MultiGas™ 2030 CEM FTIR Gas Analyzer For Continuous Emissions Monitoring 645 D X Multi Gas2030CEM Ds
User Manual: CEM 645 D X
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www . mksinst . com Process & Environmental Analysis Solutions MultiGas™ 2030 CEM GAS ANALYZER FOR CONTINUOUS EMISSIONS MONITORING The MultiGasTM 2030 CEM is an FTIR-based gas analyzer designed for integration with complete continuous emissions monitoring systems (CEMS) to measure emissions from stationary sources such as waste incinerators, power plants and cement kilns. This analyzer is the core technology used in the TÜV and MCERTS certified MGS300 system produced by MKS Instruments. The MultiGas 2030 instrument is capable of directly analyzing hot, wet effluent gas streams without the need for sample pre-treatment. Owing to its high resolution FTIR technology (0.5 cm-1) the MultiGas 2030 CEM is capable of monitoring multiple gas components over a wide range of compositions with minimal cross-interference effects from either water (up to 40%) or other potentially interfering species. Furthermore, by using permanently stored internal reference calibration spectra, the need for costly calibration gas mixtures is all but eliminated. Features & Benefits • Single FTIR analyzer measures main target emission species including: NO, NO2, N2O, SO2, CO, CO2, CH4, HCl, HF, NH3 and H2O – no additional analyzers required for these components • Direct analysis of effluent streams containing up to 40% water – no sample preparation required • Permanent reference calibration spectra – all but eliminates the need for costly calibration gas cylinders • Patented, linearized detector response – ensures all instruments maintain the same calibration and can use the same reference calibration spectra • Frequency and resolution diagnostics ensure instrument response, and therefore calibration, is maintained for maximum accuracy • Heated gas cell with automatic temperature and pressure compensation – maximizes accuracy performance and eliminates sample component condensation • Continuous monitoring capability with rapid response to changes in the sample composition - complies with t90 performance requirements • Software with several communication protocol options for interfacing the MultiGas 2030 with a CEMS control platform – flexible system integration • Easy to integrate, install and maintain – low cost of ownership Description Certification The MultiGas 2030 analyzer is made up of a Process FTIR spectrometer, a patented, high-optical-throughput gas cell and a long wavelength, thermoelectrically (TE) cooled detector. Also included is the MG2000 software platform which offers several communication protocol options for interfacing to CEMS control systems. The MultiGas 2030 CEM is the core technology used in the TÜV and MCERTS certified MGS300 system produced by MKS Instruments. MGS300 system certification was achieved in compliance with the DIN EN 15267-3 standard, which relates to automated measuring systems for the monitoring of emissions from stationary sources. The MultiGas 2030 instrument is housed in a rugged 19-inch rack mount chassis for convenient integration with most CEMS enclosures. The analyzer is easy to maintain and has a low cost of ownership (COO). Applications The MultiGas 2030 CEM is designed for integration with complete continuous emissions monitoring systems to measure gaseous emissions from stationary sources such as: • Waste incinerators • Power plants • Cement kilns • Large combustion plants • Turbine engines Gas Component Certification Range CH4 0 - 15 CO 0 - 75 HCl 0 - 15 HF 0-3 N 2O 0 - 50 NH3 Supplementary Range 1 Performance The TÜV and MCERTS “certification” and “supplementary” ranges achieved for the different gas components are shown in Table 1 below. Table 2 shows the same certification ranges, but this time in ppm, along with additional ranges and estimated detection limits calculated as three times the standard deviation in 25% water. Supplementary Range 2 Gas Comp. Cert. Range 0 - 50 0 - 500 CH4 0 - 21 0 - 300 0 - 1500 CO 0 - 60 0 - 90 0 - 200 HCl 0-9 0 - 10 — HF 0 - 3.4 0 - 100 0 - 500 N 2O 0 - 26 0 - 10 0 - 75 — NH3 Supplementary Range 1 Supplementary Range 2 Additional Ranges Detection Limit 0 - 70 0 - 700 Upon request 0.3 0 - 240 0 - 1200 0-4500 0.5 0 - 55 0 - 123 Upon request 0.20 0 - 11 — 0-20 0.25 0 - 51 0 - 255 Upon request 0.1 0 - 13 0 - 99 — 0-300 0.35 NO 0 - 200 0 - 400 0 - 1500 NO 0 - 149 0 - 299 0 - 1119 0-3000 0.5 NO2 0 - 50 0 - 100 0 - 1000 NO2 0 - 24 0 - 49 0 - 488 0-2000 0.4 SO2 0 - 75 0 - 300 0 - 2000 SO2 0 - 26 0 - 105 0 - 699 0-2500, 0-5000 0.6 Table 1 — Gas Components and Ranges in mg/m Addressed by the TÜV & MCERTS certified MGS300 system 3 Table 2 — Gas Components and Ranges in ppm Specifications Analyzer Measurement Technique FTIR Spectrometry Gases and Ranges Refer to the Gas Components and Ranges Table Spectral Resolution 0.5 cm-1 Scan Time 60 seconds Infrared Source Silicon Carbide @ 1200°C Reference Helium Neon Laser (15798.2 cm-1) Detector Thermoelectrically (TE) cooled MCT (Hg Cd Te) Certified Temperature Range +5°C to +40°C Purge Pressure 20 psig (1.5 bar) max. Spectrometer Purge Flow 0.2 L/min of dry N2 or CO2 free clean, dry air with dewpoint below -70°C Optics Purge Flow 0.2 L/min of dry N2 or CO2 free clean, dry air with dewpoint below -70°C Purge Connection ¼” Swagelok® quick connect Pressure Transducer MKS Baratron® capacitance manometer Dimensions 444.5 W x 317.5 H x 647.7 D mm (17.5”W x 12.5”H x 25.5”D) Enclosure 19” Rack mount chassis Power 230VAC/50Hz or 115VAC/60Hz, 3 amps Weight 50 kg (110 lbs.) Compliance CE Laser Safety Class 1 laser product contains a Class 3R laser with continuous wave output at 633 nm Sampling Parameters Sample Temperature 191°C Sample Flow 1 to 2 L/min Sample Pressure 1 atm ±0.05 Gas Cell Construction Ni coated Al Mirrors Ni plated Al substrate with corrosion resistant MgF2 coated gold surface Path Length 5.11m Fittings ¼” threaded Swagelok® Tubing Heated ¼” stainless steel Windows BaF2 O-rings Viton® Computer Requirements and Communication Options Computer Requirements Desktop or notebook (1024 x 768 resolution) Intel Pentium® PC, Microsoft® Windows® XP or Windows® 7 OS Minimum Specification Intel Pentium III, 850 MHz, Microsoft Windows XP, 256MB Computer/FTIR Communications RJ-45 Crossover Ethernet Communication Protocol Options TOOLweb® (HTML based), OPC, Modbus TCP/IP Ordering Information Ordering Code MultiGas 2030 CEM Model No. 2030DD92FBKS13T Spares and Accessories Gas Cell Window Kit (BaF2 /Viton®) 133525-G3 Filter Assembly 134838-G1 Replacement HeNe Laser 001-8446 Replacement IR Source Fan 001-8498 MG2030 CEM - 10/17 © 2013-2017 MKS Instruments, Inc. All rights reserved. MKS Instruments, Inc. Global Headquarters MKS Instruments, Inc. Process & Environmental Analysis Solutions 2 Tech Drive, Suite 201 Andover, MA 01810 651 Lowell Street Methuen, MA 01844 Tel: 978.645.5500 Tel: 800.227.8766 (in USA) Web: www.mksinst.com Tel: 978.645.5500 MultiGas™ products may not be exported to many end user countries without both US and local government export licenses under ECCN 2B351. Some Baratron® products may not be exported to many end user countries without both US and local government export licenses under ECCN 2B230. Specifications are subject to change without notice. Baratron® and TOOLweb® are registered trademarks, mksinst™ and MultiGas™ are trademarks of MKS Instruments, Inc., Andover, MA. Windows® and Microsoft® are registered trademarks of Microsoft Corporation, Seattle, WA. Pentium® is a registered trademark of Intel Corporation, Santa Clara, CA. Swagelok® is a registered trademark of Swagelok Marketing, Co., Solon, OH. Viton® is a registered trademark of E.I. Dupont Co., Wilmington, DE.
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