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MODEL G0513 SERIES HEAVY-DUTY 17" BANDSAW OWNER'S MANUAL (MODELS G0513, G0513P, G0513ANV, & EXTREME MODELS G0513X2, G0513X2B, G0513X2BF, & G0513X2F) For Model G0513X2B Only Model G0513X2B Model G0513ANV COPYRIGHT © NOVEMBER, 2012 BY GRIZZLY INDUSTRIAL, INC. REVISED SEPTEMBER, 2017 (BL) WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC. #TS15097 PRINTED IN TAIWAN This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators. Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death. The owner of this machine/tool is solely responsible for its safe use. This responsibility includes but is not limited to proper installation in a safe environment, personnel training and usage authorization, proper inspection and maintenance, manual availability and comprehension, application of safety devices, cutting/sanding/grinding tool integrity, and the usage of personal protective equipment. The manufacturer will not be held liable for injury or property damage from negligence, improper training, machine modifications or misuse. Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are: • • • Lead from lead-based paints. Crystalline silica from bricks, cement and other masonry products. Arsenic and chromium from chemically-treated lumber. Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: Work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles. Table of Contents INTRODUCTION................................................ 3 Manual Accuracy............................................ 3 Contact Info.................................................... 3 G0513 Series Combination Manual................ 3 Basic Controls................................................. 4 Control Panel................................................ 4 Front Controls............................................... 4 Motor Brake.................................................. 4 Rear Controls............................................... 5 SECTION 1: SAFETY........................................ 8 Safety Instructions for Machinery................... 8 Additional Safety for Bandsaws.................... 10 SECTION 2: POWER SUPPLY....................... 11 Availability................................................... 11 Full-Load Current Rating............................ 11 Circuit Information...................................... 11 Circuit Requirements.................................. 12 Grounding Requirements........................... 12 Extension Cords......................................... 14 Voltage Conversion.................................... 14 SECTION 3: SETUP........................................ 15 Introduction................................................... 15 Needed for Setup.......................................... 15 Unpacking..................................................... 15 Hardware Recognition Chart........................ 16 Inventory....................................................... 17 G0513, G0513P, & G0513ANV.................. 17 G0513X2.................................................... 18 G0513X2F.................................................. 19 G0513X2B, G0513X2BF............................ 20 Cleanup......................................................... 21 Site Considerations....................................... 21 Floor Load.................................................. 21 Placement Location.................................... 21 Moving & Placing Bandsaw.......................... 22 Using Eye Bolt............................................ 22 Using Wood Blocks.................................... 22 Mounting....................................................... 23 Bolting to Concrete Floors.......................... 23 Assembly...................................................... 23 Installing Guide Post Handwheel, Positive Stop Bolt, & Table...................................... 23 Installing Fence (G0513, G0513P, G0513ANV, G0513X2, & G0513X2F).............................................. 25 Installing Fence (G0513X2B & G0513X2BF)....................... 26 Installing Foot Brake Pedal (G0513X2BF & G0513X2F)....................... 27 Installing Resaw Fence (G0513X2, G0513X2B, G0513X2BF, & G0513X2F)................................................... 27 Initial Blade Tracking.................................... 28 Adjusting Positive Stop................................. 29 Dust Collection.............................................. 30 Power Cord Connection (G0513X2BF & G0513X2F).......................... 30 Test Run....................................................... 31 Tensioning Blade.......................................... 33 Flutter Method............................................ 33 Deflection Method....................................... 34 Adjusting Blade Support Bearings................ 35 Adjusting Blade Guides................................ 36 Adjusting Blade Guides (G0513, G0513P, & G0513ANV)............... 37 Adjusting Blade Guide Bearings (G0513X2, G0513X2B, G0513X2BF, & G0513X2F)................................................. 38 Aligning Table............................................... 39 Aligning Fence.............................................. 40 Aligning Fence (G0513, G0513P, G0513ANV, G0513X2, & G0513X2F).............................................. 40 Aligning Fence (G0513X2B & G0513X2BF)....................... 41 Calibrating Miter Gauge................................ 41 SECTION 4: OPERATIONS............................ 42 Disabling & Locking Switch (G0513, G0513P, G0513ANV, G0513X2).... 42 Disabling & Locking Switch (G0513X2B, G0513X2BF, G0513X2F)......... 43 General Overview......................................... 43 Straight Cuts............................................... 43 Irregular Cuts.............................................. 43 Basic Cutting Tips...................................... 43 Operation Overview...................................... 44 Workpiece Inspection................................... 44 Table Tilt....................................................... 45 Models G0513, G0513P, & G0513ANV..... 45 G0513X2, G0513X2B, Models G0513X2BF, & G0513X2F......................... 45 Guide Post.................................................... 46 Fine Tune Tracking....................................... 46 Blade Selection............................................. 47 Blade Terminology...................................... 47 Blade Length.............................................. 47 Blade Width................................................ 47 Blade Material............................................. 47 Tooth Set.................................................... 48 Tooth Type................................................. 48 Blade Selection Chart................................... 49 Blade Breakage............................................ 50 Blade Care & Break-In.................................. 50 Blade Changes............................................. 51 Removing Blade......................................... 51 Installing Blade........................................... 51 Blade Speed................................................. 52 Crosscutting.................................................. 53 Resawing...................................................... 53 Cutting Curves.............................................. 54 Stacked Cuts................................................ 55 SECTION 5: ACCESSORIES.......................... 56 Basic Eye Protection.................................. 57 SECTION 6: MAINTENANCE.......................... 58 Schedule....................................................... 58 Wheel Brush................................................. 58 Cleaning & Protecting................................... 58 Lubrication.................................................... 58 Blade Post Rack......................................... 58 Tension Adjustment Assembly................... 59 Trunnions.................................................... 59 SECTION 7: SERVICE.................................... 60 Troubleshooting............................................ 60 V-Belt Service............................................... 63 Checking V-Belt.......................................... 63 Replacing V-Belt......................................... 63 Blade Lead.................................................... 64 Adjusting Wheel Brush................................. 65 Adjusting Tension Lever............................... 65 Adjusting Guide Post Travel......................... 66 Checking/Adjusting Guide Post Parallel with Blade Side-to-Side.............................. 66 Checking/Adjusting Guide Post Parallel with Blade Front-to-Back............................ 67 Aligning Wheels............................................ 68 Checking Coplanarity................................. 68 Shimming Upper Wheel............................. 69 Adjusting Lower Wheel............................... 70 Magnetic Brake Adjustment (G0513X2B, G0513X2BF)............................ 70 SECTION 8: WIRING....................................... 71 Wiring Safety Instructions............................. 71 G0513, G0513P, G0513ANV, & G0513X2 Wiring Diagram............................................. 72 G0513X2B Wiring Diagram.......................... 73 G0513X2BF Wiring Diagram........................ 74 G0513X2F 220V Wiring Diagram................. 75 G0513X2F 110V Wiring Diagram................. 76 SECTION 9: PARTS........................................ 77 G0513/G0513P/G0513ANV Main................. 77 G0513/G0513P/G0513ANV Table, Trunnion, & Lower Blade Guides...... 79 G0513/G0513P/G0513ANV Fence............... 80 G0513/G0513P/G0513ANV Upper Blade Guides & Miter Gauge............. 81 G0513 Labels............................................... 83 G0513P Labels............................................. 84 G0513ANV Labels........................................ 85 G0513X2 Main.............................................. 86 G0513X2 Labels........................................... 88 G0513X2B Main........................................... 89 G0513X2B Labels......................................... 91 G0513X2BF Main......................................... 92 G0513X2BF Labels...................................... 94 G0513X2F Main............................................ 95 G0513X2F Labels......................................... 97 G0513X2, G0513X2B, G0513X2BF, & G0513X2F Guides & Trunnions...................................... 98 G0513X2 & G0513X2F Fence Assembly & Table............................ 100 G0513X2B & G0513X2BF Fence Assembly & Table............................ 101 G0513X2BF & G0513X2F Foot Brake....... 102 WARRANTY & RETURNS............................ 105 INTRODUCTION Manual Accuracy Contact Info We are proud to provide a high-quality owner’s manual with your new machine! We stand behind our machines! If you have questions or need help, contact us with the information below. Before contacting, make sure you get the serial number and manufacture date from the machine ID label. This will help us help you faster. We made every effort to be exact with the instructions, specifications, drawings, and photographs in this manual. Sometimes we make mistakes, but our policy of continuous improvement also means that sometimes the machine you receive is slightly different than shown in the manual. If you find this to be the case, and the difference between the manual and machine leaves you confused or unsure about something, check our website for an updated version. We post current manuals and manual updates for free on our website at www.grizzly.com. Alternatively, you can call our Technical Support for help. Before calling, make sure you write down the Manufacture Date and Serial Number from the machine ID label (see below). This information is required for us to provide proper tech support, and it helps us determine if updated documentation is available for your machine. Manufacture Date Serial Number G0513 Series Bandsaws Grizzly Technical Support 1815 W. Battlefield Springfield, MO 65807 Phone: (570) 546-9663 Email: techsupport@grizzly.com We want your feedback on this manual. What did you like about it? Where could it be improved? Please take a few minutes to give us feedback. Grizzly Documentation Manager P.O. Box 2069 Bellingham, WA 98227-2069 Email: manuals@grizzly.com G0513 Series Combination Manual The G0513 Series Bandsaws share many similarities. Thus, this combination manual includes information for all seven models of the G0513 Series Bandsaws. Unless otherwise specified, information applies to all models. Headers are used to identify information that only applies to specific models. -3- Basic Controls Refer to Figures 1–4 and the following descriptions to become familiar with the basic controls and components of your bandsaw. Knowledge of these controls and terminology will help you better understand this manual. Control Panel The 2-button power switch on Models G0513, G0513P, and G0513X2 is located on the column for easy access (see Figure 1). The power button can be disabled with a padlock to prevent unauthorized startup of the bandsaw (refer to Page 42 for additional details). Front Controls A. Blade Tension Scale: Allows for easy monitoring of blade tension in arbitrary numbers 1–8. B. Blade Tension Handwheel: Tensions blade in gradual increments. C. Blade Tracking Window: Allows you to monitor blade tracking on the wheel without opening the wheel cover. D. Fence and Miter Gauge: Supports workpiece for controlled straight or angled cuts. C A B D Figure 1. 2-Button power switch. E The Models G0513X2B, G0513X2BF, and G0513X2F feature a power switch that can be disabled with a key to prevent unauthorized starting of the machine (see Figure 2). To disable the switch, turn the key to "0" and remove it. To enable the switch, insert the key and turn it to "1." Figure 3. Front controls (G0513X2BF shown). Power Switch Key On Button E. Foot Brake (Models G0513X2BF & G0513X2F): Quickly stops bandsaw blade and motor. Motor Brake Off Button Figure 2. Control panel with a switch disabling lock. -4- The Models G0513X2B and G0513X2BF have a motor brake that activates and quickly stops the blade when the OFF button is used, or the foot pedal is pressed on the Model G0513X2BF. G0513 Series Bandsaws Rear Controls F. Wheel Cover Lock Knobs: Secure the wheel covers. F G G. Quick-Release Blade Tension Lever: Adjusts blade tension for quick blade changes. H. Blade Tracking Knob and Lock Lever: Moves and locks upper wheel tilt for blade tracking. I. J. Table Tilt Controls: Adjusts table tilt and locks the table in place. I Magnetic Switch: Provides thermal overload protection for the motor. K. Lower Wheel Adjustment Hub: Used when adjusting coplanarity of the wheels. L. H L J K F Guide Post Handwheel and Lock Knob: Quickly moves the upper guide post to the desired height; locks setting. Figure 4. Rear controls (G0513X2B shown). To reduce your risk of serious injury, read this entire manual BEFORE using machine. G0513 Series Bandsaws -5- Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901 MODEL G0513 SERIES 17" BANDSAWS Model Number G0513/G0513P/ G0513ANV G0513X2 G0513X2B G0513X2BF G0513X2F 266 lbs. 325 lbs. 352 lbs. 357 lbs. 335 lbs. 460 lbs. 434 lbs. Product Dimensions Weight Width (side-to-side) x Depth (front-to-back) x Height 32" x 32" x 73" Footprint (Length x Width) 27" x 17 3 ⁄4" Shipping Dimensions Type Weight Length x Width x Height Wood Slat Crate 342 lbs. 418 lbs. 20" x 30" x 81" 31" x 21" x 81" 446 lbs. 31" x 20" x 81" 31" x 21" x 81" 220V, Single-Phase, 60 Hz 110V/220V, Single-Phase, 60 Hz Electrical Power Requirement 110V/220V, Single-Phase, 60 Hz Full Load Current 20A at 110V, 10A at 220V Minimum Circuit Size 19A at 110V, 9.5A at 220V 30A at 110V, 15A at 220V Switch Voltage 10A 20A at 110V, 10A at 220V 30A at 110V, 15A at 220V 15A Prewired Switch 8.7A 220V 2-Button Power Switch Magnetic w/Thermal Overload Protection 110V/220V Cord Included 220V 110V/220V Yes Plug Included No No Yes, NEMA 6-15 No Motor Type TEFC Capacitor Start Induction Horsepower Voltage 2 HP 110V/220V 220V Phase Amperage 110V/220V Single-Phase 20A at 110V, 10A at 220V 19A at 110V, 9.5A at 220V 8.7A Speed 1725 RPM Cycle 60 Hz Power Transfer 10A 20A at 110V, 10A at 220V Belt Drive Bearings Shielded and Permanently Lubricated Operation Blade Speeds Table Tilt -6- 1700, 3500 FPM Left 10°, Right 45° Left 5°, Right 45° G0513 Series Bandsaws Model Number G0513/G0513P/ G0513ANV G0513X2 G0513X2B G0513X2BF G0513X2F Cutting Capacities Maximum Cutting Height 12 1⁄ 8" 12 " Maximum Capacity Left of Blade 16 1⁄4" Blade Information Standard Blade Length 131 1⁄ 2" Blade Width Range 1 Blade Guides ⁄ 8"–1" Roller Disc, Ball Bearings Ball Bearings Guide Post Size 1.18" (30mm) Square Guide Post Type Square Tubing, 0.075" in Wall Thickness Table Dimensions Length x Width x Thickness 17" x 17" x 1 1⁄ 2" 23 5 ⁄ 8" x 17 1⁄4" x 1 1⁄ 2" 37 1⁄ 2" Floor to Table Height Fence Information Locks in Front Yes Locks in Rear No Adjustable for Blade Lead Resaw Fence Included Yes No Yes Construction Table Fence Precision-Ground Cast Iron Deluxe Extruded Aluminum Cast Iron Fence w/ Extruded Aluminum Resaw Fence Body Wheels Reinforced Steel ComputerBalanced Cast Aluminum Computer-Balanced Cast Iron Wheel Tire Polyurethane Wheel Covers Pre-Formed Steel Paint Powder Coated Other Related Information Foot Brake Motor Brake No Yes No Yes Wheel Diameter 16 ⁄4" Wheel Width 1 1⁄4" Dust Ports Mobile Base Model No 3 2 at 4" D2057A Other Specifications Country of Origin Taiwan Warranty 1 Year ISO Factory Serial Number Location Assembly Time G0513 Series Bandsaws Yes ID Label on Upper Wheel Cover 1 Hour -7- SECTION 1: SAFETY For Your Own Safety, Read Instruction Manual Before Operating This Machine The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures. Always use common sense and good judgment. Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury. Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury. Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury. It may also be used to alert against unsafe practices. NOTICE This symbol is used to alert the user to useful information about proper operation of the machine. Safety Instructions for Machinery OWNER’S MANUAL. Read and understand this owner’s manual BEFORE using machine. TRAINED OPERATORS ONLY. Untrained operators have a higher risk of being hurt or killed. Only allow trained/supervised people to use this machine. When machine is not being used, disconnect power, remove switch keys, or lock-out machine to prevent unauthorized use—especially around children. Make your workshop kid proof! DANGEROUS ENVIRONMENTS. Do not use machinery in areas that are wet, cluttered, or have poor lighting. Operating machinery in these areas greatly increases the risk of accidents and injury. MENTAL ALERTNESS REQUIRED. Full mental alertness is required for safe operation of machinery. Never operate under the influence of drugs or alcohol, when tired, or when distracted. -8- ELECTRICAL EQUIPMENT INJURY RISKS. You can be shocked, burned, or killed by touching live electrical components or improperly grounded machinery. To reduce this risk, only allow qualified service personnel to do electrical installation or repair work, and always disconnect power before accessing or exposing electrical equipment. DISCONNECT POWER FIRST. Always disconnect machine from power supply BEFORE making adjustments, changing tooling, or servicing machine. This prevents an injury risk from unintended startup or contact with live electrical components. EYE PROTECTION. Always wear ANSI-approved safety glasses or a face shield when operating or observing machinery to reduce the risk of eye injury or blindness from flying particles. Everyday eyeglasses are NOT approved safety glasses. G0513 Series Bandsaws WEARING PROPER APPAREL. Do not wear clothing, apparel or jewelry that can become entangled in moving parts. Always tie back or cover long hair. Wear non-slip footwear to reduce risk of slipping and losing control or accidentally contacting cutting tool or moving parts. HAZARDOUS DUST. Dust created by machinery operations may cause cancer, birth defects, or long-term respiratory damage. Be aware of dust hazards associated with each workpiece material. Always wear a NIOSH-approved respirator to reduce your risk. HEARING PROTECTION. Always wear hearing protection when operating or observing loud machinery. Extended exposure to this noise without hearing protection can cause permanent hearing loss. REMOVE ADJUSTING TOOLS. Tools left on machinery can become dangerous projectiles upon startup. Never leave chuck keys, wrenches, or any other tools on machine. Always verify removal before starting! USE CORRECT TOOL FOR THE JOB. Only use this tool for its intended purpose—do not force it or an attachment to do a job for which it was not designed. Never make unapproved modifications—modifying tool or using it differently than intended may result in malfunction or mechanical failure that can lead to personal injury or death! AWKWARD POSITIONS. Keep proper footing and balance at all times when operating machine. Do not overreach! Avoid awkward hand positions that make workpiece control difficult or increase the risk of accidental injury. CHILDREN & BYSTANDERS. Keep children and bystanders at a safe distance from the work area. Stop using machine if they become a distraction. GUARDS & COVERS. Guards and covers reduce accidental contact with moving parts or flying debris. Make sure they are properly installed, undamaged, and working correctly BEFORE operating machine. G0513 Series Bandsaws FORCING MACHINERY. Do not force machine. It will do the job safer and better at the rate for which it was designed. NEVER STAND ON MACHINE. Serious injury may occur if machine is tipped or if the cutting tool is unintentionally contacted. STABLE MACHINE. Unexpected movement during operation greatly increases risk of injury or loss of control. Before starting, verify machine is stable and mobile base (if used) is locked. USE RECOMMENDED ACCESSORIES. Consult this owner’s manual or the manufacturer for recommended accessories. Using improper accessories will increase the risk of serious injury. UNATTENDED OPERATION. To reduce the risk of accidental injury, turn machine OFF and ensure all moving parts completely stop before walking away. Never leave machine running while unattended. MAINTAIN WITH CARE. Follow all maintenance instructions and lubrication schedules to keep machine in good working condition. A machine that is improperly maintained could malfunction, leading to serious personal injury or death. DAMAGED PARTS. Regularly inspect machine for damaged, loose, or mis-adjusted parts—or any condition that could affect safe operation. Immediately repair/replace BEFORE operating machine. For your own safety, DO NOT operate machine with damaged parts! MAINTAIN POWER CORDS. When disconnecting cord-connected machines from power, grab and pull the plug—NOT the cord. Pulling the cord may damage the wires inside. Do not handle cord/plug with wet hands. Avoid cord damage by keeping it away from heated surfaces, high traffic areas, harsh chemicals, and wet/damp locations. EXPERIENCING DIFFICULTIES. If at any time you experience difficulties performing the intended operation, stop using the machine! Contact our Technical Support at (570) 546-9663. -9- Additional Safety for Bandsaws Serious cuts, amputation, or death can occur from contact with the moving saw blade during operation or if blade breakage occurs. To reduce this risk, anyone operating this machine MUST completely heed the hazards and warnings below. HAND PLACEMENT. Placing hands or fingers in line with blade during operation may result in serious injury if hands slip or workpiece moves unexpectedly. Do not position fingers or hands in line with blade, and never reach under table while blade is moving. SMALL/NARROW WORKPIECES. If hands slip during a cut while holding small workpieces with fingers, serious personal injury could occur. Always support/feed small or narrow workpieces with push sticks, push blocks, jig, vise, or some type of clamping fixture. BLADE SPEED. Cutting workpiece before blade is at full speed could cause blade to grab workpiece and pull hands into blade. Allow blade to reach full speed before starting cut. DO NOT start machine with workpiece contacting blade. FEED RATE. To avoid risk of workpiece slipping and causing operator injury, always feed stock evenly and smoothly. BLADE CONDITION. Dull blades require more effort to perform cut, increasing risk of accidents. Do not operate with dirty, dull, cracked or badly worn blades. Inspect blades for cracks and missing teeth before each use. Always maintain proper blade tension and tracking while operating. CLEARING JAMS AND CUTOFFS. Always stop bandsaw and disconnect power before clearing scrap pieces that get stuck between blade and table insert. Use brush or push stick, not hands, to clean chips/cutoff scraps from table. BLADE CONTROL. To avoid risk of injury due to blade contact, always allow blade to stop on its own. DO NOT try to stop or slow blade with your hand or the workpiece. -10- GUARDS/COVERS. Blade guards and covers protect operator from the moving bandsaw blade. The wheel covers protect operator from getting entangled with rotating wheels or other moving parts. ONLY operate this bandsaw with blade guard in proper position and wheel covers completely closed. BLADE REPLACEMENT. To avoid mishaps that could result in operator injury, make sure blade teeth face down toward table and blade is properly tensioned and tracked before operating. UPPER BLADE GUIDE SUPPORT. To reduce exposure of operator to blade and provide maximum blade support while cutting, keep upper blade guides adjusted to just clear workpiece. CUTTING TECHNIQUES. To avoid blade getting pulled off wheels or accidentally breaking and striking operator, always turn bandsaw OFF and wait for blade to come to a complete stop before backing workpiece out of blade. DO NOT back workpiece away from blade while bandsaw is running. DO NOT force or twist blade while cutting, especially when sawing small curves. This could result in blade damage or breakage. WORKPIECE SUPPORT. To maintain maximum control and reduce risk of blade contact/breakage, always ensure adequate support of long/ large workpieces. Always keep workpiece flat and firm against table/fence when cutting to avoid loss of control. If necessary, use a jig or other workholding device. WORKPIECE MATERIAL. This machine is intended for cutting natural and man-made wood products, and laminate covered wood products. This machine is NOT designed to cut metal, glass, stone, tile, etc. G0513 Series Bandsaws SECTION 2: POWER SUPPLY Availability Before installing the machine, consider the availability and proximity of the required power supply circuit. If an existing circuit does not meet the requirements for this machine, a new circuit must be installed. To minimize the risk of electrocution, fire, or equipment damage, installation work and electrical wiring must be done by an electrician or qualified service personnel in accordance with all applicable codes and standards. Electrocution, fire, shock, or equipment damage may occur if machine is not properly grounded and connected to power supply. Full-Load Current Rating The full-load current rating is the amperage a machine draws at 100% of the rated output power. On machines with multiple motors, this is the amperage drawn by the largest motor or sum of all motors and electrical devices that might operate at one time during normal operations. G0513, G0513P, G0513ANV, & G0513X2F Full-Load Current Rating At 110V...................................................20 Amps At 220V..................................................10 Amps The full-load current is not the maximum amount of amps that the machine will draw. If the machine is overloaded, it will draw additional amps beyond the full-load rating. If the machine is overloaded for a sufficient length of time, damage, overheating, or fire may result— especially if connected to an undersized circuit. To reduce the risk of these hazards, avoid overloading the machine during operation and make sure it is connected to a power supply circuit that meets the specified circuit requirements. Circuit Information A power supply circuit includes all electrical equipment between the breaker box or fuse panel in the building and the machine. The power supply circuit used for this machine must be sized to safely handle the full-load current drawn from the machine for an extended period of time. (If this machine is connected to a circuit protected by fuses, use a time delay fuse marked D.) Note: Circuit requirements in this manual apply to a dedicated circuit—where only one machine will be running on the circuit at a time. If machine will be connected to a shared circuit where multiple machines may be running at the same time, consult an electrician or qualified service personnel to ensure circuit is properly sized for safe operation. G0513X2 Full-Load Current Rating At 110V...................................................19 Amps At 220V.................................................9.5 Amps G0513X2B Full-Load Current Rating At 220V......................................................... 8.7A G0513X2BF Full-Load Current Rating At 220V.......................................................... 10A G0513 Series Bandsaws -11- Circuit Requirements These machines are prewired to operate on a 220V power supply circuit that has a verified ground and meet the 220V operation requirements listed below. Models G0513, G0513P, G0513ANV, G0513X2, and G0513X2F can be converted to operate on a 110V power supply (refer to Voltage Conversion instructions beginning on Page 14) that has a verified ground and meet the 220V operation requirements listed below. G0513, G0513P, G0513ANV, G0513X2, G0513X2F Circuit Requirements For 220V Operation: Model Number Nominal Voltage G0513X2B & G0513X2BF 220V/240V Cycle 60 Hz Phase Single-Phase Power Supply Circuit 15 Amps Plug/Receptacle NEMA 6-15 Power Cord Circuit Requirements For 110V Operation: Nominal Voltage “S”-Type, 3-Wire, 14 AWG, 300 VAC 110V/120V Cycle 60 Hz Phase Single-Phase Power Supply Circuit Plug/Receptacle Power Cord N/A 30 Amps NEMA L5-30 “S”-Type, 3-Wire, 12 AWG, 300 VAC Grounding Requirements This machine MUST be grounded. In the event of certain malfunctions or breakdowns, grounding reduces the risk of electric shock by providing a path of least resistance for electric current. GROUNDED 6-15 RECEPTACLE Current Carrying Prongs 6-15 PLUG Grounding Requirements for 220V: The plug specified under “Circuit Requirements for 220V Operation” on this page has a grounding prong that must be attached to the equipment-grounding wire inside the specified power cord. The plug must only be inserted into a matching receptacle (see Figure 5) that is properly installed and grounded in accordance with all local codes and ordinances. -12- Grounding Prong Figure 5. Typical 6-15 plug and receptacle. G0513 Series Bandsaws Improper connection of the equipment-grounding wire can result in a risk of electric shock. The wire with green insulation (with or without yellow stripes) is the equipment-grounding wire. If repair or replacement of the power cord or plug is necessary, do not connect the equipment-grounding wire to a live (current carrying) terminal. No adapter should be used with plug. If plug does not fit available receptacle, or if machine must be reconnected for use on a different type of circuit, reconnection must be performed by an electrician or qualified service personnel, and it must comply with all local codes and ordinances. Grounding Requirements for 110V: The plug specified under “Circuit Requirements for 110V Operation” on the previous page has a grounding prong that must be attached to the equipmentgrounding wire inside the specified power cord. The plug must only be inserted into a matching receptacle (see Figure 6) that is properly installed and grounded in accordance with all local codes and ordinances. L5-30 GROUNDED LOCKING RECEPTACLE Check with a qualified electrician or service personnel if you do not understand these grounding requirements, or if you are in doubt about whether the tool is properly grounded. If you ever notice that a cord or plug is damaged or worn, disconnect it from power, and immediately replace it with a new one. Serious injury could occur if you connect machine to power before completing setup process. DO NOT connect to power until instructed later in this manual. For your own safety and protection of property, consult an electrician if you are unsure about wiring practices or electrical codes in your area. Neutral L5-30 LOCKING PLUG Hot Grounding Prong is Hooked Figure 6. Typical L5-30 plug and receptacle. G0513 Series Bandsaws -13- Extension Cords Voltage Conversion We do not recommend using an extension cord with this machine. If you must use an extension cord, only use it if absolutely necessary and only on a temporary basis. The voltage conversion MUST be performed by an electrician or a qualified service personnel. Extension cords cause voltage drop, which can damage electrical components and shorten motor life. Voltage drop increases as the extension cord size gets longer and the gauge size gets smaller (higher gauge numbers indicate smaller sizes). Any extension cord used with this machine must be in good condition and contain a ground wire and matching plug/receptacle. Additionally, it must meet the following size requirements: Minimum Gauge Size at 220V..............14 AWG Minimum Gauge Size at 110V...............12 AWG Maximum Length (Shorter is Better).......50 ft. Models G0513, G0513P, G0513ANV, & G0513X2 To perform the voltage conversion, install the correct plug and rewire the motor to the new voltage, according to the wiring diagram provided on Page 73. Model G0513X2F To perform the voltage conversion, replace the magnetic switch with the 110V version (Part No. P0513X2F244), install the correct power cord and plug, and rewire the motor to the new voltage, according to the wiring diagram provided on Page 76. If the diagram included on the motor conflicts with the one in this manual, the motor may have changed since the manual was printed. Use the diagram provided on the motor. -14- G0513 Series Bandsaws SECTION 3: SETUP Needed for Setup This machine presents serious injury hazards to untrained users. Read through this entire manual to become familiar with the controls and operations before starting the machine! HEAVY LIFT! Straining or crushing injury may occur from improperly lifting machine or some of its parts. To reduce this risk, get help from other people and use a forklift (or other lifting equipment) rated for weight of this machine. Introduction The bandsaw is an efficient and flexible woodworking machine. However, the bandsaw functions are inter-dependent and each one must be properly set up and adjusted so that the entire machine operates correctly. For instance, in this SETUP section, you will do an initial blade tensioning before adjusting the blade tracking. This will also allow you to properly adjust the table angle, positive stop, blade guides, and support bearing. To prepare the machine for safe cutting and good results, take extra care when performing these inter-dependent tasks and complete them in the correct order. G0513 Series Bandsaws The following items are needed, but not included, for the setup/assembly of this machine. Description Qty • Additional People........................................ 1 • Safety Glasses..........................1 per Person • Cleaner/Degreaser...................... As Needed Disposable Shop Rags................ As Needed • • Forklift/Strap or Chain w/Lifting Hook (Each component rated for at least 1000 lbs) ........................................................... 1 Each 1x4 & 2x4 Shims (Optional)................ 1 Each • Feeler Gauges 0.004", 0.016"............. 1 Each • Straightedge................................................ 1 • • Fine Ruler.................................................... 1 • Machinist's Square...................................... 1 • Phillips Screwdriver #2................................ 1 Hex Wrench 6mm........................................ 1 • • Dust Collection System............................... 1 • Dust Hose 4"............................................... 2 • Hose Clamps 4".......................................... 2 Unpacking This machine was carefully packaged for safe transport. When unpacking, separate all enclosed items from packaging materials and inspect them for shipping damage. If items are damaged, please call us immediately at (570) 546-9663. IMPORTANT: Save all packaging materials until you are completely satisfied with the machine and have resolved any issues between Grizzly or the shipping agent. You MUST have the original packaging to file a freight claim. It is also extremely helpful if you need to return your machine later. -15- Hardware Recognition Chart USE THIS CHART TO MATCH UP HARDWARE DURING THE INVENTORY AND ASSEMBLY PROCESS. Flat Head Cap Screw 5mm 5mm -16- G0513 Series Bandsaws Inventory C The following is a list of items shipped with your machine. Before beginning setup, lay these items out and inventory them. B If any non-proprietary parts are missing (e.g. a nut or a washer), we will gladly replace them; or for the sake of expediency, replacements can be obtained at your local hardware store. G0513, G0513P, & G0513ANV Shipping Inventory (Figures 7–8) Qty A. Bandsaw (not shown).................................. 1 B. Table............................................................ 1 C. Miter Gauge................................................. 1 D. Rear Rail..................................................... 1 E. Front Rail . .................................................. 1 F. Fence Assembly.......................................... 1 G. Guide Post Handwheel............................... 1 Hardware & Tools (Not Shown) Qty • Eye Bolt M10-1.5 (May Be Installed)........... 1 Flat Washers 8mm (Table).......................... 4 • • Lock Washers 8mm (Table)........................ 4 • Hex Bolts M8-1.25 x 16 (Table)................... 4 • Hex Bolt M8-1.25 x 90 (Positive Stop)......... 1 • Hex Nuts M8-1.25 (Positive Stop, Fence)... 2 • Cap Screws M6-1 x 16 (Fence)................... 2 • Hex Bolts M6-1 x 20 (Fence)....................... 2 • Lock Washers 6mm (Fence)....................... 2 • Flat Washers 6mm (Fence)......................... 2 • Hex Nut M6-1 (Fence)................................. 1 • Table Pin..................................................... 1 • Table Insert.................................................. 1 • Fence Handle M8-1.25 x 22 (Fence)........... 1 • Rail Pad M6-1 x 18 (Fence)......................... 1 • Hex Wrench 5mm, 8mm.................... 1 Each • Open-End Wrench 10 x 13mm.................... 1 Figure 7. Table and miter gauge. D E F G Figure 8. Other bandsaw components. NOTICE If you cannot find an item on this list, carefully check around/inside the machine and packaging materials. Often, these items get lost in packaging materials while unpacking or they are pre-installed at the factory. SUFFOCATION HAZARD! Keep children and pets away from plastic bags or packing materials shipped with this machine. Discard immediately. G0513 Series Bandsaws -17- G0513X2 Shipping Inventory (Figures 9–10) Qty A. Bandsaw (not shown).................................. 1 B. Table............................................................ 1 C. Miter Gauge................................................. 1 D. Rear Rail..................................................... 1 E. Resaw Fence ............................................. 1 F. Front Rail..................................................... 1 G. Fence Assembly.......................................... 1 H. Guide Post Handwheel............................... 1 Hardware & Tools (Not Shown) Qty Eye Bolt M10-1.5 (May Be Installed)........... 1 • • Flat Washers 8mm (Table, Fence, Rail)...... 5 • Lock Washers 8mm (Table, Rail)................ 4 • Hex Bolts M8-1.25 x 25 (Table)................... 4 • Hex Bolt M8-1.25 x 90 (Positive Stop)......... 1 Hex Nuts M8-1.25 (Positive Stop, Fence)... 2 • • Cap Screws M6-1 x 16 (Rear Rail).............. 2 • Hex Bolt M6-1 x 20 (Front Rail)................... 2 Cap Screw M8-1.25 x 20 (Rail)................... 1 • • Lock Washers 6mm (Rail)........................... 2 • Flat Washers 6mm (Rail)............................. 2 • Hex Nut M6-1 (Fence)................................. 1 • Table Pin..................................................... 1 • Table Inserts................................................ 2 • Fence Handle M8-1.25 x 44 (Fence)........... 1 • Rail Pad M6-1 x 18 (Fence)......................... 1 • Moving Plate (Fence).................................. 1 • Hex Wrench 5mm, 8mm.................... 1 Each • Open-End Wrench 10 x 13mm.................... 1 -18- C B Figure 9. Table and miter gauge. E D F G H Figure 10. Other bandsaw components. G0513 Series Bandsaws G0513X2F Shipping Inventory (Figures 11–12) Qty A. Bandsaw (not shown).................................. 1 B. Table............................................................ 1 C. Miter Gauge................................................. 1 D. Rear Rail..................................................... 1 E. Resaw Fence ............................................. 1 F. Front Rail..................................................... 1 G. Fence Assembly.......................................... 1 H. Guide Post Handwheel............................... 1 I. Foot Brake Pedal......................................... 1 Hardware & Tools (Not Shown) Qty • Eye Bolt M10-1.5 (May Be Installed)........... 1 • Flat Washers 8mm (Table, Fence, Rail)...... 5 • Lock Washers 8mm (Table, Rail)................ 4 • Hex Bolts M8-1.25 x 25 (Table)................... 4 Hex Bolt M8-1.25 x 90 (Positive Stop)......... 1 • • Hex Nuts M8-1.25 (Positive Stop, Fence)... 2 • Cap Screws M6-1 x 16 (Rear Rail).............. 2 Hex Bolt M6-1 x 20 (Front Rail)................... 2 • • Cap Screw M8-1.25 x 20 (Rail)................... 1 • Lock Washers 6mm (Rail)........................... 2 • Flat Washers 6mm (Rail)............................. 2 • Hex Nut M6-1 (Fence)................................. 1 Cap Screws M6-1 x 16 (Foot Brake Pad).... 2 • • Lock Washers 6mm (Foot Brake Pad)........ 2 • Table Pin..................................................... 1 • Table Inserts................................................ 2 • Fence Handle M8-1.25 x 44 (Fence)........... 1 Rail Pad M6-1 x 18 (Fence)......................... 1 • • Moving Plate (Fence).................................. 1 • Hex Wrench 5mm, 8mm.................... 1 Each • Open-End Wrench 10 x 13mm.................... 1 G0513 Series Bandsaws C B Figure 11. Table and miter gauge. E D F H G I Figure 12. Other bandsaw components. -19- G0513X2B, G0513X2BF Shipping Inventory (Figures 13–12) Qty A. Bandsaw (not shown).................................. 1 B. Table............................................................ 1 C. Miter Gauge................................................. 1 D. Resaw Fence.............................................. 1 E. Front Rail..................................................... 1 F. Fence Assembly.......................................... 1 G. Guide Post Handwheel............................... 1 H. Foot Brake Pedal......................................... 1 Hardware & Tools (Not Shown) Qty Eye Bolt M10-1.5 (May Be Installed)........... 1 • • Flat Washers 8mm (Table, Fence, Rail)...... 8 • Lock Washers 8mm (Table, Rail)................ 5 • Hex Bolts M8-1.25 x 25 (Table)................... 4 • Hex Bolt M8-1.25 x 90 (Positive Stop)......... 1 Hex Nuts M8-1.25 (Positive Stop, Fence)... 2 • • Cap Screws M6-1 x 20 (Rail)...................... 3 • Cap Screw M8-1.25 x 20 (Rail)................... 1 Lock Washers 6mm (Rail)........................... 3 • • Flat Washers 6mm (Rail)............................. 3 • Hex Nut M6-1 (Fence)................................. 1 • Cap Screws M6-1 x 16 (Foot Brake Pad).... 2 • Lock Washers 6mm (Foot Brake Pad)........ 2 Table Pin..................................................... 1 • • Table Inserts................................................ 2 • Fence Handle M8-1.25 x 44 (Fence)........... 1 • Moving Plate (Fence).................................. 1 • Rail Plates................................................... 3 Hex Wrench 5mm, 8mm.................... 1 Each • • Open End Wrench 10 x 13mm.................... 1 -20- C B Figure 13. Table and miter gauge. D E G F H Figure 14. Other bandsaw components. G0513 Series Bandsaws Cleanup The unpainted surfaces of your machine are coated with a heavy-duty rust preventative that prevents corrosion during shipment and storage. This rust preventative works extremely well, but it will take a little time to clean. Be patient and do a thorough job cleaning your machine. The time you spend doing this now will give you a better appreciation for the proper care of your machine's unpainted surfaces. There are many ways to remove this rust preventative, but the following steps work well in a wide variety of situations. Always follow the manufacturer’s instructions with any cleaning product you use and make sure you work in a well-ventilated area to minimize exposure to toxic fumes. Site Considerations Floor Load Refer to the Machine Data Sheet for the weight and footprint specifications of your machine. Some residential floors may require additional reinforcement to support both the machine and operator. Placement Location Consider existing and anticipated needs, size of material to be processed through each machine, and space for auxiliary stands, work tables or other machinery when establishing a location for your new machine. See Figure 15 for the minimum working clearances. Before cleaning, gather the following: • Disposable rags • Cleaner/degreaser (WD•40 works well) • Safety glasses & disposable gloves • Plastic paint scraper (optional) 32" Basic steps for removing rust preventative: 1. Put on safety glasses. 2. Coat the rust preventative with a liberal amount of cleaner/degreaser, then let it soak for 5–10 minutes. 3. 4. Wipe off the surfaces. If your cleaner/degreaser is effective, the rust preventative will wipe off easily. If you have a plastic paint scraper, scrape off as much as you can first, then wipe off the rest with the rag. Repeat Steps 2–3 as necessary until clean, then coat all unpainted surfaces with a quality metal protectant to prevent rust. 32" Figure 15. Minimum working clearances. Children and visitors may be seriously injured if unsupervised around this machine. Lock entrances to the shop or disable start switch or power connection to prevent unsupervised use. NOTICE Avoid chlorine-based solvents, such as acetone or brake parts cleaner, that may damage painted surfaces. G0513 Series Bandsaws -21- Moving & Placing Bandsaw Using Wood Blocks 1. Move the crate to the prepared location, then remove the crate from the shipping pallet. 2. Unbolt the bandsaw from the pallet. 3. Carefully place the forklift forks under the head and insert a 1x4 block between the head and the left fork and a 2x4 block between the head and right fork so the bandsaw is level, as shown in Figure 17. This bandsaw is a heavy machine. Serious personal injury may occur if safe moving methods are not used. Get assistance and use power equipment to move the shipping crate and remove the machine from the shipping pallet. 2x4 1x4 Special care should be taken when moving this bandsaw. Only use one of the following methods to lift or move this bandsaw. Using Eye Bolt 1. Move the crate to the prepared location, then remove the crate from the shipping pallet. 2. Unbolt the bandsaw from the pallet. 3. Install the eye bolt shown (see Figure 16), make sure it is threaded all the way in, then place the lifting hook through the eye bolt and lift the bandsaw slowly with a forklift. Figure 17. Example photo of lifting bandsaw with forklift using wood shims. 4. Lift the bandsaw off of the pallet, remove the pallet, then slowly set the bandsaw into position. Note: If you are concerned about your forklift forks hitting the tension handwheel, remove the handwheel before positioning the forks, then reinstall it after placing. Eye Bolt Serious injury could occur if you connect machine to power before completing setup process. DO NOT connect to power until instructed later in this manual. Figure 16. Lifting the bandsaw. 4. -22- Remove the pallet and slowly set the bandsaw into position. G0513 Series Bandsaws Mounting Assembly We recommend mounting your new machine to the floor. Because floor materials may vary, floor mounting hardware is not included. You may also mount your machine to a mobile base that has wheel locking or wheel retracting capabilities that keeps the mobile base from rolling when not in use. Installing Guide Post Handwheel, Positive Stop Bolt, & Table 1. Secure the guide post handwheel onto the handwheel shaft flat with the included set screw (see Figure 20). Guide Post Handwheel Bolting to Concrete Floors Lag shield anchors with lag bolts (see Figure 18) and anchor studs (see Figure 19) are two popular methods for anchoring an object to a concrete floor. We suggest you research the many options and methods for mounting your machine and choose the best that fits your specific application. Figure 20. Guide post handwheel installed. Figure 18. Typical lag shield anchor and bolt. 2. Thread the M8-1.25 hex nut halfway onto the M8-1.25 x 90 hex bolt (this is the positive stop bolt). 3. Thread the positive stop bolt into the threaded hole on bandsaw body (see Figure 21). Positive Stop Figure 19. Typical anchor stud. Anchor studs are stronger and more permanent alternatives to lag shield anchors; however, they will stick out of the floor, which may cause a tripping hazard if you decide to move your machine. G0513 Series Bandsaws Figure 21. Positive stop bolt installed. -23- 4. Loosen blade tension by rotating the quickrelease tension lever clockwise, as shown in Figure 22. The table is heavy and requires two people to lift it onto the trunnions. Remove the saw blade to make table installation easier. 8. Loosen Tighten Models G0513, G0513P and G0513ANV: Secure the table to the trunnions, as shown in Figure 23 with the (4) M8-1.25 x 16 hex bolts, 8mm lock washers, and 8mm flat washers. Trunnions Figure 22. Quick-release tension lever. 5. Adjust the upper and lower blade guides away from the blade. Refer to Adjusting Blade Guides beginning on Page 36 for more details. x4 All saw blades are dangerous and may cause personal injury. To reduce the risk of being injured, wear leather gloves when handling saw blades. 6. Remove the saw blade (refer to Blade Changes on Page 51 for detailed instructions). 7. With the help of another person, lift the table onto the trunnions. -24- Figure 23. Mounting the table. Models G0513X2, G0513X2B, G0513X2BF, and G0513X2F: Secure the table to the trunnions with the (4) M8-1.25 x 25 hex bolts, 8mm lock washers, and 8mm flat washers. 9. Replace the saw blade. G0513 Series Bandsaws Installing Fence (G0513, G0513P, G0513ANV, G0513X2, & G0513X2F) 1. Attach the rear rail to the table with the (2) M6-1 x 16 cap screws, as shown in Figure 24. 2. Attach the front rail with the (2) M6-1 x 20 hex bolts, 6mm lock washers, and 6mm flat washers, as shown in Figure 24. 4. Thread the M6-1 hex nut onto the rail pad, then thread the rail pad into the rear of the fence (see Figure 26). Rail Pad Rear Rail Hex Nut x2 Figure 26. Installed rail pad. 5. Pull the fence handle up and place the fence assembly on the front rail (see Figure 27 for an example photo). x2 Front Rail Figure 24. Rail installation. 3. Install an M8-1.25 hex nut on the fence handle, then thread the handle into the fence assembly, as shown in Figure 25. Tighten the hex nut against the fence pivot block to secure the handle. Hex Nut Pivot Block Figure 27. Example photo of correctly installed fence. 6. Push the fence handle down to lock the fence assembly in place. 7. Adjust the rear rail pad until there is an even gap between the bottom of the fence and the table, then tighten the rail pad hex nut against the fence. Figure 25. Handle installed on fence assembly. G0513 Series Bandsaws -25- Installing Fence G0513X2BF) 1. (G0513X2B & 5. Install the fence on the left-hand side of the blade. Attach the rail plates to the front rail with the (3) M6-1 x 20 cap screws, 6mm lock washers, and 6mm flat washers (see Figure 28). 6. Place the fence flush against the bandsaw blade (see Figure 30). Front Rail Rail Plate Flat Washer 6mm Lock Washer 6mm Cap Screw M6-1 x 20 Cap Screw M8-1.25 x 20 Flat Washer 8mm Knob Lock Washer 8mm Figure 30. Fence flush with blade. Figure 28. Installing front rail onto table. 2. Attach the outer two rail plates with the round and elongated mounting holes to the outer part of the table bottom with (2) M8-1.25 x 20 knobs and 8mm flat washers. 3. Attach the remaining rail plate with the round mounting holes using (1) M8-1.25 x 20 cap screw, 8mm lock washer, and 8mm flat washer (see Figure 28). 4. 7. Loosen the pointer adjustment nut (see Figure 31) and set the pointer in line with "0" on the measurement scale on the rail. Pointer Nut Pointer Thread the fence handle into the fence, then tighten the hex nut against the fence pivot block (see Figure 29). Figure 31. Calibrating fence pointer (adjustment nut out of view). Fence Handle 8. Re-tighten the pointer adjustment nut. Hex Nut Figure 29. Fence handle components. -26- G0513 Series Bandsaws Installing Foot Brake (G0513X2BF & G0513X2F) Installing Resaw Fence (G0513X2, G0513X2B, G0513X2BF, & G0513X2F) Pedal Secure the foot brake pedal to the brake lever using the (2) M6-1 x 16 cap screws and 6mm lock washers, as shown in Figure 32. Brake Pedal To Install the resaw fence: 1. Figure 32. Foot brake installed. Place the 8mm flat washer on the lock handle (see Figure 33), slide it through the hole in the fence, then thread the moving plate onto the end of the lock handle threads. Resaw Fence Lock Handle Moving Plate Figure 33. Attaching resaw fence. 2. G0513 Series Bandsaws Slide the resaw fence over the moving plate, as shown in Figure 33, so the moving plate fits inside the channel of the resaw fence, then tighten the lock handle. -27- Initial Blade Tracking Serious personal injury can occur if the machine starts while your hand is touching the bandsaw wheel during tracking adjustments. Disconnect power from the bandsaw before performing blade tracking adjustments. Blade tracking is primarily affected by the tilt of the upper wheel, known as “center tracking.” However, the alignment of both wheels plays an important part as well (see the Aligning Wheels instructions on Page 69 for more details). The wheels on this bandsaw were aligned at the factory, so center tracking is the only adjustment that needs to be performed when the saw is new. The wheels may have sharp edges and the blade teeth may extend beyond the edge, creating a laceration hazard. Be careful when turning the wheels by hand. 5. Spin the upper wheel by hand at least three times and watch how the blade rides on the crown of the wheel. Refer to Figure 35 for an illustration of this concept. —If the blade rides in the center of the upper wheel and is centered on the peak of the wheel crown, then the bandsaw is already tracking properly and no further adjustments are needed at this time. —If the blade does not ride in the center of the upper wheel and is not centered on the peak of the wheel crown, then continue with the following steps. To center track the blade: 1. DISCONNECT BANDSAW FROM POWER! 2. Make sure the upper and lower blade guides are adjusted away from the blade. 3. Open the upper wheel cover. 4. Engage the quick tension lever, then turn the blade tension handwheel until the tension scale (see Figure 34) is between 4 and 6. Blade Centered on Peak of Crown Blade Centered on Wheel Wheel Figure 35. Center tracking profiles. CENTER TRACKING IMPORTANT Blade Tension Scale Changes made to the blade tension may change how the blade tracks. Blade Tension Handwheel Figure 34. Blade tensioning controls. -28- G0513 Series Bandsaws 6. Adjusting Positive Stop Loosen the lock lever on the back of the bandsaw (see Figure 36) so that the blade tracking knob can rotate. Blade Tracking Knob The positive stop allows the table to be quickly and accurately returned to the horizontal (0˚) position after being adjusted to a different angle. To position the positive stop: 1. DISCONNECT BANDSAW FROM POWER! 2. Adjust the blade tension until the mark on the blade tension scale is between 4 and 6. 3. Loosen the hex nut that locks the positive stop bolt in place. 4. Raise the guide post and place a machinist’s square on the table next to the side of the blade, as illustrated in Figure 37. Adjust the table square with the blade, then secure it with the table tilt lock lever. Lock Lever Figure 36. Blade tracking controls. 7. Spin the upper wheel with one hand and rotate the tracking control knob in small amounts with the other hand until the blade consistently rides in the center of the bandsaw wheel tire. 8. Tighten the tracking control lock knob and close the upper wheel cover. Note: For the best performance from your saw, regularly maintain proper tracking of the blade. Fine tune tracking must be done with the bandsaw turned ON. This will be explained later in the Operations section. Figure 37. Squaring table to blade. G0513 Series Bandsaws 5. Adjust the positive stop bolt against the bottom of the table and secure it by tightening the hex nut against the trunnion bracket. 6. Check the adjustment for accuracy once you have tightened the hex nut. 7. Loosen the screw on the pointer, but do not remove it. 8. Align the tip of the pointer with the 0˚ mark on the table tilt scale, then re-tighten the screw to secure the setting. -29- Dust Collection DO NOT operate this bandsaw without an adequate dust collection system. This saw creates substantial amounts of wood dust while operating. Failure to use a dust collection system can result in short and longterm respiratory illness. Recommended CFM at Dust Port: 400 CFM Do not confuse this CFM recommendation with the rating of the dust collector. To determine the CFM at the dust port, you must consider these variables: (1) CFM rating of the dust collector, (2) hose type and length between the dust collector and the machine, (3) number of branches or wyes, and (4) amount of other open lines throughout the system. Explaining how to calculate these variables is beyond the scope of this manual. Consult an expert or purchase a good dust collection "how-to" book. Power Cord Connection (G0513X2BF & G0513X2F) Serious injury could occur if you connect machine to power before completing setup process. DO NOT connect to power until instructed later in this manual. The power cord connection MUST be performed by an electrician or qualified service personnel. Items Needed Qty Cord “S”-Type, 3-Wire, 14 AWG, 300 VAC, at least 6 ft. long.......................................... 1 Phillips Screwdriver #2....................................... 1 Wire Nuts for (2) 14 AWG Wires......................... 3 Electrical Tape.................................... As Needed To connect a dust collection hose: To connect the power cord to the machine: 1. Fit a 4" dust hose over each dust port and secure them in place with a hose clamp (see Figure 38). 1. 2. Tug the hoses to make sure they do not come off. Attach the required plug to the cord per the plug manufacturer's instructions (refer to Power Supply beginning on Page 11 for specifications and the NEMA plug wiring on Pages 75– 76). 2. Remove the power supply junction box cover from the right rear of the bandsaw (see Figure 39). It is secured by two screws. Note: A tight fit is necessary for proper performance. Power Supply Junction Box Strain Relief Figure 38. Dust hose attached to bottom dust port. -30- Figure 39. Power supply junction box on rear of bandsaw. G0513 Series Bandsaws 3. 4. 5. Loosen the right strain relief on the junction box, then feed the cord into the box with enough slack in the wires to make the connections. Re-tighten the strain relief around the cord. Tug on it to make sure the wires inside the box will not move. Connect the incoming ground wire to the ground post, as shown in Figure 40. Power Supply Junction Box Ground Ground E R S Test Run Once the assembly is complete, test run your machine to make sure it runs properly and is ready for regular operation. The test run consists of verifying the following: 1) The motor powers up and runs correctly, and 2) the safety disabling mechanism works correctly. If, during the test run, you cannot easily locate the source of an unusual noise or vibration, stop using the machine immediately, then review Troubleshooting on Page 61. If you still cannot remedy a problem, contact our Tech Support at (570) 546-9663 for assistance. To test run the machine: Strain Relief To Bandsaw 7. Make sure that you have successfully completed the Initial Blade Tracking procedure on Page 28 before continuing. 2. Make sure you have read the safety instructions at the beginning of the manual and that the machine is setup properly. 3. Make sure all tools and objects used during setup are cleared away from the machine. 4. Connect the machine to the power source. 5. Test the operation of the machine to verify that it starts and operates correctly. From Power Supply Figure 40. Incoming power cord connections. 6. 1. Secure the two incoming hot wires to the black and white wires from the bandsaw with wire nuts, then wrap the nuts and wires with electrical tape to make sure they will not come loose. Re-attach the junction box cover. G0513, G0513P, G0513ANV, & G0513X2 Only a. Verify that the machine is operating correctly by pressing the power button. — When operating correctly, the machine runs smoothly with little or no vibration or rubbing noises. — Investigate and correct strange or unusual noises or vibrations before operating the machine further. Always disconnect the machine from power when investigating or correcting potential problems. G0513 Series Bandsaws -31- G0513X2B, G0513X2F, & G0513X2BF Only a. Insert the key into the power switch (see Figure 41), then turn it to the "1". e. Push the OFF button in, then twist it clockwise so it pops out. When the OFF button pops out, the switch is reset and ready for operation (see Figure 42). Power Switch ON Button OFF Button OFF Button Figure 42. Resetting the OFF button. f. g. Try to turn the machine ON. The bandsaw should not start. Figure 41. G0513X2B and G0513X2BF control panel. — If the bandsaw starts, immediately disconnect the machine from power. The switch disabling feature is not working correctly. This safety feature must work properly before proceeding with regular operations. Call Tech Support for help. b. Verify that the machine is operating correctly by pressing the ON button. — When operating correctly, the machine runs smoothly with little or no vibration or rubbing noises. — Investigate and correct strange or unusual noises or vibrations before operating the machine further. Always disconnect the machine from power when investigating or correcting potential problems. c. Press the OFF button to stop the bandsaw. d. WITHOUT resetting the OFF button, press the ON button. The machine should not start. — If the machine does start (with the OFF button pushed in), immediately disconnect the machine from power. The OFF button safety feature is not working correctly. This safety feature must work properly before proceeding with regular operations. Call Tech Support for help. -32- Turn the key in the power switch to "0". 6. Test the operation of the foot brake: G0513X2BF & G0513X2F Only a. Start the bandsaw, then press the foot brake. The motor should shut off and the blade should come to a rapid stop. — If the motor does not stop or the blade does not come to a rapid stop, immediately disconnect the machine from power. The foot brake feature is not working correctly. This safety feature must work properly before proceeding with regular operations. Call Tech Support for help. Congratulations! The test run is complete and you are ready to proceed with the following adjustments before putting the bandsaw into full operation. G0513 Series Bandsaws Tensioning Blade 4. Engage the blade tension quick-release lever to apply tension to the blade (see Figure 43). A properly tensioned blade is essential for making accurate cuts, maximizing the life of the blade, and making other bandsaw adjustments. However, it will not compensate for cutting problems caused by too rapid of a feed rate, hardness variations between workpieces, and improper blade selection. Improper blade tension is unsafe, produces inaccurate and inconsistent results, and introduces unnecessary wear on bandsaw components. Over-tensioning the blade increases the chance of the blade breaking or wheel misalignment. Under-tensioned blades wander excessively while cutting and will not track properly during operation. Blade Tension Quick-release Lever Figure 43. Blade tension quick-release lever (G0513X2 shown). 5. Connect the bandsaw to power, and turn the bandsaw ON. 6. Using the blade tension handwheel (Figure 44), slowly decrease blade tension until the blade starts to flutter. Tensioning the blade according to the blade tension scale before the Test Run section gave an approximate tension for completing the bandsaw setup. The following procedures tension the blade for operation. Blade tensioning method is a matter of preference. The flutter method and the deflection method are described below. Either method safely tensions the blade. Experience and personal preference will help you decide which method your prefer. Optimal cutting results for any workpiece results from a combination of correct blade selection, proper blade tension, and a light and even feed rate. Flutter Method Blade Tension Handwheel Figure 44. Blade tension handwheel. 7. Slowly increase the tension until the blade stops fluttering, then turn the blade tension adjustment knob an additional 1⁄8 to 1⁄4 of a turn. 8. Turn the bandsaw OFF and disconnect it from power. Note what the tension gauge reads. Use that as a guide for tensioning that specific blade in the future. 1. DISCONNECT BANDSAW FROM POWER! 2. Make sure the blade is properly center tracking as instructed in the Initial Blade Tracking on Page 28. 9. 3. Raise the guide post all the way, and move the upper and lower blade guides away from the blade. 10. Re-adjust blade guides as described in Adjusting Blade Guides beginning on Page 36 for your model bandsaw. G0513 Series Bandsaws -33- Deflection Method 5. The deflection method is more subjective than the flutter method. Each blade deflects differently and every user must determine what "moderate pressure" means. The following are general guidelines for tensioning the blade with the deflection method. — If the blade deflects approximately 1⁄4", it is properly tensioned. Proceed to Step 6. — If the blade deflects less than 1⁄4" it is over-tensioned. Turn the blade tensioning handwheel counterclockwise two full turns and repeat this step. To tension the bandsaw blade: 1. DISCONNECT BANDSAW FROM POWER! 2. Make sure the blade is properly tracking as instructed in the Initial Blade Tracking section on Page 28. 3. Raise the guide post all the way, and move the upper and lower blade guides away from the blade. 4. Engage the blade tension quick-release lever to apply tension to the blade. -34- Using moderate pressure, push the center of the blade sideways. — If the blade deflects more than 1⁄4", the blade is under-tensioned. Apply tension to the blade a small amount and repeat this step until the blade is properly tensioned. 6. Re-adjust the blade guides as described in Adjusting Blade Guides beginning on Page 36 for your model bandsaw. Whenever changing a blade or adjusting tension and tracking, the upper and lower blade support bearings and blade guides must be properly adjusted before performing cutting operations. G0513 Series Bandsaws Adjusting Blade Support Bearings Support bearings stop excessive backward deflection of the blade from the advancing workpiece. The proper adjustment of the support bearings is an important part of making accurate cuts and prevents damage to the blade teeth from contact with the blade guides. It is important that the distance of the support bearing behind the blade is the same as the distance of the blade guides behind the teeth gullets, which is typically about 0.016" (see Figure 45). Qty Tools Needed Hex Wrench 5mm............................................... 1 Feeler Gauge 0.016".................................. 1 Each Crisp Dollar Bill (Optional).................................. 1 Tip: You can use a crisp dollar bill in place of the feeler gauge for the following procedures. The thickness of the bill when folded in half twice is approximately 0.016". Refer to Figures 46–47 and the following descriptions to become familiar with the controls to adjust the support bearings. Then, adjust the surface of the support bearings approximately 0.016" behind the blade. Note: The support bearing controls are similar for all models. 0.016" Gap A 0.016" Gap B Support Bearing Blade Guide Figure 45. Distance settings of upper support bearings and blade guides. C Figure 46. Upper support bearing controls. D Before adjusting the blade support bearings, make sure the blade is tracking properly (Page 28) and that it is correctly tensioned (Page 33). A C Figure 47. Lower support bearing controls. G0513 Series Bandsaws -35- A. Support Bearing. Stops excessive backward blade deflection from the pressure of the advancing workpiece. Note: The flat surface of the upper support bearing faces the blade. The round edge of the lower support bearing faces the blade. B. Upper Support Bearing Shaft. Mounts the support bearing behind the blade. When the support bearing shaft cap screw is loose, move this shaft by hand to adjust the upper support bearing approximately 0.016" behind the blade, then re-tighten the shaft cap screw to secure the setting. C. Support Bearing Shaft Cap Screw. When loose, allows distance adjustment of the support bearing behind the blade. D. Lower Support Bearing Adjustment Knob. When the support bearing shaft cap screw is loose, moves the support bearing toward or away from the blade. Use this knob to adjust the lower support bearing approximately 0.016" behind the blade, then re-tighten the shaft cap screw to secure the setting. Adjusting Blade Guides The blade guides provide side-to-side support to keep the blade straight while cutting. These guides are adjustable in two ways—forward-andback and side-to-side. To keep the blade straight while cutting, the blade guides must be as close to the sides of the blade without exerting any clamping pressure. This distance is typically about 0.004". To prevent damage to the blade teeth as the blade deflects back while cutting, the guides must be behind the teeth gullets the same amount as the support bearing is behind the blade, which is typically about 0.016" (see Figure 45 on the previous page for an illustration of this relationship). Note: Models G0513, G0513P, and G0513ANV use carbide discs as guides, while the remaining models use ball bearings. Before adjusting the blade guides, make sure the blade is tracking properly (Page 28) and that it is correctly tensioned (Page 33). Important: Although the function and the distance adjustment of the blade guides is the same for all the G0513 Series Models, the guide controls are not all the same. Use the set of instructions on the following pages that is correct for your model of bandsaw. -36- G0513 Series Bandsaws Adjusting Blade Guides (G0513, G0513P, & G0513ANV) 3. Tools Needed Qty Hex Wrench 5mm............................................... 1 Feeler Gauge 0.004"................................. 1 Each 0.016" Crisp Dollar Bill (Optional).................................. 1 Gap Blade Fine Ruler........................................................... 1 By hand, adjust the distance of the guides approximately 0.004" from the sides of the blades (see Figure 49), then re-tighten the thumb screws to secure the setting. 0.004" Gap Tip: You can use a crisp dollar bill in place of the feeler gauge. The thickness of the bill is approximately 0.004" . Blade Guides To adjust the upper blade guides: 1. 2. Blade Support DISCONNECT BANDSAW FROM POWER! Bearing Loosen the thumb screws shown in Figure 48. Figure 49. Correct gap between guide guides and blade. Blade Guides 4. Loosen the guide block cap screw shown in Figure 50. Blade Guide 0.016" Gap Thumb Screws Figure 48. Upper blade guides side-to-side controls. Support 0.016" Gap Bearing Tooth Gullet Guide Block Guide Block Cap Screw Figure 50. Back of upper blade guides. Blade G0513 Series Bandsaws -37- 5. By hand, slide the guide block to position the blade guides approximately 0.016" behind the teeth gullets (see Figure 51), then retighten the guide block cap screw to secure the setting. Blade Guide 0.016" Gap Adjusting Blade Guide Bearings (G0513X2, G0513X2B, G0513X2BF, & G0513X2F) Tools Needed Qty Hex Wrench 5mm............................................... 1 Feeler Gauge 0.004", 0.016"..................... 1 Each Crisp Dollar Bill (Optional).................................. 1 Tip: You can use a crisp dollar bill in place of the feeler gauge. The thickness of the bill is approximately 0.004", and when folded in half twice is approximately 0.016". Note: The upper and lower guide bearings are adjusted in the same manner. Tooth Gullet To adjust the upper and lower blade guide bearings: Figure 51. Correct guide alignment behind the teeth gullets. Make sure that the blade teeth will not contact the guides when the blade is against the rear support bearing during the cut or the blade teeth will be damaged. 1. DISCONNECT BANDSAW FROM POWER! 2. Familiarize yourself with the blade guide controls shown in Figure 53. Blade Guide Bearings Lateral Rod Cap Screw The lower blade guides are adjusted in the same manner as the upper blade guides. However, some controls are different. Refer to Figure 52 to become familiar with these controls. Knurled Knob Bearing Rotation Cap Screw Figure 53. Blade guide controls. Thumb Screw Make sure that the blade teeth will not contact the guide bearings when the blade is against the rear support bearing during the cut or the blade teeth will be damaged. Guide Block Guide Block Cap Screw Figure 52. Lower blade guide controls. -38- G0513 Series Bandsaws 3. Loosen the lateral rod cap screw and slide the guide block to position the blade guides approximately 0.016" behind the blade gullets, as illustrated in Figure 54. Note: The 0.016" spacing is ideal, although with larger blades it may not be possible. In such cases, adjust the guide bearings as far forward as possible to the blade gullets, and still maintain the proper support bearing spacing adjustment. Blade Gullet Aligning Table To ensure cutting accuracy when the table is first installed, the table should be aligned so that the miter slot is parallel to the bandsaw blade. This procedure works best with a wide (3 ⁄4") blade installed. Tools Needed Qty Straightedge....................................................... 1 Fine Ruler........................................................... 1 Square................................................................ 1 Wrench or Socket 13mm.................................... 1 To align the table so the miter slot is parallel to the bandsaw blade: Guide Bearings 0.016" Gap Figure 54. Lateral adjustment of blade guides. 4. 1. Make sure that the blade is tracking properly and that it is correctly tensioned. 2. DISCONNECT BANDSAW FROM POWER! 3. Loosen the trunnion bolts that secure the table. 4. Place an accurate straightedge along the blade. The straightedge should lightly touch both the front and back of the blade. Tighten the lateral rod cap screw to secure the setting. 5. Loosen both bearing rotation cap screws. 6. Rotate the knurled knob to position the bearings approximately 0.004" away from the blade. 7. Re-tighten the cap screws to lock the blade guide bearings in position. Note: Make sure the straightedge does not go across a tooth. 5. Use a fine ruler to gauge the distance between the straightedge and the miter slot. The distance you measure should be the same at the front and the back of the table (see Figure 55). Figure 55. Measuring for miter slot to be parallel with blade. G0513 Series Bandsaws -39- —If the distance is not the same at the front and back of the table, adjust the table until it is. 6. 4. Place a square on the table and against the back of the blade, as shown in Figure 56. The table should be perpendicular to the back of the blade. Loosen the four cap screws located on the top face of the fence (see Figures 57–58). G0513, G0513P, & G0513ANV Fence Cap Screws —If the table is not perpendicular to the back of the blade, shim the table in the desired direction by placing washers between the table and the two trunnions. 7. Re-tighten the trunnion bolts to secure the settings. Figure 57. G0513, G0513P, & G0513ANV fence caps screws. Blade Square G0513X2F Fence Cap Screws Table Figure 56. Squaring back of blade and table. Aligning Fence To ensure cutting accuracy when the fence is first installed, the fence should be aligned with the miter slot. 5. Tool Needed Qty Hex Wrench 5mm............................................... 1 Adjust the fence face parallel with the edge of the miter slot. 6. Tighten the four cap screws, being careful not to move the fence. Figure 58. Four fence cap screws. Aligning Fence (G0513, G0513P, G0513ANV, G0513X2, & G0513X2F) 1. DISCONNECT BANDSAW FROM POWER! 2. Make sure the table is aligned with the blade (see Aligning Table on the previous page for detailed instructions). 3. Install the fence next to the miter slot. -40- G0513 Series Bandsaws 1. DISCONNECT BANDSAW FROM POWER! Calibrating Miter Gauge 2. Make sure the table is aligned with the blade (see Aligning Table on Page 39 for detailed instructions). The miter gauge needs to be calibrated to the blade when it is first mounted in the miter slot. 3. Install the fence and lock it in place next to the miter slot. Qty Tool Needed Phillips Screwdriver #2....................................... 1 4. Loosen the end knobs and the center cap screw that secure the front rail to the table (see Figure 59). To calibrate the miter gauge: Aligning Fence G0513X2BF) (G0513X2B & 1. DISCONNECT BANDSAW FROM POWER! 2. Use a square with one edge against the face of the miter gauge and the other against the blade side, as shown in Figure 61. Loosen These Figure 59. Loosen these knobs and cap screw. 5. Adjust the fence face parallel with the edge of the miter slot, as shown in Figure 60. Figure 61. Squaring miter gauge to blade. 3. Loosen the lock knob on the miter gauge and adjust the face flush with the edge of the square. 4. Tighten the lock knob, and verify the setting. Note: Sometimes the tightening procedure can affect the adjustment. Figure 60. Example of fence parallel with miter slot. 6. Tighten the knobs and cap screw that secure the rail to the table, being careful not to move the fence. G0513 Series Bandsaws 5. Loosen the screw that secures the angle pointer, and adjust the pointer to the 0˚ mark on the scale. 6. Re-tighten the screw to secure the setting. -41- SECTION 4: OPERATIONS Damage to your eyes and lungs could result from using this machine without proper protective gear. Always wear safety glasses and a respirator when operating this machine. Loose hair, clothing, or jewelry could get caught in machinery and cause serious personal injury. Keep these items away from moving parts at all times to reduce this risk. Disabling & Locking Switch (G0513, G0513P, G0513ANV, G0513X2) The switch can be disabled and locked by inserting a padlock through the power button, as shown in Figure 62. Locking the switch in this manner can prevent unauthorized operation of the machine, which is especially important if the machine is not stored inside an access-restricted building. IMPORTANT: Locking the switch with a padlock only restricts its function. It is not a substitute for disconnecting power from the machine when adjusting or servicing. Padlock Shaft Children or untrained people can be seriously injured by this machine. This risk increases with unsupervised operation. To help prevent unsupervised operation, disable and lock the switch before leaving machine unattended! Place key in a wellhidden or secure location. NOTICE If you have never used this type of machine or equipment before, WE STRONGLY RECOMMEND that you read books, review industry trade magazines, or get formal training before beginning any projects. Regardless of the content in this section, Grizzly Industrial will not be held liable for accidents caused by lack of training. -42- Figure 62. Switch disabled by a padlock. The padlock shaft diameter is important to the disabling function of the switch. With any padlock used to lock the switch, test the switch after installation to ensure that it is properly disabled. G0513 Series Bandsaws Disabling & Locking Switch (G0513X2B, G0513X2BF, G0513X2F) General Overview The bandsaw is one of the most versatile wood cutting tools in the shop. It is capable of performing many different cutting functions including: Straight Cuts The power switch can be disabled and locked by removing the key, as shown. Locking the switch in this manner can prevent unauthorized operation of the machine, which is especially important if the machine is not stored inside an accessrestricted building. IMPORTANT: Locking the power switch with a key only restricts its function. It is not a substitute for disconnecting power from the machine when adjusting or servicing. PO 0 WER I • • • • • • Miters Angles Compound Angles Resawing Ripping Crosscutting Irregular Cuts • • • • Simple and Complex Curves Duplicate Parts Circles Beveled Curves A properly adjusted and tuned bandsaw can be safer to operate than most other saws and performs many functions with ease and accuracy. Basic Cutting Tips Here are some basic tips to follow when operating the bandsaw: Children or untrained people can be killed or seriously injured by this machine. This risk increases with unsupervised operation. To help prevent unsupervised operation, remove the key from the switch before leaving machine unattended! Place key in a well-hidden or secure location. G0513 Series Bandsaws • Replace, sharpen, and clean blades as necessary and make adjustments periodically to keep the saw always running in top condition. • Use a light and even feed rate while cutting. Light contact with the blade will permit easier line following and prevent undue friction. • Avoid trying to turn tight corners because this will twist the blade. Remember, you must saw around corners. • Misuse of the saw or using incorrect techniques is unsafe and results in frustration and poor cuts. Remember—the blade does the cutting with the operator’s guidance. -43- Operation Overview The purpose of this overview is to provide the novice machine operator with a basic understanding of how the machine is used during operation. Due to the generic nature of this overview, it is not intended to be an instructional guide. To learn more about specific operations, read this entire manual and seek additional training from experienced machine operators, and do additional research outside of this manual by reading "howto" books, trade magazines, or websites. Workpiece Inspection Some wood workpieces are not safe to cut or may require modification before they are safe to cut. Before cutting wood, get in the habit of inspecting all workpieces for the following: • Material Type: This machine is intended for cutting natural and man-made wood products, and laminate covered wood products. Cutting drywall or cementitious backer board creates extremely fine dust, which may reduce the life of the bearings. This machine is NOT designed to cut metal, glass, stone, tile, etc. • Foreign Objects: Nails, staples, dirt, rocks and other foreign objects are often embedded in wood. While cutting, these objects can become dislodged and hit the operator or break the blade, which might then fly apart. Always visually inspect your workpiece for these items. If they can't be removed, do NOT cut the workpiece. • Large/Loose Knots: Loose knots can become dislodged during the cutting operation. Large knots can cause blade damage. Choose workpieces that do not have large/ loose knots or plan ahead to avoid cutting through them. • Wet or "Green" Stock: Cutting wood with a moisture content over 20% causes unnecessary wear on the blade and yields poor results. To complete a typical operation, the operator does the following: 1. Examines the workpiece to make sure it is suitable for cutting. 2. Adjusts the fence away from the blade the same width of the desired cut or out of the way for curve cutting and then locks it in place. 3. Adjusts the table tilt, if necessary, to the correct angle of the desired cut. 4. Adjusts the blade guide height to not more than 1" from the top of the workpiece. 5. Checks to make sure the workpiece can safely pass all the way through the blade without interference from other objects. 6. Puts on safety glasses. 7. Starts the dust collector and bandsaw. 8. Holds the workpiece firmly and flatly against both the table and fence, and then pushes the workpiece into the blade at a steady and controlled rate until the workpiece moves completely beyond the blade. • Excessive Warping: Workpieces with excessive cupping, bowing, or twisting are dangerous to cut because they are unstable and can move unpredictably when being cut. DO NOT cut excessively warped wood. The operator is very careful to keep fingers away from the blade and uses a push stick to feed narrow workpieces. • Minor Warping: Workpieces with slight cupping can be safely supported if the cupped side faces the table or fence. On the contrary, a workpiece supported on the bowed side will rock during a cut, leading to loss of control. 9. -44- Stops the bandsaw. G0513 Series Bandsaws Table Tilt Models G0513X2, G0513X2B, G0513X2BF, & G0513X2F Model Tilt Specifications G0513, G0513P, G0513ANV...... 10° left, 45° right G0513X2...................................... 5° left, 45° right G0513X2B................................... 5° left, 45° right G0513X2BF................................. 5° left, 45° right G0513X2F.................................... 5° left, 45° right Angle Indicator Scale Table Tilt Lever Remove the positive stop bolt to tilt the table to the left (as viewed from the front). Refer to Figures 63–64 to familiarize yourself with the table tilt controls for your model bandsaw. Models G0513, G0513ANV G0513P, Lock Lever Figure 64. Table tilt controls (G0513X2, G0513X2B, G0513X2BF, and G0513X2F, rear view). & Angle Indicator Scale Located On Opposite Face Lock Lever Table Tilt Knob To tilt the table: 1. DISCONNECT BANDSAW FROM POWER! 2. Loosen the lock lever to enable table movement. 3. Use the table tilt knob/lever to adjust the angle of the table as displayed on the angle indicator scale. 4. Secure the table with the lock lever before continuing operation. Figure 63. Table tilt controls (G0513, G0513P, and G0513ANV rear view). G0513 Series Bandsaws -45- Guide Post Fine Tune Tracking The guide post connects the upper blade guide assembly to the bandsaw. The guide post allows the blade guide assembly to move up or down so that it is as close to the workpiece as possible for safety and blade support. During setup, the blade was tracked without the machine connected to power. In this procedure, the bandsaw is turned ON to perform fine tuning of the tracking. Make small changes with the blade tracking knob as you monitor the effect on the blade tracking. In order to cut accurately and safely, the bottom of the blade guide assembly must be no more than 1" above the workpiece at all times—this positioning provides the greatest blade support and minimizes the amount of moving blade exposed to the operator. To adjust the blade guide assembly on the guide post: 1. DISCONNECT BANDSAW FROM POWER! 2. Make sure that the blade tension, blade tracking, support bearings, and blade guides are adjusted correctly, as previously described in the SETUP section. 3. Loosen the guide post lock knob shown in Figure 65. Guide Post Handwheel To fine tune the tracking: 1. Close the wheel covers and turn the bandsaw ON. 2. Observe the blade tracking path through the clear window on the right edge of the bandsaw, as shown in Figure 66. Guide Post Lock Knob Figure 66. Blade tracking window. Blade Guard 3. Using the tracking controls, adjust the blade so it tracks on the center of the wheel. 4. Tighten the tracking lock to secure the setting. Guide Post Blade Guide Assembly Figure 65. Guide post controls. 4. Turn the guide post handwheel to adjust the upper blade guide assembly to within 1" from the top of the workpiece. 5. Lock the guide post in place with the lock knob. -46- G0513 Series Bandsaws Blade Selection Selecting the right blade for the cutting task requires knowledge about blade characteristics and cutting priorities (i.e. speed, finish, etc.). Blade Terminology D Blade Width A C Blade Material H F Measured by the blade circumference, blade lengths are specific to each bandsaw. They are determined by the wheel diameter and distance between the wheels. Measured from the back of the blade to the tip of the blade tooth (the widest point), blade width is often the first consideration given to blade selection. Blade width determines the largest and smallest curve that can be cut, and contributes to the accuracy of cutting straight—generally the wider the blade, the straighter it will cut. B E Blade Length G I Figure 67. Bandsaw blade components. A. Kerf: The amount of material removed by the blade during cutting. B. Tooth Set: The amount each tooth is bent left or right along the blade. C. Gauge: The thickness of the blade. D. Blade Width: The widest point of the blade measured from the tip of the tooth to the back edge of the blade. E. Tooth Rake: The angle of the tooth face from a line perpendicular to the length of the blade. F. Gullet Depth: The distance from the tooth tip to the bottom of the curved area (gullet). G. Tooth Pitch: The distance between tooth tips. Bandsaw blades must meet two requirements: flexibility and hardness. The flexibility of a blade allows it to travel on the wheel as a band, while hardness allows the teeth to cut and hold an edge. Modern materials technology has allowed bandsaw blades to meet these requirements in various ways. Carbon Steel: These blades are differentially heat treated to provide hard teeth that will hold an edge, and yet be flexible in the back. Carbide Tooth: Extremely hard carbide is either welded onto or impregnated into the carbon steel blades, providing superior edge-holding characteristics (see Figure 68). Carbon Steel Carbide Impregnated Steel Figure 68. Carbide-tooth blade composition. H. Blade Back: The distance between the bottom of the gullet and the back edge of the blade. I. TPI: The number of teeth per inch measured from gullet to gullet. G0513 Series Bandsaws -47- Bimetal Blade: A strip of high-speed tool steel is precision welded to a flexible carbon blade, then teeth are ground into the blade to provide good edge-holding qualities for blades taking a lot of abuse (see Figure 69). Carbon Steel Blade Alternate: An all-purpose arrangement where the teeth are bent evenly left and right of the blade. Raker: Three teeth in a recurring group—one bent left, one bent right, and then one that is not bent. The raker set is ideal for most contour cuts. Tooth Type The most common tooth types for wood blades are shown and described below (see Figure 71). Standard (or Raker) Weld High-Speed Steel Figure 69. Bimetal blade composition. Hook (or Claw) Tooth Set Two common tooth sets for wood bandsaw blades are alternate and raker. Each different type of tooth set removes material in a different manner, leaving cuts with different characteristics (see Figure 70). Skip (or Skip Tooth) Figure 71. Typical tooth types. Alternate Raker Figure 70. Common woodcutting bandsaw blade tooth sets. -48- G0513 Series Bandsaws Blade Selection Chart Use the blade selection chart below as a general guide when selecting a blade for your operation. Cutting Operation Blade Width Medium (3 ⁄ 16"– 1 ⁄ 2") Narrow ( ⁄ 8" – ⁄4") 1 1 Wide (1 ⁄ 2"– 3 ⁄4") H C Resawing H M R H H C R H S R M R H S R F S HS R M S H R F M S H R F M S Ripping Thin Stock H Ripping Thick Stock R M Ripping Round Stock Crosscutting Thin Stock S H Crosscutting Thick Stock R F M Crosscutting Round Stock H Mitre Cut H S H Tenons R M R R F H Sharp Curves S R M S S F M Gradual Curves S H S R Tooth Type Key Tooth Pitch (Teeth per Inch or TPI) H R S F M C Hook Raker Skip R S Fine (14-32 TPI) Medium (4-12 TPI) Coarse (2-4 TPI) S G0513 Series Bandsaws -49- Blade Breakage Many conditions may cause a bandsaw blade to break. Blade breakage is unavoidable in some cases, since it is the natural result of the peculiar stresses that bandsaw blades must endure. Blade breakage is also due to avoidable circumstances. Avoidable blade breakage is most often the result of poor care or judgement on the part of the operator when mounting or adjusting the blade or support guides. The most common causes of blade breakage are: • Faulty alignment or adjustment of the blade guides. • Forcing or twisting a wide blade around a short radius. • Feeding the workpiece too fast. • Dull or damaged teeth. • Over-tensioned blade. • Top blade guide assembly set too high above the workpiece. Adjust the top blade guide assembly so that there is approximately 1 ⁄8"– 1⁄4" between the bottom of the assembly and the workpiece. Blade Care & Break-In Blade Care A bandsaw blade is a thin piece of steel that is subjected to tremendous strain. You can obtain longer use from a bandsaw blade if you give it fair treatment and always use the appropriate feed rate for your operation. Be sure to select blades with the proper width, set, type, and pitch for each application. Using the wrong blade will produce unnecessary heat and shorten the life of the blade. A clean blade will perform much better than a dirty blade. Dirty or gummed up blades pass through the cutting material with much more resistance than clean blades. This extra resistance also causes unnecessary heat. Blade Break-In The sharp teeth tips and edges of a new blade are extremely sharp, and cutting at too fast of a feed rate fractures the beveled edges of the teeth and causes premature blade wear. To properly break-in a new blade: 1. Choose the correct speed for the blade and material of the operation. • Using a blade with a lumpy or improperly finished braze or weld. 2. Reduce the feed pressure by half for the first 50–100 in2 of material cut. • Continuously running the bandsaw when not in use. 3. • Leaving the blade tensioned when not in use. To avoid twisting the blade when cutting, adjust the feed pressure when the total width of the blade is in the cut. • Using the wrong pitch (TPI) for the workpiece thickness. The general rule of thumb is to have not less than two teeth in contact with the workpiece at all times during cutting. -50- G0513 Series Bandsaws Blade Changes Blade changes entail removing the existing blade from the wheel and table, installing the new blade, then properly adjusting the blade tension and tracking. Installing Blade 1. DISCONNECT BANDSAW FROM POWER! 2. Slide the blade through the table slot, ensuring that the teeth are pointing down toward the table. Note: If the teeth will not point downward in any orientation, the blade is inside-out. Remove the blade, and twist it right side-out. Removing Blade 1. DISCONNECT BANDSAW FROM POWER! 2. Release the blade tension by turning the blade tension quick-release lever to the left (see Figure 72). 3. Slip the blade through the blade guides, and mount it on the upper and lower wheels (see Figure 73). Move This Lever to the Left Blade Guides Table Pin Table Insert Figure 73. Placing blade on the wheels. Figure 72. Blade changing controls (G0513X2 shown). All saw blades are dangerous and may cause personal injury. To reduce the risk of being injured, wear heavy leather gloves when handling saw blades. 3. Remove the table insert and the table pin. Adjust the upper and lower guide bearings as far away as possible from the blade. 4. Open the upper and lower wheel covers, and with gloved hands, slide the blade off of both wheels. 5. Rotate the blade 90˚ and slide it through the slot in the table to remove it. G0513 Series Bandsaws 4. Tighten the blade tension lever. 5. Adjust the blade tension (refer to Page 33) and blade tracking (refer to Page 46). 6. Adjust the upper/lower guide bearings and the support bearings (refer to instructions beginning on Page 35). 7. Close the wheel covers. 8. Replace the table insert and table pin. -51- Blade Speed 3. Refer to Figure 75 to locate the correct V-belt position for the desired blade speed and move the V-belt to the indicated pulleys. The blade speed can be adjusted to 1700 or 3500 FPM. Speed adjustments are made by moving the V-belt position on the motor and wheel pulleys. BANDSAW WHEEL Most woodcutting can be performed successfully at the higher blade speeds. Slower blade speeds generally produce better results when cutting hardwoods, intricate curves, or when an exceptionally smooth cut is desired. 1700 FPM Use the chart below as a general guide to blade speed: Type of Cutting Operation MOTOR WHEEL Blade Speed (FPM) Most Species of Wood 3500 Super Dense Hardwood 1700 Fast/Average Feed Rate 3500 Requires Slow Feed Rate 1700 Rough Edges Acceptable 3500 Requires Smooth Edges 1700 Quick, Production Cuts 3500 Detailed, Intricate Cuts 1700 Figure 75. V-belt speeds. 4. Rotate the motor to tension the V-belt, then tighten the motor mount cap screws. 5. Check the V-belt tension by applying moderate pressure between the pulleys (see Figure 76). If deflection is not approximately 3 ⁄4", re-tension the V-belt until it is. To adjust the blade speed: ⁄4" Deflection 3 1. DISCONNECT BANDSAW FROM POWER! 2. Loosen the motor mount cap screws shown in Figure 74, and rotate the motor to loosen the V-belt. 3500 FPM Bandsaw Wheel Motor Wheel Figure 76. V-belt deflection. Figure 74. Motor mount cap screws. -52- G0513 Series Bandsaws Crosscutting Resawing Crosscutting is the process of cutting across the grain of wood. For plywood and other processed wood, crosscutting simply means cutting across the width of the material. Resawing (see Figure 78 for an example) is the process of cutting a board into two or more thinner boards. The maximum board width that can be resawn is limited by the maximum cutting height of the bandsaw. To make a 90˚ crosscut: 1. Mark the workpiece on the edge where you want to begin the cut. 2. Adjust the blade guide assembly to no more than 1" above the workpiece and the miter gauge to 90°. 3. Move the fence out of the way. Place the workpiece evenly against the miter gauge. 4. Hold the workpiece against the miter gauge and line up the mark with the blade. 5. After all safety precautions have been met, turn the bandsaw ON. Slowly feed the workpiece into the blade and continue the cut until the blade is all the way through the workpiece. Figure 77 shows a typical crosscutting operation. Blade selection is one of the most important considerations when resawing. Generally, the wider blade, the better. In most applications, a hook or a skip tooth style blade with fewer teeth-per-inch (from 2 to 4) is desirable because they offer larger gullet capacities for clearing sawdust, decrease blade heat, and reduce strain on the motor. Figure 78. Example of resawing. When resawing thin pieces, a wandering blade (blade lead) can tear through the surface of the workpiece, exposing your hands to the blade teeth. Always use push blocks when resawing and keep your hands clear of the blade. Figure 77. Example of crosscutting. G0513 Series Bandsaws -53- To resaw a workpiece: 1. 2. Verify that the bandsaw is setup properly and that the table is perpendicular to the blade. Use the widest blade your bandsaw will accept. Note: The blade must also be sharp and clean. 3. Install the resaw fence, set it to the desired width of cut, and lock it in place. Note: When resawing thin workpieces, set up the resaw fence in the alternate position, as shown in Figure 79, and make sure to use a push stick. Cutting Curves When cutting curves, simultaneously feed and turn the stock carefully so that the blade follows the layout line without twisting. If a curve is so abrupt that it is necessary to repeatedly back up and cut a new kerf, use either a narrower blade or a blade with more TPI (teeth per inch), or make more relief cuts. Always make short cuts first, then proceed to the longer cuts. Relief cuts will also reduce the chance that the blade will be pinched or twisted. Relief cuts are cuts made through the waste portion of the workpiece and are stopped at the layout line. As you cut along the layout line, waste wood is released from the workpiece, alleviating any pressure on the back of the blade. Relief cuts also make backing the workpiece out easier, if needed. NOTICE The list below displays blade widths and the corresponding minimum radii for those blade widths. Figure 79. Resaw fence installed in the alternate position. The fence scale will NOT be accurate when using the resaw fence. 4. Support the ends of the board if necessary. 5. Turn the bandsaw ON. 6. Using push paddles and a push stick, keep pressure against the fence and table, and slowly feed the workpiece into the moving blade until the blade is completely through the workpiece. -54- Width Radius 1 ⁄8"..................................... 1⁄8" 3 ⁄16".................................... 3⁄8" 1 ⁄4''..................................... 5⁄8'' 3 ⁄8''..................................... 11⁄4'' 1 ⁄2''..................................... 21⁄2'' 5 ⁄8''..................................... 33⁄4'' 3 ⁄4''..................................... 51⁄2'' G0513 Series Bandsaws Stacked Cuts One of the benefits of a bandsaw is its ability to cut multiple copies of a particular shape by stacking a number of workpieces together. Before making stacked cuts, ensure that both the table and the blade are properly adjusted to 90°. Otherwise, any error will be compounded. 4. Make relief cuts perpendicular to the outline of your intended shape in areas where changes in blade direction could strain the woodgrain or cause the blade kerf to bind. 5. Cut the stack of pieces as though you were cutting a single piece. Follow your layout line with the blade kerf on the waste side of your line, as shown in Figure 80. To complete a stacked cut: 1. Align your pieces from top to bottom to ensure that each piece has adequate scrap to provide a clean, unhampered cut. 2. Secure all the pieces together in a manner that will not interfere with the cutting. Hot glue on the edges works well, as do brad nails through the waste portion. (Be careful not to cut into the brads or you may break the blade!) 3. On the face of the top piece, lay out the shape you intend to cut. G0513 Series Bandsaws Figure 80. Example of stack cutting. -55- ACCESSORIES SECTION 5: ACCESSORIES Installing unapproved accessories may cause machine to malfunction, resulting in serious personal injury or machine damage. To reduce this risk, only install accessories recommended for this machine by Grizzly. D2057A—Heavy-Duty SHOP FOX® Mobile Base This patented base is the most stable on the market with outrigger type supports. Adjusts from 20" x 201⁄2" to 291⁄2" x 291⁄2". 700 lb. capacity. Weighs 47 lbs. NOTICE Refer to our website or latest catalog for additional recommended accessories. 1311 ⁄ 2" Carbon Steel Replacement Blades Model Width TPI Type Gauge ⁄ 8" 14 Raker 0.025 H4803 1 H4804 1 ⁄4" 6 Hook 0.025 H4805 1 ⁄4" 18 Raker 0.025 H4806 3 ⁄ 8" 10 Raker 0.025 H4807 1 ⁄ 2" 6 Hook 0.025 H4808 1 ⁄ 2" 10 Raker 0.025 H4809 3 ⁄4" 3 Hook 0.032 H4810 1" 6 Hook 0.035 H4811 1" 2 Hook 0.035 Figure 81. D2057A SHOP FOX® Mobile Base. T26544—LED Light w/Mag Base & Flex Arm This high intensity LED flashlight is ultra-bright and zoomable, allowing you to focus or disperse the light. Has three modes: high beam, low beam, and an emergency flash. Fish eye lens is 1x2000 zoom. Also features a powerful 30 lb. magnetic base, so you can attach this wherever you need light. Base has a 9" flexible clamp arm for additional mobility. Includes the LED light, base, plate, and 3 AAA batteries. 1311 ⁄ 2" Timber Wolf Carbon Steel Blades Model Width TPI Type Gauge ⁄ 8" 14 HP 0.025 H8591 1 H8592 1 ⁄4" 4 Pos. Claw 0.025 H8593 1 ⁄4" 10 Raker 0.025 H8594 3 ⁄ 8" 4 Pos. Claw 0.025 H8595 3 ⁄ 8" 10 Raker 0.025 H8596 1 ⁄ 2" 3 Pos. Claw 0.025 H8597 1 ⁄ 2" 10 Raker 0.025 H8598 3 ⁄4" 3 Thin 0.025 H8599 1" 3 Pos. Claw 0.035 Figure 82. T26544 LED Light with Base and Flexible Arm. order online at www.grizzly.com or call 1-800-523-4777 -56- G0513 Series Bandsaws T26403—The Missing Shop Manual: Bandsaw Dedicated to providing integral information about woodworking tools and techniques that other manuals overlook, the books in this series contain safety facts, explanations about basic project set up, and tips for maximizing tool performance. In Bandsaw, you will find out how to best utilize this essential workshop tool, and how to get the most for your money by getting the most from your equipment. Filled with clear diagrams and instructions, this pocket sized durable manual is ideal for quick reference in the workshop. 112 pages, soft cover. Basic Eye Protection T20501—Face Shield Crown Protector 4" T20502—Face Shield Crown Protector 7" T20503—Face Shield Window T20451—“Kirova” Clear Safety Glasses T20452—“Kirova” Anti-Reflective S. Glasses H7194—Bifocal Safety Glasses 1.5 H7195—Bifocal Safety Glasses 2.0 H7196—Bifocal Safety Glasses 2.5 T20502 T20452 T20503 Figure 83. The Missing Shop Manual: Bandsaw. Recommended Metal Protectants G5562—SLIPIT® 1 Qt. Gel G5563—SLIPIT® 12 oz Spray G2871—Boeshield® T-9 12 oz Spray G2870—Boeshield® T-9 4 oz Spray H3788—G96 ® Gun Treatment 12 oz Spray H3789—G96 ® Gun Treatment 4.5 oz Spray H7194 T20451 Figure 85. Assortment of basic eye protection. D2272—Tilting Roller Stand Adjusts from 26" to 44", 0º-45º. 150 lb. capacity. D2273—Single Roller Stand Adjusts from 26 5⁄8" to 45". 250 lb. capacity. D2274—5 Roller Stand Adjusts from 26" to 445⁄8". 250 lb. capacity. These super heavy-duty roller stands feature convenient hand knobs for fast height adjustment. D2272 D2274 Figure 84. Recommended products for protecting unpainted cast iron/steel part on machinery. D2273 Figure 86. SHOP FOX® Roller Stands. order online at www.grizzly.com or call 1-800-523-4777 G0513 Series Bandsaws -57- SECTION 6: MAINTENANCE Always disconnect power to the machine before performing maintenance. Failure to do this may result in serious personal injury. Schedule For optimum performance from your machine, follow this maintenance schedule and refer to any specific instructions given in this section. Daily Check: • Loose mounting bolts. • Worn or damaged saw blade. • Worn or damaged wires. Check/clean wheel brush. • Clean/protect table surface. • • Check lubrication points. • Any other unsafe condition. Monthly Check: • V-belt tension, damage, or wear. • Clean/vacuum dust build-up from inside cabinet and off motor. Wheel Brush The bandsaw is equipped with a lower wheel brush to keep saw dust from building up on the tire. The brush should be checked daily and cleaned when it becomes dirty. There is an adjustment bracket that allows the brush to be adjusted for bristle wear (refer to Adjusting Wheel Brush on Page 66 for detailed instructions). -58- Cleaning & Protecting Cleaning the bandsaw is relatively easy. Vacuum excess wood chips and sawdust, and wipe off the remaining dust with a dry cloth. If any resin has built up, use a resin dissolving cleaner to remove it. Protect the unpainted cast iron surfaces on the table by wiping it clean after every use—this ensures moisture from wood dust does not remain on bare metal surfaces. Keep the table rust-free with regular applications of products like G96® Gun Treatment, SLIPIT®, or Boeshield ® T-9 (see Page 57 for more details). Lubrication An essential part of lubrication is cleaning the components before lubricating them. This step is critical because dust and chips build up on lubricated components, which makes them hard to move. Simply adding more grease to builtup grime will not result in smooth moving parts. Clean the components in this section with an oil/ grease solvent cleaner or mineral spirits before applying lubrication. All bearings are sealed and permanently lubricated. Leave them alone until they need to be replaced. Blade Post Rack Lubrication Type......... GL2 Grease or Equivalent Amount..................................................Thin Coat Frequency........................................... As Needed To lubricate the blade post rack and pinion: 1. DISCONNECT BANDSAW FROM POWER! 2. Lower the blade guides until they reach the table. G0513 Series Bandsaws 3. Using a rag and mineral spirits, wipe off any existing grease and sawdust build-up on the rack (see Figure 91). 4. Apply a thin coat of lubricant to the tension adjustment assembly and tension lever cam (see Figure 92). Cam Adjustment Assembly Rack Exposed for Lubrication Figure 91. Example of rack lubrication location. 4. Apply a thin coat of lubricant to the rack. 5. Move the blade post up and down several times to distribute the lubricant, then remove any excess grease to help reduce potential sawdust build-up. Tension Adjustment Assembly Lubrication Type......... GL2 Grease or Equivalent Amount..................................................Thin Coat Frequency........................................... As Needed Figure 92. Example of tension adjustment assembly locations (top wheel removed for clarity). Trunnions Models G0513 and G0513P have steel trunnions that can be cleaned and lubricated with GL2 grease or equivalent along the sliding surfaces (see Figure 93) when necessary. Sliding Surfaces To lubricate the tension adjustment assembly: 1. DISCONNECT BANDSAW FROM POWER! 2. Open the top wheel cover and look through the top of the wheel. 3. Using a rag and mineral spirits, wipe off any existing grease and sawdust build-up on the blade tension adjustment assembly and tension lever cam. G0513 Series Bandsaws Figure 93. Trunnion lubrication location (G0513 & G0513P only). Models G0513X2, G0513X2B, G0513X2BF, and G0513X2F have cast iron trunnions that produce a fine graphite powder over time that acts as a lubricant. We recommend not adding lubricant to the trunnions which could make a sticky substance that would prevent smooth movement. -59- SECTION 7: SERVICE Review the troubleshooting and procedures in this section if a problem develops with your machine. If you need replacement parts or additional help with a procedure, call our Technical Support. Note: Please gather the serial number and manufacture date of your machine before calling. Troubleshooting Symptom Possible Cause Possible Solution Machine does not start or a breaker trips. 1. 2. 3. 4. 1. 2. 3. 4. Stop button engaged/at fault. Switch disabling key removed. Overload relay in magnetic switch tripped. Wiring break or short; loose connections. 5. Plug or receptacle is corroded or miswired. 6. Power supply off/incorrect voltage. 7. Motor connection wired incorrectly. 8. Contactor has poor contacts or is at fault. 9. Blown fuse/tripped circuit breaker. 10. Power switch at fault. 11. Start capacitor has blown. 12. Centrifugal switch at fault. 13. Motor at fault. Machine has excessive vibration or noise. -60- Reset/replace button. Re-install switch disabling key. Allow relay to cool. If necessary, reset. Replace broken wires; fix shorts or loose connections. 5. Correct the wiring. 6. Switch power supply on/verify voltage. 7. Wire motor correctly. Refer to diagram inside junction box or the wiring diagrams beginning on Page 73. 8. Fix contacts or replace. 9. Replace fuse or reset circuit breaker. If problem is not due to circuit overload, find/repair short. 10. Replace switch. 11. Test/replace if at fault. 12. Adjust/replace centrifugal switch. 13. Repair or replace. 1. Re-tension V-belt (Page 64). V-belt tension incorrect. 2. Replace blade (Page 51). Bent or dull blade. 3. Re-tension blade (Page 33). Loose blade. Blade weld contacting support bearing or 4. File/stone the blade weld smooth or round back of blade. blade guides. 5. Tighten loose component. 5. Loose machine component. 6. Level/shim base; tighten/adjust mounting hardware. 6. Machine incorrectly mounted on floor. 7. Adjust/replace fan cover; replace fan if loose or 7. Motor fan rubbing on fan cover. damaged. 8. Replace V-belt (Page 64). 8. V-belt worn or damaged. 9. Adjust wheels coplanar (Page 69). 9. Wheels not coplanar. 10. Replace/adjust the V-belt (Page 64). 10. V-belt has a high spot. 11. Tighten or re-align pulleys; replace bent shaft. 11. Pulleys loose or not aligned; shaft bent. 12. Check/replace wheel bearing. 12. Worn wheel bearing. 13. Replace tires. 13. Wheel tires worn. 14. Replace wheels. 14. Wheels out of balance. 15. Repair/replace motor. 15. Motor at fault. 1. 2. 3. 4. G0513 Series Bandsaws Symptom Possible Cause Possible Solution Machine stalls or slows when operating. 1. 2. 3. 4. 5. 1. 2. 3. 4. 5. Too much pressure against workpiece. Workpiece too moist or unsuitable. Workpiece is warped. Fence incorrectly adjusted. V-belt slipping. 6. Run capacitor at fault. 7. Motor connection wired incorrectly. 8. Motor overheated. 9. Contactor has poor contacts or is at fault. 10. Centrifugal switch at fault. 11. Motor at fault. Decrease the feed rate or workpiece pressure. Only cut wood and ensure moisture is below 20%. Straighten workpiece or use a different one. Adjust/calibrate fence (Page 40). Tension/replace V-belt (Page 64); ensure pulleys are aligned. 6. Test/repair/replace. 7. Wire motor correctly. Refer to diagram inside junction box or the wiring diagrams beginning on Page 73. 8. Let cool, clean motor, and reduce workload. 9. Test all legs for power, test field coil, and fix contacts or replace if at fault. 10. Adjust/replace centrifugal switch if available. 11. Test for shorted windings, bad bearings and repair or replace. Miter bar binds in miter slot. 1. Miter slot dirty or gummed up. 1. Carefully clean miter slot. Table does not tilt to 0 degrees. 1. Pointer or scale calibrated incorrectly. 2. Positive stop bolt not set correctly. 1. Calibrate pointer/scale at true 0 degrees. 2. Adjust positive stop bolt (Page 29). Table does not tilt to 45 degrees. 1. Pointer or scale calibrated incorrectly. 2. Machine component blocking path. 1. Calibrate pointer/scale at true 45 degrees. 2. Remove component blocking table. Table hard to tilt. 1. Sawdust or pitch trapped between trunnion 1. Clean/lubricate (Page 60). and base. 2. Remove burrs. 2. Metal burrs on trunnion. Cuts are rough or show scoring. 1. 2. 3. 4. Blade Blade Blade Blade is overloaded and twists. TPI is too coarse or speed incorrect. is loose and slipping on wheels. tracking is incorrect. 5. Blade has missing or bent teeth. 6. Blade has a faulty weld. Blade or teeth break. sliding surfaces of trunnions 1. 2. 3. 4. Decrease the feed rate or workpiece pressure. Use correct blade for application (Page 47). Re-tension blade (Page 33). Adjust blade tracking (Page 28) or adjust wheels coplaner (Page 69). 5. Replace the blade (Page 51). 6. Replace the blade (Page 51). Decrease blade tension (Page 33). Use correct blade for application (Page 47). Reduce feed rate or increase blade speed. Use a wider arc on outside cuts, or use relief cuts to make tight inside cuts. 5. Replace blade (Page 51). 5. Blade is dull. 6. Adjust blade tracking (Page 46). 6. Blade tracking is wrong. 7. Re-adjust blade guides (Page 36). 7. Blade guides adjusted incorrectly. 8. Inadequate blade support near cutting 8. Adjust upper blade guide closer to workpiece (Page 36). area. 9. Replace blade (Page 51). 9. Blade weld at fault. 10. Replace tires. 10. Wheel tires worn or damaged. 11. Align miter slot and fence with blade (Page 39). 11. Fence or miter slot not aligned with blade. 1. 2. 3. 4. Blade tension too high. Incorrect blade for application. Feed rate or blade speed is too fast. Operator is cutting corners too sharply. G0513 Series Bandsaws 1. 2. 3. 4. -61- Symptom Possible Cause Blade wears on one 1. Blade contacting table insert. side, slows, smokes or shows signs of overheating. 2. Blade guides are mis-adjusted or worn. 3. Blade has insufficient support near cutting area. 4. Blade installed backwards. 5. Too much side pressure when feeding workpiece. 6. Wheels are out of alignment. 7. Dull or incorrect blade for workpiece. 8. Blade is bell-mouthed. 9. Fence not parallel with blade (pressure at blade backside). 10. Table top is not square with blade. Possible Solution 1. Re-adjust blade guides (Page 36) to eliminate side pressure. Adjust table for correct blade clearance and miter slot alignment (Page 39). 2. Adjust/replace blade guides. 3. Adjust upper blade guide closer to workpiece (Page 36). 4. Properly install blade with teeth pointing down. 5. Feed workpiece straight into the blade. 6. 7. 8. 9. Adjust wheels so they are coplanar (Page 69). Replace blade (Page 51). Install new blade. Adjust fence parallel with blade (Page 40). 10. Adjust/shim table/trunnion position until blade and table are parallel and square (Page 39). 1. Clean out dust port(s). Sawdust build-up 1. Clogged dust port(s). inside cabinet. 2. Low CFM (airflow) from dust collection 2. Repair ducting for leaks or clogs, move dust collector closer to machine, install a stronger dust collector. system. Adjust tracking (Page 46). Adjust wheel coplanarity (Page 69). Increase blade tension (Page 33). Adjust blade guides (Page 36). Decrease feed rate. Install correct blade for machine. Install new blade/de-tension blade when not in use. Replace rubber tires. 1. 2. 3. 4. 5. 6. 7. 8. Cut is crooked, or the blade wanders (blade lead). 1. Feed rate is too fast or blade speed is 1. Adjust feed rate and cutting speed as required. incorrect. 2. Increase the blade tension (Page 33). 2. Blade tension is low. 3. Replace blade (Page 51). 3. Blade is dull or damaged. 4. Adjust upper blade guide closer to workpiece 4. Inadequate blade support. (Page 36). 5. Use wider blade. 5. Incorrect blade for application. 6. Adjust blade tracking (Page 28) (Page 46). 6. Blade is tracking incorrectly. 7. Tighten table mounting bolts or tilt lock lever. 7. Table is loose. 8. Align table miter slot and fence with blade 8. Fence/miter slot out of alignment. (Page 39). 9. Adjust blade guides (Page 36). 9. Blade guides mis-adjusted. -62- Tracking is not adjusted properly. Wheels are not coplanar. Blade tension is too loose. Blade guides not adjusted correctly. Feed rate too fast. Incorrect blade for bandsaw. Blade is bell-mouthed, worn or dull. Rubber tire on wheel is damaged or worn. 1. 2. 3. 4. 5. 6. 7. 8. Blade tracks incorrectly, or comes off wheels. G0513 Series Bandsaws V-Belt Service Checking V-Belt To ensure optimum power transmission from the motor to the blade, the V-belt must be in good condition and properly tensioned. The belt should be free of cracks, fraying, and wear. Belt tension and condition should be checked at least every 3 months—more often if the bandsaw is used daily. To replace the V-belt: 1. DISCONNECT BANDSAW FROM POWER! 2. Open both wheel covers, and remove the blade (refer to Blade Changes on Page 51). 3. Unthread the lower wheel mount bolt shown in Figure 95, and slide the lower wheel off the bearing shaft. To check V-belt tension: 1. DISCONNECT BANDSAW FROM POWER! 2. Open the lower wheel cover. 3. Check the condition of the V-belt. If the V-belt is cracked, frayed, or glazed, replace it. 4. Check the V-belt tension by applying moderate pressure between the pulleys (see Figure 94). If deflection is not approximately 3 ⁄4", re-tension the V-belt following the same steps you normally use when changing blade speeds (refer to Blade Speed on Page 52 if necessary). ⁄4" Deflection 3 Wheel Mount Bolt Figure 95. Example of wheel mount bolt. 4. Loosen the motor mount cap screws shown in Figure 96. Bandsaw Wheel Motor Wheel Figure 96. Motor mount cap screws. 5. Slip the old V-belt off of the wheel pulley and install the new V-belt in its place. Replacing V-Belt 6. To replace the V-belt, you must remove the blade and the lower wheel. After re-installation, you must properly re-tension the V-belt. Properly tension the V-belt and re-tighten the motor mount cap screws. 7. Re-install the lower wheel back and secure it with the wheel mount bolt. 8. Re-install the blade and close the wheel covers. Figure 94. V-belt deflection. Tools Needed: Qty Hex Wrench 6mm................................................1 Hex Wrench 8mm................................................1 G0513 Series Bandsaws -63- Blade Lead "Blade Lead" means that the blade does not cut straight when using the fence or miter gauge (see Figure 97). This is a common condition with all bandsaws. Worn or damaged blades may cause lead and replacing them will fix the problem. Still, if your bandsaw is setup correctly and lead occurs, compensate for it by skewing the fence. 2. Slide the fence out of the way and cut freehand along the line. Stop at the halfway point. Turn the bandsaw OFF and wait for the blade to come to a complete stop. 3. Clamp the board to the bandsaw table without moving it. Now slide the fence over to the board so it barely touches one end of the board. 4. Loosen the four cap screws on top of the fence. 5. Skew the fence as needed until it is parallel to the edge of the scrap piece. You may need to re-adjust the fence locking mechanisms to gain maximum adjustment. 6. While maintaining the skew, re-tighten the fence cap screws. To compensate for lead when making straight crosscuts with the miter gauge, you will need to shift the table: Figure 97. Example of blade leading away from line of cut. To correct blade lead, do the following steps and make a test cut before skewing the fence: 1. Ensure that you have proper blade tension (refer to Page 33). 2. Ensure that the blade guides are adjusted correctly (refer to Pages 36–39). 3. Ensure that the fence (refer to Page 40) and miter gauge (refer to Page 41) is parallel to the blade. To skew your fence: 1. -64- Cut a piece of scrap wood approximately 3⁄4" thick x 3" wide x 17" long. On a wide face of the board, draw a straight line parallel to the long edge. 1. Set the miter gauge to 90°. 2. On a scrap piece of wood, mark a line that is perpendicular to the front edge. Starting where the line begins, cut the board by pushing it through the blade with the miter gauge. 3. Loosen the table mounting bolts, and shift the table to compensate for the blade lead. 4. Repeat Steps 1–3 until the blade cuts straight when wood is pushed through with the miter gauge. If the table is shifted, the fence will be affected since it is attached. Lead adjustments will change when new blades are mounted on the saw. G0513 Series Bandsaws Adjusting Wheel Brush Adjusting Tension Lever The lower wheel has a brush, as shown in Figure 98, that is designed to sweep sawdust off the wheel tire as the wheel rotates. In order to work properly, the brush must make firm contact with the wheel. The quick-release tension lever was setup at the factory for use with the pre-installed 131 1⁄ 2" blade. However, if you install a different length blade, you will need to adjust the quick-release adjustment screw so that the quick-release lever works correctly. Keep in mind that actual blade lengths may vary slightly by manufacture. Qty Tools Needed: Hex Wrench 5mm............................................... 1 Wrench 10mm.................................................... 1 Wheel Brush Figure 98. A wheel brush. To adjust the quick-release lever: 1. DISCONNECT BANDSAW FROM POWER! 2. Open the wheel covers and install a new blade. 3. Loosen the jam nut on the tension adjustment screw 7-10 turns (see Figure 99). Qty Tools Needed: Wrench/Socket 10mm.........................................2 Tension Adjustment Screw To adjust the brush: 1. DISCONNECT BANDSAW FROM POWER! 2. Open the lower wheel cover. 3. Loosen the bolt and nut that secures the brush in place. 4. Adjust the brush so it makes firm, even contact with the wheel—without bending the bristles. 5. Tighten the bolt and nut to secure the brush in place. G0513 Series Bandsaws Jam Nut Wheel Block Plate Figure 99. Example of quick-release tension lever adjustment screw. 4. Engage the quick-release lever, then turn the blade tension handwheel until the blade tension matches the mark on the blade tension scale for the appropriate blade width. 5. Thread the tension adjustment screw (see Figure 99) down until it contacts the wheel block plate, then back it off 1-2 turns. 6. Re-tighten the jam nut. -65- Adjusting Guide Post Travel The guide post assembly should remain parallel with the blade front-to-back and side-to-side along its length of travel. If it does not, follow these instructions to adjust it. —If there is no gap between the square and the guide post along its full length, no adjustments need to be made. Proceed to the next procedure. —If there is a gap between the square and the guide post, the guide post is not parallel to the blade. Go to Step 4. 4. Important: Make sure the table is aligned with the blade from side-to-side and front-to-back before beginning these procedures (refer to Aligning Table on Page 39 for detailed instructions). Loosen each of the four screws shown in Figure 101 1⁄4 turn. Tools Needed: Machinist's Square............................................. 1 Small Ruler......................................................... 1 Hex Wrench 4mm............................................... 1 Hex Wrench 5mm............................................... 1 Metal Shims...................................... (As Needed) Checking/Adjusting Guide Post Parallel with Blade Side-to-Side 1. DISCONNECT BANDSAW FROM POWER! 2. Loosen the guide post lock knob, lower the guide post to within 1" of the table top, then tighten the knob. 5. Gently tap the lower part of the guide post in the appropriate direction until there is no gap between the square and the guide post. 3. Place a machinist's square on the table next to the right hand side of the guide post, as shown in Figure 100. 6. Tighten the screws shown in Figure 101. Guide Post Figure 101. Guide post adjustment screws. (Front View) Figure 100. Example of checking guide post squareness. -66- G0513 Series Bandsaws 1. DISCONNECT BANDSAW FROM POWER! 2. Loosen the guide post lock knob, lower the blade guide assembly to within 1" of the table top, then tighten the lock knob. 3. Remove the screws that secure the guide post guard and move it up and out of the way. 4. Measure the distance "A" between the upper front face of the guide post rack and the back of the blade (see Figure 102). 6. Place the guide post guard on top of the guide post assembly so you can access the guide post bracket. 7. Loosen the four screws shown in Figure 101 on the previous page enough to fit metal shims between the frame and the guide post bracket (see Figure 103). —If the guide post to blade distance is greater at the bottom than at the top, place a shim between the bottom of the bracket and the frame (Shim "A"). This will tilt the bottom of the guide post toward the blade. —If the guide post to blade distance is less at the bottom than at the top, place a shim between the top of the bracket and the frame (Shim "B"). This will tilt the bottom of the guide post away from the blade. Frame (Right Side View) Shim "B" Guide Post Blade Distance "A" Distance "B" Guide Bracket Figure 102. Example of measuring distance between rack and blade at top of guide post. 5. Shim "A" Guide Post Measure the distance "B" between the bottom front face of the guide post rack and the back of the blade (see Figure 102). —If the measurements taken in Steps 4–5 are equal, no adjustments need to be made. Go to Step 9. Figure 103. Location for placing shims. 8. Tighten the four screws shown in Figure 101 on the previous page, then repeat Steps 4–5. —If the measurements are equal, go to Step 9. —If the measurements taken in Steps 4–5 are not equal, go to Step 6. —If the measurements are not equal, continue adding shims as needed until guide post rack to blade distance is the same at the top and bottom. 9. G0513 Series Bandsaws (Left Side View) Blade Checking/Adjusting Guide Post Parallel with Blade Front-to-Back Re-install the guide post guard with the screws removed in Step 3. -67- Aligning Wheels 3-1⁄2" Components and Hardware Needed: Qty 56" Long 2x4...................................................... 1 Tools Needed: Hex Wrenches 4 & 6 mm..............................1 Ea Wrench 13mm.................................................... 1 Tape Measure..................................................... 1 Coplanarity Gauge (see Figure 104)................. 1 Straightedge......................................................... Fine Ruler........................................................... 1 17" Wheel alignment is one of the most critical factors for optimal performance from your bandsaw. 56" 22" Heat, vibration, wandering, blade wear, tire wear and overall bandsaw wear are considerably decreased when the wheels are properly aligned or “coplanar.” 1-1⁄2" Coplanar wheels automatically track the blade by balancing it on the crown of the wheel. This is known as coplanar tracking. 17" Checking Coplanarity 1. Make the "Coplanarity Gauge" shown in Figure 104. Note: For best results, straighten the 2x4 with a jointer before cutting. 2. DISCONNECT BANDSAW FROM POWER! 3. Remove the fence and open both wheel covers. 4. Adjust the blade guides away from the blade, loosen blade tension, remove the table insert and pin, then remove the blade. 5. Remove the table. 6. Reinstall the blade, making sure the guide bearings and support bearings are away from the blade, then tighten your blade to the tension that it will be used during operation. 7. Place your coplanarity gauge up against both wheels in the positions shown in Figure 105. -68- Side View Figure 104. Dimensions of coplanarity gauge. Coplanarity Gauge Gauge Positions Tracking Knob Adjustment Hub Wheels Figure 105. Checking for coplanarity. G0513 Series Bandsaws —If the wheels are coplanar (Figure 107, A), the straightedge will evenly touch the top and bottom of both wheels. A Coplanar Coplanarity Gauge —If the wheels are not coplanar (Figure 107, B), place the straightedge on the lower wheel first (ensuring that it touches both the top and bottom rim), then adjust the upper wheel tracking knob to make the upper wheel coplanar and parallel with the lower wheel. —If the straightedge does not touch both wheels evenly, the upper wheel needs to be shimmed (Figure 107, D) or the lower wheel needs to be adjusted (Figure 107, C). Shimming Upper Wheel 1. DISCONNECT BANDSAW FROM POWER! 2. Make sure the top wheel is adjusted parallel with the bottom wheel. 3. With a straightedge touching both points of the wheel that does not need to be adjusted, measure the distance away from the wheel that is out of adjustment (see Figure 106). B Not Coplanar Solution: Adjust Tracking Knob Gauge Contacts Top And Bottom of Both Wheels C Gauge Only Contacts Bottom Wheel. Top Wheel Needs to Be Tilted. D Not Parallel Not Coplanar Parallel, Not Coplanar Solution: Shim Upper Wheel Out Gauge Contacts Wheels Unevenly Gauge Only Contacts Bottom Wheel Solution: Adjust Lower Wheel Hub Difference Between Wheels Wheel Out of Adjustment Figure 106 Determining distance needed to shim upper wheel. 4. Remove the blade from the saw, then remove the wheel that needs to be shimmed. 5. Determine how many shim washers you need to compensate for the distance measured in Step 3 and place them on the wheel shaft. G0513 Series Bandsaws Figure 107. Coplanar diagram. 6. Replace the wheel, the original washers, the securing screw, and the blade. 7. Tighten the blade, then check the wheels with the coplanarity gauge. (Wheel coplanarity changes as the blade is tightened, so it is best to check the wheel alignment when the blade is tensioned as it would be for normal operations.) -69- 8. Magnetic Brake Adjustment (G0513X2B, G0513X2BF) When the wheels are coplanar, place a mark on each wheel where you held the straightedge. This assures repeated accuracy every time you adjust your wheels. Note: When wheels are properly coplanar, the blade may not be centered on the crown of the wheel, but it will be balanced. Adjusting Lower Wheel Only do this procedure if you cannot make the wheels coplanar with the tracking knob or by shimming the upper wheel. Make sure the upper wheel is adjusted as close as possible to being coplanar with the lower wheel before beginning. Do this procedure with the blade fully tensioned. To adjust the lower wheel: 1. DISCONNECT BANDSAW FROM POWER! 2. Loosen the jam nuts on the lower wheel adjustment hub (see Figure 108). Adjustment Hub Top Tilt Side Tilt Side Tilt The space between the magnetic motor brake and brake shoe is preset by the factory at 0.008" (0.2mm). To compensate for this wear, you should adjust this space every two to three years, or if the brake takes over five seconds for to stop the motor. Tools Needed Phillips Head Screwdriver................................... 1 Feeler Gauge 0.008".......................................... 2 Dollar Bill, Folded Once (Optional)..................... 1 Hex Wrench 3mm............................................... 1 Hex Wrench 4mm............................................... 1 To adjust the magnetic brake: 1. DISCONNECT BANDSAW FROM POWER! 2. Remove the motor fan cover, then loosen the cap screws securing the motor fan and brake shoe (see Figure 109). ON OFF Brake Shoe Bottom Tilt Figure 108. Lower wheel adjustment control. 3. 4. 5. -70- Magnetic Brake Loosen one tilt adjustment set screw, then tighten the opposing set screw approximately an equal amount. Check the wheels with the coplanarity gauge, then adjust the lower wheel at the hub as needed until it is parallel and coplanar with the top wheel. Optional Dollar Bill Cap Screw Motor Fan Figure 109. Adjusting distance between magnetic brake and brake shoe. 3. Place the feeler gauge (or dollar bill folded once) between the brake shoe and magnetic brake on either side. 4. Tighten the cap screws on the brake shoe and motor fan, remove the feeler gauge, then reinstall the motor fan cover. Tighten the jam nuts to lock the tilt adjustment set screws in position. G0513 Series Bandsaws machine SECTION 8: WIRING These pages are current at the time of printing. However, in the spirit of improvement, we may make changes to the electrical systems of future machines. Compare the manufacture date of your machine to the one stated in this manual, and study this section carefully. If there are differences between your machine and what is shown in this section, call Technical Support at (570) 546-9663 for assistance BEFORE making any changes to the wiring on your machine. An updated wiring diagram may be available. Note: Please gather the serial number and manufacture date of your machine before calling. This information can be found on the main machine label. Wiring Safety Instructions SHOCK HAZARD. Working on wiring that is connected to a power source is extremely dangerous. Touching electrified parts will result in personal injury including but not limited to severe burns, electrocution, or death. Disconnect the power from the machine before servicing electrical components! MODIFICATIONS. Modifying the wiring beyond what is shown in the diagram may lead to unpredictable results, including serious injury or fire. This includes the installation of unapproved aftermarket parts. WIRE CONNECTIONS. All connections must be tight to prevent wires from loosening during machine operation. Double-check all wires disconnected or connected during any wiring task to ensure tight connections. CIRCUIT REQUIREMENTS. You MUST follow the requirements at the beginning of this manual when connecting your machine to a power source. WIRE/COMPONENT DAMAGE. Damaged wires or components increase the risk of serious personal injury, fire, or machine damage. If you notice that any wires or components are damaged while performing a wiring task, replace those wires or components. MOTOR WIRING. The motor wiring shown in these diagrams is current at the time of printing but may not match your machine. If you find this to be the case, use the wiring diagram inside the motor junction box. CAPACITORS/INVERTERS. Some capacitors and power inverters store an electrical charge for up to 10 minutes after being disconnected from the power source. To reduce the risk of being shocked, wait at least this long before working on capacitors. EXPERIENCING DIFFICULTIES. If you are experiencing difficulties understanding the information included in this section, contact our Technical Support at (570) 546-9663. The photos and diagrams included in this section are best viewed in color. You can view these pages in color at www.grizzly.com. G0513 Series Bandsaws -71- G0513, G0513P, G0513ANV, & G0513X2 Wiring Diagram Ground Neutral Power Switch (viewed from behind) POTS Ground G 110 VAC Rewired to 110V TRATS Hot R. Cap 40M 250V S. Cap 300M 250V L5-30 Plug (As Recommended) Ground G Hot 220 VAC Hot 220 VAC 6-15 Plug (As Recommended) 1 4 Ground W 3 2 Motor @220V Rewired to 110V R. Cap 40M 250V S. Cap 300M 250V 1 2 3 4 Ground Motor @110V -72- READ ELECTRICAL SAFETY ON PAGE 72! G0513 Series Bandsaws G0513X2B Wiring Diagram Ground Hot L2 G 220 VAC 6-15 PLUG Hot L1 Ground R CONTROL PANEL (viewed from behind) S L1/1 L2/3 NO13 L3/5 SDE MA-18 NC15 SDE NC16 Ground A U T2/4 AMP SDE RA-20 8-12 1/2 3/4 5/6 12 96 U 14 RWP 21 13 NO14 T3/6 RESET Rectifier PU-23-2 T1/2 22 22 8 14 10 NO 21 13 98 V 95 22 14 MAGNETIC SWITCH FFO 21 13 Ground U V Magnetic Brake YZG 220V MOTOR Run Capacitor 45MFD 450VAC G0513 Series Bandsaws READ ELECTRICAL SAFETY ON PAGE 72! -73- G0513X2BF Wiring Diagram Ground Power Supply Junction Box Ground Ground E G Hot R S 220 VAC Hot 220V 6-15 Plug (As Recommended) Magnetic Switch Assembly A Control Panel (Viewed from Behind) S R 22 E Power 13 14 L1/1 L2/3 L3/5 NO13 Ground Contactor SDE MA-18 Rectifier PU-23-2 21 Foot Brake Switch NC15 NC16 22 T2/4 T3/6 OL Relay SDE RA-20 1/2 3/4 ON E NO14 8 22 95 10 96 U 13 Set at 10A 5/6 12 14 21 RESET T1/2 98 14 21 OFF 13 V E Motor E U V Ground Magnetic Brake YZG Run Capacitor 45MFD 400VAC -74- READ ELECTRICAL SAFETY ON PAGE 72! G0513 Series Bandsaws G0513X2F 220V Wiring Diagram Ground Power Supply Junction Box Ground Ground E G Hot R S 220 VAC Hot 220V 6-15 Plug (As Recommended) Magnetic Switch Assembly A Control Panel (Viewed from Behind) 1 S R L1/1 L2/3 L3/5 22 E 2 Power 1 Ground Conctactor SDE MA-09 NC15 NC16 22 T1/2 T2/4 T3/6 Foot Brake Switch 13 14 NO13 21 21 ON E NO14 13 14 3 3 1/2 3/4 5/6 RESET 2 OL Relay SDE RA-20 Set at 10A 8 12 U 22 95 10 96 98 14 2 V 3 1 3 E 21 OFF 13 2 1 E U 220V Motor Start Capacitor 300MFD 250VAC V Ground Run Capacitor 40MFD 250VAC G0513 Series Bandsaws READ ELECTRICAL SAFETY ON PAGE 72! -75- G0513X2F 110V Wiring Diagram Power Supply Junction Box Ground Ground Ground E Neutral R S W G 110 VAC Magnetic Switch Assembly A Control Panel (Viewed from Behind) L5-30 Plug (As Recommended) 1 S R L1/1 L2/3 L3/5 22 E 2 Power Foot Brake Switch 13 14 NO13 21 1 Ground Conctactor SDE MA-18 NC15 NC16 22 T1/2 T2/4 T3/6 21 ON E NO14 13 14 3 3 1/2 3/4 5/6 RESET 2 OL Relay SDE RA-30 18 26 Set at 20A U 22 95 22 98 96 14 2 V 3 3 1 21 OFF 13 2 1 E E U Start Capacitor 300MFD 250VAC V Ground 110V Motor Run Capacitor 40MFD 250VAC -76- READ ELECTRICAL SAFETY ON PAGE 72! G0513 Series Bandsaws SECTION 9: PARTS G0513/G0513P/G0513ANV Main 55 55V2 (G0513ANV) 55A 55AV2 (G0513ANV) 50 5 5V2 (G0513ANV) 4 71 61 68 49 9 48 11-1 13 19 18 17 16 67 46 15 45 11 12 8 44 36 42 17 20 28 18 26 23 22 80 79 87 61 152 84 30 83 82 83 61 27 58 57 25 56 86 21 89 82-6 119 97 92 We do our best to stock replacement parts when possible, but we cannot guarantee that all parts shown are available for purchase. Call (800) 523-4777 or visit www.grizzly.com/parts to check for availability. 78 60 31 29 81 75 62 41 40 43 43V2 (G0513ANV) 18 17 24 39 32 33 34 35 175 24 39 64 88 37 76 39 60 152 63 61 65 38 20 22 74 48 50 176 39 21 73 66 47 10 14 69 72 70 59 61 84 90 82-5 82-1 82-4 91 93 85 82-2 94 82-3 82-9 82-8 82-7 82-9A 82-10 82-11 95 95V2 (G0513ANV) G0513 Series Bandsaws -77- G0513/G0513P/G0513ANV Main Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 4 5 5 5V2 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 43V2 44 45 46 47 48 49 50 55 55 55V2 55A 55A 55AV2 56 57 P0513004 P0513005 P0513P005 P0513ANV005V2 P0513008 P0513009 P0513010 P0513011 P0513012 P0513013 P0513014 P0513015 P0513016 P0513017 P0513018 P0513019 P0513020 P0513021 P0513022 P0513023 P0513024 P0513025 P0513026 P0513027 P0513028 P0513029 P0513030 P0513031 P0513032 P0513033 P0513034 P0513035 P0513036 P0513037 P0513038 P0513039 P0513040 P0513041 P0513042 P0513043 P0513043V2 P0513044 P0513045 P0513046 P0513047 P0513048 P0513049 P0513050 P0513055 P0513P055 P0513ANV055V2 P0513X2055A P0513P055A P0513ANV055AV2 P0513056 P0513057 LIFTING EYE BOLT M10-1.5 MACHINE BODY (G0513) MACHINE BODY (G0513P) MACHINE BODY V2.04.17 (G0513ANV) FLAT WASHER 6MM POWER CORD 14G 3W 72" HEX NUT M6-1 POINTER STEP SCREW M4-.7 X 5 HINGE SHAFT ROLL PIN 5 X 36 UPPER WHEEL SHAFT HINGE UPPER WHEEL SHAFT BUSHING BALL BEARING 6204-2RS UPPER WHEEL 17" INT RETAINING RING 47MM WHEEL FLAT WASHER 8MM HEX BOLT M8-1.25 X 30 SAW BLADE 131.5" X 1/2" 6TPI HOOK LOCK WASHER 8MM HEX BOLT M6-1 X 30 URETHANE TIRE 17" 1-PAIR LOWER WHEEL 17" LOWER WHEEL PULLEY HEX NUT 1-14 LOCK WASHER 1" MOTOR CORD 14G 3W COMPRESSION SPRING 7 X 8 X 90 ROLL PIN 3 X 16 ALIGNMENT PLATE THRUST BEARING 51201 2-BUTTON POWER SWITCH TENSION HANDWHEEL TENSION ADJUSTING ROD FLANGE SCREW M5-.8 X 10 EXT TOOTH WASHER 5MM HEX NUT M5-.8 FLANGE SCREW M5-.8 X 16 SWITCH BACK PLATE SWITCH BACK PLATE V2.04.17 (G0513ANV) HEX BOLT M8-1.25 X 16 FLAT WASHER 8MM UPPER WHEEL SLIDING BRACKET HEX BOLT M6-1 X 25 STEEL BLIND RIVET 3 X 13MM HEX BOLT M6-1 X 10 CLEAR WINDOW UPPER WHEEL COVER (G0513) UPPER WHEEL COVER (G0513P) UPPER WHEEL COVER V2.04.17 (G0513ANV) UPPER WHEEL COVER ASSY (G0513) UPPER WHEEL COVER ASSY (G0513P) UPPER WHEEL COVER ASSY V2.04.17 (G0513ANV) HEX BOLT M6-1 X 10 FLAT WASHER 6MM 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 78 79 80 81 82 82-1 82-2 82-3 82-4 82-5 82-6 82-7 82-8 82-9 82-9A 82-10 82-11 83 84 85 86 87 88 89 90 91 92 93 94 95 95 95V2 97 119 152 175 176 P0513058 P0513059 P0513060 P0513061 P0513062 P0513063 P0513064 P0513065 P0513066 P0513067 P0513068 P0513069 P0513070 P0513071 P0513072 P0513073 P0513074 P0513075 P0513076 P0513078 P0513079 P0513080 P0513081 P0513082 P0513082-1 P0513082-2 P0513082-3 P0513082-4 P0513082-5 P0513082-6 P0513082-7 P0513082-8 P0513082-9 P0513082-9A P0513082-10 P0513082-11 P0513083 P0513084 P0513085 P0513086 P0513087 P0513088 P0513089 P0513090 P0513091 P0513092 P0513093 P0513094 P0513095 P0513P095 P0513ANV095V2 P0513097 P0513119 P0513152 P0513175 P0513176 WHEEL BRUSH HEX BOLT M6-1 X 25 STAR KNOB LOCK NUT M6-1 STRAIN RELIEF 16MM STRAIGHT LT HEIGHT POINTER HEX NUT M8-1.25 HEX BOLT M8-1.25 X 100 STAR KNOB BOLT M10-1.5 X 20 STAR KNOB BOLT M10-1.5 X 55 THREADED HANDLE M10-1.5 CAM PILLOW BLOCK HANDLE M12-1.75 LEVER HEX NUT M12-1.75 LEVER HUB CAP SCREW M8-1.25 X 20 LOCK WASHER 8MM SHAFT COVER SET SCREW M8-1.25 X 20 HEX NUT M8-1.25 LOWER WHEEL SHAFT MOTOR 2HP 110V/220V 1-PH MOTOR FAN COVER MOTOR FAN S CAPACITOR 300M 250V 1-1/2 X 2-3/8 S CAPACITOR COVER R CAPACITOR 40M 250V 1-1/2 X 2-3/4 R CAPACITOR COVER MOTOR JUNCTION BOX CONTACT PLATE CENTRIFUGAL SWITCH 5/8-1725 CENTRIFUGAL SWITCH W/CONT PLATE BALL BEARING 6203ZZ BALL BEARING 6205ZZ HEX BOLT M5-.8 X 16 LOCK WASHER 5MM MOTOR MOUNT BRACKET CAP SCREW M8-1.25 X 20 STRAIN RELIEF PLATE 2-HOLE FLANGE SCREW M5-.8 X 10 PILLOW BLOCK KEY 5 X 5 X 35 HEX BOLT M8-1.25 X 20 LH MOTOR PULLEY TYPE-A 3.5" V-BELT A42 HEX BOLT M6-1 X 10 LOWER WHEEL COVER (G0513) LOWER WHEEL COVER (G0513P) LOWER WHEEL COVER V2.04.17 (G0513ANV) FLAT WASHER 8MM FLAT WASHER 8MM HEX BOLT M6-1 X 20 HEX BOLT M6-1 X 20 BUSHING -78- G0513 Series Bandsaws G0513/G0513P/G0513ANV Table, Trunnion, & Lower Blade Guides 127 124 115 117 112 119 118 113 113 120 116 128 126 129 114 115 148 130 121 122 123 135 99 100 163 116 131 96 133 109 110 111 103 101 77 132 107 108 139 103 104 102 105 196 106 134 98 REF PART # DESCRIPTION REF PART # DESCRIPTION 77 96 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 LOCK WASHER 8MM FLAT WASHER 8MM CAP SCREW M10-1.5 X 35 HEX NUT M10-1.5 TRUNNION GEAR STAR KNOB BOLT TRUNNION SUPPORT BRACKET LOCK WASHER 10MM FLAT WASHER 10MM CAP SCREW M6-1 X 15 CAP SCREW M6-1 X 50 ALIGNMENT ROD HEX NUT M6-1 ADJUSTMENT KNOB BOLT M6-1 BALL BEARING 6000ZZ BUTTON HD CAP SCR M10-1.5 X 20 FLAT WASHER 8MM FLAT WASHER 8MM PHLP HD SCR M4-.7 X 6 GEAR PLATE LOCK NUT M8-1.25 PHLP HD SCR M4-.7 x 6 118 119 120 121 122 123 124 126 126 127 128 129 130 131 132 133 134 135 139 148 163 196 P0513118 P0513119 P0513120 P0513121 P0513122 P0513123 P0513124 P0513126 P0513ANV126 P0513127 P0513128 P0513129 P0513130 P0513131 P0513132 P0513133 P0513134 P0513135 P0513139 P0513148 P0513163 P0513196 LOCK HANDLE M8-1.25 FLAT WASHER 8MM POINTER TRUNNION PLATE LOCK WASHER 8MM CAP SCREW M8-1.25 X 16 CARRIAGE BOLT M8-1.25 X 80 TABLE 17" X 17" (G0513/G0513P) TABLE 17" X 17" (G0513ANV) TABLE INSERT TABLE PIN HEX BOLT M8-1.25 X 20 LH LEFT GUARD THUMB SCREW M6-1 X 16 LOWER BLADE GUIDE SUPPORT BLADE GUIDE GUIDE ADJUSTMENT SHAFT RIGHT GUARD CAP SCREW M10-1.5 X 30 CARRIAGE BOLT M8-1.25 X 85 LOCK WASHER 8MM STEEL BALL 5MM P0513077 P0513096 P0513098 P0513099 P0513100 P0513101 P0513102 P0513103 P0513104 P0513105 P0513106 P0513107 P0513108 P0513109 P0513110 P0513111 P0513112 P0513113 P0513114 P0513115 P0513116 P0513117 G0513 Series Bandsaws -79- G0513/G0513P/G0513ANV Fence 216 211 202 218 220 212 204 207 208 222 213 215 209 225 222 210 205 203 226 227 223 220 217 125 206 221 214 219 201 REF PART # DESCRIPTION REF PART # DESCRIPTION 125 201 202 203 204 205 206 207 208 209 210 211 212 213 FENCE ASSEMBLY W/RAILS FRONT FENCE RAIL FENCE BASE ALIGNMENT SHAFT LOCK BLOCK SHAFT SPRING PLATE SPACER PLATE FENCE SLEEVE FENCE LOCK HANDLE RAIL PAD CONVEX WINDOW CAP SCREW M6-1 X 55 LOCK CAM 214 215 216 217 218 219 220 221 222 223 225 226 227 P0513214 P0513215 P0513216 P0513217 P0513218 P0513219 P0513220 P0513221 P0513222 P0513223 P0513225 P0513226 P0513227 REAR FENCE RAIL HEX NUT M6-1 FLANGE SCREW M4-.7 X 6 FRONT RAIL END CAP FENCE END CAP REAR RAIL END CAP TAP SCREW M3.5 X 8 FENCE SCALE HEX NUT M6-1 LOCK WASHER 6MM HEX BOLT M6-1 X 20 FLANGE SCREW M4-.7 X 10 FLAT WASHER 6MM -80- P0513125 P0513201 P0513202 P0513203 P0513204 P0513205 P0513206 P0513207 P0513208 P0513209 P0513210 P0513211 P0513212 P0513213 G0513 Series Bandsaws G0513/G0513P/G0513ANV Upper Blade Guides & Miter Gauge 163 164V2 165 162 174V2 166 157A 161V2 160 167 142 168 159 140 169 158 6 170 141 157 163 171 136 137 151 172 149 155 154 156 153 138 144 149 150 138-1 192 149 143 145 146 134 193 147 194 173-5 173-4 173-6 173 173-2 173-9 173-3 173-1 173-8 173-7 G0513 Series Bandsaws -81- G0513/G0513P/G0513ANV Upper Blade Guides & Miter Gauge Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 6 134 136 137 138 138 138-1 140 141 142 142 143 144 145 146 147 149 150 151 153 154 155 156 157A 157 158 159 P0513006 P0513134 P0513136 P0513137 P0513138 P0513ANV138 P0513138-1 P0513140 P0513141 P0513142 P0513ANV142 P0513143 P0513144 P0513145 P0513146 P0513147 P0513149 P0513150 P0513151 P0513153 P0513154 P0513155 P0513156 P0513157A P0513157 P0513158 P0513159 SET SCREW M5-.8 X 5 GUIDE ADJUSTMENT SHAFT CAP SCREW M8-1.25 X 80 FLAT WASHER 8MM UPPER BLADE GUARD (G0513/G0513P) UPPER BLADE GUARD (G0513ANV) BLADE GUARD SCALE STEP SCREW M4-.7 X 5 FIBER WASHER 5MM SLIDING PLATE (G0513/G0513P) SLIDING PLATE (G0513ANV) EXT RETAINING RING 15MM BALL BEARING 6202ZZ UPPER BLADE GUIDE SUPPORT BLADE GUIDE THUMB SCREW M6-1 X 16 CAP SCREW M6-1 X 15 ADJUSTMENT SHAFT UPPER SPACING SLEEVE UPPER GUIDE SUPPORT BLOCK PHLP HD SCR M4-.7 X 10 HEX NUT M4-.7 RACK GUIDE POST ASSEMBLY GUIDE POST ELEVATION HANDWHEEL HEX BOLT M6-1 X 20 160 161V2 162 163 164V2 165 166 167 168 169 170 171 172 173 173-1 173-2 173-3 173-4 173-5 173-6 173-7 173-8 173-9 174V2 192 193 194 P0513160 P0513161V2 P0513162 P0513163 P0513164V2 P0513165 P0513166 P0513167 P0513168 P0513169 P0513170 P0513171 P0513172 P0513173 P0513173-1 P0513173-2 P0513173-3 P0513173-4 P0513173-5 P0513173-6 P0513173-7 P0513173-8 P0513173-9 P0513174V2 P0513192 P0513193 P0513194 PINION GEAR STEP BOLT THREADED BUSHING V2.06.09 CAP SCREW M8-1.25 X 20 LOCK WASHER 8MM THREADED GUIDE BRACKET 14MM V2.06.09 WORM CYLINDER FIXED PLATE PINION GEAR 15T PINION GEAR STEP BOLT BRACKET COVER CAP SCREW M8-1.25 X 16 PHLP HD SCR M4-.7 X 8 SET SCREW M6-1 X 16 MITER GAUGE ASSY GUIDE BAR T-SLOT WASHER 5MM INDICATOR NYLON WASHER 1/4" MITER GAUGE HANDLE 1/4"-20 MITER GAUGE BODY INDEXING PIN PHLP HD SCR M6-1 X 6 FLANGE SCREW M5-.8 X 8 HEX NUT M16-1.5 THIN HEX WRENCH 5MM HEX WRENCH 8MM WRENCH 10 X 13MM OPEN-END -82- G0513 Series Bandsaws G0513 Labels 186 185 184 177 182 179 189 181 180 190 178 178 188 183 187 182 REF PART # DESCRIPTION REF PART # DESCRIPTION 177 178 179 180 181 182 183 MACHINE ID LABEL ELECTRICITY LABEL SAFETY GLASSES LABEL READ MANUAL LABEL HANDS/BS BLADE LABEL DONT OPEN LABEL UNPLUG BANDSAW LABEL 184 185 186 187 188 189 190 P0513184 P0513185 P0513186 P0513187 P0513188 P0513189 P0513190 GRIZZLY NAMEPLATE-SMALL SAW TENSION LABEL MODEL NUMBER LABEL GRIZZLY GREEN TOUCH-UP PAINT LIGHT GRAY REF PAINT GUIDE POST ADJUST LABEL BS BLADE ENCLOSURE LABEL P0513177 P0513178 P0513179 P0513180 P0513181 P0513182 P0513183 Safety labels help reduce the risk of serious injury caused by machine hazards. If any label comes off or becomes unreadable, the owner of this machine MUST replace it in the original location before resuming operations. For replacements, contact (800) 523-4777 or www.grizzly.com. G0513 Series Bandsaws -83- G0513P Labels 186 182 184 189 177 179 181 180 178 188 183 191 182 192 187 REF PART # DESCRIPTION REF PART # DESCRIPTION 177 178 179 180 181 182 183 MACHINE ID LABEL ELECTRICITY LABEL SAFETY GLASSES LABEL READ MANUAL LABEL HANDS/BS BLADE LABEL DONT OPEN LABEL UNPLUG BANDSAW LABEL 184 186 187 188 189 191 192 P0513P184 P0513P186 P0513P187 P0513P188 P0513189 P0513P191 P0513P192 GRIZZLY NAMEPLATE- LARGE MODEL NUMBER LABEL GRIZZLY GREEN TOUCH-UP PAINT PB WHITE TOUCH-UP PAINT GUIDE POST ADJUST LABEL POLAR BEAR LOGO GRIZZLY.COM LABEL -84- P0513P177 P0513P178 P0513P179 P0513P180 P0513P181 P0513P182 P0513P183 G0513 Series Bandsaws G0513ANV Labels 192 189 182 191V2 183 185 179 188 180 178 177V2 182 194V2 187V2 186 REF PART # DESCRIPTION REF PART # DESCRIPTION 177V2 178 179 180 182 183 185 P0513ANV177V2 P0513ANV178 P0513ANV179 P0513ANV180 P0513ANV182 P0513ANV183 P0513ANV185 MACHINE ID LABEL V2.04.17 ELECTRICITY LABEL SAFETY GLASSES/RESPIRATOR LABEL READ MANUAL LABEL DONT OPEN LABEL UNPLUG BANDSAW LABEL SAW TENSION LABEL 186 187V2 188 189 191V2 192 194V2 P0513ANV186 P0513ANV187V2 P0513ANV188 P0513ANV189 P0513ANV191V2 P0513ANV192 P0513ANV194V2 MODEL NUMBER LABEL TOUCH-UP PAINT, 35TH ANV ED. V2.04.17 ORANGE TOUCH-UP PAINT, PANTONE 151C GUIDE POST ADJUST LABEL GRIZZLY LOGO NAMEPLATE V2.04.17 ORANGE GRIZZLY.COM LABEL 35TH ANNIVERSARY LABEL V2.04.17 G0513 Series Bandsaws -85- G0513X2 Main 72 71 55A 59 69 76 61 16 7 8 47 48 45 50 44 3 61 43 39 23 36 42 24 39 40 60 111 39 64 88 37 32 33 63 65 38 34 35 28 66 5 46 17-5 67 10 17-4 17-2 21 68 13 17-2 17-3 17-1 14 15 4 9 11 12 17 22 75 79 80 81 55 48 78 74 50 49 39 73 70 62 41 87 61 60 2 25 111 18-4 18-5 22 18-2 18-3 24 18-1 21 18-3 29 30 31 61 58 18 18-2 119 90 97 91 93 61 82-1V2 92 82-2V2 82-3V2 82-4V2 82-5V2 56 82-8 82-9 82-6V2 82-7V2 57 84 -86- 82V2 83 82-10 82-11 85 94 95A 83 84 86 89 G0513 Series Bandsaws G0513X2 Main Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 2 3 4 5 7 8 9 10 11 12 13 14 15 16 17 17-1 17-2 17-3 17-4 17-5 18 18-1 18-2 18-3 18-4 18-5 21 22 23 24 25 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 55A SET SCREW M6-1 X 10 BUSHING LIFTING EYE BOLT M10-1.5 MACHINE BODY BUSHING FLAT WASHER 6MM POWER CORD 14G 3W 72" HEX NUT M6-1 POINTER STEP SCREW M4-.7 X 5 HINGE SHAFT ROLL PIN 5 X 36 UPPER WHEEL SHAFT HINGE UPPER WHEEL SHAFT UPPER WHEEL ASSEMBLY BUSHING BALL BEARING 6204-2RS INT RETAINING RING 47MM UPPER WHEEL 17" URETHANE TIRE 17" 1-PAIR LOWER WHEEL ASSEMBLY BUSHING BALL BEARING 6204-2RS INT RETAINING RING 47MM LOWER WHEEL 17" URETHANE TIRE 17" 1-PAIR WHEEL FLAT WASHER 8MM CAP SCREW M8-1.25 X 16 SAW BLADE 131.5" X 1/2" 6TPI HOOK LOCK WASHER 8MM CAP SCREW M8-1.25 X 20 LOWER WHEEL PULLEY HEX NUT 1-14 LOCK WASHER 1" MOTOR CORD 14G 3W COMPRESSION SPRING 7 X 8 X 90 ROLL PIN 3 X 16 ALIGNMENT PLATE THRUST BEARING 51201 2-BUTTON START/STOP SWITCH TENSION HANDWHEEL TENSION ADJUSTING ROD FLANGE SCREW M5-.8 X 10 EXT TOOTH WASHER 5MM HEX NUT M5-.8 FLANGE SCREW M5-.8 X 16 SWITCH BACK PLATE CAP SCREW M8-1.25 X 16 FENDER WASHER 8MM UPPER WHEEL SLIDING BRACKET CAP SCREW M8-1.25 X 50 STEEL BLIND RIVET 3 X 13MM CAP SCREW M6-1 X 10 CLEAR WINDOW UPPER WHEEL COVER ASSY 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 78 79 80 81 82V2 82-1V2 82-2V2 82-3V2 82-4V2 82-5V2 82-6V2 82-7V2 82-8 82-9 82-10 82-11 83 84 85 86 87 88 89 90 91 92 93 94 95A 97 111 119 P0513X2055 P0513X2056 P0513X2057 P0513X2058 P0513X2059 P0513X2060 P0513X2061 P0513X2062 P0513X2063 P0513X2064 P0513X2065 P0513X2066 P0513X2067 P0513X2068 P0513X2069 P0513X2070 P0513X2071 P0513X2072 P0513X2073 P0513X2074 P0513X2075 P0513X2076 P0513X2078 P0513X2079 P0513X2080 P0513X2081 P0513X2082V2 P0513X2082-1V2 P0513X2082-2V2 P0513X2082-3V2 P0513X2082-4V2 P0513X2082-5V2 P0513X2082-6V2 P0513X2082-7V2 P0513X2082-8 P0513X2082-9 P0513X2082-10 P0513X2082-11 P0513X2083 P0513X2084 P0513X2085 P0513X2086 P0513X2087 P0513X2088 P0513X2089 P0513X2090 P0513X2091 P0513X2092 P0513X2093 P0513X2094 P0513X2095A P0513X2097 P0513X2111 P0513X2119 UPPER WHEEL COVER HEX BOLT M6-1 X 25 FLAT WASHER 6MM WHEEL BRUSH CAP SCREW M6-1 X 25 STAR KNOB LOCK NUT M6-1 STRAIN RELIEF 16MM STRAIGHT LT HEIGHT POINTER HEX NUT M8-1.25 HEX BOLT M8-1.25 X 90 STAR KNOB BOLT M10-1.5 X 20 STAR KNOB BOLT M10-1.5 X 55 THREADED HANDLE M10-1.5 CAM PILLOW BLOCK HANDLE M12-1.75 LEVER HEX NUT M12-1.75 LEVER HUB BUTTON HD CAP SCR M8-1.25 X 20 LOCK WASHER 8MM SHAFT COVER SET SCREW M8-1.25 X 20 HEX NUT M8-1.25 LOWER WHEEL SHAFT MOTOR 2HP 110V/220V 1-PH V2.01.10 MOTOR FAN COVER V2.01.10 MOTOR FAN V2.01.10 S CAPACITOR 300M 250V 1-1/2 X 2-3/8 V2.01.10 S CAPACITOR COVER V2.01.10 R CAPACITOR 40M 250V 1-3/8 X 2-5/8 V2.01.10 R CAPACITOR COVER V2.01.10 MOTOR JUNCTION BOX V2.01.10 CONTACT PLATE 5/8 CENTRIFUGAL SWITCH 5/8-1725 BALL BEARING 6203ZZ BALL BEARING 6205ZZ HEX BOLT M10-1.5 X 25 LOCK WASHER 10MM MOTOR MOUNT BRACKET BUTTON HD CAP SCR M8-1.25 X 20 STRAIN RELIEF PLATE 2-HOLE FLANGE SCREW M5-.8 X 10 PILLOW BLOCK KEY 5 X 5 X 35 HEX BOLT M8-1.25 X 20 LH MOTOR PULLEY TYPE-A 3.5" V-BELT A42 CAP SCREW M6-1 X 10 LOWER WHEEL COVER FENDER WASHER 8MM CAP SCREW M6-1 X 20 LOCK WASHER 4MM P0513X2002 P0513X2003 P0513X2004 P0513X2005 P0513X2007 P0513X2008 P0513X2009 P0513X2010 P0513X2011 P0513X2012 P0513X2013 P0513X2014 P0513X2015 P0513X2016 P0513X2017 P0513X2017-1 P0513X2017-2 P0513X2017-3 P0513X2017-4 P0513X2017-5 P0513X2018 P0513X2018-1 P0513X2018-2 P0513X2018-3 P0513X2018-4 P0513X2018-5 P0513X2021 P0513X2022 P0513X2023 P0513X2024 P0513X2025 P0513X2028 P0513X2029 P0513X2030 P0513X2031 P0513X2032 P0513X2033 P0513X2034 P0513X2035 P0513X2036 P0513X2037 P0513X2038 P0513X2039 P0513X2040 P0513X2041 P0513X2042 P0513X2043 P0513X2044 P0513X2045 P0513X2046 P0513X2047 P0513X2048 P0513X2049 P0513X2050 P0513X2055A G0513 Series Bandsaws -87- G0513X2 Labels 201 214 202 215 216 203 205 204 206 208 207 209 210 211 209 212 213 REF PART # DESCRIPTION REF PART # DESCRIPTION 201 202 203 204 205 206 207 208 MODEL NUMBER LABEL GRIZZLY LOGO PLATE OPEN DOOR LABEL GUARD ADJ LABEL SCALE DIRECTIONS LABEL SAFETY GLASSES LABEL HANDS/BLADE LABEL READ MANUAL LABEL 209 210 211 212 213 214 215 216 ELECTRICITY LABEL EXTREME SERIES PLATE DISCONNECT POWER LABEL OPEN DOOR LABEL PUTTY TOUCH-UP PAINT TENSION ADJ LABEL GRIZZLY GREEN TOUCH-UP PAINT MACHINE ID LABEL P0513X2201 P0513X2202 P0513X2203 P0513X2204 P0513X2205 P0513X2206 P0513X2207 P0513X2208 P0513X2209 P0513X2210 P0513X2211 P0513X2212 P0513X2213 P0513X2214 P0513X2215 P0513X2216 Safety labels help reduce the risk of serious injury caused by machine hazards. If any label comes off or becomes unreadable, the owner of this machine MUST replace it in the original location before resuming operations. For replacements, contact (800) 523-4777 or www.grizzly.com. -88- G0513 Series Bandsaws G0513X2B Main 71 72 50 55 73 70 74 75 76 11 12 61 48 55A 59 69 49 17 17-3 17-1 22 7 17-2 16 15 14 13 61 38 40 37 41 17-5 22 18-1 21 18-3 25 29 28 30 61 58 18 57 56 97 119 19-2 90 91 61 19-1 92 84 82 83 83 93 94 19-3 19-6V2 111 62 87 61 19-9 19-7 63 39 111 18-2 19-8 19-8 65 64 88 60 18-2 18-3 19 60 18-4 18-5 79 67 66 32 33 34 35 2 24 24 68 80 48 50 46 45 44 31 36 51 3 23 19-5V2 4 47 10 17-4 17-2 21 5 8 81 39 78 95 86 85 84 89 82-4 82-5V2 82-12 176 177 82-11 82-10 82-6 82-2 82-9 82-13 82-14 82-15 82-3 G0513 Series Bandsaws -89- G0513X2B Main Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 2 3 4 5 7 8 10 11 12 13 14 15 16 17 17-1 17-2 17-3 17-4 17-5 18 18-1 18-2 18-3 18-4 18-5 19 19-1 19-2 19-3 19-5V2 19-6V2 19-7 19-8 19-9 21 22 23 24 25 28 29 30 31 32 33 34 35 36 37 38 39 40 P0513X2B002 P0513X2B003 P0513X2B004 P0513X2B005 P0513X2B007 P0513X2B008 P0513X2B010 P0513X2B011 P0513X2B012 P0513X2B013 P0513X2B014 P0513X2B015 P0513X2B016 P0513X2B017 P0513X2B017-1 P0513X2B017-2 P0513X2B017-3 P0513X2B017-4 P0513X2B017-5 P0513X2B018 P0513X2B018-1 P0513X2B018-2 P0513X2B018-3 P0513X2B018-4 P0513X2B018-5 P0513X2B019 P0513X2B019-1 P0513X2B019-2 P0513X2B019-3 P0513X2B019-5V2 P0513X2B019-6V2 P0513X2B019-7 P0513X2B019-8 P0513X2B019-9 P0513X2B021 P0513X2B022 P0513X2B023 P0513X2B024 P0513X2B025 P0513X2B028 P0513X2B029 P0513X2B030 P0513X2B031 P0513X2B032 P0513X2B033 P0513X2B034 P0513X2B035 P0513X2B036 P0513X2B037 P0513X2B038 P0513X2B039 P0513X2B040 SET SCREW M6-1 X 10 BUSHING LIFTING EYE BOLT M10-1.5 MACHINE BODY BUSHING FLAT WASHER 6MM HEX NUT M6-1 POINTER STEP SCREW M4-.7 X 5 HINGE SHAFT ROLL PIN 5 X 35 UPPER WHEEL SHAFT HINGE UPPER WHEEL SHAFT UPPER WHEEL ASSEMBLY BUSHING BALL BEARING 6204-2RS INT RETAINING RING 47MM UPPER WHEEL 17" URETHANE TIRE 17" 1-PAIR LOWER WHEEL ASSEMBLY BUSHING BALL BEARING 6204-2RS INT RETAINING RING 47MM LOWER WHEEL 17" URETHANE TIRE, 1-PAIR MAG SWITCH ASSEMBLY MPE-18 MAG SWITCH COVER ASSEMBLY CONTACTOR SDE MA-18 220V OL RELAY SDE RA-20 8-12A PWR CORD 14G 3W 6-15P V2.02.12 CONTROL CORD 16G 5W V2.05.11 MOTOR CORD 14G 5W PHLP HD SCR M5-.8 X 10 RECTIFIER PU-23-2 WHEEL FLAT WASHER 8MM CAP SCREW M8-1.25 X 16 SAW BLADE 131.5" X 1/2" 6TPI HOOK LOCK WASHER 8MM CAP SCREW M8-1.25 X 20 LOWER WHEEL PULLEY HEX NUT 1-14 LOCK WASHER 1" CONTROL PANEL PLATE COMPRESSION SPRING 7 X 8 X 90 ROLL PIN 3 X 16 ALIGNMENT PLATE THRUST BEARING 51201 TAP SCREW M4 X 10 TENSION HANDWHEEL TENSION ADJUSTING ROD FLANGE SCREW M5-.8 X 10 STOP BUTTON 41 44 45 46 47 48 49 50 51 55A 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 78 79 80 81 82 82-2 82-3 82-4 82-5V2 82-6 82-9 82-10 82-11 82-12 82-13 82-14 82-15 83 84 85 P0513X2B041 P0513X2B044 P0513X2B045 P0513X2B046 P0513X2B047 P0513X2B048 P0513X2B049 P0513X2B050 P0513X2B051 P0513X2B055A P0513X2B055 P0513X2B056 P0513X2B057 P0513X2B058 P0513X2B059 P0513X2B060 P0513X2B061 P0513X2B062 P0513X2B063 P0513X2B064 P0513X2B065 P0513X2B066 P0513X2B067 P0513X2B068 P0513X2B069 P0513X2B070 P0513X2B071 P0513X2B072 P0513X2B073 P0513X2B074 P0513X2B075 P0513X2B076 P0513X2B078 P0513X2B079 P0513X2B080 P0513X2B081 P0513X2B082 P0513X2B082-2 P0513X2B082-3 P0513X2B082-4 P0513X2B082-5V2 P0513X2B082-6 P0513X2B082-9 P0513X2B082-10 P0513X2B082-11 P0513X2B082-12 P0513X2B082-13 P0513X2B082-14 P0513X2B082-15 P0513X2B083 P0513X2B084 P0513X2B085 START BUTTON CAP SCREW M8-1.25 X 16 FENDER WASHER 8MM UPPER WHEEL SLIDING BRACKET CAP SCREW M6-1 X 25 STEEL BLIND RIVET 3 X 13MM CAP SCREW M6-1 X 10 CLEAR WINDOW KEY SWITCH UPPER WHEEL COVER ASSY UPPER WHEEL COVER HEX BOLT M6-1 X 25 FLAT WASHER 6MM WHEEL BRUSH CAP SCREW M6-1 X 25 STAR KNOB LOCK NUT M6-1 STRAIN RELIEF 16MM STRT LT HEIGHT POINTER HEX NUT M8-1.25 HEX BOLT M8-1.25 X 90 STAR KNOB BOLT M10-1.5 X 20 STAR KNOB BOLT M10-1.5 X 53 THREADED HANDLE M10-1.5 CAM PILLOW BLOCK HANDLE M12-1.75 LEVER HEX NUT M12-1.75 LEVER HUB BUTTON HD CAP SCR M8-1.25 X 20 LOCK WASHER 8MM SHAFT COVER SET SCREW M8-1.25 X 20 HEX NUT M8-1.25 LOWER WHEEL SHAFT MOTOR 2HP 220V 1-PH W/BRAKE MOTOR FAN COVER MOTOR FAN CAPACITOR COVER R CAPACITOR 45M 400V 2 X 2-1/2 MOTOR JUNCTION BOX MAGNETIC BRAKE YZG BRAKE SHOE CAP SCREW M6-1 X 12 LOCK WASHER 6MM KEY 5 X 5 X 25 BALL BEARING 6203ZZ BALL BEARING 6205ZZ HEX BOLT M10-1.5 X 25 LOCK WASHER 10MM MOTOR MOUNT BRACKET -90- G0513 Series Bandsaws G0513X2B Main Parts List REF PART # 86 87 88 89 90 91 92 93 DESCRIPTION REF PART # P0513X2B086 BUTTON HD CAP SCR M8-1.25 X 20 P0513X2B087 STRAIN RELIEF PLATE 1-HOLE P0513X2B088 FLANGE SCREW M5-.8 X 10 P0513X2B089 PILLOW BLOCK P0513X2B090 KEY 5 X 5 X 35 P0513X2B091 KEY 5 X 5 X 35 P0513X2B092 MOTOR PULLEY TYPE-A 3.5" P0513X2B093 V-BELT A-42 94 95 97 111 119 176 177 DESCRIPTION P0513X2B094 CAP SCREW M6-1 X 10 P0513X2B095 LOWER WHEEL COVER P0513X2B097 FENDER WASHER 8MM P0513X2B111 CAP SCREW M6-1 X 20 P0513X2B119 LOCK WASHER 8MM P0513X2B176 FLANGE SCREW M5-.8 X 10 P0513X2B177 STRAIN RELIEF 5/16" ELBOW LT G0513X2B Labels 201 216V2 205 214 202 203 215 204 206 208 207 209 210 211 212 213 REF PART # 201 202 203 204 205 206 207 208 DESCRIPTION P0513X2B201 MODEL NUMBER LABEL P0513X2B202 GRIZZLY LOGO PLATE P0513X2B203 OPEN DOOR LABEL P0513X2B204 GUARD ADJ LABEL P0513X2B205 SCALE DIRECTIONS LABEL P0513X2B206 SAFETY GLASSES LABEL P0513X2B207 HANDS/BLADE LABEL P0513X2B208 READ MANUAL LABEL REF PART # DESCRIPTION 209 210 211 212 213 214 215 216V2 P0513X2B209 P0513X2B210 P0513X2B211 P0513X2B212 P0513X2B213 P0513X2B214 P0513X2B215 P0513X2B216V2 ELECTRICITY LABEL EXTREME SERIES PLATE DISCONNECT POWER LABEL OPEN DOOR LABEL PUTTY TOUCH-UP PAINT TENSION ADJ LABEL GRIZZLY GREEN TOUCH-UP PAINT MACHINE ID LABEL CSA V2.05.11 Safety labels help reduce the risk of serious injury caused by machine hazards. If any label comes off or becomes unreadable, the owner of this machine MUST replace it in the original location before resuming operations. For replacements, contact (800) 523-4777 or www.grizzly.com. G0513 Series Bandsaws -91- G0513X2BF Main 174 55 55A 19-6 50 17-3 17-1 22 19-5 14 15 16 17-2 17-4 17-2 21 13 7 32 33 34 23 17-5 12 68 11 36 31 46 51 3 41 38 40 2 35 37 28 30 22 24 18-1 21 18-3 39 81 67 66 111 58 61 92 119 78 25 18 18-2 80 61 60 29 18-2 18-3 79 50 48 60 111 61 65 63 62 39 88 64 87 10 45 44 18-5 61 76 18-4 24 95 75 4 8 17 48 74 69 5 47 73 70 59 19-2 19-4 61 49 72 177 178 175 19-1 19-3 19 71 173 57 56 90 97 94 171 91 93 82-5 82-15 82-9 82-4 85 84 83 172 82 86 82-14 82-6 89 82-2 82-10 82-3 -92- G0513 Series Bandsaws G0513X2BF Main Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 2 3 4 5 7 8 10 11 12 13 14 15 16 17 17-1 17-2 17-3 17-4 17-5 18 18-1 18-2 18-3 18-4 18-5 19 19-1 19-2 19-3 19-4 19-5 19-6 21 22 23 24 25 28 29 30 31 32 33 34 35 36 37 38 39 40 41 44 45 SET SCREW M6-1 X 10 BUSHING LIFTING EYE BOLT M10-1.5 MACHINE BODY BUSHING FLAT WASHER 6MM HEX NUT M6-1 POINTER STEP SCREW M4-.7 X 5 HINGE SHAFT ROLL PIN 5 X 35 UPPER WHEEL SHAFT HINGE UPPER WHEEL SHAFT UPPER WHEEL ASSEMBLY BUSHING BALL BEARING 6204-2RS INT RETAINING RING 47MM UPPER WHEEL 17" URETHANE TIRE 17" 1-PAIR LOWER WHEEL ASSEMBLY BUSHING BALL BEARING 6204-2RS INT RETAINING RING 47MM LOWER WHEEL 17" URETHANE TIRE 17" 1-PAIR MAG SWITCH ASSY SDE MPE-18 220V CONTACTOR SDE MA-18 220V OL RELAY SDE RA-20 8-12A MAG SWITCH COVER ASSEMBLY CONTROL CORD 16G 5W V2.05.11 MOTOR CORD 14G 5W PHLP HD SCR M5-.8 X 10 WHEEL FLAT WASHER 8MM CAP SCREW M8-1.25 X 16 SAW BLADE 131.5" X 1/2" 6TPI HOOK LOCK WASHER 8MM CAP SCREW M8-1.25 X 20 WHEEL PULLEY/BRAKE DRUM HEX NUT 1-14 LOCK WASHER 1" CONTROL PANEL PLATE COMPRESSION SPRING 7 X 8 X 90 ROLL PIN 3 X 16 ALIGNMENT PLATE THRUST BEARING 51201 TAP SCREW M4 X 10 TENSION HANDWHEEL TENSION ADJUSTING ROD FLANGE SCREW M5-.8 X 10 STOP BUTTON START BUTTON CAP SCREW M8-1.25 X 16 FENDER WASHER 8MM 46 47 48 49 50 51 55A 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 78 79 80 81 82 82-2 82-3 82-4 82-5 82-6 82-9 82-10 82-14 82-15 83 84 85 86 87 88 89 90 91 92 UPPER WHEEL SLIDING BRACKET CAP SCREW M6-1 X 25 STEEL BLIND RIVET 3 X 13MM CAP SCREW M6-1 X 10 CLEAR WINDOW KEY SWITCH UPPER WHEEL COVER ASSY UPPER WHEEL COVER HEX BOLT M6-1 X 25 FLAT WASHER 6MM WHEEL BRUSH CAP SCREW M6-1 X 25 STAR KNOB LOCK NUT M6-1 STRAIN RELIEF 16MM STRAIGHT LT HEIGHT POINTER HEX NUT M8-1.25 HEX BOLT M8-1.25 X 90 STAR KNOB BOLT M10-1.5 X 20 STAR KNOB BOLT M10-1.5 X 53 THREADED HANDLE M10-1.5 CAM PILLOW BLOCK HANDLE M12-1.75 LEVER HEX NUT M12-1.75 LEVER HUB BUTTON HD CAP SCR M8-1.25 X 20 LOCK WASHER 8MM SHAFT COVER SET SCREW M8-1.25 X 20 HEX NUT M8-1.25 LOWER WHEEL SHAFT MOTOR 2HP 220V 1-PH W/BRAKE MOTOR FAN COVER MOTOR FAN CAPACITOR COVER R CAPACITOR 45M 400V 2 X 2-1/2 MOTOR JUNCTION BOX MAGNETIC BRAKE YZG BRAKE SHOE BALL BEARING 6205ZZ BALL BEARING 6203ZZ HEX BOLT M10-1.5 X 25 LOCK WASHER 10MM MOTOR MOUNT BRACKET BUTTON HD CAP SCR M8-1.25 X 20 STRAIN RELIEF PLATE 1-HOLE TAP SCREW M4 X 10 PILLOW BLOCK KEY 5 X 5 X 35 HEX BOLT M8-1.25 X 20 LH MOTOR PULLEY TYPE-A 3.5" P0513X2BF002 P0513X2BF003 P0513X2BF004 P0513X2BF005 P0513X2BF007 P0513X2BF008 P0513X2BF010 P0513X2BF011 P0513X2BF012 P0513X2BF013 P0513X2BF014 P0513X2BF015 P0513X2BF016 P0513X2BF017 P0513X2BF017-1 P0513X2BF017-2 P0513X2BF017-3 P0513X2BF017-4 P0513X2BF017-5 P0513X2BF018 P0513X2BF018-1 P0513X2BF018-2 P0513X2BF018-3 P0513X2BF018-4 P0513X2BF018-5 P0513X2BF019 P0513X2BF019-1 P0513X2BF019-2 P0513X2BF019-3 P0513X2BF019-4 P0513X2BF019-5 P0513X2BF019-6 P0513X2BF021 P0513X2BF022 P0513X2BF023 P0513X2BF024 P0513X2BF025 P0513X2BF028 P0513X2BF029 P0513X2BF030 P0513X2BF031 P0513X2BF032 P0513X2BF033 P0513X2BF034 P0513X2BF035 P0513X2BF036 P0513X2BF037 P0513X2BF038 P0513X2BF039 P0513X2BF040 P0513X2BF041 P0513X2BF044 P0513X2BF045 G0513 Series Bandsaws P0513X2BF046 P0513X2BF047 P0513X2BF048 P0513X2BF049 P0513X2BF050 P0513X2BF051 P0513X2BF055A P0513X2BF055 P0513X2BF056 P0513X2BF057 P0513X2BF058 P0513X2BF059 P0513X2BF060 P0513X2BF061 P0513X2BF062 P0513X2BF063 P0513X2BF064 P0513X2BF065 P0513X2BF066 P0513X2BF067 P0513X2BF068 P0513X2BF069 P0513X2BF070 P0513X2BF071 P0513X2BF072 P0513X2BF073 P0513X2BF074 P0513X2BF075 P0513X2BF076 P0513X2BF078 P0513X2BF079 P0513X2BF080 P0513X2BF081 P0513X2BF082 P0513X2BF082-2 P0513X2BF082-3 P0513X2BF082-4 P0513X2BF082-5 P0513X2BF082-6 P0513X2BF082-9 P0513X2BF082-10 P0513X2BF082-14 P0513X2BF082-15 P0513X2BF083 P0513X2BF084 P0513X2BF085 P0513X2BF086 P0513X2BF087 P0513X2BF088 P0513X2BF089 P0513X2BF090 P0513X2BF091 P0513X2BF092 -93- G0513X2BF Main Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 93 94 95 97 111 119 171 V-BELT A42 CAP SCREW M6-1 X 10 LOWER WHEEL COVER FENDER WASHER 8MM CAP SCREW M6-1 X 20 LOCK WASHER 8MM FLANGE SCREW M5-.8 X 10 172 173 174 175 177 178 CORD CLIP 5/16" FLANGE SCREW M5-.8 X 50 PHLP HD SCR M4-.7 X 10 EXT TOOTH WASHER 5MM JUNCTION BOX WIRE NUT 14-22G P0513X2BF093 P0513X2BF094 P0513X2BF095 P0513X2BF097 P0513X2BF111 P0513X2BF119 P0513X2BF171 P0513X2BF172 P0513X2BF173 P0513X2BF174 P0513X2BF175 P0513X2BF177 P0513X2BF178 G0513X2BF Labels 201 214 202 203 216 204 205 206 208 207 209 209 211 215 207 213 REF PART # DESCRIPTION REF PART # DESCRIPTION 201 202 203 204 205 206 207 MODEL NUMBER LABEL NAMEPLATE-LARGE DON'T OPEN DOOR LABEL GUARD ADJUSTMENT LABEL SCALE DIRECTIONS LABEL SAFETY GLASSES LABEL HANDS/BLADE HAZARD LABEL 208 209 211 213 214 215 216 READ MANUAL LABEL ELECTRICITY LABEL UNPLUG/DOOR HAZARD LABEL PUTTY TOUCH-UP PAINT TENSION ADJ LABEL GRIZZLY GREEN TOUCH-UP PAINT MACHINE ID LABEL P0513X2BF201 P0513X2BF202 P0513X2BF203 P0513X2BF204 P0513X2BF205 P0513X2BF206 P0513X2BF207 P0513X2BF208 P0513X2BF209 P0513X2BF211 P0513X2BF213 P0513X2BF214 P0513X2BF215 P0513X2BF216 Safety labels help reduce the risk of serious injury caused by machine hazards. If any label comes off or becomes unreadable, the owner of this machine MUST replace it in the original location before resuming operations. For replacements, contact (800) 523-4777 or www.grizzly.com. -94- G0513 Series Bandsaws G0513X2F Main 244 (110V) 196 242 (220V) 244-1 244-3 200 197 198 55A 244-2 69 61 48 17-1 22 13 14 15 16 17-2 47 10 12 7 32 23 33 34 17-5 35 11 66 48 61 65 64 50 60 111 63 62 39 88 61 18-4 24 91 28 22 24 21 18-3 81 90 119 92 18-2 18-3 18-1 78 39 60 111 30 18-5 79 80 87 37 25 29 2 67 8 45 43 44 190 46 193 3 38 194 195 17-4 17-2 21 74 68 17 17-3 70 59 4 94 49 242-5 72 73 76 75 5 61 242-4 71 242-5 55 50 242-2 243 199 243 242-4 95 242-1 242-3 61 93 58 18 57 97 56 18-2 188 189 82-8A 82-4 82-1 82-2 82-3 82 82-5 82-6 G0513 Series Bandsaws 82-7 82-8 82-10 82-9 86 89 83 85 84 -95- G0513X2F Main Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 2 3 4 5 7 8 10 11 12 13 14 15 16 17 17-1 17-2 17-3 17-4 17-5 18 18-1 18-2 18-3 18-4 18-5 21 22 23 24 25 28 29 30 32 33 34 35 37 38 39 43 44 45 46 47 48 49 50 55A 55 56 57 58 SET SCREW M6-1 X 10 BUSHING LIFTING EYE BOLT M10-1.5 MACHINE BODY BUSHING FLAT WASHER 6MM HEX NUT M6-1 POINTER STEP SCREW M4-.7 X 5 HINGE SHAFT ROLL PIN 5 X 36 UPPER WHEEL SHAFT HINGE UPPER WHEEL SHAFT UPPER WHEEL ASSEMBLY BUSHING BALL BEARING 6204-2RS INT RETAINING RING 47MM UPPER WHEEL 17" URETHANE TIRE 17" 1-PAIR LOWER WHEEL ASSEMBLY BUSHING BALL BEARING 6204-2RS INT RETAINING RING 47MM LOWER WHEEL 17" URETHANE TIRE, 1-PAIR WHEEL FLAT WASHER 8MM CAP SCREW M8-1.25 X 16 SAW BLADE 131.5" X 1/2" 6TPI HOOK LOCK WASHER 8MM CAP SCREW M8-1.25 X 20 WHEEL PULLEY/BRAKE DRUM HEX NUT 1-14 LOCK WASHER 1" COMPRESSION SPRING 7 X 8 X 90 ROLL PIN 3 X 16 ALIGNMENT PLATE THRUST BEARING 51201 TENSION HANDWHEEL TENSION ADJUSTING ROD FLANGE SCREW M5-.8 X 10 CONTROL PANEL PLATE CAP SCREW M8-1.25 X 16 FENDER WASHER 8MM UPPER WHEEL SLIDING BRACKET CAP SCREW M8-1.25 X 50 STEEL BLIND RIVET 3 X 13MM CAP SCREW M6-1 X 10 CLEAR WINDOW UPPER WHEEL COVER ASSY UPPER WHEEL COVER HEX BOLT M6-1 X 25 FLAT WASHER 6MM WHEEL BRUSH 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 78 79 80 81 82 82-1 82-2 82-3 82-4 82-5 82-6 82-7 82-8A 82-8 82-9 82-10 83 84 85 86 87 88 89 90 91 92 93 94 95 97 111 119 188 189 190 CAP SCREW M6-1 X 25 STAR KNOB LOCK NUT M6-1 STRAIN RELIEF 16MM STRAIGHT LT HEIGHT POINTER HEX NUT M8-1.25 HEX BOLT M8-1.25 X 90 STAR KNOB BOLT M10-1.5 X 20 STAR KNOB BOLT M10-1.5 X 55 THREADED HANDLE M10-1.5 CAM PILLOW BLOCK HANDLE M12-1.75 LEVER HEX NUT M12-1.75 LEVER HUB BUTTON HD CAP SCR M8-125 X 20 LOCK WASHER 8MM SHAFT COVER SET SCREW M8-1.25 X 20 HEX NUT M8-1.25 LOWER WHEEL SHAFT MOTOR 2HP 110V/220V 1-PH MOTOR FAN COVER MOTOR FAN CAPACITOR COVER R CAPACITOR 40M 250V 1-3/8 X 2-5/8 MOTOR JUNCTION BOX S CAPACITOR 300M 250V 1-1/2 X 2-3/8 CONTACT PLATE 5/8 CENTRIFUGAL SWITH W/CONT PLATE CENTRIFUGAL SWITCH 5/8-1725 BALL BEARING 6205ZZ BALL BEARING 6203ZZ HEX BOLT M10-1.5 X 25 LOCK WASHER 10MM MOTOR MOUNT BRACKET BUTTON HD CAP SCR M8-125 X 20 STRAIN RELIEF PLATE 1-HOLE FLANGE SCREW M5-.8 X 10 PILLOW BLOCK KEY 5 X 5 X 35 HEX BOLT M8-1.25 X 20 LH MOTOR PULLEY TYPE-A 3.5" V-BELT A42 CAP SCREW M6-1 X 10 LOWER WHEEL COVER FENDER WASHER 8MM CAP SCREW M6-1 X 20 FLAT WASHER 4MM FLANGE SCREW M5-.8 X 10 CORD CLIP 5/16" TAP SCREW M4 X 10 -96- P0513X2F002 P0513X2F003 P0513X2F004 P0513X2F005 P0513X2F007 P0513X2F008 P0513X2F010 P0513X2F011 P0513X2F012 P0513X2F013 P0513X2F014 P0513X2F015 P0513X2F016 P0513X2F017 P0513X2F017-1 P0513X2F017-2 P0513X2F017-3 P0513X2F017-4 P0513X2F017-5 P0513X2F018 P0513X2F018-1 P0513X2F018-2 P0513X2F018-3 P0513X2F018-4 P0513X2F018-5 P0513X2F021 P0513X2F022 P0513X2F023 P0513X2F024 P0513X2F025 P0513X2F028 P0513X2F029 P0513X2F030 P0513X2F032 P0513X2F033 P0513X2F034 P0513X2F035 P0513X2F037 P0513X2F038 P0513X2F039 P0513X2F043 P0513X2F044 P0513X2F045 P0513X2F046 P0513X2F047 P0513X2F048 P0513X2F049 P0513X2F050 P0513X2F055A P0513X2F055 P0513X2F056 P0513X2F057 P0513X2F058 P0513X2F059 P0513X2F060 P0513X2F061 P0513X2F062 P0513X2F063 P0513X2F064 P0513X2F065 P0513X2F066 P0513X2F067 P0513X2F068 P0513X2F069 P0513X2F070 P0513X2F071 P0513X2F072 P0513X2F073 P0513X2F074 P0513X2F075 P0513X2F076 P0513X2F078 P0513X2F079 P0513X2F080 P0513X2F081 P0513X2F082 P0513X2F082-1 P0513X2F082-2 P0513X2F082-3 P0513X2F082-4 P0513X2F082-5 P0513X2F082-6 P0513X2F082-7 P0513X2F082-8A P0513X2F082-8 P0513X2F082-9 P0513X2F082-10 P0513X2F083 P0513X2F084 P0513X2F085 P0513X2F086 P0513X2F087 P0513X2F088 P0513X2F089 P0513X2F090 P0513X2F091 P0513X2F092 P0513X2F093 P0513X2F094 P0513X2F095 P0513X2F097 P0513X2F111 P0513X2F119 P0513X2F188 P0513X2F189 P0513X2F190 G0513 Series Bandsaws G0513X2F Main Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 193 194 195 196 197 198 199 200 242 242-1 KEY SWITCH START BUTTON STOP BUTTON FLANGE SCREW M5-.8 X 50 JUNCTION BOX WIRE NUT 14-22G EXT TOOTH WASHER 5MM PHLP HD SCR M4-.7 X 10 MAG SWITCH ASSY 220V MPE-09 CONTACTOR SDE MA-09 220-240V 242-2 242-3 242-4 242-5 243 244 244-1 244-2 244-3 OL RELAY SDE RA-20 8-12A MAG SWITCH COVER ASSEMBLY CONTROL CORD 16G 3W MOTOR CORD 14G 3W PHLP HD SCR M5-.8 X 10 MAG SWITCH ASSY 110V MPE-18 CONTACTOR SDE MA-18 110V OL RELAY SDE RA-30 18-26A MAG SWITCH COVER ASSEMBLY P0513X2F193 P0513X2F194 P0513X2F195 P0513X2F196 P0513X2F197 P0513X2F198 P0513X2F199 P0513X2F200 P0513X2F242 P0513X2F242-1 P0513X2F242-2 P0513X2F242-3 P0513X2F242-4 P0513X2F242-5 P0513X2F243 P0513X2F244 P0513X2F244-1 P0513X2F244-2 P0513X2F244-3 G0513X2F Labels 201 216 214 202 203 204 205 206 208 207 209 213 209 211 215 203 REF PART # DESCRIPTION REF PART # DESCRIPTION 201 202 203 204 205 206 207 MODEL NUMBER LABEL GRIZZLY NAMEPLATE- LARGE DON'T OPEN DOOR LABEL GUARD ADJUSTMENT LABEL SCALE DIRECTIONS LABEL SAFETY GLASSES LABEL HANDS/BLADE HAZARD LABEL 208 209 211 213 214 215 216 READ MANUAL LABEL ELECTRICITY LABEL UNPLUG/DOOR HAZARD LABEL PUTTY TOUCH-UP PAINT TENSION ADJUSTMENT LABEL GRIZZLY GREEN TOUCH-UP PAINT MACHINE ID LABEL P0513X2F201 P0513X2F202 P0513X2F203 P0513X2F204 P0513X2F205 P0513X2F206 P0513X2F207 P0513X2F208 P0513X2F209 P0513X2F211 P0513X2F213 P0513X2F214 P0513X2F215 P0513X2F216 Safety labels help reduce the risk of serious injury caused by machine hazards. If any label comes off or becomes unreadable, the owner of this machine MUST replace it in the original location before resuming operations. For replacements, contact (800) 523-4777 or www.grizzly.com. G0513 Series Bandsaws -97- G0513X2, G0513X2B, G0513X2BF, & G0513X2F Guides & Trunnions 151 353 352 354 145-18 145-11 151-7 145-10 145-12 145-13 145-14 151-5 151-6 145 145-8 145-7 151-10 151-8 151-9 151-11 145-1 356 357 140 145-2 145-4 145-5 141 146 145-6 145-9 145-16 145-17 355 147 145-15 145-3 142 136 137 138 150-3 150-8 150-7 150-11 150-2 150-5 150-1 150-4 150-6 155-8 155-7 155-1 155-9 155-16 155-1 155-2 150-9 150-10 150-8 150 155 155-10 155-3 155-11 155-4 155-31 155-5 155-6 155-23 155-12 155-1 155-13 155-14 155-15 155-3 155-17 155-18 155-19 155-20V2 155-24 155-33 155-30 155-29 155-28 155-27 155-26 155-1 155-2 155-32 155-22 103 104 155-25 104 98 -98- 155-21 139V2 103 G0513 Series Bandsaws G0513X2, G0513X2B, G0513X2BF, & G0513X2F Guides & Trunnions Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 98 103 104 136 137 138 139V2 140 141 142 145 145-1 145-2 145-3 145-4 145-5 145-6 145-7 145-8 145-9 145-10 145-11 145-12 145-13 145-14 145-15 145-16 145-17 145-18 146 147 150 150-1 150-2 150-3 150-4 150-5 150-6 150-7 150-8 150-9 150-10 150-11 151 151-5 151-6 P0513X2098 P0513X2103 P0513X2104 P0513X2136 P0513X2137 P0513X2138 P0513X2139V2 P0513X2140 P0513X2141 P0513X2142 P0513X2145 P0513X2145-1 P0513X2145-2 P0513X2145-3 P0513X2145-4 P0513X2145-5 P0513X2145-6 P0513X2145-7 P0513X2145-8 P0513X2145-9 P0513X2145-10 P0513X2145-11 P0513X2145-12 P0513X2145-13 P0513X2145-14 P0513X2145-15 P0513X2145-16 P0513X2145-17 P0513X2145-18 P0513X2146 P0513X2147 P0513X2150 P0513X2150-1 P0513X2150-2 P0513X2150-3 P0513X2150-4 P0513X2150-5 P0513X2150-6 P0513X2150-7 P0513X2150-8 P0513X2150-9 P0513X2150-10 P0513X2150-11 P0513X2151 P0513X2151-5 P0513X2151-6 CAP SCREW M10-1.5 X 35 LOCK WASHER 10MM FLAT WASHER 10MM CAP SCREW M5-.8 X 10 FLAT WASHER 5MM UPPER BLADE GUARD CAP SCREW M10-1.5 X 35 STEP SCREW M4-.7 X 5 FIBER WASHER 5MM SLIDING PLATE GUIDE POST ASSEMBLY SET SCREW M5-.8 X 5 CAP SCREW M6-1 X 16 PHLP HD SCR M4-.7 X 10 HEX NUT M4-.7 RACK GUIDE POST LOCK COLLAR THREADED BUSHING V2.06.09 LOCK WASHER 8MM THREADED GUIDE BRACKET 14MM V2.06.09 WORM CYLINDER FIXED PLATE PINION GEAR 15T PINION GEAR STEP BOLT BRACKET COVER CAP SCREW M8-1.25 X 16 FLAT HD SCR M4-.7 X 8 BUSHING GUIDE POST HANDWHEEL CAP SCREW M6-1 X 20 UPPER BLADE GUIDE ASSEMBLY CAP SCREW M6-1 X 16 UPPER GUIDE SUPPORT BLOCK SET SCREW M6-1 X 10 ADJUSTMENT BAR UPPER BLADE GUIDE SUPPORT ECCENTRIC SHAFT EXT RETAINING RING 15MM BALL BEARING 6202ZZ HANDLE BUSHING CAP SCREW M6-1 X 35 UPPER SPACING SHAFT LOWER BLADE GUIDE ASSEMBLY LOWER BLADE GUIDE SUPPORT CAP SCREW M6-1 X 16 151-7 151-8 151-9 151-10 151-11 155 155-1 155-2 155-3 155-4 155-5 155-6 155-7 155-8 155-9 155-10 155-11 155-12 155-13 155-14 155-15 155-16 155-17 155-18 155-19 155-20V2 155-21 155-22 155-23 155-24 155-25 155-26 155-27 155-28 155-29 155-30 155-31 155-32 155-33 352 353 354 355 356 357 P0513X2151-7 P0513X2151-8 P0513X2151-9 P0513X2151-10 P0513X2151-11 P0513X2155 P0513X2155-1 P0513X2155-2 P0513X2155-3 P0513X2155-4 P0513X2155-5 P0513X2155-6 P0513X2155-7 P0513X2155-8 P0513X2155-9 P0513X2155-10 P0513X2155-11 P0513X2155-12 P0513X2155-13 P0513X2155-14 P0513X2155-15 P0513X2155-16 P0513X2155-17 P0513X2155-18 P0513X2155-19 P0513X2155-20V2 P0513X2155-21 P0513X2155-22 P0513X2155-23 P0513X2155-24 P0513X2155-25 P0513X2155-26 P0513X2155-27 P0513X2155-28 P0513X2155-29 P0513X2155-30 P0513X2155-31 P0513X2155-32 P0513X2155-33 P0513X2352 P0513X2353 P0513X2354 P0513X2355 P0513X2356 P0513X2357 ECCENTRIC SHAFT EXT RETAINING RING 15MM BALL BEARING 6202ZZ HANDLE BUSHING CAP SCREW M6-1 X 35 CAST IRON TRUNNION ASSEMBLY FLAT WASHER 8MM LOCK NUT M8-1.25 PHLP HD SCR M4-.7 x 6 GEAR PLATE FLAT HD SCR M4-.7 X 6 CARRIAGE BOLT M8-1.25 X 85 CAST IRON TRUNNION CARRIAGE BOLT M8-1.25 X 80 LOCK HANDLE M8-1.25 TABLE TILT SCALE FLAT WASHER 8MM HEX BOLT M8-1.25 X 25 LOCK HANDLE M8-1.25 FLAT WASHER 4MM POINTER LOCK WASHER 8MM ADJUSTMENT KNOB BOLT M6-1 HEX NUT M6-1 L-BRACKET FLAT HD SCR M5-.8 X 8 CAP SCREW M6-1 X 16 CAP SCREW M6-1 X 50 TRUNNION SUPPORT BRACKET TRUNNION GEAR BUTTON HD CAP SCR M10-1.5 X 30 RIGHT GUARD BALL BEARING 6000ZZ FLAT WASHER 10MM LEFT GUARD ADJUSTMENT ROD LOCK WASHER 8MM CAP SCREW M5-.8 X 6 LOCK WASHER 10MM FLAT WASHER 8MM LOCK WASHER 8MM BUTTON HD CAP SCR M8-1.25 X 20 HEX WRENCH 5MM HEX WRENCH 8MM WRENCH 10 X 13 OPEN-END G0513 Series Bandsaws -99- G0513X2 & G0513X2F Fence Assembly & Table 350-3 350-4 350-2 152 121-24 127 126 350 350-1 128 121-18 121-14 121 121-19 121-11 121-12 121-16 121-4 121-2 121-13 121-15 121-9 121-22 121-10 121-7 121-6 121-8 121-29 121-3 121-27 121-23 121-25 121-26 121-5 121-21 121-1 121-17 121-20 REF PART # DESCRIPTION REF PART # DESCRIPTION 121 121-1 121-2 121-3 121-4 121-5 121-6 121-7 121-8 121-9 121-10 121-11 121-12 121-13 121-14 121-15 121-16 121-17 121-18 P0513X2121 P0513X2121-1 P0513X2121-2 P0513X2121-3 P0513X2121-4 P0513X2121-5 P0513X2121-6 P0513X2121-7 P0513X2121-8 P0513X2121-9 P0513X2121-10 P0513X2121-11 P0513X2121-12 P0513X2121-13 P0513X2121-14 P0513X2121-15 P0513X2121-16 P0513X2121-17 P0513X2121-18 FENCE ASSEMBLY FRONT RAIL 640MM ADJUST BASE FIXED SHAFT SHAFT SPRING PIECE LOCK KNOB M8-1.25 X 44 CAST IRON FENCE 590MM FLAT WASHER 8MM FENCE HANDLE M8-1.25 X 22 RAIL PAD CONVEX WINDOW CAP SCREW M6-1 X 24 LOCK BLOCK REAR RAIL 640MM HEX NUT M8-1.25 FLANGE SCREW M4-.7 X 6 GUARD PIECE MOVING PLATE 121-19 121-20 121-21 121-22 121-23 121-24 121-25 121-26 121-27 121-29 126 127 128 152 350 350-1 350-2 350-3 350-4 P0513X2121-19 P0513X2121-20 P0513X2121-21 P0513X2121-22 P0513X2121-23 P0513X2121-24 P0513X2121-25 P0513X2121-26 P0513X2121-27 P0513X2121-29 P0513X2126 P0513X2127 P0513X2128 P0513X2152 P0513X2350 P0513X2350-1 P0513X2350-2 P0513X2350-2 P0513X2350-2 PLUG TAP SCREW M3.5 X 8 FENCE SCALE 18-1/2" HEX NUT M6-1 LOCK WASHER 6MM CAP SCREW M6-1 X 16 HEX BOLT M6-1 X 20 FLANGE BOLT M4-.7 X 8 FLAT WASHER 6MM SPACER PLATE TABLE 17" X 24" TABLE INSERT TABLE PIN MITER GAUGE ASSY RESAW FENCE ASSEMBLY ALUMINUM RESAW FENCE 590MM TAP SCREW 3.5 X 8 FENCE END PLATE 148 X 22 X 1 RESAW FENCE SCALE -100- G0513 Series Bandsaws G0513X2B & G0513X2BF Fence Assembly & Table 157 157-14V2 157-15 157-17V2 157-16 127 157-11 157-12 157-1 157-18 157-13 157-3V2 157-10 157-6 157-7 157-8 157-2 157-16 157-4 157-5 161-1 157-9 157-13 156-4 128 161 162 156-3 156 154 163 164 156-2 152 126 165V2 156-1 158 153 160 159 158 REF PART # DESCRIPTION REF PART # DESCRIPTION 126 127 128 152 153 154 156 156-1 156-2 156-3 156-4 157 157-1 157-2 157-3V2 157-4 157-5 157-6 157-7 157-8 P0513X2B126 P0513X2B127 P0513X2B128 P0513X2B152 P0513X2B153 P0513X2B154 P0513X2B156 P0513X2B156-1 P0513X2B156-2 P0513X2B156-3 P0513X2B156-4 P0513X2B157 P0513X2B157-1 P0513X2B157-2 P0513X2B157-3V2 P0513X2B157-4 P0513X2B157-5 P0513X2B157-6 P0513X2B157-7 P0513X2B157-8 TABLE 17" X 24" TABLE INSERT TABLE PIN MITER GAUGE ASSY KNOB SCREW M8-1.25 X 20 OUTER RAIL PLATE RESAW FENCE ASSEMBLY ALUMINUM RESAW FENCE 590MM TAP SCREW 3.5 X 8 FENCE END PLATE 148 X 22 X 1 RESAW FENCE SCALE FENCE ASSEMBLY FENCE POINTER SET SCREW M8-1.25 X 25 SPRING PIECE FLANGE SCREW M4-.7 X 8 PIVOT BLOCK HEX NUT M8-1.25 FENCE LOCK HANDLE 157-9 157-10 157-11 157-12 157-13 157-14V2 157-15 157-16 157-17V2 157-18 158 159 160 161 161-1 162 163 164 165V2 P0513X2B157-9 P0513X2B157-10 P0513X2B157-11 P0513X2B157-12 P0513X2B157-13 P0513X2B157-14V2 P0513X2B157-15 P0513X2B157-16 P0513X2B157-17V2 P0513X2B157-18 P0513X2B158 P0513X2B159 P0513X2B160 P0513X2B161 P0513X2B161-1 P0513X2B162 P0513X2B163 P0513X2B164 P0513X2B165V2 SHAFT PLASTIC SET SCREW M7-1 X 10 NYLON PAD SET SCREW M8-1.25 X 12 HEX NUT M8-1.25 HEX BOLT M8-1.25 X 20 HEX NUT M8-1.25 FLAT WASHER 8MM LOCK HANDLE M8-1.25 X 45 V2.05.11 MOVING PLATE FLAT WASHER 8MM LOCK WASHER 8MM CAP SCREW M8-1.25 X 20 FRONT RAIL FENCE SCALE INNER RAIL PLATE FLAT WASHER 6MM LOCK WASHER 6MM CAP SCREW M6-1 X 20 G0513 Series Bandsaws -101- G0513X2BF & G0513X2F Foot Brake 326 325 324 304 305 309 303 306 307 302 308 310 311 312 313 314 301 317 323 322 321 320 316 315 317 318 317 319 REF PART # DESCRIPTION REF PART # DESCRIPTION 301 302 303 304 305 306 307 308 309 310 311 312 313 CONDUIT GROMMET FLEXIBLE CONDUIT 1/2" X 42" SWITCH CORD 16G 2W HEX NUT 4MM BRAKE SWITCH SHINOZAKI AZ7141 PHLP HD SCR M4-.7 X 30 CORD CLIP 5/8" TAP SCREW M4 X 8 BUSHING FLAT WASHER 8MM LOCK WASHER 8MM CAP SCREW M8-1.25 X 25 CAP SCREW M6-1 X 25 314 315 316 317 318 319 320 321 322 323 324 325 326 LOCK WASHER 6MM BRAKE SHOE BUSHING CAP SCREW M6-1 X 16 HEX NUT M6-1 LOCK WASHER 6MM BRAKE PEDDLE NYLON PAD BRAKE EXTENSION SPRING HEX NUT M6-1 STEP BOLT M7-1 X 10 W/BUSHING BRAKE LEVER RUBBER CLIP -102- P0513X2F301 P0513X2F302 P0513X2F303 P0513X2F304 P0513X2F305 P0513X2F306 P0513X2F307 P0513X2F308 P0513X2F309 P0513X2F310 P0513X2F311 P0513X2F312 P0513X2F313 P0513X2F314 P0513X2F315 P0513X2F316 P0513X2F317 P0513X2F318 P0513X2F319 P0513X2F320 P0513X2F321 P0513X2F322 P0513X2F323 P0513X2F324 P0513X2F325 P0513X2F326 G0513 Series Bandsaws WARRANTY CARD Name _____________________________________________________________________________ Street _____________________________________________________________________________ City _______________________ State _________________________ Zip _____________________ Phone # ____________________ Email _________________________________________________ Model # ____________________ Order # _______________________ Serial # __________________ The following information is given on a voluntary basis. It will be used for marketing purposes to help us develop better products and services. Of course, all information is strictly confidential. 1. CUT ALONG DOTTED LINE 2. How did you learn about us? ____ Advertisement ____ Card Deck 4. 5. 6. ____ Catalog ____ Other: Which of the following magazines do you subscribe to? ____ ____ ____ ____ ____ ____ ____ ____ ____ ____ 3. ____ Friend ____ Website Cabinetmaker & FDM Family Handyman Hand Loader Handy Home Shop Machinist Journal of Light Cont. Live Steam Model Airplane News Old House Journal Popular Mechanics ____ ____ ____ ____ ____ ____ ____ ____ ____ ____ Popular Science Popular Woodworking Precision Shooter Projects in Metal RC Modeler Rifle Shop Notes Shotgun News Today’s Homeowner Wood ____ ____ ____ ____ ____ ____ ____ Wooden Boat Woodshop News Woodsmith Woodwork Woodworker West Woodworker’s Journal Other: What is your annual household income? ____ $20,000-$29,000 ____ $30,000-$39,000 ____ $50,000-$59,000 ____ $60,000-$69,000 ____ $40,000-$49,000 ____ $70,000+ What is your age group? ____ 20-29 ____ 50-59 ____ 40-49 ____ 70+ ____ 30-39 ____ 60-69 How long have you been a woodworker/metalworker? ____ 0-2 Years ____ 2-8 Years ____ 8-20 Years ____ 20+ Years How many of your machines or tools are Grizzly? ____ 0-2 ____ 3-5 ____ 6-9 ____ 10+ 7. Do you think your machine represents a good value? _____ Yes _____No 8. Would you recommend Grizzly Industrial to a friend? _____ Yes _____No 9. Would you allow us to use your name as a reference for Grizzly customers in your area? Note: We never use names more than 3 times. _____ Yes _____No 10. Comments: _____________________________________________________________________ _________________________________________________________________________________ _________________________________________________________________________________ _________________________________________________________________________________ FOLD ALONG DOTTED LINE Place Stamp Here GRIZZLY INDUSTRIAL, INC. P.O. BOX 2069 BELLINGHAM, WA 98227-2069 FOLD ALONG DOTTED LINE Send a Grizzly Catalog to a friend: Name_______________________________ Street_______________________________ City______________State______Zip______ TAPE ALONG EDGES--PLEASE DO NOT STAPLE WARRANTY & RETURNS Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole written warranty and any and all warranties that may be implied by law, including any merchantability or fitness, for any particular purpose, are hereby limited to the duration of this written warranty. We do not warrant or represent that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants. In no event shall Grizzly’s liability under this warranty exceed the purchase price paid for the product and any legal actions brought against Grizzly shall be tried in the State of Washington, County of Whatcom. We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, special, or consequential damages arising from the use of our products. To take advantage of this warranty, contact us by mail or phone and give us all the details. We will then issue you a “Return Number,’’ which must be clearly posted on the outside as well as the inside of the carton. We will not accept any item back without this number. Proof of purchase must accompany the merchandise. The manufacturers reserve the right to change specifications at any time because they constantly strive to achieve better quality equipment. We make every effort to ensure that our products meet high quality and durability standards and we hope you never need to use this warranty. Please feel free to write or call us if you have any questions about the machine or the manual. Thank you again for your business and continued support. We hope to serve you again soon.
Source Exif Data:
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