Kenmore 153313130 User Manual ELECTRIC WATER HEATER Manuals And Guides L1004600

User Manual: Kenmore 153313130 153313130 KENMORE ELECTRIC WATER HEATER - Manuals and Guides View the owners manual for your KENMORE ELECTRIC WATER HEATER #153313130. Home:Plumbing Parts:Kenmore Parts:Kenmore ELECTRIC WATER HEATER Manual

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o S Rs
Electric

i!i_!

Water Heater
Owners

Manual
MODEL NOS.
153.313130
153.313230
153.313330
153.313430

30
40
30
40

153.313530

52 Gal.

Gal.
Gal.
Gal.
Gal.

0
GAMA
certification
residential
electric
with

capacities

applies
to all
water
heaters

of 20 to 120 Gallons.

Input rating of 12 Kw or less at a
voltage no greater than 250 V.

• Installation
READ THE GENERAL
THEN THIS ENTIRE
WATER

• OperatiOnwARN,NG
" Repair Parts

SAFETY SECTION BEGINNING
ON INSIDE COVER AND
MANUAL
BEFORE INSTALLING
OR OPERATING
THIS

H EATER.

Save this Manual

for Future

Reference.

General Safety .............................................................................................
2
Table of Contents .........................................................
3
Introduction
.................................................................................................
4
Specifications ...........................................................................
Preparing for the New Installation .......................................................
Materials and Basic Tools Needed .........................................................
Materials Needed ..................................................................................................................................................
Basic Tools ............................................................................................................................................................

5
5

Removing the Old Water Heater ...........................................................
Locating the New Water Heater ...........................................................
7
Facts to Consider

About the Location

....................................................................................................................

Installing the New Water Heater .............................................
8-11
Water Piping .........................................................................................................................................................
Temperature-Pressure
Relief Valve .........................................................................................................................
Filling the Water Heater .......................................................................................................................................
Wiring Diagram ...................................................................................................................................................
Wiring ............................................................................................................................................................
Installation Checklist ...........................................................................................................................................

8
9
10
10
10,11
11

Temperature Regulation ...........................................................................
_2
Thermostats .........................................................................................................................................................
Temperature Settings ............................................................................................................................................
Thermostat Adjustment ........................................................................................................................................

For Your Information

12
12
12

........................................................... _3,_

Start Up Conditions .............................................................................................................................................
Thermal Expansion ............................................................................................................................................
Strange Sounds ..................................................................................................................................................
Operational
Conditions ..................................................................................................................................
Smelly Water .....................................................................................................................................................
"Air" In Hot Water Faucets ................................................................................................................................
Rumbling Noise .................................................................................................................................................
High Temperature Shut Off System ...............................................................................................................
Not Enough or No Hot Water ............................................................................................................................
Water Is Too Hot ...............................................................................................................................................

13
13
13
13,14
13
13
13
13,14
14
14

Periodic Maintenance ...............................................................................
_-_8
Temperatu re-Pressu re Relief Valve Operation ......................................................................................................
Draining ..............................................................................................................................................................
Element Cleaning/Replacement
......................................................................................................................
Drain Valve Washer Replacement .......................................................................................................................
Service ................................................................................................................................................................

15
15
16-18
18
18

Leakage Checkpoints ................................................................................
_9
Repair Parts ............................................................................
i....................................................
20,2_
Warranty .....................................................................
24
About Your Warranty ...........................................................................................................................................
Sears Installation Policy .......................................................................................................................................
Sears Installation Warranty ..................................................................................................................................

24
24
24

Thank You forpurchasing

Abbreviations

a Sears water heater.
Properly
installed
and maintained,
it should give you
years of trouble free service. If you should decide that you
want the new water heater professionally
installed by
Sears call the local Sears Service Center or any Sears
store. They will arrange for prompt, quality installation by
Sears authorized contractors.

Found

In This Instruction

Manual

U.L.-Underwriters
Laboratories,
333 Pfingsten
Rd.,
Northbrook,
IL 60062
National Electrical Code-This publication is available from
your local government or public library or electric company or by writing to U.L. above.
A.N.S.I.-American
National Standards Institute

MAXIMUM FUSE
OR CIRCUIT
BREAKER

MODEL
NUMBER

TANK
CAPACITY
IN GALLONS

153.313130

17.3

3800

153.313230

31 _/_

17.3

3800

153.313330

171/2

451/2

17.3

3800

153.313430

17_/_

59V_

17.3

3800

191/2

59V_

17.3

3800

153.313530

RECOVERY RATE
DIMENSIONS IN INCHES GALS. PERHOUR
DIAMETER
HEIGHT
@90°F. RISE

ELEMENT
WA-I-FAGE
AT 24O VOLTS

MINIMUM
WIRE SIZE* [
(GAUGE)

SIZE (AMPS)

*Wiring size based on standard 60°C. copper wire.
your local electrical code.

If distance

Read the "General Safety" section, page 2 of this manual first and then the entire manual carefully. If you don't
follow the safety rules, the water heater will not operate properly. It could cause DEATH, SERIOUS BODILY
INJURY AND/OR PROPERTY DAMAGE.
This manual contains instructions
for the installation,
operation,
and maintenance
of this electric
water
heater. It also contains warnings throughout the manual
that you must read and be aware of. All warnings and
all instructions are essential to the proper operation of
the water heater and your safety. Since we cannot put
everything on the first few pages, READ THIS ENTIRE
MANUAL
BEFORE ATTEMPTING
TO INSTALL OR
OPERATE THE WATER HEATER.

from fuse box to water heater is more than 90 feet, refer to

3. If after reading this manual you have any questions or
do not understand any portion of the instructions, call
Sears Service Center.
4. Carefully plan the place where you are going to put the
water heater. Correct electrical wiring and connections
are very important in preventing death from possible
electrical shock and fires.
Examine the location to ensure the water heater complies with the "Locating the New Water Heater" section.
installation
this water heater must be
5. For California
braced, anchored, or strapped to avoid falling or moving during an earthquake. See instructions for correct
installation
procedures. Instructions
may be obtained
from your local dealer, wholesaler,
public utilities or
California
office of the State Architect,
400 P Street,
Sacramento, CA 95814.

The installation
must conform with the instructions
in
this manual; electric company rules; and Local Codes,
or in the absence of Local Codes, with the latest edition
of the National
Electrical
Code. This publication
is
available from your local government or public library
or electric
company
or by writing
Underwriters
Laboratories,
333 Pfingsten
Road, Northbrook,
IL
60062.
4

Materials

Needed

To simplify the installation Sears has available the installa_
tion parts shown below. You may or may not need all of
these materials, depending on your type of installation.

m
cz_

Compression
Couplings

20" DIAMETER DRAIN PAN FOR
WATER HEATERS 18" IN
DIAMETER AND UNDER

compression couplings for connecting to
copper plumbing without sweat so|dering

Water Heater
Heat Traps

EXPANSION
TANKS FOR THERMAL EXPANSION CONDITIONS
AVAILABLE IN 2 GALLON
AND 5 GALLON CAPACITY THROUGH
LOCAL
SEARS SERVICE CENTERS

WATER HEATER INSTALLATION
KIT WITH FLEXIBLE CONNECTORS FOR 3/4" GALVANIZED
OR 1/2 '1PLUMBING

28" DIAMETER DRAIN PAN FOR
WATER HEATERS 26" IN
DIAMETER AND UNDER

WATER HEATER HEAT TRAPS
HELP REDUCE HEAT LOSS DUE
TO THERMAL SYPHONING

Basic Tools
You may or may not need all of these tools, depending on
your type of installation. These tools can be purchased at
your local Sears store.
Pipe Wrench (2)
Screwdriver
6 Foot Tape or Folding Rule
Garden Hose
Drill
Pipe Dope or Teflon Tape

ADDITIONAL
TOOLS
SWEAT SOLDERING
Tubing Cutters or Hacksaw
Propane Torch
Soft Solder
Solder Flux
Emery Cloth
Wire Brushes

NEEDED

WHEN

HACKSAW
6 FOOT
GARDEN

TAPE

HOSE

SLOT-HEAD

BRUSH

1/2" WIRE

BRUSH

SCREW DRIVER
PIPE
WRENCH

PHILLIPS

3/4" WIRE

SCREWDRIVER

PROPANE

ROLL OF LEAD
FREE SOFT SOLDER
PIPE DOPE (SQUEEZE

TUBE)

TORCH

_.//

roll of teflon tape
(Use only on water connections)

DRILL

ROLL OF EMERY
CLOTH

SOLDER

FLUX

TUBING

CUTTER

Turn "OFF" electrical

supply to the water heater.

Turn "OFF" the water supply to the
water heater at the water shutoff
valve or water meter.

If you have copper piping to the water
heater, the two copper water pipes can
be cut with a hacksaw approximately
four inches away from where they connect to the water heater. This will
avoid cutting off the pipes too short.
Additional
cuts can be made later if
necessary.
Disconnect
the temperature-pressure
relief valve drain line.
When the water heater is drained, disconnect the hose from the drain valve.
Close the drain valve. The water heater
is now completely
disconnected
and
ready to be removed.

Attach a hose to the water heater
drain valve and put the other end in
a floor drain or outdoors. Open the
water heater drain valve. Open a
nearby hot water faucet which will
relieve pressure in the water heater
and speed draining.

If you have galvanized pipe to
the water heater, loosen the
two galvanized
pipes with a
pipe wrench
at the union
in
each line. Also disconnect the
piping remaining to the water
heater. These pieces should be
saved since they may be needed when reconnecting
the new
water heater. Disconnect
the
temperature-pressure
relief
valve drain
line. When
the
water heater is drained, disconnect the hose from the drain
valve. Close the drain valve.
The water heater is now completely disconnected and ready
to be removed.

WARNING
The water passing out of the drain valve may be
extremely hot. To avoid being scalded, make
sure all connections
are tight and that the
water flow is directed away from any person.
Q

Check again to make sure the electrical supply is turned "OFF" to the water heater. Then
disconnect
the electrical
supply connection
from the water heater junction box.
CAUTION
Mineral buildup or sediment may have accumulated in the old water heater. This causes the
water heater to be much heavier than normal and
this residue, if spilled out, could cause staining.

Facts to Consider About
Location

the

You should carefully
choose an indoor location for the
new water heater, because the placement is a very important consideration
for the safety of the occupants in the
building and for the most economical
use of the appliance. This water heater is not intended
for outdoor
installation.
Whether
replacing
an old water
water heater in a new location,
points must be observed.

heater or putting the
the following
critical

1. The location selected should be indoors as close to and
as centralized with the water piping system as possible.
This water heater, as well as all water heaters, will eventually leak. Do not install without adequate drainage
provisions where water flow will cause damage.
CAUTION
WATER HEATERS EVENTUALLY LEAK: Installation of the
water heater must be accomplished in such a manner
that if the tank or any connections should leak, the flow
of water will not cause damage to the structure. When
such locations cannot be avoided, a suitable drain pan
should be installed under the water heater. Drain pans
are available at your local Sears Store. Such a drain pan
must be piped to an adequate drain. Under no circumstances is the manufacturer or Sears to be held liable for
any water damage in connection with this water heater.
CAUTION
INSTALLATION
IN RESIDENTIAL GARAGES: The water
heater must be located and/or protected so it is not
subject to physical damage by a moving vehicle.

2. The location selection must provide adequate clearances for servicing and proper operation of the water
heater.

Water Piping
WARNING
HOTTER WATER CAN SCALD: Water heaters are intended to produce hot water. Water heated to a temperature
which will satisfy clothes washing, dish washing, and
other sanitizing needs can scald and permanently injure
you upon contact. Some people are more likely to be permanently injured by hot water than others. These include
the elderly, children, the infirm, or physically/mentally
handicapped. If anyone using hot water in your home fits
into one of these groups or if there is a local code or
state law requiring a certain temperature water at the hot
water tap, then you must take special precautions. In
addition to using the lowest possible temperature setting
that satisfies your hot water needs, some type of tempering device, such as a mixing valve, should be used at the
hot water taps used by these people or at the water
heater. Mixing valves are available at plumbing supply or
hardware stores. Follow manufacturers instructions for
installation" of the valves. Before changing,,the factory setting on the thermostat,
read the
Temperature
Regulation" section in this manual.

Installation completed using
Sears Installation Kit.

COLD INLET
WATER LINE

FLEXIBLE
WATER
CONNECTORS

HOT OUTLET
TO HOUSE

T vLo

t
THREADED TO
SWEAT COUPLING

3/4"THREADED
NIPPLE

THREADED TO
SWEAT COUPLING

_3/4"THREADED
NIPPLE

The illustration shows the attachment of the water piping
to the water heater. The water heater is equipped with 3/4
inch water connections.
If a water heater is installed in a closed water supply system; such as one having a back-flow
preventer, check
valve, water meter with a check valve, etc. in the cold
water supply; means must be provided to control thermal
expansion.
Contact the local utility or Sears Service
Center on how to control this situation.

j
•

NOTE: If using copper tubing, solder tubing to an
adapter before attaching the ad_aptor to the cola water
inlet connection.
Do not solder the cold water supply
line directly to the cold water inlet. It will harm the clip
tube and damage the tank.

TEMPERATUREPRESSURE
RELIEF VALVE

DISCHARGE
PIPE
(Do not cap or plug)

1. Look at the top cover of the water heater. The water
outlet is marked hot. Put two or three turns of teflon
tape around the threaded end of the threaded-to-sweat
coupling and around both ends of the 3/4"threaded nipple. Using flexible connectors, connect the hot water
pipe to the hot water outlet on the water heater.
2. Look at the top cover of the water heater. The cold
water inlet is marked cold. Put two or three turns of
teflon tape around the threaded end of the threaded-tosweat coupling and around both ends of the 3/4"threaded nipple. Using flexible connectors, connect the cold
water pipe to the cold water inlet of the water heater.
NOTE: This water heater is insulated to minimize heat
loss from the tank. Further reduction in heat loss can
be accomplished
by insulating the hot water lines
from the water heater.

6" AIR GAP

FLOOR

DRAIN

Temperature-Pressure

Relief Valve

WARNING
At the time of manufacture this water heater was provided
with a combination temperature-pressures relief valve certified by a nationally recognized testing laboratory that maintains periodic inspection of production of listed equipment
or materials, as meeting the requirements for Relief Valves
and Automatic Gas Shutoff Devices for Hot Water Supply
Systems,and the latest edition of ANSI Z21.22 and the code
requirements of ASME. If replaced, the valve must meet the
requirements of local codes, but not lessthan a combination
temperature and pressure relief valve certified as meeting the
requirements for Relief Valves and Automatic Gas Shutoff
Devices for Hot Water Supply Systems, ANSI Z21.22 by a
nationally recognized testing laboratory that maintains periodic inspection of production of listed equipment or materials.
The valve must be marked with a maximum set pressure not
to exceed the marked hydrostatic working pressure of the
water heater (150 Ibs./sq. in.) and a discharge capacity not
less than the water heater input rate as shown on the model
rating plate. (Electric heaters - watts divided by 1000 x 3415
equal BTU/Hr. rate.)
Your local jurisdictional authority, while mandating the use
of a temperature-pressure relief valve complying with ANSI
Z21.22 and ASME, may require a valve model different from
the one furnished with the water heater.
Compliance with such local requirements must be satisfied
by the installer or end user of the water heater with a locally
prescribed temperature-pressure relief valve installed in the
designated opening in the water heater in place of the factory furnished valve.
For safe operation of the water heater, the relief valve must
not be removedfrom it's designatedopening or plugged.
The temperature-pressure relief valve must be installed
directly into the fittingof the water heater designatedfor the
relief valve. Position the valve downward and provide tubing
so that any discharge will exit only within 6 inches above, or
at any distance below the structural floor. Be certain that no
contact is made with any live electrical part. The discharge
opening must not be blocked or reduced in size under any
circumstances.Excessivelength, over 30 feet, or use of more
than four elbows can cause restriction and reduce the discharge capacity of the valve.
No valve or other obstruction is to be placed between the
relief valve and the tank. Do not connect tubing directly to
discharge drain unless a 6" air gap is provided. To prevent
bodily J_njury,hazard to life, or property damage, the relief
valve must be allowed to discharge water in quantities
should circumstances demand. If the discharge pipe is not
connected to a drain or other suitable means, the water flow
may cause property damage.
The Discharge Pipe:
--Must not I_e smaller in size than the outlet pipe size of the
valve, or have any reducing couplingsor other restriction.
--Must not be plugged or blocked.
--Must be of material listed for hot water distribution.
--Must be installed so as to allow complete drainage of both
the temperature-pressure relief valve, and the discharge
pipe.
--Must terminate at an adequate drain.
--Must not have any valve between the relief valve and tank.

WARNING
The temperature-pressure relief valve must be manually operated at least once a year. Caution should be
taken to ensure that (1) no one is in front of or around
the outlet of the temperature-pressure
relief valve discharge line, and (2) the water manually discharged will
not cause any bodily injury or property
damage
because the water may be extremely hot.
If after manually operating the valve, it fails to completely rest and continues to release water, immediately, close the cold water inlet to the water heater, follow
the draining instructions, and replace the temperaturepressure relief valve with a new one.

SHUT-OFF
VALVE

TEMPERATU REPRESSURE

EF VALVE
I---

DRAIN

DISCHARGE
PIPE
(Do not cap or plug)

VALVE

6" AIR GAP

FLOOR

WARNING

"RELIEF

DRAIN

VALVE OPENING"

This water heater is provided with a combinaUon Temperature-Pressure
Relief Valve _istedas coml_ymg with
the standard for Relief Valves and Automatfu Gas Shutoff Devices for Hot Water Supply Systems, ANSZ21.22
and the code requirements of ASME.

YourtocaHudsdi_onalauthedty,whitemandahngthe useof a Temperature-Pressure
ReliefValvecomplying
with ANS Z21,22 and ASME, may require a valve model different from the one furnished w_th the water heater
Compliance _th such local requirements must be satisfied by the installer or end user o[ the water heater with
a locally prescribed Temperature-Pressure
Relief Valve installed in the designated opening in the water
heater.
TANKI_'

T&P BELIEF

TANK
FITTING
....
_

; :' _ ,, t:,

I JACKET

_..,_'/1-_,_ '_',1
_COUPLING

BRASS
II_'--Y'_D_/'_

VALVEPROBE
_qllll

al I I II m_'TEMPERATURE-

MUSTEXTEND
'----'----'TllH, ,---11_111
II, t_Jtim '_PRESSURE

•

If a short shank (less than 2") temperature-pressure
(as shown), a nipple and coupling must be used.

•

I1 a long shank (2" or longer)

is to be installed,

relief valve

is to be instalted

do not use the nipple and coupling.

"Install Temperatsre-Presoure
protechve equipment required by local codes, but not less than a combination Temperature-Pressure
Relief Valve certified as meeting the requirements for Reliel Valves and
Automatic Gas Shutoff Devices for Hot-Water Supply Systems, ANS Z2122 by a nationally recognized leaf
ing taberatory that maintains periedto inspection of production of listed equipment or matenals The valve
must be oriented, provided with tubing, or othe_ise installed so that discharge can exit only within 6 inches
above, or at any distance below the structural floor, and cannot contact any live electhcal pad '
For safe operation of the water heater, the Relief Valve must not be removed or plugged
See manual heading - "Temperature-Pressure
Relief Valve" for inslallation and maintenance e_ Reliet
Valve, discharge pipe and other safety precautions.

Filling the Water Heater

Wiring

To fill the water heater with water:
1. Close the water heater drain valve by turning the handle to the right (clockwise). The drain valve is on the
lower front of the water heater.

CAUTION
Never use this water heater unless it is completely full of
water. To prevent damage to the tank andheatlng
element, the tank must be filled with water. Water must
flow from the hot water faucet before turning "on"
power.

2. Open the cold water supply valve to the water heater.
NOTE: The cold water supply valve must be left open
when the water heater is in use.

You must provide all wiring of the proper size outside of
the water heater. You must obey local codes and electric
company requirements when you install this wiring.

3. To insure complete filling of the tank, allow air to exit
by opening the nearest hot water faucet. Allow water to
run until a constant flow is obtained. This will let air
out of the water heater and the piping.

If you are not familiar with electric codes and practices, or
if you have any doubt, even the slightest doubt, in your
ability to connect the wiring to this water heater, obtain
the service of a competent electrician. Contact your Sears
salesperson to arrange for a professional electrician.

CAUTION
Never use this water heater unless it is completely
filled with water. To prevent damage to the tank and
heating element, the tank must be filled with water.
Water must flow from the hot water faucet before
turning "ON" power.

WARNING

4. Check all new water piping for leaks. Repair as needed.

WATER HEATERS EQUIPPED
FOR ONE VOLTAGE
ONLY: This water heater is equipped for one type voltage only. Check the rating plate near the bottom
access panel for the correct voltage. DO NOT use this
water heater with any voltage other than the one
shown on the model rating plate. Failure to use the
correct voltage can cause problems which can result
in death, serious bodily injury, or property damage. If
you have any questions or doubts consult your electric
company.

Wiring Diagram
STANDARD WIRING FOR
2 WIRE LEAD WATER HEATERS
240 VOLT SINGLE ELEMENT

TO ELECTRIC
POWER SUPPLY

CAUTION
If wiring from your fuse box or circuit breaker box was
aluminum for your old water heater, replace it with copper wire. If you wish to reuse the existing aluminum
wire, have the connection at the water heater made by a
competent electrician. Contact your Sears salesperson to
arrange for a professional electrician.

BLAC

IKI

I 'UNcg'°N
RED

Provide a way to easily shut off the electric power
when working on the water heater. This could be with
a circuit breaker or fuse block in the entrance box or a
separate disconnect switch.

Install and connect a circuit directly from the main fuse
or circuit breaker box. This circuit must be the right
size and have its own fuse or circuit breaker. Refer to
the chart in the "Specifications"
section for the correct
size wire and fuse or circuit breaker.

3. If metal conduit

is used for the grounding

conductor:

A. The grounding electrode conductor shall be of copper, aluminum,
or copperclad aluminum. The material shall be of one continuous
length without
a
splice or joint.

LOWER
ATING

ELEMENT

Installation
B.Rigidmetalconduit,intermediate
metalconduit,or
electrical metallictubing may be usedfor the
grounding
meansif conduitor tubingisterminated
infittingsapproved
forgrounding.
C.Flexiblemetalconduitor flexiblemetallictubing
shallbepermitted
forgrounding
if allthefollowing
conditions
aremet:
1. Thelengthin anygroundreturnpathdoesnot
exceed6 feet.
2. Thecircuitconductors
contained
thereinareprotectedbyovercurrent
devices
ratedat20amperes
or less.
3. Theconduitor tubingis terminatedin fittings
approved
forgrounding.
Forcompletegrounding
detailsandall allowable
exceptions,referto the latestedition of the
NationalElectrical
Code.
4. A standard
'/2"conduitopeninghasbeenmadein the
waterheater
junctionboxfortheconduitconnection.

Checklist

1. Is the fuse or circuit breaker size correct
the chart in the "Specifications"
section?
2. Are the wires from the circuit
the water heater's junction
size
(gauge)
as shown
"Specifications"
section?

breaker or fuse service to
box on the correct wire
in the chart
in the

3. Is the new temperature-pressure
relief valve properly
installed,
and piped to an adequate
drain? See
"Temperature-Pressure Relief Valve" section.
4. Is the water heater completely
filled
"Filling the Water Heater" instructions
the New Water Heater" section.
5. Will a water leak damage anything?
New Water Heater" section.

with water? See
in the "Installing
See "Locating

the

6. Are the cold and hot water lines connected to the water
heater correctly? See "Water Piping" instructions in the
"Installing the New Water Heater" section.
7. Is there adequate clearance for maintenance
around
the water heater?
8. Do you need to call your electric
your wiring?

5. Usewirenutsandconnectthepowersupplywiringto
thewiresinsidethewaterheater's
junctionbox.

as shown

company

to check

HOT

ZOLD

6. Thewaterheatermustbeelectrically"grounded"by
theinstaller.
A greengroundscrewhasbeenprovided
on thewaterheater'sjunctionbox.Connectground
wiretothislocation.
7. Replacethe wiringjunctioncoverusingthe screw
provided.
TEMPERATUREPRESSURE
RELIEF VALVE
MODEL
RATING PLATE

_-'_1

NUTS
r=

=w_..F_CTRIC

_)TER

HEATER

--DISCHARGE

' GREEEN
GROUND
SCREW

(Do

6"AIR GAP

PIPE

not cap or
plug)

FLOOR DRAIN

WARNING

Temperature

HOTTER WATER CAN SCALD: Water heaters are intended
to produce hot water. Water heated to a temperature
which will satisfy clothes washing, dish washing, and
other sanitizing needs can scald and permanently injure
you upon contact. Some people are more likely to be permanently injured by hot water than others. These include
the elderly, children, the infirm, or physically/mentally
handicapped. If anyone using hot water in your home fits
into one of these groups or if there is a local code or state
law requiring a certain temperature water at the hot water
tap, then you must take special precautions. In addition to
using the lowest possible temperature setting that satisfies
your hot water needs, some type of tempering device,
such as a mixing valve, should be used at the hot water
taps used by these people or at the water heater. Mixing
valves are available at plumbing supply or hardware
stores. Follow manufacturers instructions for installation
of the valves. Before changing the factory setting of the
thermostat, read the "Temperature Regulation" section in
this manual.

HOT-Is

Settings

a thermostat
setting of approximatel\
120°F, which will supply hol water at the
most economical temperatures.

A-Is a thermostat
130°F.

setting of approximatel\

B-Is a thermostat
setting of approximatel_
140°F. This is the lowest setting for supply of
hot water to dishwashers.
C-Is a thermostat
150°F.
VERY

HOT-Is

setting

of approximately

a thermostat
setting of approximately
t 60°F. It is recommended that the dial be set
lower whenever possible.

NOTE: Residential electric water heaters will
sanitizing hot water for dishwashers.

not supply

WARNING

Thermostat Adjustment

Never allow small children to use a hot water tap, or to
draw their own bath water. Never leave a child or handicapped person unattended in a bathtub or shower.

The thermostat is adjustable if a different water temperature is desired. Read all warnings in the "TemperatureRegulation" section before proceeding.

Thermostats

The thermostat pointer can be turned clockwise (_,__j{ i
to increase the temperature
setting or counter
cFockwise (k,,.___) to decrease the temperature setting, with a
small flat tip screwdriver.

The thermostat of this water heater has been factory set at
the lowest position which approximates
120°F (Hot) to
reduce the risk of scald injury.
The thermostat is factory set at its lowest position which
approximates
120°F (Hot) and is adjustable if a different
water temperature
is desired. Read all warnings in this
manual and on the water heater before proceeding.

THERMOSTAT ADJUSTABLE
THROUGH OPENING IN ACCESS PANEL
12

Start Up Conditions
THERMAL

EXPANSION

Water supply systems may, because of such events as high
line pressure, frequent cut-offs, the effects of water hammer among others, have installed devices such as pressure
reducing
valves, check valves, back flow preventers,
etc...to control
these types of problems.
When these
devices are not equipped with an internal by-pass, and no
other measures are taken, the devices cause the water system to be closed. As water is heated, it expands (thermal
expansion) and closed systems do not allow for the expansion of heated water.

If the smelly water persists after the anode replacement
and chlorination
treatment, we can only suggest that continuous chlorination
and filtering conditioning
equipment
be considered to eliminate the water problem.
Do not remove the anode leaving the tank unprotected.
By doing so, all warranty on the water heater tank is
voided.

"AIR"

The water within the water heater tank expands as it is
heated and increases the pressure of the water system. If
the relieving point of the water heater's temperature-pressure relief valve is reached, the valve will relieve the
excess pressure. The temperature-pressure
relief valve is
not intended for the constant relief of thermal expansion.
This is an unacceptable condition and must be corrected.

WATER

FAUCETS

WARNING
HYDROGEN GAS: Hydrogen gas can be produced in a
hot water system that has not been used for a long period of time (generally two weeks or more). Hydrogen gas
is extremely flammable and explosive. To prevent the
possibility of injury under these conditions, we recommend the hot water faucet be opened for several minutes at the kitchen sink before any electrical appliances
which are connected to the hot water system are used
(such as a dishwasher or washing machine). If hydrogen
gas is present, there will probably be an unusual sound
similar to air escaping through the pipe as the hot water
faucet is opened. There must be no smoking or open
flame near the faucet at the time it is open.

It is recommended
that any devices installed which could
create a closed system, have a by-pass and/or the system
have an expansion tank to relieve the pressure built by
thermal expansion in the water system. Expansion tanks
are available
for ordering
through
the Sears Service
Center. Contact the local plumbing inspector, water supplier and/or Sears Service Center for assistance in controlling these situations.

STRANGE

IN HOT

SOUNDS

Possible noises due to expansion and contraction of some
metal parts during periods of heat-up and cool-down
do
not represent harmful or dangerous conditions.

Operational

RUMBLING

NOISE

In some water areas, scale or mineral deposits will build
up on your heating elements. This buildup will cause a
rumbling noise. Follow "Element Cleaning/Replacement"
instructions to clean and replace the elements.

Conditions

SMELLY WATER

HIGH

In each water heater there is installed at least one anode
rod (see parts section) for corrosion protection of the tank.
Certain water conditions
will cause a reaction between
this rod and the water. The most common complaint associated with the anode rod is one of a "rotten egg smell".
This odor is derived from hydrogen sulfide gas dissolved in
the water. The smell is the result of four factors which
must all be present for the odor to develop:
a. a concentration
of sulfate in the supply water.
b. little or no dissolved oxygen in the water.
c. a sulfate reducing bacteria within the water heater.
(This harmless bacteria is non-toxic to humans.)
d. an excess of active hydrogen
in the tank. This is
caused by the corrosion
protective
action of the
anode.

TEMPERATURE

SHUT

OFF SYSTEM

The water heater has a high limit shut off system with a
reset button located on the thermostat.

Smelly water may be eliminated or reduced in some water
heater models by replacing the anode(s) with one of less
active material,
and then chlorinating
the water heater
tank and all hot water lines. Contact
the local Sears
Service Center for further information
concerning
an
Anode Replacement Kit #9001453
and this Chlorination
Treatment.
13

Follow the resetting instructions
limit behind the access panel.

which

1. Before beginning, turn
to the water heater.

electrical

"OFF"

refer to the high

power

supply

Operational

Conditions

HIGH TEMPERATURE SHUT OFF SYSTEM
(cont'd))

NOT
.

2. Remove the two screws securing
remove panel.
3. Open the flap of insulation
4. Reset the high limit
marked "RESET".

the access panel and

to expose theopening.

by pushing

OR NO HOT

WATER

In a new installation,
the water heater may not be
properly connected. Make sure the cold water supply
valve is open. Review and check piping installation.
Make sure that the cold water line is connected to the
cold water inlet to the water heater and the hot water
line to the hot water outlet on the water heater.

Make sure the electrical supply to the water heater is
"ON".

Check for loose or blown fuses in your water heater
circuit. Circuit breakers weaken with age and may
not handle their rated load and should be replaced.

Make certain the disconnect
"ON" position.

Check to see the electric service to your house
not been interrupted.
If this is the case, contact
local electric utility.

Are the thermostats set to the desired temperature?
See "Temperature Regulation" section.

If you had experienced
very hot water and now no
hot water, the problem may be due to the high temperature shut off system. See "High Temperature Shut
Off System" in the "For Your Information" section.

During very cold weather,
also be colder and it will
become heated.

The hot water usage may exceed the capacity of the
water heater. If so, wait for water heater to recover
after abnormal
demand.
Also examine pipes and
faucets for possible water leaks.

in the red button

RESET BUTTON

5. Fold the insulation back in place so that it completely
covers the thermostat and element.

ENOUGH

switch,

if used, is in the

has
the

the incoming water will
require a longer time to

6. Replace the access panel.
7. Turn "ON"

electric

10. If you can not determine
Sears Service Department.

power to the water heater.

WATER IS TOO

CAUTION
If the high limit must be reset again, call the Sears
Service Center to find out why the high limit turned
"OFF" the electric power.

the problem,

HOT

Adjust the thermostat to a lower
"Temperature Regulation" section.

then call the

setting.

See the

Temperature-Pressure Relief
Valve Operation
The temperature-pressure
relief valve
operated at least once a year.

Draining
The water heater should be drained if being shut down
during freezing temperatures. Also periodic draining and
cleaning of sediment from the tank may be necessary.

must be manually

1. Before beginning turn "OFF" the electric
to the water heater.

power supply

TEMPERATU RE-PRESSU RE
RELIEF VALVE

WARNING

DISCHARGE

HAZARD OF ELECTRICAL SHOCK! Before removing
any access panels or servicing the water heater, make
sure the electrical supply is turned "off" to the water
heater. Failure to do this could result in death, serious
bodily injury, or property damage.

PIPE

2. CLOSE the cold water inlet valve to the water heater.

WARNING
The temperature-pressure
relief valve must be manually operated at least once a year. Caution should be
taken to ensure that (1) no one is in front of or around
the outlet of the temperature-pressure
relief valve discharge line, and (2) the water manually discharged will
not cause any property damage or bodily injury. The
water may be extremely hot.
If after manually operating the valve, it fails to completely reset and continues to release water, immediately close the cold water inlet to the water heater, follow the draining instructions, and replace the temperature-pressure relief valve with a new one.

3. OPEN a nearby hot water
allow for draining.

faucet

and leave open

4. Connect a hose to the drain valve and terminate
adequate drain or outdoors.
5. OPEN the water
draining.

heater drain

valve to allow

to an

for tank

NOTE: If the water heater is going to be shut down
and drained for an extended period, the drain valve
should be left open with hose connected allowing
water to terminate to an adequate drain.
6. Close the drain valve.

Failure to install and maintain a new properly listed temperature-pressure
relief valve will release the manufacturer from any claim which might result from excessive temperature or pressure.

7. Follow "Filling the Water Heater" instructions
"Installing the New Water Heater" section.
8. Turn "ON"

in the

power to the water heater.

CAUTION
Never use this water heater unless it is completely filled
with water. To prevent damage to the tank and heating
element, the tank must be filled with water. Water must
flow from the hot water faucet before turning "ON"
power.

WARNING
If the temperature-pressure
....
relief valve on the ap_plliance weeps or discharges pereodlcally, thes may be due
to thermal expansion. Your water heater may have a
check valve installed in the water line or a water meter
with a check valve. Consult your local Sears Service
Center for further information. Do not plug the temperature-pressure relief valve.

Element Cleaning/
Replacement
To remove the element from your tank in order to clean or
replace it:
1. Before beginning turn "OFF" the electric
to the water heater.

WARNING
The water passing out of the drain valve may be
extremely hot. To avoid being scalded, make sure all
connections are tight and that the water flow is directed away from any person.

power supply

4. Remove the two screws securing the access panel, and
remove panel.

!
WARNING
HAZARD OF ELECTRICAL SHOCK! Before removing
any access panels or servicing the water heater, make
sure the electrical supply is turned "off" to the water
heater. Failure to do this could result in death, serious
bodily injury, or property damage.

2. Turn off the water supply to the water
water shutoff valve or water meter.

3. Attach a hose to the water heater
the other end in a floor drain or
water heater drain valve. Open
faucet which will relieve pressure
and speed draining.

heater

5. Open the flap of insulation

at the

drain valve and put
outdoors. Open the
a nearby hot water
in the water heater

to expose the opening.

6. Liftoutthetabasshowntouncliptheterminal
coverfrom
thethermostat.
The terminal cover can now be removed

10. A new gasket should be used in all cases to prevent a
possfble water leak. (See Element Gasket in the Repafr
Parts Chart). Place the new element gasket on the
thread side of the cleaned or new element and screw
into tank, securing tightly using an element wrench.

from the thermostat.

7. Disconnect the two wires on the element
the old element from the tank.

11. Close the water heater drain valve by turning the handle to the right (clockwise). The drain valve is on the
lower front of the water heater.

and unscrew

1 2. Open the cold water supply valve to the water heater.
NOTE: The cold water supply valve must be left open
when the water heater is in use.
13. To
by
to
air

insure complete filling of the tank, allow air to exit
opening the nearest hot water faucet. Allow water
run until a constant flow is obtained. This will let
out of the water heater and the piping.

CAUTION
Never use this water heater unless it is completely
full of water. To prevent damage to the tank and
heating element, the tank must be filled with water.
Water must flow from the hot water faucet before
turning "ON" power.

Clean the area around the element opening.
any sediment from or around the element
and inside the tank.

If you are cleaning the element you have removed, do
so by scraping or soaking in vinegar or a de-liming
solution.

14. Check element for water leaks. If leakage occurs, tighten element or repeat steps 2 and 3, remove element
and reposition gasket. Then repeat steps 10 through
14.

Remove
opening

15. Reconnect the two wires to the element and then
check to make sure the thermostat
remains firmly
against the surface of the tank.

WARNING
Replacement elements must (1) be the same voltage
and (2) no greater wattage than listed on the model
rating plate affixed to the water heater.

Drain Valve Washer
Replacement

Element Cleaning/
Replacement (cont'd)
16. Replace terminal cover on thermostat
tion back over the element.

NOTE: For replacement,
use a 17/32
H x 13/64
II x 1/811
thick
washer available at your nearest hardware store. For
ordering a replacement
washer, refer to the "Repair
Parts" section.

and fold insula-

1. Before beginning turn "OFF"
ply to the water heater.

the electrical

power

sup-

WARNING

_R'_ICING

puu_
^T 'rap _

Follow "Draining"

instructions.

3. Turning counter clockwise,
the screw handle.

17. Fold the insulation back in place so that it completely
covers the thermostat and element.

See "Draining"

section.

remove the hex cap below

Remove the washer and put the new one in place.

5. Screw the handle and cap assembly back into the drain
valve and retighten using a wrench. DO NOT OVER
TIGHTEN.

Follow "Filling the Water Heater" instructions
"Installing the New Water Heater" section.

in the

Check for leaks.

8. Turn "ON"

electric power

to the water heater.

18. Replace access panel.
19. Turn "ON" electric power to water heater.
_

WASHER

Service
Before calling
for repair service,
read the Start Up
Conditions
and Operational
Conditions
found in the
Troubleshooting
Guide of this manual.
If a condition
persisits or you are uncertain
about the
operation of the water heater, let a qualified person check
it out. Contact SEARS Repair Services at 1-800-4-REPAIR
(1-800-473-7247)

Usethisguideto checka "Leaking"waterheater.Many
suspected
"Leakers"are not leakingtanks.Oftenthe
source
ofthewatercanbefoundandcorrected.

CAUTION
Read this manual first, then before checking the water
heater make sure the electric supply has been turned
"OFF", and never turn the electric supply "ON"
before
the tank is completely full of water.

If youarenotthoroughly
familiarwithelectriccodes,the
waterheater,
andsafetypractices,
contacta Sears
Service
Center
tocheckthewaterheater.

®
®
©
@
®

CAUTION
Never use this water heater unless it is completely full of
water. To prevent damage to the tank and heating element,
the tank must be filledwith
water. The water must flow
from the hot water faucet before turning "ON" power.

*Condensation
may be seen on pipes in humid
weather or pipe connections may be leaking.
*The primary

anode rod fitting may be leaking.

*The temperature-pressure
leaking at the tank fitting.

relief

valve

may be

Small amounts of water from temperature-pressure relief valve may be due to thermal expansion
or high water pressure in your area.

The elements may be leaking at the tank fitting.

WARNING
HAZARD
OF ELECTRICAL
SHOCK!
Before
removing any access panels or servicing the
water heater, make sure the electrical supply is
turned "off" to the water heater. Failure to do
this could result in death, serious bodily injury,
or property damage.
Turn electrical power "OFF", remove access panels and fold back insulation. If leaking around elements, follow
proper draining
instructions
and
remove element. Reposition or replace gasket on
element. Place element into opening and tighten
securely. Then follow "Filling the Water Heater"
instructions
in the "Installing
the New Water
Heater" section.

(_
(_

Water from drain valve may be due to the valve
being opened slightly.
*The drain valve may be leaking at the tank fitting.
Water in the water heater bottom or on the floor
may be from condensation,
loose connections
or
the temperature-pressure
relief valve. DO NOT
replace the water heater until a full inspection of
all possible water sources is made and necessary
corrective steps taken.
Leakage from other appliances,
water
ground seepage should also be checked.

lines,

*To check where threaded portion enters tank, insert cotton swab between jacket opening and fitting. If cotton is wet,
follow "Draining"
instructions in the "Periodic Maintenance"
section and then remove fitting. Put pipe dope or teflon
tape on the threads and replace. Then follow "Filling the Water Heater" instructions in the "Installing the New Water
Heater" section.
19

KENMORE ECONOMIZER
MODEL NUMBERS:
153.313130
153.313230
153.313330
153.313430
153.313530

30
40
30
40
52

TM5 ELECTRIC WATER HEATERS

Gal.
Gal.
Gal.
Gal.
Gal.

KENMORE ECONOMIZER
MODEL NUMBERS:
153.313130
153.313230
153.313330
153.313430
153.313530

30
40
30
40
52

TM5 ELECTRIC WATER HEATERS

Gal.
Gal.
Gal.
Gal.
Gal.

MODEL
PART
DESCRIPTION
Temperature-Pressure
Dip

Relief Valve

#4233085
9001823
9001822
9000058
9001584
9000308

Tube

Primary Anode Rod
Drain Valve

Drain Valve Washer (_7/32"x'3!64"x_/_"thick)**
Element Gasket
Element*

9000260

9000260
#42 319O3
or 9000049

#4231906
90O0309
9002300

#42 31906
9000309
9002300

#4Z231918
9002303
9001898
0270182

#42_ 31918
9002303
9001898

I
Bracket

Thermostat

w/Hi

Limit

o !

1__

#4__233O85
9001825
9001822
9000058
9001584
9000308

#42319O3
or9000049

i
Thermostat

NUMBERS

153.313130 I 153.3132301 153.313330 ] 153.313430 I 153.313530
PART NUMBERS
9000728
9000728
9000728
9000728
9OO0728

Terminal Cover
Access Panel
Model Rating Plate t
Man-ual

0270182

#4_2233085
9001823
9001824
9000058
9001584
9000308
9000260
#42 31903
or9000049
#42 31906
9000309
9002300
#4_2231918
9002303
9001898
0270182

#4Z233085
90OO28O
9001828
9000058
9001584
9000308
9000260

#422_33085
9000280
9001828
9000058
9001584
9000308
9000260

#4Z231903
or9000049

#42 31903
or9000049
#42 31906
9000309
9002300

#4Z231906
9000309
9002300
#4Z231918
9002303
9001898
0270182

#4_Z231918
9002303
9001898
0270182

0291400

*These parts are also available at most Sears retail stores.
**Available
at most hardware stores.
±Replaced only on return of damaged plate.
#Not Illustrated
Now that you have purchased your Water Heater, should a need ever exist for repair parts or service, simply contact any
SEARS Service Center or call 1-800-4-REPAIR (1-800-473-7247).
Be sure to provide all pertinent facts when you call or visit.
All parts listed may be ordered from any SEARS Service Center, most SEARS stores, and by calling
366-7278).

1-800-366-PART

(1-800-

If the parts you need are not stocked locally, your order will be electronically
transmitted to a SEARS Repair Parts Distribution
Center for handling.
The model number of the water heater will be found on the model rating plate located above the access panel.
WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE
FOLLOWING
INFORMATION:
MODEL NUMBER
NAME OF ITEM
PART NUMBER
PART DESCRIPTION
THIS IS A REPAIR PARTS LIST, NOT A PACKING LIST.
21

About

ON
NSTALLATIONS
NOT MADE BY SEARS AUTHORIZED CONTRACTORS:
1. Your Sears warranty applies to the product only.
2. Sears does not warrant the installation.
3. A charge will be made on service calls due to poor or
incomplete installation. These include:
a. Adjusting thermostat.
b. Leaks in pipes or fittings.
This manual is in non-technical
language. It may help you
avoid the cost of a needless service call. Many service
calls really aren't needed. Such as when:
1. Electric power is turned "OFF".
2. A water leak is due to loose pipe or connections.

Your Warranty

Some warranties say that you must drain the tank once a
month. Your tank will last longer if you do this. Your Sears
warranty is good whether you drain the tank often or not.
We include a drain valve because:
1. Many plumbing codes require a drain valve.
2. Your water heater will continue to heat efficiently, if a
small amount of water is drained each month. THE
PRICE OF YOUR
WATER
HEATER
DOES NOT
INCLUDE
A FREE CHECKUP
SERVICE CALL. ON
WATER HEATER INSTALLATIONS
ARRANGED
BY
SEARS, Sears warrants the installation.

FULL ONE YEAR WARRANTY

ON WATER HEATER

For one year from the date of purchase, when your Sears Kenmore
accordance with the instructions in this manual, Sears will:
1. Repair defects in material or workmanship
2. Furnish and install a new current
occurs in the tank.

water heater is installed

and operated

in this water heater, free of charge.

model water heater of equal capacity and quality, free of charge, if a leak

LIMITED WARRANTY

ON TANKS THAT LEAK

After one year and through 5 years from the date of purchase, if a leak occurs in the tank, Sears will furnish a
new current model water heater of equal capacity and quality. You will be charged for installation.
If the water heater is subjected to commercial,
institutional,
industrial or other non-residential
warranty coverage for tanks that leak is effective for 2 years from the date of purchase.

use, the above

To obtain warranty service, SIMPLY CONTACT THE NEAREST SEARS STORE OR SEARS SERVICE CENTER IN
THE UNITED STATES. "This warranty applies only while this product is in use in the United States."
This warranty

gives you specific

legal rights and you may also have other rights which

"SEARS, ROEBUCK AND

Sears Installation

CO., Dept. 817 WA, Hoffman

vary from state to state.

Estates, IL 601 79"

Sears Installation

Policy

Warranty

In addition to any warranty extended to you on the Sears
merchandise involved, which warranty becomes effective
the date the merchandise is installed should the workmanship of any Sears arranged installation prove faulty within
one year, Sears will, upon notice from you, cause such
faults to be corrected at no additional cost to you.

All installation labor arranged by Sears shall be performed
in a neat, workmanlike
manner in accordance with generally accepted trade practices. Further, all installations shall
comply with all local laws, codes regulations
and ordinances. The customer
shall also be protected,
during
installation,
by insurance relating to property damage,
Worker's Compensation
and Public Liability.

If you want this water heater professionally
installed by Sears contact
prompt, quality installation by Sears authorized contractors.
0291400-00
24

your

local Sears Salesperson.

He will

arrange for

Sears, Roebuck and Co., Hoffman Estates,IL 60179 U.S.A.

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Kenmore 153313130 User Manual ELECTRIC WATER HEATER Manuals And Guides L1004600

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