Follow the written and depicted instructions provided within the Handbook closely. 3. Perform ... Systemair DESIGN • 2021-02-17 • HandBook F R60 en-GB ...
F-R60 Fire Damper 2/49 | F-R60 Table of Contents Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Technical Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Ordering Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Electrical parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 Operation manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43 3/49 | F-R60 Fire Damper F-R60 Description Fire dampers represent passive fire protection and are designed to utilize compartmentalization to prevent the spread of toxic gases, smoke and fire. The opening and closure of the damper blade can be activated remotely for actuator versions. In case of fire when the air in the duct exceeds 72 °C or 74 °C, the thermal fuse melts in both actuator and manual versions. The melting of the thermal fuse activates the closure of the damper blade automatically. The damper blade is then mechanically locked in the closed position. Highlights · Short body · Fire resistivity EI60S · Interchangeable mechanism and actuator · Manual mechanism with end position switches · Casing leakage according to EN 1751, class C · Blade leakage according to EN 1751, class 3 Fire Resistivity F-R60 fire dampers are CE certified following the Construction Products Regulation according to EN 15650:2010. Dampers are tested according to EN 1366-2:2015 and classified according to EN 13501-3 + A1:2009. The fire damper together with its installation form an inseparable part of the fire resistivity rating. F-R60 fire dampers are designed for the installations listed and described in their Handbook. · Damper with standard supporting construction in accordance with EN 1366-2:2015: EI60 (ve - ho io)S Accessory Detailed information about accessories is available at design.systemair.com · FCR: Flexible Duct Connection 4/49 | F-R60 Design Material Composition The F-R60 damper has a galvanized sheet metal casing, blades from non-asbestos calcium silicate board with polyurethane foam seals for cold smoke and an intumescent seal that expands in case of fire. Ethylene-propylene rubber as duct seal. The product contains no hazardous substances, except for the solder in the thermal fuse, which contains a milligram of lead. All materials are processed in accordance with local regulations. Activation Types Manually Operated Fire Dampers By default, manually operated fire dampers are supplied with manual control, optionally with micro switches. In case of fire, the fire damper is closed automatically The actuating mechanism is activated when the temperature of the air in the duct reaches 74 °C and the damper closes within 10 seconds after fuse melts. · H0 Fire damper with an activation mechanism with a cover, manual crank and with a spring return release mechanism activated by a fusible thermal link set to 74 °C. · H2 Fire damper with an H0 activation mechanism + open and closed indication with AC 230 V or AC/DC 24 V contact switches. Actuator Operated Fire Dampers By default, actuator operated fire dampers are supplied with an actuator with micro switches, optionally with a communication and power supply unit. A fire damper can be equipped with a spring return actuator which can be closed by a command from the building management system, or after the breaching of the thermoelectric fuse. Actuator operated fire dampers are equipped as standard with a thermoelectric fuse, that activates the closing of the damper after the reaching or exceeding the ambient temperature of 72 °C. The actuator power circuit is interrupted and its spring closes the damper blade within 20 seconds. · B230T or G230T Fire damper with an activation mechanism with a Belimo or Gruner spring return actuator (AC 230 V) with 72 °C electro-thermal fuse and auxiliary switches. · B24T or G24T Fire damper with an activation mechanism with a Belimo or Gruner spring return actuator (AC/DC 24 V) with 72 °C electro-thermal fuse and auxiliary switches. · BST0 or GST0 Fire damper with an activation mechanism with a Belimo or Gruner spring return actuator (AC/DC 24 V) with an 72 °C electro-thermal fuse and auxiliary switches, with a Belimo communication and power supply unit BKN230-24 or Gruner communication and power supply unit FSC-UFC24-2 (FSC-UFC24-2 bus protocols RS-485: BACnet MS/TP and Modbus RTU). Other communication and power supply units on demand. · B24T-W or G24T-W Fire damper with an activation mechanism with a Belimo or Gruner spring return actuator (AC/DC 24 V) with an 72 °C electro-thermal fuse and auxiliary switches, with provided cable connectors for the supply and communication unit (communication unit not part of the mechanism). · B24T-SR or G24T-SR Fire damper with an activation mechanism with a Belimo or Gruner spring return actuator (AC/DC 24 V) with 72°C electro-thermal fuse and auxiliary switches for Modulated dampers (possibility to open the blade at the desired angle). 5/49 | F-R60 Technical Parameters Durability Test 50 cycles with no change to the required properties 10000 cycles, actuator controlled (0 ... 90 degrees rotation) with no change to the required properties 10000 cycles, actuator controlled for modular possibility (45 ... 60 degrees rotation) - with no change of the required properties Testing Pressure Under-pressure up to 300 Pa Safe Position Closed. (in case of fire the damper closes via a spring in the actuator or a spring in the manual mechanism) Airflow Direction Both directions Allowed Air Velocity Damper can still operate at max. 12 m/s. Air without any mechanical or chemical contamination Side with Fire Protection Depending on installation classification: From both sides (i <-> o) Repeated Opening Suitable for daily check procedure in a suitable environment Closing/Opening Time Manually operated < 10 s, actuator operated < 20 s Indicator Closed/Open Manually operated - Activation type H0 visually (arrow on the mechanism) and H2 with microswitches Actuator operated - built-in microswitches Activation Temperature for the fire damper closing Manually operated: 74 °C by means of a spring after the melting of the thermal fuse Actuator operated: 72 °C by means of a spring after current interruption in the electro-thermal fuse Temperature of transported air Minimum: 0 °C, for all types of mechanism Maximum: 60 °C for 74 °C and 72 °C thermofuse (all mechanism types) Environment suitability Protected against weather disruptions, with temperature above 0 °C (3K5 according to EN 60721-3-3) 6/49 | F-R60 Inspection possibility Inspection of blade and gaskets can be done through electro thermal fuse opening with an endoscopic camera. Manually operated additionally by removal of the mechanism through opening for its thermal fuse. In order to access the damper's internal parts a flexible connection or duct with access doors must be connected to the damper. Maintenance Not required. Dry cleaning if legaly required in the country in which the dampers are installed. Revisions Determined by law in the country in which the fire dampers are installed. Recommended at least every 12 months. Allowed pressure 1200 Pa Declared blade tightness (EN 1751) Class 3 as standard up to 500 Pa Declared housing tightness (EN 1751) Class C as standard up to 500 Pa Conformity with EC directives 2006/42/EC Machinery Directive 2014/35/EU Low Voltage Directive 2014/30/EU Electromagnetic Compatibility Directive Driving actuator types Belimo BFL, BFN; Gruner 340-...-05, 360-...-12 Transport and Storage Dry indoor conditions with a temperature range of -20 °C to +50 °C 7/49 | F-R60 Product Parts P7 P10 P6 P4 P3 P1 P2 P8 P9 P5 Note: Depicting all mechanism types. Damper is delivered only with one of them. Legend: P1 Damper casing P2 Damper blade P3 Manual mechanism P4 Actuator P5 Communication unit (only for BST0 and GST0 activation types) P6 Holder for communication unit (only for B24T-W and G24T-W activation types) P7 Thermal fuse P8 Bendable hangers P9 Duct connection sealings P10 Product label 8/49 | F-R60 Assessed Performance 21 CE 1396 Systemair Production a.s. 90043 Kalinkovo 371, Slovakia 21 1396-CPR-0196 EN 15650:2010 Circular fire dampers F-R60 Nominal activation conditions/sensitivity · Sensing element load bearing capacity - Pass · Sensing element response temperature - Pass Closure during test at correct time and in allowable time · Closure time and in allowable time - Pass Operational reliability · Manual mechanism = 50 cycles - Pass · Actuator mechanism = 10 200 cycles: 0° to 90° - Pass 10 000 cycles: 45° to 60° - Pass Fire resistance: Resistivity depending on installation method and situation · Integrity E · EI60(ve-ho-io)S · Insulation I · Smoke leakage S · Mechanical stability (under E) · Maintenance of the cross section (under E) Durability of response delay · Sensing element response temperature and load bearing capacity - Pass Durability of operational reliability · Opening and closing cycle - Pass 9/49 | F-R60 Diagrams The pressure drop and A-weighted total discharged sound power level depend on the nominal diameter of the damper and air flow volume at different duct pressures. F-R60-...-H0 F-R60-...-B230T Pressure drop & sound power level (A-weighted) Pressure drop & sound power level (A-weighted) Pa 50 100 150 l/s Size: 100 60 dB(A) 55 dB(A) 50 dB(A) Size: 125 55 dB(A) 50 45 dB(A) 50 dB(A) Size: 140 40 dB(A) 45 dB(A) 45 dB(A) 50 dB(A) 35 dB(A) 40 dB(A) 30 dB(A) 40 dB(A) 35 dB(A) 25 dB(A) 30 dB(A) 35 dB(A) 30 dB(A) 25 dB(A) 25 dB(A) Pa 50 100 150 l/s Size: 100 60 dB(A) 55 dB(A) Size: 125 60 dB(A) 50 dB(A) 55 dB(A) 55 dB(A) 50 45 dB(A) 50 dB(A) Size: 140 50 dB(A) 40 dB(A) 4455ddBB(A(A)) 35 dB(A) 40 dB(A) 40 dB(A) 30 dB(A) 35 dB(A) 25 dB(A) 30 dB(A) 35 dB(A) 30 dB(A) 25 dB(A) 25 dB(A) 100 200 300 400 500 600 700 m³/h 100 200 300 400 500 600 700 m³/h F-R60-...-H0 F-R60-...-B230T Pressure drop & sound power level (A-weighted) Pressure drop & sound power level (A-weighted) Pa 100 200 300 l/s 50 dB(A) Size: 180 Size: 160 50 dB(A) Size: 200 45 dB(A) 50 dB(A) 20 45 dB(A) 40 dB(A) 45 dB(A) 40 dB(A) 40 dB(A) 10 35 dB(3A5)dB3(A5)dB(A) 30 dB(A) 30 dB(A) 30 dB(A) 25 dB(A) 5 25 dB(A) 25 dB(A) Pa 100 50 200 300 l/s Size: 160 Size: 180 55 dB(A) 50 dB(A) 50 dB(A) Size: 200 45 dB(A) 50 dB(A) 45 dB(A) 40 dB(A) 45 dB(A) 4400ddBB(A(A) ) 35 dB(A) 35 dB(A) 30 dB(A) 35 dB(A) 30 dB(A) 25 dB(A) 30 dB(A) 25 dB(A) 5 25 dB(A) 400 600 800 1000 1200 1400m³/h 400 600 800 1000 1200 1400m³/h 10/49 | F-R60 F-R60-...-H0 F-R60-...-B230T Pressure drop & sound power level (A-weighted) Pressure drop & sound power level (A-weighted) Pa 500 1000 1500 l/s Size: 315 S5iz5e:d2B5(0A) Size: 400 60 dB(A) 55 dB(A) 55 dB(A) 50 dB(A) 45 dB(A) 50 dB(A) 50 dB(A) 45 dB(A) 40 dB(A) 45 dB(A) 35 dB(A) 40 dB(A) 35 dB(A) 40 dB(A) 5 30 dB(A) 30 dB(A) 35 dB(A) 25 dB(A) 30 dB(A) 25 dB(A) 25 dB(A) Pa 500 1000 1500 l/s 55 dB(A)Size: 315 Size5:52d5B0(A) Size: 400 50 dB(A) 45 dB(A) 50 dB(A) 55 dB(A) 50 dB(A) 45 dB(A) 40 dB(A) 45 dB(A) 35 dB(A) 40 dB(A) 40 dB(A) 35 dB(A) 5 30 dB(A) 30 dB(A) 35 dB(A) 25 dB(A) 30 dB(A) 25 dB(A) 25 dB(A) 1000 2000 3000 4000 5000 m³/h 1000 2000 3000 4000 5000 m³/h Legend: ps (Pa) - Pressure drop qv (m3^/h), (l/s) - Air flow volume ± (%) - Deviation from measured value Lwa (dB(A)) - A-weighted total sound power level v (m/s) - Face air velocity 11/49 | F-R60 Dimensions & Weights Free Area DN (mm) AV 100 125 140 150 160 180 200 225 250 280 315 355 400 (m2) 0,065 0,069 0,072 0,074 0,076 0,081 0,087 0,094 0,103 0,115 0,130 0,150 0,176 Dimensions (mm) DN-2 50 R1 145 45 220 45 (310) 80 (H0; H2 ) 90 (B230T; B... ) 100 (G230T; G... ) Note: H0, H2 - Manual activation types B... - Belimo activation types G... - Gruner activation types Overhangs R1 (mm) 100 125 140 150 160 -45,0 -32,5 -25,0 -20,0 -15,0 DN (mm) 180 200 225 -5,0 5,0 17,5 250 30,0 280 45,0 315 62,5 355 400 82,5 105,0 12/49 | F-R60 Weights m DN (mm) (kg) 100 125 140 150 160 180 200 225 250 280 315 355 400 H0, H2 2,0 2,2 2,5 2,5 2,5 2,8 3,0 3,4 3,8 4,3 5,1 6,2 7,8 B230T 3,5 3,7 4,0 4,0 4,0 4,3 4,5 4,9 5,3 5,8 6,6 7,7 9,3 G230T 3,6 3,8 4,1 4,1 4,1 4,4 4,6 5,0 5,4 5,9 6,7 7,8 9,4 BST0 4,3 4,5 4,8 4,8 4,8 5,1 5,3 5,7 6,1 6,6 7,4 8,5 10,1 GST0 4,8 5,0 5,3 5,3 5,3 5,6 5,8 6,2 6,6 7,1 7,9 9,0 10,6 B24T, B24T-W, 3,5 3,7 4,0 4,0 4,0 4,3 4,5 4,9 5,3 5,8 6,6 7,7 9,3 B24T-SR G24T, G24T-W, 3,6 3,8 4,1 4,1 4,1 4,4 4,6 5,0 5,4 5,9 6,7 7,8 9,4 G24T-SR 13/49 | F-R60 Ordering Code DN Dimension, øDN: 100, 125, 140, 150, 160, 180, 200, 225, 250, 280, 315, 355, 400 mm A - Type of Activation H0 (Manual crank, no switches) H2 (Manual crank, 2 switches 230V AC or 24V AC/DC) B230T (230V AC Belimo Actuator) G230T (230V AC Gruner Actuator) B24T (24V AC/DC Belimo Actuator) G24T (24V AC/DC Gruner Actuator) BST0 (230V AC Supply comm.unit & 24V AC/DC Belimo Actuator) GST0 (24V AC/DC Supply comm.unit & 24V AC/DC Gruner Actuator) B24T-W (24V AC/DC Belimo Actuator & Wire connector for comm.unit) G24T-W (24V AC/DC Gruner Actuator & Wire connector for comm.unit) B24T-SR (24V AC/DC Belimo Actuator, modulated 0 V ... 10 V) G24T-SR (24V AC/DC Gruner Actuator, modulated 0 V ... 10 V) Example of the F-R60 Fire Damper Ordering Code F-R60-400-B24T-SR Fire damper with nominal diameter 400 mm, with in-wall EI60S installation. Activated by thermal fuse and a 24 V Modulated Belimo actuator (0 V ... 10 V) that can be used for airflow balancing. 14/49 | F-R60 Installation Methods 1 Wet F-R60 DN100 ... DN400 EI 60 (ve - i o) S EI 90 (ho - i o) S a) b) 100 mm 100 mm c) 125 mm ( 620 kg/m3) 360° 3 Soft F-R60 DN100 ... DN400 EI 60 (ve - i o) S EI 60 (ho - i o) S a) b) 100 mm 100 mm c) 125 mm ( 620 kg/m3) 110 mm ( 2200 kg/m3) 360° F-R60 DN100 ... DN400 3H Hilti EI 60 (ve - i o) S EI 60 (ho - i o) S Notes: a) - Flexible (plasterboard) wall b) - Concrete/masonry/cellular concrete (rigid) wall c) - Concrete/cellular concrete (rigid) floor/ceiling ve - Vertical wall placement ho - Horizontal floor/ceiling placement a) b) 100 mm 100 mm c) 125 mm ( 620 kg/m3) 360° 15/49 | F-R60 Installation Rules · The duct connected to the fire damper must be supported or hung in such a way that the damper does not carry its weight. The damper must not support any part of the surrounding construction or wall which could cause damage and consequent damper failure. · Easy access to mechanism and internal parts during inspection must be considered during damper placement. · According to the EN 1366-2 standard, the distance between the smoke control damper bodies must be at least 200 mm. · The distance between the adjacent wall/ceiling and the damper must be at least 75 mm. · When the damper is installed into a fire partition structure, it must be placed so that the damper blades in its closed position are located inside this structure. · The gap in the installation opening between the damper and the wall/ceiling can be increased by up to 50% of the gap area or decreased to the smallest amount possible that still provides sufficient space for the installation of the seal. · The damper must be earthed after being installed into the duct. · Installation in a thinner wall is permitted under the following conditions: a) That, the alternative thinner wall should be classified in accordance with EN 13501-2:2007 + A1: 2009 for the fire resistance required for product applications. b) That the same length (thickness) of penetration seal (filling) as approved is achieved. This can be done by adding wall thickness around the damper to at least 200 mm from the opening. c) That this added thickness will have the same wall construction or additional layer/layers of fire protective board are fixed to a flexible wall. For a protruding/shaft wall, the additional layers must be fixed to the steel supporting construction of the wall. · Lists of all permitted installation methods are provided in Handbook. Installation, Maintenance & Operation Some damper parts may have sharp edges therefore, to protect yourself from harm, please use gloves during damper installation and manipulation. In order to prevent electric shock, fire or any other damage which could result from incorrect damper usage and operation, it is important to: 1. Ensure that installation is performed by a trained person. 2. Follow the written and depicted instructions provided within the Handbook closely. 3. Perform damper inspection in accordance with the Handbook. 4. Check the damper's functionality as per the chapter "Functionality Check" before you install the damper. This procedure prevents the installation of a damper that has been damaged during transportation or handling. Information about installation, maintenance and operation is available in the "Handbook_F-R60" document or more can be found at design.systemair.com. 16/49 | F-R60 Installation 1 - Wet Using Plaster/Mortar/Concrete Filling 1. The supporting construction's opening must be prepared as depicted in the Opening and Wall Preparation section. Opening surfaces must be even and cleaned off. The flexible wall opening must be reinforced as per the standards for plasterboard walls. 2. The opening dimension D1 is driven by the nominal dimensions of the damper with added clearance. 3. Insert the closed damper into the middle of the opening so that the damper blade is in the wall. Use the bendable hanger (2) to secure the damper against the wall using a suitable screw (F1). 4. Avoid any damage or bend to the damper housing from the weight of the filling. 5. Fill in the area between the wall and the damper with plaster, mortar or concrete filling (F2) Note: Prevent the fouling of the damper's functional parts, which could limit its correct functioning. The best way is to cover the functional parts during installation. The seepage of the filling material can be prevented by using plaster boards. However, these are not required for wet installation. 6. If necessary, uncover and clean the damper after installation. 7. Check the damper's functionality Installation Distances According to the standard EN 1366-2, the minimum distance from the wall or ceiling to the damper body is 75 mm. For multiple crossings through a fire resistant wall the minimum distance between two damper bodies is 200 mm. This applies for distances between the damper and other nearby objects crossing the fire resistive wall. 1 Wet F-R60 DN100 ... DN400 EI 60 (ve - i o) S EI 90 (ho - i o) S Notes: a) - Flexible (plasterboard) wall b) - Concrete/masonry/cellular concrete (rigid) wall c) - Concrete/cellular concrete (rigid) floor/ceiling ve - Vertical wall placement ho - Horizontal floor/ceiling placement a) b) 100 mm 100 mm c) 125 mm ( 620 kg/m3) 360° 17/49 | F-R60 4 2 Y F2 1 3 120 mm Y1 12,5 D1 = DN+100 DN (50) 100 50 220 2 Y2 F1 F2 1 120 (mm) D1 = DN+100 DN (50) 100 220 2 F1 F2 1 120 (mm) 18/49 | F-R60 3 1 Y 2 F2 Y1 F1 2 F2 1 Y2 120 mm D1 = DN+100 (50) DN 125 220 120 125 220 120 (mm) (50) DN D1 = DN+100 F1 2 F2 1 (mm) 19/49 | F-R60 Opening and Wall and/or Ceiling Preparations 625 mm C B 4d 4c A 4b 4a 100 mm 4a: 12,5 mm; 4c: 50 mm; D1 A 4a 4c 4d B 100 mm C 4d: 50 mm, 50 kg/m3 øD1 øD1 3 100 mm Damper Minimum Distances 3 øD1 125 mm 75 200 75 200 (mm) 20/49 | F-R60 Legend for installation 1 - Wet F1 - Screw 5,5 DIN7981 or suitable wall plug and screw size 6. F2 - Plaster/mortar/concrete filling 1 - Fire damper (F-R60) 2 - Bendable hanger (part of the damper) 3 - Concrete/masonry/cellular concrete wall or ceiling 4 - Flexible (plasterboard) wall 4a - 2 layers of plasterboard fireproof plate type F, EN 520 4b - Vertical CW profiles 4c - Horizontal CW profiles 4d - Mineral wool; for thickness/cubic density see picture. 21/49 | F-R60 Installation 3 - Soft Installation in a Soft Crossing with Fire Resistive Coating With this installation we recommend using a flexible connection (see accessory FCR) due to thermal expansion of connected ducts during a fire. Install the compensator so that the flexible part has a minimum distance of 50 mm from the edge of a damper`s blade in open position. 1. The supporting construction's opening must be prepared as depicted in the Opening and Wall Preparation section. Opening surfaces must be even and cleaned off. The flexible wall opening must be reinforced as per the standards for plasterboard walls. 2. The opening dimension D1 is driven by the nominal dimensions of the damper with added clearance. 3. Prepare mineral wool installation segments with the thickness of the opening height (F3). 4. Apply a suitable fire resistive coating (F4) onto the damper at the place of its future placement; assemble and glue the filling of the future installation with the same fire resistive coating. 5. Insert the closed damper into the middle of the opening so that the damper blade is in the wall. Use the bendable hanger (2) to secure the damper against the wall using a suitable screw (F1). 6. Avoid any damage or bend to the damper housing from the pressure of filling insertion. 7. Apply fire resistive coating (F6), at least 2 mm thick and 100 mm wide, onto the exposed filling and wall edges evenly from both sides of the wall. Do not apply this layer in the place where the mechanism, inspection openings or manufacturer's label are located. 8. If necessary, uncover and clean the damper after installation. 9. Check the damper's functionality. Installation Distances According to the EN 1366-2 standard, the minimum distance from the wall or ceiling to the damper body is 75 mm. For multiple crossings through a fire resistive wall the minimum distance between two damper bodies needs to be 200 mm. This applies for distances between the damper and other nearby objects crossing the fire-resistive wall. 3 Soft F-R60 DN100 ... DN400 EI 60 (ve - i o) S EI 60 (ho - i o) S Notes: a) - Flexible (plasterboard) wall b) - Concrete/masonry/cellular concrete (rigid) wall c) - Concrete/cellular concrete (rigid) floor/ceiling ve - Vertical wall placement ho - Horizontal floor/ceiling placement a) b) 100 mm 100 mm c) 125 mm ( 620 kg/m3) 110 mm ( 2200 kg/m3) 360° 22/49 | F-R60 24 Y F4 1 F3 3 120 mm 24 Y F4 1 F3 3 120 mm D1 = DN+100 100 DN (50) D1 = DN+100 100 DN (50) Y1 12,5 100 50 220 F4 Y2 F1 2 F3 1 120 (mm) 100 220 F4 F1 2 F3 1 120 (mm) 23/49 | F-R60 120 mm 3 1 F4 Y 2 F3 3 1 F4 Y 2 F3 Y1 F1 2 F3 1 F4 120 mm Y2 D1 = DN+100 100 (50) DN 125 220 120 125 220 120 (mm) (50) DN 100 D1 = DN+100 F4 F1 2 F3 1 (mm) øD1 D1 D1 24/49 | F-R60 Opening and Wall and/or Ceiling Preparations 625 mm C C B B 4d 4d 4c A 4c 4b 4b 4a 4a 625 mm A D1 100 mm 4a: 12,5 mm; 4c: 50 mm; 100 mm 4d: 50 mm, 50 kg/m3 A 4a 4c 4d B 100 mm C 3 3 3 øD1 øD1 D1 100 mm D1 100 mm 3 D1 D1 Damper Minimum Distances 125 mm 125 mm 75 200 75 200 (mm) 25/49 | F-R60 Legend for installation 3 - Soft F1 - Screw 5,5 DIN7981 or suitable wall plug and screw size 6. F3 - Mineral wool segment (minimum 150 kg/m3). F4 - Layer of fire resistive coating (Promastop-CC/Promat) at least 2 mm thick for exposed surfaces. 1 - Fire damper (F-R60) 2 - Bendable hanger (part of the damper) 3 - Concrete/masonry/cellular concrete wall or ceiling 4 - Flexible (plasterboard) wall 4a - 2 layers of plasterboard fireproof plate type F, EN 520 4b - Vertical CW profiles 4c - Horizontal CW profiles 4d - Mineral wool; for thickness/cubic density see picture. 26/49 | F-R60 Installation 3H - Hilti Filling Made Only from Hilti Foam With this installation we recommend using a flexible connection (see accessory FCR) due to thermal expansion of connected ducts during a fire. Install the compensator so that the flexible part has a minimum distance of 50 mm from the edge of a damper`s blade in open position. Tip: Excess material can be reused as the filling for this installation. It can be inserted into the cavity before you add new foam from the gun. 1. The supporting construction's opening must be prepared as depicted in the Opening and Wall Preparation section. Opening surfaces must be even and cleaned off. The flexible wall opening must be reinforced as per the standards for plasterboard walls. 2. The opening dimension D1 is driven by the nominal dimensions of the damper with added clearance. 3. Insert the closed damper into the middle of the opening so that the damper blade is in the wall. Use the bendable hanger (2) to secure the damper against the wall using a suitable screw (F1). Wear protective gloves when handling the foam. 4. Insert the barrel of the foam gun into the middle of the cavity between the damper and the opening and fill it completely with foam (F5) pushed out foam can be quickly hand pushed back into the cavity. 5. After the filling (F5) solidifies, though it will always remain partly flexible, you can cut the excess foam that stands out from the wall. 6. If necessary, uncover and clean the damper after installation. 7. Check the damper's functionality. Installation Distances According to the EN 1366-2 standard, the minimum distance from the wall or ceiling to the damper body is 75 mm. For multiple crossings through a fire-resistive wall the minimum distance between two damper bodies is 200 mm. This applies to distances between the damper and other nearby objects crossing the fire-resistive wall. F-R60 DN100 ... DN400 3H Hilti EI 60 (ve - i o) S EI 60 (ho - i o) S Notes: a) - Flexible (plasterboard) wall b) - Concrete/masonry/cellular concrete (rigid) wall c) - Concrete/cellular concrete (rigid) floor/ceiling ve - Vertical wall placement ho - Horizontal floor/ceiling placement a) b) 100 mm 100 mm c) 125 mm ( 620 kg/m3) 360° 27/49 | F-R60 4 2 Y F5 1 3 120 mm Y1 12,5 D1 = DN+80 DN (40) 100 50 220 2 Y2 F1 F5 1 120 (mm) D1 = DN+80 DN (40) 100 220 2 F1 F5 1 120 (mm) 28/49 | F-R60 3 1 Y 2 F5 Y1 F1 2 F5 1 Y2 120 mm D1 = DN+80 (40) DN 125 220 120 125 220 120 (mm) (40) DN D1 = DN+80 F1 2 F5 1 (mm) 29/49 | F-R60 Opening and Wall and/or Ceiling Preparations 625 mm C B 4d 4c A 4b 4a 100 mm 4a: 12,5 mm; 4c: 50 mm; D1 A 4a 4c 4d B 100 mm C 4d: 50 mm, 50 kg/m3 øD1 øD1 3 100 mm Damper Minimum Distances 3 øD1 125 mm 75 200 75 200 (mm) 30/49 | F-R60 Legend for installation 3H - Hilti F1 Screw 5,5 e.g. DIN7981 or suitable wall plug and screw size 6. F5 Foam CFS-F FX/HILTI. 1 - Fire damper (F-R60) 2 - Bendable hanger (part of the damper) 3 - Concrete/masonry/cellular concrete wall or ceiling 4 - Flexible (plasterboard) wall 4a - 2 layers of plasterboard fireproof plate type F, EN 520 4b - Vertical CW profiles 4c - Horizontal CW profiles 4d - Mineral wool; for thickness/cubic density see picture 31/49 | F-R60 Electrical Connections IMPORTANT · Danger of electric shock! · Switch off the power supply before working on any electrical equipment. · Only qualified electricians are permitted to work on the electrical system. Electrical Parameters per Activation and Actuator Type DN (mm) A 100 125 140 150 160 180 200 225 250 280 315 355 400 Belimo BFL... / Gruner 340TA-...-05 Actuator Size Map of F-R60 AT A H0, H2 - B230T G230T BST0 BFL230-T 340TA-230-...-05-... BFL24-T-ST & BKN230-24 340TA-24-...-05-.../ST01 GST0 & FSC-UFC24-2 B24T, BFL24-T, BFL24-T-ST B24T-W G24T, 340TA-24-...-05-... G24T-W 340TA-24-...-05-.../ST01 B24T-SR BFL24-SR-T T NV F (Nm) (V) (Hz) DC 12/24 - AC 150/250 4 AC 230 5 AC 230 4 AC 230 5 AC/DC 24 50/60 4 AC/DC 24 5 AC/DC 24 4 AC/DC 24 CO CR (W) - - 3,5 1,1 5,5 2 10 3,5 8,5 4 2,5 0,8 6,5 2 3 1 G24T-SR 340CTA-24-...-05-... 5 AC/DC 24 6,5 2 WS WN (VA) - 3A 6,5 Imax 4 A @ 5 ms 9,5 11 Imax 4 A @ 5 ms 11 - 4 Imax 8,3 A @ 5 ms 9- 6,5 Imax 8,3 A @ 5 ms DC (0)2 V ...10 V / 7,5 Ri > (100 k) 50 k (0)4 ... 20 mA Notes AT - Activation type A - Belimo Actuator type T - Torque NV - Nominal Voltage F - Frequency CO - Consumption in Operation CR - Consumption in Rest WS - Wire sizing consumption WS - Wire sizing consumption Note 32/49 | F-R60 Type of Activation H0 This type of activation mechanism does not have any electrical equipment. Type of Activation H2 IMPORTANT: Risk of electric shock! Microswitch: Power Supply: 125/250V AC or 12/24V DCElectric Parameters: 3A Notes: · Switch off the power supply before working on any electrical equipment. · Only qualified electricians are permitted to work on the electrical system. · Power consumption must be observed! Legend NO Blue cable colour C Black cable colour NC Grey cable colour 33/49 | F-R60 Type of Activation B230T IMPORTANT: Risk of electric shock! Switch off the power supply before working on any electrical equipment. Only qualified electricians are permitted to work on the electrical system. Actuator power supply: 230V AC, 50/60 Hz Notes: · A device that disconnects the pole conductors (minimum contact gap 3 mm) is required for isolation from the power supply. · Parallel connection of several actuators possible. · Power consumption must be observed! Legend 1 - Blue cable colour 2 - Brown cable colour S1 - Violet cable colour S2 - Red cable colour S3 - White cable colour S4 - Orange cable colour S5 - Pink cable colour S6 - Grey cable colour Tf - Thermal fuse 34/49 | F-R60 Type of Activation G230T IMPORTANT: Risk of electric shock! Switch off the power supply before working on any electrical equipment. Only qualified electricians are permitted to work on the electrical system. Actuator power supply: 230V AC, 50/60 Hz Notes: · A device that disconnects the pole conductors (minimum contact gap 3 mm) is required for isolation from the power supply. · Parallel connection of several actuators possible. · Power consumption must be observed! Legend 1 - Blue cable colour 2 - Brown cable colour S1 - Violet cable colour S2 - Red cable colour S3 - White cable colour S4 - Orange cable colour S5 - Pink cable colour S6 - Grey cable colour Tf - Thermal fuse 35/49 | F-R60 Type of Activation B24T IMPORTANT: Risk of electric shock! Switch off the power supply before working on any electrical equipment. Only qualified electricians are permitted to work on the electrical system. Actuator power supply: AC (50/60 Hz)/DC 24 V Legend 1 - Blue cable colour (black for BF24-T) 2 - Red cable colour (white for BF24-T) S1 - Violet cable colour (white for BF24-T) S2 - Red cable colour (white for BF24-T) S3 - White cable colour (white for BF24-T) S4 - Orange cable colour (white for BF24-T) S5 - Pink cable colour (white for BF24-T) S6 - Grey cable colour (white for BF24-T) Tf - Thermal fuse 36/49 | F-R60 Type of Activation G24T IMPORTANT: Risk of electric shock! Switch off the power supply before working on any electrical equipment. Only qualified electricians are permitted to work on the electrical system. Actuator power supply: AC (50/60 Hz)/DC 24 V Notes: · Supply via safety isolation transformer. · Parallel connection of several actuators possible. · Power consumption must be observed! Legend 1 - Black cable colour 2 - Red cable colour S1 - Violet cable colour S2 - Red cable colour S3 - White cable colour S4 - Orange cable colour S5 - Pink cable colour S6 - Grey cable colour Tf - Thermal fuse 37/49 | F-R60 Type of Activation BST0 · The actuator and the control module are factory wired. · Connect the supply voltage to the connecting cable (approx. 1 m, with ferrules). · Switch off the power supply before working on any electrical equipment. · Only qualified electricians are permitted to work on the electrical system. · This type of activation comes with a Belimo communication and power supply unit BKN230-24 (other communication units on demand). · Actuator power supply: AC (50/60 Hz)/DC 24 V Two LEDs in the device indicate the function status LED / Status / Function Yellow / Flashing / Damper moves OPEN Yellow / On / Damper OPEN Green / Flashing / Damper moves CLOSED Green / On / Damper CLOSED Yellow and Green / Flashing at double frequency / Fault Yellow and Green / Off / Power failure Notes: · Caution! Main power supply voltage! · Parallel connection of several actuators possible. · Power consumption and switching thresholds must be observed! · Combination of power supply voltage and safety extra-low voltage not permitted at both auxiliary switches. Legend 1) - Jumper factory-fitted. Can be removed if necessary to be replaced by a thermoalectric trip (the safety function will be triggered if terminals 1 and 2 are not linked). 2) - Jumper only used for commissioning purposes and without BKS24-..! 3) - 2-wire conductor to BKS24-... 38/49 | F-R60 Type of Activation GST0 · The actuator and the control module are factory wired. · Individual control of 2 fire dampers · Bus protocols (RS-485): BACnet MS/TP and Modbus RTU · Automatic baud rate detection with BACnet · Bus monitoring function Notes: · Caution! Main power supply voltage! · Power consumption and switching thresholds must be observed! · Combination of power supply voltage and safety extra-low voltage not permitted at both auxiliary switches. IMPORTANT: If only one actuator is connected to the FSC-UFC24-2, the LED's of the side where no actuator is connected will indicate an alarm. A jumper has to be installed between S4 and S6 in the terminal where there is no actuator connected, to indicate an "opened" position in the LED. If the second connection is not activated via bus, there will be no alarm signal in the bus system. Legend A1, A2 Analogue Application; Digital input for manual override is default: "Normally Open" or selected via bus as: "Normally Open" (= standard open) or "Normally Closed" (= standard closed) B Position of line termination 120 ohm if FSC-UFC24-2 is last Modbus or BACnet device in line C RS-485 Coms; Modbus RTU or BACnet MS/TP dip switch selectable D1, D2 Damper 1, Damper 2; Fire or smoke extraction application P Main power 24 V AC/DC; Daisy chain from and to other FSC-UFC24-2 So Contact open Sc Contact closed 39/49 | F-R60 Type of Activation B24T-W IMPORTANT: Risk of electric shock! Switch off the power supply before working on any electrical equipment. Only qualified electricians are permitted to work on the electrical system. This type of activation comes with provided cable connectors for the supply and communication unit (communication unit not part of the mechanism). Actuator power supply: AC (50/60 Hz)/DC 24 V Notes: · Supply via safety isolation transformer. · Parallel connection of several actuators possible. · Power consumption must be observed! Legend 1 Blue cable colour (black for BF24-T) in connector 1 2 Brown cable colour (white for BF24-T) in connector 1 S1 Violet cable colour (white for BF24-T) in connector 2 S2 Red cable colour (white for BF24-T) in connector 2 S3 White cable colour (white for BF24-T) in connector 2 S4 Orange cable colour (white for BF24-T) in connector 2 S5 Pink cable colour (white for BF24-T) in connector 2 S6 Grey cable colour (white for BF24-T) in connector 2 Tf Thermal fuse 40/49 | F-R60 Type of Activation G24T-W IMPORTANT: Risk of electric shock! Switch off the power supply before working on any electrical equipment. Only qualified electricians are permitted to work on the electrical system. This type of activation comes with provided cable connectors for the communication and power supply unit (communication unit not part of the mechanism). Notes: · Supply via safety isolation transformer. · Parallel connection of several actuators possible. · Power consumption must be observed! Legend 1 Black cable colour (black for BF24-T) in connector 1 2 Red cable colour (white for BF24-T) in connector 1 S1 Violet cable colour (white for BF24-T) in connector 2 S2 Red cable colour (white for BF24-T) in connector 2 S3 White cable colour (white for BF24-T) in connector 2 S4 Orange cable colour (white for BF24-T) in connector 2 S5 Pink cable colour (white for BF24-T) in connector 2 S6 Grey cable colour (white for BF24-T) in connector 2 Tf Thermal fuse 41/49 | F-R60 Type of Activation B24T-SR IMPORTANT: Risk of electric shock! Switch off the power supply before working on any electrical equipment. Only qualified electricians are permitted to work on the electrical system. Actuator power supply: AC (50/60 Hz)/DC 24 V Notes: · Supply via safety isolation transformer. · Power consumption must be observed! Legend 1 Blue cable colour 2 Brown cable colour 3 White cable colour 5 Orange cable colour S1 Violet cable colour S2 Red cable colour S3 White cable colour S4 Orange cable colour S5 Pink cable colour S6 Grey cable colour Tf Thermal fuse 42/49 | F-R60 Type of Activation G24T-SR IMPORTANT: Risk of electric shock! Switch off the power supply before working on any electrical equipment. Only qualified electricians are permitted to work on the electrical system. Actuator power supply: AC (50/60 Hz)/DC 24 V Notes: · Supply via safety isolation transformer. · Power consumption must be observed! Legend 1 Blue cable colour 2 Brown cable colour 3 Black cable colour 4 Grey cable colour S1 Violet cable colour S2 Red cable colour S3 White cable colour S4 Orange cable colour S5 Pink cable colour S6 Grey cable colour Tf Thermal fuse 43/49 | F-R60 Handling & Manipulation Handling and manipulation must be done with care. For safety reasons, manipulate the damper in its closed position and whilst wearing gloves. Fusible Thermal Link Replacement on Manual Activation Mechanism · Press the test button · Check the damper is in closed position · Remove two front mechanism screws · Remove the mechanism from the damper body · Remove the remaining parts of the thermal link you wish to replace · Press the spring with the nut against the mechanism · Place the new thermal link on plastic hook and the spring hook simultaneously · Check that the blade remained in closed position and that the axle indication is aligned · Place the mechanism onto the dampers axis and base plate · Fix the two top screws slightly (avoid damage to threads and bends to mechanism cover) · Perform dampers functionality check A B1 B2 C1 C2 C3 44/49 | F-R60 A1 A2 B1 B2 B3 B4 Actuator Replacement and Thermal Fuse Replacement Disconnect main power supply · Remove two screws from the thermal fuse and remove the fuse from the damper body · Check if the blade is in the closed position if not drive actuator manually to closed position · Mark the upwards facing (visible) actuator side "L" or "R" · Remove two front actuator screws · Remove the actuator from the mechanism base plate · Mark the shafts groove position Check the thermal fuse for damage and test if needed un-click and replace the fuses bottom replaceable part · insert the fuse's bottom part into the cavity on dampers body · Fix the two fuse screws · Check that the blade remained in closed position and that the axle indication is aligned · Place the actuator with the same side pointing upwards (as previously marked side "L" or "R") onto the dampers axis and base plate · Fix the two top screws slightly (avoid damage to threads) · Perform dampers functionality check 45/49 | F-R60 A1 A2 B1 B2 B3 C1 C2 B1 B2 B3 B4 B5 A1 A2 A3 A4 i 5 46/49 | F-R60 Operation Manual Warning: Damper blades are spring loaded in the open position and are closing rapidly. To avoid injury, make sure to keep the blade movement area clear while manipulating the fire damper. After installation, it is necessary to adjust the damper into its operating position - Open the fire damper: Manually Operated Activation Mechanism Turn the red crank into the "OPEN" position. The damper blade must remain in the open position. Spring Return Actuator Operated Activation Mechanism Connect the electric driving mechanism to the relevant electric power supply (see Electrical Connection section). The electromotor is activated and adjusts the damper into its open position. Functionality Check Manually Operated Activation Mechanism · While performing the check, focus on the thermal fuse link's integrity and the correct position of the damper blades after their retention in the OPEN and CLOSED positions. · Open the damper - turn the red crank (P11) by hand or by using a hexagonal bent wrench No. 10 (P14). Turn the red crank so that the indicator arrow (P13) is pointing to the OPEN position (O), the red crank needs to remain in the "OPEN" position, and the microswitch for the open position indication must be pushed (if installed). · Close the damper release the mechanism by pressing the release button (P12), the red crank will adjust its indicator arrow (P13) to point to the CLOSED position (C) and remain locked in this position, then the microswitch for the closed position indication must be pushed (if installed). · Open the damper - turn the red crank (P11) using a hexagonal bent wrench No. 10. (P14) Turn the red crank so that the indicator arrow is pointing to the OPEN position (O), the red crank needs to remain in the "OPEN" position, and the microswitch for the open position indication must be pushed (if installed). H0, H2 P11 O P14 10 P12 P13 C Spring Return Actuator Operated Activation Mechanism · While performing the check, focus on the thermal fuse link's integrity and the correct position of the damper blades after their retention in the OPEN and CLOSED positions. · The fire damper must open automatically after the actuator receives power the arrow (P13) on the actuator axis in open position must point to 90°. · Press and hold the control switch (P12) on the Thermo electric fuse until the fire damper is fully closed the arrow (P13) on the actuator axis in closed position must point to 0° - the safety position. 47/49 | F-R60 · Release the control switch (P12) on the Thermo electric fuse. The fire damper must become fully open the arrow (P13) on the actuator axis in open position must point to 90° - the operating position. B230T, B... Test P13 90° P12 Test 0° G230T, G... 90° P12 Test Test 0° P13 Damper Inspection The activation mechanism keeps the dampers on stand-by throughout their entire life cycle in accordance with this manual issued by the manufacturer. It is not permitted to alter the dampers in any way nor perform any changes to their structure without the manufacturer's consent. The operator needs to performs regular checks of the dampers as per established regulations and standards at least once every 12 months. The check needs to be performed by an employee who has been specifically trained for this purpose. The fire damper's current condition determined during the inspection needs to be entered into the "Operating Journal" along with the date of the inspection, and the legible name, surname and signature of the employee who performed the inspection. The Operating Journal includes a copy of the employee's authorization. If any discrepancies are discovered, these need to be entered into the Operating Journal along with a proposal for their removal. The Operating Journal can be found in product's "Documents" section at design.systemair.com. Immediately after the installation and activation of the damper, it needs to be checked under the identical conditions as apply to the above mentioned 12-month inspections. The visual check ensures that visible damage to the inspected damper parts are seen. Externally, the damper housing and the activation mechanism are checked. Due to the need to perform a visual check of the damper's internal parts, open the inspection lid connected to the damper or remove the flexible connection connected to the damper. Visual checks can be performed with an endoscopic camera through the hole where the thermal fuse is installed. The damper's internal casing, thermal fuse, seals, foaming substance, the damper blade's condition and the accuracy of its closure during its leaning against the backstop in the closed position must all be checked. There must not be any strange objects or a layer of impurities from the air distribution systems inside the damper. NEVER INSPECT THE DAMPERS WHEN THERE IS AIR FLOWING IN THE DUCT SYSTEM! Recommended Inspection Steps According to EN 15 650: 1. Damper identification 2. Date of inspection 3. Inspection of the activation mechanism's electrical connection (where applicable) 4. Inspection of the damper for cleanliness and possible need for cleaning (where needed) 5. Inspection of blade and sealing condition, possible correction and logging (where needed) 48/49 | F-R60 6. Inspection of the proper fire damper closure 7. Inspection of the damper's functionality opening and closing using the control system, physical examination of the damper's behavior, possible correction and logging (where needed) 8. Inspection of the end switches' functionality in the open and closed position, possible correction and logging (where needed) 9. Inspection of whether the damper is fulfilling its role as part of the regulation system (where needed) 10. Inspection of whether the damper remains in its standard operating position. 11. The damper is usually part of a system. In such case, the whole system needs to be checked as described in its operation requirements published by the builder of the system. Supplement Any deviations from the technical specifications contained in SystemairDESIGN and the terms should be discussed with the manufacturer. We reserve the right to make any changes to the product without prior notice, provided that these changes do not affect the quality of the product and the required parameters. Systemair DESIGN · 2021-03-17 · HandBook_F_R60_en-GB · AFD5D334-DD53-44A3-B3AF-F2074D65249APDFKit PDFKit