136158 2 Bjm Jx Series Owners Manual I O & M User

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User Manual: Pump 136158 2 Bjm Jx Series Owners Manual

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Version 6/13/2013
INSTALLATION, OPERATION & MAINTENANCE MANUAL
J & JX SERIES
SIDE DISCHARGE
Electric Submersible Pumps
Single Phase
115 & 230V
Three Phase
208V, 230V, 460V & 575V
CAST IRON
SINGLE PHASE
THREE PHASE
J400
J750
J1500
J1500H
J08
J15
J22
J37
J55C
J75C
J15H
J22H
J37H
J55CH
J75CH
316 STAINLESS STEEL
SINGLE PHASE
THREE PHASE
JX400SS
JX750SS
JX1500SS
JX1500HSS
JX08SS
JX15SS
JX22SS
JX37SS
JX55CSS
JX75CSS
JX15HSS
JX22HSS
JX37HSS
JX55CHSS
JX75CHSS
Read this manual carefully before installing, operating or servicing these pump models.
Observe all safety information.
Failure to comply with instructions may result in personal
injury and/or property damage. Please retain these instructions.
TABLE OF CONTENTS
INTRODUCTION ............................................................................................................................................................................................. 4
SAFETY .......................................................................................................................................................................................................... 5
INSPECTION .................................................................................................................................................................................................. 6
PRE-INSTALLATION INSPECTION ............................................................................................................................................................ 6
OIL FILL QUANTITY/TYPE ......................................................................................................................................................................... 7
PUMP INSTALLATION ............................................................................................................................................................................... 8
POSITIONING THE PUMP ......................................................................................................................................................................... 8
PUMP ROTATION ...................................................................................................................................................................................... 9
PUMP OPERATION...................................................................................................................................................................................10
TYPICAL MANUAL DEWATERING-EFFLUENT INSTALLATION ................................................................................................................. 10
TYPICAL AUTOMATIC DEWATERING-EFFLUENT INSTALLATION ........................................................................................................... 11
INTENDED METHODS OF CONNECTION ................................................................................................................................................... 12
SINGLE PHASE WIRING INSTRUCTIONS ...............................................................................................................................................13
THREE PHASE WIRING INSTRUCTIONS ................................................................................................................................................13
TROUBLE SHOOTING ................................................................................................................................................................................. 14
PUMP WILL NOT RUN ..............................................................................................................................................................................14
PUMP RUNS BUT DOES NOT DELIVER RATED CAPACITY ........................................................................................................................ 5
SERVICING YOUR SUBMERSIBLE PUMP ................................................................................................................................................ 5
MAINTAINING YOUR PUMP ...................................................................................................................................................................... 5
CHANGING SEAL OIL ................................................................................................................................................................................ 5
EXPLODED VIEW OF J400, JX400SS.......................................................................................................................................................... 15
EXPLODED VIEW OF J750, J1500, J1500H................................................................................................................................................. 16
EXPLODED VIEW OF J08, J15, J15H .......................................................................................................................................................... 17
EXPLODED VIEW OF J22, J22H, J37, J37H, ............................................................................................................................................... 18
EXPLODED VIEW OF J55C, JX55CSS, J55CH, JX55CHSS, J75C, JX75CSS, J75CH, JX75CHSS ............................................................ 19
EXPLODED VIEW OF JX750SS, JX1500SS, JX1500HSS (PRECISION CAST MODELS) ........................................................................... 20
EXPLODED VIEW OF JX08SS, JX15SS, JX15HSS (PRECISION CAST MODELS) .................................................................................... 21
EXPLODED VIEW OF JX22SS, JX37SS (PRECISION CAST MODELS) ...................................................................................................... 22
J SERIES PARTS LIST ................................................................................................................................................................................. 23
JX PRECISION CAST PARTS LIST .............................................................................................................................................................. 25
SINGLE PHASE WIRING DIAGRAM 115V & 230V W/O GOVERNOR SWITCH........................................................................................... 27
MODELS J400, JX400SS .....................................................................................................................................................................27
MODELS J750, JX750, J1500, JX1500H, JX1500HSS .........................................................................................................................28
THREE PHASE WIRING DIAGRAM ............................................................................................................................................................. 29
208V ..........................................................................................................................................................................................................29
MODELS J08, JX08SS, J15, JX15SS, J15H, JX15HSS, J22, JX22SS, J22H, JX22HSS, J37. JX37SS, J37H, J37HSS, J55C, J55CSS,
J55CH, J55CHSS, J75C, JX75CSS, J75CH, J75CHSS ........................................................................................................................29
230V ..........................................................................................................................................................................................................30
MODELS J08, JX08SS, J15, JX15SS, J15H, JX15HSS, J22, JX22SS, J22H, JX22HSS, J37. JX37SS, J37H, J37HSS, J55C, J55CSS,
J55CH, J55CHSS, J75C, JX75CSS, J75CH, J75CHSS ........................................................................................................................30
460V ..........................................................................................................................................................................................................31
MODELS J08, JX08SS, J15, JX15SS, J15H, JX15HSS, J22, JX22SS, J22H, JX22HSS, J37, JX37SS, J37H,J37HSS, J55C, J55CSS,
J55CH, J55CHSS, J75C, JX75CSS, J75CH, J75CHSS ........................................................................................................................31
575V ..........................................................................................................................................................................................................32
MODELS J08, JX08SS, J15, JX15SS, J15H, JX15HSS, J22, JX22SS, J22H, JX22HSS, J37. JX37SS, J37H, J37HSS, J55C, J55CSS,
J55CH, J55CHSS, J75C, JX75CSS, J75CH, J75CHSS ........................................................................................................................32
SEAL MINDER® ........................................................................................................................................................................................... 33
WARRANTY AND LIMITATION OF LIABILITY .............................................................................................................................................. 35
START-UP REPORT FORM ......................................................................................................................................................................... 36
NOTES:......................................................................................................................................................................................................... 39
4
INTRODUCTION
This Installation, Operation and Maintenance manual provides important information on safety
and the proper inspection, disassembly, assembly and testing of the BJM Pumps® J & JX
Series submersible pump. This manual also contains information to optimize performance and
longevity of your BJM Pumps submersible pump.
The submersible J Series pumps are designed to pump water and municipal/industrial
effluent wastewater. The JX Series pumps are designed to pump corrosive liquids in
concentrations chemically compatible with 316SS and FKM. The J & JX Series pumps are
not explosion proof. They are not designed to pump volatile or flammable liquids.
Note: Consult chemical resistance chart for compatibility between pump materials and
liquid before operating pump.
If you have any questions regarding the inspection, disassembly, assembly or testing please
contact your BJM Pumps distributor, or BJM Pumps, LLC.
BJM Pumps, LLC
123 Spencer Plain Rd.
Old Saybrook, CT 06475, USA
Fax: 860-399-7784
Phone: 877-256-7867
Phone: 860-399-5937
Information, including pump data sheets and performance curves, is also available on
our web site: www.bjmpumps.com
For assistance with your electric power source, please contact a certified electrician.
Please pay attention to the following alert notifications. They are used to notify
operators and maintenance personnel to pay special attention to procedures, to avoid
causing damage to the equipment, and to avoid situations that could be dangerous to
personnel.
NOTE: Instructions to aid in installation, operation, and maintenance or which
clarify a procedure.
Immediate hazards that WILL result in severe personal injury or
death. These instructions describe the procedure required and the injury which will
result from failure to follow the procedure.
Hazards or unsafe practices that COULD result in severe personal
injury or death. These instructions describe the procedure required, and the injury which
could result from failure to follow the procedure.
Hazards or unsafe practices which COULD result in personal injury
or product or property damage. These instructions describe the procedure required and
the possible damage which could result from failure to follow the procedure.
5
SAFETY
Pump installations are seldom identical. Each installation and application can vary due
to many different factors. It is the owner/service mechanics responsibility to repair,
service, and test to ensure that the pump integrity is not compromised according to this
manual.
Risk of electric shock – this pump has not been investigated for use
in swimming pool areas.
Do not pump flammable, inflammable or volatile liquids.
Death
or serious injury will result.
Before attempting to open or service the pump:
1) Familiarize yourself with this manual.
2) Unplug or disconnect the pump power cable to ensure that the pump will remain
inoperative.
3) Allow the pump to cool if overheated.
Do not operate the pump with a worn or damaged electric power
cable. Death or serious injury could occur.
Never attempt to alter the length or repair any power cable with a
splice. The pump motor and pump motor and cable must be completely waterproof.
Damage to the pump or personal injury may result from alterations.
After the pump has been installed, make sure that the pump and all
piping are secure before operation.
Do not lift the pump by the power cable piping or discharge hose.
Attach proper lifting equipment to the lifting handle (or lifting rings) fitted to the pump. Do
not suspend the pump by the power cable.
Obtain the services of a qualified electrician to troubleshoot, test
and/or service the electrical components of this pump.
Pumps and related equipment must be installed and operated
according to all national, local and industry standards.
6
INSPECTION
Review all safety information before servicing pump.
The following are recommended installation practices/procedures for the pump. If there
are questions in regards to your specific application, contact your local BJM Pumps
distributor or BJM Pumps, LLC.
PRE-INSTALLATION INSPECTION
1) Check the pump for damage that may have occurred during shipment.
2) Inspect the pump for any cracks, dents, damaged threads, etc.
3) Check power cord (and Seal Minder® cord, if installed) for any cuts or damage.
4) Check for, and tighten any hardware that appears loose.
5) Carefully read all tags, decals and markings on the pump.
If anything appears to be abnormal, contact your BJM Pumps distributor or BJM
Pumps, LLC. If damaged, the pump may need to be repaired before use. Do not install
or use the pump until appropriate action has been taken.
Lubrication:
No additional lubrication is necessary. The shaft seal and bearings are fully lubricated
from the factory. Seal oil should be checked once per year. See table below.
7
Note: For EPDM seals propylene glycol is used in the seal chamber
OIL FILL QUANTITY/TYPE
Qty. oil in seal chamber
Models
U.S. fl. oz.
C.C.
Type of oil
J400
5.1
150
ISO 32 NSF Food Mineral Grade
J750
9
265
ISO 32 NSF Food Mineral Grade
J1500
9
265
ISO 32 NSF Food Mineral Grade
J08
9
265
ISO 32 NSF Food Mineral Grade
J15
9
265
ISO 32 NSF Food Mineral Grade
J22
10.8
320
ISO 32 NSF Food Mineral Grade
J37
10.8
320
ISO 32 NSF Food Mineral Grade
J55C
45.6
1350
ISO 32 NSF Food Mineral Grade
J75C
45.6
1350
ISO 32 NSF Food Mineral Grade
Qty. oil in seal chamber
Models
U.S. fl. oz.
C.C.
U.S. fl. oz.
J1500H
9
265
ISO 32 NSF Food Mineral Grade
J15H
9
265
ISO 32 NSF Food Mineral Grade
J22H
10.8
320
ISO 32 NSF Food Mineral Grade
J37H
10.8
320
ISO 32 NSF Food Mineral Grade
J55CH
45.6
1350
ISO 32 NSF Food Mineral Grade
J75CH
45.6
1350
ISO 32 NSF Food Mineral Grade
Qty. oil in seal chamber
Models
U.S. fl. oz.
C.C.
Type of oil
JX400SS
5.1
150
ISO 32 NSF Food Mineral Grade
JX750SS
10.1
300
ISO 32 NSF Food Mineral Grade
JX1500SS
10.1
300
ISO 32 NSF Food Mineral Grade
JX08SS
10.1
300
ISO 32 NSF Food Mineral Grade
JX15SS
10.1
300
ISO 32 NSF Food Mineral Grade
JX22SS
13.5
400
ISO 32 NSF Food Mineral Grade
JX37SS
13.5
400
ISO 32 NSF Food Mineral Grade
JX55CSS
45.6
1350
ISO 32 NSF Food Mineral Grade
JX75CSS
45.6
1350
ISO 32 NSF Food Mineral Grade
Qty. oil in seal chamber
Models
U.S. fl. oz.
C.C.
Type of oil
JX1500HSS
10.1
300
ISO 32 NSF Food Mineral Grade
JX15HSS
10.1
300
ISO 32 NSF Food Mineral Grade
JX22HSS
13.5
400
ISO 32 NSF Food Mineral Grade
JX37HSS
13.5
400
ISO 32 NSF Food Mineral Grade
JX55CHSS
45.6
1350
ISO 32 NSF Food Mineral Grade
JX75CHSS
45.6
1350
ISO 32 NSF Food Mineral Grade
8
PUMP INSTALLATION
J & JX Series pumps have been evaluated for use with water or water based solutions.
Please contact the manufacturer for additional information.
Risk of electric shock. Pump models; J400, JX400, J750 &
JX750 (115v) are supplied with a grounding conductor and grounding-type attachment
plug. Pump models 230V single phase pumps and all three phase pumps do not come
with electric plug connectors. To reduce the risk of electric shock, be certain that it is
connected only to a properly grounded, grounding-type receptacle.
Lifting:
Attach a rope or lifting chain (not included) to the handle (or lifting rings) on the top of
the pump.
Do not lift the pump by the power cable or discharge hose/piping.
Proper lifting equipment (rope/chain) must be used.
POSITIONING THE PUMP
BJM Pumps, J & JX Series pumps are designed to operate fully or partially submerged.
Do not run the pump dry. Refer to data sheet for minimum submersion depth for your
particular model. Data sheets can be obtained online at www.bjmpumps.com or by
calling BJM Pumps, LLC at 860-399-5937. As a general rule, J and JX Series side
discharge pumps can pump down to a level above the suction screen. Pumping lower
than screen will permit air to enter the pump and cavitate, lose prime or become air
bound.
• Do not run the pump dry.
• Pump liquid should not exceed a maximum temperature of 104°F.
• Never place the pump on loose or soft ground. The pump may sink, preventing
water from reaching the impeller. Place on a solid surface or suspend the pump
with a lifting rope/chain. The J & JX Series pumps are provided with a suction
strainer to prevent large solids from clogging the impeller. Any spherical solids
which pass through the strainer should pass through the pump.
• For maximum pumping capacity, use the proper size non-collapsible hose or rigid
piping. A check valve may be installed after the discharge to prevent back flow
when the pump is shut off.
9
PUMP ROTATION
Two ways to check the correct pump rotation:
1. By looking at the impeller; the rotation of the impeller should be counter
clockwise as shown in the picture below.
2. By looking from the top of the pump. Since the impeller cannot be seen, the best
way to check the rotation is to check the kick back motion of the pump when the
pump just starts. The kick back motion of the pump should be counter clockwise
as shown in the picture below.
10
PUMP OPERATION
This pump is designed to handle dirty water that contains some
solids. It is not designed to pump volatile or flammable liquids. Do not attempt to pump
any liquids which may damage the pump or endanger personnel as a result of pump
failure.
Do not operate this pump where explosive vapors or
flammable material exist. Death or Serious injury will result.
TYPICAL MANUAL DEWATERING-EFFLUENT INSTALLATION
NOTE: Maximum recommended starts should not exceed 10 times per hour.
All J & JX models are provided with a 33” (10m) power cord (exception; J1500, JX1500,
J1500H) are supplied with a 50’ (15m) power cord. NEVER
splice the power cable due
to safety and warranty considerations. Always keep the plug end dry.
Note: 230V, single phase and 208V, 230V, 460V & 575V three phase units do not
have a plug and have to be provided separately.
Do not alter the length or repair any power cable with a splice. The
pump motor and cable must be completely waterproof. Damage to the pump or
personal injury may result from alterations.
For manual operation: 115 volt: plug the power cable into any 115 volt grounded
receptacle. 208, 230, 460 & 575 volt: Attach the proper plug, connect directly to the
power source or control box. Check the direction of the rotation. Tilt the pump and start
it. It should twist in the opposite direction of the arrow (on pump). It is recommended
that a Ground Fault Interrupter (GFI) type receptacle (or equivalent) be used.
11
Single phase pumps always use a three-prong grounded
receptacle. It is recommended that a Ground Fault Interrupter (GFI) type receptacle (or
equivalent) be used.
STOPPING
To stop the pump (manual and automatic mode), unplug it from the power source, turn
off the breaker, or turn the power source off (generator).
TYPICAL AUTOMATIC DEWATERING-EFFLUENT INSTALLATION
NOTE: Maximum recommended starts should not exceed 10 times per hour.
Float switches (wired into the pump motor or piggy-back style) are available from the
factory as an option.
Note: 208, 230V 460V & 575V pumps do not have a plug installed.
Three phase pumps need a separate control box with float(s) for automatic
operation.
12
STOPPING
To stop the pump (manual and automatic mode), unplug it from the power source, turn
off the breaker, or turn the power source off
(generator).
Typical 3 phase manual control 1
INTENDED METHODS OF CONNECTION
Use with approved motor control that matches motor input in full
load amperes. “UTILLISER UN DÉMARREAR APPROUVÉ CONVENANT AU
COURANT Á PLEINE CHARGE DU MOTEUR.”
BJM Pumps has been evaluated for use with water or water based solutions. Please
contact the manufacturer for additional information.
13
SINGLE PHASE WIRING INSTRUCTIONS
FOR YOUR PROTECTION, ALWAYS DISCONNECT PUMP
FROM ITS POWER SOURCE BEFORE HANDLING. Single phase pumps are supplied
with a three prong grounded plug to help protect you against the possibility of electrical
shock. DO NOT UNDER ANY CIRCUMSTANCES REMOVE THE GROUND PIN. The
three prong plug must be inserted into a mating three prong grounded receptacle. IF
the installation does not have such a receptacle it must be changed to the proper type,
wired and grounded in accordance with the National Electrical Code and all applicable
local codes and ordinances
“Risk of electrical shock” Do not remove power supply cord and
strain relief or connect conduit directly to the pump.
Installation and checking of electrical circuits and hardware should
be performed by a qualified licensed electrician.
THREE PHASE WIRING INSTRUCTIONS
FOR YOUR PROTECTION, ALWAYS DISCONNECT PUMP
FROM ITS POWER SOURCE BEFORE HANDLING.
Typical 3 phase Auto Control 1
14
“Risk of electrical shock” Do not remove power supply cord and
strain relief or connect conduit directly to the pump.
Installation and checking of electrical circuits and hardware should
be performed by a qualified licensed electrician.
To automatically operate a non-automatic three phase pump, a control panel is
required. Follow the instructions provided with the panel to wire the system.
Before installing a pump, check the pump rotation to insure that wiring has been
connected properly to power source, and that the green lead of power cord (See wiring
diagram), is connected to a valid ground, momentarily energize the pump, observing the
directions of kick back due to starting torque. Rotation is correct if kick back is in the
opposite direction of rotation arrow on the pump casing. If rotation is not correct,
switching of any two power leads other than ground will provide the proper rotation.
For
automatic three phase pumps see automatic three phase wiring diagram.
Three phase pumps have integral motor overload protection. It is recommended that all
three phase pumps using a motor starting device also incorporate motor overload
protection. Pumps must be installed in accordance with the National Electrical Code
and all applicable local codes and ordinances. Pumps are not to be installed in locations
classified as hazardous in accordance with National Electrical Code, ANSI/NFPA 70.
Connect pump to a junction box, outlet box, control box, enclosure with a wiring
compartment that meets NEC and local electrical codes. The provision for supply
connection shall reduce the risk of water entry during temporary, limited submersion
and shall comply with the applicable requirements of the Standard for Enclosures for
Electrical Equipment, UL 50, or the standard for Metallic Outlet Boxes, UL 514A, and
the standard for Motor-Operated Water Pumps. UL 778.
TROUBLE SHOOTING
Disconnect the power source to the pump BEFORE attempting
any type of trouble shooting, service or repair.
PUMP WILL NOT RUN
1. Check power supply (fuses, breaker).
Reset power.
2. Blocked impeller. Remove strainer,
check and clean.
3. Defective cable or incorrect wiring.
4. Strainer clogged. Check and clean as
necessary.
5. Float switch tangled/obstructed.
Clean and free float switch from
obstruction.
6. Float switch defective. Replace float
switch.
7. Pump overheated or temperature of
liquid exceeds pump operating
temperature.
5
PUMP RUNS BUT DOES NOT DELIVER RATED CAPACITY
Warning: Pump will restart automatically when motor over-heat protection switch
cools.
1. Discharge line clogged, restricted or
hose kinked. Check discharge
hose/pipe.
2. Worn impeller and/or suction cover.
Inspect and replace as necessary.
3. Pump overloaded due to liquid pumped
being too thick.
4. Pumping air. Check liquid level and
position of pump.
5. Excessive voltage drops due to long
cables.
6. Three phase only; pump running
backwards, check rotation.
SERVICING YOUR SUBMERSIBLE PUMP
Pump should be disconnected from the electric power supply before proceeding to do
any service or maintenance.
To service or repair your pump, please contact your local BJM Pumps distributor.
Service should only be performed by a qualified electrician.
MAINTAINING YOUR PUMP
• Pump should be disconnected from the electric power supply before proceeding to
do any service or maintenance.
• Pump should be inspected at regular intervals.
• More frequent inspections are required if the pump is used in a harsh environment.
• Preventative maintenance should be performed to reduce the chance of premature
failure.
• Worn impellers and lip seals should be replaced.
• Cut or cracked power cords must be replaced. (Never operate a pump with a cut,
cracked or damaged power cord.)
• Seal oil should be checked once per year.
• Maintenance should always be done when taking a pump out of service before
storage. 1) Clean pump of dirt and other build up.
2) Check condition of oil around the shaft seals.
3) Check hydraulic parts: check for wear.
4) Inspect power cable. Make sure that it is free of nicks or cuts.
CHANGING SEAL OIL
Changing the seal oil in the J & JX Series pumps is very easy.
1) Make sure that the pump cable is
disconnected from the power source.
2) Lay the pump down on its side.
3) Remove the screws that hold the
bottom plate in place.
4) Remove bottom plate.
5) Remove screws holding the suction
cover.
6) Remove the suction cover.
7) Remove the impeller.
5
8) Remove the inspection screw for the oil
chamber (pos#50-08). Pour out a small
sample of the oil. If it is milky white, or
contains water, then the oil and
possible, the mechanical seal, should
be changed. If an oil change is needed:
9) Remove the screws that hold the oil
chamber cover in place & remove the
oil.
10) Replace the mechanical seal if
necessary.
11) Replace the oil.
12) Assemble the pump.
15
EXPLODED VIEW OF J400, JX400SS
16
EXPLODED VIEW OF J750, J1500, J1500H
17
EXPLODED VIEW OF J08, J15, J15H
18
EXPLODED VIEW OF J22, J22H, J37, J37H,
19
EXPLODED VIEW OF J55C, JX55CSS, J55CH, JX55CHSS, J75C, JX75CSS, J75CH,
JX75CHSS
20
EXPLODED VIEW OF JX750SS, JX1500SS, JX1500HSS (PRECISION CAST
MODELS)
21
EXPLODED VIEW OF JX08SS, JX15SS, JX15HSS (PRECISION CAST MODELS)
22
EXPLODED VIEW OF JX22SS, JX37SS (PRECISION CAST MODELS)
23
J SERIES PARTS LIST
Pump Model J150 J400 J750 J1500 J1500H J08 J15 J15H J22 J22H J37 J37H J55C J55CH J75C J75CH
Pos. No. Part Description Item # Item # Item # Item # Item # Item # Item # Item # Item # Item # Item # Item # Item # Item # Item # Item #
01 Strainer with Bottom Plate 201979 201964 - - - - - - 201973 201973 201973 201973 201976 201976 201976 201976
01 Strainer - - 201969 201969 201969 201969 201969 201969 --------
01-2 Bottom Plate - - 202007 202007 202007 202007 202007 202007 --------
02 Suction Cover - - 202026 202026 202026 202026 202026 202026 202009 202011 202009 202011 202031 202032 202031 202032
03 Impeller Nut 202890 - - - - 202894 202894 202894 202894 202894 202894 202894 202895 202895 202895 202895
04 Lock washer -----202907 202907 202907 202907 202907 202907 202907 202904 202904 202904 202904
05 Impeller 202921 202055 202930 202062 202064 202933 202067 202069 202937 202072 202074 202076 202078 202079 202082 202083
06 Impeller Key -----202140 202140 202140 202140 202140 202140 202140 202141 202141 202141 202141
07 Pump Housing 202988 202993 202163 202165 202163 202163 202165 202163 202167 202167 202167 202167 203007 203007 203007 203007
07 -1 O-Ring (Kit Only) Kit Kit Kit Kit Kit Kit Kit Kit Kit Kit Kit Kit Kit Kit Kit Kit
08 Oil Chamber Cover 202207 202207 202211 202211 202211 202211 202211 202211 202211 202211 202211 202211 203043 203043 203043 203043
08 -1 O-Ring (Kit Only) Kit Kit Kit Kit Kit Kit Kit Kit Kit Kit Kit Kit Kit Kit Kit Kit
09 Lip Seal Buna-N 202229 202229 202231 202231 202231 202231 202231 202231 202231 202231 202231 202231 203055 203055 203055 203055
09 Lip Seal FKM (Optional) 202230 202230 202233 202233 202233 202233 202233 202233 202233 202233 202233 202233 203058 203058 203058 203058
09 Lip Seal EPDM (Optional) 203050 203050 203053 203053 203053 203053 203053 203053 203053 203053 203053 203053 203056 203056 203056 203056
09A Double Lip Seal Buna-N ----- - ------202249 202249 202249 202249
09A Double Lip Seal FKM (Optional) ----- - ------202240 202240 202240 202240
09A Double Lip Seal EPDM (Optional) ----- - ------203060 203060 203060 203060
10 Shaft Sleeve 202258 202258 --- - ------202256 202256 202256 202256
10-1 O-Ring (Kit Only) ----- - ------Kit Kit Kit Kit
10-2 O-Ring (Kit Only) ----- - ------Kit Kit Kit Kit
12 Lip Seal for Lower Bearing ----- - ------202236 202236 202236 202236
13 Mechanical Seal Buna-N 202269 202259 200501 200501 200501 200501 200501 200501 200501 200501 200501 200501 200305 200305 200305 200305
13 Mechanical Seal FKM** -202260 200500 200500 200500 200500 200500 200500 200500 200500 200500 200500 200304 200304 200304 200304
14 Lower Ball Bearing 200957 200957 200958 200958 200958 200958 200958 200958 200959 200959 200959 200959 200960 200960 200961 200961
14-1 Lower Ball Bearing ----- - ------200960 200960 200961 200961
14-2 Lower Bearing Retainer Clip ----- - ------202279 202279 202279 202279
17 Rotor w/ Shaft 115/230V, 1PH 202299 202302 203086 203091 203091 - ----------
17 Rotor w/ Shaft, 3 PH -----202306 202310 202310 202314 202314 202318 202318 202343 202343 202345 202345
18 Stator w/Casing,115V, 1PH -200509 200511 -- - ----------
18 Stator w/Casing, 230V, 1PH -200521 200570 200514 200514 - ----------
18 Stator w/Casing, 208V, 3PH -----200524 200528 200528 200532 200532 200536 200536 200665 200665 - -
18 Stator w/Casing, 230/460V, 3PH -----200546 200550 200550 200554 200554 200558 200558 200562 200562 200566 200566
18 Stator w/Casing, 575V, 3PH -----200588 200592 200592 200596 200596 200600 200600 200605 200605 200609 200609
19 Governor Switch w/Switch Plate -202359 202360 202360 202360 - ----------
20 Upper Ball Bearing 200966 200957 200967 200967 200967 200967 200967 200967 200958 200958 200958 200958 200959 200959 200959 200959
20-1 O-Ring (Kit Only) ----- - ------Kit Kit Kit Kit
21A Oil Chamber 202990 202991 --- - ------202178 202178 202169 202169
21A-1 O-Ring (Kit Only) Kit Kit --- - ------Kit Kit Kit Kit
21B Motor Cover -202365 202368 202368 202368 - ----------
22 Cover Plate Upper -202380 --- - ----------
23 Overload 115V, 1PH - - 202383 -- - ----------
23 Overload 230V, 1PH - - 202395 202383 202818 - ----------
23 Overload 208V, 3PH -----202385 202388 202388 202390 202390 202392 202392 202394 202394 - -
23 Overload 230V, 3PH -----202385 202388 202388 202390 202390 202392 202392 202394 202394 202396 202396
23 Overload 460V, 3PH -----202387 202386 202386 202389 202389 202391 202391 202393 202393 202394 202394
23 Overload 575V, 3PH -----202399 202387 202387 202386 202386 202389 202389 202391 202391 202393 202393
24
24 Capacitor 115V 202414 202415 202417 -- - ----------
24 Capacitor 230V -202416 202418 202420 202420 - ----------
26 Pump Top Cover 203119 203120 202433 202433 202433 202435 202435 202435 202445 202445 202445 202445 202439 202439 202439 202439
26-1 O-Ring (Kit Only) Kit Kit Kit Kit Kit Kit Kit Kit Kit Kit Kit Kit Kit Kit Kit Kit
27 Power Cable w/ Gland-115V, 1PH 201682 201683 201693 -- - --------
27 Power Cable w/ Gland-230V, 1PH, No Plug 201684 201694 201690 201690 - ----------
27 Power Cable w/ Gland- 3PH -----201701 201701 201701 203442 203442 203444 203444 203446 203446 203446 203446
27-1 O-Ring (Kit Only) Kit Kit Kit Kit Kit Kit Kit Kit Kit Kit Kit Kit Kit Kit Kit Kit
27-2 Oil Sensor Cable - - 202763 202763 202763 202763 202763 202763 202763 202763 202763 202763 202763 202763 202763 202763
27-2-1 O-Ring (Kit Only) - - Kit Kit Kit Kit Kit Kit Kit Kit Kit Kit Kit Kit Kit Kit
27-3 Oil Sensor Cap - - 203139 203139 203139 203139 203139 203139 203139 203139 203139 203139 203139 203139 203139 203139
31D Oil Sensor w/Wire - - 202409 202409 202409 202409 202409 202409 203998 203998 203998 203998 204000 204000 204000 204000
31E Ground Wire w/Ring Term. 203145 203145 203145 203145 203145 203145 203145 203145 203145 203145 203145 203145 203145 203145 203145 203145
32 Power Cord Line Clip / Strain Relief -203161 203161 203161 203161 203161 203161 203161 202497 202497 202497 202497 202497 202497 202497 202497
33 Oil Sensor Cord Line Clip - - 203163 203163 203163 203163 203163 203163 203163 203163 203163 203163 203163 203163 203163 203163
34 Handle 203167 202517 202517 202517 202517 202517 202517 202517 202517 202517 202517 202517 203171 203171 203171 203171
35 Holding Rods -202665 202666 202668 202668 202669 202670 202670 202671 202671 202672 202672 202673 202673 202674 202674
38 Discharge Nipple -202531 202531 202534 202531 202531 202534 202531 202534 202531 202534 202531 ----
38E Discharge Elbow ----- - ------202560 202560 202560 202560
38E-1 Gasket Discharge Elbow Buna-N ----- - ------203210 203210 203210 203210
38E-1
Gasket Discharge Elbow FKM (Optional) ----- - ------203211 203211 203211 203211
38F Discharge Flange - - - - - - - - 202545 202543 202545 202543 202537 202538 202537 202537
38F Discharge Connection 4" FNPT - - - - - - - - 202552 -202552 -----
38F-1 Gasket -Discharge Flange Buna-N - - - - - - - - 202659 202659 202659 202659 203210 203210 203210 203210
38F-1
Gasket - Discharge Flange FKM (Optional) - - - - - - - - 202660 202660 202660 202660 203211 203211 203211 203211
50-01 Bolt - Strainer/Stand 203233 202694 203238 203238 203238 203238 203238 203238 203231 203231 203231 203231 203229 203229 203229 203229
50-02 Screw - - 203216 203216 203216 203216 203216 203216 203228 203228 203228 203228 203229 203229 203229 203229
50-07 Screw 203217 203216 --- - ------203229 203229 203229 203229
50-08 Screw 203233 203215 203219 203219 203219 203219 203219 203219 203219 203219 203219 203219 203246 203246 203246 203246
50-11 Screw 203218 203218 203218 203218 203218 203218 203218 203218 203218 203218 203218 203218 203218 203218 203218 203218
50-11-1 O-Ring (Kit Only) Kit Kit Kit Kit Kit Kit Kit Kit Kit Kit Kit Kit Kit Kit Kit Kit
50-12 Screw -203218 203218 203218 203218 203218 203218 203218 203218 203218 203218 203218 203218 203218 203218 203218
50-12-1 O-Ring (Kit Only) -Kit Kit Kit Kit Kit Kit Kit Kit Kit Kit Kit Kit Kit Kit Kit
50-14-2 Screw ----- - ------203219 203219 203219 203219
50-19A Screw -203215 --- - ----------
50-19 Screw -202693 202693 202693 202693 - ----------
50-21A Screw 202702 ---- - ----------
50-22 Screw -202692 --- - ----------
50-23 Screw - - 202700 202700 202700 202700 202700 202700 202700 202700 202700 202700 202700 202700 202700 202700
50-26 Acorn Nut and Washer 202701 ---- - ----------
50-27 Screw 203232 203216 203216 203216 203216 203216 203216 203216 203246 203246 203246 203246 203246 203246 203246 203246
50-27-2 Screw - - 203216 203216 203216 203216 203216 203216 203216 203216 203216 203216 203216 203216 203216 203216
50-31E Screw 202692 202692 202692 202692 202692 202692 202692 202692 202692 202692 202692 202692 202692 202692 202692 202692
50-32 Screw -203214 203214 203214 203214 203214 203214 203214 --------
50-33 Screw -203214 203214 203214 203214 203214 203214 203214 203214 203214 203214 203214 ----
50-34 Screw -203219 203219 203219 203219 203219 203219 203219 203219 203219 203219 203219 ----
50-34-1 Screw for Handle w/ Cable Chain ----- - ------203228 203228 203228 203228
50-34-2 Screw for Handle - - --- - ------203288 203288 203288 203288
50-34-3 Lock Washer ----- - ------202902 202902 202902 202902
50-38E Bolt - Discharge Elbow ----- - ------203287 203287 203287 203287
50-38F Bolt - Discharge Flange - - - - - - - - 203253 203253 203253 203253 203287 203287 203287 203287
202623 202625 202628 202628 202628 202635 202635 202635 202637 202637 202637 202637 202639 202639 202639 202639
-202626 202631 202631 202631 202648 202648 202648 202643 202643 202643 202643 202645 202645 202645 202645
O-Ring Kit-Buna N
O-Ring Kit-FKM (Optional)
25
JX PRECISION CAST PARTS LIST
Pump Model JX400SS JX750SS JX1500SS JX1500HSS JX08SS JX15SS JX15HSS JX22SS JX22HSS JX37SS JX37HSS JX55CSS JX55CHSS JX75CSS JX75CHSS
Pos. No. Part Description Item # Item # Item # Item # Item # Item # Item # Item # Item # Item # Item # Item # Item # Item # Item #
01 Strainer with Bottom Plate 201965 201971 201971 201971 201971 201971 201971 201974 201974 201974 201974 201977 201977 201977 201977
02 Suction Cover -202027 202028 202027 202027 202028 202027 202010 202012 202010 202012 202034 202033 202034 202033
03 Impeller Nut - - - - 202894 202894 202894 202894 202894 202894 202894 202895 202895 202895 202895
04 Lock washer - - - - 202907 202907 202907 202907 202907 202907 202907 202904 202904 202904 202904
05 Impeller 202056 202060 202063 202065 202066 202068 202070 202071 202073 202075 202077 202081 202080 202085 202084
06 Impeller Key - - - - 202140 202140 202140 202140 202140 202140 202140 202141 202141 202141 202141
07 Pump Housing 202994 202164 202166 202164 202164 202166 202164 202168 202168 202168 202168 202171 202171 202171 202171
07 -1 O-Ring (Kit Only) Kit Kit Kit Kit Kit Kit Kit Kit Kit Kit Kit Kit Kit Kit Kit
08 Oil Chamber Cover 202208 202214 202214 202214 202214 202214 202214 202219 202219 202219 202219 202216 202216 202216 202216
08 -1 O-Ring (Kit Only) Kit Kit Kit Kit Kit Kit Kit Kit Kit Kit Kit Kit Kit Kit Kit
09 Lip Seal FKM 202230 202232 202232 202232 202232 202232 202232 202235 202235 202235 202235 203058 203058 203058 203058
09 Lip Seal Buna-N (Optional) 202229 203051 203051 203051 203051 203051 203051 202234 202234 202234 202234 203055 203055 203055 203055
09 Lip Seal EPDM (Optional) 203050 203056 203056 203056 203056
09A Double Lip Seal FKM - - - - - - - - - - - 202240 202240 202240 202240
09A Double Lip Seal Buna-N (Optional) - - - - - - - - - - - 202249 202249 202249 202249
09A Double Lip Seal EPDM (Optional) - - - - - - - - - - - 203060 203060 203060 203060
10 Shaft Sleeve 202258 202257 202257 202257 202257
12
Lip Seal for Lower Bearing - - - - - - - - - - - 202236 202236 202236 202236
13 Mechanical Seal FKM** 202260 200500 200500 200500 200500 200500 200500 200301 200301 200301 200301 200304 200304 200304 200304
13 Mechanical Seal Buna-N 202259 200501 200501 200501 200501 200501 200501 200302 200302 200302 200302 200305 200305 200305 200305
14 Lower Ball Bearing 200957 200958 200958 200958 200958 200958 200958 200959 200959 200959 200959 200960 200960 200961 200961
14-1 Lower Ball Bearing - - - - - - - - - - - 200960 200960 200961 200961
14-2 Lower Bearing Retainer Clip -202279 202279 202279 202279 202279 202279 202279 202279 202279 202279 202279 202279 202279 202279
17 Rotor w/ Shaft 115/230V, 1PH 202303 203089 203093 203093 - - - - - - - - - - -
17 Rotor w/ Shaft, 3 PH - - - - 202308 202312 202312 202316 202316 202320 202320 202344 202344 202346 202346
18 Stator w/Casing, 115V, 1HP 200510 200513 - - - - - - - - - - - - -
18 Stator w/Casing, 230V, 1PH 200522 200571 200516 200516 - - - - - - - - - - -
18 Stator w/Casing, 208V, 3PH - - - - 200526 200530 200530 200534 200534 200538 200538 200667 200667 - -
18 Stator w/Casing, 230/460V,3PH - - - - 200548 200552 200552 200556 200556 200560 200560 200564 200564 200568 200568
18 Stator w/Casing, 575V, 3PH - - - - 200590 200594 200594 200598 200598 200602 200602 200607 200607 200611 200611
19 Governor Switch w/Switch Plate 202359 202360 202360 202360 - - - - - - - - - - -
20 Upper Ball Bearing 200957 200967 200967 200967 200967 200967 200967 200958 200958 200958 200958 200959 200959 200959 200959
20-1 O-Ring (Kit Only) - - - - - - - - - - - Kit Kit Kit Kit
21A Oil Chamber 202992 202197 202197 202197 202197 202197 202197 202198 202198 202198 202198 202179 202179 202170 202170
21A-1 O-Ring (Kit Only) Kit Kit Kit Kit Kit Kit Kit Kit Kit Kit Kit Kit Kit Kit Kit
21B Motor Cover 202365 202368 202368 202368 - - - - - - - - - - -
23 Overload 115V, 1PH 202380 202383 - - - - - - - - - - - - -
23 Overload 230V,1PH -202395 202383 202383 - - - - - - - - - - -
23 Overload 208V, 3PH - - - - 202385 202388 202388 202390 202390 202392 202392 202394 202394 - -
23 Overload 230V,3PH - - - - 202385 202388 202388 202390 202390 202392 202392 202394 202394 202396 202396
23 Overload 460V,3PH - - - - 202387 202386 202386 202389 202389 202391 202391 202393 202393 202394 202394
23 Overload 575V, 3PH - - - - 202399 202387 202387 202386 202386 202389 202389 202391 202391 202393 202393
24 Capacitor 115V 202415 202417 - - 202818 - - - - - - - - - -
26
24 Capacitor 230V 202416 202418 202420 202420 - - - - - - - - - - -
26 Pump Top Cover 203121 202434 202434 202434 202436 202436 202436 202438 202438 202438 202438 202440 202440 202440 202440
26-1 O-Ring (Kit Only) Kit Kit Kit Kit Kit Kit Kit Kit Kit Kit Kit Kit Kit Kit Kit
27 Power Cable w/ Gland-115V, 1PH 201686 201696 - - - - - - - - - - - - -
27 Power Cable w/ Gland-230V, 1PH, No Plug 201685 201695 201691 201691 - - - - - - - - - - -
27 Power Cable w/ Gland- 3PH - - - - 201702 201702 201702 203443 203443 203445 203445 203447 203447 203447 203447
27-1 O-Ring (Kit Only) Kit Kit Kit Kit Kit Kit Kit Kit Kit Kit Kit Kit Kit Kit Kit
27-2 Oil Sensor Cable -201713 201713 201713 201713 201713 201713 201713 201713 201713 201713 201713 201713 201713 201713
27-2-1 O-Ring (Kit Only) -Kit Kit Kit Kit Kit Kit Kit Kit Kit Kit Kit Kit Kit Kit
27-3 Oil Sensor Cap -201718 201718 201718 201718 201718 201718 201718 201718 201718 201718 201718 201718 201718 201718
31D Oil Sensor w/Wire -202408 202408 202408 202408 202408 202408 203999 203999 203999 203999 204000 204000 204000 204000
31E Ground Wire w/Ring Term. 203145 203145 203145 203145 203145 203145 203145 203145 203145 203145 203145 203145 203145 203145 203145
32 Power Cord Line Clip / Strain Relief 203161 203166 203166 203166 203161 203161 203161 202504 202504 202505 202505 202497 202497 202497 202497
33 Oil Sensor Cord Line Clip -203163 203163 203163 203163 203163 203163 203163 203163 203163 203163 203163 203163 203163 203163
34 Handle 202517 202517 202517 202517 202517 202517 202517 202517 202517 202517 202517 203171 203171 203171 203171
35 Holding Rods 202665 202682 202683 202683 202684 202685 202685 202686 202686 202687 202687 202673 202673 202674 202674
38 Discharge Nipple 202532 202532 202535 202532 202532 202535 202532 202535 202532 202535 202532 - - - -
38E Discharge Elbow - - - - - - - - - - - 202561 202561 202561 202561
38E-1 Gasket Discharge Elbow FKM - - - - - - - - - - - 203211 203211 203211 203211
38E-1
Gasket Discharge Elbow Buna-N (Optional) - - - - - - - - - - - 203210 203210 203210 203210
38F Discharge Flange -202563 202546 202563 202563 202546 202563 202546 202544 202546 202544 202540 202539 202540 202540
38F Discharge Connection 4" NPT-F - - - - - - - 202553 -202553 - - - - -
38F-1 O-Ring - Discharge Flange FKM -202723 202724 202723 202723 202724 202723 202724 202724 202724 202724 203211 203211 203211 203211
38F-1
O-Ring - Discharge 4" NPT-F FKM - - - - - - - 203328 -203328 -203210 203210 203210 203210
50-01 Screw 202694 203215 203215 203215 203215 203215 203215 203297 203297 203297 203297 203229 203229 203229 203229
50-02 Screw -203216 203216 203216 203216 203216 203216 203220 203220 203220 203220 203229 203229 203229 203229
50-07 Screw 203216 203296 203296 203296 203296 203296 203296 203296 203296 203296 203296 203229 203229 203229 203229
50-08 Screw 203215 203219 203219 203219 203219 203219 203219 203219 203219 203219 203219 203246 203246 203246 203246
50-11 Screw 203218 203218 203218 203218 203218 203218 203218 203218 203218 203218 203218 203218 203218 203218 203218
50-11-1 O-Ring (Kit Only) Kit Kit Kit Kit Kit Kit Kit Kit Kit Kit Kit Kit Kit Kit Kit
50-12 Screw 203218 203218 203218 203218 203218 203218 203218 203218 203218 203218 203218 203218 203218 203218 203218
50-12-1 O-Ring (Kit Only) Kit Kit Kit Kit Kit Kit Kit Kit Kit Kit Kit Kit Kit Kit Kit
50-14-2 Screw -203219 203219 203219 203219 203219 203219 203219 203219 203219 203219 203219 203219 203219 203219
50-19A Screw 203215 - - - - - - - - - - - - - -
50-19 Screw 202693 202693 202693 202693 - - - - - - - - - - -
50-22 Screw 202692 - - - - - - - - - - - - - -
50-23 Screw 202693 202700 202700 202700 202700 202700 202700 202700 202700 202700 202700 202700 202700 202700 202700
50-27 Screw 202692 203295 203295 203295 203295 203295 203295 203246 203246 203246 203246 203246 203246 203246 203246
50-27-2 Screw 203216 203295 203295 203295 203295 203295 203295 203295 203295 203295 203295 203216 203216 203216 203216
50-31E Screw 202692 202692 202692 202692 202692 202692 202692 202692 202692 202692 202692 202692 202692 202692 202692
50-32 Screw 203214 203214 203214 203214 203214 203214 203214 - - - - - - - -
50-33 Screw -203214 203214 203214 203214 203214 203214 203214 203214 203214 203214 - - - -
50-34 Screw 203219 203219 203219 203219 203219 203219 203219 203296 203296 203296 203296 - - - -
50-34-1 Screw for Handle w/ Cable Chain - - - - - - - - - - - 203228 203228 203228 203228
50-34-2 Screw for Handle - - - - - - - - - - - 203288 203288 203288 203288
50-34-3 Lock Washer - - - - - - - - - - - 202902 202902 202902 202902
50-38E Bolt - Discharge Elbow - - - - - - - - - - - 203287 203287 203287 203287
50-38F Bolt - Discharge Flange - - - - - - - 203253 203253 203253 203253 203287 203287 203287 203287
202626 202630 202630 202630 202647 202647 202647 202642 202642 202642 202642 202645 202645 202645 202645
202625 - - - - - - - - - - 202639 202639 202639 202639
O-Ring Kit-FKM
O-Ring Kit-Buna (Optional)
27
SINGLE PHASE WIRING DIAGRAM 115V & 230V W/O GOVERNOR SWITCH
MODELS J400, JX400SS
28
MODELS J750, JX750, J1500, JX1500H, JX1500HSS
29
THREE PHASE WIRING DIAGRAM
208V
MODELS J08, JX08SS, J15, JX15SS, J15H, JX15HSS, J22, JX22SS, J22H, JX22HSS,
J37. JX37SS, J37H, J37HSS, J55C, J55CSS, J55CH, J55CHSS, J75C, JX75CSS,
J75CH, J75CHSS
30
230V
MODELS J08, JX08SS, J15, JX15SS, J15H, JX15HSS, J22, JX22SS, J22H, JX22HSS,
J37. JX37SS, J37H, J37HSS, J55C, J55CSS, J55CH, J55CHSS, J75C, JX75CSS,
J75CH, J75CHSS
31
460V
MODELS J08, JX08SS, J15, JX15SS, J15H, JX15HSS, J22, JX22SS, J22H, JX22HSS,
J37, JX37SS, J37H,J37HSS, J55C, J55CSS, J55CH, J55CHSS, J75C, JX75CSS,
J75CH, J75CHSS
32
575V
MODELS J08, JX08SS, J15, JX15SS, J15H, JX15HSS, J22, JX22SS, J22H, JX22HSS,
J37. JX37SS, J37H, J37HSS, J55C, J55CSS, J55CH, J55CHSS, J75C, JX75CSS,
J75CH, J75CHSS
33
SEAL MINDER®
34
Seal Minder™ is an optional accessory on the J & JX Series. (Not available on the J400 or JX400)
35
BJM PUMPS, LLC
123 Spencer Plain Road
Old Saybrook, CT 06475, U.S.A.
WARRANTY AND LIMITATION OF LIABILITY
Unless otherwise expressly authorized in writing, specifying a longer or shorter period, BJM
Pumps, LLC warrants for a period of eighteen (18) months from the date of shipment from the
Point of Shipment, or one (1) year from the date of installation, whichever occurs first, that all
products or parts thereof furnished by BJM Pumps, LLC under the brand name BJM Pumps,
hereinafter referred to as the “Product” are free from defects in materials and workmanship and
conform to the applicable specification.
BJM Pumps, LLC’s liability for any breach of this warranty shall be limited solely to replacement
or repair, at the sole option of BJM Pumps, LLC, of any part or parts of the Product found to be
defective during the warranty period, provided the Product is properly installed and is being
used as originally intended. Any breach of this warranty must be reported to BJM Pumps, LLC
or BJM Pumps, LLC’s authorized service representative within the aforementioned warranty
period, and defective Product or parts thereof must be shipped to BJM Pumps, LLC or BJM
Pumps, LLC’s authorized representative, transportation charges prepaid. Any cost associated
with removal or installation of a defective Product or part is excluded.
IT IS EXPRESSLY AGREED THAT THIS SHALL BE THE SOLE AND EXCLUSIVE REMEDY
OF BJM PUMPS, LLC’S DISTRIBUTORS AND CUSTOMERS. UNDER NO CIRCUMSTANCES
SHALL BJM PUMPS, LLC BE LIABLE FOR ANY COSTS, LOSS, EXPENSE, DAMAGES,
SPECIAL DAMAGES, INCIDENTAL DAMAGES OR CONSEQUENTIAL DAMAGES ARISING
DIRECTLY OR INDIRECTLY FROM THE DESIGN, MANUFACTURE, SALE, USE OR REPAIR
OF THE PRODUCT, WHETHER BASED ON WARRANTY, CONTRACT, NEGLIGENCE, OR
STRICT LIABILITY. IN NO EVENT WILL LIABILITY EXCEED THE PURCHASE PRICE OF
THE PRODUCT.
THE WARRANTY AND LIMITS OF LIABILITY CONTAINED HEREIN ARE IN LIEU OF ALL
OTHER WARRANTIES AND LIABILITIES, EXPRESSED OR IMPLIED. ALL IMPLIED
WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE
HEREBY DISCLAIMED BY BJM PUMPS, LLC AND EXCLUDED FROM THIS WARRANTY.
BJM Pumps, LLC neither assumes, nor authorizes any person to assume for it, any other
warranty obligation in connection with the sale of the Product. This warranty shall not apply to
any Product or parts of Product which have (a) been repaired or altered outside of BJM Pumps,
LLC’s facilities unless such repair was authorized in advance by BJM Pumps, LLC or by its
authorized representative; or (b) have been subject to misuse, negligence or accident; or (c)
have been used in a manner contrary to BJM Pumps, LLC’s instruction.
In any case of products not manufactured and sold under the BJM Pumps, LLC brand name,
there is no warranty from BJM Pumps, LLC; however BJM Pumps, LLC will extend any warranty
received from BJM Pumps, LLC’s supplier of such products.
START-UP REPORT FORM
START-UP REPORT FORM
This form is designed to record the initial installation, and to serve as a guide for troubleshooting at a
later date (if needed). BJM Pumps, LLC
123 Spencer Plain Road
Old Saybrook, CT. 06475
Pump Owner’s Name
Location of Installation
Person in Charge Phone( )
Purchased From
Model Serial No
Voltage Phase Hertz HP
Does impeller turn freely
by hand? Yes No
Condition of Equipment
New Good Fair Poor
Condition of Cable Jacket
New Good Fair Poor
Rotation: Direction of Impeller Rotation (Use C/W for clockwise, CC/W for counterclockwise):
Method used to check rotation (viewed from bottom)
Resistance of cable and Pump Motor (measured at pump control)
Red-Black
ohms
Red-White
ohms
White-Black ohms
Resistance of ground circuit between control panel and outside of pumps
Ohms
MEG
OHM CHECK OF INSULATION
Red to ground White to ground Black to ground
Condition of location at start-up
Dry Wet Muddy
Was equipment stored
If YES, length of storage:
Yes No.
Liquid being pump
Debris in bottom of station?
Yes No
Was debris removed in your
Yes No
START-UP REPORT FORM
presence?
Are guide rails exactly vertical?
Yes No
Is base elbow installed level?
Yes No
Liquid level controls: Model
Is control installed away from
turbulence?
Yes No
Operation Check
Tip lowest float (stop float), all pumps should remain off.
Tip second float (and stop float), one pump comes on.
Tip third float (and stop float), both pumps on (alarm on simplex).
Tip fourth float (and stop float), high level alarm on (omit on simplex).
If not on levels controls, describe type of controls
Does liquid level ever drop below
volute top? Yes No
Control Panel MFG & model no.
Number of pumps operated by control panel
NOTE: At no time should hole be made in top of control panel, unless proper sealing
devices are utilized.
Short Circuit protection:
Type:
Number and size of short circuit device(s)
Amp rating:
Overload type:
Size:
Amp rating:
Do protective devices comply with
pump motor amp rating?
Yes No
Are all pump connections tight?
Yes No
Is the interior of the panel dry?
Yes No
If No, correct moisture problem.
Electrical readings
SINGLE PHASE
Voltage supply at panel line
connection, pump off
L1
L2
Voltage supply at panel line
connection, pump on
L1
L2
Amperage load connection, pump on
L1
L2
THREE PHASE
Voltage supply at panel line connection, pump off
L1-L2
L2-L3
L3-L1
START-UP REPORT FORM
Voltage supply at panel line connection, pump on
L1-L2
L2-L3
L3-L1
Amperage load connection, pump on
L1
L2
L3
FINAL CHECK
Is pump secured properly?
Yes No
Was pump checked for leaks?
Yes No
Do check valves operate properly?
Yes No
Flow: Does station appear to operate at
proper rate? Yes No
Noise level:
Acceptable
Unacceptable
Comments:
Describe and equipment difficulties during start-up
Installed by:
Company:
Person:
Date:
Maintained by:
Company:
Person:
Date and time of start-up
Present at start-up:
( ) Engineer’s name
( )Contractor’s name
( ) Operator’s name
( ) others
NOTES:
BJM Pumps & Seal Minder is a registered trademark of BJM Pumps, LLC
Copyright © 2006-2013 BJM Pumps, LLC. All rights reserved.
BJM Pumps, LLC
123 Spencer Plain Road • PO Box 1138 • Old Saybrook, CT 06475, USA
• Phone: (860) 399-5937 • Fax: (860) 399-7784
Email: sales@bjmpumps.com • Web Site: www.bjmpumps.com

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