CSP-3000
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CSP-3000
3000W Power Supply with Single Output CSP-3000
Function Manual ※ Mode Setting 1. Output Voltage/Current Programming In the PC mode, the adjustable resistor (SVR2) can set the maximum constant current point. 3000W Power Supply with Single Output CSP-3000 series O U T…
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3000W Power Supply with Single Output CSP-3000 series Dimension L *W* H 278 * 177.8 * 63.5 (2U) mm 10.9 * 7 * 2.5 (2U) inch Features �AC input 80~264VAC �Built-in active PFC function �High efficiency up to 93% �Forced air cooling by built-in DC fans �Output voltage / current programmable �Active current sharing up to 9000W(2+1) �Built-in remote ON-OFF control / auxiliary power / power OK signal �Protections: Short circuit / Overload / Over voltage / Over temperature / Fan failure �Optional conformal coating �5 years warranty UL62368-1 EN62368-1 IEC62368-1 Applications �Factory control or automation apparatus �Test and measurement instrument �Laser related machine �UV curing equipment �Fish lamp �Burn-in facility Description CSP-3000 is a 3KW single output enclosed type AC/DC power supply. This series operates for 180~264VAC input voltage and offers the models with the DC output mostly demanded from the industry. Each model is cooled by the built-in fan with fan speed control, working for the temperature up to 70. Moreover, CSP-3000 provides vast design flexibility by equipping various built-in functions such as the output programming, active current sharing, remote ON-OFF control, auxiliary power, etc. Model Encoding / Order Information CSP - 3000 - 250 Output voltage (120V/250V/400V) Output wattage Series name File Name:CSP-3000-SPEC 2019-06-28 3000W Power Supply with Single Output CSP-3000 series SPECIFICATION MODEL CSP-3000-120 CSP-3000-250 CSP-3000-400 DC VOLTAGE 120V 250V 400V RATED CURRENT 25A 12A 7.5A CURRENT RANGE 0 ~ 25A 0 ~ 12A 0 ~ 7.5A RATED POWER 3000W 3000W 3000W RIPPLE & NOISE (max.) Note.2 800mVp-p 1000mVp-p 1200mVp-p OUTPUT CONSTANT CURRENT REGION 90 ~ 120V VOLTAGE TOLERANCE Note.3 �1.0% LINE REGULATION �0.5% LOAD REGULATION �0.5% 125 ~ 250V �1.0% �0.5% �0.5% 200 ~ 400V �1.0% �0.5% �0.5% SETUP, RISE TIME 1000ms, 80ms / 230VAC at full load HOLD UP TIME (Typ.) 10ms at full load VOLTAGE RANGE Note.4 180 ~ 264VAC 254 ~ 370VDC FREQUENCY RANGE 47~63Hz POWER FACTOR (Typ.) PF0.95/230VAC at full load INPUT EFFICIENCY (Typ.) 92% 92.5% 93% AC CURRENT (Typ.) 20A/180VAC 16A/230VAC INRUSH CURRENT (Typ.) Cold start 60A/230VAC LEAKAGE CURRENT <0.3mA / 240VAC SHORT CIRCUIT Shut down and latch off o/p voltage, re-power on to recover OVER CURRENT PROTECTION OVER VOLTAGE OVER TEMPERATURE OUTPUT VOLTAGE PROGRAMMABLE(PV) 105 ~ 120% rated output power Constant current limiting with delay shutdown after 3 seconds, re-power to recover 127 ~ 150V 265 ~ 315V 420 ~ 500V Protection type : Shut down o/p voltage, re-power on to recover Shut down o/p voltage, recovers automatically after temperature goes down or re-power on to recover 24 ~ 120V 50 ~ 250V 80 ~ 400V Please refer to the Function Manual. CURRENT SHARING FUNCTION AUXILIARY POWER(AUX) Please refer to the Function Manual. 12V@0.4A REMOTE ON-OFF CONTROL Please refer to the Function Manual ALARM SIGNAL OUTPUT WORKING TEMP. Power OK signal. Please refer to the Function Manual -20 ~ +60 (Refer to "Derating Curve") WORKING HUMIDITY 20 ~ 90% RH non-condensing ENVIRONMENT STORAGE TEMP., HUMIDITY -40 ~ +85, 10 ~ 95% RH non-condensing TEMP. COEFFICIENT �0.05%/ (0 ~ 50) VIBRATION 10 ~ 500Hz, 2G 10min./1cycle, 60min. each along X, Y, Z axes SAFETY STANDARDS UL62368-1,Dekra seal EN62368-1, EAC TP TC004, GB4943.1 WITHSTAND VOLTAGE I/P-O/P:3KVAC I/P-FG:2KVAC O/P-FG:0.5KVAC ISOLATION RESISTANCE I/P-O/P, I/P-FG, O/P-FG:100M Ohms / 500VDC / 25/ 70% RH Parameter Standard Test Level / Note Conducted EN55032(CISPR32)/EN55011(CISPR11) Class A EMC EMISSION Radiated Harmonic Current EN55032(CISPR32)/EN55011(CISPR11) Class A EN61000-3-2 ----- SAFETY & EMC (Note 5) Voltage Flicker EN55024 , EN61204-3, EN61000-6-2 Parameter ESD EN61000-3-3 Standard EN61000-4-2 ----- Test Level / Note Level 3, 8KV air ; Level 2, 4KV contact Radiated EN61000-4-3 Level 3 EMC IMMUNITY EFT / Burst Surge EN61000-4-4 EN61000-4-5 Level 3 Level 3, 2KV/Line-Earth ; Level 2, 1KV/Line-Line Conducted EN61000-4-6 Level 3 Magnetic Field EN61000-4-8 Level 4 OTHERS NOTE Voltage Dips and Interruptions EN61000-4-11 >95% dip 0.5 periods, 30% dip 25 periods, >95% interruptions 250 periods MTBF 223.8K hrs min. Telcordia SR-332 (Bellcore) ; 75.1K hrs min. MIL-HDBK-217F (25) DIMENSION 278*177.8*63.5mm (L*W*H) PACKING 4Kg; 4pcs/16Kg/1.81CUFT 1. All parameters NOT specially mentioned are measured at 230VAC input, rated load and 25 of ambient temperature. 2. In the PV Mode: Ripple & noise are measured at 20MHz of bandwidth by using a 12" twisted pair-wire terminated with a 0.1uf & 47uf parallel capacitor. 3. Tolerance : includes set up tolerance, line regulation and load regulation. 4. Turn off the output when input voltage is less than 160VAC. 5. The power supply is considered a component which will be installed into a final equipment. All the EMC tests are been executed by mounting the unit on a 720mm*360mm metal plate with 1mm of thickness. The final equipment must be re-confirmed that it still meets EMC directives. For guidance on how to perform these EMC tests, please refer to "EMI testing of component power supplies." (as available on http://www.meanwell.com) 6. The ambient temperature derating of 3.5/1000m with fanless models and of 5/1000m with fan models for operating altitude higher than 2000m(6500ft). File Name:CSP-3000-SPEC 2019-06-28 3000W Power Supply with Single Output CSP-3000 series Block Diagram EMI I/P FILTER ACTIVE INRUSH CURRENT LIMITING RECTIFIERS & PFC POWER SWITCHING RECTIFIERS & FILTER PFC CONTROL O.T.P. O.L.P. PWM CONTROL LOAD SHARING FAN AUX POWER O.V.P. DETECTION CIRCUIT REMOTE CONTROL RECTIFIERS & FILTER PFC fosc : 85KHz PWM fosc : 100KHz +V -V P OK RC CS AUX POWER (12V/0.4A) LOAD (%) Static Characteristics Derating Curve 100 90 80 70 60 50 40 180 190 200 210 220 250 264 INPUT VOLTAGE (V) 60Hz LOAD (%) 100 80 60 50 40 20 -20 0 10 20 30 40 50 60 65 70 (HORIZONTAL) AMBIENT TEMPERATURE () Efficiency vs Load (400V Model) 94 92 90 88 86 84 82 80 78 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% LOAD The curve above is measured at 230VAC. File Name:CSP-3000-SPEC 2019-06-28 EFFICIENCY (%) 3000W Power Supply with Single Output CSP-3000 series DRIVING METHODS OF LED MODULE I-V Operating Area CSP-3000-120 130V 125V 2.4A, 120V 120V 115V 110V 105V 100V 95V 90V 2.4A, 90V 85V 80V 0A 5A 15A,120V 10A 15A 20A 25A, 120V 30A, 100V 30A, 90V 25A 30A 35A Recommended High Performance Region Allowed Operational Region CSP-3000-250 260V 1.36A, 250V 240V 220V 200V 180V 160V 140V 120V 1.36A, 125V 100V 0A 3A 9A,250V 12A, 250V 6A 9A 12A 15A 17A, 176.5V 17A, 125V 18A Recommended High Performance Region Allowed Operational Region CSP-3000-400 430V 0.8A, 400V 5.25A,400V 7.5A, 400V 400V 370V 340V 10A, 300V 310V 280V 250V 220V 190V 0.8A, 200V 160V 10A, 200V 130V 100V 0A 1.5A 3A 4.5A 6A 7.5A 9A 10.5A 12A 13.5A 15A Recommended High Performance Region Allowed Operational Region File Name:CSP-3000-SPEC 2019-06-28 3000W Power Supply with Single Output Function Manual 1. Output Voltage/Current Programming Mode Setting CN1: CONDITION MODE FUNCTION PIN5/PIN6 SHORT OPEN PV MODE Output Voltage Programming PC MODE Output Current Programming CSP-3000 series OUTPUT VOLTAGE SET (%) PIN6 PIN5 PV/PC MODE CHOSE CN1 PV/PC SET(SVR2) max. PIN8 PIN7 PV/PC SET PIN6 PIN5 PV/PC ADJUST CN2 PV/PC Set adjustment In the PV mode, the adjustable resistor (SVR2) can set the output voltage, the output voltage can be adjusted to 20-100% of the rated voltage. In the PV mode, the pin7/pin8 at the CN2 terminal only accepts the input DC voltage to set the output voltage, and the output voltage can be trimmed to 20-100% of the rated voltage. When pin7/pin8 signal<2V,output voltagerated voltage 10%. In the PC mode, the adjustable resistor (SVR2) can set the maximum constant current point. In the PC mode, the maximum output constant current value can be set when the pin7/pin8 of the CN2 terminal accepts only the input DC voltage. The output maximum constant current value can be trimmed by the CN2 terminal pin7/pin8 voltage (Vs), the relationship between voltage and current: Imax. *Vs/10V The adj. min. current8%Imax, refer to PC range. For fast output response, it is recommended to adjust through CN2 terminal PIN5/PIN6, applying additive 10V PWM signal(frequency range 500Hz~1KHz). V 100 80 Non-Linear 60 40 MODEL 120V 250V 400V PV Range 24 ~ 120V 50 ~ 250V 80 ~ 400V 20 2 (V) 4 6 8 10 EXTERNAL VOLTAGE (DC) Vout OUTPUT CURRENT SET (%) I 100 80 Non-Linear 60 40 MODEL 120V 250V 400V PC Range 6 ~ 30A(max.) 3.4~ 17A( max.) 2 ~ 10A(max.) 20 2 (V) 4 6 8 10 EXTERNAL VOLTAGE (DC) 100 80 Non-Linear 60 40 8 0.8 4 6 8 10 V 8 40 60 80 100 % EXTERNAL VOLTAGE (DC)/PWM MODEL 120V 250V 400V PC Range 2.4 ~ 30A( max.) 1.4~ 17A(max.) 0.8 ~ 10A( max.) File Name:CSP-3000-SPEC 2019-06-28 OUTPUT VOLTAGE / CURRENT ADJ. (%) 3000W Power Supply with Single Output CSP-3000 series 2.Remote ON-OFF Remote ON-OFF is activated by the configuration with respect to CN1 as shown in the following diagram. PIN3 RC PIN1 RCG CN1 Example 2.2(A): Using external voltage source Internal 12V typ. 1K AUX 12V RC SW RCG AUXG Example 2.2(B): Using internal 12V auxiliary output AUX Internal 12V typ. 1K RC RCG SW AUXG Example 2.2(C): Using internal 12V auxiliary output Internal 12V typ. 1K AUX 1K RC SW RCG Connection Method AUXG Example 2.2(A) Power supply output ON SW Open(open) SW Logic Power supply output OFF SW Close(short) Example 2.2(B) SW Open(open) SW Close(short) Example 2.2(C) SW Close(short) SW Open(open) File Name:CSP-3000-SPEC 2019-06-28 3000W Power Supply with Single Output CSP-3000 series 3.Alarm Signal Output Alarm signal is sent out through "P OK" & "P OK GND" and P OK2 & P OK GND2 pins on CN1. Please acknowledge an external voltage source is required for this function. PIN9(P-OK-GND) PIN7(P-OK) PIN4(P-OK-GND-2) PIN2(P-OK-2) CN1 Function P OK Description Output of alarm(P OK, Relay Contact) Output of alarm(P OK2, TTL Signal) The signal is "Low" when the power supply is above Low 80% of the rated output voltage, or, say, Power OK (0.5V max at 500mA) Low (0.5V max at 10mA) The signal turns to be "High" when the power supply High or open High or open is under 80% of the rated output voltage, or, say, (External applied voltage, 500mA max.) (External applied voltage, 10mA max.) Power Fail Table 3.1 Explanation of alarm P OK P OK2 R V 0.1uF R V P OK GND External voltage and R (The max. sink is 500mA and 20V) Fig. 3.2 Internal circuit of P OK (Relay, total is 10W) P OK GND2 External voltage and R (The max. sink is 10mA and 30V) Fig. 3.3 Internal circuit of P OK2 (Open collector method) File Name:CSP-3000-SPEC 2019-06-28 3000W Power Supply with Single Output CSP-3000 series 4.Current Sharing CSP-3000 has the built-in active current sharing function and can be connected in parallel, up to 3 units, to provide higher output power as exhibited below : The power supplies should be paralleled using short and large diameter wiring and then connected to the load. Difference of output voltages among parallel units should be less than 0.2V(Can Fine tune by SVR1). The total output current must not exceed the value determined by the following equation: Maximum output current at parallel operation=(Rated current per unit)�(Number of unit)�0.9 When out current<( 50% rate current)�(Number of unit), the current shared among units may not be fully balanced. CS+/CS- on CN1 are connected mutually in parallel(Note:CS+/CS- do not reverse connection). Under parallel operation, the "PV/PC" function is not available. No.1(Master) Current Sharing condition max. Output Voltage ADJ(SVR1) No.2(Slave) No.3(Slave) +V -V +V -V +V Load -V +V -V File Name:CSP-3000-SPEC 2019-06-28 3000W Power Supply with Single Output Mechanical Specification 278 236.3 1 8-M4(Both Sides) L=5mm 4-M4 L=5mm 1 236.3 Air flow direction 1 162 7.9 CSP-3000 series Case No.982B Unit:mm 27 38 12.5 63.5 1 27 19max. CN1 10 8 6 4 2 9 7 531 CN2 8642 7531 16 13 1 OUTPUT 177.8 13 10 INPUT 1 16max. Mounting Instruction Hole No. Recommended Screw Size 1 M4 MAX. Penetration Depth L 5mm Recommended mounting torque 7~10Kgf-cm Control Pin No. Assignment (CN1) : FJY 964-20531-180016 or equivalent 9 10 Mating Housing FJY 3521-1000205-1803 or equivalent Terminal FJY 256-210000-22119 or equivalent 1 2 CN1 are connected internally. Pin No. 1 2 3 4 5 6 7 8 9 10 Function RCG P-OK-2 RC P-OK-GND-2 GND Mode P-OK CS+ P-OK GND CS- Description Remote ON-OFF Ground Power OK Signal(TTL Signal) Remote ON-OFF Power OK Ground PV/PC Mode Choose Ground PV/PC Mode Choose Power OK Signal(Relay Contact) Current Sharing Signal+ Power OK Ground Current Sharing Signal- Mounting Surface Chassis of CSP-3000 Mounting Screw L File Name:CSP-3000-SPEC 2019-06-28 3000W Power Supply with Single Output Control Pin No. Assignment (CN2) : FJY 964-20431-180016 or equivalent 7 8 1 2 Mating Housing FJY 3521-1000204-1803 or equivalent Terminal FJY 256-210000-22119 or equivalent Pin No. 1 2 3 4 5 6 7 8 Function 12V AUXG 12V AUX+ NC NC PV/PC+ PV/PCSET+ SET- Description Auxiliary output GND Auxiliary output+ PV/PC adjust+ for fast output response PV/PC adjust- for fast output response PV/PC set+ PV/PC set- AC Input Terminal Pin No. Assignment Pin No. Assignment Diagram 1 AC/L 2 AC/N 3 FG DC Output Terminal Pin No. Assignment Pin No. Assignment Diagram 1 V- 2 V+ Maximum mounting torque 18Kgf-cm Maximum mounting torque 18Kgf-cm Installation Manual Please refer to : http://www.meanwell.com/manual.html CSP-3000 series File Name:CSP-3000-SPEC 2019-06-28