E50 0019_Automated_Processing_of_Material_Handling_Data_at_DOD_Storage_Depots_1963 0019 Automated Processing Of Material Handling Data At DOD Storage Depots 1963
E50-0019_Automated_Processing_of_Material_Handling_Data_at_DOD_Storage_Depots_1963 E50-0019_Automated_Processing_of_Material_Handling_Data_at_DOD_Storage_Depots_1963
User Manual: E50-0019_Automated_Processing_of_Material_Handling_Data_at_DOD_Storage_Depots_1963
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General Information Manual Automated Processing of Material Handling Data at Department of Defense Storage Depots , General Information Manual Automated Processing of Material Handling Data at Department of Defense Storage Depots © 1963 by International Business Machines Corporation This publication is a product of an IBM Advanced Applications Development Study, part of IBM's continuing research into its customer's data processing requirements. It is designed as an educational text which, for best grasp of the subject, should be read and studied carefully. CONTENTS THE LOGISTICS NETWORK. ELEMENTS . . . . . . . . . . GOVERNING POLICIES .. NEED FOR AUTOMATIC DATA PROCESSING . . . . 1 1 2 THE STORAGE DEPOT .. MA TERIAL HANDLING FUNCTIONS. Receiving . . . . . . . . . . . . . . . . . Arrival . . . . . . . . . . . . . . . . Item Identification and Inspection . Locator File Operations Storage of Receipts. Shipment Planning Order Receipt. Scheduling . . . . Data Retrieval. Consolidation . . . Document Preparation and Distribution Warehousing . . . . . . . . . . . . . Custody Work . . . . . . . . . . Normal Picking Procedures. Picking . . . Assembly. Packing .. Summary. Transportation. Pr e - Planning. Receipt of Warehouse Documentation . . . . . General Rating and Routing Depot Rating and Routing .. Transportation Documentation . Analysis and Control. . Internal Control . . . External Reporting. Int ernal Analys es . External Analyses .. 4 THE DATA PROCESSING SYSTEM FOR DEPOT MATERIAL HANDLING RECEIVING . . . . . . . Considerations .. . System Highlights. SHIPMENT PLANNING. Considerations . . . . System Highlights. WAREHOUSING . . . . . Considerations . . . . System Highlights . . . . TRANSPORTATION. Considerations . . . . System Highlights .. ANAL YSIS AND CONTROL Consider ations. . . System Highlights . . . . . . 3 4 4 5 6 6 8 8 8 8 10 10 12 13 14 15 16 16 17 18 19 19 20 20 26 27 28 29 29 30 30 31 31 31 32 33 33 33 36 36 37 40 40 40 42 42 42 FLOW CHAR TS . . . . . . . . . . . . . Receipt Planning - MILSTAMP Shipment Units . . . . . . . . . . Depot Receiving - Line Items .. Order Receipt. Scheduling and Releasing - Routine MROs. . . Shipment Planning Documentation Routine MROs . . . . . . . . . . . . . . . Warehousing Operations - All MROs . Transportation Operations - All MROs . . . . . . . . . . . . . . . . . . Analysis and Control - Routine MROs . . . . . . . . . . . . . . . . . Analysis and Control - All MROs High Priority Processing . . . . . . . High Priority Analysis and Control .. APPENDIX . . . . . . . . . . . . . . . . . BASIC TCMD CARD . . . . . . . . . SHIPMENT UNITS DUE RECORD MA TERIAL RELEASE ORDER CARD MASTER ITEM WITH LOCATOR DATA RECORD . . . . . . . . . . . . . MRO DATA RECORD . . . . . . . . . . WORKLOAD PLANNING (WORKING STORAGE) RECORD . . . . . . . . . . . . . WORKLOAD CARD . . . . . . . . . . . . . . SHIPMENT UNIT SUMMARY RECORD. CONSIGNEE MASTER RECORD . . . . SHIPMENT UNIT CONTROL CARD WAREHOUSING . . . . . . . . . . . . . . SHIPMENT UNIT CONTROL CARD TRANS POR T A TION INPUT . . . . . . BILL OF LADING LINE ENTRY CARD .. RELEASE /RECEIPT DOCUMENT 1348 -1 . . . . . . . . . . . . . . . . . . . LINE ITEM CHANGE CARD . . . . . . BILL OF LADING SUMMARY CARD FREIGHT DESCRIPTION MASTER RECORD . . . . . . . . . . . . . . . . BILL OF LADING STATISTICAL RECORD . . . . . . . . . . . . . . . . SHIPMENT UNIT CONTROL CARD TRANSPORTATION OUTPUT . . MRO ANALYSIS AND CONTROL RECORD . . . . . . . . . . . . . . . . 43 44 46 48 50 52 54 56 58 60 62 64 64 64 64 64 65 65 66 66 66 67 67 67 68 68 68 69 69 69 69 Figure 1 Department of Defense Logistics Network, Simplified Schematic REQUISITIONERS COMMODITY MANAGERS/ICPs STORAGE ACTIVITIES (DEPOTS) MILITARY TRANSSHIPMENT POINTS Purchase @)r-.-----, @r-.----, Note: Numbers show norma I sequences of events. ® ,..-------, COMMERCIAL (OR MILITARY) TRANSPORTATION COMMERCIAL SUPPLIERS AND GENERAL SERVICES ADMINISTRATION THE LOGISTICS NETWORK ELEMENTS Storage Activities (Depots) The Department of Defense (DoD) logistics network consists of a number of distinct elements, both military and civilian, whose coordinated actions are necessary to accomplish the formidable task of providing prompt, efficient, reliable supply support to operating units of our military services throughout the world. Figure 1 shows the network's principal operational elements and the general flow of material and documents within the system. These receive, store, preserve and ship material for one or more commodity manager agencies. They receive requisitions referred to them by commodity managers and prepare material and documentation for shipment. This manual is concerned with the operations of such storage activities -- the wholesalers of the DoD logistics network, who have direct responsibility to commodity managers, store a broad range of items in bulk quantities, and ship to many consignees over wide geographical areas. Requisitioner Any military unit, base, ship, or group authorized to order material. It submits requisitions, in prescribed MILSTRIP format, either directly to a supply depot or, most commonly, to the centralized Inventory Control Point (rCP) exercising control over the item being ordered. It also is authorized to conduct communication with the depot and ICP regarding the status of an individual requisition both before and after shipment. Commodity Manager (Inventory Control Point) The Defense Supply Agency (DSA) has established an organization to centrally control procurement and distribution of some items commonly used by more than one military service. These constitute about one third of the 4 million items in the Federal Stock Catalog, and are divided into ten commodity groups, each controlled by a single manager agency: Clothing and Textiles Medical Petroleum General Supplies Industrial Construction Automotive Electronic Subsistence Plant Equipment Each of the Military Departments (Army, Navy, Air Force) also has established a similar structure of commodity manager agencies to exercis e centralized control over groups of items used almost excl usi vely by a single service. Each commodity manager agency arranges to store material it controls at a number of storage sites (depots or stock points) where it will be most accessible to requisitioners. The commodity manager agency acts as a centralized Inventory Control Point (rCP), maintaining stock levels and complete inventory records for all material it has stored at each site. Another level of storage activity, the Base Supply Point, stores a limited number of items in small quantities for support of base tenants. These activities generally are responsible for ordering material from depots to maintain their own stock levels and are considered as requisitioners in this discussion. Commercial/Military Transportation Reliable and timely transportation resources are an extremely vital element of the logistics network. DoD relies heavily upon the commercial transportation industry of the United States (privatelyowned trucking companies, railroads, airlines, steamships, pipelines, etc.) to transport material between suppliers, storage sites and users. Most shipments originating at Continental United States (CONUS) supply depots are moved by commercial transportation, either directly to a consignee or to a CONUS air or water terminal, for further shipment through an overseas terminal to a requisitioner. Government-owned vehicles (trucks, rail cars, aircraft, ships) are the preferred method of transport under the following conditions: 1. High priority shipments between points in CONUS (military airlift, Logair, Quicktrans). 2. Movements of material between activities overs eas in direct support of troop units. (Host nation commercial transport is frequently used in normal depot resupply ope rations). 3. Transporting material from a CONUS air or water terminal to an air or water terminal overseas (via MSTS" MATS). United States Parcel Post also is used, but rigid size and weight restrictions are a limiting factor. 1 Military Tr ans shipment Points These are intermediate material handling activities which receive shipments in-transit between suppliers, depots and requisitioners and arrange for onward movement. The mode of transportation or vehicle is usually changed. There are three kinds of transshipment points: 1. Water Terminals: used extensively for movement of low priority shipments between CONUS and Overseas water ports. The terminals at which loading and discharging of vessels occur are referred to as Ports of Embarkation (POE) and Ports of Debarkation (POD), respectively. Shipments originating at many different activities are received at the POE by various modes of surface transport. They are segregated by POD. Required documentation is prepared for onward movement: and shipments are loaded onto vessels. Upon receipt of these combined shipments, the POD arranges on-carrying transportation and prepares documentation required to route each individual shipment to its ultimate consignee. Government owned vessels of the Military Sea Transport Service (MSTS) are used for many ocean shipments. Commercial ships are employed when they provide superior service to certain ports of discharge. 2. Air Terminals: function similarly to water terminals, for the transshipment of high priority shipments between CONUS and an overseas activity, between two CONUS activities or between two overseas points. 3. Consolidation and Distribution (C&D) Points: combine several shipments and route them as units to consignees. They also serve as break-bulk points, receiving and breaking down consolidated shipments destined for several different consignees. There is one C & D point in CONUS, but they are used widely in overseas areas. 2 Commercial Suppliers and General Services Administration These are manufacturers and distributors who are. the initial source of supply for DoD material. They ship bulk quantities of material directly to supply depots selected by the commodity manager. GSA procedures are fully integrated with those of DoD. For example, GSA complies fully with MILSTRIP and MILSTAMP requirements. GOVERNING POLICIES The ultimate objective of the DoD logistics network is to maintain operational forces in a state of material readiness. The Office of the Assistant Secretary of Defense (Installations and Logistics) has set forth standard policies to regulate and control the operation of this vast supply distribution system. These policies are the basis upon which detailed operating procedures are developed by the military services for each activity under their jurisdiction. The most important of these regulations are: UMIPS (lIniform Material !ssue Eriority §ystem). This is a priority coding system. Each requisitioner assigns an IPD (Issue Priority Designator) code to each single-line item requisition. There are twenty codes, categorized into four groups, to designate combat readiness requirements, r equisi tioner 's mis sion and urgency of an item to the mission.>:< The UMIPS code specifies the permissable time between requisition and receipt of ordered material (supply pipe-line time). Each element of the network is allotted part of this time to accomplish its assigned responsibilities. An activity's effectiveness is measured by its ability to respond within its allotted time. *See IBM GIM E50-0006 for full description. MILSTRIP~:~ The Military Standard B-equisitioning and .!.ssue provides and requires a standardized- - ~rocedure Storage depots, as the hubs of the supply distribution system, have been challenged by the need to perform all assigned functions within the prescribed times. Some volume ranges of typical large storage depots illustrate the magnitude of the tasks which must be performed: o Single-line item requisition document (DD FORM 1348). o Release/Receipt document (DD FORM 1348-1). o Items stored o All-inclusive coding system. o Warehouse locations o Supply status request procedure. o Weekly line items received o Weekly line items issued Military ~tandard !ransportation And Movement provides - - ~rocedure, o Objectives, definition and guidance for planning all warehousing and transportation activities and documentation in response to requisitions. o Standard documents. o A uniform transportation coding system, compatible with MILS TRIP . o A standard tracing procedure. 50,000 - 600,000 100,000 - 800,000 3,000 - 25,000 10,000 - 50,000 Depot management teams must develop responsive procedures to efficiently plan, control, document and handle each transfer of material. ADP systems offer great advantages in this critical area of depot operations. The remainder of this manual discusses how ADP can profitably assist depot management. NEED FOR AUTOMATIC DATA PROCESSING The Defense Supply System is the world's largest business, procuring, storing and distributing four million different items with a total inventory value of over 40 billion dollars. Worldwide, there are about 750,000 transactions a day within the military supply system. ADP systems already are used extensively throughout DoD in the management of certain phases of this enormous undertaking. It is the stated purpose of DoD policies to establish uniform documents and procedures to facilitate wider use of these systems. DoD logistics policies have as objectives: 1. Increasing the speed with which material needs of operational forces are satisfied. 2. Minimizing the cost of operating the supply system by reducing on-hand inventories at all locations. ~:lure loarJ or on uoar s, or an saw a es, en s not i wdd"d, cuilrd, in \'oxes or er:ltes. . .. .. . .. .... . . . .... . . .. . . . . . .. . . . . .. .. ... . .... ..... l;~:,:(j:Screens, Textile p~int.ing, ourhces protect~d wit.h fibrebonrd, in packages............... l7~"» ;scr.e.en,s., T,ex,'~~le vri.nti!l~, sur:o.;:~ y::o~ce~ed ~i ~h ,not less than Y.i inch wooden boards, ; ,.,).\";. bd.\( ('n ol,).uds . lOt ,,\,(, /.' Inc h, III p,tckagrs . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . 1:2:,"1·Sculpture ur Statu:lry, ;';01, cement, ~ncrete or iron, in barrels, boxes or crate~....... i: :'.1';, Sculpture or Statuary, ~OI, metal, NOt" plaster, st.one or terra cotta, in barrels or boxes. '7:-i:() -17·:'··~lj: ..---; Selling Tape, cloth or clot~ and papf)f combined, pnnmed, in packages. . . . . . . . . . . . . . . . . l:~I;:U: soal~~ ~~~:;s ~~l.l~~.~l~~~ .~~~~~~~ .~~~i(:~~,. ~~~~s. ~~ ~~.~~~~': ~~~ .~~.t~: .i.i~~ .1?~~~~,. i.l~ ~.ar.r.e.l~ !7~f, i21 Note-Cla~~es (ratinf!~) applY on seals which are d#signed to prevent or t.o indicate t.ampering with or theft il'om containers or equipment on which they were designated I to be :lscd. 17J.CO: Searchlight bodies or, sheils, sheet steel, LTL, ill crates; Vol., loose or in packages. . . . . I. I I' I I 100 (:D3i}1 QS:30.G 6.'i 85 37}1 55 30,000 30,000 I 30,000 10,000 I 77H 50 300 400 I 1 I, I i I I ------- --85 55 30,000 I 250 12,5 150 150 85 85 18,000 12,000 12,000 70 55 36,000 I 150 85 10,000 85 <:955 @20.4 I I 1 li:I~'tl :Seats, hath tub, baby, nested) in boxes. . .... . .. .. .. . ... .. . . . . . ..... .. .... ......... .... 172700Se2.ts, toilet, baby: ! l'lilstie or \Vood, with or without fittings or fastcnings of other materials: . ,i ~'Y:ti~rbf~I~I~Xfl~t; i~' b~~~~":::.'::: ::::::::: :.': :.' .' .' .' .' .' .'.' .' . .' ::::: :::::::: :: . :. ::. ::: Wood, steel and c:oiton fabric or rubber combined, folded flat, in boxcs................ i~~ ~i~ ~tg:l 85 55 2';,000 - - - ---- - - - - ;::7:"i,SEEDS: . , 1 ~,o :: ::;0 I Acorns, 1Il ba~s, barrels or hoxes. . ..... .. . ... ... . .... . ... ... . .. . ..... .. ........ .... . 35 30,000 :: C;'ll:, Ajowan, sec ~ ote, item 17·\002, in brLgs, barrels or b,)xcs.. . . . . . .. . . .. . . .. . . . . . . . . . . ... 85 55 30,000 1;·.>111i Ali:llfa,s('e~ote!itern2'jOO~:inbag;.-;, barrdsorhoxcs ..................... ,........ 70 3,'1 30,000 !7>.\Ilj Amse, sec Note, I tern 1"!UD2, III hag~, barrels or boxes ...................... , . . . . . . . . . 70 40 30,0{)0 :;: . . . ;1.;\ Ann. 1 110 30,000 Cherry (cherry stones), III hags, barrc.ls or boxes ................. , ..... ,............ 65 35 36,000 Chili popper, sec Note, itell1 174002, in bagR, bnrrels or boxe~... . ... . . . . .. . . . . . . . . . .. . 70 1 37!1 30,000 Clover, ,ce );OtI1. item 174002, in ba;;s, barrels or boxes ..................... ,......... iO 35 30,000 Coriander, 5ce .:-rote, Hem li4002,.in tags, barrelfl or boxeR........................... 70 35 30,000 Cotton, ~rl) :\otr:; itCH; 174002, L,!?,..in bf\~8, bn.rrc~s or bo~c~; Vol., in bulk orin packages 5.5 35 3(),000 Crot~lann.., scTe ?\ o~e, J tCr;!l 1740~L, III bags, hnrrels or boxc.~ ................. , . .. . . . . .. 70 40 ;)0,000 CUllun, Bee N ntc, 1tern 114002, lrl bags, barrels or boxes ...... , ....... , . . . . . . . . . . . . . . . 70 40 30,000 DHl, in bn.f!:S'. j,"rrels or boxes........................................................ 70 I 37>1 30,000 Fennel, see N (nu, item 174002, in bags, barrels or boxcs. . . .. . . .. . . . . . . ... . .. . . . . . . . . . 70 37~ 30.000 Fenugreek, see Note, item 174002, in bags, barrels or boxes . . . . • . . 70 371/2 36,000 Fla.x (linseed), see Note, item 174002, LTL, i'n bag~, barrels o~ boxes; Vol., in packageR - _ . - - - - - --~or in bulk in doth or paper lined vf1hicle3, ·sce ~ot.e. item 17400,1... ................. 65 , 37Yz 56,000 Flower Of gurdon, NOI, ~r,c Notp.R, it.ems 17'1002, 17400G, 174008 and li4012, in bagR, L:,rrels or boxes, or in sef1d cabinets in boxes or cratcs, or in trays, with equipment oi ]';:1) frame,J, in fibre boxes. See item 60000 for ,·Iasses (ratings) dependent upon (t~rcer! or rcieased value. '. '.' ...... ~ ............................................... . {f»5 70 &.130.6 Grape or ruisill, I,TL, in bags, barrels or hoxes; Vo1., in bulk or in packages ......... . 40,000 50 35 Gr~~s sec:':', ~Ol, see Kate, item 17,1002, in bagfl, barrels or boxes .................... . iO 35 30,000 EJ.iry I.qd,;;o, sec Note, item 174002, in bags ......................................... . ;)0,000 70 35 I:i::np, ~.:< :-\otc, item 174002, in bags, barrels or boxes ...................... , ....... . 70 35 30,000 Honey be:!:l (St. John's broad seeds), ground or powdered, in bags, barrels or boxes .. . 70 36,000 37>1 K '~)ok, Ace ~ ote, item 17-.1002, in bags, barrels or boxes .............................. . 70 30,000 35 L,,;nels, :;r;;'icot cr peach, in bags, barrels or boxes ....•.......... , ............... ; .. , 70 40 30,000 I I I 21 Notice that for each type of material, both lesstruckload (LTL) and truckload class ratings are provided. The full truckload rating is the lower of the two. The one to be used is determined by comparing the weight of material to be shipped against the "volume minimum weight" in the far right-hand column. The truckload rating may be used if the actual weight exceeds this figure. Note that shipping origins and destinations are not a factor in the NMFC listing, nor does it indicate the actual cost for hauling. Knowing the classes of material to be shipped, one merely uses this list to ascertain class rating codes, and then must consult a freight tariff to determine the actual dollar rate. Freight tariffs are carrier price lists consisting of tables for converting NMFC rating codes into actual shipping charges. The dollar amount associated with each class rating varies with the distance material is to be shipped. Tariffs may be published by a single trucking company, but more 22 often a joint tariff is issued by a group of carriers serving a certain geographic area. Several tariffs, issued by competing carriers or carrier associations, might cover the same shipping points. A shipper must use the most favorable one to compute shipping charges. Having the tariff for the general area to which a shipment is being made, a rate clerk must refer to two sets of tables in this book. 1. Rate Basis Table (figure 4) indicates a rate basis code for each set of origins and destinations governed by the tariff. The applicable rate basis (roughly equivalent to mileage between shipment origin and destination) is selected from this convenient matrix. 2. Rate Table (figure 5) indicates, for each rate basis, the dollar rate applicable to each class rating code. The dollar charge for shipping an item is determined by multiplying its weight by the rate. Figure 4 Sample Rate Basis Tariff Page 23 Figure 5 Sample Rate Table Page ~ ----------- I I I -1: 24 To illustrate class rating assume that a shipper has 4,000 pounds of bagged fenugreek to be shipped by truck from New York to Chicago. To find the cost of transportation he - o Checks the NMFC to find the standard freight description most closely describing his material. This is entry number 173230 (figure 3 ). o Notes the NMFC class rating code of 70. Since his shipment does not exceed 36,000 pounds, he is not eligible for the reduced truckload rating. o Consults one of the freight tariffs covering shipments from New York to the Chicago area. He notes that the rate basis between these two points is 890 (figure 4). o Refers to the rate table in this same tariff (figure 5), and sees that the rate for transporting class 70 material is $2.28 per hundred pounds. Therefore, the total cost for 4,000 pounds is $91.20. o If he is using a joint tariff, he must contact one of the participating carriers to arrange for service, and prepare necessary movement documents such as a bill of lading. Although the basic approach to class rating is well standardized by the NMFC system, it can be a much more complicated task than the straightforward operation outlined above. This is largely because of the multiplicity of class rate tariffs with their many footnotes, special rules, exceptions and modifications to the basic NMFC. To cite just a few typical examples: o Most carriers will haul certain material on a "Freight all Kinds" (FAK) basis. Only specifically mentioned categories of material are eligible for this reduced rate, usually a flat fee per hundredweight, and then only if the shipment exceeds a certain minimum weight. o Some tariffs provide special class rating codes for certain categories of material. These are exceptions to class ratings contained in the NMFC and take precedence over those standard ratings. This may be done for a variety of reasons, such as to meet competition for hauling certain material within a given area. o Some carriers disregard "volume minimum weights" contained in the NMFC, and publish their own for certain material. They may even make a finer distinction than truckload and LTL shipments, offering diminishing rates for shipments of 5,000, 10,000 and 20,000 pounds. o Sometimes, a minimum charge is applicable regardless of the weight of material, to insure that the carrier is adequately remunerated for handling very small shipments. o There are often a variety of accessorial charges added to basic freight costs for special services. Although there are good reasons for such exceptions, there is no uniform pattern for determining what they are or when they apply. It is generally recognized that there is great need for tariff simplification. Until this occurs great reliance must be placed upon highly experienced rate clerks, well versed in the provisions of each tariff which he uses. 25 Commodity Rates (Truck) Depot Rating And Routing A commodity rate is a dollar rate quoted for a specific item instead of by freight classification. These rates, usually lower than the class rate, apply only when the item is shipped between certain points specified in the carrier's tariff. Commodity rates are special inducements offered to acquire the business of shippers who regularly ship high volumes of a particular item. They may be issued as addenda to the carrier's class rate tariff or published as a separate tariff. All tariffs are constantly being revised through additions and deletions. Theoretically, to determine the proper mode of shipment, a depot rate clerk must compute the cost of each mode and, assuming that their delivery times are about equal, select the cheapest one. In practice, however, the mode of shipment is often readily apparent to experienced personnel who know the total weight, type of material, destination and allowable transit time for a shipment. Or it is provided by DTMS (see above). Statistics show that, although most of a depot's tonnage may be shipped in carload or truckload lots, the majority of individual shipments are less than 10,000 pounds and constitute the largest part of the Transportation Department paperwork. These small shipments usually are shipped by motor carrier using LTL ratings. Railroad Rating The methods of determining rail shipping costs are almost identical to those used for motor carriers. In fact, the NMFC is patterned after its rail counterpart, the Uniform Freight Classification (UFC). The UFC specifies both less-carload (LCL) and carload class rating for each type of material. Individual rail tariffs contain class, commodity and FAK rates plus numerous exceptions and rules similar to those for motor carriers. 26 The rate clerk uses a SPWS to assist him in rating shipments. Recall that the SPWS contains: o NMFC and LTL class rating code for each line item. o Total weight per line item. o Shipping Destination (POE and lor consignee). In rating LTL shipments he first selects a "rate basis" from an applicable tariff, then uses the "rate table" to compute the cost of shipping each line item. By adding the line item charges, he arrives at a total estimated transportation cost for the shipment. One possible exception is where packaging of an item changes its class rating. Entry 172700 in Figure 3 is an example of this. Normally this commodity is shipped "flat or folded flat in boxes", with a LTL class rating of 125. This class rating would be part of the master record of any item whose NMFC is 172700 and would appear on the SPWS each time the item was ordered. However, the item may at some time be shipped "set up" (SU), in which case its class rating code is 250. If so, packing personnel must notify the rate clerk by a note on the SPWS (see Packing). The rating clerk then uses the NMFC number to look up the applicable class rating. For shipments exceeding 10,000 pounds, DTMS specifies the mode of transportation and may indicate specific carriers. The rate clerk, knowing the shipment unit characteristics, first must use that carrier's tariff to check for commodity or special rates which may apply. If the shipment is not eligible for such rates, he uses the UFC (or NMFC) to find "volume minimum" weights and obtain carload (or truckload) class rating codes if they apply. This task is simplified because the UFC and NMFC numbers associated with each line item are shown on the SPWS. When this classification data has been accumulated, he then proceeds with normal class rating procedures using the carrier's tariff. After rating and routing are completed, carrier pickup service is arranged, usually by telephone. The SPWS, now containing rating, routing and carrier information is used as the source document for preparing movement documents. Transportation Documentation Primary responsibilities of a depot's Transportation D'ivision are the preparation of movement documents necessary for the conveyance of material from the depot to its consign~es and the monitoring of carrier performance. The movement documents prepared include: o Government Bills of Lading (GBL} o MILSTAMP Transportation Control and Movement Documents (TCMD cards) o MILSTAMP Intransit Data Cards (IDC) o Other MILSTAMP cards as required A Government Bill of Lading is a contract used to transport material, at government expense, on commercially owned or operated vehicles. Its principal functions are: 1. Proof of receipt of the property by the carrier upon signature by its representative. 2. Proof of receipt of the material by the consignee upon his signature (accomplishing the bill of lading). It then is the basis for the carrier's submission of a bill to the government for payment of freight charges. 3. Submission of proof of receipt by the consignee justifies payment by the government when billed by the carrier. 4. The GB/L identifies the government fund or appropriation to which transportation costs are charged. 5. Tariff entries, freight descriptions, weight and measurement data provide the carrier with the means of determining transportation charges. 6. The Transportation Control Number (TCN) of each shipment unit is included in the GB/L. 27 During warehouse operations, any changes to the planned shipment unit are annotated on the SPWS and it is sent to Transportation where it serves as the data source for preparation of the GB/L. Though estimates of the shipping charges are made by the depot's Transportation Division, the actual charges are calculated by the freight carrier based upon the data shown on the GB/L. It is essential that the GB /L accurately describe the material shipped so that the transportation charges can be correctly assessed by the carrier. Other MILSTAMP cards serve to supplement the basic TCMD and indicate special or unusual characteristics of the material being shipped. These allied cards include: 1. Shipment Units in Consolidation card 2. Household Goods and Baggage card 3. Privately Owned Vehicles card 4. Explosives Lot Number card The SPWS also serves as the source document for the preparation of MILS TAMP cards - TCMD, IDC, etc. 5. Explosives or Dangerous Articles card 6. Excess Dimensions or Weight card The Transportation Control and Movement Document (TCMD), prepared by the depot, has three functions: 1. The movement document (way-bill or manifest) for shipments moving on government owned or controlled vehicles. 2. Advance notice to the consignee or transshipment point. 3. Source of TCMD data to be used in offering shipment units to Movement Control Authorities (MCA) or Terminal Clearance Authorities (TCA). An Intransit Data Card (IDC) is prepared by the Transportation Division for the movement of shipment units wholly within Continental United States or wholly within an Overseas Theatre. (IDCs covering export shipment units are created by the terminal POE.) The IDC is returned to the depot by the consignee. From the data on the IDC, the depot is able to produce a series of reports which reflect: 1. Performance against order and ship time standards as prescribed by UMIPS, 2. Performance of each segment of the logistics system, and 3. Realistic point-to-point transit times by mode. 28 Analysis and Control Additional data processing must be accomplished to provide management with information both before and after shipment of each MRO. This includes maintaining records for: o INTERNAL CONTROL - to monitor timely and orderly completion of issue procedures for each material request between receipt and shipment. o EXTERNAL REPORTING - to give outside activities prescribed information on the results of issue operations. o INTERNAL ANALYSES - statistical studies of past depot performance to assist in planning procedures to improve service. o EXTERNAL ANALYSIS - Statistical studies of past carrier performance to assist in establishing realistic point -to-point transit times. Internal Control Each depot must have some kind of monitoring system to insure that positive actions are taken for each MRO received. In concept this is a straightforward record keeping operation, but in practice it is more complex because of the high volume of transactions. The system must have the following minimum input data: 1. A record of every MRO received, in sequence by required shipping date. 2. Notification that documents for each MRO have been prepared and released for processing (e.g., copy of R/RD). 3. Feedback from transportation personnel that the item has been shipped (e.g., completed copy of R/RD or SPWS). When notice is received that shipment has occurred the control file is purged, and the documents are forwarded to personnel responsible for notifying external activities. This control file is constantly reviewed, and expediting actions are initiated whenever a required shipping date has been exceeded. Especially close control must be maintained over IPGs I and II MROs which sometimes actually are "walked through" issue operations to insure that no unnecessary delays occur. After shipment, the depot must retain readily accessible records reflecting the disposition of each MRO. Besides their obvious use for audit, these records also must be accessible on an exception basis to provide data for MILSTRIP /MILSTAMP follow-up replies. When material has not been received by the required delivery date, a requisitioner is authorized to submit status requests to the activity to which he initially submitted his requisition (usually, an ICP). The ICP sends a MILSTRIP status reply indicating supply actions taken as reflected in their MRC file. If the material should have been received by the status request date, the ICP also instructs the responsible depot to initiate MILSTAMP tracer actions. To do this for the MRO in question the depot must have a minimum of: o Original requisition number. o TCN of the shipment unit in which the item moved. o Transportation priority, mode and date of shipment. o POE through which shipment was scheduled to pass (if any). o Type of pack of the shipment unit. o ETA (estimated time of arrival at consignee). External Reporting On or before the required shipping date, the depot must transmit a positive report to the appropriate ICP, stating supply action taken on each MRO. Two standard MILSTRIP documents are us ed for this: o o MATERIAL RELEASE CONFIRMATION (MRC): Perpetuates original MRO data and states the quantity actually shipped. Also indicates the date and mode of shipment and the GB /L number under which the item was shipped. MATERIAL RELEASE DENIAL (MRD): Used when the quantity shipped is less than the quantity requested. Also perpetuates original MRO data and indicates the quantity not shipped. Combining this history data with that on the status request, two MILSTAMP documents are prepared and transmitted: o STATUS FOLLOWUP REPLY - directly to the consignee. o TRACER ACTION - to the POE. In addition to these procedures, every depot must submit periodic activity reports to higher authority. The content and format of these reports, usually a statistical recap of depot volumes and performance, are specified by the ICP or Military Department for whom they are prepared. 29 Internal Analyses External Analyses As each MRO is processed and shipped, large amounts of statistical data are generated. If collected, categorized and summarized systematically' this data can be used to produce extremely useful management reports. All depots use this accumulated data to some extent, but since the reports vary so widely from one activity to another, no attempt can be made here to describe anyone in detail. However, they.generally provide analyses of such things as: volume of work processed for each commodity manager, studies of overall depot response against established time standards, and warehouse effectiveness in handling each type of material. The Intransit Data Card contains transportation priority, mode and date shipped and received by each DoD activity which handled the shipment unit. When the shipment unit reaches the ultimate consignee, he returns the IDC to the originating depot. The TCN on the IDC permits the depot to retrieve, from the SPWS, the identification of the carrier who transported the shipment from the depot. This permits the depot to analyze such facts as: 1. Transit time by mode and carrier to various destinations (carrier performance). 2. Overall transit times from the depot to the consignee. 3. Performance by transportation priority. 30 THE DATA PROCESSING SYSTEM FOR DEPOT MATERIAL HANDLING The following pages are primarily intended to be instructional, pointing out data processing requirements and proposing a suggested method of applying IBM data processing techniques to integrate functions related to depot material handling. It is hoped the reader will be better equipped thereby to explore the particular needs of the activity which he serves. In addition to a central processing unit, its location dependent upon overall depot workload~ the concept utilizes the following types of equipment: RECEIVING Considerations 1. Preplan the availability of personnel and equipment to handle the impending receipt workload. 2. Store each item in a fixed recorded storage location as quickly as possible. Some common locator file problems which impede this operation are: o Manual systems of inquiry, research, transcription, and respons e are inherently slow. An internal TELE - PROCESSING system linking selected warehouse stations with the random access file o Additional delays are experienced becaus e locator clerks must handle several other types of transactions. A TELE-PROCESSING system linking the depot with external activities, such as ICPs and POEs. o Extensive catalogue research is required to det ermine the validity of any FSN which has no master item record and to relate a manufacturer's past number to a FSN. o File data may be unreliable if file maintenance is not current or has been improperly performed. Even though material may be lion hand II at the depot, it is not readily "available" for issue until it is stored and its location is recorded. o Large capacity random access storage o Sequential (magnetic tape) storage o o The suggested system is presented by examining each functional area of a depot's material handling work --- Receiving~ Shipment Planning, Warehouse Operations, Transportation Operations and Analysis and Status Reporting - - - in terms of "Systems Considerations ", i.e., those applications in which the use of IBM equipment provides distinct improvements; and "Systems Highlights ", i.e., explanations of how the suggested system responds. An understanding of these requirements and responses will permit full appreciation of the flow charts, setting forth major procedural steps, and the definition of file and document contents, which follow. 31 System Highlights 1. Us e advance TCMD and other standard data to prepare workload forecasts. keyboard. The locator file response is in punched card form, showing FSN and locations at which the item is presently stored. If no locations exist for the item, the locator file 2. Master item records will be stored in a random access file, with direct access available through remote terminals situated at receiving stations. Using advance copies of receiving documents, due-in cards will be punched for each line item. These will immediately be processed against the master item record file to insure that matching records exist. If not, research can be conducted and a master record established (without locations) prior to arrival of the material. The cards are then filed until the shipment arrives. Of course, if an invalid FSN has been shown on the documentation the research will be inconclusive and the situation cannot be corrected until the material is visually inspected. When material arrives, cards are pulled and inserted into the remote terminal; variable item characteristics are manually entered through a 32 response indicates the warehouse in which the class of material is normally stored. When a suitable location has been selected, the card is inserted into a warehouse terminal and the location is entered in the Master Item Record through the manual keyboard, thus immediately updating the file. SHIPMENT PLANNING material to fill a single MRO must be picked from both locations, two records will be created - one with the bin location and another with the bulk location. Each of the records also contains all original MRO data and schedule dates, plus that portion of the total quantity to be picked from the specified location. An identifying "tag," indicating that the requisition has been "split," is also a part of each record. Considerations Shipment planning is the heart of a depot's data processing activity related to material handling. It is here that orders are first received, scheduled, combined with a variety of master data, sequenced, grouped into shipment units and issued to operational departments in the form of standard documentation. These documents are, in effect, sets of detailed instructions describing work to be accomplished by specific scheduled dates. While issue work is actually being performed, shipment planning must monitor its progress and collect operational data to assemble post-shipment history records for reporting purposes. The quality of work performed by shipment planning has a profound effect on overall depot performance: where it is done well, succeeding steps of the issue process are greatly benefited; where it is done inadequately, noticeable inefficiencies may result in subsequent material handling operations. Because of volume, compressed processing time cycles, and scope of the work, performing all of the interrelated shipment planning operations is a difficult, if not impossible, task without an integrated approach using an ADP system. o The approximate weight of material for each record is computed and the expanded MRO records are merged into a pending file. "Splitting" requisitions is a departure from existing procedure and is being suggested because it offers several positive advantages: o It facilitates the preparation of a more accurate workload planning report for each warehouse section. o Two 1348s will be prepared for the MRO allowing concurrent picking from both locations; reducing processing time and lessening the need for exchanging documents between warehouses. System Highlights An ADP system can provide valuable assistance in handling most of the routine data manipulation and record keeping involved in shipment planning. The system flow charts in this chapter describe how these basic requirements may be satisfied. But in addition to performing these routine functions, this conceptual approach has been designed to further utilize inherent IBM data processing equipment capabilities. 1. Upon receipt, routine MROs are assigned schedule dates and recorded on disc or tape. They are then processed against the master item record file where, for each MRO: o A bulk and bin location are extracted from the Master Item Record. o The quantity to be selected from each of these locations is computed. When o All bin material is commonly packed together into as few containers as possible. Each bulk container, on the other hand, is usually shipped "as is." Thus, a separate 1348-1 for each portion of the item should assist the consignee in matching documents against a physical count of material. It is most important to realize that two records are created primarily for internal convenience, and is only a temporary measure. When shipment occurs, these must be re-combined into a single record, on the basis of their common requisition number, to facilitate external reporting (only one MRC and MRD may be transmitted per MRO). Thus, provisions are made to insure that both portions of the MRO are shipped simultaneously as parts of the same shipment unit. 33 2. Once a day, the pending file is used to prepare a Workload Planning document, displaying for warehouse management the backlog of routine work per warehouse section for each of the next several days. A sample report, prepared on Julian date 104, is illustrated in figure 6: Figure 6 Sample Workload Planning Report WORKLOAD PLANNING (IPG 3 & 4) OATE OF REPORT: 104 TOTAL OPTIONAL WORKLOAO TOMORROW'S REQ'O WORKLOAO 105 RPO SECTION PICKING RATE NUMBER OF LINES I I PIECES I WEIGHT I PERSONNEL I REQ'O NUMBER OF LINES I I A 80 582 340 1560 : 403 B 64 120 342 2060 I 403 c 160 210 742 410 : * 670 4.3 505 1.9 86 1.3 440 7.5 1031 I TOTAL 403 I I A 4 7 * 7 7 16890 NUMBER OF LINES I I I I I A 72 100 NUMBER OF LINES I PERSONNEL I REQ'O I .6 10 .1 3.1 8 2.4 78 .1 o .0 .5 35 8.5 .2 131 1.2 45 .3 .8 o .0 o .0 .8 o .0 o .0 1.7 6 .1 10 .1 3.0 1.3 200 I I I 2.7 390 I I I 10.3 830 I I : I I I I I I I I 5620 280 I PERSONNEL I REQ'O 45 : 1.8 1 1.8 1 I I .3 3 : .3 3 I 1.4 140 I I I I I I I 408 NUMBER OF LINES I 240 I : I I 6.3 I TOTAL 404 I PERSONNEL I REQ'O I 107 RPO I I I 404 I PERSONNEL I REQ'O 106 RPO I I I 403 PREFERREO OPTIONAL WORKLOAO 107 RPO I I I WAREHOUSE 106 RPO I I 2.0 125 I I I 408 B 72 136 194 5040 1.9 180 408 c 72 82 130 3890 1.1 270 408 D 72 98 112 4600 1.4 140 I 2.5 153 2.1 6 .1 8 .1 3.8 171 : 2.4 18 .3 4 .1 2.0 115 I 1.6 o .0 5 .1 2.2 95 1.4 o .0 I I I I I I I I 408 E 72 3200 40 408 F 72 165 280 408 G 72 270 1130 * 891 ** 1568 .6 160 8970 2.3 250 23320 3.8 350 12.5 1490 I I I I I TOTAL 408 I I I .0 198 2.8 20 .3 52 .7 4.9 300 I 4.2 45 .6 12 .2 20.9 1157 : 16.2 95 1.4 94 1.3 25.5 226 2.6 139 I I I I I I AREA TOTAlS I I 3.5 I I I I I I I I I I I 21.8 I 2522 I 31.5 1990 I I I 1.6 I I o Picking Rate: a constant, developed from experience. The average number of MROs which can be picked per man -day of effort in a particular warehous e section. o Tomorrow's Required V/orkload: The number of MROs which each section MUST begin processing, and for which documents will be prepared, on day 105; also shows the estimated number of man-days required to perform this work. o 34 Total Optional Workload: the total number of MROs and the required work force for each of the following two days; this is shown because a section manager, wi,ose workload on day 105 is light, may request that some of these documents be released for processing earlier than required. o Preferred Optional Workload: that portion of the TOTAL optional work which is for consignees who also have one or more MROs bearing an RPD of 105. Thus, a section manager desiring additional work should select it from this category since he will thereby assist in creating larger shipment units on day 105. Simultaneously. with the preparation of this report, a partially prepunched Workload Selection Card is prepared for each warehouse section. After consultation, in which warehouse management determines the most desirable method of handling the forecast workload, they may indicate on this card what portions of the optional work they can handle the following day. The cards are then returned to shipment planning for processing and document preparation. This comprehensive planning system is an extremely powerful tool in the hands of a management team, allowing them to do such things as: o Smooth-out a peak workload over several days. o Assist in improving consolidation by accepting work earlier than scheduled, when they are capable of handling it. o Determine, in advanc e, the most efficient distribution of personnel between work centers where the projected workload will occur. o o Exercise, to a limited extent, control over the number of documents circulating in the warehouse at any given time. (It appears inappropriate to prepare picking documents immediately upon receipt of an MRO. This not only decreases potential consolidation, but there is a practical limit to the amount of work which a warehouse can handle with fixed resources. Also, storage locations may change between the time a document is prepared and the time material is picked. 3. The Workload Selection Cards are used to extract the required workload and the number of additional line items requested from the pending file. Then, Shipment Units are developed, and SPWSs, 1348-1s, and the following supplementary documents are produced: o For Warehousing - Bin Replenishment Cards, Shipment Unit Control Cards. o For Transportation - Shipment Unit Control Cards, GBL Line Entry Cards. Assign personnel in advance to perform planned custody work, rather than waiting to see how much excess manpower is available. 35 WAREHOUSING Considerations Although warehouse personnel are only indirectly involved in data proceSSing, it plays an extremely important role in the overall success of a depot's warehousing operations. Issue documents prepared by shipment planning are, in effect, instructions which warehousemen use in preparing material for shipment. The more accurate and complete this information is, the better this work will proceed without interruption. In addition to providing basic issue documents, shipment planning can, through the use of an IBM data processing system, assist the warehouse in several other ways such as: o Providing a summary of the impending workload to facilitate advance planning, (allocation of work gangs, etc.) as discussed in Shipment Planning. o Providing a convenient feedback medium for the warehouse to use in informing Shipment Planning of actions taken and exceptions encountered during issue operations. 36 o Assisting the warehouse in maintaining bin stock levels - especially significant at depots where a great number of items are stored in both bin and bulk quantities. o Maintaining current storage location data and making it immediately available upon request. Operation of the locator file is a topic of special importance in any discussion of warehousing because: o Although it may be handled by a separate clerical group, the file is a central reservoir of information maintained for the use of personnel distributed throughout the warehouse area. o Warehousemen require access to location data to perform almost every type of operation--receiving, issue, and custody work. o Poor reliability and slow response from the file have a very detrimental affect on warehouse operations. o Changes to locator file data are continuously being generated by warehouse personnel' but there are often considerable delays in communicating and recording this information. Thus, since the Warehousing Division is completely involved in using and maintaining the locator file, a need exists for a system which effectively overcomes the inherent deficiencies of manual filing and retrieval systems. System Highlights In addition to a method for producing required issue documentation, the following documents and procedures have been incorporated into the ADP procedure to assist Warehousing management: 1. Bin Replenishment Card - shows the bulk and bin locations and the quantity of an item which must be transferred from bulk storage to replenish bin stock. The quantity (units of issue) to be transferred is such that: o The day's scheduled bin picking may proceed without interruptions caused by depleted inventory. o The bin will be at approximately full capacity at the conclusion of the work day. To establish such a system, the approximate bin capacity (units of issue) and starting bin inventory must be known for each item. Then, as released MROs are processed against the Master Item Record File in Shipment Planning, (prior to issuance of picking documents), bin demand is accumulated. When this accumulated demand fully depletes bin inventory, a replenishment card is punched with a quantity equal to total bin capacity plus demand, less the starting inventory. After the transfer of material from bulk to bin has. taken place, these cards may be accumulated to produce periodic bin activity reports to assist management in revising location assignments to facilitate more efficient picking. 2. Shipment Planning Worksheet: Some of the salient features of the sample SPWS shown in figure 7 are: o In addition to document number and FSN, the TCN, serial line item number, picking warehouse number and assembly warehouse number are shown for each MRO in the shipment unit. Since all this data is duplicated on 1348-1s, easy communications between picking and assembly personnel is facilitated. o All items coming from bin storage are designated by asterisks for the convenience of assembly. Line items 4 and 5 represent a "split" MRO coming partially from bin and partially from bulk storage. o Freight class rating codes are displayed and sequenced to assist in overpacking decisions. o The form serves as a uniform medium for Packing to record package numbers and actual shipment unit characteristics for transportation. o It is a comprehensive document which displays all routine instructions required for Assembly and Packing operations. 3. Shipment Unit Control Cards - when issue documents are released to the warehouse, Shipment Planning maintains a Status Record in storage describing each shipment unit and the MROs of which it is composed. As the unit proceeds from warehousing to Transportation and is finally shipped, this progress is monitored by Shipment Planning. To facilitate the monitoring process, a Shipment Unit Control Card is forwarded to the warehouse with each SPWS. When the shipment unit has been physically readied for shipment, the warehouse inserts the actual RBD on their card and returns or transmits it to Shipment Planning where it is used to update the Status File. (A similar procedure is recommended for Transportation, using another Shipment Unit Control Card.) Changes may be made in the preplanned shipment unit. For example, a partial shipment of a line item may occur, or, if one line item will delay an entire shipment it may have to be withdrawn from the shipment unit and shipped independently. For each such change, a separate card is punched indicating: TCN, line items serial number, type of change and revis ed quantity (if applicable). These are forwarded with the SUCC to Shipment Planning. 37 w 00 Figure 7 Sample Shipment Planning Work Sheet SHIPMENT PLANNING WORK SHEET FROM: IPG COMM. MGR. TO: TRANSPORTATION OFFICER USA .ARMOR & ARTY FIRING CTR FT STEWART GEORGIA M 4 ASSEMBLY W/H IPD REQ'D READY BY SHIPPING DATE DATE 20 I DTE SHP'D ETA DOD /~" j p ff" t Ilf 3b~ I RATE I BASIS I I 110 I L TL TARIFF N 1420 W/H NO. L/I NO. I S REQN'RI DATEFERIAL 506 *<)01 il33 0433 093 0002 STOCK NUMB ER FSCI FIIN ITEM DESCRIPTION 65052998599 T9ISULF il3304330930003 65055317757 003 il3304330940004 65051607400 PROCAINE 506 *<)04 il33 0433 0940007 65252988088 FIXER P 002 505 QTY. UFC CHIDRPH 12 8 I I I NMFC RATING :EX BT 033800 1060000 I BT 033800 : 060000 070 070 I 505 005 .A3304330940007 65252988088 FIXER P 506 *<)06 .A33 0433 0950003 65056855167 VITllMINS 505 l200 BT 033800 I 060000 070 5 PG 033800 : 060000 070 ~ PG I I I 033800 060000 070 21 PG 033800 : 060000 070 I I 506 007 il33 0433 0950026 65202999676 IMPRESS l2 CN 033800 1060000 506 008 .A3304330940002 65102002185 BAND COMP 72 PG 032330 1056480 070 085 506 *<)09 .A33 0433093 0001 65307841250 COVER L 48 EA 028160 : 049390 100 I 010 505 * .A33 0433 0950006 65158172276 BIN ITEMS I I REMARKS: PAGE 1 OF 1 PAGES NEEDLE 12 I MIN. I CLASS I CHARGE I "100" I RATE I I I 2.40 I I 3.00 FAK TARIFF MIN. WT. I RATE I 6M I 2.00 LESS LOAD FREIGHT CLASSIFICATION DATA UII IADD'L I I I I I I I I I I BX 070100 139640 I I I I I I I I I POE POD CARRIER CODE a- 11,/673 DOCUMENT NUMBER ROUTING: 106 3108 .AMA BILL OF LADING NUMBER 3123 il33 0433 0930001 TRANS. ACCT. DTE TO TPN 506 ROD: TeN: PROJ. 100 I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I FAK COST (EST.) 120,00 RATE COMMODITY COST 2.10 .53 2.10 ~ 2.10 2.51 2.10 2.10 2.10 534 3.3¥ /tJ.:L1 ~ 2.10 .23 SPECIAL INSTRUCTIONS MARKING FUND CHARGED lPACKING I I AIR DIM. LNGTH WDTH HGHT A /17 LINE ITEM TOTALS WEIGHT CUBE 1 25 /(,1 TOTAL PACKAGES TYPE PKG. - - / t-9 /o-j:}- A ~ 6 if e-I 534 A 120 8 3 cT 534 A 100 / A ~ ex 534 4 17 544 A 11 533 ~ 1 175 ;J.p,- REQ'D FSC 1 FIIN 1 ADDT'L ~;: il REQUISInONER 1 DATE 1 SERIAL it i: ADDRESS; 110M ECT ~ t:: DEl DOLLARS leTS. ~ ~ ~ DATE DOC:I RI M IDENT. FROM II< S A5A .AM5 2 i!!!::: 6505 2998599 BT PARK A WAREHOUSE LOCATION B FT GA. WREa~ 506-A-69401 F G SUBSTITUTE DATA (ITEM ORIGINALLY REQUESTED) T - J~/6, IU 1 P s P~KED R 4 UNIT WEIGHT UNIT PACK UFC .1 03380C 060000 2.1 J L I K M FREIGHT CLASSIFICATION NOMENCLATURE /pr /11 TYPE OF CONTAINER(S) 2~ ~r 3 NO. OF CONTAINERS oS I I I I IBB 11 TOTAL WEIGHT I TOTAL CUBE 6 / I I I I Icc DATE SHIPPED 12 TRANSPORTATION CHARGEABLE TO 14 I I I I Iv P. 0 105 RBD 106 ASSY RECEIVED BY AND DATE R E C EU 7 IS VE WAREHOUSED BY AND DATE E R Sr!9 Q RPD I I I I Iy - E 16~0 00012 3102 WHSE R S 506 INSPECTED BY AND DATE 8 WAREHOUSE LOCATION 10 I I I I lEE I I I I ICD ---+-----------------------I I I I IGG FF TCN Sequential Line Item Number Type of Change Code (e.g., deletion, partial shipment) Actual Quantity Being Shipped 0000140 TOTAL PRICE DOLLARS ICTS. PROJECT 0 DOCUMENT ~~TD QUANTITY DATE N A'.:3304330930002'ER'S SIGNATURE (AND DATE) LINE ITEM CHANGE CARD I ~I~) eTR C FREIGHT RATE N M F C .AMA 2C A13 12 H AA FIRST DESTINATION ADDRESS 68 UNIT CUBE FIRING GEORGIA T9ISULF BY AND DATE r.~, REMARKS: • & ARTY STEWART x SELECTED BY AND DATE 5 H 13 00000 U ITEM NOMENCLATURE w 5 .. 0002 MARK FOR USA ARMOR ATLANTA GENERAL DEPOT ~E 3093 SHIP TO SHIPPED FROM FORREST ;: ::: 00012 A 33043 • - 1'5 RECEIVER'S DOCUMENT NUMBER BILL OF LADING SUMMARY CARD TCN Carrier Code B/L Number Mode Date Shipped Desired Delivery Date Estimated Cost of Transportation Fund Charged RU/LRU Code Number of Carloads or Truckloads Total Number of Line Items (MROs) • • - FREIGHT DESCRIPTION MASTER RECORD Code (Freight Description RAMAC Address) Freight Description Nomenclature as required for B /L line entries - G- BILL OF LADING STATISTICAL RECORD Carrier Code B/L Number Mode Date Shipped Transportation Priority Commodity Manager Estimated Cost of Transportation Fund Charged . Number of Packages Weight Cube TCN Consignee Coded Address Release Unit (yes or no) Storage-in-transit Applied (yes or no) e- .. • • MRO ANALYSIS AND CONTROL RECORD (ALSO HIGH PRIORITY IN PROCESS RECORD) Original MRO (complete) Date Received Required Ready-By-Date (S/U) Required Shipping Date (S /U) Required Shipping Date (MRO) Priority (high or routine) Commodity Manager Number of Days Late and Reason Code TCN POE/POD Warehouse Picking Section Assembly Warehouse Actual Ready-By-Date Quantity Denied and Reason Actual Shipping Date Mode GBL Number ETA Type Pack Transportation Account Code SHIPMENT UNIT CONTROL CARD TRANSPORTATION OUTPUT Output of GBL Run TCN GBL Number Date Shipped ETA Mode Type Pack Commodity Code (air /water) Air Dimension Code POE (air /water) POD (air /water) Transportation Account Code 69 E50-0019 International Business Machines Corporation Data Processing Division 112 East Post Road, White Plains , New York
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