Zalman Tech ZM460-APS Power Supply User Manual Appendix F

Zalman Tech Co., Ltd. Power Supply Appendix F

Users Manual

22ZALMAN SPECIFICATIONfactor switching Power Supply. Especially, It is applied to the line input capability, 2.1 AC INPUT LINE REQUIREMENTS+3.3VDC-12VDC+5VSB±5%Efficiency460. Watt max ContinuousForm-factor 1. INTRODUCTIONThe "ZM460-APS" is a Power Supply designed to be used "ATX/ATX12V" form factorThe scope of this document is limited to the requirements of "ATX/ATX12V" PC form±5%±5%MODEL NO: ZM460-APS REV.1.1POWERVin FREQUENCYMINVin(230VAC)Vin(115VAC)NOM5 2. ELECTRICAL SPECIFICATIONVin(230VAC)9018047Vin(115VAC)ParameterVACrmsVACrmsAAHzUNIT115230MAXPAGE: 1/9Outputvoltage Requla-tion+12V2DC+5VDC±5%±5%+12V1DC ±5%2.5AMin load(Amps)30.0A0.8A2AMax load(Amps)1828.0A0APeak current(Amps)≥75% at Full load1 16 190Apersonal computers. 1.1 SCOPEDATE: 2005. 03. 2410.5A0.3AATX/ATX12V520. Watt max peakremote ON/OFF, cooling, standby voltage("VSB") and electrical characteristics.-1352656310
Amps+12V1DC 1.0+12.6 Volts-10--134) Maximum combined current for 12V outputs shall be 30A.0.0"+12V2DC+5VSB0.5(normal +5VDC+3.3VDC--0.7"3.0"-"-"-"-1.01.0-"10"13-+12.6 Volts+12V2DC 1.0-MAX4) Maximum combined peak current for 12V outputs shall be 36A.PEAK+5VSB1) Maximum continuous total DC output power shall not exceed 460Watts.±5% +5.00 Volts+4.752.2.2 DC output CURRENT+12.00+12V1DC+5VDC+12V2DC ±5%+11.4 +12.00±5% +11.4-12VDC ±10%+4.75 +5.00+3.3VDC +3.30-12.00-10.80+3.14±5%+5.25 Volts-13.20+5.25Volts+3.47""-5.0+5VSBMODEL NO: ZM460-APS REV.1.1Load) 0.3ZALMAN SPECIFICATION PAGE: 2/90.0-0.3--12VDCDATE: 2005. 03. 240.0Load)Range 21.00.5+3.3VDC-12VDC0.30.01.02) Maximum +5V and +3.3V output power shall not exceed 180Watts.Parameter+12V1DC Amps3) Maximum Peak Total DC output power shall not exceed 520Watts.5) Output voltage of +5VSB shall be maintained within the power shut down.-NOMMIN(high 11-16+5VDCRangeRange 1±5%UNITTEST POINT : OUTPUT CONNECTOR LOAD TERMINALS.Parameter MIN NOMRange MAX UNITVolts2.1.1 INRUSH CURRENT Max. inrush current shall not exceed as 115V 70A-peak and 230V 100A-peak.2.2 DC OUTPUT REQUIREMENTS2.2.1 OUTPUT REQUIREMENTS
AC INPUT PSU LOAD±1.0% -120 mVp-p+12V1DC±1.0%+5VDC ±1.0% 50+3.3VDCAC GROUND2.2.5 OUTPUT TRANSIENT RESPONESE & OVERSHOOT AT TURN ON/OFFMAX stepVoltage range0.1A±3% ±3%40% 60% 30%V returnAC NEUTRAL-12VDCAC LIVE+5VSB ±1.0%±1.0% -+3.3VDC -12VDC2.2.3 EFFICIENCY+12V2DC. The measurements should be made by crossing a 10㎌ electrolytic capacitor andParameter Range±1.0%12050"-. Load Slew Rate : 0.2A/㎲-SCOPE"1) The power supply at full load provide AC/DC conversion efficiency 75%minimum.Parameter +5VSB0.5A+12V2DC +5VDC2.2.4 OUTPUT RIPPLE/NOISEUNIT" 20MHz. a 0.1㎌ Ceramic capacitors at each output with measuring band width from DC toMAXNOR-120MIN"-0.1㎌50 "-10㎌V OUTShoot rangeDATE: 2005. 03. 24-30%±10%±3% ±3% ±3%+12V1DCPAGE: 3/9ZALMAN SPECIFICATION±10% ±10%MODEL NO: ZM460-APS REV.1.1±10% ±10%
T2 T3* PW-OK sense level : 95% of nominal2.3.1 REMOTE ON/OFF CONTROLPAGE: 4/9MODEL NO: ZM460-APS REV.1.1 DATE: 2005. 03. 24ZALMAN SPECIFICATION95%2.3.2 POWER UP DELAYPS_ONDC Enable an active-low, TTL-compatible signal("PS-ON"). The +5VSB is on whenever the AC power is present.PS_OFF . When PS-ON is pulled to TTL high or open circuited, the DC outputs are to be disabled. Turn ON/OFF delay ≥ 1sec The power supply DC outputs (with the exception of +5VSB) shall be enabled with . When PS-ON is pulled to TTL low, the DC outputs are to be enabled.10%T4PWR-OK2.3 TIMING / HOUSE KEEPINGThe output voltages shall rise from 10≤ T2 ≤90% of nominal to within the regulationranges specified in sec 2.2.1 within 0.1≤ T2 ≤20ms
UnitMin. Logic level Low : <0.4V 4mA. POK Delay : 100ms≤T3≤500ms2.3.4 VOLTAGE HOLD-UP TIMEThe power supply shall maintain output regulation per section 2.2.1 despiteParameter Maxa loss of input power at the low-end nominal range at maximum continuous7.0. Power Down Warning : T4≥1ms2.4 OUTPUT PROTECTION2.4.1. OVER VOLTAGE PROTECTIONNom15.6VV+5VDC 5.74 6.3+12VDC 15. +12V2 : 23A~ at 12V2 at no loadZALMAN SPECIFICATIONMODEL NO: ZM460-APS REV.1.1+3.3VDC 3.7613.44.2 4.3DATE: 2005. 03. 24. +5V : 30A~ Test Condition : Output Full Load. +3.3V : 32A~. +12V1 : 21A~ at 12V1 at no loadPAGE: 5/9V. Signal Type : Open Collector +5VDC, TTL compatible.*Change latch mode at above voltage in power supply unit.2.4.2. SHORT CIRCUIT PROTECTION. Shutdown or latch at short +3.3, +5V and +12V.. No damage in compenents, PCB trace connector at continous shout.. The maximum short circuit current shall not exceed 240VA.2.4.3. OVER POWER PROTECTIONVoutput load as specified in section 1.1 for a minimum 16ms.2.3.3 POWER GOOD SIGNAL, POK. Logic level High :Between 2.4VDC and 5VDC output while sourcing current, 200㎂
2.4.7. This power supply shall comply with the followings.2.4.5. BURN-INPrimary lot is output full load at 55℃ 24HR. Primary to Secondary : 500VDC 100㏁. Primary to FG : 500VDC 100㏁On2.4.10. INSULATION VOLTAGE WITHSTAND. CSA C22.2 NO220 & CSA Bulletin 1402C, Level3Control SignalLogic " Low" Output Status2.4.11. LEAKAGE CURRENT(IEC950). The Maximum Leakage Current Following The Frame / AC Sine ConductorPAGE: 6/9MODEL NO: ZM460-APS REV.1.1ZALMAN SPECIFICATION Shall be 1.0mA Maximum at 220VAC Input2.4.6. MEAN TIME BETWEEN FAILURES. Operating Time 50,000HR at 25℃.OffLogic " High"DATE: 2005. 03. 242.4.9. POWER SWITCH On/Off TEST. VDE 0871/6.78 Class B. IEC950. UL1950. VDE 0806, EN60950 A3. Use proper fuse for DC input over current protection.2.4.4 DC INPUT PROTECTION. FCC Part 15 Sub Part J, Class B2.4.8. EMI
. Between Input and Output : 1500VAC 10mA 1min or 1800VAC 10mA 3sec. Storage : -20℃ ~ 85℃ 2.4.12. DIELECTRIC STRENGTH. Phase : 0 - 360˚. Between Input and FG : 1500VAC 10mA 1min or 1800VAC 10mA 3sec. Operating : 5℃ ~ 25℃2.4.13. TEMPRATURE RANGE. Polarity : +, -. Mode : Common, Normal2.4.14. HUMIDITY RANGE. Operating : 20% ~ 80%. Storage : 10% ~ 95%. The power Supply Must not generate Acoustic Noise in excess of 38dB at a2.4.15. VIBRATION TEST. Non Operation : Sweep Test. Frequency : 5 ⇒ 20 ⇒ 500 ⇒ 5Hz. Acceleration :0.02G2.4.16. ACOUSTIC NOISE. Airection : X, Y, Z. Period : 6 Minutes. Cycie : 10 Distance of 1 Meter from any Point on The requirments Surface.MODEL NO: ZM460-APS REV.1.1 DATE: 2005. 03. 24ZALMAN SPECIFICATION PAGE: 7/92.4.18. AC LINE NOISE. The Power Supply Shall Operate Normally When AC Line Noise is Applied. Noise Crest Value : 1000VAC. Pulse Width : 1㎲. Time : 3Minutes
・ MOLEX Housing #675820000 ・ MOLEX Terminal #675810000 2COM Black1+12VDC Yellow. Contacts : AMP 61314-1 terminals or equivalent.MODEL NO: ZM460-APS REV.1.1 DATE: 2005. 03. 24ZALMAN SPECIFICATION PAGE: 8/95+3.3VDC Orange4Red2.5.3. PERIPHERAL CONNECTORS. Connector : AMP 1-480424-0 or Molex 8981-04P or equivalent. +3.3VDC, and COM2.5.2 Serial ATA Power ConectorCOM Black3+5VDCCOM Black. 18AWG is suggested for all wire except for the 3.3V sense return wire, pin 13(22AWG) For 300W configurations, 16AWG is recommended all 12VDC, +5VDC,12 +3.3VDC Orange 24+5VDC Red10 +12VDC11 +12VDC Yellow 23Yellow 22N.C+5VDC Red+5VDC Red9+5VSB Violet 218POK Gray 207COM Black 19GreenCOM BlackCOM BlackBlack5COM Black 176+5VDC Red 18+5VDC Red 16COMPS-ON-12VDC Blue3COM Black 15 COM Black2+3.3VDC1+3.3VDC Orange 13 +3.3VDC Orangesense Brown2.5. DC CONNECTOR REQUIVEMENTS2.5.1 BASE BOARD CONNECTOR ・ Connector : MOLEX 39-01-2240 or equivalentPin Signal Pin Pin Signal Wire Color ・ Contacts : Molex #5556 or equivalentWire Signal Wire ColorOrange 144
3. MECHANICAL3.1. PHYSICAL DIMENSION Dimension : 156 * 146 * 86 mm2COM Black1+12VDC Yellow4COM Black3+5VDC Red2.5.4 Floppy Drive Connector・ Connector : Molex 39-01-2040 or equivalent.3COM Black4+12VDC YellowZALMAN SPECIFICATION PAGE: 9/9MODEL NO: ZM460-APS REV.1.1 DATE: 2005. 03. 242.5.5 PCI Express High-End Graphics Power Cards ConnectorsWire Signal・ Connector : Molex 45559-0002 or equivalent.・ Contacts : Molex #5556 or equivalent.COM Black3+12VDC Yellow2.5.5 +12V Power Connector・ Contacts : Molex 44476-11111 or equivalent.2COM BlackPin Signal Wire ColorPin Signal Wire Color1+5VDC Red212-4 +5VDC Red・ Connector : AMP 171822-4 or equivalent.23-2 COM Black24-3 COM BlackWire Color11-1 +12VDC Yellow1COM BlackPin Signal4+12VDC Yellow18AWG Wire5+3.3VDC Orange

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