MTD 13AF698G722 User Manual LAWN TRACTOR Manuals And Guides 1109491L

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Operator's Manual
I
Hydrostatic Lawn Tractor
Models 690
692
693
695
698
IMPORTANT: Read safety rules and instructions carefully before operating equipment.
Warning: This unit is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brush-
covered or grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (if
any). If a spark arrester is used, it should be maintained in effective working order by the operator. In the State of California the above is required
by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark
arrester for the muffler is available through your nearest engine authorized service dealer or contact the service department, P.O. Box 361131
Cleveland, Ohio 44136-9722.
MTD LLC,P.O.BOX361131CLEVELAND,OHIO44136-9722
PRINTED IN U.S.A. FORM NO. 769-00534B.
(11/2003)
TABLEOFCONTENTS
Content
Customer Support
Important Safe Operation Practices
Tractor Set-u p
Controls
Operation
Page Content Page
2 Maintenance 19
3 Service 21
8 Off-season Storage 26
11 Attachments & Accessories 26
13 Warranty Back Cover
FINDINGMODELNUMBER
This Operator's Manual is an important part of your new lawn tractor. It will help you assemble, prepare and
maintain the unit for best performance. Please read and understand what it says.
Before you start assembling your new equipment, please locate the model plate on the equipment
and copy the information from it in the space provided below. A sample model plate is also given below.
You can locate the model plate by looking at the underside of the seat. This information will be necessary
to use the manufacturer's web site and/or help from the Customer Support Department or an authorized
service dealer.
# o.oLLO
P. O. BOX 361131
CLEVELAND,OH 44136
330-220-4683
www mtdproducts.com 800-800-7310
Copy the model number here:
Copy the serial number here:
CUSTOMERSUPPORT
Please doNOTreturnthe unit to the retailer withoutfirstcontactingCustomerSupport.
If you have difficulty assembling this product or have any questions regarding the controls, operation or
maintenance of this unit, you can seek help from the experts. Choose from the options below:
En ine
Ma ual
Visit mtdproducts.com for many useful suggestions. Click on Customer Support button and
you will get the four options reproduced here. Click on the appropriate button and help is
immediately available.
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If you prefer to reach a Customer Support Representative, please call (330) 220-4MTD or
1(800) 800-7310.
The engine manufacturer is responsible for all engine-related issues with regard to
performance, power-rating, specifications, warranty and service. Please refer to the engine
manufacturer's Owner's/Operator's Manual, packed separately with your unit, for more
information.
SECTION1: IMPORTANTSAFEOPERATIONPRACTICES
WARNING: This symbol points out important safety instructions which, if not followed, could endanger
the personal safety and/or property of yourself and others. Read and follow all instructions in this manual
before attempting to operate this machine. Failure to comply with these instructions may result in personal
injury. When you see this symbol--heed its warning.
DANGER: This machine was built to be operated according to the rules for safe operation in this man-
ual. As with any type of power equipment, carelessness or error on the part of the operator can result in
serious injury. This machine is capable of amputating hands and feet and throwing objects. Failure to
observe the following safety instructions could result in serious injury or death.
WARNING: Engine exhaust, some of its constituents, and certain vehicle components contain
or emit chemicals known to the State of California to cause cancer and birth defects or other
reproductive harm.
GENERAL OPERATION
1. Read, understand, and follow all instructions on the
machine and in the manual(s) before attempting to
assemble and operate. Keep this manual in a safe
place for future and regular reference and for
ordering replacement parts.
2. Be familiar with all controls and their proper
operation. Know how to stop the machine and
disengage them quickly.
3. Never allow children under 14 years old to operate
this machine. Children 14 years old and over
should read and understand the operation
instructions and safety rules in this manual and
should be trained and supervised by a parent.
4. Never allow adults to operate this machine without
proper instruction.
5. To help avoid blade contact or a thrown object
injury, keep bystanders, helpers, children and pets
at least 75 feet from the machine while it is in
operation. Stop machine if anyone enters the area.
6. Thoroughly inspect the area where the equipment
is to be used. Remove all stones, sticks, wire,
bones, toys, and other foreign objects which could
be picked up and thrown by the blade(s). Thrown
objects can cause serious personal injury.
7. Plan your mowing pattern to avoid discharge of
material toward roads, sidewalks, bystanders and
the like. Also, avoid discharging material against a
wall or obstruction which may cause discharged
material to ricochet back toward the operator.
8. Always wear safety glasses or safety goggles
during operation and while performing an
adjustment or repair to protect your eyes. Thrown
objects which ricochet can cause serious injury to
the eyes.
9. Wear sturdy, rough-soled work shoes and close-
fitting slacks and shirts. Loose fitting clothes and
jewelry can be caught in movable parts. Never
operate this machine in bare feet or sandals.
10. Be aware of the mower and attachment discharge
direction and do not point it at anyone. Do not
operate the mower without the discharge cover or
entire grass catcher in its proper place.
11. Do not put hands or feet near rotating parts or
under the cutting deck. Contact with the blade(s)
can amputate hands and feet.
12. A missing or damaged discharge cover can cause
blade contact or thrown object injuries.
13. Stop the blade(s) when crossing gravel drives,
walks, or roads and while not cutting grass.
14. Watch for traffic when operating near or crossing
roadways. This machine is not intended for use on
any public roadway.
15. Do not operate the machine while under the
influence of alcohol or drugs.
16. Mow only in daylight or good artificial light.
17. Never carry passengers.
18. Disengage blade(s) before shifting into reverse.
Back up slowly. Always look down and behind
before and while backing to avoid a back-over
accident.
19. Slow down before turning. Operate the machine
smoothly. Avoid erratic operation and excessive
speed.
20. Disengage blade(s), set parking brake, stop engine
and wait until the blade(s) come to a complete stop
before removing grass catcher, emptying grass,
unclogging chute, removing any grass or debris, or
making any adjustments.
21. Never leave a running machine unattended.
Always turn off blade(s), place transmission in
neutral, set parking brake, stop engine and remove
key before dismounting.
22. Use extra care when loading or unloading the
machine into a trailer or truck. This unit should not
be driven up or down ramp(s), because the unit
could tip over, causing serious personal injury. The
unit must be pushed manually on ramp(s) to load or
unload properly.
23.Mufflerandenginebecomehotandcancausea
burn.Donottouch.
24.Checkoverheadclearancescarefullybeforedriving
underlowhangingtreebranches,wires,door
openingsetc.,wheretheoperatormaybestruckor
pulledfromtheunit,whichcouldresultinserious
injury.
25.Disengageallattachmentclutches,depressthe
brakepedalcompletelyandshiftintoneutralbefore
attemptingto startengine.
26.Yourmachineisdesignedtocutnormalresidential
grassofaheightnomorethan10".Donotattempt
tomowthroughunusuallytall,drygrass(e.g.,
pasture)orpilesofdryleaves.Drygrassorleaves
maycontacttheengineexhaustand/orbuildupon
themowerdeckpresentingapotentialfirehazard.
27.Useonlyaccessoriesandattachmentsapproved
forthismachinebythemachinemanufacturer.
Read,understandandfollowallinstructions
providedwiththeapprovedaccessoryor
attachment.
28.Dataindicatesthatoperators,age60yearsand
above,areinvolvedinalargepercentageofriding
mower-relatedinjuries.Theseoperatorsshould
evaluatetheirabilitytooperatetheridingmower
safelyenoughtoprotectthemselvesandothers
fromseriousinjury.
29.Ifsituationsoccurwhicharenotcoveredinthis
manual,usecareandgoodjudgment.Contactyour
customerservicerepresentativeforassistance.
SLOPE OPERATION
Slopes are a major factor related to loss of control and
tip-over accidents which can result in severe injury or
death. All slopes require extra caution. If you cannot
back up the slope or if you feel uneasy on it, do not mow
it.
For your safety, use the slope gauge included as part of
this manual to measure slopes before operating this
unit on a sloped or hilly area. If the slope is greater than
15 degrees as shown on the slope gauge, do not
operate this unit on that area or serious injury could
result.
DO:
,
,
Mow up and down slopes, not across. Exercise
extreme caution when changing direction on
slopes.
Watch for holes, ruts, bumps, rocks, or other
hidden objects. Uneven terrain could overturn the
machine. Tall grass can hide obstacles.
3. Use slow speed. Choose a low enough speed
setting so that you will not have to stop or shift while
on the slope. Tires may lose traction on slopes
even though the brakes are functioning properly.
Always keep machine in gear when going down
slopes to take advantage of engine braking action.
4. Follow the manufacturer's recommendations for
wheel weights or counterweights to improve
stability.
5. Use extra care with grass catchers or other
attachments. These can change the stability of the
machine.
6. Keep all movement on the slopes slow and gradual.
Do not make sudden changes in speed or direction.
Rapid engagement or braking could cause the front
of the machine to lift and rapidly flip over backwards
which could cause serious injury.
7. Avoid starting or stopping on a slope. If tires lose
traction, disengage the blade(s) and proceed
slowly straight down the slope.
DO NOT:
1. Do not turn on slopes unless necessary; then, turn
slowly and gradually downhill, if possible.
2. Do not mow near drop-offs, ditches or
embankments. The mower could suddenly turn
over if a wheel is over the edge of a cliff, ditch, or if
an edge caves in.
3. Do not try to stabilize the machine by putting your
foot on the ground.
4. Do not use a grass catcher on steep slopes.
5. Do not mow on wet grass. Reduced traction could
cause sliding.
6. Do not shift to neutral and coast downhill. Over-
speeding may cause the operator to lose control of
the machine resulting in serious injury or death.
7. Do not tow heavy pull behind attachments (e.g.
loaded dump cart, lawn roller, etc.) on slopes
greater than 5 degrees. When going down hill, the
extra weight tends to push the tractor and may
cause you to loose control. (e.g. tractor may speed
up, braking and steering ability are reduced,
attachment may jack-knife and cause tractor to
overturn).
CHILDREN
,Tragic accidents can occur if the operator is not
alert to the presence of children. Children are often
attracted to the machine and the mowing activity.
They do not understand the dangers. Never
assume that children will remain where you last
saw them.
a. Keep children out of the mowing area and in
watchful care of a responsible adult other
than the operator.
b. Be alert and turn machine off if a child enters
the area.
,
c. Before and while backing, look behind and
down for small children.
d. Never carry children, even with the blade(s)
shut off. They may fall off and be seriously
injured or interfere with safe machine
operation.
e. Use extreme care when approaching blind
corners, doorways, shrubs, trees or other
objects that may block your vision of a child
who may run into the machine.
f. Disengage the cutting blade(s) before
shifting in reverse. The "No-Cut-In Reverse"
feature is a reminder not to cut in reverse and
to help avoid back over accidents. Do not
defeat it.
g. Keep children away from hot or running
engines. They can suffer burns from a hot
muffler.
h. Remove key when machine is unattended to
prevent unauthorized operation.
Never allow children under 14 years old to operate
the machine. Children 14 years old and over should
read and understand the operation instructions and
safety rules in this manual and should be trained
and supervised by a parent.
TOWING
1. Tow only with a machine that has a hitch designed
for towing. Do not attach towed equipment except
at the hitch point.
2. Follow the manufacturers recommendation for
weight limits for towed equipment and towing on
slopes.
3. Never allow children or others in or on towed
equipment.
4. On slopes, the weight of the towed equipment may
cause loss of traction and loss of control.
5. Travel slowly and allow extra distance to stop.
6. Do not shift to neutral and coast downhill.
SERVICE
SAFE HANDLING OF GASOLINE:
,To avoid personal injury or property damage
use extreme care in handling gasoline. Gasoline is
extremely flammable and the vapors are explosive.
Serious personal injury can occur when gasoline is
spilled on yourself or your clothes which can ignite.
Wash your skin and change clothes immediately.
a. Use only an approved gasoline container.
b. Never fill containers inside a vehicle or on a
truck or trailer bed with a plastic liner. Always
place containers on the ground away from
your vehicle before filling.
c. When practical, remove gas-powered
equipment from the truck or trailer and refuel
it on the ground. If this is not possible, then
refuel such equipment on a trailer with a
portable container, rather than from a
gasoline dispenser nozzle.
d. Keep the nozzle in contact with the rim of the
fuel tank or container opening at all times
until fueling is complete. Do not use a nozzle
lock-open device.
e. Extinguish all cigarettes, cigars, pipes and
other sources of ignition.
f. Neverfuel machine indoors.
g. Never remove gas cap or add fuel while the
engine is hot or running. Allow engine to cool
at least two minutes before refueling.
h. Never over fill fuel tank. Fill tank to no more
than ½ inch below bottom of filler neck to
allow space for fuel expansion.
i. Replace gasoline cap and tighten securely.
j. If gasoline is spilled, wipe it off the engine
and equipment. Move unit to another area.
Wait 5 minutes before starting the engine.
k. To reduce fire hazards, keep machine free of
grass, leaves, or other debris build-up. Clean
up oil or fuel spillage and remove any fuel
soaked debris.
I. Never store the machine or fuel container
inside where there is an open flame, spark or
pilot light as on a water heater, space heater,
furnace, clothes dryer or other gas
appliances.
m. Allow a machine to cool at least five minutes
before storing.
GENERAL SERVICE:
1. Never run an engine indoors or in a poorly
ventilated area. Engine exhaust contains carbon
monoxide, an odorless, and deadly gas.
2. Before cleaning, repairing, or inspecting, make
certain the blade(s) and all moving parts have
stopped. Disconnect the spark plug wire and
ground against the engine to prevent unintended
starting.
3. Periodically check to make sure the blades come to
complete stop within approximately (5) five
seconds after operating the blade disengagement
control. If the blades do not stop within the this time
frame, your unit should be serviced professionally
by an authorized MTD Service Dealer.
4. Check brake operation frequently as it is subjected
to wear during normal operation. Adjust and service
as required.
5. Check the blade(s) and engine mounting bolts at
frequent intervals for proper tightness. Also,
visually inspect blade(s) for damage (e.g.,
excessive wear, bent, cracked).
Replacetheblade(s)withtheoriginalequipment
manufacturer's(O.E.M.)blade(s)only,listedinthis
manual."Useofpartswhichdonotmeetthe
originalequipmentspecificationsmayleadto
improperperformanceandcompromisesafety!"
6. Mowerbladesaresharp.Wrapthebladeorwear
gloves,anduseextracautionwhenservicingthem.
7. Keepallnuts,bolts,andscrewstighttobesurethe
equipmentisinsafeworkingcondition.
8. Nevertamperwiththesafetyinterlocksystemor
othersafetydevices.Checktheirproperoperation
regularly.
9. Afterstrikingaforeignobject,stoptheengine,
disconnectthesparkplugwire(s)andground
againsttheengine.Thoroughlyinspectthe
machineforanydamage.Repairthedamage
beforestartingandoperating.
10.Neverattemptto makeadjustmentsorrepairsto
themachinewhiletheengineisrunning.
11.Grasscatchercomponentsandthedischarge
coveraresubjecttowearanddamagewhichcould
exposemovingpartsorallowobjectstobethrown.
Forsafetyprotection,frequentlycheckcomponents
andreplaceimmediatelywithoriginalequipment
manufacturer's(O.E.M.)partsonly,listedinthis
manual."Useofpartswhichdonotmeetthe
originalequipmentspecificationsmayleadto
improperperformanceandcompromisesafety!"
12.Donotchangetheenginegovernorsettingsor
over-speedtheengine.Thegovernorcontrolsthe
maximumsafeoperatingspeedoftheengine.
13.Maintainorreplacesafetyandinstructionlabels,as
necessary.
14.Observeproperdisposallawsandregulationsfor
gas,oil,etc.toprotecttheenvironment.
WARNING: YOUR RESPONSIBILITY- Restrict the use of this power machine to persons who
read, understand and follow the warnings and instructions in this manual and on the machine.
TO AVOID SERIOUS
iNJURY OR DEATH
* GOUPAHDDOWNSLOPES,NOTACROSS.
* AVOIDSUDDENTURNS.
* ]DONOTOPERATETHE UNiTWHEREiT
COULDSLIPORTiP.
* iF MACHINESTOPSGOINGUPHiLL_STOP
BLADE(S)ANDBACHDOWNHILLSLOWLY.
* ]DONOTMOWWHENCHILDREN
OROTHERSAREADOUHD.
* NEVERCARRYCHILDRENEVENWiTH
BLADESOFF.
* LOOHOOWH& BEHINDBEFOREAND
WHILEBACHmG.
*HEEP SAFETYDEVICES(GUARDS,
SHIELDS,ANDSWITCHES,ETC.)
iN PLACEANDWORKING.
* REMOVEOBJECTSTHATCOULD
RETHROWNBYTHEBLADE(S).
* HNOWLOCATIONANDFUNCTIONOFALL
CONTROLS.
*BE SUREBLADE(S)AHDENGIHEARE
STOPPEDBEFOREPLACINGHANDS
0R FEETNEARBLADE(S).
* BEFORELEAVINGOPERATOR'SPOSiTiON,
DISENGAGEBLADE(S),PLACETHECONTROL
LEVERiN NEUTRAL,ENGAGEPARKING
BRAHE,SHUTOFFANDREMOVEHEY.
READ OPERATOR'S
Lid
Lid
a.
C_
64
Z
I--
Lid
C_
I
SIGHT AND HOLD THIS LEVEL WITH A VERTICAL TREE
I 1'91 A POWER POLE
I,, .
" " " ,, ,, ,, I'1.9
ii il -"" '
II
"i i A CORNER OF A BUILDING
OR A FENCE POST
WARNING
Do not mow on inclines with a slope in excess of 15 degrees (a rise of approximately 2-1/2 feet every 10 feet). A riding mower
could overturn and cause serious injury. If operating a walk-behind mower on such a slope, it is extremely difficult to maintain
your footing and you could slip, resulting in serious injury.
Operate RIDING mowers up and down slopes, never across the face of slopes.
r-..
SECTION3: TRACTORSET-UP
IMPORTANT:Your tractor is shipped with motor oil in the engine. However, you MUST check the oil level before
starting the engine and operating. Refer to the separate Briggs & Stratton Operator/Owner Manual (or Tecumseh
eng ne s Owner s Manua ) packed w th your tractor. Read nstruct ons carefu y.
NOTE: Reference to right or left hand side of the unit
is observed from the driver's seat, facing forward.
ToolsRequiredFor Assembly
(1) 1/2" socket wrench (for steering wheel)
(1) 9/16" wrench or socket wrench (for seat)
(2) 7/16" wrenches or socket wrenches (for battery)
Attachingthe BatteryCables
NOTE: The positive battery terminal is marked Pos.
(+). The negative battery terminal is marked Neg. (-).
The positive cable (heavy red wire) is secured to
the positive battery terminal (+) with a hex bolt and
hex nut at the factory. Make certain that the rubber
boot covers the terminal to help protect it from
corrosion.
Remove the hex bolt and wing nut from the
negative cable.
Remove the black plastic cover, if present, from the
negative battery terminal and attach the negative
cable (heavy black wire) to the negative battery
terminal (-) with the bolt and wing nut.
Make certain the hold-down rod is in position over
the battery, securing it in place. See Figure 1.
Rubber
Boot
Hex Bolt
Figure 1
NOTE: If the battery is put into service after the date
shown on top of battery, charge the battery as
instructed on page 21 of this manual prior to operating
the tractor.
AttachingTheSteeringWheel
The hardware for attaching the steering wheel has
been packed within the steering wheel, beneath
steering wheel cap. Carefully pry off the steering
wheel cap and remove the hardware.
NOTE: There are two different styles of steering
wheel cap. See Figure 2. Styles vary by model
Remove the steering bellow from its packaged
location on the PTO (blade engage) lever (found on
the right hand side of tractor). NOTE: Tractor model
698 does NOT require a steering beflow and does
NOT come equipped with one.
On models so equipped, place the steering bellow
over the steering shaft extending through the dash.
See Figure 2.
NOTE: If the openings on each end of the steering
bellow are two different sizes, the smaller end goes
down, against the dash of the lawn tractor.
With the wheels of the tractor pointing straight
forward, place the steering wheel over the steering
shaft.
Place the washer (with the cupped side down) over
the steering shaft and secure with the hex bolt. See
Figure 2.
Place the steering wheel cap over the center of the
steering wheel and push downward until it "clicks"
into place.
Steering _
Wheel Cap 1
Washer
Steering
Shaft
Steeri ng
Bellow
Figure 2
AttachingTheSeat
Seat styles vary by tractor model and there are three
different styles available:
Standard Adjustment
Quick Adjustment &
Knob Adjustment
Refer to Figure 3, Figure 4 and Figure 5 to identify
which your tractor's seat style and follow applicable
instructions below.
NOTE: For shipping reasons, seats are either
fastened to the tractor seat's pivot bracket with a plastic
tie, or mounted backward to the pivot bracket. In either
case, free the seat form its shipping position and
remove the two hex screws (or knobs, on models so
equipped) from the bottom of seat before proceeding
with applicable instructions below.
Standard AdjustmentSeat
1. Position the shoulder screws (found on the base of
the seat) inside the slot openings in the seat pivot
bracket. Figure 3.
2. Slide the seat slightly rearward in the seat pivot
bracket, lining up the rear slots in the pivot bracket
with the remaining two holes in the seat's base.
3. Select desired position for the seat, and secure with
the two hex screws removed earlier. See Figure 3.
QuickAdjustmentSeat
NOTE: If your seat was shipped mounted backwards
on the seat pivot bracket, pull out the tab found on the
seat stop and hold it open while sliding the seat off the
seat pivot bracket. See Figure 4.
1. Line up the plastic seat spacers with the slots in
seat pivot bracket.
2. Slide seat in until front seat spacer engages the
seat stop. See Figure 4.
WARNING: Before operating this machine,
make sure the seat is engaged in the seat
stop, stand behind the machine and pull back
on seat until fully engaged into stop.
KnobAdjustmentSeat
1. Position the shoulder screws (found on the base of
the seat) inside the slot openings in the seat pivot
bracket. Figure 5.
2. Slide the seat slightly rearward in the seat pivot
bracket, lining up the rear slots in the pivot bracket
with the remaining two holes in the seat's base.
3. Select desired position for the seat, and secure with
the two knobs removed earlier. See Figure 5.
Standard Adjustment
Hex Screws
Shoulder
Screws
Opening
in Slot
Pivot Bracket
QuickAdjustment
Figure 3
Seat Stop\
Pivot Bracket
KnobAdjustment
Figure 4
Knobs
Shoulder
Screws
Opening
in Slot_
Figure 5
GasandOilFill-up
The gasoline tank is located under the hood and has a
capacity of 1-1/2 gallons. Do not overfill.
WARNING: Use extreme care when
handling gasoline. Gasoline is extremely
flammable and the vapors are explosive.
Never fuel machine indoors or while the
engine is hot or running. Extinguish
cigarettes, cigars, pipes, and other sources of
ignition.
Service the engine with gasoline and oil as instructed in
the separate Briggs & Stratton Operator/Owner Manual
(or Tecumseh engine's Owner's Manual) packed with
your tractor. Read instructions carefully.
IMPORTANT: Your tractor is shipped with motor oil in the
engine. However, you MUST check the oil level before
operating. Be careful not to overfill.
ShippingBraceRemoval
WARNING: Make sure the riding mower's
engine is off, remove the ignition key, and set
the parking brake before removing the
shipping brace.
Locate the shipping brace and accompanying
warning tag found on the right side of the mower,
between the discharge chute and the cutting deck.
See Figure 6.
Warning Tag
Figure 6
While holding the discharge chute with your left
hand, remove the shipping brace with your right
hand by grasping it between your thumb and index
finger and rotating it clockwise.
WARNING: The shipping brace, used for
packaging purposes only, must be removed
and discarded before operating your riding
mower.
WARNING: The mowing deck is capable of
throwing objects. Failure to operate the riding
mower without the discharge cover in the
proper operating position could result in
serious personal injury and/or property
damage.
IdentifyingtheMulchPlug(if soequipped)
On tractor models with 38- and 42-inch decks so
equipped, a mulch plug can be found within the cutting
deck's discharge opening.
NOTE: Refer to Mulchingon page 15 for more detailed
information.
If you'd prefer to operate the cutting deck without
mulching, simply remove the mulch plug by
unthreading the plastic wing nut which fastens it to the
cutting deck. This will allow the clippings to discharge
out of the discharge opening during operation. See
Figure 7.
@
Plastic Wing Nut Mulch Plug
Figure 7
Tire Pressure
,_ WARNING: Maximum tire pressure under
any circumstances is 30 psi. Equal tire
pressure should be maintained at all times.
The tires on your unit may be over-inflated for shipping
purposes. Reduce the tire pressure before operating
the tractor. Recommended operating tire pressure is
approximately 10 p.s.i for the rear tires & 14 p.s.i, for
the front tires. Check sidewall of tire for maximum p.s.i.
10
SECTION4: KNOWYOURLAWNTRACTOR
A
C
D
E
F
DDDD
NNNmm_
NOTE: Steering Wheel not shown for clarity.
]NNNNFI
88[3[3
I-I1-11-1131313
H
1-If so equipped
ASpeed Control Lever
BSeat Adjustment Leverl-
CBrake Pedal
D Choke Control1-
Figure 8
E
F
G
H
IgnitionSwitch
The ignition switch is located on the right side of the
tractor's dash.To start the engine, insert the key into the
ignition switch and turn clockwise to the START
position. Release the key into the RUN position once
the engine has fired. See Figure 9.
Refer to StartingTheEngineon page 13 of this manual for
detailed starting instructions
WARNING: Never leave a running
machine unattended. Always disengaged
PTO, place speed control lever in neutral, set
parking brake, stop engine and remove key to
prevent unintended starting.
Throttle Control Lever
Parking Brake Knob
PTO (Blade Engage) Lever
Ignition Switch
STOP
START
Tractor Model
698 Only
AIITractor Models
Except698
Figure 9
11
ChokeControl
On some models, moving the %,_
throttle lever all the way forward I,
activates the engine's choke
control. On all other models, the
choke control can be found on
the left side of the dash panel and is activated by pulling
the knob outward. Activating the choke control closes
the choke plate on the carburetor and aids in starting
the engine. Refer to StartingTheEngineon page 13 of this
manual for detailed starting instructions.
ThrottleControlLever
The throttle control lever is
located on the left side of the
tractor's dash panel. This lever
controls the speed of the engine
and, on some models, when
pushed all the way forward, the
choke control also. When set in a
given position, the throttle will
maintain a uniform engine speed.
IMPORTANT:When operating the
tractor with the cutting deck
engaged, be certain that the
throttle lever is always in the
FAST (rabbit) position.
Choke i_ IPosition
Fast
Position
Slow
Position
BrakePedal
The brake pedal is located on the left side of the lawn
tractor, along the running board. Depress the pedal all
the way down to engage the disc brake and bring the
tractor to a complete stop.
NOTE: The brake pedal must be depressed to start
the engine. Refer to SafetyInterlockSwitcheson page 13.
Parking Brake
To set the parking brake, fully
depress the brake pedal and
keep it depressed while grasping
the parking brake knob and
pulling it upward. Release the
brake pedal to allow the parking
brake to engage.
To release the parking brake,
depress the brake pedal to allow
the parking brake knob to drop
downward
(o)
NOTE: The parking brake must be set if the operator
leaves the seat with the engine running or the engine
will automatically shut off.
IMPORTANT:Always set the parking brake when
leaving the tractor unattended.
SpeedControlLever
The speed control lever, located
on the right fender, allows you to
regulate the travel direction and
ground speed of the lawn tractor.
To use, release the parking brake
and move the speed control lever
forward (to travel forward) or
rearward (to travel in reverse).
The further forward or rearward
that the lever is moved, the faster
the tractor will travel. The lever
will return to the N (Neutral)
position when the brake pedal is
depressed.
Do NOT attempt to change the
direction of travel when the
tractor is in motion. Always bring
the tractor to a complete stop
before moving the speed control
lever from forward to reverse or
vice versa.
!
IMPORTANT:Always set the parking brake when
leaving the tractor unattended.
PTO(BladeEngage)Lever
Found on the right side of the tractor, the PTO (blade
engage) lever is used to set the mowing deck's cutting
height and engage the power to the cutting deck or
other (separately available) attachments. To operate,
move the lever to the right and forward, before placing it
a notch for your desired cutting height. Moving the lever
to the right and all the way rearward placing it into the
BLADES STOP position disengages power to the
cutting deck/attachment.
NOTE: The PTO (blade engage) lever must be in the
disengaged (BLADES STOP) position when starting
the engine, when traveling in reverse and if the operator
leaves the seat.
12
SECTION5: OPERATINGTHELAWNTRACTOR
WARNING
AVOIDSERIOUSINJURYORDEATH
GO UPAND DOWN SLOPES, NOTACROSS.
• AVOID SUDDEN TURNS.
DO NOT OPERATE THE UNIT WHERE IT COULD SLIP OR
TIE
IF MACHINE STOPS GOING UPHILL, STOP BLADE(S) AND
BACK DOWNHILL SLOWLY.
DO NOT MOW WHEN CHILDREN OR OTHERS ARE
AROUND.
NEVER CARRY CHILDREN, EVEN WITH BLADES OFE
LOOK DOWN AND BEHIND BEFORE AND WHILE BACKING.
• KEEP SAFETY DEVICES (GUARDS, SHIELDS, AND
SWITCHES) IN PLACE AND WORKING.
• REMOVE OBJECTS THAT COULD BE THROWN BY THE
BLADE(S).
KNOW LOCATION AND FUNCTION OF ALL CONTROLS.
BE SURE BLADE(S) AND ENGINE ARE STOPPED BEFORE
PLACING HANDS OR FEET NEAR BLADE(S).
• BEFORE LEAVING OPERATOR'S POSITION, DISENGAGE
BLADE(S), PLACE THE SPEED CONTROL LEVER IN NEU-
TRAL, ENGAGE PARKING BRAKE, SHUT ENGINE OFF AND
REMOVE KEY.
READOPERATOR'SMANUAL
SafetyInterlockSystem
,_ WARNING: Read, understand, and follow
all instructions and warnings on the machine
and in this manual before operating.
This tractor is equipped with a safety interlock system
for the protection of the operator. If the interlock system
should ever malfunction, do not operate the tractor.
Contact an authorized MTD service dealer. The safety
interlock system prevents the engine from cranking or
starting unless the parking brake is engaged, and the
PTO (blade engage)lever is in the disengaged
(BLADES STOP) position.
The engine will automatically shut off if the operator
leaves the seat before engaging the parking brake.
The engine will automatically shut off if the operator
leaves the tractor's seat with the PTO (blade
engage) lever in ANY position other than BLADES
STOP.
The engine will automatically shut off if the PTO
(blade engage) lever is moved out of the
BLADES STOP position with the speed control
lever in position for reverse travel.
WARNING: Read, understand, and follow
all instructions and warnings on the machine
and in this manual before starting the engine
or operating the lawn tractor.
StartingtheEngine
,_ WARNING: Do not operate the tractor if the
interlock system is malfunctioning. This
system was designed for your safety and
protection.
NOTE: Refer to the TRACTORSET-UPon page 8 of this
manual for Gasoline and Oil fill-up instructions.
Insert the tractor key into the ignition switch.
Place the PTO (blade engage) lever in the BLADES
STOP position.
Engage the tractor's parking brake.
Activate the choke control.
Turn the ignition key clockwise to the START
position. After the engine starts, release the key. It
will return to the RUN position.
IMPORTANT: Do NOT hold the key in the START
position for longer than ten seconds at a time. Doing so
may cause damage to your engine's electric starter.
After the engine starts, deactivate the choke control
and place the throttle control in the FAST position.
IMPORTANT: Do NOT leave the choke control on while
operating the tractor. Doing so will result in a "rich" fuel
mixture and cause the engine to run poorly.
NOTE: If Starting problems are encountered, refer to
TROUBLESH00TINGGUIDEon page 27.
StoppingtheEngine
WARNING: If you strike a foreign object,
stop the engine, disconnect the spark plug
wire(s) and ground against the engine.
Thoroughly inspect the machine for any
damage. Repair the damage before restarting
and operating
If the blades are engaged, place the PTO (blade
engage) lever in the BLADES STOP position.
Depress the brake pedal to bring the tractor to a
complete stop.
Turn the ignition key counterclockwise to the OFF
position.
Engage the tractor's parking brake.
Remove the key from the ignition switch to prevent
unintended starting.
13
OperatingTheLawnTractor
,_ WARNING: Always look down and behind
before and while traveling in reverse to avoid
a back-over accident.
• Move
WARNING: Before leaving the operator's
position. Always place the PTO (blade
engage) lever in the BLADES STOP position,
place speed control lever in neutral, set
parking brake, stop engine and remove key
to prevent unintended starting.
throttle control lever to full throttle.
NOTE: Always operate the tractor with the throttle
control lever in the FAST (rabbit) position for the most
efficient use of the cutting deck or other (separately
available) attachments.
Release the parking brake by depressing the brake
pedal.
Position the speed control lever in desired position.
The further forward or rearward that the lever is
moved, the faster the tractor will travel. The lever
will return to the N (Neutral) position when the
brake pedal is depressed.
IMPORTANT:Do NOT attempt to change the direction of
travel when the tractor is in motion. Always bring the
tractor to a complete stop before moving the speed
control lever from forward to reverse or vice versa.
Failure to do so could result in serious damage to your
tractor's transmission.
IMPORTANT: First-time operators should use slower
speeds. Become completely familiar with the tractor's
operation and controls before operating the tractor in at
higher speed.
The lawn tractor is brought to a stop by depressing
the brake pedal.
Set the parking brake by fully depressing the brake
pedal and keeping it depressed while grasping the
parking brake knob and pulling it upward. Release
the brake pedal to allow the parking brake to
engage.
,_ WARNING: Before leaving the operator's
position for any reason, disengage the
blades, place the speed control lever in
neutral, engage the parking brake, shut
engine off and remove the key.
IMPORTANT:When stopping the tractor for any reason
while on a grass surface, always
Place the speed control lever in N (neutral),
Engage the parking brake,
Shut engine off and remove the key.
Doing so will minimize the possibility of having your
lawn "browned" by hot exhaust from your tractor's
running engine.
EngagingTheCuttingBlades
WARNING: Keep feet and hands away
from the discharge opening, the blades or
any part of the deck. When the unit is used
for anything other than mowing operations,
the blade drive should be disengaged.
To engage power to the cutting deck or other
(separately available) attachment, proceed as follows:
Move the PTO (blade engage) lever to the right and
forward and place it in a notch for your desired
cutting height.
Moving the lever to the right and all the way
rearward (into the BLADES STOP position) raises
and disengages power to the cutting deck.
NOTE: The PTO (blade engage) lever must be in the
BLADES STOP position when starting the engine,
when traveling in reverse and if the operator leaves the
seat. Refer to SafetyInterlockSwitcheson page 13
i
Hydrostatic
Bypass Rod
MovingTheTractorManually
Your tractor's transmission is equipped with a
hydrostatic relief valve for occasions when it is
necessary to move the tractor manually. Activating this
valve forces the fluid in the transmission to bypass its
normal route, allowing the rear tires to "freewheel." To
engage the hydrostatic relief valve, proceed as follows:
Locate the hydrostatic bypass rod in the rear of the
tractor. See Figure 10.
Pull the hydrostatic bypass rod outward, then up
and to the right, to lock it in place.
Figure 10
14
NOTE: The transmission will NOT engage when the
hydrostatic bypass rod is pulled out. Return the rod to
its normal position prior to operating the tractor.
IMPORTANT: Never attempt to move the tractor
manually without first engaging the hydrostatic relief
valve. Doing so will result in serious damage to the
tractor's transmission.
Mowing
,_ WARNING: To help avoid blade contact or
a thrown object injury, keep bystanders,
helpers, children and pets at least 75 feet
from the machine while it is in operation. Stop
machine if anyone enters the area.
The following information will be helpful when using the
cutting deck with your tractor.
WARNING: Plan your mowing pattern to
avoid discharge of materials toward roads,
sidewalks, bystanders and the like. Also,
avoid discharging material against a wall or
obstruction which may cause discharged
material to ricochet back toward the operator.
Be sure that the lawn is clear of stones, sticks, wire,
or other objects which could damage lawn mower
or engine.
For best results and to insure more even grass
distribution, do not mow when lawn is excessively
wet.
Do not mow at high ground speed, especially if a
mulch kit or grass collector is installed.
For best results it is recommended that the first two
laps be cut with the discharge thrown towards the
center. After the first two laps, reverse the direction
to throw the discharge to the outside for the
balance of cutting. This will give a better
appearance to the lawn.
Do not cut the grass too short. Short grass invites
weed growth and yellows quickly in dry weather.
Mowing should always be done with the engine at
full throttle.
Under heavier conditions it may be necessary to go
back over the cut area a second time to get a clean
cut.
Do NOT attempt to mow heavy brush and weeds
and extremely tall grass. Your tractor is designed to
mow lawns, NOT clear brush.
Keep the blades sharp and replace the blades
when worn. Refer to CuttingBladeson page 23 of this
manual for proper blade sharpening instructions.
Mulching
Some, NOT ALL, models come equipped with a mulch
kit which incorporates special blades, already standard
on your tractor, in a process of recirculating grass
clippings repeatedly beneath the cutting deck. The
ultra-fine clippings are then forced back into the lawn
where they act as a natural fertilizer. Observe the
following points for the best results when mulching.
Never attempt to mulch if the lawn is damp. Wet
grass tends to stick to the underside of the cutting
deck preventing proper mulching of the clippings.
Do NOT attempt to mulch more than 1/3 the total
height of the grass or approximately 1-1/2 inches.
Doing so will cause the clippings to clump up
beneath the deck and not be mulched effectively.
Maintain a slow ground speed to allow the grass
clippings more time to effectively be mulched.
Always position the throttle control lever in the
FAST (rabbit) position and allow it to remain there
while mowing. Failing to keep the engine at full
throttle places strain on the tractor's engine and
does not allow the blades to properly mulch grass.
NOTE: Do NOT remove the discharge chute when
operating the mower with the mulch kit installed.
38- and42-inch Decks
To operate the cutting deck without mulching, on
models so equipped, simply remove the mulch plug by
unthreading the plastic wing nut which secures itto the
cutting deck. This will allow the clippings to discharge
out the side. See Figure 7.
Carriage
@
Plastic Wing Nut Mulch Plug
Figure 11
46-inch Decks
On models so equipped, the mulch kit is packed
separately within the tractor's crate. Observe the
instructions included with the mulch kit for the best
results when mulching.
15
SECTION6: MAKINGADJUSTMENTS
,_ WARNING: Never attempt to make any
adjustments while the engine is running,
except where specified in the operator's
manual.
WARNING: Disconnect the spark plug
wire(s) and ground against the engine before
performing any adjustments, repairs or
maintenance.
SeatAdjustment
StandardAdjustmentSeat
To adjust the position of the seat, loosen the two hex
screws on the bottom of the seat. See Figure 12. Slide
the seat forward or backward as desired. Retighten the
two screws.
QuickAdjustmentSeat (if so equipped)
To adjust the position of the seat on models so
equipped, move the seat adjustment lever (located
under the seat) to the left and slide the seat forward or
backwards. See Figure 13. Make sure seat is locked
into one of the six adjustment positions before
operating the lawn tractor.
KnobAdjustmentSeat(if so equipped)
To adjust the position of the seat on models so
equipped, loosen the two knobs on the bottom of the
seat. See Figure 14. Slide the seat forward or backward
as desired. Retighten the two knobs.
DeckLevelingAdjustment
WARNING: Protect your hands by wearingheavy gloves to grasp the cutting blade.
NOTE: Check the tractor's tire pressure before
performing any deck leveling adjustments. Refer to
Tires later in this section for further information
regarding tire pressure.
The front of the cutting deck is supported by two lift
links, one of which can be adjusted to level the deck
from both front to rear & side to side. The front of the
deck should be between 1/4-inch and 3/8-inch lower
than the rear of the deck. Adjust if necessary as follows:
With the tractor parked on a firm, level surface,
place the PTO (blade engage) lever in the top
cutting height notch (not BLADES STOP) position.
Rotate the blade nearest the discharge chute so
that it is parallel with the tractor.
Hex Screws
Figure 12
Seat
Adjustment
Lever
Seat Q
Figure 13
Knobs
Figure 14
16
Measure the distance from the front of the blade tip
to the ground and the rear of the blade tip to the
ground. The first measurement taken should be
between 1/4" and 3/8" less than the second
measurement. Determine the approximate distance
necessary for proper adjustment and proceed, if
necessary, to the next step.
Place the PTO (blade engage) lever in the engaged
(all the way forward) position.
Remove the hairpin clip from the ferrule found at
the bottom of the front, left deck link (hairpin clip is
on the inside of the lift link). See Figure 15.
,)
i°
Adjustable Deck Link,
Ferrule & Hairpin Clip
Figure 15
Pull the ferrule out of the deck hanger and thread
the ferrule up or down, as necessary.
NOTE: Usuallyonly one or two turns are needed.
Insert the ferrule back into the deck hanger and
refasten with the hairpin clip removed earlier.
Check the front-to-rear adjustment by re-
measuring. Check the side-to-side adjustment by
placing a level on the deck surface.
Readjust if necessary.
Settingthe DeckWheel Height(onmodelsso equipped)
Select the height position of the cutting deck by
placing the PTO (blade engage) lever in any of the
five different cutting height notches on the right side
of the frame.
Adjust the deck wheels so that they are between 1/4-
inch and ½-inch above the ground when the tractor
is on a smooth, flat surface such as a driveway.
,_ WARNING: Keep hands and feet away
from the discharge opening of the cutting
deck.
NOTE: The deck wheels, on models so equipped, are
an anti-scalp feature of the deck and are not designed
to support the weight of the cutting deck.
Refer to DeckLevelingAdjustmenton page 16 of this
manual for more detailed instructions regarding deck
adjustments.
DeckEngagementAdjustment
,_ WARNING: Never attempt to make the
adjustment while the engine is running.
Always place speed control lever in neutral,
set the parking brake, stop engine and
remove key to prevent unintended starting.
The cutting deck engagement may be adjusted to make
certain the deck is disengaged when PTO (blade
engage) lever is in the BLADES STOP position. Correct
adjustment as follows.
With the engine off, place the PTO (blade engage)
lever in the top cutting height notch (not BLADES
STOP) position.
Unthread the parking brake knob and remove the
two flange screws which secure the cover panel in
place. See Figure 16.
Flange Screws
Brake Knob
Figure 16
Remove the cover panel and locate the deck
disengagement rod. See Figure 17.
Remove the hairpin clip which secures the
disengagement rod to the stabilizer shaft assembly.
See Figure 17.
Pull the rod toward the rear of the tractor (to take up
slack), then thread the rod inward or outward
(usually only one or two turns) until the rod lines up
as precisely as possible with the hole in the
stabilizer shaft.
17
Stabilizer Shaft
Assembly
Disengagement Rod
Figure 17
NOTE: Threading the disengagement rod outward
(toward the rear of the tractor) provides for more belt
tension. Threading the disengagement rod inward
provides for less belt tension.
Reinsert the rod in the stabilizer shaft and re-
secure it with the cotter pin removed earlier.
Check the adjustment by placing the PTO (blade
engage) lever in the BLADES STOP position. The deck
should move up and forward, allowing the belt to
become loose.
Reassemble the cover panel.
Start the tractor's engine and test the PTO (blade
engage) lever to be certain the blades fully
disengage when in the BLADES STOP.
Repeat the adjustment procedure if necessary.
Parking BrakeAdjustment
WARNING: Never attempt to adjust the
brakes while the engine is running. Always
disengage PTO, move speed control lever
into neutral position, stop engine and remove
key to prevent unintended starting.
If the tractor does not come to a complete stop when
the brake pedal is completely depressed, or if the
tractor's rear wheels can roll with the parking brake
applied (and the hydrostatic bypass rod pulled out), the
brake is in need of adjustment. The brake disc can be
found on the right side of the transmission in the rear of
the tractor. Adjust if necessary as follows:
NOTE: A replacement cotter pin (part no. 714-0111)
is needed to complete this adjustment. Have one on
hand before proceeding.
Looking at the transmission from the right side of
the tractor, locate the compression spring and
brake disc. See Figure 18.
Crown Nut
NOTE: Rear, right wheel not shown for clarity
Figure 18
Carefully remove the cotter pin from the crown nut
on the right side of the brake assembly.
Using a feeler gauge, check the gap between the
brake disc and the brake puck. Proper gap is .011"
Tighten the crown nut until the proper gap is
achieved.
Insert the replacement cotter pin into the crown nut.
SteeringAdjustments
BragLink Adjustment(All Tractors Model)
If the tractor turns tighter in one direction than the other,
or if either the drag link and ball joint are being replaced
due to damage or wear, the drag link may need to be
adjusted. To do so, proceed as follows:
Place the steering wheel in position for straight-
ahead travel.
Remove the lock nut which secures the ball joint to
the steering arm. See Figure 19.
Drag Link
Steering Arm
Figure 19
Lock Nut
18
Lift the ball joint out of the steering arm and re-
position both front tires for straight-ahead travel.
Loosen the jam nut (See Figure 19) and thread the
ball joint either inward or outward until it aligns with
the hole in the steering arm.
Confirm that both the steering wheel and the front
tires are still positioned for straight-ahead travel
before reinserting the ball joint into the steering arm
and securing it with the lock nut removed earlier.
Re-tighten the jam nut loosened earlier.
Tie RodAdjustment(ModelsWith AdjustableTie Rod)
If the tractor appears to be difficult to drive in a straight-
ahead direction, or if either the tie rod or tie rod ferrule
are being replaced due to damage or wear, the tie rod
may need to be adjusted to correct the tractor's "toe-in."
To do so, proceed as follows:
NOTE: A replacement cotter pin (part no. 714-0470)
is needed to complete this adjustment. Have one on
hand before proceeding.
Perform the DragLink Adjustment.See page 18.
Place the steering wheel in position for straight-
ahead travel.
In front of the pivot bar, measure the distance
horizontally from the inside of the left rim to the
inside of the right rim. Note the distance.
Behind the pivot bar, measure the distance
horizontally from the inside of the left rim to the
inside of the right rim. Note the distance.
The measurement taken in front of the pivot bar
should be between 1/16" and 5/16" less than the
measurement taken behind the pivot bar. If it is not,
an adjustment is necessary. Proceed as follows.
Locate the ferrule at the right end of the tie rod, just
to the rear of the right, front tire of tractor. See
Figure 20.
Remove the cotter pin and fiat washer which
secures the adjustment ferrule to the tractors right
axle.
Two turns at a time, thread the adjustment ferrule
toward the right, front tire to lengthen the tie rod. Or,
thread the adjustment ferrule away from the right,
front tire to shorten the tie rod.
0_oo o
lFerrule
Tie Rod
Right Axle
Figure 20
Flat Washe
Pin
NOTE: Lengthening the tie rod increases the tractor's
front tie toe-in. Shortening the tie rod decreases the
tractor's front tire toe-in.
Reinsert the adjustment ferrule and temporarily
secure it with the cotter pin removed earlier.
Make certain the steering wheel is in position for
straight-ahead travel before again taking
measurements. Continue to repeat the steps above
until a proper adjustment is achieved.
Secure the tie rod to the right axle with the fiat
washer removed earlier and a replacement cotter
pin.
IMPORTANT: Do NOT reuse the original cotter pin once
it has been removed.
NeutralAdjustment
If your tractor's speed control lever does NOT return to
the N (neutral) position when fully depressing the brake
pedal, see an authorized MTD service dealer to have
the drive system inspected and professionally adjusted.
SECTION7: MAINTAININGYOURLAWNTRACTOR
WARNING: Before performing any
maintenance or repairs, place the PTO (blade
engage) lever in the BLADES STOP position,
move speed control lever into neutral position,
set parking brake, stop engine and remove
key to prevent unintended starting.
Engine
Refer to the Briggs & Stratton Operator/Owner
Manual (or Tecumseh engine's Owner's Manual)
for engine maintenance instructions.
Check engine oil level before each use as instructed in
the Briggs & Stratton Operator/Owner Manual (or
Tecumseh engine's Owner's Manual).
19
Changing EngineOil
(ModelsEquippedwith an Oil DrainSleeve)
For draining oil from the engine's crankcase of select
model tractors, a plastic oil drain sleeve is packed with
this Operator's Manual. To drain the oil, proceed as
follows:
Unscrew the oil fill cap and remove the dipstick
from the oil fill tube.
Snap the small end of oil drain sleeve onto the oil
sump. See Figure 21.
Remove drain plug and drain oil into a suitable
container with a capacity of no less than 64 oz.
Service the oil filter (if so equipped) as instructed
in the separate Briggs & Stratton Operator/Owner
Manual (or Tecumseh engine's Owner's Manual)
packed with your unit.
Perform the above steps in the opposite order after oil
has finished draining.
Refill the engine with new motor oil.
IMPORTANT: Refer to the Briggs & Stratton Operator/
Owner Manual (or Tecumseh engine's Owner's
Manual) packed with your unit for information regarding
the quantity and proper weight of motor oil.
Changing EngineOil
(ModelsEquippedwith an Oil DrainValve)
NOTE: Depending on your tractor's engine make &
model, it may be necessary to remove the tractor's side
panel in order to replace the oil filter (if so equipped).
Unscrew the oil fill cap and remove the dipstick
from the oil fill tube. See Figure 22.
Pop open the protective cap on the end of the oil
drain valve to expose the drain port. See Figure 22.
Push the oil drain hose (packed with this manual)
onto the oil drain port. Route the opposite end of
the hose into an appropriate oil collection container
with a capacity of no less than 64 oz.
Push the oil drain valve in slightly, then rotate
counterclockwise and pull outward to begin
draining oil.
Service the oil filter (if so equipped) as instructed
in the separate Briggs & Stratton Operator/Owner
Manual (or Tecumseh engine's Owner's Manual)
packed with your unit.
Perform the above steps in the opposite order after oil
has finished draining.
Refill the engine with new motor oil.
IMPORTANT: Refer to the Briggs & Stratton Operator/
Owner Manual (or Tecumseh engine's Owner's
Manual) packed with your unit for information regarding
the quantity and proper weight of motor oil.
Figure 21
1Tube
o
Drain Port
Figure 22
Air Cleaner
Service the pre-cleaner, if so equipped, and cartridge/
air cleaner element as instructed in the Briggs &
Stratton Operator/Owner Manual (or Tecumseh
engine's Owner's Manual) packed with your unit.
Fuel Filter
Service the fuel filter, if so equipped, as instructed in the
Briggs & Stratton Operator/Owner Manual (or
Tecumseh engine's Owner's Manual) packed with your
unit.
Spark Plug(s)
The spark plug(s) should be cleaned and the gap reset
once a season. Spark plug replacement is
recommended at the start of each mowing season.
Refer to the Briggs & Stratton Operator/Owner Manual
(or Tecumseh engine's Owner's Manual) for correct
plug type and gap specifications.
2O
CleaningtheEngineAndDeck
Any fuel or oil spilled on the machine should be wiped
off promptly. Do NOT allow debris to accumulate
around the cooling fins of the engine or on any other
part of the machine, especially the belts, pulleys and
other moving parts. Clean the underside of the deck
with a wisk broom, scraper or forced air after each
mowing.
IMPORTANT: The use of a pressure washer or garden
hose to clean your tractor is NOT recommended. It may
cause damage to electrical components, spindles,
pulleys, bearings or the engine. The use of water will
result in a shortened life of the tractor and reduce its
serviceability.
Lubrication
WARNING: Before lubricating, repairing, or
inspecting, always disengage PTO, move
speed control lever into neutral position, set
parking brake, stop engine and remove key to
prevent unintended starting.
Engine
Lubricate the engine with motor oil as instructed in the
Briggs & Stratton Operator/Owner Manual (or
Tecumseh engine's Owner's Manual) packed with your
unit.
Steering Shaft andGear
Lubricate teeth of steering gears with automotive multi-
purpose grease after every 25 hours of operation or
once a season. See Figure 23.
Steering Shaft and Gear
Figure 23
RearWheels
The rear wheels should be removed from the axles
once a season. Lubricate the axles and the rims well
with an all-purpose grease before re-installing them.
FrontAxles
Each end of the tractor's front pivot bar may be
equipped with a grease fitting. If so equipped, lubricate
with a grease gun after every 25 hours of tractor
operation.
PivotPoints&Linkage
Lubricate all the pivot points on the drive system, brake
pedal and lift linkage at least once a season with light
oil.
SECTION8: SERVICE
WARNING: Disconnect the spark plug wire
and ground against the engine before
performing any adjustments, repairs or
maintenance.
Battery
WARNING: Batteries give off an explosive
gas while charging. Charge battery in a well
ventilated area and keep away from an open
flame or pilot light as on a water heater, space
heater, furnace, clothes dryer or other gas
appliances
The battery is sealed and is maintenance-free. Acid
levels cannot be checked.
Always keep the battery cables and terminals clean
and free of corrosive build-up.
After cleaning the battery and terminals, apply a
light coat of petroleum jelly or grease to both
terminals
Always keep the rubber boot positioned over the
positive terminal to prevent shorting.
IMPORTANT:If removing the battery for any reason,
disconnect the NEGATIVE (Black) wire from it's
terminal first, followed by the POSITIVE (Red) wire.
When re-installing the battery, always connect the
POSITIVE (Red) wire its terminal first, followed by the
NEGATIVE (Black) wire. Be certain that the wires are
connected to the correct terminals; reversing them
could damage to your engine's alternating system.
Charging
If the tractor has not been put into use for an extended
period of time, charge the battery with an automotive-
type 12-volt charger for a minimum of one hour at six
amps.
21
JumpStarting
IMPORTANT: Never jump start your tractor's dead
battery with the battery of a running vehicle.
Connect end of one jumper cable to the positive
terminal of the good battery, then the other end to
the positive terminal of the dead battery.
Connect the other jumper cable to the negative
terminal of the good battery, then to the frame of
the unit with the dead battery.
WARNING: Failure to use this procedure
could cause sparking, and the gas in either
battery could explode.
Cleaning
Clean the battery by removing it from the tractor and
washing with a baking soda and water solution. If
necessary, scrape the battery terminals with a wire
brush to remove deposits. Coat terminals and exposed
wiring with grease or petroleum jelly to prevent
corrosion.
BatteryFailures
Some common causes for battery failure are:
incorrect initial activation undercharging
• overcharging • corroded connections
• freezing
These failures are NOT covered by your tractor's
warranty.
CuttingDeckRemoval
WARNING: Shut the engine off, remove
ignition key, set the parking brake, disconnect
the spark plug wire(s) and ground against the
engine to prevent unintended starting before
removing the cutting deck.
WARNING: Always wear safety glasses or
safety goggles to protect your eyes while
removing the cutting deck.
For performing service on your tractor and in order to
properly mount some (separately available)
attachments, it may be necessary to remove the
tractor's cutting deck. To due so, proceed as follows:
Place the PTO (blade engage) lever in the engaged
(all the way forward) position.
Using a spring puller (MTD Part No. 732-0571 )or
other suitable tool, disconnect the spring which is
attached to the left, rear portion of the tractor's
frame. See Figure 24.
Place the PTO (blade engage) lever in the BLADES
STOP position.
Locate the two belt keeper pins, found on either
side of the engine pulley, and use a 1/4-inch socket
wrench to remove them. See Figure 25.
Spring
/
/
/,/
/
Transmission [_
Belt Keeper Pins
Deck Anti-sway Rod
and Hairpin Clip Deck Belt
o
Figure 25
iI
,I
Deck Hangers Deck Anti-sway Rod
and Hairpin Clip
Figure 26
22
NOTE: When reassembfing, make certain belt keeper
pins are assembled in the same locations from which
they were removed.
Remove the deck belt from around the engine
pulley.Return the PTO (blade engage) lever to the
engaged (all the way forward) position.
Locate the deck anti-sway rod and adjustable deck
links found near the front of the cutting deck. See
Figure 25 & Figure 26.
First remove the hairpin clip which secures the anti-
sway rod to the front portion of the cutting deck,
then remove the hairpin clips which secure the
adjustable deck hangers. Retain the hairpin clips.
Carefully lower the front portion of the deck to the
ground.
Remove the hairpin clips which secure the rear
deck hangers to the deck stabilizer bracket. See
Figure 27. Retain the hairpin clips.
NOTE: The style and shape the stablizer bracket and
stablizer rod vary. Yours may differ slightly from that
shown in Figure 27.
Carefully lower the rear portion of the deck to the
ground.
NOTE: For normal service and maintenance, the
deck stabilizer bracket doesn't need to be removed
from the tractor. If removing the cutting deck in order to
mount an attachment, however, remove the stabilizer
bracket by simply removing the hairpin clip which
secures it to the the stabilizer rod. See Figure 27.
Place the PTO (blade engage) lever in the BLADES
STOP position to raise the lift links up, and out of
the way.
Carefully slide the deck from beneath the right side
of the lawn tractor.
Tires
Recommended operating tire pressure is
approximately 10 p.s.i. Maximum tire pressure under
any circumstances is 30 p.s.i. Equal tire pressure
should be maintained on all tires.
,_ WARNING: Excessive pressure (over 30
p.s.i.) when seating beads may cause tire/rim
assembly to burst with force sufficient to
cause serious injury.
CuttingBlades
WARNING:
,_ WARNING: Periodically inspect the bladeadapter and/or spindle for cracks or damage,
especially if you strike a foreign object.
Replace immediately if damaged.
O
Rear Deck Hangers
Stabilizer Bracket
Hex Flange Nut
Figure 27
Spindle Assembly
Figure 28
WARNING: Be sure to shut the engine off,
remove ignition key, disconnect the spark plug
wire(s) and ground against the engine to
prevent unintended starting before removing
the cutting blade(s) for sharpening or
replacement. Protect your hands by using
heavy gloves or a rag to grasp the cutting
blade.
The blades may be removed as follows.
Remove the deck from beneath the tractor, (refer to
CuttingDeckRemovalon page 22) then gently flip the
deck over to expose its underside.
Place a block of wood between the center deck
housing baffle and the cutting blade to act as a
stabilizer. See Figure 28.
Use a 15/16" wrench to remove the hex flange nut
that secures the blade to the spindle assembly. See
Figure 28.
23
To properly sharpen the cutting blades, remove equal
amounts of metal from both ends of the blades along
the cutting edges, parallel to the trailing edge, at a 25°
to 30° angle. See Figure 29.
IMPORTANT: If the cutting edge of the blade has already
been sharpened to within 5/8" of the wind wing radius,
or if any metal separation is present, replace the blades
with new ones. See Figure 29.
It is important that each cutting blade edge be ground
equally to maintain proper blade balance. A poorly
balanced blade will cause excessive vibration and may
cause damage to the tractor and result in personal
injury.
The blade can be tested by balancing it on a round
shaft screwdriver. Grind metal from the heavy side until
it balances evenly.
When replacing the blade, be sure to install the blade
with the side of the blade marked "Bottom" (or with a
part number stamped in it) facing the ground when the
mower is in the operating position.
IMPORTANT: Use a torque wrench to tighten the blade
spindle hex flange nut to between 70 foot-pounds and
90 foot-pounds.
BeltReplacement
WARNING: Shut the engine off, remove
ignition key, set the parking brake, disconnect
the spark plug wire(s) and ground against the
engine to prevent unintended starting before
replacing belts.
For performing service on your tractor and in order to
properly mount some (separately available)
attachments, it may be necessary to remove the
tractor's cutting deck. To due so, proceed as follows:
Deck Belt(38- and42-inch Decks)
WARNING: Shut the engine off, remove
ignition key, set the parking brake, disconnect
the spark plug wire(s) and ground against the
engine to prevent unintended starting before
removing the cutting deck.
,_ WARNING: Always wear safety glasses or
safety goggles to protect your eyes while
removing the cutting deck.
Remove the cutting deck from the tractor (Refer to
CuttingDeckRemovalon page 22, for detailed
instructions).
Remove the belt guards (located over each spindle
pulley) by removing the self-tapping screws which
secure them in place. See Figure 30.
Remove and replace the belt, reassemble following
the instructions in reverse order.
/
Worn Blade Edge
Blade Separation
Sharpen Edge Evenly
Figure 29
Wind Wing
Self-Tapping
Screws
42-inch deck Shown
O
Belt Guards
Figure 30
Rear Deck Hangers
Stabilizer Bracket
Figure 31
24
Deck Belts(46" Deck)
Remove the cutting deck from the tractor (Refer to
CuttingDeckRemovalon page 22, for detailed
instructions)
NOTE: To change the upper belt on 46-inch decks,
you must also remove both the deck stabilizer bracket
and the stabilizer rod. To do so, remove the hairpin clip
which secures the stabilizer rod to the stabilizer
bracket. See Figure 32.
After the deck is removed (and the stabilizer
bracket and rod), the upper deck belt can be simply
lifted off of the double-pulley located in the rear,
center of the cutting deck.
To remove the lower deck belt:
Remove the upper deck belt (see steps above).
Remove the belt guards (located over each outer
spindle pulley) by removing the self-tapping screws
which secure them in place. Refer Figure 30.
Using a spring puller (MTD Part No. 732-0571 )or
other suitable tool, disconnect the extension spring
from the rear of the cutting deck belt. This will
relieve tension on the lower deck belt.
Remove the lower deck belt from around the idler
pulleys, and the three spindle pulleys.
Reassemble new belts, following instructions in
reverse order.
Drive Belt
NOTE: The engine pulley must be removed from the
engine's crankshaft in order to change the tractor's
drive belt. Doing so requires an air/impact wrench.
Unthread the parking knob and remove the two
flange screws which secure the cover panel in
place. Refer to Figure 16.
Remove the cover panel and locate the idler pulley
and extension spring. See Figure 33.
Remove the extension spring from the idler bracket
to relieve tension on the drive belt.
Locate the two belt keeper pins, found on either
side of the engine pulley, and use a 1/4-inch socket
wrench to remove them from the lower frame. Refer
to Figure 25.
NOTE: When reassembfing, make certain belt keeper
pins are assembled in the same locations from which
they were removed.
Using an impact gun with a 5/8-inch socket, remove
the hex screw with secures the engine pulley to the
engine crankshaft.
Carefully lower the pulley off of the crankshaft and
remove the drive belt from around its top portion.
Carefully feed the belt toward the rear of the tractor.
Working within the cover panel opening, gently lift
the drive belt off of the transmission pulley and over
the cooling fan.
Stabilizer Rod_
Hairpin Clip
0
Extension Spring
Figure 32
Pulley
NOTE: SteeringWheel notshown for clarity.
Figure 33
IMPORTANT: The fins on the cooling fan are only
slightly flexible. Be careful not to damage the fan when
removing the drive belt from around the transmission
pulley.
Remove the drive belt by lifting it through the cover
panel opening.
Reassemble new belt, following the 3revious
instructions in reverse order.
IMPORTANT:When remounting the engine pulley,
torque the hex bolt to between 38 foot-pounds and 50
foot-pounds.
HydrostaticTransmission
The hydrostatic transmission is sealed at the factory
and is maintenance free. The fluid level cannot be
checked nor can the oil be changed. Always keep the
area around the cooling fan free of grass and debris.
25
SECTION9: OFF-SEASONSTORAGE
WARNING: Never store the machine or
fuel container indoors where there is an
open flame, spark or pilot light such as on
water heater, furnace, clothes dryer or other
gas appliance.
WARNING: Extinguish cigarettes, cigars,
pipes, and other sources of ignition prior to
draining fuel. Fuel left in engine without a
stabilizer additive for extended periods
deteriorates and will cause problems.
If the machine is to be inoperative for a period longer
than 30 days, prepare for storage as follows.
Clean the engine and the entire unit thoroughly.
We do not recommend the use of pressure
washers or garden hose to clean your unit. They
may cause damage to electric components,
spindles, pulleys, bearings or the engine. The use
of water will result in shortened life and reduce
serviceability.
Lubricate all lubrication points. Wipe the entire
machine with an oiled rag to protect the surfaces.
IMPORTANT: Refer to the Briggs & Stratton Operator/
Owner Manual (or Tecumseh engine's Owner's
Manual) packed with your unit for information regarding
correct engine storage.
IMPORTANT: The engine must be completely drained of
fuel to prevent gum deposits from forming on essential
carburetor parts, fuel lines and fuel tanks.
WARNING" Drain the fuel into an
approved container outdoors, away from an
open flame.
Charge battery fully. The battery loses some of its
charge each day when the unit is not used.
NEVER store battery without a full charge. Recharge
battery before returning to service or every two months,
whichever occurs first.
When storing unit for extended periods, disconnect
battery cables. Removing battery from unit is
recommended.
Store unit in a clean, dry area. Do not store next to
corrosive materials, such as fertilizer.
NOTE: When storing any type of power equipment in
an unventilated or metal storage shed, care should be
taken to rustproof the equipment. Using a light oil or
silicone, coat the equipment, especially any chains,
springs, bearings and cables.
SECTION10: ATTACHMENTS& ACCESSORIES
The following attachments and accessories are compatible for Lawn Tractor Models 690-698. See the retailer
from which you purchased your tractor, an authorized MTD Service Dealer or phone (800) 800-7310 for information
regarding price and availability.
NOTE: Lawn tractor models 690-698 are NOT designed for use with any type of ground-engaging attachments
(e.g. tiller or plow). Use of this type of equipment WILL void the tractor's warranty.
MODEL
OEM-190-116
OEM-190-118
OEM-190-180
OEM-190-182
OEM-190-215
OEM-190-226
OEM-190-620
OEM-190-627
OEM-190-916
OEM-190-658
OEM-190-657
OEM-190-754
OEM-190-664
OEM-190-808
DESCRIPTION
42-inch Deck Mulch Kit
46-inch Deck Mulch Kit
Twin Bagger Grass Collector (for 38- and 42-inch Decks)
Twin Bagger Grass Collector (for 46-inch Decks)
Rear Wheel Weights (Two per set)
Front Bumper Kit
46-inch Front Dozer Blade
42-inch Two-stage Snow Thrower
Tire Chains, for 20" x 10.0" tires (Two per set)
Tire Chains, for 20" x 8.0" tires (Two per set)
Tire Chains, for 18"x 9.5" tires (Two per set)
Tire Chains, for 18"x 8.5" tires (Two per set)
Tire Chains, for 18"x 6.5" tires (Two per set)
Deluxe Tractor Sunshade
26
SECTION11: TROUBLESHOOTINGGUIDE
Trouble Corrective Action
Engine will not
crank
Engine cranks
but will not start
Engine smokes
Excessive
vibration
Mower will not
discharge grass
or leaves uncut
strips
Possible
Cause(s)
Safety switch but-
ton not depressed.
Battery installed
incorrectly.
Battery is dead or
weak.
Blown fuse or cir-
cuit breaker.
Engine ground wire
loose.
Throttle or choke
not in starting posi-
tion.
No fuel to the car-
buretor.
No spark to spark
plug.
Dirty air cleaner.
Engine oil has
been overfitled.
Engine loses
crankcase
vacuum.
Bent or
damaged blade.
Bent blade.
Engine speed low.
Speed selection.
Cutting height set
too low.
Blades short or
dull.
There are two switches in the starting circuit of your unit: the brake pedal switch and the
PTO (blade engage) lever switch. Make certain the actuator is fully depressing the but-
tons on each switch.
The battery must be installed with negative terminal attached to black ground wire. Neg-
ative terminal is identified at the post by "NEG", "N" or "-". The positive terminal, identi-
fied by "POS", "P" or "+", must be attached to the big red wire which goes to the
solenoid. All batteries are to be fully charged before installing.
Charge with 6 AMP charger until fully charged.
Replace fuse with automotive type fuse. Fuses seldom fail without a reason. The prob-
lem must be corrected. Check for loose connections in the fuse holder. Replace fuse
holder if necessary. A dead short may be in the cranking or charging circuit where the
insulation may have rubbed through and exposed the bare wire. Replace the wire or
repair with electrician's tape if the wire strands have not been damaged.
Note: Look for a wire pinched between body panels, burned by the exhaust pipe or muf-
fler or rubbed against a moving part.
Engine should have a black ground wire running from engine to frame or mounting bolt.
Check operator's manual for correct position for throttle control and choke for starting.
Gasoline tank empty. Fill.
Fuel line or in-line fuel filter, if so equipped, plugged. Remove and clean fuel line.
Replace filter if necessary.
Spark plug lead disconnected. Connect lead.
Faulty spark plug. To test, remove spark plug. Attach spark plug lead to spark plug.
Ground the spark plug body against the engine block. Crank the engine. The spark plug
should fire at the electrode. Replace if it does not.
If the air cleaner is dirty, the engine may not start. Refer to the engine manual packed
with your unit.
Check oil level.
Dipstick not seated or broken. Replace damaged part.
Engine breather damaged. Replace.
Stop engine immediately. Check all pulleys, blade adapters, keys and bolts for
tightness and spindle damage. Tighten or replace any damaged parts.
Stop engine immediately. Replace damaged blade. Only use original equipment blades.
Throttle must be set at full throttle.
Use slower ground speed. The slower your ground speed, the better the quality of cut.
Raise deck.
Sharpen or replace blades (uncut strip problem only).
NOTE: For repairs beyond the minor adjustments above, contact your local authorized service dealer.
27
MANUFACTURER'S LIMITED WARRANTY FOR:
The limited warranty set forth below is given by MTD LLC with
respect to new merchandise purchased and used in the
United States, its possessions and territories.
"MTD"warrants this product against defects in material and
workmanship for a period of two (2) years commencing on the
date of original purchase and wilt, at its option, repair or
replace, free of charge, any part found to be defective in
materials or workmanship. This limited warranty shall only
apply if this product has been operated and maintained in
accordance with the Operator's Manual furnished with the
product, and has not been subject to misuse, abuse,
commercial use, neglect, accident, improper maintenance,
alteration, vandalism, theft, fire, water, or damage because of
other peril or natural disaster. Damage resulting from the
installation or use of any part, accessory or attachment not
approved by MTD for use with the product(s) covered by this
manual will void your warranty as to any resulting damage.
Normal wear parts are warranted to be free from defects in
material and workmanship for a period of thirty (30) days from
the date of purchase. Normal wear parts include, but are not
limited to items such as: batteries, belts, blades, blade
adapters, grass bags, rider deck wheels, seats, snow thrower
skid shoes, shave plates, auger spiral rubber and tires.
HOW TO OBTAIN SERVICE: Warranty service is available,
WITH PROOF OF PURCHASE, through your local authorized
service dealer. To locate the dealer in your area, check your
Yellow Pages, or contact MTD LLC at P.O. Box 361131,
Cleveland, Ohio 44136-0019, or call 1-800-800-7310 or 1-
330-220-4683 or tog on to our Web site at
www.mtdproducts.com.
This limited warranty does not provide coverage in the
following cases:
a,
b,
C.
d,
The engine or component parts thereof. These items
may carry a separate manufacturer's warranty. Refer
to applicable manufacturer's warranty for terms and
conditions.
Log splitter pumps, valves, and cylinders have a
separate one year warranty.
Routine maintenance items such as lubricants, filters,
blade sharpening, tune-ups, brake adjustments, clutch
adjustments, deck adjustments, and normal
deterioration of the exterior finish due to use or
exposure.
Service completed by someone other than an
authorized service dealer.
e,
f,
g.
MTD does not extend any warranty for products sold or
exported outside of the United States, its possessions
and territories, except those sold through MTD's
authorized channels of export distribution.
Replacement parts that are not genuine MTD parts.
Transportation charges and service calls.
No implied warranty, including any implied warranty of
merchantability of fitness for a particular purpose,
applies after the applicable period of express written
warranty above as to the parts as identified. No other
express warranty, whether written or oral, except as
mentioned above, given by any person or entity,
including a dealer or retailer, with respect to any product,
shall bind MTD. During the period of the warranty, the
exclusive remedy is repair or replacement of the product
as set forth above.
The provisions as set forth in this warranty provide the
sole and exclusive remedy arising from the sale. MTD
shall not be liable for incidental or consequential loss or
damage including, without limitation, expenses incurred
for substitute or replacement lawn care services or for
rental expenses to temporarily replace a warranted
product.
Some states do not allow the exclusion or limitation of
incidental or consequential damages, or limitations on how
long an implied warranty lasts, so the above exclusions or
limitations may not apply to you.
In no event shall recovery of any kind be greater than the
amount of the purchase price of the product sold. Alteration
of safety features of the product shall void this warranty.
You assume the risk and liability for toss, damage, or injury to
you and your property and/or to others and their property
arising out of the misuse or inability to use the product.
This limited warranty shall not extend to anyone other than the
original purchaser or to the person for whom it was purchased
as a gift.
HOW STATE LAW RELATES TO THIS WARRANTY: This
limited warranty gives you specific legal rights, and you may
also have other rights which vary from state to state.
IMPORTANT: Owner must present Original Proof of
Purchase to obtain warranty coverage.
MTD LLC, P.O.BOX361131CLEVELAND,OHIO44136-0019; Phone:1-800-800-7310,1-330-220-4683

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