Pow-R-Line Xpert and legacy panelboard renewal parts catalog

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Pow-R-Line Xpert and legacy panelboard renewal parts catalog

This document contains renewal part information for Pow-R-Line Xpert and legacy panelboards.

Effective April 2021 RP01400001E Supersedes December 2020 ...

6 Renewal Parts RP01400001E Effective April 2021 Pow-R-Line Xpert and legacy EATON www .eaton .com Table 5. 225 A lug assemblies Lug type Panel lug options a Wire size

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Renewal Parts RP01400001E

Effective April 2021 Supersedes December 2020

Pow-R-Line Xpert and legacy

PRL1X

PRL2X

PRL3X

PRL4X

PRL1X/2X-LX

PRL4F

Pow-R-Command

Contents

Description

Page

Procedure for identifying panelboard type .  .  .  .  .  . 2 Procedure for identifying renewal parts .  .  .  .  .  .  .  . 2
Distributor ordering instructions .  .  .  .  .  .  .  .  .  .  .  . 2 Eaton satellite plants.  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 3

PRL1X, PRL2X, PRL1a, PRL2a parts Connector kits, vertical breakers.  .  .  .  .  .  .  .  .  .  .  .  .  . 5 Connector kits, lug assemblies.  .  .  .  .  .  .  .  .  .  .  .  .  .  . 5 Connector kits, horizontally mounted, PRL1X, PRL1a.  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 8 Neutral assemblies.  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 11 Ground assemblies.  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 15 Service entrance bonding jumper kits. .  .  .  .  .  .  .  . 15 Service entrance main breaker kits.  .  .  .  .  .  .  .  .  .  . 16 Deadfront covers.  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 16 Special trim locks. .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 20 EZ Trim locks.  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 21 Fastrim clamps and hardware kits. . . . . . . . . . . . 21

PRL3X, PRL3a parts Connector kits assemblies .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 21 Ground assemblies.  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 24 Service entrance bonding jumper kits. .  .  .  .  .  .  .  . 24 Service entrance main breaker kits.  .  .  .  .  .  .  .  .  .  . 25 Deadfront covers.  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 25

Description

Page

PRL4X, PRL4 parts Vented cover assemblies and side gutter covers.  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 31 Blank covers .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 31 Breaker connector kits .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 32 Fusible connector kits.  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 34 Breaker retrofit kits.  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 34 Fusible retrofit kits. .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 34 Accessories PRL1X, PRL2X, PRL3X, PRL1a, PRL2a, PRL3a EZ Trim and enclosures .  .  .  .  .  .  .  .  .  .  .  .  .  . 36 PRL1X, PRL2X, PRL3X, PRL1a, PRL2a, PRL3a special trims and enclosures.  .  .  .  .  .  .  .  .  . 37 PRL4 special trims and enclosures.  .  .  .  .  .  .  .  .  .  . 38 Type 12/3R enclosures .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 38 Ordering procedure.  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 38 PRL1X-LX, PRL2X-LX, PRL1a-LX, PRL2a-LX column panelboards .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 39 Pow-R-Command. .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 39 Additional services .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 39

Renewal Parts RP01400001E
Effective April 2021

Pow-R-Line Xpert and legacy  

Table 1. Product history time line

Product

1985

1990

PRL1X, 2X, 3X, 4X

PRL1a, 2a

PRL3a

PRL4B/F

PRL1a, 2a-LX

Pow-R-CommandE

1995

2019

Present

May 2020

Oct. 1996

Mar. 1994

Oct. 1987

Dec. 1997

Mar. 1996

Procedure for identifying panelboard type
The current line of Pow-R-Line CE panelboards was introduced in 1993. The current line of Pow-R-Line X panelboards was introduced in 2020.
A panelboard is identified by data found on the nameplate. Pow-R-Line C and Pow-R-Line X panelboard nameplates are different in appearance, but all have the same critical information:
� Ampere rating of the main
� Ampere rating of the neutral
� Type of service (phase/wire)
� Manufacturing location
� Type of panel
� General order number
In the event the nameplate is missing, it may still be possible to identify the panel type by location of the neutral bar. Figure 1 shows the position of the neutral in the panelboard.

N e u t r a l
Gutter

N Main Gutter

N Gutter

Pow-R-Line Pow-R-Line Pow-R-Line

1X, 2X, 1a, 2a 3X, 3a

4X, 4B/F 

Procedure for identifying renewal parts

1. Identify the type of panelboard, i.e., PRL1X, PRL2X, PRL3X, PRL4X, PRL1a, PRL2a, PRL3a, and PRL4 by reading the nameplate. Follow the procedure listed to the left.
2. Refer to the listing below and turn to the proper section in this document to identify standard parts.

Description

Page

PRL1X, PRL2X, PRL1a, and PRL2a.  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 4 Trim locks. .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 20 Trim clamps.  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 21 PRL3X and PRL3a.  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 21 PRL4X, PRL4.  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 31 Special trims and enclosures. .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 38 PRL1X-LX, PRL2X-LX, PRL1a-LX, and PRL2a-LX (column width). .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 39 Pow-R-Command. .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 39

3. This book identifies those replacement parts most frequently ordered and which are readily available from stock. These parts can be ordered by style or catalog number to speed up processing and delivery.
Distributor ordering instructions

1. Specify part by style/part number. 2. Refer to PL01400001E for pricing information. Discount Symbol
CE9 applies. 3. Turn to page 3 to locate nearest satellite plant. 4. Enter the order on the satellite plant via mail, fax, or phone. 5. Selling policy 25-000 applies.

Figure 1. Position of the neutral in the panelboard
a PRL4F panels with vertical-mounted main switch will have the neutral mounted at the opposite end the main.
Box width may also help identify the panelboard type. Standard width for PRL1X, PRL2X, PRL3X, PRL1a, PRL2a, and PRL3a is 20.00 inches (508.0 mm). PRL4X and PRL4 standard widths are 24.00, 36.00, and 44.00 inches (609.6, 914.4, and 1117.6 mm).

WARNING
HAZARDOUS VOLTAGE WILL CAUSE SEVERE INJURY OR DEATH. TURN OFF POWER SUPPLY TO EQUIPMENT BEFORE WORKING ON IT.

2

EATON www.eaton.com

Pow-R-Line Xpert and legacy   Eaton satellite plants
Seattle

Renewal Parts RP01400001E
Effective April 2021

San Francisco

Los Angeles

Phoenix

Denver

Hartford

Chicago

Cleveland

Baltimore

St. Louis Nashville

Raleigh

Westampton

Juarez, MX

Dallas Houston

Sumter Atlanta

Figure 2. Satellite plants

For an unparalleled commitment to your specific needs, please visit your local Satellite facility.
Eaton Pow-R-Line Xpert panelboards and switchboards are built to your requirements at our world-class manufacturing plants in Sumter, SC and Juarez, MX. In addition, Eaton has 16 regional Satellite facilities located across the country to meet your panelboard and switchboard service needs.

Atlanta 7000 Highlands Parkway SE Suite 102 Smryna, GA 30082 678.309.4260

Denver 2450 Airport Road Suite C Aurora, CO 80011 303.366.2080

Nashville 1421 Gould Boulevard Suite C La Vergne, TN 37086 615.287.3200

Sumter Main Manufacturing Plant 845 Corporate Circle Sumter, SC 29154 803.481.3131

Baltimore 7451 Coca Cola Drive Suite C Hanover, MD 21076 410.796.7777
Chicago 230 Windy Point Drive Glendale Heights, IL 60139 630.260.6303
Cleveland 12875 Corporate Drive Unit E Parma, OH 44130 216.265.3284

Hartford 40A International Drive Windsor, CT 06095 860.298.1305
Houston 14825 Northwest Freeway Suite 100 Houston, TX 77040 713.744.7530
Juarez Prolongacion Hermanos Escobar #7014, Parque Industrial Omega Adicion Oriental Cd. Juarez, Chichauha Mexico 32648

Phoenix 560 N 54th Street Suite 1 Chandler, AZ 85226 480.449.4222
Raleigh 9400 Globe Center Drive Suite 121 Morrisville, NC 27560 919.544.7074
St. Louis 56 Soccer Park Road Fenton, MO 63026 636.717.3500

San Francisco 20923 Cabot Boulevard Hayward, CA 94545 510.784.8981
Seattle 1604 15th Street SW Suite 114 Auburn, WA 98001 253.833.5021
Westampton 96 Stemmers Lane Westampton, NJ 08060 609.835.4230

Dallas 631 Westport Parkway Suite 100 Grapevine, TX 76051 817.251.6733

Los Angeles�P&S 13201 Dahlia Street Suite 300 Fontana, CA 92337 919.428.8903

EATON www.eaton.com

3

Renewal Parts RP01400001E
Effective April 2021

PRL1X, PRL2X, PRL1a, PRL2a parts section

Description

Page

Connector kits, vertical breakers.  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 5 Connector kits, lug assemblies.  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 5�7 Connector kits, horizontally mounted.  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 8�10 Neutral assemblies.  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 11�14 Ground assemblies.  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 15 Service entrance bonding jumper kits. .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 15 Service entrance main breaker kits.  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 16 Deadfront covers.  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 17�19 Panelboard special trim locks .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 20 Panelboard EZ Trim locks.  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 21 Panelboard Fastrim clamps and screw-on hardware kits .  .  .  .  .  .  .  .  . 21

PRL1X, PRL2X, PRL1a, PRL2a connector kits

Table 2. PRL1X, PRL2X vertical breaker assemblies

Device Type a
PDG2 (100 A maximum) PDG2 (225A maximum) PDG3A (400 A) PDG3B (600 A)

Device mounting
Top fed Bottom fed Top fed Bottom fed Top fed Bottom fed Top fed Bottom fed

Three-phase Tin-plated aluminum connector Catalog number
KB13A2T KB13A2B KB23A2T KB23A2B KB43A34T KB43A34B N/A N/A

a Order main or sub-feed breaker separately when ordering above connector kits. PDG3A = Adjustable PDG3B = ETU (Electronic trip unit)

Silver-plated copper connector
KB13S2T KB13S2B KB23S2T KB23S2B KB43S34T KB43S34B KB63S36T KB63S36B

Pow-R-Line Xpert and legacy  

Single-phase Tin-plated aluminum connector

Silver-plated copper connector

KB11A2T KB11A2B KB21A2T KB21A2B KB41A14T KB41A14B N/A N/A

KB11S2T KB11S2B KB21S2T KB21S2B KB41S14T KB41S14B KB61S16T KB61S16B

KB11AFT 4

EATON www.eaton.com

KB13AFT

Pow-R-Line Xpert and legacy  
Table 3. PRL1a, PRL2a vertical breaker assemblies

Device type a
F-Frame b (100 A maximum)
F-Frame c (225 A maximum)
J-Frame
K-Frame

Device mounting
Top fed Bottom fed Top fed Bottom fed Top fed Bottom fed Top fed Bottom fed

a Order main or sub-feed breaker separately when ordering above connector kits. b EHD, FD, HFD, FDC. c FD, HFD, FDC, ED, EDH, EDC.

Renewal Parts RP01400001E
Effective April 2021

Three-phase

Tin-plated

Silver-plated

aluminum connector copper connector

Catalog number

KB13AFT

KB13SFT

KB13AFB

KB13SFB

KB23AFT

KB23SFT

KB23AFB

KB23SFB

KB43AJT

KB43SJT

KB43AJB

KB43SJB

KB43AKT

KB43SKT

KB43AKB

KB43SKB

Single-phase

Tin-plated

Silver-plated

aluminum connector copper connector

KB11AFT KB11AFB KB21AFT KB21AFB KB41AJT KB41AJB KB41AKT KB41AKB

KB11SFT KB11SFB KB21SFT KB21SFB KB41SJT KB41SJB KB41SKT KB41SKB

Table 4. 100 A lug assemblies

Lug type
Aluminum/copper mechanical
Crimp
Copper mechanical

Panel lug options a
STD SFL OVS STD SFL OVS STD SFL OVS

Wire size range
#14�1/0 #14�1/0 #6�300 kcmil #1�1/0 #1�1/0 2/0�300 kcmil #14�1/0 #14�1/0 #6�250 kcmil

a STD = Standard lugs. Use for main or through-feed. SFL = Sub-feed lugs. OVS = Oversize lugs. Use for main or through-feed.

Quantity per phase
1 2 1 1 2 1 1 2 1

Three-phase Tin-plated aluminum connector Catalog number
KL13AMS KL13AMF KL13AMO KL13AVS KL13AVF KL13AVO -- -- --

Silver-plated copper connector
KL13SMS KL13SMF KL13SMO KL13SVS KL13SVF KL13SVO KL13SCS KL13SCF KL13SCO

Single-phase Tin-plated aluminum connector
KL11AMS KL11AMF KL11AMO KL11AVS KL11AVF KL11AVO -- -- --

Silver-plated copper connector
KL11SMS KL11SMF KL11SMO KL11SVS KL11SVF KL11SVO KL11SCS KL11SCF KL11SCO

KL13AMS

KL11AVS

EATON www.eaton.com

5

Renewal Parts RP01400001E
Effective April 2021
Table 5. 225 A lug assemblies

Lug type
Aluminum/copper mechanical
Crimp
Copper mechanical

Panel lug options a
STD SFL OVS STD SFL OVS STD SFL OVS

Wire size range
#6�300 kcmil #6�300 kcmil 4/0�500 kcmil 2/0�300 kcmil 2/0�300 kcmil 4/0�500 kcmil #6�250 kcmil #6�250 kcmil 1/0�600 kcmil

a STD = Standard lugs. Use for main or through-feed. SFL = Sub-feed lugs. OVS = Oversize lugs. Use for main or through-feed.

Pow-R-Line Xpert and legacy  

Quantity per phase
1 2 1 1 2 1 1 2 1

Three-phase Tin-plated aluminum connector Catalog number
KL23AMS KL23AMF KL23AMO KL23AVS KL23AVF KL23AVO -- -- --

Single-phase

Silver-plated

Tin-plated

Silver-plated

copper connector aluminum connector copper connector

KL23SMS KL23SMF KL23SMO KL23SVS KL23SVF KL23SVO KL23SCS KL23SCF KL23SCO

KL21AMS KL21AMF KL21AMO KL21AVS KL21AVF KL21AVO -- -- --

KL21SMS KL21SMF KL21SMO KL21SVS KL21SVF KL21SVO KL21SCS KL21SCF KL21SCO

KL23AMS

KL21AVS

6

EATON www.eaton.com

Pow-R-Line Xpert and legacy  
Table 6. 400 A lug assemblies

Lug type
Aluminum/copper mechanical
Crimp
Copper mechanical

Panel lug options a
STD SFL OVS STD SFL OVS STD SFL OVS

Wire size range
4/0�500 kcmil -- 3/0�750 kcmil 4/0�500 kcmil -- 500�750 kcmil 1/0�600 kcmil -- 1/0�600 kcmil

a STD = Standard lugs. Use for main or through-feed. SFL = Sub-feed lugs. OVS = Oversize lugs. Use for main or through-feed.

Renewal Parts RP01400001E
Effective April 2021

Quantity per phase
2 -- 2 2 -- 2 1 -- 1

Three-phase Tin-plated aluminum connector Catalog number
KL43AMS -- KL43AMO KL43AVS -- KL43AVO -- -- --

Single-phase

Silver-plated

Tin-plated

Silver-plated

copper connector aluminum connector copper connector

KL43SMS -- KL43SMO KL43SVS -- KL43SVO -- -- KL43SCO

KL41AMS -- KL41AMO KL41AVS -- KL41AVO -- -- --

KL41SMS -- KL41SMO KL41SVS -- KL41SVO -- -- KL41SCO

KL43AMS

KL43AVS

Table 7. 600 A lug assemblies

Lug type
Aluminum/ copper mechanical
Crimp
Copper mechanical

Panel lug options a
STD SFL OVS STD SFL OVS STD SFL OVS

Wire size range
4/0�500 kcmil -- 3/0�750 kcmil 4/0�500 kcmil -- 500�750 kcmil 1/0�600 kcmil -- 1/0�600 kcmil

Three-phase connectors

Single-phase connectors

Tin-plated Bare aluminum copper Quantity per phase Catalog number

Silver-plated Tin-plated Tin-plated Bare

copper

copper

aluminum copper

Silver-plated Tin-plated

copper

copper

2

--

KL63CMS KL63SMS KL63TMS --

KL61CMS KL61SMS KL61TMS

--

--

--

--

--

--

--

--

--

2

--

KL63CMO KL63SMO KL63TMO --

KL61CMO KL61SMO KL61TMO

2

--

KL63CVS KL63SVS

KL63TVS --

KL61CVS KL61SVS

KL61TVS

--

--

--

--

--

--

--

--

--

2

--

KL63CVO KL63SVO KL63TVO --

KL61CVO KL61SVO

KL61TVO

1

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

1

--

--

--

--

--

--

--

--

a STD = Standard lugs. Use for main or through-feed. SFL = Sub-feed lugs. OVS = Oversize lugs. Use for main or through-feed.

EATON www.eaton.com

7

Renewal Parts RP01400001E
Effective April 2021

Pow-R-Line Xpert and legacy  

PRL1X, PRL1a horizontally mounted connector kit assemblies

Table 8. Bolt-on QUICKLAGT breaker assemblies

Three-phase

Breaker frame

Drawing number a

Branch circuit quantity

Tin-plated aluminum connector Item number

BA, BAB, QBH, QBGF, 1C96608

12

G01

QBHGF, QBGFEP, QBHGFEP

18

G09

30

G17

42

G25

48

G33

54

G41

72

G49

96

G57

Silver-plated copper connector
G03 G11 G19 G27 G35 G43 G51 G59

Single-phase Tin-plated aluminum connector
G05 G13 G21 G29 G37 G45 G53 G61

a Order the basic drawing number, along with the equivalent G�number that's needed.

Note: When determining branch circuit quantity, remember: 1. QUICKLAG breakers with shunt trips require one additional circuit. 2. ULT listed lighting and appliance (CTL) panelboards cannot exceed 42 electrically connected circuits in a single enclosure. 3. When bare copper is specified, use the silver-plated groups. 4. Order breakers separately with connector kit.

Silver-plated copper connector
G07 G15 G23 G31 G39 G47 G55 G63

1C96608G01

1C96608G05

8

EATON www.eaton.com

Pow-R-Line Xpert and legacy  

Renewal Parts RP01400001E
Effective April 2021

Table 9. Plug-in QUICKLAG breaker assemblies

Breaker frame
HQP, QPHW, QHPX, QPGF, QPHGF, QPGFEP, QPHGFEP

Drawing number a
2C11642

Branch circuit quantity
12 18 30 42 48 54 72 96

Three-phase Tin-plated aluminum connector Item number
-- -- -- -- -- -- -- --

Silver-plated copper connector

Single-phase Tin-plated aluminum connector

G03

--

G11

--

G19

--

G27

--

G35

--

G43

--

G51

--

G59

--

a Order the basic drawing number, along with the equivalent G�number that's needed.

Note: When determining branch circuit quantity, remember: 1. QUICKLAG breakers with shunt trips require one additional circuit. 2. UL listed lighting and appliance (CTL) panelboards cannot exceed 42 electrically connected circuits in a single enclosure. 3. When aluminum is specified, use the silver-plated groups. 4. The sum of the horizontally twin-mounted breakers shall not exceed 140 A. 5. Order breakers separately with connector kit.

Silver-plated copper connector
G07 G15 G23 G31 G39 G47 G55 G63

2C11642G03

2C11642G07

EATON www.eaton.com

9

Renewal Parts RP01400001E
Effective April 2021

Pow-R-Line Xpert and legacy  

Table 10. GB, GHB, GHQ, GHBS breaker assemblies

Three-phase

Breaker frame

Drawing number a

Branch circuit quantity

Tin-plated aluminum connector Item number

GB, GHB, GHQ, GHBS 1C96609

12

G01

18

G09

30

G17

42

G25

48

G33

54

G41

72

G49

96

G57

Silver-plated copper connector

Single-phase Tin-plated aluminum connector

G03

G05

G11

G13

G19

G21

G27

G29

G35

G37

G43

G45

G51

G53

G59

G61

a Order the basic drawing number, along with the equivalent G�number that's needed.

Note: When determining branch circuit quantity, remember: 1. QUICKLAG breakers with shunt trips require one additional circuit. 2. UL listed lighting and appliance (CTL) panelboards cannot exceed 42 electrically connected circuits in a single enclosure. 3. When bare copper is specified, use the silver-plated groups. 4. Order breakers separately with connector kit.

Silver-plated copper connector
G07 G15 G23 G31 G39 G47 G55 G63

1C96609G01

10

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Renewal Parts RP01400001E
Effective April 2021

PRL1X, PRL2X, PRL1a, PRL2a neutral assemblies

Table 11. 100 A neutral assemblies a

Panel main bus ampere rating
100

Neutral rating
100%

200%

Lug type
Mechanical Crimp Copper Mechanical Crimp Copper

Drawing number b
1C96646 42C4050 1C96648 1C96649 42C4051 1C96651

Panel

Wire size

lug options c range

STD

#14�1/0

SFL/TFL

#14�1/0

OVS

#6�300 kcmil

STD

#1�1/0

SFL/TFL

#1�1/0

OVS

2/0�300 kcmil

STD

#14�1/0

SFL/TFL

#14�1/0

OVS

#6�250 kcmil

STD

#6�300 kcmil

SFL/TFL

#6�300 kcmil

OVS

4/0�500 kcmil

STD

2/0�300 kcmil

SFL/TFL

2/0�300 kcmil

OVS

4/0�500 kcmil

STD

#6�250 kcmil

SFL/TFL

#6�250 kcmil

OVS

1/0�600 kcmil

Quantity
1 2 1 1 2 1 1 2 1 1 2 1 1 2 1 1 2 1

Tin-plated aluminum connector Item number
G02 G05 G09 G01 G05 G09 -- -- -- G02 G06 G09 G01 G05 G09 -- -- --

Silver-plated copper connector
G03 G07 G11 G03 G07 G11 G03 G07 G11 G03 G07 G11 G03 G07 G11 G03 G07 G11

a The assemblies shown on this page are for panelboards that mount in 30.00�90.00-inch (762.0�2286.0 mm) high enclosures only. Reference page 14 for assemblies for panelboards that mount in 21.00�27.00-inch (533.4�685.8 mm) high enclosures.
b Order the basic drawing number, along with the equivalent G�number that's needed.
c STD = Standard lugs. SFL/TFL = Sub-feed and through-feed lugs. OVS = Oversize lugs.

1C96646G01

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Renewal Parts RP01400001E
Effective April 2021

Table 12. 225 A neutral assemblies a

Panel main bus ampere rating
225

Neutral rating
100%
200%

Lug type
Mechanical Crimp Copper Mechanical Crimp Copper

Drawing number b
1C96649 42C4051 1C96651 1C96652 42C4052 1C96654

Panel lug options c
STD SFL/TFL OVS STD SFL/TFL OVS STD SFL/TFL OVS STD SFL/TFL OVS STD SFL/TFL OVS STD SFL/TFL OVS

Wire size range
#6�300 kcmil #6�300 kcmil 4/0�500 kcmil 2/0�300 kcmil 2/0�300 kcmil 4/0�500 kcmil #6�250 kcmil #6�250 kcmil 1/0�600 kcmil 4/0�500 kcmil -- 3/0�750 kcmil 4/0�500 kcmil -- 500�750 kcmil 1/0�600 kcmil -- 1/0�600 kcmil

Quantity
1 2 1 1 2 1 1 2 1 2 -- 2 2 -- 2 1 -- 1

a The assemblies shown on this page are for panelboards that mount in 30.00�90.00-inch (762.0�2286.0 mm) high enclosures.
b Order the basic drawing number, along with the equivalent G�number that's needed.
c STD = Standard lugs. SFL/TFL = Sub-feed and through-feed lugs. OVS = Oversize lugs.

Pow-R-Line Xpert and legacy  

Tin-plated aluminum connector Item number
G02 G06 G09 G01 G05 G09 -- -- -- G01 G05 G09 G01 G05 G09 -- -- --

Silver-plated copper connector
G03 G07 G11 G03 G07 G11 G03 G07 G11 G03 G07 G11 G03 G07 G11 G03 G07 G11

1C96649G01

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Table 13. 400 A neutral assemblies a

Panel main bus ampere rating
400

Neutral rating
100%

Lug type
Mechanical

Drawing number b
1C96652

Crimp

42C4052

Copper

1C96654

Panel lug options c
STD SFL/TFL OVS STD SFL/TFL OVS STD SFL/TFL OVS

Wire size range
4/0�500 kcmil -- 3/0�750 kcmil 4/0�500 kcmil -- 500�750 kcmil 1/0�600 kcmil -- 1/0�600 kcmil

Quantity
2 -- 2 2 -- 2 1 -- 1

a The assemblies shown on this page are for panelboards that mount in 30.00�90.00-inch (762.0�2286.0 mm) high enclosures.
b Order the basic drawing number, along with the equivalent G�number that's needed.
c STD = Standard lugs. SFL/TFL = Sub-feed and through-feed lugs. OVS = Oversize lugs.

Renewal Parts RP01400001E
Effective April 2021

Tin-plated aluminum connector Item number
G01 G05 G09 G01 G05 G09 -- -- --

Silver-plated copper connector
G03 G07 G11 G03 G07 G11 G03 G07 G11

1C96652G01

Table 14. 600 A neutral assemblies a

Panel main bus ampere rating
600

Neutral rating
100%

Lug type
Mechanical

Drawing number b
1C96652

Anderson --

Burndy

42C4052

Copper

--

Circuit quantity
42 or less
42 or less 42 or less 42 or less Greater than 42

Panel lug options c
STD TFL OVS OVS W/ TFL STD TFL OVS STD TFL OVS STD TFL OVS STD TFL OVS

Tin-plated aluminum connector

Bare copper

Item number

--

G02

--

G06

--

G10

--

G26

--

--

--

--

--

--

--

G02

--

G06

--

G10

--

--

--

--

--

--

--

--

--

--

--

--

a The assemblies shown on this page are for panelboards that mount in 30.00�90.00-inch (762.0�2286.0 mm) high enclosures.
b Order the basic drawing number, along with the equivalent G�number that's needed.
c STD = Standard lugs. SFL/TFL = Sub-feed and through-feed lugs. OVS = Oversize lugs.

Silver-plated Tin-plated

copper

copper

connector connector

G03

G04

G07

G08

G11

G12

G27

G28

--

--

--

--

--

--

G03

G04

G07

G08

G11

G12

--

--

--

--

--

--

--

--

--

--

--

--

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Pow-R-Line Xpert and legacy  

Table 15. 100 A neutral assemblies for 21.00�27.00-inch (533.4�685.8 mm) high enclosures only a

Panel main bus ampere rating
100

Neutral rating
100%

Lug type
Mechanical

Crimp

Copper

200%

Mechanical

Crimp

Copper

Drawing number b
1C96645 -- -- 1C97022 -- --

Panel lug options c
STD SFL/TFL OVS STD SFL/TFL OVS STD SFL/TFL OVS STD SFL/TFL OVS STD SFL/TFL OVS STD SFL/TFL OVS

Wire size range
#14�1/0 #14�1/0 -- -- -- -- -- -- -- #6�300 kcmil #6�300 kcmil -- -- -- -- -- -- --

Quantity
1 2 -- -- -- -- -- -- -- 1 2 -- -- -- -- -- -- --

Tin-plated aluminum connector Item number
G01 G05 -- -- -- -- -- -- -- G01 G05 -- -- -- -- -- -- --

Silver-plated copper connector
G03 G07 -- -- -- -- -- -- -- G03 G07 -- -- -- -- -- -- --

a The assemblies shown on this page are for panelboards that mount in 21.00�27.00-inch (533.4�685.8 mm) high enclosures only. Reference page 11 for assemblies for panels that mount in 36.00, 48.00, 60.00, 72.00, and 90.00-inch (914.4, 1219.2, 1524.0, 1828.8, and 2286.0 mm) high enclosures.
b Order the basic drawing number, along with the equivalent G�number that's needed.
c STD = Standard lugs. SFL/TFL = Sub-feed and through-feed lugs. OVS = Oversize lugs.

1C96645G01

14

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PRL1X, PRL2X, PRL1a, PRL2a ground assemblies

Table 16. Standard ground

Drawing number a
5158C05

Enclosure height in inches (mm)
24.00 (609.6)
36.00 (914.4), 48.00 (1219.2), 60.00 (1524.0), 72.00 (1828.8), 90.00 (2286.0)

Bar material
Aluminum/copper Copper Aluminum/copper Copper

Item number
G01 G03 G02 G04

a Order the basic drawing number, along with the equivalent G�number that's needed (example: 5158C05G01).

5158C05G01

Renewal Parts RP01400001E
Effective April 2021

PRL1X, PRL2X, PRL1a, PRL2a service entrance bonding jumper kits

Table 18. PRL1X, PRL2X, PRL1a, PRL2a service entrance bonding jumper kits

Panel Drawing ampere number a rating

Tin-plated Bare aluminum copper Item number

Mechanical main lugs or main breakers

4180B62 100�225 G01

G02

4180B62 400�600 G05

G06

Compression (crimp) main lugs

4180B62 100�225 G09

G10

4180B62 400�600 G13

G14

Copper main lugs

4180B62 100�225 --

G18

4180B62 400�600 --

G22

Silverplated copper
G03 G07
G11 G15
G19 G23

Tin-plated copper
G04 G08
G12 G16
G20 G24

a Order the basic drawing number, along with the equivalent G�number that's needed (example: 5158C05G01).

5158C05G02

Table 17. Isolated ground

Drawing number a
2C11296

Enclosure height in inches (mm)
24.00 (609.6)
36.00 (914.4), 48.00 (1219.2), 60.00 (1524.0), 72.00 (1828.8), 90.00 (2286.0)

Bar material
Aluminum/copper Copper Aluminum/copper Copper

Item number
G01 G02 G03 G04

a Order the basic drawing number, along with the equivalent G�number that's needed (example: 5158C05G01).

4180B62G01

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PRL1X, PRL2X, PRL1a, PRL2a service entrance main breaker kits

Table 19. PRL1X, PRL2X service entrance main breaker kits

Description

Circuit breaker frame

Service entrance barrier for PDG3

PDG3

Service entrance barrier for PDG2

PDG2

Service entrance barrier for GHB

GHB

Catalog number
PRLSEBLGKD PRLSEBFD PRLSEBGHB

Table 20. PRL1a, PRL2a service entrance main breaker kits

Description

Circuit breaker frame

Service entrance barrier for LG and KD

LG/KD

Service entrance barrier for JD

JD

Service entrance barrier for FD

FD

Service entrance barrier for GHB

GHB

Catalog number
PRLSEBLGKD PRLSEBJD PRLSEBFD PRLSEBGHB

SE barrier kit FD_016

16

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Renewal Parts RP01400001E
Effective April 2021

PRL1X, PRL2X, PRL1a, PRL2a deadfront covers

Note: Does not apply to PRL4 sub-chassis.

Table 21. Assembly

Standard enclosure height in inches (mm)

Assembly drawing

number a

24.00 (609.6)

36.00 (914.4)

42.00 (1066.8)

1C96638

G01

G02

G07

48.00 (1219.2)
G03

a Order the basic drawing number, along with the equivalent G�number that's needed (example: 1C96638G01).

60.00 (1524.0)
G04

72.00 (1828.8)
G05

90.00 (2286.0)
G06

Table 22. PRL1X, PRL2X, PRL1a, PRL2a vertically mounted devices

Mounting arrangement

Device/frame

Vertical

100 A MLO, SFL, TFL or PD2 (100 A maximum)

225 A MLO, SFL, TFL or PD2 (225 A maximum)

400 A MLO, TFL or PDG3

Blank covers in inches (mm)

1.00 (25.4) 2.00 (50.8) 3.00 (76.2) 4.00 (101.6) 5.00 (127.0) 6.00 (152.4) 7.00 (177.8) 8.00 (203.2) 9.00 (228.6) 10.00 (254.0) 11.00 (279.4) 12.00 (304.8) 13.00 (330.2)
14.00 (355.6) 15.00 (381.0) 16.00 (406.4)

a Order the basic drawing number, along with the equivalent H�number that's needed (example: 4180B03H01).

Drawing number a
42C8072 42C8073 42C7982 4180B08

Mounting position
Top Bottom Top Bottom Top Bottom -- -- -- -- -- -- -- -- -- -- -- -- --
-- -- --

Item number
H01 H02 H01 H04 H01 H02 H01 H02 H03 H04 H05 H06 H07 H08 H09 H10 H11 H12 H13
H14 H15 H16

1C96638G01

4180B08H03

4180B03H01

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Table 23. PRL1a, PRL2a vertically mounted devices

Mounting arrangement

Device/frame

Vertical

100 A MLO, SFL, TFL or F-Frame (100 A maximum)

Drawing number a
42C8072

225 A MLO, SFL, TFL or F-Frame (225 A maximum) 42C8073

400 A MLO, SFL, TFL or J-Frame

4180B04

400 A MLO, TFL or K-Frame

42C7982

Blank covers in inches (mm)

1.00 (25.4) 2.00 (50.8) 3.00 (76.2) 4.00 (101.6) 5.00 (127.0) 6.00 (152.4) 7.00 (177.8) 8.00 (203.2) 9.00 (228.6) 10.00 (254.0) 11.00 (279.4) 12.00 (304.8) 13.00 (330.2) 14.00 (355.6) 15.00 (381.0) 16.00 (406.4)

4180B08

a Order the basic drawing number, along with the equivalent H�number that's needed (example: 4180B03H01).

Pow-R-Line Xpert and legacy  

Mounting position
Top Bottom Top Bottom Top Bottom Top Bottom -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- --

Item number
H01 H02 H01 H04 H01 H02 H01 H02 H01 H02 H03 H04 H05 H06 H07 H08 H09 H10 H11 H12 H13 H14 H15 H16

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Table 24. Horizontally mounted devices

Mounting arrangement

Device/frame

Horizontal

BA, BAB, QBH, QBGF, QBHGF, QBGFEP, QBHGFEP

Drawing number a
1C96619

GB, GHB, GHQ, GHBS

1C96620

a Order the basic drawing number, along with the equivalent H�number that's needed (example: 1C96619H01).

Renewal Parts RP01400001E
Effective April 2021

Branch circuit quantity
12 18 30 42 48 54 72 96 12 18 30 42 48 54 72 96

Item number
H01 H02 H04 H06 H03 H03 and H04 H05 H07 H01 H02 H04 H06 H03 H03 and H04 H05 H07

Quantity required
1 1 1 1 2 1 each 2 2 1 1 1 1 2 1 each 2 2

1C96619H01

Table 25. Filler covers

Device/frame
F, J, K a QUICKLAG, GB, GHB b

Drawing number
4180B52 5155C62

a Filler covers are required in addition to deadfront cover whenever MLO, SFL or TFL are specified. b Filler covers are required in addition to deadfront cover whenever a branch provision is specified.

1C96620H01

Item number
H01 H01

5155C62H01

4180B52H01

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Renewal Parts RP01400001E
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Pow-R-Line Xpert and legacy  

Panelboard special trim locks

Panelboard trims use different trim locks. See pictures below for styles and part numbers. Contact your nearest satellite for availability on the styles listed below. See page 3 for satellite listings.

Table 26. Panelboard special trim locks
Description
For use on left-handed door (hinged on left side) For use on right-handed door (hinged on right side) T�Handle lock, at one time used on all trims over 48.00 inches (1219.2 mm) in height, also used on outdoor NEMAT 12/3R trims Used on PRL4X and PRL4 lighting and power panels as standard Used on PRL1X, 2X, 3X, PRL1, 2, 3 and PRL1a, 2a, 3a lighting panels as standard; WEM 2 key

Catalog number
K80522 K80133 K80429 1A32258H03 5155C81G01

K80522

K80133

K80429

5155C81G01

1A32258H03

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Renewal Parts RP01400001E
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Panelboard EZ Trim locks

Panelboard EZ TrimE uses different trim locks. See Table 27 and pictures below for styles and part numbers. Contact your nearest satellite for availability. See page 3 for satellite listings.

Table 27. Panelboard EZ Trim locks
Description
Lock Lock and latch Lock and latch

Size
24�48 inches 54�60 inches 72�90 inches

Catalog number
5155C81G03 5155C81G03/5155C81G05 5155C81G04/5155C81G06

EZ Trim lock with key

EZ Trim latch without key

Panelboard Fastrim clamps and screw-on hardware kits
For panelboard trim clamps, contact your nearest satellite for availability on the styles listed below. See page 3 for satellite listings.

Table 28. Panelboard Fastrim clamps and screw-on hardware kits
Description
Trim clamps--used on PRL1X, PRL2X, PRL3X, PRL1a, PRL2a, PRL3a Fastrims (6 per bag) Trim screws--used on PRL1X, PRL2X, PRL3X, PRL1a, PRL2a, PRL3a, PRL4B standard trim (10 per bag) Chassis mounting hardware bag--PRL1X, PRL2X, PRL3X, PRL1a, PRL2a, PRL3a panels

Style number
2C11641G02 5157C83G06 7499A48G04

2C11641G02

5157C83G06

7499A48G04

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Renewal Parts RP01400001E
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PRL3X, PRL3a parts section

Description

Page

Connector kit assemblies .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 22 Ground assemblies.  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 24 Service entrance kits. .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 24 Deadfront covers.  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 25�29

Pow-R-Line Xpert and legacy  

PRL3X, PRL3a horizontally mounted connector kit assemblies

Three-phase kits contain A, B, and C phase connectors. Single-phase kits contain A and C phase connectors, deadfront cover, hardware and instructions to twin-mount breakers across from each other. Maximum amperes connected to any one connector cannot exceed 200 A.

Table 29. PRL3X horizontally mounted connector kit assemblies

Devices

Circuits or poles

Three-phase Catalog number

BA, BAB, QBGF, QBH, QBHGF, QBGFEP, QBHGFEP 6

KPRL3XBA06

12

KPRL3XBA12

18

KPRL3XBA18

24

KPRL3XBA24

GB, GHB, GHQ, GHBS

6

KPRL3XGB06

12

KPRL3XGB12

18

KPRL3XGB18

24

KPRL3XGB24

Phase
A/B/C A/B/C A/B/C A/B/C A/B/C A/B/C A/B/C A/B/C

Single-phase Catalog number
KPRL3XBA06-1 KPRL3XBA12-1 KPRL3XBA18-1 KPRL3XBA24-1 KPRL3XGB06-1 KPRL3XGB12-1 KPRL3XGB18-1 KPRL3XGB24-1

Phase
A/C A/C A/C A/C A/C A/C A/C A/C

Notes
(2) 100 A devices maximum

Table 30. PRL3a horizontally mounted connector kit assemblies

Devices

Circuits or poles

Three-phase Catalog number

BA, BAB, QBGF, QBH, QBHGF, QBGFEP, QBHGFEP 6

KPRL3ABA06

12

KPRL3ABA12

18

KPRL3ABA18

24

KPRL3ABA24

GB, GHB, GHQ, GHBS

6

KPRL3AGB06

12

KPRL3AGB12

18

KPRL3AGB18

24

KPRL3AGB24

Phase
A/B/C A/B/C A/B/C A/B/C A/B/C A/B/C A/B/C A/B/C

Single-phase Catalog number
KPRL3ABA06-1 KPRL3ABA12-1 KPRL3ABA18-1 KPRL3ABA24-1 KPRL3AGB06-1 KPRL3AGB12-1 KPRL3AGB18-1 KPRL3XGB24-1

Phase
A/C A/C A/C A/C A/C A/C A/C A/C

Notes
(2) 100 A devices maximum

KPRL3ABA06

22

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Pow-R-Line Xpert and legacy  

Renewal Parts RP01400001E
Effective April 2021

PRL3X, PRL3a, PDG2, F-Frame horizontally mounted connector kit assemblies
Connector kits contain phase connectors, deadfront cover, hardware, and instructions to mount breakers. Order breakers separately when ordering connector kit.

Table 31. PRL3X, PDG2 Frame horizontally mounted connector kit assemblies

Devices
PDG2 (175�225 A single mount) a
PDG2 (150 A maximum twin mount)

Circuits or poles
Three-pole breaker Two-pole breaker Three-pole breaker Two-pole breaker Single-pole breaker

Three-phase Catalog number
KPRL3X23 KPRL3X22 KPRL3X23T KPRL3X22T KPRL3X21T

Phase
A/B/C A/C A/B/C A/C A/C

Single-phase Catalog number
-- KPRL3X22 -- KPRL3X22T KPRL3X21T

a PDG2 Frame devices rated above 150 A must be single mounted. No twin mounting acceptable.

Phase
-- A/C -- A/C A/C

Notes
(1) 225 A maximum single mounted
(2) 150 A devices maximum

Table 32. PRL3a F-Frame horizontally mounted connector kit assemblies

Devices
EHD, FD, FDB, HFD, FDC (150 A maximum twin mount)
FD, HFD, FDC, ED, EDH, EDC (175�225 A single mount) a

Circuits or poles
Three-pole breaker Two-pole breaker Single-pole breaker Three-pole breaker Two-pole breaker

Three-phase Catalog number
KPRL3AFD3 KPRL3AFD2 KPRL3AFD1 KPRL3AED3 KPRL3AED2

Phase
A/B/C A/C A/C A/B/C A/C

a PDG2-Frame devices rated above 150 A must be single mounted. No twin mounting acceptable.

Single-phase Catalog number
-- KPRL3AFD2 KPRL3AFD1 -- KPRL3AED2

Phase
-- A/C A/C -- A/C

Notes
(2) 150 A devices maximum
(1) 225 A maximum single mounted

KPRL3AFD3

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Renewal Parts RP01400001E
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PRL3X, PRL3a ground assemblies

Table 33. PRL3X, PRL3a ground assemblies

Standard

Material

Catalog number

Aluminum/copper

5158C05G02

Copper only

5158C05G04

Pow-R-Line Xpert and legacy  
Isolated
2C11296G02 2C11296G04

5158C05G02

PRL3X, PRL3a service entrance bonding jumper kits

Table 34. PRL3X, PRL3a service entrance bonding jumper kits

Style number a

Panel ampere rating

Mechanical main lugs or main breakers

5078A98

100

250�600

Crimp main lugs

5078A98

100

250�600

Copper main lugs

5078A98

100

250�600

Tin-plated aluminum Item number
G01 G13
G05 G17
G09 G21

a When ordering, use complete style number (example: 100 A tin-plated aluminum 5078A98G01).

Bare copper
G02 G14
G06 G18
G10 G22

Silver-plated copper Tin-plated copper

G03

G04

G15

G16

G07

G08

G19

G20

G11

G12

G23

G24

5078A98G01

24

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PRL3X, PRL3a service entrance main breaker kits

Table 35. PRL3X service entrance main breaker kits

Description

Circuit breaker frame

Service entrance barrier for PDF3/PDG3

PDF3/PDG3

Service entrance barrier for PDG2

PDG2

Service entrance barrier for GHB

GHB

Table 36. PRL3a service entrance main breaker kits

Description

Circuit breaker frame

Service entrance barrier for LG and KD

LG/KD PDF3/PDG3

Service entrance barrier for JD

JD

Service entrance barrier for FD

FD PDG2

Service entrance barrier for GHB

GHB

Renewal Parts RP01400001E
Effective April 2021
Catalog number
PRLSEBPD3 PRLSEBPD2 PRLSEBGHB
Catalog number
PRLSEBLGKD PRLSEBJD PRLSEBFD PRLSEBGHB

SE Barrier Kit FD_016

PRL3X, PRL3a deadfront covers

Table 37. Assembly a

Style number b
6559C59

Chassis height/item number

14X

23X

G01

G02

31X
G03

40X
G04

53X
G05

a Assembly groups include the frame only (two rails and two end covers). Reference page 29 for specific device covers. All connector kits ship with a deadfront cover for that device. b When ordering, use complete style number (example: 14X high assembly 6559C59G01).

6559C59G01

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25

Renewal Parts RP01400001E
Effective April 2021

PRL3X, PRL3a vertical devices deadfront covers
Table 38. PRL3X vertical devices deadfront covers

Device/frame
PDG2xF, PDG2xG, PDG2xM, PDG2xP, PDD2xG, PDD2xM, PDD2xP, (top) b
PDG2xF, PDG2xG, PDG2xM, PDG2xP, PDD2xG, PDD2xM, PDD2xP, (bottom) b
PDG2xG, PDG2xM, PDG2xP, PDD2xG, PDD2xM, (top) c
PDG2xG, PDG2xM, PDG2xP, PDD2xG, PDD2xM (bottom) c
PDG3 400A (top)
PDG3 400 A (bottom)
PDG3 600 A (top)
PDG3 600 A (bottom)
Neutral/blank cover

Trip unit type
--
--
--
--
Thermal-magnetic PXR Thermal-magnetic PXR --

Style number a
42C8076
42C8076
42C8077
42C8077
42C7980 42C7980 42C8055 42C8055 4176B72

a When ordering covers, order complete style and item numbers (example: 4176B68H01). b 4/0 maximum acceptable terminal size. c 300 kcmil maximum acceptable terminal size.

Pow-R-Line Xpert and legacy  

"X" space required
7X

Item number Without lock-offs a
H01

With lock-offs a
H01

7X

H02

H02

10X

H01

H01

10X

H02

H02

15X

H01

H01

15X

H02

H02

18X

H01

N/A

18X

H02

N/A

1X

H01

--

2X

H02

--

3X

H03

--

4X

H04

--

5X

H05

--

6X

H06

--

7X

H07

--

8X

H08

--

9X

H09

--

10X

H10

--

11X

H11

--

12X

H12

--

J main 4176B60H04

Neutral blank cover 4176B72H04

26

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Pow-R-Line Xpert and legacy  

Renewal Parts RP01400001E
Effective April 2021

Table 39. PRL3a vertical devices deadfront covers

Device/frame
EHD, FD, FDB, HFD, FDC, ED, EDH, EDC (top) b EHD, FD, FDB, HFD, FDC, ED, EDH, EDC (bottom) b FD, HFD, FDC, ED, EDH (top) c

Trip unit type
-- -- --

FD, HFD, FDC, ED, EDH (bottom) c

--

J-Frame (bottom)

--

J-Frame (top)

--

K-Frame (bottom)

Thermal-magnetic

K-Frame (bottom) K-Frame (top) K-Frame (top)

Electronic Thermal-magnetic Electronic

L-Frame (bottom) L-Frame (bottom) L-Frame (top)

Thermal-magnetic Electronic Thermal-magnetic

L-Frame (top) FB-P (top only) LA-P (top only)

Electronic -- --

FCL

--

LCL (top)

--

LCL (bottom)

--

Neutral/blank cover

--

-- -- --

-- -- --

-- -- --

--

--

J-Frame sub-feed twin bottom

--

--

--

J-Frame sub-feed twin top

--

--

--

Bolt switch

PT363 (switch, pullout, 100 A maximum) (top)

--

PT363 (switch, pullout, 100 A maximum) (bottom)

--

PT364 (switch, pullout, 200 A maximum) (top)

--

PT364 (switch, pullout, 200 A maximum) (bottom)

--

a When ordering covers, order complete style and item numbers (example: 4176B68H01). b 4/0 maximum acceptable terminal size. c 300 kcmil maximum acceptable terminal size.

Style number a
42C8076 42C8076 42C8077 42C8077 4176B60 4176B60 4176B61 4176B61 4176B61 4176B61 4176B51 4176B51 4176B51 4176B51 4176B70 4176B57 4176B70 4176B56 4176B56 4176B72 4176B72 4176B72 4176B72 4176B72 4176B72 4176B72 4176B72 4176B72 4176B72 4176B72 4176B72 4176B79 4176B79 4176B79 4176B79 4176B79 4176B79

"X" space required
7X 7X 10X 10X 14X 14X 15X 15X 15X 15X 17X 17X 17X 17X 9X 21X 9X 21X 21X 1X 2X 3X 4X 5X 6X 7X 8X 9X 10X 11X 12X 20X 20X 20X 20X 20X 20X

Item number Without lock-offs a
H01 H02 H01 H02 H01 H03 H01 H03 H05 H07 H01 H03 H05 H07 H02 H01 H01 H01 H03 H01 H02 H03 H04 H05 H06 H07 H08 H09 H10 H11 H12 H01 H01 H01 H05 H05 H05

With lock-offs a
H01 H02 H01 H02 H02 H04 H02 H04 H06 H08 H02 H04 H06 H08 H02 H01 H01 H02 H04 -- -- -- -- -- -- -- -- -- -- -- -- H02 (2 L/O) H03 (1 L/O RT) H04 (1 L/O LT) H05 (2 L/O) H07 (1 L/O RT) H08 (1 L/O LT)

4180B79

7X

4180B79

7X

4180B79

9X

4180B79

9X

H01

--

H02

--

H03

--

H04

--

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27

Renewal Parts RP01400001E
Effective April 2021

Pow-R-Line Xpert and legacy  

PRL3X, PRL3a horizontal devices deadfront covers

Table 40. PRL3X horizontal mounting position

Device/frame

Device poles

PDG2 (twin mounted)

1, 2 or 3

PDG2 (twin mounted)

1 or 2

PDG2 (twin mounted) PDG2 (single mounted) PDG2 (single mounted) BA, BAB, BABRP, BABRSP, QBH, QBGF, QBGFEP, QBHGFEP

1 2 3 1, 2 or 3

GB, GHB, GHBS, GHBGFEP, HGHB, GHQ

1, 2 or 3

Pow-R-Command Controller

--

Pow-R-Command Expansion

--

a When ordering covers, order complete style and item number (example: 4178B08H01).

Style number a
42C8078
42C8079
42C8080 42C8081 42C8082 4176B67
4176B69
4180B91 4180B91

Total circuit quantity
6 12 18 24 30 36 42 48 4 8 12 16 20 24 28 32 2 2 3 6 12 18 24 6 12 18 24 -- -- --

"X" space required
3X 6X 9X 12X 15X 18X 21X 24X 2X 4X 6X 8X 10X 12X 14X 16X 1X 2X 3X 3X 5x 8x 10x 3X 5x 8X 10X 5X 7X 16X

Item number
H01 H02 H03 H04 H05 H06 H07 H08 H01 H02 H03 H04 H05 H06 H07 H08 H01 H01 H01 H01 H02 H03 H04 H01 H02 H03 H04 H01 H02 H03

28

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Renewal Parts RP01400001E
Effective April 2021

Table 41. PRL3a horizontal mounting position
Device/frame
EHD, FD, FDB, HFD, FDC (twin mounted)
EHD, FD, FDB, HFD, FDC (twin mounted)
EHD, FD, FDB, HFD, FDC (twin mounted) FD, HFD, FDC, ED, EDH, EDC (single mounted) FD, HFD, FDC, ED, EDH, EDC (single mounted) CA, CAH, HCA CA, CAH, HCA BA, BAB, BABRP, BABRSP, QBH, QBGF, QBGFEP, QBHGFEP
GB, GHB, GHBS, GHBGFEP, HGHB, GHQ
Pow-R-Command Controller Pow-R-Command Expansion

Device poles
1, 2 or 3
1 or 2
1 2 3 3 2 1, 2 or 3
1, 2 or 3
-- --

Style number a
42C8078
42C8079
42C8080 42C8081 42C8082 4176B66 4176B80 4176B67
4176B69
4180B91 4180B91

Total circuit quantity
6 12 18 24 30 36 42 48 4 8 12 16 20 24 28 32 2 2 3 3 2 6 12 18 24 6 12 18 24 -- --

a When ordering covers, order complete style and item number (example: 4178B08H01).

"X" space required
3X 6X 9X 12X 15X 18X 21X 24X 2X 4X 6X 8X 10X 12X 14X 16X 1X 2X 3X 3X 2X 3X 5X 8X 10X 3X 5X 8X 10X 5X 7X 16X

Item number
H01 H02 H03 H04 H05 H06 H07 H08 H01 H02 H03 H04 H05 H06 H07 H08 H01 H01 H01 H01 H01 H01 H02 H03 H04 H01 H02 H03 H04 H01 H02 H03

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29

Renewal Parts RP01400001E
Effective April 2021

PRL3X, PRL3a deadfront cover blank fillers

Table 42. PRL3X deadfront cover blank fillers

Device/frame

Poles

PDG2

1, 2 or 3

QUICKLAG, GB, GHB, GHBS

1, 2 or 3

Table 43. PRL3a deadfront cover blank fillers

Device/frame

Poles

F-Frame

1, 2 or 3

C-Frame

2

C-Frame

3

QUICKLAG, GB, GHB, GHBS

1, 2 or 3

Pow-R-Line Xpert and legacy  
Style number
42C8083H01 5155C62H01
Style number
42C8083H01 6555C40H01 6555C41H01 5155C62H01

BAB Cover 4176B67H01

30

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Pow-R-Line Xpert and legacy  

PRL4X, PRL4 parts section

Description

Page

Vented cover assemblies. .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 31 Blank covers .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 32 Breaker connector kits .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 32 Fusible connector kits.  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 34 Breaker and fusible switch retrofit kits.  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 34�35 PRL4 special trims and enclosures.  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 38

PRL4 vented cover assemblies

Nameplate
Top vented cover
Blank cover

Side gutter covers
Extension wings

Device cover

Renewal Parts RP01400001E
Effective April 2021

Bottom vented cover

PRL4X

PRL4F

Table 44. Vented cover assemblies and side gutter covers--dimensions in inches (mm)

NEMA 1 box

Height
57.00 (1447.8) 73.00 (1854.2) 90.00 (2286.0) 73.00 (1854.2) 90.00 (2286.0) 73.00 (1854.2) 90.00 (2286.0)

Width
24.00 (609.6) 24.00 (609.6) 24.00 (609.6) 36.00 (914.4) 36.00 (914.4) 44.00 (1117.6) 44.00 (1117.6)

Depth a
10.40 (264.2)

Catalog number
BX2457 BX2473 BX2490 BX3673 BX3690 BX4473 BX4490

Vented cover assembly b style number
6574C74G02 6574C74G03 6574C74G04 6574C74G05 6574C74G06 6574C74G05 6574C74G06

Side gutter covers Left
Size
5.00 (127.0) x 57.00 (1447.8) 5.00 (127.0) x 73.00 (1854.2) 5.00 (127.0) x 90.00 (2286.0) 6.00 (152.4) x 73.00 (1854.2) 6.00 (152.4) x 90.00 (2286.0) 8.00 (203.2) x 73.00 (1854.2) 8.00 (203.2) x 90.00 (2286.0)

Style number
6555C20H01 6555C21H01 6555C25H01 6555C22H01 6555C26H01 6555C23H01 6555C27H01

a Covers add 0.90 inches (22.9 mm) to box depth for overall enclosure depth of 11.30 inches (287.0 mm). b Cover assembly consists of two side rails, top and bottom vented covers. Important: Order individual device covers and blanks separately.

Right

Size

Style number

5.00 (127.0) x 57.00 (1447.8) 6555C20H01

5.00 (127.0) x 73.00 (1854.2) 6555C21H01

5.00 (127.0) x 90.00 (2286.0) 6555C25H01

8.00 (203.2) x 73.00 (1854.2) 6555C23H01

8.00 (203.2) x 90.00 (2286.0) 6555C27H01

14.00 (355.6) x 73.00 (1854.2) 6555C24H01

14.00 (355.6) x 90.00 (2286.0) 6555C28H01

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31

Renewal Parts RP01400001E
Effective April 2021

Pow-R-Line Xpert and legacy  

PRL4 blank covers
Used to cover blank space on chassis. All PRL4X and PRL4 cover heights are measured in "X" units. 1X equals 1.38 inches (35.1 mm).

Table 45. PRL4 blank covers

Style number

Cover size

24.00-inch (609.6 mm) width box

1X

6554C01H01

2X

6554C01H02

3X

6554C01H03

4X

6554C01H13

5X

6554C01H14

6X

6554C01H04

7X

6554C01H05

9X

6554C01H06

10X

6554C01H07

11X

6554C01H08

12X

6554C01H09

13X

6554C01H10

15X

6554C01H11

20X

6554C01H12

36.00, 44.00-inch (914.4, 1117.6 mm) width box
6554C02H01 6554C02H02 6554C02H03 6554C02H13 6554C02H14 6554C02H04 6554C02H05 6554C02H06 6554C02H07 6554C02H08 6554C02H09 6554C02H10 6554C02H11 6554C02H12

Neutral

1200 A MLO

PRL4 breaker connector kits
Breaker connector kits
Each kit includes copper connectors, mounting brackets, covers, hardware, and instructions for mounting breaker(s) in a PRL4X and PRL4. Breakers are not included. Contact your local satellite plant for availability and application information (see page 3).

Connector kit
Each kit includes copper connectors mounting brackets, cover, hardware, and instructions.

Table 46. PRL4 breaker connector kits

Breaker frame
PDG2
PDG2 PDG3 (400 A Frame) (single mtg) PDG3 (400 A Frame) (twin mtg) PDG3 (600 A Frame) PDG4 PDG5

Space required

Inches (mm)

"X"

2.75 (69.9) 2X

4.13 (104.9) 3X 5.50 (139.7) 4X

Number of poles
1 a 2 3 3

Connector

Mounting kit catalog

type

number

Twin

KPRL4X12

Twin

KPRL4X22

Twin

KPRL4X32

Single

KPRL4X334S b

5.50 (139.7) 4X 3

Twin

KPRL4X334T c

5.50 (139.7) 4X 3
8.25 (209.6) 6X 3 8.25 (209.6) 6X 3

Single
Single Single

KPRL4X336 b
KPRL4X34 b KPRL4X35 b

a Two sets of twin-mounted single-pole breakers. b 36.00-inch (914.4 mm) minimum box width required. c 44.00-inch (1117.6 mm) box width required.

Twin-mounted breakers

PRL4B Interior

Breaker provision Space only

32

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Connector kit

Pow-R-Line Xpert and legacy  
Table 47. PRL4 breaker connector kits
Breaker frame
EHD/FDB/FD/HFD/FDC EHD/FDB/FD/HFD/FDC/ED/EDH/EDC/EHD/FDB/FD/HFD/FDC/FDB ED/EDH/EDC /FDE/HFDE/FDCE ED/EDH/EDC/EDB/EDS FD current limiter (available in single mounting only) CA/CAH/HCA CA/CAH/HCA JD, JDB, HJD, JDC JD, JDB, HJD, JDC FCL, FB-P, FD/LFD DK, KD, KDB, HKD, KDC DK, KD, KDB, HKD, KDC LC/LCY/HLC/LD/HLD/LDC/LDB [LA] LGE/LGS/LGHLGC/LGU LHH MDS/MC/MCY/HMC [MA/HMA] MDL/HMDL LA-P LCL NB-P NC/NCY/HNC [NB/HNB] ND/HND/NDC/NGS/NGH/NGC NHH
100% rated breakers
CKD/CHKD/CKDC CLD/CHLD/CLDC LCC/HLCC MCC/HMCC MDSC CMDL/CHMDL CND/CHND/CNDC/NGS-C/NGH-C/NGC-C
a Two sets of twin-mounted single-pole breakers. b 36.00-inch (914.4 mm) minimum box width required. c 44.00-inch (1117.6 mm) box width required. d Requires density rated bus in existing panel chassis.

Space required

Inches (mm)

"X"

2.75 (69.9)

2X

2.75 (69.9)

2X

4.13 (104.9)

3X

4.13 (104.9)

3X

4.13 (104.9)

3X

2.75 (69.9)

2X

4.13 (104.9)

3X

4.13 (104.9)

3X

4.13 (104.9)

3X

4.13 (104.9)

3X

5.50 (139.7)

4X

5.50 (139.7)

4X

8.25 (209.6)

6X

8.25 (209.6)

6X

5.50 (139.7)

4X

8.25 (209.6)

6X

8.25 (209.6)

6X

8.25 (209.6)

6X

8.25 (209.6)

6X

8.25 (209.6)

6X

8.25 (209.6)

6X

8.25 (209.6)

6X

8.25 (209.6)

6X

5.50 (139.7)

4X

8.25 (209.6)

6X

8.25 (209.6)

6X

8.25 (209.6)

6X

8.25 (209.6)

6X

8.25 (209.6)

6X

8.25 (209.6)

6X

Renewal Parts RP01400001E
Effective April 2021

Number of poles
1 a 2 3 3 3 2 3 2, 3 2, 3 3 2, 3 2, 3 3 3 3 3 3 3 3 3 3 3 3
3 3 3 3 3 3 3

Mounting type
Twin Twin Twin Twin Single Twin Twin Single Twin Twin Single Twin Single Single Single Single Single Single Single Single Single Single Single
Single Single Single Single Single Single Single

Connector kit catalog number
KPRL4X12 KPRL4X22 KPRL4X32 KPRL4X32 KPRL4FDCL KPRL4CA b KPRL4CA KPRL4JDS KPRL4JDT b KPRL4FBP KPRL4KDS b KPRL4KDT c KPRL4LC b KPRL4X336 b KPRL4LG b KPRL4MC b KPRL4X34 b KPRL4LAP b KPRL4LCL b KPRL4NBP b KPRL4NC b KPRL4X35 b KPRL4ND b
KPRL4CKD cd KPRL4LC cd KPRL4LC cd KPRL4MC cd KPRL4MC cd KPRL4MD cd KPRL4CND cd

Hardware kit
Each kit includes mounting bracket(s) and mounting hardware only. Use the appropriate connector kit catalog number and add an "H" to designate hardware only (example: KPRL4X32-H).

Standard ground bus
Copper bus with (3) 6�300 kcmil lugs plus a 24-circuit terminal bar with #14�1/0 wire range.

Hardware kit

6572C746G01

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33

Renewal Parts RP01400001E
Effective April 2021

PRL4 fusible connector kits

Fusible switch connector kits
Each kit includes copper connectors, extension wings (when required), hardware, and instructions to mount a fusible switch. Switches are not included. Contact your local satellite plant for availability and application information (see page 3).

Table 48. Fusible switch connector kits

Switch height

"X"

Switch

Inches space ampere

(mm) required rating

5.50 4X (139.7)

30�30 60�60

100�100

6.88 5X (174.8)

100�100

8.25 6X (209.6)
12.38 9X (314.5)
15.13 11X (384.3)

200 200�200 400
600 800

20.63 15X

1200

(524.0)

Three-pole switch

240 V

600 V

Catalog number

FDPWT3211R FDPWT3611R

FDPWT3222R FDPWT3622R

FDPWT3233R --

--

FDPWT3633R

FDPBS324R FDPBT3244R FDPW325R

FDPBS364R FDPBT3644R FDPW365R

FDPW326R FDPW327 FDPW328

FDPW366R FDPW367 FDPW368

Connector kit
-- KPRL44X a -- KPRL45X1
KPRL4B6XS KPRL4B6XT b KPRL4W9X
KPRL4W11X KPRL4W11X b KPRL4W15X b

a These connector kits will fit the FDP and FDPW switches. b 44.00-inch (1117.6 mm) box width required for both R and J fuse applications.

Pow-R-Line Xpert and legacy  

PRL4 breaker and fusible switch retrofit kits

Breaker retrofit kits
Each kit includes one breaker, copper connectors, covers, hardware, and instructions to mount in a PRL4X and PRL4.

Table 49. PRL4X breaker retrofit kits

Breaker frame

Frame

Trip

ampere rating range

PG2

100

PG2

150

PG2/PD2

225

PD3/PG3

400

PG3/PF3

600

PG4/PF4

800

PG5/PF5

1200

15�100 110�150 110�225 100�400 300�600 300�800 600�1200

Mounting type
Twin Twin Twin Twin/single Single Single Single

Table 50. PRL4 breaker retrofit kits

Breaker frame

Frame

Trip

ampere rating range

EHD

100

15�100

FDB

15�100

FD

15�100

HFD

15�100

FDC

15�100

FCL

15�100

FB-P

15�100

FDB

150

110�150

FD

225

110�225

HFD

110�225

FDC

110�225

ED

100�225

EDH

100�225

EDC

100�225

JD

250

70�250

HJD

70�250

JDC

70�250

DK

400

100�400

KD

100�400

HKD

100�400

KDC

100�400

CKD

100�400

LCL

125�400

LA-P

LD

600

CLD

HLD

CHLD

LDC

CLDC

MDL

800

CMDL

HMDL

CHMDL

70�400 300�600 300�600 300�600 300�600 300�600 300�600 300�800 300�800 300�800 300�800

ND CND HND CHND

1200

600�1200

600�1200

600�1200

600�1200

NDC CNDC

600�1200 600�1200

Mounting type
Twin Twin Twin Twin Twin Twin Twin Twin Twin Twin Twin Twin Twin Twin Twin/single Twin/single Twin/single Twin/single Twin/single Twin/single Twin/single Single Single Single Single Single Single Single Single Single Single Single Single Single Single Single Single Single Single Single

34

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Pow-R-Line Xpert and legacy  
How to order a breaker retrofit kit by catalog number
Use "KPRL4" prefix and add catalog number of breaker as shown below. Use suffix "T" or "S" to denote twin or single mounting. Twin-mounting indicates that one set of connectors is required to mount two breakers (of similar frames) opposite one another. Retrofit kit includes one breaker only, for either single or twinmounted applications.
Table 51. Catalog numbering system--breaker retrofit kit
KPRL4X PG3 3 400 S

Designates PRL4X connector kit

Breaker frame
PD PG PF 2 3 4 5

Legend
P = Power Defense
D, G, F = Breaker AIC 2, 3, 4, 5 = Frame type

Number of poles
2 = Two-pole 3 = Three-pole

Ampere rating

T = Twin S = Single

Renewal Parts RP01400001E
Effective April 2021

Fusible retrofit kits
Each kit includes a three-pole switch, copper connectors, extension wings (if required), hardware, and instructions to horizontally mount in a PRL4.

Table 52. Fusible retrofit kits

Switch ampere rating

Switch type

30�30

FDPW

60�60

FDPW

100�100

FDPW

100

FDPW

200

FDPB

200�200

FDPB

400

FDPW

600

FDPW

800

FDPW

1200

FDPW

Mounting type
Twin Twin Twin Single Single Twin Single Single Single Single

How to order a fusible retrofit kit by catalog number Use "KPRL4" prefix and add catalog number of appropriate switch (refer to page 34 for three-pole switch catalog number). Example: The retrofit kit catalog number for a 600 V, 100 A twin FDPW switch is:
Table 53. Catalog numbering system--fusible retrofit kit
KPRL4 FDPW T 3 6 33 R

Designates PRL4 connector
Switch type FDPW FDPB

T = Twin S = Single
3 = Three-pole

Volts
2 = 240 6 = 600

R = R fuse J = J fuse T = T fuse
11 = 30�30 22 = 60�60 33 = 100�100 44 = 200�200 4 = 200 5 = 400 6 = 600 7 = 800 8 = 1200

PRL4 breaker retrofit kits

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Renewal Parts RP01400001E
Effective April 2021

Pow-R-Line Xpert and legacy  

Accessories

PRL1X, PRL2X, PRL3X, PRL1a, PRL2a, PRL3a EZ Trim and enclosures
EZ Trim
PRL1X, PRL2X, PRL3X, PRL1a, PRL2a, and PRL3a EZ Trim and EZ BoxE meet code requirements for both Type 1 standards. Features include a door-in-door standard with no exposed hardware and laser-cut trim with rounded corners. For EZ Box and EZ Trim, refer to page 37.
Example: EZT2048 and EZB2048.

EZ Trim

Table 54. EZ Trim

Box

Trim

Unpainted

Painted

Unvented surface mounted

Unvented flush mounted

Vented surface mounted

Vented flush mounted

Encl. Catalog height number

Style number

Catalog number

Style number

Catalog number

Style number

Catalog number

Style number

Catalog number

Style number

Catalog number

Style number

24

EZB2024R 42C1999G01 EZBP2024R 42C1999G13 EZT2024S 42C4255G01 EZT2024F 42C4258G01 EZTV2024S 42C4261G01 EZTV2024F 42C4264G01

30 EZB2030R 42C1999G02 EZBP2030R 42C1999G14 EZT2030S 42C4255G02 EZT2030F 42C4258G02 EZTV2030S 42C4261G02 EZTV2030F 42C4264G02

36 EZB2036R 42C1999G03 EZBP2036R 42C1999G15 EZT2036S 42C4255G03 EZT2036F 42C4258G03 EZTV2036S 42C4261G03 EZTV2036F 42C4264G03

42 EZB2042R 42C1999G04 EZBP2042R 42C1999G16 EZT2042S 42C4255G04 EZT2042F 42C4258G04 EZTV2042S 42C4261G04 EZTV2042F 42C4264G04

48 EZB2048R 42C1999G05 EZBP2048R 42C1999G17 EZT2048S 42C4255G05 EZT2048F 42C4258G05 EZTV2048S 42C4261G05 EZTV2048F 42C4264G05

54 EZB2054R 42C1999G06 EZBP2054R 42C1999G18 EZT2054S 42C4255G06 EZT2054F 42C4258G06 EZTV2054S 42C4261G06 EZTV2054F 42C4264G06

60 EZB2060R 42C1999G07 EZBP2060R 42C1999G19 EZT2060S 42C4255G07 EZT2060F 42C4258G07 EZTV2060S 42C4261G07 EZTV2060F 42C4264G07

72

EZB2072R 42C1999G09 EZBP2072R 42C1999G21 EZT2072S 42C4255G09 EZT2072F 42C4258G09 EZTV2072S 42C4261G09 EZTV2072F 42C4264G09

90 EZB2090R 42C1999G12 EZBP2090R 42C1999G24 EZT2090S 42C4255G12 EZT2090F 42C4258G12 EZTV2090S 42C4261G12 EZTV2090F 42C4264G12

36

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Renewal Parts RP01400001E
Effective April 2021

PRL1X, PRL2X, PRL3X, PRL1a, PRL2a, PRL3a special trims and enclosures

Fastrim

Ventilated trim

Used when concealed trim-mounting hardware is required for PRL1X, PRL2X, PRL3X, PRL1a, PRL2a, and PRL3a. Trim clamps are included and shipped with the trim. Order by adding the letter "F" to the standard trim catalog number. Add 20% to standard trim list price.
Example: LT2072S becomes LTF2072S.
For trim clamps only, refer to page 21.

Required on 600 A and above panels only. Order by adding the letter "V" to the standard trim catalog number. Add 10% to standard trim list price.
Example: LT2072S becomes LTV2072S.

Ventilated trim

Fastrim
Door-in-door
Piano hinge on the right side of the trim provides access to the wiring gutters without requiring removal of the trim. Order by adding the letters "DD" to the standard trim catalog number. Add 20% to standard trim list price. Example: LT2072S becomes LTDD2072S.

Type 12/3R enclosures
The complete enclosure consists of a box and trim. The enclosure meets code requirements for both Type 12 (dust-tight) and Type 3R (rainproof) standards. Features include a laser-cut trim with rounded corners, concealed hinges, and a T-handle lock. Gasketing is provided around the trim door.
The box is gasketed and made from code gauge steel with dripshield and is painted ANSI-61.

Table 55. Type 12/3R enclosures for PRL1X, PRL2X, PRL3X, PRL1a, PRL2a, PRL3a

Box dimensions in inches (mm)

Catalog number

Height

Width

Depth

Box

Trim

24.00 (609.6) 20.00 (508.0) 6.00 (152.4) VWPB2024 LWPT2024

36.00 (914.4) 20.00 (508.0) 6.00 (152.4) VWPB2036 LWPT2036

48.00 (1219.2) 20.00 (508.0) 6.00 (152.4) VWPB2048 LWPT2048

60.00 (1524.0) 20.00 (508.0) 6.00 (152.4) VWPB2060 LWPT2060

72.00 (1828.8) 20.00 (508.0) 6.00 (152.4) VWPB2072 LWPT2072

90.00 (2286.0) 20.00 (508.0) 6.00 (152.4) VWPB2090 LWPT2090

Door-in-door

Type 12/3R enclosures

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37

Renewal Parts RP01400001E
Effective April 2021
PRL4 special trims and enclosures
Door-in-door trim

Pow-R-Line Xpert and legacy  
Type 12/3R enclosures

Type 12, 24.00 inches (609.6 mm) wide

Type 3R, 36.00 inches (914.4 mm) wide

Door-in-door trim

A piano hinge on the right side of the trim provides access to the wiring gutter without requiring the removal of the trim. When used with a standard PRL4 box, a special mounting channel must be used to add extra depth to the enclosure.
An extra depth box, not requiring a mounting channel, is another available option. Contact your local satellite for ordering information.

Table 56. Special trims and enclosures

Mounting

Standard box

channel style

catalog number number

Door-in-door trim catalog number

Surface

Flush

BX2457

8708C82G02

LDD2457STW LDD2457FTW

BX2473

8708C82G03

LDD2473STW LDD2473FTW

BX2490

8708C82G04

LDD2490STW LDD2490FTW

BX3673

8708C82G05

LDD3673STW LDD3673FTW

BX3690

8708C82G06

LDD3690STW LDD3690FTW

BX4473

8708C82G07

LDD4473STW LDD4473FTW

BX4490

8708C82G08

LDD4490STW LDD4490FTW

PRL4 enclosures are available in both Type 12 (dust-tight) and Type 3R (rainproof) designs. The 24.00-inch (609.6 mm) wide enclosure includes a single hinged door while the 36.00-inch (914.4 mm) wide is provided with double hinged doors.
The side gutter covers are an integral part of the box in all styles. Sizes and catalog numbers are shown in Table 57.

Table 57. Type 12/3R enclosures

Enclosure dimensions in inches (mm)

Height

Width

Depth

57.00 (1447.8) 24.00 (609.6) 13.90 (353.1)

73.00 (1854.2) 24.00 (609.6) 13.90 (353.1)

90.00 (2286.0) 24.00 (609.6) 13.90 (353.1)

73.00 (1854.2) 36.00 (914.4) 13.90 (353.1)

90.00 (2286.0) 36.00 (914.4) 13.90 (353.1)

Catalog number

Type 3R

Type 12

RPCB2457 DPC2457

RPCB2473 DPC2473

RPCB2490 DPC2490

RPCB3673 DPC3673

RPCB3690 DPC3690

Ordering procedure
Select the correct part or branch device. When selecting, you need to know the following: � Panelboard type � Amperage � System voltage � Available short-circuit rating � Number of poles available � Size and number of wires per phase � "X" space required

38

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Pow-R-Line Xpert and legacy  
PRL1X-LX, PRL2X-LX, PRL1a-LX, PRL2a-LX column panelboards

Box

Trim

Renewal Parts RP01400001E
Effective April 2021
Pow-R-Command
For replacement parts, see PRL3X, PRL3a section, page 21. The following parts are available: � Connector kits � Ground assemblies � Service entrance kits � Deadfront covers � Trim locks

Table 58. Type 1 box and trims

Catalog number

Box height in

inches (mm)

Box

Surface trim standard

Incoming location top fed

69.00 (1752.6) YSC969

LTC969S

78.00 (1981.2) YSC978

LTC978S

81.00 (2057.4) YSC981

LTC981S

90.00 (2286.0) YSC990

LTC990S

Incoming location bottom fed

69.00 (1752.6) YSC969

LTC969SB

78.00 (1981.2) YSC978

LTC978SB

81.00 (2057.4) YSC981

LTC981SB

90.00 (2286.0) YSC990

LTC990SB

Surface trim door-in-door
LTCD969S LTCD978S LTCD981S LTCD990S
LTCD969SB LTCD978SB LTCD981SB LTCD990SB

Pow-R-Command
Additional services
Because virtually all panelboards are supplied to meet specific customer requirements, other parts not listed in this publication might occasionally be needed. Price and availability for parts not shown here may be obtained by contacting your local satellite plant and providing a complete description of the part along with the data on the panelboard nameplate.
Should you experience difficulty in determining what replacement parts are needed, contact your local satellite plant manager who can provide help to:
� Identify and recommend replacement parts
� Remove damaged parts and instruct you in how to install replacement parts
� Verify the correct connector kits that should be ordered for each circuit breaker or fusible switch
� Retrofit existing panelboard boxes with new Pow-R-Line interiors
� Provide a recommended spare parts list

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39

Renewal Parts RP01400001E
Effective April 2021

Pow-R-Line Xpert and legacy  

Eaton 1000 Eaton Boulevard Cleveland, OH 44122 United States Eaton.com
� 2021 Eaton All Rights Reserved Printed in USA Publication No. RP01400001E / Z25020 April 2021

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