549509 2 Ion ES45 Effluent Pump Operations Manual

549519 2 Ion Es45 Effluent Pump Operations Manual 549519_2_Ion ES45 Effluent Pump Operations Manual

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ES45

Efuent Pump

OPERATION MANUAL

Dated: 08/29/2016

Document Name: ES45_OM

Page 1 of 11

IntroductIon

Thank you for purchasing an Ion® Technologies

efuent pump. Take the time to read the instructions

carefully before using this appliance. We strongly

recommend that you keep this instruction manual in a

safe place for future reference.

Check the nameplate for your pump’s specication,

refer to the table list.

Be careful not to exceed the given specications in

the use of your pump.

Each pump is individually factory tested to ensure

proper performance. Closely following these

instructions will eliminate potential operating problems

assuring years of trouble-free service.

Most accidents can be avoided by using common

sense.

IMPORTANT: Ion® Technologies is not responsible

for losses, injury or death resulting from failure to

observe these safety precautions, misuse, abuse

or misapplication of pumps or equipment.

Marks & MeanIngs

CAUTION: Keep the pump equipment out of

the reach of children! Warns that the failure to

follow the directions given could cause serious risk to

individuals or objects.

WARNING: This sign warns the operator that

the failure to follow an instruction may damage

the pump and/or the system.

safety WarnIngs

CAUTION: Read these safety warnings rst

before installing, servicing, or operating any

pump.

Before Installation

This manual contains important information for the safe

use of this product. Read this manual completely and

follow the instructions carefully. Reasonable care and

safe methods relating to the installation and operation

of this product should be practiced. Check local codes

and requirements before installation.

WARNING: Risk of Electrical Shock or

Electrocution. May result in serious injury or

death or re hazard. Installer must disconnect all

electrical sources prior to installation, handling or

servicing. Only qualied personnel may install this

system. NFPA 70/National Electric Code (NEC) or

local codes must be followed. System must be properly

grounded according to NEC. Do not lift pump by power

cord.

WARNING: Risk of Asphyxiation. Installer(s)

and/or service personnel must use proper

personal protective equipment and follow OSHA 29

CFR 1910.146 or OSHA 29 CFR 1926. Pump may be

installed in a location classied by as a conned space.

WARNING: Risk of Fire or Explosion. Do not

smoke or use open ames in or around this

system. This system is not intended for use in

hazardous locations per NFPA 70 National Electric

Code. Do not pump ammable liquids. Consult factory

for optional equipment rated for hazardous location

use.

ES45

Efuent Pump

OPERATION MANUAL

Dated: 08/29/2016

Document Name: ES45_OM

Page 2 of 11

CAUTION: Rotating machinery,

amputation or severe lacerations can

result. Keep clear of suction and discharge

openings. DO NOT insert fingers into pump

with power connected. Risk of serious cutting or

amputation exists. Disconnect all power sources prior

to servicing pump. Pump may start without warning.

CAUTION: Do not modify the cord and plug.

When using the cord and plug, plug into a

grounded outlet only. When wiring to a system control,

connect the pump ground lead to the system ground.

CAUTION: Do not run the pump dry. Dry

running can overheat the pump (causing burns

to anyone handling it) and will void the warranty.

CAUTION: The pump normally runs hot. To

avoid burns, allow it to cool for 30 minutes after

shutdown before handling it.

CAUTION: Submersible sewage pumps are

not approved for use in swimming pools,

recreational water installations, decorative fountains or

any installation where human contact with the pumped

uid is common. Pump designed to be installed in a

sewage pit or wet location where drainage collects.

WARNING: Do not throw away or lose this

manual. Keep it in a safe place so that you

may refer to it often for the continued safe operation of

the product.

CAUTION: All returned products must be

cleaned, sanitized, or decontaminated prior

to shipment, to insure employees will not be

exposed to health hazards in handling said

materials. All applicable laws and regulations shall

apply.

WARNING: Bronze/brass fitted pumps may

contain lead levels higher than considered

safe for potable water systems. Government

agencies have determined that leaded copper

alloys should not be used in potable water

applications.

WARNING: Installation, wiring, and junction

connections must be in accordance with

the National Electric Code and all applicable state

and local codes. Requirements may vary depending

on usage and location.

WARNING: Installation and servicing is to be

conducted by qualied personnel only.

CAUTION: Rotating machinery,

amputation or severe lacerations can

result. Keep clear of suction and discharge

openings. DO NOT insert fingers into pump

with power connected.

WARNING: Always wear eye protection when

working on pumps. Do not wear loose clothing

that may become entangled in moving parts.

WARNING: Pumps build up heat and

pressure during operation. Allow time for

pumps to cool before handling or servicing.

CAUTION: Hazardous Voltage can shock,

burn or cause death. This pump is not

intended for use in swimming pools or water

installations where human contact with pumped

fluid is possible.

CAUTION: Risk of electrical shock. To

reduce risk of electrical shock, always

disconnect pump from source before handling.

Lock out power & tag.

WARNING: Do not use these pumps in

water over 145°F. Do not exceed

manufactures recommended maximum

performance, as this could cause the motor to

overheat.

WARNING: Make sure lifting handles are

securely fastened each time before lifting.

CAUTION: Do not lift, carry or hang pump

by the electrical cables. Damage to the

electrical cables can cause shock, burns or death.

Never handle connected power cords with wet

hands. Use appropriate lifting device.

WARNING: Sump and sewage pumps often

handle materials which could cause illness

or disease. Wear adequate protective clothing

when working on a used pump or piping. Never

enter a basin after it has been used.

CAUTION: Failure to permanently ground

the pump, motor and controls before

connecting to power can cause shock, burns or

ES45

Efuent Pump

OPERATION MANUAL

Dated: 08/29/2016

Document Name: ES45_OM

Page 3 of 11

death.

CAUTION: These pumps are NOT to be

installed in locations classified as

hazardous in accordance with the National Electric

Code, ANSI/NFPA 70.

WARNING: Do not introduce into any sewer,

either directly, or through a kitchen waste

disposal unit or toilet: Seafood Shells, Aquarium

Gravel, Cat Litter, Plastic Objects, Sanitary

Napkins or Tampons, Diapers, Rags, Disposable

Wipes or Cloth, Medications, Flammable Material,

Oil or Grease, Strong Chemicals, Gasoline.

• Operation against a closed discharge valve will

cause premature bearing and seal failure on

any pump.

• Any wiring of pumps should be performed by a

qualied electrician.

• Cable should be protected at all times to avoid

punctures, cuts, bruises, and abrasions-inspect

frequently.

• Never handle connected power cords with wet

hands.

• Never let cords or plugs lie in water outside the pit.

• These pumps are offered in a three phase and

single phase wiring conguration. Voltages will

vary according to the application and can be seen

in the tables in this manual.

PuMP InstallatIon

These important instructions must be followed for

satisfactory performance of your pump. Before

installation, check your local electrical and plumbing

codes.

The sump or basin shall be sealed and vented in

accordance with local plumbing codes. This pump is

designed to pump domestic wastewater, nonexplosive

and noncorrosive liquids and shall NOT be installed in

locations classied as hazardous in accordance with

the National Electrical Code (NEC) ANSI/ NFPA 70

or Canadian Electric Code (CEC). The pump should

never be installed in a trench, ditch, or hole with a dirt

Capacity (GPM)

Total Dynamic Head (ft.)

010 20 30 40 50 60 70 80 90

dIMensIons

PerforMance

2”FNPT

13.7”

4.2”

4.8”

7”

9.8”

ES45

Efuent Pump

OPERATION MANUAL

Dated: 08/29/2016

Document Name: ES45_OM

Page 4 of 11

Important 1 Phase Models Model Number:

Prior to installation, record Model

Number, MFG Date, Amps,

Voltage, Phase and HP, from pump

nameplate for future reference.

Also record the voltage and current

readings at startup.

Amps: Volts:

MFG Date:

Phase:

HP:

SN:

Model HP Volt Ph Nema Start

Code FLA Cord Size Cord Type Cord O.D.

Inches

ES45M-1 1/2 115 1 P 11.0 16AWG/3C SJTW .34

ES45M-21 1/2 230 3 P5.5 16AWG/3C SJTW .34

sPecIfIcatIons

Description:

To pump domestic, commercial and light industrial

sewage

Physical Data:

Discharge Size : 2” NPT

Impeller Type: Vortex, Cast Iron

Cable Length: 20’

Liquid Handling:

Solids Size: 3/4”

Acceptable Ph Range: 6-8

Temperature:

Maximum Stator: 266°F

Maximum Liquid Temp.: 104°F - Intermittent

Technical Data:

Power Cord Type: SJTW 16/3C

Motor Housing: Cast Iron

Volute: Cast Iron

Impeller: Cast Iron

Motor Shaft: SS430

Hardware: SUS

“O” Rings: NBR

Seals: Single Mechanical Carbon Ceramic

Upper Bearing: 6000

Lower Bearing: 6203

ES45

Efuent Pump

OPERATION MANUAL

Dated: 08/29/2016

Document Name: ES45_OM

Page 5 of 11

bottom. The legs will sink into the dirt and the suction

will become plugged.

Installing Pump in Sump

If pump is not installed with lift-out rail system it must

be properly supported on legs and connected to

discharge pipe so that space is provided under pump

for entrance of sewage. Pump inlet should not be

closer than 2 inches from bottom of sump.

It is not generally desirable to install these pumps

without the rail system except on special O.E.M.

packaged systems. Check valves should always be

installed along with shut-off valves. This allows for

easier service and prevents backow into basin.

CAUTION: Operating pump builds up heat

and pressure; allow time for pump to cool to

room temperature.

WARNING: Disconnect all power and control

wires to motor at control panel before starting

disassembly operation. Never rely on opening circuit

breaker only.

PuMP servIcIng

WARNING: Servicing should be performed

only by an authorized service center.

Always disconnect the pump from power source

before handling or making any adjustments. Always

wear rubber boots when there is water on the oor and

you must unplug the pump or make any adjustments.

Note: Automatic thermal overload protects the sealed-

in-oil motor. Running dry may overheat the motor and

activate the overload protector until the unit cools.

Storage

Any product that is stored for a period longer than six

(6) months from the date of purchase should be bench

tested prior to installation. A bench test consists of,

checking the impeller to assure it is free turning and

a run test to assure the motor (and switch if provided)

operate properly. Do not pump out of liquid.

WARNING: A clearance under the pump for

entrance of sewage solids must be a

minimum of 2 inches to a maximum of 3.5 inches.

Submergence

The pump should always be operated in the

submerged condition. The minimum sump liquid level

should never be less than above the pump’s motor,

unless very briey.

Discharge Piping

Install discharge piping or hose assembly to the pump.

Discharge piping should be as short as possible and

sized no smaller than the pump discharge. Do not

reduce the discharge pipe size below that which is

provided on the pump. Both a check valve and a shut-

off valve are recommended for each pump. The check

valve is used to prevent backow into the sump. The

shut-off valve is used to manually stop system ow

during pump servicing. Be sure the discharge pipe

has a 1/8” diameter hole approx. 5” from end nearest

volute and oriented towards the pump body.

Control Panel

Single phase series sewage pumps DO NOT require

a control panel, but do require a level control with a

piggy back plug, See Figure 2, Page 6.

Motor

Each motor is provided with heat sensor thermostats

attached directly to the motor windings. The

thermostats open if the motor windings see excessive

heat and, in turn, open the motor contactor in the

control panel when used, breaking the power to

the pump. When the motor is stopped due to an

overheated condition, it will not start until the motor

has cooled.

Pre-oPeratIon

Check Voltage And Phase

Before operating pump, check to make sure that

voltage and phase information stamped on the pump’s

identication plate matches the available power.

Check Pump Rotation

Before putting pump into service for the rst time,

the motor rotation must be checked. Improper motor

rotation can result in poor pump performance and can

damage the motor and/or pump.

Identication Plate

Note the numbers on the pumps identication plate

ES45

Efuent Pump

OPERATION MANUAL

Dated: 08/29/2016

Document Name: ES45_OM

Page 6 of 11

and record in this manual for future reference.

CAUTION: Electrical Connections

Turn circuit breaker off before plugging or

unplugging the switch and/or pump. Always rely upon

a Certied Electrician for installation.

Piggy-Back Plug

Plug the level control plug into a 115V receptacle, then

plug the pump into the piggy-back plug. See Figure

2, Page 6. It is recommended that this circuit have

a 15 AMP breaker. One cycle of operation should

be observed, so that any potential problems can be

corrected.

The range of the switch is the distance between the

On and Off levels. The Off level is at the bracket

mounting screw of the switch. From this point,

measure up either 6” or 8.5”, depending on your

switch’s range, to nd the On level.

Note: The switch range is noted on the switch’s cord

label.

Note: If you purchased a pump with the Ion switch

hard-mounted to the pump (See Figure 3) and the

installation requires the switch be mounted to the

pipe, the pipe-mount bracket is sold separately, PN:

IN-SPB1-1.

Thermal Protection

The normally closed (N/C) over temperature sensor

is embedded in the motor windings and will detect

excessive heat in the event an overload condition

occurs.

The thermal sensor will trip when the windings

become too hot and will automatically reset when the

pump motor cools to a safe temperature.

In the event of an over temperature, the source of

this condition should be determined and repaired

immediately. Thermal protection shall not be used as a

motor overload device.

Maintenance

Minimal maintenance is required. Perform the

following checks when pump is removed from

operation or when pump performance deteriorates:

1. Inspect motor chambers for oil level and

contamination.

2. Inspect impeller and body for excessive build-

up or clogging.

3. Inspect motor and bearings.

4. Inspect seal for wear or leakage.

troubleshootIng

Pump does not run and/or just hums.

1. Line circuit breaker is off, or fuse is blown or

loose

2. Water level in sump has not reached turn-on

level as indicated in installation drawing

Figure 3

Range

of 6”-8.5”

ES45

Efuent Pump

OPERATION MANUAL

Dated: 08/29/2016

Document Name: ES45_OM

Page 7 of 11

2. Impeller or volute openings may be plugged or

partially plugged. Remove pump and clean out.

3. Pump impeller may be partially clogged causing

motor to run slow, resulting in motor overload.

Clear impeller.

4. Fuse size or circuit breaker is too small.

5. Defective motor stator; return to authorized

service center for verication.

Motor runs for short time then stops. Then after

short period starts again. Indicates tripping

overload caused by symptom shown.

1. Inlet in pump base may be clogged. Remove

pump and clean out openings.

2. Impeller or volute openings may be plugged or

partially plugged. Remove pump and clean out.

3. Pump impeller may be partially clogged causing

motor to run slow, resulting in motor overload.

Clear impeller.

4. Defective motor stator; return to authorized

service center.

Warranty Is voId If...

1. Using an extension cord.

2. Power cord has been cut or the grounding

prong removed or using an adapter tting.

3. The switch has been disassembled or tampered

with.

4. Any tags or labels have been removed.

5. Used in a heavy grease application

6. Used in applications exceeding the designed

temperature range of 32 - 104 degrees F.

3. Pump cord is not making contact in receptacle

4. Float is stuck. It should operate freely in basin.

5. If all of the above are OK, then the motor could

be malfunctioning.

Pump runs but does not deliver water.

1. Discharge shut-off valve (if used) may be

closed.

2. Impeller or volute openings are fully or partially

clogged. Remove pump and clean.

3. Pump is air-locked. Start and stop several

times by plugging and unplugging cord. Check

for clogged vent hole in pump case.

4. Inlet holes in pump base are clogged. Remove

pump and clean the openings.

5. Vertical pumping distance is too high. Reduce

distance or change the discharge ttings of the

pump.

Pump runs and pumps out sump, but does not

stop.

1. Switch is stuck in on position. Worn switch.

Replace switch.

Pump runs but delivers only small amount of

water.

1. Pump may be air locked. Start and stop several

times by plugging and unplugging cord. Check

vent hole in pump case for plugging.

2. Vertical pumping distance is too high. Reduce

distance or change the discharge ttings of the

pump.

3. Inlet in pump base may be clogged. Remove

pump and clean out openings.

4. Impeller or volute openings may be plugged or

partially plugged. Remove pump and clean out.

5. Pump impeller may be partially clogged causing

motor to run slow, resulting in motor overload.

Clear impeller.

Fuse blows or circuit breaker trips when pump

starts.

1. Inlet in pump base may be clogged. Remove

pump and clean out openings.

ES45

Efuent Pump

OPERATION MANUAL

Dated: 08/29/2016

Document Name: ES45_OM

Page 8 of 11

Number Quantity Part Number Description

1 6 091EP4001 SCREW

2 1 091EP4002 VOLUTE

31091EP4503 IMPELLER

4 1 091EP4004 V-RING

5 1 091EP4005 GASKET

6 1 091EP4006 SEAL PLATE

71091EP4007 SHAFT-SEAL

8 1 091EP4008 O-RING

9-1 1

091EP4009

STRATOR ASSY

9-2 2 SCREW

9-3 1 CAPACITOR

9-4 1 GROUND LINE

9-5 1 MOTOR HOUSING

9-6 1 POWER CORD

9-7 1 NUT

9-8 1 WASHER

9-9 1 O-RING

10 1 091EP4018 BEARING

11 1 091EP4019 SNAP RING

12 1 091EP4020 ROTOR ASSY

13 1 091EP4021 BEARING

14 1 091EP4022 SPRING WASHER

15 4 091EP4023 WASHER

16 4 091EP4024 SCREW

17 1 091EP4025 PLUG

18 1 091EP4026 HANDLE

19 2 091EP4027 SCREW

exPloded vIeW descrIPtIon

ES45

Efuent Pump

OPERATION MANUAL

Dated: 08/29/2016

Document Name: ES45_OM

Page 9 of 11

exPloded vIeW

9-1

9-2

9-3

9-2

9-4

9-5

9-9

9-8

9-7

9-6

ES45

Efuent Pump

OPERATION MANUAL

Dated: 08/29/2016

Document Name: ES45_OM

Page 10 of 11

ES45

Efuent Pump

OPERATION MANUAL

Dated: 08/29/2016

Document Name: ES45_OM

Page 11 of 11

3 Year Residential Warranty

1. Coverage and Term. Metropolitan Industries, Inc. (“Metropolitan”) warrants to the original

purchaser (the “Buyer”) of each Ion® product (the “product”), that any part thereof which proves to be

defective in material or workmanship within three (3) years from date of manufacture, will be replaced at no

charge with a new or remanufactured part, F.O.B. factory. Buyer shall be responsible for all freight charges

and all costs of ﬁ eld labor or other charges incurred in the removal and/or reinstallation of any product, part

or component thereof.

2. Exclusions. THE WARRANTY IS SUBJECT TO THE FOLLOWING CONDITIONS AND

EXCLUSIONS:

(a) The Warranty excludes products or workmanship which becomes defective as a result

of: (i) earthquake, ﬁ re, storms, the elements or any other acts of God; (ii) normal wear and tear from use;

(iii) accident, misuse, abuse or neglect; (iv) modiﬁ cations made by Buyer or any third party, other than

Metropolitan; and (v) Buyer’s failure to properly install, maintain, service and/or operate the product under

normal conditions and according to manufacturer’s instructions.

(b) Metropolitan shall not be responsible for, and the Warranty shall not cover, extended

damage which occurs because of Buyer’s failure to notify Metropolitan promptly in writing of apparent

defects.

shall be covered only by the express warranty of the manufacturer thereof.

(d) The Warranty shall lapse upon Buyer’s failure to fully comply with the terms and conditions

of its contract with Metropolitan, including Buyer’s failure to pay the purchase price for the product or any

portion thereof. Buyer’s subsequent compliance with the terms and conditions of any such contract, will not

cause the term of the Warranty to extend beyond the time period set forth above.

(e) No actions taken by Metropolitan to correct a defect in a product shall extend the Warranty

beyond the period set forth above. Metropolitan shall not be obligated to remedy any defect, where otherwise

required pursuant to the Warranty unless and until Buyer notiﬁ es Metropolitan in writing of the defect and

then only if such notiﬁ cation is made prior to the expiration of the period set forth above.

3. Process of Claims and Repairs. Metropolitan agrees that if the product or any part or component

thereof shall fail to conform to the terms of this Warranty, Metropolitan shall replace such nonconforming

product, part or component at the original point of delivery and furnish instruction for its disposition. Any

transportation charges involved in such disposition and all costs of ﬁ eld labor or other charges incurred in the

removal and/or reinstallation of any product, part or component thereof shall be the responsibility of Buyer.

4. Limitation on Liability. Notwithstanding any provision to the contrary, Metropolitan’s entire

liability under this Warranty shall not in the aggregate exceed, and Buyer’s exclusive and sole remedies

are, to the extent permitted by law, shall be to secure replacement of the defective product. UNDER NO

CIRCUMSTANCES SHALL METROPOLITAN BE LIABLE UNDER THE WARRANTY FOR

ANY INDIRECT, PUNITIVE, SPECIAL, EXEMPLARY, CONSEQUENTIAL OR INCIDENTAL

DAMAGES (INCLUDING LOST PROFITS, REVENUE, USE OR ECONOMIC ADVANTAGE).

5. Express Waiver of Any Other Warranties. THE EXPRESS WARRANTY SET FORTH IN THIS

WRITTEN WARRANTY IS THE ONLY WARRANTY MADE BY METROPOLITAN, OR ANY OTHER

PARTY, IN CONNECTION WITH ANY PRODUCT PURCHASED FROM METROPOLITAN.

NEITHER METROPOLITAN, NOR ANY OTHER PARTY, MAKES ANY OTHER EXPRESS OR

IMPLIED WARRANTY WHICH IS NOT SET FORTH HEREIN, AND METROPOLITAN HEREBY

DISCLAIMS AND BUYER HEREBY WAIVES ALL IMPLIED WARRANTIES, INCLUDING THE

IMPLIED WARRANTY OF MERCHANTABILITY AND THE IMPLIED WARRANTY OF FITNESS

FOR A PARTICULAR PURPOSE.

6. Not Transferable. The Warranty may not be transferred and shall be void on the sale or other transfer

of the product.

7. Products and Warranty Subject to Change. Metropolitan reserves the right to make revisions to its

products and their speciﬁ cations, and to revise this Warranty and related information without notice.

549509 2 Ion ES45 Effluent Pump Operations Manual

549519 2 Ion Es45 Effluent Pump Operations Manual 549519_2_Ion ES45 Effluent Pump Operations Manual

549518 2 Ion Es45 Effluent Pump Operations Manual 549518_2_Ion ES45 Effluent Pump Operations Manual 549518_2_Ion ES45 Effluent Pump Operations Manual pdf pumpproducts

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