Samsung Electronics Co SW248 Internal CD-R/RW Drive User Manual SW 248B E BG68 XXXXXA
Samsung Electronics Co Ltd Internal CD-R/RW Drive SW 248B E BG68 XXXXXA
Contents
- 1. Users Manual 1
- 2. Users Manual 2
Users Manual 1
CD-R/RW DRIVE SW-248B SERVICE Manual CONTENTS • Specifications • Cautions at Service • External Part Name • Necessary equipments and Specifications in needing Service(P/U replacement) • Exploded Views & Part List • Packing Options • Block Diagram • Troubleshooting • Circuit Diagram • Main Components Block Diagram & Pin Descriptions • Electrical Parts List The design and part of this product is subject to change without prior notice for performance improvement. Specifications 1. General Specifications Resd(MAX) : 2,000~6,000KBytes/Sec(CAV 40X) - Access time : 110ms (Random. TYPICAL) - Buffer Capacity : 8Mbyte - Error ratio : Mode 1: Below 10-12 Mode 2: Below 10-9 - Frequency response : 20Hz~20kHz (Lineout) 100Hz~20kHz (H/P out) - Signal to noise ratio : 70dB(1kHz, Lineout) - Distortion factor : 0.15% Less than(1KHz) - Channel separation : 65dB(1kHz, Lineout) 55dB(1kHz, H/P out) - Used laser : Semiconductor laser - Audio Output : Line out 0.75 ±20%(Vrms), 47KΩ H/P out 0.65 ±20%(Vrms), 33Ω - Drive type : Computer built-in - Power consumption : DC +5V, 1.5A DC +12V, 1.5A - Dimensions : 146mm (W)X42mm (H)X184mm (L) - Net Weight : 750g 2. Electrical Features - Interface : ATAPI BUS(IDE) - Data transfer rate : Write(CD-R) : 600KBytes/Sec(4X) 1,200KBytes/Sec(8X) 1,800KBytes/Sec(12X) 2,400KBytes/Sec(16X) 3,000KBytes/Sec(20X) 3,600KBytes/Sec(24X) 4,200KBytes/Sec(28X) 4,800KBytes/Sec(32X) Write(CD-RW) : 600KBytes/Sec(4X) Write(High Speed CD-RW) : 600KBytes/Sec(4X) 1,500KBytes/Sec(10X) Cautions at Service 1. General Items 2. Earthing cautions at handling Pick-up 1) Be careful not to have your eyes or a part of body touch withlaser diode at repair because this product uses laser diode. 2) Do not disassemble Pick-up at repair. If the laser diode is bad, replace the entire Pick-up. 3) Keep away from TV or other electrical units at repair to prevent influence from surrounding units. 4) If you replace the parts during repair, be sure to unplug the power cable before replacement. 5) If you insert a disc into the drive, be sure to load it corectly. 6) Because this unit can't be used by itself, surely mount it on PC (586 DMA support) and check the operations in use of private device driver floppy diskette. Refer to Instruction manual. 7) This unit has many parts with features related to safety and especially, for essential parts, the importance is indicated on circuit diagram and part list. Be certain to use the parts with same specifications at replaing these parts. - Because the laser diode in optical Pick-up is subject to get out of order due to the potential difference occurring by electricity load charged in clothes or bodies, observe the following earthing items at handling. 1) Body earthing(hand) : Be sure to wear a wrist strip with one side earthed.(Impedance : Below 104). It removes the electricity formed in body. 2) Work table earthing : Put the earthed conductive plate (Impedance : Below 104) such as copper plate on work table. 3) Cautions for clothes : Do not have any clothes touch with Pick-up because the electricity formed in clothes is destroyed easily. Electricity sensing device 4) Make use of only anti-static soldering release unit. A soldering release unit not to be classified as antistatic may generate the enough charge to damage ESD unit. Some semiconductor units may be damaged easily by electricity. These elements are called as electricity sensing device(ESD) in general. For example, integrated circuit, field effect transister, semiconductor chip. The following methods have to be used to reduce the accident of element damage generated by electricity. 5) Never use a Freon-propelling chemical product. It may generate the enough charge to damage ESD. 6) Untill installing ESD unit for replacement, never it from protection package. (Most of ESD unit for replacement have lead composed of package shorted electrically by conductive foam, aluminium or similar conductive material.) 1) Emit all electric charges in your body through contact with earthing materail at once before handling a semiconductor factor or device including it. In other way, make use of commercial wristlet against electricity It shall be detached before power impression to the unit on testing because of shock. 7) Contact with shassis including ESD or protection material in circuit parts just before detaching the protection material from lead of ESD unit for replacement 2) After detaching an electrical device including ESD, it shall be placed on conductive surface such as aluminium to prevent the charge acummulation and unit exposure. Note : Be sure to avoid the power impression to the shassis or circuit and observe the safety instruction. 8) Minimize the body action at handling an unpacked ESD unit for replacement. (Otherwise, an unconscious action, so to speak, friction between clothes or foot lifting from carpet floor may generate the enough charge to damage ESD unit.) 3) Utilize only the soldering iron with earthed end for ESD soldering or release Safety instructions 11) Overload : Be careful that the wall outlet and expanded cord is overloaded due to danger of fire and electrical shock. 12) Never insert a substance or liquid into this product. It may cause fire or shorck by contact with voltage point or short. 13) Part replacement : The service engineer has to use the parts of same specification at replacement. Otherwire, fire, shock or other dangers may be occurred. 14) Safety check : Be sure to perform the safety check at service or repair completion 1) Read all safety and operational manuals before operating this product 2) Keep the safety and operational manuals for future reference. 3) Observe all precations and operational instructions in or on the surface of this product. 4) Follow all operation and maintenance cautions. 5) Be sure to plug off the power cable before cleaning. Use a dry cloth to clean a dusty cover of cabinet instead of liquid or aersol cleaner. 6) Never use a attachment not to be recommended by this company. It may result in danger and damage. 7) Never use this product around water such as bathtub, washbasin, laundry machine, swimming pool or lakeside. 8) Never place this product on bed, sofa or around radiator and heater. 9) Power : Utilize the only power displayed on lebel If the power type can't be checked, call to dealer or Korea Electricity, Co, Ltd. Refer tooperate this product by battery or other power. 10) Lightning : Plug off the power cable for product protection during thunder and lightning flashes or this product is unused for a long time. Importance : This product includes special impotrant parts on safety. These parts are indicated by on schematic diagram. At replacement of these parts, use the parts of same specification due to shock, fire or other dangers. Never transform the original design without permission of this company. External Part Name 1. Front Up/Down Volume Earphhone jack Emergency HOLE Disc tray Stop/Open button LED 2. Rear Sound output terminal Digital output terminal (Optional) Master/Slave select pin Interface terminal Power terminal Disassembly Diagram Device Part List PART NAME CODE No ASSY DECK BG97-02248A BG60-00009A BG97-02250A BG61-00203A BG66-00061A BG66-00032A BG66-00044A BG97-00789A BG31-00027A BG66-00033A BG66-00034A BG66-00062A BG66-00060A BG97-02251A BG61-00078A BG73-00012A BG73-00027A BG61-00238A BG61-00237A BG31-00025A BG61-00180A BG61-00122A BG31-00036A BG97-02247A BG59-00017A BG63-00084A BG59-00018A BG73-00026A BG59-00019A BG61-00018A BG30-00025A BG41-00184A BG97-01729A BG66-00052A BG61-00225A BG61-20031A AH60-10145A AC60-10074A 6001-001348 6003-001260 BG69-00127A BG73-00022A BG61-00178A 3409-001138 BG63-00052A BG41-00182A LOADING TRAY DISC FEEDING ETC SPECFICATION 1.SCREW 1.ASSY LOADING 1.MAIN FRAME 2.GEAR TRAY 3.GEAR PULLEY 4.BELT PULLEY 5.ASSY LOADING M/T - LOADING MOTOR - PULLEY MOTOR 6.LEVER EJECT 7.SLIDE CAM 1.TRAY DISC 1.ASSY FEEDING 1.SUB CHASSIS 2.RUBBER-INSULATOR 3.RUBBER-INSULATOR 4.MAIN BASE M - MAIN BASE P 5.ASSY STEP M/T 6.GUIDE PU 7.SHAFT PU R 8.MOTOR SPINDLE FFC-SPM 9. ASSY TURN TABLE TURN TABLE ABS COVER T/T ABS TURN TABLE BALL RUBBER-T/T ABS MAGNET BRKT-T/T 10.PICK-UP 11.EFFC PU 12.ASSY SLIDER STEP - SLIDE STEP - SPRING STEP 13.HOLDER CAM 14.SCREW 15.SCREW 16.SCREW 17.SCREW 18.PAD-DECK 19.RUBBER-DVA 20.PLA-VIB/ABSORBER -.SWITCH DETECTOR -.SHEET PU -.FFC MAIN -.OIL -.GREASE -.GREASE TITE M1.7*5(10) HIPS(HG1760S) POM(F20-03) POM(F20-03) CR-70(BLK 1.3t) RF-300CH-11440 ¿Ü POM(F20-03) POM(F20-03) KOCETAL(K700) ABS ( SR-0320D ) ABS(GF20%) BUTHYL 25Hs BUTHYL 25Hs SECC+POM SECC 2.0T “SPS-15RF-054K, P4.5mm” POM(NW-02) “SUS420J2,¥õ3.0,L85.5mm” “RSM-2615A,DMBSPC75A” 15 PIN ADC12 SN PLATE T0.6 “STEEL ¥Õ2.5,11EA” CR(NEO-B-6150) T1.5 SECC T1.0 SW-232B “32 PIN (P0.5),88mm” POM(NW-02) SUS 304-WPB POM(M90-44) TITE M1.7*5(5.5) TITE M2.6*6 M1.7*3.5 TITE M1.7*4.0*3.5 PORON LE-20 2T SILICON 25µµ SECC 2T PVC FILM 0.85T 13 PIN EP-100 KG-110 G-754 Disassembly and assembly Exterior and PCB disassembly Door-tray 1) Supply power to open the tray¶Êin direction of arrow “A” 2) Lift up the door¶Â in direction of arrow “B” 3) Close the tray¶Êand power off. Reference : If the tray¶Êdoesn't open, push the clip3 into specified hole shown in detailed figure to open it compulsorily. Figure - Door-tray Disassembly and assembly Exterior and PCB disassembly Panel-front 1) Remove 6 hooks¶Â 2) Take out the panel-front¶Êforward. Figure - Panel-front Disassembly and assembly Exterior and PCB disassembly Top-cabinet 1) Remove 4screws¶Â in the bottom 2) Lift up the top-cabinet ¶Ê Figure - Top-cabinet Disassembly and assembly Exterior and PCB disassembly Ass'y-frame Low 1) Lift up the ass’y frame¶Ê low Figure - Ass'y-frame Low Disassembly and assembly Exterior and PCB disassembly MAIN-PCB 1) Disassemble the PICK-UP FPC¶Â in PCB. 2) Disassemble the FFC¶Êbetween Main PCB and Front PCB. 3) Disassemble the FFC¶Ábetween Main PCB and Front PCB. 4) Push 2hooks¶Ëfor PCB fixing in deck. 5) Disassemble the MAIN-PCB¶È 6) Remove soldering at motor connection wire¶ÍPCB. 7) Press 2hooks¶Îfor PCB fixing in deck and Disassemble the FRONT-PCB Figure - Disassembly connector 10 Disassembly and assembly Deck disassembly Tray 1) Push 2hooks¶Â. 2) Take out the Tray¶Êin direction of arrow. Figure - Tray 11 Disassembly and assembly Deck disassembly Ass’y-Deck 1) Move the slide cam¶Â in left direction. 2) Remove screws¶Ê. 3) Disassemble the Ass’y-feeding ¶Áin arrow “B” direction with pushing the 2hooks in direction of arrow “A” Figure - Ass’y-Deck 12 Packing Diagram and Part List NO CODE-NO DESCRIPTION SPECIFICATION Q’TY BG69-00146A MASTER CATON-BOX DM 3 1/8EA BG69-00147A PACKING-CASE SW-224B/DOM SW-1 MANILA 240g 1EA BG69-00034A CUSHION-SET EPS 2EA BG69-30305A BAG-PE T0.05 2EA BG46-00024A S-W UTILITY 1EA BG68-00352A MANUAL USERS 1EA ASS’Y BG95-50004A ASSY-SCREW BG60-12001H SCREW-MACHINE 1EA M3 * 6 1EA BG39-30002A BAG-PE 10 BG39-00010A CABLE-IF SR 380MM 1EA 1EA 11 BG39-42001B CABLE-WIRE HARNESS 4P, 3P, N, UL2547/UL 1061 4EA 12 BG69-30307A BAG-PE T0.05 1EA 13 0203-001222 TAPE-MASKING PP-BEING 0.34M 14 BG68-00355A LABEL-RATING SW-224B/DOM, ART PAPER 1EA 15 BG68-50005A LABEL-QMS ART PAPER 1EA 16 BG68-00296C LABEL-BAR CODE DOM MODEL, ART PAPER 1/8EA 17 BG68-00327A LABEL-BROKEN ART PAPER 1EA 13 Block Diagram 14 Trouble Shooting Check the power source and initial state. Is electrity of 5V and 12V normally input after the connecting the power cable ? Check the connection of the power short and cable. If the power of RL3E804, RL5E935 is normal when you check, replace X201, X301. If the power of ICIC502 (3pin) is normal when you check, replace IC502. If the power of IC503 (2pin) 5V is normal when you check, replace IC503. Do RL3E804, RL5E935 oscillate ? Dose the voltage of the 1pin of IC502 change from 3.3V ? Is electricity of 2.5V normally output from the 3pin of IC503? When you transfer the PICK-UP to the outer cycle, and turn the power on, dose it move to the inner one? Refer to ‘NO SLED operation’ TRAY IN / OUT ? Refer to ‘Check TRAY IN / OUT’ LASER DIODE ON ? Refer to ‘check LASER DIODE ON’ 15 N FOCUS UP / DOWN ? Refer to ‘ FOCUS LOCK ’ FOCUS LOCK ? Refer to ‘ NO DISC ROTATION ’ DISC rotation ? SPINDLE LOCK ? AUDIO OUTPUT ? Refer to ‘ NO AUDIO OUTPUT ’ Refer to ‘ NO WRITING ’ WRITING Normall ? 16 No SLED OPERATION When you transfer the pick-up to the outer cycle and turn the power on, dose the pick-up move to the inner one ? SLED operation of normal. The below waveform is outputted in IC301 1, 99pin ? If the constant of IC301 and GND, pattern’s when you check, replace. If the constant of IC401 and GND, pattern’s when you check, replace. The below waveform is outputted in IC401 35, 37pin ? Replace stepping Motor. 17 No Tray open / close operation Is the connector properly inserted into CN30 ? Try the operation after inserting the connector to CN3 properly. Check the SW701 patterns and the welding condition.Replace it if the condition is normal. Check the SW701 Open and Close patterns and the welding condition. Replace it if the condition is normal. When pressing the EJECT SW, does the peak value of the IC301 3Pin become 3.3V? When it is in the Tray Open mode, does the IC301 6Pin show 1.65V? OPEN When pressing the EJECT SW, does the IC401 Pin26 vary from 0V to the value between1.15V and 2.15V and then show 1.65V finally? Check the condition and patterns of R409, R410.If they are normal, replace IC401. When pressing the EJECT SW, does the IC401 Pin26 vary from 1.65V to the value between 1.15V and 2.15V and then show 0V finally? Is the Tray Motor able to output the Pin49 and 50 of IC401? Replace TRAY MOTER. 18 CLOSE No LASER DIODE ON Is the connector inserted normally into the CN10? Try again after a normal insertion of the connector into CN10. Try again after replace of FPC Wire. If the pattern of IC101 and sodering is normal when you checked, replace IC301. If the time transfer 71pin of IC101 and soldering are ok is when you checked replace IC101 Isn’t there any problem with the FPC Wire ? When the SLED is moved to the inner circle, is electricity of about 1.65V output from the 80pin of IC101 ? Is electricity of about 1.65V input through 71pin of CN101 ? Replace PICK -UP. The value of voltage can be modified slightly, depending on the result of power calibration or the media. 19 No FOCUS LOCK FOCUS UP / DOWN ? Dose the S-curve below come out of the 76(TP:FE)pin of IC101after insertion of a disc ? If the power of IC101 and GND, soldering is normal when you check, replace IC101. The below waveform(CH B) is outputted in IC201 132pin ? If the power of IC201 and GND, soldering is normal when you check, replace IC401. CH 2 : Focus Up / Down FE CH 3 : S curve CH 4 : Focus Servo On Is the waveform above input through the 128pin of IC201 ? If the power of IC201 and GND, constant is normal when you check, replace IC201. The below waveform(CH B) is outputted in ICIC401 45, 46pin ? If the power of IC201 and GND, soldering is normal when you check, replace IC201. 1. Try again after a normal insertion of the connector into FPC Wire. 2. Try again after replace of FPC Wire. 1. Is the FPC Wire inserted normally into the CN10? 2. Isn’t the FPC wire disconnected ? Replace Pick-up. 20 No SPINDLE MOTOR ROTATION Is the waveform below output through 140pin of IC201 ? If the power of IC201 and pattern’s, soldering is normal when you check, replace IC201. Is the waveform above input through 24pin of IC401 ? If the power of IC401 and pattern’s, soldering is normal when you check, replace IC401. Does output but spindle Motor rotate ? Replace MOTOR. 21 No AUDIO OUTPUT Replay of AUDIO after insertion of AUDIO DISC ? Is the audio output from the 164, 167pin of IC201 ? If the power of IC401, GND, soldering is normal when you check, replace IC200. Check the connection of the CN30 is and normal when you checked, replace VR701. Is the audio output from the 11, 13pin of CN30 ? Is the audio input from the JK701 ? Replace FRONT PCB Check the connection of the JK701 is and normal when you checked, replace JK701. 22 No WRITING Can WLT216B.EXE be executed properly? Replace P/UP or the entire MECHA. Was the Power Calibration executed properly? When you try to write the records again,does it work properly? When writing the records,does the voltage at the PIN 20 (XWGATE) of CN10 decrease from 5V to 0V? Check the condition of the power at CN10, GND and the welded part. If they are normal, replace IC101. 23 Circuit Diagram Main 24 Circuit Diagram Front 25
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