PowerFlex 750-Series I/O, Feedback, and Power Option Modules

20-750-112C-2R, 20-750-1133C-1R2T, 20-750-1132D-2R, 20-750-2262C-2R, 20-750-2263C-1R2T, 20-750-2262D-2R

Rockwell Automation

PowerFlex 750-Series I/O, Feedback, and Power Option Modules

6 Rockwell Automation Publication 750-IN111A-EN-P - June 2019 PowerFlex 750-Series I/O, Feedback, and Power Option Modules Table 4 - TB2 Terminal Designations (Two Relay Outputs: 2R)

PowerFlex 750-Series I/O, Feedback, and Power Option ...

15 mar 2022 — For instructions on installing the option module in the control pod, see the PowerFlex 750-Series Option Modules Installation Instructions,.

Gemco Dc Drive Manual Pdf - Find the Click HERE

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750-in111 -en-p
Installation Instructions
Original Instructions

PowerFlex 750-Series I/O, Feedback, and Power Option Modules
Catalog Numbers 20-750-112C-2R, 20-750-1133C-1R2T, 20-750-1132D-2R, 20-750-2262C-2R, 20-750-2263C-1R2T, 20-750-2262D-2R

Topic

Page

Overview

1

Wiring

2

11-Series I/O Option Module

4

22-Series I/O Option Module

16

Auxiliary Power Supply Option Module (20-750-APS)

24

Single Incremental Encoder Module

25

Dual Incremental Encoder Option Module

29

Universal Feedback Option Module

31

Motor Feedback Wiring

35

Additional Resources

44

Overview
Each 750-Series drive has a slot-based architecture. Option modules provide additional analog and digital I/O, feedback, and auxiliary power options. These 750-Series option modules support PowerFlex® 750-Series and PowerFlex 755T drive products with TotalFORCE® control. For instructions on installing the option module in the control pod, see the PowerFlex 750-Series Option Modules Installation Instructions, publication 750-IN002. This publication covers drive compatibility, jumper settings, terminal designations, and wiring examples for the option modules.

PowerFlex 750-Series I/O, Feedback, and Power Option Modules
Wiring
Important points to remember about I/O wiring: · Always use copper wire. · Use wire with an insulation rating of 600V or greater. · Separate control and signal wires from power wires by at least 0.3 meters (1.0 ft). · For CE compliance, 115V digital input wiring must be shielded or must not exceed 30 m (98.4 ft) in length. · Follow these guides to maintain electrical safety for all user-accessible low voltage circuits for I/O terminals that are designated for 24V or lower voltage. Standards are safety extra low voltage (SELV) and protective extra low voltage (PELV). SELV is as defined in IEC 61010-2-201 and PELV is as defined in IEC 61131-2. ­ Do not connect to a circuit of higher voltage. ­ Do not connect to a circuit that is not adequately insulated from dangerous voltages with double or reinforced insulation within other connected equipment or wiring. · Provide a common earth reference for all equipment that is connected to the drive. This common earth reference is to provide electrical safety for user-accessible low voltage I/O circuits that are referenced to earth (PELV circuits) and that can be touched simultaneously. · If the wires are short and contained within a cabinet that has no sensitive circuits, the use of shielded wire is not necessary, but is always recommended.
IMPORTANT I/O terminals that are labeled`(­)'or`Common'are not referenced to earth ground and are designed to reduce common mode interference. Grounding
these terminals can cause signal noise.

ATTENTION: Hazard of personal injury or equipment damage exists when using bipolar input sources. Noise and drift in sensitive input circuits can cause unpredictable changes in motor speed and direction. Use speed command parameters to help reduce input source sensitivity.

Table 1 - I/O Wiring Recommendations Type

Wire Types

Description

Signal
Digital I/O Safety Inputs Homing Inputs Digital I/O Homing Inputs

Standard analog I/O

­

Remote potentiometer
Encoder/Pulse I/O <30 m (98.4 ft)

­ Combined

Encoder/Pulse I/O

Signal

30...152 m (100...500 ft)

Power

Combined

Encoder/Pulse I/O

Signal

152...259 m (500...850 ft)

Power

Shielded

Combined Multi-conductor shielded cable

0.750 mm2 (18 AWG), twisted-pair, 100% shield with drain .
0.750 mm2 (18 AWG), 3 conductor, shielded.
0.196 mm2 (24 AWG) Individually shielded pairs.
0.196 mm2 (24 AWG) Individually shielded pairs.
0.750 mm2 (18 AWG) Individually shielded pairs.
0.330 mm2 (22AWG), power is 0.500 mm2 (20AWG) Individually shielded pairs.
0.196 mm2 (24 AWG) Individually shielded pairs.
0.750 mm2 (18 AWG) Individually shielded pairs.
0.750 mm2 (18 AWG) individually shielded pairs.
0.750 mm2 (18 AWG), 3 conductor, shielded.

Unshielded

­

Per US NEC or applicable national or local code.

Min Insulation Rating 300V, 75...90 °C (167...194 °F)
300V, 60 °C (140 °F)

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Rockwell Automation Publication 750-IN111A-EN-P - June 2019

PowerFlex 750-Series I/O, Feedback, and Power Option Modules

Table 2 - Option Module I/O Terminal Block Specifications

Name
22-Series I/O Modules TB1 with Screw Terminals 22-Series I/O Modules TB2 with Screw Terminals 11-Series I/O Module TB1 with Tension Clamp Terminals 11-Series I/O Module TB2 with Tension Clamp Terminals Single Incremental Encoder Dual Incremental Encoder Universal Feedback Module Auxiliary Power Supply TB1

Wire Size Range mm2 (AWG)

Max

Min

2.5 (14)

0.3 (28)

4.0 (12)

0.25 (24)

2.5 (14)

0.13 (26)

4.0 (12)

0.25 (24)

0.8 (18)

0.3 (28)

0.8 (18)

0.3 (28)

0.8 (18)

0.3 (28)

2.5 (14)

0.3 (28)

Torque N·m (lb·in)

Max

Recommended

0.25 (2.2)

0.2 (1.8)

0.5 (4.4)

0.4 3.5)

--

--

--

--

--

0.25 (2.2)

0.2 (1.8)

Strip Length mm (in.)
6 (0.24) 7 (0.28) 10 (0.39) 10 (0.39) 10 (0.39) 10 (0.39) 10 (0.39) 6 (0.24)

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PowerFlex 750-Series I/O, Feedback, and Power Option Modules

11-Series I/O Option Module
This section provides a description of the 11-Series I/O option module. Digital inputs can be 24V DC or 120V AC. Analog inputs can be configured for Voltage or Current mode.

ATTENTION: When used in Integrated Motion on EtherNet/IPTM network applications for firmware, versions 12.xxx and later, the 11-Series module must only be installed in slot (port) 7.
You cannot use the ATEX card with the 11-Series I/O card in slot (port) 7 when used in an Integrated Motion on EtherNet/IP application.

I/O Option Kits for 11-Series I/O Module
Description 24V DC 11-Series I/O Module with 1 Analog In, 1 Analog Out, 3 Digital In and 2 Relay Outputs 24V DC 11-Series I/O Module with 1 Analog In, 1 Analog Out, 3 Digital In, 1 Relay and 2 Transistor Outputs 115V AC 11-Series I/O Module with 1 Analog In, 1 Analog Out, 3 Digital In and 2 Relay Outputs

20-750-1132C-2R (24 Volts DC) 20-750-1133C-1R2T (24 Volts DC) 20-750-1132D-2R (120 Volts AC)

Analog Input Mode Jumpers Voltage Mode

Cat. No.
20-750-1132C-2R 20-750-1133C-1R2T 20-750-1132D-2R

Used with PowerFlex Drive

753/755

755TL/755TR

X

X

X

X

X

X

Current Mode

11 P4 P5
22

11 P4 P5
22

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Rockwell Automation Publication 750-IN111A-EN-P - June 2019

PowerFlex 750-Series I/O, Feedback, and Power Option Modules

Terminal Designations for 11-Series I/O Option Modules
These tables list terminal designations for 11-Series I/O option modules.

Table 3 - TB1 Terminal Designations for 11-Series I/O Option Modules

Terminal Name

Description

­10V ­10V reference

Negative 10V DC for analog inputs. 2 k min.

10VC 10V common

For (­) and (+) 10V references.

+10V +10V reference

Positive 10V DC for analog inputs. 2 k min.

­10V

Sh

Shield

10VC

+10V

Sh Ao0­

Ao0­ Analog out 0 (­)

Ao0+

Sh

Ai0­

Ao0+ Analog out 0 (+)

Ai0+

Sh

Di0 Di0P

Sh

Shield

Di1

Di1P

Di2 Di2P

Ai0­ Analog input 0 (­)

Ip

Ic EnC

Ai0+ Analog input 0 (+)

EnNO

Sh

Shield

Terminating point for wire shields when an EMC plate or conduit box is not installed.
Bipolar, ±10V, 11 bit, and sign, 2 k min load. 4...20 mA, 11 bit, and sign, 400  max load.
Terminating point for wire shields when an EMC plate or conduit box is not installed. Differential (2), bipolar, 11 bit and sign. Voltage Mode: ±10V at 88 k input impedance. Current Mode: 0...20 mA at 93  input impedance.
Terminating point for wire shields when an EMC plate or conduit box is not installed.

Di0

Digital input 0

Di0P

Digital input 0 power(1)

Di1

Digital input 1

Di1P

Digital input 1 power(1)

Di2

Digital input 2

Di2P

Digital input 2 power(1)

24V DC (30V DC Max) ­ Opto isolated High state: 20...24V DC 11.2 mA DC Low state: 0...5V DC 120V AC (132V AC Max) 50/60 Hz(3) ­ Opto isolated High state: 100...132V AC Low state: 0...30V AC

Ip

Input power

Ic

Input common

External 24V DC or 115V AC power supply input connections. Does not power the main control board.

EnC

Enable output

ATEX fault enable output. Used only when an ATEX option module is installed.

EnNO

(1) Digital Inputs are either 24V DC (1132C) or 115V AC (1132D) based on module catalog number. Verify that applied voltage is correct for I/O module. (2) Differential ­ External source must be maintained at less than 160V regarding PE. Input provides high common mode immunity. (3) For CE compliance, use shielded cable. Do not exceed cable length of 30 m (98.4 ft). (4) I/O Module parameters also have a port designation.
(5) In this table, nn is a variable to denote that this parameter is for whichever port you are using.

Related Parameter (4)(5)
75 On port nn
50, 70 On port nn
1 On port nn

ATTENTION: Risk of equipment damage exists. Verify that the correct voltage is applied to the I/O Module digital inputs. See the I/O Module catalog number to determine the voltage rating.
· 20-750-1132C-2R is rated 24V DC · 20-750-1133C-1R2T is rated 24V DC · 20-750-1132D-2R is rated 120V AC

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PowerFlex 750-Series I/O, Feedback, and Power Option Modules

Table 4 - TB2 Terminal Designations (Two Relay Outputs: 2R)

Relay Out Terminal Name

Description

R0NO Relay 0 N.O.

Relay normally open contact output:

R0NO R0C

R0C

Relay 0 common

240V AC, 30V DC, 3.5 A max

General purpose (inductive)/resistive

R0NC

R1NO

R0NC Relay 0 N.C.

R1C

R1NC

R1NO Relay 1 N.O.

Relay normally closed contact output: 240V AC, 30V DC, 5 A max

R1C

Relay 1 common

Only resistive

R1NC Relay 1 N.C.

(1) In this table, nn is a variable to denote that this parameter is for whichever port you are using.

Table 5 - TB2 Terminal Designations (One Relay and Two Transistor Outputs: 1R2T)

Relay Out
R0NO R0C R0NC T0 TC T1

Terminal Name

R0NO Relay 0 N.O.

R0C

Relay 0 common

R0NC Relay 0 N.C.

T0

Transistor output 0

TC

Transistor output

common

T1

Transistor output 1

Description
Relay normally open contact output: 240V AC, 24V DC, 3.5 A max General purpose (inductive)/resistive
Relay normally closed contact output: 240V AC, 24V DC, 5 A max Only resistive
Transistor output Rating: 24V DC = 1 A max including U.L. applications
Resistive

(1) In this table, nn is a variable to denote that this parameter is for whichever port you are using.

Related Parameter(1) 10, 100, 101, 105, 106 On port nn
20, 110, 111, 115, 116 On port nn
Related Parameter(1) 10, 100, 101, 105, 106 On port nn
20 On port nn
30 On port nn

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Rockwell Automation Publication 750-IN111A-EN-P - June 2019

PowerFlex 750-Series I/O, Feedback, and Power Option Modules

11-Series I/O Option Module Wiring Examples
This section provides examples for how to wire the 11-Series I/O option module.
11-Series I/O Module TB1 Wiring Examples

Potentiometer Unipolar Speed Reference (10 K-Ohm Potentiometer Recommended) (1) (2)

Connection Example

Required Parameter Changes

PowerFlex 753 and PowerFlex 755

Set direction mode

· Port 0:308 [Direction Mode] = 0`Unipolar'

10VC

Set selection

· Port 0:545 [Spd Ref A Sel] = port nn:50 [Anlg
In0 Value]

+10V

· Port nn:51 [Anlg In0 Hi] = 10V

Adjust scaling

· Port nn:52 [Anlg In0 Lo] = 0V
· Port 0:547 [Spd Ref A AnlgHi]+ 60 Hz

Ai0­

· Port 0:548 [Spd Ref A AnlgLo] = 0 Hz

Ai0+

Sh

PowerFlex 755TL and PowerFlex 755TR
· Port 10/11:930 [Direction Mode] = 0 `Unipolar'
· Port 10/11:1800 [VRef A Sel] = Port nn:50 [Anlg In0 Value]
· Port nn:51 [Anlg In0 Hi] = 10V · Port nn:52 [Anlg In0 Lo] = 0V
· Port 10/11:1802 [VRef A AnlgHi] = 60 Hz · Port 10/11:1803 [VRef A AnlgLo] = 0 Hz

11-Series I/O Module

11 P4 P5
22

View results

· Port nn:50 [Anlg In0 Value]
· Port 0:592 [Selected Spd Ref]

· Port nn:50 [Anlg In0 Value]
· Port 10/11:1892 [VRef Selected]

(1) 2 kOhm minimum (2) In this table, nn is a variable to denote that this parameter is for whichever port you are using.

Joystick Bipolar Speed Reference ±10V Input(1)
Connection Example
­10V 10VC +10V
Ai0­ Ai0+ Sh

Required Parameter Changes

PowerFlex 753 and PowerFlex 755

Set direction mode · Port 0:308 [Direction Mode] = 1`Bipolar'

Set selection Adjust scaling

· Port 0:545 [Spd Ref A Sel] = Port nn:50 [Anlg
In0 Value]
· Port nn:51 [Anlg In0 Hi] = +10V · Port nn:2 [Anlg In0 Lo] = ­10V
· Port 0:547 [Spd Ref A AnlgHi] = +60 Hz · Port 0:548 [Spd Ref A AnlgLo] = ­60 Hz

PowerFlex TotalFORCE Drive Products
· Port 10/11:930 [Direction Mode] = 1 `Bipolar'
· Port 10/11:1800 [VRef A Sel] = Port nn:50 [Anlg In0 Value]
· Port nn:51 [Anlg In0 Hi] = +10V · Port nn:52 [Anlg In0 Lo] = ­10 Volts · Port 10/11:1802 [VRef A AnlgHi] = +60 Hz · Port 10/11:1803 [VRef A AnlgLo] = ­60 Hz

11-Series I/O Module

11 P4 P5
22

View results

· Port nn:50 [Anlg In0 Value]
· Port 0:592 [Selected Spd Ref]

· Port nn:50 [Anlg In0 Value] · Port 10/11:1892 [VRef Selected]

(1) In this table, nn is a variable to denote that this parameter is for whichever port you are using.

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PowerFlex 750-Series I/O, Feedback, and Power Option Modules

Analog Input Bipolar Speed Reference (1) (2)
Connection Example

Common

Ai0­

+

Ai0+

Sh

11-Series I/O Module

Required Parameter Changes Set direction mode Set selection
Adjust scaling

PowerFlex 753 and PowerFlex 755
· Port 0:308 [Direction Mode] = 1`Bipolar'
· Port 0:545 [Spd Ref A Sel] = Port nn:50 [Anlg
In0 Value]
· Port nn:51 [Anlg In0 Hi] = +10V · Port nn:52 [Anlg In0 Lo] = ­10V
· Port 0:547 [Spd Ref A AnlgHi] = +60 Hz · Port 0:548 [Spd Ref A AnlgLo] = ­60 Hz

PowerFlex TotalFORCE Drive Products
· Port 10/11:930 [Direction Mode] = 1`Bipolar'
· Port 10/11:1800 [VRef A Sel] = Port nn:50 [Anlg In0 Value]
· Port nn:51 [Anlg In0 Hi] = +10V · Port nn:52 [Anlg In0 Lo] = ­10 Volts · Port 10/11:1802 [VRef A AnlgHi] = +60 Hz · Port 10/11:1803 [VRef A AnlgLo] = ­60 Hz

11 P4 P5
22

View results

· Port nn:50 [Anlg In0 Value]
· Port 0:592 [Selected Spd Ref]

· Port nn:50 [Anlg In0 Value] · Port 10/11:1892 [VRef Selected]

(1) ±10V Input (2) In this table, nn is a variable to denote that this parameter is for whichever port you are using.

Analog Voltage Input Unipolar Speed Reference (1) (2)

Connection Example

Common

Ai0­

+

Ai0+

Sh

11-Series I/O Module TB1

Required Parameter Changes

PowerFlex 753 and PowerFlex 755

PowerFlex TotalFORCE Drive Products

Set direction mode · Port 0:08 [Direction Mode] = 0`Unipolar'

· Port 10/11:930 [Direction Mode] = 0 `Unipolar'

Set selection

· Port 0:545 [Spd Ref A Sel] = Port 0:260 [Anlg · Port 10/11:1800 [VRef A Sel] = Port nn:50

In0 Value]

[Anlg In0 Value]

Adjust scaling

· Port 0:261 [Anlg In0 Hi] = 10V · Port 0:262 [Anlg In0 Lo] = 0V · Port 0:547 [Spd Ref A AnlgHi] = 60 Hz · Port 0:548 [Spd Ref A AnlgLo] = 0 Hz

· Port nn:51 [Anlg In1 Hi] = 10 Volts · Port nn:52 [Anlg In1 Lo] = 0 Volts · Port 10/11:1802 [VRef A AnlgHi] = 60 Hz · Port 10/11:1803 [VRef A AnlgLo] = 0 Hz

11 P4 P5
22

View results

· Port 0:260 [Anlg In0 Value] · Port 0:592 [Selected Spd Ref]

· Port nn:50 [Anlg In0 Value] · Port 10/11:1892 [VRef Selected]

(1) 0...+10V Input (2) In this table, nn is a variable to denote that this parameter is for whichever port you are using.

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PowerFlex 750-Series I/O, Feedback, and Power Option Modules

Analog Current Input Unipolar Speed Reference (1) (2)

Connection Example

Common

Ai0­

+

Ai0+

Sh

11- Series I/O Module TB1

Required Parameter Changes

PowerFlex 753 and PowerFlex 755

PowerFlex TotalFORCE Drive Products

Set direction mode · Port 0:308 [Direction Mode] = 0`Unipolar'

· Port 10/11:930 [Direction Mode] = 0 `Unipolar'

Set selection

· Port 0:545 [Spd Ref A Sel] = port nn:50 [Anlg · Port 10/11:1800 [VRef A Sel] = Port nn:50

In0 Value]

[Anlg In0 Value]

Adjust scaling

· Port nn:51 [Anlg In0 Hi] = 20 mA · Port nn:52 [Anlg In0 Lo] = 0 mA or 4 mA
· Port 0:547 [Spd Ref A AnlgHi] = 60 Hz · Port 0:548 [Spd Ref A AnlgLo] = 0 Hz

· Port nn:51 [Anlg In0 Hi] = 20 mA · Port nn:52 [Anlg In0 Lo] = 0 mA · Port 10/11:1802 [VRef A AnlgHi] = 60 Hz · Port 10/11:1803 [VRef A AnlgLo] = 0 Hz

11 P4 P5
22

View results

· Port nn:50 [Anlg In0 Value]
· Port 0:592 [Selected Spd Ref]

· Port nn:50 [Anlg In0 Value] · Port 10/11:1892 [VRef Selected]

(1) 0...20 mA Input (2) In this table, nn is a variable to denote that this parameter is for whichever port you are using.

Analog Voltage Output (1) (2) (3)

Connection Example

Required Parameter Changes

PowerFlex 753 and PowerFlex 755

PowerFlex TotalFORCE Drive Products

Configuration

· Port nn:70 [Anlg Out Type], bit 0 = 0

· Port nn:70 [Anlg Out Type], bit 0 = 0

­+

Set selection

· Port nn:75 [Anlg Out0 Sel] = Port 0:3 [Mtr Vel · Port nn:75 [Anlg Out0 Sel] = Port 10/11:1044

Fdbk]

[Motor Vel Fb]

· Port nn:78 [Anlg Out0 DataHi] = 60 Hz

· Port nn:78 [Anlg Out0 DataHi] = 60 Hz

Ao0­ Ao0+ Sh

Adjust scaling

· Port nn:79 [Anlg Out0 DataLo] = 0 Hz · Port nn:80 [Anlg Out0 Hi] =10V/20 mA · Port nn:81 [Anlg Out0 Lo] = 0V/0 mA

· Port nn:79 [Anlg Out0 DataLo] = 0 Hz · Port nn:80 [Anlg Out0 Hi] =10V/20 mA · Port nn:81 [Anlg Out0 Lo] = 0V/0 mA

11-Series I/O Module TB1

View results

· Port nn:77 [Anlg Out0 Data] · Port nn:82 [Anlg Out0 Val]

· Port nn:77 [Anlg Out0 Data] · Port nn:82 [Anlg Out0 Val]

(1) ±10V, 0...20 mA Bipolar (2) +10V Unipolar (3) In this table, nn is a variable to denote that this parameter is for whichever port you are using.

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PowerFlex 750-Series I/O, Feedback, and Power Option Modules

2-Wire Control Non-reversing (1) (2)
Connection Example
Stop-Run
Di0 Di0P
11-Series I/O Module TB1

Required Parameter Changes

PowerFlex 753 and PowerFlex 755

PowerFlex TotalFORCE Drive Products

Set direction mode

· Port 0:308 [Direction Mode] = 2`Rev Disable

· Port 10/11:930 [Direction Mode] = 2`Rev Disable'

Set selection

· Port 0:163 [DI Run] = Port nn:1 [Dig In Sts], bit 0 · Port 0:120 [DI M Run] = Port nn:1 [Dig In

= Input 0

Sts], bit 0 = Input 0

3 3 P3 P8
1 1

View results

· Port nn:1 [Dig In Sts] Port 0:935 [Drive Status 1]

· Port nn:1 [Dig In Sts] · Port 10/11:354 [Motor Side Sts 1]

(1) 24V DC internal supply (2) In this table, nn is a variable to denote that this parameter is for whichever port you are using.

2-Wire Control Reversing (1) (2)
Connection Example

Run Fwd

Run Rev

Di0

Di0P

Di1

Di1P

+24V

Ip

Common

Ic

Required Parameter Changes

PowerFlex 753 and PowerFlex 755

Set direction mode · Port 0:308 [Direction Mode] = 0`Unipolar'

Set selection

· Port 0:164 [DI Run Forward] = Port nn:1 [Dig In
Sts], bit 0 = Input 0
· Port 0:165 [DI Run Reverse] = Port nn:1 [Dig In
Sts], bit 1 = Input 1

PowerFlex TotalFORCE Drive Products
· Port 10/11:930 [Direction Mode] = 0 `Unipolar'
· Port 0:121 [DI M Run Forward] = Port nn:1 [Dig In Sts], bit 0 = Input 0
· Port 0:122 [DI M Run Reverse] = Port nn:1 [Dig In Sts], bit 1 = Input 1

3 3 P3 P8
1 1

View results

· Port nn:1 [Dig In Sts]
· Port 0:935 [Drive Status 1]

· Port nn:1 [Dig In Sts] · Port 10/11:354 [Motor Side Sts 1]

(1) External 24V supply 20-750-1132C-2R 20-750-1133C-1R2T
(2) In this table, nn is a variable to denote that this parameter is for whichever port you are using.

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Rockwell Automation Publication 750-IN111A-EN-P - June 2019

3-Wire Control (Internal Supply) (1)
Connection Example

Stop

Start

Di0

Di0P

Di1

Di1P

11-Series I/O Module TB1

3 3 P3 P8
1 1

PowerFlex 750-Series I/O, Feedback, and Power Option Modules

Required Parameter Changes

PowerFlex 753 and PowerFlex 755

Set selection

· Port 0:158 [DI Stop] = Port nn:1 [Dig In Sts],
bit 0 = Input 0
· Port 0:161 [DI Start] = Port nn:1 [Dig In Sts],
bit 1 = Input 1

PowerFlex TotalFORCE Drive Products
· Port 0:108 [DI M Stop] = Port nn:1 [Dig In Sts], bit 0 = Input 0
· Port 0:117 [DI M Start] = Port nn:1 [Dig In Sts], bit 1 = Input 1

View results

· Port nn:1 [Dig In Sts]
· Port 0:935 [Drive Status 1]

· Port nn:1 [Dig In Sts] · Port 10/11:354 [Motor Side Sts 1]

(1) In this table, nn is a variable to denote that this parameter is for whichever port you are using.

3-Wire Control (External 24V Supply) (1) (2)
Connection Example

Stop

Start

Di0

Di0P

Di1

Di1P

+24V

Ip

Common

Ic

11-Series I/O Module TB1

3 3 P3 P8
1 1

Required Parameter Changes

PowerFlex 753 and PowerFlex 755

Set selection

· Port 0:158 [DI Stop] = Port nn:1 [Dig In Sts],
bit 0 = Input 0
· Port 0:161 [DI Start] = Port nn:1 [Dig In Sts],
bit 1 = Input 1

PowerFlex TotalFORCE Drive Products
· Port 0:108 [DI M Stop] = Port nn:1 [Dig In Sts], bit 0 = Input 0
· Port 0:117 [DI M Start] = Port nn:1 [Dig In Sts], bit 1 = Input 1

View results

· Port nn:1 [Dig In Sts]
· Port 0:935 [Drive Status 1]

· Port nn:1 [Dig In Sts] · Port 10/11:354 [Motor Side Sts 1]

(1) External 24V supply 20-750-1132C-2R 20-750-1133C-1R2T
(2) In this table, nn is a variable to denote that this parameter is for whichever port you are using.

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PowerFlex 750-Series I/O, Feedback, and Power Option Modules

3-Wire Control (External 120V Supply) (1) (2)
Connection Example

Stop

Start

Di0

Di0P

Di1

Di1P

+120V

Ip

Common

Ic

11-Series I/O Module TB1

3 3 P3 P8
1 1

Required Parameter Changes
Set selection

PowerFlex 753 and PowerFlex 755
· Port 0:158 [DI Stop] = Port nn:1 [Dig In Sts],
bit 0 = Input 0
· Port 0:161 [DI Start] = Port nn:1 [Dig In Sts],
bit 1 = Input 1

PowerFlex TotalFORCE Drive Products
· Port 0:108 [DI M Stop] = Port nn:1 [Dig In Sts], bit 0 = Input 0
· Port 0:117 [DI M Start] = Port nn:1 [Dig In Sts], bit 1 = Input 1

View results

· Port nn:1 [Dig In Sts]
· Port 0:935 [Drive Status 1]

· Port nn:1 [Dig In Sts] · Port 10/11:354 [Motor Side Sts 1]

(1) External 120V supply 20-750-1132D-2R
(2) In this table, nn is a variable to denote that this parameter is for whichever port you are using.

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PowerFlex 750-Series I/O, Feedback, and Power Option Modules

Digital Input PLC Output Module (1) (2)
Connection Example

Control from

Di0

Prog. Controller Di1

10k Ohm, 2 Watt (See Note)

+120V AC/24V DC

Ip

Neutral/Common

Ic

11-Series I/O Module TB1

Required Parameter Changes

PowerFlex 753 and PowerFlex 755

PowerFlex TotalFORCE Drive Products

Set selection

· Port 0:158 [DI Stop] = Port nn:1 [Dig In Sts],
bit 0 = Input 0
· Port 0:161 [DI Start] = Port nn:1 [Dig In Sts],
bit 1 = Input 1

· Port 0:108 [DI M Stop] = Port nn:1 [Dig In Sts], bit 0 = Input 0
· Port 0:117 [DI M Start] = Port nn:1 [Dig In Sts], bit 1 = Input 1

View results

· Port nn:1 [Dig In Sts]
· Port 0:935 [Drive Status 1]

· Port nn:1 [Dig In Sts] · Port 10/11:354 [Motor Side Sts 1]

IMPORTANT: Some PLC interfaces require pull-down resistors.

OR

PLC

1756-0B16D

+DC-0

21

OUT-0

Di0

+DC-0

43

OUT-1

Di1

+DC-0

65

OUT-2

+DC-0

87

OUT-3

+DC-0

10 9

OUT-4

Ip

+DC-0

12 11

OUT-5

Ic

+DC-0

14 13

OUT-6

GND-0 +DC-1

16 15 18 17

OUT-7 OUT-8 +24V DC Common

+DC-1 +DC-1

20 19 22 21

OUT-9 OUT-10

+DC-1

24 23

OUT-11

+DC-1

26 25

OUT-12

+DC-1 +DC-1

28 27 30 29

OUT-13 OUT-14

GND-1 GND-1

32 31 34 33

OUT-15 Not Used

Not Used

36 35

Not Used

PLC TB 11-Series I/O Module TB1

3 3 P3 P8
1 1

(1) External supply (2) In this table, nn is a variable to denote that this parameter is for whichever port you are using.

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PowerFlex 750-Series I/O, Feedback, and Power Option Modules

Digital Output (Internal Supply) (1) (2)
Connection Example

753 755 and 755T

24VC

+24V

+24V

24VC

Required Parameter Changes

PowerFlex 753 and PowerFlex 755

PowerFlex TotalFORCE Drive Products

T0 TC T1
Main Control Board TB1 11-Series I/O Module TB2
+24V 24VC

Set selection

· Port nn:20 [TO0 Sel] = Port 0:935 [Drive
Status 1], bit 7 = Faulted

· Port nn:20 [TO0 Sel] = Port 10/11:354 [Motor Side Sts 1], bit 7 = Faulted

T0 TC T1
Main Control Board TB1 11-Series I/O Module TB2
3 3 P3 P8
1 1

View results

· Port nn:5 [Dig Out Sts]

· Port nn:5 [Dig Out Sts]

(1) 20-750-1133C-1R2T (2) In this table, nn is a variable to denote that this parameter is for whichever port you are using.

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Digital Output External Supply (1) (2)
Connection Example

PowerFlex 750-Series I/O, Feedback, and Power Option Modules

Required Parameter Changes

PowerFlex 753 and PowerFlex 755

PowerFlex TotalFORCE Drive Products

T0

TC

+24V

Common

T1

OR
PLC 1756-1B16

IN-1

IN-0

IN-3

IN-2

IN-5

IN-4

T0

TC

IN-7

IN-6 +24VDC

T1

GND-0

GND-0 Common 11-Series I/O

IN-9

IN-8

Module TB2

IN-11

IN-10

IN-13

IN-12

IN-15

IN14

GND-1

GND-1

Set selection View results

PLC TB
(1) 20-750-1133C-1R2T (2) In this table, nn is a variable to denote that this parameter is for whichever port you are using.

· Port nn:20 [TO0 Sel] = Port 0:935 [Drive
Status 1], bit 7 = Faulted

· Port nn:20 [TO0 Sel] = Port 10/11:354 [Motor Side Sts 1], bit 7 = Faulted

· Port nn:5 [Dig Out Sts]

· Port nn:5 [Dig Out Sts]

Relay Output (External Supply) (1)
Connection Example
R0NC R0C R0NO Power Source
753 Main Control Board

Required Parameter Changes

PowerFlex 753 and PowerFlex 755

PowerFlex TotalFORCE Drive Products

Set selection

PowerFlex 753 · Port 0:230 [RO0 Sel] = Port 0:935 [Drive
Status 1], bit 7 = Faulted
11-Series I/O Modules · Port nn (11-Series I/O Module):10 [RO0 Sel] =
Port 0:935 [Drive Status 1], bit 7 = Faulted

· Port nn:10 [RO0 Sel] = Port 10/11:354 [Motor Side Sts 1], bit 7 = Faulted

or Power Source

R1NO R1C R1NC
R0NO R0C R0NC

View results

11-Series I/O Module
(1) In this table, nn is a variable to denote that this parameter is for whichever port you are using.

PowerFlex 753 · Port 0:225 [Dig Out Sts]
11-Series I/O Modules
· Port nn:5 [Dig Out Sts]

· Port nn:5 [Dig Out Sts]

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PowerFlex 750-Series I/O, Feedback, and Power Option Modules

22-Series I/O Option Module
Digital inputs can be 24V DC or 120V AC. Analog inputs can be configured for Voltage or Current mode.

I/O Option Kits for 22-Series I/O Modules

Description 24V DC 22-Series I/O Module with 2 Analog In, 2 Analog Out, 6 Digital In, and 2 Relay Outputs

Cat. No. 20-750-2262C-2R

Used with PowerFlex Drive

753/755 X (1)

755TL/755TR X

115V AC 22-Series I/O Module with 2 Analog In, 2 Analog Out, 6 Digital In, and 2 Relay Outputs

20-750-2262D-2R

X

X

24V DC 22-Series I/O Module with 2 Analog In, 2 Analog Out, 6 Digital In, 3 Digital Out, 1 Relay, and 2 Transistor Outputs

20-750-2263C-1R2T

X

X

(1) For kits to be used with Integrated Motion on Ethernet/IP instructions, the option module can only be used in slot 7 of the PowerFlex 755 drive. It also requires PowerFlex 755 firmware version 12 and higher, and Studio 5000TM version 28 and higher.

ATTENTION: When used in an Integrated Motion on EtherNet/IP networks application for firmware, versions 12.xxx and later, the 22-Series I/O module must be installed only in slot (port) 7.

20-750-2262C-2R (24 Volts DC) 20-750-2263C-1R2T (24 Volts DC) 20-750-2262D-2R (120 Volts AC)

Input Mode Jumpers

Jumper Position

Voltage Mode

Current Mode

Ai1

Ai1

Ai0

Ai0

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PowerFlex 750-Series I/O, Feedback, and Power Option Modules

Terminal Designations for 22-Series I/O Option Modules
These tables list terminal designations for 22-Series I/O option modules. TB1 Terminal Designations for 22-Series I/O Option Modules

Terminal Name

Description

Sh

Shield

Terminating point for wire shields when an EMC plate or conduit box is not installed.

Sh Ptc­ Motor PTC (­)

Motor protection device (Positive Temperature Coefficient).(2)

Ptc+ Motor PTC (+)

Ao0­ Analog out 0 (­) Bipolar, ±10V, 11 bit, and sign, 2 k minimum load.

Sh Sh PTC­

Ao0+ Analog out 0 (+) 4...20 mA, 11 bit, and sign, 400  maximum load.

PTC+

Ao0­

Ao0+

Ao1­ Analog Out 1 (­)

Ao1­

Ao1+

­10V 10VC

Ao1+ Analog Out 1 (+)

+10V

Ai0­

Ai0+ Ai1­

­10V ­10V reference

2 k minimum.

Ai1+

24VC +24V

10VC 10V common

DiC

For (­) and (+) 10V references.

Di0

Di1 Di2

+10V +10V reference

2 k minimum.

Di3

Di4 Di5

Ai0­

Analog input 0 (­) Isolated(3), bipolar, differential, 11 bit and sign.

Voltage Mode: ±10V at 88 k input impedance. Ai0+ Analog input 0 (+) Current Mode: 0...20 mA at 93  input impedance.

Ai1­ Analog Input 1 (­)

Ai1+ Analog Input 1 (+)

24VC 24V common +24V +24V DC

Drive supplied logic input power. 200 mA max per I/O module 600 mA max per drive

Di C

Digital input

common

Common for Digital inputs 0...5

Di 0

Digital input 0 (1) 24V DC (30V DC max) ­ Opto isolated

Di 1

Digital input 1 (1)

High state: 20...24V DC 11.2 mA DC Low state: 0...5V DC

Di 2

Digital input 2 (1) 120V AC (132V AC max) 50/60 Hz(4) ­ Opto isolated

Di 3

Digital input 3 (1) High state: 100...132V AC

Low state: 0...30V AC

Di 4

Digital input 4 (1)

Di 5

Digital input 5 (1)

(1) Digital Inputs are either 24V DC (2262C) or 115V AC (2262D) based on module catalog number. Verify that applied voltage is correct for I/O module. (2) See HW Input PTC on page 20 for PTC data. (3) Differential Isolation ­ External source must be maintained at less than 160V with respect to PE. Input provides high common mode immunity. (4) For CE compliance, use shielded cable. Do not exceed cable length of 30 m (98.4 ft). (5) I/O Module parameters also have a port designation.
(6) In this table, nn is a variable to denote that this parameter is for whichever port you are using.

Related Parameter (5) (6) ­
40 On port nn 75 On port nn 85 On port nn ­
50, 70 On port nn 60, 70 On port nn ­
­
1 On port nn

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PowerFlex 750-Series I/O, Feedback, and Power Option Modules

TB2 Terminal Designations (Two Relay Outputs: 2R)

Relay Out Terminal Name

Description

R0NO Relay 0 N.O.

R0NO R0C

R0C

Relay 0 Common

Relay normally open contact output: 240V AC, 24V DC, 2 A max

R0NC

R1NO

R0NC Relay 0 N.C.

General-purpose (inductive)/resistive

R1C

R1NC

R1NO Relay 1 N.O.

Relay normally closed contact output:

R1C

Relay 1 Common

240V AC, 24V DC, 2 A max Only resistive

R1NC Relay 1 N.C.

(1) In this table, nn is a variable to denote that this parameter is for whichever port you are using.

Related Parameter (1)
10, 100, 101, 105, 106 On port nn
20, 110, 111, 115, 116
On port nn

Table 6 - TB2 Terminal Designations (One Relay and Two Transistor Outputs: 1R2T)

Relay Out
R0NO R0C R0NC T0 TC T1

Terminal Name

R0NO Relay 0 N.O.

R0C

Relay 0 Common

R0NC
Relay 0 N.C.

T0

Transistor output 0

TC

Transistor output

common

T1

Transistor output 1

Description
Relay normally open contact output: 240V AC, 24V DC, 2 A max General-purpose (inductive)/resistive
Relay normally closed contact output: 240V AC, 24V DC, 2 A max Only resistive
Transistor output Rating:24V DC = 1 A max
24V DC = 0.4 A Max for UL applications Resistive

(1) In this table, nn is a variable to denote that this parameter is for whichever port you are using.

Related Parameter(1)
10, 100, 101, 105, 106 On port nn
20 On port nn
30 On port nn

22-Series I/O Option Module Wiring Examples
This section provides examples for how to wire the 22-Series I/O option modules.

Potentiometer Unipolar Speed Reference (1) (2)

Connection Example
10VC +10V
Ai0­ Ai0+ Sh
22-Series I/O Module TB1

Required Parameter Changes

PowerFlex 753 and PowerFlex 755

Set direction mode · Port 0:308 [Direction Mode] = 0`Unipolar'

Set selection Adjust scaling

· Port 0:545 [Spd Ref A Sel] = Port nn:50 [Anlg
In0 Value]
· Port nn:51 [Anlg In0 Hi] = 10V · Port nn:52 [Anlg In0 Lo] = 0V
· Port 0:547 [Spd Ref A AnlgHi] = 60 Hz · Port 0:548 [Spd Ref A AnlgLo] = 0 Hz

PowerFlex TotalFORCE Drive Products
· Port 10/11:930 [Direction Mode] = 0 `Unipolar'
· Port 10/11:1800 [VRef A Sel] = Port nn:50 [Anlg In0 Value]
· Port nn:51 [Anlg In0 Hi] = 10 Volts · Port nn:52 [Anlg In0 Lo] = 0 Volts · Port 10/11:1802 [VRef A AnlgHi] = 60 Hz · Port 10/11:1803 [VRef A AnlgLo] = 0 Hz

View results

· Port nn:50 [Anlg In0 Value]
· Port 0:592 [Selected Spd Ref]

· Port nn:50 [Anlg In0 Value] · Port 10/11:1892 [VRef Selected]

(1) 2 k minimum (2) In this table, nn is a variable to denote that this parameter is for whichever port you are using.

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PowerFlex 750-Series I/O, Feedback, and Power Option Modules

Joystick Bipolar Speed Reference (1) (2)

Connection Example

Required Parameter Changes

PowerFlex 753 and PowerFlex 755

PowerFlex TotalFORCE Drive Products

­10V 10VC +10V
Ai0­ Ai0+ Sh
22-Series I/O Module TB1

· Set direction mode · Set selection
· Adjust scaling

· Port 0:308 [Direction Mode] = 1`Bipolar'
· Port 0:545 [Spd Ref A Sel] = Port nn:50 [Anlg
In0 Value]
· Port nn:51 [Anlg In0 Hi] = +10V · Port nn:52 [Anlg In0 Lo] = ­10V
· Port 0:547 [Spd Ref A AnlgHi] = +60 Hz · Port 0:548 [Spd Ref A AnlgLo] = ­ 60 Hz

· Port 10/11:930 [Direction Mode] = 1`Bipolar'
· Port 10/11:1800 [VRef A Sel] = Port nn:50 [Anlg In0 Value]
· Port nn:51 [Anlg In0 Hi] = +10V · Port nn:52 [Anlg In0 Lo] = ­10V · Port 10/11:1802 [VRef A AnlgHi] = +60 Hz · Port 10/11:1803 [VRef A AnlgLo] = ­60 Hz

· View results

· Port nn:50 [Anlg In0 Value]
· Port 0:592 [Selected Spd Ref]

· Port nn:50 [Anlg In0 Value] · Port 10/11:1892 [VRef Selected]

(1) ±10V Input (2) In this table, nn is a variable to denote that this parameter is for whichever port you are using.

Analog Input Bipolar Speed Reference (1) (2)

Connection Example

Required Parameter Changes

PowerFlex 753 and PowerFlex 755

PowerFlex TotalFORCE Drive Products

Common

Ai0­

+

Ai0+

Set direction mode Set selection Adjust scaling View results

· Port 0:308 [Direction Mode] = 1`Bipolar'
· Port 0:545 [Spd Ref A Sel] = Port nn:50 [Anlg
In0 Value]
· Port nn:51 [Anlg In0 Hi] = +10V · Port nn:52 [Anlg In0 Lo] = ­10V
· Port 0:547 [Spd Ref A AnlgHi] = +60 Hz · Port 0:548 [Spd Ref A AnlgLo] = ­60 Hz
· Port nn:50 [Anlg In0 Value]
· Port 0:592 [Selected Spd Ref]

· Port 10/11:930 [Direction Mode] = 1`Bipolar'
· Port 10/11:1800 [VRef A Sel] = Port nn:50 [Anlg In0 Value]
· Port nn:51 [Anlg In0 Hi] = +10V · Port nn:52 [Anlg In0 Lo] = ­10V · Port 10/11:1802 [VRef A AnlgHi] = +60 Hz · Port 10/11:1803 [VRef A AnlgLo] = ­60 Hz
· Port nn:50 [Anlg In0 Value] · Port 10/11:1892 [VRef Selected]

(1) ±10V Input (2) In this table, nn is a variable to denote that this parameter is for whichever port you are using.

Analog Voltage Input Unipolar Speed Reference (1) (2)

Connection Example

Common

Ai0­

+

Ai0+

22-Series I/O Option Module

Required Parameter Changes

PowerFlex 753 and PowerFlex 755

PowerFlex TotalFORCE Drive Products

Set direction mode

· Port 0:308 [Direction Mode] = 0`Unipolar'

· Port 10/11:930 [Direction Mode] = 0 `Unipolar'

Set selection

· Port 0:545 [Spd Ref A Sel] = Port nn:50 [Anlg · Port 10/11:1800 [VRef A Sel] = Port nn:50

In0 Value]

[Anlg In0 Value]

Adjust scaling

· Port nn:51 [Anlg In1 Hi] = 10V · Port nn:52 [Anlg In1 Lo] = 0V
· Port 0:547 [Spd Ref A AnlgHi] = 60 Hz · Port 0:548 [Spd Ref A AnlgLo] = 0 Hz

· Port nn:51 [Anlg In1 Hi] = 10 Volts · Port nn:52 [Anlg In1 Lo] = 0 Volts · Port 10/11:1802 [VRef A AnlgHi] = 60 Hz · Port 10/11:1803 [VRef A AnlgLo] = 0 Hz

Ai1 Ai0

View results

· Port nn:50 [Anlg In0 Value]
· Port 0:592 [Selected Spd Ref]

· Port nn:50 [Anlg In0 Value] · Port 10/11:1892 [VRef Selected]

(1) 0V to 10V Input (2) In this table, nn is a variable to denote that this parameter is for whichever port you are using.

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PowerFlex 750-Series I/O, Feedback, and Power Option Modules

Analog Current Input Unipolar Speed Reference (1) (2)

Connection Example

Common

Ai0­

+

Ai0+

22-Series I/O Module TB1

Ai1 Ai0

Required Parameter Changes

PowerFlex 753 and PowerFlex 755

PowerFlex TotalFORCE Drive Products

Set direction mode

· Port 0:308 [Direction Mode] = 0`Unipolar'

· Port 10/11:930 [Direction Mode] = 0 `Unipolar'

Set selection

· Port 0:545 [Spd Ref A Sel] = Port nn:50 [Anlg · Port 10/11:1800 [VRef A Sel] = Port nn:50

In0 Value]

[Anlg In0 Value]

Adjust scaling

· Port nn:51 [Anlg In0 Hi] = 20 mA · Port nn:52 [Anlg In0 Lo] = 0 mA
· Port 0:547 [Spd Ref A AnlgHi] = 60 Hz · Port 0:548 [Spd Ref A AnlgLo] = 0 Hz

· Port nn:51 [Anlg In0 Hi] = 20 mA · Port nn:52 [Anlg In0 Lo] = 0 mA · Port 10/11:1802 [VRef A AnlgHi] = 60 Hz · Port 10/11:1803 [VRef A AnlgLo] = 0 Hz

View results

· Port nn:50 [Anlg In0 Value]
· Port 0:592 [Selected Spd Ref]

· Port nn:50 [Anlg In0 Value] · Port 10/11:1892 [VRef Selected]

(1) 0...20 mA Input (2) In this table, nn is a variable to denote that this parameter is for whichever port you are using.

HW Input PTC (1) (2)
Connection Example

1.8k

Ptc­

PTC

Ptc+

22-Series I/O Module TB1

Required Parameter Changes

PowerFlex 753 and PowerFlex 755

PowerFlex TotalFORCE Drive Products

Configuration

· Port nn:40 [PTC Cfg] = 0`Ignore', 1`Alarm', · Port nn:40 [PTC Cfg] = 0`Ignore,'1`Alarm,'

2 'Flt Minor', 3 `Flt CoastStop', 4 `Flt RampStop', 2 `Flt Minor,' 3 `Flt CoastStop,' 4 `Flt RampStop,'

or 5 `Flt CL Stop'

or 5 `Flt CL Stop'

View results

· Port nn:41 [PTC Sts] · Port nn:42 [PTC Raw Value]

· Port nn:41 [PTC Sts] · Port nn:42 [PTC Raw Value]

ATTENTION: To avoid an electric shock hazard, the connection of the motor temperature sensor requires double or reinforced insulation between motor live parts and the PTC.

(1) Standard = DIN 44082 PTC Nominal = 1.8 k PTC Trip = 3.1 k PTC Reset = 2.2 k Short Circuit Trip = 300 
(2) In this table, nn is a variable to denote that this parameter is for whichever port you are using.

Analog Voltage Output (1) (2)

Connection Example

Required Parameter Changes

PowerFlex 753 and PowerFlex 755

PowerFlex TotalFORCE Drive Products

Configuration

· Port nn:70 [Anlg Out Type], bit 0 = 0

· Port nn:70 [Anlg Out Type], bit 0 = 0

Set selection

· Port nn:75 [Anlg Out0 Sel] = Port 0:3 [Mtr Vel · Port nn:75 [Anlg Out0 Sel] = Port 10/11:1044

Fdbk]

[Motor Vel Fb]

­+

Ao0­ Ao0+
22-Series I/O Module TB1

Adjust scaling View results

· Port nn:78 [Anlg Out0 DataHi] = 60 Hz · Port nn:79 [Anlg Out0 DataLo] = 0 Hz · Port nn:80 [Anlg Out0 Hi] =10V/20 mA · Port nn:81 [Anlg Out0 Lo] = 0V/0 mA · Port nn:77 [Anlg Out0 Data] · Port nn:82 [Anlg Out0 Val]

· Port nn:78 [Anlg Out0 DataHi] = 60 Hz · Port nn:79 [Anlg Out0 DataLo] = 0 Hz · Port nn:80 [Anlg Out0 Hi] =10V/20 mA · Port nn:81 [Anlg Out0 Lo] = 0V/0 mA
· Port nn:77 [Anlg Out0 Data] · Port nn:82 [Anlg Out0 Val]

(1) ±10V, 0...20 mA Bipolar +10V Unipolar
(2) In this table, nn is a variable to denote that this parameter is for whichever port you are using.

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PowerFlex 750-Series I/O, Feedback, and Power Option Modules

2-Wire Control Non-reversing (1) (2)
Connection Example

Stop-Run

24VC

+24V

Di C

Di 0

22-Series I/O Module TB1

Required Parameter Changes

PowerFlex 753 and PowerFlex 755

Set direction mode · Port 0:308 [Direction Mode] = 2`Rev Disable'

Set selection

· Port 0:163 [DI Run] = Port nn:1 [Dig In Sts],
bit 0 = Input 0

PowerFlex TotalFORCE Drive Products
· Port 10/11:930 [Direction Mode] = 2`Rev Disable'
· Port 0:120 [DI M Run] = Port nn:1 [Dig In Sts], bit 0 = Input 0

View results

· Port nn:1 [Dig In Sts]
· Port 0:935 [Drive Status 1]

· Port nn:1 [Dig In Sts] · Port 10/11:354 [Motor Side Sts 1]

(1) 24V DC internal supply (2) In this table, nn is a variable to denote that this parameter is for whichever port you are using.

2-Wire Control Reversing (1) (2)
Connection Example

+24V Common

Run Fwd

Di C

Di 0

Run Rev

Di 1

22-Series I/O Module TB1

Required Parameter Changes

PowerFlex 753 and PowerFlex 755

PowerFlex TotalFORCE Drive Products

Set direction mode

· Port 0:308 [Direction Mode] = 0`Unipolar'

· Port 10/11:930 [Direction Mode] = 0 `Unipolar'

· Port 0:164 [DI Run Forward] = Port nn:1 [Dig

Set selection

In Sts], bit 0 = Input 0
· Port 0:165 [DI Run Reverse] = Port nn:1 [Dig

--

In Sts], bit 1 = Input 1

View results

· Port nn:1 [Dig In Sts]
· Port 0:935 [Drive Status 1]

· Port nn:1 [Dig In Sts] · Port 10/11:354 [Motor Side Sts 1]

+24V Common

Run Stop

Di C

Set selection

Di 0

Fwd Rev

Di 1

22-Series I/O Module TB1
(1) External 24 volt supply 20-750-2262C-2R 20-750-2263C-1R2T
(2) In this table, nn is a variable to denote that this parameter is for whichever port you are using.

· Port 0:120 [DI M Run] = Port nn:1 [Dig In Sts],

--

bit 0 = Input 0 · Port 0:130 [DI Fwd Reverse] = Port nn:1 [Dig

In Sts], bit 0 = Input 1

3-Wire Control (Internal Supply) (1)

Connection Example
Stop Start

Required Parameter Changes

PowerFlex 753 and PowerFlex 755

PowerFlex TotalFORCE Drive Products

· Port 0:158 [DI Stop] = Port nn:1 [Dig In Sts], · Port 0:108 [DI M Stop] = Port nn:1 [Dig In Sts],

Set selection

bit 0 = Input 0

bit 0 = Input 0

· Port 0:161 [DI Start] = Port nn:1 [Dig In Sts], · Port 0:117 [DI M Start] = Port nn:1 [Dig In

24VC

bit 1 = Input 1

Sts], bit 1 = Input 1

+24V

Di C

Di 0

Di 1

View results

· Port nn:1 [Dig In Sts]
· Port 0:935 [Drive Status 1]

· Port nn:1 [Dig In Sts] · Port 10/11:354 [Motor Side Sts 1]

22-Series I/O Module TB1

(1) In this table, nn is a variable to denote that this parameter is for whichever port you are using.

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PowerFlex 750-Series I/O, Feedback, and Power Option Modules

3-Wire Control (External 24V Supply) (1) (2)

Connection Example

+24V

Common

Stop

Di C

Di 0

Di 1 Start

Required Parameter Changes

PowerFlex 753 and PowerFlex 755

Set selection

· Port 0:158 [DI Stop] = Port nn:1 [Dig In Sts],
bit 0 = Input 0
· Port 0:161 [DI Start] = Port nn:1 [Dig In Sts],
bit 1 = Input 1

View results

· Port nn:1 [Dig In Sts]
· Port 0:935 [Drive Status 1]

22-Series I/O Module TB1

(1) 20-750-2262C-2R 20-750-2263C-1R2T
(2) In this table, nn is a variable to denote that this parameter is for whichever port you are using.

PowerFlex TotalFORCE Drive Products
· Port 0:108 [DI M Stop] = Port nn:1 [Dig In Sts], bit 0 = Input 0
· Port 0:117 [DI M Start] = Port nn:1 [Dig In Sts], bit 1 = Input 1
· Port nn:1 [Dig In Sts] · Port 10/11:354 [Motor Side Sts 1]

3-Wire Control (External 120V Supply) (1) (2)

Connection Example

Required Parameter Changes

PowerFlex 753 and PowerFlex 755

PowerFlex TotalFORCE Drive Products

+120V Common

Stop
Di C

Di 0

Start

Di 1

22-Series I/O Module TB1

Set selection View results

· Port 0:158 [DI Stop] = Port nn:1 [Dig In Sts],
bit 0 = Input 0
· Port 0:161 [DI Start] = Port nn:1 [Dig In Sts],
bit 1 = Input 1

· Port 0:108 [DI M Stop] = Port nn:1 [Dig In Sts], bit 0 = Input 0
· Port 0:117 [DI M Start] = Port nn:1 [Dig In Sts], bit 1 = Input 1

· Port nn:1 [Dig In Sts]
· Port 0:935 [Drive Status 1]

· Port nn:1 [Dig In Sts] · Port 10/11:354 [Motor Side Sts 1]

(1) 20-750-2262D-2R (2) In this table, nn is a variable to denote that this parameter is for whichever port you are using.

Digital Input (1) (2)

Connection Example

Required Parameter Changes

PowerFlex 753 and PowerFlex 755

Neutral/ Common

10 k, 2 W

DiC

Control from

Di0

Prog. Controller

Di1

22-Series I/O Module TB1

Set selection View results

· Port 0:158 [DI Stop] = Port nn:1 [Dig In Sts],
bit 0 = Input 0
· Port 0:161 [DI Start] = Port nn:1 [Dig In Sts],
bit 1 = Input 1
· Port nn:1 [Dig In Sts]
· Port 0:935 [Drive Status 1]

(1) PLC Output Module (2) In this table, nn is a variable to denote that this parameter is for whichever port you are using.

PowerFlex TotalFORCE Drive Products
· Port 0:108 [DI M Stop] = Port nn:1 [Dig In Sts], bit 0 = Input 0
· Port 0:117 [DI M Start] = Port nn:1 [Dig In Sts], bit 1 = Input 1
· Port nn:1 [Dig In Sts] · Port 10/11:354 [Motor Side Sts 1]

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Digital Output (Internal Supply) (1) (2)
Connection Example
24VC +24V

PowerFlex 750-Series I/O, Feedback, and Power Option Modules

Required Parameter Changes

PowerFlex 753 and PowerFlex 755

Set selection

· Port nn:20 [TO0 Sel] = Port 0:935 [Drive
Status 1], bit 7 = Faulted

View results

· Port nn:5 [Dig Out Sts]

PowerFlex TotalFORCE Drive Products
· Port nn:20 [TO0 Sel] = Port 10/11:354 [Motor Side Sts 1], bit 7 = Faulted
· Port nn:5 [Dig Out Sts]

T0 TC T1
22-Series I/O Module TB1 22-Series I/O Module TB2
(1) 20-750-2263C-1R2T (2) In this table, nn is a variable to denote that this parameter is for whichever port you are using.

Digital Output (External Supply) (1)
Connection Example

T0

TC

+24V

Common

T1

OR
PLC 1756-1B16

IN-0

T0

GND-0

TC

T1

OR

+24V DC Common

PLC 1756-1V16

DC-0+

IN-0

T0

TC

T1

PLC TB +24V DC Com22m-oSneries I/O Module TB2

Required Parameter Changes

PowerFlex 753 and PowerFlex 755

Set selection

· Port nn:20 [TO0 Sel] = Port 0:935 [Drive
Status 1], bit 7 = Faulted

View results

· Port nn:5 [Dig Out Sts]

PowerFlex TotalFORCE Drive Products
· Port nn:20 [TO0 Sel] = Port 10/11:354 [Motor Side Sts 1], bit 7 = Faulted
· Port nn:5 [Dig Out Sts]

(1) In this table, nn is a variable to denote that this parameter is for whichever port you are using.

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PowerFlex 750-Series I/O, Feedback, and Power Option Modules

Auxiliary Power Supply Option Module (20-750-APS)
This section provides details for the auxiliary power supply option module, number 20-750-APS.

Auxiliary Power Supply Option Kit

Description

Frame Size

Cat. No.

Used with PowerFlex Drive

753

755

Auxiliary Power Supply

24V Aux Power Supply

1...7

20-750-APS

X

X(1)

(1) PowerFlex 755 Frame Size 8 and above and PowerFlex 755T drives have an auxiliary power supply that is built into the drive.

755T Not used(1)

Terminal Designations

Table 7 - TB1 Terminal Designations for the Auxiliary Power Supply Option Module (20-750-APS).

AP+ AP­ Sh
AP+ APSh

Terminal Name

AP+ +24V Auxiliary Power

AP­

Auxiliary Power Common

Sh

Shield

Description Connections for customer supplied power supply: 24V DC ±10%, 3 A, PELV or SELV.
Terminating point for wire shields when an EMC plate or conduit box is not installed.

IMPORTANT The auxiliary power supply option module can be installed in any option slot (port). Due to its size, the module extends over and blocks the adjacent port. Therefore, installation in slot (port) 8 is recommended.
Connector Cable
A connector cable is provided with auxiliary power supply option modules for use in PowerFlex 753 and PowerFlex 755, Frame 1 drives. The cable is used to connect the module to the backplane when installed on the upper control pod brackets.
IMPORTANT The cable is not used with PowerFlex 755 Frame 2 and larger drives.

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PowerFlex 750-Series I/O, Feedback, and Power Option Modules

Single Incremental Encoder Module
This section provides details for the single incremental encoder option module.

20-750-ENC-1

Single Incremental Encoder Feedback Option

Description Incremental Encoder

Cat. No. 20-750-ENC-1

Used with PowerFlex Drive

753/755 X(1)

755TL/755TR X

(1) Homing and registration functions are not supported when using this device with Studio 5000 Logix Designer embedded motion instructions. To use these functions, the Universal Feedback Board (20-750-UFB-1) must be used.

Table 8 - Single Incremental Encoder Specifications

Consideration
Input
Maximum Cable Length Maximum Input Frequency

Description
Differential or Single Ended operation, Constant Current Sink operation, approx 10 mA
5V DC min to 15V DC max sourcing 10 mA
Minimum high state voltage of 3.5V DC Maximum low state voltage of 0.4V DC
30 m (100 ft) at 5V, 183 m (600 ft) at 12V
250 kHz

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PowerFlex 750-Series I/O, Feedback, and Power Option Modules

Terminal Designations for Single Incremental Encoder Modules
Table 9 lists the terminal designations for the Singe Incremental Encoder module.

Table 9 - TB1 Terminal Designations

Sd 12 Com 5 A AB B-
Z Z+24 24C HmC Hm

Terminal Sd 12 Com 5 A AB BZ Z+24 24C HmC Hm

Name Shield +12V DC Power Common +5V DC Power Encoder A Encoder A (NOT) Encoder B Encoder B (NOT) Encoder Z Encoder Z (NOT) +24V Common Homing Input Common Homing Input

Description Terminating point for wire shields when an EMC plate or conduit box is not installed. Power supply for encoder 250 mA. +12V and +5V Common. Power supply for encoder 250 mA. Single channel or quadrature A input.
Quadrature B input.
Pulse or marker input.
Power source for homing input.
Captures the AB edge counter.

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Wiring Examples for Single Encoder Module
Table 10 shows wiring examples using the Single Encoder Module.

Table 10 - Single Incremental Encoder Sample Wiring

I/O
Encoder Power by Drive 12V DC, 250 mA OR 5V DC, 250 mA

Connection Example

Com

Sh

+12 +5

VDC

Separately Powered Encoder

­ Com
Sh

Encoder Signal ­ Single-Ended, Dual Channel

Com Sh

A

A-

B

B-

Z

Z-

PowerFlex 750-Series I/O, Feedback, and Power Option Modules

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PowerFlex 750-Series I/O, Feedback, and Power Option Modules

I/O Encoder Signal ­ Differential, Dual Channel
Homing Signal ­ Internal Drive Power

Connection Example
Sh AA BB ZZ

+24V

24VC

HmC

Hm

Homing Signal ­ External Power

Home Switch

HmC

Hm

Home Switch

Common +24V External Power Supply

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PowerFlex 750-Series I/O, Feedback, and Power Option Modules

Dual Incremental Encoder Option Module
This section provides details for the dual incremental encoder option module.

20-750-DENC-1

Dual Incremental Encoder Feedback Option

Description Dual Incremental Encoder

Cat. No. 20-750-DENC-1

Used with PowerFlex Drive

753/755 X(1)

755TL/755TR X

(1) Homing and registration functions are not supported when using this device with Studio 5000 Logix Designer embedded motion instructions. To use these functions, the Universal Feedback Board (20-750-UFB-1) must be used.

Table 11 - Dual Incremental Encoder Jumper Settings

Jumper

Enabled Position

Storage Position

P3 - Safety Jumper

Enables use with speed

monitoring safety option

P3

P3

(20-750-S1).

20-750-S1 20-750-DENC-1

P4 -12V Jumper
Enables use with 12V supply in `Enabled' position and 5V supply in `Storage' position.

P4

P4

See the Important statements on this page.

Table 12 - Dual Incremental Encoder Specifications

Consideration Input
Maximum Cable Length Maximum Input Frequency

Description
Differential or Single Ended operation, Constant Current Sink operation, approximately 10 mA
5V DC minimum to 15V DC maximum sourcing 10 mA Minimum high state voltage of 3.5V DC Maximum low state voltage of 0.4V DC
30 m (100 ft) at 5V, 183 m (600 ft) at 12V
250 kHz

IMPORTANT The 20-750-DENC-1 card can function in slot 7 or 8. However, if inserted in these slots the HIM cradle cannot shut all the way.
IMPORTANT PowerFlex 753 drives and PowerFlex 755 drives support the use of the Dual Incremental Encoder option module when used with the Safe Speed Monitor option module (catalog number 20-750-S1).
IMPORTANT When used with the Safe Speed Monitor option, both modules must be installed on the same backplane using slots (ports) 4, 5, or 6.

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Terminal Designations for the Dual Incremental Encoder
Table 13 lists the terminal designations for the Dual Incremental Encoder. Table 13 - Dual Incremental Encoder Terminal Designations

ES EC 0A 0A0B 0B0Z 0ZSd Sd ES EC 1A 1A1B 1B1Z 1Z24 24C Hm HmC

Terminal Name

ES

+12V or +5V DC Power

EC

Common

0A

Encoder 0: A

0A-

Encoder 0: A (NOT)

0B

Encoder 0: B

0B-

Encoder 0: B (NOT)

0Z

Encoder 0: Z

0Z-

Encoder 0: Z (NOT)

Sd

Encoder Shield

Sd

Encoder Shield

ES

+12V DCor +5V DC Power

EC

Common

1A

Encoder 1: A

1A-

Encoder 1: A (NOT)

1B

Encoder 1: B

1B-

Encoder 1: B (NOT)

1Z

Encoder 1: Z

1Z-

Encoder 1: Z (NOT)

24

+24V

24C

Common

Hm

Homing Input

HmC Homing Input Common

Description Power supply for Encoder 0, 250 mA. +12V and +5V Encoder 0, common Single channel or quadrature A input.
Quadrature B input.
Pulse or marker input.
Terminating point for wire shields when an EMC plate or conduit box is not installed.
Power supply for Encoder 1, 250 mA. +12V and +5V Encoder 1, common. Single channel or quadrature A input.
Quadrature B input.
Pulse or marker input.
Power source for homing input.
Captures the AB edge counter.

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PowerFlex 750-Series I/O, Feedback, and Power Option Modules

Wiring Examples for Dual Incremental Encoder Option Module Connections

This section provides a wiring example for the dual incremental encoder option module. Differential Dual Channel with Z Channel

Dual Incremental Encoder
Option Module TB
ES EC 0A 0A0B 0B0Z 0ZSd Sd ES EC 1A 1A1B 1B1Z 1Z24 24C Hm HmC

Primary
Encoder TB
Enc +12V Enc Ret Enc A /Enc A Enc B /Enc B Enc Z /Enc Z Shield
Enc +12V Enc Ret Enc A /Enc A Enc B /Enc B Enc Z /Enc Z Shield
Secondary
Encoder TB

Universal Feedback Option Module
This section provides details for the universal feedback option module (only for PowerFlex 755 drives).

IMPORTANT Only PowerFlex 755 drives support the use of the Universal Feedback option module when used with the Safe Speed Monitor option module (catalog number 20-750-S1).

20-750-UFB-1

Universal Feedback Option Module
Description
Universal Feedback (includes Stegmann, Heidenhain, SSI, Biss, 5V Incremental)
(1) Only for PowerFlex 755 drives.

Cat. No. 20-750-UFB-1

Used with PowerFlex Drive

753/755

755TL/755TR

X (1)

X

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Table 14 - Universal Feedback Incremental AquadB Encoder

Consideration Input
Maximum Cable Length Maximum Input Frequency

Description
Differential or single-ended operation, constant current sink operation, approximately 10 mA
3.5V DC minimum to 7.5V DC maximum sourcing 10 mA Minimum high state voltage of 3.5V DC Maximum low state voltage of 0.4V DC
30 m (100 ft) at 5V
250 kHz

Table 15 - Supported Encoders

Consideration

Heidenhain (EnDat) SSI

Stegmann (Hiperface)

Encoder Voltage Supply

5V at 250 mA

10.5V at 250 mA

10.5V at 250 mA

High-resolution Signal Sine/Cosine 1V P-P Sine/Cosine 1V P-P Sine/Cosine 1V P-P

Maximum Cable length
Update Rate(1)

100 m (328.1 ft) 102.4 µs

100 m (328.1 ft) 102.4 µs

90 m (295.3 ft) 102.4 µs

Maximum Input Frequency

163.8 kHz

163.8 kHz

163.8 kHz

(1) The Universal Feedback encoder option module acquires the position with the update rates displayed.

BiSS
10.5V at 250 mA
Sine/Cosine 1V P-P 100 m (328.1 ft)
102.4 µs 163.8 kHz

Stahl (Linear)

Temposonics (Linear)

External Supplied 24V External Supplied 24V

-- 100 m (328.1 ft)

-- 100 m (328.1 ft)

0.5/1.0/1.5/2.0 ms --

0.5/1.0/1.5/2.0 ms --

IMPORTANT Only PowerFlex 755 drives support the use of the Universal Feedback option module when used with the Safe Speed Monitor option module (catalog number 20-750-S1).

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Table 16 - Universal Feedback Option Module DIP Switch Settings ­ Safety Application

Safety Channel Selection
Primary Safety Channel To connect feedback signals to the primary safety channel, set:
S1 sliders to ON S2 sliders to OFF S3 slider to ON

DIP Switch Settings (1) S1 S2 S3

Secondary Safety Channel
To connect feedback signals to the secondary safety channel, set: S1 sliders to OFF S2 sliders to ON S3 slider to ON

S1 S2 S3

Primary and Secondary Safety Channels To connect feedback signals to both the primary and secondary safety channels, set:
S1 sliders to ON S2 sliders to ON S3 slider to ON
(1) DIP switches only function when safety channels are used.

S1 S2 S3

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Terminal Designations for Universal Feedback Option Module
Table 17 and Table 18 list the terminal designations for TB1 and TB2 of the Universal Feedback Option module. Table 17 - TB1 Terminal Designations

Terminal Name

Description

-Sn +Sn

­Sn

-Cs +Cs IS OS

+Sn

-Xc +Xc -Xd +Xd

­Cs

-Hf +Hf 5c +5

+Cs

12c +12 -A A

Is

-B B -Z Z

Os

­Xc

Sine (­) Sine (+) Cosine (­) Cosine (+) Inner Shield Outer Shield Channel X Clock (­)

Positive and negative terminals for Sine and Cosine signals. For use with 5V incremental encoders only.
Heidenhain inner shield terminal. Cable shield terminal. Negative clock terminal (channel X).

+Xc

Channel X Clock (+)

Positive clock terminal (channel X).

­Xd

Channel X Data (­)

Negative data terminal (channel X).

+Xd

Channel X Data (+)

Positive data terminal (channel X).

­Hf

Heidenhain Supply Feedback (­) For incremental feedback applications, tie terminal ­Hf to 5c and terminal +Hf to +5 for proper voltage

regulation.

+Hf

Heidenhain Supply Feedback (+)

5c

Common

+5V common.

+5

+5 Volt DC Power

Power supply for encoder 250 mA.

12c

Common

+12V common.

+12

+12V DC Power

­A

Encoder A (NOT)

Power supply for encoder (10.5V at 250 mA). Single channel or quadrature A input or encoder output.(1)

A

Encoder A

­B

Encoder B (NOT)

Quadrature B input or encoder output.(1)

B

Encoder B

­Z

Encoder Z (NOT)

Pulse or marker input or encoder output.(1)

Z

Encoder Z

(1) Inputs support 5V incremental encoders only. The encoder outputs differential voltage is 3.3V.

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Table 18 - TB2 Terminal Designations

-Hm +Hm -R0 +R0 -R1 +R1 -YC +YC -YD +YD

Terminal Name

­Hm Home Input (­)

+Hm Home Input (+)

­R0

Registration Input 0 (­)

+R0

Registration Input 0 (+)

­R1

Registration Input 1 (­)

+R1

Registration Input 1 (+)

­Yc

Channel Y Clock (­)

+Yc

Channel Y Clock (+)

­Yd

Channel Y Data (­)

+Yd

Channel Y Data (+)

PowerFlex 750-Series I/O, Feedback, and Power Option Modules
Description 12V DC at 9 mA to 24V DC at 40 mA. Positive and negative encoder registration terminals. 12V DC at 9 mA to 24V DC at 40 mA.
Negative clock terminal (channel Y). Positive clock terminal (channel Y). Negative data terminal (channel Y). Positive data terminal (channel Y).

IMPORTANT Only one linear feedback device can be connected to the option module. Wire the device to either channel X on TB1, or channel Y on TB2.
Motor Feedback Wiring
Motor Power Cables
For detailed information on 2090-Series flying lead motor cables, see the Kinetix® Motion Accessories Specifications Technical Data, publication GMC-TD004.
Feedback Device Resolution
When using a PowerFlex 755 drive to control a permanent magnet motor, the motor feedback device must have a resolution so that the number of pulses per revolution (PPR) is an exponent of 2. For example: 512, 1024, 2048, 4096, 8192...524288, 1048576...
Motor Feedback Wiring Examples
This section includes motor, feedback device, and cable wiring examples.

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PowerFlex 750-Series I/O, Feedback, and Power Option Modules

Heidenhain EnDat Angle Encoder with Internal Power Supply

Universal Feedback Option Module TB1

­Sn +Sn

RD/BK BL/BK

­Cs YL/BK

+Cs GN/BK

IS

OS ­Xc
+Xc

YL VI

­Xd PK

+Xd ­Hf

GY
WH BL

+Hf 5c
+5

WH/GN BN/GN

12c

+12

­A

A

­B

B

­Z

Z

Heidenhain EnDat Encoder TB

RD/BK BL/BK

13 12

B­ B+

YL/BK GN/BK

16 15

A­ A+

11 Inner Shld

YL VI

Outer Shld 9 CLK/ 8 CLK

PK GY WH BL
WH/GN BN/GN

17 14 4 1 10

DATA/ DATA
SUP_FDBK­ SUP_FDBK+ SUP_V­

7 SUP_V+

Set Universal Feedback parameter P6 [FB0 Device Sel] or P36 [FB1 Device Sel] to 1 `EnDat SC'.

IMPORTANT See the installation instructions that are supplied with encoder for additional information.

Heidenhain EnDat Angle Encoder with External Power Supply
Universal Feedback Option Module TB1

­Sn +Sn

RD/BK BL/BK

­Cs YL/BK

+Cs GN/BK

IS

OS ­Xc

YL

+Xc VI

­Xd PK

+Xd ­Hf +Hf

GY
WH BL

5c

+5

12c

+12

­A

A

­B

B

­Z

Z

Power+ Power­ Sense+ Sense­
Power Supply

Heidenhain EnDat Encoder TB

RD/BK BL/BK

13 12

B­ B+

YL/BK GN/BK

16 15

A­ A+

11 Inner Shld

YL VI

Outer Shld 9 CLK/ 8 CLK

PK GY WH BL
WH/GN BN/GN

17 14 4 1 10

DATA/ DATA
SUP_FDBK­ SUP_FDBK+ SUP_V­

7 SUP_V+

Set Universal Feedback parameter P6 [FB0 Device Sel] or P36 [FB1 Device Sel] to 1 `EnDat SC'.

IMPORTANT

See the installation instructions that are supplied with encoder for additional information. The external power supply must be 3.6V...5.25V, maximum 350 mA.
TB1-14 (Power+) and TB1-13 (Power­) must not be connected to the encoder. The brown/green and white/green conductors must be connected to the external power supply. If the external power supply does not have sense connections, the supply feedback (sense) connection is still made from the encoder to the universal board (TB1-11, 12).

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Heidenhain Non-EnDat Rotary Encoder with Internal Power Supply

Universal Feedback Option Module TB1

Heidenhain EnDat Encoder TB

­Sn +Sn

RD/BK BL/BK

­Cs YL/BK

+Cs GN/BK

IS

OS

­Xc

+Xc

­Xd

+Xd ­Hf

WH

+Hf 5c
+5

BL WH/Gn BL/Gn

12c

+12

­A

A

­B

B

­Z

Z

RD/BK BL/BK
YL/BK GN/BK

1 B­
8 B+
6 A­ 5 A+
Inner Shld

Outer Shld

CLK/

CLK

DATA/

DATA

WH BL

11 2

SUP_FDBK­ SUP_FDBK+

WH/GN BN/GN

10 12

SUP_V­ SUP_V+

Set Universal Feedback parameter P6 [FB0 Device Sel] or P36 [FB1 Device Sel] to 11 `SinCos Only'.
`
IMPORTANT See the installation instructions that are supplied with encoder for additional information.

Heidenhain EnDat Rotary Encoder (ECN 412 EnDat01) with Internal Power Supply

Universal Feedback Option Module TB1

Heidenhain EnDat Encoder TB

­Sn RD/BK +Sn BL/BK ­Cs YL/BK +Cs GN/BK

IS

OS ­Xc YL +Xc VI

­Xd PK

+Xd ­Hf +Hf

GY
WH BL

5c WH/GN

+5 BN/GN

12c

+12

­A

A

­B

B

­Z

Z

RD/BK BL/BK

13 12

B­ B+

YL/BK GN/BK

16 15

A­ A+

11 Inner Shld

YL VI

Outer Shld 9 CLK/ 8 CLK

PK GY WH BL
WH/GN BN/GN

17 14 4 1 10

DATA/ DATA
SUP_FDBK­ SUP_FDBK+ SUP_V­

7 SUP_V+

Set Universal Feedback parameter P6 [FB0 Device Sel] or P36 [FB1 Device Sel] to 1 `EnDat SC'.

IMPORTANT See the installation instructions that are supplied with encoder for additional information.

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PowerFlex 750-Series I/O, Feedback, and Power Option Modules

460V MP-SeriesTM, HPK-Series, or Allen-Bradley® 1326AB-Series Motor and a Stegmann Rotary or Rotary Encoder Connected With a 2090-CFBM7DF-CEAAXX (Non-flex) or -CEAFXX (Flex)

Universal Feedback Option Module TB1

Stegmann Encoder TB

­Sn BK/WH +Sn BK ­Cs WH/RD +Cs RD

IS

OS

­Xc

+Xc ­Xd +Xd

WH/GN GN

­Hf

+Hf

5c

+5 12c WH/GY +12 OR

­A

A

­B

B

­Z

Z

BK/WH BK
WH/RD RD

B REFSIN
A +SIN
D REFCOS C +COS

WH/GN GN

F DATA­ (RS485)
E DATA+ (RS485)
SHIELD OVERALL SHIELD

WH/GY OR

L POWER COMMON
N POWER R TS+ S TS­

Set Universal Feedback parameter P6 [FB0 Device Sel] or P36 [FB1 Device Sel] to 2 `Hiperface SC'. IMPORTANT Do not use 120 volts with the motor thermostat.

IMPORTANT The Thermal Switch cannot be accessed using 2090-XXNFMP-SXX or 2090-CFBM7XX series cables.

Stegmann Rotary Encoder Connected With a 1326-CECU-XXL-XXX Cable

Universal Feedback Option Module TB1

Stegmann Encoder TB

­Sn BK +Sn RD ­Cs BK +Cs BU

IS

OS

­Xc

+Xc

­Xd +Xd

GN BK

­Hf

+Hf

5c

+5 12c WH

+12 BK

­A

A

­B

B

­Z

Z

BK C REFSIN

RD D +SIN

BK BU

E REFCOS F +COS

GN H DATA­ (RS485) BK G DATA+ (RS485)
I SHIELD J OVERALL SHIELD
WH B POWER COMMON BK A POWER

Set Universal Feedback parameter P6 [FB0 Device Sel] or P36 [FB1 Device Sel] to 2 `Hiperface SC'.

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Stegmann Rotary Encoder Connected With a Pre-attached, Shielded, Twisted-pair Cable

Universal Feedback Option Module TB1

Stegmann Encoder TB

­Sn +Sn

BN WH

­Cs BK

+Cs PK

IS

OS ­Xc

+Xc

­Xd +Xd

GN GY

­Hf

+Hf 5c

+5 12c BU +12 RD

­A

A

­B

B ­Z

Z

BN 3 REFSIN WH 7 +SIN BK 4 REFCOS PK 8 +COS

GN GY

6 DATA­ (RS485) 5 DATA+ (RS485)

BU 2 POWER COMMON RD 1 POWER

Set Universal Feedback parameter P6 [FB0 Device Sel] or P36 [FB1 Device Sel] to 2 `Hiperface SC'. Stegmann Rotary Encoder Connected With a Shielded, Twisted-pair Cable with an 8-pin Berg Style Connector

Universal Feedback Option Module TB1

Stegmann Encoder TB

­Sn +Sn

BN WH

­Cs BK

+Cs PK

IS

OS

­Xc

+Xc ­Xd

GN

+Xd GY

­Hf

+Hf

5c

+5 12c BU +12 RD

­A

A

­B

B

­Z

Z

BN WH

3 REFSIN 7 +SIN

BK PK

4 REFCOS 8 +COS

GN 6 DATA­ (RS485) GY 5 DATA+ (RS485)

BU 2 POWER COMMON RD 1 POWER

Set Universal Feedback parameter P6 [FB0 Device Sel] or P36 [FB1 Device Sel] to 2 `Hiperface SC'.

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PowerFlex 750-Series I/O, Feedback, and Power Option Modules

Stegmann Rotary Encoder Connected With a Shielded, Twisted-pair Cable with a 10-pin MS-Style Connector

Universal Feedback Option Module TB1

Stegmann Encoder TB

­Sn BN +Sn WH ­Cs BK +Cs PK

IS

OS

­Xc

+Xc ­Xd +Xd

GN GY

­Hf

+Hf

5c

+5 12c BU +12 RD

­A

A

­B

B

­Z

Z

BN C REFSIN WH G +SIN BK D REFCOS PK H +COS
GN F DATA­ (RS485) GY E DATA+ (RS485)
J OVERALL SHIELD BU B POWER COMMON RD A POWER
I N/C

Set Universal Feedback parameter P6 [FB0 Device Sel] or P36 [FB1 Device Sel] to 2 `Hiperface SC'.

Stegmann Rotary Encoder Connected With a Shielded, Twisted-pair Cable with a 12-pin DIN Style Connector

Universal Feedback Option Module TB1

Stegmann Encoder TB

­Sn BN +Sn WH ­Cs BK +Cs PK

IS

OS

­Xc

+Xc ­Xd +Xd

GN GY

­Hf

+Hf

5c

+5 12c BU +12 RD

­A

A

­B

B

­Z

Z

BN 6 REFSIN WH 5 +SIN BK 1 REFCOS PK 8 +COS
11 N/C 4 N/C 3 N/C GN 7 DATA­ (RS485) GY 2 DATA+ (RS485)
9 Overall Shield
BU 10 POWER COMMON RD 12 POWER

Set Universal Feedback parameter P6 [FB0 Device Sel] or P36 [FB1 Device Sel] to 2 `Hiperface SC'.

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Rockwell Automation Publication 750-IN111A-EN-P - June 2019

PowerFlex 750-Series I/O, Feedback, and Power Option Modules

Linear Sensor with MDI RG Connector or P Integral Cable
Universal Feedback Option Module TB2

­Hm

+Hm

­R0

+R0

­R1

+R1 ­Yc
+Yc

GN YE

­Yd +Yd

PK GY

Universal Feedback Option Module TB1
­Sn +Sn ­Cs +Cs
IS OS ­Xc +Xc ­Xd +Xd ­Hf +Hf 5c +5 12c +12 ­A A ­B B ­Z Z

Linear Sensor TB

YE 3 (+) Clock GN 4 (­) Clock

PK 1 (­) Data

GY 2 (+) Data

RD or BN WH

5 6

+24V DC DC Ground

7 N/C

24V DC Power Supply RD or BN + Power

WH

­ Common

Set Universal Feedback parameter P6 [FB0 Device Sel] or P36 [FB1 Device Sel] to 17 `LinStahl ChY' or 19 `LinSSI ChY'.

Registration Sensor
Universal Feedback Option Module TB2
­Hm +Hm ­R0 +R0 ­R1 +R1 ­Yc +Yc ­Yd +Yd
Universal Feedback Option Module TB1
­Sn +Sn ­Cs +Cs
IS OS ­Xc +Xc ­Xd +Xd ­Hf +Hf 5c +5 12c +12 ­A A ­B B ­Z Z

Rotary Registration Sensor

+

Power

Common

+

Power
Common
External Power Supply 12 or 24V DC

See Universal Feedback parameters 90...129.

Rockwell Automation Publication 750-IN111A-EN-P - June 2019

41

PowerFlex 750-Series I/O, Feedback, and Power Option Modules

Simulated Incremental Encoder Output
Universal Feedback Option Module TB1
­Sn +Sn ­Cs +Cs
IS OS ­Xc +Xc ­Xd +Xd ­Hf +Hf 5c +5 12c +12
­A
A
­B
B
­Z
Z

Customer Equipment PE

Set Universal Feedback parameter P80 [Enc Out Sel] to 2 `Sine Cosine', 3 `Channel X', or 4 `Channel Y' as needed.

Differential Dual Channel with Z Channel with 5V Internal Supply
Universal Feedback Option Module TB1
Os ­Hf +Hf
5c +5 ­A
A ­B B ­Z
Z

Incremental Encoder TB
Shield
DC Return DC+ Input /Enc A Enc A /Enc B Enc B /Enc Z Enc Z

Set Universal Feedback parameter P6 [FB0 Device Sel] or P36 [FB1 Device Sel] to 12 `Inc A B Z'.

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Rockwell Automation Publication 750-IN111A-EN-P - June 2019

PowerFlex 750-Series I/O, Feedback, and Power Option Modules

Differential Dual Channel with Z Channel with External Power Supply

Common Encoder
Power Supply

Universal Feedback Option Module TB1 Os
­A A ­B B ­Z Z

Shield
Incremental Encoder TB
Shield DC+ Input DC Return
/Enc A Enc A /Enc B Enc B /Enc Z Enc Z

Set Universal Feedback parameter P6 [FB0 Device Sel] or P36 [FB1 Device Sel] to 12 `Inc A B Z'.

Rockwell Automation Publication 750-IN111A-EN-P - June 2019

43

PowerFlex 750-Series I/O, Feedback, and Power Option Modules

Additional Resources
These documents contain additional information concerning related products from Rockwell Automation.

Resource

Description

PowerFlex 750-Series Option Modules Installation Instructions, publication 750-IN002

Provides information on installing PowerFlex 750-Series Option Modules

PowerFlex 750-Series Products with TotalFORCE Control Installation Instructions, publication 750-IN100

Provides procedures for the mechanical and electrical installation of PowerFlex 750Series products with TotalFORCE control. This manual includes the basic steps to transport, position, and join the product enclosures, to make internal electrical connections, to connect power and the motor, and to wire basic I/O.

PowerFlex 750-Series AC Drives Installation Instructions, publication 750-IN001

Provides information on the basic steps for mechanical installation and for connecting incoming power, the motor, and basic I/O to the PowerFlex 750- Series Adjustable Frequency AC drive.

Network Communication Option Module Installation Instructions, publication 750COM-IN002

Provides information on the installation of PowerFlex 750-Series Network Communication modules.

PowerFlex 750-Series Safe Speed Monitor Option Module Safety Reference Manual, publication 750-RM001

PowerFlex 750-Series Safe Torque Off Option Module User Manual, publication 750-UM002 PowerFlex 750-Series ATEX Option Module User Manual, publication 750-UM003

These publications provide detailed information on installation, set-up, and operation of the 750-Series safety option modules.

PowerFlex 755 Integrated Safety - Safe Torque Off Option Module User Manual, publication 750-UM004

PowerFlex 755/755T Integrated Safety Functions Option Module, publication 750-UM005

PowerFlex Drives with TotalFORCE Control Programming Manual, publication 750-100

Provides the basic information that is needed to start up and troubleshoot PowerFlex 750-Series Products with TotalFORCE Control.

PowerFlex 750-Series AC Drives Programming Manual, publication 750-001

Provides the basic information that is needed to start up and troubleshoot PowerFlex 750-Series Adjustable Frequency AC Drives.

Industrial Automation Wiring and Grounding Guidelines, publication 1770-4.1

Provides general guidelines for installing a Rockwell AutomationTM industrial system.

Product Certifications website, rok.auto/certifications

Provides declarations of conformity, certificates, and other certification details.

You can view or download publications at http://www.rockwellautomation.com/global/literature-library/overview.page. To order paper copies of technical documentation, contact your local Allen-Bradley distributor or Rockwell Automation sales representative.

44

Rockwell Automation Publication 750-IN111A-EN-P - June 2019

PowerFlex 750-Series I/O, Feedback, and Power Option Modules

Rockwell Automation Publication 750-IN111A-EN-P - June 2019

45

Rockwell Automation Support
Use the following resources to access support information.

Technical Support Center Local Technical Support Phone Numbers Direct Dial Codes
Literature Library Product Compatibility and Download Center (PCDC)

Knowledgebase Articles, How-to Videos, FAQs, Chat, User Forums, and Product Notification Updates.

https://rockwellautomation.custhelp.com/

Locate the phone number for your country.

http://www.rockwellautomation.com/global/support/get-support-now.page

Find the Direct Dial Code for your product. Use the code to route your call directly to a technical support engineer.

http://www.rockwellautomation.com/global/support/direct-dial.page

Installation Instructions, Manuals, Brochures, and Technical Data.

http://www.rockwellautomation.com/global/literature-library/overview.page

Get help determining how products interact, check features and capabilities, and find associated firmware.

http://www.rockwellautomation.com/global/support/pcdc.page

Documentation Feedback
Your comments will help us serve your documentation needs better. If you have any suggestions on how to improve this document, complete the How Are We Doing? form at http://literature.rockwellautomation.com/idc/groups/literature/documents/du/ra-du002_-en-e.pdf.

Rockwell Automation maintains current product environmental information on its website at http://www.rockwellautomation.com/rockwellautomation/about-us/sustainability-ethics/product-environmental-compliance.page.
Allen-Bradley, Kinetix, MP-Series, PowerFlex, PowerFlex TotalFORCE, Rockwell Automation, Rockwell Software, and Studio 5000 Logix Designer are trademarks of Rockwell Automation, Inc. Trademarks not belonging to Rockwell Automation are property of their respective companies.
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Publication 750-IN111A-EN-P - June 2019

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