098846 542494 2 Barnes SE411 & SE421 Instruction Manual

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BARNES

®

INSTALLATION MANUAL
Submersible Effluent, Sump & Sewage Ejectors

Series: *BP314 & BP324, .3Hp
*SE411 & SE421, .4Hp
SE511 & SE521, .5Hp
SEV511 & SEV521, .5Hp
1750 RPM, 60 Hz.
*(Standard & High Temperature)

IMPORTANT!

A Crane Co. Company

Read all instructions in this manual before operating pump.
As a result of Crane Pumps & Systems, Inc., constant product improvement program,
product changes may occur. As such Crane Pumps & Systems reserves the right to
change product without prior written notification.

420 Third Street
Piqua, Ohio 45356
Phone: (937) 778-8947
Fax: (937) 773-7157
www.cranepumps.com

83 West Drive, Bramton
Ontario, Canada L6T 2J6
Phone: (905) 457-6223
Fax: (905) 457-2650

Form No. 098846-Rev.AB

TABLE OF CONTENTS
WARNINGS AND SAFETY PRECAUTIONS ............................................................... 3
A.

PUMP SPECIFICATIONS ............................................................................................ 4
PUMP DIMENSIONS ................................................................................................... 5 - 6

B.

GENERAL INFORMATION
(Receiving, Storage, Service Centers) ......................................................................... 7

C.

INSTALLATION INSTRUCTIONS
(Location, Submergence, Discharge) (Fig. 1) .............................................................. 7
(Level Controls, Power Cable) (Fig. 2 & 3) .................................................................. 7 - 8
(Overload Protection, Wire Size).................................................................................. 8
(Electrical Data)............................................................................................................ 9

D.

START-UP OPERATION
(Check, Voltage, Phase & Rotation, Start-Up Report, Insulation & Pump-Down test) . 10

E.

PREVENTATIVE MAINTENANCE ............................................................................... 10

F.

SERVICE AND REPAIR
(Lubrication, Checking Oil, Testing Oil, Replacing Oil) ................................................ 10
(Pressure test, Impeller & Volute, Motor, Bearing & Cable Service)
(Fig. 4, 5, 6, 7, 8, 9, 10) ................................................................................................ 11 - 14
(Shaft Seal Service) (Fig. 11, 12, 13) ........................................................................... 14 - 15

G.

REPLACEMENT PARTS.............................................................................................. 15
TROUBLE SHOOTING ................................................................................................ 16

`

`

`

BP SERIES - CROSS-SECTION (Fig. 14)................................................................... 17
BP SERIES - EXPLODED VIEW (Fig. 15) ................................................................... 18
BP SERIES - PARTS LIST ........................................................................................... 19 - 21
SE SERIES - CROSS-SECTION (Fig. 16)................................................................... 22
SE SERIES - EXPLODED VIEW (Fig. 17) ................................................................... 23
SEV SERIES - CROSS-SECTION (Fig. 18) ................................................................ 24
SEV SERIES - EXPLODED VIEW (Fig. 19) ................................................................ 25
SE & SEV SERIES - PARTS LIST ............................................................................... 26 - 28
PERFORMANCE CURVE - BP314, BP324, BP314HT, BP324HT Series ................... 29
PERFORMANCE CURVE - SE511, SE521, SEV511, SEV521 Series ........................ 29
PERFORMANCE CURVE - SE411 & SE421 ............................................................... 30
PERFORMANCE CURVE - SE411HT & SE421HT ..................................................... 30
RETURN GOODS POLICY.......................................................................................... 32
WARRANTY
START UP REPORT
WARRANTY REGISTRATION
SPECIAL TOOLS and EQUIPMENT:
INSULATION TESTER ( MEGGER )
DIELECTRIC TESTER
SEAL TOOL KIT (see parts list)
PRESSURE GAUGE KIT (see parts list)

Other brand and product names are trademarks or registered trademarks of their respective holders.
® Barnes is a registered trademark of Crane Pumps & Systems, Inc.
1997, 2002, 01/04, 9/05, 2/06, 9/06

2

Alteration Rights Reserved

SAFETY FIRST!
Please Read This Before Installing Or Operating Pump.
This information is provided for SAFETY and to PREVENT
EQUIPMENT PROBLEMS. To help recognize this information,
observe the following symbols:

CAUTION ! Do not block or restrict discharge hose, as
discharge hose may whip under pressure.

IMPORTANT! Warns about hazards that can result
in personal injury orIndicates factors concerned with
assembly, installation, operation, or maintenance which
could result in damage to the machine or equipment if
ignored.

WARNING ! Do not wear loose clothing that may
become entangled in moving parts.
WARNING ! Keep clear of suction and discharge
openings. DO NOT insert fingers in pump with power
connected.

CAUTION! Warns about hazards that can or will cause minor
personal injury or property damage if ignored. Used with symbols
below.

Always wear eye protection when working on pumps.

WARNING! Warns about hazards that can or will cause serious
personal injury, death, or major property damage if ignored. Used
with symbols below.
Hazardous fluids can
cause fire or explosions, burnes or death
could result.
Biohazard can cause
serious personal injury.
Rotating machinery
Amputation or severe
laceration can result.

Make sure lifting handles are securely fastened each
time before lifting. DO NOT operate pump without safety
devices in place. Always replace safety devices that
have been removed during service or repair. Secure the
pump in its operating position so it can not tip over, fall
or slide.

Extremely hot - Severe
burnes can occur on contact.
Hazardous fluids can Hazardous pressure, eruptions or explosions could cause personal
injury or property damage.

DO NOT exceed manufacturers recommendation for
maximum performance, as this could cause the motor
to overheat.

Hazardous voltage can
shock, burn or cause death.

DO NOT remove cord and strain relief. DO NOT connect
conduit to pump.

Only qualified personnel should install, operate and repair
pump. Any wiring of pumps should be performed by a qualified
electrician.

WARNING ! Cable should be protected at all times to
avoid punctures, cut, bruises and abrasions. Inspect
frequently. Never handle connected power cords with
wet hands.

WARNING ! To reduce risk of electrical shock, pumps and
control panels must be properly grounded in accordance
with the National Electric Code (NEC) or the Canadian
Electrical Code (CEC) and all applicable state, province,
local codes and ordinances. Improper grounding voids
warranty.

WARNING ! To reduce risk of electrical shock, all wiring
and junction connections should be made per the NEC
or CEC and applicable state or province and local
codes. Requirements may vary depending on usage
and location.

WARNING! To reduce risk of electrical shock, always
disconnect the pump from the power source before
handling or servicing. Lock out power and tag.

WARNING! Submersible Pumps are not approved for
use in swimming pools, recreational water installations
decorative fountains or any installation where human
contact with the pumped fluid is common.

WARNING! Operation against a closed
discharge valve will cause premature bearing
and seal failure on any pump, and on end
suction and self priming pump the heat build
may cause the generation of steam with resulting dangerous
pressures. It is recommended that a high case temperature
switch or pressure relief valve be installed on the pump body.

WARNING! Products returned must be cleaned,
sanitized, or decontaminated as necessary prior to
shipment, to insure that employees will not be exposed
to health hazards in handling said material. All Applicable
Laws And Regulations Shall Apply.
Bronze/brass and bronze/brass fitted pumps may
contain lead levels higher than considered safe for
potable water systems. Lead is known to cause cancer
and birth defects or other reproductive harm. Various
government agencies have determined that leaded
copper alloys should not be used in potable water
applications. For non-leaded copper alloy materials of
construction, please contact factory.

CAUTION ! Never operate a pump with a plug-in type
power cord without a ground fault circuit interrupter.

CAUTION ! Pumps build up heat and pressure
during operation-allow time for pumps to cool
before handling or servicing.

Crane Pumps & Systems, Inc. is not responsible for
losses, injury, or death resulting from a failure to observe
these safety precautions, misuse or abuse of pumps or
equipment.

WARNING ! Do not pump hazardous materials
(flammable, caustic, etc.) unless the pump is specifically
designed and designated to handle them.

3

PUMP SPECIFICATIONS SERIES:
STANDARD SERIES:

HIGH TEMPERATURE SERIES:

DISCHARGE ....................... 2” NPT, Female, Vertical
LIQUID TEMPERATURE:
115 Volt ................................ 77°F (25°C) Continuous
230 Volt................................ 104°F (40°C) Continuous
MOTOR HOUSING ............. Cast Iron ASTM A-48, Class 30
VOLUTE .............................. Cast Iron ASTM A-48, Class 30
(BP-BR) Bronze 81-3-7-9
SEAL PLATE ...................... Cast Iron ASTM A-48, Class 30
(BP-BR) Bronze 81-3-7-9
IMPELLER: Design ............ 2-vane, Open with Pump Out Vanes on
Back Side. Dynamically Balanced,
ISO G6.3
BP314 & BP324 Series:
Material ........... Polypropylene with Stainless Insert
BP314BR & BP324BR Series:
Material ........... Bronze 81-3-7-9
SE411 & SE421 Series:
Material ........... Cast Iron ASTM A-48, Class 30
SE511 & SE521 Series:
Material ........... Cast Iron ASTM A-48, Class 30
IMPELLER - SEV511 & SEV521
Design ............ 12-vane, Open with Pump Out Vanes on
Back Side. Dynamically Balanced,
ISO G6.3
Material ........... Cast Iron ASTM, A-48, Class 30
SHAFT................................. 416 Stainless Steel
O-RINGS ............................. Buna-N
HARDWARE ....................... 300 Series Stainless Steel
PAINT .................................. Air dry enamel
SEAL
Design............. Single Mechanical, Oil Filled reservoir
Secondary Exclusion Seal
Material ........... Carbon/Ceramic/Buna-N
Hardware - 300 series stainless steel
CORD ENTRY ..................... 15 Ft. (5m) Quick disconnect cord
with plug on 115 volt, pressure
gromment for sealing and strain relief.
UPPER BEARING:
Design............. Single Row, Ball, Oil Lubricated
Load ................ Radial
LOWER BEARING:
Design............. Single Row, Ball, Oil Lubricated
Load ................ Radial & Thrust

DISCHARGE .............................2” NPT, Female, Vertical
LIQUID TEMPERATURE ..........200°F (93°C) Continuous
VOLUTE .....................................Cast Iron ASTM A-48, Class 30
MOTOR HOUSING ....................Cast Iron ASTM A-48, Class 30
SEAL PLATE ............................Cast Iron ASTM A-48, Class 30
IMPELLER: Design ................2 Vane, Open with pump out
vanes on back side. Dynamically
Balanced, ISO G6.3
BP314HT & BP324HT Series:
Material .............Bronze 81-3-7-9
SE411HT & SE421HT Series:
Material .............Cast Iron ASTM A-48, Class 30
SHAFT ......................................416 Stainless Steel
SQUARE RINGS .......................Buna-N
HARDWARE ..............................300 Series Stainless Steel
PAINT .........................................Air Dry Enamel
SEAL:
Design .............. Single Mechanical, Oil Filled
Reservoir, Secondary Exclusion
Seal
Material ..............Carbon/Ceramic/Buna-N
Hardware -300 Series Stainless
CORD ENTRY ...........................15 ft. (5m) Cord with plug On 115
volt, Pressure Gromment for
sealing and strain relief
UPPER BEARING......................Single Row, Ball, Oil Lubricated
LOWER BEARING.....................Single Row, Ball, Oil Lubricated
MOTOR:
Design ...............NEMA L Torque Curve, Oil Filled,
Squirrel Cage Induction
Insulation ..........Class B
SINGLE PHASE .........................Permanent Split Capacitor (PSC)
Includes Overload Protection in
Motor
LEVEL CONTROL
A.........................Wide Angle, PVC, Mechanical,
15 ft (5m) cord with Piggy-Back
Plug, N/O
AU ......................Wide Angle, Polypropylene,
Mechanical, N/O Integral to pump.
ON and OFF Points are adjustable
OPTIONAL EQUIPMENT ...........Seal Material, Additional Cord,
Strainer

MOTOR:

Design............. NEMA L Torque Curve. Oil Filled
Squirrel Cage Induction
Insulation ........ Class B
SINGLE PHASE .................. Permanent Split Capacitor (PSC)
Includes Thermal Overload
Protection in motor
LEVEL CONTROLS:
A...................... Wide Angle, PVC, Mechanical,
15 Ft. (5m) Cord w/Piggy-back plug
N/O, Pipe Mounted
AU ................... Wide Angle, Polypropylene,
Mechanical, N/O, Integral to pump.
ON and OFF Points are Adjustable
VF ................... Vertical Float, PVC, Snap Action,
15 Ft. (5m) Cord w/Piggy-back plug
OFF Point only is Adjustable.
OPTIONAL EQUIPMENT.... Seal Material, Additional Cord,
and Cast Iron Impeller

4

SERIES: BP314 & BP324
BP314VF, BP314VFBR

BP314HT, BP314HTBR
BP324HT, BP324HTBR

BP314A, BP314ABR
BP314, BP314BR, BP324, BP324BR (Less Float)

BP314HTA, BP314HTABR

5

inches
(mm)
BP314AU, BP314AUBR
BP324AU, BP324AUBR

BP314HTAU, BP314HTAUBR
BP324HTAU, BP324HTAUBR

SERIES: SE411, SE421, SE511, SE521, SEV511 & SEV521
SE411VF
SE511VF, SEV511VF

SE411HT, SE421HT

SE411, SE421, SE511, SE521 (Less Float)
SEV511, SEV521 (Less Float)
SE411A, SE511A, SEV511A

SE411HTA

6

inches
(mm)

SE511AU, SE521AU, SEV511AU,
SEV521AU

SE411HTAU, SE421HTAU

SECTION B: GENERAL INFORMATION

ANSI/NFPA 70 or Canadian Electric Code (CEC). Never
install the pump in a trench, ditch, or hole with a dirt
bottom; the legs will sink into the dirt and the suction will
become plugged.

B-1) To The Purchaser:
Congratulations! You are the owner of one of the finest
pumps on the market today. Barnes® Pumps are products
engineered and manufactured of high quality components.
Over one hundred years of pump building experience
along with a continuing quality assurance program
combine to produce a pump which will stand up to the
toughest applications.

C-1.1) Submergence:
The pump should always be operated in the submerged
condition. The minimum sump liquid level should never
be less than A Dimension, A = 3 inches on BP Series and
A = 6 inches on SE Series above the pump bottom. The
recommended level should not drop below the top of the
motor housing (see Fig. 1).

Check local codes and requirements before installation.
Servicing should be performed by knowledgeable pump
service contractors or authorized service stations.
The pump is packaged ready for installation and no
connections or adjustments are necessary except for
attaching discharge piping and plugging in service cord.
B-2) Receiving:
Upon receiving the pump, it should be inspected for
damage or shortages. If damage has occurred, file a claim
immediately with the company that delivered the pump.
If the manual is removed from the crating, do not lose or
misplace.
B-3) Storage:
Short Term- Barnes Pumps are manufactured for efficient
performance following long inoperative periods in storage.
For best results, pumps can be retained in storage, as
factory assembled, in a dry atmosphere with constant
temperatures for up to six (6) months.
Long Term- Any length of time exceeding six (6) months,
but not more than twenty four (24) months. The units
should be stored in a temperature controlled area, a roofed
over walled enclosure that provides protection from the
elements (rain, snow, wind blown dust, etc..), and whose
temperature can be maintained between +40 deg. F and
+120 deg. F. Pump should be stored in its original shipping
container and before initial start up, rotate impeller by hand
to assure seal and impeller rotate freely.

FIGURE 1

C-2) Discharge:
Discharge piping should be as short as possible. Both a
check valve and a shut-off valve are recommended for
each pump being used. The check valve is used to prevent
backflow into the sump. Excessive backflow can cause
flooding and/or damage to the pump. The shut-off valve
is used to stop system flow during pump or check valve
servicing.

B-4) Service Centers:
For the location of the nearest Barnes Service Center, check
your Barnes representative or Crane Pumps & Systems, Inc.,
Service Department in Piqua, Ohio, telephone (937) 778-8947
or Crane Pumps & Systems Canada, Inc., Bramton, Ontario,
(905) 457-6223.

Barnes Pumps supplies a Stainless Rail Package and also
a variety of break-away fitting discharge systems designed
to allow the submersible wastewater pump to be installed
or removed without requiring personnel to enter the wet
well. Contact your local Barnes Pumps distributor for
complete details.
C-3) Liquid Level Controls:
Figure 2 shows a typical installation for any submersible
pump using a level control mounted to the discharge piping
with a piggy-back plug.

SECTION C: INSTALLATION
C-1) Location:
These pumping units are self-contained and are
recommended for use in a sump or basin. The sump or
basin shall be vented in accordance with local plumbing
codes. This pump is designed to pump effluent or
wastewater, nonexplosive and noncorrosive liquids and
shall NOT be installed in locations classified as hazardous
in accordance with the National Electrical Code (NEC),

7

Automatic

Manual

FIGURE 3

Automatic - Plug float cord into GFI outlet, then plug pump
cord into float cord.
Manual - Plug pump cord directly into GFI outlet.
C-4) Electrical Connections:
C-4.1) Power Cable:
The cord assembly mounted to the pump must not be
modified in any way except for shortening to a specific
application. Any splice between the pump and the control
panel must be made in accordance with the electric codes.
It is recommended that a junction box, if used, be mounted
outside the sump or be of at least NEMA 4 (EEMAC-4)
construction if located within the wet well. Do not use the
power cable to lift pump. NOTE: THE WHITE WIRE IS
NOT A NEUTRAL OR GROUND LEAD, BUT A POWER
CARRYING CONDUCTOR.

FIGURE 2

General Comments:
1) Never work in the sump with the power on.
2) Level controls are factory set for a pumping differential
of 9 inches. If that is the cycle desired, simply circle
the discharge pipe with the pipe mounting strap, feed
the end through the worm drive, and tighten with a
screwdriver. Be certain that the level control cannot
hang up or foul in its swing. Also, make certain the
pump impeller is still submerged when the level control
is in the “OFF” mode.

C-4.2) Overload Protection:
Single Phase - The type of in-winding overload protector
used is referred to as an inherent overheating protector
and operates on the combined effect of temperature and
current. This means that the overload protector will trip out
and shut the pump off if the windings become too hot, or
the load current passing through them becomes too high.

3) If a higher pump differential is needed, grip the cord
near the neck of the float, then using the other hand,
exert a steady force on the lower edge of the cable
clamp. The cable clamp should slide up to the new
pivot point. Attach the level control to the discharge
hose in the manner described above.

It will then automatically reset and start the pump up
after the motor cools to a safe temperature. In the event
of an overload, the source of this condition should be
determined and rectified immediately. DO NOT LET THE
PUMP CYCLE OR RUN IF AN OVERLOAD CONDITION
OCCURS !

4) Plug the level control plug into the GFI receptacle,
then plug the pump into the piggyback plug. One cycle
of operation should be observed, so that any potential
problems can be corrected.

If current through the temperature sensor exceeds the
values listed, an intermediate control circuit relay must
be used to reduce the current or the sensor will not work
properly.

5) It is recommended that the float should be set to
insure that the sump well liquid level never drops
below the top of the motor housing or a minimum level
of 3 inches on BP Series and 6 inches on SE Series
above the pump bottom.

TEMPERATURE SENSOR ELECTRICAL RATINGS

6.) Figure 3 shows a typical connection for pumps with the
wide angle float and piggy-back plug, for manual and
automatic operations.

Volts

Continuous
Amperes

Inrush
Amperes

110-120

3.00

30.0

C-4.3) Wire Size:
Consult a qualified electrician for proper wire size. See
table for electrical information.

8

MODEL NO

HP

VOLT/
PH

Hz

RPM NEMA FULL
(Nom) START LOAD
CODE AMPS

LOCKED CORD
ROTOR
SIZE
AMPS

CORD
TYPE

CORD
WINDING
O.D
RESISTANCE
inch (mm) MAIN - START

BP314

1/3

115/1

60

1750

A

8.0

19.0

14/3

SJTOW

0.375 (9.5)

BP314A

1/3

115/1

60

1750

A

8.0

19.0

14/3

SJTOW

0.375 (9.5)

2.14 - 30.5

BP314AU

1/3

115/1

60

1750

A

8.0

19.0

14/3

SJTOW

0.375 (9.5)

2.14 - 30.5

BP314VF

1/3

115/1

60

1750

A

8.0

19.0

14/3

SJTOW

0.375 (9.5)

2.14 - 30.5

BP314BR

1/3

115/1

60

1750

A

8.0

19.0

14/3

SJTOW

0.375 (9.5)

2.14 - 30.5

BP314ABR

1/3

115/1

60

1750

A

8.0

19.0

14/3

SJTOW

0.375 (9.5)

2.14 - 30.5

BP314AUBR

1/3

115/1

60

1750

A

8.0

19.0

14/3

SJTOW

0.375 (9.5)

2.14 - 30.5

BP314VFBR

1/3

115/1

60

1750

A

8.0

19.0

14/3

SJTOW

0.375 (9.5)

2.14 - 30.5

BP324

1/3

230/1

60

1750

A

4.0

13.0

14/3

SJTOW

0.375 (9.5)

5.45 - 16.7

BP324AU

1/3

230/1

60

1750

A

4.0

13.0

14/3

SJTOW

0.375 (9.5)

5.45 - 16.7

2.14 - 30.5

BP324BR

1/3

230/1

60

1750

A

4.0

13.0

14/3

SJTOW

0.375 (9.5)

5.45 - 16.7

BP324AUBR

1/3

230/1

60

1750

A

4.0

13.0

14/3

SJTOW

0.375 (9.5)

5.45 - 16.7

BP314HT

1/3

115/1

60

1750

A

8.0

19.0

14/3

SOOW

0.560 (14.2)

2.14 - 30.5

BP314HTA

1/3

115/1

60

1750

A

8.0

19.0

14/3

SOOW

0.560 (14.2)

2.14 - 30.5

BP314HTAU

1/3

115/1

60

1750

A

8.0

19.0

14/3

SOOW

0.560 (14.2)

2.14 - 30.5

BP314HTBR

1/3

115/1

60

1750

A

8.0

19.0

14/3

SOOW

0.560 (14.2)

2.14 - 30.5

BP314HTABR

1/3

115/1

60

1750

A

8.0

19.0

14/3

SOOW

0.560 (14.2)

2.14 - 30.5

BP314HTAUBR

1/3

115/1

60

1750

A

8.0

19.0

14/3

SOOW

0.560 (14.2)

2.14 - 30.5

BP324HT

1/3

230/1

60

1750

A

4.0

13.0

14/3

SOOW

0.560 (14.2)

5.45 - 16.7

BP324HTAU

1/3

230/1

60

1750

A

4.0

13.0

14/3

SOOW

0.560 (14.2)

5.45 - 16.7

BP324HTBR

1/3

230/1

60

1750

A

4.0

13.0

14/3

SOOW

0.560 (14.2)

5.45 - 16.7

BP324HTAUBR

1/3

230/1

60

1750

A

4.0

13.0

14/3

SOOW

0.560 (14.2)

5.45 - 16.7

SE411

0.4

115/1

60

1750

C

12.0

19.0

16/3

SJTOW

0.310 (7.9)

2.14 - 30.5

SE411A

0.4

115/1

60

1750

C

12.0

19.0

16/3

SJTOW

0.310 (7.9)

2.14 - 30.5

SE411VF

0.4

115/1

60

1750

C

12.0

19.0

16/3

SJTOW

0.310 (7.9)

2.14 - 30.5

SE421

0.4

230/1

60

1750

C

6.2

13.0

14/3

SJTOW

0.375 (9.5)

5.45 - 16.7

SE411HT

0.4

115/1

60

1750

A

10.0

26.0

14/3

SOOW

0.560 (14.2)

1.37 - 15.2

SE411HTA

0.4

115/1

60

1750

A

10.0

26.0

14/3

SOOW

0.560 (14.2)

1.37 - 15.2

SE411HTAU

0.4

115/1

60

1750

A

10.0

26.0

14/3

SOOW

0.560 (14.2)

1.37 - 15.2

SE421HT

0.4

230/1

60

1750

A

4.0

13.0

14/3

SOOW

0.560 (14.2)

5.45 - 16.7

SE421HTAU

0.4

230/1

60

1750

A

4.0

13.0

14/3

SOOW

0.560 (14.2)

5.45 - 16.7

SE511

0.5

115/1

60

1750

A

12.0

26.0

14/3

SJTOW

0.375 (9.5)

1.37 - 15.2

SE511A

0.5

115/1

60

1750

A

12.0

26.0

14/3

SJTOW

0.375 (9.5)

1.37 - 15.2

SE511AU

0.5

115/1

60

1750

A

12.0

26.0

14/3

SJTOW

0.375 (9.5)

1.37 - 15.2
1.37 - 15.2

SE511VF

0.5

115/1

60

1750

A

12.0

26.0

14/3

SJTOW

0.375 (9.5)

SE521

0.5

230/1

60

1750

A

6.2

13.0

14/3

SJTOW

0.375 (9.5)

5.45 - 16.7

SE521AU

0.5

230/1

60

1750

A

6.2

13.0

14/3

SJTOW

0.375 (9.5)

5.45 - 16.7

SEV511

0.5

115/1

60

1750

A

12.0

26.0

14/3

SJTOW

0.375 (9.5)

1.37 - 15.2

SEV511A

0.5

115/1

60

1750

A

12.0

26.0

14/3

SJTOW

0.375 (9.5)

1.37 - 15.2

SEV511AU

0.5

115/1

60

1750

A

12.0

26.0

14/3

SJTOW

0.375 (9.5)

1.37 - 15.2

SEV511VF

0.5

115/1

60

1750

A

12.0

26.0

14/3

SJTOW

0.375 (9.5)

1.37 - 15.2

SEV521

0.5

230/1

60

1750

A

6.2

13.0

14/3

SJTOW

0.375 (9.5)

5.45 - 16.7

SEV521AU

0.5

230/1

60

1750

A

6.2

13.0

14/3

SJTOW

0.375 (9.5)

5.45 - 16.7

Winding Resistance ± 5%. Pump rated for operation at ± 10% voltage at motor.
Mechanical Switch on A, cord 16/2, SJOW, Piggy-Back Plug.
Mechanical Switch on AU, cord 14/2, SJOW
Vertical Switch on VF, cord 16/2, SJOW, Piggy-Back Plug
Mechanical Switch on HTA, cord 14/2, SJOOW, 0.370 (9.4MM) O.D., Piggy-Back Plug.
Mechanical Switch on HTAU, cord 14/2, SJOOW, 0.370 (9.4MM) O.D.

9

SECTION: D START-UP OPERATION
D-1) Check Voltage and Phase:
Before operating pump check to make sure that the
voltage and phase information stamped on the pump’s
identification plate matches the available power.
D-2) Check Pump Rotation:
Before putting pump into service for the first time, the
motor rotation must be checked. Improper motor rotation
can result in poor pump performance and can damage
the motor and/or pump. To check the rotation, suspend
the pump freely, momentarily apply power and observe
the “kickback”. “Kickback” should always be in a counterclockwise direction as viewed from the top of the pump
(“kickback” is always opposite to impeller rotation).
“Rotation” and “kickback” direction is noted on the pump
motor housing.
D-2.1) Incorrect Rotation for Single-Phase:
In the unlikely event that the rotation is incorrect for a
single-phase pump, contact a Barnes Pumps Service
Center.
D-3) Identification Plate:
Record the numbers off the pump’s identification plate
onto the START-UP REPORT provided at the end of the
manual for future reference.
D-4) Start-Up Report:
Included at the end of this manual are two start-up report
sheets. These sheets are to be completed as applicable.
Return one copy to Barnes Pumps and store the second
in the control panel or with the pump manual if no
control panel is used. It is important to record this data at
initial start-up since it will be useful to compare to when
servicing the pump in the future.
Insulation Test:
Before the pump is put into service, an insulation (megger)
test should be performed on it. The ohm values as well
as the volts and amps should be recorded on the start-up
sheet and stored safely in the control panel or with the
pump manual if no control panel is used.
Pump-Down Test:
After the pump has been properly wired and lowered into
the basin, sump, or lift station, it is advisable to check
the system by filling with liquid and allowing the pump
to operate through its pumping cycle. The time needed
to empty the system, or pump-down time, should be
recorded on the start-up sheet.

1) Inspect motor chamber for oil level and contamination
and repair as required per section F-1.
2) Inspect impeller and body for excessive build-up or
clogging and repair as required per section F-2.
3) Inspect bearing and replace as required per section F-3.
4) Inspect seal for wear or leakage and repair as required
per section F-4.
SECTION F: SERVICE AND REPAIR
NOTE: All item numbers ( ) refer to Figures 14 & 15, for
BP Series, 16 & 17 for SE series and 18 & 19 for SEV
series.
F-1) Lubrication:
Anytime the pump is removed from operation and at least
every twelve (12) months, the cooling oil in the motor
housing (12) must be checked visually for oil level and
contamination.
F-1.1) Checking Oil:
To check oil, set unit upright. Remove pipe plug (24). With
a flashlight, visually inspect the oil in the motor housing
(14) to make sure it is clean, clear and that the oil level is
above all internal componentry. If oil appears satisfactory,
replace pipe plug. If oil is low or appears contaminated,
test oil as per section F-1.2
F-1.2) Testing Oil:
1. Place pump on it’s side, remove pipe plug (24) and
drain oil into a clean, dry container.
2. Check oil for contamination using an oil tester with a
range to 30 kilovolts breakdown.
3. If oil is found to be clean and uncontaminated
(measures above 15 KV. breakdown), refill the motor
housing as per section F-1.3.
4. If oil is found to be dirty or contaminated (or measures
below 15KV. breakdown), then the pump must be
carefully inspected for leaks at the shaft seal (3),
cord inlet (9), o-ring (13), and pipe plug (24)
before refilling with oil. To locate the leak, perform a
pressure test as per section F-1.4. After leak is
repaired, refill with new oil as per section F-1.3.
F-1.3 Replacing Oil in Motor Housing:
Drain all oil from motor housing and dispose of properly.
Refill with 58 ounces of new cooling oil as per Table 1. An
air space must remain in the top of the motor housing to
compensate for air expansion. Set unit upright and fill only
until oil level from top of pipe plug boss is 3” ± 1/4”.
When refilling with oil after servicing the shaft seal (3), a
pressure test as per section F-1.4 should be done. If shaft
seal was not disturbed during service, then apply pipe
sealant and replace the pipe plug (24).

SECTION E: PREVENTATIVE MAINTENANCE
WARNING ! - DO NOT overfill oil. Overfilling of
motor housing with oil can create excessive
and dangerous hydraulic pressure which
can destroy the pump and create a hazard.
Overfilling oil voids warranty.

As the motor is oil filled, no lubrication or other
maintenance is required, and generally Barnes pumps will
give very reliable service and can be expected to operate
for years on normal sewage pumping without failure.
However, as with any mechanical piece of equipment a
preventive maintenance program is recommended and
suggested to include the following checks:

10

TABLE 1 - COOLING OIL - Dielectric
SUPPLIER
BP
Conoco
Mobile
G & G Oil
Imperial Oil
Shell Canada
Texaco
Woco

GRADE
Enerpar SE100
Pale Paraffin 22
D.T.E. Oil Light
Circulating 22
Voltesso-35
Transformer-10
Diala-Oil-AX
Premium 100

F-2.2) Reassembly:
Before installing impeller (17), inspect threads on shaft
and impeller to assure that they are clean. Place exclusion seal on shaft with the thin lip toward the motor (see
section F-4.3). Apply a thread-locking compound to shaft
threads and screw impeller onto shaft and tighten. Rotate
impeller to check for binding. Position gasket (19) on body
and install impeller and motor housing on pump body.
Apply thread locking compound to each cap screw (21),
thread into body, and torque to 11 ft. lbs. Check for free
rotation of impeller.
F-3) Motor, Bearing and Cable Service

F-1.4) Pressure Test:
Before checking the pump for leaks around the shaft
seal, square ring, and cord inlet, the oil level should be
full as described in section F1.3. Apply pipe sealant to the
pressure gauge assembly and tighten into fill plug hole
(see fig.4). Pressurize motor housing to 10 P.S.I. Use a
soap solution around the sealed areas and inspect joints
for “air bubbles”. If, after five minutes, the pressure is still
holding constant, and no “bubbles” are observed, slowly
bleed the pressure and remove the gauge assembly.
Replace the pipe plug using a sealant. If the pressure
does not hold, then the leak must be located.
Pressure Gauge Assembly
(See Parts List)

ç 10 PSI
AIR

Remove Pipe
Plug

F-3.1) Disassembly and Inspection:
BP & SE Series, Motor - To examine or replace the motor (1) or bearing (4), remove body and impeller as per
section F-2.1. Drain oil from motor housing as per section
F-1.2. Remove gland nut (9a) and friction ring (9b) from
motor housing (14). Pull cord through opening and disconnect the motor wires from the terminals on cable (9), see
Figure 5. Remove socket head screws (15) and lift motor
housing (14) from seal plate (2). Remove o-ring (13) and
inspect for breaks. Loosen motor screws and pull motor
(1) straight up and off seal plate (2). Inspect all parts for
signs of wear and check motor resistance values.
On “AU” series pumps gland nut (29a) and friction ring
(29b) must also be removed from motor housing (14) and
pulled though opening and motor wires from the terminals
on cable (2), see Figure 5.
BP-HT & SE-HT Series, Motor - To examine or replace
the motor (1) or bearing (4), remove body and impeller
as per section F-2.1. Drain oil from motor housing as
per section F-1.2. Remove socket head screws (15) and
loosen gland nut (9a) and push cord through while lifting
motor housing (14) off of seal plate (2). Disconnect motor
wires from cord set (9). Pull cord through motor housing
along with two friction rings and one gromment. (See
Figure 6). Remove o-ring (13) and inspect for breaks.
Loosen motor screws and pull motor (1) straight up and
off seal plate (2). Inspect all parts for signs of wear and
check motor resistance values.

FIGURE 4

F-2) Impeller and Volute Service:
F-2.1) Disassembly and Inspection:
To clean out body (20), or to replace impeller (17),
disconnect power, remove hex bolts (21), and vertically lift
motor and seal assembly from body (20). Clean out body
if necessary . Clean and examine impeller (17) for pitting
or wear and replace if required. Inspect gasket (19) and
replace if cut or damaged. The impeller (17) is threaded
onto the shaft and to remove, unscrew impeller, holding
shaft with a large screwdriver. Remove exclusion seal (16)
and replace if needed.

On “HTAU” series pumps gland nut (29a), must also be
loosened from motor housing (14). Push cord through
while lifting motor housing (14) off of seal plate (2).
Disconnect motor wires from cord set (29). Pull cord
through motor housing along with friction rings (29b) and
grommet (29c), see Figure 6.
Check capacitor (7) with an Ohm meter by grounding the
capacitor by placing a screwdriver across both terminals
and then removing the screwdriver. Connect Ohm meter
(set on high scale) to terminals, if needle moves to infinity
( ∞ ) then drifts back, the capacitor is good. If needle does
not move or moves to infinity ( ∞ ) and does not drift back,
replace capacitor (7).

11

STANDARD CONNECTIONS
CORD SET (29) IS FOR “AU” MODEL ONLY
CORD SET (9)

CORD SET (29)

GLAND NUT (9A)

GLAND NUT (29A)
FRICTION RING (29B)

FRICTION RING (9B)

GREEN - GROUND

FIGURE 5

CORD SET FOR HIGH TEMPERATURE MODELS ONLY
CORD SET (29) IS FOR “AU” MODEL ONLY
CORD SET (9)

CORD SET (29)

GLAND NUT (9A)

GLAND NUT (29A)

FRICTION RING (9B)

FRICTION RING (29B)

GROMMET (9C)

GROMMET (29C)

CONNECTORS (45)

EPOXY SEALER

GREEN - GROUND

FIGURE 6

12

STANDARD CONNECTIONS

FIGURE 7

FIGURE 8

CORD SET FOR HIGH TEMPERATURE MODELS ONLY

FIGURE 10

FIGURE 9

Electrical Connections:

13

Bearings - Disassemble motor as per section F-3.1.
Remove snap ring (6) with snap ring pliers and pull motor
(1) and lower bearing (4) straight off of seal plate (2).
Inspect all parts for signs of wear and replace as needed.
CAUTION! Handle seal parts with extreme care.
do not scratch or mar lapped surfaces.
F-3.2) Replacing Bearing:
When replacing bearing, be careful to not damage the
rotor or shaft threads. Press the old bearing off the
shaft with an arbor press or gear puller. Clean the shaft
thoroughly. Apply adhesive compound to shaft and press
new bearing on, pushing only on the inner race, until it
seats against shoulder of shaft (see fig.12).
IMPORTANT! - All parts must be clean before
reassembly.
F-3.3) Reassembly:
Make sure shaft seal (3) is clean and in proper position as
per section F-4.2 before reassembling rotor and bearing.
Slide lower bearing and rotor shaft squarely into the seal
plate (2) until bearing seats on the bottom. Insert snap
ring (6) into seal plate with flat edge against outer race of
bearing. Place motor stator squarely onto seal plate (2)
and tighten motor screws. Install o-ring (13) onto seal plate
(2).
On BP & SE Series, slip motor wires through opening in
motor housing (14) see Figure 5. Connect motor wires to
cord set as per Figure 7. Place friction ring (9b) and gland
nut (9a) into motor housing (14) and tighten gland nut to
17.5 ft. lbs. On “AU” series pumps slip float wires through
opening in motor housing (14) and connect to float cable
(29) see Figure 8. Place friction ring (29b) and gland nut
(29a) into motor housing (14) and tighten gland nut to 17.5
ft. lbs.

Place motor housing (14) squarely onto seal plate (2).
Tighten socket head screws (15) into motor housing. Refill
with cooling oil as per paragraph F-1.3.
On BP-HT & SE-HT Series, slide the gland nut, friction
rings and grommet onto cord set (see Figure 6) and slip
cord through motor housing (14). Connect motor wires
per Figure 9. Place motor housing (14) squarely onto
seal plate while pulling excess cord through hole. Tighten
socket head screws (15) into motor housing. Slide the
friction rings (9b), grommet (9c) and gland nut (9a) into
motor housing and tighten gland nut to 17.5 ft. lbs. Refill
with cooling oil as per paragraph F-1.3. On “HTAU” series
pumps slide the gland nut, friction rings and grommet onto
cord set (see Figure 6) and slip cord (29) through motor
housing (14). Connect wires per Figure 10.
F-4) Shaft Seal Service
F-4.1) Dissassembly and Inspection:
Disassemble pump motor as per section F-3.1. Inspect
seal for signs of wear such as uneven wear pattern on
the stationary member or chips and scratches on either
sealing face. Do not interchange seal components.
Replace entire seal if damage occurs.
F-4.2) Replacing Shaft Seal (refer to fig. 11, 12 & 13):
When replacing the shaft seal (3), remove used rotating
member (3c), spring (3b), and spring retainer (3a) from
motor shaft. Press used stationary member (3d) from the
seal plate (2). At reassembly, clean seal cavity thoroughly
and apply a light coat of oil. Lightly oil the rubber ring (DO
NOT use grease) and press the stationary member firmly
into the seal plate using a seal pusher (See Parts ListSeal Tool Kit), nothing but pusher to come in contact with
seal face (see Fig. 11). Insert so that the finished surface
is up and the grooved surface is against the seal plate.
Make sure the stationary member is in straight and that the
rubber ring is not out of it’s groove.

PUMP END
(Outboard End)
Exclusion Seal

Rotating Member (3c)
Stationary (3d)
Polished Mating Surface

Seal Plate

Retaining Ring (3a)

Spring (3b)

Bearing (4)

Retaining Ring (6)
FIGURE 12

MOTOR END
(Inboard End)

14

Sleeve (27)

Stationary Member
(3d) Polished Face Out

SECTION: G REPLACEMENT PARTS
G-1 ORDERING REPLACEMENT PARTS:
When ordering replacement parts, ALWAYS furnish the
following information:
1. Pump serial number and date code. (Paragraph G-4)
2. Pump model number. (Paragraph G-3)
3. Pump part number. (Paragraph G-2)
4. Part description.
5. Item part number.
6. Quantity required.
7. Shipping instructions.
8. Billing Instructions.

Seal Pusher
Seal Plate
FIGURE 11

DO NOT HAMMER ON THE SEAL PUSHER - IT
WILL DAMAGE THE SEAL FACE.
Place spring retainer and spring onto motor shaft. Lightly
oil shaft (DO NOT use grease) and inner surface of
bellows of rotating member. With finished end away from
motor, slide rotating member over bullet and onto shaft
until it engages spring (see Fig. 13). Carefully assemble
shaft to seal plate as per section F-3.3. It is extremely
important to keep seal faces clean during assembly. Dirt
particles lodged between these faces will cause the seal
to leak. When seal plate is assembled to motor, it will
properly align and seat the seal (3) and bearing (4). Follow
complete reassembly instructions as per section F-3.3.
Motor, Sleeve &
Bearing

G-2 PART NUMBER:
The part number consists of a six (6) digit number, which
appears in the catalog. A one or two letter suffix may follow
this number to designate the design configuration. This
number is used for ordering and obtaining information.

Seal Pusher
Spring

Retaining Ring (3a)

Bullet

Rotating Member (3c)

FIGURE 13

F-4.3) Replacing Exclusion Seal:
The exclusion seal (16), helps to keep debris away from
the shaft seal where it could cause damage. The exclusion
seal should be replaced whenever the shaft seal is
replaced. To replace the exclusion seal, pull the old seal off
the shaft, and slide the new seal on with the thin lip toward
the motor. Be sure not to damage the lip of the seal. Finger
pressure is all that is needed to install the exclusion seal.

15

G-3 MODEL NUMBER:
This designation consists of numbers and letters which
represent the discharge size, series, horsepower, motor
phase and voltage, speed and pump design. This number is
used for ordering and obtaining information.
G-4 SERIAL NUMBER:
The serial number block will consist of a six digit number,
which is specific to each pump and may be preceded by
an alpha character, which indicates the plant location.
This number will also be suffixed with a four digit number,
which indicates the date the unit was built (Date Code).
EXAMPLE: A012345 0490.
Reference the six digit portion (Serial Number) of this
number when referring to the product.

TROUBLE SHOOTING
CAUTION ! Always disconnect the pump from the electrical power source before handling.

If the system fails to operate properly, carefully read instructions and perform maintenance recommendations.
If operating problems persist, the following chart may be of assistance in identifying and correcting them:
MATCH “CAUSE” NUMBER WITH CORRELATING “CORRECTION” NUMBER.
NOTE: Not all problems and corrections will apply to each pump model.
CAUSE

CORRECTION

Pump will not run

1. Poor electrical connection, blown fuse,
tripped breaker or other interruption of power,
improper power supply.
2. Motor or switch inoperative (to isolate
cause, go to manual operation of pump).
2a. Float movement restricted.
2b. Switch will not activate pump or is defective.
2c. Defective motor
3. Insufficient liquid level.

Pump will not turn off

2a. Float movement restricted.
2b. Switch will not activate pump or is defective.
4. Excessive inflow or pump not properly sized
for application.
9. Pump may be airlocked
14. H-O-A switch on panel is in “HAND” position

Pump hums but does not run

1. Incorrect voltage
8. Impeller jammed or loose on shaft, worn or
damaged, impeller cavity or inlet plugged.

Pump delivers insufficient capacity

1. Incorrect voltage.
4. Excessive inflow or pump not properly sized
for application.
5. Discharge restricted.
6. Check valve stuck closed or installed backwards.
7. Shut-off valve closed.
8. Impeller jammed or loose on shaft, worn or
damaged, impeller cavity or inlet plugged.
9. Pump may be airlocked.
10. Pump running backwards

Pump cycles too frequently or runs
periodically when fixtures are not in use

6. Check valve stuck closed or installed
backwards.
11. Fixtures are leaking.
15. Ground water entering basin.

Pump shuts off and turns on independent of switch, (trips thermal overload
protector). CAUTION! Pump may start
unexpectedly. Disconnect power supply.

1. Incorrect voltage.
4. Excessive inflow or pump not properly sized
for application.
8. Impeller jammed, loose on shaft, worn or
damaged, impeller cavity or inlet plugged.
12. Excessive water temperature.
(internal protection only)

Pump operates noisily or vibrates
excessively

2c. Worn bearings, motor shaft bent.
8. Debris in impeller cavity or broken impeller
10. Pump running backwards
13. Piping attachments to buiding structure too
rigid or too loose.

1. Check all electrical connections for
security. Have electrician measure current
in motor leads, if current is within ±20%
of locked rotor Amps, impeller is probably
locked. If current is 0, overload may be
tripped. Remove power, allow pump to cool,
then recheck current.
2a. Reposition pump or clean basin as
required to provide adequate clearance for
float.
2b. Disconnect level control. Set ohmmeter
for a low range, such as 100 ohms full scale
and connect to level control leads. Actuate
level control manually and check to see that
ohmmeter shows zero ohms for closed switch
and full scale for open switch. (Float Switch).
2c. Check winding insulation (Megger Test)
and winding resistance. If check is outside
of range, dry and recheck. If still defective,
replace per service instructions.
3. Make sure liquid level is at least equal to
suggested turn-on point.
4. Recheck all sizing calculations to
determine proper pump size.
5. Check discharge line for restrictions,
including ice if line passes through or into
cold areas.
6. Remove and examine check valve for
proper installation and freedom of operation.
7. Open valve.
8. Check impeller for freedom of operation,
security and condition. Clean impeller and
inlet of any obstruction.
9. Loosen union slightly to allow trapped air
to escape.Verify that turn-off level of switch
is set so that the suction is always flooded.
Clean vent hole.
10. Check rotation. If power supply is three
phase, reverse any two of three power supply
leads to ensure proper impeller rotation..
11. Repair fixtures as required to eliminate
leakage.
12. Check pump temperature limits & fluid
temperature.
13. Replace portion of discharge pipe with
flexible connector.
14. Turn to automatic position.
15. Check for leaks around basin inlet and
outlets.

PROBLEM

16

SERIES: BP314 & BP324

FIGURE 14

17

SERIES: BP314 & BP324

FIGURE 15

18

SERIES: BP314 & BP324
PARTS KITS
Overhaul Kit............... P/N: 085201
Seal Kit....................... P/N: 085202
Pressure Gauge Kit....P/N: 085343

(†) 3,4,6,13,16,19,24
(◊) 3,13,16,19

PARTS LIST
ITEM
1
2

9
9a
9b
9c

PART No.
DESCRIPTION
See TABLE 2
Motor & Sleeve
093063
Seal Plate, BP Series
093247
Seal Plate, BP-BR Series
1
068988
נ Shaft Seal, (Standard)
068988SB
Tungsten/Tungsten/Buna-N
068988SD
Silicon/Silicon/Buna-N
1
017414
† Bearing
1
017415
† Retaining Ring
1
035864
‡ Capacitor, BP314
070965
Capacitor, BP324
1
039858
Capacitor Bracket
----STANDARD TEMPERATURE---1
See TABLE 3
Power Cable Assembly
1
051448
* Gland Nut
2
051449
* Friction Ring
----HIGH TEMPERATURE---1
See TABLE 3
Power Cable Assembly
1
051448
* Gland Nut
2
051449
* Friction Ring
1
051451
* Grommet (High Temp.)

10
12
13
14
15
16
17

1
1
1
1
2
1
1

18
19
20

1
1
1
1
4
1
58 oz
1
A/R
A/R
1

3
4
6
7
8
9
9a
9b

21
22
23
24
25
26
27

QTY
1
1

099290
016660
019289
See TABLE 2
11-32-1
068053
096725
096721
099295
068984
096724
096724B
1-140-1
027271
029034
015000
-------------

נ
נ

נ

†

Jumper Wire Assy.
Self Tapping Screw
O-Ring
Motor Housing
Socket Hd. Cap Screw
Exclusion Seal
Impeller, BP Series
Impeller, BP-BR & Hi-Temp
Ground Wire Assy
Gasket
Volute, BP
Volute, BP-BR
Cap Screw
Handle
Oil
Pipe Plug
Loctite
Loctite
Bearing Sleeve

Cast Iron
Bronze
Carbon/Ceramic/Buna-N

370V 35MFD
370V 25MFD

1-16

1-16

“AU” Series
8-32 x 3/8 lg Stainless
1/4-20 x 1.25” Stainless
5.63” Dia., Polypropylene
5.63” Dia., Bronze
Cast Iron
Bronze
5/16-18 x 2.00” Stainless

#RC609
#242
PART OF MOTOR ASSEMBLY

(*) Included with item 9
(‡) Units with a Build Code date before 11/01 may use capacitor Part Number 070964 or 035864

19

SERIES: BP314 & BP324
29

1

29

1

29
29

1
1

29a
29b
30
31
32
35
29a
29b
29c
30
31
32
35
40
41
42
43
44
45
46

Float Switch w/Plug, Mechanical, Series: A & ABR
101758
101758XA
20FT
101758XC
30FT
101758XF
50FT
Float Switch High Temp w/Plug, Series: HTA & HTABR
090269
15FT
090269XB
25FT
090269XC
30FT
090269XF
50FT
099262
Float Switch, Mechanical
090622
Float Switch High Temp, Mech.

15FT

Series: AU,& AUBR
Series: HTAU & HTAUBR

ITEMS 29A thru 35 ARE FOR MODELS: AU, AUBR, USED WITH 099262 FLOAT.
1
051448
Gland Nut
1-16
1
051449
Friction Ring
1
090516
Cord Clip
1
20-12-1
Lockwasher
#10 Stainless
1
2-88-1
Rd Hd Screw
10-32 x 3/8 Lg. Stainless
A/R
----Permatex Sealant #2C
ITEMS 29A thru 35 ARE FOR MODELS: HTAU, HTAUBR, USED WITH 090622 FLOAT.
1
051762
Gland Nut
1-16 Stainless
2
089121
Friction Ring
1
090103
Grommet
1
090516
Cord Clip
1
20-12-1
Lockwasher
#10 Stainless
1
2-88-1
Rd Hd Screw
10-32 x 3/8 Lg. Stainless
A/R
----Permatex Sealant #2C
A/R
1
1
2
1
2
3
2
3

----100829
100547
021337
098679
074449
074449
022229
022229

Loctite, #242
Vertical Float Switch
Mounting Bracket
Pan Hd, Self-Taping Screw
Shim, .030”
Screw-on Connector
Screw-on Connector
Shrink Tube
Shrink Tube

20

Series: VF & VFBR
10-16, Stainless
Hi-Temp Only
(HTAU) Hi-Temp Only
Hi-Temp Only
(HTAU) Hi-Temp Only

SERIES: BP314 & BP324
TABLE 2 - MOTOR and HOUSING
PUMP MODEL

MOTOR HOUSING (Item #14)

MOTOR SLEEVE (Item #1)

BP314

093065

102260

BP314A

093065

102260

BP314AU

093066

102260

BP314VF

093065

102260

BP314BR

093211

102260

BP314ABR

093211

102260

BP314AUBR

093212

102260

BP314VFBR

093211

102260

BP324

093065

098835

BP324AU

093066

098835

BP324BR

093211

098835

BP324AUBR

093212

098835

BP314HT

093065

102260

BP314HTA

093065

102260

BP314HTAU

093066

102260

BP314HTBR

093211

102260

BP314HTABR

093211

102260

BP314HTAUBR

093212

102260

BP324HT

093065

098835

BP324HTAU

093066

098835

BP324HTBR

093211

098835

BP324HTAUBR

093066

098835

TABLE 3 - POWER CORDS SETS
MODELS/
LENGTH

ITEM #9
BP314 Series

ITEM #9
BP324 Series

ITEM #9
BP314HT Series

ITEM #9
BP324HT Series

15 FT (5m) STD

099260

099261

100502

100525

20 Ft. (6m)

099260XA

099261XA

-

-

25 Ft. (7.5m)

-

-

100502XB

100525XB

30 Ft. (9m)

099260XC

099261XC

-

-

50 Ft. (15m)

099260XF

099261XF

100502XF

100525XF

21

SERIES: SE

FIGURE 16

22

SERIES: SE

FIGURE 17

23

SERIES: SEV

FIGURE 18

24

SERIES: SEV

FIGURE 19

25

SERIES: SE & SEV
PARTS KITS
Overhaul Kit..................... P/N: 085201 (†) 3,4,6,13,16,19,24
Seal Kit............................. P/N: 085202 (◊) 3,13,16,19
PRESSURE GAUGE KIT.. P/N: 085343
PARTS LIST
ITEM
1
2
3

QTY
1
1
1

4
6
7

1
1
1

8

1

PART No.
See TABLE 2
093063
068988
068988SB
068988SD
017414
017415
035864
070965
070965
039858

9
9a
9b

1
1
2

See TABLE 3
051448
051449

9
9a
9b
9c
10
12
13
14
15
16
17

1
1
2
1
1
1
1
1
2
1
1

18
19
20
21

1
1
1
4
4
1
58 oz.
1
A/R
A/R
1

See TABLE 3
051448
051449
051451
099290
016660
019289
See TABLE 2
084948
068053
112561
089369TG
096722
096723CI
099295
068984
089120
1-172-1
1-299-1
027271
029034
015000
-------------

22
23
24
25
26
27

DESCRIPTION
Motor & Sleeve
Seal Plate
Cast Iron
נ Shaft Seal, (Standard)
Carbon/Ceramic/Buna-N
Tungsten/Tungsten/Buna-N
Silicon/Silicon/Buna-N
† Bearing
† Retaining Ring
‡ Capacitor, SE411
370V 35MFD
Capacitor, SE421 & Hi-Temp
370V 25MFD
Capacitor, SE511-521, SEV511-521,
370V 25MFD
Capacitor Bracket
----STANDARD TEMPERATURE---Power Cable Assembly
* Gland Nut
1-16
* Friction Ring
----HIGH TEMPERATURE---Power Cable Assembly
* Gland Nut
1-16
* Friction Ring
* Grommet
Jumper Wire Assy. “AU” Series
Self Tapping Screw
8-32 x 3/8 lg Stainless
נ O-Ring
Motor Housing
Socket Hd. Cap Screw
1/4-20 x 1.25” Stainless
נ Exclusion Seal
Impeller, SE411-421
5.44” Dia., Cast Iron**
Impeller, SE411-421 Hi-Temp
4.50” Dia., Cast Iron
Impeller, SE511-521
5.63” Dia., Cast Iron
Impeller, SEV511-521
5.63” Dia., Cast Iron
Ground Wire Assy
נ Gasket
Volute
Cast Iron
Hex Hd Cap Screw , SEV511-521 5/16-18 x 3.25” Stainless
Hex Hd Cap Screw , SE411-421 5/16-18 x 2.75” Stainless
Handle
Oil
† Pipe Plug
Loctite
#RC609
Loctite
#242
Bearing Sleeve
PART OF MOTOR ASSEMBLY

(*) Included with item 9
(**) Cast Iron Impeller replaces Zytel Impeller 089116, 5/02.
(‡) Units with a Build Code date before 11/01 may use capacitor Part Number 070964 or 035864

26

SERIES: SE & SEV
29

1
101758
101758XA
101758XC
101758XF

29

29
29

1

1
1

090269
090269XB
090269XC
090269XF
099262
090622

Float Switch w/Plug, Mechanical
15FT
20FT
30FT
50FT
Float Switch High Temp w/Plug
15FT
25FT
30FT
50FT
Float Switch, Mechanical
Float Switch High Temp, Mech.

ITEMS 29A thru 35 ARE FOR MODELS: AU, USED WITH 099262 FLOAT.
29a
1
051448
Gland Nut
29b
1
051449
Friction Ring
30
1
090516
Cord Clip
31
1
20-12-1
Lockwasher
32
1
2-88-1
Rd Hd Screw
35
A/R
----Permatex Sealant #2C

Series: A

Series: HTA

Series: AU
Series: HTAU

1-16

#10 Stainless
10-32 x 3/8 Lg. Stainless

ITEMS 29A thru 35 ARE FOR MODELS: HTAU, USED WITH 090622 FLOAT.
29a
1
051762
Gland Nut
1-16 Stainless
29b
2
089121
Friction Ring
29c
1
090103
Grommet
30
1
090516
Cord Clip
31
1
20-12-1
Lockwasher
#10 Stainless
32
1
2-88-1
Rd Hd Screw
10-32 x 3/8 Lg. Stainless
35
A/R
----Permatex Sealant #2C
40
41
42
43

A/R
1
1
2

----100829
100547
021337

Loctite, #242
Vertical Float Switch
Mounting Bracket
Pan Hd, Self-Taping Screw

10-16, Stainless

45

2
3
2
3
1

074449
074449
022229
022229
096726

Screw-on Connector
Screw-on Connector
Shrink Tube
Shrink Tube
Adapter Plate

Hi-Temp Only
(HTAU) Hi-Temp Only
Hi-Temp Only
(HTAU) Hi-Temp Only
SEV, Only

46
47

27

Series: VF

SERIES: SE & SEV
TABLE 2 - MOTOR and HOUSING
PUMP MODEL

MOTOR HOUSING (Item #14)

MOTOR SLEEVE (Item #1)

SE411

093065

102260

SE411A

093065

102260

SE411VF

093065

102260

SE421

093065

098835

SE411HT

093065

098838

SE411HTA

093065

098838

SE411HTAU

093066

098838

SE421HT

093065

098835

SE421HTAU

093066

098835

SE511

093065

098838

SE511A

093065

098838

SE511AU

093066

098838

SE511VF

093065

098838

SE521

093065

098835

SE521AU

093066

098835

SEV511

093065

098838

SEV511A

093065

098838

SEV511AU

093066

098838

SEV511VF

093065

098838

SEV521

093065

098835

SEV521AU

093066

098835

TABLE 3 - POWER CORDS SETS
MODELS/
LENGTH

ITEM #9
SE411 Series

ITEM #9
SE511, SEV511

ITEM #9
SE421 Series &
SE521, SEV521

ITEM #9
ITEM #9
SE411HT Series SE421HT Series

15 FT (5m) STD

138154

099260

099261

100502

100525

20 Ft. (6m)

138154XA

099260XA

099261XA

-

-

25 Ft. (7.5m)

-

-

-

100502XB

100525XB

30 Ft. (9m)

138154XC

099260XC

099261XC

-

-

50 Ft. (15m)

138154XF

099260XF

099261XF

100502XF

100525XF

28

SERIES: BP314, BP324, BP314HT & BP324HT

SERIES: SE511, SE521, SEV511 & SEV521

Testing is performed with water specific gravity of 1.0 @ 68˚F (20˚C), other fluids may vary performance

29

SERIES: SE411 & SE421

SERIES: SE411HT & SE421HT

Testing is performed with water specific gravity of 1.0 @ 68˚F (20˚C), other fluids may vary performance

30

Limited 24 Month Warranty
Crane Pumps & Systems warrants that products of our manufacture will be free of defects in material and workmanship
under normal use and service for twenty-four (24) months after manufacture date, when installed and maintained
in accordance with our instructions.This warranty gives you specic legal rights, and there may also be other rights
which vary from state to state. In the event the product is covered by the Federal Consumer Product Warranties Law
(1) the duration of any implied warranties associated with the product by virtue of said law is limited to the same
duration as stated herein, (2) this warranty is a LIMITED WARRANTY, and (3) no claims of any nature whatsoever
shall be made against us, until the ultimate consumer, his successor, or assigns, noties us in writing of the defect,
and delivers the product and/or defective part(s) freight prepaid to our factory or nearest authorized service station.
Some states do not allow limitations on how long an implied warranty lasts, so the above limitation may not apply.
THE SOLE AND EXCLUSIVE REMEDY FOR BREACH OF ANY AND ALL WARRANTIES WITH RESPECT TO ANY
PRODUCT SHALL BE TO REPLACE OR REPAIR AT OUR ELECTION, F.O.B. POINT OF MANUFACTURE OR
AUTHORIZED REPAIR STATION, SUCH PRODUCTS AND/OR PARTS AS PROVEN DEFECTIVE. THERE SHALL BE
NO FURTHER LIABILITY, WHETHER BASED ON WARRANTY, NEGLIGENCE OR OTHERWISE. Unless expressly
stated otherwise, guarantees in the nature of performance specications furnished in addition to the foregoing material
and workmanship warranties on a product manufactured by us, if any, are subject to laboratory tests corrected for
eld performance. Any additional guarantees, in the nature of performance specications must be in writing and such
writing must be signed by our authorized representative. Due to inaccuracies in eld testing if a con!ict arises between
the results of eld testing conducted by or for user, and laboratory tests corrected for eld performance, the latter
shall control. RECOMMENDATIONS FOR SPECIAL APPLICATIONS OR THOSE RESULTING FROM SYSTEMS
ANALYSES AND EVALUATIONS WE CONDUCT WILL BE BASED ON OUR BEST AVAILABLE EXPERIENCE AND
PUBLISHED INDUSTRY INFORMATION. SUCH RECOMMENDATIONS DO NOT CONSTITUTE A WARRANTY OF
SATISFACTORY PERFORMANCE AND NO SUCH WARRANTY IS GIVEN.
This warranty shall not apply when damage is caused by (a) improper installation, (b) improper voltage (c) lightning
(d) excessive sand or other abrasive material (e) scale or corrosion build-up due to excessive chemical content. Any
modication of the original equipment will also void the warranty. We will not be responsible for loss, damage or labor
cost due to interruption of service caused by defective parts. Neither will we accept charges incurred by others without
our prior written approval.
This warranty is void if our inspection reveals the product was used in a manner inconsistent with normal industry practice
and\or our specic recommendations. The purchaser is responsible for communication of all necessary information
regarding the application and use of the product. UNDER NO CIRCUMSTANCES WILL WE BE RESPONSIBLE FOR
ANY OTHER DIRECT OR CONSEQUENTIAL DAMAGES, INCLUDING BUT NOT LIMITED TO TRAVEL EXPENSES,
RENTED EQUIPMENT, OUTSIDE CONTRACTOR FEES, UNAUTHORIZED REPAIR SHOP EXPENSES, LOST
PROFITS, LOST INCOME, LABOR CHARGES, DELAYS IN PRODUCTION, IDLE PRODUCTION, WHICH DAMAGES
ARE CAUSED BY ANY DEFECTS IN MATERIAL AND\OR WORKMANSHIP AND\OR DAMAGE OR DELAYS IN
SHIPMENT. THIS WARRANTY IS EXPRESSLY IN LIEU OF ANY OTHER EXPRESS OR IMPLIED WARRANTY,
INCLUDING ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE.
No rights extended under this warranty shall be assigned to any other person, whether by operation of law or otherwise,
without our prior written approval.

A Crane Co. Company

420 Third Street
Piqua, Ohio 45356
(937) 778-8947
Fax (937) 773-7157
www.cranepumps.com

83 West Drive
Brampton, Ont. Canada L6T 2J6
(905) 457-6223
Fax (905) 457-2650

IMPORTANT!
WARRANTY REGISTRATION
Your product is covered by the enclosed Warranty.
To complete the Warranty Registration Form go to:
http://www.cranepumps.com/ProductRegistration/
If you have a claim under the provision of the warranty, contact your local
Crane Pumps & Systems, Inc. Distributor.

RETURNED GOODS
RETURN OF MERCHANDISE REQUIRES A “RETURNED GOODS AUTHORIZATION”.
CONTACT YOUR LOCAL CRANE PUMPS & SYSTEMS, INC. DISTRIBUTOR.

Products Returned Must Be Cleaned, Sanitized,
Or Decontaminated As Necessary Prior To Shipment,
To Insure That Employees Will Not Be Exposed To Health
Hazards In Handling Said Material. All Applicable Laws
And Regulations Shall Apply.



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