Woods Equipment 1013460 Users Manual Sub Frame Mounting Kit
1013460 to the manual 7b4e1e9d-c2cf-4b73-8be4-c614d0c6303c
2015-02-05
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on New Holland® Tractors T2220, TC29DA, TC33DA, TC34DA FWA or Case IH® Tractor Farmall® 31, Farmall 35, DX34 FWA (Rev. 5/2/2008) MAN0406 with Woods LS84, LC96, LC102 1009, 1012 Loaders New Holland 14LA Loader or Case IH L340 Loader HIS T E ! SAV NUAL he MA it with t l. It Includes Hose Kit 1013484 nua ude Incl hoe ma afety, ir k s bac ntains d repa co on, an on not rati rmati er e p o info oth part und in ls. fo anua m Tested. Proven. Unbeatable. INSTALLATION MANUAL 1013460 4-POINT SUB-FRAME MOUNTING KIT for Backhoe Models BH70-X, BH80-X, BH6500, BH7500 TO THE DEALER: Assembly and proper installation of this product is the responsibility of the Woods® dealer. Read manual instructions and safety rules. Make sure all items on the Dealer’s Pre-Delivery and Delivery Check Lists in the Operator’s Manual are completed before releasing equipment to the owner. The dealer must complete the Product Registration online at the Woods Dealer Website or complete the mail-in form included with the Operator’s Manual. If using the mail-in form, the dealer is to return the prepaid postage portion to Woods, give one copy to the customer, and retain one copy. Failure to register the product does not diminish customer’s warranty rights. TO THE OWNER: Read this manual before operating your Woods equipment. The information presented will prepare you to do a better and safer job. Keep this manual handy for ready reference. Require all operators to read this manual carefully and become acquainted with all adjustment and operating procedures before attempting to operate. Replacement manuals can be obtained from your dealer. To locate your nearest dealer, check the Dealer Locator at www.WoodsEquipment.com, or in the United States and Canada call 1-800-319-6637. The equipment you have purchased has been carefully engineered and manufactured to provide dependable and satisfactory use. Like all mechanical products, it will require cleaning and upkeep. Lubricate the unit as specified. Observe all safety information in this manual and safety decals on the equipment. For service, your authorized Woods dealer has trained mechanics, genuine Woods service parts, and the necessary tools and equipment to handle all your needs. Use only genuine Woods service parts. Substitute parts will void the warranty and may not meet standards required for safe and satisfactory operation. Record the model number and serial number of your equipment in the spaces provided: Model: _______________________________ Date of Purchase: _____________________ Serial Number: (see Parts section for location) __________________________________________ Provide this information to your dealer to obtain correct repair parts. Throughout this manual, the term NOTICE is used to indicate that failure to observe can cause damage to equipment. The terms CAUTION, WARNING, and DANGER are used in conjunction with the Safety-Alert Symbol (a triangle with an exclamation mark) to indicate the degree of hazard for items of personal safety. 2 Introduction SFMK (Rev. 2/20/2008) SAFETY RULES ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! ! LEA EL INSTRUCTIVO! Si no lee Ingles, pida ayuda a alguien que si lo lea para que le traduzca las medidas de seguridad. Safety is a primary concern in the design and manufacture of our products. Unfortunately, our efforts to provide safe equipment can be wiped out by an operator’s single careless act. In addition to the design and configuration of equipment, hazard control and accident prevention are dependent upon the awareness, concern, judgement, and proper training of personnel involved in the operation, transport, maintenance, and storage of equipment. It has been said, “The best safety device is an informed, careful operator.” We ask you to be that kind of operator. This Sub-Frame Mounting Kit is only for the backhoes and tractors specified in the Sub-Frame Mount Installation section of this manual. Any other use or modification of this mounting kit may result in serious injury or death. Make sure that all operating and service personnel know that if hydraulic fluid penetrates skin, it must be surgically removed as soon as possible by a doctor familiar with this form of injury or gangrene, serious injury, or death will result. CONTACT A P HYS ICIA N IM ME DIATE LY IF FLU ID ENTERS SKIN OR EYES. DO NOT DELAY. To prevent contamination during maintenance and storage, clean and then cover hose ends, fittings, and hydraulic ports with tape. Check that all hardware is properly installed. Always tighten to torque chart specifications unless instructed otherwise in this manual. This mounting kit is designed to provide secure mounting and adequate operator clearance for most operators when properly installed. Check clearance dimensions shown below to be sure you have installed seat bracket correctly. In some cases it may be necessary to adjust the seat to the lowest position and/or as far forward as possible in order to achieve the ideal 40-inch clearance. For 36.5-inch radius operation, taller operators may need to wear a hardhat for greater comfort and safety. Hydraulics must be connected as instructed in this manual. Do not substitute parts, modify, or connect in any other way. After connecting hoses, check that all control lever positions function as instructed in the Operator's Manual. Do not put into service until control lever and equipment movements are correct. Safety instructions are important! Read all attachment and power unit manuals; follow all safety rules and safety decal information. (Replacement manuals and safety decals are available from your dealer. To locate your nearest dealer, check the Dealer Locator at www.WoodsEquipment.com, or in the United States and Canada call 1-800-3196637.) Failure to follow instructions or safety rules can result in serious injury or death. Know your controls and how to stop engine and attachment quickly in an emergency. Keep hands and body away from pressurized lines. Use paper or cardboard, not hands or other body parts to check for leaks. Wear safety goggles. Hydraulic fluid under pressure can easily penetrate skin and will cause serious injury or death. 4-Point SFMK (Rev. 5/8/2006) Air in hydraulic systems can cause erratic operation and allows loads or equipment components to drop unexpectedly. When connecting equipment or hoses or performing any hydraulic maintenance, purge any air in hydraulic system by operating all hydraulic functions several times. Do this before p ut t i ng i n t o s e r v i c e o r a l l o w i n g a n y o n e t o approach the equipment. Protective hose sleeves must cover all hydraulic hoses within 20 inches of the operator and be secured onto metal hose fittings. Replace hoses or sleeves if damaged or if protective sleeve cannot be properly positioned or secured. (Safety Rules continued on next page) Safety 3 SAFETY RULES ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! (Safety Rules continued from previous page) Make sure all hydraulic hoses, fittings, and valves are in good condition and not leaking before starting power unit or using equipment. Check and route hoses carefully to prevent damage. Hoses must not be twisted, bent sharply, kinked, frayed, pinched, or come into contact with any moving parts. Operate moveable components through full operational range to check clearances. Replace any damaged hoses immediately. Always wear relatively tight and belted clothing to avoid getting caught in moving parts. Wear sturdy, rough-soled work shoes and protective equipment for eyes, hair, hands, hearing, and head; and respirator or filter mask where appropriate. Power unit must be equipped with ROPS or ROPS cab and seat belt. Keep seat belt securely fastened. Falling off power unit can result in death from being run over or crushed. Keep foldable ROPS system in “locked up” position at all times. Remove seat and upper support assembly before installing or removing backhoe from tractor. Failure to comply may result in equipment failure and/or personal injury. Make sure attachment is properly secured, adjusted, and in good operating condition. A minimum 20% of tractor and equipment weight must be on the tractor front wheels when attachments are in transport position. Without this weight, tractor could tip over, causing personal injury or death. The weight may be attained with a loader. Weigh the tractor and equipment. Do not estimate. Do not install backhoe and required counterweights on tractor if the total tractor and equipment weight then exceeds the ROPS weight certification of the tractor. To reduce overall weight of unit, remove liquid from rear tires and remove midmount mower, if equipped. Do not allow bystanders in the area when operating, attaching, removing, assembling, or servicing equipment. Before operating, make sure stabilizer pads are lowered firmly to the ground. Stabilizer arms provide support for the backhoe and support for the backhoe mounting brackets. The only time the backhoe may be operated from a position other than the operator seat is during backhoe attachment and removal. Operator must: • Read Mounting Kit Manual instructions on attaching and removing backhoe and use extreme care. • Always stand between rear tire and backhoe stabilizer arms or along side of tractor to avoid being trapped should the boom swing control be accidentally activated. Never leave equipment unattended with engine running or with bucket in raised position. Always engage swing and boom transport locks, relieve system pressure by operating controls, and remove ignition key before leaving equipment. Refer to backhoe manual and follow all maintenance safety rules and instructions. Do not modify or alter or permit anyone else to modify or alter the equipment or any of its components in any way. Keep all persons away from operator control area while performing adjustments, service, or maintenance. Tighten all bolts, nuts, and screws to torque chart specifications. Check that all cotter pins are installed securely to ensure equipment is in a safe condition before putting unit into service. Make sure all safety decals are installed. Replace if damaged. (See Parts section for location.) 4 Safety 4-Point SFMK (Rev. 5/8/2006) BACKHOE SUB-FRAME INSTALLATION Tractor Preparation WARNING ■ Only use 1013460 4-Point Sub-Frame Mounting Kit for mounting Woods BH70-X, BH80-X, BH6500, BH7500 backhoe on New Holland® T2220, TC29DA, TC33DA, TC34DA tractors or Case IH® DX34, Farmall® 31, Farmall 35 tractors equipped with Woods LS84, LC96, LC102, 1009 and 1012 loaders, New Holland 14LA loader or Case IH L340 loader. Any other use or modification of this mounting kit may result in serious injury or death. For installing this sub-frame, references to right, left, forward and rearward directions are determined from the operator’s position in the tractor seat. DP11 Figure 1. Remove Front Half of Anti-Sway Link Bars (Right Side Shown) Do not install 1013460 4-point sub-frame on a tractor without a Woods or OEM loader mount attached. Refer to the WOODS Backhoe Operator’s Manual for backhoe assembly instructions. Leave all hardware loose until sub-frame has been fit up or otherwise specified in the instructions. This mount can be installed on tractors equipped with a New Holland mid-mount mower. Sub-frame can be installed with mower attached but may be easier if mower is removed from tractor. 1. Place jackstands under rear axle and remove both rear tires. Figure 2. ROPS Hardware and Spacer - Right Side 2. Disconnect the anti-sway bars (Figure 1) from the anti-sway brackets and remove front half. Store front half of anti-sway bars for later use when backhoe is removed. Flush 3. Attach back half of anti-sway bars to the side of 3point arm to prevent them from pivoting during backhoe operation. 4. Remove top link. 5. Remove ROPS hardware and spacer from both sides of rear axle. See Figure 2. 6. With spacer removed, cut bottom flange off of spacers. Spacer will be reused when sub-frame is installed. Make sure cut is flush with side flanges. See Figure 3. DP2 Figure 3. Remove Flange As a valued customer, Woods appreciates your comments. Once sub-frame and hydraulic hoses have been installed, please take a few minutes to complete the Sub-Frame Mount Evaluation sheet that was supplied with your sub-frame. Your comments will help us continue to bring you quality products. (Rev. 5/2/2008) MAN0406 (Rev. 9/7/2007) Installation 5 Install Front Mounts With Woods LS84 Loader Mount Attach front mount (32) to the right loader mount using two cap screws (26), hardened flat washers (23) and hex nuts (27). 23. 57817 26. 902 27. 230 32. 1026846 5/8 Hardened flat washer 5/8 NC x 2 HHCS GR5 5/8 NC Hex nut Front mount (LS84 only) Figure 4. Front Mount Installation With New Holland 14LA Loader Mount or Woods LC96, LC102, 1009, 1012 Loader Mount NOTE: Front mounts can be installed over the loader mount or loader mount and mid-mount mower bracket. Pictures show mid-mount installed. 1. Remove two bolts connecting loader mount/midmount mower bracket to the tractor frame. See Figure 5. 19 23 8 2. Attach left front mount (8) to tractor using two cap screws (20) and hardened flat washers (23). If mid-mount is installed use cap screws (19). See Figure 6. 3. Attach right front mount (9) to tractor using two cap screws (20) and hardened flat washers (23). If mid-mount is installed use cap screws (19). See Figure 7. DP4 Figure 6. Left Front Mount Installed Figure 7. Front Mount Installation Remove DP3 Figure 5. Remove Hardware - Left Side Shown 6 Installation 8. 1013475 Left front mount 9. 1026847 Right front mount 19. 307430 M16 x 2.0P x 70 mm Cap screw 20 307429 M16 x 2.0P x 55 mm Cap screw (use without mid-mount bracket) 23. 57817 5/8 Hardened flat washer MAN0406 (Rev.9/7/2007) Install Tractor Brackets With Woods LS84 Loader Mount 1. Place left tractor bracket (2) under left side of tractor. Use a hydraulic floor jack to help raise and hold tractor bracket in position. 2. Attach left tractor bracket (2) to left loader mount using two cap screws (26), hardened flat washers (23), and hex nut (27). 3. Attach tractor bracket to the bottom of rear axle using two cap screws (16), four hardened flat washers (22), hex nuts (15), and modified spacer. 4. Place right tractor bracket (1) under right side of tractor. Use a hydraulic floor jack to help raise and hold tractor bracket in position. 5. Attach right tractor bracket (1) to front mount (32) using two cap screws (26), hardened flat washers (23), and hex nut (27). 6. Attach tractor bracket to the bottom of rear axle using two cap screws (16), four hardened flat washers (22), hex nuts (15), and modified spacer. NOTE: Place tractor spacer between ROPS brackets with flange on top. 1. 1013462 Right tractor bracket 2. 1013463 Left tractor bracket 15. 1093 1/2 NC Hex nut 16. 13563 1/2 NC x 6 Cap screw GR5 22. 57816 1/2 Hardened flat washer 23. 57817 5/8 Hardened flat washer 26. 902 5/8 NC x 2 Cap screw GR5 27. 230 5/8 NC Hex nut 32. 1026846 Right front mount Figure 8. Tractor Brackets Installed with LS84 Loader MAN0406 (Rev. 9/7/2007) Installation 7 Install Tractor Brackets 1. Place left tractor bracket (2) under left side of tractor. Use a hydraulic floor jack to help raise and hold tractor bracket in position. 2. Attach left tractor bracket to left front mount (8) using two cap screws (26), hardened flat washers (23), and hex nut (27). NOTE: Tractors equipped with mid-mount mower, place tractor bracket on the inside of front mount as shown in Figure 9. Tractors without mid-mount mower, place on the outside of front mount. 3. Attach tractor bracket to the bottom of rear axle using two cap screws (16), four hardened flat washers (22), hex nuts (15), and modified spacer. NOTE: Place tractor spacer between ROPS brackets with flange on top. 26 Figure 9. Left Tractor Bracket Attached to Front Mount 4. Repeat steps to install right tractor bracket (1). 1. 2. 8. 9. 15. 16. 22. 23. 26. 27. 1013462 1013463 1013475 1026847 1093 13563 57816 57817 902 230 Right tractor bracket Left tractor bracket Left front mount Right front mount 1/2 NC Hex nut 1/2 NC x 6 Cap screw GR5 1/2 Hardened flat washer 5/8 Hardened flat washer 5/8 NC x 2 Cap screw GR5 5/8 NC Hex nut Figure 10. Tractor Bracket Installation 8 Installation MAN0406 (Rev.9/7/2007) Install Cross Brace 1. Remove PTO shield. 2. Attach cross brace (7) to rear of tractor using two cap screws (24) and hardened flat washers (23). 3. Attach to right and left tractor brackets using four (two per side) cap screws (18), hardened flat washers (22), and hex nuts (15). 7. 1013474 Cross brace 15. 1093 1/2 NC Hex nut 18. 24576 1/2 NC x 1-3/4 Cap screw GR5 22. 57816 1/2 HArdened flat washer 23. 57817 5/8 Hardened flat washer 24. 64062 M16 x 2.0P x 40 mm Cap screw 4. Install PTO shield. 18 24 23 Figure 11. Cross Brace Installed Figure 12. Cross Brace Installation Install Offset Bars 1. Place right offset bar (5) on the outside of right tractor bracket. 2. Secure to front holes using two cap screws (26), hardened flat washers (23), and hex nuts (27). 3. Secure to rear holes using two cap screws (28), hardened flat washers (23), and hex nuts (27). 5. 1013472 Right offset bar 6. 1013473 Left offset bar 23. 57817 5/8 Hardened flat washer 26. 902 5/8 NC x 2 Cap screw GR5 27. 230 5/8 NC hex nut 28. 34473 5/8 NC x 3 Cap screw GR5 4. Repeat steps to install left offset bar (6). Figure 13. Right Offset Bar Installed MAN0406 (Rev. 9/7/2007) Figure 14. Right Offset Bar Installation Installation 9 Torque Mounting Hardware TORQUE SPECIFICATIONS Ref Cap Screw Qty Wrench Size Required Torque 16 1/2 NC x 6 4 1/2" 85 lbs-ft (115 N-m) 18 1/2 NC x 1-3/4 4 1/2" 85 lbs-ft (115 N-m) 19 M16 x 2.0P x 70 mm 4 24 mm 125 lbs-ft (169 N-m) 20 M16 x 2.0P x 55 mm 4 24 mm 125 lbs-ft (169 N-m) 24 M16 x 2.0P x 40 mm 2 24 mm 125 lbs-ft (169 N-m) 26 5/8 NC x 2 8 15/16" 170 lbs-ft (230 N-m) 28 5/8 NC x 3 4 15/16" 170 lbs-ft (230 N-m) Attach Backhoe Mounts to Backhoe 3. Secure crossmember (10) to backhoe brackets using four cap screws (18), hardened flat washers (22), and hex nuts (15). 3. 1013464 Right backhoe mount 4. 1013465 Left backhoe mount 10. 1012852 Crossmember, link 6500 15. 1093 1/2 NC Hex nut 17. 1450 3/4 NC Hex nut (BH6500, BH7500 only) 18. 24576 1/2 NC x 1-3/4 Cap screw GR5 21. 57798 3/4 Hardened flat washer 22. 57816 1/2 Hardened flat washer 25 735 3/4 NC x 2 Cap screw GR5 Figure 15. Backhoe Mounts Installed Figure 16. Backhoe Mount Installation NOTE: Leave all hardware loose until backhoe has been mounted to the tractor. 1. Attach right backhoe mount (3) and left backhoe mount (4) to backhoe frame. 2. Secure into position using six (three per bracket) cap screws (25), hardened flat washers (21), and hex nuts (17). 10 Installation (Rev. 5/2/2008) MAN0406 (Rev.9/7/2007) HYDRAULIC INSTALLATION WARNING Keep hands and body away from pressurized lines. Use paper or cardboard, not hands or other body parts to check for leaks. Wear safety goggles. Hydraulic fluid under pressure can easily penetrate skin and will cause serious injury or death. Make sure that all operating and service personnel know that if hydraulic fluid penetrates skin, it must be surgically removed as soon as possible by a doctor familiar with this form of injury or gangrene, serious injury, or death will result. CONTACT A PHYSICIAN IMMEDIATELY IF FLUID ENTERS SKIN OR EYES. DO NOT DELAY. WARNING Make sure all hydraulic hoses, fittings, and valves are in good condition and not leaking before starting power unit or using equipment. Check and route hoses carefully to prevent damage. Hoses must not be twisted, bent sharply, kinked, frayed, pinched, or come into contact with any moving parts. Operate moveable components through full operational range to check clearances. Replace any damaged hoses immediately. Assemble Bulkhead Bracket 1. Connect bulkhead adapter (3) to bulkhead bracket (6) and secure using hex nut provided with adapter. 2. Attach female quick coupler (16) to the backside of bulkhead adapter (3) and elbow (13) to the front side. Position elbow to point upward. 3. 1009495 Adapter, 3/8 NPTM x 9/16 JICF 6. 1013521 Bulkhead bracket 13. 38604 Elbow, 9/16 JICM x 9/16 JICF 90° 16. 64299 Quick coupler, female 3/8 3. Remove front hex nut and washer that connect offset bar to the right tractor bracket. 4. Place bulkhead bracket on the inside of the tractor bracket and secure into position using hex nut and washer previously removed. DP10 Figure 17. Bulkhead Bracket Installed MAN0406 (Rev. 9/7/2007) Figure 18. Bulkhead Bracket Installation Installation 11 Install Hydraulic Block and Fittings 1. Locate the hydraulic manifold block on the right side of the tractor just under the fender (Figure 19) and remove the block-off cap. 2. Attach hydraulic block (18) to tractor using new orings (14), three cap screws (8) and one cap screw (9) plus washers (7). Make sure o-rings are properly seated during installation. 7. 2472 8. 307130 9. 307134 11. 313049 14. 62726 15. 63558 18. 1011423 5/16 Lock washer M8 x 1.25P x 40 mm Cap screw M8 x 1.25P x 100 mm Cap screw Elbow, 9/16 ORBM x 9/16 JICM O-ring .487 x .103 Elbow, 9/16 JICM x 9/16 ORBM Hydraulic block 3. Install elbows (15) and (11) into ports shown in Figure 20. Point elbows rearward. Figure 19. Hydraulic Manifold Location Figure 20. Hydraulic Block and Fitting Installation Install Hydraulic Hoses 1. Attach male quick coupler (17) to end of hose (2). 2. Connect opposite end of hose (2) to 90-degree elbow (15) in the hydraulic block. Route hose over rear axle and out the back of the tractor. 3. Attach straight end of hose (12) to 45-degree elbow (11) on the hydraulic block. 4. Attach 90-degree end of hose (12) to elbow (13) connected to the bulkhead adapter bracket. 2 15 11 13 DP13 Figure 21. Hydraulic Hoses Installed 12 Installation 12 2. 1009493 Hose, 40" x 3/8 NPTM x 9/16 JICF 11. 313049 Elbow, 9/16 ORBM x 9/16 JICM 12. 360215 Hose, 14" x 9/16 JICF x 9/16 JICF 13. 38604 Elbow, 9/16 JICM x 9/16 JICF 90° 15. 63558 Elbow, 9/16 JICM x 9/16 ORBM 17. 64300 Quick coupler, male Figure 22. Hydraulic Hose Installation MAN0406 (Rev.9/7/2007) Install Bulkhead Adapter on Backhoe Mount 1. Attach bulkhead adapter (1) to crossmember between backhoe brackets. Secure with nut supplied with adapter. 2. Attach elbow (10) and female quick coupler (16) to bulkhead adapter as shown in Figure 23. 3. Position elbow and quick coupler to point upward. 1. 1006144 Adapter, Bulkhead 3/8 NPTM x 3/4 JICM 10. 313017 Elbow, 3/8 NPTM x 3/8 NPTF 90° 16. 64299 Quick coupler, female Figure 23. Bulkhead Adapter Installation - Backhoe Install Hoses to Backhoe Valve NOTE: Some hydraulic fittings supplied in this hose kit may not be required for this application. 1. Attach hose (5) between the IN port on the backhoe valve and the bulkhead adapter on the crossmember. 2. Attach male quick coupler (17) to hose (4). 3. Attach opposite end of hose (4) to the OUT port of backhoe valve. 4. 1010924 Hose, 40" x 3/8 NPTM x 3/4 ORBM 5. 1013479 Hose, 10" x 3/4 JICF x 3/4 ORBM 17. 64300 Quick coupler, male Figure 24. Backhoe Hose Connection Install Rear Tires When hydraulic hoses have been comply installed, install rear tires. NOTE: On tractors equipped with Turf tires (13.6-16) adjust tire width to 46.6 inches center to center. Figure 25. Rear Tire Spacing MAN0406 (Rev. 9/7/2007) Installation 13 Mount Backhoe to Tractor DANGER This mounting kit is designed to provide secure mounting and adequate operator clearance for most operators when properly installed. Check clearance dimensions shown below to be sure you have installed seat bracket correctly. In some cases it may be necessary to adjust the seat to the lowest position and/or as far forward as possible in order to achieve the ideal 40-inch clearance. For 36.5-inch radius operation, taller operators may need to wear a hardhat for greater comfort and safety. Check Hydraulic System Check all hydraulic fittings and lines to be sure they are tight and free of kinks or twists. Mount Backhoe 1. Remove the backhoe seat assembly. 2. Back tractor up to backhoe and center mount between the tractor rear tires. Position tractor so that the hydraulic system can be connected. Shut off tractor, set brake, remove key. 3. Attach backhoe hydraulic system. A. Connect male quick coupler on hose from OUT port on the backhoe control valve to the female quick coupler on the bulkhead adapter bracket. B. Connect male quick coupler on hose from hydraulic block to the female quick coupler on the backhoe bracket crossmember. 4. With the tractor PTO and transmission in neutral, start the engine and run at low idle. Hydraulic power is provided when the tractor is started. NOTE: Very little engine power is required to operate the hydraulic system in this mode. Should the engine pull down excessively, check the plumbing hook-up for reversed lines or a control lever stuck in an operating position. The only time the backhoe may be operated from a position other than the operator seat is during backhoe attachment and removal. Operator must: • Read Mounting Kit Manual instructions on attaching and removing backhoe and use extreme care. • Always stand between rear tire and backhoe stabilizer arms or along side of tractor to avoid being trapped should the boom swing control be accidentally activated. NOTE: You will use the backhoe hydraulics to maneuver the backhoe brackets into position. Use care in this procedure to avoid being trapped between tractor and backhoe or between backhoe parts. WARNING Remove seat and upper support assembly before installing or removing backhoe from power unit. Failure to comply may result in equipment failure and/or personal injury. (Continued on next page.) 14 Installation MAN0406 (Rev.9/7/2007) Mount Backhoe to Tractor (Continued) Refer to Figure 26. 5. Using the backhoe hydraulics position the backhoe brackets at a slight angle, approximately 5 to 10 degrees. 6. Raise backhoe up by lowering stabilizers and boom section until backhoe mounting pins on backhoe brackets are slightly lower than tractor bracket hooks. 7. Slowly move tractor back until backhoe brackets are positioned below the tractor bracket hooks. Set tractor brake. 8. Raise backhoe bracket bottom mounting pins into tractor bracket bottom hooks. 9. Rotate backhoe bracket upper mounting slots over tractor bracket mounting hole and align holes. 10. Install cap screws (12) and slotted hex nuts (13). Tighten with 1-1/2 inch open end wrench provided with kit. Return wrench to storage position (see Figure 26). 11. Secure hex nut into position with klik pin (14). 12. Shut off tractor and remove key. 13. Tighten hardware with backhoe secured to the tractor. This will ensure proper alignment and fitup for future installation. 1/2 NC x 1-34 . . . . . . . . . . . . .85 lbs-ft (115 N-m) 3/4 NC x 2 . . . . . . . . . . . . . . .297 lbs-ft (403 N-m) 14. Reinstall seat. 15. Start tractor and put backhoe into transport position (see backhoe operator’s manual). NOTE: Install swing lock before transporting. 12. 1007320 1" NC x 3-1/2 Cap screw GR5 13. 1006861 1" NC Slotted hex nut 14. 62043 1/4 x 1-3/4 Klik pin Figure 26. Backhoe to Tractor Installation MAN0406 (Rev. 9/7/2007) Installation 15 Remove Backhoe from Tractor DANGER The only time the backhoe may be operated from a position other than the operator seat is during backhoe attachment and removal. Operator must: • Read Mounting Kit Manual instructions on attaching and removing backhoe and use extreme care. • Always stand between rear tire and backhoe stabilizer arms or along side of tractor to avoid being trapped should the boom swing control be accidentally activated. WARNING 7. Use the boom to relieve excess pressure on 1 inch bolts and remove bolts. 8. Tilt backhoe main frame to separate slots on the backhoe brackets from the tractor brackets. 9. Raise stabilizers until backhoe brackets slide out of hooks on the bottom of the tractor brackets. 10. Move tractor forward to clear backhoe brackets. 11. Place 6 inch blocks under backhoe mainframe and raise stabilizers to lower backhoe to the storage position on blocks as shown. Boom and dipper should be at 90-degree angle. 12. Turn off engine, set brakes, and remove key. 13. Disconnect backhoe hydraulic system. See “STORAGE” on page 17. 13. Reinstall seat assembly. Remove seat and upper support assembly before installing or removing backhoe from power unit. Failure to comply may result in equipment failure and/or personal injury. NOTE: For instructions on extended storage, see backhoe operator’s manual. 1. Position tractor on a hard, level surface and center the backhoe boom. 2. Lower stabilizers and take backhoe weight off tractor. 3. Lower boom and dipper to form 90-degree angle and rest bucket on the ground. 4. Remove the seat assembly. 5. Remove klik pins from bolt and nut assemblies. 6. Use 1-1/2 inch open end wrench supplied with the mounting kit to remove hex nuts. Return wrench to storage position (see Figure 26). BH1 6" Blocks Figure 27. Backhoe Storage Position 16 Installation MAN0406 (Rev.9/7/2007) STORAGE Connect Hydraulic Hoses TRACTOR: Connect male quick coupler on end of hose to female quick coupler at bulkhead bracket when backhoe is removed from tractor. See Figure 28. NOTICE ■ Failure to connect hoses together will result in damage to tractor hydraulic system. DP14 Figure 28. Hose Connection - Backhoe Removed BACKHOE: Connect IN and OUT quick couplers together to prevent dirt and debris from accumulating in quick couplers. See Figure 29. DP15 Figure 29. Backhoe Hose Connection, Storage Position (Typical) Attach 3-Point Arms Lower 3-point lift arms and anti-sway links can be used on tractor when backhoe is removed. Attach 3-point lift arms anti-sway links to tractor as shown in Figure 30. Secure anti-sway links to tractor using pin (30) and safety pin (29) provided in kit. 29. 30. 66649 Pin, safety .09 x 2.31 (not shown) 6737 Pin, 7/16 x 3/14 29 30 Figure 30. Right Anti-Sway Link Attached to Tractor MAN0406 (Rev. 9/7/2007) Installation 17 1013460 4-POINT SUB-FRAME MOUNTING KIT 31 - PN 1006885 WARNING PINCH POINT Keep hands clear. 1006885 Serial Number Plate MODEL NO. SERIAL NO. Woods Equipment Company Oregon, Illinois, U.S.A. REF 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 PART QTY DESCRIPTION 1013462 1 Right tractor bracket 1013463 1 Left tractor bracket 1013464 1 Right backhoe bracket 1013465 1 Left backhoe bracket 1013472 1 Right offset bar 1013473 1 Left offset bar 1013474 1 Cross brace 1013475 1 Left front mount 1026847 1 Front mount (OEM. LC96, LC102 ldr) 1012852 1 Crossmember, BH6500 link 1006883 1 1-1/2 Open end wrench 1007320 2 1" NC x 3-1/2 HHCS GR5 1006861 2 1" NC Slotted hex nut 62043 2 1/4 x 1-3/4 Klik pin 1093 * 16 1/2 NC Hex nut 13563 * 4 1/2 NC x 6 HHCS GR5 1450 * 6 3/4 NC Hex nut (BH6500, BH7500 only) 18 Parts REF 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 PART QTY DESCRIPTION 24576 * 4 1/2 NC x 1-3/4 HHCS GR5 307430 4 M16 x 2.0P x 70 mm HHCS 307429 4 M16 x 2.0P x 55 mm HHCS 57798 6 3/4 Hardened flat washer 57816 16 1/2 Hardened flat washer 57817 16 5/8 Hardened flat washer 64062 2 M16 x 2.0P x 40 mm HHCS 735 * 6 3/4 NC x 2 HHCS GR5 902 * 8 5/8 NC x 2 HHCS GR5 230 * 12 5/8 NC Hex nut 34473 * 4 5/8 NC x 3 HHCS GR5 66649 4 Pin, safety .09 x 2.31 (not shown) 6737 4 Pin, 7/16 x 3-1/4 (not shown) 1006885 2 Decal, warning - pinch point 1026846 1 Front mount (LS84 ldr) HHCS Hex Head Cap Screw * Standard Hardware, Obtain Locally (Rev. 5/2/2008) MAN0406 (Rev. 9/7/2007) 1013484 HOSE KIT REF PART QTY DESCRIPTION REF PART QTY DESCRIPTION 1 1006144 1 Adapter, bulkhead 3/8 NPTM x 3/4 JICM 11 313049 1 Elbow, 9/16 ORBM x 9/16 JICM 45° 12 360215 1 Hose, 14" x 9/16 JICF x 9/16 JICF 2 1009493 1 Hose, 40" x 3/8 NPTM x 9/16 JICF 13 38604 1 Elbow, 9/16 JICM x 9/16 JICF 90° 3 1009495 1 Adapter, bulkhead 3/8 NPTM x 9/16 JICM 14 62726 4 O-ring .487 x .103 15 63558 1 Elbow, 9/16 JICM x 9/16 ORBM 16 64299 2 Quick coupler, female 17 64300 2 Quick coupler, male 18 1011423 1 Hydraulic block 4 1010924 1 Hose, 40" x 3/8 NPTM x 3/4 ORBM 5 1013479 1 Hose, 10" x 3/4 JICF x 3/4 ORBM 6 1013521 1 Bulkhead bracket 4 5/16 Lock washer 7 2472 * 8 307130 3 M8 x 1.25P x 40 mm HHCS 9 307134 1 M8 x 1.25P x 100 mm HHCS 10 313017 1 Elbow, 3/8 NPTM x 3/8 NPTF 90° MAN0406 (Rev. 9/7/2007) HHCS Hex Head Cap Screw * Standard Hardware, Obtain Locally Parts 19 BOLT TORQUE CHART Always tighten hardware to these values unless a different torque value or tightening procedure is listed for a specific application. Fasteners must always be replaced with the same grade as specified in the manual parts list. Always use the proper tool for tightening hardware: SAE for SAE hardware and Metric for metric hardware. Make sure fastener threads are clean and you start thread engagement properly. All torque values are given to specifications used on hardware defined by SAE J1701 MAR 99 & J1701M JUL 96. SAE Bolt Head Identification SAE SERIES TORQUE CHART A SAE Grade 2 (No Dashes) SAE Grade 8 (6 Radial Dashes) SAE Grade 5 (3 Radial Dashes) MARKING ON HEAD A SAE 2 SAE 5 SAE 8 Diameter (Inches) Wrench Size lbs-ft N-m lbs-ft N-m lbs-ft N-m 1/4" 5/16" 7/16" 1/2" 6 12 8 17 10 19 13 26 14 27 18 37 3/8" 7/16" 9/16" 5/8" 23 36 31 48 35 55 47 75 49 78 67 106 1/2" 9/16" 3/4" 13/16" 55 78 75 106 85 121 115 164 120 171 163 232 5/8" 3/4" 15/16" 1-1/8" 110 192 149 261 170 297 230 403 240 420 325 569 7/8" 1" 1-5/16" 1-1/2" 306 467 416 634 474 722 642 979 669 1020 907 1383 A METRIC SERIES TORQUE CHART A Metric Bolt Head Identification 8.8 Metric Grade 8.8 10.9 Metric Grade 10.9 COARSE THREAD FINE THREAD MARKING ON HEAD MARKING ON HEAD A Diameter & Thread Pitch (Millimeters) Wrench Size N-m lbs-ft N-m lbs-ft N-m lbs-ft N-m lbs-ft Diameter & Thread Pitch (Millimeters) 6 x 1.0 10 mm 8 6 11 8 8 6 11 8 6 x 1.0 8 x 1.25 10 x 1.5 13 mm 16 mm 20 39 15 29 27 54 20 40 21 41 16 30 29 57 22 42 8 x 1.0 10 x 1.25 12 x 1.75 14 x 2.0 18 mm 21 mm 68 109 50 80 94 151 70 111 75 118 55 87 103 163 76 120 12 x 1.25 14 x 1.5 16 x 2.0 18 x 2.5 24 mm 27 mm 169 234 125 172 234 323 173 239 181 263 133 194 250 363 184 268 16 x 1.5 18 x 1.5 20 x 2.5 22 x 2.5 30 mm 34 mm 330 451 244 332 457 623 337 460 367 495 270 365 507 684 374 505 20 x 1.5 22 x 1.5 24 x 3.0 30 x 3.0 36 mm 46 mm 571 1175 421 867 790 1626 583 1199 623 1258 459 928 861 1740 635 1283 24 x 2.0 30 x 2.0 Typical Washer Installations Bolt Metric 8.8 Lock Washer Metric 10.9 Metric 8.8 Metric 10.9 Flat Washer 8/9/00 20 Appendix Bolt Torque & Size Charts (Rev. 3/28/2007) BOLT SIZE CHART NOTE: Chart shows bolt thread sizes and corresponding head (wrench) sizes for standard SAE and metric bolts. SAE Bolt Thread Sizes 5/16 3/8 1/2 IN MM 5/8 3/4 7/8 1 2 3 4 5 6 7 25 50 75 100 125 150 175 Metric Bolt Thread Sizes 8MM 10MM 12MM 14MM 16MM 18MM ABBREVIATIONS AG .............................................................. Agriculture ASABE.................... American Society of Agricultural & Biological Engineers (formerly ASAE) ASAE ....... American Society of Agricultural Engineers ATF ............................... Automatic Transmission Fluid BSPP .............................British Standard Pipe Parallel BSPTM ................ British Standard Pipe Tapered Male CV.....................................................Constant Velocity CCW .............................................. Counter-Clockwise CW............................................................... Clockwise F ...................................................................... Female FT .............................................................. Full Thread GA .................................................................... Gauge GR (5, etc.) ........................................... Grade (5, etc.) HHCS ........................................Hex Head Cap Screw HT ........................................................... Heat-Treated JIC .................Joint Industry Council 37° Degree Flare LH .................................................................Left Hand LT........................................................................... Left m......................................................................... Meter mm................................................................ Millimeter M.......................................................................... Male Bolt Torque & Size Charts (Rev. 3/28/2007) MPa......................................................... Mega Pascal N.......................................................................Newton NC ...................................................... National Coarse NF ...........................................................National Fine NPSM..................... National Pipe Straight Mechanical NPT .......................................... National Pipe Tapered NPT SWF ......... National Pipe Tapered Swivel Female ORBM .......................................... O-Ring Boss - Male P...........................................................................Pitch PBY ...................................................... Power-Beyond psi.......................................... Pounds per Square Inch PTO ..................................................... Power Take Off QD ....................................................Quick Disconnect RH ..............................................................Right Hand ROPS ........................... Roll-Over Protective Structure RPM ........................................Revolutions Per Minute RT ....................................................................... Right SAE ..........................Society of Automotive Engineers UNC ..................................................... Unified Coarse UNF...........................................................Unified Fine UNS...................................................... Unified Special Appendix 21 WARRANTY (Replacement Parts For All Models Except Mow’n MachineTM Zero-Turn Mowers and Woods BoundaryTM Utility Vehicles) Woods Equipment Company (“WOODS”) warrants this product to be free from defect in material and workmanship for a period of ninety (90) days from the date of delivery of the product to the original purchaser with the exception of V-belts, which will be free of defect in material and workmanship for a period of 12 months. Under no circumstances will this Warranty apply in the event that the product, in the good faith opinion of WOODS, has been subjected to improper operation, improper maintenance, misuse, or an accident. This Warranty does not cover normal wear or tear, or normal maintenance items. This Warranty is extended solely to the original purchaser of the product. Should the original purchaser sell or otherwise transfer this product to a third party, this Warranty does not transfer to the third party purchaser in any way. There are no third party beneficiaries of this Warranty. WOODS’ obligation under this Warranty is limited to, at WOODS’ option, the repair or replacement, free of charge, of the product if WOODS, in its sole discretion, deems it to be defective or in noncompliance with this Warranty. The product must be returned to WOODS with proof of purchase within thirty (30) days after such defect or noncompliance is discovered or should have been discovered, routed through the dealer and distributor from whom the purchase was made, transportation charges prepaid. WOODS shall complete such repair or replacement within a reasonable time after WOODS receives the product. THERE ARE NO OTHER REMEDIES UNDER THIS WARRANTY. THE REMEDY OF REPAIR OR REPLACEMENT IS THE SOLE AND EXCLUSIVE REMEDY UNDER THIS WARRANTY. THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE OF THIS WARRANTY. WOODS MAKES NO OTHER WARRANTY, EXPRESS OR IMPLIED, AND WOODS SPECIFICALLY DISCLAIMS ANY IMPLIED WARRANTY OF MERCHANTABILITY AND/ OR ANY IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE. WOODS shall not be liable for any incidental or consequential losses, damages or expenses, arising directly or indirectly from the product, whether such claim is based upon breach of contract, breach of warranty, negligence, strict liability in tort or any other legal theory. Without limiting the generality of the foregoing, Woods specifically disclaims any damages relating to (i) lost profits, business, revenues or goodwill; (ii) loss of crops; (iii) loss because of delay in harvesting; (iv) any expense or loss incurred for labor, supplies, substitute machinery or rental; or (v) any other type of damage to property or economic loss. This Warranty is subject to any existing conditions of supply which may directly affect WOODS’ ability to obtain materials or manufacture replacement parts. No agent, representative, dealer, distributor, service person, salesperson, or employee of any company, including without limitation, WOODS, its authorized dealers, distributors, and service centers, is authorized to alter, modify, or enlarge this Warranty. Answers to any questions regarding warranty service and locations may be obtained by contacting: F-8494 (Rev. 6/23/2005) WARRANTY (All Models Except Mow’n Machine TM Zero-Turn Mowers and Woods BoundaryTM Utility Vehicles) Please Enter Information Below and Save for Future Reference. Date Purchased: ____________________________ From (Dealer): ___________________________________________ Model Number: ____________________________ Serial Number: ___________________________________________ Woods Equipment Company (“WOODS”) warrants this product to be free from defect in material and workmanship. Except as otherwise set forth below, the duration of this Warranty shall be for TWELVE (12) MONTHS COMMENCING ON THE DATE OF DELIVERY OF THE PRODUCT TO THE ORIGINAL PURCHASER. Woods backhoe models BH70-X, BH80-X, and BH90-X are warranted for two (2) years from the date of delivery to the original purchaser. The warranty periods for specific parts or conditions are listed below: Part or Condition Warranted Model Number BW1260, BW1800 Duration (from date of delivery to the original purchaser) 8 years BB48X, BB60X, BB72X, BB84X, BB600X, BB720X, BB840X, BB6000X, 6 years BB7200X, BB8400X, DS1260, DSO1260, DS1440, TS1680, BW126-2, BW180-2 Gearbox components PHD25, PHD35, PHD65, PHD95, 2162, 3240, DS96, DS120, RCC42, RM550-2, RM660-2, RM990-3, PRD6000, PRD7200, PRD8400, 7144RD-2, 9180RD-2, 5 years 9204RD-2, S15CD, S20CD, S22CD, S25CD, S27CD RDC54, RD60, RD72 3 years (1 year if used in rental or commercial applications) Blade spindles RM550-2, RM660-2, RM990-3, PRD6000, PRD7200, PRD8400, 7144RD-2, 3 years 9180RD-2, 9204RD-2 Rust-through BB600, BB720, BB840, BB6000, BB7200, BB8400, BW126-2, BW180-2, 10 years BW1260, BW1800, 2162, 3240, DS1260, DSO1260, DS1440, TS1680 Under no circumstances will this Warranty apply in the event that the product, in the good faith opinion of WOODS, has been subjected to improper operation, improper maintenance, misuse, or an accident. This Warranty does not apply in the event that the product has been materially modified or repaired by someone other than WOODS, a WOODS authorized dealer or distributor, and/or a WOODS authorized service center. This Warranty does not cover normal wear or tear, or normal maintenance items. This Warranty also does not cover repairs made with parts other than those obtainable through WOODS. This Warranty is extended solely to the original purchaser of the product. Should the original purchaser sell or otherwise transfer this product to a third party, this Warranty does not transfer to the third party purchaser in any way. There are no third party beneficiaries of this Warranty. WOODS makes no warranty, express or implied, with respect to engines, batteries, tires or other parts or accessories not manufactured by WOODS. Warranties for these items, if any, are provided separately by their respective manufacturers. WOODS’ obligation under this Warranty is limited to, at WOODS’ option, the repair or replacement, free of charge, of the product if WOODS, in its sole discretion, deems it to be defective or in noncompliance with this Warranty. The product must be returned to WOODS with proof of purchase within thirty (30) days after such defect or noncompliance is discovered or should have been discovered, routed through the dealer and distributor from whom the purchase was made, transportation charges prepaid. WOODS shall complete such repair or replacement within a reasonable time after WOODS receives the product. THERE ARE NO OTHER REMEDIES UNDER THIS WARRANTY. THE REMEDY OF REPAIR OR REPLACEMENT IS THE SOLE AND EXCLUSIVE REMEDY UNDER THIS WARRANTY. THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE OF THIS WARRANTY. WOODS MAKES NO OTHER WARRANTY, EXPRESS OR IMPLIED, AND WOODS SPECIFICALLY DISCLAIMS ANY IMPLIED WARRANTY OF MERCHANTABILITY AND/OR ANY IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE. WOODS shall not be liable for any incidental or consequential losses, damages or expenses, arising directly or indirectly from the product, whether such claim is based upon breach of contract, breach of warranty, negligence, strict liability in tort or any other legal theory. Without limiting the generality of the foregoing, Woods specifically disclaims any damages relating to (i) lost profits, business, revenues or goodwill; (ii) loss of crops; (iii) loss because of delay in harvesting; (iv) any expense or loss incurred for labor, supplies, substitute machinery or rental; or (v) any other type of damage to property or economic loss. This Warranty is subject to any existing conditions of supply which may directly affect WOODS’ ability to obtain materials or manufacture replacement parts. No agent, representative, dealer, distributor, serviceperson, salesperson, or employee of any company, including without limitation, WOODS, its authorized dealers, distributors, and service centers, is authorized to alter, modify, or enlarge this Warranty. Answers to any questions regarding warranty service and locations may be obtained by contacting: F-3079 (Rev. 4/4/2008) PART NO. MAN0406 Woods Equipment Company 2606 South Illinois Route 2 Post Office Box 1000 Oregon, Illinois 61061 800-319-6637 tel 800-399-6637 fax www.WoodsEquipment.com © 2005 Woods Equipment Company. All rights reserved. WOODS, the Woods logo, and "Tested. Proven. Unbeatable." are trademarks of Woods Equipment Company. All other trademarks, trade names, or service marks not owned by Woods Equipment Company that appear in this manual are the property of their respective companies or mark holders. Specifications subject to change without notice.
Source Exif Data:
File Type : PDF File Type Extension : pdf MIME Type : application/pdf PDF Version : 1.6 Linearized : Yes XMP Toolkit : Adobe XMP Core 4.0-c316 44.253921, Sun Oct 01 2006 17:14:39 Creator Tool : PScript5.dll Version 5.2.2 Modify Date : 2008:04:30 11:21:42-05:00 Create Date : 2008:04:30 09:57:45-05:00 Metadata Date : 2008:04:30 11:21:42-05:00 Format : application/pdf Title : 1013460 Sub-Frame Mounting Kit Creator : MAN0406 (Rev. 5/2/2008) Description : RJM Subject : Added new model numbers to front cover and page 5. Removed picture from page 10 and replaced it with line art showing the correct bolt orientation for attaching the backhoe mounts to the BH70-X, BH80-X backhoe. I also added a note to item 17 on page 18 in the parts section to show that it should only used with the BH6500, BH7500 backhoe. No part number changes were made to the manual. Producer : Acrobat Distiller 8.1.0 (Windows) Keywords : Added new model numbers to front cover and page 5. Removed picture from page 10 and replaced it with line art showing the correct bolt orientation for attaching the backhoe mounts to the BH70-X, BH80-X backhoe. I also added a note to item 17 on page 18 in the parts section to show that it should only used with the BH6500, BH7500 backhoe. No part number changes were made to the manual. Document ID : uuid:c6569076-4988-4af7-8125-b0e9b35bbe5d Instance ID : uuid:525744d7-c11b-4a63-83ae-72e410c6365c Page Count : 24 Author : MAN0406 (Rev. 5/2/2008)EXIF Metadata provided by EXIF.tools