Multiquip Portable Generator Ga 6He Users Manual 6HEA REV0.p65

Multiquip Portable Generator GA-6HEA Generators_portable_GA6HE_GA6HEA_rev_1_manual_DataId_18215_Version_1

GA-6HEA to the manual 6ed51e07-2ce7-4cb0-bbed-e23be8d36eb9

2015-02-09

: Multiquip Multiquip-Multiquip-Portable-Generator-Ga-6He-Users-Manual-558559 multiquip-multiquip-portable-generator-ga-6he-users-manual-558559 multiquip pdf

Open the PDF directly: View PDF PDF.
Page Count: 86

OPERATION AND PARTS MANUAL
Revision #1 (09/30/05)
THIS MANUAL MUST ACCOMPANY
THE EQUIPMENT AT ALL TIMES.
MODEL GA-6HE/GA-6HEA
Portable Generators
(HONDA GASOLINE ENGINE)
PAGE 2 — GA-6HE/GA-6HEA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #1 (09/30/05)
GA-6HE/GA-6HEA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #1 (09/30/05) — PAGE 3
HERE'S HOW TO GET HELP
PLEASE HAVE THE MODEL AND SERIAL
NUMBER
ON-HAND
WHEN CALLING
MULTIQUIP CORPORATE OFFICE
18910 Wilmington Ave. 800-421-1244
Carson, CA 90746
FAX:
310-537-3927
Email: mq@multiquip.com
Internet: www.multiquip.com
PARTS DEPARTMENT
800-427-1244
FAX:
800-672-7877
310-537-3700
FAX:
310-637-3284
MAYCO PARTS
800-306-2926
FAX:
800-672-7877
310-537-3700
FAX:
310-637-3284
SERVICE DEPARTMENT
800-421-1244
FAX:
310-537-4259
310-537-3700
TECHNICAL ASSISTANCE
800-478-1244
FAX:
310-631-5032
WARRANTY DEPARTMENT
800-421-1244,
EXT.
279
FAX:
310-537-1173
310-537-3700,
EXT.
279
© COPYRIGHT 2005, MULTIQUIP INC.
Multiquip Inc, the MQ logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written
permission. All other trademarks are the property of thier respective owners and used with permission.
This manual MUST accompany the equipment at all times. This manual is considered a permanent part of the equipment and should
remain with the unit if resold.
The information and specifications included in this publication were in effect at the time of approval for printing. Illustrations are
based on the
MQ GA-6HE/GA-6HEA Portable Generators.
Illustrations, descriptions, references and technical data contained in
this manual are for guidance only and may not be considered as binding. Multiquip Inc. reserves the right to discontinue or change
specifications, design or the information published in this publication at any time without notice and without incurring any obligations.
To find the latest revision of this
publication, visit our website at:
www.multiquip.com
PAGE 4 — GA-6HE/GA-6HEA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #1 (09/30/05)
TABLE OF CONTENTS
NOTE
Specification and part
number are subject to
change without notice.
HONDA GX340K1EDE2
ENGINE
Air Cleaner Assembly ......................................... 54-55
Camshaft Assembly ........................................... 56-57
Carburetor Assembly ......................................... 58-59
Control Assembly ............................................... 60-61
Crankcase Cover Assembly ............................... 62-63
Crankshaft Assembly ......................................... 64-65
Cylinder Barrel Assembly ................................... 66-67
Cylinder Head Assembly .................................... 68-69
Fan Cover Assembly .......................................... 70-71
Flywheel Assembly ............................................ 72-73
Ignition Coil Assembly ........................................ 74-75
Piston Assembly ................................................. 76-77
Recoil Starter Assembly..................................... 78-79
Starter Motor Assembly ..................................... 80-81
Label Assembly .................................................. 82-83
Terms and Conditions Of Sale — Parts ................. 84.
Multiquip GA-6HE/GA-6HEA
AC Portable Generators
Here's How To Get Help ............................................ 3
Table Of Contents ..................................................... 4
Parts Ordering Procedures ....................................... 5
Safety Message Alert Symbols .............................. 6-7
Rules for Safe Operation ..................................... 8-10
Operation and Safet Decals .................................... 11
Specifications (Generator) ...................................... 12
Specifications (Engine) ........................................... 13
Dimensions ............................................................. 14
General Information ................................................ 15
Load Application ..................................................... 16
Controls and Indicators ...................................... 17-19
Generator Refueling ............................................... 20
Installation .......................................................... 21-22
Pre-Inspection ......................................................... 23
Pre-Inspection (Engine) .......................................... 24
Initial Start-up (Engine) ...................................... 25-26
Initial Start-up/Generator Operation ....................... 26
Generator Operation/Shutdown.............................. 27
Preparation For Long Term Storage ....................... 28
Maintenance (Engine)........................................ 29-30
Maintenance (Battery) ............................................ 31
Wiring Diagram (GA-6HE Generator) ..................... 32
Wiring Diagram (GA-6HEA Generator) ................... 33
Troubleshooting (Engine) ................................... 34-35
Troubleshooting (Generator) .................................. 36
Explanation of Code In Remarks Column ............... 38
Suggested Spare Parts ........................................... 39
Component DrawingsComponent Drawings
Component DrawingsComponent Drawings
Component Drawings
Nameplate and Decals....................................... 40-41
Generator Assembly .......................................... 42-43
Control Box Assembly (GA-6HE) ....................... 44-45
Control Box Assembly (GA-6HEA) ..................... 46-47
Muffler Assembly ............................................... 48-49
Pipe Frame Assembly ........................................ 50-51
Battery Assembly ............................................... 52-53
GA-6HE/GA-6HEA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #1 (09/30/05) — PAGE 5
When ordering parts,
please supply the following information:
Dealer account number
Dealer name and address
Shipping address (if different than billing address)
Return fax number
Applicable model number
Quantity, part number and description of each part
Specify preferred method of shipment:
FedEx or UPS Ground
FedEx or UPS Second Day or Third Day
FedEx or UPS Next Day
Federal Express Priority One
DHL
Tr u c k
Direct TOLL-FREE access
to our Parts Department:
Toll-free nationwide — 800-427-1244
Toll-free FAX — 800-6-PARTS-7 (800/672-7877)
MULTIQUIP INC.
18910 WILMINGTON AVENUE
POST OFFICE BOX 6254
CARSON, CALIFORNIA 90749
310-537-3700 • 800-421-1244
FAX: 310-537-3927
E-MAIL: mq@multiquip.com
INTERNET: www.multiquip.com
Here’s how to get help...
Please have the model and serial number
on hand when calling.
MULTIQUIP CORPORATE OFFICE
18910 Wilmington Ave. 800-421-1244
Carson, CA 90746
FAX:
310-537-3927
Email: mq@multiquip.com
Internet: www.multiquip.com
PARTS DEPARTMENT
800-427-1244
FAX:
800-672-7877
310-537-3700
FAX:
310-637-3284
MAYCO PARTS
800-306-2926
FAX:
800-672-7877
310-537-3700
FAX:
310-637-3284
SERVICE DEPARTMENT
800-421-1244
FAX:
310-537-4259
310-537-3700
TECHNICAL ASSISTANCE
800-478-1244
FAX:
310-631-5032
WARRANTY DEPARTMENT
800-421-1244,
EXT.
279
FAX:
310-537-1173
310-537-3700,
EXT.
279
PARTS ORDERING PROCEDURES
Note: Unless otherwise indicated by customer, all
orders are treated as “Standard Orders”, and will
ship within 24 hours. We will make every effort to ship
“Air Shipments” the same day that the order is
received, if prior to 2PM west coast time. “Stock
Orders” must be so noted on fax or web forms.
Extra Discounts!
All parts orders which include complete part numbers and
are received by our automated web parts order system, or
by fax qualify for the following extra discounts:
Ordered Standard Stock orders
via orders ($750 list and above)
Fax 3% 10%
Web 5% 10%
Special freight allowances
when you order 10 or more
line items via Web or Fax!**
FedEx Ground Service
at no charge for freight
No other allowances on freight shipped by any other carrier.
**Common nuts, bolts and washers (all items under $1.00
list price) do not count towards the 10+ line items.
Place Your Parts Order Via Web or Fax
For Even More Savings!
(Domestic USA Dealers Only)
NOTE: DISCOUNTS ARE SUBJECT TO CHANGE
PAGE 6 — GA-6HE/GA-6HEA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #1 (09/30/05)
GA-6HE/GA-6HEA — SAFETY MESSAGE ALERT SYMBOLS
Safety precautions should be followed
at all times when operating this
equipment. Failure to read and
understand the Safety Messages and
Operating Instructions could result in
injury to yourself and others.
FOR YOUR SAFETY AND THE SAFETY OF OTHERS!
This Owner's Manual has been
developed to provide complete
instructions for the safe and efficient
operation of the MQ Model GA-6HE/
GA-6HEA
Portable Generators
.
Refer to the engine manufacturers
instructions for data relative to its safe
operation.
SAFETY MESSAGE ALERT SYMBOLS
The three (3) Safety Messages shown below will inform you
about potential hazards that could injure you or others. The
Safety Messages specifically address the level of exposure to
the operator, and are preceded by one of three words: DANGER,
NOTE
You WILL be
KILLED
or
SERIOUSLY INJURED
if you DO NOT follow these directions.
You CAN be KILLED or
SERIOUSLY INJURED
if
you DO NOT follow these directions.
You CAN be
INJURED
if you DO NOT follow
these directions.
CAUTICAUTI
CAUTICAUTI
CAUTION
DANGERDANGER
DANGERDANGER
DANGER
WARNINGWARNING
WARNINGWARNING
WARNING
Lethal Exhaust Gases
HAZARD SYMBOLS
Potential hazards associated with the operation of a
GA-
6HE/GA-6HEA Portable Generators
will be referenced with
Hazard Symbols which appear throughout this manual, and
will be referenced in conjunction with Safety Message Alert
Symbols.
Engine exhaust gases contain
poisonous carbon monoxide. This gas
is colorless and odorless, and can
cause death if inhaled. NEVER operate
this equipment in a confined area or
enclosed structure that does not provide
ample free flow air.
Gasoline is extremely flammable, and
its vapors can cause an explosion if
ignited. DO NOT start the engine near
spilled fuel or combustible fluids.
DO NOT fill the fuel tank while the engine is running or
hot. DO NOT overfill tank, since spilled fuel could ignite if
it comes into contact with hot engine parts or sparks from
the ignition system. Store fuel in approved containers, in
well-ventilated areas and away from sparks and flames.
Engine components can generate extreme
heat. To prevent burns, DO NOT touch
these areas while the engine is running or
immediately after operations. Never
operate the engine with heat shields or heat
guards removed.
ALWAYS wear approved
respiratory
protection when required.
Lethal Exhaust Gas Hazards
WARNINGWARNING
WARNINGWARNING
WARNING
Explosive Fuel Hazards
WARNINGWARNING
WARNINGWARNING
WARNING
Burn Hazards
WARNINGWARNING
WARNINGWARNING
WARNING
Respiratory Hazards
WARNINGWARNING
WARNINGWARNING
WARNING
Before using this generator, ensure that the operating
individual has read and understands all instructions in this
manual.
GA-6HE/GA-6HEA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #1 (09/30/05) — PAGE 7
GA-6HE/GA-6HEA — SAFETY MESSAGE ALERT SYMBOLS
ALWAYS wear approved eye and
hearing protection.
NEVER operate equipment with covers,
or guards removed. Keep fingers, hands,
hair and clothing away from all moving
parts to prevent injury.
Rotating Parts Hazards
CAUTIONCAUTION
CAUTIONCAUTION
CAUTION
Eye and Hearing Hazards
CAUTIONCAUTION
CAUTIONCAUTION
CAUTION
Other important messages are provided throughout this
manual to help prevent damage to your portable generator,
other property, or the surrounding environment.
Equipment Damage
Hazards
CAUTIONCAUTION
CAUTIONCAUTION
CAUTION
ALWAYS place the power source, circuit
breakers or ON/OFF switch in the OFF
position, when the generators is not in use,
unless connected to transfer switch.
Accidental Starting Hazards
CAUTIONCAUTION
CAUTIONCAUTION
CAUTION
PAGE 8 — GA-6HE/GA-6HEA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #1 (09/30/05)
The following safety guidelines should always be used when
operating the GA-6HE/GA-6HEA Portable Generators:
GENERAL SAFETY
DO NOT operate or service this
equipment before reading this entire
manual.
This equipment should not be operated by persons under
18 years of age.
NEVER operate this equipment without proper protective
clothing, shatterproof glasses, steel-toed boots and other
protective devices required by the job.
The engine section of this generators requires an adequate
free flow of cooling air.
NEVER
operate the generators in
any enclosed or narrow area
where free flow of the air is
restricted. If the air flow is
restricted it will cause
serious damage to the
generators or engine and
may cause injury to people.
Remember the generator's
engine gives off
DEADLY
carbon monoxide gas.
DANGERDANGER
DANGERDANGER
DANGER
Failure to follow instructions in this manual may lead
to serious injury or even death! This equipment is to
be operated by trained and qualified personnel only!
This equipment is for industrial use only.
NEVER operate this equipment under the influence of
drugs
or
alcohol
.
Read this manual!
NEVER touch the hot exhaust
manifold, muffler or cylinder. Allow
these parts to cool before servicing
engine or generators.
ALWAYS wear proper respiratory (mask),
hearing and eye protection equipment when
operating the generators.
Whenever necessary, replace nameplate, operation and
safety decals when they become difficult read.
Manufacturer does not assume responsibility for any
accident due to equipment modifications.
NEVER use accessories or attachments, which are not
recommended by Multiquip for this equipment. Damage
to the equipment and/or injury to user may result.
NEVER operate this equipment when not
feeling well due to fatigue, illness or taking
medicine.
GA-6HE/GA-6HEA — RULES FOR SAFE OPERATION
ALWAYS refuel in a well-ventilated area, away from sparks
and open flames.
ALWAYS use extreme caution when
working with flammable liquids. When
refueling, stop the engine and allow it to
cool. DO NOT
smoke
around or near the
machine. Fire or explosion could result
from fuel vapors, or if fuel is spilled on a
hot engine.
NEVER operate the generators in an
explosive atmosphere or near
combustible materials. An explosion or
fire could result causing severe
bodily
harm or even death.
NEVER disconnect any
"emergency or safety devices"
.
These devices are intended for operator safety. Disconnection
of these devices can cause severe injury, bodily harm or even
death! Disconnection of any of these devices will void all
warranties.
GA-6HE/GA-6HEA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #1 (09/30/05) — PAGE 9
GA-6HE/GA-6HEA — RULES FOR SAFE OPERATION
ALWAYS be sure the operator is familiar with proper safety
precautions and operation techniques before using generator.
NEVER leave the generators unattended, turn off engine
when unattended.
Unauthorized equipment modifications will void all
warranties.
ALWAYS ensure generators are on level ground before use.
DO NOT place hands or fingers inside generators engine
compartment when engine is running.
NEVER run engine without air cleaner. Severe engine damage
may occur.
NEVER change or adjust the engine speed which has been
set at the factory prior to shipping.
Removing the engine oil drain plug while
the engine is hot will result in hot oil to gush
out of the oil drain plug, therefore causing
severe scalding to any persons in the general
area of the generator.
Power Cord Safety
NEVER let power cables or cords
lay in wate
r.
NEVER
stand in water
while AC power from the generators
are being transfer to a load.
NEVER use a defective or frayed power cable. Check the
cable for cuts in the insulation.
NEVER use a extension cord that is frayed or damaged where
the insulation has been cut.
ALWAYS make certain that proper power or extension cord
has been selected for the job See Table 4.
Grounding Safety
ALWAYS make sure that electrical circuits are properly
grounded
per the
National Electrical Code
(NEC) and
local codes before operating generator. Severe
injury
or
death!
by electrocution can result from operating an
ungrounded generator.
ALWAYS make sure generators are properly grounded to a
suitable earth ground (GROUND ROD). See installation in
this manual.
NEVER use
gas piping
as an electrical ground.
Maintenance Safety
NEVER lubricate components or attempt service on a running
machine.
High Temperatures – Always stop engine and
allow the engine to cool before adding fuel, oil
or performing service and maintenance
functions. Contact with
hot!
components can
cause serious burns.
Keep the machinery in proper running condition.
Fix damage to the machine immediately and replace any
broken parts immediately.
ALWAYS replace any worn or damaged warning decals.
ALWAYS store equipment properly when it is not being used.
Equipment should be stored in a clean, dry location out of the
reach of children and un-authorized personnel.
The electrical voltage required to operate the generators can
cause severe injury or even death through physical contact
with live circuits.
Turn all circuit breakers OFF before
performing maintenance on the generator.
Dispose of hazardous waste properly. Examples of potentially
hazardous waste are used motor oil, fuel and fuel filters.
DO NOT use food or plastic containers to dispose of
hazardous waste.
DO NOT pour waste, oil or fuel directly onto the ground,
down a drain or into any water source.
PAGE 10 — GA-6HE/GA-6HEA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #1 (09/30/05)
Backfeed to a utility system can cause
electrocution
and or property damage.
NEVER connect the generators to a
building's electrical system without a
transfer switch or other approved device.
All installations should be performed by
a
licensed electrician
in accordance
with all applicable laws and electrical
codes. Failure to do so could result in
electrical shock or burn causing serious
injury or even death!
GA-6HE/GA-6HEA — RULES FOR SAFE OPERATION
Emergencies
ALWAYS know the location of the
nearest
fire extinguisher
.
ALWAYS know the location of the nearest
first aid kit
.
In emergencies
always
know the location of the
nearest phone or
keep a phone on the job site
.
Also know the phone numbers of the nearest
ambulance
,
doctor
and
fire department
. This
information will be invaluable in the case of an
emergency.
DANGERDANGER
DANGERDANGER
DANGER
-
ELECTROCUTION HAZARDSELECTROCUTION HAZARDS
ELECTROCUTION HAZARDSELECTROCUTION HAZARDS
ELECTROCUTION HAZARDS
During operation of this generation, there
exists the possibility of
electrocution
,
electrical shock or burn
, which can
cause
severe bodily harm
or even
DEATH!
To avoid these hazards:
NEVER use
damaged
or
worn
cables when connecting
equipment to the generator. Make sure power connecting
cables are securely connected to the generator’s output
receptacles, incorrect connections may cause damage
to the generators and electrical shock.
NEVER insert any objects into
the output receptacles during
operation. This is extremely
dangerous. ALWAYS turn-off
the generators and place all circuit breakers in the “OFF
position when contact with the output receptacles is
required. There exist the possibility of
electrocution,
electrical shock or burn, which can cause severe
bodily harm or even death
!
NEVER grab or touch a live
power cord with wet hands, the
possibility exist of electrical
shock, electrocution, and even
death!
GA-6HE/GA-6HEA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #1 (09/30/05) — PAGE 11
GA-6HE/GA-6HEA — OPERATION AND SAFETY DECALS
Machine Safety Decals
The GA-6HE/GA-6HEA portable generators are equipped with a number of safety decals (Figure 1). These decals are provided for
operator safety and maintenance information. The illustration below shows these decals as they appear on the machine. Should any
of these decals become unreadable, replacements can be obtained from your dealer.
Figure 1. Operation and Safety Decals
PAGE 12 — GA-6HE/GA-6HEA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #1 (09/30/05)
GA-6HE/GA-6HEA — SPECIFICATIONS (GENERATOR)
The maximum output of the engines listed above are applicable to supplying electrical power for continuous service at ambient
conditions in accordance with SAE Test cord J607. The above ambient conditions are at standard sea level, with a barometric
reading of 29.92 inches and a temperature of 60 degrees fahrenheit.
Generally, the engine's output power will decrease 3-1/2% for each 1000 feet of altitude above sea level, and 1% for each 10
°°
°°
°
F
Fahrenheit above the standard temperature of 60
°°
°°
°
F
Effects of Altitude and Heat
)srotareneG(snoitacificepS.1elbaT
rotareneGCA
ledoMAEH6-AG/EH6-AG
epyTepyTdleiFgnivloveRsselhsurB
noitaticxEmetsySdeticxEyllacitatS,etatSdilo
S
deepSMPR006,3
metsySgnilooCnoitalitneV-fleS
yticapaCleuF)sretil91(snollag5
rewoPCAelcyC06
ecruoS
tuptuOsuoun
itnoCWk0.5
tuptuOybnatSWk0.6
egatloVdetaRV042/021
)V021(suounitnoC/xaMtnerruCspma6.14/05
)V042(suounitnoC/xaM
tnerruCspma8.02/0.52
esahP)eriw4(esahPelgniS
ycneuqerFzH06
rotcaFrewoP1
)HxWxL(snoisnemiDrotareneG .ni52.12X40
.22x06.52
)mm045X065X056(
yrettaB 1xhA62-V21
epyT1U,ACC022
)HxWxL(snoisnemiDyrettaB .ni05.7X00.5x05.7
)mm191
X721X191(
thgieWteNyrDrotareneG ).gk89(.sbl612
)leuFhtiW(thgieWrotareneG ).gk311(.sbl942
GA-6HE/GA-6HEA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #1 (09/30/05) — PAGE 13
GA-6HE/GA-6HEA — SPECIFICATIONS (ENGINE)
In keeping with Multiquip's policy of
constantly improving its products, the
specifications quoted herein are subject
to change without prior notice.
NOTE
)enignE(snoitacificepS.2elbaT
enignE
ledoM2EDE1K043XGADNOH
epyT
elgniS,ekorts4delooc-riA
,VHO,rednilyC
enilosaGtfahSlatnoziroH
enignE
ekort
SXeroB .ni03.2X.ni09.2
).mm85xmm37(
tnemecalpsiDmc983(ni-uc07.32
3
)
tuptuOxaM.M.P.R0063/.P.H0.11
leuFenilosaGelibomotuAdedaelnU
yticapaCliOebuL)sretil1.1(strauq61.1
metsyStre
lAliOseY
dohteMlortnoCdeepSepyTthgiew-ylFlagufirtneC
dohteMgnitratStratScirtcelE
snoisnemiD
)HxWxL(
.ni4.71X7
.71x0.51
).mm344X054X083(
thgieWteNyrD ).gK13(sbl4.86
PAGE 14 — GA-6HE/GA-6HEA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #1 (09/30/05)
GA-6HE/GA-6HEA — DIMENSIONS
Figure 2. Dimensions
GA-6HE/GA-6HEA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #1 (09/30/05) — PAGE 15
GA-6HE/GA-6HEA — GENERAL INFORMATION
GA-6HE/GA-6HEA FAMILIARIZATION
Generator
The Multiquip GA-6HE and GA-6HEA generators have been
designed as a portable dual purpose power source for 60
Hz (single phase) lighting facilities, power tools, submersible
pumps and other industrial and construction machinery.
These generators are mounted on rubber vibration isolators
that have a steel base backplate which is attached to the
protective steel pipe carrying frame. The protective carrying
frame is made of steel tubing and fully wraps around the
generators to protect against damage. See Figures 3A
through 3E for the basic controls and indicators for the GA-
6HE/GA-6HEA generators.
These portable generators are supplied with a electrical
control box
. To reduce vibration caused by the engine, the
control box is also placed on rubber isolators.
Control Box
The control box is provided with the following:
120/240V twist-lock output receptacle (single phase).
120V twist-lock receptacle (2) (single phase).
120V GFCI single phase duplex output receptacle ( GA-
6HEA has two).
21 amp main circuit breaker.
AC Voltmeter
Ground Terminal
Full Power Switch
Idle Control Switch
Operation Switch
Excitation System
The GA-6HE/GA-6HEA-series generators use a magnet
attached to a flywheel to produce AC voltage from a lamp
coil beneath the flywheel. As the magnetic passes the coil it
produces approximately 19-22 AC volts.
This voltage (19-22 VAC) is then sent to the control box that
contains three rectifying diodes:
z
Excitation (diode 1)
z
Battery (diode 2)
z
Slow Down (diode 3)
The AC voltage will pass through the excitation diode that
converts the voltage to DC power.
This DC power is then sent to the excitation windings housed
within the main windings commonly called the "stator".
This voltage is then transferred into the rotor through
induction. The rotor contains two diodes within it which rectify
the DC voltage and send it out through the main windings,
as AC voltage.
Alternator
The alternator, a brushless revolving-field type, is
permanently aligned to the engine through rigid coupling.
Engine
These generators are powered by a 11 HP, air-cooled, 4-
stroke HONDA gasoline engine. Reference Table 2, for
engine specifications.
Before connecting this generators to any building’s
electrical system, a licensed electrician must install an
isolation (transfer) switch.
Serious injury or death may result without this transfer
switch.
WARNINGWARNING
WARNINGWARNING
WARNING
PAGE 16 — GA-6HE/GA-6HEA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #1 (09/30/05)
GA-6HE/GA-6HEA — LOAD
APPLICATION
Single Phase Load — 60 Hz
Always be sure to check the nameplate on the generators
and equipment to insure the wattage, amperage and
frequency requirements are satisfactorily supplied by the
generators for operating the equipment.
Generally, the wattage listed on the nameplate of the
equipment is its rated output. Equipment may require 130—
150% more wattage than the rating on the nameplate, as
the wattage is influenced by the efficiency, power factor and
starting system of the equipment.
If wattage is not given on the equipment's
name plate, approximate wattage may be
determined by multiplying nameplate
voltage by the nameplate amperage.
WATTS = VOLTAGE x AMPERAGE
The power factor of this generators is 1.0 See Table 3 below
when connecting loads.
NOTE
To determine the running wattage for your load, multiply
the running wattage as indicated by steps 1, 2, and 3 below:
1. INCANDESCENT LOADS
Lights, heaters and similar appliances.
Total the running wattage and multiply by 1.
Example:
29 light bulbs @ 100W each = 2.9 KW
use a 3 KW generator.
2. SMALL MOTORS
Drills and other small power tools.
Total the running wattage and multiply by 2.
Example:
A 1 inch drill runs at 1 KW
use a 2 KW generator.
3. LARGE MOTORS
Submersible pumps, table saws etc.
Total the running wattage and multiply by 3.
Example:
A conveyor belt runs at 8 KW
use a 24 KW generator.
Extension Cables
When electric power is to be provided to various tools or
loads at some
distance
from the generator, extension cords
are normally used.
Cables should be sized to allow for
distance in length and amperage so that the voltage
drop between the generators and point of use (load) is
held to a
minimum
. Use the cable selection chart (Tables
4 and 5 ) as a guide for selecting proper cable size.
The idle control device is operated at a
minimum load capacity of 100W. If the
load capacity is less than 100W, place
the idle control switch in the OFF position.
NOTE
Motors and motor-driven equipment draw much greater
current for starting than during operation.
Always
use an
adequate size
extension cable
which can carry the
required load.
CAUTIONCAUTION
CAUTIONCAUTION
CAUTION
When using a combination of dual
receptacles, total load
should not
exceed
the rated capacity of the
generator.
NOTE
daoLyBrotcaFrewoP.3elbaT
daoLfOepyTrotcaFrewoP
srotomnoitcudniesahp-elgniS57.0-4.0
tnecsednacni,sretaehcirtcelE
spmal 0.1
yrucem,spma
ltnecseroulF
spmal 9.0-4.0
,secivedcinortcelE
tnempiuqenoitacinummoc 0.1
slootrewopnommoC8.0
GA-6HE/GA-6HEA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #1 (09/30/05) — PAGE 17
GA-6HE/GA-6HEA — CONTROLS AND INDICATORS
Figure 3A. Generator Components
5. Start Switch – Press this
pushbutton
switch to start the
generators.
6. GFCI Duplex Receptacle – This NEMA 5-20R, GFCI
receptacle will provide 120V, 20 amps.(There are two on
the GA- 6HEA.)
7. 120V Output Receptacle – NEMA L5-20R twist-lock
receptacle will provide 120V, 20 amps, 60 Hz.
8. 120V Output Receptacle – NEMA L5-30R twist-lock
receptacle will provide (120V, 30 amps, 60 Hz.)
9. 120V/240V Output Receptacle – NEMA L14-30R twist-
lock receptacle will provide (120V, 50 amps, or 240V,
25 amps, 60 Hz.)
10. Main Breaker – This 2-pole circuit breaker (240V/25 amps
or 120V/50 amps) protects the generator from short
circuiting or overloading. When starting the generator
always
have the circuit breaker placed in the "OFF"
position.
11. Ground – This ground connection point should be
connect to a good earth ground (ground rod)
12. Battery – This unit is equipped with a 12 VDC battery.
Replace with only recommended type battery.
1. Lifting Bail Eye – Attach a rope or chain to this lifting eye
when lifting of the generator is required. Never stand
underneath the generator while it is being lifted. Place lifting
eye in down position when not in use.
2. AC-Voltmeter – This voltmeter indicates (with a mark) the
rated 60 Hz (single-phase) output voltage. In addition the
voltmeter can also be used as a diagnostic tool. If the
voltmeter indicator (needle) is below the rated voltage,
engine problems may exist (low/high RPM's). To prevent
damage to the generator or power tools turn the generator
OFF and consult your authorized Multiquip service dealer.
3. Idle Control Switch – These generators are provided with
an automatic idle control device for noise suppression and
reduced fuel consumption. The automatic idle control
automatically engages under a no-load condition. With the
automatic idle control switched “ON”, the engine revolutions
will automatically drop to about 2600 rpm (low-speed
operation) within 3 seconds after the load stops. When the
operation is resumed, the engine speed is automatically
increased to about 3600 rpm (high-speed operation) as
soon as the load is connected.
4. Operation Switch – Place this
toggle
switch in the "ON"
position (up) for normal operation. To turn-off the generator,
place the operation switch in the "OFF" position (down).
PAGE 18 — GA-6HE/GA-6HEA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #1 (09/30/05)
Figure 3D. 120/240V Full Power Switch
Simplified Diagram (Down Position)
Figure 3C. 120V Full Power Switch
Simplified Diagram (Up Position)
Figure 3B. Generator Components
GA-6HE/GA-6HEA — CONTROLS AND INDICATORS
When the
full power switch
is in the
120V position, the 240V twist-lock
receptacle
cannot be used
.
NOTE
When the switch is in the 240 volt (down) position, you can
acess
half of the rated power
of the generating set at 120
volts from the GFCI duplex receptacle and up to half of the
rated power of the set at 120 volts from 120V twist-lock
receptacle; or full rated power of the set at 240 volts from
the 240V twist-lock receptacle.
13. Full Power Switch – The generator is provided with a full
power switch. Figures 3C and 3D show simplified wiring
diagrams of the dual voltage system.
When the full power switch is in the 120 volt (up) position,
you can access the
full rated power
of the generator at
120 volts from the GFCI duplex receptacle and the120V
twist-lock receptacle, or a combination of both receptacles
as long as the total load does not exceed the generating
set capacity.
GA-6HE/GA-6HEA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #1 (09/30/05) — PAGE 19
This
HONDA
engine is equipped
with a low oil shutdown capability. A
built in sensor will automatically turn
off the engine should the oil level fall
below a safe operating condition.
Make sure the generators is placed
on level ground. Placing the generators on level ground will
ensure that the low oil sensor will function properly.
NOTE
GA-6HE/GA-6HEA — CONTROLS AND INDICATORS
14. Fuel Cock Lever – Turn this lever
downward
to
start
(down)the flow of fuel into the carburetor. Turn
upward
to
stop (
up
)
the flow of fuel.
15. Spark Plug – Provides spark to the ignition system. Set
spark plug gap to 0.6 - 0.7 mm (0.028 - 0.031 inch) Clean
spark plug once a week.
16. Muffler/Heat Shield – Used to reduce noise and emissions.
NEVER touch this
heat shield
when the generator/welder
is in use. Always allow time for the generators to cool down
before performing maintenance.
17. Choke Lever – Used for starting the engine.
Close
the
choke lever when starting a cold engine or in cold weather
conditions. The choke enriches the fuel mixture.
Open
the
choke lever if starting a warm engine or in warm weather
conditions.
18. Recoil Starter (pull rope) – Manual-starting method. Pull
the starter grip until resistance is felt, then pull briskly and
smoothly.
19. Engine Oil Filler Cap – Remove this cap/dipstick when
the adding of engine oil is required. See Table 5 for
recommended type engine oil.
Figure 3E. Generator Components
20. Engine Oil Drain Plug – Remove this drain plug when
draining of the oil from the engine crankcase is required.
Fill with recommeded type oil as listed in Table 5.
21. Air Cleaner – Prevents dirt and other debris from entering
the fuel system. Remove wing-nut on top of air filter
cannister to gain access to filter element. NEVER run the
engine without an air cleaner.
22. Fuel Tank Cap – Remove this cap to add unleaded
gasoline to the fuel tank.
Replenish
with
clean unleaded
gasoline. Make sure cap is tightened securely. DO NOT
over fill.
23. Fuel Gauge – This gauge is located on top of the fuel tank.
Read this gauge to determine when fuel is
low
.
24. Fuel Tank Fuel tank capacity is 5 gallons (19 liters).
PAGE 20 — GA-6HE/GA-6HEA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #1 (09/30/05)
GA-6HE/GA-6HEA — GENERATOR REFUELING
Figure 4. Generator Refueling
Adding fuel to the tank should be done only when
the engine is stopped and has had an opportunity
to cool down. In the event of a fuel spill, DO NOT
attempt to start the engine until the fuel residue
has been completely wiped up, and the area surrounding the
engine is dry. If generators is placed in a truck bed with a plastic
liner, REMOVE generators from truck bed and place on ground
(Figure 4) to refuel. This possibility exist of
fire
or
explosion
due
to static electricity.
DANGERDANGER
DANGERDANGER
DANGER
GA-6HE/GA-6HEA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #1 (09/30/05) — PAGE 21
GA-6HE/GA-6HEA — INSTALLATION
Outdoor Installation
Install the generator/welder in a area that is free of
debris
,
bystanders
, and
overhead obstructions
. Make sure the
generators are on secure level ground so that it cannot slide
or shift around. Also install the generators in a manner so
that the exhaust will not be discharged in the direction of
nearby homes.
The installation site must be relatively free from moisture
and dust. All electrical equipment should be protected from
excessive moisture. Failure to do will result in deterioration
of the insulation and will result in short circuits and grounding.
Foreign materials such as dust, sand, lint and abrasive
materials have a tendency to cause excessive wear to
engine and alternator parts.
Indoor Installation
Exhaust gases from gasoline engines are extremely
poisonous. Whenever an engine is installed indoors the
exhaust fumes must be vented to the outside. The engine
should be installed at least two feet from any outside wall.
Using an exhaust pipe which is too long or too small can
cause excessive back pressure which will cause the engine
to heat excessively and possibly burn the valves.
Eliminate the danger of deadly carbon monoxide gas.
Remember that exhaust fumes from any gasoline engine
are very poisonous if discharged in a closed room, but
harmless if allowed to mix with the outside air. If the
generators is installed indoors, you must make provisions
for venting the engine exhaust to the outside of the building.
Generator Grounding
To guard against electrical shock and possible damage to
the equipment, it is important to provide a good EARTH
ground. Always use the ground terminal on the generators
to ground the generators. Ground the generators from its ground
connector so that the resistance to ground is 500 ohms or less.
Article 250 (Grounding) of the National Electrical Code (NEC)
provides guide lines for proper grounding and specifies that
the cable ground shall be connected to the grounding system
of the building as close to the point of cable entry as
practical.
NEC articles 250-64(b) and 250-66 set the following
grounding requirements:
1. Use one of the following wire types to connect the
generators to earth ground.
a. Copper - 10 AWG (5.3 mm2) or larger.
b. Aluminum - 8 AWG (8.4 mm2) or larger.
2. When grounding the generators (Figure 3) connect the
ground cable between the lock washer and the nut on
the generators and tighten the nut fully. Connect the
other end of the ground cable to earth ground.
3. NEC article 250-52(c) specifies that the earth ground
rod should be buried a minimum of 8 ft. into the ground.
Mounting
The generators should always be mounted on a flat level
surface to isolate vibration of the generators when it is
running. DO NOT place the generators on slopes, the
possibility exists that the generators could slide.
Pay close attention to ventilation when
operating the generators inside tunnels
and caves. The engine exhaust contains
noxious elements.
CAUTIONCAUTION
CAUTIONCAUTION
CAUTION
An electric shock is apt to happen
when vibrators are used. Pay close
attention to handling when operating
vibrators and always use rubber
boots and gloves to insulate the
body from a short circuit.
CAUTIONCAUTION
CAUTIONCAUTION
CAUTION
PAGE 22 — GA-6HE/GA-6HEA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #1 (09/30/05)
Connecting the Ground
The nut and ground terminal on the generators should always be used to connect the generators to a suitable ground. The
ground cable should be #8 size wire minimum.
At the generator, connect the terminal of the ground cable between the lock washer and the nut (Figure 5) and tighten the
nut fully. Connect the other end of the ground cable to a suitable earth ground (ground rod).
GA-6HE/GA-6HEA — INSTALLATION
Figure 5. Generator Grounding
GA-6HE/GA-6HEA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #1 (09/30/05) — PAGE 23
General Inspection Prior to Operation
Ground Power Tools
When using power tools or electrical equipment requireing AC
power from the generators, make sure connecting (power tool)
cable (Figure 6) has a ground as shown in Figure.
GA-6HE/GA-6HEA — PRE-INSPECTION
Extension Cable
When electric power is to be provided to various tools or loads at
some distance from the generators, extension cords are normally
used. Cables should be sized to allow for distance in length and
amperage so that the voltage drop between the generators and
point of use (load) is held to a minimum. Use the cable selection
chart (Table 4) as a guide for selecting proper cable size.
Main Circuit Breaker
To protect the generators from an overload always place the
main circuit breaker in the "OFF" position prior to starting the
engine.
)noitarepOesahPelgniS,zH06(noitceleSelbaC.4elbaT
nItnerruC
serepmA
sttaWnIdaoL htgneLelbaCelbawollAmumixaM
stloV021stloV042eriW01#eriW21#eriW41#eriW61#
5.2003006.t
f0001.tf006.tf573.tf052
50060021.tf005.tf003.tf002.tf521
5.70090081.tf053.tf002.tf521.tf001
0100210042.tf052.tf051.tf001
51008
10063.tf051.tf001.tf56
0200420084.tf521.tf57.tf05
.egatlovwolmorftlusernacegamadtnempiuqE:NOITUAC
Figure 6. Ground Cables/Plugs
NOTE
Never!
use power tools or
equipment that do not have a
ground capability, the possibility
exists
of electrocution
,
electrical
shock or burn
, which can cause
severe bodily harm
or even
DEATH!
PAGE 24 — GA-6HE/GA-6HEA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #1 (09/30/05)
GA-6HE/GA-6HEA — PRE-INSPECTION (ENGINE)
Figure 7. Engine Oil Dipstick (Removal)
3. Insert and remove the dipstick without screwing it into the filler
neck. Check the oil level shown on the dipstick.
4. If the oil level is low (Figure 8), fill to the edge of the oil filler
hole with the recommended oil type (Table 5). Maximum oil
capacity is 1.16 quarts (1.1 liters)
Figure 8. Engine Oil Dipstick (Oil Level)
Before Starting
1. Read safety instructions at the
beginning of manual.
2. Clean the generator, removing dirt
and dust, particularly the engine
cooling air inlet, carburetor and air
cleaner.
3. Check the air filter for dirt and dust. If air filter is dirty, replace
air filter with a new one as required.
4. Check carburetor for external dirt and dust. Clean with dry
compressed air.
5. Check fastening nuts and bolts for tightness.
Fuel Check
1. Close the fuel cock before filling the fuel tank.
2. Remove the fuel cap located on top of fuel tank.
3. Read the fuel gauge located on top of the fuel tank (Figure 9) to
determin if the fuel level is low. If fuel is low, replenish with
clean unleaded fuel
.
Engine Oil Check
1. To check the engine oil level, place the generators on
secure level ground with the engine stopped.
2. Remove the filler dipstick from the engine oil filler hole
(Figure 7) and wipe clean.
ALWAYS wear approved eye and hearing
protection before operating the generator.
4. When refueling, be sure to use a strainer for filtration. DO
NOT top-off fuel. DO NOT fill the tank beyond capacity.
Wipe up any spilled fuel
immediately!
Figure 9. Fuel Gauge
Motor fuels are highly flammable and can
be dangerous if mishandled. DO NOT
smoke while refueling. DO NOT attempt to
refuel the generators if the engine is
hot!
,
running or in the dark
.
DANGER EXPLOSIVE FUELDANGER EXPLOSIVE FUEL
DANGER EXPLOSIVE FUELDANGER EXPLOSIVE FUEL
DANGER EXPLOSIVE FUEL
NEVER operate the generators in a confined
area or enclosed area structure that does
not provide ample
free flow of air
.
CAUTIONCAUTION
CAUTIONCAUTION
CAUTION
epyTliO.5elbaT
nosaeS erutarepmeT epyTliO
remmuS rehgiHroC°52 03-W01EAS
llaF/gnirpS C°01~C°52 02/03-W01EAS
retniW rewoLroC°0 01-W01EAS
GA-6HE/GA-6HEA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #1 (09/30/05) — PAGE 25
This section is intended to assist the operator with the
initial
start-up
of the portable generator. It is extremely important that
this section be read carefully before attempting to use the
generator in the field.
Before Starting the Engine
1. Be sure to
disconnect all electrical loads
from the
Generator
s
prior to starting the engine.
2. NEVER start the engine with the main
circuit breaker
in the “ON" position. Always place this circuit breaker
(Figure 10) in the OFF position before starting.
Figure 11. Engine Fuel Valve Lever (ON Position)
Figure 12. Choke Lever
3. Place the
choke lever
(Figure 12) in the "
OPEN
" position
if starting a
warm engine
or the
temperature is warm.
4. Place the
generator's
operation switch
(Figure 13) in the
"
ON
" position.
Starting the Engine
1. Place the engine
fuel valve lever
(Figure 11) in the "ON"
position.
Figure 10. Main Circuit Breaker (OFF Position)
Figure 13. Operation Switch (ON Position)
CAUTIONCAUTION
CAUTIONCAUTION
CAUTION
DO NOT attempt to operate this
generator until the Safety, General
Information and Inspection sections of
this manual have been
read and
thoroughly understood
.
5. Press the
generator's
start switch
(Figure 14) and listen
for the engine to start. If the battery is not installed proceed
to step 6.
6. Grasp the
starter grip
(Figure 15) and slowly pull it out. The
resistance becomes the hardest at a certain position, corre-
sponding to the compression point. Pull the starter grip
briskly and smoothly for starting.
Figure 15. Starter Grip
Figure 14. Start Pushbutton Switch
DO NOT pull the starter rope all the way to the end.
DO NOT release the starter rope after pulling. Allow it to
rewind as soon as possible.
CAUTIONCAUTION
CAUTIONCAUTION
CAUTION
2. Place the
choke lever
(Figure 12) in the "
CLOSED
" position
if starting a
cold
engine.
GA-6HE/GA-6HEA — INITIAL START-UP (ENGINE)
PAGE 26 — GA-6HE/GA-6HEA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #1 (09/30/05)
7. If the engine has started, slowly return the choke lever
(Figure 12 ) to the
“OPEN”
position. If the engine has not
started repeat steps 1 through 6.
8. Before the generators is placed into operation, run the
engine for 3-5 minutes. Check for abnormal smells, fuel
leaks, and noises that would associate with lose compo-
nents.
9.
Place
the
idle control switch
(Figure 16) in the "OFF"
(down) position. This will allow the engine speed to run
at speed about 3600 RPM's
3. Read the
voltmeter
on the front panel of the generator
(Figure 20) and verify that120 VAC is present at the
120V twist-lock and GFCI duplex receptacles. For
additional verification of voltage, an external voltmeter
can be used to measure the output voltage as shown in
Figure 20.
Figure 20. 120 V and GFCI Receptacles
NOTE
Placing the
idle control switch
in
the OFF position (Figure 16) allows
the engine to operate at a maximum
speed of about 3600 RPM's. When
the idle control switch is placed in
the up position (ON) (Figure 17),
the generators will run at idle speed (2200 RPM's) until a load is
applied, at that time the engine speed will increase to 3600
RPM's as long as the load is being applied. When the load is not
in use, the engine speed will drop back to the idle mode after
about 3 seconds.
GA-6HE/GA-6HEA — INITIAL START-UP/GENERATOR OPERATION
Figure 16. Idle Control Switch (Off)
Figure 17. Idle Control Switch (On)
Figure 18. Main Circuit Breaker (ON)
60 Hz Operation
1. Place main circuit breaker (Figure 18) in the ON position.
2. Place the full power switch (Figure 19) in the 120V
position (up).
When the
full power switch
is in the 120 V
position, the 240V twist-lock receptacle
cannot be used.
NOTE
4. Place the full power switch (Figure 21) in the 240V
position (down).
Figure 19. Full Power Switch 120 V Position (Up)
Figure 21. Full Power Switch 240/120 V Position (Down)
GA-6HE/GA-6HEA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #1 (09/30/05) — PAGE 27
Connecting the Load
1. If small wattage power tools are required, connect them
to the 60 Hz output receptacles at this time.
GA-6HE/GA-6HEA — GENERATOR OPERATION/SHUTDOWN
5. Read the
voltmeter
on the front panel of the generator
(Figure 22) and verify that 240 VAC is present at the
240V twist-lock receptacle. Using an external voltmeter
verify that 120V is present at the 120V twist-lock and
GFCI duplex receptacles.
Figure 22. 120/240 VAC- 60 Hz Output Receptacles
When the full power switch is in the 240
volt (down) position, you can take up to
half of the rated power
of the generating
set at 120 volts from the GFCI duplex
receptacle and up to half of the rated power of the set at 120
volts from the 120V twist-lock receptacle; or full rated power
of the genset at 240 volts from the 240V twist-lock
receptacle.
When using a combination of dual
receptacles, total load should not exceed
the rated capacity of the generator.
NOTE
NOTE
Stopping the Engine
1. Place the main circuit breaker (Figure 23) in the OFF
position.
Figure 23. Main Circuit Breakers (Off)
2. Place the
idle control switch
(Figure 24) in the OFF
position.
3. Let the engine run at idle with no load for 2-3 minutes.
4. To shut-down the engine, place the generator's
operation switch
(Figure 25) in the OFF position.
Figure 24. Idle Control Switch (Off)
Figure 25. Operation Switch (OFF Position)
5. Place the engine
fuel valve lever
(Figure 26) to the "OFF"
position.
Figure 26. Engine Fuel Valve Lever (OFF Position)
6. Remove all
loads
from the generator.
PAGE 28 — GA-6HE/GA-6HEA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #1 (09/30/05)
Generator Storage
For storage of the generating set for over 30 days, the
following is required:
Drain the fuel tank completely, or add STA-BIL to the fuel.
Run the engine until the gasoline in the carburetor is
completely consumed.
Completely drain the oil from the crankcase and refill with
fresh oil.
Remove the spark plug, pour 2 or 3 cc of SAE 30 oil into the
cylinder and crank slowly to distribute the oil.
Slowly rotate the engine a few times with the starter Rope and
install a new plug.
Pull out the starter rope slowly and stop at the compression
point.
Clean all external parts of the generating set with a cloth.
Cover the generating set and store in a clean, dry place.
GA-6HE/GA-6HEA — PREPARATION FOR LONG TERM STORAGE
GA-6HE/GA-6HEA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #1 (09/30/05) — PAGE 29
GA-6HE/GA-6HEA — MAINTENANCE (ENGINE)
Use Table 6 as a general maintenance guideline when servicing
your engine. For more detail engine maintenance information,
refer to the engine owner's manual supplied with your engine.
eludehcSecnanetniaMenignE.6elbaT
)3(NOITPIRCSEDNOITAREPOEROFEB
TSRIF
HTNOM
RO
.SRH01
YREVE
SHTNOM3
RO
.SRH52
YREVE
SHTNOM6
RO
.SRH05
YREVE
RAEY
RO
.SRH001
YREVE
SRAEY2
RO
.SRH002
liOenignE
KCEHCX
EGNAHCX
renaelCriA
KCEHCX
EGNAHC)1(X
stloB&stuNllA fInethgit-eR
yrasseceN X
gulPkrapS
NAELC-KCEHCX
ECALPER X
sniFgnilooCKCEHCX
retserrAkrapSNAELC X
knaTleuFNAELC X
retliFleuFKCEHC X
deepSeldITSUJ
DA-KCEHC )2(X
ecnaraelCevlaVTSUJDA-KCEHC )2(X
senilleuFKCEHC )2()yrassecenfiecalper(sraey2yrevE
nidesunehwylt
neuqerferomecivreS)1( YTSUD .saera
yllacinahcemeradnaslootreporpehtevahuoysselnu,relaedecivresruoyybdeci
vresebdluohssmetiesehT)2(
.serudecorpecivresroflaunaMpohSADNOHehtotrefeR.tneiciforp
.slavretniecnanetni
amreporpenimretedotnoitarepofosruohgol,esulaicremmocroF)3(
PAGE 30 — GA-6HE/GA-6HEA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #1 (09/30/05)
GA-6HE/GA-6HEA — MAINTENANCE (ENGINE)
Maintenance
Perform the scheduled maintenance procedures as defined by
Table 6 and below:
DAILY
Thoroughly remove dirt and oil from the engine and control
area. Clean or replace the air cleaner elements as necessary.
Check and retighten all fasteners as necessary. Check the
gearbox for oil leaks. Repair or replace as needed.
WEEKLY
Remove the fuel filter cap and clean the inside of the fuel
tank.
Remove or clean the filter at the bottom of the tank.
Remove and clean the spark plug (Figure 27), then adjust
the spark gap to 0.024 ~0.028 inch (0.6~0.7 mm). This unit
has electronic ignition, which requires no adjustments.
ENGINE OIL
1. Drain the engine oil when the oil is
warm
as shown in
Figure 28.
2. Remove the oil drain bolt and sealing washer and allow
the oil to drain into a suitable container.
3. Replace engine oil with recommended type oil as listed
in Table 5. For engine oil capacity, see Table 2 (engine
specifications). DO NOT overfill.
4. Install drain bolt with sealing washer and tighten se-
curely.
Figure 28. Engine Oil (Draining)
Figure 27. Spark Plug Gap
ENGINE AIR CLEANER
1. Remove the air cleaner cover and foam filter element as
shown in Figure 29.
2. Clean foam element in warm, soapy water or nonflammable
solvent. Rinse and dry thoroughly. Dip the element in clean
engine oil and completely squeeze out the excess oil from the
element before installing.
Figure 29. Engine Air Cleaner
DO NOT use gasoline as a cleaning solvent,
because that would create a risk of fire or
explosion.
DANGERDANGER
DANGERDANGER
DANGER
GA-6HE/GA-6HEA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #1 (09/30/05) — PAGE 31
GA-6HE — MAINTENANCE (BATTERY)
When connecting battery do the following:
1. NEVER use worn or damaged battery cables. Replace
defective battery cables immediately.
2. Place a small amount of battery terminal treatment
compound around both battery terminals. This will ensure
a good connection and will help prevent corrosion around
the battery terminals.
Figure 30. Battery Connections
ALWAYS
disconnect the negative terminal FIRST and
reconnect negative terminal LAST.
Inadequate battery connections may cause poor starting
of the generator, and create other malfunctions.
Polarity
The polarity of the battery is extremely important. When an
inverted circuit connection takes place, the circuit will be in
short circuit instantaneously resulting in possible damage
to the control box electronics and starter.
When connecting the battery cables to the battery terminals
be sure to check the polarity.
Wiring
Inspect the entire generator for bad or worn electrical wiring
or connections. If any wiring or connections are exposed
(insulation missing) replace wiring immediately.
Piping and Hose Connection
Inspect all piping, oil hose, and fuel hose connections for
wear and tightness. Tighten all hose clamps and check hoses
for leaks.
If any hose (
fuel
or
oil
) lines are defective replace them
immediately.
If the battery cable is connected
incorrectly, electrical damage to the
generator will occur. Pay close
attention to the polarity of the
battery when connecting the
battery.
NOTE
Battery
This unit is of negative ground DO NOT connect in reverse.
Always maintain battery fluid level between the specified
marks. Battery life will be shortened, if the fluid level are not
properly maintained. Add only distilled water when
replenishment is necessary.
DO NOT over fill. Check to see whether the battery cables
are loose. Poor contact may result in poor starting or
malfunctions.
Always
keep the terminals firmly tightened.
Coating the terminals with an approved battery terminal
treatment compound. Replace battery with only
recommended type battery.
The battery is sufficiently charged if the specific gravity of
the battery fluid is 1.28 (at 68° F). If the specific gravity
should fall to 1.245 or lower, it indicates that the battery is
dead and needs to be recharged or replaced.
Before charging the battery with an external electric source,
be sure to disconnect the battery cables.
Battery Cable Installation
ALWAYS be sure the battery cables (Figure 30) are properly
connected to the battery terminals as shown below. The red
cable is connected to the positive terminal of the battery,
and the
black
cable is connected to the negative terminal of
the battery.
CAUTION - BATTERY SERVICING SAFETY
CAUTION - BATTERY SERVICING SAFETY
PAGE 32 — GA-6HE/GA-6HEA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #1 (09/30/05)
GA-6HE — WIRING DIAGRAM (GENERATOR)
Figure 31. GA-6HE Generator Wiring Diagram
GA-6HE/GA-6HEA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #1 (09/30/05) — PAGE 33
GA-6HEA — WIRING DIAGRAM (GENERATOR)
Figure 32. GA-6HEA Generator Wiring Diagram
PAGE 34 — GA-6HE/GA-6HEA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #1 (09/30/05)
GA-6HE/GA-6HEA — TROUBLESHOOTING (ENGINE)
Practically all breakdowns can be prevented by proper
handling and maintenance inspections, but in the event of a
breakdown, please take a remedial action following the
diagnosis based on the Engine Troubleshooting (Table 7) and
Generator Troubleshooting (Table 8) information shown below
and on the proceeding pages. If the problem cannot be
remedied, please leave the unit just as it is and consult our
company's business office or service plant.
GNITOOHSELBUORTENIGNE.7ELBAT
MOTPMYS MELBORPELBISSOP NOITULOS
gnitratsrooP
leuffieesotroterubractcepsnI
?tignihcaersi
enilleufkcehC
?leuFoN leuFddA
?knatleufniretaW .knatleufecalperrohsulF
?deggolcretlifleuF retlifleufecalpeR
?roterubrackcutS .msinahcemtaolfkcehC
?dersigulpkrapS .tinunoitingirotsinartkcehC.deluofsigulpkrapS
?etihw-eulbsigulpkrapS erastejroterubraC.gnikaelriadetcejni,noisserpmoctneiciffusnI
.)wolfrevo(deggolc
krapsfopittatneserpkrapsoN
?gulp
.nekorbrodekcarcdrocegatlovhgih,nekorbtinunoitingirotsinarT
.deluoffigulpkrapsecalpeR.nekorbhctiwspotS
/tratS
?liooN .deriuqersalioddA
sknilbpmalmralaerusserpliO
?gnitratsnopu ."rosneslio"tiucricnwodtuhscitamotuAkcehC
on"tuptuorewoptneiciffusnI
"noisserpmoc
?revonruttonlliwenignE .tniojlexayrassecenfidnanotsipdnarednilycecalpeR
stlobgnitcennocdaehrednilyC
?esool .stlobgnitcennocdaehrednilycnethgiT
?degamadteksagdaehrednilyC .teksagdaehrednilycecalpeR
?taesevlavfonoitcnuflaM .sevlavtaes-eR
?esoolsigulpkrapS .gulpkrapsecalpeR
?sgnirnotsipnroW .sgnirnotsipecalpeR
tuptuorewoptneiciffusnI
"noisserpmoc"
renaelc-rianinoitcnuflaM
?deggolcretlifria,metsys .retlifriaecalperronaelC
ecafretnimorfnignikaelriA
rednilycdnaroterubracneewteb
?daeh
ecalpeR.daehrednilycdnaroterubracneewtebstlobnethgiT
.teksagdaehrednilyc
?metsysleufninoitcnuflaM
.retlifleufecalperronaelC
.roterubracecalperronaelC
.taolfroterubrackcehC
GA-6HE/GA-6HEA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #1 (09/30/05) — PAGE 35
GA-6HE/GA-6HEA — TROUBLESHOOTING (ENGINE)
)DEUNITNOC(GNITOOHSELBUORTENIGNE.7ELBAT
MOTPMYS MELBORPELBISSOP NOITULOS
tuptuorewoptneiciffusnI
staehrevodna"noisserpmoc"
?nafgniloocninoitcnuflaM .nafgniloocecalperrokcehC
?deggolcretlifekat-niriA .retlifekat-niriaecalperronaelC
leufhcumotsnruB
tsuahxefonoitalumuccarevO
?stcudorp
.sevlavkcehcdnanaelC
.yrassecenfiecalper,relffumkcehC
?gulpkrapsgnorW .gulpkrapsepytdetseggusserutcafunamhtiwgulpkrapsecalpeR
ylsuoinitnocsiroloctsuahxE
"ETIHW"
gnorwsiliognitacirbuL
?ytisocsiv
.ytisocsivtcerrochtiwliognitacirbulecalpeR
?sgnirnroW sgnirecalpeR
ylsuoinitnocsiroloctsuahxE
"KCALB"
?deggolcrennaelcriA .renaelcriaecalperronaelC
tesneebtonsahevlavekohC
?noitisoptcerrocehtot
.noitisoptcerrocehtotevlavekohctsujdA
nolaes,evitcefedroterubraC
?nekorbroterubrac
.laesroroterubracecalpeR
tnemtsujdaroterubracrooP
?hcirootsnurenigne"
.roterubractsujdA
PAGE 36 — GA-6HE/GA-6HEA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #1 (09/30/05)
GA-6HE/GA-6HEA — TROUBLESHOOTING (GENERATOR)
GNITOOHSELBUORTROTARENEG.8ELBAT
MOTPMYS MELBORPELBISSOP NOITULOS
egatlovwoL ?wolootdeepsenignE .MPRdetarotdeepsenigneesiaR
deepsenignE.egatlovwoL
,)dedaolnu(MPR0563lamron
)eldi(MPR0052
?gnikrowtonretemtlovCA .retemtlovCAecalpeR
gniriwlanretnixoblortnoC
?noitcnuflam
.gniriwxoblortnockcehC
?liocnoitingievitcefeD fiseriwnoitingiecalpeR.seriwnoitingineergdnaderkcehC
.yrassecen
?noitcnuflamgnidniwrotoR .rotorecalperrokcehC
?noitcnuflamgnidniwrotatS .rotatsecalperrokcehC
?noitcnuflamrekaerbegakaeL .1BCecalperrokcehC
?noitcnuflamhctiwsrewoplluF .tiucrichctiwsrewopllufdnahctiwsrewopllufkcehC
.hgihoottuptuoegatloV ?hgihootdeepsenignE .MPRdetarotdeepsenignerewoL
enignE.hgihoottuptuoegatloV
MPR0563lamrondeeps
)eldi(MPR0052,)dedaolnu(
gniriwlanretnixoblortnoC
noitcnuflam
.gniriwxoblortnockcehC
nonruttonlliwrekaerbtiucriC
"DAOLON"
?rekaerbtiucricevitcefeD .rekaerbtiucricecalpeR
nonrutlliwrekaerbtiucriC
.yletaidemmispirttub"DEDAOL"
?noitidnoCdaolrevO .rekaerbecalperrodaolecudeR
?detrohssitiucricdaoL .trohsroftiucricdaolkcehC
otwolmorfetareleccatonseoD
"DAOLON"hgih
?dioneloskcutS .dioneloskcehC
?hctiwslortnoceldIdaB .hctiwslortnoceldiecalperrokcehC
otwolmorfetareleccatonseoD
EVITCADAOL"hgih
?noitcnuflamhctiwslortnoceldI .hctiwslortnoceldiecalperrokcehC
?noitcnuflamecivedlortnoceldI .ecivedlortnoceldiecalperrokcehC
gniriwlaretnixoblortnoC
?evitcefed
.gniriwxoblortnockcehC
onetarelecedtonseoD
."TUPTUOEGATLOV"
?sgnidniwrotorevitcefeD .rotorecalperrokcehC
?dionelosevitcefeD .dionelosecalperrokcehC
?ecivedlortnoceldievitcefeD .ecivedlortnoceldiecalperrokcehC
?dionelosevitcefeD .ecivedlortnoceldiecalperrokcehC
sahtubetarelecedtonseoD
."TUPTUOEGATLOV"
?noitcnuflamgniriwxoblortnoC .stnenopmocevitcefedynaecalper,gniriwxoblortnockcehC
?dionelosevitcefeD .dionelosecalperrokcehC
?noitcnuflamecivedlortnoceldI .ecivedlortnoceldiecalperrokcehC
GA-6HE/GA-6HEA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #1 (09/30/05) — PAGE 37
NOTE PAGE
PAGE 38 — GA-6HE/GA-6HEA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #1 (09/30/05)
GA-6HE/GA-6HEA — EXPLANATION OF CODE IN REMARKS COLUMN
How to read the marks and remarks used in this parts
book.
Items Found In the “Remarks” Column
Serial Numbers-Where indicated, this indicates a serial
number range (inclusive) where a particular part is used.
Model Number-Where indicated, this shows that the
corresponding part is utilized only with this specific model
number or model number variant.
Items Found In the “Items Number” Column
All parts with same symbol in the number column, *, #, +, %, or
, belong to the same assembly or kit.
If more than one of the same
reference number is listed, the
last one listed indicates newest
(or latest) part available.
The contents of this catalog are
subject to change without notice
.
NOTE
NOTE
GA-6HE/GA-6HEA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #1 (09/30/05) — PAGE 39
GA-6HE/GA-6HEA — SUGGESTED SPARE PARTS
GA-6HE/GA-6HEA 1 TO 3 UNITS WITH HONDA
GX340K1EDE2 ENGINE
1 to 3 Units
Qty.P/N Description
1 ........A9924800014 ...........CAP FUEL TANK
1 ........A9924800004 ...........FILTER FUEL
2 ........3015419604 ..............RUBBER SUSPENSION
2 ........1665419004 ..............RUBBER SUSPENSION
3 ........9807955855 ..............SPARK PLUG
2 ........28462ZV7003 ...........ROPE, RECOIL
3 ........17211899000............ELEMENT AIR CLEANER
1 ........16952ZB4005 ...........SCREEN SET, FUEL STRAINER
3 ........0601802137 ..............FUSE, 10 AMP
Part numbers on this Sug-
gested Spare Parts List
may supercede/replace
the P/N shown in the text
pages of this book.
NOTE
PAGE 40 — GA-6HE/GA-6HEA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #1 (09/30/05)
GA-6HE/GA-6HEA — NAMEPLATE AND DECALS.
GA-6HE/GA-6HEA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #1 (09/30/05) — PAGE 41
GA-6HE/GA-6HEA — NAMEPLATE AND DECALS.
NAME PLATE ASSY.
NO. PART NO. PART NAME QTY.REMARKS
1 A5561000003 DECAL; MQ MULTIQUIP 6000 1
2 87528898620 DECAL; CHOKE ......................................................... 1......... REPLACES P/N 0600500047
3 1980680004 DECAL; FUEL COCK .................................................. 1......... S-3704
4 A5511200102 DECAL; CONTROL PANEL ......................................... 1......... GA-6HE, A51120010
4 A5511201302 DECAL; CONTROL PANEL ......................................... 1......... GA-6HEA, A51120130
5 87533ZC0630 DECAL; AIR CLEANER .............................................. 1......... REPLACES P/N 0600500045
6 NAMEPLATE .............................................................. 1......... CONTACT MQ PARTS DEPT.
7 0800628504 DECAL; GROUND ....................................................... 1......... S-1123
8 A5551000004 DECAL; OPERATING INSTRUCTIONS ...................... 1......... A55100000
9 0820610404 DECAL; WARNING ...................................................... 1......... S-3627
10 35137 DECAL; WARNING 1
11 7900636004 DECAL; CAUTION OPER. AT 3600 RPM ONLY ......... 1......... S-4461
12 8700611804 DECAL; WARNING DANGEROUS GAS ..................... 1......... S-4984
13 8700611904 DECAL; DANGER ELECTRICAL SHOCK HAZ. ......... 1......... S-4985
14 0800689404 DECAL; POSITIVE (+) ................................................ 1......... S-2090
15 0800689504 DECAL; NEGATIVE (-) ................................................ 1......... S-2091
16 0800696604 DECAL; BATTERY ...................................................... 1......... S-1237
PAGE 42 — GA-6HE/GA-6HEA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #1 (09/30/05)
GA-6HE/GA-6HEA — GENERATOR ASSY.
GENERATOR ASSY.
GA-6HE/GA-6HEA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #1 (09/30/05) — PAGE 43
GA-6HE/GA-6HEA — GENERATOR ASSY.
GENERATOR ASSY.
NO. PART NO. PART NAME QTY.REMARKS
1 7901002403 ROTOR ASSY. ...................................1 .................. INCLUDES ITEMS W/*
1-1*FIELD ASSY. .....................................1 .................. NOT SOLD SEPERATELY
1-2*0601823213 RECTIFIER, D3SB80 2
0601822638 SURGE ABSORBER,........................2 .................. TNR15G431K
1-3*0071706304 BEARING, 6304 2RU NYCM 1
2 7901017004 SET BOLT, ROTOR 1
3 0801086104 SET WASHER, BEARING 1
4 0040010000 SPRING WASHER 1
5 A5135000003 ARMATURE ASSY. 1
6 7901315502 END BRACKET 1
7 7871315022 END BRACKET 1
8 7875021523 GUIDE PANEL, AIR 1
9 7871331003 COVER 1
10 7901316004 SET BOLT, STATOR 4
11 0040008000 SPRING WASHER 4
12 0041208000 PLAIN WASHER 4
13 7871329514 GROMMET 1
14 0601851760 CAP, 0B-13 1
15 0013608020 HEX, HEAD BOLT 4
15A 0040008000 SPRING WASHER 4
PAGE 44 — GA-6HE/GA-6HEA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #1 (09/30/05)
GA-6HE — CONTROL BOX ASSY.
CONTROL BOX ASSY. (GA-6HE)
GA-6HE/GA-6HEA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #1 (09/30/05) — PAGE 45
GA-6HE — CONTROL BOX ASSY.
CONTROL BOX ASSY. (GA-6HE)
NO. PART NO. PART NAME QTY.REMARKS
1 A3214000003 CONTROL BOX 1
2 0601850102 GROMMET, G-3 1
3 0601823204 RECTIFIER, S5VB60 2
4 0027103012 MACHINE SCREW 2
5 0601823853 SLOW DOWN UNIT, ND-80 1
6 0027104010 MACHINE SCREW 2
6A 0207004000 HEX, NUT 2
7 A3224000003 CONTROL PANEL 1
8 0601804819 CIRCUIT BREAKER, KM-2 21A 1
9 4341817004 BRACKET, CIRCUIT BREAKER 1
10 0021004010 MACHINE SCREW 2
11 0601806819 AC VOLTMETER, DE450-011 0~120/240V 1
12 0601812598 RECEPTACLE, 5-20R 1
13 0601812592 RECEPTACLE, L5-20R 1
14 0601811035 RECEPTACLE, LS-30R 1
15 0601812529 RECEPTACLE, L14-30R 1
16 0021004010 MACHINE SCREW 8
16A 0207004000 HEX, NUT 8
17 0601830737 FULL POWER SWITCH, ET-330D12 1
18 0601831620 IDLE CONTROL SWITCH, C1550WA 1
19 0601830737 OPERATION SWITCH, ET-330D12 1
20 0021004015 MACHINE SCREW 1
20A 0207004000 HEX, NUT 1
21 A3262800004 CAPACITOR ASSY., VR1H102MHA, 50V 1000
µ
F1
22 0017106016 HEX, HEAD BOLT 4
23 0017105010 HEX, HEAD BOLT 4
24 0602100102 START SWITCH, ST-403 1
25 0601802137 FUSE, 10A 1
PAGE 46 — GA-6HE/GA-6HEA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #1 (09/30/05)
GA-6HEA — CONTROL BOX ASSY.
CONTROL BOX ASSY. (GA-6HEA)
GA-6HE/GA-6HEA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #1 (09/30/05) — PAGE 47
GA-6HEA — CONTROL BOX ASSY.
CONTROL BOX ASSY. (GA-6HEA)
NO. PART NO. PART NAME QTY.REMARKS
1 A3214000103 CONTROL BOX 1
2 0601850102 GROMMET, G-3 1
3 0601823204 RECTIFIER, S5VB60 2
4 0027103012 MACHINE SCREW 2
5 0601823853 SLOW DOWN UNIT, ND-80 1
6 0027104010 MACHINE SCREW 2
6A 0207004000 HEX, NUT 2
7 A3224000103 CONTROL PANEL 1
8 0601804819 CIRCUIT BREAKER, KM-2 21A 1
9 4341817004 BRACKET, CIRCUIT BREAKER 1
10 0021004010 MACHINE SCREW 2
11 0601806819 AC VOLTMETER, DE450-011 0~120/240V 1
12 0601812598 RECEPTACLE, 5-20R 2
13 0601812592 RECEPTACLE, L5-20R 1
14 0601811035 RECEPTACLE, LS-30R 1
15 0601812529 RECEPTACLE, L14-30R 1
16 0021004010 MACHINE SCREW 8
16A 0207004000 HEX, NUT 8
17 0601830737 FULL POWER SWITCH, ET-330D12 1
18 0601831620 IDLE CONTROL SWITCH, C1550WA 1
19 0601830737 OPERATION SWITCH, ET-330D12 1
20 0021004015 MACHINE SCREW 1
20A 0207004000 HEX, NUT 1
21 A3262800004 CAPACITOR ASSY., VR1H102MHA, 50V 1000
µ
F1
22 0017106016 HEX, HEAD BOLT 4
23 0017105010 HEX, HEAD BOLT 4
24 0602100102 START SWITCH, ST-403 1
25 0601802137 FUSE, 10A 1
PAGE 48 — GA-6HE/GA-6HEA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #1 (09/30/05)
GA-6HE/GA-6HEA — MUFFLER ASSY.
MUFFLER ASSY.
GA-6HE/GA-6HEA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #1 (09/30/05) — PAGE 49
GA-6HE/GA-6HEA — MUFFLER ASSY.
MUFFLER ASSY.
NO PART NO PART NAME QTY.REMARKS
1 7912310003 MUFFLER 1
2 18320ZC2000 PROTECTOR ......................... 1 ......... REPLACES P/N 0602302001
3 18325ZB4000 PROTECTOR ......................... 1 ......... REPLACES P/N 0602302002
4 18329ZB4000 SEAL ..................................... 2 ......... REPLACES P/N 0602302003
5 8355ZB4630 ARRESTOR, SPARK ............. 1 ......... REPLACES P/N 0602313060
6 90183671003 TAPPING SCREW ................. 1 ......... REPLACES P/N 0602322060
7 0017106012 BOLT HEX HEAD 5
8 18333ZB4800 GASKET ................................ 1 ......... REPLACES P/N 0602320175
9 957000802000 HEX HEAD BOLT .................. 2 ......... REPLACES P/N 0602322061
11 0017108020 BOLT HEX HEAD 1
12 7905469004 BRACKET 1
13 0017108025 BOLT HEX HEAD 2
13A 020708000 HEX NUT 2
14 0017108020 BOLT HEX HEAD 1
15 7905469004 BRACKET 1
16 0017106020 BOLT HEX HEAD 1
17 0017106012 BOLT HEX HEAD 4
PAGE 50 — GA-6HE/GA-6HEA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #1 (09/30/05)
GA-6HE/GA-6HEA — PIPE FRAME ASSY.
PIPE FRAME ASSY.
GA-6HE/GA-6HEA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #1 (09/30/05) — PAGE 51
GA-6HE/GA-6HEA — PIPE FRAME ASSY.
PIPE FRAME ASSY.
NO. PART NO. PART NAME QTY.REMARKS
1 A5417000102 PIPE FRAME ............................... 1 ................GA-6HE
1 A5417000502 PIPE FRAME ............................... 1 ................GA-6HEA
2 A3417100004 BRACKET 1
3 0017106016 HEX, HEAD BOLT 4
4 7905443003 BASE 1
5 3015419604 RUBBER SUSPENSION 2
6 1725419214 RUBBER SUSPENSION 2
7 0207008000 HEX, NUT 8
8 0017108030 HEX, HEAD BOLT 2
9 0017108040 HEX, HEAD BOLT 2
9A 0207008000 HEX, NUT 2
10 7905512002 FUEL TANK 1
11 A9924800014 CAP, FUEL TANK 1
12 A9924800004 FUEL FILTER 1
13 0602125034 FUEL GAUGE 1
14 0605510068 FUEL STRAINER ......................... 1 ................REPLACES P/N 0605510068
14-1 16952ZB4005 SCREEN SET .............................. 1 ................REPLACES P/N 0605510069
15 950014521040 HOSE ........................................... 1 ................REPLACES P/N 0605513146
16 9500202080 HOSE BAND ................................ 2 ................REPLACES P/N 0605515178
17 7855525514 RUBBER CUSHION 2
18 7855525604 COLLAR 2
19 0017108030 BOLT HEX HEAD 2
20 0017108020 BOLT HEX HEAD 2
21 A9117200103 HANGER 1
22 0601850097 STOPPER, 30029 1
23 0021008025 MACHINE SCREW 1
23A 0207008000 HEX, NUT 1
24 A9311100004 PLASTIC WASHER ...................... 2 ................GA-6HE
24 0601851116 PLASTIC WASHER ...................... 2 ................GA-6HEA
25 0011308025 HEX, HEAD BOLT 2
25A 0037908000 HEX, NUT 2
25B 0042108000 PLAIN WASHER 2
26 0019206016 HEX, HEAD BOLT 1
27 7915456004 STOPPER 1
28 0017106016 HEX, HEAD BOLT 2
29 7915455103 COVER 1
30 7815455003 COVER 1
31 0017106016 HEX, HEAD BOLT 6
PAGE 52 — GA-6HE/GA-6HEA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #1 (09/30/05)
GA-6HE/GA-6HEA — BATTERY ASSY.
BATTERY ASSY.
GA-6HE/GA-6HEA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #1 (09/30/05) — PAGE 53
GA-6HE/GA-6HEA — BATTERY ASSY.
BATTERY ASSY.
NO. PART NO. PART NAME QTY.REMARKS
32 BATTERY ..................................... 1 ................PURCHASE LOCALLY
33 7905458103 BATTERY BAND 1
34 A5344200004 BATTER BOLT 2
35 0037806000 WING NUT 2
36 0040006000 SPRING NUT 2
37 0041206000 WASHER, FLAT 2
38 A5347000104 BATTERY CABLE 1
39 A5347000004 BATTERY CABLE 1
PAGE 54 — GA-6HE/GA-6HEA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #1 (09/30/05)
HONDA GX340K1EDE2 ENGINE — AIR CLEANER ASSY.
AIR CLEANER ASSY.
GA-6HE/GA-6HEA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #1 (09/30/05) — PAGE 55
HONDA GX340K1EDE2 ENGINE — AIR CLEANER ASSY.
AIR CLEANER ASSY.
NO. PART NO. PART NAME QTY.REMARKS
1 15721ZB4000 TUBE BREATHER 1
2 17211899000 ELEMENT, AIR CLEANER 1
3 17212ZB4003 SEPARATOR, AIR CLEANER 1
4 17220ZB4003 HOUSING, AIR CLEANER 1
5 17222ZC2000 STAY, AIR CLEANER 1
6 17231899000 COVER, AIR CLEANER 1
7 17235899000 CLIP A, AIR CLEANER WIRE 2
8 17236899000 CLIP B, AIR CLEANER WIRE 2
9 17252899000 SEAL, AIR CLEANER 1
10 17367413690 FILTER, DRAIN TUBE 1
11 9405005000 NUT, FLANGE (5MM) 6
12 9405006000 NUT, FLANGE (6MM) 3
PAGE 56 — GA-6HE/GA-6HEA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #1 (09/30/05)
HONDA GX340K1EDE2 ENGINE — CAMSHAFT ASSY.
CAMSHAFT ASSY.
GA-6HE/GA-6HEA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #1 (09/30/05) — PAGE 57
HONDA GX340K1EDE2 ENGINE — CAMSHAFT ASSY.
CAMSHAFT ASSY.
NO. PART NO. PART NAME QTY.REMARKS
1 14100ZE3020 CAMSHAFT ASSY. ................................... 1 ............. INCLUDES ITEMS/W*
2 14410ZE3013 ROD, PUSH 2
3 14431ZE2000 ARM, VALVE ROCKER 2
3 14431ZE2010 ARM, VALVE ROCKER 2
4 14441ZE2000 LIFTER, VALVE 2
5 14451ZE1013 PIVOT, ROCKER ARM 2
6*14568ZE1000 SPRING, WEIGHT RETURN 1
7 14711ZE3000 VALVE, IN. 1
8 14721ZE3000 VALVE, EX. 1
9 14751ZE2003 SPRING, VALVE 2
10 14771ZE2000 RETAINER, IN. VALVE SPRING 1
11 14773ZE2000 RETAINER, EX. VALVE SPRING 1
12 14775ZE2010 SEAT, VALVE SPRING 1
13 14781ZE2000 ROTATOR, VALVE 1
14 14791ZE2010 PLATE, PUSH ROD GUIDE 1
15 90012ZE0010 BOLT, PIVOT (8MM) 2
16 90206ZE1000 NUT, PIVOT ADJ. 2
PAGE 58 — GA-6HE/GA-6HEA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #1 (09/30/05)
HONDA GX340K1EDE2 ENGINE — CARBURETOR ASSY.
CARBURETOR ASSY.
GA-6HE/GA-6HEA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #1 (09/30/05) — PAGE 59
HONDA GX340K1EDE2 ENGINE — CARBURETOR ASSY.
CARBURETOR ASSY.
NO. PART NO. PART NAME QTY.REMARKS
1*16010ZE3701 GASKET SET 1
2*16011ZA0931 VALVE SET, FLOAT 1
3*16013ZA0931 FLOAT SET 1
4*16015ZA0931 CHAMBER SET, FLOAT 1
5*16016ZH7W01 SCREW SET 1
6 16024124760 SCREW SET, DRAIN 1
7*16028ZA0931 SCREW SET B 1
8 16100ZE3F11 CARBURETOR ASSY. (BE82B B) ......................... 1 ........ INCLUDES ITEMS W/*
9*16124ZE0005 SCREW, THROTTLE STOP 1
10*16148141881 CAP, CHOKE LEVER DUST 1
11*16166ZE3F10 NOZZLE, MAIN 1
12*16172ZE3W10 COLLAR, SET 1
13 16211ZE3700 INSULATOR, CARBURETOR 1
14 16221ZE3800 GASKET, CARBURETOR 1
15 16223ZE3800 GASKET, INSULATOR 1
16*16230ZE3701 VALVE ASSY., SOLENOID 1
17 16260ZE2722 STAY ASSY., MANUAL CHOKE ............................ 1 ........ INCLUDES ITEMS W/#
18#16261ZE2702 STAY, SOLENOID 1
19#16262ZE2711 LEVER, CHOKE 1
20#16263ZA0000 JOINT, ROD 1
21#16264ZE2701 ROD, CHOKE 1
22#16265ZE2721 STOPPER, CHOKE ROD 1
23#16268ZE2721 SPRING, MANUAL CHOKE 1
24 16269ZA0800 GASKET, AIR CLEANER 2
25#16400ZE2703 DIAPHRAGM ASSY. 1
26#16611ZE2711 ROD, CHOKE CONTROL 1
27#16613893000 GROMMET, CHOKE ROD 1
28#16615893000 GUIDE, CHOKE ROD 1
29 36135ZF6D41 VALVE, DASHPOT CHECK 1
30#53149964003 BUSH, ARM PIVOT 1
31 88911MJ3000 GROMMET, FENDER 1
32#90431ZE2700 WASHER, CHOKE LEVER 1
33#90432ZE2700 SEAL, CHOKE LEVER 2
34#90433ZE2700 WASHER, THRUST (2.7X8) 1
35#90434ZE2700 COLLAR, LEVER 1
36 90650SD9003 CLIP, WIRE HARNESS 1
37#93500050120A SCREW, PAN (5X12) 2
38*938920501208 SCREW, WASHER (5X12) 2
39 9405006000 NUT, FLANGE (6MM) 2
40#9410305000 WASHER, PLAIN (5MM) 1
41#9454002010 E-RING (2MM) 1
42#9454004010 E-RING (4MM) 1
43#9454007010 E-RING (7MM) 1
44 9500202070 CLIP, TUBE (B7) 4
45 950053500810M BULK HOSE, VACUUM (3.5X8000) (3.5X75) 1
46 950053500810M BULK HOSE, VACUUM (3.5X8000) (3.5X130) 1
47 99101ZH80950 JET, MAIN (#95) (OPTIONAL) 1
47 99101ZH80980 JET, MAIN (#98) (OPTIONAL) 1
47*99101ZH81000 JET, MAIN (#100) 1
48*99204ZE00350 JET SET, PILOT (#35) 1
PAGE 60 — GA-6HE/GA-6HEA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #1 (09/30/05)
CONTROL ASSY.
HONDA GX340K1EDE2 ENGINE — CONTROL ASSY.
GA-6HE/GA-6HEA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #1 (09/30/05) — PAGE 61
CONTROL ASSY.
NO. PART NO. PART NAME QTY.REMARKS
1 16550ZE3700 ARM, GOVERNOR 1
3 16555ZE3000 ROD, GOVERNOR 1
4 16561ZE3000 SPRING, GOVERNOR 1
5 16562ZE3700 SPRING, THROTTLE RETURN 1
9 16570ZE3700 CONTROL ASSY. ................................................ 1 ... INCLUDES ITEMS W/*
19*16584883300 SPRING, CONTROL ADJUSTING 1
23 90013883000 BOLT, FLANGE (6X12) (CT200) 2
24 90015ZE5010 BOLT, GOVERNOR ARM 1
30*93500050350A SCREW, PAN (5X35) 1
33 9405006000 NUT, FLANGE (6MM) 1
HONDA GX340K1EDE2 ENGINE — CONTROL ASSY.
PAGE 62 — GA-6HE/GA-6HEA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #1 (09/30/05)
HONDA GX340K1EDE2 ENGINE — CRANKCASE COVER ASSY.
CRANKCASE COVER ASSY.
GA-6HE/GA-6HEA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #1 (09/30/05) — PAGE 63
HONDA GX340K1EDE2 ENGINE — CRANKCASE COVER ASSY.
CRANKCASE COVER ASSY.
NO. PART NO. PART NAME QTY.REMARKS
2 11300ZE3020 COVER ASSY., CRANKCASE (S-TYPE) ............ 1 ........ INCLUDES ITEMS W/*
3 11381ZE3801 GASKET, CASE COVER 1
4 15600ZG4003 CAP ASSY., OIL FILLER 1 INCLUDES ITEMS W/%
5 15600735003 CAP ASSY., OIL FILLER 1 INCLUDES ITEMS W/%
6%15625ZE1003 GASKET, OIL FILLER CAP 2
7 16510ZE3000 GOVERNOR ASSY. ............................................. 1 ........ INCLUDES ITEMS W/#
8#16511ZE8000 WEIGHT, GOVERNOR 3
9#16512ZE3000 HOLDER, GOVERNOR WEIGHT 1
10#16513ZE2000 PIN, GOVERNOR WEIGHT 3
11*16531ZE2000 SLIDER, GOVERNOR 1
12*90602ZE1000 CLIP, GOVERNOR HOLDER 1
13 90701HC4000 PIN, DOWEL (8X12) 2
14*92102ZE3004 OIL SEAL (35X52X8) 1
15*9410106800 WASHER, PLAIN (6MM) 1
16 957010804000 BOLT, FLANGE (8X40) 7
17*961006202000 BEARING, RADIAL BALL (6202) 1
18*961006207000 BEARING, RADIAL BALL (6207) 1
PAGE 64 — GA-6HE/GA-6HEA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #1 (09/30/05)
CRANKSHAFT ASSY.
HONDA GX340K1EDE2 ENGINE — CRANKSHAFT ASSY.
GA-6HE/GA-6HEA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #1 (09/30/05) — PAGE 65
CRANKSHAFT ASSY.
NO. PART NO. PART NAME QTY.REMARKS
6 13310ZE3701 CRANKSHAFT (E-TYPE) 1
7 13351ZE3010 WEIGHT, BALANCER 1
11 961006207000 BEARING, RADIAL BALL (6207) 1
HONDA GX340K1EDE2 ENGINE — CRANKSHAFT ASSY.
PAGE 66 — GA-6HE/GA-6HEA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #1 (09/30/05)
HONDA GX340K1EDE2 ENGINE — CYLINDER BARREL ASSY.
CYLINDER BARREL ASSY.
GA-6HE/GA-6HEA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #1 (09/30/05) — PAGE 67
HONDA GX340K1EDE2 ENGINE — CYLINDER BARREL ASSY.
CYLINDER BARREL ASSY.
NO. PART NO. PART NAME QTY.REMARKS
1 12000ZE3817 CYLINDER ASSY. (ALERT) ................................. 1 ........ INCLUDES ITEMS W/*
2 15510ZE2043 SWITCH ASSY., OIL LEVEL 1
3 16541ZE3010 SHAFT, GOVERNOR ARM 1
4 31161ZE2000 WIRE, GROUND 1
5 90013883000 BOLT, FLANGE (6X12) (CT200) 1
6 90131896650 BOLT, DRAIN PLUG 2
7 90446KE1000 WASHER (8.2X17X0.8) 1
8*91201ZE3004 OIL SEAL (35X52X8) 1
9*91203952771 OIL SEAL (8X14X5) 1
10 91353671003 O-RING (13.5X1.5) (ARAI) 1
11 9405010000 NUT, FLANGE (10MM) 1
12 9410912000 WASHER, DRAIN PLUG (12MM) 2
13 9425110000 PIN, LOCK (10MM) 1
14 957010601200 BOLT FLANGE (6X12) 2
15*961006202000 BEARING, RADIAL BALL (6202) 1
PAGE 68 — GA-6HE/GA-6HEA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #1 (09/30/05)
HONDA GX340K1EDE2 ENGINE — CYLINDER HEAD ASSY.
CYLINDER HEAD ASSY.
GA-6HE/GA-6HEA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #1 (09/30/05) — PAGE 69
HONDA GX340K1EDE2 ENGINE — CYLINDER HEAD ASSY.
CYLINDER HEAD ASSY.
NO. PART NO. PART NAME QTY.REMARKS
1 12200ZF6W01 CYLINDER HEAD ................................................ 1 ........ INCLUDES ITEMS W/*
2 12204ZE2306 GUIDE, VALVE (OS) (OPTIONAL) 1
3*12205ZE2305 GUIDE, EX. VALVE (OS) (OPTIONAL) 1
4*12216ZE2300 CLIP, VALVE GUIDE 1
5 12251ZE3W00 GASKET, CYLINDER HEAD 1
6 12310ZE2020 COVER, HEAD 1
8 12391ZE2020 GASKET, CYLINDER HEAD COVER 1
10 90014ZE2000 BOLT, HEAD COVER 1
11 90042ZE3700 BOLT, STUD (8X106) 2
12 92900080320E BOLT 2, STUD (8X32) 2
13 90441ZE2010 WASHER, HEAD COVER 1
14 9430112200 PIN A, DOWEL (12X20) 2
15 957011008000 BOLT, FLANGE (10X80) 4
16 9807955846 SPARK PLUG (BPR5ES) (NGK) (OPTIONAL) 1
16 9807955855 SPARK PLUG (W16EPR-U) (DENSO) 1
PAGE 70 — GA-6HE/GA-6HEA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #1 (09/30/05)
HONDA GX340K1EDE2 ENGINE — FAN COVER ASSY.
FAN COVER ASSY.
GA-6HE/GA-6HEA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #1 (09/30/05) — PAGE 71
HONDA GX340K1EDE2 ENGINE — FAN COVER ASSY.
FAN COVER ASSY.
NO. PART NO. PART NAME QTY.REMARKS
2 19610ZE3700ZB COVER, FAN *NH1* (BLACK) 1
3 19631ZE3W00 SHROUD 1
6 81329567020 GROMMET, DRAIN HOLE 1
7 90013883000 BOLT, FLANGE (6X12) (CT200) 6
8 90654SA4003 CLIP, WIRE HARNESS (6MM) (WHITE) 2
PAGE 72 — GA-6HE/GA-6HEA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #1 (09/30/05)
HONDA GX340K1EDE2 ENGINE — FLYWHEEL ASSY.
FLYWHEEL ASSY.
GA-6HE/GA-6HEA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #1 (09/30/05) — PAGE 73
HONDA GX340K1EDE2 ENGINE — FLYWHEEL ASSY.
FLYWHEEL ASSY.
NO. PART NO. PART NAME QTY.REMARKS
1 19511ZE3000 FAN, COOLING 1
6 31100ZE3712 FLYWHEEL, LAMP 1
8 90201ZE3V00 NUT, SPECIAL 16MM 1
9 90741ZE2000 KEY, SPECIAL WOODRUFF (25X18) 1
PAGE 74 — GA-6HE/GA-6HEA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #1 (09/30/05)
HONDA GX340K1EDE2 ENGINE — IGNITION COIL ASSY.
IGNITION COIL ASSY.
GA-6HE/GA-6HEA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #1 (09/30/05) — PAGE 75
HONDA GX340K1EDE2 ENGINE — IGNITION COIL ASSY.
IGNITION COIL ASSY.
NO. PART NO. PART NAME QTY.REMARKS
1 30500ZE2023 COIL ASSY., IGNITION 1
2 30700ZE1013 CAP ASSY., NOISE SUPPRESSOR 1
3 31510ZE1811 COIL ASSY., LAMP (12V/25W) 1
4 31510ZE3003 COIL ASSY., LAMP (12V/25W) 1
6 31511ZE3000 CLAMP, WIRE 1
7 31512ZE2000 GROMMET, WIRE 1
10 36101ZE3800 WIRE, STOP SWITCH (470MM) 1
11 36103ZE1000 HOLDER, STOP SWITCH WIRE 1
12 90012888000 BOLT, FLANGE (6X40) 4
13 90013883000 BOLT, FLANGE (6X12) (CT200) 1
15 90015883000 BOOT, FLANGE (6X28) 2
PAGE 76 — GA-6HE/GA-6HEA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #1 (09/30/05)
HONDA GX340K1EDE2 ENGINE — PISTON ASSY.
PISTON ASSY.
GA-6HE/GA-6HEA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #1 (09/30/05) — PAGE 77
HONDA GX340K1EDE2 ENGINE — PISTON ASSY.
PISTON ASSY.
NO. PART NO. PART NAME QTY.REMARKS
1 13010ZE3003 RING SET, PISTON (STD) 1
1 13011ZE3003 RING SET, PISTON (OS 0.25) (OPTIONAL) 1
1 13012ZE3003 RING SET, PISTON (OS O.50) (OPTIONAL) 1
1 13013ZE3003 RING SET, PISTON (0.75) (OPTIONAL) 1
2 13101ZE3W00 PISTON (STD) 1
3 13111ZF6000 PIN, PISTON 1
4 13200ZE3010 ROD ASSY., CONNECTING (STD) ..................... 1 ........ INCLUDES ITEMS W/*
5*90001ZE8000 BOLT, CONNECTING ROD 2
6 90601ZE3000 CLIP, PISTON PIN (20MM) 2
PAGE 78 — GA-6HE/GA-6HEA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #1 (09/30/05)
HONDA GX340K1EDE2 ENGINE — RECOIL STARTER ASSY.
RECOIL STARTER ASSY.
GA-6HE/GA-6HEA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #1 (09/30/05) — PAGE 79
HONDA GX340K1EDE2 ENGINE — RECOIL STARTER ASSY.
RECOIL STARTER ASSY.
NO. PART NO. PART NAME QTY.REMARKS
1 28400ZE3W01ZB STARTER ASSY., RECOIL *NH1* (BLACK) ........ 1 ........ INCLUDES ITEMS W/*
2*28410ZE3W01ZB CASE, RECOIL STARTER *NH1* (BLACK) 1
3*28421ZE3W01 PULLEY, RECOIL STARTER 1
4*28422ZE2W01 RATCHET, STARTER 2
5*28441ZE2W01 SPRING, FRICTION 1
6*28442ZE2W01 SPRING, STARTER RETURN 1
7*28443ZE2W01 SPRING, RATCHET 2
8*28444ZE2W01 RETAINER, SPRING 1
9*28445ZE2W01 HOLDER, SPRING 1
10*28461ZE2W02 GRIP, STARTER 1
11*28462ZV7003 ROPE, RECOIL STARTER .................................. 1 ........ REPLACES P/N 28462ZE3W01
13*90004ZE2W01 SCREW, CENTER 1
14 90008ZE2003 BOLT, FLANGE (6X10) 3
PAGE 80 — GA-6HE/GA-6HEA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #1 (09/30/05)
HONDA GX340K1EDE2 ENGINE — STARTER MOTOR ASSY.
STARTER MOTOR ASSY.
GA-6HE/GA-6HEA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #1 (09/30/05) — PAGE 81
STARTER MOTOR ASSY.
NO. PART NO. PART NAME QTY.REMARKS
1*31204ZA0003 CONTACTOR ASSY. 1
2*31206ZE3003 ARMATURE 1
3*31207ZE3003 CLUTCH, OVERRUNNING ......................1 ................ INCLUDES ITEMS W/%
4 31210ZE3013 MOTOR UNIT, STARTER .........................1 ................ INCLUDES ITEMS W/*
5*31211ZE2003 BRACKET, CENTER 1
6*31212ZE3003 BRACKET, FRONT 1
7*31213ZE2003 GEAR, DRIVE PINION 1
8*31215ZE2003 BRUSH 2
9*31218ZE3003 YOKE 1
10*31219ZE2003 SPRING, BRUSH RETURN 4
11*%31222ZE3791 GEAR, REDUCTION 1
12*31231ZE2003 HOLDER, BRUSH 1
14*31232ZE3003 WIRE, WATER COVER ............................1 ................ INCLUDES ITEMS W/#
15*31233ZE2003 INSULATOR 1
16*#90110ZE2003 SCREW, WASHER (4X6) 1
18*91601ZE2003 GASKET 1
19*90007ZE2003 BOLT, WASHER (5X14) 2
20*938920503208 SCREW, WASHER (5X3) 4
21*9407006080 NUT, WASHER (6 MM) 2
22 957010803508 BOLT, FLANGE (8X35) 2
HONDA GX340K1EDE2 ENGINE — STARTER MOTOR ASSY.
PAGE 82 — GA-6HE/GA-6HEA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #1 (09/30/05)
HONDA GX340K1EDE2 ENGINE — LABELS ASSY.
LABELS ASSY.
GA-6HE/GA-6HEA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #1 (09/30/05) — PAGE 83
HONDA GX340K1EDE2 ENGINE — LABELS ASSY.
LABELS ASSY.
NO. PART NO. PART NAME QTY.REMARKS
1 87521ZE3W01 EMBLEM 1
4 87528898620 MARK, CHOKE 1
6 87533ZC0630 MARK, AIR CLEANER 1
10 87594ZB4A00 MARK, OIL CAUTION 1
PAGE 84 — GA-6HE/GA-6HEA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #1 (09/30/05)
Effective: October 1, 2002 TERMS AND CONDITIONS OF SALE — PARTS
Multiquip reserves the right to quote and sell
direct to Government agencies, and to Origi-
nal Equipment Manufacturer accounts who
use our products as integral parts of their own
products.
SPECIAL EXPEDITING SERVICE
A $35.00 surcharge will be added to the invoice
for special handling including bus shipments,
insured parcel post or in cases where Multiquip
must personally deliver the parts to the carrier.
LIMITATIONS OF SELLER’S LIABILITY
Multiquip shall not be liable hereunder for
damages in excess of the purchase price of the
item with respect to which damages are
claimed, and in no event shall Multiquip be
liable for loss of profit or good will or for any
other special, consequential or incidental dam-
ages.
LIMITATION OF WARRANTIES
No warranties, express or implied, are made
in connection with the sale of parts or trade
accessories nor as to any engine not manufac-
tured by Multiquip. Such warranties made in
connection with the sale of new, complete units
are made exclusively by a statement of war-
ranty packaged with such units, and Multiquip
neither assumes nor authorizes any person to
assume for it any other obligation or liability
whatever in connection with the sale of its
products. Apart from such written statement of
warranty, there are no warranties, express,
implied or statutory, which extend beyond the
description of the products on the face hereof.
5. Parts must be in new and resalable con-
dition, in the original Multiquip package (if
any), and with Multiquip part numbers
clearly marked.
6. The following items are not returnable:
a. Obsolete parts. (If an item is in the
price book and shows as being re-
placed by another item, it is obsolete.)
b. Any parts with a limited shelf life
(such as gaskets, seals, “O” rings,
and other rubber parts) that were pur-
chased more than six months prior to
the return date.
c. Any line item with an extended dealer
net price of less than $5.00.
d. Special order items.
e. Electrical components.
f. Paint, chemicals, and lubricants.
g. Decals and paper products.
h. Items purchased in kits.
7. The sender will be notified of any material
received that is not acceptable.
8. Such material will be held for five working
days from notification, pending instruc-
tions. If a reply is not received within five
days, the material will be returned to the
sender at his expense.
9. Credit on returned parts will be issued at
dealer net price at time of the original
purchase, less a 15% restocking charge.
10. In cases where an item is accepted, for
which the original purchase document
can not be determined, the price will be
based on the list price that was effective
twelve months prior to the RMA date.
11. Credit issued will be applied to future
purchases only.
PRICING AND REBATES
Prices are subject to change without prior
notice. Price changes are effective on a spe-
cific date and all orders received on or after that
date will be billed at the revised price. Rebates
for price declines and added charges for price
increases will not be made for stock on hand
at the time of any price change.
PAYMENT TERMS
Terms of payment for parts are net 10 days.
FREIGHT POLICY
All parts orders will be shipped collect or
prepaid with the charges added to the invoice.
All shipments are F.O.B. point of origin.
Multiquip’s responsibility ceases when a signed
manifest has been obtained from the carrier,
and any claim for shortage or damage must be
settled between the consignee and the carrier.
MINIMUM ORDER
The minimum charge for orders from Mul-
tiquip is $15.00 net. Customers will be asked
for instructions regarding handling of orders
not meeting this requirement.
RETURNED GOODS POLICY
Return shipments will be accepted and credit
will be allowed, subject to the following provi-
sions:
1. A Returned Material Authorization must
be approved by Multiquip prior to ship-
ment.
2. To obtain a Return Material Authorization,
a list must be provided to Multiquip Parts
Sales that defines item numbers, quanti-
ties, and descriptions of the items to be
returned.
a. The parts numbers and descriptions
must match the current parts price
list.
b. The list must be typed or computer
generated.
c. The list must state the reason(s) for
the return.
d. The list must reference the sales
order(s) or invoice(s) under which the
items were originally purchased.
e. The list must include the name and
phone number of the person request-
ing the RMA.
3. A copy of the Return Material Authoriza-
tion must accompany the return shipment.
4. Freight is at the sender’s expense. All
parts must be returned freight prepaid to
Multiquip’s designated receiving point.
GA-6HE/GA-6HEA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #1 (09/30/05) — PAGE 85
NOTE PAGE
HERE'S HOW TO GET HELP
PLEASE HAVE THE MODEL AND SERIAL
NUMBER
ON-HAND
WHEN CALLING
MULTIQUIP CORPORATE OFFICE
18910 Wilmington Ave. 800-421-1244
Carson, CA 90746
FAX:
310-537-3927
Email: mq@multiquip.com
Internet: www.multiquip.com
PARTS DEPARTMENT
800-427-1244
FAX:
800-672-7877
310-537-3700
FAX:
310-637-3284
MAYCO PARTS
800-306-2926
FAX:
800-672-7877
310-537-3700
FAX:
310-637-3284
SERVICE DEPARTMENT
800-421-1244
FAX:
310-537-4259
310-537-3700
TECHNICAL ASSISTANCE
800-478-1244
FAX:
310-631-5032
WARRANTY DEPARTMENT
800-421-1244,
EXT.
279
FAX:
310-537-1173
310-537-3700,
EXT.
279
MULTIQUIP INC..
..
.
18910 WILMINGTON AVE.
CARSON, CALIFORNIA 90746
800-421-1244 • 310-537-3700
FAX: 310-537-3927
E-mail:mq@multiquip.com
Internet:multiquip.com
Your Local Dealer is:
OPERATION AND PARTS MANUAL

Navigation menu