MultiGas™ 2030 CEM FTIR Gas Analyzer For Continuous Emissions Monitoring 645 D X Multi Gas2030CEM Ds
User Manual: CEM 645 D X
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MultiGas™ 2030
CEM
GAS ANALYZER FOR CONTINUOUS EMISSIONS MONITORING
The MultiGasTM 2030 CEM is an FTIR-based gas analyzer designed for integration with
complete continuous emissions monitoring systems (CEMS) to measure emissions from
stationary sources such as waste incinerators, power plants and cement kilns. This analyzer
is the core technology used in the TÜV and MCERTS certified MGS300 system produced by
MKS Instruments.
The MultiGas 2030 instrument is capable of directly analyzing hot, wet effluent gas streams
without the need for sample pre-treatment. Owing to its high resolution FTIR technology
(0.5 cm-1) the MultiGas 2030 CEM is capable of monitoring multiple gas components over
a wide range of compositions with minimal cross-interference effects from either water (up
to 40%) or other potentially interfering species. Furthermore, by using permanently stored
internal reference calibration spectra, the need for costly calibration gas mixtures is all but
eliminated.
Features & Benefits
• SingleFTIRanalyzermeasuresmain
target emission species including: NO,
NO2, N2O, SO2, CO, CO2, CH4, HCl,
HF, NH3 and H2O – no additional
analyzers required for these components
• Directanalysisofefuentstreams
containing up to 40% water – no sample
preparation required
• Permanentreferencecalibrationspectra
– all but eliminates the need for costly
calibration gas cylinders
• Patented,linearizeddetectorresponse–
ensures all instruments maintain the same
calibration and can use the same
reference calibration spectra
• Frequencyandresolutiondiagnostics
ensure instrument response, and
therefore calibration, is maintained for
maximum accuracy
• Heatedgascellwithautomatic
temperature and pressure compensation
– maximizes accuracy performance
and eliminates sample component
condensation
• Continuousmonitoringcapabilitywith
rapid response to changes in the sample
composition - complies with t90
performance requirements
• Softwarewithseveralcommunication
protocol options for interfacing the
MultiGas 2030 with a CEMS control
platform – flexible system integration
• Easytointegrate,installandmaintain–
low cost of ownership
Process & Environmental
Analysis Solutions
Applications
The MultiGas 2030 CEM is designed for integration with
complete continuous emissions monitoring systems to
measure gaseous emissions from stationary sources such
as:
• Wasteincinerators
• Powerplants
• Cementkilns
• Largecombustionplants
• Turbineengines
Certification
The MultiGas 2030 CEM is the core technology
used in the TÜV and MCERTS certified MGS300 system
produced by MKS Instruments. MGS300 system
certification was achieved in compliance with the DIN
EN 15267-3 standard, which relates to automated
measuring systems for the monitoring of emissions from
stationary sources.
Performance
The TÜV and MCERTS “certification” and “supplementary”
ranges achieved for the different gas components
are shown in Table 1 below. Table 2 shows the same
certification ranges, but this time in ppm, along with
additional ranges and estimated detection limits calculated
as three times the standard deviation in 25% water.
Gas
Component Certification
Range Supplementary
Range 1 Supplementary
Range 2
CH40 - 15 0 - 50 0 - 500
CO 0 - 75 0 - 300 0 - 1500
HCl 0 - 15 0 - 90 0 - 200
HF 0 - 3 0 - 10 —
N2O 0 - 50 0 - 100 0 - 500
NH30 - 10 0 - 75 —
NO 0 - 200 0 - 400 0 - 1500
NO20 - 50 0 - 100 0 - 1000
SO20 - 75 0 - 300 0 - 2000
Gas
Comp. Cert.
Range Supplementary
Range 1 Supplementary
Range 2 Additional
Ranges Detection
Limit
CH40 - 21 0 - 70 0 - 700 Upon request 0.3
CO 0 - 60 0 - 240 0 - 1200 0-4500 0.5
HCl 0 - 9 0 - 55 0 - 123 Upon request 0.20
HF 0 - 3.4 0 - 11 — 0-20 0.25
N2O 0 - 26 0 - 51 0 - 255 Upon request 0.1
NH30 - 13 0 - 99 — 0-300 0.35
NO 0 - 149 0 - 299 0 - 1119 0-3000 0.5
NO20 - 24 0 - 49 0 - 488 0-2000 0.4
SO20 - 26 0 - 105 0 - 699 0-2500, 0-5000 0.6
Description
The MultiGas 2030 analyzer is made up of a Process FTIR
spectrometer, a patented, high-optical-throughput gas cell
and a long wavelength, thermoelectrically (TE) cooled
detector. Also included is the MG2000 software platform
which offers several communication protocol options for
interfacing to CEMS control systems.
The MultiGas 2030 instrument is housed in a rugged
19-inch rack mount chassis for convenient integration with
most CEMS enclosures. The analyzer is easy to maintain
and has a low cost of ownership (COO).
Table 1 — Gas Components and Ranges in mg/m3
Addressed by the TÜV & MCERTS certified MGS300 system
Table 2 — Gas Components and Ranges in ppm
Analyzer
Measurement Technique FTIR Spectrometry
Gases and Ranges Refer to the Gas Components and Ranges Table
Spectral Resolution 0.5 cm-1
Scan Time 60 seconds
Infrared Source Silicon Carbide @ 1200°C
Reference Helium Neon Laser (15798.2 cm-1)
Detector Thermoelectrically (TE) cooled MCT (Hg Cd Te)
Certified Temperature Range +5°C to +40°C
Purge Pressure 20 psig (1.5 bar) max.
Spectrometer Purge Flow 0.2 L/min of dry N2 or CO2 free clean, dry air with dewpoint below -70°C
Optics Purge Flow 0.2 L/min of dry N2 or CO2 free clean, dry air with dewpoint below -70°C
Purge Connection ¼” Swagelok® quick connect
Pressure Transducer MKS Baratron® capacitance manometer
Dimensions 444.5 W x 317.5 H x 647.7 D mm (17.5”W x 12.5”H x 25.5”D)
Enclosure 19” Rack mount chassis
Power 230VAC/50Hz or 115VAC/60Hz, 3 amps
Weight 50 kg (110 lbs.)
Compliance CE
Laser Safety Class 1 laser product contains a Class 3R laser with continuous wave output at 633 nm
Sampling Parameters
Sample Temperature 191°C
Sample Flow 1 to 2 L/min
Sample Pressure 1 atm ±0.05
Gas Cell
Construction Ni coated Al
Mirrors Ni plated Al substrate with corrosion resistant MgF2 coated gold surface
Path Length 5.11m
Fittings ¼” threaded Swagelok®
Tubing Heated ¼” stainless steel
Windows BaF2
O-rings Viton®
Computer Requirements and Communication Options
Computer Requirements Desktop or notebook (1024 x 768 resolution)
Intel Pentium® PC, Microsoft® Windows® XP or Windows® 7 OS
Minimum Specification Intel Pentium III, 850 MHz, Microsoft Windows XP, 256MB
Computer/FTIR Communications RJ-45 Crossover Ethernet
Communication Protocol Options TOOLweb® (HTML based), OPC, Modbus TCP/IP
Specifications
Ordering Information
MG2030 CEM - 10/17
© 2013-2017 MKS Instruments, Inc.
All rights reserved.
MultiGas™ products may not be exported to many end user countries without both US and local government export licenses
under ECCN 2B351. Some Baratron® products may not be exported to many end user countries without both US and local
government export licenses under ECCN 2B230.
Specifications are subject to change without notice. Baratron® and TOOLweb® are registered trademarks, mksinst™ and
MultiGas™ are trademarks of MKS Instruments, Inc., Andover, MA. Windows® and Microsoft® are registered trademarks
of Microsoft Corporation, Seattle, WA. Pentium® is a registered trademark of Intel Corporation, Santa Clara, CA. Swagelok®
is a registered trademark of Swagelok Marketing, Co., Solon, OH. Viton® is a registered trademark of E.I. Dupont Co.,
Wilmington, DE.
Ordering Code
MultiGas 2030 CEM Model No. 2030DD92FBKS13T
Spares and Accessories
Gas Cell Window Kit (BaF2 /Viton®) 133525-G3
Filter Assembly 134838-G1
Replacement HeNe Laser 001-8446
Replacement IR Source Fan 001-8498
MKS Instruments, Inc.
Global Headquarters
2 Tech Drive, Suite 201
Andover, MA 01810
Tel: 978.645.5500
Tel: 800.227.8766 (in USA)
Web: www.mksinst.com
MKS Instruments, Inc.
Process & Environmental Analysis Solutions
651 Lowell Street
Methuen, MA 01844
Tel: 978.645.5500
