GatesAir UAXDVF Maxiva UAX Outdoor Transmitter User Manual 2711

GatesAir, Inc. Maxiva UAX Outdoor Transmitter 2711

User Manual

Maxiva UAX Transmitter Outdoor Enclosure System888-2711-001Maxiva UAX Transmitter Outdoor Enclosure System     User Manual Feb. 9, 2010Rev: AT.M. No. 888-2711-001  © Copyright Harris Corporation 2010 All rights reserved
ii 888-2711-001 2/9/10 WARNING: Disconnect primary power prior to servicing.
2/9/10 888-2711-001 iii WARNING: Disconnect primary power prior to servicing.Technical AssistanceTechnical and troubleshooting assistance for HARRIS Transmission products is available from HARRIS Field Service (factory location: Quincy, Illinois, USA) during normal business hours (8:00 AM - 5:00 PM Central Time). Telephone +1-217-222-8200 to contact the Field Service Department; FAX +1-217-221-7086; or E-mail questions to tsupport@harris.com. Emergency service is available 24 hours a day, seven days a week, by telephone only.  On-line assistance, including technical manuals, white papers, software downloads, and service bulletins, is available at http://support.broadcast.harris.com/eservice_enu.  Address written correspondence to Field Service Department, HARRIS Broadcast Communications Division, P.O. Box 4290, Quincy, Illinois 62305-4290, USA. For other global service contact information, please visit: http://www.broadcast.harris.com/contact. NOTE: For all service and parts correspondence, you will need to provide the Sales Order number, as well as the Serial Number for the transmitter or part in question. For future reference, record those numbers here: ___________________/____________________ Please provide these numbers for any written request, or have these numbers ready in the event you choose to call regarding any Service, or Parts requests. For warranty claims it will be required, and for out of warranty products, this will help us to best identify what specific hardware was shipped.Replaceable Parts ServiceReplacement parts are available from HARRIS Service Parts Department from 7:00 AM to 11:00 PM Central Time, seven days a week. Telephone +1-217-222-8200 or email servicepartsreq@harris.com to contact the Service Parts Department.  Emergency replacement parts are available by telephone only, 24 hours a day, seven days a week by calling +1-217-222-8200.UnpackingCarefully unpack the equipment and preform a visual inspection to determine if any apparent damage was incurred during shipment. Retain the shipping materials until it has been verified that all equipment has been received undamaged. Locate and retain all PACKING CHECK LISTs. Use the PACKING CHECK LIST to help locate and identify any components or assemblies which are removed for shipping and must be reinstalled. Also remove any shipping supports, straps, and packing materials prior to initial turn on.Returns And ExchangesNo equipment can be returned unless written approval and a Return Authorization is received from HARRIS Broadcast Communications Division. Special shipping instructions and coding will be provided to assure proper handling. Complete details regarding circumstances and reasons for return are to be included in the request for return. Custom equipment or special order equipment is not returnable. In those instances where return or exchange of equipment is at the request of the customer, or convenience of the customer, a restocking fee will be charged. All returns will be sent freight prepaid and properly insured by the customer. When communicating with HARRIS Broadcast Communications Division, specify the HARRIS Order Number or Invoice Number.
iv 888-2711-001 2/9/10 WARNING: Disconnect primary power prior to servicing.
2/9/10 888-2711-001 MRH-1WARNING: Disconnect primary power prior to servicing.Manual Revision HistoryMaxiva UAX Transmitter Outdoor Enclosure System ManualREV. DATE ECN Pages Affected / Description2010 FEB Create manual.
MRH-2 888-2711-001 2/9/10 WARNING: Disconnect primary power prior to servicing.
2/9/10 888-2711-001 vii WARNING: Disconnect primary power prior to servicing.Guide to Using Harris Parts List InformationThe Harris Replaceable Parts List Index portrays a tree structure with the major items being leftmost in the index. The example below shows the Transmitter as the highest item in the tree structure. If you were to look at the bill of materials table for the Transmitter you would find the Control Cabinet, the PA Cabinet, and the Output Cabinet. In the Replaceable Parts List Index the Control Cabinet, PA Cabinet, and Output Cabinet show up one indentation level below the Transmitter and implies that they are used in the Transmitter. The Controller Board is indented one level below the Control Cabinet so it will show up in the bill of material for the Control Cabinet. The tree structure of this same index is shown to the right of the table and shows indentation level versus tree structure level.Example of Replaceable Parts List Index and equivalent tree structure:Replaceable Parts List Index               Part Number      Page Table 7-1.  Transmitter          994 9283 001  7-2 Table 7-2.     Control Cabinet          992 9244 002  7-3 Table 7-3.        Controller Board          992 8344 002  7-6 Table 7-4.     PA Cabinet          992 9400 002  7-7 Table 7-5.        PA Amplifier          994 7894 002  7-9 Table 7-6.          PA Amplifier Board      992 7904 002  7-10 Table 7-7.     Output Cabinet         992 9450 001   7-12The part number of the item is shown to the right of the description as is the page in the manual where the bill for that part number starts. Inside the actual tables, four main headings are used:•Table #-#. ITEM NAME - HARRIS PART NUMBER - this line gives the information that corresponds to the•Replaceable Parts List Index entry;•HARRIS P/N column gives the ten digit Harris part number (usually in ascending order);•DESCRIPTION column gives a 25 character or less description of the part number;•REF. SYMBOLS/EXPLANATIONS column 1) gives the reference designators for the item (i.e., C001, R102, etc.) that corresponds to the number found in the schematics (C001 in a bill of material is equiva-lent to C1 on the schematic) or 2) gives added information or further explanation (i.e., “Used for 208V operation only,” or “Used for HT 10LS only,” etc.).NOTE: Inside the individual tables some standard conventions are used:•A # symbol in front of a component such as #C001 under the REF. SYMBOLS/EXPLANATIONS col-umn means that this item is used on or with C001 and is not the actual part number for C001.•In the ten digit part numbers, if the last three numbers are 000, the item is a part that Harris has pur-chased and has not manufactured or modified. If the last three numbers are other than 000, the item is either manufactured by Harris or is purchased from a vendor and modified for use in the Harris product.•The first three digits of the ten digit part number tell which family the part number belongs to - for example, all electrolytic (can) capacitors will be in the same family (524 xxxx 000). If an electrolytic (can) capacitor is found to have a 9xx xxxx xxx part number (a number outside of the normal family of numbers), it has probably been modified in some manner at the Harris factory and will therefore show up farther down into the individual parts list (because each table is normally sorted in ascending order). Most Harris made or modified assemblies will have 9xx xxxx xxx numbers associated with them.The term “SEE HIGHER LEVEL BILL” in the description column implies that the reference designated part number will show up in a bill that is higher in the tree structure. This is often the case for components that may be frequency determinant or voltage determinant and are called out in a higher level bill structure that is more customer dependent than the bill at a lower level. Transmitter994 9283 001Control Cabinet 992 9244 002Controller Board 992 8344 002 PA Cabinet992 9400 002PA Amplifier992 7894 002PA Amplifier Board   992 7904 002Output Cabinet 992 9450 001
viii 888-2711-001 2/9/10 WARNING: Disconnect primary power prior to servicing.
2/9/10 888-2711-001 ix WARNING: Disconnect primary power prior to servicing.
x 888-2711-001 2/9/10 WARNING: Disconnect primary power prior to servicing.
2/9/10 888-2711-001 xi WARNING: Disconnect primary power prior to servicing.! WARNING:THE CURRENTS AND VOLTAGES IN THIS EQUIPMENT ARE DANGEROUS. PERSONNEL MUST AT ALL TIMES OBSERVE SAFETY WARNINGS, INSTRUC-TIONS AND REGULATIONS.This manual is intended as a general guide for trained and qualified personnel who are aware of the dangers inherent in handling potentially hazardous electrical/electronic circuits. It is not intended to contain a complete statement of all safety precautions which should be observed by personnel in using this or other electronic equipment.The installation, operation, maintenance and service of this equipment involves risks both to personnel and equipment, and must be performed only by qualified personnel exercising due care. HARRIS CORPORATION shall not be responsible for injury or damage resulting from improper procedures or from the use of improperly trained or inexperienced personnel performing such tasks. During installation and operation of this equipment, local building codes and fire protection standards must be observed.The following National Fire Protection Association (NFPA) standards are recommended as reference:- Automatic Fire Detectors, No. 72E- Installation, Maintenance, and Use of Portable Fire Extinguishers, No. 10- Halogenated Fire Extinguishing Agent Systems, No. 12A! WARNING:ALWAYS DISCONNECT POWER BEFORE OPENING COVERS, DOORS, ENCLO-SURES, GATES, PANELS OR SHIELDS. ALWAYS USE GROUNDING STICKS AND SHORT OUT HIGH VOLTAGE POINTS BEFORE SERVICING. NEVER MAKE INTERNAL ADJUSTMENTS, PERFORM MAINTENANCE OR SERVICE WHEN ALONE OR WHEN FATIGUED.Do not remove, short-circuit or tamper with interlock switches on access covers, doors, enclosures, gates, panels or shields. Keep away from live circuits, know your equipment and don’t take chances.! WARNING:IN CASE OF EMERGENCY ENSURE THAT POWER HAS BEEN DISCONNECTED.IF OIL FILLED OR ELECTROLYTIC CAPACITORS ARE UTILIZED IN YOUR EQUIPMENT, AND IF A LEAK OR BULGE IS APPARENT ON THE CAPACITOR CASE WHEN THE UNIT IS OPENED FOR SERVICE OR MAINTENANCE, ALLOW THE UNIT TO COOL DOWN BEFORE ATTEMPTING TO REMOVE THE DEFECTIVE CAPACITOR. DO NOT ATTEMPT TO SERVICE A DEFECTIVE CAPACITOR WHILE IT IS HOT DUE TO THE POSSIBILITY OF A CASE RUPTURE AND SUBSEQUENT INJURY.
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2/9/10 888-2711-001 xiii WARNING: Disconnect primary power prior to servicing.FIRST-AIDPersonnel engaged in the installation, operation, maintenance or servicing of this equipment are urged to become familiar with first-aid theory and practices. The following information is not intended to be complete first-aid procedures, it is a brief and is only to be used as a reference. It is the duty of all personnel using the equipment to be prepared to give adequate Emergency First Aid and there by prevent avoidable loss of life.Treatment of Electrical Burns1. Extensive burned and broken skina. Cover area with clean sheet or cloth. (Cleanest available cloth article.)b. Do not break blisters, remove tissue, remove adhered particles of clothing, or apply any salve or ointment.c. Treat victim for shock as required.d. Arrange transportation to a hospital as quickly as possible.e. If arms or legs are affected keep them elevated.NOTE:If medical help will not be available within an hour and the victim is conscious and not vomiting, give him a weak solution of salt and soda: 1 level teaspoonful of salt and 1/2 level teaspoonful of baking soda to each quart of water (neither hot or cold). Allow victim to sip slowly about 4 ounces (a half of glass) over a period of 15 minutes. Discontinue fluid if vomiting occurs. (Do not give alcohol.)2. Less severe burns - (1st & 2nd degree)a. Apply cool (not ice cold) compresses using the cleanest available cloth article.b. Do not break blisters, remove tissue, remove adhered particles of clothing, or apply salve or ointment.c. Apply clean dry dressing if necessary.d. Treat victim for shock as required.e. Arrange transportation to a hospital as quickly as possible.f. If arms or legs are affected keep them elevated.REFERENCE:ILLINOIS HEART ASSOCIATION AMERICAN RED CROSS STANDARD FIRST AID AND PERSONAL SAFETY MANUAL (SECOND EDITION)
xiv 888-2711-001 2/9/10 WARNING: Disconnect primary power prior to servicing.Glossary:ASI - Asynchronous serial interfaceBPF- Band pass filter. May also be called a mask filter, or  critical mask filer.CAN - Controller–area network (CAN or CAN-bus) is a vehicle bus standard designed to allow microcontrollers and devices to communicate with each other DAC - digital analog converterFPGA - Field programmable gate arrayGUI - graphical user interfaceHot-pluggable - device can be removed while transmitter is operating.HTML - HyperText Markup LanguageIRD - Integrated receiver decoderLCD - Liquid crystal displayLPF - Low pass filter. Typically located at the transmitter output port. Used to attenuate out of band emissions.LPU - Low power unit. Contains modulator and amplifier sections.MCM - Master control module (card in TCU)PA - Power amplifierPAB - Power amplifier blockPCM - Processor control module (card in TCU)PS - Power supplyRF - Radio frequencyRS-485 -TIA/EIA standard for serial multipoint communications linesRTACTM - Real time adaptive correction
2/9/10 888-2711-001 xv WARNING: Disconnect primary power prior to servicing.Glossary Continued:SFN - Single frequency network  SMA - SMA connector consists of a 0.250x36 thread. The male is equipped with a .312 inch (7.925mm) hex nutTCU - Transmitter control unit.UDC - Up-down converterUPS - Uninterruptable power supplyVGA - Video graphics arrayWEB - A system of Internet servers that support HTML formatted documents.
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Table of Contents 1Section 1IntroductionPurpose of This Manual  . . . . . . . . . . . . . . . . . . . .  1-1General Description. . . . . . . . . . . . . . . . . . . . . . . .  1-3System Block Diagrams . . . . . . . . . . . . . . . . . . .  1-11System Specifications . . . . . . . . . . . . . . . . . . . . .  1-12Environmental and Physical. . . . . . . . . . . . . . .  1-12AC power . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  1-12Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . .  1-12Section 2Installation /Initial Turn-OnIntroduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  2-1Documentation  . . . . . . . . . . . . . . . . . . . . . . . . . . .  2-1UAX Enclosure System Drawings . . . . . . . . . . .  2-2Cabinet Placement. . . . . . . . . . . . . . . . . . . . . . . . .  2-2Cabinet Attachments . . . . . . . . . . . . . . . . . . . . . . .  2-4Installation of Components Removed for Shipment2-6Install PA Modules . . . . . . . . . . . . . . . . . . . . . . .  2-7AC/Ground connections . . . . . . . . . . . . . . . . . . . .  2-9Ground connections. . . . . . . . . . . . . . . . . . . . . . .  2-10Transmitter RF output connection. . . . . . . . . . . .  2-12Signal Connections . . . . . . . . . . . . . . . . . . . . . . .  2-14Customer Remote Control & Interlock Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . .  2-15Customer Remote Control & Interlock Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . .  2-16Initial Turn-On  . . . . . . . . . . . . . . . . . . . . . . . . . .  2-16Section 3Operation & MaintenanceIntroduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  3-1Transmitter Control Unit (TCU) . . . . . . . . . . . . . .  3-1Control Buttons overview: . . . . . . . . . . . . . . . . .  3-2Maintenance  . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  3-4Section 4Parts ListReplaceable Parts List. . . . . . . . . . . . . . . . . . . . . .  4-1
Table of Contents2
2/9/10 888-2711-001 1-1 WARNING: Disconnect primary power prior to servicing.Maxiva UAX Transmitter Outdoor Enclosure System User ManualSection 1 Introduction 11.1 Purpose of This ManualThis User manual describes the UAX Outdoor Enclosure System utilizing the  UAX Maxiva transmitter. The contents of this manual address the location of system components of the enclosure system, installation hook-up requirements, initial turn-on steps, and overall system operation. Detailed information pertaining to the UAX Maxiva Transmitter is not included here, but can be found in a separate doc package (988-2693-001) included with the transmitter. Detailed information regarding individual system components can be found in the component documentation material supplied with this enclosure system. The various sections of this User manual provide the following types of information. Section 1, Introduction, provides equipment location information, block diagram and general specifications.Section 2, Installation/Initial Turn-On, provides cabinet hardware and electrical installation information for the transmitter enclosure system including: Cabinet placement, solar shield, GPS antenna, AC Power connection, RF system connections, customer input connections, and remote interface connections.Section 3, Operation, provides general operation information for the enclosure system. Specific equipment operation information can be found in the technical manuals/pamphlets provided by the manufactures of the various components included in the enclosure system. Most of these can be found in a pouch inside the back door of the enclosure.Section 4, Parts List, provides a list of parts used in a typical UAX enclosure system.
1-2 888-2711-001 2/9/10 WARNING: Disconnect primary power prior to servicing.Section 1 Introduction User ManualMaxiva UAX Transmitter Outdoor Enclosure SystemFigure 1-1  UAX Outdoor Enclosure System - Front DoorsMain Equipment Cabinet AC Distribution Box
2/9/10 888-2711-001 1-3 WARNING: Disconnect primary power prior to servicing.Section 1 IntroductionMaxiva UAX Transmitter Outdoor Enclosure SystemUser Manual1.2 General DescriptionThis section contains equipment/hardware location information of the UAX Enclosure System. Included in this section will be photos of the various components, physical location, interconnection, block diagram and system specifications. The UAX  Outdoor Enclosure System is a self contained transmission system designed to be installed in outdoor environments without the need of a shelter. The system includes the Harris solid state UAX  Transmitter, an on-board system air conditioning system, and an on-board AC Power Distribution Box. There are three models system models:•UAX2000FLS Outdoor System  -2Kw RF Power Level with Single Exciter        •UAX2000FLD Outdoor System  - 2Kw RF Power Level with Dual Exciters and Transmitter Control Unit                      •UAX1000FLS Outdoor System-  1Kw RF Power Level with Single Exciter.   The transmitter cabinets utilize a rack mount system that accommodates additional peripheral equipment including a UPS unit, mask filter, router, port server, monitoring unit, and customer supplied satellite receivers, IRDs, etc.The self-contained system requires a stable/secure installation pad and external connections. The external connections include: 1. Proper grounding2. AC Mains ! WARNING:INSTALLATION OF THE AC MAINS AND GROUNDING MUST BE PERFORMED IN ACCORDANCE WITH ALL APPLICABLE CODES.3. Antenna coax4. Customer data stream input5. Remote control/monitoring Figure 1-2 shows the front of the enclosure system with the door open.
1-4 888-2711-001 2/9/10 WARNING: Disconnect primary power prior to servicing.Section 1 Introduction User ManualMaxiva UAX Transmitter Outdoor Enclosure SystemFigure 1-2  UAX Transmitter - Front ViewAC DistributionPanelEthernet PortSat. Receiver & IRDNetworkTCULPU ALPU BTransmitterPowerAmplifiers2 kWMaskFilterUPSRadio DetectionDehydratorAC ServiceOutlets withGFI ProtectionSingle Outletfor DehydratorTransmitterPAB 1-4 Server
2/9/10 888-2711-001 1-5 WARNING: Disconnect primary power prior to servicing.Section 1 IntroductionMaxiva UAX Transmitter Outdoor Enclosure SystemUser ManualFigure 1-3  UAX AC Load Center Inside AC Distribution BoxMainBreakerTransmitter80 AmpsDehydrator20 AmpsUPS15 AmpsKohler PowerSystemsT1 LineConnectionAir Conditioner60 AmpsTransferSwitch15 AmpsLighting& ServiceOutletsCustomerTerminalBlockAC Outto SystemEnclosureAC MainsInput (bycustomer)ACLoad Center
1-6 888-2711-001 2/9/10 WARNING: Disconnect primary power prior to servicing.Section 1 Introduction User ManualMaxiva UAX Transmitter Outdoor Enclosure SystemFigure 1-4  UAX AC Load Center, Front Cover RemovedTransferSwitchLine FilterDehydratorLine FilterACNeutralCabinetBondingTerminalUPS LineFilter
2/9/10 888-2711-001 1-7 WARNING: Disconnect primary power prior to servicing.Section 1 IntroductionMaxiva UAX Transmitter Outdoor Enclosure SystemUser ManualFigure 1-5  Copper Grounding Strip, Left Wall in AC Dist. BoxFigure 1-6  UAX Cabinet Rear ViewTo Line FiltersTo Breaker Barrier StripTo Air ConditionerAC Mains/Facility GroundTo Transmitter Cabinet GroundLug1-5/8" RF Outto AntennaAir Conditioner TransmitterCabinet
1-8 888-2711-001 2/9/10 WARNING: Disconnect primary power prior to servicing.Section 1 Introduction User ManualMaxiva UAX Transmitter Outdoor Enclosure SystemFigure 1-7  Transmitter Cabinet Rear ViewGPS SurgeSuppressorsIRD SurgeSuppressorsRouter Port(for logging in torouter)DirectionalCouplersDehydratorRF CombinerFilterOutput Transfer Switch(if UPS fails)AC Power StripOptional MonitoringPort Server/SwitchHubNetwork RouterDigital I/O PanelMonitoringLightEquipmentEquipment
2/9/10 888-2711-001 1-9 WARNING: Disconnect primary power prior to servicing.Section 1 IntroductionMaxiva UAX Transmitter Outdoor Enclosure SystemUser ManualFigure 1-8  UAX Side ViewFigure 1-9 shows the transmitter RF 1-5/8" output connector which also serves as a  gas barrier.Figure 1-9  RF Output3kW Load &RF OutputConnectionAir ConditioningEnclosureHeat ExchangerFan
1-10 888-2711-001 2/9/10 WARNING: Disconnect primary power prior to servicing.Section 1 Introduction User ManualMaxiva UAX Transmitter Outdoor Enclosure SystemFigure 1-10 shows the 3kW dry load mounted in the bracket attached to the top of the transmitter cabinet next to the RF output connector.Figure 1-10  3 kW Dry LoadFigure 1-11 shows the customer interface panel mounted in the back of the transmitter cabinet. Refer to the UAX transmitter manual 888-2693-001 section 2.7 for detailed informationFigure 1-11  Customer I/O Panel
2/9/10 888-2711-001 1-11 WARNING: Disconnect primary power prior to servicing.Section 1 IntroductionMaxiva UAX Transmitter Outdoor Enclosure SystemUser Manual1.3 System Block DiagramsFigure 1-12 is a simplified block diagram of the UAX enclosure system RF transmission path.Figure 1-12  RF Transmission PathFigure 1-13 is a simplified block diagram of the communications path.Figure 1-13  Communications PathIRD (A)IRD (B)LPULPUI/O RF SwitchTCUPA BlockPA BlockPA BlockPA BlockFilterRF OutRouterT1IRD B IRD A Port ServerServerMonitor Interface PanelPunch Down PanelUPSAuto TransferSwitchModbus EthernetConverter (optional)Console
1-12 888-2711-001 2/9/10 WARNING: Disconnect primary power prior to servicing.Section 1 Introduction User ManualMaxiva UAX Transmitter Outdoor Enclosure System1.4 System SpecificationsThe following specifications refer to a typical 2kW outdoor enclosure system. Specifications are subject to change and may vary depending on system configuration.1.4.1 Environmental and PhysicalOperating Temperature (ambient): -30oC. to 55oC.Storage Temperature (ambient): -40oC to 70oC Humidity: 0 to 100% humidity.Altitude: Maximum 12,000 ft.Weight: <1800 lbs.1.4.2 AC power Input voltage: 240V ±15% V, 60 Hz, Split PhaseNominal current at maximum RF output power: < 165 AInput Voltage Harmonics: < 5% THD1.4.3 ConnectorsTransmitter RF output:  EIA 1-5/8”, 50 OhmASI input:  BNC, female, 75 OhmNOTE:For Warranty purposes, each major component in the enclosure contains a bar code strip. These bar codes are NOT to be removed.
2/9/10 888-2711-001 1-13 WARNING: Disconnect primary power prior to servicing.Section 1 IntroductionMaxiva UAX Transmitter Outdoor Enclosure SystemUser ManualFigure 1-14  Component Barcode Identification
1-14 888-2711-001 2/9/10 WARNING: Disconnect primary power prior to servicing.Section 1 Introduction User ManualMaxiva UAX Transmitter Outdoor Enclosure System
2/9/10 888-2711-001 2-1 WARNING: Disconnect primary power prior to servicing.Maxiva UAX Transmitter Outdoor Enclosure SystemUser ManualSection 2 Installation / Initial Turn-On 22.1 IntroductionThis section includes the information necessary for installation and initial turn on of an UAX Outdoor Enclosure System.2.2 DocumentationFollowing is a partial list of documentation that ships with the system. Find and save all documentation. The top level Document Package numbers are shown below:UAX Transmitter Outdoor Enclosure System Doc Package: 988-2711-001Outdoor Enclosure System User manual: 888-2711-001Enclosure and AC power drawings: 843-5602-523UAX Enclosure System Interconnect drawing: 843-xxxx-xxxUAX Outdoor Enclosure System Installation Manual: 888-2713-001UAX Outdoor Enclosure System Commissioning Manual: 888-2712-001The UAX Transmitter Document Package 988-2693-001 includes:UAX technical manual: 888-2693-001Drawing Package with a complete set of schematics for the transmitter System: 943-5276-170
2-2 888-2711-001 2/9/10 WARNING: Disconnect primary power prior to servicing.Section 2 Installation / Initial Turn-OnMaxiva UAX Transmitter Outdoor Enclosure SystemUser Manual2.2.1 UAX Enclosure System DrawingsIt is recommended that you look through the documentation package to familiarize yourself with the information available. The installation and planning information is given in the following drawings:  Std. Enclosure AC Distribution - 817-2307-076 shows overall AC wiring and has information on system current requirements. UAX Enclosure System Interconnect Diagram - Shows interconnect wiring between transmitter and all peripheral systems.2.3 Cabinet PlacementThe entire enclosure can be lifted in place using the four (4) lifting eye bolts supplied with the system. The eye bolts are shown in Figure 2-1. ! CAUTION:LIFT STRAIGHT UP, EVENLY FROM EACH LIFT POINT TO AVOID PLACING STRESS ON ANY ONE LIFT EYE. Figure 2-1  Lifting Eye Bolt
2/9/10 888-2711-001 2-3 WARNING: Disconnect primary power prior to servicing.Section 2 Installation / Initial Turn-OnMaxiva UAX Transmitter Outdoor Enclosure SystemUser ManualThe four (4) Lifting Eye bolts screw into the top of the transmitter cabinet. One in each corner. See Figure 2-2.Figure 2-2  Lifting Eye Bolt On Top of Transmitter CabinetSTEP 1 Install the lifting eyes. Be sure each lifting eye bolt is screwed all the way in. Tighten the bolts in place using a wrench handle or bar.STEP 2 Use an adequately sized hoist to lift the enclosure to its permanent location.STEP 3 Be sure the enclosure is level and securely positioned.
2-4 888-2711-001 2/9/10 WARNING: Disconnect primary power prior to servicing.Section 2 Installation / Initial Turn-OnMaxiva UAX Transmitter Outdoor Enclosure SystemUser Manual2.4 Cabinet AttachmentsThe enclosure is equipped with three (3) threaded antenna mounts located on the bracket that is attached to the side of the transmitter cabinet directly above the air conditioner cabinet. See Figure 2-3. The 2 GPS antenna supports screw into any two (2) of these mounts. STEP 1 Install the two mounts and GPS antennas. Tighten the mounts down securely. STEP 2 Feed the antenna wires through the moisture proof barrier under the bracket close to the back of the transmitter. Figure 2-4.  They connect to the GPS surge suppressors. See Figure 1-7 on page 1-8. Figure 2-3  GPS Antenna Mount
2/9/10 888-2711-001 2-5 WARNING: Disconnect primary power prior to servicing.Section 2 Installation / Initial Turn-OnMaxiva UAX Transmitter Outdoor Enclosure SystemUser ManualFigure 2-4  GPS Antenna CablesSTEP 3 Remove the eye bolts from the top of the transmitter cabinet.STEP 4 . The solar shield is a large cover designed to keep direct sunlight off the top of the transmitter cabinet. Carefully unpack the shield from its box and place on top of the transmitter cabinet. Figure 2-5 shows the shield plus the bag of mounting screws. There are two (2)  holes on each side of the transmitter cabinet near the top. Use the supplied screws to attach the shield to the transmitter cabinet. Refer to Figure 2-6.   Figure 2-5  Solar Shield
2-6 888-2711-001 2/9/10 WARNING: Disconnect primary power prior to servicing.Section 2 Installation / Initial Turn-OnMaxiva UAX Transmitter Outdoor Enclosure SystemUser ManualFigure 2-6  Solar Shield Mounts2.5 Installation of Components Removed for ShipmentSelected components have been removed for shipment following factory assembly and test. These components have been packed separately and should be unpacked as needed for reassembly.  These items must be stored in a safe, climate controlled, dry location until needed for reassembly. Save all packing material until after commissioning to facilitate returns if needed. Notify Harris immediately if damage is noted while unloading the shipment.The removed components include:Removed from the front of the enclosure (and identified in Figure 1-2 on page 1-4) are the two Satellite receivers and IRD’s, power amplifier modules in the LPU’s and power amplifier blocks, and the mask filter. Removed from the rear of the enclosure (and shown in Figure 1-7 on page 1-8) are the network router, the port server/switch hub and the coaxial lines into and out of the mask filter.STEP 1 Install the mask filter in the front of the cabinet and secure it in position.STEP 2 Install the power amplifier blocks in the LPU’s and in the power amplifier blocks. Read Section 2.5.1 Install PA Modules before installing PA modules.
2/9/10 888-2711-001 2-7 WARNING: Disconnect primary power prior to servicing.Section 2 Installation / Initial Turn-OnMaxiva UAX Transmitter Outdoor Enclosure SystemUser Manual2.5.1 Install PA ModulesThe PA Modules should be placed into the Low Power Unit (LPU) or Power Amplifier Block (PAB) at this time. They should be inserted into the module slots in which they were tested. In the LPU the PA modules are inserted with the cooling fins up. Each module has a serial number which is recorded on the factory test data sheet as belonging to a specific module slot, in the LPU or specific PAB block. The module slots for each transmitter configuration are labeled as shown in Figure 2-7.Figure 2-7  LPU & PAB Numbering Front ViewPA modules in the PAB’s are installed in two orientations. The upper modules are installed with the cooling fins up. The lower PAB modules are installed with the cooling fins down. Fully seat each module by pressing firmly against the outside front edges on the handles. Do not press on the center of the handle as it may deform.! CAUTION:IF THE MODULES DO NOT SEAT WITH MODERATE PRESSURE, REMOVE THE MODULE TO CHECK FOR INTERFERENCE. DO NOT FORCE THE MODULES INTO THE CHASSIS AS THIS MAY CAUSE DAMAGE TO THE RF CONNECTOR ON THE BACK OF THE MODULE OR ON THE PA BACKPLANE BOARD.STEP 3 Install the network server and secure to the rack.
2-8 888-2711-001 2/9/10 WARNING: Disconnect primary power prior to servicing.Section 2 Installation / Initial Turn-OnMaxiva UAX Transmitter Outdoor Enclosure SystemUser ManualSTEP 4 Install the two satellite receivers and IRD units and secure to the rack.STEP 5 Install the coaxial line assemblies at the input and output of the mask filter. STEP 6 Install the RF sample cables on the directional coupler located at the filter input. The location of these cables is described in the Wiring Diagram, XMTR UAX 2kW Dual Drive with TCU Racked, drawing number 843-5602-409 which can be found in the 943-5276-170 drawing package which is part of the 988-2693-001 documentation package.STEP 7 Install the port server/switch hub and secure it in rack.! CAUTION:CARE MUST BE TAKEN TO PROPERLY CONNECT THESE CABLES IN THEIR PROPER LOCATION ON THE FORWARD OR REVERSE PORTS OF THE COUPLER. FAILURE TO HOOK THEM UP PROPERLY WILL RESULT IN POOR PERFORMANCE.STEP 8 Install the network router and secure it in the rack.STEP 9 Using the outdoor enclosure Interconnect Drawing and the UAX wiring diagram connect all input and outputs to the installed components.
2/9/10 888-2711-001 2-9 WARNING: Disconnect primary power prior to servicing.Section 2 Installation / Initial Turn-OnMaxiva UAX Transmitter Outdoor Enclosure SystemUser Manual2.6 AC/Ground connections
2-10 888-2711-001 2/9/10 WARNING: Disconnect primary power prior to servicing.Section 2 Installation / Initial Turn-OnMaxiva UAX Transmitter Outdoor Enclosure SystemUser Manual2.7 Ground connections! CAUTION:ALL CONNECTIONS LISTED IN THIS SECTION SHOULD BE VERIFIED WITH THE SCHEMATICS BEFORE INITIAL TURN ON.! CAUTION:THE USE OF A SYSTEM SURGE SUPPRESSOR IS RECOMMENDED. THE SYSTEM SURGE SUPPRESSOR WILL BE PROVIDED BY THE CUSTOMER.Figure 2-8 shows the AC load center with the breaker cover removed. The split-phase AC wires enter through the bottom of the cabinet and connect to the top of the breaker assembly. The neutral connects to the middle terminal. Figure 2-8  Transmitter AC Load Center AC Mains ConnectionsL1 L2Neutral
2/9/10 888-2711-001 2-11 WARNING: Disconnect primary power prior to servicing.Section 2 Installation / Initial Turn-OnMaxiva UAX Transmitter Outdoor Enclosure SystemUser ManualThe UAX Enclosure System operates on split phase 220- 240 VAC 50/60Hz power. Refer to the AC wiring diagram in the transmitter schematic package.Figure 2-9 shows the facility safety ground copper buss bar for the enclosure system. It is located on the left wall inside the AC distribution box.  Figure 2-9  System Safety Ground Copper Buss BarSTEP 1 Verify all circuit breakers on the front of the breaker panel in the transmitter cabinet are OFF. Refer to Figure 2-10.STEP 2 Verify that the AC mains are disabled before proceeding.
2-12 888-2711-001 2/9/10 WARNING: Disconnect primary power prior to servicing.Section 2 Installation / Initial Turn-OnMaxiva UAX Transmitter Outdoor Enclosure SystemUser ManualFigure 2-10  Transmitter AC Distribution PanelSTEP 3 Connect a ground cable from the copper ground buss bar to the station ground.  This connection is made at the bottom of the copper buss bar. It is routed through the same hole in the bottom of the AC Distribution Box used to route the AC power wires.STEP 4 Following all local codes hook up the AC mains.STEP 5 Hook up remaining AC mains connections.2.8 Transmitter RF output connectionSTEP 1 Verify the quality of the RF load or antenna. STEP 2 Install the RF output connection to the transmitter.STEP 3 Tighten the flange bolts in the RF coaxial line.The RF output uses a standard EIA, flanged "1 5/8" RF connector. The RF output is located on the side of the transmitter above the air conditioning cabinet. Refer to Figure 2-11.
2/9/10 888-2711-001 2-13 WARNING: Disconnect primary power prior to servicing.Section 2 Installation / Initial Turn-OnMaxiva UAX Transmitter Outdoor Enclosure SystemUser ManualFigure 2-11  Transmitter RF Output Connection
2-14 888-2711-001 2/9/10 WARNING: Disconnect primary power prior to servicing.Section 2 Installation / Initial Turn-OnMaxiva UAX Transmitter Outdoor Enclosure SystemUser Manual2.9 Signal ConnectionsFigure 2-12  Customer I/O Panel on Back of TransmitterFigure 2-13  Customer I/O Exciter ConnectionsFigure 2-13 shows the Exciter connections on the Customer I/O panel. Depending on the system model,  the UAX system may or may not include two LPU’s (exciters). Refer to the UAX transmitter manual for connection details.
2/9/10 888-2711-001 2-15 WARNING: Disconnect primary power prior to servicing.Section 2 Installation / Initial Turn-OnMaxiva UAX Transmitter Outdoor Enclosure SystemUser Manual2.10 Customer Remote Control & Interlock ConnectionsFigure 2-14  Customer Remote Control & Interlock ConnectionsThe circuit board mounted on the left side of the Customer I/O panel (Figure 2-14), is used for remote control connection to the transmitter. J4 is an Interlock connector that can be used to add peripheral devices such as an antenna switch into the transmitter interlock system. Refer to the UAX transmitter manual for connection details.
2-16 888-2711-001 2/9/10 WARNING: Disconnect primary power prior to servicing.Section 2 Installation / Initial Turn-OnMaxiva UAX Transmitter Outdoor Enclosure SystemUser Manual2.11 Customer Remote Control & Interlock ConnectionsFigure 2-15  Customer Remote Control & Interlock ConnectionsThe circuit board mounted on the left side of the Customer I/O panel (Figure 2-14), is used for remote control connection to the transmitter. J4 is an Interlock connector that can be used to add peripheral devices such as an antenna switch into the transmitter interlock system. Refer to the UAX transmitter manual for connection details.2.12 Initial Turn-OnRead and understand the entire initial turn-on procedure before starting. Descriptions and operational instructions for TCU and LPU GUI screens is given in Section 3 "Operation" in the UAX Transmitter manual.STEP 1 Make sure the output RF line is connected properly. If connecting to a load, verify the load connections are proper and that load conditions are met. ! CAUTION:THE TRANSMITTER RF LINE MUST BE CONNECTED TO A KNOWN GOOD LOAD OR ANTENNA. IF THE CONDITION OF THE LOAD OR ANTENNA ARE IN DOUBT THEY SHOULD BE MEASURED WITH A NETWORK ANALYZER PRIOR TO TURNING ON THE TRANSMITTER.
2/9/10 888-2711-001 2-17 WARNING: Disconnect primary power prior to servicing.Section 2 Installation / Initial Turn-OnMaxiva UAX Transmitter Outdoor Enclosure SystemUser ManualSTEP 2 Verify all ground connections are secure and the AC power feed  wire connections from the facility AC power source are tight and of proper capacity (correct gauge wire, breaker size etc.).STEP 3 Verify the breaker cover is properly installed in the AC Distribution Box.  STEP 4 Check the transmitter cabinet for any loose hardware. Visually inspect that all cable/wire/cord connections are secure.STEP 5 Check that all breakers in the Transmitter Enclosure System AC Distribution Box are OFF. Also all 18 breakers on the AC distribution panel at the top of the transmitter cabinet are OFF.STEP 6 Apply AC primary power to the enclosure system. Be ready to quickly disconnect the power if necessary.STEP 7 In the AC Distribution Box, turn the Main Breaker ON. STEP 8 Turn on the Air Conditioner breaker. The A/C system should start immediately. STEP 9 Turn on the Transmitter breaker, then the remaining breakers.STEP 10 If the system has a UPS unit, it must be turned ON to power the rest of the system. Check the UPS manufacturer’s manual for procedure. STEP 11 To turn the Transmitter on, refer to the procedure in the Transmitter manual. It begins by turning each of the transmitter breakers ON. These are the breakers in the breaker panel at the top of the transmitter.  Only the transmitter is connected to these breakers.STEP 12 After the Transmitter is turned ON, verify power out is correct on the TCU Home Screen. Refer to the transmitter manual for detailed operation of all transmitter functions and operation. NOTE:Make sure the transmission data stream is being fed into the exciter. If not, the transmitter will stay in a Mute condition and will not produce RF. STEP 13 Some individual pieces of equipment (non-supplied equipment - computer, satellite receivers etc.) may require turning individual power switches on.  Check the owner’s manual for each piece for turn-on procedure.  STEP 14 Check the equipment mounted in the back of the transmitter rack (Monitoring, Router, Server, etc.) to verify all is powered up.
2-18 888-2711-001 2/9/10 WARNING: Disconnect primary power prior to servicing.Section 2 Installation / Initial Turn-OnMaxiva UAX Transmitter Outdoor Enclosure SystemUser ManualNOTE:Equipment should power up automatically when the breakers are turned ON. The enclosure is designed so that breakers activate all equipment.At this time, the TCU and Home screen should appear as shown in Figure 2-16. All LEDs should be illuminated GREEN. If any are RED, refer to the Transmitter manual for detailed information. Actual forward power can be read off the top bar graph.Figure 2-16  Transmitter TCU Screen and ControlsThis completes the initial Turn-On procedure. Do a visual inspection of the entire system to verify the system is operating properly, verify the RF connections are secure, and confirm the Air Conditioning unit is operating and cooling the enclosure. STEP 15  Close all doors and secure them before leaving. NOTE:The cabinet doors do not contain locks. However, customer supplied locks can be attached to each door through the hole in the handles. See Figure Figure 2-17.
2/9/10 888-2711-001 2-19 WARNING: Disconnect primary power prior to servicing.Section 2 Installation / Initial Turn-OnMaxiva UAX Transmitter Outdoor Enclosure SystemUser ManualFigure 2-17  Enclosure Door Handles
2-20 888-2711-001 2/9/10 WARNING: Disconnect primary power prior to servicing.Section 2 Installation / Initial Turn-OnMaxiva UAX Transmitter Outdoor Enclosure SystemUser Manual
2/9/10 888-2711-001 3-1 WARNING: Disconnect primary power prior to servicing.Maxiva UAX Transmitter Outdoor Enclosure SystemUser ManualSection 3 Operation & Maintenance 33.1 IntroductionThis section provides operational information for the UAX Outdoor Enclosure Transmitter SystemNOTE:Operation of the UAX Transmitter and the LPU (low power unit) is covered in a separate manual which ships with the system.3.2 Transmitter Control Unit (TCU)The TCU front panel user interface utilizes a 1/4 VGA, LCD touchscreen display. See Figure 3-1. This touchscreen display uses software buttons to monitor the transmitter. There are 12 hardware buttons for the primary transmitter functions shown in Transmitter Control Panel. Refer to the UAX Transmitter Manual for details.  The TCU Home screen shows the total output power of the transmitter before the output filter. Note that no VSWR is displayed. The VSWR is read off the LPU (low power unit....Exciters) screens.
3-2 888-2711-001 2/9/10 WARNING: Disconnect primary power prior to servicing.Section 3 Operation & MaintenanceMaxiva UAX Transmitter Outdoor Enclosure SystemUser ManualFigure 3-1  Transmitter TCU ScreenFigure 3-2  Transmitter Control Panel3.2.1 Control Buttons overview:•TRANSMITTER "ON" and "OFF" (the main transmitter on/off buttons)•POWER "Raise" and "Lower" (to raise or lower transmitter output power)
2/9/10 888-2711-001 3-3 WARNING: Disconnect primary power prior to servicing.Section 3 Operation & MaintenanceMaxiva UAX Transmitter Outdoor Enclosure SystemUser Manual•POWER CONTROL "Auto" and "Man" (for automatic or manual output power con-trol) to manually raise or lower the transmitter power, press the "Man" button. Then press Raise or Lower to adjust output power. Once the output power has been set to the desired level, press the "Auto" button and the TCU will maintain that level auto-matically.•DRIVE "A" and "B" (To choose Drive Chain A or Drive Chain B) •DRIVE CONTROL "Auto" and "Man" (In "Manual" mode, operator can select Drive Chain A or B. In "Auto" mode, the TCU will automatically switch drive chains if a fault occurs in the active drive chain.•REMOTE "Enable" and "Disable" (To block all remote control operations of the transmitter). By pressing the "Disable" button, prevents a remote control operator from performing any transmitter function while a local operator/engineer is perform-ing tests or maintenance on the transmitter. NOTE:Be sure to press the "Enable" button before leaving the transmitter facility. When leaving the enclosure facility check to make sure the control buttons are lit as follows:•POWER CONTROL: Auto•DRIVE: A•DRIVE CONTROL: Auto•REMOTE: Enable•TRANSMITTER: ONFigure 1-2 in Chapter 1 shows a Server (Ethernet) port attached to the rack to the right of the TCU. A shelf for a laptop pc is provided on the transmitter door. Simply lift until it clicks in position.  Connect the laptop to the server port which provides access to the entire system. See Figure 1-6, "UAX Cabinet Rear View", on page 1 -7. Attached to the left side of the rack is another router port. This port connects to the Console Command Port on the back of the system router. This allows the technician to access the server and set/program the parameters of the system. (That attached port allows easy connection to the router without having to remove the router from the rack to gain access to the Console Port). Also note the power switch is also located on the back of the router.
3-4 888-2711-001 2/9/10 WARNING: Disconnect primary power prior to servicing.Section 3 Operation & MaintenanceMaxiva UAX Transmitter Outdoor Enclosure SystemUser Manual Figure 3-3  Router Rear ViewThe rest of the system components basically function On or Off and don’t require any adjustments. NOTE:Access to the Dehydrator ON/OFF switch is through the back transmitter cabinet door. Note the pressure meter should read about 5 PSI.3.3 MaintenanceThis section contains the maintenance procedures for the UAX Outdoor Enclosure Transmitter System. Always refer to the manufacturer’s manual of the individual components for specific maintenance procedures.The enclosure system overall, requires very little maintenance. The air conditioning system should be checked periodically and maintained as you would normally maintain any air conditioner. The condenser coils should have a routine cleaning every six months. If the enclosure is exposed to high levels of dust and dirt, cleaning should occur more often. Simply spray the condenser coils with a garden hose. Avoid high pressure spray as this may damage the fragile aluminum fins.There are no air filters to change on the A/C unit.   Console Port Power On/Off
2/9/10 888-2711-001 4-1 WARNING: Disconnect primary power prior to servicing.Maxiva UAX Transmitter Outdoor Enclosure SystemUser ManualSection 4 Parts List 44.1 Replaceable Parts ListTable 4-1 "UAX-2000FL & SHELTER, QUALCOMM"  -  -  -  -  -  -  9950068111G (J)  4-2Table 4-2   "KIT, FLO OPTION"  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  9710035027G (A)  4-3Table 4-3   KIT; RF SYSTEM USED WITH DIELECTRIC FILTER  971 0041 026 (D)  4-3Table 4-4   "ASSY, 2KW AC DISTRIBUTION PANEL" -  -  -  -  -  -  971 0041 029 (C)  4-3Table 4-5   "ASSY, HEATSINK LOAD"-  -  -  -  -  -  -  -  -  -  -  -  -  -  971 0041 044 (A)  4-4Table 4-6   KIT; RF SYSTEM USED WITH RFS FILTER -  -  -  -  -  971 0041 060 (B)  4-4Table 4-7   "XMTR, 2KW MAXIVA UAX"  -  -  -  -  -  -  -  -  -  -  -  -  9810031012G (G)  4-4Table 4-8     "ASSY, 1KW POWER BLOCK"  -  -  -  -  -  -  -  -  -  -  -  9710041019G (J)  4-4Table 4-9       1000 WATT SYSTEM REJECT LOAD  -  -  -  -  -  -  -  9710041016G (E1)  4-4Table 4-10       500W POWER BLOCK -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  9810031037G (B)  4-5Table 4-11         BASIC POWER BLOCK-  -  -  -  -  -  -  -  -  -  -  -  -  -  9810031038G (J)  4-5Table 4-12     "XMTR, MAXIVA UAX 50W"-  -  -  -  -  -  -  -  -  -  -  -  9810031004G (J)  4-6Table 4-13       "BASIC, MAXIVA UAX 10-100W, LPU" -  -  -  -  -  -  9810031036G (G)  4-7Table 4-14   "KIT,  2KW TCU / DUAL LPU OPTION"  -  -  -  -  -  -  -  9810031020G (H)  4-8For table above and in tables that follow in this section the (X) or (XX) after the table title part number is the revision level of that bill of material and is for reference only.
4-2 888-2711-001 2/9/10 WARNING: Disconnect primary power prior to servicing.Section 4 Parts ListMaxiva UAX Transmitter Outdoor Enclosure SystemUser ManualTable 4-1 "UAX-2000FL & SHELTER, QUALCOMM" - 9950068111G (J)Harris PN Description Qty UM  Ref Des10 B/M NOTE: 0 DWG448 0965 200 "OUTDOOR ENCLOSURE, ALUMINUM, WITH 5 TON HVAC UNIT."1 EA583 0118 001 "RELAY, COAXIAL TRANSFER" 1 EA620 2686 000 "DEHYDRATOR, OUTDOOR ENCLOSURE, SPECIAL DESIGN, 200 SCFD"1 EA620 2964 000 "POWER SPLITTER, 2-WAY" 4 EA620 3261 000 "ADAPTER, 1-5/8"" TO 7/16 FEMALE" 1 EA620 3268 000 "CABLE, COAX, 7/16"" PLUG" 1 EA646 1483 000 "NAMEPLATE, HARRIS LOGO" 1 EA646 1701 000 "NAMEPLATE, MAXIVA" 1 EA778-241-040 SCREWED CABLE GLAND 1 EA783 0048 041 "DIE FILTER, DR 2 KW" 1 EA783 0048 042 "RFS FILTER, DR 2KW" 0 EA790 5357 100 ENCLOSURE AC DISTRIBUTION & MUX EQUIPMENT 2KW UAX1 EA939 8221 031 "PNL, 19.0X1.718X0.125 HF142" 1 EA943 5567 592 "PLATE, CABLE GLAND" 1 EA943 5602 220 FILTER BRACKET LEFT 1 EA943 5602 221 FILTER BRACKET RIGHT 1 EA943 5602 244 LOAD MOUNTING BRACKET 1 EA943 5602 268 "PANEL, I/O ANALOG BLANK" 1 EA943 5602 342 "PANEL, COMNINER & SPLITTER MOUNTING" 1 EA943 5602 343 "SHELF, AIRLINK MONITOR MOUNTING" 1 EA943 5602 345 "BRACKET, SUPPORT" 14 EA943 5602 346 "BRACKET, SUPPORT, AIRLINK MONITOR" 2 EA943 5602 361 "SLIDE, RACK MOUNT" 2 EA943 5602 363 "BRACKET, PWR STRIP MTG" 2 EA943 5602 413 "PANEL, I/O, OUTDOOR ENCLOSURE" 1 EA943 5602 417 "BRACKET, REAR SUPPORT, RIGHT" 2 EA943 5602 418 "BRACKET, REAR SUPPORT, LEFT" 2 EA943 5602 420 "BRACKET, FILTER SUPPORT" 2 EA943 5602 434 "PANEL, FRONT, 500W" 4 EA943 5602 440 "PANEL, COMBINER MTG" 1 EA943 5602 448 "BRACKET, TCU MTG" 2 EA943 5602 451 "PANEL, I/O. CONNECTOR MTG" 1 EA943 5603 072 "BAR, GROUNDING" 1 EA952 9248 052 "CABLE, UAX AC 500W " 1 EA952 9248 053 "CABLE, UAX AC 1KW " 1 EA952 9248 054 "CABLE, UAX AC 2KW " 1 EA952 9248 056 "CABLE, UAX RACK/SINGLE LPU " 1 EA9710035027G "KIT, FLO OPTION" 2 EA9710035030G "KIT, GPS OPTION" 2 EA971 0041 026 KIT; RF SYSTEM USED WITH DIELECTRIC FILTER 1 EA971 0041 029 "ASSY, 2KW AC DISTRIBUTION PANEL" 1 EA971 0041 044 "ASSY, HEATSINK LOAD" 1 EA971 0041 060 KIT; RF SYSTEM USED WITH RFS FILTER 0 EA9810031012G "XMTR, 2KW MAXIVA UAX" 1 EA9810031020G "KIT,  2KW TCU / DUAL LPU OPTION" 1 EA988 2693 001 "DOC PACKAGE, MAXIVA UAX" 2 EABRD 100S TFN "LOAD, 100W, ’N’ JACK" 1 EA
2/9/10 888-2711-001 4-3 WARNING: Disconnect primary power prior to servicing.Section 4 Parts ListMaxiva UAX Transmitter Outdoor Enclosure SystemUser ManualTable 4-2   "KIT, FLO OPTION" - 9710035027G (A)Harris PN Description Qty UM  Ref Des861 1135 252 APEX M2X SW/FW FLO COMPLETE APP 0 DWG9710035014G ASM-SUB-BLANK PANEL B 1 EATable 4-3   KIT; RF SYSTEM USED WITH DIELECTRIC FILTER - 971 0041 026 (D)Harris PN Description Qty UM  Ref Des620 0231 000 "BARRIER, GAS 1-5/8" 1 EA620 0276 000 ADAPTER 1-5/8 IN. 2 EA620 0631 000 "ELBOW, EQUAL, 1-5/8, 90 DEG" 6 EA620 0662 000 "COUPLING, SLEEVE, 1-5/8" 13 EA620 1910 000 "ELBOW 45 DEG 1-5/8""" 2 EA839 8016 003 "ASSY INSTR, 3.75"" LG, TUBING COAX" 1 DWG839 8016 008 "ASSY INSTR, OUTER COND," 2 DWG839 8016 009 "FAB INSTR, OUTER COND," 1 DWG839 8016 018 "FAB INSTR, OUTER COND, 7.50LG" 1 DWG839 8016 042 "TUBE, COAX 1-5/8 X 13.50" 1 EA839 8016 161 "TUBE, 43.25"" LG OUTER" 1 EA839 8017 003 "ASSY INSTR, 2.875"" LG, INNER TUBING COAX" 1 DWG839 8017 008 "ASSY INSTR, INNER COND," 2 DWG839 8017 009 "FAB INSTR, INNER COND," 1 DWG839 8017 018 "FAB INSTR, INNER COND, 6.625LG" 1 DWG839 8017 042 "TUBE, COAX .65 X 12.63" 1 EA839 8017 161 "TUBE, 42-3/8"" LG INNER" 1 EA943 5602 344 ASSY RF OUTPUT 1 EA943 5602 446 "INNER CONDUCTOR, RF OUTPUT" 1 EA943 5602 520 "BRACKET, FILTER MTG" 2 EA952 9248 087 "CABLES, COAX, USED W/ DIELECTRIC FILTER" 1 EA971 0023 158 "COUPLER, UHF 1-5/8, 4 PORT,40DB,54DB,54DB,54DB" 2 EATable 4-4   "ASSY, 2KW AC DISTRIBUTION PANEL" - 971 0041 029 (C)Harris PN Description Qty UM  Ref Des358 3637 000 "PLATE, END STOP, DIN RAIL MTG" 4 EA #TB1(2) #TB2(2)358 3717 000 "PLATE, END COVER (282, 3-COND)" 1 EA #TB2424 0008 000 GROMMET 1.063 GROOVE DIA 3 EA598 0482 000 "SW, OPERATOR, PB PILOT 22MM" 1 EA598 0484 000 "SWITCH, CONTACT BLOCK N.C." 1 EA606 1232 100 CKT BRKR 10 AMPS 2P 240VAC 6 EA606 1232 150 CKT BRKR 15 AMPS 2P 240VAC 8 EA607 0090 000 "BLANK FILLER, ETA F3 FRAME" 4 EA609 0105 000 "AC INLET, 16AMP FEMALE IEC-C19" 10 EA614 0920 000 "JUMPER, 2-POLE ADJACENT 282" 12 EA #TB2614 0941 000 "TERM BLK, 3C MODULAR 282" 18 EA #TB2614 0962 000 "TERM BLK, 4C MODULAR 284" 4 EA614 0975 000 "TERM BLOCK, GND MODULAR 2C" 1 EA620 3014 000 "ADAPTER, BULKHEAD SMA" 2 EA778-502-004 MAINS INPUT CONNECTOR 1PHASE LNE 4 EA917 2567 003 "DIN RAIL, CUT LENGTH 108MM" 1 EA917 2567 006 "DIN RAIL, CUT LENGTH 216MM" 1 EA943 5602 237 "PANEL, AC DISTRIBUTION" 1 EA943 5602 238 "PLATE, CLOSE OUT" 4 EA943 5602 340 "FRAME, COVER MTG." 1 EA943 5602 341 "COVER, AC CHASSIS" 1 EA952 9248 046 CABLE AC DIST 2KW UAX 1 EA
4-4 888-2711-001 2/9/10 WARNING: Disconnect primary power prior to servicing.Section 4 Parts ListMaxiva UAX Transmitter Outdoor Enclosure SystemUser ManualTable 4-5   "ASSY, HEATSINK LOAD" - 971 0041 044 (A)Harris PN Description Qty UM  Ref Des2522-006-18045 SCR SKTCAP 18-8 M5X50 7 EA700 1244 000 "DRY LOAD, 3KW, 7/16 FEMALE" 1 EA943 5602 347 "HEATSINK, LOAD MTG" 1 EATable 4-6   KIT; RF SYSTEM USED WITH RFS FILTER - 971 0041 060 (B)Harris PN Description Qty UM  Ref Des620 0231 000 "BARRIER, GAS 1-5/8" 1 EA620 0276 000 ADAPTER 1-5/8 IN. 2 EA620 0631 000 "ELBOW, EQUAL, 1-5/8, 90 DEG" 4 EA620 0662 000 "COUPLING, SLEEVE, 1-5/8" 12 EA620 1910 000 "ELBOW 45 DEG 1-5/8""" 3 EA839 8016 002 "ASSY INSTR, TUBING COAX" 1 DWG839 8016 004 "FAB INSTR, TUBING COAX" 1 DWG839 8016 008 "ASSY INSTR, OUTER COND," 2 DWG839 8016 214 "FAB INSTR, OUTER COND, 56.50LG" 1 DWG839 8017 002 "ASSY INSTR, TUBING COAX" 1 DWG839 8017 004 "FAB INSTR, TUBING COAX" 1 DWG839 8017 008 "ASSY INSTR, INNER COND," 2 DWG839 8017 214 "FAB INSTR, INNER COND,55.625LG" 1 DWG943 5602 344 ASSY RF OUTPUT 1 EA943 5602 446 "INNER CONDUCTOR, RF OUTPUT" 1 EA952 9248 086 "CABLES, COAX, USED W/ RFS FILTER" 1 EATable 4-7   "XMTR, 2KW MAXIVA UAX" - 9810031012G (G)Harris PN Description Qty UM  Ref Des250 0686 080 CABLE 7/16M STRT TO 7/16M STRT 80CM 3 EA277-465-000 CONNECTOR R.F. 7/16 50R M-RA-F ADAPT SPIN 3 EA943 5602 244 LOAD MOUNTING BRACKET 1 EA943 5602 246 CABINET INSIDE WALL 1 EA943 5602 251 4-WAY SPLITTER MOUNT 1 EA952 9248 062 CABLE UAX PA LINK  1 EA952 9248 068 COAX SPLITTER PKG 2KW  1 EA971 0023 158 "COUPLER, UHF 1-5/8, 4 PORT,40DB,54DB,54DB,54DB" 1 EA9710041007G 4-WAY SPLITTER 1 EA9710041012G "2-WAY COMBINER, 2 KW" 1 EA9710041016G 1000 WATT SYSTEM REJECT LOAD 1 EA9710041019G "ASSY, 1KW POWER BLOCK" 2 EA9810031004G "XMTR, MAXIVA UAX 50W" 1 EATable 4-8     "ASSY, 1KW POWER BLOCK" - 9710041019G (J)Harris PN Description Qty UM  Ref Des250 0686 080 CABLE 7/16M STRT TO 7/16M STRT 80CM 3 EA943 5602 244 LOAD MOUNTING BRACKET 1 EA943 5602 245 1000 WATT WALL 1 EA952 9248 062 CABLE UAX PA LINK  1 EA9710041002G "ASSY, FULL PA PALLET" 8 EA9710041011G "2-WAY COMBINER, 1KW" 1 EA9710041016G 1000 WATT SYSTEM REJECT LOAD 1 EA9810031037G 500W POWER BLOCK 2 EATable 4-9       1000 WATT SYSTEM REJECT LOAD - 9710041016G (E1)Harris PN Description Qty UM  Ref Des74060084 "BRZ, PH FGR STOCK" 1 EA
2/9/10 888-2711-001 4-5 WARNING: Disconnect primary power prior to servicing.Section 4 Parts ListMaxiva UAX Transmitter Outdoor Enclosure SystemUser Manual301 1103 008 "SCREW, MACH M3 X 8MM BRASS" 1 EA302 0803 006 "SCREW, MACH M3-0.5 X 6 SEMS" 10 EA302 0804 012 "SCREW, MACH M4-0.7 X 12 SEMS" 8 EA303 4103 010 "SCREW, MACH M3-0.5 X 10" 4 EA303 4203 008 SCREW MACH M3-0.5 X 8 2 EA308 0003 000 "*WASHER, FLAT #4 BRASS (ANSI NARROW)" 1 EA312 0003 000 "WASHER, INT LOCK 4" 1 EA314 0003 000 "LOCKWASHER, SPLIT #4 SST (ANSI)" 4 EA544 1706 001 TERMINATION 50R 800W 5% 2 EA626 0046 000 "JACK, 7/16 DIN,  M3 STUD" 1 EA8010222323G "PWB, 2X800W ISOLOAD" 1 EA943 5601 346 INDUCTOR 1 EA943 5601 414 "PLATE, COMBINER" 1 EA943 5601 417 "DIVIDER PANEL, COMBINER" 1 EA943 5602 171 LOAD COVER 1 EA943 5602 172 LOAD HEAT SINK 1 EA943 5602 258 "CONDUCTOR, CENTER, 7/16 CONNECTOR" 1 EA943 5602 362 "PLATE, TUNING" 2 EATable 4-10       500W POWER BLOCK - 9810031037G (B)Harris PN Description Qty UM  Ref Des302 0803 006 "SCREW, MACH M3-0.5 X 6 SEMS" 2 EA302 0803 010 "SCREW, MACH M3-0.5 X 10 SEMS" 2 EA302 0804 008 "SCREW, MACH M4-0.7 X 8 SEMS" 2 EA303 4203 008 SCREW MACH M3-0.5 X 8 2 EA325 0020 000 "NUT, KEP M3" 4 EA556 0183 120 "ATTEN, SMA, 12DB, 2W, 50 OHM" 1 EA R2556 0183 200 "ATTEN, SMA, 20DB, 2W, 50 OHM" 1 EA R1609 0125 000 "AC INLET/FILTER, C20, 20AMP" 1 EA843 5602 101 WIRING DIAGRAM 250/500W AMPLIFIER 0 DWG943 5602 204 "BRACKET, COMBINER MOUNTING" 2 EA9710041005G "ASSY, POWER SUPPLY" 4 EA9710041007G 4-WAY SPLITTER 1 EA9710041051G 4-WAY COMBINER 1 EA9810031038G BASIC POWER BLOCK 1 EATable 4-11         BASIC POWER BLOCK - 9810031038G (J)Harris PN Description Qty UM  Ref Des266010007 "GROMMET STRIP, 0.063" 0.5 FT0311810015A "TAPE, FOAM VINYL 0.125THK X 0.500W" 1.38 FT860001002 "*ADHESIVE, THREADLOCK 242" 0 EA USE ON SCREWLOCKS253-314-000 PAN HEAD SCR A M3X8 A2 CROSS H2 4 EA254-204-000 "WASHER 3,2 MS/NI" 12 EA254-305-000 "WASHER A 4,3 STAINLESS" 8 EA258-864-000 SPRING WASHER B 4 STAINLESS 8 EA302 0803 006 "SCREW, MACH M3-0.5 X 6 SEMS" 37 EA302 0803 010 "SCREW, MACH M3-0.5 X 10 SEMS" 10 EA302 0804 008 "SCREW, MACH M4-0.7 X 8 SEMS" 2 EA303 4104 016 "SCREW, MACH M4-0.7 X 16" 1 EA303 4104 050 "SCREW, PHMS M4 X 50 SST" 8 EA303 4203 008 SCREW MACH M3-0.5 X 8 2 EA306 0028 000 "NUT, HEX KEPS M4 ZINC" 6 EA307 0001 040 "NUT, STD HEX M4-0.7 X .8H" 2 EA315 0023 040 "WASHER, EXT LOCK M4" 3 EA325 0020 000 "NUT, KEP M3" 26 EA
4-6 888-2711-001 2/9/10 WARNING: Disconnect primary power prior to servicing.Section 4 Parts ListMaxiva UAX Transmitter Outdoor Enclosure SystemUser Manual350 0105 000 RIVET 3/16 ALUM .126/.25 72 EA356 0083 000 "CABLE TY-RAT 4"" LG" 2 EA356 0087 000 CABLE TIE TY RAP 11 EA358 1214 000 "SCREWLOCK, M/F 4-40X3/16""" 4 EA358 2628 000 CABLE PUSH MOUNT 1 EA408 0338 000 "GASKET, EMI, 0.13 TALL X 0.19" 4 EA408 0397 000 "GASKET,EMI,11.8MM X 10.7MM, V" 22 IN410 0491 014 "STANDOFF, HEX 14MM M3 F/F AL" 5 EA430 0325 000 "FAN GUARD, 80MM WIRE-FORM" 4 EA430 0683 000 "FAN, 48VDC 0.84A" 4 EA609 0125 000 "AC INLET/FILTER, C20, 20AMP" 1 EA612 2156 004 "PLUG, 4C 1ROW VERTICAL" 4 EA727 1519 002 "GROMMET, LIGHT PIPE" 6 EA727 1519 004 "LIGHT PIPE, 0.8"" L X 0.190"" DIA CLEAR" 6 EA843 5602 106 FAMILY TREE UAX 0 DWG9010223061G "PWA, FAN  FILTER " 1 EA9010223071G "PWA, AMP CONTROL" 1 EA9010223081G "PWA, LED PANEL" 1 EA9010223151G "PWA, 4-WAY PS BACKPLANE" 1 EA9010223161G "PWA, 4-WAY PA BACKPLANE" 1 EA943 5602 064 "COVER, TOP- 500W" 1 EA943 5602 094 500W AIR FILTER 1 EA943 5602 177 "TRAY, POWER SUPPLY" 3 EA943 5602 291 "PANEL, PA CONTROL, 500W" 1 EA943 5602 372 "CHASSIS, 500W" 1 EA943 5602 373 "SUPPORT TOP, CHASSIS" 1 EA943 5602 374 "TRAY, PA BOTTOM" 1 EA943 5602 375 "DIVIDE WALL, PA" 1 EA943 5602 376 "HOUSING, POWER SUPPLY" 1 EA943 5602 380 "WALL, CHASSIS DIVIDING" 1 EA943 5602 381 "TRAY, SPLITTER" 1 EA943 5602 382 "REAR SUPPORT, CHASSIS" 1 EA943 5602 383 "TRAY, BOTTOM, POWER SUPPLY" 1 EA943 5602 384 FAN BOX 1 EA943 5602 385 "RAIL, PA" 8 EA943 5602 386 "FRONT PANEL, 500W" 1 EA943 5602 388 500W LEFT HINGE ASSEMBLY 1 EA943 5602 389 500W RIGHT HINGE ASSEMBLY 1 EA943 5602 394 REAR PANEL 1 EA943 5602 396 "ACCESS PANEL, REAR" 1 EA943 5602 461 "SHIELD, CONTROL CABLE" 1 EA943 5602 462 "FILTER FRAME, 500W" 1 EA943 5602 466 "SCREEN, FRONT PANEL, PAB" 1 EA943 5602 470 "AIR DAM, TOP" 2 EA943 5602 472 "AIR DAM, SIDE WALL" 2 EA952 9248 032 CABLE PKG UAX 500W 1 EA952 9248 041 CABLES FAN FILTER DC 500W 1 EATable 4-12     "XMTR, MAXIVA UAX 50W" - 9810031004G (J)Harris PN Description Qty UM  Ref Des9710035013G ASM-SUB-BLANK PANEL A 1 EA9710041002G "ASSY, FULL PA PALLET" 2 EA9710041005G "ASSY, POWER SUPPLY" 2 EA9810031036G "BASIC, MAXIVA UAX 10-100W, LPU" 1 EA
2/9/10 888-2711-001 4-7 WARNING: Disconnect primary power prior to servicing.Section 4 Parts ListMaxiva UAX Transmitter Outdoor Enclosure SystemUser ManualTable 4-13       "BASIC, MAXIVA UAX 10-100W, LPU" - 9810031036G (G)Harris PN Description Qty UM  Ref Des266010007 "GROMMET STRIP, 0.063" 0.66 FT411310001 "GASKET, RUBBER" 0.2 FT256 0227 000 "CABLE, FFC 40C, 2ROW 61MM LONG" 3 EA336 1330 000 STDOFF-M/F-4.5MM HEX-M3X0.5X5L 13 EA358 1214 000 "SCREWLOCK, M/F 4-40X3/16""" 12 EA408 0397 000 "GASKET,EMI,11.8MM X 10.7MM, V" 19 IN408 0567 000 "GASKET,EMI,17.1MM X 14.7MM, C" 0.149 EA410 0471 000 "STANDOFF, HEX M3 X 16, M/F" 6 EA410 0490 010 "STANDOFF, HEX 10MM M3 M/F AL" 6 EA426 0149 000 VIBRATION MOUNT M/F .375D X .625H 4 EA430 0325 000 "FAN GUARD, 80MM WIRE-FORM" 5 EA430 0478 000 "FAN, RADIAL, 12V 46.62CFM 80MM" 2 EA430 0683 000 "FAN, 48VDC 0.84A" 3 EA609 0125 000 "AC INLET/FILTER, C20, 20AMP" 1 EA610 1425 003 "RECP, 3C 1ROW VERTICAL" 3 EA612 1346 000 "RECP 2 CKT, 1 ROW" 1 EA612 2156 004 "PLUG, 4C 1ROW VERTICAL" 3 EA620 0208 001 "JACK-JACK ADAPTER, PANEL MOUNT" 2 EA620 0547 000 ADAPTER BNC TO N UG201A/U 1 EA843 5602 100 WIRING DIAGRAM 10-100W AMPLIFIER 0 DWG843 5602 106 FAMILY TREE UAX 0 DWG9010213011G "*PWA, MCF5484 UC MODULE" 1 EA9010215101G "*PWA, UP/DOWN CONVERTER" 1 EA9010215181G "*PWA, SIGNAL PROCESSOR" 1 EA9010223041G "PWA, PA BACKPLANE" 1 EA9010223051G "PWA, PS BACKPLANE" 1 EA9010223061G "PWA, FAN  FILTER " 1 EA9010223071G "PWA, AMP CONTROL" 1 EA943 5588 020 "HEATSINK, AMPLIFIER MODULE" 1 EA943 5588 030 BLOCK-MOUNTING-PCA_UEP 6 EA943 5588 045 "PANEL, DIVIDER" 1 EA943 5588 059 RAMP. M2X AIR 1 EA943 5602 039 LPTX 100W CENTER PLATE 1 EA943 5602 040 LPTX 100W TOP COVER. 1 EA943 5602 042 LPTX 100W FRONT PANEL FRAME. 1 EA943 5602 081 CONTROLL MONITOR PANEL 1 EA943 5602 143 "BRACKET, SUPPORT" 1 EA943 5602 177 "TRAY, POWER SUPPLY" 1 EA943 5602 303 "BRACKET, RF CONNECTOR" 2 EA943 5602 304 "CARD GUIDE, BOTTOM, AMP CONTROL" 1 EA943 5602 305 "CARD GUIDE, TOP, AMP CONTROL" 1 EA943 5602 336 TRAVEL LIMIT PLATE 1 EA943 5602 364 LPTX 100W CHASSIS. 1 EA943 5602 365 CHASSIS BOTTOM 1 EA943 5602 366 LPTX 100W BOTTOM COVER. 1 EA943 5602 367 "PLATE, AIR DEFLECTOR, CHASSIS, LPTX 100W" 1 EA943 5602 368 "HOUSING, POWER SUPPLY" 1 EA943 5602 369 "WALL, PA TO PA DIVIDER WALL, 100W" 1 EA943 5602 371 "PANEL, BACKPLANE, 100W" 1 EA943 5602 385 "RAIL, PA" 4 EA943 5602 519 AIR DEFLECTOR 1 EA952 9248 020 CABLE UAX BASIC EXC/CTRL 1 EA952 9248 048 CABLE COAX W13 1 EA971 0035 007 ASM-POWER MODULE 1 EA9710035011G ASM-SUB-TX/IO INTERFACE MODULE 1 EA
4-8 888-2711-001 2/9/10 WARNING: Disconnect primary power prior to servicing.Section 4 Parts ListMaxiva UAX Transmitter Outdoor Enclosure SystemUser Manual971 0035 018 "ASSY, M2X PFRU" 1 EA9710041004G "ASSY, DISPLAY PANEL" 1 EA9710041013G "ASSY, COUPLER / DETECTOR" 1 EA9710041050G "ASSY, 100 WATT FRONT PANEL" 1 EATable 4-14   "KIT,  2KW TCU / DUAL LPU OPTION" - 9810031020G (H)Harris PN Description Qty UM  Ref Des556 0179 100 "ATTEN, SMA, 10DB, 2W, 50 OHM" 3 EA556 0179 150 "ATTEN, SMA, 15DB, 2W, 50 OHM" 1 EA952 9248 055 "CABLE, UAX AC TCU/LPUB " 1 EA952 9248 056 "CABLE, UAX RACK/SINGLE LPU " 1 EA952 9248 057 "CABLE, UAX RACK/DUAL LPU " 1 EA952 9248 063 CABLE UAX COAX SWITCH  1 EA952 9248 066 COAX  SPLITTER IN (97)  1 EA952 9248 069 COAX SWITCH LOAD (96)  1 EA952 9248 070 CABLE RIBBON RACK BUSS  1 EA952 9248 073 "CABLE INTERLOCK ""D"" " 1 EA952 9248 075 CABLE RIBBON W1  1 EA952 9248 076 CABLE RIBBON W2  1 EA952 9248 083 CABLE RIBBON W3  1 EA952 9248 084 CABLE RIBBON W4  1 EA9810031013G "KIT,  BASIC TCU / DUAL LPU OPTION" 1 EA

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