Husqvarna Huv 5420 Dxr Users Manual OM, HUV5420DXR CE, HUV5420DXRHD 2009, HUV'S, 966053001, 966422701

HUV 5420 DXR to the manual d2737791-b9c9-44fb-b6d6-fd8daac4c8c1

2015-01-24

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Safety Decal and Feature Identification
- Husqvarna HUV 5420 DXR Homologated Diesel Vehicle
- Husqvarna HUV 5420 DXR Homologated Diesel Vehicle
Practice Safety
Safety Details
General Warnings
- Disabling the Vehicle
- Disconnecting the Battery – Diesel Vehicles
- Connecting the Battery – Diesel Vehicles
- Recycling Lead-Acid Batteries
General Information
Model Identification
Controls and Indicators
- Key Switch
- Forward/Reverse Control
- Accelerator Pedal
- Brake Pedal
- Brake Lights
- Park Brake
- Steering Adjustment Lock
- 12-VOLT Accessory OUTLET
- Low Oil Warning Light
- Fuel Gauge/Hour Meter
- headlight/TaiLLIGHT control
- Turn Signal
- Horn
- Electric Bed Lift
- Hazard Lights
- High-Temperature Warning Light
Roll-Over Protective Structure and Seat Belts
- Drivers Side Seat Controls
Pre-Operation and Daily Safety Checklist
- Performance Inspection
Driving Instructions
- Starting The Vehicle
- All-Wheel Drive (AWD) Operation
- Stopping The Vehicle
- Parking And Leaving The Vehicle
Loading and Unloading Cargo
Vehicle Load Capacities
Towing with the Vehicle
Transporting on a Trailer
Storage
- Preparing the Vehicle for Extended Storage
- Returning the Stored Vehicle to Service
Maintenance
Periodic Service Schedule
Periodic Lubrication Schedule
Brake Fluid Reservoir
- Brake Fluid
Engine Oil
- Engine Oil Level Check
- Engine Oil and Filter Change
- Oil Viscosity
Gearcase Lubrication
- Lubrication Level Check for Front Differential, Transmission, an
- Lubrication Change for Front Differential, Transmission, and Rea
Engine Coolant
- Engine Coolant Level Check
Air Intake System
- Air Filter Replacement
Fueling Instructions
- Biodiesel Fuel
- Draining Water from Fuel Filter
Battery
Using A Booster Battery (Jump Starting)
Cleaning the Vehicle
Accessories
- Mud Tire Option
Vehicle Specifications

HUV5420DXRHomologated

DieselVehicleforEurope

Owner’sManual

[Refertobackcoverforapplicablebuildcoderange]

NOTICE

Thismanualisvalidforvehiclesmanufacturedinthebuildcoderangeprovidedonthebackcoverofthismanual.Ifthe

vehiclebuildcodeisdifferentfromthatshownonthebackcoverofthismanual,pleasecontactyournearestdealer

orgotowww.husqvarna.comtoretrievetheproperowner’smanualforthevehicle.SeealsoModelIdenticationin

thismanual.

Yourauthorizedrepresentativecheckedthevehiclebeforeitwasdeliveredtoyouandwillprovideyouacopyofthe

completedvehiclewarrantyregistrationform.Nootherwarranties,expressorimplied,arecontainedherein.

Husqvarnaisnotliableforerrorsinthismanualorforincidentalorconsequentialdamagesthatresultfromthe

useofthematerialinthismanual.

Thismanualcontainsproprietaryinformationthatisprotectedbycopyright.Allrightsarereserved.Nopartofthis

manualmaybephotocopied,reproduced,ortranslatedtoanotherlanguagewithoutthewrittenconsentofHusqvarna,

Inc.

Theinformationcontainedinthisdocumentissubjecttochangewithoutnotice.

Husqvarnareservestherighttomakedesignchangestovehicleswithoutobligationtomakethesechangeson

unitspreviouslysold.

IfinEnglish,thismanualistheOriginalInstructionsprovidedbythemanufacturer.Ifinanylanguageotherthan

English,thismanualisatranslationoftheOriginalInstructions.

otherproductandfeaturemarksaretrademarksofHusqvarnaGroup.

HUV5420DXRHomologatedDieselVehicleforEuropeOwner’sManualPage1

FOREWORD

ThankyouforchoosingHusqvarna,thenamemostwidelyrecognizedastheindustryleaderinvehicleefciencyand

long-lastingvalue.Youhavechosenthenestutilityvehicleonthemarket.Pleaseprotectyourinvestmentand

ensurethatyourHusqvarnavehicle(s)providesyearsofreliable,superiorperformancebyreadingandfollowingthe

maintenanceinstructionsinthismanual.

Yourcomfortandsafetyareimportanttous,soweurgeyoutoreadandfollowthestep-by-stepoperatinginstructions

andsafetyproceduresinthismanual.Theseinstructionsmustbefollowedinordertoavoidtheriskofseverepersonal

injury.Ifyourentorloanyourvehicletoothers,werecommendthatyouaskthemtoreadthismanualbeforethey

operatethevehicle.

Husqvarnaproductsarebackedbyacustomersupportsystemdesignedtoofferyoufast,courteousservice.Inthe

eventyourHusqvarnavehicleneedsrepairsorservice,pleasecontactyourlocalauthorizedHusqvarnadealeror

distributor;hewillbeabletoprovidetechnicaladvice,performwarrantywork,andsellpartsandservicemanuals.

ForthenameandaddressoftheauthorizedHusqvarnadealerordistributornearestyou,logontoourwebsite

atwww.husqvarna.com.

Wehopeyouwillconsiderthisowner’smanualapermanentpartofyourHusqvarnavehicle.Ifyousellthevehicle,

pleaseincludethemanualsothatthenextownerwillhavetheimportantoperating,safety,andmaintenance

informationitcontains.

Page2HUV5420DXRHomologatedDieselVehicleforEuropeOwner’sManual

TABLEOFCONTENTS

SafetyDecalandFeatureIdentication..................................................................................................................4

PracticeSafety.....................................................................................................................................................6

SafetyDetails.......................................................................................................................................................7

GeneralWarnings.................................................................................................................................................8

GeneralInformation.............................................................................................................................................11

ModelIdentication..............................................................................................................................................11

ControlsandIndicators.......................................................................................................................................12

Roll-OverProtectiveStructureandSeatBelts.......................................................................................................17

Pre-OperationandDailySafetyChecklist.............................................................................................................20

DrivingInstructions.............................................................................................................................................21

LoadingandUnloadingCargo.............................................................................................................................24

VehicleLoadCapacities......................................................................................................................................24

TowingwiththeVehicle.......................................................................................................................................26

TransportingonaTrailer.....................................................................................................................................26

Storage..............................................................................................................................................................27

Maintenance......................................................................................................................................................28

PeriodicServiceSchedule...................................................................................................................................29

PeriodicLubricationSchedule.............................................................................................................................32

BrakeFluidReservoir.........................................................................................................................................33

EngineOil..........................................................................................................................................................33

GearcaseLubrication..........................................................................................................................................38

EngineCoolant...................................................................................................................................................39

AirIntakeSystem...............................................................................................................................................40

FuelingInstructions.............................................................................................................................................41

Battery...............................................................................................................................................................43

UsingABoosterBattery(JumpStarting)..............................................................................................................45

CleaningtheVehicle...........................................................................................................................................46

Accessories........................................................................................................................................................47

VehicleSpecications.........................................................................................................................................48

HUV5420DXRHomologatedDieselVehicleforEuropeOwner’sManualPage3

SafetyDecalandFeatureIdentication

SAFETYDECALANDFEATUREIDENTIFICATION

Thefollowingpagescontainsafetydecalandfeatureidenticationinformation.Fordetailedinformationonspecic

features,readtheappropriatesectioninthismanual.

HUSQVARNAHUV5420DXRHOMOLOGATEDDIESELVEHICLE

377

1102458901Decal,HotSurfaceWarning(oncoolantpipesand

undersideofseats)(onbedseal)4102459201Decal,DieselFuelWarning(onframe,nearfuel

tank)

2102459001Decal,HotManifoldWarning(onengine,near

manifold)5102459501Decal,Rotating/HotPartsWarning(onframenear

battery)

3102459101Decal,GroundWarning(onvehicleframe,near

battery)6102884301Decal,OperatingInstructions(oninstrumentpanel)

Page4HUV5420DXRHomologatedDieselVehicleforEuropeOwner’sManual

SafetyDecalandFeatureIdentication

HUSQVARNAHUV5420DXRHOMOLOGATEDDIESELVEHICLE

378

WARNING

11011553Decal,TrailerHitchT ongueWeightNotice(on

trailer/receiverhitch)6102460201Decal,RotatingPartsWarning(onvehiclebody,

underseat)

2101609401Decal,CrushAreaWarning(behindseat,near

cargobed)7102884401Decal,RolloverWarning(oninstrumentpanel)

3102224001Decal,RotatingPartsWarning(onframe)8102961201Decal,ROPSWarning(onROPS)

4102459301Decal,BedLatchWarning(onvehiclebody,below

bedlatch)9103332501Decal,VehicleLoadingInstructions(oncargobed)

5102459401Decal,YoungDriverWarning(onROPS)10103332601Decal,VehicleLoadingInstructions(oncargobed)

HUV5420DXRHomologatedDieselVehicleforEuropeOwner’sManualPage5

PracticeSafety

PRACTICESAFETY

399

Figure1PracticeSafety

Safetysignslikeyouseeabovemayatrstseemshocking,buttheirimpactismildcomparedwiththereality

ofseverepersonalinjury.

Yoursafetyandsatisfactionareoftheutmostimportancetous.Thatiswhybeforeoperatingthevehicle,weurge

youtoreviewtheinformationinthismanual.UnderstandandbecomefamiliarwiththeDANGER,WARNING,and

CAUTIONstatementsandproceduresitcontains,alongwiththesafetydecalsthatareafxedtoyourvehicle.

Taketimetounderstandthelanguageofsafety.Itisalanguagethatcansaveyourlife.

Page6HUV5420DXRHomologatedDieselVehicleforEuropeOwner’sManual

SafetyDetails

SAFETYDETAILS

WARNING

•Thisowner’smanualshouldbereadcompletelybeforeattemptingtodriveorservicethevehicle.

Failuretofollowtheinstructionsinthismanualcouldresultinpropertydamage,severepersonal

injury,ordeath.

•Thehomologateddieselvehicleisequippedtooperateatatopspeedof25mph(40km/h)andis

intendedforuseasalow-speedvehicle.

WARNING

WHENOPERATINGVEHICLEONPUBLICROADS

•THISVEHICLEOFFERSMUCHLESSCRASHPROTECTIONTHANAREGULARCAR,VAN,ORTRUCK.

THISMEANSAHIGHERRISKOFINJURYORDEATHINCOLLISIONS,EVENATLOWSPEEDS.

•Thehigherthespeedofthetrafcaroundyou,thehighertheriskofinjury.

•Toreducetheserisks:

–Avoidroadswithregulartrafc,evenifthespeedlimitislow.

–Wheneverpossible,stayonroadsandlaneslimitedtolow-speedvehicles.

–Wearyourseatbeltsatalltimes.

–Avoidoperatingvehicleatnight,becauseyourvehiclemaybedifcultforotherstosee.

–Neverdrinkanddrive.

–Tohelpavoidrollovers,SLOWDOWNBEFOREMAKINGSHARPTURNS.

Itisimportanttonotethatsomevitalstatementsthroughoutthismanualandonthedecalsafxedtothevehicleare

precededbythewordsDANGER,WARNING,orCAUTION.Foryourprotection,werecommendthatyoutakespecial

noticeofthesesafetyprecautions.Safetyprecautionsareessentialandmustbefollowed.

Ifanyoftheoperationorwarningdecalsonthevehiclebecomedamaged,havebeenremoved,orcannotbeeasily

read,theyshouldbereplacedimmediatelytoavoidpossiblepropertydamage,personalinjury,ordeath.Contact

yourdealer.

DANGER

•ADANGERindicatesanimmediatehazardthatwillresultinseverepersonalinjuryordeath.

WARNING

•AWARNINGindicatesanimmediatehazardthatcouldresultinseverepersonalinjuryordeath.

CAUTION

•ACAUTIONwiththesafetyalertsymbolindicatesahazardorunsafepracticethatcouldresultin

minorpersonalinjury.

HUV5420DXRHomologatedDieselVehicleforEuropeOwner’sManualPage7

GeneralWarnings

CAUTION

•ACAUTIONwithoutthesafetyalertsymbolindicatesapotentiallyhazardoussituationthatcould

resultinpropertydamage.

GENERALWARNINGS

Thefollowingsafetystatementsmustbeheededwheneverthevehicleisbeingoperated,repaired,orserviced.

SeeSafetyDecalandFeatureIdenticationonpage4.Otherspecicsafetystatementsappearthroughout

thismanualandonthevehicle.

DANGER

•Battery–Explosivegases!Donotsmoke.Keepsparksandamesawayfromthevehicleandservice

area.Ventilatewhenchargingoroperatingvehicleinanenclosedarea.Wearafullfaceshieldand

rubbergloveswhenworkingonornearbatteries.

•Diesel–Flammable!Explosive!Donotsmoke.Keepsparksandamesawayfromthevehicleand

servicearea.Serviceonlyinawell-ventilatedarea.

•Donotoperateengineinanenclosedareawithoutproperventilation.Theengineproducescarbon

monoxide,whichisanodorless,deadlypoison.

•Thevehiclewillnotprovideprotectionfromlightning,yingobjects,orotherstorm-relatedhazards.If

caughtinastormwhiledrivingaHusqvarnavehicle,exitthevehicleandseekshelterinaccordance

withapplicablesafetyguidelinesforyourlocation.

WARNING

•Followtheproceduresexactlyasstatedinthismanual,andheedallDANGER,WARNING,and

CAUTIONstatementsinthismanualaswellasthoseonthevehicle.

•Donotleavechildrenunattendedonvehicle.

•Childrenrequiringachildsafetyseatmustnotrideonthevehicle.Complywithstateandlocallaws

pertainingtochildsafety.

•Thedriverandpassengermustberestrainedatalltimeswiththeseatbeltsprovidedtohelpprevent

injuryintheeventofsuddenbraking,collision,orroll-over.

•Nomorethanonepersonperbucketseatatonetime.Nomorethantwopersonsperbenchseatat

onetime.Donotallowpeopletorideinanypartofthevehiclethatisnotequippedwithaseatanda

seatbelt.Donotallowapassengertoholdachildinhisorherlapwhilethevehicleismoving.

•Priortoleavingthevehicleunattendedorservicingthevehiclesettheparkbrake,placethe

Forward/ReversehandleintheNEUTRALposition,turnthekeyswitchtotheOFFposition,andremove

thekey.Chockthewheelswhenservicingthevehicle.

•Improperuseofthevehicleorfailuretoproperlymaintainitcouldresultindecreasedvehicle

performance,severepersonalinjury,ordeath.

•Anymodicationorchangetothevehiclethataffectsthestabilityorhandlingofthevehicle,or

increasesmaximumvehiclespeedbeyondfactoryspecications,couldresultinseverepersonal

injuryordeath.

•Checkthevehicleforproperlocationofallvehiclesafetyandoperationdecalsandmakesuretheyare

inplaceandareeasytoread.

•Forvehicleswithcargobeds,removeallcargobeforeraisingthebedorservicingthevehicle.Ifthe

vehicleisequippedwithaproprod,ensurethatitissecurelyengagedwhilebedisraised.Donot

closebeduntilallpersonsareclearofcargobedarea.Keephandsclearofallcrushareas.Donot

WARNINGCONTINUEDONNEXTPAGE

Page8HUV5420DXRHomologatedDieselVehicleforEuropeOwner’sManual

GeneralWarnings

WARNING

dropcargobed;lowergentlyandkeepentirebodyclear.Failuretoheedthiswarningcouldresultin

severepersonalinjuryordeath.

•Onlytrainedtechniciansshouldserviceorrepairthevehicle.Anyonedoingevensimplerepairsor

serviceshouldhaveknowledgeandexperienceinelectricalandmechanicalrepair.Theappropriate

instructionsmustbeusedwhenperformingmaintenance,service,oraccessoryinstallation.

•Toavoidunintentionallystartingthevehicle,disconnectbattery.SeeDisconnectingtheBattery–

DieselVehiclesonpage9.

•Frameground–Donotallowtoolsorothermetalobjectstocontactframewhendisconnectingbattery

cablesorotherelectricalwiring.Donotallowapositivewiretotouchthevehicleframe,engine,or

anyothermetalcomponent.

•Wearsafetyglassesorapprovedeyeprotectionwhenservicingthevehicle.Wearafullfaceshieldand

rubbergloveswhenworkingonornearbatteries.

•Donotwearlooseclothingorjewelrysuchasrings,watches,chains,etc.,whenservicingthevehicle.

•Useinsulatedtoolswhenworkingnearbatteriesorelectricalconnections.Useextremecautionto

avoidshortingofcomponentsorwiring.

•Whenservicingthevehiclewithpartofthevehicleonjackstands,donotoperatetheenginewiththe

Forward/ReversehandleineithertheFORWARDorREVERSEposition.Theall-wheeldrivesystemwill

engageanywheel(s),frontorrear,withtraction.

DISABLINGTHEVEHICLE

1.Settheparkbrake.

2.TurnthekeyswitchOFFandremovethekey.

3.PlacetheForward/ReversecontrolintheNEUTRALposition.

4.Inaddition,chockthewheelsifservicingorrepairingthevehicle.

DISCONNECTINGTHEBATTERY–DIESELVEHICLES

1.Disablethevehicle.SeeDisablingtheVehicleonpage9.

2.Disconnectthebatterycables,negative(–)cablerst,asshown(Figure2).

CONNECTINGTHEBATTERY–DIESELVEHICLES

1.Connectthebatterycables,positive(+)cablerst.

2.Tightenbatteryterminalsto80in-lb(9N·m).

3.CoatterminalswithBatteryT erminalProtectorSpray(P/N6030000-03)tominimizecorrosion.

HUV5420DXRHomologatedDieselVehicleforEuropeOwner’sManualPage9

GeneralWarnings

NEG

PO S

(–)

(+)

1.Removenegativebatterycable.

2.Removepositivebatterycable.

Connectbatterycablesinreverseorder.

188

Figure2BatteryCableRemoval

189

Figure3All-WheelDriveWarning

RECYCLINGLEAD-ACIDBATTERIES

WARNING

•Lead-acidbatteriescontainlead(Pb),othermetals,acidsandothercompounds.Ifimproperlyhandled,

theycancontaminatebothwaterandsoil,causingenvironmentaldamageandpersonalinjury.

Lead-acidbatteriesareidentiedbythesymbolshownbelowandshouldbeproperlyrecycled(Figure4).Theycannot

bedisposedasmunicipalwasteandmustbecollectedseparately.Responsibilityforenvironmentalprotectionmustbe

shared,notonlybythemanufacturersofthebatteries,butbypeoplewhousethebatteriesaswell.Pleasecontact

yournearestHusqvarnadealerordistributorforinformationonhowtoproperlyrecycleyourbatteries.

1403

Figure4DisposeofLead-acidBatteriesProperly

Page10HUV5420DXRHomologatedDieselVehicleforEuropeOwner’sManual

GeneralInformation

GENERALINFORMATION

Thishomologatedvehicleisdesignedforoperationonpublicroads.Itsconstructionalsoallowsoperationonrough

terrainwithinclinesnotexceeding20%.

Thismanualincludesoperatingprocedures,maintenance,andregularservicinginformationfortheHusqvarnaHUV

5420DXRvehiclesthathavebeenhomologatedforEurope.

MODELIDENTIFICATION

Thevehicleidenticationnumber(Figure5)islocatedonthecentercrossbarunderneaththebedattherearof

thecar.SeefollowingNOTE.

1437

Figure5VehicleIdenticationNumberDecal

NOTE:Havethevehicleidenticationnumberavailablewhenorderingpartsormakinginquiries.

BuildCode:Thebuildcode(4)isave-digitnumberthatappearsonthevehicleserialnumberdecal(Figure6).The

buildcodeexiststoenabletheusertoidentifythecorrectowner’smanualforavehicle.Thisowner’smanualisvalid

forthebuildcoderangeindicatedonthebackcoverofthisowner’smanual.

PH0901-123456

BC54679

SERIAL NUMBER

123

1400

Figure6SerialNumberDecalwiththeVehicleBuildCode

HUV5420DXRHomologatedDieselVehicleforEuropeOwner’sManualPage11

ControlsandIndicators

CONTROLSANDINDICATORS

SeeGeneralWarningsonpage8.

WARNING

•Beforeallowinganyonetodrivethevehicle,makesurethedriverisfamiliarwithallcontrolsand

operatingprocedures.

•Donottamperwiththehighidlespeedsettingonthedieselvehicle.Doingsowillvoidthewarranty,

aswellasdamagetheengineandothercomponents,andcouldresultinpropertydamage,personal

injury,ordeathduetounsafespeeds.

•DonotshifttheForward/Reversehandlewhilethevehicleisinmotion.

•EnginemustbeatidlebeforeshiftingtheForward/Reversehandle.Failuretodosomayresultin

injurytoinattentivepassengersand(or)damagetothevehicle.

•Toavoidunintentionallystartingorrollingthevehicle,placeattachmentontheground,setthepark

brake,placetheForward/ReversehandleintheNEUTRALposition,turnthekeyswitchtotheOFF

position,andremovethekeywhenleavingthevehicle.

229

Figure7InstrumentPanel

1.AcceleratorPedal6.Forward/ReverseHandle11.12-voltAccessoryOutlet

2.BrakePedal7.KeySwitch12.Headlight/T aillightControl

3.ParkBrakePedal8.FuelGaugeMeeting13.ElectricBedLiftSwitch

4.ParkBrakeReleaseHandle9.LowOilWarningLight14.TurnSignalIndicatorLights

5.SteeringAdjustmentLockLever10.High-T emperatureWarningLight

Page12HUV5420DXRHomologatedDieselVehicleforEuropeOwner’sManual

ControlsandIndicators

WARNING

•Movingparts!Keepclearoftheenginecompartmentwhiletheengineisrunning.

CAUTION

•DonotshifttheForward/Reversehandlewhiletheacceleratorpedalispressed.Shiftthehandleonly

whenthevehicleisatacompletestopandtheengineisatidle.Failuretoheedthiscautioncould

resultindamagetothetransmission.

NOTE:ThekeycanberemovedonlywhenthekeyswitchisintheOFFposition.

KEYSWITCH

Thekeyswitch(7)ismountedontheinstrumentpaneltotherightofthesteeringcolumn(Figure7).Ithasfour

positions:PREHEAT,OFF ,ON,andSTART.

UsethePREHEATfeatureifthetemperaturefallsbelow–5°C(23°F).DonotholdthekeyinthePREHEATposition

longerthan20seconds.T opreheattheglowplugsincoldweather,turnthekeytothePREHEATposition,andholdit

therefor10-15seconds.ThenturnthekeytotheSTARTposition,andholditthereuntiltheenginestarts.Iftheengine

doesnotstartafter10-15seconds,turnthekeytotheOFFpositionandrepeattheprocedure.Oncetheenginestarts,

releasethekeyanditwillreturntotheONposition.Theenginewillidleinneutral.Theenginewillcontinuetoidleuntil

thekeyisturnedtotheOFFposition.SeepreviousWARNING,CAUTION,andNOTE.

FORWARD/REVERSECONTROL

TheForward/Reversehandle(6)islocatedontherightsideoftheinstrumentpanel(Figure7).Thehandlehasthree

distinctpositions:FORWARD(A),NEUTRAL(B),andREVERSE(C).Pushthehandleuptooperatethevehicleinthe

forwarddirection,orpullthehandledowntooperatethevehicleinreverse.Theenginecanbestartedonlywhenthe

handleisintheNEUTRAL(middle)position.TheenginemustbeatidlebeforeshiftingtheForward/Reversehandle.

SeeprecedingWARNINGandCAUTION.

Husqvarnavehiclesoperateatareducedspeedinreverse.Thereversebuzzerwillsoundasawarningwhenthe

Forward/ReversehandleisintheREVERSEposition.

ACCELERATORPEDAL

Theacceleratorpedal(1)isthepedalfarthesttotheright(Figure7).

WiththeenginerunningandtheForward/ReversehandleintheFORWARDorREVERSEposition,vehiclespeed

willincreaseastheacceleratorpedalispressed.Whentheacceleratorpedalisreleased,itwillreturntotheoriginal

positionandtheenginewillidle.SeeprecedingWARNINGandCAUTION.

BRAKEPEDAL

Thebrakepedal(2)islocatedtotheimmediateleftoftheacceleratorpedal(Figure7).T osloworstopthevehicle,

pressthebrakepedal.

HUV5420DXRHomologatedDieselVehicleforEuropeOwner’sManualPage13

ControlsandIndicators

BRAKELIGHTS

Thebrakelightsilluminatewhenthebrakepedalispressed.Whentheparkbrakeisengaged,thebrakelightswill

turnoff.SeefollowingNOTE.

NOTE:WhenthekeyswitchisintheOFFposition,thebrakelightsaredisabled.

PARKBRAKE

Theparkbrakepedal(3)islocatedtotheleftofthebrakepedal(Figure7).Toengagetheparkbrake,rstapply

pressuretothebrakepedal,thenrmlypresstheparkbrakepedaluntilitlatchesintoplace.Todisengagethepark

brake,pulltheparkbrakereleasehandle(4)(Figure8).SeefollowingWARNING.

WARNING

•Theparkbrakehasmultiplelockingpositionsandshouldbermlylockedtopreventthevehicle

fromrolling.

SERIAL NUMBE R

000000 - 000000

P O BOX 2046 58

AUGUSTA GA 309 17

191

Figure8ParkBrakeRelease

STEERINGADJUSTMENTLOCK

Thesteeringwheelpositionisadjustable.Toadjustthesteeringwheelposition,pressdownonthesteeringadjustment

locklever(5),thenmovethesteeringwheeltothedesiredposition(Figure7).Whileholdingthesteeringwheelin

thedesiredposition,pulluponthesteeringadjustmentlocklevertormlylockthesteeringcolumninposition.

SeefollowingWARNING.

WARNING

•Ensurethatthesteeringwheellockisfullyengagedbeforeoperatingthevehicle.

Page14HUV5420DXRHomologatedDieselVehicleforEuropeOwner’sManual

ControlsandIndicators

12-VOLTACCESSORYOUTLET

The12-voltaccessoryoutlet(11)islocatedtotherightofthekeyswitch(Figure7).Itprovidesaconstant12VDCwith

thekeyswitchintheONorOFFposition.SeefollowingNOTE.

NOTE:Extendeduseofthisaccessoryoutletcancausethebatterytobecomeheavilydischarged.

LOWOILWARNINGLIGHT

Thelowoilwarninglight(9)islocatedontheinstrumentpaneljusttotheleftofthesteeringcolumn(Figure7).Ifthe

warninglightlightsup,oilshouldbecheckedandaddedtotheengineasnecessarybeforevehicleusecontinues.The

vehicleshouldneverbedrivenwhenthelowoilwarninglightremainslit.Ifthewarninglightalternatelylightsand

darkens,thevehiclemaybedriven,butoilshouldbeaddedattherstopportunity.Iftheoilleveliscorrectandthe

warninglightremainslit,haveatrainedtechniciancheckthevehicle.SeefollowingCAUTION.

CAUTION

•Failuretoaddoilimmediatelywhenthelowoilwarninglightstaysonmayresultinpermanent

enginedamage.

FUELGAUGE/HOURMETER

Thefuelgaugeandhourmeter(8)arehousedtogetherontherightsideoftheinstrumentpanel(Figure7).Thefuel

gaugeoperateswhenthekeyswitchisintheONpositionandallowstheoperatortomonitorthefuellevelinthevehicle.

Thehourmeteroperatesonlywhentheengineisrunning,andshouldbeusedbythetrainedtechniciantotrackvehicle

usageanddeterminewhenperiodicserviceproceduresarerequired.SeePeriodicServiceScheduleonpage29.

HEADLIGHT/TAILLIGHTCONTROL

Theheadlight/taillightcontrol(12)islocatedontheleftsideoftheinstrumentpanel(Figure7).Presstheheadlight

rockerswitchtoturntheheadlightsonoroff.SeefollowingNOTE.

NOTE:Usingtheheadlightsforextendedperiodswhiletheengineiseitherofforidlingwilldischargethebattery.

TURNSIGNAL

Therearetwoturnsignalindicatorlights(14)ontheinstrumentpanel(Figure7).Theuppersymbolindicatestheturn

directionforthevehicle;thelowersymbolindicatestheturndirectionforanattachedtrailer.

Theturnsignalcontrol(1)ismountedonthesteeringcolumn(Figure9).Movethehandleuptoindicatearight-hand

turn.Movethehandledowntoindicatealeft-handturn.Returnthehandletothecenterpositionaftercompletingaturn.

NOTE:Iftheturnsignallightburnsout,theindicatorlightontheinstrumentpanelwillashattwicethenormalspeed.

Ifanattachedtrailer’sturnsignallightburnsout,theindicatorlightwillnotash.

HORN

Thehornbutton(3)islocatedontheendoftheturnsignalhandle(Figure9).Pressthebuttonintosoundthehorn.

HUV5420DXRHomologatedDieselVehicleforEuropeOwner’sManualPage15

ControlsandIndicators

227

Figure9TurnSignalandHornControls

ELECTRICBEDLIFT

Theelectricbedliftswitch(13)islocatedontheinstrumentpaneltotheleftofthekeyswitch(Figure7).Toliftthe

bed,pullupandholdthetoggleswitchintheupperposition.Releaseswitchtostopliftingoperation.T oclosethe

bed,pressdownandholdswitchinthelowerposition.Thebedliftwillmakealoudclickingsoundtosignalthe

bedisintherestposition.

HAZARDLIGHTS

Thehazardlightswitch(2)islocatedbehindtheturnsignalhandle(Figure9).T oactivatethehazardlights,makesure

thattheturnsignalhandleisinthecenter(off)position,thenpulltheswitchmarked“HAZARD”untilitislockedinplace.

Todeactivatethehazardlights,movetheturnsignalhandleineitherdirectionandreturnittothecenterposition.

HIGH-TEMPERATUREWARNINGLIGHT

Thehigh-temperaturewarninglight(10)islocatedontheinstrumentpaneltotheleftofthesteeringcolumn,next

tothelowoilwarninglight(9)(Figure7).Thedieselengineisliquid-cooled;iftheenginecoolanthasexceededits

normalsafeoperatingtemperature,thewarninglightwillilluminate.Ifthewarninglightlightsup,stopthevehicleand

allowittoidleforapproximatelyveminutesbeforestoppingtheengine.ContactaHusqvarnadealer/distributorora

trainedtechnician.SeefollowingWARNING.

WARNING

•Allowtheenginetocoolbeforeservicingtheenginecoolantsystem.Enginecoolantcancause

severeburns.

Page16HUV5420DXRHomologatedDieselVehicleforEuropeOwner’sManual

Roll-OverProtectiveStructureandSeatBelts

ROLL-OVERPROTECTIVESTRUCTUREANDSEATBELTS

ThisHusqvarnaHUV5420DXRvehicleisequippedwithaRoll-OverProtectiveStructure(ROPS)andseatbeltsfor

eachoccupant.SeefollowingWARNING.

WARNING

•TheROPSmustbeproperlyinstalledbeforeoperatingthevehicle.Husqvarnastronglyurgesthatthe

vehicle’soccupantsbeproperlyrestrainedatalltimeswiththeseatbeltsprovided.

Pregnantwoman:Consultyourdoctorforspecicrecommendations.Theseatbeltshouldbewornsecurelyand

aslowaspossibleoverthehipsandnotonthewaist.

Injuredperson:Dependingontheinjury,rstcheckwithyourdoctorforspecicrecommendations.

Tosecuretheseatbelt,situpstraightandwellbackintheseat.Pulltheseatbeltoutoftheretractorandinsertthe

tabintothebuckle.Aclickwillbeheardwhenthetablocksintothebuckle.Positionthelapbeltaslowaspossible

onthehips–notonthewaist.

Theretractorwilllockthebeltduringasuddenstop.Italsomaylockiftheoccupantleansforwardtooquickly.Aslow,

easymotionwillallowthebelttoextend,andtheoccupantcanmovefreely.Iftheseatbeltcannotbepulledoutofthe

retractor,rmlypullthebeltandreleaseit.Itshouldthenpullsmoothlyoutoftheretractor.

Toreleasetheseatbelt,pressthebucklereleasebutton(1)andallowthebelttoretract(Figure10).Ifthebeltdoes

notretractsmoothly,pullitoutandcheckforkinksortwists.Thenmakesureitremainsfreeoftwistsasitretracts.

194

Figure10ReleaseSeatBelt

WARNING

•DonotoperatethevehiclewiththeROPSremoved.Doingsocouldresultinpropertydamage,

personalinjury,ordeath.

•DonotremoveormodifyanycomponentoftheROPSstructure.Doingsowillresultinvoidingthe

ROPScerticationandcouldweakentheROPS,resultinginseriousinjuryordeath.

WARNINGCONTINUEDONNEXTPAGE

HUV5420DXRHomologatedDieselVehicleforEuropeOwner’sManualPage17

Roll-OverProtectiveStructureandSeatBelts

WARNING

•DonotoperatethevehicleiftheROPSisdamaged.IftheROPSisdamaged,replacethestructure.

Donotattemptrepair.

•Thedriverandpassengermustberestrainedatalltimeswiththeseatbeltsprovidedtohelpprevent

injuryintheeventofsuddenbraking,collision,orroll-over.

•Intheeventofaroll-over,donotattempttojumporotherwiseexitthevehicle.Remainseatedwith

seatbeltfastenedandwitharmsandlegsinsidethevehicle.

•Afterinsertingthetab,makesurethetabandbucklearelockedandthatthebeltisnottwisted.

•Loosettingseatbeltscouldincreasethechanceofinjuryduetoslidingunderthebeltifsudden

brakingshouldoccur.Keeptheseatbeltsnugandpositionedaslowonthehipboneaspossible.

•Useasingleseatbeltforonepersonatatime.Donotuseasingleseatbeltfortwoormorepeople–

thisincludeschildren.

•Nomorethanonepersonperbucketseatatonetime.Donotallowpeopletorideinanypartofthe

vehiclethatisnotequippedwithaseatandaseatbelt.Donotallowapassengertoholdachildinhis

orherlapwhilethevehicleismoving.

•TheHusqvarnavehicleisnotdesignedtomeetchildseatcompatibilityrequirements.Children

requiringachildsafetyseatmustnotrideonthevehicle.Complywithstateandlocallawspertaining

tochildsafety.

CAUTION

•Becarefulnottodamagetheseatbeltwebbingorhardware.

•Inspecttheseatbeltsystemperiodically.Checkforcuts,fraying,andlooseparts.Damagedparts

shouldbereplacedimmediately.Donotdisassembleormodifythesystem.

•Keepseatbeltscleananddry.Ifcleaningisnecessary,useamildsoapandlukewarmwatersolution.

Donotusebleach,dyeorabrasivecleanersastheymayseverelyweakentheseatbelts.

•Donotinsertcoins,clip,etc.inthebuckleasthismaypreventthetabfromlockingintothebuckle

properly.

•Iftheseatbeltdoesnotfunctionnormally,contactyourdealer/distributorortrainedtechnician

immediately.Donotoccupytheseatuntiltheseatbeltisrepaired.

DRIVERSSIDESEATCONTROLS

DriversSideSeatAdjustments

Usethepositionadjustmentlever(1)tomovetheseatclosertoorfartherfromthesteeringwheel(Figure11).To

adjusttheseatposition,sitinthedriverseatandraisethepositionadjustmentlever.Slidetheseateitherforwardor

backwarduntilitreachesthedesiredposition,thenreturnthelevertoitsoriginalposition.

Theheightadjustmentknob(2)enablesyoutomodifytheseatheight.Usetheseatheightadjustmenttogetherwith

theseattensionadjustmentuntiltheseatfeelscomfortable.

Toadjusttheseatheight,sitinthedriverseatandpullouttheadjustmentknob(2).Movetheknobtowardtheshorter

indicatortolowertheseatheightortowardthetallerindicatortoraisetheseatheight.

Seattensioncontrolshowrmorsofttheridefeelstothedriver.Increasingseattensionresultsinarmerride;

decreasingtensionresultsinasofterride.

Usethetensionadjustmentlever(3)toadjusttheseattension.Pulloutthetensionadjustmenthandle(3),rotate

thehandletotheplus(+)signtoincreasetensionortheminus(–)signtodecreasetension,andreleasethehandle.

Firmlygraspthehandleandmoveitfromsidetosidetomodifythetensionadjustment.Thetensionindicator

(4)movesclosertothelargerpersonwhentensionisincreasedandclosertothesmallerpersonwhentensionis

decreased.SeefollowingNOTE.

Page18HUV5420DXRHomologatedDieselVehicleforEuropeOwner’sManual

Roll-OverProtectiveStructureandSeatBelts

NOTE:Usecaretoavoidexcessivelydecreasingseattension.Excessiveadjustmentwillcausetheadjustmentboltto

disengagefromitsbracket,andtheadjustmenthandlewillnotfunctionproperly.

Iftheadjustmentboltbecomesdisengagedfromitsbracket,itmustbehand-threadedbackintothebracket.

226

Figure11DriverSeatAdjustments

228

Figure12FullyEngagedSeatLock

SeatLocks

Threelocks(5)securethedriverseattothevehicle.Theselocksmustbedisengagedtoaccessthedriversideengine

compartment.Allthreeseatlocksmustbefullyandsecurelyengagedbeforeoperatingthevehicle.Seefollowing

WARNING.

WARNING

•Securelyengageallseatlocksbeforethevehicleisreturnedtooperation.Failuretoengageall

seatlockscanresultinejectionofthedriverseatduringvehicleoperationandseverepersonal

injuryordeath.

Toreleasetheseat,allthreelocksmustbereleased.Slidethedriverseatasfarforwardaspossible.SeeDrivers

SideSeatAdjustmentsonpage18.Useaat-headscrewdrivertoturneachlockcounterclockwiseafullhalf-turn.

TherstquarterturnseparatesthelocklatchfromtheROPSseatsupport,andthesecondquarterturnrotatesthe

latchawayfromtheseatsupport.SeefollowingNOTE.

NOTE:Raisingthecargobedcanfurtherimproveaccesstotheseatlocks.

Toengagetheseatlocks,turneachlockafullhalf-turnclockwise.Verifythatthenotches(1)oneachlockarealigned

toensurethelocksaresecurelyengaged(Figure12).SeepreviousWARNING.

HUV5420DXRHomologatedDieselVehicleforEuropeOwner’sManualPage19

Pre-OperationandDailySafetyChecklist

PRE-OPERATIONANDDAILYSAFETYCHECKLIST

EachHusqvarnavehiclehasbeenthoroughlyinspectedandadjustedatthefactory;however,uponreceivingyournew

vehicle(s),youshouldbecomefamiliarwiththecontrols,indicators,andoperation.Carefullyinspecteachvehicleto

ensurethatitisinproperworkingconditionbeforeacceptingdelivery.

Usethefollowinglistasaguidetoinspectthevehicle.Thislistshouldbeuseddailyandinconjunctionwiththe

PerformanceInspectiononpage20andthePeriodicServiceScheduleonpage29toensurethatthevehicleisin

properworkingcondition.AnyproblemsshouldbecorrectedbyaHusqvarnadealer/distributororatrainedtechnician.

•General:Allthepartsshouldbeinplaceandproperlyinstalled.Besurethatallnuts,bolts,andscrewsaretight.

Checkhoseclampsfortightt.

•Safetyandinformationdecals:Checktoensurethatallsafetyandinformationdecalsareinplaceandcanbe

readeasily.SeeSafetyDecalandFeatureIdenticationonpage4.

•ROPS:ChecktoensuretheROPSisnotdamagedandallhardwareissecure.SeeRoll-OverProtective

StructureandSeatBeltsonpage17.

•Seatbelts:Visuallyinspectforcuts,fraying,andlooseparts.SeeRoll-OverProtectiveStructureandSeat

Beltsonpage17.

•Tires:Checkforpropertirepressure.Visuallyinspecttiresforwear,damage,andproperinationonadailybasis.

SeeVehicleSpecicationsonpage48.

•Battery:Checkelectrolytetoensureitisattheproperlevel(Figure30).Checkbatteryposts.Wiresshouldbetight

andfreeofcorrosion,andbatteryshouldbefullycharged.

•Engine:Checkforproperengineoilandcoolantlevelsandleaks.SeeEngineOilonpage33.Checkairlter

andreplaceifnecessary.

•Fuel:Checkfuellevel.SeeFuelingInstructionsonpage41.Checkfueltank,lines,fuelcap,pump,andfuel

ltersforfuelleakage.Drainwaterfromthefuellter.SeeDrainingWaterfromFuelFilteronpage42.

•Exhaustsystem:Checkforleaks.

•Hydraulicbrakes:Checkuidlevel.FillwithDOT5brakeuidonly.SeeBrakeFluidReservoironpage33.

Wear-inthebrakesbeforeinitialvehicleoperation.Onaat,opensurface,acceleratethevehicletomoderate

speed,thenapplythebrakesundermodest,steadypressure.Repeatthisprocedurevetimes.Seefollowing

NOTE.

NOTE:Performthewear-inprocedurewhenthevehiclehasbeeninoperationforlessthanaweek,orwhenthe

brakepadsorrotorhavebeenreplaced.

•PerformanceInspection:Inspectasinstructed.SeePerformanceInspectiononpage20.

PERFORMANCEINSPECTION

Afteryouhavefamiliarizedyourselfwiththevehiclecontrolsandhavereadandunderstoodthedrivinginstructions,

takethevehicleforatestdrive.Usethefollowinglist,inadditiontothePre-OperationandDailySafetyChecklist,

asaguidetoinspectthevehicledailyforproperoperation.AnyproblemsshouldbecorrectedbyaHusqvarna

dealer/distributororatrainedtechnician.

•Forward/Reverseshifter:Checkforproperoperation.SeeControlsandIndicatorsonpage12.

•Brakes:Besurethebrakesfunctionproperly.Whenbrakepedalisfullypressedundermoderatepressure,the

vehicleshouldcometoasmooth,straightstop.Ifthevehicleswervesorfailstostop,havethebrakesystem

checkedandadjustedasrequired.Whenthebrakepedalisfullypressedunderheavypressure,thepedalshould

feelrmandthedistancebetweenthebackofthepedalandtheoorboardshouldbeaminimumof1.25inches

(3.2cm).Brakeadjustmentmustbemaintainedsothebrakepedalcannotbepressedtotheoorboardunder

anycircumstance.

Page20HUV5420DXRHomologatedDieselVehicleforEuropeOwner’sManual

DrivingInstructions

•Parkbrake:Whenlatched,theparkbrakeshouldlockthewheelsandholdthevehiclestationaryonaninclineof

20%orless.

•Reversebuzzer:ThereversebuzzershouldsoundasawarningwhentheForward/Reversehandleisinthe

REVERSEposition.

•Steering:Thevehicleshouldbeeasytosteerandshouldnothaveanyplayinthesteeringwheel.Besurethe

steeringwheeladjustmentleverissecurelylockedintoposition.

•Accelerator:AfterstartingtheenginewiththekeyswitchandplacingtheForward/Reversehandleinthe

FORWARDposition,thevehicleshouldacceleratesmoothlytofullspeedastheacceleratorpedalispressed.When

thepedalisreleaseditshouldreturntotheoriginalposition,andtheengineshouldidle.Thevehicleoperatesat

reducedspeedinreverse.

•Governor:Checkmaximumvehiclespeed.Thevehicleshouldoperateinforwardatamaximumspeedof25

mph(40km/h)onalevelsurface.

•General:Listenforanyunusualnoisessuchassqueaksorrattles.Checkthevehicle’srideandperformance.

HaveaHusqvarnadealeroratrainedtechnicianinvestigateanythingunusual.

DRIVINGINSTRUCTIONS

WARNING

•Onlylicenseddriversshouldbeallowedtodrivethevehicle.

•Beforeallowinganyonetodrivethevehicle,makesurethedriverisfamiliarwithallcontrolsand

operatingprocedures.

•Nooneundertheageof16yearsshouldbeallowedtodrivethevehicle.

•Nomorethanonepersonperbucketseatatonetime.Donotallowpeopletorideinanypartofthe

vehiclethatisnotequippedwithaseatandaseatbelt.Donotallowapassengertoholdachildinhis

orherlapwhilethevehicleismoving.

•Donotallowridersinthecargobed.

•Fornightuse,thevehiclemustbeequippedwithheadlights,taillights,andreectors.

•Thevehicleisnotspeciallyequippedforhandicappedpersons:

–BesureallpassengersarecapableofsecuringthemselvesinamovingHusqvarnavehiclebefore

allowingthemtorideinone.

–Besureallpersonscanproperlyoperatethevehiclepriortoallowingthemtodrivethevehicle.

•StopthevehiclebeforeshiftingtheForward/Reversehandle.Enginemustbeatidlebeforeshifting

theForward/Reversehandle.Failuretodosomayresultininjurytoinattentivepassengersand

(or)damagetothevehicle.

•Tohelpavoidbeingstruck,donotstandinfrontoforbehindthevehicle.

•Donotleavechildrenunattendedonvehicle.

•Childrenrequiringachildsafetyseatmustnotrideonthevehicle.Complywithstateandlocallaws

pertainingtochildsafety.

•Operatethevehiclefromthedriverseatonly.

•Tohelppreventfallsfromthevehicle,remainseatedwithseatbeltfastenedandholdontohandholds

atalltimes.Drivershouldkeepbothhandsonthesteeringwheelwhenthevehicleisinmotion.

•Tohelppreventthepossibilityofseriousinjury,keepentirebodyinsidethevehicle.

•Tohelppreventoverturningthevehicle,driveslowlyinturns.

WARNINGCONTINUEDONNEXTPAGE

HUV5420DXRHomologatedDieselVehicleforEuropeOwner’sManualPage21

DrivingInstructions

WARNING

•Tohelppreventoverturningthevehicle,driveslowlystraightupanddownslopes.Avoiddriving

thevehicleonslopesexceeding20%incline.

•Avoidstoppingaloadedvehicleonahill.Ifaloadedvehiclemustbestoppedonahill,avoid

suddenstartsorrollingbackwardsandstoppingsuddenly.Failuretoheedthiswarningcouldresult

inoverturningthevehicle.

•Tohelpavoidpossibleinjurytoinattentivepassengersand(or)damagetothevehicle,avoidsudden

starts,suddenstops,andabruptturns.

•Tohelpavoidthepossibilityoflosingcontroloforoverturningthevehicle,reducespeedforadverse

drivingconditionssuchaswetgrassorroughterrain.

•Thevehicleshouldbedriveninonlyspeciedareasbytraineddrivers.

•Donotdrivewhileundertheinuenceofalcohol,drugs,ormedications.

•Usebrakestoreducespeedwhencoastingdownhill.

•Neverattemptjumps.

•Keepawayfromdrop-offs,steepslopes,andunstablesurfaces.

•Avoidextremelyhardbrakinginreverse.

Nooneshoulddrivethevehiclewithoutrstbeinginstructedintheproperoperationanduseofvehiclecontrols.An

experiencedoperatorshouldaccompanyeachrst-timedriveronatestdrivebeforeallowingthedrivertooperate

thevehiclealone.

Toensuresafeoperationofthevehicle,followexactlyandinorderallofthefollowingprocedures.Readand

understandallinstructionsbeforedrivingthevehicle.

STARTINGTHEVEHICLE

1.Readsafetywarningsontheinstrumentpanelandvehicleloadinginformationlocatedinthecargobed.

2.Besureload,ifany,issecure.

3.Studyandunderstandallcontrols.

4.Besureallpassengersareseatedwiththeirseatbeltsfastenedandareholdingontohandholds.Drivershould

havebothhandsonthesteeringwheel.

5.Makesurewheelsareturnedindesireddirectionandnothingisinyourpath.

6.MakesuretheForward/ReversehandleisintheNEUTRALposition.

7.Pressandholdthebrakepedal.

8.Startthevehicle.

8.1.T opreheatglowplugsincoldweather,turnthekeytothePREHEATpositionandholdittherefor10-15

seconds.TurnthekeytotheSTARTpositionandholditthereuntiltheenginestarts.Iftheenginedoesnot

startafter10-15seconds,turnthekeytotheOFFpositionandrepeattheprocedure.Oncetheengine

starts,releasethekeyanditwillreturntotheONposition.Theenginewillidleinneutral.

9.Releasetheparkbrake.

10.Keepthebrakepedalengaged,andselectdirectionoftravelbyplacingtheshifthandleinthedesiredposition

(Figure7).Theenginemustbeatidlebeforetheshifthandleismoved.Abuzzerwillsoundasawarningwhen

theForward/ReversehandleisintheREVERSEposition.

11.Releasethebrakepedalcompletely,andthenslowlypresstheacceleratorpedal.Astheacceleratorpedalis

pressed,thevehiclewillbegintomove.Vehiclespeedwillincreaseastheacceleratorispresseduntilfullspeedis

reached.All-wheeldrivewillautomaticallydrivetheappropriatewheel(s)asrequired.SeefollowingWARNING.

Page22HUV5420DXRHomologatedDieselVehicleforEuropeOwner’sManual

DrivingInstructions

WARNING

•Operatormustcontrolvehiclespeedwhengoingdownhill.

•NevershiftthevehicleoutoftheFORWARDpositionwhilegoingdownhill.Ifyoudo,youwillnotbe

abletoshiftintotheREVERSEpositionorbackintotheFORWARDpositionuntilstopped.

•Pressthebrakepedalasnecessaryandpresstheacceleratorpedalpartiallywhendescendingahill.

Withtheacceleratorpedalpartiallypressed,thegovernorwillcausetheenginetoassistthebrakesin

controllingdownhillspeed.

ALL-WHEELDRIVE(AWD)OPERATION

TheHusqvarnaHUV5420DXRfeaturesanall-wheeldrive(AWD)system.TheAWDsystemautomaticallydirects

powertothewheel,orwheels,thathavethemosttraction,providingoptimumtractionatalltimes.Forexample,ifall

wheelsexcepttherearpassenger-sidewheellosetraction,thenpowerwillbedirectedtotherearpassenger-side

wheel.Theall-wheeldrivevehiclecanadapttractionforawidevarietyofdrivingsurfacesandconditions.See

followingWARNING.

WARNING

•Whenservicingthevehiclewithpartofthevehicleonjackstands,donotoperatetheenginewiththe

Forward/ReversehandleineithertheFORWARDorREVERSEposition.Theall-wheeldrivesystemwill

engageanywheel(s),frontorrear,withtraction(Figure3).

•Thediameterofalltiresonthevehiclemustbeequal;otherwisetheall-wheeldrivesystemwillnot

operateasintendedandcouldresultinseverepersonalinjuryordeath.Neverinstalltiresofdifferent

diametersonthevehicle.

UndermostcircumstancesthedriverwillnotneedtodoanythingtoengagetheAWDsystem;however,thefront

differentialmaybecomelocked(rotateatthesamespeedregardlessoftheterrain)undercertainconditions.Ifthe

frontdifferentialbecomeslocked,driveslowlyinreverseforatleast10feet(3meters),thenbrakegently.See

followingWARNING.

WARNING

•Reducedsteeringcontrolcanoccurifthefrontdifferentialbecomeslocked.Tohelppreventthis

condition,avoidextremelyhardbrakinginreverse.

STOPPINGTHEVEHICLE

Tostopthevehicle,releasetheacceleratorpedalandpressthebrakepedaluntilthevehiclecomestoacompletestop.

SeefollowingWARNINGandCAUTION.

WARNING

•Drivingthroughwatermayaffectthebrakes.Afterdrivingthroughwater,checkeffectivenessofthe

brakesbygentlypressingthebrakepedal.Ifthevehicledoesnotslowdownatthenormalrate,

continuetopressthebrakepedaluntilthebrakesdryoutandnormalperformancereturns.

HUV5420DXRHomologatedDieselVehicleforEuropeOwner’sManualPage23

LoadingandUnloadingCargo

CAUTION

•Whenstoppedonahill,usethebrakepedaltoholdyourposition.Donotusetheacceleratorpedal

toholdposition.

PARKINGANDLEAVINGTHEVEHICLE

1.Afterstoppingthevehicle,rmlysettheparkbrake.Makesureitisfullyengaged.Thiswillpreventthevehicle

fromrolling.

2.TurnthekeyswitchtotheOFFposition,removethekey,andplacetheForward/ReversehandleintheNEUTRAL

position.

LOADINGANDUNLOADINGCARGO

WARNING

•Firmlyengageparkbrakebeforeloadingvehicle.

•Donotallowridersinthecargobed.

•Reducevehicleloadandspeedwhendrivingupordownslopesoronuneventerrain.

•Donotexceedratedvehiclecapacity.Ratedcapacityisforlevelsurfacesonly.

•Overloadingcanaffectvehiclehandlingorcausecomponentfailure,resultinginlossofcontrolof

vehicleandpossibleseverepersonalinjuryordeath.

•Donotloadtailgate.Thetailgateshouldbeintheuprightpositionandlatchedsecurelywhilethe

vehicleisinmotion.

•Tohelpavoidshiftingvehicleloadandpossiblyoverturningthevehicle,avoidsuddenstarts,sudden

stopsandabruptturns.Makesurecargoiswellsecured.

•Avoidtop-heavyloads.Thecenterofgravityofloadshouldneverexceed15inches(38cm)above

thebottomofthecargobed.

•Thecargo’scenterofgravitymayaffecthandling,steering,andbrakingofthevehicle.Whenthe

vehicleisloaded,reducespeedanddriveslowlyinturns.

•Unloadcargobedbeforeraisingvehiclewithalift,hoist,orjack.

•Avoidstoppingonahillwhenloaded.Ifyoumuststoponahill,avoidsuddenstarts,orrolling

backwardsandstoppingsuddenly.Failuretoheedthiswarningmaycausevehicletooverturn,

possiblyresultinginseverepersonalinjury.

•Reducespeedandavoidsuddenstopswhenbackingup.Failuretodosomaycausethevehicle

tooverturnoripoverbackwards.

•Maximumcargoloadmustbereducedbytheweightofoptionalequipment.

Centerandsecurecargoasfarforwardaspossibleinthecargobed.Donotoverloadthevehicle.SeeVehicle

LoadCapacitiesonpage24forvehiclecapacities.

VEHICLELOADCAPACITIES

MaximumOccupantCapacity

Themaximumoccupantcapacityisthemaximumallowableweightforoccupants(operatorandpassengers)to

operatethevehiclesafely.

Page24HUV5420DXRHomologatedDieselVehicleforEuropeOwner’sManual

VehicleLoadCapacities

GrossTrailerWeight

Grosstrailerweightisthecombinationofthetrailerweightandthetrailerloadweight.

MaximumPayloadCapacity

Themaximumpayloadcapacityisthemaximumamountofloadthatthevehiclecanhaulinthecargobedand/ortow

inatrailer.Thecombinedweightofbedloadandgrosstrailerweightcannotexceedthevehicle’sstatedmaximum

payloadcapacity.

VehicleRatedCapacity

Thevehicleratedcapacityisthemaximumamountofweightthevehiclecancarry,haul,andtow.Thiscapacity

includesweightofoccupants,bedload,andgrosstrailerweight.

MaximumGrossVehicleWeight

Themaximumgrossvehicleweightisthecombinationofthevehicleweightandthemaximumvehiclecapacity.The

statedmaximumgrossvehicleweightmustnotbeexceededtomaintainsafevehicleoperation.

Maximumpayloadcapacitymustbereducedaccordinglywhenanyoptionoraccessoryisinstalledonthevehicle.See

followingNOTE.

NOTE:Astandardvehiclewithacabaccessorythatweighs235lb.(107kg)mustreduceitsmaximumpayload

capacityby235lb.(107kg).

RefertoFigure13forthefollowingspecications.

HusqvarnaHUV5420DXR

DieselVehicles

HusqvarnaHUV5420DXR

VehiclewithHighCapacity

Option

A:Maximumoccupantcapacity400lb.(181kg)400lb.(181kg)

B+C:Maximumpayloadcapacity706lb.(323kg)961lb.(436kg)

D:Trailertongueweight150lb.force(667N)150lb.force(667N)

A+B+C:Maximumvehiclecapacity1106lb.(504kg)1361lb.(617kg)

A+B+C+VehicleWeight:Maximumgrossvehicleweight2756lb.(1250kg)3016lb.(1368kg)

197

Figure13VehicleLoadCapacity–Two-Passenger

Vehicles

HUV5420DXRHomologatedDieselVehicleforEuropeOwner’sManualPage25

TowingwiththeVehicle

TOWINGWITHTHEVEHICLE

WARNING

•Donottowavehicleortraileronpublicstreetsorhighways.

•Normalvehicleoperatingspeedshouldbereducedwhentowing.

•Extremecautionshouldbeusedwhentowing.

•Donotallowridersinthevehicleortrailerbeingtowed.

•Avoidsuddenstarts,suddenstops,andtightturnswhentowing.

•Avoidstoppingonahillwhentowing.Ifyoumuststoponahill,avoidsuddenstarts,orrolling

backwardsandstoppingsuddenly.Failuretoheedthiswarningmaycausevehicletooverturn,

possiblyresultinginseverepersonalinjury.

TowinganotherHusqvarnavehicleoratrailercanhaveadverseeffectsonvehiclehandling.Beespeciallycautious

whentowingotherequipmentwithaHusqvarnavehicle.SeeVehicleLoadCapacitiesonpage24forvehicle

capacities.

Parkingthevehiclewithatraileronahillshouldbeavoided.Ifyoumustparkonahill,applythebrakesandhave

someonechockthetrailertires.Thebrakesshouldbereleasedtoallowthechockstoabsorbthetrailerload.Afterthe

trailertireshavebeenchocked,engagetheparkbrake.

TRANSPORTINGONATRAILER

WARNING

•Donotallowridersinthetrailerbeingtowed.

•Avoidsuddenstarts,suddenstops,andtightturnswhentowing.

•Avoidstoppingonahillwhentowing.Ifyoumuststoponahill,avoidsuddenstarts,orrolling

backwardsandstoppingsuddenly.Failuretoheedthiswarningcouldcausethevehicletooverturn,

possiblyresultinginseverepersonalinjury.

•Reducenormaldrivingspeedwhentransportingavehicleonatrailer.

•Foruseonpublicroads,thetrailermustmeetallfederal,state,andlocalrequirementssuchas

taillights,brakelights,etc.

•DonottowaHusqvarnavehiclebehindapassengervehicleortruckonapublicroadunlessitis

onanapprovedtrailer.

•Thevehicletobetransportedshouldbetiedsecurelytothetrailer,withtheForward/Reversehandlein

theNEUTRALposition,thekeyswitchintheOFFposition,andtheparkbrakermlyengaged.

•Becauseoftheaddedlengthofthetrailer,usecautionwhenmakingturns.

•Donottransportthevehicleonatrailerwithaloadinthevehiclecargobed.

•Removethevehiclewindshieldandsecureseatsbeforetransportingonatrailer.

Ifthevehiclemustbetransportedoverlongdistancesoronpublichighways,itshouldbetransportedonanapproved

trailerthathasanapprovedloadratingof2000lb.(908kg)pervehiclebeingtransported.SeefollowingNOTE.

NOTE:Atwo-cartrailershouldberatedat2x2000lb.=4000lb.(2x908kg=1816kg).

Page26HUV5420DXRHomologatedDieselVehicleforEuropeOwner’sManual

Storage

STORAGE

SeeGeneralWarningsonpage8.

DANGER

•Donotattempttodrainfuelwhentheengineishotorwhileitisrunning.

•Cleanupanyspilledfuelbeforeoperatingthevehicle.

•Storefuelinanapprovedfuelcontaineronly.Storeinawell-ventilatedareaawayfromsparks,open

ames,heaters,orheatsources.

•Keepfueloutofthereachofchildren.

•Donotsiphonfuelfromthevehicle.

WARNING

•TurnthekeyswitchtotheOFFposition,removethekey,andleavetheForward/Reversehandlein

theNEUTRALpositionduringstorage.Thisistopreventunintentionallystartingthevehicleora

rehazard.

•Donotattempttochargefrozenbatteriesorbatterieswithbulgedcases.Discardthebattery.Frozen

batteriescanexplode.

CAUTION

•Batteriesinalowstateofchargewillfreezeatlowtemperatures.

PREPARINGTHEVEHICLEFOREXTENDEDSTORAGE

1.Unloadthevehiclesothatthetiresaresupportingonlytheweightofthevehicle.

2.Storethevehicleinacool,dryplace.Thiswillminimizebatteryself-discharge.Ifthebatteryappearstobeweak,

haveitchargedbyatrainedtechnician.Useanautomotive-type12-voltbatterychargerratedat10ampsor

less.Checkelectrolytelevelafterchargingandadddistilledwaterifnecessary.Ifthebatteryisdead,see

UsingABoosterBattery(JumpStarting)onpage45.

3.MakesurethekeyswitchisintheOFFpositionandtheForward/ReversehandleisintheNEUTRALposition.

Chockthewheels.

4.IfBiodieselfuelisused,seeBiodieselFuelonpage41.Preparethefueltank.

4.1.Fillthefueltankwithfreshfuel.

4.2.Disconnectthefuelventlinefromthefueltankventnipple(Figure27).

4.3.Plugthefueltankventnipplesothatitisairtight.Husqvarnarecommendsusingaslip-onvinylcap.

5.Changeengineoil.SeeEngineOilandFilterChangeonpage34.

6.Disconnectbattery.SeeDisconnectingtheBattery–DieselVehiclesonpage9.

7.Thebatteryshouldbecleanandfreeofcorrosion.Washthebatterytopandterminalswithasolutionofbaking

sodaandwater(1cup(237mL)bakingsodaper1gallon(3.8L)ofwater).Rinsethesolutionoffthebattery.Do

notallowthissolutiontoenterthebattery.Besuretheterminalsaretight.Lettheterminalsdryandthencoat

themwithBatteryTerminalProtectorSpray(P/N6030000-03).

8.Adjustthetirestotherecommendedtirepressure.SeeVehicleSpecicationsonpage48.

9.Performsemiannualperiodiclubrication.SeePeriodicLubricationScheduleonpage32.

10.Thoroughlycleanthefrontbody,rearbody,seats,cargobed,enginecompartment,andundersideofvehicle.

11.Donotengagetheparkbrake.Chockthewheelstopreventthevehiclefromrolling.

HUV5420DXRHomologatedDieselVehicleforEuropeOwner’sManualPage27

Maintenance

RETURNINGTHESTOREDVEHICLETOSERVICE

1.MakesurethekeyswitchisintheOFFpositionandtheForward/ReversehandleisintheNEUTRALposition.

Chockthewheels.

2.Restorethefuelsystemtooperation(Figure27).

2.1.Removetheplugfromthefueltankvent.

2.2.Connecttheventtubetothefueltankvent.

3.Connectbattery.SeeConnectingtheBattery–DieselVehiclesonpage9.CoatterminalswithBattery

TerminalProtectorSpray(P/N6030000-03).

4.PlacetheForward/ReversehandleintheNEUTRALposition.Cranktheengineuntilfuelispumpedintothe

carburetor(gasolinevehicles)andthefuellines(allvehicles)andtheenginestarts.Turntheengineoff.

5.PerformthePre-OperationandDailySafetyChecklistonpage20andthePerformanceInspectiononpage20.

MAINTENANCE

SeeGeneralWarningsonpage8.

Toensuretrouble-freevehicleperformance,followanestablishedpreventivemaintenanceprogram.Regularand

consistentmaintenancecanpreventvehicledowntimeandexpensiverepairs.UsethePre-OperationandDailySafety

Checklistonpage20,thePerformanceInspectiononpage20,andthefollowingPeriodicServiceScheduleand

PeriodicLubricationScheduletokeepthevehicleinproperworkingcondition.

Anyvehiclenotfunctioningcorrectlyshouldnotbeuseduntilitisproperlyrepaired.Thiswillpreventfurtherdamageto

thevehicleandhelppreventinjurytooccupantsresultingfromunsafeconditions.

ContactyourlocalHusqvarnadealer/distributorforrepairsandsemiannualandannualperiodicservice.

WARNING

•Onlytrainedtechniciansshouldserviceorrepairthevehicle.Anyonedoingevensimplerepairsor

serviceshouldhaveknowledgeandexperienceinelectricalandmechanicalrepair.Theappropriate

instructionsmustbeusedwhenperformingmaintenance,service,oraccessoryinstallation.

•Ifanyproblemsarefoundduringscheduledinspectionorservice,donotoperatevehicleuntilrepairs

aremade.Failuretomakenecessaryrepairscouldresultinre,propertydamage,severepersonal

injury,ordeath.

•Donotwearlooseclothingorjewelrysuchasrings,watches,chains,etc.,whenservicingthevehicle.

•TurnkeyswitchtotheOFFposition,removethekey,placetheForward/Reversehandleinthe

NEUTRALpositionandchockthewheelspriortoservicing.

•Movingparts:Donotattempttoservicevehiclewhileengineisrunning.

•Hot!Donotattempttoservicehotengineorexhaustsystem.Failuretoheedthiswarningcould

resultinsevereburns.

•Forvehicleswithcargobeds,removeallcargobeforeraisingthebedorservicingthevehicle.Ifthe

vehicleisequippedwithaproprod,ensurethatitissecurelyengagedwhilebedisraised.Donot

closebeduntilallpersonsareclearofcargobedarea.Keephandsclearofallcrushareas.Donot

dropcargobed;lowergentlyandkeepentirebodyclear.Failuretoheedthiswarningcouldresultin

severepersonalinjuryordeath.

•Donotworkonvehiclepowertrainorundercargobedwhenitisloaded.

•Toavoidunintentionallystartingthevehicle,disconnectbattery.SeeDisconnectingtheBattery–

DieselVehiclesonpage9.

WARNINGCONTINUEDONNEXTPAGE

Page28HUV5420DXRHomologatedDieselVehicleforEuropeOwner’sManual

PeriodicServiceSchedule

WARNING

•Ifwiresareremovedorreplacedmakesurewiringandwireharnessareproperlyroutedandsecured.

Failuretoproperlyrouteandsecurewiringcouldresultinvehiclemalfunction,propertydamage,

personalinjury,ordeath.

•Liftonlyoneendofthevehicleatatime.Useasuitableliftingdevice(chainhoistorhydraulicoor

jack)with1000lb.(454kg)minimumliftingcapacity.Donotuseliftingdevicetoholdvehicleinraised

position.Useapprovedjackstandsofproperweightcapacitytosupportthevehicleandchock

thewheelsthatremainontheoor.

•Whenservicingthevehiclewithpartofthevehicleonjackstands,donotoperatetheenginewiththe

Forward/ReversehandleineithertheFORWARDorREVERSEposition.Theall-wheeldrivesystemwill

engageanywheel(s),frontorrear,withtraction(Figure3).

PERIODICSERVICESCHEDULE

SeeGeneralWarningsonpage8.

WARNING

•Service,repairs,andadjustmentsmustbemadeperinstructionsintheappropriatemaintenance

andservicemanual.

NOTE:Ifthevehicleisconstantlysubjectedtoheavyuseorsevereoperatingconditions,thesepreventive

maintenanceproceduresshouldbeperformedmoreoftenthanrecommendedinthePeriodicServiceand

LubricationSchedules.

BoththePeriodicServiceScheduleandthePeriodicLubricationSchedulemustbefollowedtokeepvehiclein

optimumoperatingcondition.

HUV5420DXRHomologatedDieselVehicleforEuropeOwner’sManualPage29

PeriodicServiceSchedule

PERIODICSERVICESCHEDULE

REGULARINTERVALSERVICE

Pre-OperationandDailySafetyChecklistSeePre-OperationandDailySafety

Checklistonpage20.

PerformanceInspectionSeePerformanceInspectiononpage20.

Checkengineoillevel;addifnecessary.See

EngineOilLevelCheckonpage34.

Engine

Checkenginecoolant;addifnecessary.See

EngineCoolantLevelCheckonpage39.

FuelltersDrainwaterfromfuellter.SeeDraining

WaterfromFuelFilteronpage42.

Dailyservicebyownerortrainedtechnician

Brakes

Checkbrakeuid;addifnecessary.Check

brakepedalforproperoperation.See

PerformanceInspectiononpage20.

Engine

Checkenginecirculatingairpassage;visually

inspectunshroudedareaaroundengine

exhaustforgrassanddebrisandcleanif

necessary.Checkforgrassanddebrisaround

theradiator.

TiresCheckairpressureandadjustifnecessary.

SeeVehicleSpecicationsonpage48.

Transmissionanddifferentials

Checklubricantlevels.Addifnecessary.

SeeLubricationLevelCheckforFront

Differential,Transmission,andRear

Differentialonpage38.

Monthlyservicebyownerortrained

technician

GeneralvehicleWashenginecompartmentandundersideof

vehicle.Donotwashenginewhenhot.

Battery

Cleanterminalsandwashdirtfromcasing;

checkelectrolytelevel.Adddistilledwaterif

necessary.Seepage44.

Frontwheelalignmentandtoe-in

Checkandadjustifnecessary.SeeSteering

andFrontSuspensionSectioninthe

appropriatemaintenanceandservice

manual.

ElectricalwiringandconnectionsCheckfortightnessanddamages

Inspectmastercylinder,brakelines,andhoses

fordamageorleakage.

Checkparkbrakecablesfordamage;replace

ifnecessary.

Semiannualservicebytrainedtechnician

only(orevery50hoursofoperation,

whichevercomesrst)

BrakesystemCheckbrakepadsanddiscs;replaceif

necessary.Forbrakewear-inprocedure,

seeHydraulicBrakesinthePre-Operation

andDailySafetyChecklistonpage20.

SeealsoBrakeSystemSectioninthe

appropriatemaintenanceandservice

manual.

Page30HUV5420DXRHomologatedDieselVehicleforEuropeOwner’sManual

PeriodicServiceSchedule

PERIODICSERVICESCHEDULE

REGULARINTERVALSERVICE

Checkforleaksaroundgaskets,llplugs,etc.

Checkthev-beltforpropertensionordamage.

Adjustorreplaceifnecessary.

Engine

Changeenginecoolant.SeeRadiatorand

CoolingSystemSectioninthemaintenance

andservicemanual.

RadiatorCheckclampsfortightness;checkhosefor

cracks.

Replaceairlterelement.SeeAirIntake

Systemonpage40.

Engineairintakesystem

Checkclampsfortightness;checkhosefor

cracks.

GeneralvehicleCheckforloosehardwareandtightenif

necessary.

Annualservicebytrainedtechnicianonly

(orevery100hoursofoperation,whichever

comesrst)

FuelltersReplace.Disposeofusedltersproperly.

WARNING

•Ifanyproblemsarefoundduringscheduledinspectionorservice,donotoperatevehicleuntilrepairs

aremade.Failuretomakenecessaryrepairscouldresultinre,propertydamage,severepersonal

injury,ordeath.

HUV5420DXRHomologatedDieselVehicleforEuropeOwner’sManualPage31

PeriodicLubricationSchedule

PERIODICLUBRICATIONSCHEDULE

REGULARINTERVALSERVICELUBRICATION

POINTSRECOMMENDEDLUBRICANT

Firstchange50hours–

additionalchangeforboth

every100hoursofoperation

orannually,whichevercomes

rst.

Changeengineoilandoillter

3qt.(2.8L)withlter.SeeOilViscosity

onpage37.

Monthlybyownerortrained

technicianDriveshaft

ChassisLube(EPNLGIGrade2)

Semiannuallybyowneror

trainedtechnician(orevery50

hoursofoperation,whichever

comesrst)

Rearsuspension(2ttings)ChassisLube(EPNLGIGrade2)

Firstchange50hours–

additionalchangeevery100

hoursofoperationorannually,

whichevercomesrst

Changefrontdifferentiallubricant5oz.(150mL)Mobil424,ExxonHydraul

560,orEssoHydraul56lubricant

Changereardifferentiallubricant20oz.(600mL)Mobil424,ExxonHydraul

560,orEssoHydraul56lubricant

Firstchange50hours–

additionalchangeevery300

hoursofoperationorannually,

whichevercomesrstChangetransmissionlubricant20oz.(600mL)Mobil424,ExxonHydraul

560,orEssoHydraul56lubricant

200

Figure14LubricationPoints

Page32HUV5420DXRHomologatedDieselVehicleforEuropeOwner’sManual

BrakeFluidReservoir

BRAKEFLUIDRESERVOIR

1.FullLevel2.SafeLevel3.LowLevel

201

Figure15BrakeFluidandCoolantAccess

202

Figure16BrakeFluidReservoir

Thebrakeuidreservoir(1)islocatedunderthehood(Figure15).Raisethehoodtocheckthebrakeuidlevel.

Duringthebrakeuidlevelinspection,alsoinspectthefollowing:

•Thepresenceofbrakeuidontheexteriorsurfaceofthemastercylinderindicatesaleak.

•Thebrakeuidreservoirdiaphragm(locatedinthecap)shouldnothaveholesorotherdamage.

BRAKEFLUID

Brakeuidlevelshouldbewithin1/4-inch(6mm)fromthetopofthereservoir(Figure16).Also,brakeuidshouldbe

cleanwithnoresidueinthebottomofthereservoirorotherevidenceofcontamination.

CAUTION

•UseonlyDOT5(silicone)brakeuid.Useofanyothertypebrakeuidisnotrecommended.

ENGINEOIL

Eventhoughthelowoilwarninglightontheinstrumentpanelshouldilluminateiftheoillevelbecomeslow,the

engineoillevelshouldbecheckeddaily.Thevehicleshouldbeonalevelsurfacewhentheoilischecked.Donot

overlltheenginewithoil.

HUV5420DXRHomologatedDieselVehicleforEuropeOwner’sManualPage33

EngineOil

ENGINEOILLEVELCHECK

1.Removetheoilleveldipstickfromtheoilllertubeandwipeoilfromthedipstick(Figure17).Seefollowing

CAUTION.

CAUTION

•Donotremovedipstickwhileengineisrunning.

2.Checkoillevelbyfullyinsertingthedipstickintothetubeandimmediatelyremovingit.

3.Iftheoillevelisatorbelowthelowlevelmarkonthedipstickgauge,addoiltotheengineuntilthelevelis

betweenlowandfulllevels(safelevel).SeefollowingCAUTION.

CAUTION

•Donotexceedrecommendedoilcapacity.Doingsowilldecreaseengineperformanceorresultin

damagetotheengine.

1.FullLevel2.SafeLevel3.LowLevel

204

Figure17EngineOilLevelCheck

ENGINEOILANDFILTERCHANGE

Engineoilandoilltershouldbechangedaftertherst50hoursofoperation(diesel).Afterthat,theyshouldbe

changedevery100hoursofoperationorannually,whichevercomesrst.

EngineOilDraining

1.TurnthekeyswitchtotheOFFpositionandremovethekey.PlacetheForward/ReversehandleintheNEUTRAL

position.Chockthefrontwheels.

2.Disconnectbattery.SeeDisconnectingtheBattery–DieselVehiclesonpage9.

3.Removetheoilllercaptoallowtheoiltodrainproperly.

4.Positionapandesignedforoilchangesunderthedrainplug(Figure18).

Page34HUV5420DXRHomologatedDieselVehicleforEuropeOwner’sManual

EngineOil

5.Fromtheundersideofthevehicle,useasocketorwrenchtoremovethedrainplug(1).Turntheplug

counterclockwiseanddraintheengineoilintothepan.SeefollowingWARNING.

WARNING

•Donotattempttochangeengineoilwhentheengineishotorevenwarm.Hotengineoilcancause

skinburns.

•Wearsafetyglassesorapprovedeyeprotectionwhenservicingthevehicle.Wearrubbergloveswhen

handlingoildrainplug,oillter,andoildrainpan.

6.Cleantheoildrainplugthreadswithsolventtoremoveoilandoilresidue.Makesurethatthecompression

washerremainsonthedrainplug.Inspectthecompressionwasherandreplaceifnecessary.

7.Useasocketorwrenchtoreplacetheoildrainplug(1)(Figure18).Turntheplugclockwiseandtightento

31ft-lb(42N·m).

208

Figure18EngineOilDrainPlugandOilFilter–Diesel

Vehicles

EngineOilFilterChange

1.Draintheengineoil.SeeEngineOilDrainingonpage34.

2.Placetheoildrainpanundertheengineoillter(2)(Figure18).

3.Removetheengineoillter.Turnitcounterclockwiseanddraintheresidualoilinthelterportandlterinto

theoildrainpan.SeefollowingNOTE.

NOTE:Anoildripguard(1)canbeusedtopreventexcessoilfromdrippingontotheenginebaseplate(Figure19).

Useanemptyquart(oneliter)containerandcutthebottomoffatanangle,thenslidetheopenareaofthe

containerupandundertheoillter(2)beforeremoval.Positiontheportoftheplasticcontainersooilwillbe

directedintotheoilpan(3).Adripguardcanbemadebyfoldingapieceofcardboard,thinmetal,orplastic

undertheoillter,formingachanneltodirectthelterportoilintothedrainpan.

Disposeofusedoilaccordingtotheenvironmentallawsandregulationsforyourarea.

HUV5420DXRHomologatedDieselVehicleforEuropeOwner’sManualPage35

EngineOil

Figure19RemoveEngineOilFilter

Figure20CoatRubberSeal

4.Useaclean,lint-freeragtowipetheoillterportangesurfacecleanwheretheoilltergasketseats.

5.Tohelpsealthenewoilltertotheoilportange,applyalightcoatofwhitelithiumNLGINumber2grease(Dow

Corning®BR2-Plusorequivalent)ornewengineoiltotherubbersealaroundtheoutsidesurfaceofthelter

beforeattachingittotheoillterport(Figure20).Installthenewoillter(P/N6030000-41)ontotheengineoil

lterport.SeefollowingNOTE.

NOTE:UseonlyHusqvarnaoilltersdesignedforyourengine.

6.Tightentheoillterbyhand2/3turnaftergasketcontact.Donotuseabandwrenchorchannellockpliers.

212

Figure21AddEngineOil

Page36HUV5420DXRHomologatedDieselVehicleforEuropeOwner’sManual

EngineOil

EngineOilFilling

1.Addengineoil;useafunnelorpourspouttodirecttheoilintotheopening(Figure21).Withlterchange,the

enginerequires3qt.(2.8L)ofoil.Refertooilviscosityguidelinesforselectionofoilgrade(Figure22).See

followingCAUTION.

CAUTION

•Donotexceedrecommendedoilcapacity.Doingsowilldecreaseengineperformanceorresultin

damagetotheengine.

2.Connectbattery.SeeConnectingtheBattery–DieselVehiclesonpage9.

3.WiththeForward/ReversehandleintheNEUTRALposition,startandruntheengineforafewminutes.Observe

boththedrainplugandtheoillterfromunderthevehicleandwatchforoilleaks.Ifaleakisdetected,check

thetightnessoftheoillteranddrainplug.Tighten,repair,and/orreplacecomponentsasnecessary.See

followingNOTE.

NOTE:Waitveminutesafterturningofftheenginebeforeremovingthedipstick.

4.Removethedipstickandchecktheengineoilasanalstep.Replacethedipstick.

OILVISCOSITY

Choosetheviscosityaccordingtothetemperatureasshownintheappropriateoilviscositychart(Figure22).See

followingNOTE.

NOTE:UseengineoilwithAPIclassicationCFfordieselengines.

Usingmulti-gradeoils(5W-20,10W-30,and10W-40)willincreaseoilconsumption.Ifmulti-gradeoilisused,checkthe

oillevelmorefrequently.

SAE 10W-30/SAE 10W-40

SAE 20

SAE 30

SAE 10W

214

Figure22OilViscosityChart–DieselVehicles

HUV5420DXRHomologatedDieselVehicleforEuropeOwner’sManualPage37

GearcaseLubrication

GEARCASELUBRICATION

NOTE:Disposeofusedoilaccordingtotheenvironmentallawsandregulationsforyourarea.

LUBRICATIONLEVELCHECKFORFRONTDIFFERENTIAL,TRANSMISSION,ANDREAR

DIFFERENTIAL

Eachgearcasecomponentisequippedwithtwooilportplugs(1and2)(Figure23,Figure24,andFigure25).When

thevehicleisonalevelsurface,usethelevelindicatorhole(upperplug)(1)asalubricantlevelindicator.Lubricant

levelshouldbeevenwiththebottomoflevelindicatorhole(1).

LUBRICATIONCHANGEFORFRONTDIFFERENTIAL,TRANSMISSION,ANDREAR

DIFFERENTIAL

Usethelowerplug(2)fordrainage(Figure23,Figure24,orFigure25).Removebothplugstoallowthelubricantto

drainfaster.SeeprecedingNOTE.

Frontdifferential:

Cleanandinstallthedrainplug(2)andwasherbeforellingthefrontdifferentialwithnewlubricant(Figure23).Tighten

thedrainplugto108in-lb(12N·m).Useafunnelwhenllingthefrontdifferentialthroughthelubricantlevelindicator

hole(1).SeePeriodicLubricationScheduleonpage32.Tightenthelevelindicatorplugto120in-lb(14N·m).

215

Figure23FrontDifferentialLubricationLevel

216

Figure24TransmissionLubricationLevel

Transmission:

Cleanandinstallthedrainplug(2)beforellingthetransmissionwithnewlubricant(Figure24).Tightenthedrain

plugto96in-lb(11N·m).Removethellplugfromthetopofthetransmissioncaseanduseafunneltollthe

transmissionwithlubricant.SeePeriodicLubricationScheduleonpage32.ApplyLoctite567tothethreadsof

thellplugandtightento21ft-lb(28N·m).

Page38HUV5420DXRHomologatedDieselVehicleforEuropeOwner’sManual

EngineCoolant

Checktheleveloflubricantatthelevelindicatorplug(1).ApplyLoctite567tothethreadsofthelevelindicatorplug

andtightento21ft-lb(28N·m).

Reardifferential:

Cleanandinstallthedrainplug(2)andwasherbeforellingthereardifferentialwithnewlubricant(Figure25).Tighten

thedrainplugto96in-lb(10.8N·m).Useafunneltollthedifferentialthroughthelubricantlevelindicatorhole

(1).SeePeriodicLubricationScheduleonpage32.ApplyLoctite567tothethreadsofthelevelindicatorplug

andtightento21ft-lb(28N·m).

217

Figure25RearDifferentialLubricationLevel

ENGINECOOLANT

ENGINECOOLANTLEVELCHECK

Thecoolantreservetank(2)islocatedunderthehoodonthepassengerside(Figure15).Raisethehoodtocheck

thecoolantlevelbeforeeveryoperation.

1.Checkthecoolantlevelofthereservetank(2).IfthecoolantisatorbelowtheLOWmark,addpre-mixed

coolantuntilthelevelreachestheFULLmark.Ifaleakisdetected,haveitcheckedbyatrainedtechnician.

SeefollowingWARNING.

WARNING

•Hot!Coolantreservetankispressurized.Donotremovecapwhenengineishot.

HUV5420DXRHomologatedDieselVehicleforEuropeOwner’sManualPage39

AirIntakeSystem

AIRINTAKESYSTEM

CAUTION

•Donotdrillintothedriver-sideframe.Failuretoheedthiscautioncoulddamagetheengineby

allowingexcessivecontaminationtoentertheairintakesystem.

AIRFILTERREPLACEMENT

Theairltershouldbeinspectedperiodicallyandreplacedwhennecessary.Filterchangesshouldnotexceedthe

recommendedinterval.SeePeriodicServiceScheduleonpage29.Morefrequentservicemayberequiredin

extremelydirtyoperatingenvironments.Intheeventofalossofpower,sluggishacceleration,oraroughlyrunning

engine,servicetheairlterimmediately.

AirFilterRemoval

1.Raisethecargobed,andlocatetheairltercanister.

2.Releasebothcanistertablocks(Figure26).

3.Pullthecanistercapawayfromthecanister.

4.Removetheairltercartridge(1).SeefollowingNOTE.

NOTE:Theairltercartridgeisspecicallydesignedforthisengine.Itonlytsintothecanisteroneway.Useonlythe

Husqvarnapart(P/N6030000-10)designedforthisengine.

218

Figure26AirFilterCartridge

AirFilterInstallation

1.Pushthenewairltercartridgeontothenozzleinsidethecanister.

2.Placethecanistercap,markedTOP ,onthetopcenterofthecanister.

3.Securethecanistercapwithbothtablocks.

Page40HUV5420DXRHomologatedDieselVehicleforEuropeOwner’sManual

FuelingInstructions

FUELINGINSTRUCTIONS

SeeGeneralWarningsonpage8.

DANGER

•TurnthekeyswitchtotheOFFpositionbeforefueling.

•Donotpourfuelintothefueltankwhentheengineishotorwhileitisrunning.

•Toavoidelectricarccausedbystaticelectricity,thefuelstorage/pumpingdevicemustbegrounded.If

thepumpisnotgrounded,thevehiclemustbegroundedtothepumpbeforeandduringthefueling

operation.

•Toavoidthepossibilityofre,cleanupanyspilledfuelbeforeoperatingthevehicle.

1.Removethefuelcapandllthetankwithfuel.SeeprecedingDANGERandfollowingNOTE.

NOTE:Useonlydieselfuelgradeno.2withacetaneratingof45orhigher.

2.Replacethefuelcap.Ensurethatthecapistightenedsecurely.

3.Cleananyspilledfuelfromthecaporaroundthefuelcaparea.

220

Figure27FuelTank

BIODIESELFUEL

BiodieselhasuniquequalitiesthatshouldbeconsideredbeforeitisusedintheKubotaD722dieselengine.During

coldweather,pluggedfuellines,pluggedfuelsystems,hardstarting,andotherunknownfailurescanresultfromuse

ofthisfuel.

Biodieselisanexcellentmediumformicrobialgrowthandcontamination.Microbialcontaminationcancausecorrosion

ofthefuelsystemandprematurelypluggedfuellters.SeefollowingNOTE.

NOTE:Useofbiodieselmayresultinprematurefailureoffuelsystemcomponents.Kubotahasdocumentedproblems

suchaspluggedfuelltersanddeterioratedfuellinesduringtestingofbiodiesel.

HUV5420DXRHomologatedDieselVehicleforEuropeOwner’sManualPage41

FuelingInstructions

Biodieselcandamagepaintedsurfaces.Besuretoremoveallspilledfuelimmediatelytohelppreventdamageto

paintedsurfaces.

IfbiodieselwillbeusedintheKubotaD722engine,besurethatitmeetsthefollowingrequirements:

•Thefuelblendshouldcontainnomorethan5%biodieselbyvolume.

•ThepetroleumportionofthefuelblendmustmeetASTMstandardD975andthebiodieselportionofthefuel

blendmustmeetASTMstandardD6751.

•ForEurope,thefuelblendmustmeettheEN590standard.SeefollowingCAUTION.

CAUTION

•Neveruseanyfuelthatdoesnotmeetspecicationsorfuelinwhichthecontentscannotbeidentied.

Usingblendshigherthan5%biodieselcontentcanaffectenginelifeandcausedeteriorationofhoses,

tubelines,injectors,injectorpumpandseals.

•Formoreinformationonthesefuelstandards,pleasecontactyournearestKubotadealer.

Ifbiodieselisused,besuretoapplythefollowingguidelines:

•Ensurethefueltankisasfullaspossibleatalltimestopreventmoisturefromcollecting.

•Ensurethatthefueltankcapissecurelytightenedtopreventwaterfromenteringthefueltank.

•Drainallwaterfromthefuellterdailybeforeoperatingvehicle.SeeDrainingWaterfromFuelFilter.

•Checktheengineoilleveldailybeforetheengineisstarted.SeeEngineOilLevelCheckonpage34.

•Beforevehiclestorage,runtheenginewithconventionaldieselfuelforatleast30minutestoushthebiodiesel

fromtheengine.SeePreparingtheVehicleforExtendedStorageonpage27.SeefollowingNOTE.

NOTE:Biodieseldoesnothavelong-termstabilityandmustnotbeleftinengineslongerthanthreemonths.Thisfuel

typeattractsmoistureandmaycontainhigherwatercontentthanconventionaldieselfuel.

Fuelsystemmaintenance,cleaning,andfuellinereplacementarerequiredmorefrequentlyforenginesthatare

operatedwithbiodiesel.

DRAININGWATERFROMFUELFILTER

Watershouldbedrainedfromthefuellterdaily.Thefuellterismountedonaplatebythelowerseatsupport

panel(Figure28).

1.Positionapanunderthefuellter.

2.Liftthepassenger-sideseat.

3.Locatethevalve(1)ontheundersideofthelter.Turnthevalveclockwiseuntilwaterbeginstostreamfrom

thelter.

4.Drainthewateruntilitchangescolor(tofuel).SeefollowingWARNING.

WARNING

•Cleanupspilledfuel.Keepsparksandamesawayfromthevehicleandservicearea.Failuretoheed

thiswarningcouldresultinanexplosionorre,resultinginseverepersonalinjuryordeath.

5.Closethevalvebyrotatingitcounterclockwiseuntilthevalveisrmlysealed.

6.Toresupplythelterwithfuel,turnthekeyswitchtotheONpositionfor10seconds.SeefollowingNOTE.

NOTE:Disposeofwateraccordingtotheenvironmentallawsandregulationsforyourarea.

Page42HUV5420DXRHomologatedDieselVehicleforEuropeOwner’sManual

Battery

221

Figure28FuelFilter

BATTERY

SeeGeneralWarningsonpage8.

DANGER

•Battery–Explosivegases!Donotsmoke.Keepsparksandamesawayfromthevehicleandservice

area.Ventilatewhenchargingoroperatingvehicleinanenclosedarea.Wearafullfaceshieldand

rubbergloveswhenworkingonornearbatteries.

•Battery–Poison!Containsacid!Causessevereburns.Avoidcontactwithskin,eyes,orclothing.

Antidotes:

–External:Flushwithwater.Callaphysicianimmediately.

–Internal:Drinklargequantitiesofmilkorwaterfollowedwithmilkofmagnesiaorvegetable

oil.Callaphysicianimmediately.

–Eyes:Flushwithwaterfor15minutes.Callaphysicianimmediately.

•Tools,wires,andmetalobjectscancausesparkswhenshortedacrossabattery.

WARNING

•Wearsafetyglassesorapprovedeyeprotectionwhenservicingthevehicle.

•Followallinstructionscarefullywhenworkingwithbatteries.

WARNINGCONTINUEDONNEXTPAGE

HUV5420DXRHomologatedDieselVehicleforEuropeOwner’sManualPage43

Battery

WARNING

•Whenjumpingfromaboosterbatterymakenal(negative)connectionatengineframe.

•Donotjumpstartorchargeafrozenordamagedbattery.Unplugchargerbeforeconnectingor

disconnectingcablestothebattery.Neverleanoverbatterywhileboosting,testing,orcharging.

ThebatteryinaHusqvarnavehicleisa12-volt,low-maintenancebatterythatrequiresinfrequentchecks(Figure

29).Electrolytelevelshouldbecheckedsemiannually.

NEG

PO S

1.LevelIndicator2.Cap3.Plates

Electrolytelevelatleast1/2inch(13MM)aboveplatesortolevel

indicator.

222

Figure29Battery

Figure30BatteryElectrolyteLevel

1.TurnthekeyswitchtotheOFFpositionandremovethekey.PlacetheForward/ReversehandleintheNEUTRAL

position.Chockthewheels.

2.Accesstheenginecompartment.SeeWARNING“Forvehicleswithcargobeds...”inGeneralWarnings

onpage8.

2.1.Removethedriver-sideseat.

3.Disconnectbattery.SeeDisconnectingtheBattery–DieselVehiclesonpage9.

4.Useaat-bladescrewdriver,andcarefullyremovethebatterycellcapsfromthebattery.Seefollowing

WARNING.

WARNING

•Wearsafetyglassesorapprovedeyeprotectionwhenservicingthevehicle.Wearafullfaceshieldand

rubbergloveswhenworkingonornearbatteries.

5.Carefullychecktheelectrolytelevelandadddistilledwaterifnecessary.Donotllthebatterycellsabove

thedesignatedllline.Replacebatterycellcaps.

6.Cleanbothbatteryterminalswithasolutionofbakingsodaandwater(1cup(237mL)bakingsodaper1gallon

(3.8L)ofwater).Rinsethoroughly.Donotallowthissolutiontoenterthebattery.Besureterminalsaretight.

LettheterminalsdryandthenspraythemwithBatteryT erminalProtectorSpray(P/N6030000-03).See

ConnectingtheBattery–DieselVehiclesonpage9.SeefollowingWARNING.

Page44HUV5420DXRHomologatedDieselVehicleforEuropeOwner’sManual

UsingABoosterBattery(JumpStarting)

WARNING

•Ifbatterywireterminalsaredamagedorcorroded,replaceorcleanthemasnecessary.Failuretodo

somaycausethemtooverheatduringoperationandcouldresultinare,propertydamage,or

personalinjury.

Besurethebatteryhold-downclampisproperlytightened.Tightento108in-lb(12.2N·m).Alooseclampmayallow

thebatterytobecomedamagedfromvibrationorjarring.

Ifbatteryappearsweak,haveitchargedbyatrainedtechnician.Thebatteryshouldneverbeleftdischargedany

longerthanabsolutelynecessary(donotleavedischargedovernight).

USINGABOOSTERBATTERY(JUMPSTARTING)

WARNING

•Wearsafetyglassesorapprovedeyeprotectionwhenservicingthevehicle.Wearafullfaceshieldand

rubbergloveswhenworkingonornearbatteries.

•Whenjumpingfromaboosterbatterymakenalconnection(negative)atengineframe.

•Donotjumpstartorchargeafrozenordamagedbattery.Unplugchargerbeforeconnectingor

disconnectingcablestothebattery.Neverleanoverbatterywhileboosting,testing,orcharging.

Ifitisnecessarytouseaboosterbatterytostarttheengine,BECAREFUL!

1.TurnthekeyswitchtotheOFFposition.PlacetheForward/ReversehandleintheNEUTRALposition,engage

theparkbrake,andchockthewheels.

2.Ensuretheboosterbatteryis12-volt.

3.Accesstheenginecompartmentbyraisingthecargobed.SeeWARNING“Forvehicleswithcargobeds...”in

GeneralWarningsonpage8.

4.Locatethevehiclebatteryonthedriver’ssideofthevehicleunderthecargobed(Figure31).

5.Connecttheendoftherstcable(1)tothepositive(+)terminaloftheboosterbattery.Connecttheother

endofthesamecable(2)tothepositiveterminalofthevehiclebattery.SeeDANGERBattery–Explosive

gases!...”inGeneralWarningsonpage8.

6.Connecttheendofthesecondcable(3)tothenegative(–)terminaloftheboosterbattery.Connecttheotherend

ofthesamecable(4)tothebatteryframeground.

7.Sitinthedriver’sseatandstarttheengine.

8.Aftertheenginehasstarted,removetheframeground(–)cable(4)rst.Removethecablefromthepositive

terminal(2).Thenremovethecablesfromtheboosterbattery.SeefollowingCAUTION.

CAUTION

•Thealternatorcanbedamagedifthefollowingactionsoccur:

–Engineisoperatedwithbatterycablesdisconnected.

–Boostercablesareconnectedwrong.

HUV5420DXRHomologatedDieselVehicleforEuropeOwner’sManualPage45

CleaningtheVehicle

P OS

NEG

PO S

NEG

223

Figure31JumpStarting

CLEANINGTHEVEHICLE

Eachvehicleisequippedwithhand-washablefrontandrearbodies.Thevehiclehasapowder-coatedsteelcargobed

(oroptionalaluminumatbed).Usecommercialautomotivecleaningsolutionswithaspongeorsoftclothfornormal

cleaning.Agardenhoseatnormalresidentialwaterpressureisadequate.Toremoveoxidationordiscolorationfrom

aluminum,useacommerciallyavailablealuminumcleanerpasteandnegrade(No.00)steelwool.

Themanufacturerdoesnotrecommendanytypeofpressurewashingorsteamcleaning.Suchaprocesswill

exposeelectricalcomponentstomoisture.Moistureenteringelectricalcomponentscanresultinwaterdamageand

subsequentcomponentfailure.

Usenon-abrasivewaxproducts.Batteryacid,fertilizers,tars,asphalt,creosote,paint,orchewinggumshouldbe

removedimmediatelytopreventpossiblestains.

Theseatsofthevehiclewilllastlongerwithpropercleaning.Useasolutionof10%liquidsoapandwarmwaterapplied

withasoftcloth.Forimbeddeddirt,asoftbristlebrushmaybeused.Forheavysoiling,difcultstains,orscratches,

blemishes,orotherbodydamage,seetheappropriatemaintenanceandservicemanual.SeefollowingNOTE.

NOTE:Disposeofwastewaterproperly.

Page46HUV5420DXRHomologatedDieselVehicleforEuropeOwner’sManual

Accessories

ACCESSORIES

Thereisacompletelineofaccessoryequipmentavailablefromourdealers/distributors.

Careshouldbetakenthattheseaccessoriesareproperlyinstalledbytrainedtechniciansandthattheyareusedinthe

mannerforwhichtheyweredesigned.SeefollowingWARNINGandCAUTION.

WARNING

•Customcabassemblies,canopytops,weatherproofenclosures,andwindshieldswillnotprotect

occupantsfromyingobjects.

•Ifthevehicleisequippedwithanelectric-poweredbedlift,removethebedbeforeservicingthe

bedliftsystem.

CAUTION

•Donotdrillintothedriver-sideframe.Failuretoheedthiscautioncoulddamagetheengineby

allowingexcessivecontaminationtoentertheairintakesystem.

MUDTIREOPTION

All-wheeldrive(AWD)vehiclesareequippedwithmudtiresareintendedonlyforoff-roadoperation;theyarenot

designedforuseonpavedsurfacessuchasasphaltandconcrete.Frequentdrivingonpavedsurfaceswillsignicantly

decreasethelifeofthemudtires.Vehicleperformancewillalsobereducedwhendrivingonpavedsurfaces.See

followingWARNING.

WARNING

•Toavoidtheriskofrolloverwhenoperatingavehicleequippedwithmudtiresonapavedsurface:

reducespeed,useextremecaution,anddriveslowlyinturns.

•Thediameterofalltiresonthevehiclemustbeequal;otherwisetheall-wheeldrivesystemwillnot

operateasintendedandcouldresultinseverepersonalinjuryordeath.Neverinstalltiresofdifferent

diametersonthevehicle.

HusqvarnatiresaremadespecicallyfortheAWDvehicle;therefore,Husqvarnarecommendsthatonlytires

purchasedfromHusqvarnabeusedonyourAWDvehicle.

HUV5420DXRHomologatedDieselVehicleforEuropeOwner’sManualPage47

VehicleSpecications

VEHICLESPECIFICATIONS

SPECIFICATIONSDIESELVEHICLES

POWERSOURCE

Engine:4-cycleOHV ,719cc15Kw(20.0maximumHP)@3600RPM(perSAEJ

1940/1349)Three-cylinder,liquid-cooled,withpressurelubricationsystem•

Fuelsystem:Mechanicalinjection,fuelwaterseparator,fuellters,andelectricfuelpump•

Governor:internaltoengine,mechanical,centrifugalball•

Ignition:Compression•

Transmission:Forwardandreversewithneutral(4.98:1forward,7.79:1reverse)•

Electricalsystem:12volt,500ccaat-17.8°C(0°F),650at0°C(32°F).105-minute

reservecapacityand35-ampchargingcapacity•

Torqueconverter:Automatic,variable-speed,drytype•

STEERING/SUSPENSION/BRAKES

Steering:Self-adjustingrackandpinion,Ackerman•

Suspension:

Front:IndependentdoubleA-armswithcoil-overshockabsorbers

Rear:Swingarmswithcoil-overshockabsorbers

•

Brakes:Hydraulicbrakesystem–brakepadsanddiscsoneachwheelwithseparate

foot-operatedparkbrake•

BODY/CHASSIS

Frame/Chassis:Boxtubealuminum•

Sideandrearbody:Allaluminum•

Cargobed:Powder-coatedsteeloraluminum•

Frontbody:ABS/DRacryliccap•

Tires:AllTerrain:25x10.5–12front,andrear;tubeless,4-plyratedloadrange

Mud:25x11.0–12frontandrear;tubeless,4-plyratedloadrange

•

DIMENSIONS/CAPACITIES

Overalllength(boxbedconguration)124.6in.(317cm)

Overallwidth

withoutmirror

withmirror

58.9in.(149.7cm)

66.1in.(167.8cm)

Overallheight(withROPS)82.2in.(208.9cm)

Wheelbase81.7in.(207.5cm)

Groundclearance:

underdifferential

8.2in.(20.8cm)

Frontwheeltread48.2in.(122.5cm)

Rearwheeltread48.2in.(122.5cm)

Forwardspeed25mph(40km/h)

GovernedRPM3825

Page48HUV5420DXRHomologatedDieselVehicleforEuropeOwner’sManual

VehicleSpecications

SPECIFICATIONSDIESELVEHICLES

Maximumpayloadcapacity(levelsurfaceonly)

Standardoption:

706lb.(320kg)

Highcapacityoption:

961lb.(436kg)

Vehicleratedcapacity(payload,driver,andpassenger;levelsurfaceonly)1106lb.(544kg)1361lb.(657.6kg)

NOISEANDVIBRATIONSPECIFICATIONS

Drive-bynoiseleveltooperatorperBSEN1726-1:199982dBA

Drive-bynoiseleveltoenvironment79.9dBA

Vibrationatdriver’sseatperBSEN13059:2002+A1:20081.0m/s2

CLIMATICEXTREMES

Operatingtemperaturerange-20to40°C(-4to104°F)

LIQUIDCAPACITIES

Enginecrankcasewithlter:SAE10W-30,APIclassicationCF3qt.(2.8L)

Frontdifferential:Mobil424,ExxonHydraul560,orEssoHydraul56lubricant5oz.(150mL)

Reardifferential:Mobil424,ExxonHydraul560,orEssoHydraul56lubricant20oz.(600mL)

Transmission:Mobil424,ExxonHydraul560,orEssoHydraul56lubricant20oz.(600mL)

Enginecoolant:mixtureof55%propyleneglycoland45%water2gal.(7.8L)

Brakeuid:DOT5(silicone)brakeuid8oz.(240ml)

Fueltank:dieselgradeno.2withcetaneratingof45orhigher6.5gallons(24.6L)

TIREPRESSURE

All-terraintreadandmudtires20-22psi(1.38-1.52Bars)

VEHICLEMASSSTANDARDOPTIONHIGHCAPACITY

OPTION

Unladenvehiclemass(fulltank)

Frontaxle:

Rearaxle:

Total:

862lb.(391kg)

1023lb.(464kg)

1885lb.(855kg)

864lb.(392kg)

1025lb.(465kg)

1889lb.(857kg)

Runningorderweightwithdriver(unladenvehiclemassplusdriver)

Frontaxle:

Rearaxle:

Total:

939lb.(426kg)

1111lb.(504kg)

2050lb.(930kg)

941lb.(427kg)

1113lb.(505kg)

2055lb.(932kg)

Runningorderweightwithdriverandpassenger(unladenvehiclemass

plusdriverandpassenger)

Frontaxle:

Rearaxle:

Total:

1016lb.(461kg)

1199lb.(544kg)

2216lb.(1005kg)

1019lb.(462kg)

1202lb.(545kg)

2220lb.(1007kg)

Grossvehicleweightlimit(GVWRMax):fullyloadedvehicle,accessories

included2756lb.(1250kg)3016lb.(1368kg)

HUV5420DXRHomologatedDieselVehicleforEuropeOwner’sManualPage49

Publication Part Number 103472543

Edition Code 0409D0609C

103472543

This manual is valid for vehicles built during the 2009 model year.

It is also valid for vehicles with build codes between 54699 and the one

indicated at the top of this page.

BC55284

Husqvarna Huv 5420 Dxr Users Manual OM, HUV5420DXR CE, HUV5420DXRHD 2009, HUV'S, 966053001, 966422701

HUV 5420 DXR to the manual d2737791-b9c9-44fb-b6d6-fd8daac4c8c1

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