This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
SINAMICS Introduction SINAMICS G120 Power Module PM240-2 Hardware Installation Manual Updated from 01/2019 to 01/202 0 01/2020 A5E33294624B AL
Power Module PM240-2
SINAMICS SINAMICS G120 Power Module PM240-2
Hardware Installation Manual
Preface
Fundamental safety instructions
1
Introduction
2
Installing
3
Connecting
4
Service and maintenance
5
Technical data
6
Spare parts
7
Accessories
8
Appendix
A
Updated from 01/2019 to 01/2020
01/2020
A5E33294624B AL
Legal information
Warning notice system This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are graded according to the degree of danger.
DANGER indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION indicates that minor personal injury can result if proper precautions are not taken.
NOTICE indicates that property damage can result if proper precautions are not taken. If more than one degree of danger is present, the warning notice representing the highest degree of danger will be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to property damage.
Qualified Personnel The product/system described in this documentation may be operated only by personnel qualified for the specific task in accordance with the relevant documentation, in particular its warning notices and safety instructions. Qualified personnel are those who, based on their training and experience, are capable of identifying risks and avoiding potential hazards when working with these products/systems.
Proper use of Siemens products Note the following:
WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems. The permissible ambient conditions must be complied with. The information in the relevant documentation must be observed.
Trademarks All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
Disclaimer of Liability We have reviewed the contents of this publication to ensure consistency with the hardware and software described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the information in this publication is reviewed regularly and any necessary corrections are included in subsequent editions.
Siemens AG Digital Industries Postfach 48 48 90026 NÜRNBERG GERMANY
03/2020 Subject to change
Copyright © Siemens AG 2013 - 2020. All rights reserved
Preface
Changes with respect to Edition 01/2019
Added the information about the new option "Control Unit Adapter Kit CUA20" Control Unit Adapter Kit CUA20 (Page 123)
Added the technical data and dimension information of dv/dt filters dv/dt filter plus VPL (Page 154)
Removed the dv/dt filter information for 400 V FSA to FSC dv/dt filter plus VPL (Page 154)
Added the service life data for PM240-2 Service life (Page 113)
Updated dimension and weight data for braking resistor 200 V FSA to FSC Braking resistor (Page 133)
Updated article numbers for IP20 fan kits for FSD to FSF Spare parts (Page 115)
Updated the weight data (with and without filter) of PM240-2 all frame sizes Technical data (Page 73)
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Preface
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Table of contents
Preface ................................................................................................................................................... 3
1 Fundamental safety instructions .............................................................................................................. 9
1.1
General safety instructions .......................................................................................................9
1.2
Equipment damage due to electric fields or electrostatic discharge ......................................14
1.3
Warranty and liability for application examples ......................................................................14
1.4
Security information ................................................................................................................15
1.5
Residual risks of power drive systems....................................................................................16
2 Introduction ........................................................................................................................................... 17
3 Installing ............................................................................................................................................... 19
3.1
Installation conditions..............................................................................................................19
3.2 3.2.1 3.2.2 3.2.3
EMC-compliant installation of a machine or system...............................................................22 Control cabinet........................................................................................................................23 Cables .....................................................................................................................................25 Electromechanical components..............................................................................................27
3.3
Power losses and air cooling requirements ............................................................................28
3.4 3.4.1 3.4.2 3.4.3 3.4.4 3.4.5 3.4.6
Mounting the Power Modules .................................................................................................29 Sequence for installing the Power Module .............................................................................30 Dimension drawings and drilling dimensions for built-in units - IP20 devices ........................31 Dimension drawings and drilling dimensions for PT Power Modules.....................................33 Mounting the shield plates ......................................................................................................36 Hoisting gear FSD ... FSG ......................................................................................................41 Additional components............................................................................................................42
4 Connecting ........................................................................................................................................... 43
4.1 4.1.1 4.1.2 4.1.3 4.1.4 4.1.5
Permissible line supplies ........................................................................................................46 TN line system ........................................................................................................................47 TT line system.........................................................................................................................48 IT system ................................................................................................................................49 Requirements for the protective conductor.............................................................................50 Using several single-phase converters in machines and plants.............................................51
4.2 4.2.1 4.2.2 4.2.3 4.2.4
Connecting the line and motor cable at the converter ............................................................53 Connection overview...............................................................................................................53 Length of the motor cable .......................................................................................................56 Connection terminals at the converter ....................................................................................57 Establishing connections ........................................................................................................58
4.3
STO via Power Module terminals ...........................................................................................63
4.4
Connecting the motor to the converter in a star or delta connection......................................64
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Table of contents
5 Service and maintenance...................................................................................................................... 67
5.1
Maintenance........................................................................................................................... 68
5.2
Commissioning after a long storage time .............................................................................. 69
5.3 5.3.1 5.3.2 5.3.3
Replacing a fan ...................................................................................................................... 70 Fan replacement FSA ... FSC ............................................................................................... 70 Fan replacement FSD ... FSF ............................................................................................... 71 FSG fan replacement ............................................................................................................. 72
6 Technical data ...................................................................................................................................... 73
6.1
Electromagnetic compatibility - Overview .............................................................................. 74
6.2
Ambient conditions................................................................................................................. 75
6.3
Overload capability of the converter ...................................................................................... 76
6.4 6.4.1 6.4.2 6.4.3
200 V converters .................................................................................................................... 77 General data, 200 V converters ............................................................................................. 78 Specific technical data, 200 V converters .............................................................................. 79 Current derating depending on the pulse frequency, 200 V converters ................................ 86
6.5 6.5.1 6.5.2 6.5.3
400 V converters .................................................................................................................... 87 General data, 400 V converters ............................................................................................. 88 Specific technical data, 400 V converters .............................................................................. 89 Current derating depending on the pulse frequency, 400 V converters ................................ 98
6.6 6.6.1 6.6.2 6.6.3
690 V converters .................................................................................................................... 99 General data, 690 V converters ........................................................................................... 100 Specific technical data, 690 V converters ............................................................................ 101 Current derating depending on the pulse frequency, 690 V converters .............................. 104
6.7
Restrictions for special ambient conditions.......................................................................... 105
6.8 6.8.1 6.8.1.1 6.8.1.2 6.8.2 6.8.3 6.8.4
Electromagnetic compatibility of variable-speed drives ....................................................... 107 Converter applications ......................................................................................................... 108 Operation in the Second Environment ................................................................................. 109 Operation in the First Environment ...................................................................................... 110 Typical harmonic currents .................................................................................................... 111 Harmonics at the power supply connection point according to IEC 61000-2-2 ................... 112 EMC limit values in South Korea ......................................................................................... 112
6.9
Service life............................................................................................................................ 113
7 Spare parts ..........................................................................................................................................115
8 Accessories .........................................................................................................................................117
8.1
Top shield plate - FSD ... FSG ............................................................................................ 117
8.2
Mounting frames for PT power modules .............................................................................. 118
8.3
Mounting grips for PT Power Modules................................................................................. 122
8.4
Control Unit Adapter Kit CUA20........................................................................................... 123
8.5
Line filter............................................................................................................................... 125
8.6
Line harmonics filter ............................................................................................................. 126
8.7
Line reactor .......................................................................................................................... 130
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8.8 8.8.1 8.8.2
Braking resistor .....................................................................................................................133 Connecting a braking resistor ...............................................................................................136 Technical data of the braking resistor...................................................................................138
8.9 8.9.1 8.9.2 8.9.3
Braking relay .........................................................................................................................141 Technical data of the brake relay..........................................................................................141 Connections and circuit diagrams.........................................................................................142 Mounting and connecting the brake relay.............................................................................143
8.10
Output reactor .......................................................................................................................144
8.11
Sine-wave filter .....................................................................................................................150
8.12
dv/dt filter plus VPL ...............................................................................................................154
A Appendix............................................................................................................................................. 163
A.1 A.1.1 A.1.2 A.1.3 A.1.4
Manuals and technical support .............................................................................................163 Manuals for your converter ...................................................................................................163 Download a Manual ..............................................................................................................165 Configuring support...............................................................................................................165 Product Support ....................................................................................................................167
A.2
Directives and standards ......................................................................................................168
A.3
Abbreviations ........................................................................................................................170
Index................................................................................................................................................... 171
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Fundamental safety instructions
1
1.1
General safety instructions
WARNING
Electric shock and danger to life due to other energy sources
Touching live components can result in death or severe injury. · Only work on electrical devices when you are qualified for this job. · Always observe the country-specific safety rules.
Generally, the following steps apply when establishing safety: 1. Prepare for disconnection. Notify all those who will be affected by the procedure. 2. Isolate the drive system from the power supply and take measures to prevent it being
switched back on again. 3. Wait until the discharge time specified on the warning labels has elapsed. 4. Check that there is no voltage between any of the power connections, and between any
of the power connections and the protective conductor connection. 5. Check whether the existing auxiliary supply circuits are de-energized. 6. Ensure that the motors cannot move. 7. Identify all other dangerous energy sources, e.g. compressed air, hydraulic systems, or
water. Switch the energy sources to a safe state. 8. Check that the correct drive system is completely locked.
After you have completed the work, restore the operational readiness in the inverse sequence.
WARNING
Risk of electric shock and fire from supply networks with an excessively high impedance
Excessively low short-circuit currents can lead to the protective devices not tripping or tripping too late, and thus causing electric shock or a fire.
· In the case of a conductor-conductor or conductor-ground short-circuit, ensure that the short-circuit current at the point where the inverter is connected to the line supply at least meets the minimum requirements for the response of the protective device used.
· You must use an additional residual-current device (RCD) if a conductor-ground short circuit does not reach the short-circuit current required for the protective device to respond. The required short-circuit current can be too low, especially for TT supply systems.
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Fundamental safety instructions 1.1 General safety instructions
WARNING Risk of electric shock and fire from supply networks with an excessively low impedance Excessively high short-circuit currents can lead to the protective devices not being able to interrupt these short-circuit currents and being destroyed, and thus causing electric shock or a fire. · Ensure that the prospective short-circuit current at the line terminal of the inverter does
not exceed the breaking capacity (SCCR or Icc) of the protective device used.
WARNING Electric shock if there is no ground connection For missing or incorrectly implemented protective conductor connection for devices with protection class I, high voltages can be present at open, exposed parts, which when touched, can result in death or severe injury. · Ground the device in compliance with the applicable regulations.
WARNING Electric shock due to connection to an unsuitable power supply When equipment is connected to an unsuitable power supply, exposed components may carry a hazardous voltage. Contact with hazardous voltage can result in severe injury or death. · Only use power supplies that provide SELV (Safety Extra Low Voltage) or PELV-
(Protective Extra Low Voltage) output voltages for all connections and terminals of the electronics modules.
WARNING
Electric shock due to equipment damage
Improper handling may cause damage to equipment. For damaged devices, hazardous voltages can be present at the enclosure or at exposed components; if touched, this can result in death or severe injury. · Ensure compliance with the limit values specified in the technical data during transport,
storage and operation. · Do not use any damaged devices.
WARNING
Electric shock due to unconnected cable shield
Hazardous touch voltages can occur through capacitive cross-coupling due to unconnected cable shields. · As a minimum, connect cable shields and the conductors of power cables that are not
used (e.g. brake cores) at one end at the grounded housing potential.
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Fundamental safety instructions 1.1 General safety instructions
WARNING
Arcing when a plug connection is opened during operation
Opening a plug connection when a system is operation can result in arcing that may cause serious injury or death. · Only open plug connections when the equipment is in a voltage-free state, unless it has
been explicitly stated that they can be opened in operation.
WARNING
Electric shock due to residual charges in power components
Because of the capacitors, a hazardous voltage is present for up to 5 minutes after the power supply has been switched off. Contact with live parts can result in death or serious injury. · Wait for 5 minutes before you check that the unit really is in a no-voltage condition and
start work.
NOTICE Damage to equipment due to unsuitable tightening tools. Unsuitable tightening tools or fastening methods can damage the screws of the equipment. · Be sure to only use screwdrivers which exactly match the heads of the screws. · Tighten the screws with the torque specified in the technical documentation. · Use a torque wrench or a mechanical precision nut runner with a dynamic torque sensor
and speed limitation system.
NOTICE Property damage due to loose power connections Insufficient tightening torques or vibration can result in loose power connections. This can result in damage due to fire, device defects or malfunctions. · Tighten all power connections to the prescribed torque. · Check all power connections at regular intervals, particularly after equipment has been
transported.
WARNING
Spread of fire from built-in devices
In the event of fire outbreak, the enclosures of built-in devices cannot prevent the escape of fire and smoke. This can result in serious personal injury or property damage. · Install built-in units in a suitable metal cabinet in such a way that personnel are
protected against fire and smoke, or take other appropriate measures to protect personnel. · Ensure that smoke can only escape via controlled and monitored paths.
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Fundamental safety instructions 1.1 General safety instructions
WARNING Active implant malfunctions due to electromagnetic fields Inverters generate electromagnetic fields (EMF) in operation. Electromagnetic fields may interfere with active implants, e.g. pacemakers. People with active implants in the immediate vicinity of an inverter are at risk. · As the operator of an EMF-emitting installation, assess the individual risks of persons
with active implants. · Observe the data on EMF emission provided in the product documentation.
WARNING Unexpected movement of machines caused by radio devices or mobile phones Using radio devices or mobile telephones in the immediate vicinity of the components can result in equipment malfunction. Malfunctions may impair the functional safety of machines and can therefore put people in danger or lead to property damage. · Therefore, if you move closer than 20 cm to the components, be sure to switch off radio
devices or mobile telephones. · Use the "SIEMENS Industry Online Support app" only on equipment that has already
been switched off.
NOTICE Damage to motor insulation due to excessive voltages When operated on systems with grounded line conductor or in the event of a ground fault in the IT system, the motor insulation can be damaged by the higher voltage to ground. If you use motors that have insulation that is not designed for operation with grounded line conductors, you must perform the following measures: · IT system: Use a ground fault monitor and eliminate the fault as quickly as possible. · TN or TT systems with grounded line conductor: Use an isolating transformer on the line
side.
WARNING Fire due to inadequate ventilation clearances Inadequate ventilation clearances can cause overheating of components with subsequent fire and smoke. This can cause severe injury or even death. This can also result in increased downtime and reduced service lives for devices/systems. · Ensure compliance with the specified minimum clearance as ventilation clearance for
the respective component.
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Fundamental safety instructions 1.1 General safety instructions
NOTICE Overheating due to inadmissible mounting position The device may overheat and therefore be damaged if mounted in an inadmissible position. · Only operate the device in admissible mounting positions.
WARNING Unrecognized dangers due to missing or illegible warning labels
Dangers might not be recognized if warning labels are missing or illegible. Unrecognized dangers may cause accidents resulting in serious injury or death. · Check that the warning labels are complete based on the documentation. · Attach any missing warning labels to the components, where necessary in the national
language. · Replace illegible warning labels.
NOTICE Device damage caused by incorrect voltage/insulation tests
Incorrect voltage/insulation tests can damage the device. · Before carrying out a voltage/insulation check of the system/machine, disconnect the
devices as all converters and motors have been subject to a high voltage test by the manufacturer, and therefore it is not necessary to perform an additional test within the system/machine.
WARNING
Unexpected movement of machines caused by inactive safety functions
Inactive or non-adapted safety functions can trigger unexpected machine movements that may result in serious injury or death. · Observe the information in the appropriate product documentation before
commissioning. · Carry out a safety inspection for functions relevant to safety on the entire system,
including all safety-related components. · Ensure that the safety functions used in your drives and automation tasks are adjusted
and activated through appropriate parameterizing. · Perform a function test. · Only put your plant into live operation once you have guaranteed that the functions
relevant to safety are running correctly.
Note Important safety notices for Safety Integrated functions
If you want to use Safety Integrated functions, you must observe the safety notices in the Safety Integrated manuals.
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Fundamental safety instructions 1.2 Equipment damage due to electric fields or electrostatic discharge
1.2
Equipment damage due to electric fields or electrostatic discharge
Electrostatic sensitive devices (ESD) are individual components, integrated circuits, modules or devices that may be damaged by either electric fields or electrostatic discharge.
NOTICE
Equipment damage due to electric fields or electrostatic discharge
Electric fields or electrostatic discharge can cause malfunctions through damaged individual components, integrated circuits, modules or devices. · Only pack, store, transport and send electronic components, modules or devices in their
original packaging or in other suitable materials, e.g conductive foam rubber of aluminum foil. · Only touch components, modules and devices when you are grounded by one of the following methods: Wearing an ESD wrist strap Wearing ESD shoes or ESD grounding straps in ESD areas with conductive flooring
· Only place electronic components, modules or devices on conductive surfaces (table with ESD surface, conductive ESD foam, ESD packaging, ESD transport container).
1.3
Warranty and liability for application examples
Application examples are not binding and do not claim to be complete regarding configuration, equipment or any eventuality which may arise. Application examples do not represent specific customer solutions, but are only intended to provide support for typical tasks.
As the user you yourself are responsible for ensuring that the products described are operated correctly. Application examples do not relieve you of your responsibility for safe handling when using, installing, operating and maintaining the equipment.
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1.4
Fundamental safety instructions 1.4 Security information
Security information
Siemens provides products and solutions with industrial security functions that support the secure operation of plants, systems, machines and networks.
In order to protect plants, systems, machines and networks against cyber threats, it is necessary to implement and continuously maintain a holistic, state-of-the-art industrial security concept. Siemens' products and solutions constitute one element of such a concept.
Customers are responsible for preventing unauthorized access to their plants, systems, machines and networks. Such systems, machines and components should only be connected to an enterprise network or the internet if and to the extent such a connection is necessary and only when appropriate security measures (e.g. firewalls and/or network segmentation) are in place.
For additional information on industrial security measures that may be implemented, please visit https://www.siemens.com/industrialsecurity (https://www.siemens.com/industrialsecurity).
Siemens' products and solutions undergo continuous development to make them more secure. Siemens strongly recommends that product updates are applied as soon as they are available and that the latest product versions are used. Use of product versions that are no longer supported, and failure to apply the latest updates may increase customer's exposure to cyber threats.
To stay informed about product updates, subscribe to the Siemens Industrial Security RSS Feed under https://www.siemens.com/industrialsecurity (https://new.siemens.com/global/en/products/services/cert.html#Subscriptions).
Further information is provided on the Internet:
Industrial Security Configuration Manual (https://support.industry.siemens.com/cs/ww/en/view/108862708)
WARNING
Unsafe operating states resulting from software manipulation
Software manipulations, e.g. viruses, Trojans, or worms, can cause unsafe operating states in your system that may lead to death, serious injury, and property damage. · Keep the software up to date. · Incorporate the automation and drive components into a holistic, state-of-the-art
industrial security concept for the installation or machine. · Make sure that you include all installed products into the holistic industrial security
concept. · Protect files stored on exchangeable storage media from malicious software by with
suitable protection measures, e.g. virus scanners. · On completion of commissioning, check all security-related settings. · Protect the drive against unauthorized changes by activating the "Know-how protection"
converter function.
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Fundamental safety instructions 1.5 Residual risks of power drive systems
1.5
Residual risks of power drive systems
When assessing the machine- or system-related risk in accordance with the respective local regulations (e.g., EC Machinery Directive), the machine manufacturer or system installer must take into account the following residual risks emanating from the control and drive components of a drive system:
1. Unintentional movements of driven machine or system components during commissioning, operation, maintenance, and repairs caused by, for example,
Hardware and/or software errors in the sensors, control system, actuators, and cables and connections
Response times of the control system and of the drive Operation and/or environmental conditions outside the specification Condensation/conductive contamination Parameterization, programming, cabling, and installation errors Use of wireless devices/mobile phones in the immediate vicinity of electronic
components External influences/damage X-ray, ionizing radiation and cosmic radiation
2. Unusually high temperatures, including open flames, as well as emissions of light, noise, particles, gases, etc., can occur inside and outside the components under fault conditions caused by, for example:
Component failure Software errors Operation and/or environmental conditions outside the specification External influences/damage
3. Hazardous shock voltages caused by, for example:
Component failure Influence during electrostatic charging Induction of voltages in moving motors Operation and/or environmental conditions outside the specification Condensation/conductive contamination External influences/damage
4. Electrical, magnetic and electromagnetic fields generated in operation that can pose a risk to people with a pacemaker, implants or metal replacement joints, etc., if they are too close
5. Release of environmental pollutants or emissions as a result of improper operation of the system and/or failure to dispose of components safely and correctly
6. Influence of network-connected communication systems, e.g. ripple-control transmitters or data communication via the network
For more information about the residual risks of the drive system components, see the relevant sections in the technical user documentation.
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Introduction
2
Overview
The Power Modules belong to the modular family of SINAMICS G120 converters. A modular converter comprises a Control Unit and a Power Module.
Depending on the power rating in frame sizes FSA ... FSG, the following Power Module versions are supplied:
· 1 AC 200 V · 3 AC 200 V · 3 AC 400 V · 3 AC 690 V
0.55 kW ... 4 kW 0.55 kW ... 55 kW 0.55 kW ... 250 kW 11 kW ... 250 kW
for line voltages from 1 AC 200 V ... 240 V for line voltages from 3 AC 200 V ... 240 V for line voltages from 3 AC 380 V ... 480 V for line voltages from 3 AC 500 V ... 690 V
Control Units for the Power Modules
You can operate the Power Modules with a Control Unit from one of the following listed families: CU230P-2 CU240B-2 CU240E-2 CU250S-2 For Power Modules FSA ... FSC, you require a Control Unit with firmware version V4.4 or higher. For Power Modules FSD ... FSF, you require a Control Unit with firmware version V4.7 HF8 or higher. For Power Modules FSG, you require a Control Unit with firmware version V4.7 SP9 or higher.
Note Commissioning the converter You must first commission the converter before you can use it. Commissioning is described in the Operating Instructions of the relevant Control Unit.
Manuals for your converter (Page 163)
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Introduction
STO independent of the Control Unit
Using the PM240-2 Power Modules, frame sizes FSD, FSE, FSF and FSG, you can implement the "Safe Torque Off" safety function (STO), corresponding to PL e according to EN 13849-1 and SIL 3 according to IEC61508.
STO via Power Module terminals (Page 63) Note that when using the STO function, the mission time of the converter is restricted. For more information, see the "Safety Integrated" Function Manual.
Manuals for your converter (Page 163)
Permissible motors
Note Motors for converter operation Only use motors that are suitable for operation with converters with a DC link.
Motors for 200 V Power Modules For the 200 V Power Modules, induction motors are permissible in the range from 25% ... 150% of the converter power without any restrictions.
Motors for 400 V Power Modules For the 400 V Power Modules, induction motors are permissible in the range from 25 % ... 150 % of the converter power without any restrictions.
Motors for 690 V Power Modules For the 690 V Power Modules, induction motors are permissible in the range from 50 % ... 150 % of the converter power without any restrictions.
Continuous development within the scope of product maintenance
Converter components are being continuously developed within the scope of product maintenance. Product maintenance includes, for example, measures to increase the ruggedness or hardware changes which become necessary as components are discontinued. These further developments are "spare parts-compatible" and do not change the article number. In the scope of such spare parts-compatible ongoing development, plug connector or connection positions are sometimes slightly modified. This does not cause any problems when the components are properly used. Please take this fact into consideration in special installation situations (e.g. allow sufficient reserve regarding the cable length).
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Installing
3
3.1
Installation conditions
General installation conditions
When installing the Power Modules carefully observe the conditions listed below in order to guarantee reliable, continuous and disturbance-free operation.
The Power Modules are designed for installation in a control cabinet.
The Power Modules are certified for use in environments with degree of pollution 2 without condensation; i.e. in environments where no conductive pollution/dirt occurs.
The built-in units fulfill IP20 degree of protection at delivery status with the maximum cross section for the connected cables.
Fast temperature changes of the air drawn in (e.g. by using cooling units) are not permitted due to the risk of condensation.
Condensation is not permissible when switching on.
You can find the permissible conductor cross-sections for the terminals in:
Connection terminals at the converter (Page 57)
The following section describes how you can install the Power Module in compliance with EMC regulations:
EMC-compliant installation of a machine or system (Page 22)
Devices in push-through technology PT devices
PT devices have IP20 degree of protection and at the rear of the control cabinet they fulfil IP55.
PT devices, FSF: A pressure compensation valve is necessary for the cabinet in order to prevent underpressure in the cabinet.
For a system configuration in conformance with IEC, use the fuse types approved for IEC, specified in the Technical data, or the circuit breakers under the following Internet address.
Fuse types: Technical data (Page 73)
Circuit breaker
(https://support.industry.siemens.com/cs/ww/en/view/109486009)
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Installing 3.1 Installation conditions
Converters for systems in the United States / Canada (UL/cUL)
For a system configuration in conformance with UL/cUL, use the fuse types approved for UL/cUL, specified in the Technical data, or the circuit breakers under the following Internet address.
Fuse types: Technical data (Page 73)
Circuit breaker
(https://support.industry.siemens.com/cs/ww/en/view/109486009)
The integrated semiconductor short-circuit protection does not provide cable protection.
On the system side, provide cable protection in conformance with NEC or CEC, Part 1 and the local regulations.
The converters provide internal motor protection corresponding to UL61800-5-1. Protection threshold: 115% of the rated motor current entered for frame sizes FSA ... FSF
120% of the rated motor current entered for frame size FSG
You enter the motor data values and the protection functions when commissioning the converter. Please observe the details in the associated operating instructions.
Use suitable UL-listed (ZMVV) ring lugs to connect the power terminals of frame sizes FSF and FSG.
Carefully note that for plants and systems in conformance with UL/cUL, the line and output voltage may not be higher than 600 V.
Only use copper cables rated for 60 °C or 75 °C.
FSE, IP20: Only use cables that are certified for temperatures of 75 °C to connect the braking resistor.
FSE, PT: Only use cables that are certified for temperatures of 75 °C to connect the line supply, motor and braking resistor.
The converters are Open Type devices.
The push-through FSD ... FSF converters are Open Type devices. At the rear of the control cabinet they fulfil Enclosure Type 1.
Additional requirements for CSA compliance, frame sizes FSA ... FSC
Install the converter with an external suppression device with the following properties: Surge protection device with the appropriate certification (category checking numbers
VZCA and VZCA7) Rated supply voltage
240 V (phase with respect to ground), 240 V (phase to phase) for 200 V converters 480 V (phase to phase) for 400 V converters
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Installing 3.1 Installation conditions
Terminal voltage, VPR max. 2000 V for 200 V converters max. 2500 V for 400 V converters
Overvoltage category III Pollution degree 2 Suitable for SPD applications, type 1 or type 2 Alternatively, use a surge protection device, article number 5SD7 424-1 from Siemens AG.
Additional requirements relating to CSA conformance, frame sizes FSD ... FSG
Overvoltage category OVC III must be ensured for all connections of the power circuit. This can mean that a surge suppressor must connected upstream on the line side. The rated voltage of the surge suppressor must not exceed the line voltage, and must guarantee the limit values (VPR) specified here.
Line voltage 3 AC 200 V ... 240 V 3 AC 380 V ... 480 V 3 AC 500 V ... 600 V
Conductor
Grounded neutral conductor Grounded line conductor Grounded neutral conductor Grounded line conductor Grounded neutral conductor Grounded line conductor
Phase to ground
Rated voltage
139 V
VPR 2.5 kV
240 V
4 kV
277 V
4 kV
480 V
6 kV
347 V
6 kV
600 V
6 kV
Phase to phase
Rated voltage
240 V
VPR 4 kV
240 V
4 kV
480 V
4 kV
480 V
4 kV
600 V
4 kV
600 V
4 kV
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Installing 3.2 EMC-compliant installation of a machine or system
3.2
EMC-compliant installation of a machine or system
The converter is designed for operation in industrial environments where strong electromagnetic fields are to be expected.
Reliable and disturbance-free operation is only ensured for EMC-compliant installation.
To achieve this, subdivide the control cabinet and the machine or system into EMC zones:
EMC zones
Figure 3-1 Example of the EMC zones of a plant or machine
Inside the control cabinet Zone A: Line supply connection Zone B: Power electronics
Devices in Zone B generate energy-rich electromagnetic fields. Zone C: Control and sensors
Devices in Zone C do not generate any energy-rich electromagnetic fields themselves, but their functions can be impaired by electromagnetic fields.
Outside the control cabinet Zone D: Motors, braking resistors
Devices in Zone D generate electromagnetic fields with a significant amount of energy
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Installing 3.2 EMC-compliant installation of a machine or system
3.2.1
Control cabinet
Assign the various devices to zones in the control cabinet. Electromagnetically uncouple the zones from each other by means of one of the following
actions: Side clearance 25 cm Separate metal enclosure Large-area partition plates Route cables of various zones in separate cable harnesses or cable ducts. Install filters or isolation amplifiers at the interfaces of the zones.
Control cabinet assembly
Connect the door, side panels, top and base plate of the control cabinet with the control cabinet frame using one of the following methods:
Electrical contact surface of several cm² for each contact location
Several screw connections
Short, finely stranded, braided copper wires with cross-sections 95 mm² / 000 (3/0) (-2) AWG
Install a shield support for shielded cables that are routed out of the control cabinet.
Connect the PE bar and the shield support to the control cabinet frame through a large surface area to establish a good electrical connection.
Mount the control cabinet components on a bare metal mounting plate.
Connect the mounting plate to the control cabinet frame and PE bar and shield support through a large surface area to establish a good electrical connection.
For screw connections onto painted or anodized surfaces, establish a good conductive contact using one of the following methods:
Use special (serrated) contact washers that cut through the painted or anodized surface.
Remove the insulating coating at the contact locations.
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Installing 3.2 EMC-compliant installation of a machine or system
Measures required for several control cabinets
Install equipotential bonding for all control cabinets. Screw the frames of the control cabinets together at several locations through a large
surface area using serrated washers to establish a good electrical connection. In plants and systems where the control cabinets are lined up next to one another, and
which are installed in two groups back to back, connect the PE bars of the two cabinet groups at as many locations as possible.
Figure 3-2 Grounding and high-frequency equipotential bonding measures in the control cabinet and in the plant/system
Further information
Additional information about EMC-compliant installation is available in the Internet: EMC installation guideline
(http://support.automation.siemens.com/WW/view/en/60612658)
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Installing 3.2 EMC-compliant installation of a machine or system
3.2.2
Cables
Cables with a high level of interference and cables with a low level of interference are connected to the converter: Cables with a high level of interference:
Cable between the line filter and converter Motor cable Cable at the converter DC link connection Cable between the converter and braking resistor Cables with a low level of interference: Cable between the line and line filter Signal and data cables
Cable routing inside the cabinet
Route the power cables with a high level of interference so that there is a minimum clearance of 25 cm to cables with a low level of interference.
If the minimum clearance of 25 cm is not possible, insert separating metal sheets between the cables with a high level of interference and cables with a low level of interference. Connect these separating metal sheets to the mounting plate to establish a good electrical connection.
Cables with a high level of interference and cables with a low level of interference may only cross over at right angles:
Keep all of the cables as short as possible.
Route all of the cables close to the mounting plates or cabinet frames.
Route signal and data cables - as well as the associated equipotential bonding cables parallel and close to one another.
Twist incoming and outgoing unshielded individual conductors.
Alternatively, you can route incoming and outgoing conductors in parallel, but close to one another.
Ground any unused conductors of signal and data cables at both ends.
Signal and data cables must only enter the cabinet from one side, e.g. from below.
Use shielded cables for the following connections:
Cable between the converter and line filter
Cable between the converter and output reactor or sine-wave filter
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Installing 3.2 EMC-compliant installation of a machine or system
Figure 3-3 Routing converter cables inside and outside a control cabinet
Routing cables outside the control cabinet
Maintain a minimum clearance of 25 cm between cables with a high level of interference and cables with a low level of interference.
Use shielded cables for the following connections: Converter motor cable Cable between the converter and braking resistor Signal and data cables
Connect the motor cable shield to the motor enclosure using a PG gland that establishes a good electrical connection.
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Installing 3.2 EMC-compliant installation of a machine or system
Requirements relating to shielded cables
Use cables with finely-stranded, braided shields. Connect the shield to at least one end of the cable.
Figure 3-4 Examples for EMC-compliant shield support
Attach the shield to the shield support directly after the cable enters the cabinet. Do not interrupt the shield. Only use metallic or metallized plug connectors for shielded data cables.
3.2.3
Electromechanical components
Surge voltage protection circuit
Connect surge voltage protection circuits to the following components: Coils of contactors Relays Solenoid valves Motor holding brakes
Connect the surge voltage protection circuit directly at the coil. Use RC elements or varistors for AC-operated coils and freewheeling diodes or varistors
for DC-operated coils.
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Installing 3.3 Power losses and air cooling requirements
3.3
Power losses and air cooling requirements
Cooling requirements
To protect the components from overheating, the control cabinet requires a cooling air flow, which depends on the power loss of the individual components.
Formula for calculating the cooling airflow:
· Power loss: · T:
airflow [l/s] = power loss [W] * 0.86 / T [K] Total of the power losses of the individual components. Permissible temperature rise in the control cabinet
Measures in order to ensure that the components are adequately cooled
· Add the power losses of the individual components.
Power Module data: "Technical data (Page 73)".
The Control Unit power loss is less than 0.04 kW.
Use the manufacturers data for components, for example reactors or filters
· Calculate the air flow required, using the formula above.
· Ensure that the control cabinet is appropriately ventilated and equipped with suitable air filters.
· Ensure that the components maintain the specified clearances with respect to one another.
· Ensure that the components are provided with adequate cooling air through the cooling openings.
· Use the appropriate air barriers to prevent cooling air short circuits
Power loss for Power Modules with push-through technology - PT devices
When you use PT Power Modules, the majority of the power loss is dissipated through the heatsink located outside the control cabinet.
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Installing 3.4 Mounting the Power Modules
3.4
Mounting the Power Modules
Take note of the following listed specifications when installing the Power Module.
Protection against the spread of fire
The device may be operated only in closed housings or in control cabinets with protective covers that are closed, and when all of the protective devices are used. The installation of the device in a metal control cabinet or the protection with another equivalent measure must prevent the spread of fire and emissions outside the control cabinet.
Protection against condensation or electrically conductive contamination
Protect the device, e.g. by installing it in a control cabinet with degree of protection IP54 according to IEC 60529 or NEMA 12. Further measures may be necessary for particularly critical operating conditions.
If condensation or conductive pollution can be excluded at the installation site, a lower degree of control cabinet protection may be permitted.
Installing
Rules for admissible mounting:
Only mount the Power Module in a vertical position with the motor connectors at the bottom.
Maintain the minimum clearances to other components. Use the specified installation parts and components. Comply with the specified torques.
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Installing 3.4 Mounting the Power Modules
3.4.1
Sequence for installing the Power Module
During installation, comply with the sequence listed below.
Frame sizes FSA ... FSC 1. Prepare the cabinet. 2. Mount the shield plates. 3. Install the Power Module. 4. If you are using a Brake Relay or Safe Brake Relay:
Install the Brake Relay next to the converter.
Frame sizes FSD ... FSG 1. Prepare the cabinet. 2. If you are using a Brake Relay or Safe Brake Relay:
Install the Brake Relay on the rear side of the shield plate. 3. Mount the shield plates. 4. Install the Power Module.
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3.4.2
Dimension drawings and drilling dimensions for built-in units - IP20 devices
The following dimension drawings and drilling patterns are not to scale.
Frame sizes FSA ... FSC
Table 3- 1 Dimensions depend on the Control Unit (CU) and HMI device [mm]
Frame size
FSA FSB FSC
Width [mm]
73 100 140
Height [mm]
without shield plate
196 292 355
with shield plate
276 370 432
without CU
165 165 165
Depth [mm]
with CU230P-2 1)
224 224 224
with CU240B-2 1) / CU240E-2 1)
206
206
206
with CU250S-2 1)
227 227 227
1) With a Smart Access Module plus 9 mm With blanking cover or with Operator Panel plus 11 mm.
Table 3- 2 Drilling dimensions, cooling clearances and fixing
Frame size
FSA FSB FSC
Drilling dimensions [mm]
h
b
c
186 62.3
6
281
80
6
343 120
6
Cooling air clearances [mm] 1)
Top
Bottom
Front
80
100
100
80
100
100
80
100
100
Fixing/torque [Nm]
3 x M4 / 2.5 4 x M4 / 2.5 4 x M5 / 3.5
1) The Power Module is designed for mounting without any lateral cooling air clearance. For tolerance reasons, we recommend a lateral clearance of approx. 1 mm.
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Installing 3.4 Mounting the Power Modules
Frame sizes FSD ... FSG
Table 3- 3 Dimensions depend on the Control Unit (CU) and HMI device [mm]
Frame size
FSD FSE FSF FSG
Width [mm]
200 275 305 305
Height [mm]
without shield plate 472 551 709 1000
with shield plate 624 728 966 1257
without CU
237 237 357 357
Depth [mm]
with CU230P-2 1)
with CU240B-2 1) / CU240E-2 1)
253
237
253
237
373
357
373
357
with CU250S-2 1)
256 256 376 376
1) With a Smart Access Module plus 9 mm With blanking cover or with Operator Panel plus 11 mm.
Table 3- 4 Drilling dimensions, cooling clearances and fixing
Frame size
FSD FSE FSF FSG
Drilling dimensions [mm]
h
b
c
430
170
7
509
230
8.5
680
270
13
970.5 265
15
Cooling air clearances [mm] 1)
Top 2)
Bottom 2)
Front
300
350
100
300
350
100
300
350
100
300
350
100
Fixing/torque [Nm]
4 x M5 / 6.0 4 x M6 / 10 4 x M8 / 25 4 x M10 / 50
1) The Power Module is designed for mounting without any lateral cooling air clearance. For tolerance reasons, we recommend a lateral clearance of approx. 1 mm.
2) The top and bottom cooling air clearances refer to the Power Module without shield plate
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Installing 3.4 Mounting the Power Modules
3.4.3
Dimension drawings and drilling dimensions for PT Power Modules
Use the optional mounting frame to mount a Power Module in push-through technology in a control cabinet. The mounting frame includes the necessary seals and frame to ensure compliance with degree of protection IP55.
If you do not use the optional mounting frame, then you must ensure that the required degree of protection is complied with using other appropriate measures. Mounting instructions are provided in the following section:
Mounting frames for PT power modules (Page 118)
The following dimension drawings and drilling patterns are not to scale.
Frame sizes FSA ... FSC
Wall thickness of the control cabinet 3.5 mm
Figure 3-5 Dimension drawing and drilling dimensions for frame sizes FSA ... FSC
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Installing 3.4 Mounting the Power Modules
Table 3- 5 Dimensions depend on the Control Unit (CU) and HMI device [mm]
Frame size
FSA FSB FSC
Width [mm]
126 154 200
Height [mm]
Without With shield
shield plate
plate
238
322
345
430
411
500
Overall depth in the cabinet [mm]
T1
with
with
with
CU230P- CU240B-2 1) / CU250S-
2 1)
CU240E-2 1)
2 1)
118
177
159
180
118
177
159
180
118
177
159
180
1) With a Smart Access Module plus 9 mm With blanking cover or with Operator Panel plus 11 mm.
Table 3- 6 Cooling air clearances and additional dimensions
Frame size
FSA ... F SC
Power Module depth [mm]
T1 + T2
T1
T2
171
118
53
Cooling air clearances [mm] 1)
Top
Bottom
Front
80
100
100
1) The Power Module is designed for mounting without any lateral cooling air clearance. For tolerance reasons, we recommend a lateral clearance of 1 mm.
Table 3- 7
Frame size
FSA FSB FSC
Electrical cabinet cutout and mounting
Control cabinet cutout [mm]
a
b
c
d
103
106
27
198
148
134
34.5
304
123
174
30.5
365
Fixing/torque [Nm]
e
88
8 × M5 / 3.5
116
8 × M5 / 3.5
156
10 × M5 / 3.5
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Frame sizes FSD ... FSF
Wall thickness of the control cabinet 3.5 mm
Installing 3.4 Mounting the Power Modules
Figure 3-6 Dimension drawing and drilling dimensions for frame sizes FSD ... FSF
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Installing 3.4 Mounting the Power Modules
Table 3- 8 Dimensions depend on the Control Unit (CU) and HMI device [mm]
Frame size
FSD FSE FSF
Width [mm]
275 354 384
Height [mm]
Without shield plate
517 615 785
With shield plate
650 772 1021
Overall depth in the cabinet [mm]
T1
141 141 177.5
with CU230P-
2 1)
155 155
193
with CU240B-2 1) / CU240E-2 1)
141 141
177.5
with CU250S-
2 1)
158 158
196
1) With a Smart Access Module plus 9 mm With blanking cover or with Operator Panel plus 11 mm.
Table 3- 9
Frame size
FSD FSE FSF
Cooling air clearances, further dimensions and mounting
Power Module depth [mm]
T1 + T2
T1
T2
238.5 238.5 358
141 141 177.5
97.5 97.5 180.5
Cooling air clearances [mm]
Top
Bottom
Front
350
300
100
350
300
100
350
300
100
Fixing/torque [Nm]
10 × M5 / 3.5 10 × M5 / 3.5 12 × M6 / 5.9
3.4.4
Mounting the shield plates
Use the provided shield plate for strain relief of the line and motor cable as well as the shield support for the motor cable.
The shield plates and fixings screws are included in the converter accessory kit.
Mounting the shield plate, FSA ... FSC - Built-in devices
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Mounting the shield plate, FSA ... FSC - PT Power Module
Installing 3.4 Mounting the Power Modules
Note Built-in devices and PT Power Modules
The shield plates are mounted in the same way for PT and IP20 devices. Upper shield plate
The top shield plate is not supplied with the converter. You need it as a shield support when you connect an external braking resistor.
Braking resistor (Page 133) EMC connecting bracket
The EMC connecting bracket is only supplied with converters with integrated filter.
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Installing 3.4 Mounting the Power Modules
Mounting the shield plate, FSD and FSE
Procedure Proceed as follows to mount the shield plate: If you are using a Brake Relay to control a motor holding brake, then mount the Brake
Relay at the rear of the shield plate.
Mounting and connecting the brake relay (Page 143)
If the device has an integrated line filter:
Fasten the EMC connecting bracket to the shield plate using four screws .
Then slide the shield plate with the EMC connecting bracket into the converter, so that it
is held in the converter by the clamping spring .
The EMC connecting bracket is positioned correctly if there is some resistance when it is withdrawn from the converter. Having ensured that it is positioned correctly, fasten the shield plate in place using the
four screws .
If the device is unfiltered: Having ensured that it is positioned correctly, fasten the shield plate in place using the
four screws .
You have mounted the shield plate.
Use the shield plate provided for strain relief of the line and motor cable as well as the shield support for the motor cable.
If you are using the converter without filter, then you do not require the EMC connecting bracket. In this case, attach the shield plate to the converter without the EMC connecting bracket
If you are using a converter with integrated line filter, then mount the shield plate and EMC connecting bracket as described below.
Note Brake relay
If you are using a brake relay to control a motor brake, then mount the brake relay at the rear of the lower shield plate before you attach the shield module to the converter.
Mounting and connecting the brake relay (Page 143)
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Installing 3.4 Mounting the Power Modules
Procedure - FSD and FSE
Proceed as follows to mount the EMC connecting bracket and the shield plate:
1. Attach the EMC connecting bracket to the shield plate . 2. Then slide the shield module into the converter, so that it is held in the converter by
the clamping spring. The shield module is located correctly if it can be easily withdrawn out of the converter without any resistance. 3. After you have ensured that it is correctly located, fix the shield module using the four
screws .
You have correctly mounted the EMC connecting bracket and the shield plate.
Procedure - FSF:
Proceed as follows to mount the EMC connecting bracket and the shield plate:
1. Attach the EMC connecting bracket to the shield plate . 2. Screw the shield module to the converter using three screws, as shown in the
diagram.
You have correctly mounted the EMC connecting bracket and the shield plate.
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Installing 3.4 Mounting the Power Modules Mounting the shield plate, FSG
Procedure Proceed as follows to mount the shield plate: If you are using a Brake Relay to control a motor holding brake, then mount the Brake
Relay at the rear of the shield plate. Mounting and connecting the brake relay (Page 143)
Secure each side part to the shield plate with two screws . Fasten the EMC connecting bracket to the shield plate with four screws .
Screw the shield plate to the converter together with the side parts and EMC connecting
bracket using four screws
You have mounted the shield plate.
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Installing 3.4 Mounting the Power Modules
3.4.5
Hoisting gear FSD ... FSG
Power Module weights: 200 V converter (Page 79) 400 V converter (Page 89) 690 V converter (Page 101)
Hoisting gear - Built-in devices
Use crane lifting lugs and the appropriate hoisting gear when mounting built-in devices.
Hoisting gear - PT devices
Use the hoisting gear shown below when mounting the Power Modules
Alternatively, you have the option of attaching mounting grips onto the Power Module. Mounting grips for PT Power Modules (Page 122).
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Installing 3.4 Mounting the Power Modules
3.4.6
Additional components
Depending on the particular application, additional components may be required for your system. Information about additional components is provided in the following Sections:
Connection overview (Page 53)
Accessories (Page 117)
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Connecting
4
Install the converter so that you are compliant with local regulations for erecting and installing low-voltage systems.
Note Safety devices Install suitable protective equipment between the line supply and converter.
Technical data (Page 73)
Note Operating displays for converter operation If, when switching over a function from ON to OFF, an LED or other similar display is not lit or not active; this does not indicate that the device is switched-off or in a no-current condition.
Observe the following product note about protection against indirect contact: To protect against indirectly touching part of the motor circuit of a converter and to automatically shut down in the case of a fault according to DIN EN 60364-4-41 (VDE 0100410). (http://support.automation.siemens.com/WW/view/en/103474630)
WARNING Electrical shock due to inadequate touch protection Due to faulty contact protection, the power connections of the converter may be openly accessible. Touching live power connections can result in death or severe injury. · Make the openings for the converter power connections just large enough for the cables
to be routed through. · Cover power connections that are not used so that they cannot be touched. · Use the dummy plugs provided in the accessory pack for unused terminals.
Note Fault of the wireless services caused by high-frequency faults in residential environments In a residential environment this product can cause high-frequency interference, which may make interference suppression measures necessary. · Have qualified personnel carry out the installation and commissioning with suitable
interference suppression measures.
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Connecting
WARNING Fire or electric shock due to unsuitable residual-current protective devices The converter may create a current through the protective conductor. The current through the protective conductor can cause the residual current device (RCD) or residual current monitor (RCM) to incorrectly trip (nuisance trip). In the case of a ground fault, the fault current can contain a DC component, which prevents the RCD or RCM from tripping, with the risk of subsequent fire or electric shock. · Use the protection and monitoring devices recommended in the documentation.
CAUTION Burns due to touching hot surfaces Certain components (e.g. the heat sink or line reactor) can become very hot during operation. The components can remain hot for some time after operation. Touching hot surfaces can cause burns to the skin. · Do not touch hot components during operation or immediately following operation.
Protection and monitoring equipment
To provide protection against short-circuit, use the overcurrent devices listed in Technical data (fuses, circuit breakers etc.). If the earth fault loop impedance of the line supply at the infeed point is too high to ensure that the overcurrent protective device disconnects within the stipulated time in the case of insulation failure (ground fault, fault to frame), then you must use additional residual current protective devices RCD, type B. In order that an RCD does not unnecessarily trip as a result of operational leakage currents, the following preconditions must be fulfilled: The neutral point of the line supply is grounded. For converters with rated input currents 80 A referred to LO, use a Siemens
SIQUENCE RCCB (series 5SV364.-4), type B, short-time delayed [K] with a rated residual current of 300 mA. Connect the RCCB in series with the overcurrent protective devices. For converters with rated input currents 160 A referred to LO, use a Siemens residual current device RCD520B (3VA9113-0RL21) mounted onto a Siemens molded case circuit breaker (series 3VA1). Recommended settings: Response characteristic B Residual current trip level 300 mA Response delay 0.06 s
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For converters with rated input currents > 160 A referred to LO, use a Siemens modular RCCB device (MRCD type B 5SV8111-4KK) with a current transformer (5SV870.-2K), a circuit breaker (series 3VA1) and a trip element (3VA9988-0BL30).
Figure 4-1 MRCD
A dedicated RCD is used for every converter.
The motor cables are shorter than 50 m (164 ft) shielded, or 100 m (328 ft) unshielded. Additional information about motor cables: Length of the motor cable (Page 56)
Further protection and monitoring equipment (https://support.industry.siemens.com/cs/ww/en/view/109486009)
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Connecting 4.1 Permissible line supplies
4.1
Permissible line supplies
The converter is designed for the following line supplies according to IEC 60364-1 (2005).
TN system
TT system
IT system
General requirements on line supply
The plant builder or machine manufacturer must ensure for operation with rated current Irated that the voltage drop between the transformer input terminals and the converter when operated with its rated values is less than 4% of the transformer rated current
Restrictions for installation altitudes above 2000 m Above an installation altitude of 2000 m, the permissible line supplies are restricted.
Restrictions for special ambient conditions (Page 105)
Screw for functional grounding on the converter, frame size FSG
If you wish to use the converters with integrated C3 line filter, please note the information in the sections "TN line system", "TT line system" and "IT system" below.
Figure 4-2 Remove screw for functional grounding
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Connecting 4.1 Permissible line supplies
4.1.1
TN line system
A TN system transfers the PE protective conductor to the installed plant or system using a cable. Generally, in a TN system the neutral point is grounded. There are versions of a TN system with a grounded line conductor, e.g. with grounded L1. A TN system can transfer the neutral conductor N and the PE protective conductor either separately or combined.
Converter connected to a TN system
Converters with integrated line filter: Operation on TN line systems with grounded neutral point permissible. Operation on TN line systems with grounded line conductor not permissible.
Note Special feature of FSG converters FSG converters with integrated C3 line filter can be operated in TN line systems 600 V with a grounded line conductor if you remove the screw for functional grounding.
Figure 4-2 Remove screw for functional grounding (Page 46) If you remove the screw for functional grounding, the EMC properties deteriorate and the requirements of Class C3 are no longer met.
Converters with external line filter: Operation on TN line systems with grounded neutral point permissible. Operation on TN line systems with grounded line conductor not permissible.
Converter without line filter: Operation on all TN line systems 600 V permissible. Operation on TN line systems > 600 V and grounded neutral point permissible. Operation on TN line systems > 600 V and grounded line conductor not permissible.
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Connecting 4.1 Permissible line supplies
4.1.2
TT line system
In a TT line system, the transformer grounding and the installation grounding are independent of one another. There are TT line supplies where the neutral conductor N is either transferred or not.
Note Operation in IEC or UL systems For installations in compliance with IEC, operation on TT line systems is permissible. For installations in compliance with UL, operation on TT line systems is not permissible.
Converters connected to a TT system
Converters with integrated line filter: Operation on TT line systems with grounded neutral point permissible. Operation on TT line systems without grounded neutral point not permissible.
Note Special feature of FSG converters FSG converters with integrated C3 line filter can be operated in TT line systems without a grounded neutral point if you remove the screw for functional grounding.
Figure 4-2 Remove screw for functional grounding (Page 46) If you remove the screw for functional grounding, the EMC properties deteriorate and the requirements of Class C3 are no longer met.
Converters with external line filter: Operation on TT line systems with grounded neutral point permissible. Operation on TT line systems without grounded neutral point not permissible.
Converters without line filter: Operation on all TT line systems permissible.
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4.1.3
IT system
In an IT line system, all of the conductors are insulated with respect to the PE protective conductor or connected to the PE protective conductor through an impedance. There are IT systems with and without transfer of the neutral conductor N.
Connecting 4.1 Permissible line supplies
Note Behavior of the converter when a ground fault occurs If the converter is to remain operable even when a ground fault occurs at the converter output, you must install an output reactor. This prevents an overcurrent trip or damage to the drive.
Converters connected to an IT system
Converters with integrated line filter: Operation on IT line systems not permissible.
Note Special feature of FSG converters FSG converters with integrated C3 line filter can be operated in IT line systems if you remove the screw for functional grounding.
Figure 4-2 Remove screw for functional grounding (Page 46) If you remove the screw for functional grounding, the EMC properties deteriorate and the requirements of Class C3 are no longer met.
Converters without line filter: Operation on all IT line systems permissible.
Note 690 V converters: Output reactors for frame sizes FSD and FSE An output reactor is required for 690 V reactors in frame sizes FSD and FSE.
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Connecting 4.1 Permissible line supplies
4.1.4
Requirements for the protective conductor
Overview
A high leakage current flows through the protective conductor in converter operation. The protective conductor of the converter must not be interrupted for safe touch protection in converter operation.
This primarily results in requirements for the minimum conductor cross-section of the protective conductor.
No restriction applies to the length of the protective conductor for touch protection. However, short protective conductors are advantageous for EMC-compliant installation.
Description
WARNING
Electric shock due to interrupted protective conductor
The drive components conduct a high leakage current via the protective conductor. Touching conductive parts when the protective conductor is interrupted can result in death or serious injury. · Comply with the requirements for the protective conductor.
Protective conductor for line feeder cables Protective conductor for converter line feeder cables Protective conductor between PE and the control cabinet Protective conductor for motor feeder cables
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Connecting 4.1 Permissible line supplies
The minimum cross-section of the protective conductor ... depends on the cross-
section of the line or motor feeder cable:
Line or motor feeder cable 16 mm2
Minimum cross-section of the protective conductor = cross-section of the line or motor feeder cable
16 mm² < line or motor feeder cable 35 mm2
Minimum cross-section of the protective conductor = 16 mm2
Line or motor feeder cable > 35 mm2
Minimum cross-section of the protective conductor = ½ cross-section of the line or motor feeder cable
Additional requirements placed on the protective conductor :
For permanent connection, the protective conductor must fulfill at least one of the following conditions:
The protective conductor is routed so that it is protected against damage along its complete length. Cables routed inside switch cabinets or enclosed machine housings are considered to be adequately protected against mechanical damage.
As a conductor of a multi-conductor cable, the protective conductor has a crosssection 2.5 mm² Cu.
For an individual conductor, the protective conductor has a cross-section 10 mm² Cu.
The protective conductor consists of 2 individual conductors with the same crosssection.
When connecting a multi-core cable using an industrial plug connector according to EN 60309, the protective conductor must have a cross-section of 2.5 mm² Cu.
Observe the local regulations for protective conductors subject to a high leakage current at the installation site.
4.1.5
Using several single-phase converters in machines and plants
Overview
Evaluate the input currents of single-phase converters in your machine or plant in terms of harmonics and unbalance.
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Connecting 4.1 Permissible line supplies
Description
In unfavorable cases, the harmonic currents of several converters in the neutral conductor (N) add up to a value greater than the currents of the line conductors (L1, L2, L3). The current carrying capacity of the neutral conductor must be sufficient for this. IEC 60364-552:2019, section 524, makes recommendations for sizing the neutral conductor. If no more precise information is available, the standard recommends dimensioning the neutral conductor for 1.45 times the current carrying capacity of the line conductors.
CAUTION
Fire caused by neutral conductor (N) overload
The neutral conductor can heat up due to the load from harmonic currents and cause a fire. · Consider the harmonic currents when dimensioning the neutral conductor.
WARNING
Electric shock caused by PEN conductor overload
In TN-C supply networks, the protective function of the PEN conductor can be adversely affected by exposure to harmonic currents. · Consider the harmonic currents when dimensioning the PEN conductor.
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4.2
4.2.1
Connecting 4.2 Connecting the line and motor cable at the converter
Connecting the line and motor cable at the converter
Connection overview
Note Line reactor No line reactor is required for FSD ... FSG Power Modules. Line filter The converters are available with or without integrated line filter (Class A). For frame sizes FSA ... FSC, 3 AC 400 V, there are external filters (Class B regarding conducted emissions) for increased EMC requirements.
Line filters (Page 125) Line harmonics filter If you use a line harmonics filter you do not need a line reactor or a line filter.
Line harmonics filters (Page 126) Output reactor For frame sizes FSD ... FSG no output reactor is required in many cases on account of the long cable lengths between the converter and the motor.
Output reactors (Page 144) Braking resistor Connect a braking resistor to the converter via the R1 and R2 terminals.
Braking resistors (Page 133)
Figure 4-3 Block diagram of the converter, FSA ... FSC
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Connecting 4.2 Connecting the line and motor cable at the converter
Figure 4-4 Block diagram for the converter, FSD ... FSG
Figure 4-5 Connecting the PM240-2 Power Module, 200 V / 400 V 3 AC, FSA ... FSC
Figure 4-6 Connecting the PM240-2 Power Module, 200 V / 400 V / 690 V 3 AC, FSD ... FSG
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Connecting 4.2 Connecting the line and motor cable at the converter
Figure 4-7 Connecting the PM240-2 Power Module, 200 V 1 AC, FSA ... FSC
Note Connecting PM240-2 Power Modules, 200 V to 1 AC - only FSA ... FSC For the 200 V versions and single-phase line systems, connect the phase conductor and neutral conductor to any two of the terminals L1, L2, L3.
Connect cables at the converter so that they are EMC compliant
Attach the cable tie holders to the Power Module as shown to the left in the diagram before you establish the connections. Fix the line connecting cable using a cable tie
as shown in .
Fix the shield of the motor connecting cable
using a hose clamp ().
Connect the shield of the control cable with
the shield plate of the Control Unit () using
a steel band. Also attach the control cable to
the Power Module using a cable tie ().
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Connecting 4.2 Connecting the line and motor cable at the converter
4.2.2
Length of the motor cable
Always dimension the motor cable so that the ohmic losses are less than 5 % of the converter power rating.
The permissible length of the motor cable also depends on the quality of the motor cable and the converter pulse frequency. The values specified below are applicable for high quality cables, such as CY100 or similar, and for the pulse frequencies set in the factory.
Technical data (Page 73)
If you set other pulse frequencies, then you must ensure that the EMC category is complied with on the plant or system side.
EMC-compliant wiring is required in order that the converter complies with the EMC category listed in the following table.
EMC-compliant installation of a machine or system (Page 22)
Carefully observe the following section for operation in the first environment: Electromagnetic compatibility of variable-speed drives (Page 107)
Table 4- 1 Permissible lengths of motor connecting cables, converter FSA ... FSC
EMC category Converter
Cable 200 V 400 V
Second Environment, C2
with internal C2 filter
with external C1 filter, with-
out output reactor
Shielded
Shielded
50 m 50 m 1)
--150 m 3)
No EMC category
without filter, without output
reactor
without filter, with output reactor
Shielded/unshielded
150 m 150 m
Shielded
150 m 150 m
Unshielded
225 m 225 m
1) For a low-capacitance motor cable: FSB 100 m, FSC 150 m 2) For a low-capacitance motor cable: FSA 150 m, FSB 100 m, FSC 100 m 3) 150 m for voltages in the range 380 V ... 415 V,
100 m for voltages in the range 440 V ... 480 V
Table 4- 2 Permissible cable lengths for the motor connection, FSD ... FSE
EMC category
Converter
Cable 200 V 400 V 690 V
Second Environment, C2
with internal C2 filter
Shielded 150 m 150 m 100 m
No EMC category
with or without filter, with or without output reactor
Shielded Unshielded
200 m
300 m
200 m
300 m
200 m
300 m
without filter, with two output reactors in series
Shielded
Unshielded
350 m
525 m
350 m
525 m
---
---
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Connecting 4.2 Connecting the line and motor cable at the converter
Table 4- 3 Permissible cable lengths for the motor connection, FSF
Converter
EMC category
Cable 200 V 400 V 690 V
with internal C2 filter
Second Environment, C2
Shielded 150 m 150 m 150 m 1)
with or without filter, with or without output reactor
without filter, with two output reactors in series
No EMC category
Shielded 300 m 300 m 300 m
Unshielded 450 m 450 m 450 m
Shielded 525 m 525 m 525 m
Unshielded 800 m 800 m 800 m
Restriction for PT devices with 400 V: Use a double-shielded cable for the motor connection. 1) only C3
Table 4- 4 Permissible cable lengths for the motor connection, FSG
Converter
EMC category
Cable 400 V 690 V 1) only C3
with internal C2 filter
Second Environment, C2
Shielded
150 m 300 m 1) 300 m 1)
with or without filter, with or without output reactor
without filter, with two output reactors in series
No EMC category
Shielded 300 m
Unshielded 450 m
Shielded 525 m
Unshielded 800 m
300 m
450 m
525 m
800 m
4.2.3
Connection terminals at the converter
Table 4- 5 Connection, cross-section and tightening torque for PM240-2 Power Modules
Converter
FSA FSB FSC
FSD
FSE
Connection
Line system, motor and braking resistor
Line and motor Braking resistor
Plug connector with screw termi-
nals
Screw-type terminal
Line and motor Braking resistor
Screw-type terminal
Cross-section and tightening torque
Metric
Imperial
1.5 ... 2.5 mm2, 0.5 Nm 1.5 ... 6 mm2, 0.6 Nm 6 ...16 mm², 1.3 Nm
16 ... 14 AWG, 4.5 lbf in 16 ... 10 AWG, 5.5 lbf in 10 ... 6 AWG, 12 lbf in
Stripped insulation
length
8 mm 8 mm 10 mm
10 ... 35 mm2, 2.5 ... 4.5 Nm
2.5 ... 16 mm2, 1.2 ... 1.5 Nm
25 ... 70 mm2, 8 ... 10 Nm
10 ... 35 mm2, 2.5 ... 4.5 Nm
8 ... 2 AWG, 22 ... 40 lbf in
20 ... 6 AWG, 10.5 ... 13 lbf in
6 ... 3/0 AWG, 71 ... 88.5 lbf in
8 ... 2 AWG, 22 ... 40 lbf in
18 mm 10 mm 25 mm 18 mm
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Connecting 4.2 Connecting the line and motor cable at the converter
Converter FSF
FSG
Connection
Line and motor
Braking resistor Line and motor
Braking resistor
Cable lug according to SN71322 for
M10 bolts Screw-type termi-
nal
Cable lug according to SN71322 for
M10 bolts Screw-type termi-
nal
Cross-section and tightening torque
Metric
Imperial
35 ... 2 × 120 mm2, 22 ... 25 Nm
1 AWG ... 2 × 4/0 AWG, 195 ... 221 lbf.in
25 ... 70 mm2, 8 ... 10 Nm 35 ... 2 × 185 mm2, 22 ... 25 Nm
25 ... 70 mm2, 8 ... 10 Nm
6 ... 3/0 AWG, 71 ... 88.5 lbf in 1 AWG ... 2 × 350 MCM, 195 ... 221 lbf.in
6 ... 3/0 AWG, 71 ... 88.5 lbf in
Stripped insulation
length /
25 mm /
25 mm
4.2.4
Establishing connections
Procedure Proceed as follows to establish the connections: 1. Ensure that the device is in a no-voltage condition and the DC link is discharged. 2. Establish the connections as described in the following sections. This means that you have established the connections.
Connections for frame sizes FSA ... FSC
The Power Modules are equipped with withdrawable plug connectors that cannot be inadvertently interchanged.
To remove a plug connector, you must release it by pressing on the red lever.
Release lever
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Connecting 4.2 Connecting the line and motor cable at the converter
Connections for frame sizes FSD ... FSG
You must remove the covers from the connections in order to connect the line supply, braking resistor and motor to the converter. In addition, for frame sizes FSD and FSE, release the two terminal screws on the connections for the motor and braking resistor, and remove the dummy plug. For frame sizes FSF and FSG, you must breakout the openings from the connection cover for the power connections. Use side cutters or a fine saw blade.
FSD ... FSG: Remove the top covers
FSD, FSE: Remove the lower cover
FSF, FSG: Remove the lower cover
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Connecting 4.2 Connecting the line and motor cable at the converter
Figure 4-8 Connections for the line supply, motor and braking resistor
You must re-attach the connection covers in order to re-establish the touch protection of the converter after it has been connected up.
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Connecting 4.2 Connecting the line and motor cable at the converter
Additional information when connecting FSG converters
Note Conductor cross-section 240 mm2 Cable lugs for M10 bolts according to SN71322 are suitable for cables with cross-sections of 35 mm2 ... 185 mm2 (1 AWG ... 2 × 350 MCM). If you wish to establish connections with cables of 240 mm2 (500 MCM), you must use narrow cable lugs, e.g. Klauke 12SG10. Other cable lugs are not suitable due to the narrow design of the converter. The maximum permissible width of the cable lugs is 37 mm (1.45 inches).
Remove the plastic insulating plate as shown below to gain better access to the terminals for the power connections.
WARNING Damage to converter as a result of operation without insulating plates Without the insulating plates, voltage flashovers may occur between the phases. · Replace the insulating plates after connecting the cables.
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Connecting 4.2 Connecting the line and motor cable at the converter
Braking resistor connection
Use the rubber cable gland as shown in the righthand figure for connecting the braking resistor. Using a sharp knife, cut the cap of the cable gland corresponding to the diameter of the connection cable of the braking resistor and establish the connections. Connect the braking resistor at the R1 and R2 terminals. An optional shield plate is available as strain relief for the connection cable of the braking resistor.
Top shield plate - FSD ... FSG (Page 117)
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Connecting 4.3 STO via Power Module terminals
4.3
STO via Power Module terminals
Description
The "Safe Torque Off" (STO) safety function can be implemented via terminals on the power modules of frame sizes FSD ... FSG.
Figure 4-9 Terminals and switches for the "STO via power module terminals" function
The two switches have the following function: Both switches = ON: STO is enabled Both switches = OFF: STO is locked Two switches different: not permissible Terminals STO_A and STO_B are low active.
Connect line to select STO
Use a SELV or PELV power supply with 24 V DC (20.4 V ... 28.8 V, maximum 60 V briefly) for the STO_A and STO_B connections.
Use a shielded cable with the following properties: Length 30 m Cross section 0.5 mm2 ... + 1.5 mm2 (20 ... 16 AWG) Insulated for 600 V
Use conductor end sleeves, stripped length 7 mm.
Procedure 1. Connect the cable to select STO at terminals STO_A and STO_B on the front of the
power module. 2. Tighten the screws of the terminals with a torque of 0.2 Nm (2 lbf in). 3. Attach the shield to the shield plate of the Control Unit through the largest possible
surface area.
You have connected the STO terminals.
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Connecting 4.4 Connecting the motor to the converter in a star or delta connection
Note Configuring a safety function In order to use the "STO via power module terminals" safety function, the function has to be configured with a commissioning tool.
Further information and wiring examples are to be found in the "Safety Integrated" Function Manual.
Manuals for your converter (Page 163)
4.4
Connecting the motor to the converter in a star or delta connection
Overview
Standard induction motors up to a rated power of approximately 3 kW are usually connected in star/delta connection (Y/) at 400 V/230 V. For a 400-V line supply, you can connect the motor to the converter either in a star or in a delta connection.
Function description
Operating the motor in a star connection
In a star connection, the motor can provide its rated torque MN in the range 0 ... rated frequency fN.
Rated voltage UN = 400 V is available at a rated frequency fN = 50 Hz.
The motor goes into field weakening above the rated frequency. In field weakening, the available motor torque decreases proportionally with 1/f. In field weakening, the available power remains constant.
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Connecting 4.4 Connecting the motor to the converter in a star or delta connection
Operating the motor in a delta connection with 87 Hz characteristic
In a delta connection, the motor is operated with a voltage and frequency above its rated values. As a consequence, the motor power is increased by a factor 3 1.73. In the range f = 0 ... 87 Hz, the motor can output its rated torque MN. The maximum voltage U = 400 V is available at a frequency of f = 3 × 50 Hz 87 Hz.
The motor only goes into field weakening above 87 Hz.
The higher motor power when operated with an 87 Hz characteristic has the following disadvantages:
The converter must supply approximately 1.73x current. Select a converter based on its rated current - and not its rated power.
The motor temperature increases more significantly than when operated with f 50 Hz.
The motor must have windings that are approved for a voltage > rated voltage UN.
As the fan impeller rotates faster, the motor has a higher noise level than operation with f 50 Hz.
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Connecting 4.4 Connecting the motor to the converter in a star or delta connection
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Service and maintenance
5
WARNING
Fire or electric shock due to defective components
If an overcurrent protection device is triggered, the converter may be defective. A defective converter can cause a fire or electric shock. · Have the converter and the overcurrent protection device checked by a specialist.
Repair
WARNING
Fire or electric shock due to improper repair
Improper repair of the converter may cause malfunctions or result in consequential damage such as fire or electric shock. · Only commission the following persons to repair the converter:
Siemens customer service A repair center that has been authorized by Siemens Specialist personnel who are thoroughly acquainted with all the warnings and
operating procedures contained in this manual. · Only use original spare parts when carrying out repairs.
Recycling and disposal
For environmentally-friendly recycling and disposal of your old device, please contact a company certified for the disposal of waste electrical and electronic equipment, and dispose of the old device as prescribed in the respective country of use.
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Service and maintenance 5.1 Maintenance
5.1
Maintenance
The purpose of maintenance is to maintain the specified condition of the Power Module.
Regularly remove dirt and pollution, and replace the fan in plenty of time.
Replacing a
fan (Page 70)
Cleaning
Converters with IP20 degree of protection - built-in units
Clean the converter with an anti-static brush, a vacuum cleaner and areas that are difficult to access, using dry compressed air (max. 1 bar).
Converters with push-through technology PT devices
Clean the heatsink at regular intervals. If necessary, remove the air deflection plate at the rear. Use a torque of 2 Nm when reconnecting. The fans must be installed if you clean the heatsink using water.
Ventilation
The devices must be installed in a cabinet. Ensure that the cabinet's ventilation slots are not blocked. Check that the fan is functioning correctly.
Cables and screw terminals
Regularly check the cables for damage, and immediately replace any defective parts. Regularly check that the screw terminals have been correctly tightened. Retighten the screws if necessary.
Note The actual maintenance intervals depend on the installation and operating conditions. Siemens offers its customers support in the form of service contracts. For further information, contact your Siemens regional office or sales office.
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Service and maintenance 5.2 Commissioning after a long storage time
5.2
Commissioning after a long storage time
If the converter was not operational for a longer period of time, it is possible that you must form the DC-link capacitors before switching on.
Form the DC-link capacitors in the following cases:
If the converter was not operational for longer than one year.
If the date of manufacture of the converter was more than one year ago when commissioning the drive system for the first time. The date of manufacture is coded in the serial number (see the next paragraph).
You form the DC-link capacitors by connecting power to the converters as shown below.
Figure 5-1 Forming the DC-link capacitors
Data of manufacture of the converter
The date of manufacture of the converter is coded in positions 3 - 6 of the serial number.
Figure 5-2 Data of manufacture in the serial number (example, April 21, 2013)
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Service and maintenance 5.3 Replacing a fan
5.3
Replacing a fan
Service life of the fan
The average service life of the fan is 40,000 hours. In practice, however, the service life may deviate from this value. Especially a dusty environment can block up the fan. The fan must be replaced in good time to ensure that the converter is ready for operation.
Applies to all frame sizes
Proceed as follows to remove the fan unit: Switch off the converter power supply before replacing the fan.
WARNING Electric shock as a result of a residual charge in power components After the power supply has been switched off, it takes up to 5 minutes until the capacitors in the converter have discharged so that the residual charge is at a non-hazardous level. · Check the voltage at the converter connections before you carry out any installation
work.
5.3.1
Fan replacement FSA ... FSC
The fan module is installed at the bottom. It has one fan each for frame sizes FSA and FSB, and two for frame size C.
Procedure 1. Withdraw the line and motor cable plug connectors and, if available, remove the braking
resistor from the Power Module. 2. Remove the shield plate from the Power Module.
3. Remove the fan module from the Power Module in steps and as shown in the
diagram. Use a screwdriver if necessary.
4. Install the new fan module in the inverse sequence. You have replaced the fan module.
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5.3.2
Service and maintenance 5.3 Replacing a fan
Fan replacement FSD ... FSF
The fan module is installed at the top.
Procedure
1. Remove the fan module from the Power Module in steps and as shown in the
diagram. Use a screwdriver if necessary.
2. Additionally for PT devices: Remove the interior fan as shown below.
3. Install the new fan module in inverse sequence. By inserting the fan module, you establish the electrical connection between the converter and fan module.
You have replaced the fan module.
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Service and maintenance 5.3 Replacing a fan
5.3.3
FSG fan replacement
The fan module is installed at the top.
Procedure
1. Remove the fan module from the Power Module in steps and as shown in the
diagram. Use a screwdriver.
2. Install the new fan module in inverse sequence. By inserting the fan module, you establish the electrical connection between the converter and fan module.
You have replaced the fan module.
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Technical data
6
Power loss of the Power Modules
Note Power loss for the FSA ... FSC Power Modules The values specified for the power loss are typical values at 100% of the rated speed and 100% of the load corresponding to Low Overload. Power loss for the FSD ... FSG Power Modules The values specified for the power loss are typical values at 90% of the rated speed and 100% of the load corresponding to Low Overload.
Protective devices for the Power Module
The fuses listed in the following tables are examples of suitable fuses. Additional components for branch protection are available in the Internet:
Branch protection and short-circuit strength according to UL and IEC (https://support.industry.siemens.com/cs/ww/en/view/109486009)
Number of starting operations for converter
The frequency of operation for the converter is every 120 s. The number of starting operations states how often line voltage may be switched to the de-energized converter.
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Technical data 6.1 Electromagnetic compatibility - Overview
6.1
Electromagnetic compatibility - Overview
Electromagnetic compatibility according to EN61800-3
Property
Interference immunity
Interference emission second environment
Version
The converters are suitable for use in the first and second industrial environments
Category C2 for converters with integrated radio interference suppression filter
Category C2
for converters without filter with optional external radio interference suppression filter for grounded line supplies (recommended for operation in conjunction with a residual current protective device RCD)
Category C3 for 690-V converters with integrated radio interference suppression filter, frame size FSF, FSG
Category C4 for converters without integrated radio interference suppression filter for operation on IT line supplies
Additional information as well as conditions for using the converter in the first environment are provided in the following Section:
Electromagnetic compatibility of variable-speed drives (Page 107).
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Technical data 6.2 Ambient conditions
6.2
Ambient conditions
Property
Version
Ambient conditions for transport in the transport packaging
Air-conditioning
- 40° C ... + 70° C, according to Class 2K4 to EN 60721-3-2:1997 maximum humidity 95% at 40 °C
Mechanical system
Shock and vibration permissible according to 1M2 to IEC 60721-3-2:1997
Chemical substances
Protected according to Class 2C2 to IEC 60721-3-2:1997
Biological ambient conditions
Suitable according to Class 2B1 to IEC 60721-3-2:1997
Ambient conditions for long-term storage in the product packaging or in transport packaging
Air-conditioning
- 25 °C ... + 55° C, according to Class 1K3 to IEC 60721-3-1:1997
Chemical substances
Protected according to Class 1C2 to IEC 60721-3-1:1997
Biological ambient conditions
Suitable according to Class 1B1 to IEC 60721-3-1:1997
Ambient conditions in operation
Installation altitude
Up to 1000 m above sea level without limitations
Air-conditioning 1)
Restrictions for special ambient conditions (Page 105)
· FSA ... FSC ambient operating temperature 2) For operation according to Low Overload: -10 °C ... +40 °C For operation according to High Overload: -10 °C ... +50 °C
Restrictions for special ambient conditions (Page 105)
· FSD ... FSG ambient operating temperature 2)
For operation according to Low Overload: -20 °C ... +40 °C
For operation according to High Overload: -20 °C ... +50 °C
Restrictions for special ambient conditions (Page 105)
· Relative humidity: 5 ... 95%, condensation not permitted
· Oil mist, ice formation, condensation, dripping water, spraying water, splashing water and water jets are not permitted
Mechanical system
Vibration test during operation according to IEC 60068-2-6 Test Fc (sinusoidal) · 0 ... 57 Hz: 0.075 mm deflection amplitude · 57 ... 150 Hz: 1 g acceleration amplitude · 10 frequency cycles per axis Shock test according to IEC 60068-2-27 Test Ea (half-sine) · 5 g peak acceleration · 30 ms duration · 3 shocks in all three axes in both directions
Chemical substances
· FSA ... FSC: Protected according to 3C2 to IEC 60721-3-3:2002 · FSD ... FSG: Protected according to 3C3 to IEC 60721-3-3:2002
Biological ambient conditions
Pollution
Suitable according to 3B1 to IEC 60721-3-3: 2002 Suitable for environments with degree of pollution 2 according to EN 61800-5-1
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Technical data 6.3 Overload capability of the converter
Property Cooling Cooling air Noise emission
Version Forced air cooling AF, according to EN 60146 Clean and dry air Maximum 75 db(A)
1) Increased ruggedness regarding temperature range and relative humidity; therefore better than 3K3 according to IEC 60721-3-3: 2002
2) Observe the permissible ambient operating temperatures for the Control Unit and the Operator Panel (IOP-2 or BOP-2).
6.3
Overload capability of the converter
Overload capability is the property of the converter to temporarily supply a current that is higher than the rated current to accelerate a load. Two typical load cycles are defined to clearly demonstrate the overload capability: "Low Overload" and "High Overload"
Definitions
Base load Constant load between the accelerating phases of the drive
Low Overload
· LO base load input current Permissible input current for a "Low Overload" load cycle
· LO base load output current Permissible output current for a "Low Overload" load cycle
· LO base load power Rated power based on the LO base load output current
High Overload
· HO base load input current Permissible input current for a "High Overload" load cycle
· HO base load output current Permissible output current for a "High Overload" load cycle
· HO base load power Rated power based on the HO base load output current
If not specified otherwise, the power and current data in the technical data always refer to a load cycle according to Low Overload.
We recommend using the "SIZER" engineering software to select the converter.
You can find additional information about SIZER on the Internet:
Download Sizer (http://support.automation.siemens.com/WW/view/en/10804987/130000)
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Technical data 6.4 200 V converters
Load cycles and typical applications:
"Low Overload" load cycle The "Low Overload" load cycle assumes a uniform base load with low requirements placed on brief accelerating phases. Typical applications when designing according to "Low Overload" include: · Pumps, fans and compressors · Wet or dry blasting technology · Mills, mixers, kneaders, crushers,
agitators · Basic spindles · Rotary kilns · Extruders
Typical converter load cycles
"High Overload" load cycle The "High Overload" load cycle permits dynamic accelerating phases at a reduced base load. Typical applications when designing according to "High Overload" include:
· Horizontal and vertical conveyor technology (conveyor belts, roller conveyors, chain conveyors)
· Centrifuges
· Escalators/moving stairways
· Lifters/Lowerers
· Elevators
· Gantry cranes
· Cable railways
· Storage and retrieval machines
Figure 6-1 "Low Overload" and "High Overload" load cycles
6.4
200 V converters
Motors for 200 V Power Modules
For the 200 V Power Modules, induction motors are permissible in the range from 25% ... 150% of the converter power without any restrictions.
Permissible motors
Note Motors for converter operation Only use motors that are suitable for operation with converters with a DC link.
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Technical data 6.4 200 V converters
6.4.1
General data, 200 V converters
Property
Version
Line voltage
FSA ... FSC 200 V ... 240 V 1 AC ± 10%
0.55 kW ... 4 kW - LO 0.37 kW ... 3 kW - HO
FSD ... FSF
200 V ... 240 V 3 AC ± 10%
200 V ... 240 V 3 AC ± 10% (in operation -20% < 1 min)
0.55 kW ... 7.5 kW - LO 0.37 kW ... 5.5 kW - HO 11 kW ... 55 kW - LO 7,5 kW ... 45 kW - HO
Line supply configurations Grounded TN/TT line supplies or non-grounded IT line supplies Permissible line supplies (Page 46)
Line impedance
FSA ... FSC 2% Uk < 4%. For Uk < 2%, we recommend a line reactor, or a Power Module with the next higher power rating.
FSD ... FSF No restrictions
Power factor
FSA ... FSC 0.7 without line reactor for Uk 2% 0.85 with line reactor for Uk < 2%
FSD ... FSF > 0.9
Output voltage Input frequency Output frequency
0 V 3 AC ... 0.95 × input voltage 50 Hz ... 60 Hz, ± 3 Hz 0 ... 550 Hz, depending on the control mode
Inrush current
< LO base load input current
Overvoltage category
III for line supplies
according to EN 61800-5-
1
Pulse frequency
4 kHz (factory setting),
Adjustable in steps of 2 kHz. Current reduction as a function of the pulse frequency (Page 86)
If you increase the pulse frequency, the converter reduces the maximum output current.
Short-circuit current (SCCR) and branch protection
Maximum permissible line short-circuit current 100 kA rms Branch protection and short-circuit strength according to UL and IEC
(https://support.industry.siemens.com/cs/ww/en/view/109479152)
Degree of protection according to EN 60529
Protection class according to EN 61800-5-1
Touch protection according to EN 50274
IP20 IP55 PT devices outside the control cabinet The converters are devices with protection class I
DGUV regulation 3 when used for the intended purpose
Cooling in compliance with Forced air cooling AF EN 60146
Safety Integrated
See function manual "Safety Integrated"
"Safety Integrated" function manual (https://support.industry.siemens.com/cs/ww/en/view/109751320)
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Dependency of input voltage and output power
Technical data 6.4 200 V converters
6.4.2
Specific technical data, 200 V converters
Table 6- 1 PM240-2, IP20, frame size A, 200 V ... 240 V 1 AC / 3 AC
Article No. without filter Article No. with filter LO base load power 1 AC LO base load input current 3 AC LO base load input current LO base load output current HO base load power 1 AC HO base load input current 3 AC HO base load input current HO base load output current Fuse according to IEC Fuse according to UL, class J Power loss Required cooling air flow Weight without filter Weight with filter
6SL3210-1PB13-0UL0 6SL3210-1PB13-0AL0
0.55 kW 7.5 A 4.2 A 3.2 A
0.37 kW 6.6 A 3.0 A 2.3 A
3NA3805 (16 A) 15 A
0.04 kW 5 l/s 1.4 kg 1.6 kg
6SL3210-1PB13-8UL0 6SL3210-1PB13-8AL0
0.75 kW 9.6 A 5.5 A 4.2 A
0.55 kW 8.4 A 4.2 A 3.2 A
3NA3805 (16 A) 15 A
0.04 kW 5 l/s 1.4 kg 1.6 kg
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Technical data 6.4 200 V converters
Table 6- 2 PM240-2, PT, frame size A, 200 V ... 240 V 1 AC / 3 AC
Article No. without filter Article No. with filter LO base load power 1 AC LO base load input current 3 AC LO base load input current LO base load output current HO base load power 1 AC HO base load input current 3 AC HO base load input current HO base load output current Fuse according to IEC Fuse according to UL, class J Power loss Required cooling air flow Weight without filter Weight with filter
6SL3211-1PB13-8UL0 6SL3211-1PB13-8AL0
0.75 kW 9.6 A 5.5 A 4.2 A
0.55 kW 8.4 A 4.2 A 3.2 A
3NA3 805 (16 A) 15 A
0.04 kW 5 l/s 1.8 kg 2.0 kg
Table 6- 3 PM240-2, IP20, frame size B, 200 V ... 240 V 1 AC / 3 AC
Article No. without filter Article No. with filter LO base load power 1 AC LO base load input current 3 AC LO base load input current LO base load output current HO base load power 1 AC HO base load input current 3 AC HO base load input current HO base load output current Fuse according to IEC Fuse according to UL, class J Power loss Required cooling air flow Weight without filter Weight with filter
6SL3210-1PB15-5UL0 6SL3210-1PB15-5AL0
1.1 kW 13.5 A 7.8 A
6 A 0.75 kW 11.8 A
5.5 A 4.2 A 3NA3812 (32 A) 35 A 0.05 kW 9.2 l/s 2.8 kg 3.1 kg
6SL3210-1PB17-4UL0 6SL3210-1PB17-4AL0
1.5 kW 18.1 A 9.7 A 7.4 A 1.1 kW 15.8 A 7.8 A
6 A 3NA3812 (32 A)
35 A 0.07 kW
9.2 l/s 2.8 kg 3.1 kg
6SL3210-1PB21-0UL0 6SL3210-1PB21-0AL0
2.2 kW 24.0 A 13.6 A 10.4 A 1.5 kW 20.9 A 9.7 A 7.4 A 3NA3812 (32 A) 35 A 0.12 kW 9.2 l/s 2.8 kg 3.1 kg
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Technical data 6.4 200 V converters
Table 6- 4 PM240-2, PT, frame size B, 200 V ... 240 V 1 AC / 3 AC
Article No. without filter Article No. with filter LO base load power 1 AC LO base load input current 3 AC LO base load input current LO base load output current HO base load power 1 AC HO base load input current 3 AC HO base load input current HO base load output current Fuse according to IEC Fuse according to UL, class J Power loss Required cooling air flow Weight without filter Weight with filter
1) approx. 0.08 kW through the heat sink
6SL3211-1PB21-0UL0 6SL3211-1PB21-0AL0
2.2 kW 24.0 A 13.6 A 10.4 A 1.5 kW 20.9 A 9.7 A 7.4 A 3NA3812 (32 A) 35 A 0.12 kW 1) 9.2 l/s 3.4 kg 3.7 kg
Table 6- 5 PM240-2, IP 20, frame size C, 200 V ... 240 V 1 AC / 3 AC
Article No. without filter Article No. with filter LO base load power 1 AC LO base load input current 3 AC LO base load input current LO base load output current HO base load power 1 AC HO base load input current 3 AC HO base load input current HO base load output current Fuse according to IEC Fuse according to UL, class J Power loss Required cooling air flow Weight without filter Weight with filter
6SL3210-1PB21-4UL0 6SL3210-1PB21-4AL0
3 kW 35.9 A 17.7 A 13.6 A 2.2 kW 31.3 A 13.6 A 10.4 A 3NA3820 (50 A) 50 A 0.14 kW 18.5 l/s 5.0 kg 5.2 kg
6SL3210-1PB21-8UL0 6SL3210-1PB21-8AL0
4 kW 43.0 A 22.8 A 17.5 A 3 kW 37.5 A 17.7 A 13.6 A 3NA3820 (50 A) 50 A 0.18 kW 18.5 l/s 5.0 kg 5.2 kg
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Technical data 6.4 200 V converters
Table 6- 6 PM240-2, PT, frame size C, 200 V ... 240 V 1 AC / 3 AC
Article No. without filter Article No. with filter LO base load power 1 AC LO base load input current 3 AC LO base load input current LO base load output current HO base load power 1 AC HO base load input current 3 AC HO base load input current HO base load output current Fuse according to IEC Fuse according to UL, class J Power loss Required cooling air flow Weight without filter Weight with filter
1) approx. 0.09 kW through the heat sink
6SL3211-1PB21-8UL0 6SL3211-1PB21-8AL0
4 kW 43.0 A 22.8 A 17.5 A 3 kW 37.5 A 17.7 A 13.6 A 3NA3820 (50 A) 50 A 0.18 kW 1) 18.5 l/s 5.9 kg 6.2 kg
Table 6- 7 PM240-2, IP 20, frame size C, 200 V ... 240 V 3 AC
Article No. without filter Article No. with filter LO base load power LO base load input current LO base load output current HO base load power HO base load input current HO base load output current Fuse according to IEC Fuse according to UL, class J Power loss Required cooling air flow Weight without filter Weight with filter
6SL3210-1PC22-2UL0 6SL3210-1PC22-2AL0
5.5 kW 28.6 A 22.0 A 4 kW 22.8 A 17.5 A 3NA3820 (50 A) 50 A 0.2 kW 18.5 l/s 5.0 kg 5.2 kg
6SL3210-1PC22-8UL0 6SL3210-1PC22-8AL0
7.5 kW 36.4 A 28.0 A 5.5 kW 28.6 A 22.0 A 3NA3820 (50 A) 50 A 0.26 kW 18.5 l/s 5.0 kg 5.2 kg
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Technical data 6.4 200 V converters
Table 6- 8 PM240-2, PT, frame size C, 200 V ... 240 V 3 AC
Article No. without filter Article No. with filter LO base load power LO base load input current LO base load output current HO base load power HO base load input current HO base load output current Fuse according to IEC Fuse according to UL, class J Power loss Required cooling air flow Weight without filter Weight with filter
1) approx. 0.2 kW through the heatsink 2) approx. 0.25 kW through the heatsink
6SL3211-1PC22-2UL0 6SL3211-1PC22-2AL0
5.5 kW 28.6 A 22.0 A 4 kW 22.8 A 17.5 A 3NA3820 (50 A) 50 A 0.2 kW 1) 18.5 l/s 5.9 kg 6.2 kg
6SL3211-1PC22-8UL0 6SL3211-1PC22-8AL0
7.5 kW 36.4 A 28.0 A 5.5 kW 28.6 A 22.0 A 3NA3820 (50 A) 50 A 0.26 kW 2) 18.5 l/s 5.9 kg 6.2 kg
Table 6- 9 PM240-2, IP20, frame size D, 200 V ... 240 V 3 AC
Article No. without filter LO base load power LO base load input current LO base load output current HO base load power HO base load input current HO base load output current Fuse according to IEC Fuse according to UL, class J Power loss Required cooling air flow Weight
6SL3210-1PC24-2UL0 11 kW 40 A 42 A 7.5 kW 36 A 35 A
3NA3822 (63 A) 60 A
0.45 kW 55 l/s 18.3 kg
6SL3210-1PC25-4UL0 15 kW 51 A 54 A 11 kW 43 A 42 A
3NA3824 (80 A) 70 A
0.61 kW 55 l/s 18.3 kg
6SL3210-1PC26-8UL0 18.5 kW 64 A 68 A 15 kW 56 A 54 A
3NA3830 (100 A) 90 A
0.82 kW 55 l/s 18.3 kg
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Technical data 6.4 200 V converters
Table 6- 10 PM240-2, PT, frame size D, 200 V ... 240 V 3 AC
Article No. without filter LO base load power LO base load input current LO base load output current HO base load power HO base load input current HO base load output current Fuse according to IEC Fuse according to UL, class J Power loss Required cooling air flow Weight
1) approx. 0.72 kW through the heatsink
6SL3211-1PC26-8UL0 18.5 kW 64 A 68 A 15 kW 56 A 54 A
3NA3830 (100 A) 90 A
0.82 kW 1) 55 l/s 19.5 kg
Table 6- 11 PM240-2, IP20, frame size E, 200 V ... 240 V 3 AC
Article No. without filter LO base load power LO base load input current LO base load output current HO base load power HO base load input current HO base load output current Fuse according to IEC Fuse according to UL, class J Power loss Required cooling air flow Weight
6SL3210-1PC28-0UL0 22 kW 76 A 80 A 18.5 kW 71 A 68 A
3NA3830 (100 A) 100 A
0.92 kW 83 l/s 26.8 kg
6SL3210-1PC31-1UL0 30 kW 98 A 104 A 22 kW 83 A 80 A
3NA3836 (160 A) 150 A
1.28 kW 83 l/s 26.8 kg
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Technical data 6.4 200 V converters
Table 6- 12 PM240-2, PT, frame size E, 200 V to 240 V 3 AC
Article No. without filter LO base load power LO base load input current LO base load output current HO base load power HO base load input current HO base load output current Fuse according to IEC Fuse according to UL, class J Power loss Required cooling air flow Weight
1) approx. 1.1 kW through the heatsink
6SL3211-1PC31-1UL0 30 kW 98 A 104 A 22 kW 83 A 80 A
3NA3836 (160 A) 150 A
1.28 kW 1) 83 l/s 29.5 kg
Table 6- 13 PM240-2, IP20, frame size F, 200 V ... 240 V 3 AC
Article No. without filter LO base load power LO base load input current LO base load output current HO base load power HO base load input current HO base load output current Fuse according to IEC Fuse according to UL, class J Power loss Required cooling air flow Weight
6SL3210-1PC31-3UL0 37 kW 126 A 130 A 30 kW 110 A 104 A
3NA3140 (200 A) 175 A
1.38 kW 153 l/s 58 kg
6SL3210-1PC31-6UL0 45 kW 149 A 154 A 37 kW 138 A 130 A
3NA3140 (200 A) 200 A
1.72 kW 153 l/s 58 kg
6SL3210-1PC31-8UL0 55 kW 172 A 178 A 45 kW 164 A 154 A
3NA3142 (224 A) 250 A
2.09 kW 153 l/s 58 kg
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Technical data 6.4 200 V converters
Table 6- 14 PM240-2, PT, frame size F, 200 V to 240 V 3 AC
Article No. without filter LO base load power LO base load input current LO base load output current HO base load power HO base load input current HO base load output current Fuse according to IEC Fuse according to UL, class J Power loss Required cooling air flow Weight
1) approx. 1.9 kW through the heatsink
6SL3211-1PC31-8UL0 55 kW 172 A 178 A 45 kW 164 A 154 A
3NA3142 (224 A) 250 A
2.09 kW 1) 153 l/s 60.5 kg
6.4.3
86
Current derating depending on the pulse frequency, 200 V converters
Article number
LO power [kW]
6SL3210-1PB13-0 . L0 0.55
6SL321 . -1PB13-8 . L0 0.75
6SL3210-1PB15-5 . L0
1.1
6SL3210-1PB17-4 . L0
1.5
6SL321 . -1PB21-0 . L0 2.2
6SL3210-1PB21-4 . L0
3
6SL321 . -1PB21-8 . L0
4
6SL3210-1PC22-2 . L0
5.5
6SL3210-1PC22-8 . L0
7.5
6SL3210-1PC24-2UL0
11
6SL3210-1PC25-4UL0
15
6SL321 . -1PC26-8UL0 18.5
6SL3210-1PC28-0UL0
22
6SL321 . -1PC31-1UL0
30
6SL3210-1PC31-3UL0
37
6SL3210-1PC31-6UL0
45
6SL321 . -1PC31-8UL0
55
Pulse frequency [kHz]
2
4 *)
6
8
10
12
14
16
LO base load output current [A]
3.2 3.2 2.7 2.2 1.9 1.6 1.4 1.3
4.2 4.2 3.6 2.9 2.5 2.1 1.9 1.7
6
6
5.1 4.2 3.6
3
2.7 2.4
7.4 7.4 6.3 5.2 4.4 3.7 3.3
3
10.4 10.4 8.8 7.3 6.2 5.2 4.7 4.2
13.6 13.6 11.6 9.5 8.2 6.8 6.1 5.4
17.5 17.5 14.9 12.3 10.5 8.8 7.9
7
22 22 18.7 15.4 13.2 11 9.9 8.8
28 28 23.8 19.6 16.8 14 12.6 11.2
42 42 35.7 29.4 25.2 21 18.9 16.8
54 54 45.9 37.8 32.4 27 24.3 21.6
68 68 57.8 47.6 40.8 34 30.6 27.2
80 80
68
56
48
40
36
32
104 104 88.4 72.8 62.4 52 46.8 41.6
130 130 110.5 91
---
---
---
---
154 154 130.9 107.8 ---
---
---
---
178 178 151.3 124.6 ---
---
---
---
*) Factory setting
The permissible motor cable length depends on the particular cable type and the pulse frequency that has been selected.
Power Module PM240-2 Hardware Installation Manual, 01/2020, A5E33294624B AL
Technical data 6.5 400 V converters
6.5
400 V converters
Motors for 400 V Power Modules
For the 400 V Power Modules, induction motors are permissible in the range from 25 % ... 150 % of the converter power without any restrictions.
Permissible motors
Note Motors for converter operation Only use motors that are suitable for operation with converters with a DC link.
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Technical data 6.5 400 V converters
6.5.1
General data, 400 V converters
Property
Version
Line voltage
FSA ... FSC 380 V ... 480 V 3 AC ± 10%
Line supply configurations
FSD ... FSG 380 V ... 480 V 3 AC ± 10% (in operation -20% < 1 min) Grounded TN/TT line supplies or non-grounded IT line supplies
Permissible line supplies (Page 46)
Line impedance Power factor
FSA ... FSC
FSD ... FSG FSA ... FSC FSD ... FSG
1% Uk < 4%, for values smaller than 1%, we recommend a line reactor, or a Power Module with the next higher power rating.
No restrictions
0.7 without line reactor for Uk 1% 0.85 with line reactor for Uk < 1% > 0.9
Output voltage
0 V 3 AC ... 0.95 x input voltage (max.)
Input frequency
50 Hz ... 60 Hz, ± 3 Hz
Output frequency
0 ... 550 Hz, depending on the control mode
Inrush current
Overvoltage category according to EN 61800-5-1
< LO base load input current III for line supplies
Pulse frequency
Factory setting
· 4 kHz for devices with an LO base load power < 110 kW
· 2 kHz for devices with an LO base load power 110 kW Can be adjusted in 2 kHz steps as follows:
· 2 kHz ... 16 kHz for devices with an LO base load power < 55 kW
· 2 kHz ... 8 kHz for devices with an LO base load output of 55 kW ... 250 kW If you increase the pulse frequency, the converter reduces the maximum output current.
Current reduction as a function of the pulse frequency (Page 98)
Short-circuit current
Maximum permissible line short-circuit current 100 kA rms
(SCCR) and branch protection
Branch protection and short-circuit strength according to UL and IEC
(https://support.industry.siemens.com/cs/ww/en/view/109479152)
Braking methods
Degree of protection according to EN 60529
DC braking, compound braking, dynamic braking with integrated braking chopper IP20 IP55 PT devices outside the control cabinet
Protection class according The converters are devices with protection class I to EN 61800-5-1
Touch protection according DGUV regulation 3 when used for the intended purpose to EN 50274
Cooling in compliance with Forced air cooling AF EN 60146
Safety Integrated
See function manual "Safety Integrated"
"Safety Integrated" function manual (https://support.industry.siemens.com/cs/ww/en/view/109751320)
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Dependency of input voltage and output power
Technical data 6.5 400 V converters
6.5.2
Specific technical data, 400 V converters
Table 6- 15 PM240-2, IP20, frame size A, 380 V ... 480 V 3 AC
Article No. without filter Article No. with filter LO base load power LO base load input current LO base load output current HO base load power HO base load input current HO base load output current Fuse according to IEC Fuse according to UL, class J Power loss Required cooling air flow Weight without filter Weight with filter
6SL3210-1PE11-8UL1 6SL3210-1PE11-8AL1
0.55 kW 2.3 A 1.7 A
0.37 kW 2.0 A 1.3 A
3NA3805 (16 A) 10 A
0.04 kW 5 l/s 1.3 kg 1.5 kg
6SL3210-1PE12-3UL1 6SL3210-1PE12-3AL1
0.75 kW 2.9 A 2.2 A
0.55 kW 2.6 A 1.7 A
3NA3805 (16 A) 10 A
0.04 kW 5 l/s 1.3 kg 1.5 kg
6SL3210-1PE13-2UL1 6SL3210-1PE13-2AL1
1.1 kW 4.1 A 3.1 A 0.75 kW 3.3 A 2.2 A 3NA3805 (16 A) 15 A 0.04 kW 5 l/s 1.3 kg 1.5 kg
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Technical data 6.5 400 V converters
Table 6- 16 PM240-2, IP20, frame size A, 380 V ... 480 V 3 AC
Article No. without filter Article No. with filter LO base load power LO base load input current LO base load output current HO base load power HO base load input current HO base load output current Fuse according to IEC Fuse according to UL, class J Power loss Required cooling air flow Weight without filter Weight with filter
6SL3210-1PE14-3UL1 6SL3210-1PE14-3AL1
1.5 kW 5.5 A 4.1 A 1.1 kW 4.7 A 3.1 A 3NA3805 (16 A) 15 A 0.07 kW 5 l/s 1.4 kg 1.6 kg
6SL3210-1PE16-1UL1 6SL3210-1PE16-1AL1
2.2 kW 7.7 A 5.9 A 1.5 kW 6.1 A 4.1 A 3NA3805 (16 A) 15 A 0.1 kW 5 l/s 1.4 kg 1.6 kg
6SL3210-1PE18-0UL1 6SL3210-1PE18-0AL1
3.0 kW 10.1 A 7.7 A 2.2 kW 8.8 A 5.9 A 3NA3805 (16 A) 15 A 0.12 kW
5 l/s 1.4 kg 1.6 kg
Table 6- 17 PM240-2, PT, frame size A, 380 V ... 480 V 3 AC
Article No. without filter Article No. with filter LO base load power LO base load input current LO base load output current HO base load power HO base load input current HO base load output current Fuse according to IEC Fuse according to UL, class J Power loss without filter Required cooling air flow Weight without filter Weight with filter
1) approx. 0.1 kW through the heatsink
6SL3211-1PE18-0UL1 6SL3211-1PE18-0AL1
3.0 kW 10.1 A 7.7 A 2.2 kW 8.8 A 5.9 A 3NA3805 (16 A)
15 A 0.12 kW 1)
7 l/s 1.8 kg 2.0 kg
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Technical data 6.5 400 V converters
Table 6- 18 PM240-2, IP20, frame size B, 380 V ... 480 V 3 AC
Article No. without filter Article No. with filter LO base load power LO base load input current LO base load output current HO base load power HO base load input current HO base load output current Fuse according to IEC Fuse according to UL, class J Power loss Required cooling air flow Weight without filter Weight with filter
6SL3210-1PE21-1UL0 6SL3210-1PE21-1AL0
4.0 kW 13.3 A 10.2 A 3.0 kW 11.6 A 7.7 A 3NA3812 (32 A) 35 A 0.11 kW 9.2 l/s 2.9 kg 3.1 kg
6SL3210-1PE21-4UL0 6SL3210-1PE21-4AL0
5.5 kW 17.2 A 13.2 A 4.0 kW 15.3 A 10.2 A 3NA3812 (32 A) 35 A 0.15 kW 9.2 l/s 2.9 kg 3.1 kg
6SL3210-1PE21-8UL0 6SL3210-1PE21-8AL0
7.5 kW 22.2 A 18.0 A 5.5 kW 19.8 A 13.2 A 3NA3812 (32 A) 35 A 0.2 kW 9.2 l/s 3.0 kg 3.2 kg
Table 6- 19 PM240-2, PT, frame size B, 380 V ... 480 V 3 AC
Article No. without filter Article No. with filter LO base load power LO base load input current LO base load output current HO base load power HO base load input current HO base load output current Fuse according to IEC Fuse according to UL, class J Power loss Required cooling air flow Weight without filter Weight with filter
1) approx. 0.16 kW through the heatsink
6SL3211-1PE21-8UL0 6SL3211-1PE21-8AL0
7.5 kW 22.2 A 18.0 A 5.5 kW 19.8 A 13.7 A 3NA3812 (32 A) 35 A 0.2 kW 1) 9.2 l/s 3.6 kg 3.9 kg
Power Module PM240-2
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Technical data 6.5 400 V converters
Table 6- 20 PM240-2, IP20, frame size C, 380 V ... 480 V 3 AC
Article No. without filter Article No. with filter LO base load power LO base load input current LO base load output current HO base load power HO base load input current HO base load output current Fuse according to IEC Fuse according to UL, class J Power loss Required cooling air flow Weight without filter Weight with filter
6SL3210-1PE22-7UL0 6SL3210-1PE22-7AL0
11.0 kW 32.6 A 26.0 A 7.5 kW 27.0 A 18.0 A 3NA3820 (50 A) 50 A 0.3 kW 18.5 l/s 4.7 kg 5.3 kg
6SL3210-1PE23-3UL0 6SL3210-1PE23-3AL0
15.0 kW 39.9 A 32.0 A 11.0 kW 36.0 A 26.0 A 3NA3820 (50 A) 50 A 0.37 kW 18.5 l/s 4.8 kg 5.4 kg
Table 6- 21 PM240-2, PT, frame size C, 380 V ... 480 V 3 AC
Article No. without filter Article No. with filter LO base load power LO base load input current LO base load output current HO base load power HO base load input current HO base load output current Fuse according to IEC Fuse according to UL, class J Power loss Required cooling air flow Weight without filter Weight with filter
1) approx. 0.3 kW through the heatsink
6SL3211-1PE23-3UL0 6SL3211-1PE23-3AL0
15.0 kW 39.9 A 32.0 A 11.0 kW 36.0 A 26.0 A 3NA3820 (50 A) 50 A 0.37 kW 1) 18.5 l/s 5.8 kg 6.3 kg
Power Module PM240-2
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Technical data 6.5 400 V converters
Table 6- 22 PM240-2, IP20, frame size D, 380 V ... 480 V 3 AC
Article No. without filter Article No. with filter LO base load power LO base load input current LO base load output current HO base load power HO base load input current HO base load output current Fuse according to IEC Fuse according to UL, class J Power loss without filter Power loss with filter Required cooling air flow Weight without filter Weight with filter
6SL3210-1PE23-8UL0 6SL3210-1PE23-8AL0
18.5 kW 36 A 38 A 15 kW 33 A 32 A
3NA3822 (63 A) 60 A
0.57 kW 0.58 kW
55 l/s 16.6 kg 18.3 kg
6SL3210-1PE24-5UL0 6SL3210-1PE24-5AL0
22 kW 42 A 45 A 18.5 kW 38 A 38 A 3NA3824 (80 A) 70 A 0.70 kW 0.71 kW 55 l/s 16.6 kg 18.3 kg
6SL3210-1PE26-0UL0 6SL3210-1PE26-0AL0
30 kW 57 A 60 A 22 kW 47 A 45 A 3NA3830 (100 A) 90 A 0.82 kW 0.83 kW 55 l/s 18.3 kg 19 kg
Table 6- 23 PM240-2, IP20, frame size D, 380 V ... 480 V 3 AC
Article No. without filter Article No. with filter LO base load power LO base load input current LO base load output current HO base load power HO base load input current HO base load output current Fuse according to IEC Fuse according to UL, class J Power loss without filter Power loss with filter Required cooling air flow Weight without filter Weight with filter
6SL3210-1PE27-5UL0 6SL3210-1PE27-5AL0
37 kW 70 A 75 A 30 kW 62 A 60 A 3NA3830 (100 A) 100 A 1.09 kW 1.10 kW 55 l/s 18.3 kg 19 kg
Power Module PM240-2
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Technical data 6.5 400 V converters
Table 6- 24 PM240-2, PT, frame size D, 380 V ... 480 V 3 AC
Article No. without filter Article No. with filter LO base load power LO base load input current LO base load output current HO base load power HO base load input current HO base load output current Fuse according to IEC Fuse according to UL, class J Power loss without filter Power loss with filter Required cooling air flow Weight without filter Weight with filter
1) Approx. 1 kW through the heatsink
6SL3211-1PE27-5UL0 6SL3211-1PE27-5AL0
37 kW 70 A 75 A 30 kW 62 A 60 A 3NA3830 (100 A) 100 A 1.09 kW 1) 1.10 kW 1) 55 l/s 20 kg 22 kg
Table 6- 25 PM240-2, IP20, frame size E, 380 V ... 480 V 3 AC
Article No. without filter Article No. with filter LO base load power LO base load input current LO base load output current HO base load power HO base load input current HO base load output current Fuse according to IEC Fuse according to UL, class J Power loss without filter Power loss with filter Required cooling air flow Weight without filter Weight with filter
6SL3210-1PE28-8UL0 6SL3210-1PE28-8AL0
45 kW 86 A 90 A 37 kW 78 A 75 A 3NA3832 (125 A) 125 A 1.29 kW 1.30 kW 83 l/s 26.4 kg 28.4 kg
6SL3210-1PE31-1UL0 6SL3210-1PE31-1AL0
55 kW 104 A 110 A 45 kW 94 A 90 A 3NA3836 (160 A) 150 A 1.65 kW 1.67 kW 83 l/s 26.4 kg 28.4 kg
Power Module PM240-2
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Technical data 6.5 400 V converters
Table 6- 26 PM240-2, PT, frame size E, 380 V ... 480 V 3 AC
Article No. without filter Article No. with filter LO base load power LO base load input current LO base load output current HO base load power HO base load input current HO base load output current Fuse according to IEC Fuse according to UL, class J Power loss without filter Power loss with filter Required cooling air flow Weight without filter Weight with filter
1) Approx. 1.4 kW through the heatsink
6SL3211-1PE31-1UL0 6SL3211-1PE31-1AL0
55 kW 104 A 110 A 45 kW 94 A 90 A 3NA3836 (160 A) 150 A 1.65 kW 1) 1.67 kW 1) 83 l/s 30.5 kg 32 kg
Table 6- 27 PM240-2, IP20, frame size F, 380 V ... 480 V 3 AC
Article No. without filter Article No. with filter LO base load power LO base load input current LO base load output current HO base load power HO base load input current HO base load output current Fuse according to IEC Fuse according to UL, class J Power loss without filter Power loss with filter Required cooling air flow Weight without filter Weight with filter
6SL3210-1PE31-5UL0 6SL3210-1PE31-5AL0
75 kW 140 A 145 A 55 kW 117 A 110 A 3NA3140 (200 A) 200 A 1.91 kW 1.93 kW 153 l/s 58 kg 64 kg
6SL3210-1PE31-8UL0 6SL3210-1PE31-8AL0
90 kW 172 A 178 A 75 kW 154 A 145 A 3NA3142 (224 A) 250 A 2.46 kW 2.48 kW 153 l/s 58 kg 64 kg
6SL3210-1PE32-1UL0 6SL3210-1PE32-1AL0
110 kW 198 A 205 A 90 kW 189 A 178 A 3NA3250 (300 A) 300 A 2.28 kW 2.30 kW 153 l/s 62 kg 66 kg
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Technical data 6.5 400 V converters
Table 6- 28 PM240-2, IP20, frame size F, 380 V ... 480 V 3 AC
Article No. without filter Article No. with filter LO base load power LO base load input current LO base load output current HO base load power HO base load input current HO base load output current Fuse according to IEC Fuse according to UL, class J Power loss without filter Power loss with filter Required cooling air flow Weight without filter Weight with filter
6SL3210-1PE32-5UL0 6SL3210-1PE32-5AL0
132 kW 242 A 250 A 110 kW 218 A 205 A 3NA3252 (315 A) 350 A 2.98 kW 3.02 kW 153 l/s 62 kg 66 kg
Table 6- 29 PM240-2, PT, frame size F, 380 V ... 480 V 3 AC
Article No. without filter Article No. with filter LO base load power LO base load input current LO base load output current HO base load power HO base load input current HO base load output current Fuse according to IEC Fuse according to UL, class J Power loss without filter Power loss with filter Required cooling air flow Weight without filter Weight with filter
1) Approx. 2.6 kW through the heatsink
6SL3211-1PE32-5UL0 6SL3211-1PE32-5AL0
132 kW 242 A 250 A 110 kW 218 A 205 A 3NA3252 (315 A) 350 A 2.98 kW 1) 3.02 kW 1) 153 l/s 63.5 kg 68.5 kg
Power Module PM240-2
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Technical data 6.5 400 V converters
Table 6- 30 PM240-2, frame size G, 380 V ... 480 V 3 AC
Article No. with filter class C3 Article No. with filter class C2 LO base load power
LO base load input current
LO base load output current
HO base load power
HO base load input current
HO base load output current
Fuse according to IEC Fuse according to UL, class J Fuse according to IEC/UL
Power loss with filter class C3 Power loss with filter class C2
Required cooling air flow
Weight with filter class C3 Weight with filter class C2
6SL3210-1PE33-0CL0 6SL3210-1PE33-0AL0
160 kW
300 A
302 A
132 kW
275 A
250 A
3NA3254 (355 A) 400 A
3NE1334-2 (500A)
3.67 kW 3.67 kW
210 l/s
105 kg 107 kg
6SL3210-1PE33-7CL0 6SL3210-1PE33-7AL0
200 kW
365 A
370 A
160 kW
330 A
302 A
3NA3260 (400 A) 500 A
3NE1334-2 (500A)
4.62 kW 4.62 kW
210 l/s
113 kg 114 kg
6SL3210-1PE34-8CL0 6SL3210-1PE34-8AL0
250 kW
470 A
477 A
200 kW
400 A
370 A
3NA3372 (630 A) 600 A
3NE1436-2 (630A)
6.18 kW 6.18 kW
210 l/s
120 kg 122 kg
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Technical data 6.5 400 V converters
6.5.3
Current derating depending on the pulse frequency, 400 V converters
Article number
LO power [kW]
6SL3210-1PE11-8 . L1 0.55
6SL3210-1PE12-3 . L1 0.75
6SL3210-1PE13-2 . L1
1.1
6SL3210-1PE14-3 . L1
1.5
6SL3210-1PE16-1 . L1
2.2
6SL321 . -1PE18-0 . L1
3
6SL3210-1PE21-1 . L0
4
6SL3210-1PE21-4 . L0
5.5
6SL321 . -1PE21-8 . L0 7.5
6SL3210-1PE22-7 . L0
11
6SL321 . -1PE23-3 . L0 15
6SL3210-1PE23-8 . L0 18.5
6SL3210-1PE24-5 . L0
22
6SL3210-1PE26-0 . L0
30
6SL321 . -1PE27-5 . L0 37
6SL3210-1PE28-8 . L0
45
6SL321 . -1PE31-1 . L0 55
6SL3210-1PE31-5 . L0
75
6SL3210-1PE31-8 . L0
90
Article number
6SL3210-1PE32-1 . L0
110
6SL321 .-1PE32-5 . L0
132
6SL3210-1PE33-0 .L0
160
6SL3210-1PE33-7 .L0
200
6SL3210-1PE34-8 .L0
250
Pulse frequency [kHz]
2
4 *)
6
8
10
12
14
16
LO base load output current [A]
1.7 1.7 1.4 1.2
1
0.9 0.8 0.7
2.2 2.2 1.9 1.5 1.3 1.1
1
0.9
3.1 3.1 2.6 2.2 1.9 1.6 1.4 1.2
4.1 4.1 3.5 2.9 2.5 2.1 1.8 1.6
5.9 5.9
5
4.1 3.5
3
2.7 2.4
7.7 7.7 6.5 5.4 4.6 3.9 3.5 3.1
10.2 10.2 8.7 7.1 6.1 5.1 4.6 4.1
13.2 13.2 11.2 9.2 7.9 6.6 5.9 5.3
18 18 15.3 12.6 10.8 9
8.1 7.2
26 26 22.1 18.2 15.6 13 11.7 10.4
32 32 27.2 22.4 19.2 16 14.4 12.8
38 38 32.3 26.6 22.8 19 17.1 15.2
45 45 38.3 31.5 27 22.5 20.3 18
60 60
51
42
36
30
27
24
75 75 63.8 52.5 45 37.5 33.8 30
90 90 76.5 63
54
45 40.5 36
110 110 93.5 77
---
---
---
---
145 145 123.3 101.5 ---
---
---
---
178 178 151.3 124.6 ---
---
---
---
Pulse frequency [kHz]
2 *)
4
6
8
10
12
14
16
LO base load output current [A]
205 143.5 102.5 82
---
---
---
---
250 175 125 100 ---
---
---
---
302 211.4 151 120.8 ---
---
---
---
370 259 185 148 ---
---
---
---
477 333.9 238.5 190.8 ---
---
---
---
*) Factory setting
The permissible motor cable length depends on the particular cable type and the pulse frequency that has been selected
Power Module PM240-2
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Technical data 6.6 690 V converters
6.6
690 V converters
Motors for 690 V Power Modules
For the 690 V Power Modules, induction motors are permissible in the range from 50 % ... 150 % of the converter power without any restrictions.
Note Motors for converter operation
Only use motors that are suitable for operation with converters with a DC link.
For 690 V Power Modules, motors with a suitable insulation system for 690 V converter operation are required (e.g. PREMIUM).
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Technical data 6.6 690 V converters
6.6.1
General data, 690 V converters
Property Line voltage
Version
· for systems according to IEC: 500 V ... 690 V 3 AC ± 10% (in operation -20% < 1 min)
· for systems according to UL 500 V ... 600 V 3 AC ± 10% (in operation -20% < 1 min) filtered devices only with Slash Rating (600Y/347V AC)
Line supply configu- Grounded TN/TT line supplies or non-grounded IT line supplies
rations
Permissible line supplies (Page 46)
Line impedance Power factor Output voltage Input frequency Output frequency Inrush current Overvoltage category according to EN 61800-5-1 Pulse frequency
No restrictions > 0.9 0 V 3 AC ... 0.95 x input voltage (max.) 50 Hz ... 60 Hz, ± 3 Hz 0 ... 550 Hz, depending on the control mode < LO base load input current III for line supplies
2 kHz (factory setting), can be adjusted to 4 kHz
Short-circuit current (SCCR) and branch protection
Adjustable in steps of 2 kHz. Current reduction as a function of the pulse frequency (Page 104)
If you increase the pulse frequency, the converter reduces the maximum output current. Maximum permissible line short-circuit current 100 kA rms
Branch protection and short-circuit strength according to UL and IEC (https://support.industry.siemens.com/cs/ww/en/view/109479152)
Braking methods
Degree of protection according to EN 60529
Protection class according to EN 61800-5-1
Touch protection according to EN 50274
Cooling in compliance with EN 60146
Safety Integrated
DC braking, compound braking, dynamic braking with integrated braking chopper IP20; must be installed in a control cabinet
The converters are devices with protection class I
DGUV regulation 3 when used for the intended purpose
Forced air cooling AF See function manual "Safety Integrated"
"Safety Integrated" function manual (https://support.industry.siemens.com/cs/ww/en/view/109751320)
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Dependency of input voltage and output power
Technical data 6.6 690 V converters
6.6.2
Specific technical data, 690 V converters
Table 6- 31 PM240-2, IP20, frame size D, 500 V ... 690 V 3 AC
Article No. - without filter Article No. - with filter LO base load power LO base load input current LO base load output current HO base load power HO base load input current HO base load output current Fuse according to IEC Fuse according to UL, class J Power loss without filter Power loss with filter Required cooling air flow Weight without filter Weight with filter
6SL3210-1PH21-4UL0 6SL3210-1PH21-4AL0
11 kW 14 A 14 A 7.5 kW 11 A 11 A 3NA3807-6 (20 A) 20 A 0.35 kW 0.35 kW 55 l/s 17.4 kg 18.9 kg
6SL3210-1PH22-0UL0 6SL3210-1PH22 -0AL0
15 kW 18 A 19 A 11 kW 14 A 14 A 3NA3810-6 (25 A) 25 A 0.44 kW 0.45 kW 55 l/s 17.4 kg 18.9 kg
6SL3210-1PH22-3UL0 6SL3210-1PH22 -3AL0
18.5 kW 22 A 23 A 15 kW 20 A 19 A
3NA3812-6 (32 A) 30 A
0.52 kW 0.52 kW
55 l/s 17.4 kg 18.9 kg
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Technical data 6.6 690 V converters
Table 6- 32 PM240-2, IP20, frame size D, 500 V ... 690 V 3 AC
Article No. - without filter Article No. - with filter LO base load power LO base load input current LO base load output current HO base load power HO base load input current HO base load output current Siemens fuse according to IEC Fuse according to UL, class J Power loss without filter Power loss with filter Required cooling air flow Weight without filter Weight with filter
6SL3210-1PH22-7UL0 6SL3210-1PH22-7AL0
22 kW 25 A 27 A 18.5 kW 24 A 23 A 3NA3817-6KJ (40 A) 35 A 0.60 kW 0.60 kW 55 l/s 17.4 kg 18.9 kg
6SL3210-1PH23-5UL0 6SL3210-1PH23 -5AL0
30 kW 33 A 35 A 22 kW 28 A 27 A 3NA3820-6KJ (50 A) 45 A 0.77 kW 0.78 kW 55 l/s 17.4 kg 18.9 kg
6SL3210-1PH24-2UL0 6SL3210-1PH24-2AL0
37 kW 40 A 42 A 30 kW 36 A 35 A 33NA3822-6 (63 A) 60 A 0.93 kW 0.94 kW 55 l/s 17.4 kg 18.9 kg
Table 6- 33 PM240-2, IP20, frame size E, 500 V ... 690 V 3 AC
Article No. - without filter Article No. - with filter LO base load power LO base load input current LO base load output current HO base load power HO base load input current HO base load output current Siemens fuse according to IEC Fuse according to UL, class J Power loss without filter Power loss with filter Required cooling air flow Weight without filter Weight with filter
6SL3210-1PH25-2UL0 6SL3210-1PH25-2AL0
45 kW 50 A 52 A 37 kW 44 A 42 A 3NA3824-6 (80A) 80 A 1.07 kW 1.08 kW 83 l/s 27.1 kg 28.5 kg
6SL3210-1PH26-2UL0 6SL3210-1PH26-2AL0
55 kW 59 A 62 A 45 kW 54 A 52 A 3NA3824-6 (80A) 80 A 1.30 kW 1.31 kW 83 l/s 27.1 kg 28.5 kg
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Technical data 6.6 690 V converters
Table 6- 34 PM240-2, IP20, frame size F, 500 V ... 690 V 3 AC
Article No. - without filter Article No. - with filter LO base load power LO base load input current LO base load output current HO base load power HO base load input current HO base load output current Siemens fuse according to IEC Fuse according to UL, class J Power loss without filter Power loss with filter Required cooling air flow Weight without filter Weight with filter
6SL3210-1PH28-0UL0 6SL3210-1PH28-0AL0
75 kW 78 A 80 A 55 kW 66 A 62 A 3NA3830-6 (100 A) 100 A 1.37 kW 1.38 kW 153 l/s 61 kg 65 kg
6SL3210-1PH31-0UL0 6SL3210-1PH31-0AL0
90 kW 97 A 100 A 75 kW 85 A 80 A 3NA3132-6 (125 A) 125 A 1.74 kW 1.76 kW 153 l/s 61 kg 65 kg
6SL3210-1PH31-2UL0 6SL3210-1PH31-2AL0
110 kW 111 A 115 A 90 kW 106 A 100 A 3NA3136-6 (160 A) 150 A 1.95 kW 1.97 kW 153 l/s 61 kg 65 kg
Table 6- 35 PM240-2, IP20, frame size F, 500 V ... 690 V 3 AC
Article No. - without filter Article No. - with filter LO base load power LO base load input current LO base load output current HO base load power HO base load input current HO base load output current Siemens fuse according to IEC Fuse according to UL, class J Power loss without filter Power loss with filter Required cooling air flow Weight without filter Weight with filter
6SL3210-1PH31-4UL0 6SL3210-1PH31-4AL0
132 kW 137 A 142 A 110 kW 122 A 115 A 3NA3140-6 (200 A) 200 A 2.48 kW 2.51 kW 153 l/s 61 kg 65 kg
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Technical data 6.6 690 V converters
Table 6- 36 PM240-2, frame size G, 500 V ... 690 V 3 AC
Article No. with filter LO base load power LO base load input current LO base load output current HO base load power HO base load input current HO base load output current Fuse according to the IEC/UL Power loss Required cooling air flow Weight
6SL3210-1PH31-7CL0 160 kW 170 A 171 A 132 kW 160 A 144 A
3NE1227-0 (250A) 2.94 kW 210 l/s 114 kg
6SL3210-1PH32-1CL0 200 kW 205 A 208 A 160 kW 185 A 171 A
3NE1230-0 (315A) 3.70 kW 210 l/s 114 kg
6SL3210-1PH32-5CL0 250 kW 250 A 250 A 200 kW 225 A 208 A
3NE1331-0 (350A) 4.64 kW 210 l/s 114 kg
6.6.3
Current derating depending on the pulse frequency, 690 V converters
Article number
6SL3210-1PH21-4 . L0 6SL3210-1PH22-0 . L0 6SL3210-1PH22-3 . L0 6SL3210-1PH22-7 . L0 6SL3210-1PH23-5 . L0 6SL321 . -1PH24-2 . L0 6SL3210-1PH25-2 . L0 6SL321 . -1PH26-2 . L0 6SL3210-1PH28-0 . L0 6SL3210-1PH31-0 . L0 6SL3210-1PH31-2 . L0 6SL3210-1PH31-4 . L0 6SL3210-1PH31-7CL0 6SL3210-1PH32-1CL0 6SL3210-1PH32-5CL0
LO power [kW]
11 15 18.5 22 30 37 45 55 75 90 110 132 160 200 250
Pulse frequency [kHz]
2 *)
4
LO base load output current [A]
14
8.4
19
11.4
23
13.8
27
16.2
35
21
42
25.2
52
31.2
62
37.2
80
48
100
60
115
69
142
85.2
171
102.6
208
124.8
250
150
*) Factory setting
The permissible motor cable length depends on the particular cable type and the pulse frequency that has been selected
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Technical data 6.7 Restrictions for special ambient conditions
6.7
Restrictions for special ambient conditions
Maximum current at low speeds
NOTICE Overheating the converter due to unsuitable load
Loading the converter with a high output current and at the same time with a low output frequency can cause the current-conducting components in the converter to overheat. Excessively high temperatures can damage the converter or have a negative impact on the converter service life. · Never operate the converter continuously with an output frequency = 0 Hz. · Only operate the converter in the permissible operating range.
Figure 6-2 Permissible operating range of the converter
Continuous operation: Operating state that is permissible for the complete operating time.
Short-time duty: Operating state that is permissible for less than 2 % of the operating time.
Sporadic short-time duty: Operating state that is permissible for less than 1 % of the operating time.
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Technical data 6.7 Restrictions for special ambient conditions
Current reduction as a function of the installation altitude and ambient temperature
At installation altitudes above 1000 m the permissible converter output current is reduced.
Figure 6-3 Current reduction as a function of the installation altitude
At installation altitudes above 1000 m, you can compensate the permissible converter output current to a certain extent using the ambient temperature. The following tables contain the details.
Table 6- 37 Maximum permitted output current for loading according to LO
Ambient temperature [°C]
Installation 20
25
30
35
40
45
50
55
60
altitude [m] up to
Output current in [%] when loading to LO
1000
100
93
85
76
66
1500
100
95
88
81
72
63
2000
100
97
90
83
77
68
59
2500
100
98
91
85
79
72
64
56
3000
100
98
92
86
80
74
68
60
53
3500
98
92
86
81
75
69
64
57
50
4000
91
86
81
75
70
65
60
53
46
Table 6- 38 Maximum permitted output current when loading according to HO
Ambient temperature [°C]
Installation 20
25
30
35
40
45
50
55
60
altitude [m] up to
Output current in [%] when loading to HO
1000
100
87
74
1500
100
95
83
70
2000
100
99
95
90
78
67
2500
100
98
94
89
85
74
63
3000
100
96
92
88
84
80
70
59
3500
98
94
90
86
83
79
75
65
56
4000
91
88
84
81
77
74
70
61
52
Also observe the maximum permissible ambient operating temperatures for the Control Unit and possibly the Operator Panel.
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Technical data 6.8 Electromagnetic compatibility of variable-speed drives
Permissible line supplies dependent on the installation altitude
For installation altitudes 2000 m above sea level, it is permissible to connect the converter to any of the line supplies that are specified for it.
For installation altitudes 2000 m ... 4000 m above sea level, the following applies: Connection to a TN line system with grounded neutral point is permissible. TN systems with grounded line conductor are not permitted. The TN line system with grounded neutral point can also be supplied using an isolation transformer. The phase-to-phase voltage does not have to be reduced.
Note Using Power Modules connected to TN line supplies with voltages 600 V for installation altitudes 2000 m ... 4000 m For voltages 600 V, the TN line supply must have a grounded neutral point established using an isolating transformer.
6.8
Electromagnetic compatibility of variable-speed drives
EMC (electromagnetic compatibility) means that the devices function satisfactorily without interfering with other devices and without being disrupted by other devices. EMC applies when the emitted interference (emission level) and the interference immunity are matched with each other.
The product standard IEC/EN 61800-3 describes the EMC requirements placed on "Variable-speed drive systems".
A variable-speed drive system (or Power Drive System PDS) consists of the converter as well as the associated electric motors and encoders including the connecting cables.
The driven machine is not part of the drive system.
Note PDS as component of machines or systems
When you install PDS into machines or systems, additional measures may be required so that the product standards of these machines or systems is complied with. The machine or system builder is responsible for taking these measures.
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Technical data 6.8 Electromagnetic compatibility of variable-speed drives
Environments and categories
Environments
IEC/EN 61800-3 makes a distinction between the "first environment" and "second environment" - and defines different requirements for these environments.
First environment: Residential buildings or locations at which the PDS is directly connected to a public lowvoltage supply without intermediate transformer.
Second environment: All industrial plant/systems or locations that are connected to the public grid through their own, dedicated transformer.
Categories
IEC/EN 61800-3 makes a distinction between four drive system categories:
Category C1: Drive systems for rated voltages < 1000 V for unrestricted use in the "first environment"
Category C2: Stationary PDS for rated voltages < 1000 V for operation in the "second environment".
Appropriately qualified personnel are required to install the PDS. An appropriately trained and qualified person has the necessary experience for installing and commissioning a PDS, including the associated EMC aspects.
Additional measures are required for operation in the "first environment".
Category C3: PDS for rated voltages < 1000 V - only for operation in the "second environment".
Category C4: PDS for IT line supplies for operation in complex systems in the "second environment".
An EMC plan is required.
6.8.1
Converter applications
Converters involve equipment used on a professional basis, deployed in certain areas of business and industry - and are not operated in the general public domain.
For an EMC-compliant installation, observe the information provided in the Configuration manual:EMC installation guideline (http://support.automation.siemens.com/WW/view/en/60612658).
The devices described there are intended for operation in the first and second environments. Conditions for operation in the respective environment are subsequently listed.
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Technical data 6.8 Electromagnetic compatibility of variable-speed drives
6.8.1.1
Operation in the Second Environment
Interference immunity
You do not have to take any additional measures regarding interference immunity.
Interference emission - operation in the second environment, Category C2
The drive system must comply with the following conditions in order to comply with the limit values of the second environment, Category C2:
The drive system is installed by appropriately qualified personnel in compliance with EMC regulations - and the installation notes provided in the manual.
You use a shielded motor cable with low capacitance.
The pulse frequency is not higher than the value set in the factory.
The drive system is connected to a TN or TT line supply.
You comply with the permissible motor cable length. Length of the motor cable (Page 56).
The converters are equipped with a Category C2 line filter (internal or external).
200 V converter frame size FSA ... FSC
Converters with integrated filter are suitable for operation in the second environment, Category C2.
200 V converter frame size FSD ... FSF
The converters require an external filter, Category C2
400 V converter
Converters with integrated filter are suitable for operation in the second environment, Category C2.
690 V converter
Converters of frame sizes FSD and FSE with integrated filter are suitable for operation in the Second Environment, Category C2.
Converters of frame sizes FSF and FSG with integrated filter are suitable for operation in the Second Environment, Category C3.
With the external filters, from Section
Line filter (Page 125), the converters without
integrated filter comply with the requirements of the Second Environment, Category C2
with reference to interference emission.
If you use converters without integrated filter or a filter other than those mentioned above, then you are responsible for verifying that the interference emission is limited.
You can use a dedicated radio interference suppression filter for each converter - or a common filter for several converters.
Further information on unfiltered devices can be found on the Internet:
Compliance with EMC limits with unfiltered devices (https://support.industry.siemens.com/cs/ww/en/view/109750634)
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Technical data 6.8 Electromagnetic compatibility of variable-speed drives
Interference emission - operation in the second environment, Category C4
When connected to IT line supplies, only filtered converters are permissible. Use external filters without capacitors with respect to ground to limit symmetrical interference emission. When necessary, contact one of our Solution Partners (https://www.automation.siemens.com/solutionpartner/partnerfinder/Home/Index?country=D E&program=1&technology=19&lang=en).
6.8.1.2
Operation in the First Environment
Interference immunity
You do not have to take any additional measures regarding interference immunity.
Interference emission - operation in the first environment, Category C2
In order that you may operate the drive system in the first environment, Category C2, then in addition to the requirements for use in the second environment, you must also observe the limit values related to harmonic currents.
Note Maintaining the limit values for harmonic currents
With respect to the compliance with limits for harmonic currents, the EMC product standard EN61800-3 for PDS refers to compliance with standards EN 61000-3-2 and EN 61000-3-12.
Converter with an LO base load power 1 kW:
It cannot be guaranteed that the limit values are complied with corresponding to IEC 610003-2. The installation person/company or company operating the professionally used device must obtain authorization from the grid operator to connect the device regarding the harmonic currents.
Typical harmonic currents (Page 111)
Converters with an LO base load input current 16 A: These devices are not subject to any limit values, and as a consequence can be connected to the public low-voltage grid without any prior consultation.
Converters with an LO base load input current > 16 A and 75 A The drive system is in compliance with IEC/EN 61000-3-12 under the following preconditions: FSC Power Module, input voltage 3 AC 200 ... 240 V: You use a 3% or 4% line reactor. FSD Power Module, input voltage 3 AC 200 ... 240 V: A line reactor is not required FSB/FSC Power Module, input voltage 3 AC 380 ... 480 V: You use a 3% or 4% line
reactor.
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6.8.2
Technical data 6.8 Electromagnetic compatibility of variable-speed drives
Power Module FSD, input voltage 380 ... 480 V 3 AC: A line reactor is not required
Note Line reactor Contact our Solution Partners (https://www.automation.siemens.com/solutionpartner/partnerfinder/Home/Index?country =DE&program=1&technology=19&lang=en) for a line reactor.
Short-circuit power SSC at the connection point of the customer's system to the public grid, is greater than or equal to the value according to the following formula: SSC 120 x 3 x Vin x LO base load input current Example: FSD converter, 400 V, input current, 70 A: SSC 120 x 3 x 400 V x 70 A This corresponds to a low-voltage transformer with an apparent power rating of 300 kVA ... 400 kVA with VK = 4% ... 6% The installation company or company operating the equipment is responsible for ensuring that this equipment is only connected at a connection point with an appropriate shortcircuit power (fault level).
If these preconditions do not apply, then the installation company or company operating the device must obtain authorization from the grid operator to connect the device regarding the harmonic currents.
Typical harmonic currents (Page 111)
Converters with an LO base load current > 75A There are no standard-related requirements for installing devices such as these. However, we recommend that the grid operator is informed when such a device is connected. 400 V converters conform to EN 61000-3-12.
Typical harmonic currents
Table 6- 39 Typical harmonic currents (%) of the converter
Converter
FSA ... FSC, 200 V, 400 V 1) FSD ... FSF, 200 V 2) FSD ... FSG, 400 V 2) FSD ... FSG, 690 V 2)
Harmonic number
5th 7th 11th 13th 17th 19th 23rd 25th
54
39
11 5.5
5
3
2
2
28
14
8
6
5
4
3
3
37
21
7
5
4
3
3
2
34
18
8
5
4
3
3
2
1) Values relative to the LO input current for VK 1% 2) Values relative to the LO input current
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Technical data 6.8 Electromagnetic compatibility of variable-speed drives
6.8.3
Harmonics at the power supply connection point according to IEC 61000-2-2
Description
IEC 61000-2-2 defines the compatibility level for voltage harmonics for the point of common coupling (PCC) with the public supply system.
For systems in which converters or other non-linear loads are widely used, a circuit feedback calculation that takes the individual system configuration into consideration should always be performed.
The converter with upstream Line Harmonics Filters (LHF) allows adherence to the compatibility level for voltage harmonics, regardless of what percentage of the overall load is made up of the converter load.
Note
The voltage distortions behavior in the frequency range of 2 kHz to 9 kHz (IEC 61000-2-2 AMD 1) and from 9 kHz to 150 kHz (IEC 61000-2-2 AMD 2) must be evaluated specifically for each system as a function of the impedance at the power supply connection point.
6.8.4
EMC limit values in South Korea
The following statements apply for filtered 400 V converters, frame sizes FSD ... FSF. All other converters do not comply with the limit values.
The EMC limit values to be observed for Korea correspond to the limit values of the EMC product standard for variable-speed electric drives EN 61800-3 of category C2 or the limit value class A, Group 1 to KN11.
By implementing appropriate additional measures, the limit values according to category C2 or limit value class A, Group 1, are observed.
Additional measures, such as the use of an additional RFI suppression filter (EMC filter), may be necessary.
In addition, measures for EMC-compliant configuration of the plant or system are described in detail in this manual.
You can find additional information about EMC-compliant configuration of the plant or system on the Internet:
EMC installation guideline (http://support.automation.siemens.com/WW/view/en/60612658)
The final statement on compliance with the applicable standard is given by the respective label attached to the individual device.
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Technical data 6.9 Service life
6.9
Service life
The PM240-2 is designed to have a service life of 10 years under the following conditions:
Nominal load at 40 °C: 4000 h/y
Idle time or standby at 20 °C: 4000 h/y
Power off: 760 h/y
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Technical data 6.9 Service life
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Spare parts
7
Spare parts for frame sizes FSA ... FSC
PM240-2 PT shield connection kit
Fan kit
FSA 6SL3266-1EA00-0DA0
6SL3200-0SF12-0AA0
Article number FSB
6SL3266-1EB00-0DA0
6SL3200-0SF13-0AA0
FSC 6SL3266-1EC00-0DA0
6SL3200-0SF14-0AA0
Spare parts for frame sizes FSD ... FSG
Article number
FSD
FSE
FSF
FSG
Set of small compo- 6SL3200-0SK08-0AA0 6SL3200-0SK08-0AA0 6SL3200-0SK08-0AA0 6SL3200-0SK08-
nents
0AA0
Mechanical kit
6SL3200-0SM13-0AA0 6SL3200-0SM14-0AA0 6SL3200-0SM15-0AA0 6SL3200-0SM16-0AA0
Fan kit, IP20 devices 6SL3200-0SF15-0AA0 6SL3200-0SF16-0AA0 6SL3200-0SF17-0AA0 6SL3200-0SF18-0AA0
Fan kit, PT devices 6SL3200-0SF25-0AA0 6SL3200-0SF27-0AA0 6SL3200-0SF28-0AA0 ---
Accessory kit /
6SL3262-1AD01-0DA0 6SL3262-1AE01-0DA0 6SL3262-1AF01-0DA0 6SL3262-1AG01-0DA0
shield connection kit
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Spare parts
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Accessories
8
Available components
Accessory kit / shield connection kit (includes the upper shield plate) Mounting frames for PT Power Modules Mounting grips for PT Power Modules - frame sizes FSD ... FSF Control Unit Adapter Kit CUA20, FSA ... FSG Line harmonics filters for frame sizes FSB ... FSG Line reactors for frame sizes FSA ... FSC
Line reactors are not required for frame sizes FSD ... FSG. External line filters, Class B (regarding conducted emissions) for frame sizes FSA ... FSC
No Class B filters are available for frame sizes FSD ... FSG. Braking resistors Brake Relay or Safe Brake Relay for controlling a motor holding brake Output reactors Sine-wave filters dv/dt filter plus Voltage Peak Limiter
Connection components
Connection overview for the electrical components
Connection overview (Page 53).
8.1
Top shield plate - FSD ... FSG
The shield plate is included in the accessory kit / shield connection kit. Article numbers:
Spare parts (Page 115)
Fasten the shield plate as shown in the graphic:
FSD and FSE: 2 x M5 / 3 Nm
FSF and FSG: 4 x M8 / 23 Nm
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Accessories 8.2 Mounting frames for PT power modules
8.2
Mounting frames for PT power modules
Article numbers for mounting frames
FSA: 6SL3260-6AA00-0DA0 FSB: 6SL3260-6AB00-0DA0 FSC: 6SL3260-6AC00-0DA0 FSD: 6SL3200-0SM17-0AA0 FSE: 6SL3200-0SM18-0AA0 FSF: 6SL3200-0SM20-0AA0 All of the necessary nuts and seals are included in the scope of delivery.
NOTICE Damage to devices due to defective mounting frame seals If seals are defective, liquid or dirt can enter the control cabinet. This can damage or even destroy devices. · Check the seals for damage. · Replace any damaged seals.
WARNING Spread of fire from the rear side of the converter In the event of fire outbreak, the rear side of the converter installed with the push-through mounting frame cannot prevent the escape of fire and smoke. This can result in serious personal injury or property damage. · Install a metal rear air channel that prevents the spread of fire and smoke, or take other
appropriate measures to protect personnel. · Ensure that smoke can only escape via controlled and monitored paths.
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Dimension drawings for mounting frames, FSA ... FSC
Accessories 8.2 Mounting frames for PT power modules
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Accessories 8.2 Mounting frames for PT power modules
Dimension drawings for mounting frames, FSD ... FSF
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Accessories 8.2 Mounting frames for PT power modules
Procedure Proceed as follows to correctly mount the Power Module with the mounting frame: 1. Prepare a cutout and holes in the control cabinet panel for the mounting frame
corresponding to the dimension drawing. 2. Insert the mounting frame from the rear of the control cabinet through the corresponding
holes and fix it in place at the fixing screws for the control cabinet panel; tighten the two / four nuts by hand. 3. Attach the seal to the inner side of the control cabinet (frame sizes FSA ... FSC only). 4. Insert the Power Module and tighten the screws by hand. 5. Mount the Power Module. 6. Finally, tighten the screws with the following torques. M5 screws: 3.5 Nm M6 screws: 5.9 Nm You have correctly installed the Power Module.
Figure 8-1 Installation instructions for the PT Power Modules with the optional mounting frame
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Accessories 8.3 Mounting grips for PT Power Modules
8.3
Mounting grips for PT Power Modules
Mounting grips can be ordered for the PT Power Modules FSD ... FSF. The mounting grips enable the installation of the Power Module without hoisting gear.
Install the four hoisting grips as shown in the following image.
Article number: 6SL3200-0SM22-0AA0
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Accessories 8.4 Control Unit Adapter Kit CUA20
8.4
Control Unit Adapter Kit CUA20
The Control Unit Adapter Kit CUA20 is applicable to PM240-2 of all the frame sizes.
Article number: 6SL3255-0BW01-0NA0
Scope of delivery
Adapter for the Power Module Connecting cable (1.5 m) Adapter for the Control Unit
Mounting screws are not included in the scope of delivery.
Dimensions and drill patterns (mm)
D1 1) FSA...FSC 29
FSD...FSG /
D2 CU230P-2 2) 117.8
CU240E-2 2) 100.3
CU250S-2 2) 121.1
1) Additional depth after installation 2) Additional depth: with blanking cover or Operator Panel (11 mm); with SINAMICS G120 Smart Access (9 mm).
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Accessories 8.4 Control Unit Adapter Kit CUA20
Installing
Note It is recommended to install the adapter for the Control Unit on the right or left of the Power Module.
Note After you finish the installation, properly tie up the excessive part of the connecting cable.
Note The shield of the STO/safety signal cables should still be connected to the shield plate of the Control Unit when using the Control Unit Adapter Kit CUA20.
Technical specifications
Net weight Operating temperature Shock and vibration
Protection against chemical substances Standards and directives
1032.8 g - 20 °C ... 60 °C · Transportation: 1M2 according to EN 60721-3-2 · Operation: 3M1 according to EN 60721-3-3 2C2 according to EN 60721-3-2 CE, UL, TUV, EAC, RCM
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8.5
Line filter
Dimensions for mounting the line filter
Accessories 8.5 Line filter
Table 8- 1 Technical data of the line filter (Class B regarding conducted emissions)
Article number 6SL3203-0BE17-7BA0 6SL3203-0BE21-8BA0 6SL3203-0BE23-8BA0
Power loss [W] 13
22
50
Connection
Line supply and Power Module
2.5 mm2 / 0.8 Nm 14 AWG / 7 lbf in
6 mm2 / 1.8 Nm 10 AWG / 15.9 lbf in
16 mm2 / 4 Nm 6 AWG / 35.4 lbf in
PE
2.5 mm2 / 2 Nm 14 AWG / 17.7 lbf in
2.5 mm2 / 2 Nm 14 AWG / 17.7 lbf in
16 mm2 / 32 Nm 6 AWG / 26.5 lbf in
Line filters are designed to IP20 degree of protection.
Weight [kg] 1.75
4.0
7.3
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Accessories 8.6 Line harmonics filter
Table 8- 2 Assignment table
Power Module, 400 V
Frame size Article number
FSA
6SL3210-1PE11-8UL1
6SL3210-1PE12-3UL1
6SL3210-1PE13-2UL1
6SL3210-1PE14-3UL1
6SL3210-1PE16-1UL1
6SL321 .-1PE18-0UL1
FSB
6SL3210-1PE21-1UL0
6SL3210-1PE21-4UL0
6SL321 .-1PE21-8UL0
FSC
6SL3210-1PE22-7UL0 6SL321 .-1PE23-3UL0
Power
0.55 0.75 1.1 1.5 2.2 3.0
4.0 5.5 7.5
11 15
Line filter (Class B regarding conducted emissions) Article number 6SL3203-0BE17-7BA0
6SL3203-0BE21-8BA0 6SL3203-0BE23-8BA0
8.6
Line harmonics filter
The line harmonics filters reshape the distorted current back to the desired sinusoidal waveform.
With the line harmonics filters the converter fulfills the IEEE 519 standards.
For technical details refer to the following link:
Line harmonics filters (https://www.schaffner.com/products/download/product/datasheet/fn-3440-ecosine-50hzpassive-harmonic-filters/)
Note
If you use a line harmonics filter the permissible line voltage is 380 V ... 415 V 3 AC ±10 % instead of 380 V ... 480 V 3 AC ± 10 % without a line harmonics filter.
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Accessories 8.6 Line harmonics filter
Assignment tables
Power Module, 400 V
Frame Article number size
FSB
6SL3210-1PE21-4 . L0
6SL321 . -1PE21-8 . L0
FSC
6SL3210-1PE22-7 . L0 6SL321 . -1PE23-3 . L0
FSD
6SL3210-1PE23-8 . L0 6SL3210-1PE24-5 . L0 6SL3210-1PE26-0 . L0 6SL321 . -1PE27-5 . L0
FSE
6SL3210-1PE28-8 . L0
6SL321 . -1PE31-1 . L0
FSF
6SL3210-1PE31-5 . L0
6SL3210-1PE31-8 . L0
6SL3210-1PE32-1 . L0
6SL321 . -1PE32-5 . L0
FSG
6SL3210-1PE33-0 . L0 6SL3210-1PE33-7 . L0 6SL3210-1PE34-8 . L0
Power [kW]
5.5 7.5
11 15
18.5 22 30 37
45 55
75 90 110 132
160 200 250
Line harmonics filter
Article number
UAC:FN34406112E2XXJRX UAC:FN34408112E2XXJRX
UAC:FN344011113E2FAJRX UAC:FN344015113E2FAJRX
UAC:FN344019113E2FAJRX UAC:FN344022115E2FAJRX UAC:FN344030115E2FAJRX UAC:FN344037115E2FAJRX
UAC:FN344045115E2FAJRX UAC:FN344055115E2FAJRX
UAC:FN344075116E2FAJRX UAC:FN344090116E2FAJRX UAC:FN3440110118E2FAJRX UAC:FN3440132118E2FAJXX
UAC:FN3440160118E2FAJXX UAC:FN3440200118E2FAJXX UAC:FN3440132118E2FAJXX *)
*) Two 132 kW filters in parallel are required.
If the expected input power exceeds the rating of the largest available filter, and a custom solution is not desired, then two or more filters can be wired in parallel. In this mode of operation, it is recommended to use filters with equal power ratings to ensure proper current sharing.
NOTICE
Line harmonic filters for Power Modules with 160 kW, 200 kW and 250 kW
The following combinations must not be used with u/f control. · Power Module 160 kW with LHF: UAC:FN3440160118E2FAJXX · Power Module 200 kW with LHF: UAC:FN3440200118E2FAJXX · Power Module 250 kW with 2 LHF in parallel: UAC:FN3440132118E2FAJXX
When you use one of this combinations only the following settings of p1300 are allowed: · P1300 = 20, · P1300 = 21 · P1300 = 22 · P1300 = 23
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Accessories 8.6 Line harmonics filter
Clearances to other devices
Line harmonics filters are best installed as close as possible to the non-linear load. Ideally they are mounted next to the converter inside the electrical cabinet. In order to ensure sufficient air flow, keep a clearance of minimum 150 mm above and below the filter to walls or other components. It must be ensured that the environmental temperature is kept below 45 °C with appropriate thermal management (e.g. cabinet cooling). Filter operation in environments with higher temperatures require a temperature derating.
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Dimensions, drilling patterns, and technical data
Accessories 8.6 Line harmonics filter
Article number
UAC:FN34406112E2XXJRX UAC:FN34408112E2XXJRX UAC:FN344011113E2FAJRX UAC:FN344015113E2FAJRX UAC:FN344019113E2FAJRX UAC:FN344022115E2FAJRX UAC:FN344030115E2FAJRX UAC:FN344037115E2FAJRX UAC:FN344045115E2FAJRX UAC:FN344055115E2FAJRX UAC:FN344075116E2FAJRX UAC:FN344090116E2FAJRX UAC:FN3440110118E2FAJRX UAC:FN3440132118E2FAJXX UAC:FN3440160118E2FAJXX UAC:FN3440200118E2FAJXX
Weight [kg]
19 23 32 36 37 53 55 66 73 75 126 147 175 194 219 267
Dimensions [mm] D W H H1 221 210 430 483 252 260 491 560 319 290 635 705
386 353 863 960 456 462 1053 1150
Drilling patterns [mm]
Power connections
a
b [mm2 / [AWG / PE /
Nm]
lbf.in]
torque
[Nm]
150 460 7 0.4 ... 6 / 10 ... 22 / M6 / 8
1.2
10.6
180 540 11 0.75 ... 6 ... 18 / M8 /14 16 / 3 26.6
220 680 11 10 ... 50 / 1/0 ... 8 / M8 / 14
8
70.8
280 920 11 10 ... 95 / 3/0 ... 8 / M10 / 25
8
70.8
390 1115 11 95 ... 240 3/0 ...
/ 10
500
kcmil /
88.5
M10 / 25
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Accessories 8.7 Line reactor
8.7
Line reactor
A line reactor protects the converter when connected to dirty line supplies (line supply environment). A line reactor supports the overvoltage protection, smooths the harmonics in the line supply and buffers commutation dips.
Mounting position
Clearances to other devices
Keep shaded areas free of any devices and components.
Figure 8-2 Clearances between the line reactors and other devices, examples for space-saving installation
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Dimensions [mm] and drilling patterns
Article number 6SL3203-0CE13-2AA0
Article number 6SL3203-0CE21-0AA0
Article number 6SL3203-0CE21-8AA0
Article number 6SL3203-0CE23-8AA0
Accessories 8.7 Line reactor
Mount the line reactor using M5 screws, nuts and washers. Tightening torque: 6 Nm
Assignment of line reactor to converter: Table 8-4 Assignment table (Page 132)
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Accessories 8.7 Line reactor
Table 8- 3 Technical data of the line reactors
Article number
6SL3203-0CE13-2AA0 6SL3203-0CE21-0AA0 6SL3203-0CE21-8AA0 6SL3203-0CE23-8AA0
Inductance [mH]
2.5 1 0.5 0.3
Line/load connection
[mm2 / nM]
[AWG / lbf in]
2.5 / 0.8 6 / 1.8
14 / 7 10 / 15.9
6 / 1.8
10 / 15.9
16 / 4
6 / 34.5
The line reactors are designed to IP20 degree of protection.
PE connection [mm2 / lbf in] M4 [3 / 26.5] M4 [3 / 26.5] M5 [5 / 44.3] M5 [5 / 44.3]
Table 8- 4 Assignment table
Line reactors 6SL3203-0CE13-2AA0
6SL3203-0CE21-0AA0 6SL3203-0CE21-8AA0
6SL3203-0CE23-8AA0
Power Module, 400 V
6SL3210-1PE11-8 .L1
FSA
6SL3210-1PE12-3 .L1
6SL3210-1PE13-2 .L1
6SL3210-1PE14-3 .L1
FSA
6SL321 .-1PE16-1 .L1
6SL321 .-1PE18-0 .L1
6SL3210-1PE21-1 .L0
FSB
6SL3210-1PE21-4 .L0
6SL321 .-1PE21-8 .L0
6SL3210-1PE22-7 .L0 6SL321 .-1PE23-3 .L0
FSC
Power Module, 200 V /
6SL3210-1PB13-0 .L0 6SL321 .-1PB13-8 .L0
6SL3210-1PB15-5 .L0 6SL3210-1PB17-4 .L0 6SL321 .-1PB21-0 .L0 6SL3210-1PB21-4 .L0 6SL321 .-1PB21-8 .L0 6SL321 .-1PC22-2 .L0 6SL321 .-1PC22-8 .L0
Weight [kg] 1.1 2.1 2.95 7.80
/
FSA
FSB
FSC
Line reactors for 1 AC 200 V
For converters with 1 AC 200 V connection, rather than the line reactors listed above, you can also deploy the following or similar products:
FSA: NKE 10 / 2.93 (Block company)
FSB NKE 25 / 1.17 (Block company)
FSC NKE 35 / 1.46 (Block company)
The technical properties and statements made by the manufacturer apply.
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Accessories 8.8 Braking resistor
8.8
Braking resistor
The braking resistor enables loads with a large moment of inertia to be braked quickly. During braking of the motor and the load, excess energy is fed back to the converter. This causes the voltage to rise in the DC link. The converter transfers the excess energy to the externally mounted braking resistor.
WARNING
Fire caused by an unsuitable or incorrectly installed braking resistor
Using an unsuitable or improperly installed braking resistor can cause fires and smoke to develop. Fire and smoke development can cause severe personal injury or material damage. · Only use braking resistors that are approved for the converter. · Install the braking resistor in accordance with regulations. · Monitor the temperature of the braking resistor.
Mounting position
Mounting instructions
Mount the resistor on a heat resistant surface with a high thermal conductivity.
Do not cover the ventilation openings of the braking resistor.
You can mount the braking resistor either outside or inside the switchgear room. When mounted outside, the cooling air requirement for the switchgear room is lower.
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Accessories 8.8 Braking resistor Clearances to other devices
The following data are applicable for devices, frame sizes FSA ... FSC. The clearances for braking resistors for devices, frame sizes FSD ... FSG are specified in the documentation, which is supplied with the braking resistor.
Figure 8-3 Minimum clearances for the braking resistor when mounting on a flat surface and for wall/panel mounting
Keep shaded areas free of any devices and components.
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Dimensions and drilling patterns
Accessories 8.8 Braking resistor
Article number
for 200 V converters JJY:023146720008 JJY:023151720007 JJY:023163720018 JJY:023433720001 JJY:023422620002 JJY:023423320001 JJY:023434020003 for 400 V converters 6SL3201-0BE14-3AA0 6SL3201-0BE21-0AA0 6SL3201-0BE21-8AA0 6SL3201-0BE23-8AA0 JJY:023422620001 JJY:023424020001 JJY:023434020001 JJY:023454020001*) · JJY:023422620001 · JJY:023434020001 JJY:023464020001*) · JJY:023434020001 · JJY:023434020001 for 690 V converters JJY:023424020002 JJY:023434020002 JJY:023464020002*) · JJY:023434020002 · JJY:023434020002
Overall dimensions [mm]
W
H
D
30
167
60
30
217
60
30
337
60
30
337
120
220
470
180
220
560
180
350
630
180
105
295
100
105
345
100
175
345
100
250
490
140
220
470
180
220
610
180
350
630
180
220
470
180
350
630
180
350
630
180
350
630
180
220
610
180
350
630
180
350
630
180
350
630
180
Drilling dimensions [mm]
b
h
72
150
72
200
142
320
217
325
187
430
187
500
317
570
72
266
72
316
142
316
217
460
187
430
187
570
317
570
187
430
317
570
317
570
317
570
187
570
317
570
317
570
317
570
Fixing/torque
M4 / 3 Nm M4 / 3 Nm M4 / 3 Nm M5 / 6 Nm M5 / 6 Nm M5 / 6 Nm M5 / 6 Nm
M4 / 3 Nm M4 / 3 Nm M4 / 3 Nm M5 / 6 Nm M5 / 6 Nm M5 / 6 Nm M5 / 6 Nm
M5 / 6 Nm M5 / 6 Nm
M5 / 6 Nm M5 / 6 Nm
M5 / 6 Nm M5 / 6 Nm
M5 / 6 Nm M5 / 6 Nm
Converter frame size
FSA FSB FSC FSC FSD FSE FSF
FSA FSA FSB FSC FSD FSD FSE FSF (FSD) (FSE) FSF (FSE) (FSE)
FSD FSE FSF (FSE) (FSE)
Use the screws, nuts and washers when fixing the braking resistors *) This braking resistor comprises two components, which must be connected in parallel on the plant/system side
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Accessories 8.8 Braking resistor
8.8.1
Connecting a braking resistor
Some braking resistors have an integrated connection cable for the power connections (R1/R2) on the converter. Thus, the length and cross-section of the connection cable are given.
For braking resistors without integrated connection cable, the maximum cable length is 10 m. The required conductor cross-sections are contained in the following tables.
The conductor cross-sections for the temperature monitoring are contained in the Operating Instructions of the Control Unit of your converter.
Monitoring the temperature of the braking resistor without line contactor control
The braking contactors for FSA ... FSF converters are intrinsically safe braking resistors and shut down in the event of overheating.
Figure 8-4 Connecting a braking resistor with temperature monitoring via digital input DI 3
Procedure Proceed as follows to monitor the braking resistor temperature: 1. Connect the temperature monitoring system of the braking resistor (terminals T1 and T2
on the braking resistor) to a free digital input at the Control Unit of the converter. 2. When commissioning the drive, define the function of the digital input used as external
fault, using p2106. As an example with temperature monitoring via digital input DI 3: p2106 = 722.3. You have ensured that the temperature is monitored.
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Accessories 8.8 Braking resistor
Monitoring the temperature of the braking resistor with line contactor control
With respect to FSG converters, you not only have to monitor the temperature of the braking resistor but also have to ensure that the converter is disconnected from the line in the event of a braking resistor overload. To do so, activate the line contactor control via a digital output of the converter.
Figure 8-5 Connecting a braking resistor with temperature monitoring via digital input DI 3 and line contactor control (-K1) via digital output DO 2
Procedure
Proceed as follows to monitor the braking resistor temperature and activate the line contactor control:
1. Connect the temperature monitoring system of the braking resistor (terminals T1 and T2 on the braking resistor) to a free digital input at the Control Unit of the converter.
2. When commissioning the drive, define the function of the digital input used as external fault, using p2106.
As an example with temperature monitoring via digital input DI 3: p2106 = 722.3.
3. Connect the digital output with the signal r0863.1 (line contactor control). For example for DO2 P0732 = 863.1
You have set the temperature monitoring and line contactor control.
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Accessories 8.8 Braking resistor
8.8.2
Technical data of the braking resistor
For the converters, use the following or comparable braking resistors. The technical properties and statements made by the manufacturer apply.
Note Braking resistors FSD ... FSF
Only use braking resistors that are UL approved, and have successfully passed the "Abnormal Operation Test" according to UL 508.
FSG braking resistors
Make sure that the monitoring system for braking resistor temperature shuts down the converter in the event of any overload.
Example:
Figure 8-5 Connecting a braking resistor with temperature monitoring via
digital input DI 3 and line contactor control (-K1) via digital output DO 2 (Page 137)
Braking resistors for PM240-2, 200 V
Table 8- 5 Technical data
Article number
JJY:023146720008 JJY:023151720007 JJY:02 3163720018 JJY:023433720001 JJY:023422620002 JJY:023423320001 JJY:023434020003
Resistance
200 68
37 20 7.5
4.5 2.5
Maximum power, Pmax Rated power
Pdb 0.75 kW 37.5 W 2.2 kW 110 W
4 kW 200 W 7.5 kW 375 W 18.5 kW 930 W
30 kW 1500 W 55 kW 2750 W
Connection R1 / R2
Connecting cable integrated in the braking resistor
10 mm2 / 0.5 Nm 8 AWG / 4.5 lbf in 16 mm2 / 1.2 Nm 6 AWG / 10.6 lbf in 16 mm2 / 1.2 Nm 6 AWG / 10.6 lbf in
Degree of Power Module protection
Weight Article numbers
IP20 0.5 kg IP20 0.7 kg
IP20 1.1 kg IP20 2 kg IP21 7.0 kg
IP21 8.5 kg IP21 13.5 kg
6SL3210-1PB13-0 . L0 6SL321 . -1PB13-8 . L0
6SL3210-1PB15-5 . L0 6SL3210-1PB17-4 . L0 6SL321 . -1PB21-0 . L0
6SL3210-1PB21-4 . L0 6SL321 . -1PB21-8 . L0
6SL3210-1PC22-2 . L0 6SL3210-1PC22-8 . L0
6SL3210-1PC24-2UL0 6SL3210-1PC25-4UL0 6SL321 . -1PC26-8UL0
6SL3210-1PC28-0UL0 6SL321 . -1PC31-1UL0
6SL3210-1PC31-3UL0 6SL3210-1PC31-6UL0 6SL321 . -1PC31-8UL0
Frame size FSA FSB
FSC FSC FSD
FSE FSF
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Accessories 8.8 Braking resistor
Braking resistors for PM240-2, 400 V
Table 8- 6 Technical data
Article number
Resistance
6SL3201-0BE14-3AA0 370
6SL3201-0BE21-0AA0 140 6SL3201-0BE21-8AA0 75
6SL3201-0BE23-8AA0 30
JJY:023422620001
25
JJY:023424020001
15
JJY:023434020001
10
JJY:023454020001
(JJY:023422620001 JJY:023434020001)
7.1
JJY:023464020001
(JJY:023434020001
5
JJY:023434020001)
6SL3000-1BE32-5AA0 2.2
Maximum power, Pmax Rated power
Pdb 1.5 kW 75 W
4 kW 200 W 7.5 kW 375 W
18.5 kW 925 W 22 kW 1100 W 37 kW 1850 W 55 kW 2750 W
77 kW 3850 W
110 kW 5500 W
250 kW 12.5 kW
Connection R1 / R2
Degree of Power Module protection
Weight Article numbers
2.5 mm2 / 0.5 Nm 14 AWG / 4.5 lbf in
2.5 mm2 / 0.5 Nm 14 AWG / 4.5 lbf in
4 mm2 / 0.5 Nm 12 AWG / 4.5 lbf in
6 mm2 / 0.8 Nm 10 AWG / 7.1 lbf in
10 mm2 / 0.8 Nm 8 AWG / 7.1 lbf in
10 mm2 / 0.8 Nm 8 AWG / 7.1 lbf in
16 mm2 / 1.2 Nm 6 AWG / 4.5 lbf in
10 mm2 / 0.8 Nm 8 AWG / 7.1 lbf in 16 mm2 / 1.2 Nm 6 AWG / 4.5 lbf in 16 mm2 / 1.2 Nm 6 AWG / 4.5 lbf in 16 mm2 / 1.2 Nm 6 AWG / 4.5 lbf in
70 mm2 / M10
IP20 1.5 kg
IP20 1.8 kg IP20 2.7 kg
IP20 6.2 kg IP21 7.0 kg IP21 9.5 kg IP21 13.5 kg IP21
20.5 kg
IP21 27 kg
IP00 120 kg
6SL3210-1PE11-8 . L1 6SL3210-1PE12-3 . L1 6SL3210-1PE13-2 . L1 6SL3210-1PE14-3 . L1 6SL321 . -1PE16-1 . L1 6SL321 . -1PE18-0 . L1
6SL3210-1PE21-1 . L0 6SL3210-1PE21-4 . L0 6SL321 . -1PE21-8 . L0 6SL3210-1PE22-7 . L0 6SL321 . -1PE23-3 . L0
6SL3210-1PE23-8 . L0 6SL3210-1PE24-5 . L0
6SL3210-1PE26-0 . L0 6SL321 . -1PE27-5 . L0
6SL3210-1PE28-8 . L0 6SL321 . -1PE31-1 . L0
6SL3210-1PE31-5 . L0 6SL3210-1PE31-8 . L0
6SL3210-1PE32-1 . L0 6SL321 . -1PE32-5 . L0
6SL3210-1PE33-0 . L0 6SL3210-1PE33-7 . L0 6SL3210-1PE34-8 . L0
Frame size FSA
FSA FSB FSC FSD FSD FSE FSF
FSF
FSG
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Accessories 8.8 Braking resistor
Braking resistors for PM240-2, 690 V
Table 8- 7 Technical data
Article number
Resistance
JJY:023424020002
31
JJY:023434020002
21
JJY:023464020002
(JJY:023434020002 JJY:023434020002)
10.5
6SL3000-1BH32-5AA0 4.9
Maximum power, Pmax Rated power
Pdb 37 kW 1850 W
55 kW 2750 W 110 kW 5500 W
250 kW 12.5 kW
Connection R1 / R2
Degree of Power Module protection
Weight Article Nos.
10 mm2 / 0.8 Nm 8 AWG / 7.1 lbf in
16 mm2 / 1.2 Nm 6 AWG / 4.5 lbf in 16 mm2 / 1.2 Nm 6 AWG / 10.6 lbf in 16 mm2 / 1.2 Nm 6 AWG / 10.6 lbf in
70 mm2 / M10
IP21 9.5 kg
IP21 13.5 kg
IP21 27 kg
IP00 120 kg
6SL3210-1PH21-4 . L0 6SL3210-1PH22-0 . L0 6SL3210-1PH22-3 . L0 6SL3210-1PH22-7 . L0 6SL3210-1PH23-5 . L0 6SL321 . -1PH24-2 . L0
6SL3210-1PH25-2 . L0 6SL321 . -1PH26-2 . L0
6SL3210-1PH28-0 . L0 6SL3210-1PH31-0 . L0
6SL3210-1PH31-2 . L0 6SL3210-1PH31-4 . L0
6SL3210-1PH31-7CL0 6SL3210-1PH32-1CL0 6SL3210-1PH32-5CL0
Frame size FSD
FSE FSF
FSG
Load cycles for the braking resistors
Figure 8-6 Pulse power, rated power and examples of the switch-on duration of the braking resistor
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Accessories 8.9 Braking relay
8.9
Braking relay
The converter uses the Brake Relay to control the motor holding brake. Two types of Brake Relay exist:
The Brake Relay controls the motor holding brake
The Safe Brake Relay controls a 24 V motor holding brake and monitors the brake control for short-circuit or cable breakage.
Note Brake Relay and Safe Brake Relay
There are no differences between the Brake Relay and the Safe Brake Relay in terms of installation and connection to the converter. Connection to the converter
To ensure that you have the correct cable for connecting the Brake Relay irrespective of the converter size, you are supplied with two preassembled cables with different lengths. Connect the appropriate cable to the Brake Module and to the converter as shown below.
If you are using your own cable, ensure that the cable is insulated and rated for 600 V. Connecting the motor holding brake via a PELV circuit
The Brake Relay must be connected to the protective conductor if the motor brake is supplied from a PELV circuit.
Note The Brake Relays are not limited regarding switching cycles.
8.9.1
Technical data of the brake relay
Input voltage Input current Max. connection cross-section: Degree of protection Switching capability of the NO contact Output voltage Output current
Brake Relay 6SL3252-0BB00-0AA0 via the Power Module via the Power Module
2.5 mm² IP20
1-phase 440 VAC, 3.5 A 1-phase 30 VDC, 12 A
-
Safe Brake Relay 6SL3252-0BB01-0AA0
20.4 ... 28.8 VDC 1) Max. 2.5 A 2.5 mm² IP20 -
24 V max. 2 A
1) External, controlled power supply required. Recommended voltage: 26 VDC
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Accessories 8.9 Braking relay
8.9.2
Connections and circuit diagrams
Brake Relay
Safe Brake Relay
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Accessories 8.9 Braking relay
8.9.3
Mounting and connecting the brake relay
Installing the Brake Relay
FSA ... FSC: Install the Brake Relay next to the Power Module. FSD ... FSG: Install the Brake Relay at the rear of the lower shield plate. Attach the
Brake Relay before you install the shield plate.
Mounting the shield plates (Page 36)
Connecting the Brake Relay to the converter
The connector for the Brake Relay is located at the front of the Power Module. Lay the cable harness for the Brake Relay in the cable routing.
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Accessories 8.10 Output reactor
8.10
Output reactor
Output reactors reduce the voltage stress on the motor windings and the load placed on the converter as a result of capacitive recharging currents in the cables. When using a output reactor, observe the following restrictions: The output frequency must not exceed 150 Hz. The pulse frequency must not exceed 4 kHz.
NOTICE Damage to the output reactor by exceeding the maximum pulse frequency The maximum permissible pulse frequency when using the output reactor is 4 kHz. The output reactor can be damaged if the pulse frequency is exceeded. · When using an output reactor, the pulse frequency of the Power Module must not be
higher than 4 kHz.
NOTICE Damage to the output reactor if it is not activated during commissioning The output reactor may be damaged if it is not activated during commissioning. · Activate the output reactor during commissioning via the parameter specified by the
converter manufacturer. · Activate the output reactor during commissioning according to the electric specifications.
Mounting position
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Clearances to other devices
Keep shaded areas free of any devices and components.
Accessories 8.10 Output reactor
Minimum clearances of the output reactor to other devices, space-saving mounting examples
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Accessories 8.10 Output reactor
Dimensions, drilling patterns and weights for FSA ... FSC converters
Table 8- 8 Dimensions and weights
Article number
6SL3202-0AE16-1CA0 6SL3202-0AE18-8CA0 6SL3202-0AE21-8CA0 6SL3202-0AE23-8CA0
Inductance [mH]
2.5 1.3 0.54 0.26
Overall dimensions [mm]
W
H
D
207 166 73
207 166 73
247 211 100
257 228 115
Drilling dimensions [mm]
b
t
166 57
166 57
225 81
225 85
Output reactors are designed to IP20 degree of protection.
Fixing/torque Weigh
[Nm]
t [kg]
4 x M4 / 3
3.4
4 x M4 / 3
3.9
4 x M5 / 6 10.1
4 x M5 / 6 11.2
Table 8- 9 Connections to the Power Module and to the motor
Article number
6SL3202-0AE16-1CA0 6SL3202-0AE18-8CA0 6SL3202-0AE21-8CA0 6SL3202-0AE23-8CA0
Connection Motor Module and motor Screw terminals 4 mm2; 0.6 ... 0.8 Nm
Screw terminals 10 mm2; 1.5 ... 1.8 Nm Screw terminals 16 mm2; 2 ... 4 Nm
PE Threaded bolt M4 / 3 Nm
Threaded bolt M5 / 5 Nm Threaded bolt M5 / 5 Nm
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Accessories 8.10 Output reactor
Assignment tables
Table 8- 10 Assignment table for 200 V Power Modules
Power Module
Frame size
FSA FSA FSB
FSB
FSB FSC FSC
FSC FSC
Article number
6SL3210-1PB13-0 . L0 6SL321 . -1PB13-8 . L0 6SL3210-1PB15-5 . L0
6SL3210-1PB17-4 . L0
6SL321 . -1PB21-0 . L0 6SL3210-1PB21-4 . L0 6SL321 . -1PB21-8 . L0
6SL321 . -1PC22-2 . L0 6SL3210-1PC22-8 . L0
Power [kW]
0.55 0.75 1.1
1.5
2.2 3 4
5.5 7.5
Output reactor Article number 6SL3202-0AE16-1CA0
6SL3202-0AE18-8CA0 6SL3202-0AE21-8CA0
6SL3202-0AE23-8CA0
Table 8- 11 Assignment table for 400 V Power Modules
Power Module
Frame size
FSA FSA FSA FSA FSA
FSA
FSB FSB FSB
FSC
FSC
Article number
6SL3210-1PE11-8 . L1 6SL3210-1PE12-3 . L1 6SL3210-1PE13-2 . L1 6SL3210-1PE14-3 . L1 6SL3210-1PE16-1 . L1
6SL321 . -1PE18-0 . L1
6SL3210-1PE21-1 . L0 6SL3210-1PE21-4 . L0 6SL321 . -1PE21-8 . L0
6SL3210-1PE22-7 . L0 6SL321 . -1PE23-3 . L0
Power [kW]
0.55 0.75 1.1 1.5 2.2
3
4 5.5 7.5
11 15
Output reactor Article number 6SL3202-0AE16-1CA0
6SL3202-0AE18-8CA0 6SL3202-0AE21-8CA0
6SL3202-0AE23-8CA0
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Accessories 8.10 Output reactor
Dimensions, drilling patterns and weights for FSD ... FSG converters
Figure 8-7 Dimensions and drilling patterns
Table 8- 12 Dimensions and weights
Article number
Inductance
[mH]
6SE6400-3TC07-5ED0 /
6SE6400-3TC14-5FD0 /
6SL3000-2BE32-1AA0 /
6SL3000-2BE32-6AA0 /
6SL3000-2BE33-2AA0 /
6SL3000-2BE33-8AA0 /
6SL3000-2BE35-0AA0 /
JTA:TEU2532-0FP00- 1.5 4EA0
JTA:TEU 9932-0FP00- 1.2 4EA0
JTA:TEU 9932-0FS00- 0.9 0EA0
JTA:TEU 9932-1FC00- 0.53 1BA0
JTA:TEU 9932-0FV00- 0.37 1BA0
JTA:TEU 4732-0FA00- 0.22 0BA0
Overall dimensions [mm]
WH D 270 248 209 350 321 288 300 285 257 300 315 277 300 285 277 300 285 277 300 365 277 264 255 131
264 270 159
310 370 182
400 320 193
400 355 193
460 430 251
The output reactors have a protection rating of IP00.
Drilling dimensions Fixing/torque Weight
[mm]
[Nm]
[kg]
b
t1
t2
200 102 91.5 4 x M8 / 25 26.5
264 140 134 4 x M8 / 25 57
224 165 78 4 x M8 / 25 60
224 185 78 4 x M8 / 25 66
224 183 79 4 x M8 / 25 66
224 183 79 4 x M8 / 25 73
224 183 79 4 x M8 / 25 100
249 101 /
4 x M6 / 10 18
129 129 /
4 x M6 / 10 26
289 142 /
4 x M8 / 25 42
379 150 /
4 x M8 / 25 66
379 150 /
4 x M8 / 25 90
356 212 /
4 x M12 / 50 162
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Accessories 8.10 Output reactor
Table 8- 13 Connections to the Power Module and to the motor
Article number
6SE6400-3TC07-5ED0 6SE6400-3TC14-5FD0 6SL3000-2BE32-1AA0 6SL3000-2BE32-6AA0 6SL3000-2BE33-2AA0 6SL3000-2BE33-8AA0 6SL3000-2BE35-0AA0 JTA:TEU 2532-0FP00-4EA0 JTA:TEU 9932-0FP00-4EA0 JTA:TEU 9932-0FS00-0EA0 JTA:TEU 9932-1FC00-1BA0 JTA:TEU 9932-0FV00-1BA0 JTA:TEU 4732-0FA00-0BA0
Connection Motor Module and motor Cable lug M6 / 6 Nm Cable lug M8 / 13 Nm Cable lug M10 / 25 Nm
Cable lug M10 / 25 Nm Cable lug M10 / 50 Nm Cable lug M12 / 50 Nm Screw terminals 16 mm2 Screw terminals 35 mm2 Screw terminals 50 mm2 Cable lug M8 / 13 Nm Cable lug M10 / 25 Nm Cable lug M10 / 25 Nm
PE Screw M6 / 10 Nm Screw M8 / 25 Nm Screw M8 / 25 Nm
Screw M8 / 25 Nm Screw M8 / 25 Nm Screw M8 / 25 Nm Screw terminals 16 mm2 Screw terminals 35 mm2 Screw terminals 50 mm2 Screw M6 / 10 Nm Screw M6 / 10 Nm Screw M6 / 10 Nm
Assignment tables
Table 8- 14 Assignment table for 200 V Power Modules
Power Module
Frame size
FSD FSD FSD
FSE FSE FSF FSF FSF
Article number
6SL3210-1PC24-2UL0 6SL3210-1PC25-4UL0 6SL321 . -1PC26-8UL0
6SL3210-1PC28-0UL0 6SL321 . -1PC31-1UL0 6SL3210-1PC31-3UL0 6SL3210-1PC31-6UL0 6SL321 . -1PC31-8UL0
Power [kW]
11 15 18.5
22 30 37 45 55
Output reactor Article number 6SE6400-3TC07-5ED0
6SE6400-3TC14-5FD0
Table 8- 15 Assignment table for 400 V Power Modules
Power Module
Frame size
FSD FSD FSD FSD
FSE FSE FSF FSF
FSF
FSF
FSG
FSG
FSG
Article number
6SL3210-1PE23-8 . L0 6SL3210-1PE24-5 . L0 6SL3210-1PE26-0 . L0 6SL321 . -1PE27-5 . L0
6SL3210-1PE28-8 . L0 6SL321 . -1PE31-1 . L0 6SL3210-1PE31-5 . L0 6SL3210-1PE31-8 . L0
6SL3210-1PE32-1 . L0
6SL321 . -1PE32-5 . L0
6SL3210-1PE33-0 . L0
6SL3210-1PE33-7 . L0
6SL3210-1PE34-8 . L0
Power [kW]
18.5 22 30 37
45 55 75 90
110
132
160
200
250
Output reactor Article number 6SE6400-3TC07-5ED0
6SE6400-3TC14-5FD0
6SL3000-2BE32-1AA0 6SL3000-2BE32-6AA0 6SL3000-2BE33-2AA0 6SL3000-2BE33-8AA0 6SL3000-2BE35-0AA0
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Accessories 8.11 Sine-wave filter
Table 8- 16 Assignment table for 690 V Power Modules
Power Module Frame size FSD
FSE FSF FSF FSG
Article number
6SL3210-1PH21-4 . L0 6SL3210-1PH22-0 . L0 6SL3210-1PH22-3 . L0
6SL3210-1PH22-7 . L0 6SL3210-1PH23-5 . L0 6SL3210-1PH24-2 . L0
6SL3210-1PH25-2 . L0 6SL3210-1PH26-2 . L0
6SL3210-1PH28-0 . L0 6SL3210-1PH31-0 . L0
6SL3210-1PH31-2 . L0 6SL3210-1PH31-4 . L0
6SL3210-1PH31-7CL0
6SL3210-1PH32-1CL0
6SL3210-1PH32-5CL0
Power [kW]
11 15 18.5
22 30 37
45 55
75 90
110 132
160 200 250
Output reactor Article number JTA:TEU 2532-0FP00-4EA0
JTA:TEU 9932-0FP00-4EA0
JTA:TEU 9932-0FS00-0EA0 JTA:TEU 9932-1FC00-1BA0 JTA:TEU 9932-0FV00-1BA0 JTA:TEU 4732-0FA00-0BA0
8.11
Sine-wave filter
The sine-wave filter limits the voltage gradient and the capacitive recharging currents which generally occur in converter operation. Therefore, when a sine-wave filter is used, longer screened motor cables are possible and the motor lifetime reaches the same values which are achieved when the motor is connected directly to the mains. When using a sine-wave filter, observe the following restrictions: Operation is only permissible with pulse frequencies from 4 kHz ... 8 kHz (sine-wave filter
from 160kW only 4 kHz). It must be ensured that the automatic pulse frequency reductions are deactivated. The converter power is reduced by 5%. The output frequency must not exceed 150 Hz. Operation and commissioning may only be performed with the motor connected because
the sine-wave filter is not no-load proof. An output reactor is not required.
NOTICE Damage to the sine-wave filter if it is not activated during commissioning The sine-wave filter may be damaged if it is not activated during commissioning. · Activate the sine-wave filter during commissioning via parameter p0230. · Activate the sine-wave filter during commissioning according to the electric
specifications.
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Assignment table
Power Module
Frame size Article number
Power Module, 200 V
FSD
6SL3210-1PC24-2UL0 6SL3210-1PC25-4UL0 6SL321 .-1PC26-8UL0
FSE
6SL3210-1PC28-0UL0
6SL321 .-1PC31-1UL0
FSF
6SL3210-1PC31-3UL0
6SL3210-1PC31-6UL0
6SL321 .-1PC31-8UL0
Power Module, 400 V
FSD
6SL3210-1PE23-8 .L0 6SL3210-1PE24-5 .L0 6SL3210-1PE26-0 .L0 6SL321 .-1PE27-5 .L0
FSE
6SL3210-1PE28-8 .L0
6SL321 .-1PE31-1 .L0
FSF
6SL3210-1PE31-5 .L0
6SL3210-1PE31-8 .L0
6SL3210-1PE32-1 .L0
6SL321 .-1PE32-5 .L0
FSG
6SL3210-1PE33-0 .L0 6SL3210-1PE33-7 .L0 6SL3210-1PE34-8 .L0
Accessories 8.11 Sine-wave filter
Power [kW]
11 15 18.5 22 30 37 45 55
18.5 22 30 37 45 55 75 90 110 132 160 200 250
Sine-wave filter Article number
6SL3202-0AE24-6SA0 6SL3202-0AE26-2SA0 6SL3202-0AE28-8SA0 6SL3202-0AE28-8SA0 6SL3202-0AE31-5SA0 6SL3202-0AE31-5SA0 6SL3202-0AE31-8SA0 6SL3202-0AE31-8SA0
6SL3202-0AE24-6SA0 6SL3202-0AE24-6SA0 6SL3202-0AE26-2SA0 6SL3202-0AE28-8SA0 6SL3202-0AE28-8SA0 6SL3202-0AE31-5SA0 6SL3202-0AE31-5SA0 6SL3202-0AE31-8SA0 6SL3000-2CE32-3AA0 6SL3000-2CE32-3AA0 6SL3000-2CE32-8AA0 6SL3000-2CE33-3AA0 6SL3000-2CE34-1AA0
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Accessories 8.11 Sine-wave filter
Dimensions [mm] and drilling patterns
Sine-wave filter
6SL3202-0AE24-6SA0 6SL3202-0AE26-2SA0 6SL3202-0AE28-8SA0 6SL3202-0AE31-5SA0 6SL3202-0AE31-8SA0
Overall dimensions (mm)
W
H
D
250
305
262
250
315
262
275
368
275
350
440
305
350
468
305
Drilling dimensions (mm)
b
t1
t2
230
127
90.5
230
127
90.5
250
132
100.5
320
156.5
113
320
156.5
113
Fixing/torque (Nm)
4 x M6 / 7 4 x M6 / 7 4 x M8 / 13 4 x M8 / 13 4 x M8 / 13
Weight (kg)
24 34 45 63 80
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Sine-wave filter
6SL3000-2CE32-3AA0 6SL3000-2CE32-8AA0 6SL3000-2CE33-3AA0 6SL3000-2CE34-1AA0
Overall dimensions (mm)
W
H
D
620
300
320
620
300
320
620
370
360
620
370
360
Drilling dimensions (mm)
b1
b2
t
225
150
280
225
150
280
225
150
320
225
150
320
Fixing/torque (Nm)
6 x M10 / 20 6 x M10 / 20 6 x M10 / 20 6 x M10 / 20
Weight (kg)
124 127 136 198
Technical data
Article number
6SL3202-0AE24-6SA0 6SL3202-0AE26-2SA0 6SL3202-0AE28-8SA0 6SL3202-0AE31-5SA0 6SL3202-0AE31-8SA0 6SL3000-2CE32-3AA0 6SL3000-2CE32-8AA0 6SL3000-2CE33-3AA0 6SL3000-2CE34-1AA0 1) Power loss at 50 Hz
Ploss 1) (W) Connection
Power Module
Motor
80
Screw terminals 25 ... 50 mm2
65
Screw terminals 25 ... 50 mm2
100
Screw terminals 25 ... 95 mm2
180
Screw terminals 50 ... 150 mm2
190
Screw terminals 50 ... 150 mm2
200
Flat connector for M10 cable lug
230
Flat connector for M10 cable lug
180
Flat connector for M10 cable lug
230
Flat connector for M10 cable lug
Degree of protection
IP00 IP00 IP00 IP00 IP00 IP00 IP00 IP00 IP00
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Accessories 8.12 dv/dt filter plus VPL
8.12
dv/dt filter plus VPL
A combination of dv/dt filter and a voltage peak limiter (VPL) dv/dt filter plus VPL is available to suppress voltage peaks. When using a dv/dt filter plus VPL, observe the following restrictions:
· The output frequency must not exceed 150 Hz. · The pulse frequency must not exceed 4 kHz.
Further information is provided on the Internet:
Voltage limiter and dv/dt filter (https://www.mdexx.com/wp-
content/uploads/2019/11/BAF-18-001-76_Instruction_manual.pdf)
FAQ of dv/dt filter plus VPL
(https://support.industry.siemens.com/cs/ww/en/ps/13224/faq)
dv/dt filters plus VPL for PM240-2 Power Modules, 380 V ... 480 V
Power Module
FSD 6SL3210-1PE23-8 .L0
6SL3210-1PE24-5 .L0 6SL3210-1PE26-0 .L0
FSD FSE
6SL321 .-1PE27-5 .L0 6SL3210-1PE28-8 .L0
FSE 6SL321 .-1PE31-1 .L0 FSF 6SL3210-1PE31-5 .L0
FSF 6SL3210-1PE31-8 .L0 6SL3210-1PE32-1 .L0 6SL321 .-1PE32-5 .L0
Power 18.5 kW 22 kW, 30 kW
37 kW, 45 kW
55 kW, 75 kW
90 kW ... 132 kW
dv/dt filter plus VPL JTA:TEF1203-0HB JTA:TEF1203-0JB
JTA:TEF1203-0KB
JTA:TEF1203-0LB
JTA:TEF1203-0MB
dv/dt filters plus VPL for PM240-2 Power Modules, 500 V ... 690 V
Power Module
FSD
6SL3210-1PH21-4 .L0 6SL3210-1PH22-0 .L0 6SL3210-1PH22-3 .L0
6SL3210-1PH22-7 .L0 6SL3210-1PH23-5 .L0 6SL3210-1PH24-2 .L0
FSE 6SL3210-1PH25-2 .L0 6SL3210-1PH26-2 .L0
FSF 6SL3210-1PH28-0 .L0 6SL3210-1PH31-0 .L0
6SL3210-1PH31-2 .L0 6SL3210-1PH31-4 .L0
FSG
6SL3210-1PH31-7CL0 6SL3210-1PH32-1CL0 6SL3210-1PH32-5CL0
Power 11 kW ... 18.5 kW
22 kW ... 37 kW
45 kW, 55 kW 75 kW, 90 kW 110 kW, 132 kW 160 kW ... 250 kW
dv/dt filter plus VPL JTA:TEF1203-0GB
JTA:TEF1203-0HB
JTA:TEF1203-0JB JTA:TEF1203-0KB JTA:TEF1203-0LB JTA:TEF1203-0MB
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Dimensions
Accessories 8.12 dv/dt filter plus VPL
Figure 8-8 Dimensions for JTA:TEF1203-0GB
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Accessories 8.12 dv/dt filter plus VPL
Figure 8-9 Dimensions for JTA:TEF1203-0HB
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Accessories 8.12 dv/dt filter plus VPL
Figure 8-10 Dimensions for JTA:TEF1203-0JB
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Accessories 8.12 dv/dt filter plus VPL
Figure 8-11 Dimensions for JTA:TEF1203-0KB
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Accessories 8.12 dv/dt filter plus VPL
Figure 8-12 Dimensions for JTA:TEF1203-0LB
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Accessories 8.12 dv/dt filter plus VPL
Figure 8-13 Dimensions for JTA:TEF1203-0MB
Technical data
Article number JTA: TEF1203 Rated power Rated voltage (phase to phase) Rated output current (rms) Maximum output current (rms) Inductance (Tolerance ± 5%) Winding resistance Nominal pulse frequency Maximum pulse frequency Output current maximum pulse frequency Maximum output frequency
-0GB 18.5 kW 690 V (+10%) 24 A 38 A 1.5 mH 3 x 20.9 m 2 kHz 4 kHz 14.4 A
150 Hz
160
-0HB 37 kW 690 V (+10%) 44 A 70 A 1.2 mH 3 x 14.6 m 2 kHz 4 kHz 26.4 A
150 Hz
-0JB 55 kW 690 V (+10%) 64 A 104 A 0.9 mH 3 x 10.24 m 2 kHz 4 kHz 38.4 A
150 Hz
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Accessories 8.12 dv/dt filter plus VPL
Article number JTA: TEF1203
Voltage drop
Rated DC link voltage
Maximum voltage rise at motor terminals 1)
Maximum peak voltage at motor terminals (phase to phase) 2)
Maximum peak voltage at motor terminals (phase to earth) 2)
Maximum cable length filter - motor (screened / unscreened)
Terminal type
Rated terminal cross section (load circuit)
Rated terminal cross section (DC link feedback) 3) Degree of protection 4) Ambient temperature 5)
Weight
Connection
-0GB 17.15 V 935 V < 500 V/s
1350 V
1100 V
350 m / 525 m
Screw terminals 16 mm²
16 mm²
IP00 -20°C to 40°C 20 kg
Line / motor cable DC link Ground
16 / 1.2 6 / 11.0 13 16 / 1.2 6 / 11.0 13 16 / 1.2 6 / 11.0 13
-0HB 17.13 V 935 V < 500 V/s
-0JB 17.97 V 935 V < 500 V/s
1350 V
1350 V
1100 V
1100 V
350 m / 525 m
350 m / 525 m
Screw terminals 35 mm²
Screw terminals 50 mm²
16 mm²
16 mm²
IP00 -20°C to 40°C 29 kg
Metrical (mm² / Nm) Imperial (AWG / lbf.in) Stripping length (mm) 35 / 2.5 2 / 22 17 16 / 1.2 6 / 11 13 35 / 2.5 2 / 22 17
IP00 -20°C to 40°C 46 kg
70 / 6.0 2/0 / 53 24 16 / 1.2 6 / 11 13 70 / 10.0 2/0 / 86 24
1) Voltage rise according IEC/TS 60034-17 2) Under nominal DC link voltage 3) Short-circuit-proof wiring is required 4) Installing the filter in an enclosure is required 5) Higher ambient temperatures up to 60°C allowed with current derating at 40°C, in the range 40...50°C with 1.5% per 1K
and in the range 50...60°C with 1.9% per 1K
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Accessories 8.12 dv/dt filter plus VPL
Article number JTA: TEF1203
Rated power Rated voltage (phase to phase) Rated output current (rms) Maximum output current (rms) Inductance (Tolerance ± 5%) Winding resistance Nominal pulse frequency Maximum pulse frequency Output current maximum pulse frequency Maximum output frequency Voltage drop Rated DC link voltage Maximum voltage rise at motor terminals 1) Maximum peak voltage at motor terminals (phase to phase) 2) 3) Maximum peak voltage at motor terminals (phase to earth) 2) Maximum cable length filter - motor (screened / unscreened) 3)
Terminal type Rated terminal cross section (load circuit)
Rated terminal cross section (DC link feedback) 4) Degree of protection 5) Ambient temperature 6) Weight Connection
-0KB 90 kW 690 V (+10%) 103 A 160 A 0.53 mH 3 x 4.9 m 2 kHz 4 kHz 61.8 A
150 Hz 17.2 V 935 V < 500 V/s
1350 V ... 1500 V
1100 V
450 m / 650 m 525 m / 800 m Busbar M8 95 mm²
25 mm²
IP00 -20°C to 40°C 77 kg
Line / motor cable
95 / 13.0 3/0 / 115
DC link Ground
25 / 9.0 4 / 80 50 / 6.0 1 / 53
-0LB 132 kW 690 V (+10%) 230 A 70 A 0.37 mH 3 x 3.25 m 2 kHz 4 kHz 87.6 A
-0MB 250 kW 690 V (+10%) 416 A 104 A 0.22 mH 3 x 1.4 m 2 kHz 4 kHz 156 A
150 Hz 17.1 V 935 V < 500 V/s
150 Hz 18.0 V 935 V < 500 V/s
1350 V ... 1500 V
1350 V ... 1500 V
1100 V
1100 V
450 m / 650 m 525 m / 800 m Busbar M10 120 mm²
25 mm²
450 m / 650 m 525 m / 800 m Busbar M10 2x120 mm² 1x185 mm² 50 mm²
IP00 -20°C to 40°C 97 kg
Metrical (mm² / Nm) Imperial (AWG / lbf.in) 120 / 13.0 4/0 / 115
25 / 9.0 4 / 80 70 / 6.0 2/0 / 53
IP00 -20°C to 40°C 172 kg
2 x 120 / 13.0 2 x 4/0 / 115 185 / 13.0 6/0 / 13.0 50 / 9.0 1 / 80 95 / 6.0 3/0 / 53
1) Voltage rise according IEC/TS 60034-17 2) Under nominal DC link voltage 3) Maximum peak voltage at motor terminals < 1350V at cable length up to 450m screened or 650m unscreened Maximum
peak voltage at motor terminals < 1500V at cable length up to 525m screened or 800m unscreened 4) Short-circuit-proof wiring is required 5) Installing the filter in an enclosure is required 6) Higher ambient temperatures up to 60°C allowed with current derating at 40°C, in the range 40...50°C with 1.5% per 1K
and in the range 50...60°C with 1.9% per 1K
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Appendix
A
A.1
Manuals and technical support
A.1.1
Manuals for your converter
Manuals with additional information that can be downloaded: Power Module Installation Manual
(https://support.industry.siemens.com/cs/ww/en/ps/13224/man) Installing Power Modules, reactors and filters. Technical specifications, maintenance (this manual)
CU230P-2 Compact Operating Instructions (https://support.industry.siemens.com/cs/ww/en/view/109477360) Commissioning the converter
CU240B/E-2 Compact Operating Instructions (https://support.industry.siemens.com/cs/ww/en/view/109477361) Commissioning the converter
CU250S-2 Compact Operating Instructions (https://support.industry.siemens.com/cs/ww/en/view/99730303) Commissioning the converter.
CU230P-2 operating instructions (https://support.industry.siemens.com/cs/ww/en/view/109478827) Installing, commissioning and maintaining the converter. Advanced commissioning
CU240B/E-2 operating instructions (https://support.industry.siemens.com/cs/ww/en/view/109478828) Installing, commissioning and maintaining the converter. Advanced commissioning
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Appendix A.1 Manuals and technical support
CU250S-2 operating instructions (https://support.industry.siemens.com/cs/ww/en/view/109478829) Installing, commissioning and maintaining the converter. Advanced commissioning
"Safety Integrated" function manual (https://support.industry.siemens.com/cs/ww/en/view/109751320) Configuring PROFIsafe. Installing, commissioning and operating fail-safe functions of the frequency converter.
CU230P-2 List Manual (https://support.industry.siemens.com/cs/ww/en/view/109477248) Parameter list, alarms and faults. Graphic function diagrams
CU240B/E-2 List Manual (https://support.industry.siemens.com/cs/ww/en/view/109477251) Parameter list, alarms and faults. Graphic function diagrams
CU250S-2 List Manual (https://support.industry.siemens.com/cs/ww/en/view/109477253) Parameter list, alarms and faults. Graphic function diagrams
EMC installation guideline (http://support.automation.siemens.com/WW/view/en/60612658) EMC-compliant control cabinet design, equipotential bonding and cable routing
Accessories manual (https://support.industry.siemens.com/cs/ww/en/ps/13225/man) Installation descriptions for converter components, e.g. line reactors and line filters. The printed installation descriptions are supplied together with the components.
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Appendix A.1 Manuals and technical support
A.1.2
Download a Manual
Finding the most recent edition of a manual
If there a multiple editions of a manual, select the latest edition:
Configuring a manual
Further information about the configurability of manuals is available in the Internet:
MyDocumentationManager (https://www.industry.siemens.com/topics/global/en/planningefficiency/documentation/Pages/default.aspx).
Select "Display and configure" and add the manual to your "mySupport-documentation":
Not all manuals can be configured. The configured manual can be exported in RTF, PDF or XML format.
A.1.3 Catalog
Configuring support
Ordering data and technical information for the converters SINAMICS G.
Catalogs for download or online catalog (Industry Mall): All about SINAMICS G120 (www.siemens.com/sinamics-g120)
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Appendix A.1 Manuals and technical support
SIZER
The configuration tool for SINAMICS, MICROMASTER and DYNAVERT T drives, motor starters, as well as SINUMERIK, SIMOTION controllers and SIMATIC technology
SIZER on DVD: Article number: 6SL3070-0AA00-0AG0
Download SIZER (http://support.automation.siemens.com/WW/view/en/10804987/130000)
EMC (electromagnetic compatibility) technical overview
Standards and guidelines, EMC-compliant control cabinet design
EMC overview (https://support.industry.siemens.com/cs/ww/en/view/103704610)
EMC Guidelines configuration manual
EMC-compliant control cabinet design, potential equalization and cable routing
EMC installation guideline (http://support.automation.siemens.com/WW/view/en/60612658)
Safety Integrated for novices technical overview
Application examples for SINAMICS G drives with Safety Integrated
Safety Integrated for novices (https://support.industry.siemens.com/cs/ww/en/view/80561520)
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Appendix A.1 Manuals and technical support
A.1.4
Product Support
Overview
You can find additional information about the product on the Internet:
Product support (https://support.industry.siemens.com/cs/ww/en/) This URL provides the following: Up-to-date product information (product announcements) FAQs Downloads The Newsletter contains the latest information on the products you use. The Knowledge Manager (Intelligent Search) helps you find the documents you need. Users and specialists from around the world share their experience and knowledge in the
Forum. You can find your local representative for Automation & Drives via our contact database
under "Contact & Partner". Information about local service, repair, spare parts and much more can be found under
"Services". If you have any technical questions, use the online form in the "Support Request" menu:
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Appendix A.2 Directives and standards
A.2
Directives and standards
Relevant directives and standards The following directives and standards are relevant for the converters:
European Low Voltage Directive The converters fulfil the requirements stipulated in Low Voltage Directive 2014/35/EU insofar as they are covered by the scope of application of this Directive.
European Machinery Directive The converters fulfil the requirements stipulated in Machinery Directive 2006/42//EU insofar as they are covered by the scope of application of this Directive. Use of the converters in a typical machine application has been fully assessed for compliance with the main regulations in this Directive concerning health and safety.
Directive 2011/65/EU The converter fulfills the requirements of Directive 2011/65/EU relating to the restriction of the use of certain hazardous substances in electrical and electronic devices (RoHS).
European EMC Directive By completely complying with IEC/EN 61800-3, it has been proven that the converter is in compliance with Directive 2014/30/EU.
Underwriters Laboratories (North American market) Converters bearing one of the certification marks shown on the left meet the requirements for the North American market as a component of drive applications and are listed correspondingly.
EMC requirements for South Korea The converters with the KC marking on the rating plate satisfy the EMC requirements for South Korea.
Eurasian conformity The converters comply with the requirements of the Russia/Belarus/Kazakhstan customs union (EAC).
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Appendix A.2 Directives and standards
Australia and New Zealand (RCM formerly C-Tick) The converters bearing the certification mark shown here meet the EMC requirements for Australia and New Zealand.
Specification for semiconductor process equipment voltage drop immunity The converters comply with the requirements of standard SEMI F47-0706.
Quality systems Siemens AG employs a quality management system that meets the requirements of ISO 9001 and ISO 14001.
DNV GL The converters comply with the requirements of DNV GL for classification ships, offshore units, and high speed and light crafts.
Certificates for download
EC Declaration of Conformity:
(https://support.industry.siemens.com/cs/ww/en/view/58275445)
Certificates for the relevant directives, prototype test certificates, manufacturers declarations and test certificates for functions relating to functional safety ("Safety Integrated"):
(http://support.automation.siemens.com/WW/view/en/22339653/134200)
UL certificates:
(http://database.ul.com/cgi-bin/XYV/template/LISEXT/1FRAME/index.html)
FSA, FSB, FSC: 200 V
UL File E121068, Vol. 2 Sec. 29
FSA, FSB, FSC: 400 V
UL File E121068, Vol. 2 Sec. 27
FSD, FSE, FSF: 200 V / 400 V / 690 V UL File E192450, Vol. 13 Sec. 4
FSG: 400 V / 690 V
UL File E192450, Vol. 13 Sec. 4
DNV GL certificate:
(https://support.industry.siemens.com/cs/ww/en/view/109776500)
Standards that are not relevant
China Compulsory Certification The converters do not fall in the area of validity of the China Compulsory Certification (CCC).
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Appendix A.3 Abbreviations
A.3
Abbreviations
Abbreviation AC CE CU DC DI DIP switch
DO ECD EEC ELCB EMC EMI FS... HO I/O IGBT LED LO NC NEMA NO OPI PELV PM PPE PT RCCB RCD RFI SELV VPL
Explanation Alternating current Communauté Européenne Control Unit Direct current Digital input DIP switches are small switches, found mostly on PBCs, for making basic device settings Digital output Equivalent circuit diagram European Economic Community Earth leakage circuit breaker Electromagnetic compatibility (EMC) Electromagnetic interference Frame size ... High overload Input/Output Insulated gate bipolar transistor Light emitting diode Low overload NC contact National Electrical Manufacturers Association NO contact Operating instructions Protective extra low voltage Power Module Personnel protective equipment Push-through technology Residual-current operated circuit breaker Residual current device Radio frequency interference Safety extra-low voltage Voltage Peak Limiter; component for limiting voltage peaks
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Index
8
87 Hz characteristic, 65, 65
A
Air barrier, 28
B
Base load, 76 Base load input current, 76 Base load output current, 76 Base load power, 76 Brake Relay, 141 Braking resistor
Clearances, 133 Dimension drawings, 135 Installation, 133
C
Catalog, 166 Category C2, 56 Category C3, 56 Clearances, 133 Commutation dips, 130 Configuring support, 166 Cooling, 28
D
Degree of protection, 19 Delta connection, 64 Derating
Installation altitude, 107 Dimension drawings, 131, 135, 144, 146, 148 Drilling pattern, 131, 135, 146, 148
E
Electrical installation, 43 EMC, 22
F
Field weakening, 64 Function Manual, 163
G
Getting Started, 163
H
Hardware Installation Manual, 163 Harmonic currents, 111 Harmonics, 111, 130 High Overload, 77 Hotline, 167
I
Industry Mall, 166 Installation altitude, 107 Installing, 29 IT system, 46
L
Line reactor Dimension drawings, 131
Line supply type, 46 List Manual, 163 Low Overload, 77
M
Maintenance Cleaning, 68 Dirt, 68 Pollution, 68 Terminals, 68 Ventilation, 68
Power Module PM240-2 Hardware Installation Manual, 01/2020, A5E33294624B AL
171
Index
N
Neutral conductor, 46 Number of starting operations, 73
O
Operating instructions, 163 Output reactor
Dimension drawings, 144, 146, 148 Overvoltage protection, 130
P
Power distribution systems, 46 Protective conductor, 46
Q
Questions, 167
S
Safe Brake Relay, 141 Safety notes
Electrical installation, 43 Service life of the fan, 70 SIZER, 166 Standards
EN 61800-3, 168 Star connection (Y), 64 Support, 167
T
Tightening torque, 131 TN system, 46 TT system, 46
172
Power Module PM240-2 Hardware Installation Manual, 01/2020, A5E33294624B AL
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