GatesAir UAXDVF Maxiva UAX Outdoor Transmitter User Manual 2711
GatesAir, Inc. Maxiva UAX Outdoor Transmitter 2711
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User Manual
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| Document ID | 1246592 |
| Application ID | /S3LtWkZoet7JXdJU8susA== |
| Document Description | User Manual |
| Short Term Confidential | No |
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| Document Type | User Manual |
| Display Format | Adobe Acrobat PDF - pdf |
| Filesize | 144.95kB (1811871 bits) |
| Date Submitted | 2010-03-01 00:00:00 |
| Date Available | 2010-03-04 00:00:00 |
| Creation Date | 2010-02-09 11:02:33 |
| Producing Software | Acrobat Distiller 7.0.5 (Windows) |
| Document Lastmod | 2010-02-09 11:08:39 |
| Document Title | 2711.book |
| Document Creator | FrameMaker 7.1 |
| Document Author: | bkerkhof |
888-2711-001 Maxiva UAX Transmitter Outdoor Enclosure System User Manual Maxiva UAX Transmitter Outdoor Enclosure System T.M. No. 888-2711-001 © Copyright Harris Corporation 2010 All rights reserved Feb. 9, 2010 Rev: A ii 888-2711-001 WARNING: Disconnect primary power prior to servicing. 2/9/10 Technical Assistance Technical and troubleshooting assistance for HARRIS Transmission products is available from HARRIS Field Service (factory location: Quincy, Illinois, USA) during normal business hours (8:00 AM - 5:00 PM Central Time). Telephone +1-217-222-8200 to contact the Field Service Department; FAX +1-217-221-7086; or E-mail questions to tsupport@harris.com. Emergency service is available 24 hours a day, seven days a week, by telephone only. On-line assistance, including technical manuals, white papers, software downloads, and service bulletins, is available at http://support.broadcast.harris.com/eservice_enu. Address written correspondence to Field Service Department, HARRIS Broadcast Communications Division, P.O. Box 4290, Quincy, Illinois 62305-4290, USA. For other global service contact information, please visit: http://www.broadcast.harris.com/contact. NOTE: For all service and parts correspondence, you will need to provide the Sales Order number, as well as the Serial Number for the transmitter or part in question. For future reference, record those numbers here: ___________________/____________________ Please provide these numbers for any written request, or have these numbers ready in the event you choose to call regarding any Service, or Parts requests. For warranty claims it will be required, and for out of warranty products, this will help us to best identify what specific hardware was shipped. Replaceable Parts Service Replacement parts are available from HARRIS Service Parts Department from 7:00 AM to 11:00 PM Central Time, seven days a week. Telephone +1-217-222-8200 or email servicepartsreq@harris.com to contact the Service Parts Department. Emergency replacement parts are available by telephone only, 24 hours a day, seven days a week by calling +1-217-222-8200. Unpacking Carefully unpack the equipment and preform a visual inspection to determine if any apparent damage was incurred during shipment. Retain the shipping materials until it has been verified that all equipment has been received undamaged. Locate and retain all PACKING CHECK LISTs. Use the PACKING CHECK LIST to help locate and identify any components or assemblies which are removed for shipping and must be reinstalled. Also remove any shipping supports, straps, and packing materials prior to initial turn on. Returns And Exchanges No equipment can be returned unless written approval and a Return Authorization is received from HARRIS Broadcast Communications Division. Special shipping instructions and coding will be provided to assure proper handling. Complete details regarding circumstances and reasons for return are to be included in the request for return. Custom equipment or special order equipment is not returnable. In those instances where return or exchange of equipment is at the request of the customer, or convenience of the customer, a restocking fee will be charged. All returns will be sent freight prepaid and properly insured by the customer. When communicating with HARRIS Broadcast Communications Division, specify the HARRIS Order Number or Invoice Number. 2/9/10 888-2711-001 WARNING: Disconnect primary power prior to servicing. iii iv 888-2711-001 WARNING: Disconnect primary power prior to servicing. 2/9/10 Manual Revision History Maxiva UAX Transmitter Outdoor Enclosure System Manual REV. DATE 2010 FEB 2/9/10 ECN Pages Affected / Description Create manual. 888-2711-001 MRH-1 WARNING: Disconnect primary power prior to servicing. MRH-2 888-2711-001 WARNING: Disconnect primary power prior to servicing. 2/9/10 Guide to Using Harris Parts List Information The Harris Replaceable Parts List Index portrays a tree structure with the major items being leftmost in the index. The example below shows the Transmitter as the highest item in the tree structure. If you were to look at the bill of materials table for the Transmitter you would find the Control Cabinet, the PA Cabinet, and the Output Cabinet. In the Replaceable Parts List Index the Control Cabinet, PA Cabinet, and Output Cabinet show up one indentation level below the Transmitter and implies that they are used in the Transmitter. The Controller Board is indented one level below the Control Cabinet so it will show up in the bill of material for the Control Cabinet. The tree structure of this same index is shown to the right of the table and shows indentation level versus tree structure level. Example of Replaceable Parts List Index and equivalent tree structure: Replaceable Parts List Index Part Number Table 7-1. Transmitter Table 7-2. Control Cabinet Table 7-3. Controller Board Table 7-4. PA Cabinet Table 7-5. PA Amplifier Table 7-6. PA Amplifier Board Table 7-7. Output Cabinet Page 994 9283 001 992 9244 002 992 8344 002 992 9400 002 994 7894 002 992 7904 002 992 9450 001 7-2 7-3 7-6 7-7 7-9 7-10 7-12 Transmitter 994 9283 001 Control Cabinet 992 9244 002 PA Cabinet 992 9400 002 Controller Board 992 8344 002 PA Amplifier 992 7894 002 Output Cabinet 992 9450 001 PA Amplifier Board 992 7904 002 The part number of the item is shown to the right of the description as is the page in the manual where the bill for that part number starts. Inside the actual tables, four main headings are used: • • • • • Table #-#. ITEM NAME - HARRIS PART NUMBER - this line gives the information that corresponds to the Replaceable Parts List Index entry; HARRIS P/N column gives the ten digit Harris part number (usually in ascending order); DESCRIPTION column gives a 25 character or less description of the part number; REF. SYMBOLS/EXPLANATIONS column 1) gives the reference designators for the item (i.e., C001, R102, etc.) that corresponds to the number found in the schematics (C001 in a bill of material is equivalent to C1 on the schematic) or 2) gives added information or further explanation (i.e., “Used for 208V operation only,” or “Used for HT 10LS only,” etc.). NOTE: Inside the individual tables some standard conventions are used: • • • A # symbol in front of a component such as #C001 under the REF. SYMBOLS/EXPLANATIONS column means that this item is used on or with C001 and is not the actual part number for C001. In the ten digit part numbers, if the last three numbers are 000, the item is a part that Harris has purchased and has not manufactured or modified. If the last three numbers are other than 000, the item is either manufactured by Harris or is purchased from a vendor and modified for use in the Harris product. The first three digits of the ten digit part number tell which family the part number belongs to - for example, all electrolytic (can) capacitors will be in the same family (524 xxxx 000). If an electrolytic (can) capacitor is found to have a 9xx xxxx xxx part number (a number outside of the normal family of numbers), it has probably been modified in some manner at the Harris factory and will therefore show up farther down into the individual parts list (because each table is normally sorted in ascending order). Most Harris made or modified assemblies will have 9xx xxxx xxx numbers associated with them. The term “SEE HIGHER LEVEL BILL” in the description column implies that the reference designated part number will show up in a bill that is higher in the tree structure. This is often the case for components that may be frequency determinant or voltage determinant and are called out in a higher level bill structure that is more customer dependent than the bill at a lower level. 2/9/10 888-2711-001 WARNING: Disconnect primary power prior to servicing. vii viii 888-2711-001 WARNING: Disconnect primary power prior to servicing. 2/9/10 2/9/10 888-2711-001 WARNING: Disconnect primary power prior to servicing. ix x 888-2711-001 WARNING: Disconnect primary power prior to servicing. 2/9/10 ! WARNING: THE CURRENTS AND VOLTAGES IN THIS EQUIPMENT ARE DANGEROUS. PERSONNEL MUST AT ALL TIMES OBSERVE SAFETY WARNINGS, INSTRUCTIONS AND REGULATIONS. This manual is intended as a general guide for trained and qualified personnel who are aware of the dangers inherent in handling potentially hazardous electrical/electronic circuits. It is not intended to contain a complete statement of all safety precautions which should be observed by personnel in using this or other electronic equipment. The installation, operation, maintenance and service of this equipment involves risks both to personnel and equipment, and must be performed only by qualified personnel exercising due care. HARRIS CORPORATION shall not be responsible for injury or damage resulting from improper procedures or from the use of improperly trained or inexperienced personnel performing such tasks. During installation and operation of this equipment, local building codes and fire protection standards must be observed. The following National Fire Protection Association (NFPA) standards are recommended as reference: - Automatic Fire Detectors, No. 72E - Installation, Maintenance, and Use of Portable Fire Extinguishers, No. 10 - Halogenated Fire Extinguishing Agent Systems, No. 12A WARNING: ALWAYS DISCONNECT POWER BEFORE OPENING COVERS, DOORS, ENCLOSURES, GATES, PANELS OR SHIELDS. ALWAYS USE GROUNDING STICKS AND SHORT OUT HIGH VOLTAGE POINTS BEFORE SERVICING. NEVER MAKE INTERNAL ADJUSTMENTS, PERFORM MAINTENANCE OR SERVICE WHEN ALONE OR WHEN FATIGUED. Do not remove, short-circuit or tamper with interlock switches on access covers, doors, enclosures, gates, panels or shields. Keep away from live circuits, know your equipment and don’t take chances. WARNING: IN CASE OF EMERGENCY ENSURE THAT POWER HAS BEEN DISCONNECTED. IF OIL FILLED OR ELECTROLYTIC CAPACITORS ARE UTILIZED IN YOUR EQUIPMENT, AND IF A LEAK OR BULGE IS APPARENT ON THE CAPACITOR CASE WHEN THE UNIT IS OPENED FOR SERVICE OR MAINTENANCE, ALLOW THE UNIT TO COOL DOWN BEFORE ATTEMPTING TO REMOVE THE DEFECTIVE CAPACITOR. DO NOT ATTEMPT TO SERVICE A DEFECTIVE CAPACITOR WHILE IT IS HOT DUE TO THE POSSIBILITY OF A CASE RUPTURE AND SUBSEQUENT INJURY. 2/9/10 888-2711-001 WARNING: Disconnect primary power prior to servicing. xi xii 888-2711-001 WARNING: Disconnect primary power prior to servicing. 2/9/10 FIRST-AID Personnel engaged in the installation, operation, maintenance or servicing of this equipment are urged to become familiar with first-aid theory and practices. The following information is not intended to be complete first-aid procedures, it is a brief and is only to be used as a reference. It is the duty of all personnel using the equipment to be prepared to give adequate Emergency First Aid and there by prevent avoidable loss of life. Treatment of Electrical Burns 1. Extensive burned and broken skin a. Cover area with clean sheet or cloth. (Cleanest available cloth article.) b. Do not break blisters, remove tissue, remove adhered particles of clothing, or apply any salve or ointment. c. Treat victim for shock as required. d. Arrange transportation to a hospital as quickly as possible. e. If arms or legs are affected keep them elevated. NOTE: If medical help will not be available within an hour and the victim is conscious and not vomiting, give him a weak solution of salt and soda: 1 level teaspoonful of salt and 1/2 level teaspoonful of baking soda to each quart of water (neither hot or cold). Allow victim to sip slowly about 4 ounces (a half of glass) over a period of 15 minutes. Discontinue fluid if vomiting occurs. (Do not give alcohol.) 2. Less severe burns - (1st & 2nd degree) a. Apply cool (not ice cold) compresses using the cleanest available cloth article. b. Do not break blisters, remove tissue, remove adhered particles of clothing, or apply salve or ointment. c. Apply clean dry dressing if necessary. d. Treat victim for shock as required. e. Arrange transportation to a hospital as quickly as possible. f. If arms or legs are affected keep them elevated. REFERENCE: ILLINOIS HEART ASSOCIATION AMERICAN RED CROSS STANDARD FIRST AID AND PERSONAL SAFETY MANUAL (SECOND EDITION) 2/9/10 888-2711-001 WARNING: Disconnect primary power prior to servicing. xiii Glossary: ASI - Asynchronous serial interface BPF- Band pass filter. May also be called a mask filter, or critical mask filer. CAN - Controller–area network (CAN or CAN-bus) is a vehicle bus standard designed to allow microcontrollers and devices to communicate with each other DAC - digital analog converter FPGA - Field programmable gate array GUI - graphical user interface Hot-pluggable - device can be removed while transmitter is operating. HTML - HyperText Markup Language IRD - Integrated receiver decoder LCD - Liquid crystal display LPF - Low pass filter. Typically located at the transmitter output port. Used to attenuate out of band emissions. LPU - Low power unit. Contains modulator and amplifier sections. MCM - Master control module (card in TCU) PA - Power amplifier PAB - Power amplifier block PCM - Processor control module (card in TCU) PS - Power supply RF - Radio frequency RS-485 -TIA/EIA standard for serial multipoint communications lines RTACTM - Real time adaptive correction xiv 888-2711-001 WARNING: Disconnect primary power prior to servicing. 2/9/10 Glossary Continued: SFN - Single frequency network SMA - SMA connector consists of a 0.250x36 thread. The male is equipped with a .312 inch (7.925mm) hex nut TCU - Transmitter control unit. UDC - Up-down converter UPS - Uninterruptable power supply VGA - Video graphics array WEB - A system of Internet servers that support HTML formatted documents. 2/9/10 888-2711-001 WARNING: Disconnect primary power prior to servicing. xv xvi 888-2711-001 WARNING: Disconnect primary power prior to servicing. 2/9/10 Table of Contents Section 1 Introduction Purpose of This Manual . . . . . . . . . . . . . . . . . . . . 1-1 General Description. . . . . . . . . . . . . . . . . . . . . . . . 1-3 System Block Diagrams . . . . . . . . . . . . . . . . . . . 1-11 System Specifications . . . . . . . . . . . . . . . . . . . . . 1-12 Environmental and Physical . . . . . . . . . . . . . . . 1-12 AC power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12 Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12 Section 2 Installation / Initial Turn-On Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 Documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 UAX Enclosure System Drawings . . . . . . . . . . . 2-2 Cabinet Placement. . . . . . . . . . . . . . . . . . . . . . . . . 2-2 Cabinet Attachments . . . . . . . . . . . . . . . . . . . . . . . 2-4 Installation of Components Removed for Shipment2-6 Install PA Modules . . . . . . . . . . . . . . . . . . . . . . . 2-7 AC/Ground connections . . . . . . . . . . . . . . . . . . . . 2-9 Ground connections. . . . . . . . . . . . . . . . . . . . . . . 2-10 Transmitter RF output connection. . . . . . . . . . . . 2-12 Signal Connections . . . . . . . . . . . . . . . . . . . . . . . 2-14 Customer Remote Control & Interlock Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-15 Customer Remote Control & Interlock Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-16 Initial Turn-On . . . . . . . . . . . . . . . . . . . . . . . . . . 2-16 Section 3 Operation & Maintenance Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Transmitter Control Unit (TCU) . . . . . . . . . . . . . . Control Buttons overview: . . . . . . . . . . . . . . . . . Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1 3-1 3-2 3-4 Section 4 Parts List Replaceable Parts List . . . . . . . . . . . . . . . . . . . . . . 4-1 Table of Contents Maxiva UAX Transmitter Outdoor Enclosure System User Manual Section 1 Introduction 1.1 Purpose of This Manual This User manual describes the UAX Outdoor Enclosure System utilizing the UAX Maxiva transmitter. The contents of this manual address the location of system components of the enclosure system, installation hook-up requirements, initial turn-on steps, and overall system operation. Detailed information pertaining to the UAX Maxiva Transmitter is not included here, but can be found in a separate doc package (988-2693-001) included with the transmitter. Detailed information regarding individual system components can be found in the component documentation material supplied with this enclosure system. The various sections of this User manual provide the following types of information. Section 1, Introduction, provides equipment location information, block diagram and general specifications. Section 2, Installation/Initial Turn-On, provides cabinet hardware and electrical installation information for the transmitter enclosure system including: Cabinet placement, solar shield, GPS antenna, AC Power connection, RF system connections, customer input connections, and remote interface connections. Section 3, Operation, provides general operation information for the enclosure system. Specific equipment operation information can be found in the technical manuals/ pamphlets provided by the manufactures of the various components included in the enclosure system. Most of these can be found in a pouch inside the back door of the enclosure. Section 4, Parts List, provides a list of parts used in a typical UAX enclosure system. 2/9/10 888-2711-001 WARNING: Disconnect primary power prior to servicing. 1-1 Section 1 Introduction Maxiva UAX Transmitter Outdoor Enclosure System User Manual Main Equipment Cabinet AC Distribution Box Figure 1-1 UAX Outdoor Enclosure System - Front Doors 1-2 888-2711-001 WARNING: Disconnect primary power prior to servicing. 2/9/10 Maxiva UAX Transmitter Outdoor Enclosure System User Manual 1.2 Section 1 Introduction General Description This section contains equipment/hardware location information of the UAX Enclosure System. Included in this section will be photos of the various components, physical location, interconnection, block diagram and system specifications. The UAX Outdoor Enclosure System is a self contained transmission system designed to be installed in outdoor environments without the need of a shelter. The system includes the Harris solid state UAX Transmitter, an on-board system air conditioning system, and an on-board AC Power Distribution Box. There are three models system models: • • UAX2000FLS Outdoor System -2Kw RF Power Level with Single Exciter • UAX1000FLS Outdoor System- 1Kw RF Power Level with Single Exciter. UAX2000FLD Outdoor System - 2Kw RF Power Level with Dual Exciters and Transmitter Control Unit The transmitter cabinets utilize a rack mount system that accommodates additional peripheral equipment including a UPS unit, mask filter, router, port server, monitoring unit, and customer supplied satellite receivers, IRDs, etc. The self-contained system requires a stable/secure installation pad and external connections. The external connections include: 1. Proper grounding 2. AC Mains WARNING: INSTALLATION OF THE AC MAINS AND GROUNDING MUST BE PERFORMED IN ACCORDANCE WITH ALL APPLICABLE CODES. 3. Antenna coax 4. Customer data stream input 5. Remote control/monitoring Figure 1-2 shows the front of the enclosure system with the door open. 2/9/10 888-2711-001 WARNING: Disconnect primary power prior to servicing. 1-3 Section 1 Introduction Maxiva UAX Transmitter Outdoor Enclosure System User Manual Transmitter AC Distribution Panel Sat. Receiver & IRD Ethernet Port Network Server TCU LPU A LPU B Transmitter Power Amplifiers PAB 1-4 Radio Detection Dehydrator AC Service Outlets with GFI Protection 2 kW Mask Filter Single Outlet for Dehydrator UPS Figure 1-2 UAX Transmitter - Front View 1-4 888-2711-001 WARNING: Disconnect primary power prior to servicing. 2/9/10 Maxiva UAX Transmitter Outdoor Enclosure System User Manual Air Conditioner 60 Amps Section 1 Introduction AC Load Center Main Breaker Transfer Switch 15 Amps Transmitter 80 Amps Lighting & Service Outlets Dehydrator 20 Amps UPS 15 Amps Customer Terminal Block Kohler Power Systems T1 Line Connection AC Out to Enclosure System AC Mains Input (by customer) Figure 1-3 UAX AC Load Center Inside AC Distribution Box 2/9/10 888-2711-001 WARNING: Disconnect primary power prior to servicing. 1-5 Section 1 Introduction Maxiva UAX Transmitter Outdoor Enclosure System User Manual Transfer Switch Line Filter Dehydrator Line Filter UPS Line Filter Cabinet Bonding Terminal AC Neutral Figure 1-4 UAX AC Load Center, Front Cover Removed 1-6 888-2711-001 WARNING: Disconnect primary power prior to servicing. 2/9/10 Maxiva UAX Transmitter Outdoor Enclosure System User Manual Section 1 Introduction To Breaker Barrier Strip To Line Filters To Air Conditioner AC Mains/Facility Ground To Transmitter Cabinet Ground Lug Figure 1-5 Copper Grounding Strip, Left Wall in AC Dist. Box 1-5/8" RF Out to Antenna Air Conditioner Transmitter Cabinet Figure 1-6 UAX Cabinet Rear View 2/9/10 888-2711-001 WARNING: Disconnect primary power prior to servicing. 1-7 Section 1 Introduction Maxiva UAX Transmitter Outdoor Enclosure System User Manual Light GPS Surge Suppressors Monitoring Equipment IRD Surge Suppressors Digital I/O Panel Network Router Router Port (for logging in to router) Port Server/Switch Hub Optional Monitoring Equipment Directional Couplers AC Power Strip Dehydrator RF Combiner Filter Output Transfer Switch (if UPS fails) Figure 1-7 Transmitter Cabinet Rear View 1-8 888-2711-001 WARNING: Disconnect primary power prior to servicing. 2/9/10 Maxiva UAX Transmitter Outdoor Enclosure System User Manual Section 1 Introduction 3kW Load & RF Output Connection Air Conditioning Enclosure Heat Exchanger Fan Figure 1-8 UAX Side View Figure 1-9 shows the transmitter RF 1-5/8" output connector which also serves as a gas barrier. Figure 1-9 RF Output 2/9/10 888-2711-001 WARNING: Disconnect primary power prior to servicing. 1-9 Section 1 Introduction Maxiva UAX Transmitter Outdoor Enclosure System User Manual Figure 1-10 shows the 3kW dry load mounted in the bracket attached to the top of the transmitter cabinet next to the RF output connector. Figure 1-10 3 kW Dry Load Figure 1-11 shows the customer interface panel mounted in the back of the transmitter cabinet. Refer to the UAX transmitter manual 888-2693-001 section 2.7 for detailed information Figure 1-11 Customer I/O Panel 1-10 888-2711-001 WARNING: Disconnect primary power prior to servicing. 2/9/10 Maxiva UAX Transmitter Outdoor Enclosure System User Manual 1.3 Section 1 Introduction System Block Diagrams Figure 1-12 is a simplified block diagram of the UAX enclosure system RF transmission path. PA Block IRD (A) RF Switch I/O IRD (B) RF Out PA Block LPU Filter PA Block LPU TCU PA Block Figure 1-12 RF Transmission Path Figure 1-13 is a simplified block diagram of the communications path. IRD B IRD A T1 Port Server Router Server Monitor Interface Panel Punch Down Panel UPS Console Auto Transfer Switch Modbus Ethernet Converter (optional) Figure 1-13 Communications Path 2/9/10 888-2711-001 WARNING: Disconnect primary power prior to servicing. 1-11 Section 1 Introduction 1.4 Maxiva UAX Transmitter Outdoor Enclosure System User Manual System Specifications The following specifications refer to a typical 2kW outdoor enclosure system. Specifications are subject to change and may vary depending on system configuration. 1.4.1 Environmental and Physical Operating Temperature (ambient): -30oC. to 55oC. Storage Temperature (ambient): -40oC to 70oC Humidity: 0 to 100% humidity. Altitude: Maximum 12,000 ft. Weight: <1800 lbs. 1.4.2 AC power Input voltage: 240V ±15% V, 60 Hz, Split Phase Nominal current at maximum RF output power: < 165 A Input Voltage Harmonics: < 5% THD 1.4.3 Connectors Transmitter RF output: EIA 1-5/8”, 50 Ohm ASI input: BNC, female, 75 Ohm NOTE: For Warranty purposes, each major component in the enclosure contains a bar code strip. These bar codes are NOT to be removed. 1-12 888-2711-001 WARNING: Disconnect primary power prior to servicing. 2/9/10 Maxiva UAX Transmitter Outdoor Enclosure System User Manual Section 1 Introduction Figure 1-14 Component Barcode Identification 2/9/10 888-2711-001 WARNING: Disconnect primary power prior to servicing. 1-13 Section 1 Introduction 1-14 Maxiva UAX Transmitter Outdoor Enclosure System User Manual 888-2711-001 WARNING: Disconnect primary power prior to servicing. 2/9/10 Maxiva UAX Transmitter Outdoor Enclosure System User Manual Section 2 Installation / Initial Turn-On 2.1 Introduction This section includes the information necessary for installation and initial turn on of an UAX Outdoor Enclosure System. 2.2 Documentation Following is a partial list of documentation that ships with the system. Find and save all documentation. The top level Document Package numbers are shown below: UAX Transmitter Outdoor Enclosure System Doc Package: 988-2711-001 Outdoor Enclosure System User manual: 888-2711-001 Enclosure and AC power drawings: 843-5602-523 UAX Enclosure System Interconnect drawing: 843-xxxx-xxx UAX Outdoor Enclosure System Installation Manual: 888-2713-001 UAX Outdoor Enclosure System Commissioning Manual: 888-2712-001 The UAX Transmitter Document Package 988-2693-001 includes: UAX technical manual: 888-2693-001 Drawing Package with a complete set of schematics for the transmitter System: 943-5276-170 2/9/10 888-2711-001 WARNING: Disconnect primary power prior to servicing. 2-1 Maxiva UAX Transmitter Outdoor Enclosure System User Manual Section 2 Installation / Initial Turn-On 2.2.1 UAX Enclosure System Drawings It is recommended that you look through the documentation package to familiarize yourself with the information available. The installation and planning information is given in the following drawings: Std. Enclosure AC Distribution - 817-2307-076 shows overall AC wiring and has information on system current requirements. UAX Enclosure System Interconnect Diagram - Shows interconnect wiring between transmitter and all peripheral systems. 2.3 Cabinet Placement The entire enclosure can be lifted in place using the four (4) lifting eye bolts supplied with the system. The eye bolts are shown in Figure 2-1. CAUTION: LIFT STRAIGHT UP, EVENLY FROM EACH LIFT POINT TO AVOID PLACING STRESS ON ANY ONE LIFT EYE. Figure 2-1 Lifting Eye Bolt 2-2 888-2711-001 WARNING: Disconnect primary power prior to servicing. 2/9/10 Maxiva UAX Transmitter Outdoor Enclosure System User Manual Section 2 Installation / Initial Turn-On The four (4) Lifting Eye bolts screw into the top of the transmitter cabinet. One in each corner. See Figure 2-2. Figure 2-2 Lifting Eye Bolt On Top of Transmitter Cabinet 2/9/10 STEP 1 Install the lifting eyes. Be sure each lifting eye bolt is screwed all the way in. Tighten the bolts in place using a wrench handle or bar. STEP 2 Use an adequately sized hoist to lift the enclosure to its permanent location. STEP 3 Be sure the enclosure is level and securely positioned. 888-2711-001 WARNING: Disconnect primary power prior to servicing. 2-3 Maxiva UAX Transmitter Outdoor Enclosure System User Manual Section 2 Installation / Initial Turn-On 2.4 Cabinet Attachments The enclosure is equipped with three (3) threaded antenna mounts located on the bracket that is attached to the side of the transmitter cabinet directly above the air conditioner cabinet. See Figure 2-3. The 2 GPS antenna supports screw into any two (2) of these mounts. STEP 1 Install the two mounts and GPS antennas. Tighten the mounts down securely. STEP 2 Feed the antenna wires through the moisture proof barrier under the bracket close to the back of the transmitter. Figure 2-4. They connect to the GPS surge suppressors. See Figure 1-7 on page 1-8. Figure 2-3 GPS Antenna Mount 2-4 888-2711-001 WARNING: Disconnect primary power prior to servicing. 2/9/10 Maxiva UAX Transmitter Outdoor Enclosure System User Manual Section 2 Installation / Initial Turn-On Figure 2-4 GPS Antenna Cables STEP 3 Remove the eye bolts from the top of the transmitter cabinet. STEP 4 . The solar shield is a large cover designed to keep direct sunlight off the top of the transmitter cabinet. Carefully unpack the shield from its box and place on top of the transmitter cabinet. Figure 2-5 shows the shield plus the bag of mounting screws. There are two (2) holes on each side of the transmitter cabinet near the top. Use the supplied screws to attach the shield to the transmitter cabinet. Refer to Figure 2-6. Figure 2-5 Solar Shield 2/9/10 888-2711-001 WARNING: Disconnect primary power prior to servicing. 2-5 Maxiva UAX Transmitter Outdoor Enclosure System User Manual Section 2 Installation / Initial Turn-On Figure 2-6 Solar Shield Mounts 2.5 Installation of Components Removed for Shipment Selected components have been removed for shipment following factory assembly and test. These components have been packed separately and should be unpacked as needed for reassembly. These items must be stored in a safe, climate controlled, dry location until needed for reassembly. Save all packing material until after commissioning to facilitate returns if needed. Notify Harris immediately if damage is noted while unloading the shipment. The removed components include: Removed from the front of the enclosure (and identified in Figure 1-2 on page 1-4) are the two Satellite receivers and IRD’s, power amplifier modules in the LPU’s and power amplifier blocks, and the mask filter. Removed from the rear of the enclosure (and shown in Figure 1-7 on page 1-8) are the network router, the port server/switch hub and the coaxial lines into and out of the mask filter. 2-6 STEP 1 Install the mask filter in the front of the cabinet and secure it in position. STEP 2 Install the power amplifier blocks in the LPU’s and in the power amplifier blocks. Read Section 2.5.1 Install PA Modules before installing PA modules. 888-2711-001 WARNING: Disconnect primary power prior to servicing. 2/9/10 Maxiva UAX Transmitter Outdoor Enclosure System User Manual Section 2 Installation / Initial Turn-On 2.5.1 Install PA Modules The PA Modules should be placed into the Low Power Unit (LPU) or Power Amplifier Block (PAB) at this time. They should be inserted into the module slots in which they were tested. In the LPU the PA modules are inserted with the cooling fins up. Each module has a serial number which is recorded on the factory test data sheet as belonging to a specific module slot, in the LPU or specific PAB block. The module slots for each transmitter configuration are labeled as shown in Figure 2-7. Figure 2-7 LPU & PAB Numbering Front View PA modules in the PAB’s are installed in two orientations. The upper modules are installed with the cooling fins up. The lower PAB modules are installed with the cooling fins down. Fully seat each module by pressing firmly against the outside front edges on the handles. Do not press on the center of the handle as it may deform. CAUTION: IF THE MODULES DO NOT SEAT WITH MODERATE PRESSURE, REMOVE THE MODULE TO CHECK FOR INTERFERENCE. DO NOT FORCE THE MODULES INTO THE CHASSIS AS THIS MAY CAUSE DAMAGE TO THE RF CONNECTOR ON THE BACK OF THE MODULE OR ON THE PA BACKPLANE BOARD. STEP 3 2/9/10 Install the network server and secure to the rack. 888-2711-001 WARNING: Disconnect primary power prior to servicing. 2-7 Maxiva UAX Transmitter Outdoor Enclosure System User Manual Section 2 Installation / Initial Turn-On STEP 4 Install the two satellite receivers and IRD units and secure to the rack. STEP 5 Install the coaxial line assemblies at the input and output of the mask filter. STEP 6 Install the RF sample cables on the directional coupler located at the filter input. The location of these cables is described in the Wiring Diagram, XMTR UAX 2kW Dual Drive with TCU Racked, drawing number 843-5602-409 which can be found in the 943-5276-170 drawing package which is part of the 988-2693-001 documentation package. STEP 7 Install the port server/switch hub and secure it in rack. CAUTION: CARE MUST BE TAKEN TO PROPERLY CONNECT THESE CABLES IN THEIR PROPER LOCATION ON THE FORWARD OR REVERSE PORTS OF THE COUPLER. FAILURE TO HOOK THEM UP PROPERLY WILL RESULT IN POOR PERFORMANCE. 2-8 STEP 8 Install the network router and secure it in the rack. STEP 9 Using the outdoor enclosure Interconnect Drawing and the UAX wiring diagram connect all input and outputs to the installed components. 888-2711-001 WARNING: Disconnect primary power prior to servicing. 2/9/10 Maxiva UAX Transmitter Outdoor Enclosure System User Manual Section 2 Installation / Initial Turn-On 2.6 2/9/10 AC/Ground connections 888-2711-001 WARNING: Disconnect primary power prior to servicing. 2-9 Maxiva UAX Transmitter Outdoor Enclosure System User Manual Section 2 Installation / Initial Turn-On 2.7 Ground connections CAUTION: ALL CONNECTIONS LISTED IN THIS SECTION SHOULD BE VERIFIED WITH THE SCHEMATICS BEFORE INITIAL TURN ON. CAUTION: THE USE OF A SYSTEM SURGE SUPPRESSOR IS RECOMMENDED. THE SYSTEM SURGE SUPPRESSOR WILL BE PROVIDED BY THE CUSTOMER. Figure 2-8 shows the AC load center with the breaker cover removed. The split-phase AC wires enter through the bottom of the cabinet and connect to the top of the breaker assembly. The neutral connects to the middle terminal. L1 L2 Neutral Figure 2-8 Transmitter AC Load Center AC Mains Connections 2-10 888-2711-001 WARNING: Disconnect primary power prior to servicing. 2/9/10 Maxiva UAX Transmitter Outdoor Enclosure System User Manual Section 2 Installation / Initial Turn-On The UAX Enclosure System operates on split phase 220- 240 VAC 50/60Hz power. Refer to the AC wiring diagram in the transmitter schematic package. Figure 2-9 shows the facility safety ground copper buss bar for the enclosure system. It is located on the left wall inside the AC distribution box. Figure 2-9 System Safety Ground Copper Buss Bar 2/9/10 STEP 1 Verify all circuit breakers on the front of the breaker panel in the transmitter cabinet are OFF. Refer to Figure 2-10. STEP 2 Verify that the AC mains are disabled before proceeding. 888-2711-001 WARNING: Disconnect primary power prior to servicing. 2-11 Maxiva UAX Transmitter Outdoor Enclosure System User Manual Section 2 Installation / Initial Turn-On Figure 2-10 Transmitter AC Distribution Panel 2.8 STEP 3 Connect a ground cable from the copper ground buss bar to the station ground. This connection is made at the bottom of the copper buss bar. It is routed through the same hole in the bottom of the AC Distribution Box used to route the AC power wires. STEP 4 Following all local codes hook up the AC mains. STEP 5 Hook up remaining AC mains connections. Transmitter RF output connection STEP 1 Verify the quality of the RF load or antenna. STEP 2 Install the RF output connection to the transmitter. STEP 3 Tighten the flange bolts in the RF coaxial line. The RF output uses a standard EIA, flanged "1 5/8" RF connector. The RF output is located on the side of the transmitter above the air conditioning cabinet. Refer to Figure 2-11. 2-12 888-2711-001 WARNING: Disconnect primary power prior to servicing. 2/9/10 Maxiva UAX Transmitter Outdoor Enclosure System User Manual Section 2 Installation / Initial Turn-On Figure 2-11 Transmitter RF Output Connection 2/9/10 888-2711-001 WARNING: Disconnect primary power prior to servicing. 2-13 Maxiva UAX Transmitter Outdoor Enclosure System User Manual Section 2 Installation / Initial Turn-On 2.9 Signal Connections Figure 2-12 Customer I/O Panel on Back of Transmitter Figure 2-13 Customer I/O Exciter Connections Figure 2-13 shows the Exciter connections on the Customer I/O panel. Depending on the system model, the UAX system may or may not include two LPU’s (exciters). Refer to the UAX transmitter manual for connection details. 2-14 888-2711-001 WARNING: Disconnect primary power prior to servicing. 2/9/10 Maxiva UAX Transmitter Outdoor Enclosure System User Manual Section 2 Installation / Initial Turn-On 2.10 Customer Remote Control & Interlock Connections Figure 2-14 Customer Remote Control & Interlock Connections The circuit board mounted on the left side of the Customer I/O panel (Figure 2-14), is used for remote control connection to the transmitter. J4 is an Interlock connector that can be used to add peripheral devices such as an antenna switch into the transmitter interlock system. Refer to the UAX transmitter manual for connection details. 2/9/10 888-2711-001 WARNING: Disconnect primary power prior to servicing. 2-15 Maxiva UAX Transmitter Outdoor Enclosure System User Manual Section 2 Installation / Initial Turn-On 2.11 Customer Remote Control & Interlock Connections Figure 2-15 Customer Remote Control & Interlock Connections The circuit board mounted on the left side of the Customer I/O panel (Figure 2-14), is used for remote control connection to the transmitter. J4 is an Interlock connector that can be used to add peripheral devices such as an antenna switch into the transmitter interlock system. Refer to the UAX transmitter manual for connection details. 2.12 Initial Turn-On Read and understand the entire initial turn-on procedure before starting. Descriptions and operational instructions for TCU and LPU GUI screens is given in Section 3 "Operation" in the UAX Transmitter manual. STEP 1 Make sure the output RF line is connected properly. If connecting to a load, verify the load connections are proper and that load conditions are met. CAUTION: THE TRANSMITTER RF LINE MUST BE CONNECTED TO A KNOWN GOOD LOAD OR ANTENNA. IF THE CONDITION OF THE LOAD OR ANTENNA ARE IN DOUBT THEY SHOULD BE MEASURED WITH A NETWORK ANALYZER PRIOR TO TURNING ON THE TRANSMITTER. 2-16 888-2711-001 WARNING: Disconnect primary power prior to servicing. 2/9/10 Maxiva UAX Transmitter Outdoor Enclosure System User Manual Section 2 Installation / Initial Turn-On STEP 2 Verify all ground connections are secure and the AC power feed wire connections from the facility AC power source are tight and of proper capacity (correct gauge wire, breaker size etc.). STEP 3 Verify the breaker cover is properly installed in the AC Distribution Box. STEP 4 Check the transmitter cabinet for any loose hardware. Visually inspect that all cable/wire/cord connections are secure. STEP 5 Check that all breakers in the Transmitter Enclosure System AC Distribution Box are OFF. Also all 18 breakers on the AC distribution panel at the top of the transmitter cabinet are OFF. STEP 6 Apply AC primary power to the enclosure system. Be ready to quickly disconnect the power if necessary. STEP 7 In the AC Distribution Box, turn the Main Breaker ON. STEP 8 Turn on the Air Conditioner breaker. The A/C system should start immediately. STEP 9 Turn on the Transmitter breaker, then the remaining breakers. STEP 10 If the system has a UPS unit, it must be turned ON to power the rest of the system. Check the UPS manufacturer’s manual for procedure. STEP 11 To turn the Transmitter on, refer to the procedure in the Transmitter manual. It begins by turning each of the transmitter breakers ON. These are the breakers in the breaker panel at the top of the transmitter. Only the transmitter is connected to these breakers. STEP 12 After the Transmitter is turned ON, verify power out is correct on the TCU Home Screen. Refer to the transmitter manual for detailed operation of all transmitter functions and operation. NOTE: Make sure the transmission data stream is being fed into the exciter. If not, the transmitter will stay in a Mute condition and will not produce RF. 2/9/10 STEP 13 Some individual pieces of equipment (non-supplied equipment computer, satellite receivers etc.) may require turning individual power switches on. Check the owner’s manual for each piece for turn-on procedure. STEP 14 Check the equipment mounted in the back of the transmitter rack (Monitoring, Router, Server, etc.) to verify all is powered up. 888-2711-001 WARNING: Disconnect primary power prior to servicing. 2-17 Maxiva UAX Transmitter Outdoor Enclosure System User Manual Section 2 Installation / Initial Turn-On NOTE: Equipment should power up automatically when the breakers are turned ON. The enclosure is designed so that breakers activate all equipment. At this time, the TCU and Home screen should appear as shown in Figure 2-16. All LEDs should be illuminated GREEN. If any are RED, refer to the Transmitter manual for detailed information. Actual forward power can be read off the top bar graph. Figure 2-16 Transmitter TCU Screen and Controls This completes the initial Turn-On procedure. Do a visual inspection of the entire system to verify the system is operating properly, verify the RF connections are secure, and confirm the Air Conditioning unit is operating and cooling the enclosure. STEP 15 Close all doors and secure them before leaving. NOTE: The cabinet doors do not contain locks. However, customer supplied locks can be attached to each door through the hole in the handles. See Figure Figure 2-17. 2-18 888-2711-001 WARNING: Disconnect primary power prior to servicing. 2/9/10 Maxiva UAX Transmitter Outdoor Enclosure System User Manual Section 2 Installation / Initial Turn-On Figure 2-17 Enclosure Door Handles 2/9/10 888-2711-001 WARNING: Disconnect primary power prior to servicing. 2-19 Maxiva UAX Transmitter Outdoor Enclosure System User Manual Section 2 Installation / Initial Turn-On 2-20 888-2711-001 WARNING: Disconnect primary power prior to servicing. 2/9/10 Maxiva UAX Transmitter Outdoor Enclosure System User Manual Section 3 Operation & Maintenance 3.1 Introduction This section provides operational information for the UAX Outdoor Enclosure Transmitter System NOTE: Operation of the UAX Transmitter and the LPU (low power unit) is covered in a separate manual which ships with the system. 3.2 Transmitter Control Unit (TCU) The TCU front panel user interface utilizes a 1/4 VGA, LCD touchscreen display. See Figure 3-1. This touchscreen display uses software buttons to monitor the transmitter. There are 12 hardware buttons for the primary transmitter functions shown in Transmitter Control Panel. Refer to the UAX Transmitter Manual for details. The TCU Home screen shows the total output power of the transmitter before the output filter. Note that no VSWR is displayed. The VSWR is read off the LPU (low power unit....Exciters) screens. 2/9/10 888-2711-001 WARNING: Disconnect primary power prior to servicing. 3-1 Maxiva UAX Transmitter Outdoor Enclosure System User Manual Section 3 Operation & Maintenance Figure 3-1 Transmitter TCU Screen Figure 3-2 Transmitter Control Panel 3.2.1 • • 3-2 Control Buttons overview: TRANSMITTER "ON" and "OFF" (the main transmitter on/off buttons) POWER "Raise" and "Lower" (to raise or lower transmitter output power) 888-2711-001 WARNING: Disconnect primary power prior to servicing. 2/9/10 Maxiva UAX Transmitter Outdoor Enclosure System User Manual Section 3 Operation & Maintenance • POWER CONTROL "Auto" and "Man" (for automatic or manual output power control) to manually raise or lower the transmitter power, press the "Man" button. Then press Raise or Lower to adjust output power. Once the output power has been set to the desired level, press the "Auto" button and the TCU will maintain that level automatically. • • DRIVE "A" and "B" (To choose Drive Chain A or Drive Chain B) • REMOTE "Enable" and "Disable" (To block all remote control operations of the transmitter). By pressing the "Disable" button, prevents a remote control operator from performing any transmitter function while a local operator/engineer is performing tests or maintenance on the transmitter. DRIVE CONTROL "Auto" and "Man" (In "Manual" mode, operator can select Drive Chain A or B. In "Auto" mode, the TCU will automatically switch drive chains if a fault occurs in the active drive chain. NOTE: Be sure to press the "Enable" button before leaving the transmitter facility. When leaving the enclosure facility check to make sure the control buttons are lit as follows: • • • • • POWER CONTROL: Auto DRIVE: A DRIVE CONTROL: Auto REMOTE: Enable TRANSMITTER: ON Figure 1-2 in Chapter 1 shows a Server (Ethernet) port attached to the rack to the right of the TCU. A shelf for a laptop pc is provided on the transmitter door. Simply lift until it clicks in position. Connect the laptop to the server port which provides access to the entire system. See Figure 1-6, "UAX Cabinet Rear View", on page 1 -7. Attached to the left side of the rack is another router port. This port connects to the Console Command Port on the back of the system router. This allows the technician to access the server and set/ program the parameters of the system. (That attached port allows easy connection to the router without having to remove the router from the rack to gain access to the Console Port). Also note the power switch is also located on the back of the router. 2/9/10 888-2711-001 WARNING: Disconnect primary power prior to servicing. 3-3 Maxiva UAX Transmitter Outdoor Enclosure System User Manual Section 3 Operation & Maintenance Console Port Power On/Off Figure 3-3 Router Rear View The rest of the system components basically function On or Off and don’t require any adjustments. NOTE: Access to the Dehydrator ON/OFF switch is through the back transmitter cabinet door. Note the pressure meter should read about 5 PSI. 3.3 Maintenance This section contains the maintenance procedures for the UAX Outdoor Enclosure Transmitter System. Always refer to the manufacturer’s manual of the individual components for specific maintenance procedures. The enclosure system overall, requires very little maintenance. The air conditioning system should be checked periodically and maintained as you would normally maintain any air conditioner. The condenser coils should have a routine cleaning every six months. If the enclosure is exposed to high levels of dust and dirt, cleaning should occur more often. Simply spray the condenser coils with a garden hose. Avoid high pressure spray as this may damage the fragile aluminum fins. There are no air filters to change on the A/C unit. 3-4 888-2711-001 WARNING: Disconnect primary power prior to servicing. 2/9/10 Maxiva UAX Transmitter Outdoor Enclosure System User Manual Section 4 Parts List 4.1 Replaceable Parts List Table 4-1 Table 4-2 Table 4-3 Table 4-4 Table 4-5 Table 4-6 Table 4-7 Table 4-8 Table 4-9 Table 4-10 Table 4-11 Table 4-12 Table 4-13 Table 4-14 "UAX-2000FL & SHELTER, QUALCOMM" - - - - - "KIT, FLO OPTION" - - - - - - - - - - - - - - - - KIT; RF SYSTEM USED WITH DIELECTRIC FILTER "ASSY, 2KW AC DISTRIBUTION PANEL" - - - - - "ASSY, HEATSINK LOAD"- - - - - - - - - - - - - KIT; RF SYSTEM USED WITH RFS FILTER - - - - "XMTR, 2KW MAXIVA UAX" - - - - - - - - - - - "ASSY, 1KW POWER BLOCK" - - - - - - - - - - 1000 WATT SYSTEM REJECT LOAD - - - - - - 500W POWER BLOCK - - - - - - - - - - - - - - BASIC POWER BLOCK- - - - - - - - - - - - - "XMTR, MAXIVA UAX 50W" - - - - - - - - - - - "BASIC, MAXIVA UAX 10-100W, LPU" - - - - - "KIT, 2KW TCU / DUAL LPU OPTION" - - - - - - - 9950068111G (J) 9710035027G (A) 971 0041 026 (D) 971 0041 029 (C) 971 0041 044 (A) 971 0041 060 (B) 9810031012G (G) 9710041019G (J) 9710041016G (E1) 9810031037G (B) 9810031038G (J) 9810031004G (J) 9810031036G (G) 9810031020G (H) 4-2 4-3 4-3 4-3 4-4 4-4 4-4 4-4 4-4 4-5 4-5 4-6 4-7 4-8 For table above and in tables that follow in this section the (X) or (XX) after the table title part number is the revision level of that bill of material and is for reference only. 2/9/10 888-2711-001 WARNING: Disconnect primary power prior to servicing. 4-1 Section 4 Parts List Maxiva UAX Transmitter Outdoor Enclosure System User Manual Table 4-1 "UAX-2000FL & SHELTER, QUALCOMM" - 9950068111G (J) Harris PN 10 448 0965 200 583 0118 001 620 2686 000 620 2964 000 620 3261 000 620 3268 000 646 1483 000 646 1701 000 778-241-040 783 0048 041 783 0048 042 790 5357 100 939 8221 031 943 5567 592 943 5602 220 943 5602 221 943 5602 244 943 5602 268 943 5602 342 943 5602 343 943 5602 345 943 5602 346 943 5602 361 943 5602 363 943 5602 413 943 5602 417 943 5602 418 943 5602 420 943 5602 434 943 5602 440 943 5602 448 943 5602 451 943 5603 072 952 9248 052 952 9248 053 952 9248 054 952 9248 056 9710035027G 9710035030G 971 0041 026 971 0041 029 971 0041 044 971 0041 060 9810031012G 9810031020G 988 2693 001 BRD 100S TFN 4-2 Description Qty UM Ref Des B/M NOTE: 0 DWG "OUTDOOR ENCLOSURE, ALUMINUM, WITH 5 TON HVAC UNIT."1 EA "RELAY, COAXIAL TRANSFER" 1 EA "DEHYDRATOR, OUTDOOR ENCLOSURE, SPECIAL DESIGN, 200 SCFD"1 EA "POWER SPLITTER, 2-WAY" 4 EA "ADAPTER, 1-5/8"" TO 7/16 FEMALE" 1 EA "CABLE, COAX, 7/16"" PLUG" 1 EA "NAMEPLATE, HARRIS LOGO" 1 EA "NAMEPLATE, MAXIVA" 1 EA SCREWED CABLE GLAND 1 EA "DIE FILTER, DR 2 KW" 1 EA "RFS FILTER, DR 2KW" 0 EA ENCLOSURE AC DISTRIBUTION & MUX EQUIPMENT 2KW UAX1 EA "PNL, 19.0X1.718X0.125 HF142" 1 EA "PLATE, CABLE GLAND" 1 EA FILTER BRACKET LEFT 1 EA FILTER BRACKET RIGHT 1 EA LOAD MOUNTING BRACKET 1 EA "PANEL, I/O ANALOG BLANK" 1 EA "PANEL, COMNINER & SPLITTER MOUNTING" 1 EA "SHELF, AIRLINK MONITOR MOUNTING" 1 EA "BRACKET, SUPPORT" 14 EA "BRACKET, SUPPORT, AIRLINK MONITOR" 2 EA "SLIDE, RACK MOUNT" 2 EA "BRACKET, PWR STRIP MTG" 2 EA "PANEL, I/O, OUTDOOR ENCLOSURE" 1 EA "BRACKET, REAR SUPPORT, RIGHT" 2 EA "BRACKET, REAR SUPPORT, LEFT" 2 EA "BRACKET, FILTER SUPPORT" 2 EA "PANEL, FRONT, 500W" 4 EA "PANEL, COMBINER MTG" 1 EA "BRACKET, TCU MTG" 2 EA "PANEL, I/O. CONNECTOR MTG" 1 EA "BAR, GROUNDING" 1 EA "CABLE, UAX AC 500W " 1 EA "CABLE, UAX AC 1KW " 1 EA "CABLE, UAX AC 2KW " 1 EA "CABLE, UAX RACK/SINGLE LPU " 1 EA "KIT, FLO OPTION" 2 EA "KIT, GPS OPTION" 2 EA KIT; RF SYSTEM USED WITH DIELECTRIC FILTER 1 EA "ASSY, 2KW AC DISTRIBUTION PANEL" 1 EA "ASSY, HEATSINK LOAD" 1 EA KIT; RF SYSTEM USED WITH RFS FILTER 0 EA "XMTR, 2KW MAXIVA UAX" 1 EA "KIT, 2KW TCU / DUAL LPU OPTION" 1 EA "DOC PACKAGE, MAXIVA UAX" 2 EA "LOAD, 100W, ’N’ JACK" 1 EA 888-2711-001 WARNING: Disconnect primary power prior to servicing. 2/9/10 Maxiva UAX Transmitter Outdoor Enclosure System User Manual Section 4 Parts List Table 4-2 "KIT, FLO OPTION" - 9710035027G (A) Harris PN 861 1135 252 9710035014G Description APEX M2X SW/FW FLO COMPLETE APP ASM-SUB-BLANK PANEL B Qty UM 0 DWG 1 EA Ref Des Table 4-3 KIT; RF SYSTEM USED WITH DIELECTRIC FILTER - 971 0041 026 (D) Harris PN 620 0231 000 620 0276 000 620 0631 000 620 0662 000 620 1910 000 839 8016 003 839 8016 008 839 8016 009 839 8016 018 839 8016 042 839 8016 161 839 8017 003 839 8017 008 839 8017 009 839 8017 018 839 8017 042 839 8017 161 943 5602 344 943 5602 446 943 5602 520 952 9248 087 971 0023 158 Description "BARRIER, GAS 1-5/8" ADAPTER 1-5/8 IN. "ELBOW, EQUAL, 1-5/8, 90 DEG" "COUPLING, SLEEVE, 1-5/8" "ELBOW 45 DEG 1-5/8""" "ASSY INSTR, 3.75"" LG, TUBING COAX" "ASSY INSTR, OUTER COND," "FAB INSTR, OUTER COND," "FAB INSTR, OUTER COND, 7.50LG" "TUBE, COAX 1-5/8 X 13.50" "TUBE, 43.25"" LG OUTER" "ASSY INSTR, 2.875"" LG, INNER TUBING COAX" "ASSY INSTR, INNER COND," "FAB INSTR, INNER COND," "FAB INSTR, INNER COND, 6.625LG" "TUBE, COAX .65 X 12.63" "TUBE, 42-3/8"" LG INNER" ASSY RF OUTPUT "INNER CONDUCTOR, RF OUTPUT" "BRACKET, FILTER MTG" "CABLES, COAX, USED W/ DIELECTRIC FILTER" "COUPLER, UHF 1-5/8, 4 PORT,40DB,54DB,54DB,54DB" Qty UM 1 EA 2 EA 6 EA 13 EA 2 EA 1 DWG 2 DWG 1 DWG 1 DWG 1 EA 1 EA 1 DWG 2 DWG 1 DWG 1 DWG 1 EA 1 EA 1 EA 1 EA 2 EA 1 EA 2 EA Ref Des Table 4-4 "ASSY, 2KW AC DISTRIBUTION PANEL" - 971 0041 029 (C) Harris PN 358 3637 000 358 3717 000 424 0008 000 598 0482 000 598 0484 000 606 1232 100 606 1232 150 607 0090 000 609 0105 000 614 0920 000 614 0941 000 614 0962 000 614 0975 000 620 3014 000 778-502-004 917 2567 003 917 2567 006 943 5602 237 943 5602 238 943 5602 340 943 5602 341 952 9248 046 2/9/10 Description "PLATE, END STOP, DIN RAIL MTG" "PLATE, END COVER (282, 3-COND)" GROMMET 1.063 GROOVE DIA "SW, OPERATOR, PB PILOT 22MM" "SWITCH, CONTACT BLOCK N.C." CKT BRKR 10 AMPS 2P 240VAC CKT BRKR 15 AMPS 2P 240VAC "BLANK FILLER, ETA F3 FRAME" "AC INLET, 16AMP FEMALE IEC-C19" "JUMPER, 2-POLE ADJACENT 282" "TERM BLK, 3C MODULAR 282" "TERM BLK, 4C MODULAR 284" "TERM BLOCK, GND MODULAR 2C" "ADAPTER, BULKHEAD SMA" MAINS INPUT CONNECTOR 1PHASE LNE "DIN RAIL, CUT LENGTH 108MM" "DIN RAIL, CUT LENGTH 216MM" "PANEL, AC DISTRIBUTION" "PLATE, CLOSE OUT" "FRAME, COVER MTG." "COVER, AC CHASSIS" CABLE AC DIST 2KW UAX Qty UM 4 EA 1 EA 3 EA 1 EA 1 EA 6 EA 8 EA 4 EA 10 EA 12 EA 18 EA 4 EA 1 EA 2 EA 4 EA 1 EA 1 EA 1 EA 4 EA 1 EA 1 EA 1 EA Ref Des #TB1(2) #TB2(2) #TB2 #TB2 #TB2 888-2711-001 WARNING: Disconnect primary power prior to servicing. 4-3 Maxiva UAX Transmitter Outdoor Enclosure System User Manual Section 4 Parts List Table 4-5 "ASSY, HEATSINK LOAD" - 971 0041 044 (A) Harris PN 2522-006-18045 700 1244 000 943 5602 347 Description SCR SKTCAP 18-8 M5X50 "DRY LOAD, 3KW, 7/16 FEMALE" "HEATSINK, LOAD MTG" Qty UM 7 EA 1 EA 1 EA Ref Des Table 4-6 KIT; RF SYSTEM USED WITH RFS FILTER - 971 0041 060 (B) Harris PN 620 0231 000 620 0276 000 620 0631 000 620 0662 000 620 1910 000 839 8016 002 839 8016 004 839 8016 008 839 8016 214 839 8017 002 839 8017 004 839 8017 008 839 8017 214 943 5602 344 943 5602 446 952 9248 086 Description "BARRIER, GAS 1-5/8" ADAPTER 1-5/8 IN. "ELBOW, EQUAL, 1-5/8, 90 DEG" "COUPLING, SLEEVE, 1-5/8" "ELBOW 45 DEG 1-5/8""" "ASSY INSTR, TUBING COAX" "FAB INSTR, TUBING COAX" "ASSY INSTR, OUTER COND," "FAB INSTR, OUTER COND, 56.50LG" "ASSY INSTR, TUBING COAX" "FAB INSTR, TUBING COAX" "ASSY INSTR, INNER COND," "FAB INSTR, INNER COND,55.625LG" ASSY RF OUTPUT "INNER CONDUCTOR, RF OUTPUT" "CABLES, COAX, USED W/ RFS FILTER" Harris PN 250 0686 080 277-465-000 943 5602 244 943 5602 246 943 5602 251 952 9248 062 952 9248 068 971 0023 158 9710041007G 9710041012G 9710041016G 9710041019G 9810031004G Description CABLE 7/16M STRT TO 7/16M STRT 80CM CONNECTOR R.F. 7/16 50R M-RA-F ADAPT SPIN LOAD MOUNTING BRACKET CABINET INSIDE WALL 4-WAY SPLITTER MOUNT CABLE UAX PA LINK COAX SPLITTER PKG 2KW "COUPLER, UHF 1-5/8, 4 PORT,40DB,54DB,54DB,54DB" 4-WAY SPLITTER "2-WAY COMBINER, 2 KW" 1000 WATT SYSTEM REJECT LOAD "ASSY, 1KW POWER BLOCK" "XMTR, MAXIVA UAX 50W" Harris PN 250 0686 080 943 5602 244 943 5602 245 952 9248 062 9710041002G 9710041011G 9710041016G 9810031037G Description CABLE 7/16M STRT TO 7/16M STRT 80CM LOAD MOUNTING BRACKET 1000 WATT WALL CABLE UAX PA LINK "ASSY, FULL PA PALLET" "2-WAY COMBINER, 1KW" 1000 WATT SYSTEM REJECT LOAD 500W POWER BLOCK Qty UM 1 EA 2 EA 4 EA 12 EA 3 EA 1 DWG 1 DWG 2 DWG 1 DWG 1 DWG 1 DWG 2 DWG 1 DWG 1 EA 1 EA 1 EA Ref Des Table 4-7 "XMTR, 2KW MAXIVA UAX" - 9810031012G (G) Table 4-8 Table 4-9 Harris PN 74060084 4-4 Qty UM 3 EA 3 EA 1 EA 1 EA 1 EA 1 EA 1 EA 1 EA 1 EA 1 EA 1 EA 2 EA 1 EA Ref Des "ASSY, 1KW POWER BLOCK" - 9710041019G (J) Qty UM 3 EA 1 EA 1 EA 1 EA 8 EA 1 EA 1 EA 2 EA Ref Des 1000 WATT SYSTEM REJECT LOAD - 9710041016G (E1) Description "BRZ, PH FGR STOCK" Qty UM 1 EA Ref Des 888-2711-001 WARNING: Disconnect primary power prior to servicing. 2/9/10 Maxiva UAX Transmitter Outdoor Enclosure System User Manual 301 1103 008 302 0803 006 302 0804 012 303 4103 010 303 4203 008 308 0003 000 312 0003 000 314 0003 000 544 1706 001 626 0046 000 8010222323G 943 5601 346 943 5601 414 943 5601 417 943 5602 171 943 5602 172 943 5602 258 943 5602 362 "SCREW, MACH M3 X 8MM BRASS" "SCREW, MACH M3-0.5 X 6 SEMS" "SCREW, MACH M4-0.7 X 12 SEMS" "SCREW, MACH M3-0.5 X 10" SCREW MACH M3-0.5 X 8 "*WASHER, FLAT #4 BRASS (ANSI NARROW)" "WASHER, INT LOCK 4" "LOCKWASHER, SPLIT #4 SST (ANSI)" TERMINATION 50R 800W 5% "JACK, 7/16 DIN, M3 STUD" "PWB, 2X800W ISOLOAD" INDUCTOR "PLATE, COMBINER" "DIVIDER PANEL, COMBINER" LOAD COVER LOAD HEAT SINK "CONDUCTOR, CENTER, 7/16 CONNECTOR" "PLATE, TUNING" Harris PN 302 0803 006 302 0803 010 302 0804 008 303 4203 008 325 0020 000 556 0183 120 556 0183 200 609 0125 000 843 5602 101 943 5602 204 9710041005G 9710041007G 9710041051G 9810031038G Description "SCREW, MACH M3-0.5 X 6 SEMS" "SCREW, MACH M3-0.5 X 10 SEMS" "SCREW, MACH M4-0.7 X 8 SEMS" SCREW MACH M3-0.5 X 8 "NUT, KEP M3" "ATTEN, SMA, 12DB, 2W, 50 OHM" "ATTEN, SMA, 20DB, 2W, 50 OHM" "AC INLET/FILTER, C20, 20AMP" WIRING DIAGRAM 250/500W AMPLIFIER "BRACKET, COMBINER MOUNTING" "ASSY, POWER SUPPLY" 4-WAY SPLITTER 4-WAY COMBINER BASIC POWER BLOCK Harris PN 266010007 0311810015A 860001002 Description "GROMMET STRIP, 0.063" "TAPE, FOAM VINYL 0.125THK X 0.500W" "*ADHESIVE, THREADLOCK 242" 253-314-000 254-204-000 254-305-000 258-864-000 302 0803 006 302 0803 010 302 0804 008 303 4104 016 303 4104 050 303 4203 008 306 0028 000 307 0001 040 315 0023 040 325 0020 000 PAN HEAD SCR A M3X8 A2 CROSS H2 "WASHER 3,2 MS/NI" "WASHER A 4,3 STAINLESS" SPRING WASHER B 4 STAINLESS "SCREW, MACH M3-0.5 X 6 SEMS" "SCREW, MACH M3-0.5 X 10 SEMS" "SCREW, MACH M4-0.7 X 8 SEMS" "SCREW, MACH M4-0.7 X 16" "SCREW, PHMS M4 X 50 SST" SCREW MACH M3-0.5 X 8 "NUT, HEX KEPS M4 ZINC" "NUT, STD HEX M4-0.7 X .8H" "WASHER, EXT LOCK M4" "NUT, KEP M3" Table 4-10 Table 4-11 2/9/10 Section 4 Parts List 1 EA 10 EA 8 EA 4 EA 2 EA 1 EA 1 EA 4 EA 2 EA 1 EA 1 EA 1 EA 1 EA 1 EA 1 EA 1 EA 1 EA 2 EA 500W POWER BLOCK - 9810031037G (B) Qty UM 2 EA 2 EA 2 EA 2 EA 4 EA 1 EA 1 EA 1 EA 0 DWG 2 EA 4 EA 1 EA 1 EA 1 EA Ref Des R2 R1 BASIC POWER BLOCK - 9810031038G (J) Qty UM 0.5 FT 1.38 FT 0 EA SCREWLOCKS 4 EA 12 EA 8 EA 8 EA 37 EA 10 EA 2 EA 1 EA 8 EA 2 EA 6 EA 2 EA 3 EA 26 EA Ref Des USE ON 888-2711-001 WARNING: Disconnect primary power prior to servicing. 4-5 Section 4 Parts List Maxiva UAX Transmitter Outdoor Enclosure System User Manual 350 0105 000 356 0083 000 356 0087 000 358 1214 000 358 2628 000 408 0338 000 408 0397 000 410 0491 014 430 0325 000 430 0683 000 609 0125 000 612 2156 004 727 1519 002 727 1519 004 843 5602 106 9010223061G 9010223071G 9010223081G 9010223151G 9010223161G 943 5602 064 943 5602 094 943 5602 177 943 5602 291 943 5602 372 943 5602 373 943 5602 374 943 5602 375 943 5602 376 943 5602 380 943 5602 381 943 5602 382 943 5602 383 943 5602 384 943 5602 385 943 5602 386 943 5602 388 943 5602 389 943 5602 394 943 5602 396 943 5602 461 943 5602 462 943 5602 466 943 5602 470 943 5602 472 952 9248 032 952 9248 041 RIVET 3/16 ALUM .126/.25 "CABLE TY-RAT 4"" LG" CABLE TIE TY RAP "SCREWLOCK, M/F 4-40X3/16""" CABLE PUSH MOUNT "GASKET, EMI, 0.13 TALL X 0.19" "GASKET,EMI,11.8MM X 10.7MM, V" "STANDOFF, HEX 14MM M3 F/F AL" "FAN GUARD, 80MM WIRE-FORM" "FAN, 48VDC 0.84A" "AC INLET/FILTER, C20, 20AMP" "PLUG, 4C 1ROW VERTICAL" "GROMMET, LIGHT PIPE" "LIGHT PIPE, 0.8"" L X 0.190"" DIA CLEAR" FAMILY TREE UAX "PWA, FAN FILTER " "PWA, AMP CONTROL" "PWA, LED PANEL" "PWA, 4-WAY PS BACKPLANE" "PWA, 4-WAY PA BACKPLANE" "COVER, TOP- 500W" 500W AIR FILTER "TRAY, POWER SUPPLY" "PANEL, PA CONTROL, 500W" "CHASSIS, 500W" "SUPPORT TOP, CHASSIS" "TRAY, PA BOTTOM" "DIVIDE WALL, PA" "HOUSING, POWER SUPPLY" "WALL, CHASSIS DIVIDING" "TRAY, SPLITTER" "REAR SUPPORT, CHASSIS" "TRAY, BOTTOM, POWER SUPPLY" FAN BOX "RAIL, PA" "FRONT PANEL, 500W" 500W LEFT HINGE ASSEMBLY 500W RIGHT HINGE ASSEMBLY REAR PANEL "ACCESS PANEL, REAR" "SHIELD, CONTROL CABLE" "FILTER FRAME, 500W" "SCREEN, FRONT PANEL, PAB" "AIR DAM, TOP" "AIR DAM, SIDE WALL" CABLE PKG UAX 500W CABLES FAN FILTER DC 500W Harris PN 9710035013G 9710041002G 9710041005G 9810031036G Description ASM-SUB-BLANK PANEL A "ASSY, FULL PA PALLET" "ASSY, POWER SUPPLY" "BASIC, MAXIVA UAX 10-100W, LPU" Table 4-12 4-6 72 EA 2 EA 11 EA 4 EA 1 EA 4 EA 22 IN 5 EA 4 EA 4 EA 1 EA 4 EA 6 EA 6 EA 0 DWG 1 EA 1 EA 1 EA 1 EA 1 EA 1 EA 1 EA 3 EA 1 EA 1 EA 1 EA 1 EA 1 EA 1 EA 1 EA 1 EA 1 EA 1 EA 1 EA 8 EA 1 EA 1 EA 1 EA 1 EA 1 EA 1 EA 1 EA 1 EA 2 EA 2 EA 1 EA 1 EA "XMTR, MAXIVA UAX 50W" - 9810031004G (J) Qty UM 1 EA 2 EA 2 EA 1 EA Ref Des 888-2711-001 WARNING: Disconnect primary power prior to servicing. 2/9/10 Maxiva UAX Transmitter Outdoor Enclosure System User Manual Table 4-13 Harris PN 266010007 411310001 256 0227 000 336 1330 000 358 1214 000 408 0397 000 408 0567 000 410 0471 000 410 0490 010 426 0149 000 430 0325 000 430 0478 000 430 0683 000 609 0125 000 610 1425 003 612 1346 000 612 2156 004 620 0208 001 620 0547 000 843 5602 100 843 5602 106 9010213011G 9010215101G 9010215181G 9010223041G 9010223051G 9010223061G 9010223071G 943 5588 020 943 5588 030 943 5588 045 943 5588 059 943 5602 039 943 5602 040 943 5602 042 943 5602 081 943 5602 143 943 5602 177 943 5602 303 943 5602 304 943 5602 305 943 5602 336 943 5602 364 943 5602 365 943 5602 366 943 5602 367 943 5602 368 943 5602 369 943 5602 371 943 5602 385 943 5602 519 952 9248 020 952 9248 048 971 0035 007 9710035011G 2/9/10 Section 4 Parts List "BASIC, MAXIVA UAX 10-100W, LPU" - 9810031036G (G) Description "GROMMET STRIP, 0.063" "GASKET, RUBBER" "CABLE, FFC 40C, 2ROW 61MM LONG" STDOFF-M/F-4.5MM HEX-M3X0.5X5L "SCREWLOCK, M/F 4-40X3/16""" "GASKET,EMI,11.8MM X 10.7MM, V" "GASKET,EMI,17.1MM X 14.7MM, C" "STANDOFF, HEX M3 X 16, M/F" "STANDOFF, HEX 10MM M3 M/F AL" VIBRATION MOUNT M/F .375D X .625H "FAN GUARD, 80MM WIRE-FORM" "FAN, RADIAL, 12V 46.62CFM 80MM" "FAN, 48VDC 0.84A" "AC INLET/FILTER, C20, 20AMP" "RECP, 3C 1ROW VERTICAL" "RECP 2 CKT, 1 ROW" "PLUG, 4C 1ROW VERTICAL" "JACK-JACK ADAPTER, PANEL MOUNT" ADAPTER BNC TO N UG201A/U WIRING DIAGRAM 10-100W AMPLIFIER FAMILY TREE UAX "*PWA, MCF5484 UC MODULE" "*PWA, UP/DOWN CONVERTER" "*PWA, SIGNAL PROCESSOR" "PWA, PA BACKPLANE" "PWA, PS BACKPLANE" "PWA, FAN FILTER " "PWA, AMP CONTROL" "HEATSINK, AMPLIFIER MODULE" BLOCK-MOUNTING-PCA_UEP "PANEL, DIVIDER" RAMP. M2X AIR LPTX 100W CENTER PLATE LPTX 100W TOP COVER. LPTX 100W FRONT PANEL FRAME. CONTROLL MONITOR PANEL "BRACKET, SUPPORT" "TRAY, POWER SUPPLY" "BRACKET, RF CONNECTOR" "CARD GUIDE, BOTTOM, AMP CONTROL" "CARD GUIDE, TOP, AMP CONTROL" TRAVEL LIMIT PLATE LPTX 100W CHASSIS. CHASSIS BOTTOM LPTX 100W BOTTOM COVER. "PLATE, AIR DEFLECTOR, CHASSIS, LPTX 100W" "HOUSING, POWER SUPPLY" "WALL, PA TO PA DIVIDER WALL, 100W" "PANEL, BACKPLANE, 100W" "RAIL, PA" AIR DEFLECTOR CABLE UAX BASIC EXC/CTRL CABLE COAX W13 ASM-POWER MODULE ASM-SUB-TX/IO INTERFACE MODULE Qty UM 0.66 FT 0.2 FT 3 EA 13 EA 12 EA 19 IN 0.149 EA 6 EA 6 EA 4 EA 5 EA 2 EA 3 EA 1 EA 3 EA 1 EA 3 EA 2 EA 1 EA 0 DWG 0 DWG 1 EA 1 EA 1 EA 1 EA 1 EA 1 EA 1 EA 1 EA 6 EA 1 EA 1 EA 1 EA 1 EA 1 EA 1 EA 1 EA 1 EA 2 EA 1 EA 1 EA 1 EA 1 EA 1 EA 1 EA 1 EA 1 EA 1 EA 1 EA 4 EA 1 EA 1 EA 1 EA 1 EA 1 EA Ref Des 888-2711-001 WARNING: Disconnect primary power prior to servicing. 4-7 Section 4 Parts List 971 0035 018 9710041004G 9710041013G 9710041050G Maxiva UAX Transmitter Outdoor Enclosure System User Manual "ASSY, M2X PFRU" "ASSY, DISPLAY PANEL" "ASSY, COUPLER / DETECTOR" "ASSY, 100 WATT FRONT PANEL" 1 EA 1 EA 1 EA 1 EA Table 4-14 "KIT, 2KW TCU / DUAL LPU OPTION" - 9810031020G (H) Harris PN 556 0179 100 556 0179 150 952 9248 055 952 9248 056 952 9248 057 952 9248 063 952 9248 066 952 9248 069 952 9248 070 952 9248 073 952 9248 075 952 9248 076 952 9248 083 952 9248 084 9810031013G 4-8 Description "ATTEN, SMA, 10DB, 2W, 50 OHM" "ATTEN, SMA, 15DB, 2W, 50 OHM" "CABLE, UAX AC TCU/LPUB " "CABLE, UAX RACK/SINGLE LPU " "CABLE, UAX RACK/DUAL LPU " CABLE UAX COAX SWITCH COAX SPLITTER IN (97) COAX SWITCH LOAD (96) CABLE RIBBON RACK BUSS "CABLE INTERLOCK ""D"" " CABLE RIBBON W1 CABLE RIBBON W2 CABLE RIBBON W3 CABLE RIBBON W4 "KIT, BASIC TCU / DUAL LPU OPTION" Qty UM 3 EA 1 EA 1 EA 1 EA 1 EA 1 EA 1 EA 1 EA 1 EA 1 EA 1 EA 1 EA 1 EA 1 EA 1 EA Ref Des 888-2711-001 WARNING: Disconnect primary power prior to servicing. 2/9/10
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