technical manual. gain technical specifications 2 content geometry 3 ergonomy 4 characteristics5 options 6 parts & hardware 8 cable routing 11 instructions 17 iwok one 21 iwok trio 24 protocol 27 software ebikemotion 29 manteinance30 frame & material 31 warranty 32 aditional information 33.
GAIN TECHNICAL SPECIFICATIONS. 29. SOFTWARE. APP FOR YOUR GAIN ( find the manuals in www.ebikemotion.com) ...
technical manual. gain technical specifications 2 content geometry 3 ergonomy 4 characteristics5 options 6 parts & hardware 8 cable routing 11 instructions 17
GAIN TECHNICAL SPECIFICATIONS 1 BLUE PAPERS GAIN TECHNICAL MANUAL GAIN TECHNICAL SPECIFICATIONS CONTENT GEOMETRY ERGONOMY CHARACTERISTICS OPTIONS PARTS & HARDWARE CABLE ROUTING INSTRUCTIONS IWOK ONE IWOK TRIO PROTOCOL SOFTWARE EBIKEMOTION MANTEINANCE FRAME & MATERIAL WARRANTY ADITIONAL INFORMATION 2 3 4 5 6 8 11 17 21 24 27 29 30 31 32 33 GAIN TECHNICAL SPECIFICATIONS GEOMETRY 3 SIZE 1 - SEAT TUBE (C-T) 2 - TOP TUBE (EFF) 3 - HEAD TUBE 4 - CHAINSTAY 5 - BB HEIGHT 6 - BB DROP 7 - WHEELBASE 8 - HEAD ANGLE 9 - SEAT ANGLE 10 - STANDOVER 11 - REACH 12 - STACK 13 - FORK LENGTH RAKE WHEEL SIZE XS S M L XL 460 510 555 585 610 522 546 560 574 595 109 127 150 176 203 430 430 430 430 430 281 281 283 283 285 70 70 68 68 66 1016 1022 1037 1051 1067 71 72 72 72 72,3 75 74 74 74 73,5 754 782 815 829 876 378 387 395 402 410 535 555 575 600 625 400 400 400 400 400 51 51 51 51 51 683 683 683 683 683 GAIN TECHNICAL SPECIFICATIONS ERGONOMY 4 SIZE XS S M L XL * The handlebar size is centre-centre. CRANK 170 170 170 172 175 HEIGHT (cm) <160 160-170 170-180 180-190 >190 * Estimated measurements. HEIGHT (in) STEM 90 100 100 110 120 SIZE XS S M L XL HANDLEBAR 400 420 420 440 440 This result is only orientative. We can recommend the best size for you, based on your measurements, on our web: www.orbea.com/us-en/calculate-size/type/ GAIN TECHNICAL SPECIFICATIONS CHARACTERISTICS DIRECTION BB FRONT DERAILLEUR FRONT DERAILLEUR TP/DP FD ANGLE SEAT POST DIAMETER SEAT CLAMP DROPOUT CHAINSTAY PROTECTOR OTHER PROTECTORS CABLE TYPE REAR HUB LENGHT 5 1" SEMI-INTEGRATED BB68 THREADED C/CLAMP Ø31,8 DP 63º- 66º DIAM 27, 2 MM INTERNAL DIAM 31,8 MM ALL ROAD E-BIKE 11160033 NO ESTANDAR/EBIKEMOTION 135 MM. GAIN TECHNICAL SPECIFICATIONS OPTIONS BRAKE LUGGAGE GEARS WHEELS TYRES CABLE ROUTING POWER METERS OTHERS V-BRAKE DISC BRAKE REAR BRAKE IS/PM+DIAMETER DISC CALIPER BRAKE BAG OPTION IN TOP TUBE BOTTLE CAGE OPTION AERO AND STANDARD BOTTLE REAR LUGGAGE OPTION MUDGUARD OPTION KICKSTAND 11 SPEED DOUBLE CRANK COMPACT CRANK (34X50T) (ROAD) TRIPLE CRANK MAXIMUM SIZE MAXIMUM SIZE MECHANICAL SYSTEM (W/INTERNAL CABLE ROUTING) ELECTRONIC DI2 SYSTEM (W/INTERNAL CABLE ROUTING) EXTERNAL SHIMANO BATTERY (IN LEFT CHAINSTAY) CAMPAGNOLO EPS SRAM QUARK UCI 6 NO YES FLAT MOUNT 140/160 DEL/TRAS (POST MOUNT C/ADAPTADOR) NO NO DT AND ST [ALL SIZES) NO YES YES NO YES SI (MAXIMUN BIG CHAINRING 53, MAXIMUM SMALL RING 46) YES NO 700 700X40C CABLEADO INTERNO EN TI NO NO NO NO NO GAIN TECHNICAL SPECIFICATIONS OPTIONS Groupsets SHIMANO DI2 SHIMANO DI2 DISC SRAM DISC 7 ROAD SHIMANO SRAM NO NO YES (WITH DROPOUTS MODIFIED IN 57°) GAIN TECHNICAL SPECIFICATIONS PARTS & HARDWARE X35 of eBIKEMOTION CHARGING PORT EXTERNAL BATTERY iWOOK TRIO iWOOK ONE SCREEN 8 iWOOK ONE iWOOK TRIO INTERNAL BATTERY MOTOR (REAR WHEEL) PAS SENSOR (RIGHT DROPOUT) PART NUMBER P1 X1 P2 P5 P4 ORBEA DESCRIPTION X35 BATTERY CHARGING PORT AND CONNECTION CHARGING PORT TO BATTERY CONNECTION BATTERY CHARGING CABLE DIAGNOSIS CABLE X35 EX WIRE PART NUMBER P3 X3 M3 X2 S2 ORBEA DESCRIPTION EXTERNAL BATTERY BATTERY TO MOTOR CONNECTION BATTERY CONNECTION CABLE AND MOTOR BATTERY CONNECTION CABLE TO SENSOR SPEED SENSOR CONNECTION HEAD LIGHT REAR LIGHT PART NUMBER D1 X5 A4 A5 Y1 ORBEA DESCRIPTION IWOK ONE START BUTTON AND CABLE IWOK ONE START BUTTON TO BATTERY CABLE IWOK TRIO START BUTTON AND CABLE SCREEN CABLE "Y" CONNECTION FOR IWOK TRIO AND IWOK ONE GAIN TECHNICAL SPECIFICATIONS PARTS & HARDWARE VARIOUS & CAPS 3 2 2 3 3 13 9 5 4 10 5 9 9 6 11 7 8 12 12 12 GAIN TECHNICAL SPECIFICATIONS PARTS & HARDWARE VARIOUS & CAPS 1 2 3 7 8 9 PART NUMBER 1 2 3 4 5 6 7 8 9 10 11 12 13 14 REFERENCE 15430168 11001181 11001182 11000405 11200460 11001161 12300019 12301058 12309075 12300018 12306022 12301078 12301087 12321020 10 4 5 6 10 11 12 ORBEA DESCRIPTION DROPOUT GAIN 2018 CABLE CLIP 5,5 FOR 1 CABLE CABLE CLIP 5,5 FOR 2 CABLES BOTTOM COVER GAIN GUIDE FOR BATTERY GAIN RUBBER CAP 3 MM KEYHOLE 30X10 SCREW M5X20 ISO 7380 INOX SETSCREW M4X10 DIN 916 INOX SCREW INOX M3X12 DIN 7911 BLACK COUNTERSINK SCREW M5X25 DIN 7991 INOX SCREW M5X10 ISO 7380 INOX SCREW M5X8 ISO 7380 INOX SCREW M5X6 TORX WASER M5 DIN 125 INOX GAIN TECHNICAL SPECIFICATIONS CABLE ROUTING MECHANICAL 11 FRONT DERAILLEUR (INTERNAL) REAR DERAILLEUR (INTERNAL) REAR DISC BRAKE (INTERNAL) FRONT DISC BRAKE 1/ Insertion of the front and rear derailleur. GAIN TECHNICAL SPECIFICATIONS CABLE ROUTING X35 SYSTEM 12 iWOOK ONE iWOOK ONE / SCREEN * OPTIONAL LIGHT * HUB MOTOR SENSOR (right chainstay) CHARGIN PORT MOTOR CABLE (LEFT CHAINSTAY) CHARGIN PORT MOTOR SENSOR BATTERY X35 iWOOK ONE + TRIO + SCREEN LIGHT GAIN TECHNICAL SPECIFICATIONS 13 CABLE ROUTING X35 BATTERY CHARGING PORT PASS SENSOR DERAILLEUR * The X35 battery has 2 cables in one end (that will stay in the top part of the frame) and 3 in the opposed end. DISC BRAKE MOTOR GAIN TECHNICAL SPECIFICATIONS CABLE ROUTING CABLE ROUTING ON THE BASE 14 1/ cable clip 5,5 for 2 cables 2-3/ cable clip 5,5 for 1 cable GAIN TECHNICAL SPECIFICATIONS CABLE ROUTING P.A.S SENSOR PLACEMENT 1- Place de sensor in the specific whole in the inner side of the drop-out, inserting the pivot it´s housing. 2- Then, fix it with the setscrew (M4x10) 15 SETSCREW M4 GAIN TECHNICAL SPECIFICATIONS CABLE ROUTING IWOC ONE CABLE ROUTING iWOOK ONE Ø20 HOLE STEERING TUBE * The cable routing for the start button IWOK ONE will be done through the steering tube. 16 LIGHT CABLE (OPTIONAL) GAIN TECHNICAL SPECIFICATIONS INSTRUCTIONS GUIDE PLACEMENTE IN THE BATTERY 17 INSTRUCTIONS BATTERY PLACEMENT IN THE FRAME CHARGIN PORT MOTOR SENSOR DOUBLE SIDED TAPE BATTERY X35 iWOOK ONE + TRIO + SCREEN LIGHT * First, attach the guides in both ends of the battery with the double sided Scotch tape before attaching it to the frame. * Once the guides are attached in the battery, insert it into the frame with 2 cables in one end and 3 in the other (as shown in picture above) until matching the 3 frame holes with the 3 in the battery. GAIN TECHNICAL SPECIFICATIONS 18 INSTRUCTIONS BATTERY PLACEMENT AND COVER 1/ Secure the battery to the frame by the points A and B with the M5x10 DIN 7380 screws and rout the pertinent cables (derailleurs and disc brake). 2/ Later, fix the bottom cover by the points C and D, using the provided M5x20 INOX (DIN 7380) and M5x25 INOX (DIN 7991) respectively. A B C D bottom cover B C D GAIN TECHNICAL SPECIFICATIONS INSTRUCTIONS REAR WHEEL ASSEMBLY / DISMANTLING CONECTOR 1 1/ Place the wheel in the frame, making sure the power cable stays between the chainstay and seat stay (fig.1) for a easy connection later on. 2/ Place the anti-rotation whasers in both axle ends and tighten the M2 nuts with an 8 Allen key at the right torque (Min. 18Nm/ max. 25Nm.) 19 ANTI-ROTATION WASHER M12 NUT 2 3 GAIN TECHNICAL SPECIFICATIONS 20 INSTRUCTIONS FLAT MOUNT-POST MOUNT / REAR DISC INSTALLATION FRONT REAR 1/ The rear disc brake must be installed with specific M5x6 TORX screws. (ref. 12301087) GAIN TECHNICAL SPECIFICATIONS 21 IWOK ONE BUTTON OPERATING INSTRUCTIONS GAIN TECHNICAL SPECIFICATIONS 22 IWOK ONE BUTTON GENERAL LIGHT SCHEME AND MEANING GAIN TECHNICAL SPECIFICATIONS 23 IWOK ONE BUTTON LIGTH SCHEME WHEN CHARGING GAIN TECHNICAL SPECIFICATIONS 24 IWOK TRIO BUTTON OPERATING INSTRUCTIONS GAIN TECHNICAL SPECIFICATIONS 25 IWOK TRIO BUTTON GENERAL LIGHT SCHEME AND MEANING GAIN TECHNICAL SPECIFICATIONS 26 IWOK TRIO BUTTON LIGHT SCHEME WHEN CHARGING GAIN TECHNICAL SPECIFICATIONS PROTOCOL 1/ START PROTOCOL 27 2/ MOTOR PROTOCOL GAIN TECHNICAL SPECIFICATIONS PROTOCOL 1/ CHARGING PROTOCOL 28 2/ LIGHTS PROTOCOL GAIN TECHNICAL SPECIFICATIONS 29 SOFTWARE APP FOR YOUR GAIN (find the manuals in www.ebikemotion.com) GAIN TECHNICAL SPECIFICATIONS 30 X35 MAINTENANCE BATTERY, POWER CABLE AND CHARGING GAIN TECHNICAL SPECIFICATIONS 31 FRAME AND MATERIAL Orbea frames are carefully designed to be durable, efficient, and easy to maintain. Gain tubes are stiff and light, giving excellent steering precision and pedaling efficiency. Gain carbon frame is extremely resistant to corrosion, making it perfect for road. With only a minimum amount of maintenance, it's easy to keep your Gain in top condition. 1) Keep your Gain clean Washing your bike with mild soap and water will keep you looking stylish and allow you to check the condition of the frame and components. Don't use high water pressure and avoid spraying water into bearings or frame tubes. Citrus degreasers are biodegradeable and do a great job of removing dirty grease from gears and chain. 2) Keep your Gain lubed Once your bike is clean, it's a good time to put fresh lube on the chain. Use only enough to get inside the links and wipe off any excess because it will attract dirt. Headset and pivot bearings should be inspected every few months for smoothness and to ensure that the seals are intact and lube is clean. 3) Inspect your Gain before you ride Do a quick check before every ride to make sure your bike is in excellent condition. It is very common to discover small issues at home that can become big problems on the trail. CHAIN Is the chain dirty, noisy or dry? Clean and lube your chain before riding. BRAKES Check your brakes to make sure they are working correctly. Check for missing/loose caliper and rotor bolts. TIRES Look for damage to the sidewalls of your tires. Check and adjust tire pressure. WHEELS Spin the wheels and look for wobbles, check for loose or broken spokes. Check quick release levers to make sure they are functioning properly. FRONT END Stand over the saddle, pull on the brakes and rock the bike back and forth. Feel for any play or knocking that might indicate a loose headset, loose brake rotors or calipers, or worn fork bushings. TEST RIDE Take a quick ride up and down the street to make sure your bike is shifting and braking properly. Listen for unusual noises. AFTER A CRASH OR IMPACT Falling is part of riding and it's impossible to avoid minor accidents. If you crash your Gain, please make sure you are okay and seek medical attention if necessary. If you are not injured, you should check your bike before continuing: 1) Inspect your frame and components for damage. Do not ride your bike if any problems are detected. WHAT TO LOOK FOR Inspect Frame and fork for evidence of cracking or bending. If cracks are discovered, discontinue use immediately. Check the drivetrain and spin the wheels to make sure components are operating correctly. If you discover damage to your components, discontinue use immediately. Even if you don't find any damage, pay careful attention to the sound of your bike when you continue riding. Unusual noises can be caused by cracks or other problems. A well-maintained bike will be quiet and free of creaks or squeaks. Investigate and locate the source of any new noises. 2) Bring your bike to your Orbea dealer for professional inspection. Some damage can only be detected by disassembling the bike to check for cracks or other signs of stress. A crash or impact can put extraordinary stress on your bike and components, causing them to fail or to fatigue prematurely. Failure can happen suddenly with no warning, causing loss of control, serious injury or death. MAINTENANCE AND PART REPLACEMENT IN OUR eBIKES The components of your eBike are associated with your frame number. If a component is6 replaced, it must be linked to your bike through a special system available at all technical6 service centers and shops authorized by your brand. Visit one of these points to complete6 the purchase and replacement operation. The components of your e-bike are designed to6 be used in poor weather conditions, such as rain and snow, and are protected against6 splashing, but not against immersion or pressurized water. It is important when transporting6 your eBike outside on a car or camper to properly protect the bike, or at least the most6 delicate electronic parts, such as the remote control, display and USB port, with a tarp.6 Keep the remote control free of dust and water. Never use pressurized water systems on6 the surface of the battery, motor, remote control, display or charging port. GAIN TECHNICAL SPECIFICATIONS 32 ORBEA WARRANTY HOW DO I ACTIVATE MY LIFETIME WARRANTY? WHAT ARE THE ADVANTAGES? ORBEA WARRANTY Orbea provides a lifetime warranty on all its frames. Only a brand that knows the materials, masters the technologies and has the skills can guarantee that your frame is totally invincible. Only Orbea takes you a step beyond. Orbea's lifetime warranty is activated using the registration number you will find on all frames from the 2009 range onwards. When you have activated it at your dealer or at www.orbea.com, your bike will automatically receive its lifetime warranty. The registration number is a unique, non-transferable code that you will find on the underside of your bike's downtube. Activate your frame's warranty using this number at your dealer's or at www.orbea.com. · Lifetime guarantee of your frame against breakage. · Two-year guarantee on all components. · Identification of your bicycle and all its characteristics to our Technical Assistance Service so that wecan provide our best response to any problems. Access to special offers, events and prize drawings. The ongoing efforts we make at Orbea to design highend bicycles enable us to provide customerswith the following warranty: 1) We back each frame and rigid fork in our bicycles with a lifetime warranty against materials and manufacturing defects. Frames with travel longer than 170 mm are covered by a 2-year warranty. We warrant each frame and fork in our bikes against paint or varnish defects and corrosion for 3 years. This warranty covers the original purchaser only and is non-transferable. For the lifetime warranty to be valid,customers must fill in the online warranty form within one month of purchase, and proof of purchase in the form of cash register receipt or sales ticket is required. 4) This warranty does not cover parts that naturally wear over time, such as tires, brake pads, handlebar grips, cranksets, bearings, etc. 5) This warranty does not cover damages or defects caused by negligence, improper use, assembly ofparts or accessories that are not original, or defective repair or maintenance work. of the bicycle, nonoriginal accessories being fitted to it, or unsuitable maintenance operations or handling. 6) This warranty includes only replacement or repair coverage of the parts under it and in no case shall it cover personal damages directly or indirectly caused by the failure of said parts during use. 2) Warranty claims are subject to the decision made by our technical staff about the nature of the defect after thorough inspection of the faulty part. 3) All the parts assembled in our bicycles are protected against assembly or manufacturing defects for 2 years, and repairs qualifying under this warranty will be performed by authorized dealers in each country. 7) All claims must be reported to an authorized dealer. In case there is no such a dealer near the buyer's location, please contact Orbea so that we can decide how to solve the problem. 8) In case of crashes, the Orbea warranty shall be considered null and void. GAIN TECHNICAL SPECIFICATIONS 33 ADDITIONAL INFORMATION ORBEA participates actively on facebook and Twitter with our fantastic global community of riders. Looking to find spots to ride or plan a vacation? Someone will have the answers: FACEBOOK www.facebook.com/OrbeaBicycles TWITTER www.twitter.com/Orbea/ YOUTUBE Visit our Orbea Channel on You Tube for a variety of helpful setup and tech videos: www.youtube.com/user/OrbeaBicycles INSTAGRAM www.instagram.com/orbeabicycles ORBEA CONTENT View and download photos, videos and documents. content.orbea.com/us-en/ ORBEA UNIVERSITY www.orbea.com/es-es/university/ BLOG ORBEA www.orbea.com/es-es/blog/ YOUR ORBEA DEALER Our dealers are experts and should be able to assist you with setting up and maintaining your Orbea bicycle. A complete listing of Orbea dealers and distributors can be located on our website: www.orbea.com/us-en/dealers/?country=INT AFTER SALES SERVICE Our service technicians are trained to handle any questions you might have about your Orbea bicycle: orbea@orbea.comAdobe PDF Library 15.0 Adobe InDesign CC 14.0 (Macintosh)