Dold LG5925 Series.2-Channel Emergency Stop and Safety Gates

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Dold LG5925 Series 2-Channel Emergency Stop and Safety Gates

Operate Delay Manual start: 30 ms; automatic start: 350 ms. Release Delay Disconnecting the supply: AC units:150 ms; DC units: 50 ms Disconnecting S12, S22: AC units: 130 ms. DC units: 50 ms Nominal Output Voltage AC: 250V; DC: See continuous current limit curve in installation manual. Thermal Current (Ith) Max. 8A. See continuous current limit ...

Dold LG5925 Series 2-Channel Emergency Stop and Safety ...

3 positively driven N.O. and 1 N.C. relay contacts (N.O. contacts are safety contacts). Operate Delay. Manual start: 30 ms; automatic start: 350 ms. Release Delay.

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safetyrelay2chestopsafetygates
1-800-633-0405

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Dold LG5925 Series

2-Channel Emergency Stop and Safety Gates

Designed to protect people and machines in applications with E-stop buttons and safety gates.

· Outputs: 3 N.O. contacts and 1 N.C. contact

· Feedback circuit to monitor external contactors used for reinforcement of contacts

· Overvoltage and short-circuit protection

LG5925-48-61-24

· Monitored manual restart · Single and 2-channel operation · LED indicators for power and state of operation

Safety Data ­ Values per EN ISO 13849-1

Category

4 according to EN 954-1

Performance level

PLe according to EN 13849-1

MTTFd

>100 years

DCavg

99%

Part Number
LG5925-48-61-24 LG5925-48-61-110 LG5925-48-61-230

Safety Relays Selection Chart

Price

Marking Type

Voltage

$124.00 $135.00 $135.00

2-channel E-STOP / GATE 2-channel E-STOP / GATE 2-channel E-STOP / GATE

24 VAC/DC 110 VAC 230 VAC

Outputs
3 N.O. and 1 N.C. 3 N.O. and 1 N.C. 3 N.O. and 1 N.C.

Safety Data ­ Values per IEC/EN 62061 /IEC/

EN 61508
SIL CL SIL HFT (Hardware Failure Tolerance) DCavg SFF PFHD

3 per IEC/EN 62061 3 per IEC/EN 61508 1
99% 99.7% 2.66E-10 h-1

Temperature Altitude Vibration Resistance Degree of Protection Housing Weight Agency Approvals and Standards Terminal Designation per EN 50 005 Wire Connections Wire Fixing
Nominal Voltage Voltage Range Maximum Consumption Nominal Frequency Minimum Off-time Control Voltage on S11 At UN Control Current Typ. Over S12, S22 Min. Voltage on S12, S22 (relay activated) Short Circuit Protection Overvoltage Protection
Electrical Contact Life Mechanical Life Contact Type Operate Delay
Release Delay
Nominal Output Voltage Thermal Current (Ith) Short Circuit Strength
Switching Capacity (IEC/EN 60 947-5-1)
Switching Frequency

LG5925 Controllers Safety Relay Specification Table
General Specifications
Storage: -25°C to 85°C (-13°F to 185°F) Operating: -15°C to 55°C (5°F to 131°F) <2,000 meters
Amplitude: 0.35mm, Frequency: 10 to 55 Hz (IEC/EN 60-068-2-6) Per IEC/EN 60 529. Housing: IP40; Terminals IP20
UL 94V-0 Thermoplastic; Din mount 35 mm x 7.5 mm LG5925 24V AC/DC: 210 g (7.40 oz.); LG5925 110V, 230V AC: 275 g (9.70 oz.)
CSA, cULus file E107778, CE, RoHS, TUV 1x4 mm2 solid or 1 x 2.5 mm2 stranded ferruled (isolated) or 2 x 1.5 mm2 stranded ferruled (isolated) DIN 46 228-1/-2/-3/-4
or 2 x 2.5 mm2 solid DIN 46 228-1/-2/-3/-4 Terminal screws M3.5 box terminals with wire protection or cage clamp terminals.
Input Specifications
110VAC, 230VAC, 24VAC/DC At 10% residual ripple: AC/DC: 0.9 to 1.1 UN; AC: 0.85 to 1.1 UN
DC approx. 1.5W; AC approx. 3.7 VA 50 to 60 Hz 250 ms
AC/DC units: 22VDC; AC units: 24VDC
30 mA at UN AC/DC units: 20VDC; AC units: 19VDC Internal with PTC (Positive Temperature Coefficient resistor) Internal VDR (Voltage Dependent Resistor)
Output Specifications
AC 15 at 5A, 230VAC: > 2.2x105 switching cycles > 20x106 switching cycles
3 positively driven N.O. and 1 N.C. relay contacts (N.O. contacts are safety contacts) Manual start: 30 ms; automatic start: 350 ms.
Disconnecting the supply: AC units:150 ms; DC units: 50 ms Disconnecting S12, S22: AC units: 130 ms. DC units: 50 ms AC: 250V; DC: See continuous current limit curve in installation manual.
Max. 8A. See continuous current limit curve in installation manual.
Max. fuse rating: 10A gL (IEC/EN 60 947-5-1); Line circuit breaker: B 6A
AC 15: N.O. contacts: 3A/230V; N.C. contacts: 2A/230V DC 13: N.O. contacts: 4A/DC24V. 0.5A/110V; N.C. contacts: 4A/24V;
DC 13: N.O. contacts: 8A/24V >25x103. ON: 0.4s, OFF: 9.6 s
Max. 1200 switching cycles/hr

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Dold LG5925 Series

2-Channel Emergency Stop and Safety Gates

Wiring
A1(+)A2(-)

LG5925 Block Diagram
S11 S12 S22 S33 S34 13 23 33 41

Dimensions mm(in)

Overvoltage and short circuit protection

Monitoring logic

K1

24V Power

K2 K2

K1 K2
K1

S21

14 24 34 42

L1

L1

Applications

off

E-stop

A1(+) S11 S33 S34 S12 S22 13 .. ..

A2(-) N

LG5925 S21

14 .. ..

Single channel emergency stop circuit. This circuit does not have any redundancy in the emergency-stop control circuit. Note: Refer to "Unit programming" Set switch or dip switch in pos.: S1 no cross fault detection
S2 automatic start

L1

L1

on K4

A1(+) S11

K5 S33 S34

E-stop S12 S22 13 23 ..

LG5925

A2(-)

S21

14 24 ..

K4

K5

N

Contact reinforcement by external contactors, 2-channel controlled. The output contacts can be reinforced by external contactors with positive guided contacts for switching currents > 8 A. Functioning of the external contactors is monitored by looping the N.C. contacts into the closing circuit (terminals S33-S34). Note: Refer to "Unit programming" Set switch or dip switch in pos.: S1 no cross fault detection
S2 manual start

L1

on

E-stop

A1(+) S11 S33 S34

S12 S22 13 .. ..

E-stop on A1(+) S11 S33 S34 S12 S22 S21 13 .. ..

A1(+) S11

K4
K5 S33 S34

E-stop S12 S22 13 .. ..

LG5925

A2(-)

S21

14 .. ..

N
2-channel emergency stop circuit without cross fault monitoring. Note: Refer to "Unit programming" Set switch or dip switch in pos.:
S1 no cross fault detection S2 manual start

LG5925

LG5925

A2(-)

14 .. ..

A2(-)

S21

14 .. ..

N
2-channel emergency stop circuit with cross fault detection. Note: Refer to "Unit programming" Set switch or dip switch in pos.:
S1 cross fault detection S2 manual start
(+ )

K4

K5

N

Contact reinforcement by external contactors
controlled by one contact path.
Note: Refer to "Unit programming"
Set switch or dip switch in pos.: S1 no cross fault detection S2 automatic start

+

-

coded switch

L1 on

sliding guard closed

-

-

+

-

coded switch

A1(+) S11 S33 S34 S12 S22 13 .. ..

+

-

LG5925

A2(-) N

S21
Activated N.O. contact (contact position: closed)

14 .. ..

On

K4

-

+

A1(+) S11

K5 S33 S34 S12 S22

S2:aBuGfH5a9n2d0sttarLG5925

2-channel safety gate monitoring.

Note: Refer to "Unit programming"

A2(-)

Set switch or dip switch in pos.: S1 no cross fault detection

S2 manual start

(-)

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coded actuator

coded actuator

2-channel emergency stop circuit with cross fault. Contact reinforcement by external contactors. Two coded non-contact sensors in series. Note: Refer to "Unit programming" Set switch or dip switch in pos.:
S1 cross fault detection
S2 Manual or Automatic (dotted jumper)

S21 13 23 .. ..

14 24 .. ..

K4

K5

Note: W hen switching inductive loads, surge suppressors are recommended.

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Dold LG5929 Extension Module

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Additional contacts for emergency-stop modules and safety gate monitors.
· 1-channel or 2-channel connection · LED indication for operation · Output: 5 N.O. and 1 N.C. contacts

Part Number LG5929-60-100-61

Safety Relays Selection Chart

Price

Marking Type

Voltage

$102.00

Safety relay extension module

24 VAC/VDC

Outputs 5 N.O./1 N.C.

Safety Data ­ Values per EN ISO 13849-1

Category

4 according to EN 954-1

Performance level

PLe according to EN 13849-1

MTTFd

>100 years

DCavg

99%

Safety Data ­

Values per IEC/EN 62061 /IEC/EN 61508

SIL CL SIL HFT (Hardware Failure Tolerance) DCavg SFF PFHD

3 per IEC/EN 62061 3 per IEC/EN 61508 1 99% 99.7% 4.68E-10 h-1

Safety Relay Extenson Module Specification Table

Temperature Altitude Vibration Resistance Degree of Protection Housing Weight Agency Approvals and Standards
Terminal Designation per EN 50 005 Wire Connections

General Specifications
Storage: -25°C to 85°C (-13°F to 185°F) Operating: -15°C to 55°C (5°F to 131°F)
< 2,000 meters Amplitude: 0.35mm, Frequency: 10 to 55 Hz (IEC/EN 60-068-2-6)
Per IEC/EN 60 529. Housing: IP40; Terminals IP20 UL 94V-0 Thermoplastic; Din mount 35 mm x 7.5 mm
205g (7.23 oz.) CSA, cULus file E107778, CE, RoHS, TUV 1x4 mm2 solid or 1 x 2.5 mm2 stranded ferruled (isolated) or 2 x 1.5 mm2 stranded ferruled (isolated) DIN 46 228-1/-2/-3/-4 or 2 x 2.5 mm2 solid per DIN 46 228-1/-2/-3 /-4

Wire Fixing

Plus-minus terminal screws M3.5 box terminals with wire protection or cage clamp terminals.

Nominal Voltage Voltage Range Maximum Consumption Nominal Frequency Control Current Overvoltage Protection
Electrical Contact Life Mechanical Life Contact Type Operate/Release Time Nominal Output Voltage Thermal Current (Ith) Short Circuit Strength
Switching Capacity IEC/EN 60 947-5-1
Switching Frequency

Input Specifications
24V AC/DC AC: 0.85 to 1.1 UN At 10% residual ripple: 0.9 to 1.1 UN; At 48% residual ripple: 0.85 to 1.1 UN 24VAC/DC: 1.8VA
50 to 60 Hz Control current typ. at 24V over 2 relays: 75 mA
Internal VDR (Voltage Dependent Resistor)
Output Specifications
To AC15 at 2 A,230V: 105 switching cycles IEC/EN 60 947-5-1
20 x 106 switching cycles 5 N.O. positively driven and 1 N.C. relay contacts (N.O. contacts are safety contacts)
Operate typ at UN: 20 m.; Release typ at UN: 35 ms. 250VAC
Max. 5A per contact. See continuous current limit curve in installation manual.
Max fuse rating:10A gl (IEC/EN 60 9470-5-1); Line circuit breaker: B6A AC 15: N.O. contacts: 3A/230V; N.C. contacts: 2A/230VAC
DC 13: N.O. contacts: 4A/24V; N.C. contacts: 4A/24VDC; N.O. contact: 8A/24V >25x103 ON: 0.4s, OFF: 9.6s
Max. 1,200 switching cycles/hr

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Dold LG5929 Extension Module

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Wiring

LG5929 Block Diagram

A1(+) A2(-)

13 23 33 43 53 Y1

Dimensions mm [in]

24V

K1

24V

K2

A3(+) A4(-)

14 24 34 44 54 Y2

Applications

L1
Emergency Stop

A1(+) S11 S12 S22

13 23 ..

LG5925

A2(-) S21

S33 S34

On

14 24 ..

Y1 Y2 A1(+) A3(+) 13 23 33 43 53 LG5929/100
A2(-) A4(-) 14 24 34 44 54

N
Contact multiplication with LG 5929/100
Note: This is a representative drawing. Depending on the LG5925 safety relay you select, different voltage sources may be required.

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*Note: W hen switching inductive loads, surge suppressors are recommended.
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Safety Products
Warning: Safety products sold by AutomationDirect are Safety components only. The purchaser/installer is solely responsible for the application of these components and ensuring all necessary steps have been taken to assure each application and use meets all performance and applicable safety requirements and/or local, national and/or international safety codes as required by the application. AutomationDirect cannot certify that our products, used solely or in conjunction with other AutomationDirect or other vendors' products, will assure safety for any application. Any person using or applying any products sold by AutomationDirect is responsible for learning the safety requirements for their individual application and applying them, and therefore assumes all risks, and accepts full and complete responsibility, for the selection and suitability of the product for their respective application. AutomationDirect does not provide design or consulting services, and cannot advise whether any specific application or use of our products would ensure compliance with the safety requirements for any application.

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