________________________ E-mail____________________________________________ Number of students in largest class_____________________ Number of classes__________________________________ Total hrs. of classroom participation_____________________ Number of weeks of small engine class__________________ Times class is repeated each semester__________________ Is the material also used in adult classes?_ ______________ Number of adult students in each class_ _________________ Number of adult classes______________________________ Briggs & Stratton will donate 1 engine and any 2 items from the following list below: Please check two selections. ❏ CE3017 – Basic Engine Systems CD ❏ CE3056 – Fuel Delivery Systems CD ❏ CE3070 – 4-Cycle Theory DVD ❏ MS4185 – Master Parts Catalog ❏ 19368 – Ignition Tester ❏ Case of repair manuals matching the donated engine (limit 20 manuals) This material will be used in the above listed school for educational purposes only and shall be considered a gift to the school and not to an individual instructor. No engine or engine parts will be placed outside of the school. We will welcome any visitation by Briggs & Stratton Corporation personnel wishing to review our utilization of this material. Briggs & Stratton receives many requests for donation engines. These engines are subject to program allocations and might not always be available for immediate shipment. Your request will be handled in the order that it was received as additional engines become available. California compliant engines may not be immediately available. INSTRUCTOR (SIGNATURE) PRINCIPAL (SIGNATURE) INSTRUCTOR (PLEASE PRINT) DATE 33 Engine Donation Agreement Form THIS DONATION AGREEMENT (this “Agreement”) dated as of 20 by and between Briggs & Stratton Corporation, a Wisconsin corporation having its principal business offices at 12301 West Wirth Street, Wauwatosa, WI 53222 (“Donor”), and (organization name) a(n) (organization type) organization having its principal business office at, (“Donee”). (address) In consideration of the mutual covenants and agreements contained in this Agreement, the parties hereby agree as follows: 1. Donor hereby donates, gives and delivers to Donee, and Donee hereby accepts, the property described on the attached acknowledgement form, subject to the terms and conditions set forth in this Agreement. 2. The donated property is given to Donee “as is” and without any warranty. Donor makes no representation of warranty, express or implied, with respect to the merchantability, condition, quality or fitness for any particular purpose of the donated property. 3. Donee on behalf of itself, its officers, directors, employees and agents by accepting the donated property expressly waives any and all rights, claims, causes of action, judgements, settlements or costs for actual, consequential or incidental damages due to personal injury, property damage or otherwise relative to the use or ownership of the donated property. 4. Donee hereby agrees to indemnify and hold Donor, its officers, directors, employees and agents harmless from and against any and all claims, causes of action, judgements, settlements, or costs of any nature which arise out of or in connection with the donated property in any manner whatsoever. 5. This agreement shall be governed by the laws of the State of Wisconsin. 6. This agreement contains the entire agreement of the parties with respect to its subject matter. Any prior representations, understandings or course of dealings shall be of no force or effect. 7. Donee will make every effort possible to contact local media outlets with a story regarding Briggs & Stratton support to the community. 8. Donee will forward any such article to the Customer Education Department at Briggs & Stratton. 9. Donee will supply Briggs and Stratton’s Customer Education Department with pictures of donated product being used by students in a classroom/lab setting. All pictures will become property for Briggs & Stratton for use in education material. Please email photos and newspaper articles to cust.ed@basco.com. In witness whereof, each party has caused this Agreement to be signed by its duly authorized representative. BRIGGS & STRATTON (Donor) NAME OF DONEE Signature_________________________________ Signature___________________________________ Printed___________________________________ Printed_____________________________________ Title_____________________________________ Title _______________________________________ Briggs & Stratton receives many requests for donation engines. These engines are subject to program allocations and might not always be available for immediate shipment. Your request will be handled in the order that it was received as additional engines become available. 34 Authorized Field Service Schools (AFSS) This school is conducted in many major cities by the regional Briggs & Stratton Integrated Distributor Network (IDN)/Central Sales & Service Distributor (CSSD). The school is held periodically throughout the year and is normally attended by Authorized Service Dealers. The school stresses basic engine theories of operation and repair, plus related subjects such as warranty and parts look-up. Enrollment is limited and costs vary. Contact your regional IDN/CSSD for further details (see inside back cover) or visit The Power Portal for times and locations. To find more information, go to: www.ThePowerPortal.com User ID: voed_schools Password: briggs See Training Resources > Distributor School Schedules Product Update Seminars This seminar is presented in various cities by the regional Briggs & Stratton IDN/CSSD. Some of these programs are conducted during the day and others in the evening. They are usually about three to four hours in length. The subject matter originates directly from the factory and emphasizes new products and other pertinent service information. These seminars begin in November and extend into April. In general, enrollment is not limited and fees may be charged. Contact your regional Briggs & Stratton IDN/CSSD for further details (see inside back cover) or visit The Power Portal website for times and locations. To find more information, go to: www.ThePowerPortal.com User ID: voed_schools Password: briggs See Training Resources > Distributor School Schedules Customer Education & the EETC Briggs & Stratton is a strong supporter of the Equipment and Engine Training Council (EETC). The EETC is deeply involved in two distinct areas, technician certification and school accreditation. Attending a Briggs & Stratton course will help the technicians with fundamental knowledge that can be applied to EETC certification tests. Additional information can also be supplied to Vo-Ed Instructors for developing an accredited EETC educational facility. For additional EETC information, visit www.eetc.org. For prices and ordering, see the inside back cover for your regional source of supply contact. 35 Popular Specialty Tools – Go to the Power Portal for a complete listing. 19300 Basic Tool Kit KIT INCLUDES: • 19063 Valve Spring Compressor • 19069 Flywheel Puller • 19070 Piston Ring Compressor (5 HP & below) • 19165 Flywheel Puller • 19203 Flywheel Puller • 19200 Tachometer • 19340 Piston Ring Expander • 19442 Torqux Starbits • 19433 Strap Wrench • 19480 Tang Bender • 19258 Valve Lapper (includes 19266 & 19268) • 19393 Torque Wrench • 19061 Screwdriver – Carb. Jet • 19062 Screwdriver – Carb. Jet • 19368 Tester – Ignition • 19600 Fuel Ine Remover • 94150 Valve Lapping Compound • 795161 Gasohol Tester • CE5121 Plastic Ruler – Air Gap Gauge • MS4185 Master Parts Catalog 19368 Ignition Tester Designed to simulate true engine ignition resistance and system capabilities under safe test conditions. 19598 Digital Tach & Hourmeter Meter displays RPM while engine is running. When engine is stopped, meter displays elapsed time. 19468 DC Amp Shunt Used to measure amperage in a 12 volt system. Color-coded receptacles hold digital multimeter leads securely while testing. This tool works with any digital multimeter with a millivolt scale. Eliminates blowing the fuse in multimeters, due to high current loads such as charging and starting. 36 For prices and ordering, see the inside back cover for your regional source of supply contact. 19545 Leakdown Tester Used to test the sealing capabilities of the compression components of all engines. Comes with crankshaft clamp. 795161 Alcohol Tester Marked with alcohol content lines at 10%, 20%, 70% and 85%. This provides the technician with visual cues as to the alcohol content. 19602 Digital Meter This polarity indicator offers the inquisitive technician or vocational science teacher the opportunity to see the magnetic poles on any magnet or flywheel magnets. 19600 Fuel Line Remover Used to ease the difficult task of removing the fuel line off of a hose barb by plying upward compressing the fuel line and expanding the inside diameter, instead of pulling and contracting. MS4185 Master Parts Catalog Engine Parts • rEtaiL Parts & accEssoriEs Retail Parts & Accessories • EnginE Parts & accEssoriEs Engine Accessories 2010 BRIGGS&STRATTON MASTER PARTS CATALOG • EnginEs ? Consistent airflow vents. ? Exact fit and performance. ? ? Trusted brand. ? One year warranty. ? • Murray Parts • dEaLEr MErcHandisE • Quick rEfErEncE cHarts Power Products Parts Meets emissions regulations. • PowEr Products Parts Service Tools Non-Original: Engines • sErVicE tooLs Genuine: Reinforced pleats. Includes tool section. See www.ThePowerPortal.com for information on all Briggs & Stratton Parts and Tools! User ID: voed_schools Password: briggs And so much more. Murray Parts AVOID SURPRISES. Dealer Merchandise Only Briggs & Stratton Genuine Parts are specifically designed, manufactured and tested to help deliver optimum performance in Briggs & Stratton engines. Master Parts Charts 2010 to contact your idn distributor, visit integrateddistributors.com To contact your IDN sales distributor, visit integrateddistributors.com For prices and ordering, see the inside back cover for your regional source of supply contact. 37 Identity Materials For additional identity materials see MS4185 Master Parts Catalog. AM3006A The Power Within™ Banner Size 48” x 28” Notes: 38 Notes: 39 Notes: 40 Vocational Education Contact Information IDN Network DELTA BRITISH COLUMBIA ALBERTA SASKATCHEWAN MANITOBA ONTARIO QUEBEC TUALATIN A OAKVILLE ANOKA CASTLETON MEQUON COLUMBUS WEST VALLEY CITY EDWARDSVILLE PENDERGRASS Magneto Power MWE Preferred Power Atlantic Power Central Power Systems SEDCO Power Source Canada 9/09 To order Briggs & Stratton engine kits, parts, tools and other training materials, refer to the map above and contact our Integrated Distributor (IDN) that handles your region. You may fax, mail or email orders to the IDNs using a purchase order or credit card. Be sure to include a tax-exempt ID number if applicable. 1. Magneto Power, LLC www.magnetopower.com mspieker@magnetopower.com Melinda Spieker 800-338-5168 x3505 2. MIDWEST ENGINE WAREHOUSE www.mwe.net st.clair.scott@iaeco.net Scott St. Clair 877-505-8633 3. PREFERRED POWER, INC www.preferredpower.com jeffw@preferredpower.com Jeff White 800-560-3046 4. POWER SOURCE CANADA, LTD www.powersourcecanada.ca mgulley@powersourcecanada.ca Mike Gulley 800-663-9700 5. ATLANTIC POWER, INC www.atlanticpowerinc.com artf@atlanticpowerinc.com Art Falk 800-678-5692 x4940 6. CENTRAL POWER SYSTEMS www.centralpower.com jeniferf@centralpower.com Jenifer S. Fleet 800-554-3336 x2166 7. SEDCO, INC www.sedcoinc.com thomas.mark@sedcoinc.com Mark Thomas 800-346-4260 Printed in the U.S.A. BRIGGS&STRATTON CORPORATION CE8000-10/10 CUSTOMER EDUCATION post office box 702 milwaukee, WI 53201 USA 800 934 7730 | cust.ed@basco.com Copyright ©2010. All rights reserved.
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