Graco 332636D Reactor 2 Elite Integrated Proportioning System Users Manual System, Operation, English

2015-04-02

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Page Count: 94

Operation
Reactor® 2 Elite Integrated
Proportioning System
332636D
PROVEN QUALITY. LEADING TECHNOLOGY.
Contents
Warnings
Warnings
WARNING
Warnings
WARNING
Warnings
WARNING
Warnings
WARNING
Warnings
WARNING
Important Isocyanate Information
Important Isocyanate Information
Isocyanate Conditions
Material Self-Ignition
Keep Components A and B Separate
Moisture Sensitivity of Isocyanates
NOTICE
Important Isocyanate Information
Foam Resins with 245 fa Blowing
Agents
Changing Materials
NOTICE
Models
Models
Reactor 2 E-30i
-
-
Models
Reactor 2 E-XP2i
-
-
Approvals
Approvals
Note
Accessories
Supplied Manuals
Supplied Manuals Related Manuals
Component Manuals in English:
Typical Installation, without circulation
Typical Installation,
without circulation
Typical Installation, with circulation
Typical Installation, with
circulation
Component Identication
Component Identification
Component Identication
Component Identication
Generator
Component Identication
Proportioner Control Panel
Component Identication
Air Compressor
Component Identication
Advanced Display Module NOTICE
Component Identication
Component Identication
Component Identication
Component Identication
Icons
Component Identication
Electrical Enclosure
Component Identication
Electrical Cabinet
Component Identication
Motor Control Module (MCM)
Component Identication
Engine Control Module
NOTICE
Component Identication
Load Center
Component Identication
Temperature Control Module (TCM)
Cable Connections
Component Identication
Circuit Breakers
P010 - Black
P020 - Red
P030 - Black
P040 - Red
P050 - Black
P060 - Red
P070 - Black
P080 - Red
P010 - Black
P020 - Red
P030 - Black
P040 - Red
P050 - Black
P060 - Red
P100 - Green/Yellow
P090 - Green/Yellow
P070 - Black
P080 - Red
K100 - Black
K110 - Red
K120 - White
P090 - Green/Yellow
P100 - Green/Yellow
P110 - Green/Yellow
Black
Blue
Brown
Black
Red
P110 - Green/Yellow
Breaker Harness
TCM 24N750
MCM 24N953
Disconnect
CT01 PS1
CB01
CB02
CB03
CB04
CB05
CB06
CB07
CB
NEUTRAL
08 TB11TB12
5 A
15 A
15 A
30 A
20 A
40 A20 A
15 A
FAN
Blulkhead Connector
Breaker DIN Rail
Ground Terminal
Ground Bar
24R754
Note
Component Identication
Overview
Overview
Overview
Overview
Setup
Setup
NOTICE
Locate Reactor
Note
NOTICE
Note
NOTICE
Setup
Trailer Setup Guidelines
NOTICE
Setup
Install Wall (optional)
Note
Note
Note
Note
Setup
Setup
Connect Battery
NOTICE
Add Fuel
Setup
General Equipment Guidelines
Electrical Connections
Connect Feed Pumps
Note
Note
Breathing Air
Setup
Connect Pressure Relief Lines
Install Fluid Temperature Sensor
Connect Heated Hose
Note
NOTICE
Note
Setup
Close gun fluid manifold valves A and
B
Connect Whip Hose to Gun Or Gun
Fluid Manifold
Pressure Check Hose
Connect Remote Display Module
Setup
Grounding
Setup
Supply Wet Cups With Throat Seal
Liquid (TSL)
Operation
Operation
Initial System Setup
Operation
Register and Activate the Graco Insite
Verify Module Status
Operation
Setup Mode
Set Password
Operation
Advanced Setup Screens
Note
Operation
System 1
System 2
Recipes
Operation
Operation
Run Mode
Note
Operation
Operation
System Events
Operation
Startup
Startup
NOTICE
COLD
HOT
COLD
HOT
A
B
C
D
Startup
Note
Startup
Startup
Fluid Circulation
Fluid Circulation
Circulation Through Reactor
NOTICE
Note
Fluid Circulation
Circulation Through Gun Manifold
NOTICE
Note
Jog Mode
Note
Spraying
Spraying
Spraying
NOTICE
Spray Adjustments
Spraying
Manual Hose Heat Mode
Note
Note
Spraying
Shutdown
Shutdown
NOTICE
NOTICE
Shutdown
NOTICE
Pressure Relief Procedure
Pressure Relief Procedure
Flushing
Flushing
System Errors
System Errors
System Errors
Troubleshoot Errors
Note
Clear Alarm
Note
Maintenance
Maintenance
Preventative Maintenance Schedule
Wetcup
Fluid Inlet Strainer Screen
Coolant Filter
Grease Circulation Valves
ISO Lubrication Level
Wiring Connections
Dust Protection
Coolant Levels
Compressor Maintenance
Air Compressor Oil Level
Maintenance
Clean Heat Sink Fins
Note
Engine Maintenance
Air Dryer Water Separator
Maintenance
Fuel Tank
Flush Inlet Strainer Screen
Note
A
B
C
D
Maintenance
Pump Lubrication System
USB Data
USB Data
Note
USB Logs
USB Data
System Configuration Settings
USB Data
Download Log Files
Note
Note
Note
Note
Custom Language File
USB Data
Note
Upload Procedure
Note
Appendix A: Engine Control Module
Appendix A: Engine
Control Module
Run Screens
Run Screen Layout
Information Screens
Information Screen Layout
Appendix A: Engine Control Module
Mode Icons
Instrumentation Icons
Appendix A: Engine Control Module
Alarms
Warning
Shutdown
Dimensions
Dimensions
Dimensions
Dimensions
Performance Charts
Performance Charts
NOTICE
Proportioners For Foam
AR6060
(03)
AR7070
(04)
AR5252
(02)
AR4242
(01)
2000
(138)
1500
(103)
1000
(69)
500
(34) 05
(2.3)
15
(6.8)
20
(9.1)
25
(11.3)
30
(13.6)
35
(15.9)
40
(18.1)
10
(4.5)
E-30i
Performance Charts
Proportioners For Coatings
3500
(241)
3000
(207)
2500
(172)
2000
(138)
1500
(103)
1000
(69)
500
(34)
AR2020
(000)
AR4242
(01)
AR2929
(00)
E-XP2i
0 0.5
(1.9)
1.5
(5.7)
1.0
(3.8)
2.0
(7.6)
3500
(241, 24.1)
3000
(207, 20.7)
2500
(174, 17.4)
2000
(138, 13.8)
1500
(103, 10.3)
1000
(69, 6.9)
500
(35, 3.5)
AF2020
(FTXX24 TIP)
E-XP2i
0 0.5
(1.9)
1.5
(5.7)
1.0
(3.8)
2.0
(7.6)
AF2929
(FTXX38 TIP)
AF4242
(FTXX38 TIP)
AF5252
(FTXX48 TIP)
Performance Charts
3500
(241, 24.1)
3000
(207, 20.7)
2500
(174, 17.4)
2000
(138, 13.8)
1500
(103, 10.3)
1000
(69, 6.9)
500
(35, 3.5)
XR2323
(RTM040)
XR2929
(RTM040)
E-XP2i
0 0.5
(1.9)
1.5
(5.7)
1
(3.8)
2.0
(7.6)
MR3535
(RTM040)
MR4747
(RTM055)
XR3535
(RTM055) XR4747
(RTM055)
3500
(241, 24.1)
3000
(207, 20.7)
2500
(174, 17.4)
2000
(138, 13.8)
1500
(103, 10.3)
1000
(69, 6.9)
500
(35, 3.5)
E-XP2i
0 0.4
(1.5)
0.6
(2.3)
0.8
(3.0)
0.2
(0.7)
1.4
(5.3)
1.2
(4.5)
1.6
(6.0)
1.8
(6.8)
1
(3.8)
2.0
(7.6)
XF1313
(FTM424)
MF1818
(FTM424)
XF1818
(FTM424)
XF2323
(FTM424)
MF2929
(FTM424)
XF2929
(FTM424)
MF3535
(FTM638)
MF4747
(FTM638)
XF3535
(FTM638)
MF5757
(FTM638)
XF5757
(FTM638)
Technical Specifications
Graco Extended Warranty for Integrated Reactor
®
2 Components
Graco Information

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