SAG582140000 NetSure 8200 Ordering Guide

NetSure DC power manual NetSure-802-SAG582140000 NetSure 802 SAG582140000 SAG 582140000, Netsure 8200

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SAG582140000 NetSure 8200 Ordering Guide - Vertiv

Revision BF, April 8, 2020. Page 1 of 137. SYSTEM ... 2 Provides an alarm during an electrical or manual trip condition. Table 1. 218 Circuit ...

SAG582140000 NetSure 8200 Ordering Guide

SAG582140000 Revision BF, April 8, 2020. Distribution Devices and Load Lug ... 2 Provides an alarm during an electrical or manual trip condition. Table 1 218 Circuit...

port. Refer to the NCU controller instructions (UM1M830BNA) for more information. Note: In this system, the NCU Ethernet port is connected to a front panel touch screen PC for local access to the NCU webpages. An IB4 (second Ethernet port board) is also furnished which provides a connection point for a remote monitoring Ethernet connection.

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NetSure 802 SAG582140000

SAG582140000
System Application Guide Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B)
(Models 8200NLDB, 8200NLEB and 8200NL-B) Revision BF, April 8, 2020

SYSTEM OVERVIEW

Home

Description: -48 VDC @ up to 16000 Amperes Power System

The NetSureTM 802NLDB / 8200NLDB (208V Input Power/Distribution and Power Only Bays), 802NLEB / 8200NLEB (480V Input Power/Distribution and Power Only Bays), and 802NL-B / 8200NL-B (Distribution Only Bay) DC Power System is an integrated power system containing rectifiers, intelligent control, metering, monitoring, and distribution.

This power system is designed to power a load while charging a positive grounded battery. The power system is capable of operating in a batteryless installation or off battery for maintenance purposes. The power system is designed for operation with the positive output grounded.

This power system can consist of the following components. The system must consist of one (1) primary power/distribution bay or primary power only bay and may consist of up to seven (7) additional bays. These additional bays may be a combination of secondary power/distribution bays, secondary power only bays, and/or distribution only bays (maximum of 4 distribution only bays per system). The system can be expanded right or left.

· Power/Distribution Bays and Power Only Bays

Each power/distribution bay and power only bay can be equipped with up to ten (10) rectifiers. The power/distribution bay and power only bay can be ordered factory configured for various AC input options. The power/distribution bay also provides distribution. Distribution is divided into two buses which accept a choice of fuse and circuit breaker types and sizes.

Each power/distribution bay and power only bay contains a monitor and control shelf. The monitor and control shelf either contains an NCU controller (main bay) or NCU controller interface (secondary bays), or an MCA (Meter-Control-Alarm) assembly and optional LMS Monitoring System (main bay) or MCA interface (secondary bays). When equipped with an NCU, an SM-DUE module is mounted in each secondary bay's control shelf. Refer to "SM-DUE (if furnished)" on page 2. An indicator is visible from the outside of the bay (at the top) which illuminates if an alarm condition occurs.

When equipped with an NCU, the primary power/distribution bay or primary power only bay contains a front panel touch screen PC connected to the NCU controller. The primary bay also includes an NCU interface board (IB2) which provides digital inputs, temperature inputs, and relay outputs for internal and external monitoring and alarms. An NCU extended interface board (EIB) is also provided for additional inputs/outputs connections. Also furnished is the IB4 board which provides a second Ethernet port. The Ethernet port located on the NCU controller's front panel is used to connect the front panel touch screen PC directly to the NCU. The Ethernet port located on the IB4 board can be used to connect the NCU to your Local Area Network (LAN) for remote access.

· Distribution Only Bays

Each distribution only bay provides four (4) distribution buses. Each distribution bus accepts a choice of 218-type circuit breakers and TPL-type fuses. A List 16 or 116 distribution only bay may also be equipped with an optional distribution panel which accepts a choice of TPS/TLS-type fuseholders or bullet nose-type circuit breakers. An indicator is visible from the outside of the distribution only bay (at the top) which illuminates if a fuse or circuit breaker in the bay opens.

· Rectifiers

The system contains rectifiers; which provide load power, battery float current, and battery recharge current during normal operating conditions.

· NCU Controller (if furnished)

The NCU controller provides power system control, rectifier control (including a charge control function), metering functions, monitoring functions, and local/remote alarm functions. The controller also supports rectifier temperature compensation if the system is equipped with a temperature probe(s). Temperature probe(s) may also be designated to monitor ambient temperature and/or battery temperature. The controller also provides data acquisition, system alarm management, and advanced battery and energy management. The controller contains a color TFT display and keypad for local access. The controller provides an Ethernet port and comes with comprehensive webpages for remote access. The controller has SNMP v3 capability

Page 1 of 137

SAG582140000 Revision BF, April 8, 2020
·
·
·

System Application Guide Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B)
(Models 8200NLDB, 8200NLEB and 8200NL-B)

Home for remote system management. The controller supports software upgrade via its USB port. Refer to the NCU controller instructions (UM1M830BNA) for more information.

Note:

In this system, the NCU Ethernet port is connected to a front panel touch screen PC for local access to the NCU webpages. An IB4 (second Ethernet port board) is also furnished which provides a connection point for a remote monitoring Ethernet connection.

SM-DUE (if furnished)

The SM-DUE is used to input external monitoring information to the NCU controller. The SM-DUE provides the following monitoring inputs:

Ten (10) input blocks with each providing the following monitoring inputs:

One (1) Load Bus Voltage (0 VDC to 60 VDC) per input block

One (1) Load Fuse Alarm (Bus- base of 0 VDC, >10 VDC alarm, <10 VDC normal) per input block

One (1) Programmable Analog Input, can be set to accept one (1) of the following inputs per input block:

10 mV DC to 50 mV DC Load Shunt (only load shunts are supported at this time)

General-Purpose Current Transducer

General-Purpose Voltage Transducer

1 uA/K Temperature Sensor

The SM-DUE also contains a +5 VDC power supply output for connection to external Hall devices.

The SM-DUE connects into the NCU CAN bus. Up to eight (8) SM-DUE units can be connected to an NCU.

MCA (Meter-Control-Alarm) (if furnished)

The MCA controls the operation of the rectifiers and provides power system control, metering, monitoring, and alarm functions.

MCA Local Control Panel: This panel is located on the front of the primary power/distribution or power only bay and contains a keypad, display, and indicators for local MCA User interface.

MCA Relay Circuit Card: Each MCA relay circuit card provides six (6) sets of Form-C relay contacts for customer external alarms. These relays are User programmable for various power system alarms. Up to sixteen (16) MCA relay circuit cards can be installed in the primary and secondary power/distribution and power only bays. The primary power/distribution and power only bays are factory equipped with two (2) MCA relay circuit cards.

MCA I/O Circuit Cards: The MCA I/O circuit cards provide analog inputs/outputs and binary inputs. Up to sixteen (16) MCA I/O circuit cards can be installed in the primary and secondary power/distribution and power only bays.

Optional Integrated LMS Monitoring System (if furnished)

The LMS monitoring system consists of an LMS main CPU circuit card, optional LMS expansion CPU circuit cards, optional LMS I/O circuit cards, optional LMS expansion cabinet, and optional LMS expansion assemblies.

The LMS main CPU circuit card is mounted in the primary power/distribution and power only bays. Each secondary power/distribution and power only bay that is to be equipped with optional LMS I/O circuit cards must contain an LMS expansion CPU circuit card. LMS expansion cabinets and LMS expansion assemblies are available that mount into customer equipment.

The LMS monitoring system is factory integrated within each power/distribution, power only, and distribution only bay and requires no additional customer interconnections within the bays. Simple cable connections between the power/distribution, power only, and distribution only bays complete the interbay connections required. Separate analog, binary, and relay circuit cards do not have to be supplied for power system monitoring. Analog, binary, relay, and temperature circuit cards can be provided to monitor equipment external to the power system.

The LMS input circuit cards monitor a variety of analog, binary, and temperature points external to the system. An LMS relay output circuit card is also available which provides programmable relays. These relays may be used for external alarms, or to control other equipment.

Page 2 of 137

System Application Guide Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) (Models 8200NLDB, 8200NLEB and 8200NL-B)

SAG582140000 Revision BF, April 8, 2020

The LMS monitoring system can be accessed via a local port, a modem port (when

Home

optional modem is ordered), an optional TL1 port, and an Ethernet port (for Telnet

access, optional Web access, optional SNMP access, optional TL1 access, and Email alarm

reporting).

The LMS monitoring system collects data from the power system and the input circuit cards monitoring external points. The data collected is used for alarm processing and reporting, and to provide statistics.

The LMS monitoring system is capable of reporting alarm conditions to a remote terminal, pager, Email address, via SNMP traps over Ethernet when the SNMP option is ordered, or via TL1 (over Ethernet) when the 'TL1 over Ethernet' option is ordered. TL1 is also available via a serial connection in 'direct mode'. For remote terminal or pager notification, the LMS Main CPU circuit card must be equipped with the optional modem. Two types of alarm reporting mechanisms are provided, System Alarm Reporting and Individual User Alarm Reporting.

Refer to SAG586505000 for further LMS information.

· Applications
The NetSureTM 802NLDB / 8200NLDB and 802NLEB / 8200NLEB is capable of interfacing with Vortex® Power Systems (VPS).

The NetSureTM 802NLDB / 8200NLDB and 802NLEB / 8200NLEB is capable of interfacing with legacy power systems.

Primary Power/Distribution Bay Secondary Bay Similar

Primary Power Only Bay Secondary Bay Similar

Distribution Only Bay

Page 3 of 137

SAG582140000 Revision BF, April 8, 2020
General Specifications See detailed specifications on page 106.

System Application Guide Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B)
(Models 8200NLDB, 8200NLEB and 8200NL-B)
Home

Family: Spec. No.: Model:
Input Voltage
Output Voltage: Output Capacity:
System: Power Only Bay: Power/Distribution Bay:
Distribution Bus (two Distribution Buses per Power/Distribution Bay): Rectifier: Distribution Only Bay: Distribution Bus: (four Distribution Buses per Distribution Only Bay) Optional Distribution Panel: (Bullet Nose Circuit Breakers and/or TLS/TPS Fuses) (one optional Distribution Panel per Distribution Only Bay) Agency Approval:
Framework Type: Power/Distribution Bay:
Width: Depth: Height: Access:
Single Bay Plants: Multi-Bay Plants:

NetSureTM 582140000 8200NLDB (208V Input Power/Distribution and Power Only Bays) (NCU Controller) 8200NLEB (480V Input Power/Distribution and Power Only Bays) (NCU Controller) 8200NL-B (Distribution Only Bay) (NCU Controller) 802NLDB (208V Input Power/Distribution and Power Only Bays) (MCA Assembly) 802NLEB (480V Input Power/Distribution and Power Only Bays) (MCA Assembly) 802NL-B (Distribution Only Bay) (MCA Assembly) R48-12000e: Nominal 480 volts AC, three phase, 60 Hz, with an operating range of 340 to 528 volts. Acceptable input frequency range is 57 to 63 Hz. or R48-12000Le: Nominal 208 volts AC, three phase, 60 Hz, with an operating range of 176 to 264 volts. Acceptable input frequency range is 47 to 63 Hz. -48 Volts DC
16,000 Amperes, maximum 2200 Amperes, maximum 2400 Amperes, maximum
1200 Amperes 200 A / -48 V 6000 Amperes, maximum
1500 Amperes, maximum
500 Amperes, maximum Power/Distribution Bay and Distribution Only Bay: Listed UL 1801, NEBS Power Only Bay: UL 60950, NEBS Seismic Rated (Zone 4) Box Framework
24", plus 10" if PDSC used 30" 93.5" Lists 1 and 11, 84" Lists 2 and 12
Front Access for Installation, Maintenance, and Operation. Front and Rear Access for Installation and Maintenance, Front for Operation.

Page 4 of 137

System Application Guide Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) (Models 8200NLDB, 8200NLEB and 8200NL-B)

SAG582140000 Revision BF, April 8, 2020

Power Only Bay:
Width: Depth: Height: Access:
Single Bay Plants: Multi-Bay Plants:

Home
24" 30" 84"
Front Access for Installation, Maintenance, and Operation. Front and Rear Access for Installation and Maintenance, Front for Operation.

Distribution Only Bay: Width: Depth: Height: Access:

31.375" 30" 84" Front and Rear Access for Installation and Maintenance, Front for Operation.

Secondary Bay(s) Available:

Seven

Distribution Only Bay(s) Available:

Four

Control:

Microprocessor

Color (802 Series):

Light Gray

Color (8200 Series):

Textured Dark Gray

Environment:

0 °C to +40 °C (+32 °F to +104 °F)

Page 5 of 137

SAG582140000 Revision BF, April 8, 2020

System Application Guide Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B)
(Models 8200NLDB, 8200NLEB and 8200NL-B)

TABLE OF CONTENTS
SYSTEM OVERVIEW............................................................................................................................................................................................................. 1
TABLE OF CONTENTS ........................................................................................................................................................................................................6
MAIN COMPONENTS ILLUSTRATIONS..........................................................................................................................................................................9 582140000 Primary Power/Distribution Bay ..........................................................................................................................................................9 582140000 Secondary Power/Distribution Bay ...................................................................................................................................................10 582140000 Primary Power Only Bay........................................................................................................................................................................11 582140000 Secondary Power Only Bay .................................................................................................................................................................12 582140000 Distribution Only Bay ............................................................................................................................................................................13 582140000 Distribution Only Bay ............................................................................................................................................................................14 582140000 Primary and Secondary Power/Distribution and Power Only Bays Monitor/Control Diagram (List 101, 102, 103, 104, 105, 111, 112, 113, 114, 115) .............................................................................................................................................................................15 582140000 Distribution Only Bays Monitor and Control Diagram (List 116)................................................................................................16 582140000 Distribution Only Bays Monitor and Control Diagram (List 117, 118, 122) ................................................................................16 582140000 Primary and Secondary Power/Distribution and Power Only Bays Monitor/Control Diagram (List 1, 2, 3, 4, 5, 11, 12, 13, 14, 15)...........................................................................................................................................................................................................17 582140000 Distribution Only Bays Monitor and Control Diagram (List 16, 17, 18, 22) ............................................................................... 17
LIST DESCRIPTIONS ..........................................................................................................................................................................................................18 List Numbers..................................................................................................................................................................................................................18 List A: 480 VAC Plant Input Voltage .................................................................................................................................................................................................18 List B: 208 VAC Plant Input Voltage..................................................................................................................................................................................................18 List 1 and 101: Primary Power/Distribution Bay (Common Equipment).......................................................................................................................18 List 2 and 102: Primary Power/Distribution Bay (Common Equipment) .....................................................................................................................19 List 3 and 103: Primary Power Only Bay, Five (5) AC Feeds (Common Equipment)..........................................................................................20 List 4 and 104: Primary Power Only Bay, Two (2) AC Feeds (Common Equipment) ..........................................................................................21 List 5 and 105: Primary Power Only Bay, Ten (10) AC Feeds (Common Equipment) ........................................................................................ 22 List 11 and 111: Secondary Power/Distribution Bay (Common Equipment) ..............................................................................................................23 List 12 and 112: Secondary Power/Distribution Bay (Common Equipment).............................................................................................................24 List 13 and 113: Secondary Power Only Bay, Five (5) AC Feeds (Common Equipment)...................................................................................25 List 14 and 114: Secondary Power Only Bay, Two (2) AC Feeds (Common Equipment)..................................................................................26 List 15 and 115: Secondary Power Only Bay, Ten (10) AC Feeds (Common Equipment)................................................................................. 27 List 16 and 116: Distribution Only Bay (Cable Only Bay) Left or Right ........................................................................................................................28 List 17 and 117: 2nd Internal Bus Distribution Only Bay Expansion to the Right or Left ..............................................................................28 List 18 and 118: 1st Internal Bus Distribution Only Bay Expansion to the Right.................................................................................................29 List 19: Distribution Only Bay Expansion Busbars to Bridge PDSC...............................................................................................................................29 List 22 and 122: 1st Internal Bus Distribution Only Bay Expansion to the Left...................................................................................................29 List 30 and 130: Optional 480 VAC Input Bolt-On PDSC (AC Input 'Power Distribution Service Cabinet')........................................30 List 31 and 131: Optional 480 VAC Input Bolt-On PDSC (AC Input 'Power Distribution Service Cabinet') ..........................................30 List 32 and 132: Optional 208 VAC Input Bolt-On PDSC (AC Input 'Power Distribution Service Cabinet') ..........................................31 List 35: Surge Suppression for 480 VAC Input PDSC.............................................................................................................................................................31 List 36: Surge Suppression for 208 VAC Input PDSC.............................................................................................................................................................31 List 37: Surge Suppression for 208 VAC Input...........................................................................................................................................................................32 List 38: Surge Suppression for 480 VAC Input ..........................................................................................................................................................................32 List 50: Optional LMS Main CPU Circuit Card (Primary Power/Distribution and Primary Power Only Bays) ................................... 32 List 63: Optional LMS Expansion CPU Circuit Card (Secondary Power/Distribution and Secondary Power Only Bays) .......................................................................................................................................................................................................................................................................33 List 70: Additional MCA Six (6) Output Form-C Relay Circuit Card.............................................................................................................................33 List 71: MCA I/O Circuit Card P/N 524550 ....................................................................................................................................................................................33 List 73: Security Adapter Unit Upgrade Kit (Factory Installed).......................................................................................................................................34 List 74: Security Adapter Unit Upgrade Kit (Field Installed).............................................................................................................................................34 List C: 24 Position Bullet-Nose Circuit Breaker/Fuse Panel ..............................................................................................................................................34
ACCESSORY DESCRIPTIONS ......................................................................................................................................................................................... 35 Rectifiers ........................................................................................................................................................................................................................ 35 P/N 486532603, Rectifier (480 VAC Input)...................................................................................................................................................................................35 P/N 486534003, Rectifier (208VAC Input)....................................................................................................................................................................................35 External Main Termination Bars .............................................................................................................................................................................. 36

Page 6 of 137

System Application Guide Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) (Models 8200NLDB, 8200NLEB and 8200NL-B)

SAG582140000 Revision BF, April 8, 2020

Distribution Devices and Load Lug Locations - Power/Distribution Bays ................................................................................................... 37 Distribution Device and Load Lug Locations Distribution Only Bays ........................................................................................................ 39 Distribution Devices....................................................................................................................................................................................................42
218 Circuit Breaker Assemblies .............................................................................................................................................................................................................42 TPL Fuses and Fuseholder Assemblies .................................................................................................................................................................46
Bullet Nose-Type Circuit Breakers and Bullet Nose-Type Circuit Breaker/Fuseholder Mounting Assembly Power/Distribution Bays ............................................................................................................................................................................................................................49 TLS/TPS Fuses, Bullet Nose-Type Fuseholders, and Bullet Nose-Type Circuit Breaker/Fuseholder Mounting Assembly Power/Distribution Bays ................................................................................................................................................................................................52 Bullet Nose-Type Circuit Breakers and Bullet Nose-Type Fuseholders e/w TLS/TPS Fuses Distribution Only Bays .........................................................................................................................................................................................................................................................................55 Optional Bullet Nose-Type 10-Position GMT Fuse Module for List C...........................................................................................................................57 Replacement Alarm, Reference, and Control Fuses (List 1, 2, 3, 4, 5, 11, 12, 13, 14, 15, 16, 17, 18, 22)........................................................ 58 Fuseblock Located in Bay's Left Center ..........................................................................................................................................................................................58 Replacement Alarm, Reference, and Control Fuses (List 101, 102, 103, 104, 105, 111, 112, 113, 114, 115, 116, 117, 118, 122) .................... 59 Located in Bay's Center Section...........................................................................................................................................................................................................59 Input and Alarm Fuse on Optional Bullet Nose-Type 10-Position GMT Fuse Module, P/N 509128 ......................................................... 60 Optional Power/Distribution Bay Internal Ground Busbar Kits ........................................................................................................................61 Optional Internal Ground Busbar Kit (P/N 554862) ..................................................................................................................................................................61 Optional Internal Ground Busbar Kit (P/N 555214)...................................................................................................................................................................62 Power/Distribution and Power Only Bays External Busbars............................................................................................................................ 63 Optional External Top-Mount Horizontal Battery Input Busbar Assembly...............................................................................................................63 Optional Busbar Shield Kit........................................................................................................................................................................................................................63 Optional External Top-Mount Ground (Load Return) Busbar Assemblies................................................................................................................64 Optional Load Return Lug Extension Busbar Assembly........................................................................................................................................................65 Optional External Top-Mount Vertical Battery Input Busbar Assembly.....................................................................................................................70 Optional Battery Charge Temperature Compensation Probe for Digital Compensation (List 1, 2, 3, 4, 5 Only) ................................ 73 Optional Temperature Probes (List 101, 102, 103, 104, 105 Only).................................................................................................................... 74 Optional SM-Temp Temperature Concentrator, P/N 547490 ......................................................................................................................... 74 Optional SM-IO2, P/N 02440103 ............................................................................................................................................................................. 75 Replacement/Additional Network Cable ............................................................................................................................................................... 76 Replacement/Additional LMS Network Cable (List 1, 2, 3, 4, 5, 11, 12, 13, 14, 15, 16, 17, 18, 22 Only) ........................................................ 76 Primary Bay NCU Retrofit Kit, P/N 565406 ...........................................................................................................................................................77 Secondary Bay NCU Retrofit Kit, P/N 565408......................................................................................................................................................77 Distribution Only Bay NCU Retrofit Kit, P/N 566156...........................................................................................................................................77 Distribution Only Bay NCU Retrofit Kit, P/N 566157 ...........................................................................................................................................77 User Replaceable Components................................................................................................................................................................................80 Models 802NLDB, 802NLEB and 802NL-B ...........................................................................................................................................................................................80 Models 8200NLDB, 8200NLEB and 8200NL-B..................................................................................................................................................................................80 Wiring Components......................................................................................................................................................................................................81 Power/Distribution and Power Only Bays Frame Grounding Wire Sizes and Lugs...............................................................................................81 Distribution Only Bay Frame Grounding Wire Sizes and Lugs Selection....................................................................................................................82 Power/Distribution Bay and Distribution Only Bay Load Distribution Wire Sizes and Lugs..........................................................................83 Power/Distribution Bay Battery Cable Sizes and Lugs ..........................................................................................................................................................87 Power Only Bay DC Output Cable Sizes and Lugs....................................................................................................................................................................89 Distribution Only Bay DC Input Cable Sizes and Lugs Selection......................................................................................................................................91 Power/Distribution Bay AC Input, Ten (10) AC Feeds Wire Sizes, Branch Circuit Protection, and Lugs...............................................93 Power/Distribution Bay AC Input, Two (2) AC Feeds Wire Sizes, Branch Circuit Protection, and Lugs ................................................95 Power/Distribution Bay AC Input, One (1) AC Feed Wire Sizes, Branch Circuit Protection, and Lugs....................................................97 Power Only Bay AC Input, Five (5) AC Feeds Wire Sizes, Branch Circuit Protection, and Lugs..................................................................99 Power Only Bay AC Input, Two (2) AC Feeds Wire Sizes, Branch Circuit Protection, and Lugs ................................................................101 Power Only Bay AC Input, Ten (10) AC Feeds Wire Sizes, Branch Circuit Protection, and Lugs..............................................................103 External Alarm, Reference, and Control Wire Sizes - Power/Distribution and Power Only Bays (List 1, 2, 3, 4, 5) ........................105 External Alarm, Reference, and Control Wire Sizes - Power/Distribution and Power Only Bays (List 101, 102, 103, 104, 105)..............................................................................................................................................................................................................................................................106
SPECIFICATIONS ................................................................................................................................................................................................................ 111 1. System......................................................................................................................................................................................................................111 1.1 DC Operating Voltage........................................................................................................................................................................................................................111 1.2 Environmental Ratings.......................................................................................................................................................................................................................111

Page 7 of 137

SAG582140000 Revision BF, April 8, 2020

System Application Guide Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B)
(Models 8200NLDB, 8200NLEB and 8200NL-B)

1.3 Compliance Information...................................................................................................................................................................................................................113 1.4 Local Controls and Indicators ......................................................................................................................................................................................................113 2. DC Distribution...................................................................................................................................................................................................... 113 2.1 Ratings ........................................................................................................................................................................................................................................................113 3. Rectifier...................................................................................................................................................................................................................114 3.1 Output Ratings.......................................................................................................................................................................................................................................114 3.2 Input Ratings (480VAC, with 486532603 rectifier) .......................................................................................................................................................114 3.3 Input Ratings (208VAC, with 486534003 rectifier).......................................................................................................................................................115 3.4 Standard Features...............................................................................................................................................................................................................................116 4. MCA (if furnished)................................................................................................................................................................................................119 4.1 Standard Features...............................................................................................................................................................................................................................119 5. Optional LMS Monitoring System ....................................................................................................................................................................125 6. NCU Controller (if furnished) ............................................................................................................................................................................125 6.1 Specifications ........................................................................................................................................................................................................................................125 6.2 Configuration .........................................................................................................................................................................................................................................125 6.3 IB2 and EIB (NCU Interface Board) Ratings.......................................................................................................................................................................125 6.4 SM-DUE Ratings ..................................................................................................................................................................................................................................125
PHYSICAL SIZE INFORMATION....................................................................................................................................................................................128 Overall Dimensions.....................................................................................................................................................................................................128 Floor Hole Drilling Pattern Dimensions - Power/Distribution Bay and Power Only Bay (without AC Input Service Cabinet) ..............................................................................................................................................................................................................................................................128 Floor Hole Drilling Pattern Dimensions - Power/Distribution Bay and Power Only Bay (with AC Input Service Cabinet) ..............................................................................................................................................................................................................................................................128 Floor Hole Drilling Pattern Dimensions - Distribution Only Bay.....................................................................................................................................129 Primary and Secondary Power/Distribution Bays (List 1, 11, 101, 111)...........................................................................................................................130 Primary and Secondary Power/Distribution Bays (List 2, 12, 102, 112).........................................................................................................................131 (AC Input `Power Distribution Service Cabinet') ......................................................................................................................................................................132 Primary and Secondary Power Only Bays (List 3, 4, 5, 13, 14, 15, 103, 104, 105, 113, 114, 115).........................................................................133 Distribution Only Bays (List 16, 17, 18, 22, 116, 117, 118, 122)................................................................................................................................................134 Optional Temperature Probes (List 101, 102, 103, 104, 105 Only)...................................................................................................................................135 Optional Temperature Probes (List 1, 2, 3, 4, 5 Only) ............................................................................................................................................................135
RELATED DOCUMENTATION .......................................................................................................................................................................................136 Models 802NLDB, 802NLEB and 802NL-B................................................................................................................................................................136 Models 8200NLDB, 8200NLEB and 8200NL-B ........................................................................................................................................................136
REVISION RECORD ...........................................................................................................................................................................................................137

Page 8 of 137

System Application Guide Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) (Models 8200NLDB, 8200NLEB and 8200NL-B)
MAIN COMPONENTS ILLUSTRATIONS 582140000 Primary Power/Distribution Bay
List 30 or 130: Optional 480 VAC Input Bolt-On PDSC (22kAIC)
List 31 or 131: Optional 480 VAC Input Bolt-On PDSC (65kAIC)
List 32 or 132: Optional 208 VAC Input Bolt-On PDSC (65kAIC)
List 35: Surge Suppression Option (480 VAC Input PDSC)
List 36: Surge Suppression Option (208 VAC Input PDSC)

List 1 or 101: Primary Power/Distribution Bay (e/w AC Input Termination Panel with Ten [10] AC Feeds)
List 2 or 102: Primary Power/Distribution Bay (for use with optional bolt-on PDSC)

Front View Page 9 of 137

SAG582140000 Revision BF, April 8, 2020
Home
List A: 480 VAC Plant Input
List B: 208 VAC Plant Input
Distribution Bus (see Distribution Devices in ACCESSORY DESCRIPTIONS Section for distribution options)
Distribution Bus (see Distribution Devices in ACCESSORY DESCRIPTIONS Section for distribution options)
(see Monitor/Control Diagram)
Door removed in illustration for clarity.
P/N 486532603: Rectifier (480 VAC Input) P/N 486534003: Rectifier (208 VAC Input)

SAG582140000 Revision BF, April 8, 2020
582140000 Secondary Power/Distribution Bay
List 30 or 130: Optional 480 VAC Input Bolt-On PDSC (22kAIC) List 31 or 131: Optional 480 VAC Input Bolt-On PDSC (65kAIC) List 32 or 132: Optional 208 VAC Input Bolt-On PDSC (65kAIC) List 35: Surge Suppression Option (480 VAC Input PDSC) List 36: Surge Suppression Option (208 VAC Input PDSC)
List 11 or 111: Secondary Power/Distribution Bay (e/w AC Input Termination Panel with Ten [10] AC Feeds) List 12 or 112: Secondary Power/Distribution Bay (for use with optional bolt-on PDSC)

System Application Guide Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B)
(Models 8200NLDB, 8200NLEB and 8200NL-B) Home
List A: 480 VAC Plant Input
List B: 208 VAC Plant Input
Distribution Bus (see Distribution Devices in ACCESSORY DESCRIPTIONS Section for distribution options)
Distribution Bus (see Distribution Devices in ACCESSORY DESCRIPTIONS Section for distribution options)
(see Monitor/Control Diagram)
Door removed in illustration for clarity.
P/N 486532603: Rectifier (480 VAC Input) P/N 486534003: Rectifier (208 VAC Input)
Front View
Page 10 of 137

System Application Guide Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) (Models 8200NLDB, 8200NLEB and 8200NL-B)
582140000 Primary Power Only Bay
List 3 or 103: Primary Power Only Bay (with Five [5] AC Feeds)
List 4 or 104: Primary Power Only Bay (with Two [2] AC Feeds)
List 5 or 105: Primary Power Only Bay (with Ten [10] AC Feeds)
List 37: Surge Suppression Option for 480 VAC Input
List 38: Surge Suppression Option for 208 VAC Input

SAG582140000 Revision BF, April 8, 2020

List A: 480 VAC Plant Input
List B: 208 VAC Plant Input

Home

Door removed in illustration for clarity.
(see Monitor/Control Diagram)

P/N 486532603: Rectifier (480 VAC Input) P/N 486534003: Rectifier (208 VAC Input)
Front View Page 11 of 137

SAG582140000 Revision BF, April 8, 2020
582140000 Secondary Power Only Bay
List 13 or 113: Secondary Power Only Bay (with Five [5] AC Feeds) List 14 or 114: Secondary Power Only Bay (with Two [2] AC Feeds) List 15 or 115: Secondary Power Only Bay (with Ten [10] AC Feeds) List 37: Surge Suppression Option for 480 VAC Input List 38: Surge Suppression Option for 208 VAC Input

P/N 486532603: Rectifier (480 VAC Input) P/N 486534003: Rectifier (208 VAC Input)
Front View Page 12 of 137

System Application Guide Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) (Models 8200NLDB, 8200NLEB and 8200NL-B)
582140000 Distribution Only Bay
List 16 or 116: Distribution Only Bay (Cable Only Bay) Left or Right List 19: Distribution Only Bay Expansion Busbars to Bridge PDSC
Distribution Bus (see Distribution
Devices in ACCESSORY DESCRIPTIONS
Section for distribution options)
(see Monitor and Control Diagram)
Distribution Bus (see Distribution
Devices in ACCESSORY DESCRIPTIONS
Section for distribution options)
Front View
Page 13 of 137

SAG582140000 Revision BF, April 8, 2020
Home
Blank Panel or List C: Bullet Fuse/Circuit
Breaker Panel
Distribution Bus (see Distribution Devices in ACCESSORY DESCRIPTIONS Section for distribution options)
Distribution Bus (see Distribution Devices in ACCESSORY DESCRIPTIONS Section for distribution options)
Front door removed in illustration for clarity.

SAG582140000 Revision BF, April 8, 2020
582140000 Distribution Only Bay
List 17 or 117: 2nd Internal Bus Distribution Only Bay - Expansion to the Right or Left List 18 or 118: 1st Internal Bus Distribution Only Bay Expansion to the Right List 19: Distribution Only Bay Expansion Busbars to Bridge PDSC List 22 and 122: 1st Internal Bus Distribution Only Bay Expansion to the Left
Distribution Bus (see Distribution
Devices in ACCESSORY DESCRIPTIONS
Section for distribution options)
Distribution Bus (see Distribution
Devices in ACCESSORY DESCRIPTIONS
Section for distribution options)

System Application Guide Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B)
(Models 8200NLDB, 8200NLEB and 8200NL-B) Home
(see Monitor and Control Diagram)

Front View Page 14 of 137

Distribution Bus (see Distribution Devices in ACCESSORY DESCRIPTIONS Section for distribution options)
Distribution Bus (see Distribution Devices in ACCESSORY DESCRIPTIONS Section for distribution options)
Front door removed in illustration for clarity.

System Application Guide Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) (Models 8200NLDB, 8200NLEB and 8200NL-B)

SAG582140000 Revision BF, April 8, 2020

582140000 Primary and Secondary Power/Distribution and Power Only Bays Monitor/Control Diagram (List 101, 102, 103, 104, 105, 111, 112, 113, 114, 115)

Home

NCU Controller

Primary Bay Control Shelf

F1 Power to

IB2

Power to Touch

Controller

Distr. DSM Screen

Interface Board

(3A) (1-1/3A)

Secondary Bay Control Shelf
EIB Controller Extended
Interface Board

1 TB15

TB2

F1 Power to Distr. DSM
(3A)

Ethernet Port (NCU) (Front Door Display)
USB Port

TB2 (for future use)

10Base-T Ethernet Port (IB4 Board) (Local Area Network)

CAN Port (to supplemental bay) TB1

RS-485 Port 1 / Port 2

TB1-1 TB1-2

RS485_1A RS485_1B

South Bound Port

TB1-3 C_GND

TB1-4 RS485_2A North Bound Port TB1-5 RS485_2B

Secondary Bay Control Shelf

Front

CAN Port

SM-DUE Page 15 of 137

CAN Port

SAG582140000 Revision BF, April 8, 2020

System Application Guide Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B)
(Models 8200NLDB, 8200NLEB and 8200NL-B)

582140000 Distribution Only Bays Monitor and Control Diagram (List 116)

Home

CAN Interface Circuit Card

582140000 Distribution Only Bays Monitor and Control Diagram (List 117, 118, 122)
CAN Interface Circuit Card
Rear
Page 16 of 137

System Application Guide Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) (Models 8200NLDB, 8200NLEB and 8200NL-B)

SAG582140000 Revision BF, April 8, 2020

582140000 Primary and Secondary Power/Distribution and Power Only Bays Monitor/Control Diagram (List 1, 2, 3, 4, 5, 11, 12, 13, 14, 15)

Home

P/O List 1, 2, 3, 4, 5:

MCA Circuit Card (Primary Bay)

P/O List 11, 12, 13, 14, 15: ROUTER Circuit Card (Secondary Bay)

Front View
List 50: Optional LMS Main CPU Circuit Card or
List 63: Optional LMS Expansion CPU Circuit Card
Refer to SAG586505000 for additional LMS options.

Available MCA Input/Output (I/O) Circuit Cards List 70: MCA Customer Alarm Relay
Circuit Card (Six [6] Form-C Contacts)
List 71: MCA Analog Input/Output and Binary Input Circuit Card

582140000 Distribution Only Bays Monitor and Control Diagram (List 16, 17, 18, 22)

List 16

P/O Lists 16, 17, 18, and 22: ROUTER Circuit Card

List 17, 18, 22

Page 17 of 137

SAG582140000 Revision BF, April 8, 2020
LIST DESCRIPTIONS List Numbers
List A: 480 VAC Plant Input Voltage Features Specifies 480 VAC plant input voltage.

System Application Guide Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B)
(Models 8200NLDB, 8200NLEB and 8200NL-B)
Home

List B: 208 VAC Plant Input Voltage Features Specifies 208 VAC plant input voltage.

List 1 and 101: Primary Power/Distribution Bay (Common Equipment)
Features
Provides common equipment for one (1) "power and distribution" bay rated for up to 2400 amperes.
Mounted in a 93.5"H x 24"W x 30"D box framework.
Provides ten (10) rectifier mounting positions.
Provides an AC input termination panel that accepts ten (10) AC input branch circuits, one (1) per rectifier mounting position.
Provides forty-eight (48) distribution device mounting positions.
Provides two (2) buses of distribution. When used with the MCA, each bus contains a monitoring circuit card; which can be set for no group designation, Group A designation, or Group B designation.
Configured for a 4000 A internal bus or external main battery termination bars.
List 1: Equipped with an MCA Assembly and provides mounting for optional LMS Main CPU circuit card. Provides a seven-slot card cage for mounting MCA customer alarm relay circuit cards, MCA I/O circuit cards, and/or optional LMS I/O circuit cards. Two (2) MCA customer alarm relay circuit cards provided.
List 101: Equipped with an NCU controller and front panel touch screen PC for local access to the NCU webpages. Includes an IB4 board which provides a Network connection point for NCU remote access. Includes the IB2 NCU interface board (provides eight (8) programmable form C- relay outputs, eight (8) programmable binary inputs, and two (2) temperature inputs). Includes the EIB NCU extended interface board (provides five (5) programmable form-C relay outputs, two (2) temperature inputs, three (3) shunt inputs, and eight (8) battery midpoint inputs).
Expandable either left or right.
Restrictions
The system must consist of one (1) primary power/distribution bay or primary power only bay and may consist of up to seven (7) additional bays. These additional bays may be a combination of secondary power/distribution bays, secondary power only bays, and/or distribution only bays (maximum of 4 distribution only bays per system).
Ordering Notes
1) Specify List A (480 VAC Input) or List B (208 VAC Input).
2) Order rectifiers as required per P/N 486532603 (480 VAC Input) or P/N 486534003 (208 VAC Input).
3) Order distribution fuse and/or circuit breaker devices as required per Distribution Devices in the ACCESSORY DESCRIPTIONS section.
4) List 1: Order additional MCA customer alarm relay circuit card(s) as required per List 70 and optional MCA I/O circuit cards per List 71. Order optional LMS Monitor and LMS options as required per List 50 and SAG586505000. Order a Battery Charge Temperature Compensation Probe as required per Battery Charge Temperature Compensation Probe for Digital Compensation in the ACCESSORY DESCRIPTIONS section.
5) List 101: Order temperature probes as required per Temperature Probes in the ACCESSORY DESCRIPTIONS section.
6) Order bay grounding lugs as required per Power/Distribution Bay Frame Grounding Wire Sizes and Lugs in the ACCESSORY DESCRIPTIONS section.
7) Order load distribution lugs as required per Power/Distribution Bay and Distribution Only Bay Load Distribution Wire Sizes and Lugs in the ACCESSORY DESCRIPTIONS section.

Page 18 of 137

System Application Guide Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) (Models 8200NLDB, 8200NLEB and 8200NL-B)

SAG582140000 Revision BF, April 8, 2020

8) Order battery cable lugs as required per Power/Distribution Bay Battery Cable Sizes and Lugs in the ACCESSORY DESCRIPTIONS section.

Home

9) Order AC input lugs as required per Power/Distribution Bay AC Input, Ten (10) Rectifier Feeds Wire Sizes, Branch Circuit Protection, and Lugs in the ACCESSORY DESCRIPTIONS section.

10) Order internal ground busbar assembly, external top-mount battery input busbar assembly, busbar shield kit, external top-mount ground (load return) busbar assembly, and/or load return lug extension busbar assembly as required per the appropriate sections located under ACCESSORY DESCRIPTIONS.

11) If the system is to be connected to an existing system with an MCA, refer to List 64, 65, 66, and 67.

List 2 and 102: Primary Power/Distribution Bay (Common Equipment)
Features
Provides common equipment for one (1) "power and distribution" bay rated for up to 2400 amperes.
Mounted in a 7'0"H x 24"W x 30"D Box Framework.
Provides ten (10) rectifier mounting positions.
Provides forty-eight (48) distribution device mounting positions.
Provides two (2) buses of distribution. When used with the MCA, each bus contains a monitoring circuit card; which can be set for no group designation, Group A designation, or Group B designation.
Configured for a 4000 A internal bus or external main battery termination bars.
List 2: Equipped with an MCA Assembly and provides mounting for optional LMS Main CPU circuit card. Provides a seven-slot card cage for mounting MCA customer alarm relay circuit cards, MCA I/O circuit cards, and/or optional LMS I/O circuit cards. Two (2) MCA customer alarm relay circuit cards provided.
List 102: Equipped with an NCU controller and front panel touch screen PC for local access to the NCU webpages. Includes an IB4 board which provides a Network connection point for NCU remote access. Includes the IB2 NCU interface board (provides eight (8) programmable form C- relay outputs, eight (8) programmable binary inputs, and two (2) temperature inputs). Includes the EIB NCU extended interface board (provides five (5) programmable form-C relay outputs, two (2) temperature inputs, three (3) shunt inputs. and eight (8) battery midpoint inputs).
Expandable either left or right.
Surge suppression optional.
Restrictions
The system must consist of one (1) primary power/distribution bay or primary power only bay and may consist of up to seven (7) additional bays. These additional bays may be a combination of secondary power/distribution bays, secondary power only bays, and/or distribution only bays (maximum of 4 distribution only bays per system).
Requires List 30 or List 130 (480 VAC Input), List 31 or List 131 (480 VAC Input), or List 32 or List 132 (208 VAC Input) Bolt-On PDSC (AC Input 'Power Distribution Service Cabinet').
Ordering Notes
1) Specify List A (480 VAC Input) or List B (208 VAC Input).
2) Order Bolt-On PDSC (AC Input 'Power Distribution Service Cabinet') per List 30 or List 130 (480 VAC Input), List 31 or List 131 (480 VAC Input), or List 32 or List 132 (208 VAC Input).
3) Order rectifiers as required per P/N 486532603 (480 VAC Input) or P/N 486534003 (208 VAC Input).
4) Order distribution fuse and/or circuit breaker devices as required per Distribution Devices in the ACCESSORY DESCRIPTIONS section.
5) List 2: Order additional MCA customer alarm relay circuit card(s) as required per List 70 and optional MCA I/O circuit cards per List 71. Order optional LMS Monitor and LMS options as required per List 50 and SAG586505000. Order a Battery Charge Temperature Compensation Probe as required per Battery Charge Temperature Compensation Probe for Digital Compensation in the ACCESSORY DESCRIPTIONS section.
6) List 102: Order temperature probes as required per Temperature Probes in the ACCESSORY DESCRIPTIONS section.
7) Order bay grounding lugs as required per Power/Distribution Bay Frame Grounding Wire Sizes and Lugs in the ACCESSORY DESCRIPTIONS section.
8) Order load distribution lugs as required per Power/Distribution Bay and Distribution Only Bay Load Distribution Wire Sizes and Lugs in the ACCESSORY DESCRIPTIONS section.

Page 19 of 137

SAG582140000 Revision BF, April 8, 2020

System Application Guide Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B)
(Models 8200NLDB, 8200NLEB and 8200NL-B)

9) Order battery cable lugs as required per Power/Distribution Bay Battery Cable Sizes and Lugs in the ACCESSORY DESCRIPTIONS section.

Home

10) Order AC input lugs as required per Power/Distribution Bay AC Input, Two (2) Rectifier Feeds Wire Sizes, Branch Circuit Protection, and Lugs or Power/Distribution Bay AC Input, One (1) Rectifier Feed Wire Sizes, Branch Circuit Protection, and Lugs in the ACCESSORY DESCRIPTIONS section.

11) Order internal ground busbar assembly, external top-mount battery input busbar assembly, busbar shield kit, external top-mount ground (load return) busbar assembly, and/or load return lug extension busbar assembly as required per the appropriate sections located under ACCESSORY DESCRIPTIONS.

12) If the system is to be connected to an existing system with an MCA, refer to List 64, 65, 66, and 67.

List 3 and 103: Primary Power Only Bay, Five (5) AC Feeds (Common Equipment)
Features
Provides common equipment for one (1) power only bay rated for up to 2200 amperes.
Mounted in a 7'0"H x 24"W x 30"D box framework.
Provides ten (10) rectifier mounting positions.
Provides AC input circuit breakers rated for 22kA interrupting capacity for each rectifier position. Circuit breakers are pad-lockable.
In ferro replacement applications, will accommodate five (5) AC inputs sized for 400A ferro rectifiers (208V, 100A or 480V, 50A).
List 3: Equipped with an MCA Assembly and provides mounting for optional LMS Main CPU circuit card. Provides a seven-slot card cage for mounting MCA customer alarm relay circuit cards, MCA I/O circuit cards, and/or optional LMS I/O circuit cards. Two (2) MCA customer alarm relay circuit cards provided.
List 103: Equipped with an NCU controller and front panel touch screen PC for local access to the NCU webpages. Includes an IB4 board which provides a Network connection point for NCU remote access. Includes the IB2 NCU interface board (provides eight (8) programmable form C- relay outputs, eight (8) programmable binary inputs, and two (2) temperature inputs). Includes the EIB NCU extended interface board (provides five (5) programmable form-C relay outputs, two (2) temperature inputs, three (3) shunt inputs. and eight (8) battery midpoint inputs).
Expandable either left or right, cable connected. Restrictions
The system must consist of one (1) primary power/distribution bay or primary power only bay and may consist of up to seven (7) additional bays. These additional bays may be a combination of secondary power/distribution bays, secondary power only bays, and/or distribution only bays (maximum of 4 distribution only bays per system).
Requires external main battery termination bars.
Ordering Notes
1) Specify List A (480 VAC Input) or List B (208 VAC Input).
2) If List A specified, bay will include ten (10) P/N 256933200 30 A circuit breakers.
3) If List B specified, bay will include ten (10) P/N 256937200 60 A circuit breakers.
4) Order rectifiers as required per P/N 486532603 (480 VAC Input) or P/N 486534003 (208 VAC Input).
5) List 3: Order additional MCA customer alarm relay circuit card(s) as required per List 70, and optional MCA I/O circuit cards per List 71. Order optional LMS Monitor and LMS options as required per List 50, and SAG586505000. Order a Battery Charge Temperature Compensation Probe as required per Battery Charge Temperature Compensation Probe for Digital Compensation in the ACCESSORY DESCRIPTIONS section.
6) List 103: Order temperature probes as required per Temperature Probes in the ACCESSORY DESCRIPTIONS section.
7) Order bay grounding lugs as required per Power Only Bay Frame Grounding Wire Sizes and Lugs in the ACCESSORY DESCRIPTIONS section.
8) Order DC output cable lugs as required per Power Only Bay DC Output Cable Sizes and Lugs in the ACCESSORY DESCRIPTIONS section.
9) Order AC input lugs as required per Power Only Bay AC Input, Five (5) Rectifier Feeds Wire Sizes, Branch Circuit Protection, and Lugs in the ACCESSORY DESCRIPTIONS section.

Page 20 of 137

System Application Guide Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) (Models 8200NLDB, 8200NLEB and 8200NL-B)

SAG582140000 Revision BF, April 8, 2020

10) Order external top-mount battery input busbar assembly, busbar shield kit, external top-mount ground (load return) busbar assembly, and/or load return lug extension busbar assembly as required per the appropriate sections located under ACCESSORY DESCRIPTIONS.

Home

11) If the system is to be connected to an existing system with an MCA, refer to List 64, 65, 66, and 67.

List 4 and 104: Primary Power Only Bay, Two (2) AC Feeds (Common Equipment)
Features
Provides common equipment for one (1) power only bay rated for up to 2200 amperes.
Mounted in a 7'0"H x 24"W x 30"D box framework.
Provides ten (10) rectifier mounting positions.
Provides AC input circuit breakers rated for 22kA interrupting capacity for each rectifier position. Circuit breakers are pad-lockable.
List 4: Equipped with an MCA Assembly and provides mounting for optional LMS Main CPU circuit card. Provides a seven-slot card cage for mounting MCA customer alarm relay circuit cards, MCA I/O circuit cards, and/or optional LMS I/O circuit cards. Two (2) MCA customer alarm relay circuit cards provided.
List 104: Equipped with an NCU controller and front panel touch screen PC for local access to the NCU webpages. Includes an IB4 board which provides a Network connection point for NCU remote access. Includes the IB2 NCU interface board (provides eight (8) programmable form C- relay outputs, eight (8) programmable binary inputs, and two (2) temperature inputs). Includes the EIB NCU extended interface board (provides five (5) programmable form-C relay outputs, two (2) temperature inputs, three (3) shunt inputs. and eight (8) battery midpoint inputs).
Expandable either left or right, cable connected.
Surge suppression optional.
Restrictions
The system must consist of one (1) primary power/distribution bay or primary power only bay and may consist of up to seven (7) additional bays. These additional bays may be a combination of secondary power/distribution bays, secondary power only bays, and/or distribution only bays (maximum of 4 distribution only bays per system).
Requires external main battery termination bars.
Ordering Notes
1) Specify List A (480 VAC Input) or List B (208 VAC Input).
2) If List A specified, bay will include ten (10) P/N 256933200 30 A circuit breakers.
3) If List B specified, bay will include ten (10) P/N 256937200 60 A circuit breakers.
4) Order optional surge suppressors per List 37 or List 38. 5) Order rectifiers as required per P/N 486532603 (480 VAC Input) or P/N 486534003 (208 VAC Input).
6) List 4: Order additional MCA customer alarm relay circuit card(s) as required per List 70, and optional MCA I/O circuit cards per List 71. Order optional LMS Monitor and LMS options as required per List 50, and SAG586505000. Order a Battery Charge Temperature Compensation Probe as required per Battery Charge Temperature Compensation Probe for Digital Compensation in the ACCESSORY DESCRIPTIONS section.
7) List 104: Order temperature probes as required per Temperature Probes in the ACCESSORY DESCRIPTIONS section.
8) Order bay grounding lugs as required per Power Only Bay Frame Grounding Wire Sizes and Lugs in the ACCESSORY DESCRIPTIONS section.
9) Order DC output cable lugs as required per Power Only Bay DC Output Cable Sizes and Lugs in the ACCESSORY DESCRIPTIONS section.
10) Order AC input lugs as required per Power Only Bay AC Input, Two (2) Rectifier Feeds Wire Sizes, Branch Circuit Protection, and Lugs in the ACCESSORY DESCRIPTIONS section.
11) Order external top-mount battery input busbar assembly, busbar shield kit, external top-mount ground (load return) busbar assembly, and/or load return lug extension busbar assembly as required per the appropriate sections located under ACCESSORY DESCRIPTIONS.
12) If the system is to be connected to an existing system with an MCA, refer to List 64, 65, 66, and 67.

Page 21 of 137

SAG582140000 Revision BF, April 8, 2020

System Application Guide Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B)
(Models 8200NLDB, 8200NLEB and 8200NL-B)

List 5 and 105: Primary Power Only Bay, Ten (10) AC Feeds (Common Equipment)

Home

Features

Provides common equipment for one (1) power only bay rated for up to 2200 amperes.

Mounted in a 7'0"H x 24"W x 30"D box framework.

Provides ten (10) rectifier mounting positions.

In ferro replacement applications, will accommodate ten (10) AC inputs sized for 200 A ferro rectifiers (208 V, 60 A or 480 V, 25 A).

List 5: Equipped with an MCA Assembly and provides mounting for optional LMS Main CPU circuit card. Provides a seven-slot card cage for mounting MCA customer alarm relay circuit cards, MCA I/O circuit cards, and/or optional LMS I/O circuit cards. Two (2) MCA customer alarm relay circuit cards provided.

List 105: Equipped with an NCU controller and front panel touch screen PC for local access to the NCU webpages. Includes an IB4 board which provides a Network connection point for NCU remote access. Includes the IB2 NCU interface board (provides eight (8) programmable form C- relay outputs, eight (8) programmable binary inputs, and two (2) temperature inputs). Includes the EIB NCU extended interface board (provides five (5) programmable form-C relay outputs, two (2) temperature inputs, three (3) shunt inputs. and eight (8) battery midpoint inputs).

Expandable either left or right, cable connected.

Restrictions

The system must consist of one (1) primary power/distribution bay or primary power only bay and may consist of up to seven (7) additional bays. These additional bays may be a combination of secondary power/distribution bays, secondary power only bays, and/or distribution only bays (maximum of 4 distribution only bays per system).

Requires external main battery termination bars.

Ordering Notes

1) Specify List A (480 VAC Input) or List B (208 VAC Input).

2) Order rectifiers as required per P/N 486532603 (480 VAC Input) or P/N 486534003 (208 VAC Input).

3) List 5: Order additional MCA customer alarm relay circuit card(s) as required per List 70, and optional MCA I/O circuit cards per List 71. Order optional LMS Monitor and LMS options as required per List 50, and SAG586505000. Order a Battery Charge Temperature Compensation Probe as required per Battery Charge Temperature Compensation Probe for Digital Compensation in the ACCESSORY DESCRIPTIONS section.

4) List 105: Order temperature probes as required per Temperature Probes in the ACCESSORY DESCRIPTIONS section.

5) Order bay grounding lugs as required per Power Only Bay Frame Grounding Wire Sizes and Lugs in the ACCESSORY DESCRIPTIONS section.

6) Order DC output cable lugs as required per Power Only Bay DC Output Cable Sizes and Lugs in the ACCESSORY DESCRIPTIONS section.

7) Order AC input lugs as required per Power Only Bay AC Input, Ten (10) Rectifier Feed Wire Sizes, Branch Circuit Protection, and Lugs in the ACCESSORY DESCRIPTIONS section.

8) Order external top-mount battery input busbar assembly, busbar shield kit, external top-mount ground (load return) busbar assembly, and/or load return lug extension busbar assembly as required per the appropriate sections located under ACCESSORY DESCRIPTIONS.

9) If the system is to be connected to an existing system with an MCA, refer to List 64, 65, 66, and 67.

Page 22 of 137

System Application Guide Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) (Models 8200NLDB, 8200NLEB and 8200NL-B)

SAG582140000 Revision BF, April 8, 2020

List 11 and 111: Secondary Power/Distribution Bay (Common Equipment)

Home

Features

Provides common equipment for one (1) "power and distribution" bay rated for up to 2400 amperes.

Mounted in a 93.5"H x 24"W x 30"D box framework.

Provides ten (10) rectifier mounting positions.

Provides an AC input termination panel that accepts ten (10) AC input branch circuits, one (1) per rectifier mounting position.

Provides forty-eight (48) distribution device mounting positions.

Provides two (2) buses of distribution. When used with the MCA, each bus contains a monitoring circuit card; which can be set for no group designation, Group A designation, or Group B designation.

Configured for a 4000 A internal bus or external main battery termination bars.

Includes a router or CAN interface assembly for bay communication to the controller/monitor in the primary power bay.

List 11: Provides mounting for optional LMS Expansion CPU circuit card. Provides a seven-slot card cage for mounting MCA customer alarm relay circuit cards, MCA I/O circuit cards, and/or optional LMS I/O circuit cards.

List 111: Includes the SM-DUE. Refer to "SM-DUE (if furnished)" on page 2.

Network bay interconnect cables provided (Qty. 1 P/N 514642, Qty. 1 P/N 514639).

Expandable either left or right.

Restrictions

Ordering Notes

1) Specify List A (480 VAC Input) or List B (208 VAC Input).

2) Order rectifiers as required per P/N 486532603 (480 VAC Input) or P/N 486534003 (208 VAC Input).

3) Order distribution fuse and/or circuit breaker devices as required per Distribution Devices in the ACCESSORY DESCRIPTIONS section.

4) List 11: Order additional MCA customer alarm relay circuit card(s) as required per List 70, and optional MCA I/O circuit cards per List 71. Order optional LMS Expansion CPU circuit card and LMS options as required per List 63, and SAG586505000. Also order additional LMS Network cables as required per Replacement/Additional LMS Network Cables.

5) Order bay grounding lugs as required per Power/Distribution Bay Frame Grounding Wire Sizes and Lugs in the ACCESSORY DESCRIPTIONS section.

6) Order load distribution lugs as required per Power/Distribution Bay and Distribution Only Bay Load Distribution Wire Sizes and Lugs in the ACCESSORY DESCRIPTIONS section.

7) Order battery cable lugs as required per Power/Distribution Bay Battery Cable Sizes and Lugs in the ACCESSORY DESCRIPTIONS section.

8) Order AC input lugs as required per Power/Distribution Bay AC Input, Ten (10) Rectifier Feeds Wire Sizes, Branch Circuit Protection, and Lugs in the ACCESSORY DESCRIPTIONS section.

9) Order internal ground busbar assembly, external top-mount battery input busbar assembly, busbar shield kit, external top-mount ground (load return) busbar assembly, and/or load return lug extension busbar assembly as required per the appropriate sections located under ACCESSORY DESCRIPTIONS.

10) If secondary bays are placed on both sides of the primary bay, a different length Network cable is required that connects a secondary bay on one side with a secondary bay on the other side. Order per Replacement/Additional Network Cables.

11) Side cover panels are provided with primary bays. These cover panels are used with secondary bays when bays are placed next to each other. In installations where a secondary bay is placed by itself, order (1) of each of the following side cover panels per exposed side: P/N 514482 and P/N 514484.

Page 23 of 137

SAG582140000 Revision BF, April 8, 2020

System Application Guide Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B)
(Models 8200NLDB, 8200NLEB and 8200NL-B)

List 12 and 112: Secondary Power/Distribution Bay (Common Equipment)

Home

Features

Provides common equipment for one (1) "power and distribution" bay rated for up to 2400 amperes.

Mounted in a 7'0"H x 24"W x 30"D box framework.

Provides ten (10) rectifier mounting positions.

Provides forty-eight (48) distribution device mounting positions.

Provides two (2) buses of distribution. When used with the MCA, each bus contains a monitoring circuit card; which can be set for no group designation, Group A designation, or Group B designation.

Configured for a 4000 A internal bus or external main battery termination bars.

Includes a router or CAN interface assembly for bay communication to the controller/monitor in the primary power bay.

List 12: Provides mounting for optional LMS Expansion CPU circuit card. Provides a seven-slot card cage for mounting MCA customer alarm relay circuit cards, MCA I/O circuit cards, and/or optional LMS I/O circuit cards.

List 112: Includes the SM-DUE. Refer to "SM-DUE (if furnished)" on page 2.

Network bay interconnect cables provided (Qty. 1 P/N 514643, Qty. 1 P/N 509900).

Expandable either left or right.

Surge suppression optional.

Restrictions

Requires List 30 (480 VAC Input), List 31 (480 VAC Input), or List 32 (208 VAC Input) Bolt-On PDSC (AC Input 'Power Distribution Service Cabinet').

Ordering Notes

1) Specify List A (480 VAC Input) or List B (208 VAC Input).

2) Order Bolt-On PDSC (AC Input 'Power Distribution Service Cabinet') per List 30 (480 VAC Input), List 31 (480 VAC Input), or List 32 (208 VAC Input).

3) Order rectifiers as required per P/N 486532603 (480 VAC Input) or P/N 486534003 (208 VAC Input).

4) Order distribution fuse and/or circuit breaker devices as required per Distribution Devices in the ACCESSORY DESCRIPTIONS section.

5) List 12: Order additional MCA customer alarm relay circuit card(s) as required per List 70, and optional MCA I/O circuit cards per List 71. Order optional LMS Expansion CPU circuit card and LMS options as required per List 63, and SAG586505000. Also order additional LMS Network cables as required per Replacement/Additional LMS Network Cables.

6) Order bay grounding lugs as required per Power/Distribution Bay Frame Grounding Wire Sizes and Lugs in the ACCESSORY DESCRIPTIONS section.

7) Order load distribution lugs as required per Power/Distribution Bay and Distribution Only Bay Load Distribution Wire Sizes and Lugs in the ACCESSORY DESCRIPTIONS section.

8) Order battery cable lugs as required per Power/Distribution Bay Battery Cable Sizes and Lugs in the ACCESSORY DESCRIPTIONS section.

9) Order AC input lugs as required per Power/Distribution Bay AC Input, Two (2) Rectifier Feeds Wire Sizes, Branch Circuit Protection, and Lugs or Power/Distribution Bay AC Input, One (1) Rectifier Feed Wire Sizes, Branch Circuit Protection, and Lugs in the ACCESSORY DESCRIPTIONS section.

11) If secondary bays are placed on both sides of the primary bay, a different length Network cable is required that connects a secondary bay on one side with a secondary bay on the other side. Order per Replacement/Additional Network Cables.

12) Side cover panels are provided with primary bays. These cover panels are used with secondary bays when bays are placed next to each other. In installations where a secondary bay is placed by itself, order (1) of each of the following side cover panels per exposed side: P/N 514482 and P/N 514484.

Page 24 of 137

System Application Guide Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) (Models 8200NLDB, 8200NLEB and 8200NL-B)

SAG582140000 Revision BF, April 8, 2020

List 13 and 113: Secondary Power Only Bay, Five (5) AC Feeds (Common Equipment)

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Features

Provides common equipment for one (1) power only bay rated for up to 2200 amperes.

Mounted in a 7'0"H x 24"W x 30"D box framework.

Provides ten (10) rectifier mounting positions.

Provides AC input circuit breakers rated for 22kA interrupting capacity for each rectifier position. Circuit breakers are pad-lockable.

In ferro replacement applications, will accommodate five (5) AC inputs sized for 400 A ferro rectifiers (208 V, 100 A or 480 V, 50 A).

Includes a router or CAN interface assembly for bay communication to the controller/monitor in the primary power bay.

List 13: Provides mounting for optional LMS Expansion CPU circuit card. Provides a seven-slot card cage for mounting MCA customer alarm relay circuit cards, MCA I/O circuit cards, and/or optional LMS I/O circuit cards.

List 113: Includes the SM-DUE. Refer to "SM-DUE (if furnished)" on page 2.

Network bay interconnect cables provided (Qty. 1 P/N 514643, Qty. 1 P/N 509900).

Expandable either left or right, cable connected.

Restrictions

Requires external main battery termination bars.

Ordering Notes

1) Specify List A (480 VAC Input) or List B (208 VAC Input).

2) If List A specified, bay will include ten (10) P/N 256933200 30 A circuit breakers.

3) If List B specified, bay will include ten (10) P/N 256937200 60 A circuit breakers.

4) Order rectifiers as required per P/N 486532603 (480 VAC Input) or P/N 486534003 (208 VAC Input).

5) List 13: Order additional MCA customer alarm relay circuit card(s) as required per List 70, and optional MCA I/O circuit cards per List 71. Order optional LMS Expansion CPU circuit card and LMS options as required per List 63, and SAG586505000. Also order additional LMS Network cables as required per Replacement/Additional LMS Network Cables.

6) Order bay grounding lugs as required per Power Only Bay Frame Grounding Wire Sizes and Lugs in the ACCESSORY DESCRIPTIONS section.

7) Order DC output cable lugs as required per Power Only Bay DC Output Cable Sizes and Lugs in the ACCESSORY DESCRIPTIONS section.

8) Order AC input lugs as required per Power Only Bay AC Input, Five (5) Rectifier Feeds Wire Sizes, Branch Circuit Protection, and Lugs in the ACCESSORY DESCRIPTIONS section.

9) Order external top-mount battery input busbar assembly, busbar shield kit, external top-mount ground (load return) busbar assembly, and/or load return lug extension busbar assembly as required per the appropriate sections located under ACCESSORY DESCRIPTIONS.

Page 25 of 137

SAG582140000 Revision BF, April 8, 2020

System Application Guide Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B)
(Models 8200NLDB, 8200NLEB and 8200NL-B)

List 14 and 114: Secondary Power Only Bay, Two (2) AC Feeds (Common Equipment)

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Features

Provides common equipment for one (1) power only bay rated for up to 2200 amperes.

Mounted in a 7'0"H x 24"W x 30"D box framework.

Provides ten (10) rectifier mounting positions.

Provides AC input circuit breakers rated for 22kA interrupting capacity for each rectifier position. Circuit breakers are pad-lockable.

Includes a router or CAN interface assembly for bay communication to the controller/monitor in the primary power bay.

List 14: Provides mounting for optional LMS Expansion CPU circuit card. Provides a seven-slot card cage for mounting MCA customer alarm relay circuit cards, MCA I/O circuit cards, and/or optional LMS I/O circuit cards.

List 114: Includes the SM-DUE. Refer to "SM-DUE (if furnished)" on page 2.

Network bay interconnect cables provided (Qty. 1 P/N 514643, Qty. 1 P/N 509900).

Expandable either left or right, cable connected.

Surge suppression optional.

Restrictions

Requires external main battery termination bars.

Ordering Notes

1) Specify List A (480 VAC Input) or List B (208 VAC Input).

2) If List A specified, bay will include ten (10) P/N 256933200 30 A circuit breakers.

3) If List B specified, bay will include ten (10) P/N 256937200 60 A circuit breakers.

4) Order optional surge suppressors per List 37 or List 38.

5) Order rectifiers as required per P/N 486532603 (480 VAC Input) or P/N 486534003 (208 VAC Input).

6) List 14: Order additional MCA customer alarm relay circuit card(s) as required per List 70, and optional MCA I/O circuit cards per List 71. Order optional LMS Expansion CPU circuit card and LMS options as required per List 63, and SAG586505000. Also order additional LMS Network cables as required per Replacement/Additional LMS Network Cables.

7) Order bay grounding lugs as required per Power Only Bay Frame Grounding Wire Sizes and Lugs in the ACCESSORY DESCRIPTIONS section.

8) Order DC output cable lugs as required per Power Only Bay DC Output Cable Sizes and Lugs in the ACCESSORY DESCRIPTIONS section.

9) Order AC input lugs as required per Power Only Bay AC Input, Two (2) Rectifier Feeds Wire Sizes, Branch Circuit Protection, and Lugs in the ACCESSORY DESCRIPTIONS section.

Page 26 of 137

System Application Guide Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) (Models 8200NLDB, 8200NLEB and 8200NL-B)

SAG582140000 Revision BF, April 8, 2020

List 15 and 115: Secondary Power Only Bay, Ten (10) AC Feeds (Common Equipment)

Home

Features

Provides common equipment for one (1) power only bay rated for up to 2200 amperes.

Mounted in a 7'0"H x 24"W x 30"D box framework.

Provides ten (10) rectifier mounting positions.

In ferro replacement applications, will accommodate ten (10) AC inputs sized for 200 A ferro rectifiers (208 V, 60 A or 480 V, 25 A).

Includes a router or CAN interface assembly for bay communication to the controller/monitor in the primary power bay.

List 15: Provides mounting for optional LMS Expansion CPU circuit card. Provides a seven-slot card cage for mounting MCA customer alarm relay circuit cards, MCA I/O circuit cards, and/or optional LMS I/O circuit cards.

List 115: Includes the SM-DUE. Refer to "SM-DUE (if furnished)" on page 2.

Network bay interconnect cables provided (Qty. 1 P/N 514643, Qty. 1 P/N 509900).

Expandable either left or right, cable connected.

Restrictions

Requires external main battery termination bars.

Ordering Notes

1) Specify List A (480 VAC Input) or List B (208 VAC Input).

2) Order rectifiers as required per P/N 486532603 (480 VAC Input) or P/N 486534003 (208 VAC Input).

3) List 15: Order additional MCA customer alarm relay circuit card(s) as required per List 70, and optional MCA I/O circuit cards per List 71. Order optional LMS Expansion CPU circuit card and LMS options as required per List 63, and SAG586505000. Also order additional LMS Network cables as required per Replacement/Additional LMS Network Cables.

4) Order bay grounding lugs as required per Power Only Bay Frame Grounding Wire Sizes and Lugs in the ACCESSORY DESCRIPTIONS section.

5) Order DC output cable lugs as required per Power Only Bay DC Output Cable Sizes and Lugs in the ACCESSORY DESCRIPTIONS section.

6) Order AC input lugs as required per Power Only Bay AC Input, Ten (10) Rectifier Feed Wire Sizes, Branch Circuit Protection, and Lugs in the ACCESSORY DESCRIPTIONS section.

7) Order external top-mount battery input busbar assembly, busbar shield kit, external top-mount ground (load return) busbar assembly, and/or load return lug extension busbar assembly as required per the appropriate sections located under ACCESSORY DESCRIPTIONS.

8) If secondary bays are placed on both sides of the primary bay, a different length Network cable is required that connects a secondary bay on one side with a secondary bay on the other side. Order per Replacement/Additional Network Cables.

9) Side cover panels are provided with primary bays. These cover panels are used with secondary bays when bays are placed next to each other. In installations where a secondary bay is placed by itself, order (1) of each of the following side cover panels per exposed side: P/N 514482 and P/N 514484.

Page 27 of 137

SAG582140000 Revision BF, April 8, 2020

System Application Guide Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B)
(Models 8200NLDB, 8200NLEB and 8200NL-B)

List 16 and 116: Distribution Only Bay (Cable Only Bay) Left or Right

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Features

For use with cable to overhead bus external term bars (left or right).

Provides common equipment for one (1) distribution only bay rated for up to 6000 amperes.

Mounted in a 7'0"H x 31.375"W x 30"D seismic rated (Zone 4) box framework.

Provides forty-eight (48) distribution device mounting positions.

Provides four (4) buses of distribution. When used with the MCA, each bus contains a monitoring circuit card; which can be set for no group designation, Group A designation, or Group B designation.

Includes a router or CAN interface assembly for bay communication to the controller/monitor in the primary power bay.

Network bay interconnect cable provided (P/N 514643 and P/N 514644).

Restrictions

Requires external main battery termination bars.

Ordering Notes

1) Order distribution fuse and/or circuit breaker devices as required per Distribution Devices in the ACCESSORY DESCRIPTIONS section.

2) Order bay grounding lugs as required per Distribution Only Bay Frame Grounding Wire Sizes and Lugs Selection in the ACCESSORY DESCRIPTIONS section.

3) Order load distribution lugs as required per Power/Distribution Bay and Distribution Only Bay Load Distribution Wire Sizes and Lugs in the ACCESSORY DESCRIPTIONS section.

4) Order DC input cable lugs as required per Distribution Only Bay DC Input Cable Sizes and Lugs Selection in the ACCESSORY DESCRIPTIONS section.

5) Order one (1) "Twenty-Four (24) Position Bullet-Nose Circuit Breaker/Fuse Panel" per distribution bay as required per List C.

6) If a different length Network cable is required, order per Replacement/Additional Network Cables.

7) Side cover panels are factory installed on one side of the bay. In installations where a distribution only bay is placed by itself, order (2) P/N 528633 side cover panels for the other side.

List 17 and 117: 2nd Internal Bus Distribution Only Bay Expansion to the Right or Left Features Provides common equipment for one (1) "distribution only" bay rated for up to 6000 amperes. Mounted in a 7'0"H x 31.375"W x 30"D seismic rated (Zone 4) box framework. Provides forty-eight (48) distribution device mounting positions. Provides four (4) buses of distribution. When used with the MCA, each bus contains a monitoring circuit card; which can be set for no group designation, Group A designation, or Group B designation. Includes a router or CAN interface assembly for bay communication to the controller/monitor in the primary power bay. Network bay interconnect cable provided (P/N 514643). Restrictions The system must consist of one (1) primary power/distribution bay or primary power only bay and may consist of up to seven (7) additional bays. These additional bays may be a combination of secondary power/distribution bays, secondary power only bays, and/or distribution only bays (maximum of 4 distribution only bays per system). Must be installed to the left or right of a distribution only bay. Cannot be installed `in-between' power/distribution bays. Ordering Notes 1) Order distribution fuse and/or circuit breaker devices as required per Distribution Devices in the ACCESSORY DESCRIPTIONS section.

Page 28 of 137

System Application Guide Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) (Models 8200NLDB, 8200NLEB and 8200NL-B)

SAG582140000 Revision BF, April 8, 2020

2) Order bay grounding lugs as required per Distribution Only Bay Frame Grounding Wire Sizes and Lugs Selection in the ACCESSORY DESCRIPTIONS section.

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3) Order load distribution lugs as required per Power/Distribution Bay and Distribution Only Bay Load Distribution Wire Sizes and Lugs in the ACCESSORY DESCRIPTIONS section.

4) Order one (1) "Twenty-Four (24) Position Bullet-Nose Circuit Breaker/Fuse Panel" per distribution bay as required per List C.

5) Side cover panels are provided with the 1st distribution only bay. These cover panels are moved to the last distribution only bay in the bay line-up.

List 18 and 118: 1st Internal Bus Distribution Only Bay Expansion to the Right Features
Provides common equipment for one (1) "distribution only" bay rated for up to 6000 amperes. Mounted in a 7'0"H x 31.375"W x 30"D seismic rated (Zone 4) box framework. Provides forty-eight (48) distribution device mounting positions. Provides four (4) buses of distribution. When used with the MCA, each bus contains a monitoring circuit card; which can
be set for no group designation, Group A designation, or Group B designation. Includes a router or CAN interface assembly for bay communication to the controller/monitor in the primary power bay. Network bay interconnect cable provided (P/N 514642). Restrictions The system must consist of one (1) primary power/distribution bay or primary power only bay and may consist of up to seven (7) additional bays. These additional bays may be a combination of secondary power/distribution bays, secondary power only bays, and/or distribution only bays (maximum of 4 distribution only bays per system). Must be installed to the right of the power/distribution bay line-up (as viewed facing the front). Cannot be installed `in-between' power/distribution bays, only at the end of the power/distribution bay line-up. Ordering Notes 1) Order distribution fuse and/or circuit breaker devices as required per Distribution Devices in the ACCESSORY
DESCRIPTIONS section. 2) Order bay grounding lugs as required per Distribution Only Bay Frame Grounding Wire Sizes and Lugs Selection in the
ACCESSORY DESCRIPTIONS section. 3) Order load distribution lugs as required per Power/Distribution Bay and Distribution Only Bay Load Distribution Wire
Sizes and Lugs in the ACCESSORY DESCRIPTIONS section. 4) Order one (1) "Twenty-Four (24) Position Bullet-Nose Circuit Breaker/Fuse Panel" per distribution bay as required per
List C. 5) Side cover panels are provided with the 1st distribution only bay. These cover panels are moved to the last distribution
only bay in the bay line-up. 6) Order List 19 distribution only bay expansion busbars when a PDSC is located between the distribution only bay and the
power/distribution bay.

List 19: Distribution Only Bay Expansion Busbars to Bridge PDSC Features Provides busbars to connect the distribution only bay to a power/distribution bay when a PDSC is located between them. Ordering Notes 1) Order List 19 distribution only bay expansion busbars when a PDSC is located between the distribution only bay and the power/distribution bay.

List 22 and 122: 1st Internal Bus Distribution Only Bay Expansion to the Left Features Provides common equipment for one (1) "distribution only" bay rated for up to 6000 amperes. Mounted in a 7'0"H x 31.375"W x 30"D seismic rated (Zone 4) box framework.

Page 29 of 137

SAG582140000 Revision BF, April 8, 2020

System Application Guide Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B)
(Models 8200NLDB, 8200NLEB and 8200NL-B)

Provides forty-eight (48) distribution device mounting positions.

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Provides four (4) buses of distribution. When used with the MCA, each bus contains a monitoring circuit card; which can be set for no group designation, Group A designation, or Group B designation.

Includes a router or CAN interface assembly for bay communication to the controller/monitor in the primary power bay.

Network bay interconnect cable provided (P/N 514643).

Restrictions

Must be installed to the left of the power/distribution bay line-up (as viewed facing the front).

Cannot be installed `in-between' power/distribution bays, only at the end of the power/distribution bay line-up.

Ordering Notes

1) Order distribution fuse and/or circuit breaker devices as required per Distribution Devices in the ACCESSORY DESCRIPTIONS section.

2) Order bay grounding lugs as required per Distribution Only Bay Frame Grounding Wire Sizes and Lugs Selection in the ACCESSORY DESCRIPTIONS section.

3) Order load distribution lugs as required per Power/Distribution Bay and Distribution Only Bay Load Distribution Wire Sizes and Lugs in the ACCESSORY DESCRIPTIONS section.

4) Order one (1) "Twenty-Four (24) Position Bullet-Nose Circuit Breaker/Fuse Panel" per distribution bay as required per List C.

5) Side cover panels are provided with the 1st distribution only bay. These cover panels are moved to the last distribution only bay in the bay line-up.

6) Order List 19 distribution only bay expansion busbars when a PDSC is located between the distribution only bay and the power/distribution bay.

List 30 and 130: Optional 480 VAC Input Bolt-On PDSC (AC Input 'Power Distribution Service Cabinet') Features Provides an AC input service cabinet pre-wired to the rectifier mounting positions. Provides a 30 ampere AC input circuit breaker rated for 22kA interrupting capacity for each rectifier position. Circuit breakers are pad-lockable. Provides terminations for one or two AC input branch circuits. List 30 silver, List 130 textured dark gray. Ordering Notes 1) Order one (1) List 30/List 130, List 31/List 131, or List 32/List 132 as required for each List 2/List 102 or List 12/List 112 ordered. 2) Order a List 35 if additional surge suppression is required.

List 31 and 131: Optional 480 VAC Input Bolt-On PDSC (AC Input 'Power Distribution Service Cabinet') Features Provides an AC input service cabinet pre-wired to the rectifier mounting positions. Provides a 30 ampere AC input circuit breaker rated for 65kA interrupting capacity for each rectifier position. Circuit breakers are pad-lockable. Provides terminations for one or two AC input branch circuits. List 31 silver, List 131 textured dark gray. Ordering Notes 1) Order one (1) List 30/List 130, List 31/List 131, or List 32/List 132 as required for each List 2/List 102 or List 12/List 112 ordered. 2) Order a List 35 if additional surge suppression is required.

Page 30 of 137

System Application Guide Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) (Models 8200NLDB, 8200NLEB and 8200NL-B)

SAG582140000 Revision BF, April 8, 2020

List 32 and 132: Optional 208 VAC Input Bolt-On PDSC (AC Input 'Power Distribution Service Cabinet')

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Features

Provides an AC input service cabinet pre-wired to the rectifier mounting positions.

Provides a 60 ampere AC input circuit breaker rated for 65kA interrupting capacity for each rectifier position. Circuit breakers are pad-lockable.

Provides terminations for one or two AC input branch circuits.

List 32 silver, List 132 textured dark gray.

Ordering Notes

1) Order one (1) List 30/List 130, List 31/List 131, or List 32/List 132 as required for each List 2/List 102 or List 12/List 112 ordered.

2) Order a List 36 if additional surge suppression is required.

List 35: Surge Suppression for 480 VAC Input PDSC
Features
Provides two (2) surge suppression assemblies for the PDSC. One wired to rectifier AC input circuit breakers CB1, CB3, CB5, CB7, and CB9. The other to CB2, CB4, CB6, CB8, and CB10.
100kA interrupting capacity.
Overcurrent fusing and thermal protection. Restrictions
For use with List 30/List 130 or List 31/List 131 manufactured after 12/01/04 only. See Surge Protection in the SPECIFICATION section for additional ratings. Please note that List 35, List 36, List 37, and List 38 Transient Voltage Surge Protector (TVSS) units designed to be used with solidly grounded electrical systems and are not compatible with High Resistance Grounding for electrical systems. On a HRG system, L-G voltage rises to the rated line voltage during a bolted ground fault. At this voltage the TVSS which is expecting to see a Line to Neutral Voltage would read a Line to Line Voltage across it, which would stress the TVSS and eventually cause the TVSS to fail.
Ordering Notes
1) Order if additional surge suppression is required. 2) A wire harness is factory connected to Form-C relay contacts located on each surge suppression assembly for remote
monitoring. Connect the wire harness to the controller's binary inputs. The controller then provides alarm display messages and an audible alarm when a surge suppression assembly activates.

List 36: Surge Suppression for 208 VAC Input PDSC Features Provides two (2) surge suppression assemblies for the PDSC. One wired to rectifier AC input circuit breakers CB1, CB3, CB5, CB7, and CB9. The other to CB2, CB4, CB6, CB8, and CB10. 100kA interrupting capacity. Overcurrent fusing and thermal protection. Restrictions For use with List 32/List 132 only. See Surge Protection in the SPECIFICATION section for additional ratings. Please note that List 35, List 36, List 37, and List 38 Transient Voltage Surge Protector (TVSS) units designed to be used with solidly grounded electrical systems and are not compatible with High Resistance Grounding for electrical systems. On a HRG system, L-G voltage rises to the rated line voltage during a bolted ground fault. At this voltage the TVSS which is expecting to see a Line to Neutral Voltage would read a Line to Line Voltage across it, which would stress the TVSS and eventually cause the TVSS to fail. Ordering Notes 1) Order if additional surge suppression is required.

Page 31 of 137

SAG582140000 Revision BF, April 8, 2020

System Application Guide Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B)
(Models 8200NLDB, 8200NLEB and 8200NL-B)

2) A wire harness is factory connected to Form-C relay contacts located on each surge suppression assembly for remote monitoring. Connect the wire harness to the controller's binary inputs. The controller then provides alarm display messages and an audible alarm when a surge suppression assembly activates.

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List 37: Surge Suppression for 208 VAC Input
Features
Provides two (2) surge suppression assemblies for the power only bay. One wired to rectifier AC input circuit breakers CB1, CB3, CB5, CB7, and CB9. The other to CB2, CB4, CB6, CB8, and CB10.
100kA interrupting capacity.
Overcurrent fusing and thermal protection. Restrictions
For use with List 4/List 104 and List 14/List 114. See Surge Protection in the SPECIFICATION section for additional ratings. Please note that List 35, List 36, List 37, and List 38 Transient Voltage Surge Protector (TVSS) units designed to be used with solidly grounded electrical systems and are not compatible with High Resistance Grounding for electrical systems. On a HRG system, L-G voltage rises to the rated line voltage during a bolted ground fault. At this voltage the TVSS which is expecting to see a Line to Neutral Voltage would read a Line to Line Voltage across it, which would stress the TVSS and eventually cause the TVSS to fail.
Ordering Notes
1) Order if additional surge suppression is required. 2) A wire harness is factory connected to Form-C relay contacts located on each surge suppression assembly for remote
monitoring. Connect the wire harness to the controller's binary inputs. The controller then provides alarm display messages and an audible alarm when a surge suppression assembly activates.

List 38: Surge Suppression for 480 VAC Input
Features
Provides two (2) surge suppression assemblies for the power only bay. One wired to rectifier AC input circuit breakers CB1, CB3, CB5, CB7, and CB9. The other to CB2, CB4, CB6, CB8, and CB10.
100kA interrupting capacity.
Overcurrent fusing and thermal protection. Restrictions For use with List 4/List 104 and List 14/List 114.
See Surge Protection in the SPECIFICATION section for additional ratings. Please note that List 35, List 36, List 37, and List 38 Transient Voltage Surge Protector (TVSS) units designed to be used with solidly grounded electrical systems and are not compatible with High Resistance Grounding for electrical systems. On a HRG system, L-G voltage rises to the rated line voltage during a bolted ground fault. At this voltage the TVSS which is expecting to see a Line to Neutral Voltage would read a Line to Line Voltage across it, which would stress the TVSS and eventually cause the TVSS to fail.
Ordering Notes 1) Order if additional surge suppression is required.
2) A wire harness is factory connected to Form-C relay contacts located on each surge suppression assembly for remote monitoring. Connect the wire harness to the controller's binary inputs. The controller then provides alarm display messages and an audible alarm when a surge suppression assembly activates.

List 50: Optional LMS Main CPU Circuit Card (Primary Power/Distribution and Primary Power Only Bays) Features Provides the LMS Monitoring System. Refer to SAG586505000 for further information. Restrictions For use with List 1, 2, 3, 4, and 5 only.

Page 32 of 137

System Application Guide Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) (Models 8200NLDB, 8200NLEB and 8200NL-B)

SAG582140000 Revision BF, April 8, 2020

The LMS Monitoring System Main CPU circuit card is mounted in the primary power/distribution and primary power only bays.

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Ordering Notes

1) Order the optional LMS Monitor if increased monitoring capabilities are required. Order the LMS Main CPU circuit card (List 50) for the primary power/distribution and primary power only bays. Order the LMS Expansion CPU circuit card (List 63) for secondary power/distribution and secondary power only bays that are to be equipped with LMS I/O circuit cards.

2) Order additional LMS Network cables as required per Replacement/Additional LMS Network Cables. Note that LMS Network cables are factory provided with Lists 11, 12, 13, 14, and 15.

3) This List option only provides the LMS CPU circuit card for the primary power/distribution and primary power only bays, additional LMS options must be ordered separately per SAG586505000.

List 63: Optional LMS Expansion CPU Circuit Card (Secondary Power/Distribution and Secondary Power Only Bays) Features Allows LMS I/O cards to be installed in secondary power/distribution and secondary power only bays. Restrictions For use with List 11, 12, 13, 14, and 15 only. The LMS Monitoring System Expansion CPU circuit cards are mounted in secondary power/distribution and secondary power only bays (required only if LMS I/O circuit cards are to be installed in the same bay). Ordering Notes 1) Order the LMS Expansion CPU circuit card for secondary power/distribution and secondary power only bays that are to be equipped with LMS I/O circuit cards.

List 70: Additional MCA Six (6) Output Form-C Relay Circuit Card Features Provides six relays each with one set of Form-C relay contacts. These relays are used for alarm applications and can be programmed by the user. Refer to the "Specifications" section of this document for further information. Plugs into any slot in 7-position card cage in primary and secondary power/distribution and secondary power only Bays. User maps relay closure to any or multiple programmable alarm functions. Restrictions For use with List 1, 2, 3, 4, 5, 11, 12, 13, 14, or 15 only. Relay contacts rated for 2A at 30 volts DC. The system may contain up to 16 MCA Relay circuit cards. Ordering Notes 1) List 1, 2, 3, 4, and 5 each include two (2) relay cards, order List 70 for additional cards if necessary. 2) Order one (1) List 70 relay circuit card for every six (6) customer relay contacts to be provided by the MCA.

List 71: MCA I/O Circuit Card P/N 524550 Features Provides 1 analog input, 1 analog output (for remote plant output current monitoring), and 4 binary inputs. Refer to the "Specifications" section of this document for further information. Plugs into any slot in 7-position card cage in primary and secondary power/distribution and power only bays. Restrictions For use with List 1, 2, 3, 4, 5, 11, 12, 13, 14, or 15 only. The system may contain up to 16 MCA I/O circuit cards. Only one (1) P/N 524550 card can be installed per bay. Analog input and output rating = 0-50mv DC.

Page 33 of 137

SAG582140000 Revision BF, April 8, 2020

System Application Guide Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B)
(Models 8200NLDB, 8200NLEB and 8200NL-B)

Binary input rating = dry contact.

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Analog inputs should be protected by a 49.9 ohm resistor.

Recommended to use current limiting resistors to protect binary input wiring.

Ordering Notes

1) Order optional MCA I/O circuit cards as required.

2) Use of the "Alternate Current Limit" feature requires that an MCA I/O circuit card be installed.

List 73: Security Adapter Unit Upgrade Kit (Factory Installed) Features Provides a Security Adapter Unit Upgrade Kit factory installed on the inside of the front door. The Security Adapter Unit is a front door mounted unit that allows customers to securely connect to the Ethernet port of the LMS monitoring system factory integrated into Spec. No. 582140000 power system. The Security Adapter Unit also converts customer side SNMP V3 protocol to LMS side SNMP V2 protocol which allows the customer to use the LMS in an SNMP V3 environment. Restrictions For use in List 1, 2, 3, 4, 5 only. Ordering Notes 1) Order optional Security Adapter Unit Upgrade Kit as required.

List 74: Security Adapter Unit Upgrade Kit (Field Installed) Features Provides a Security Adapter Unit Upgrade Kit for field installation into existing bays. The Security Adapter Unit is a front door mounted unit that allows customers to securely connect to the Ethernet port of the LMS monitoring system factory integrated into Spec. No. 582140000 power system. The Security Adapter Unit also converts customer side SNMP V3 protocol to LMS side SNMP V2 protocol which allows the customer to use the LMS in an SNMP V3 environment. Restrictions For use in List 1, 2, 3, 4, 5 only. Ordering Notes 1) Order optional Security Adapter Unit Upgrade Kit as required. 2) This kit replaces the bay's front door. Contact Vertiv and order a new front door label. Must specify information on existing door label (Spec. No., Serial Number, List Numbers).

List C: 24 Position Bullet-Nose Circuit Breaker/Fuse Panel Features Provides twenty-four (24) bullet nose device positions. Accepts a choice of TLS/TPS-type fuseholders, bullet nose-type circuit breakers, or bullet nose-type GMT fuse modules. The List C Fuse/Circuit Breaker Panel is equipped with one (1) shunt for all distribution positions for controller load current measurements. Refer also to Bullet Nose-Type Circuit Breakers and Bullet Nose-Type Fuseholders e/w TLS/TPS Fuses and Optional Bullet Nose-Type 10-Position GMT Fuse Module for List C. Restrictions Each List 16 / List 116 distribution only bay can be equipped with only one (1) List C panel. The List C Circuit Breaker/Fuse Panel requires distribution position #12 in the Bus #1 Distribution Panel. Current monitoring for the List C Fuse/Circuit Breaker Panel is for the complete panel. Circuit breakers and/or fuses are not individually monitored. When installed, the distribution only bay can be loaded with up to (47) 218 circuit breakers or (23) TPL fuses and (24) bullet nose circuit breakers or TLS/TPS fuses. The List C Circuit Breaker/Fuse Panel is rated for a maximum continuous load of 500 amps.

Page 34 of 137

System Application Guide Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) (Models 8200NLDB, 8200NLEB and 8200NL-B)

SAG582140000 Revision BF, April 8, 2020

The total load combination of List C and Distribution Panel #1 cannot exceed 1500A.

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Ordering Notes

1) Order as 5821400000C.

2) Also order distribution fuses, circuit breakers, and/or bullet nose-type 10-position GMT fuse modules as required per Distribution Devices in the ACCESSORY DESCRIPTIONS section.

Optional List C Bullet Nose Device Panel
Front door removed in illustration for clarity.
ACCESSORY DESCRIPTIONS Rectifiers
P/N 486532603, Rectifier (480 VAC Input) Features Consists of one (1) Model R48-12000e rectifier, Spec. No. 486532603. Restrictions Each power/distribution and power only bay holds up to ten (10) rectifiers. Ordering Notes 1) Order as required.
P/N 486534003, Rectifier (208VAC Input) Features Consists of one (1) Model R48-12000Le rectifier, Spec. No. 486534003. Restrictions Each power/distribution and power only bay holds up to ten (10) rectifiers. Ordering Notes 1) Order as required.
Page 35 of 137

SAG582140000 Revision BF, April 8, 2020

System Application Guide Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B)
(Models 8200NLDB, 8200NLEB and 8200NL-B)

External Main Termination Bars

Home

Power only bays (List 3/List 103, List 4/List 104, List 5/List 105, List 13/List 113, List 14/List 114, and List 15/List 115) and distribution only bays (List 16/List 116, List 17/List 117, List 18/List 118, List 22/List 122) require external main battery termination bars. The following are standard sizes. Special requirements can be met with Vertiv Services EA type bars.

P/N
550281 550282 550283 550284 550285 550286 550287
550291 550292 550293 550294 550295 550296 550297

Ampere Rating

Power Bays

Without Shunts

3000A

5000A

7500A

10,000A

With Shunts

3000A

5000A

7500A

10,000A

Distribution Bays
1 1 2 2 3 2 3
1 1 2 2 3 2 3

Page 36 of 137

System Application Guide Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) (Models 8200NLDB, 8200NLEB and 8200NL-B)

SAG582140000 Revision BF, April 8, 2020

Distribution Devices and Load Lug Locations - Power/Distribution Bays

Home

Each power/distribution bay has two (2) distribution buses. Each distribution bus has twenty-four (24) fuse/circuit breaker device mounting positions. Note that the various fuse/circuit breaker devices require different number of mounting positions, as detailed in the following sections. Note also that each distribution bus is divided into half, and each half MUST be populated with distribution devices from left-to-right, without skipping any distribution device mounting positions within each half. The load side of each fuse/circuit breaker mounting position is bused up to the top of the bay. Each fuse/circuit breaker device requires a load lug adapter plate that mounts to the appropriate load side busbars at the top of the bay (except bullet nose-type devices which use the existing busbars provided at the top of the bay and do not require a lug adapter plate). Load return leads are terminated either inside the bay if equipped with the optional internal ground busbar, or outside the bay if equipped with the optional external ground busbar mounted on top of the bay (see Optional Power/Distribution Bay Internal Ground Busbar Kits and Power/Distribution and Power Only Bays External Busbars in this section).

0.765"

0.625"

Notes: 1. Maximum size of wire to be connected
to a single lug position (without using an adapter plate) is 2 AWG.

1/4-20 Studs and Hardware

2. Maximum lug width (without using an adapter plate) is 0.671 inches. Load Lug and/or Load Lug Adapter Plate Mounting Location Dimensions

Load Lug and/or Load Lug Adapter Plate
Mounting Location Bus #1
Distribution Device Mounting Location

Bus #2 Distribution Device Mounting Location

Left Half Distr. Bus #1 and #2

Right Half Distr. Bus #1 and #2

Note: Each half of each bus MUST be populated with distribution devices from left-to-right, without skipping any distribution device mounting positions within each half.

Page 37 of 137

SAG582140000 Revision BF, April 8, 2020
to Distribution: Bus #2
Position #36 to Distribution:
Bus #2 Position #25
to Distribution: Bus #1
Position #12 to Distribution:
Bus #1 Position #1
Load Lug Adapter Plate P/N 513700,
Kit P/N 520891 (see Notes 1,2 ,3)
Load Lug Adapter Plate P/N 513701,
Kit P/N 520892 (see Notes 1, 2, 3)

System Application Guide Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B)
(Models 8200NLDB, 8200NLEB and 8200NL-B)
Home

Load Lug and/or Load Lug Adapter Plate
Mounting Location

to Distribution: Bus #2 Position #48
to Distribution: Bus #2 Position #37

to Distribution: Bus #1 Position #24
to Distribution: Bus #1 Position #13

12 13

Bus #1 Distribution Device Mounting Location

36 37

Bus #2 Distribution Device Mounting Location

Load Lug Adapter Plate P/N 513702,
Kit P/N 520893 (see Notes 1, 2, 3)
Load Lug Adapter Plate P/N 514765,
Kit P/N 520894 (see Notes 1, 2, 3)
Notes: 1. Maximum size of wire to be connected
to a single lug position is 750 kcmil. 2. Maximum lug width is 1.937 inches. 3. Kit includes Load Lug Adapter Plate,
plus 1/4" and 3/8" mtg. hardware.

Page 38 of 137

System Application Guide Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) (Models 8200NLDB, 8200NLEB and 8200NL-B)

SAG582140000 Revision BF, April 8, 2020

Distribution Device and Load Lug Locations Distribution Only Bays

Home

Each distribution bay has four (4) distribution buses. Each distribution bus has twelve (12) fuse/circuit breaker device mounting positions. Note that the various fuse/circuit breaker devices require different number of mounting positions, as detailed in the following sections. Note also that each distribution bus is divided into half, and each half MUST be populated with distribution devices as shown in the following illustration, without skipping any distribution device mounting positions within each half. This allows automatic monitoring of each position and allows the controller to locate all distribution positions. The load side of each fuse/circuit breaker mounting position is bused to the rear of the bay. Each fuse/circuit breaker device requires a load lug adapter plate kit that mounts to the appropriate load side busbars at the rear of the bay (except 1-pole devices). Load return leads are terminated outside the bay to customer provided return busbars. See following illustration.

Page 39 of 137

SAG582140000 Revision BF, April 8, 2020

System Application Guide Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B)
(Models 8200NLDB, 8200NLEB and 8200NL-B)
Home

Rear View

Rear cover panels removed in illustration for clarity.

to Distribution: Bus #2
Position #13
to Distribution: Bus #2
Position #18
to Distribution: Bus #2
Position #19
to Distribution: Bus #2
Position #24
to Distribution: Bus #4
Position #37
to Distribution: Bus #4
Position #42
to Distribution: Bus #4
Position #43
to Distribution: Bus #4
Position #48

to Distribution: Bus #1 Position #12
to Distribution: Bus #1 Position #7
to Distribution: Bus #1 Position #6
to Distribution: Bus #1 Position #1
to Distribution: Bus #3 Position #36
to Distribution: Bus #3 Position #31
to Distribution: Bus #3 Position #30
to Distribution: Bus #3 Position #25

Page 40 of 137

System Application Guide Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) (Models 8200NLDB, 8200NLEB and 8200NL-B)

SAG582140000 Revision BF, April 8, 2020
Home

1-Position Devices (Load Busbars with NO Lug Adapters Installed)
(see Note 6)

3-Position Lug Adapter Kit
P/N 529131 (see Notes 2, 3, 4, 5)

2-Position Lug Adapter Kit
P/N 529132 (see Notes 1, 3, 4, 5)

4-Position Lug Adapter Kit
P/N 534420 (see Notes 2, 3, 4)

Notes:
1. Lug adapter accepts a maximum of (2) 750 kcmil or (4) 350 kcmil lugs.
2. Lug adapter accepts a maximum of (4) 750 kcmil lugs.
3. Lugs are not part of the kit, shown for illustration only.
4. Bay busbars are not part of the kit, shown for illustration only.
5. Two (2) kits shown for illustration of the kit installed on busbars with tops even with each other and staggered.
6. Maximum lug width (without using an adapter plate) is 1.250 inches.

Page 41 of 137

SAG582140000 Revision BF, April 8, 2020

System Application Guide Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B)
(Models 8200NLDB, 8200NLEB and 8200NL-B)

Distribution Devices

Home

See Distribution Devices and Load Lug Locations - Power/Distribution Bays and Distribution Device and Load Lug Locations Distribution Only Bays at the beginning of this section for illustrations of distribution device and load lug mounting locations.

218 Circuit Breaker Assemblies

Features

Each circuit breaker assembly is equipped with a shunt for load current measurements.

Bolts into bay's distribution device mounting positions.

Load lug adapter plate provides 3/8" clearance holes on 1" centers for installation of customer provided two-hole lugs. For load return lug requirements, refer to Power/Distribution and Power Only Bays External Busbars in this section. For the distribution only bays, the load return leads are terminated outside the bay to customer provided return busbars.

Restrictions

Load should not exceed 80% of device rating.

Refer to Table 1 for required distribution bus mounting positions.

Each distribution bus is divided into half. Each half MUST be populated with distribution devices as shown in the illustrations at the beginning of this section, without skipping any distribution device mounting positions within each half.

Four (4) position devices can only be installed in the 1st four or last four positions within each half of a distribution bus. This is because the lug adapter plate for four (4) position devices can only be installed in positions starting with the load busbar tops even with each other (not staggered).

Divide distribution equally between rows.

Refer to the illustrations in this section for lug and wire size restrictions.

Load return leads are terminated outside the distribution only bay to customer provided return busbars.

Ordering Notes

1) Order circuit breaker assemblies and load lug adapter kits per Table 1. Load lug adapter kits also contain the necessary hardware to mount the circuit breakers. For 1-pole circuit breakers in a List 16/List 116, List 17/List 117, List 18/List 118, List 22/List 122 Distribution Only Bay, also order circuit breaker hardware kit P/N 558709. This hardware is used to mount the circuit breaker.

2) See Table 10 for recommended load distribution wire sizes and lugs.

Page 42 of 137

System Application Guide Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) (Models 8200NLDB, 8200NLEB and 8200NL-B)

SAG582140000 Revision BF, April 8, 2020
Home

Ampere Rating

No. of Poles

100

125

150

175

200

225

250

300

350

400

450

500

600

800

Required Distribution Bus Mounting Positions

Circuit Breaker Part Number

Lug Adapter Kit Part Number

Power/ Distribution
Bay

Distribution Only Bay

Electrical Trip1 (White Handle)

Electrical/ Mechanical Trip2 (Black Handle)

Power/ Distribution
Bay

Distribution Only Bay

513766

513767

520891

not required

513768

513769

520891

not required

513770

513771

520891

not required

513772

513773

520891

not required

513774

513775

520891

not required

513776

513777

520891

not required

513778

513779

520891

not required

513780

513781

520892

529132

513782

513783

520892

529132

513784

513785

520892

529132

513786

513787

520893

529131

513788

513789

520893

529131

513790

513791

520893

529131

513792

513793

520894

534420

See Table 10 for recommended load distribution wire sizes and lugs.

Circuit Breaker Alarm Operation: 1 Provides an alarm during an electrical trip condition only. 2 Provides an alarm during an electrical or manual trip condition.
Table 1 218 Circuit Breaker Assemblies

Page 43 of 137

SAG582140000 Revision BF, April 8, 2020

System Application Guide Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B)
(Models 8200NLDB, 8200NLEB and 8200NL-B)
Home

Page 44 of 137

System Application Guide Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) (Models 8200NLDB, 8200NLEB and 8200NL-B)

SAG582140000 Revision BF, April 8, 2020
Home

Page 45 of 137

SAG582140000 Revision BF, April 8, 2020

System Application Guide Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B)
(Models 8200NLDB, 8200NLEB and 8200NL-B)

TPL Fuses and Fuseholder Assemblies

Home

Features

Each fuseholder assembly is equipped with a shunt for load current measurements.

Bolts into bay's distribution device mounting positions.

Restrictions

Load should not exceed 80% of device rating.

Refer to Table 2 for required distribution bus mounting positions.

Divide distribution equally between rows.

Refer to the illustrations in this section for lug and wire size restrictions.

Load return leads are terminated outside the distribution only bay to customer provided return busbars.

Ordering Notes

1) Order fuses, the appropriate fuseholder assembly for each fuse, and load lug adapter kits per Table 2. Load lug adapter kits also contain the necessary hardware to mount the fuseholder assembly.

2) For each fuse ordered, also order one (1) P/N 248610301 alarm fuse, and one (1) P/N 248898700 safety fuse cover.

3) See Table 10 for recommended load distribution wire sizes and lugs.

Ampere Rating

Required Distribution Bus Mounting Positions

Power/ Distribution
Bay

Distribution Only Bay

Part Number

Fuse

Fuseholder Assembly

Lug Adapter Kit Part Number

Power/ Distribution
Bay

Distribution Only Bay

100

150

200

225

250

300

400

500

600

800

248251500

514403

520892

529132

248252000

514403

520892

529132

248252600

514403

520892

529132

248253300

514403

520892

529132

248254000

514403

520892

529132

248254500

514403

520892

529132

248255000

514403

520892

529132

248255700

514403

520892

529132

248257000

514403

520892

529132

248258000

514403

520892

529132

248259000

514403

520892

529132

102901

514404

520893

529131

For each fuse ordered, also order: one (1) P/N 248610301 alarm fuse (GMT-18/100A), and one (1) P/N 248898700 safety fuse cover (GMT-X).

See Table 10 for recommended load distribution wire sizes and lugs.

Table 2 TPL Fuses and Fuseholder Assemblies

Page 46 of 137

System Application Guide Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) (Models 8200NLDB, 8200NLEB and 8200NL-B)

SAG582140000 Revision BF, April 8, 2020
Home

TPL Fuse
GMT-18/100A Alarm Fuse and GMT-X
Safety Fuse Cover

Fuseholder Assembly P/N 514403

Lug Adapter Kits Distribution Only Bays
3/8" Clearance Hole

1.000"

Lug Adapter Kits Power/Distribution Bays

1.000"

3/8" Clearance Holes

Lug Adapter P/N 513701, Kit P/N 520892 (see Notes 1, 2, 3)

Load Lug Adapter Plate

Notes: 1. Maximum size of wire to be connected to a single lug position is 750 kcmil. 2. Maximum lug width is 1.937 inches. 3. Kit includes Load Lug Adapter Plate, plus 1/4" and 3/8" mtg. hardware. 4. Lug adapter accepts a maximum of (2) 750 kcmil or (4) 350 kcmil lugs. 5. Lug adapter accepts a maximum of (4) 750 kcmil lugs. 6. Lugs are not part of the kit, shown for illustration only. 7. Bay busbars are not part of the kit, shown for illustration only. 8. Two (2) kits shown for illustration of the kit installed on busbars with tops
even with each other and staggered.

2-Position Lug Adapter Kit
P/N 529132 (see Notes 4, 6, 7, 8)

Page 47 of 137

SAG582140000 Revision BF, April 8, 2020

System Application Guide Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B)
(Models 8200NLDB, 8200NLEB and 8200NL-B)
Home

TPL Fuse
GMT-18/100A Alarm Fuse and GMT-X
Safety Fuse Cover

Fuseholder Assembly P/N 514404
Lug Adapter Kits Distribution Only Bays

1.000"

Lug Adapter Kits Power/Distribution Bays

2.000" 3/8" Clearance Holes

1.000"

Lug Adapter P/N 513702, Kit P/N 520893 (see Notes 1, 2, 3)

3/8" Clearance Hole

Load Lug Adapter Plate

3-Position Lug Adapter Kit
P/N 529131 (see Notes 5, 6, 7, 8)

Page 48 of 137

System Application Guide Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) (Models 8200NLDB, 8200NLEB and 8200NL-B)

SAG582140000 Revision BF, April 8, 2020

Bullet Nose-Type Circuit Breakers and Bullet Nose-Type Circuit Breaker/Fuseholder Mounting Assembly Power/Distribution Bays

Home

Features

Each bullet nose-type circuit breaker/fuseholder mounting assembly can mount up to six (6) bullet nose-type circuit breakers and/or fuseholders.

Each bullet nose-type circuit breaker/fuseholder mounting assembly is equipped with a shunt for load current measurements (one shunt per six bullet nose-type devices).

Bolts into bay's distribution device mounting positions.

Load lugs are connected to the existing load busbars provided at the top of the Power/Distribution Bay. These busbars provide 1/4-20 studs on 5/8" centers and hardware for installation of customer provided two-hole lugs. For load return lug requirements, refer to Power/Distribution and Power Only Bays External Busbars in this section.

Restrictions

Load should not exceed 80% of device rating.

Each bullet nose-type circuit breaker/fuseholder mounting assembly requires six (6) distribution bus mounting positions.

Each distribution bus is divided into half. Each half MUST be populated with distribution devices from left-to-right, without skipping any distribution device mounting positions within each half.

Bullet nose-type circuit breaker/fuseholder mounting assembly rated for 480 amperes, maximum.

Caution: An overcurrent protective device with a rating of 150 amperes or greater SHALL HAVE an empty mounting position between it and any other overcurrent protective device within the circuit breaker/fuseholder mounting assembly.

Refer to the illustrations at the beginning of this section for maximum size of wire to be connected to a single lug position and maximum lug width.

Ordering Notes

1) Order circuit breakers per Table 3 and Table 4.

2) Order a bullet nose-type circuit breaker/fuseholder mounting assembly, P/N 513747, for every six circuit breaker/fuseholder combinations ordered.

3) See Table 10 for recommended load distribution wire sizes and lugs.

Page 49 of 137

SAG582140000 Revision BF, April 8, 2020

System Application Guide Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B)
(Models 8200NLDB, 8200NLEB and 8200NL-B)
Home

Ampere Rating
1 3 5 10 15 20 25 30 35 40 45 50 60 70 75 80 90 100 125 150 (see Caution below) 175 (see Caution below) 200 (see Caution below) 225 (see Caution below)

Number of Poles (and mounting positions required
in Bullet Nose-Type Circuit Breaker/Fuseholder Mounting
Assembly)
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 3

Part Number

Electrical Trip1 (White Handle)

Electrical/ Mechanical Trip2 (Black Handle)

102272 102273 102274 102275 102276 102277 102278 102279 102280 102281 121998 102282 102283 102284 102285 121996 138887 102286 516991 516993 144883 121831 144885

101596 101597 101598 101599 101600 101601 101602 101603 101604 101605 121997 101606 101607 101608 101609 121995 138888 101610 516838 516839 144884 121832 144886

Order a Bullet Nose-Type Circuit Breaker/Fuseholder Mounting Assembly, P/N 513747, for every six circuit breaker/fuseholder combinations ordered. Each bullet nose-type circuit breaker/fuseholder mounting assembly requires six (6) distribution bus mounting positions.

See Table 10 for recommended load distribution wire sizes and lugs.
Circuit Breaker Alarm Operation: 1 Provides an alarm during an electrical trip condition only. 2 Provides an alarm during an electrical or manual trip condition.
Caution: An overcurrent protective device with a rating of 150 amperes or greater SHALL HAVE an empty mounting position between it and any other overcurrent protective device within the circuit breaker/fuseholder mounting assembly.
Table 3 ToggleHandle Bullet Nose-Type Circuit Breakers and Bullet Nose-Type
Circuit Breaker/Fuseholder Mounting Assembly

Page 50 of 137

System Application Guide Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) (Models 8200NLDB, 8200NLEB and 8200NL-B)

SAG582140000 Revision BF, April 8, 2020
Home

Ampere Rating

Number of Poles (and mounting positions required
in Bullet Nose-Type Circuit Breaker/Fuseholder Mounting
Assembly)

Part Number

Electrical Trip1 (White Handle)

Electrical/ Mechanical Trip2 (Black Handle)

100

125

150 (see Caution below)

200 (see Caution below)

142856 142857 142858 142859 142861 142862 142863 142864 142865 142866 142867 142868 142869 142870 142871 142872 142873 142874 142875 142876

142878 142879 142880 142881 142882 142883 142884 142885 142886 142887 142888 142889 142890 142891 142892 142901 142902 142903 142904 142905

See Table 10 for recommended load distribution wire sizes and lugs.

Circuit Breaker Alarm Operation: 1 Provides an alarm during an electrical trip condition only. 2 Provides an alarm during an electrical or manual trip condition.
Caution: An overcurrent protective device with a rating of 150 amperes or greater SHALL HAVE an empty mounting position between it and any other overcurrent protective device within the circuit breaker/fuseholder mounting assembly.
Table 4 Rocker-Handle Bullet Nose-Type Circuit Breakers and Bullet Nose-Type
Circuit Breaker/Fuseholder Mounting Assembly

Page 51 of 137

SAG582140000 Revision BF, April 8, 2020

System Application Guide Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B)
(Models 8200NLDB, 8200NLEB and 8200NL-B)

TLS/TPS Fuses, Bullet Nose-Type Fuseholders, and Bullet Nose-Type Circuit Breaker/Fuseholder Mounting Assembly Power/Distribution Bays

Home

Features

Each bullet nose-type circuit breaker/fuseholder mounting assembly can mount up to six (6) bullet nose-type circuit breakers and/or fuseholders.

Each bullet nose-type circuit breaker/fuseholder mounting assembly is equipped with a shunt for load current measurements (one shunt per six bullet nose-type devices).

Bolts into bay's distribution device mounting positions.

Restrictions

Load should not exceed 80% of device rating.

Each bullet nose-type circuit breaker/fuseholder mounting assembly requires six (6) distribution bus mounting positions.

Each distribution bus is divided into half. Each half MUST be populated with distribution devices from left-to-right, without skipping any distribution device mounting positions within each half.

Bullet nose-type circuit breaker/fuseholder mounting assembly rated for 480 amperes, maximum.

Refer to the illustrations at the beginning of this section for maximum size of wire to be connected to a single lug position and maximum lug width.

Ordering Notes

1) Order fuses per Table 5.

2) For each fuse ordered, also order a Bullet Nose-Type Fuseholder P/N 117201.
Note: Fuseholder P/N 117201 also includes... (1) Alarm Fuse P/N 248610301 and (1) Safety Fuse Cover P/N 248898700.

3) Order a Bullet Nose-Type Circuit Breaker/Fuseholder Mounting Assembly, P/N 513747, for every six circuit breaker/fuseholder combinations ordered.

4) See Table 10 for recommended load distribution wire sizes and lugs.

Page 52 of 137

System Application Guide Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) (Models 8200NLDB, 8200NLEB and 8200NL-B)

Ampere Rating

Part Number

Bussmann P/N Littelfuse P/N

248230900

TPS-3

TLS003

248231000

TPS-5

TLS005

248231200

TPS-6

TLS006

248231500

TPS-10

TLS010

248231800

TPS-15

TLS015

248232100

TPS-20

TLS020

248232400

TPS-25

TLS025

248232700

TPS-30

TLS030

248233300

TPS-40

TLS040

248233900

TPS-50

TLS050

248234200

TPS-60

TLS060

248234500

TPS-70

TLS070

118413

TLS080

118414

TLS090

100

118415

TLS100

For each fuse ordered, also order a Bullet Nose-Type Fuseholder P/N 117201.
Fuseholder P/N 117201 also includes... (1) P/N 248610301 alarm fuse (GMT-18/100A), and (1) P/N 248898700 safety fuse cover (GMT-X).

See Table 10 for recommended load distribution wire sizes and lugs.

Table 5 TLS/TPS Fuses, Bullet Nose-Type Fuseholders, and Bullet Nose-Type Circuit Breaker/Fuseholder Mounting Assembly

SAG582140000 Revision BF, April 8, 2020
Home

Page 53 of 137

SAG582140000 Revision BF, April 8, 2020

System Application Guide Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B)
(Models 8200NLDB, 8200NLEB and 8200NL-B)
Home

TLS/TPS Fuses

Loosen (2) screws & lift retainer (removed here to show detail).

Shorter side to the top.

GMT-18/100A Alarm Fuse & GMT-X
Safety Fuse Cover

TLS/TPS Fuse

Longer side to the bottom.

Bullet Nose Device Mounting Assembly,
P/N 513747

Bullet Nose-Type Fuseholder, P/N 117201

Bullet Nose-Type Circuit Breakers

Loosen (2) screws & lift retainer (removed here to show detail).

Shorter side to the top.

Longer side to the bottom.
Toggle-handle Breaker

Bullet Nose Device Mounting Assembly,
P/N 513747

Rocker-handle Breaker

Note: Load leads are connected to the existing load busbars provided at the top of the bay. These busbars provide 1/4" studs on 5/8" centers and hardware for installation of customer provided two-hole lugs.

Page 54 of 137

System Application Guide Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) (Models 8200NLDB, 8200NLEB and 8200NL-B)

SAG582140000 Revision BF, April 8, 2020

Home Bullet Nose-Type Circuit Breakers and Bullet Nose-Type Fuseholders e/w TLS/TPS Fuses Distribution Only Bays

Features

Installs in the optional List C Fuse/Circuit Breaker Panel.

Load lugs are connected to busbars provided on the List C Fuse/Circuit Breaker Panel. These busbars provide 1/4-20 threaded holes on 5/8" centers for installation of customer provided two-hole lugs. Load return leads are terminated outside the bay to customer provided return busbars.

Each circuit breaker (as listed in Table 3 and Table 4) plugs into one, two, or three mounting position(s).

A single fuseholder provides for installation of a 3 to 100 ampere Bussmann TPS-type or Littelfuse TLS-type fuse (as listed in Table 5). This fuseholder plugs into a single mounting position. This fuseholder provides a GMT-A alarm type fuse, which operates open to provide an alarm indication if the associated distribution fuse opens.

Restrictions

Load should not exceed 80% of device rating.

Maximum size of wire to be connected to a single lug position is 2 AWG.

Maximum lug width is 0.610.

Customer must provide lug mounting bolts and additional hardware. Bolt length: 3/4".

Load return leads are terminated outside the bay to customer provided return busbars.

Ordering Notes

1) Order circuit breakers per Table 3 and Table 4.

2) Order fuses per Table 5. For each fuse ordered, also order one (1) P/N 117201 bullet nose type fuseholder.

3) See Table 10 for recommended load distribution wire sizes and lugs.

Page 55 of 137

SAG582140000 Revision BF, April 8, 2020

System Application Guide Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B)
(Models 8200NLDB, 8200NLEB and 8200NL-B)
Home
Note: Load Leads are connected to load busbars. These busbars provide 1/4-20 threaded holes on 5/8" centers for installation of customer provided two-hole lugs. Customer must provide lug mounting bolts and additional hardware. Bolt length: 3/4".

Toggle Handle Bullet Nose Circuit Breaker Rocker Handle Bullet Nose Circuit Breaker

Bullet Nose Fuseholder

TPS/TLS Fuse

Bullet Nose Fuseholder, P/N 117201 (includes Fuseholder, Alarm Fuse, and Alarm Fuse Safety Cover)
Alarm Fuse Replacement P/N 248610301
Safety Fuse Cover Replacement P/N 248898700

Page 56 of 137

System Application Guide Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) (Models 8200NLDB, 8200NLEB and 8200NL-B)

SAG582140000 Revision BF, April 8, 2020

Optional Bullet Nose-Type 10-Position GMT Fuse Module for List C

Home

Features

Installs in the optional List C Fuse/Circuit Breaker Panel.

Provides 10 GMT fuse positions. (1/4A to 15A GMT Alarm-Type Fuses).

Screw clamp type load and load return terminals provided.

Includes ten dummy fuses equipped with safety fuse covers.

Includes 35 A input fuse and associate alarm fuse.

Restrictions

30 A maximum capacity per block.

Terminal block wire size capacity: 24 to 14 AWG.

Requires five (5) bullet device mounting positions.

When used for power distribution, load should not exceed 80% of device rating, except 10 and 15 Amp fuses, for which load should not exceed 70% of device rating.

Ordering Notes

1) Order optional Bullet Nose-Type 10-Position GMT Fuse Module (P/N 509128) as required.
2) Order GMT fuses as required per Table 6.

P/N 509128 GMT Fuse Module

3) See "Replacement Alarm, Reference, and Control Fuses" and Table 9 for ordering replacement input fuse and associated alarm fuse.

Ampere Rating

Part Number

Fuse Color

18/100 GMT-A 1/4 1/2 3/4 1-1/3 2 3 5 7-1/2 10 15
Replacement Safety Fuse Cover Replacement Dummy Fuse

248610301 248610200 248610300 248610500 248610700 248610800 248610900 248611000 248611300 248611200 248611500
102774
248872600

--VIOLET
RED BROWN WHITE ORANGE BLUE GREEN BLACK-WHITE RED-WHITE RED-BLUE
---
---

Table 6 Bussmann GMT-Type Fuses

Page 57 of 137

SAG582140000 Revision BF, April 8, 2020

System Application Guide Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B)
(Models 8200NLDB, 8200NLEB and 8200NL-B)

Home
Replacement Alarm, Reference, and Control Fuses (List 1, 2, 3, 4, 5, 11, 12, 13, 14, 15, 16, 17, 18, 22)

Fuseblock Located in Bay's Left Center

Features

Alarm, reference, and control fuses are located on the fuseblock mounted in the left center of the power/ distribution bays, power only bays, and distribution only bays. These fuses are not available for customer connected loads. Note also that distribution fuses also contain alarm-type fuses as detailed in the previous sections of this document.

Ordering Notes

1) Order replacement fuses as required per Table 7.

Assembly Power/Distribution
Bays
Power Only Bays
Distribution Only Bays
Distribution Fuseholder Alarm Fuse

Desig. F1
F2
F3 -F1 F2 F3 -F1
F2
F3 -FA --

Function

Size (Amperes)

Type

LMS CPU

Circuit Card

Input Power

SAN-O AX-1

Distribution Bus

Monitoring Circuit Cards Input Power

(Bus #1 and #2)

SAN-O AX-1

MCA/Router

Circuit Card

Input Power

SAN-O AX-1

Safety Fuse Cover

SAN-O SAX-1

LMS CPU

Circuit Card

Input Power

SAN-O AX-1

MCA/Router

Circuit Card

Input Power

SAN-O AX-1

Safety Fuse Cover

SAN-O SAX-1

Router Circuit Card Input Power

SAN-O AX-1

Distribution Bus

Monitoring

Circuit Cards

SAN-O AX-1

Input Power

(Bus #1 and #2)

Distribution Bus

Monitoring

Circuit Cards

SAN-O AX-1

Input Power

(Bus #3 and #4)

Safety Fuse Cover

SAN-O SAX-1

Fuse Alarm

18/100A

Bussmann GMT-18/100A

Safety Fuse Cover

Bussmann GMT-X

Table 7 Replaceable Alarm, Reference, and Control Fuses

Part No. 248609200
248609200
248609200 248898600 248609200
248609200 248898600 248609200
248609200
248609200 248898600 248610301 248898700

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System Application Guide Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) (Models 8200NLDB, 8200NLEB and 8200NL-B)

SAG582140000 Revision BF, April 8, 2020

Replacement Alarm, Reference, and Control Fuses (List 101, 102, 103, 104, 105, 111, 112, 113, 114, 115, 116, 117, 118, 122)

Home

Located in Bay's Center Section

Features

Alarm, reference, and control fuses are located in the left center section of the power/ distribution bays, power only bays, and distribution only bays. These fuses are not available for customer connected loads. Note also that distribution fuses also contain alarm-type fuses as detailed in the previous sections of this document.

Ordering Notes

1) Order replacement fuses as required per Table 8.

Assembly Power/Distribution
Bays
Power Only Bays
Distribution Only Bays
Distribution Fuseholder Alarm Fuse

Desig.
F1
F2 -F1 F2 -F1
F2
F3
-FA --

Function

Size (Amperes)

Type

Distribution Bus

Monitoring Circuit Cards Input Power

(Bus #1 and #2)

Bussmann

Touch Screen PC Input Power

1-1/3

Bussmann

Safety Fuse Cover

Bussmann GMT-X

not used

Touch Screen PC Input Power

1-1/3

Bussmann

Safety Fuse Cover

Bussmann GMT-X

CAN Interface Circuit Card Input Power

SAN-O AX-1

Distribution Bus

Monitoring

Circuit Cards

SAN-O AX-1

Input Power

(Bus #1 and #2)

Distribution Bus

Monitoring

Circuit Cards

SAN-O AX-1

Input Power

(Bus #3 and #4)

Safety Fuse Cover

SAN-O SAX-1

Fuse Alarm

18/100A

Bussmann GMT-18/100A

Safety Fuse Cover

Bussmann GMT-X

Table 8 Replaceable Alarm, Reference, and Control Fuses

Part No.
248610900
248610700 248898700
-248610700 248898700 248609200
248609200
248609200
248898600 248610301 248898700

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SAG582140000 Revision BF, April 8, 2020

System Application Guide Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B)
(Models 8200NLDB, 8200NLEB and 8200NL-B)

Input and Alarm Fuse on Optional Bullet Nose-Type 10-Position GMT Fuse Module, P/N 509128

Home

Features

Located on the optional bullet nose-type 10-position GMT fuse module (P/N 509128) is an input fuse. If this fuse opens, an alarm type fuse also opens to activate the fuse alarm circuit. The alarm-type fuse is located in fuse position #11 on the fuse module.

Restrictions

These fuses are not available for customer connected loads.

Ordering Notes

1) Order replacement fuses as required per Table 9.

Ampere Rating

Part Number

110982

0.18

248610301

Safety Fuse Cover (Bussmann GMT-Y)

102774

Table 9 Replacement Input Fuse and Associated Alarm Fuse on Bullet Nose-Type 10-Position GMT Fuse Module P/N 509128

Page 60 of 137

System Application Guide Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) (Models 8200NLDB, 8200NLEB and 8200NL-B)

SAG582140000 Revision BF, April 8, 2020

Optional Power/Distribution Bay Internal Ground Busbar Kits

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Optional Internal Ground Busbar Kit (P/N 554862)

Features

Provides one (1) internal ground busbar kit, which mounts inside a power/distribution bay between the two top distribution load busbars.

Provides for installation of customer provided two-hole lugs with 1/4" clearance holes on 5/8" centers.

Provides for installation of customer provided two-hole lugs with 3/8" clearance holes on 1" centers.

Restrictions

FACTORY INSTALLED ONLY.

Recommended for use with >100A distribution devices.

Rated for 2000 amperes per busbar.

All lugs for customer connections must be ordered separately.

Customer needs to supply lug mounting bolts and hardware.

Ordering Notes

1) Order internal ground busbar kit, P/N 554862, as required.

2) Factory to supply busbar mounting hardware as required.

Internal Ground Busbars Mounting Locations

Internal Ground Busbar Assembly P/N 554862
Page 61 of 137

SAG582140000 Revision BF, April 8, 2020

System Application Guide Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B)
(Models 8200NLDB, 8200NLEB and 8200NL-B)

Optional Internal Ground Busbar Kit (P/N 555214)

Home

Features

Provides one (1) internal ground busbar kit, which mounts inside a power/distribution bay between the two top distribution load busbars.

Provides for installation of customer provided two-hole lugs with 1/4" clearance holes on 5/8" centers.

Provides for installation of customer provided two-hole lugs with 3/8" clearance holes on 1" centers.

Restrictions

FACTORY INSTALLED ONLY.

Recommended for use with >300A distribution devices.

Rated for 2000 amperes per busbar.

All lugs for customer connections must be ordered separately.

Customer needs to supply lug mounting bolts and hardware.

Ordering Notes

1) Order internal ground busbar kit, P/N 555214, as required.

2) Factory to supply busbar mounting hardware as required.

Internal Ground Busbars Mounting Locations

Internal Ground Busbar Assembly P/N 555214
Page 62 of 137

System Application Guide Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) (Models 8200NLDB, 8200NLEB and 8200NL-B)

SAG582140000 Revision BF, April 8, 2020

Power/Distribution and Power Only Bays External Busbars

Home

Optional External Top-Mount Horizontal Battery Input Busbar Assembly

Features

Provides a battery input busbar assembly which mounts to the top of the bay.

Provides horizontal lug landings for installation of customer provided two-hole lugs with 3/8" clearance holes on 1" centers.

Restrictions

Rated for 2000 amperes.

All lugs for customer connections must be ordered separately.

Customer needs to supply lug mounting bolts and hardware.

Not available when optional P/N 554874 external top-mount vertical battery input busbar assembly is installed. Bay will accept one or the other; not both.

Ordering Notes

1) Order an external top-mount horizontal battery input busbar assembly per bay as required, P/N 554873.

POSITIVE BATTERY (GROUND RETURN) (see Detail A for hole size and spacing dimensions) NEGATIVE BATTERY (SUPPLY -48V) (see Detail A for hole size and spacing dimensions)

(see Detail C for illustration of assembly mounted on top of Power/Distribution Bay)
External Top-Mount Battery Input Busbar Assembly (P/N 554873)
Optional Busbar Shield Kit Features Provides a plastic shield which mounts below the "Negative Battery (Supply -48V)" busbar on the external top-mount battery input busbar assembly P/N 554873. Restrictions Requires the external top-mount battery input busbar assembly P/N 554873. Ordering Notes 1) Order a busbar shield kit (P/N 528482) as required for each external top-mount battery input busbar assembly ordered.

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SAG582140000 Revision BF, April 8, 2020

System Application Guide Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B)
(Models 8200NLDB, 8200NLEB and 8200NL-B) Home
POSITIVE BATTERY (GROUND RETURN) BUSBAR
NEGATIVE BATTERY (SUPPLY -48V) BUSBAR
P/N 528482 Mounted to P/N 554873

Busbar Shield Kit (P/N 528482)
Optional External Top-Mount Ground (Load Return) Busbar Assemblies Features Provides a ground busbar assembly which mounts to the external top-mount battery input busbar assembly P/N 554873. Provides for installation of customer provided two-hole lugs with 3/8" clearance holes on 1" centers. Restrictions Requires the external top-mount battery input busbar assembly P/N 554873. All lugs for customer connections must be ordered separately. Customer needs to supply lug mounting bolts and hardware. Ordering Notes 1) Order an external top-mount ground (load return) busbar assembly per bay as required. P/N 514688, 6000A, for use with List 1/List 101 and List 11/List 111 (no PDSC [AC Input 'Power Distribution Service Cabinet']) or List 3/List 103, List 4/List 104, List 5/List 105, List 13/List 113, List 14/List 114, and List 15/List 115. P/N 514689, 10000A, for use with List 1/List 101 and List 11/List 111 (no PDSC [AC Input 'Power Distribution Service Cabinet']) or List 3/List 103, List 4/List 104, List 5/List 105, List 13/List 113, List 14/List 114, and List 15/List 115. P/N 514690, 6000A, for use with List 2/List 102 and List 12/List 112 equipped with a List 30 or List 31 PDSC (AC Input 'Power Distribution Service Cabinet'). P/N 514691, 10000A, for use with List 2/List 102 and List 12/List 112 equipped with a List 30 or 31 PDSC (AC Input 'Power Distribution Service Cabinet').

Page 64 of 137

System Application Guide Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) (Models 8200NLDB, 8200NLEB and 8200NL-B)

SAG582140000 Revision BF, April 8, 2020
Home

View #1

View #2

GROUND (LOAD RETURN) (see Detail B for hole size and spacing dimensions)

P/N 514689 Shown P/Ns 514688, 514690, and 514691 Similar

GROUND (LOAD RETURN) (see Detail B for hole size and spacing dimensions)

P/N 514689 Mounted to P/N 554873

View #3

View #4

(see Detail C for illustration of assembly mounted on top of Power/Distribution Bay)

External Top-Mount Ground (Load Return) Busbar Assemblies (for use with External Top-Mount Battery Input Busbar Assembly P/N 554873)

P/N 514688 (6000A) (for use with List 1 and 11, no PCU AC Input Service Cabinet, or List 3, 4, 5, 13, 14, or 15)

P/N 514689 (10000A) (for use with List 1 and 11, no PCU AC Input Service Cabinet, or List 3, 4, 5, 13, 14, or 15)

P/N 514690 (6000A) (for use with List 2 and 12 e/w List 30 or 31 PCU AC Input Service Cabinet)

P/N 514691 (10000A) (for use with List 2 and 12 e/w List 30 or 31 PCU AC Input Service Cabinet)

Optional Load Return Lug Extension Busbar Assembly Features Provides a load return lug extension busbar which mounts to an external top-mount ground (load return) busbar assembly. Provides for installation of customer provided two-hole lugs with 3/8" clearance holes on 1" centers. Restrictions Rated for 1000 amperes. Requires an external top-mount ground (load return) busbar assembly; P/N 514688, 514689, 514690, or 514691. All lugs for customer connections must be ordered separately. Customer needs to supply lug mounting bolts and hardware. Ordering Notes 1) Order a load return lug extension busbar assembly per bay as required, P/N 514543.

Page 65 of 137

SAG582140000 Revision BF, April 8, 2020

System Application Guide Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B)
(Models 8200NLDB, 8200NLEB and 8200NL-B)
Home

GROUND (LOAD RETURN) (see Detail B for hole size and spacing dimensions)

Load Return Lug Expansion Busbar P/N 514543

Load Return Lug Expansion Busbar
P/N 514543

5.250"

Load Return Lug Expansion Busbar P/N 514543 Mounted to External Top-Mount Ground (Load Return) Busbar Assembly P/N 514689

External Top-Mount Ground (Load Return) Busbar Assembly P/N 514689

(see Detail C for illustration of assembly mounted on top of Power/Distribution Bay)

P/N 514543 Mounted to P/N 514689
Mounted to P/N 554873

Load Return Lug Extension Busbar P/N 514543 (mounts to External Top-Mount Ground [Load Return] Busbar Assembly)

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System Application Guide Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) (Models 8200NLDB, 8200NLEB and 8200NL-B)

1.250"

11 Spaces at 2.00" centers = 22.000" 0.437" Dia. (24)

1.000"

SAG582140000 Revision BF, April 8, 2020
Home

Detail A Positive and Negative Battery Busbars
Hole Size and Spacing Dimensions (for installation of customer provided two-hole lugs with 3/8" clearance holes on 1" centers)

1.000"

0.437" Dia. (24)
11 Spaces at 2.00" centers = 22.000"
Detail B Load Return Busbars Hole Size and Spacing Dimensions (for installation of customer provided two-hole lugs with 3/8" clearance holes on 1" centers)

Page 67 of 137

SAG582140000 Revision BF, April 8, 2020

System Application Guide Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B)
(Models 8200NLDB, 8200NLEB and 8200NL-B)
Home

26.37" 17.87"

Front Top of Bay

11.62" 6.12"
Method of Mounting 554873 and 514688 - 514691 and 514543 Horizontal Battery and Load Return Busbars
Positive (+) Busbar Negative (-) Busbar
Detail C (cont'd on next page) Busbar Assemblies Mounted On Top of
Power/Distribution Bay

6.67" 0.25"

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System Application Guide Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) (Models 8200NLDB, 8200NLEB and 8200NL-B)

SAG582140000 Revision BF, April 8, 2020
Home

Top View Expansion Bay Ground Bar Mounting P/N 514688 - 614689

Top View Expansion Bay Ground Bar Mounting P/N 514690 - 614691

Detail C (cont'd from previous page) Busbar Assemblies Mounted On Top of
Power/Distribution Bay
Page 69 of 137

SAG582140000 Revision BF, April 8, 2020

System Application Guide Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B)
(Models 8200NLDB, 8200NLEB and 8200NL-B)

Optional External Top-Mount Vertical Battery Input Busbar Assembly

Home

Features

Provides a battery input busbar assembly that mounts to the top of the bay.

Provides vertical lug landings for installation of customer provided two-hole lugs with 3/8" clearance holes on 1" centers.

Includes a plastic shield that mounts below and behind the "Negative Battery (Supply -48V)" busbar.

Restrictions

Rated for 2000 amperes.

All lugs for customer connections must be ordered separately.

Customer needs to supply lug mounting bolts and hardware.

Not expandable.

Not available when optional P/N 554873 external top-mount horizontal battery input busbar assembly is installed. Bay will accept one or the other; not both.

Ordering Notes

1) Order one (1) external top-mount vertical battery input busbar assembly per bay as required, P/N 554874.

External Top-Mount Vertical Battery Input Busbar Assembly, P/N 554874

VIEW WITH BUSBAR SHIELD REMOVED

POSITIVE BATTERY (GROUND RETURN) (See Detail A for hole size and spacing dimensions.)

NEGATI VE BATTERY (SUPPLY -48V) (See Detail B for hole size and spacing dimensions.)

VIEW WITH BUSBAR SHIELD REMOVED

Page 70 of 137

System Application Guide Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) (Models 8200NLDB, 8200NLEB and 8200NL-B)

SAG582140000 Revision BF, April 8, 2020
Home

External Top-Mount Vertical Battery Input Busbar Assembly, P/N 554874

1.000"
1.000" 1.000"

11 Spaces at 2.00" centers = 22.000" 0.406" Dia. (24)

1.000"

0.437" Dia. (22)
10 Spaces at 2.00" centers = 20.000"
Detail A Positive Battery Busbar Hole Size and Spacing Dimensions (for installation of customer provided two-hole lugs with 3/8" clearance holes on 1" centers)

1.000"

9 Spaces at 2.00" centers = 18.000" 0.406" Dia. (20)

1.000"
Detail B Negative Battery Busbar Hole Size and Spacing Dimensions (for installation of customer provided two-hole lugs with 3/8" clearance holes on 1" centers)

Page 71 of 137

SAG582140000 Revision BF, April 8, 2020

System Application Guide Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B)
(Models 8200NLDB, 8200NLEB and 8200NL-B)
Home

External Top-Mount Vertical Battery Input Busbar Assembly, P/N 554874

Front Top of Bay

19.75"

14.87"

9.12"

Method of Mounting 554874 Vertical Landing Battery Input Bus Assembly
Positive (+) Busbar
Negative (-) Busbar
Detail C 554874 Battery Input Busbar Assembly Mounted on Top of Power/Distribution Bay

5.45" 0.25"

Page 72 of 137

System Application Guide Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) (Models 8200NLDB, 8200NLEB and 8200NL-B)

SAG582140000 Revision BF, April 8, 2020

Optional Battery Charge Temperature Compensation Probe for Digital Compensation (List 1, 2, 3, 4, 5 Only)

Home

Features

This system can be used with a battery charge temperature compensation probe. This probe must be mounted near the battery to sense battery ambient temperature. The probe connects to and allows the controller to automatically increase or decrease the output voltage of the system to maintain battery float current as battery ambient temperature decreases or increases, respectively. Battery life can be extended when an optimum charge voltage to the battery with respect to temperature is maintained.

Refer to the "Specifications" section of this document for further information.

Temperature Curve: The following figure details a user defined, via the controller, Temperature Compensation Probe Curve.

Ordering Notes

1) Order one battery charge temperature compensation probe per power system. Part No. 107021 has a 25-foot long cord. Part No. 106824 has a 100 foot-long cord.

MAX W/T Adjustable from
Float to 58.5V max.*

Increasing

Voltage

FLOAT Determines Float Mode Output Voltage at 25°C.
Adjustable from 47.0V to 58.0V max.*

SLOPE Adjustable from 0.0 V / °C to 0.2 V / °C
MIN W/T Adjustable from
Float to 44V

Decreasing

* Maximum setting is automatically limited to 1.0 volt less than HVSD setting.

Decreasing

Temperature

Increasing

+25°C (+77°F)

Typical Float Charge Thermal Characteristics Using Optional Battery Charge Digital Temperature Compensation Probe

Page 73 of 137

SAG582140000 Revision BF, April 8, 2020

System Application Guide Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B)
(Models 8200NLDB, 8200NLEB and 8200NL-B)

Optional Temperature Probes (List 101, 102, 103, 104, 105 Only)

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Features

Up to two (2) temperature probes can be connected to the IB2 (NCU Interface Board). Up to two (2) temperature probes can be connected to the EIB (NCU Extended Interface Board). Up to ten (10) temperature probes can be connected to the SM-DUE. Any combination of the temperature probes can be programmed to monitor ambient temperature and/or battery temperature. A temperature probe set to monitor battery temperature can also be used for the rectifier battery charge temperature compensation feature, or the battery charge temperature compensation feature can be programmed to use the average or highest value of all battery temperature probes. The battery charge temperature compensation feature allows the controller to automatically increase or decrease the output voltage of the system to maintain battery float current as battery temperature decreases or increases, respectively. Battery life can be extended when an optimum charge voltage to the battery with respect to temperature is maintained. A temperature probe set to monitor battery temperature can also be used for the BTRM (Battery Thermal Runaway Management) feature. The BTRM feature lowers output voltage when a high temperature condition exists to control against battery thermal runaway.

The temperature sensor end of the probe contains a tab with a 5/16" clearance hole for mounting.

Temperature probes can also be used with the optional SM-Temp Temperature Concentrator.

Restrictions

A temperature probe programmed to monitor battery temperature should be mounted on the negative post of a battery cell to sense battery temperature. A temperature probe used for battery charge temperature compensation or BTRM (Battery Thermal Runaway Management) should also be mounted on the negative post of a battery cell. A temperature probe programmed to monitor ambient temperature should be mounted in a convenient location, away from direct sources of heat or cold.

Ordering Notes

1) Order temperature probes as required. Note that each temperature probe consists of two or three pieces which plug together to make a complete probe (see the following illustration). For a complete temperature probe, order one (1) P/N 552992 (10.3 meters) or one (1) P/N 556155 (3.3 meters). If additional length is required, order temperature probe extension cable P/N 04119122 (10 meters). See also "Optional Temperature Probes" on page 135.

2) If more probes are desired, order one or more SM-Temp Temperature Concentrator, P/N 547490. See "Optional SM-Temp Temperature Concentrator, P/N 547490" next.

Optional SM-Temp Temperature Concentrator, P/N 547490
Features
Allows for multiple temperature probes to be used for ambient temperature monitoring, battery temperature monitoring, temperature compensation, and/or BTRM (Battery Thermal Runaway Management).
Provides (8) temperature probe inputs per SM-Temp.
Can cascade up to (8) SM-Temp modules, connecting up to sixty-four (64) temperature probes.
The SM-Temp Concentrator is connected at the end of the NCU CAN bus. Via the CAN Bus, the NCU reads each temperature probe from each SM-Temp Concentrator.
Ordering Notes
1) Order SM-Temp Temperature Concentrator, P/N 547490, as required. 2) Order up to (8) temperature probes for each concentrator. See "Optional Temperature Probes (List 101, 102, 103, 104, 105
Only)" above.

Page 74 of 137

System Application Guide Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) (Models 8200NLDB, 8200NLEB and 8200NL-B)

SAG582140000 Revision BF, April 8, 2020

Optional SM-IO2, P/N 02440103

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Features

Consists of an SM-DUE enclosed in a sheet metal housing

Used in applications where an SM-DUE is mounted external to a power system equipped with an NCU controller.

Used to input external monitoring information to the NCU controller.

Provides the following monitoring inputs:

Ten (10) input blocks with each providing the following monitoring inputs:

· One (1) Load Bus Voltage (0 VDC to 60 VDC) per input block.

· One (1) Load Fuse Alarm (Bus- base of 0 VDC, >10 VDC alarm, <10 VDC normal) per input block.

· One (1) Programmable Analog Input, can be set to accept one (1) of the following inputs per input block: 10 mV DC to 50 mV DC Load Shunt (only load shunts are supported at this time). General-Purpose Current Transducer. General-Purpose Voltage Transducer. 1 uA/K Temperature Sensor.

Also contains a +5 VDC power supply output for connection to external Hall devices.

The SM-DUE connects into the NCU CAN bus.

Restrictions

Up to eight (8) SM-DUE units can be connected to an NCU

Ordering Notes

1) Order SM-IO2 units as required (P/N 02440103).

2) Order one (1) termination resistor (P/N 561768) for the last SM-IO2 in the NCU CAN bus (or if there is only one SM-IO2 installed).

SM IO2 ISO View
Frame Ground Screw

(SM DUE Mounted Inside)
SM IO2 Top View

SM IO2 Side View

SM IO2 Rear View

Page 75 of 137

SAG582140000 Revision BF, April 8, 2020

System Application Guide Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B)
(Models 8200NLDB, 8200NLEB and 8200NL-B)

Replacement/Additional Network Cable

Home

Features

Controller bay-to-bay interconnect cable. Connects between bay expansion ports located on the bay's controller (Primary Bay) and Router / CAN Interface (Secondary Bays) circuit cards.

Cable identification color is yellow.

Restrictions

Maximum combined cable length must not exceed 125 feet.

Ordering Notes

1) For a replacement or additional cable, order the proper length cable from those listed below.

2) P/N 514642 (3 feet) (factory provided with List 11/List 111) P/N 514643 (4 feet) (factory provided with List 12/List 112, List 13/List 113, List 14/List 114, List 15/List 115, and List 16/List 116, List 17/List 117, List 18/List 118, List 22/List 122) P/N 514644 (6 feet) (factory provided with List 16/List 116, List 17/List 117, List 18/List 118, List 22/List 122) P/N 524726 (15 feet) P/N 514645 (25 feet) P/N 514646 (50 feet) P/N 514647 (100 feet)

Replacement/Additional LMS Network Cable (List 1, 2, 3, 4, 5, 11, 12, 13, 14, 15, 16, 17, 18, 22 Only)
Features
LMS bay-to-bay interconnect cable. Connects between the bay's LMS Echelon expansion ports. Also connects the LMS System to LMS Expansion Assemblies, if furnished.
Cable identification color is blue.
Restrictions
Refer to SAG586505000 (LMS System Application Guide) for maximum LMS network cabling length.
Ordering Notes
1) For a replacement or additional cable, order the proper length cable from those listed below.
2) P/N 524409 (5 inches) P/N 509070 (6 inches) P/N 528520 (10 inches) P/N 509071 (15 inches) P/N 524410 (2 feet) P/N 514639 (3 feet) (factory provided with List 11/List 101) P/N 509900 (4 feet) (factory provided with List 12/List 112, List 13/List 113, List 14/List 114, List 15/List 115) P/N 514640 (25 feet) P/N 514641(150 feet)

Page 76 of 137

System Application Guide Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) (Models 8200NLDB, 8200NLEB and 8200NL-B)

SAG582140000 Revision BF, April 8, 2020

Primary Bay NCU Retrofit Kit, P/N 565406

Home

Features

This kit replaces the front door and control shelf in an existing List 01, 02, 03, 04, or 05 primary bay with the kit supplied front door and control shelf (as in a List 101, 102, 103, 104, or 105 primary bay).

Restrictions

For systems where the MCA (Meter, Control, Alarm Panel) and optional LMS monitoring system are being replaced with the NCU controller.

For use in primary bay List 01, 02, 03, 04, 05 only.

Field installed.

Ordering Notes

1) Order P/N 565406 to upgrade an existing List 01, 02, 03, 04, 05 primary bay with the NCU controller.

Secondary Bay NCU Retrofit Kit, P/N 565408
Features This kit replaces the control shelf in an existing List 11, 12, 13, 14, or 15 secondary bay with the kit supplied control shelf
(as in a List 111, 112, 113, 114, or 115 secondary bay). Restrictions For systems where the MCA (Meter, Control, Alarm Panel) and optional LMS monitoring system are being replaced with the NCU controller. For use in secondary bay List 11, 12, 13, 14, 15 only. Field installed. Ordering Notes 1) Order P/N 565408 to upgrade an existing List 11, 12, 13, 14, 15 secondary bay with the NCU controller.

Distribution Only Bay NCU Retrofit Kit, P/N 566156
Features This kit replaces the control shelf in an existing "Newer Style" List 16 distribution only bay with the kit supplied control
shelf (as in a List 116 distribution only bay). Restrictions For systems where the MCA (Meter, Control, Alarm Panel) and optional LMS monitoring system are being replaced with the NCU controller. For use in a "Newer Style" List 16 distribution only bay. See Figure 1 for an illustration of the "Newer Style" Bay. Field installed. Ordering Notes 1) Order P/N 566156 to upgrade an existing "Newer Style" List 16 distribution only bay with the NCU controller.

Distribution Only Bay NCU Retrofit Kit, P/N 566157
Features
This kit replaces the control shelf in an existing "Older Style" List 16 distribution only bay with the kit supplied control shelf.
This kit replaces the control shelf in an existing List 17, 18, or 22 distribution only bay with the kit supplied control shelf (as in a List 117, 118, or 122 distribution only bay).
Restrictions For systems where the MCA (Meter, Control, Alarm Panel) and optional LMS monitoring system are being replaced with the NCU controller. For use in an "Older Style" List 16 distribution only bay. See Figure 2 for an illustration of the "Older Style" Bay. Also for use in a List 17, 18, 22 distribution only bay. Field installed.

Page 77 of 137

SAG582140000 Revision BF, April 8, 2020

System Application Guide Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B)
(Models 8200NLDB, 8200NLEB and 8200NL-B)

Ordering Notes

Home

1) Order P/N 566157 to upgrade an existing "Older Style" List 16 distribution only bay with the NCU controller.

2) Order P/N 566157 to upgrade an existing List 17, 18, 22 distribution only bay with the NCU controller.

Newer Style 582140000 List 16 Bay Use Kit P/N 566156
(for an older style bay, use kit P/N 566157)

Control Shelf
Distribution Only Bay (front view) Figure 1 Newer Style 582140000 List 16 Distribution Only Bay
Page 78 of 137

System Application Guide Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) (Models 8200NLDB, 8200NLEB and 8200NL-B)

SAG582140000 Revision BF, April 8, 2020
Home

Older Style 582140000 List 16 Bay Use Kit P/N 566157
(for a newer style bay, use kit P/N 566156)

Rear View

Control Shelf

Distribution Only Bay (front view) Figure 2 Older Style 582140000 List 16 Distribution Only Bay
Page 79 of 137

SAG582140000 Revision BF, April 8, 2020

System Application Guide Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B)
(Models 8200NLDB, 8200NLEB and 8200NL-B)

User Replaceable Components

Home

Models 802NLDB, 802NLEB and 802NL-B

1) Rectifier: P/N 486532603 or P/N 486534003.

2) MCA Circuit Card (Primary Bay): P/N 509478.

3) Router Circuit Card (Secondary Bay): P/N 509509.

4) Distribution Monitoring Circuit Card: P/N 524982.

5) MCA Customer Alarm Relay Circuit Card: Order via List 70.

6) MCA I/O Circuit Card: Order per List 71.

7) LMS Primary CPU Circuit Card (Primary Bay): Order via List 50.

8) LMS Expansion CPU Circuit Card (Secondary Bay): Order via List 63.

Models 8200NLDB, 8200NLEB and 8200NL-B

1) Rectifier: P/N 486532603 or P/N 486534003.

2) NCU Controller (Primary Power Bay): 1M830BNA565806.

3) NCU IB2 Interface Board: 555286 (Assembly), MA4C5U31 (Board Only).

4) NCU EIB Extended Interface Board: 548120 (Assembly), MA455U41 (Board Only).

5) NCU IB4 Interface Board: 559741 (Assembly), 558076 (Board Only).

6) CAN Interface Circuit Card: 566014.

7) SM-DUE: ROA1190937/1.

Page 80 of 137

System Application Guide Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) (Models 8200NLDB, 8200NLEB and 8200NL-B)

SAG582140000 Revision BF, April 8, 2020

Wiring Components

Home

Power/Distribution and Power Only Bays Frame Grounding Wire Sizes and Lugs

Features

Two sets of captive nuts (1/4-20 on 5/8" centers) are provided for installation of customer provided two-hole lugs.

For lug mounting hole size and spacing dimensions, refer to the illustration provided in this section.

Restrictions

All lugs for customer connections must be ordered separately.

Customer needs to supply lug mounting bolts and hardware.

The recommended frame ground wire size is 6 AWG.

Recommended lug P/N 245346700.

Two holes with 1/4-20 captive nuts provided for installation of customer provided two-hole lug
with 1/4" bolt clearance holes on 5/8" centers

Top View Power/Distribution Bays (Power Only Bays Similar)

Two holes with 1/4-20 captive nuts provided for installation of customer provided two-hole lug with 1/4" bolt clearance holes on 5/8" centers

Page 81 of 137

SAG582140000 Revision BF, April 8, 2020

System Application Guide Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B)
(Models 8200NLDB, 8200NLEB and 8200NL-B)

Distribution Only Bay Frame Grounding Wire Sizes and Lugs Selection

Home

Features

1/4" clearance holes on 5/8" centers are provided for installation of customer provided two-hole lugs, as shown in the following illustration.

Restrictions

All lugs for customer connections must be ordered separately.

Customer needs to supply lug mounting bolts and hardware.

The recommended frame grounding wire size is 6 AWG.

Recommended lug P/N 245346700.

1/4" clearance holes on 5/8" centers are
provided for installation of customer provided two-hole lug.

1/4" clearance holes on 5/8" centers are provided for installation of customer provided two-hole lug.

Top View Distribution Bay

Page 82 of 137

System Application Guide Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) (Models 8200NLDB, 8200NLEB and 8200NL-B)

SAG582140000 Revision BF, April 8, 2020

Power/Distribution Bay and Distribution Only Bay Load Distribution Wire Sizes and Lugs

Home

Features

Load distribution leads are connected as described in the sections titled Distribution Devices and Load Lug Locations Power/Distribution Bays and Distribution Device and Load Lug Locations Distribution Only Bays under "Accessory Descriptions". For lug mounting hole size and spacing dimensions, refer to the illustrations in these sections.

Restrictions

All lugs for customer connections must be ordered separately.

Ordering Notes

1) The type of distribution device determines the load lug hole size and spacing requirements. The rating of the distribution device determines the wire size requirements. For wire size and lug selection; refer to Tables 9 and 10 (Load Side). Load return leads for power/distribution bays are terminated either inside the bay if equipped with the optional internal ground busbar, or outside the bay if equipped with the optional external ground busbar mounted on top of the bay. Load return leads for distribution only bays are terminated outside the bay to customer provided return busbars.

2) Lugs should be crimped per lug manufacturer's specifications.

Page 83 of 137

SAG582140000 Revision BF, April 8, 2020

System Application Guide Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B)
(Models 8200NLDB, 8200NLEB and 8200NL-B)
Home

Fuse/Circuit Breaker
Amperage

14 AWG

12 AWG

Recm 90°C Wire Size (1)

10 AWG

8 AWG

6 AWG

Loop Length (feet) (2)

4 AWG

2 AWG

1, 3, 5, 6, 10A 15A 20A 25A 30A 35A 40A 45A 50A 60A 70A 75A 80A 90A 100A 125A 150A 200A 250A
Lug

37 (3, 4) 24 (3, 4)
--------------

58 (3, 4) 39 (3, 4) 29 (3, 4)
-------------

93 (3, 4) 62 (3, 4) 46 (3, 4) 37 (3, 4) 31 (3, 4)
-----------

--74 (3, 4) 59 (3, 4) 49 (3, 4) 42 (3, 4) 37 (3, 4) 33 (3, 4) 29 (3, 4) -------

---94 (3, 4) 78 (3, 4) 67 (3, 4) 59 (3, 4) 52 (3, 4) 47 (3, 4) 39 (3, 4) 33 (3) 31 (3) ----

-----107 (3, 4) 94 (3, 4) 83 (3, 4) 75 (3, 4) 62 (3, 4) 53 (3, 4) 50 (3, 4) 47 (3, 4) 41 (3) --

---------99 (3, 4) 85 (3, 4) 79 (3, 4) 74 (3, 4) 66 (3, 4) 59 (3, 4)

Two Pole Devices. Use Load Lug Adapter Plate P/N 513700, Kit P/N 520891 (kit includes mtg. hardware) and select Wire Sizes and Lugs per Table 11.

Three Pole Devices. Use Load Lug Adapter Plate P/N 514676, Kit P/N 534703 (kit includes mtg. hardware) and select Wire Sizes and Lugs per Table 11.
Recommended Crimp Lug (5)
245342300 245342300 245342300 245390200 245346700 245346800 245346900

1 Wire sizes based on recommendations of the American National Standards Institute (ANSI) approved National Fire Protection Association's (NFPA) National Electrical Code (NEC). Table 310.15 (B) (16) for copper wire at 90°C conductor temperature. For operation in countries where the NEC is not recognized, follow applicable codes.
2 Recommended wire sizes are sufficient to restrict voltage drop to 1.0 volt or less at listed branch current for the loop lengths shown. Loop length is the sum of the lengths of the positive and negative leads.
3 Wire Size / Loop Length Combination Calculated using 30°C Ambient Operating Temperature.
4 Wire Size / Loop Length Combination Calculated using 40°C Ambient Operating Temperature.
5 Two-hole lug, 1/4" bolt clearance hole, 5/8" centers. Lugs should be crimped per lug manufacturer's specifications. Table 10
Recommended Load Distribution Wire Size and Lug Selection for TLS/TPS Fuse and Bullet Nose-Type Circuit Breaker (Load Side)

Page 84 of 137

System Application Guide Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) (Models 8200NLDB, 8200NLEB and 8200NL-B)

SAG582140000 Revision BF, April 8, 2020
Home

Fuse/ Circuit Breaker Amperage

Recm 90°C Wire Size (1) 6 AWG 4 AWG 2 AWG 1/0 AWG 2/0 AWG 3/0 AWG 4/0 AWG
Loop Length (feet) (2)

250 kcmil

300 kcmil

350 kcmil

70A

33 (3)

53 (3, 4)

85 (3, 4)

135 (3, 4)

80A

47 (3, 4)

74 (3, 4)

118 (3, 4)

100A

59 (3, 4)

95 (3, 4)

119 (3, 4)

125A

47 (3)

76 (3, 4)

95 (3, 4)

120 (3, 4)

150A

63 (3, 4)

79 (3, 4)

100 (3, 4)

175A

68 (3, 4)

86 (3, 4)

108 (3, 4)

200A

75 (3, 4)

95 (3, 4)

112 (3, 4)

225A

67 (3)

84 (3, 4)

100 (3, 4)

120 (3, 4)

250A

76 (3)

90 (3, 4)

108 (3, 4)

126 (3, 4)

Recommended Crimp Lug (5)

Lug

2453- 2453- 245349900 50000 48200

245347100

245347200

245347300

245347400

245347500

245347600

245347700

1 Wire sizes based on recommendations of the American National Standards Institute (ANSI) approved National Fire Protection Association's (NFPA) National Electrical Code (NEC). Table 310.15 (B) (16) for copper wire at 90°C conductor temperature. For operation in countries where the NEC is not recognized, follow applicable codes.
2 Recommended wire sizes are sufficient to restrict voltage drop to 1.0 volt or less at listed branch current for the loop lengths shown. Loop length is the sum of the lengths of the positive and negative leads.
3 Wire Size / Loop Length Combination Calculated using 30°C Ambient Operating Temperature.
4 Wire Size / Loop Length Combination Calculated using 40°C Ambient Operating Temperature. 5 Two-hole lug, 3/8" bolt clearance hole, 1" centers. Lugs should be crimped per lug manufacturer's specifications.
Table 11 (cont'd on next page) Recommended Distribution (Load) Wire Size and Lug Selection for
TPL Fuse and 218 Circuit Breaker (Load Side)

Page 85 of 137

SAG582140000 Revision BF, April 8, 2020

System Application Guide Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B)
(Models 8200NLDB, 8200NLEB and 8200NL-B)
Home

Fuse/ Circuit Breaker Amperage

2/0 AWG

3/0 AWG

Recm 90°C Wire Size (1) 4/0 AWG 250 kcmil 300 kcmil
Loop Length (feet) (2)

350 kcmil

400 kcmil

300A 350A 400A 450A 500A
600A
800A
Lug

-68 (3, 4) (2) Wires
--
-245347200 (per cable)

-86 (3, 4) (2) Wires 75 (3, 4) (2) Wires 67 (3) (2) Wires
--
--
--
245347300 (per cable)

--
108 (3, 4) (2) Wires
95 (3, 4) (2) Wires 84 (3, 4) (2) Wires
76 (3) (2) Wires

150 (3, 4) (2) Wires
128 (3, 4) (2) Wires
112 (3, 4) (2) Wires
100 (3, 4) (2) Wires
90 (3, 4) (2) Wires

84 (3) (3) Wires

Recommended Crimp Lug (5)

245347400 245347500 (per cable) (per cable)

90 (3)
--
--
120 (3, 4) (2) Wires 108 (3, 4) (2) Wires
90 (3) (2) Wires 135 (3, 4) (3) Wires 101 (3, 4) (3) Wires
245347600 (per cable)

105 (3, 4)
90 (3)
--
-126 (3, 4) (2) Wires
105 (3, 4) (2) Wires
118 (3, 4) (3) Wires
245347700 (per cable)

120 (3, 4) 103 (3)
----
120 (3, 4) (2) Wires 135 (3, 4) (3) Wires
245347800 (per cable)

1 Wire sizes based on recommendations of the American National Standards Institute (ANSI) approved National Fire Protection Association's (NFPA) National Electrical Code (NEC). Table 310.15 (B) (16) for copper wire at 90°C conductor temperature. For operation in countries where the NEC is not recognized, follow applicable codes.
2 Recommended wire sizes are sufficient to restrict voltage drop to 1.0 volt or less at listed branch current for the loop lengths shown. Loop length is the sum of the lengths of the positive and negative leads.
3 Wire Size / Loop Length Combination Calculated using 30°C Ambient Operating Temperature.
4 Wire Size / Loop Length Combination Calculated using 40°C Ambient Operating Temperature. 5 Two-hole lug, 3/8" bolt clearance hole, 1" centers. Lugs should be crimped per lug manufacturer's specifications.
Table 10 (cont'd from previous page) Recommended Distribution (Load) Wire Size and Lug Selection for
TPL Fuse and 218 Circuit Breaker (Load Side)

Page 86 of 137

System Application Guide Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) (Models 8200NLDB, 8200NLEB and 8200NL-B)

SAG582140000 Revision BF, April 8, 2020

Power/Distribution Bay Battery Cable Sizes and Lugs

Home

Features

Studs (3/8-16 on 1" centers) are provided for installation of customer provided two-hole lugs. These studs are accessed from the rear of the each power/distribution bay. (Overhead busbars may be furnished. Refer to the section titled Power/Distribution and Power Only Bays External Busbars under "Accessory Descriptions" for battery lug selection.)

For lug mounting hole size and spacing dimensions, refer to the illustration provided in this section.

Restrictions

All lugs for customer connections must be ordered separately.

Customer needs to supply lug mounting hardware.

Ordering Notes

1) Battery cable size varies depending on load, therefore no specific information is provided for cable size. Refer to Table 12 for recommended cable sizes and lugs at rated maximum bay load (2400 amperes). When making connections, observe correct polarity.

2) Lugs should be crimped per lug manufacturer's specifications.

Ambient Operating Temperature (1)
30°C
40°C

Loop Length (2)
(Ft)
140
140 168

Recm 90°C Wire Size (1, 2)
(5) 750 kcmil (5) 750 kcmil (6) 750 kcmil

Recommended Crimp Lug (3)
245348100

1 Cable sizes are based on recommendations of the American National Standards Institute (ANSI) approved National Fire Protection Association's (NFPA) National Electrical Code (NEC). Table 310.15 (B) (16) for copper wire at 90°C conductor temperature. For operation in countries where the NEC is not recognized, follow applicable codes.
2 Recommended cable sizes are sufficient to restrict voltage drop to 1.0 volt or less at rated full load output current of the bay for the loop lengths shown. Loop length is the sum of the lengths of the positive and negative leads.
3 Two-hole lug, 3/8" bolt clearance hole, 1" centers. Lugs should be crimped per lug manufacturer's specifications.
Table 12 Recommended Power/Distribution Bay Battery Cable Size and Lug Selection

Page 87 of 137

SAG582140000 Revision BF, April 8, 2020
2.000" 1.000"
1.000" 3/8-16 Stud
(40)
Positive Busbar Link to/from Next/Previous Bay
Negative Busbar Link to/from Next/Previous Bay

System Application Guide Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B)
(Models 8200NLDB, 8200NLEB and 8200NL-B) Home
POSITIVE BATTERY (GROUND RETURN)
NEGATIVE BATTERY (SUPPLY -48V)
Positive Busbar Link to/from Next/Previous Bay
Negative Busbar Link to/from Next/Previous Bay

Rear View Power/Distribution Bays
Page 88 of 137

System Application Guide Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) (Models 8200NLDB, 8200NLEB and 8200NL-B)

SAG582140000 Revision BF, April 8, 2020

Power Only Bay DC Output Cable Sizes and Lugs

Home

Features

Studs (3/8-16 on 1" centers) are provided for installation of customer provided two-hole lugs. These studs are accessed from the rear of the each power only bay. (Overhead busbars may be furnished. Refer to the section titled Power/Distribution and Power Only Bays External Busbars under "Accessory Descriptions" for battery lug selection.)

For lug mounting hole size and spacing dimensions, refer to the illustration provided in this section.

Restrictions

All lugs for customer connections must be ordered separately.

Customer needs to supply lug mounting hardware.

Ordering Notes

1) DC output cable size varies depending on power requirements, therefore no specific information is provided for cable size. Refer to Table 13 for recommended cable sizes and lugs at rated maximum bay output (2200 amperes). When making connections, observe correct polarity.

2) Lugs should be crimped per lug manufacturer's specifications.

Ambient Operating Temperature (1)
30°C
40°C

Loop Length (2)
(Ft)
140
140 168

Recm 90°C Wire Size (1, 2)
(5) 750 kcmil (5) 750 kcmil (6) 750 kcmil

Recommended Crimp Lug (3)
245348100

1 Cable sizes are based on recommendations of the American National Standards Institute (ANSI) approved National Fire Protection Association's (NFPA) National Electrical Code (NEC). Table 310.15 (B) (16) for copper wire at 90°C conductor temperature. For operation in countries where the NEC is not recognized, follow applicable codes.
2 Recommended cable sizes are sufficient to restrict voltage drop to 1.0 volt or less at rated full load output current of the bay for the loop lengths shown. Loop length is the sum of the lengths of the positive and negative leads.
3 Two-hole lug, 3/8" bolt clearance hole, 1" centers. Lugs should be crimped per lug manufacturer's specifications.
Table 13 Recommended Power Only Bay DC Output Cable Size and Lug Selection

Page 89 of 137

SAG582140000 Revision BF, April 8, 2020
2.000" 1.000"
1.000" 3/8-16 Stud
(40)

System Application Guide Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B)
(Models 8200NLDB, 8200NLEB and 8200NL-B) Home
POSITIVE BATTERY (GROUND RETURN)
NEGATIVE BATTERY (SUPPLY -48V)

Rear View Power Only Bays
Page 90 of 137

System Application Guide Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) (Models 8200NLDB, 8200NLEB and 8200NL-B)

SAG582140000 Revision BF, April 8, 2020

Distribution Only Bay DC Input Cable Sizes and Lugs Selection

Home

Features

3/8" clearance holes on 1" centers are provided for installation of customer provided DC input cables terminated in twohole lugs. These are accessed from the rear of each Distribution Bay.

For lug mounting hole size and spacing dimensions, refer to the illustration provided in this section.

Restrictions

All lugs for customer connections must be ordered separately.

Customer needs to supply lug mounting hardware.

Maximum size of wire to be connected to a single lug position is 750 kcmil (2 per lug position).

Maximum lug width, 2.000 inches.

Ordering Notes

1) DC input cable size varies depending on power requirements, therefore no specific information is provided for cable size. Refer to Table 14 for recommended cable sizes and lugs at rated maximum bay load (6000 amperes). When making connections, observe correct polarity.

2) Lugs should be crimped per lug manufacturer's specifications.

Ambient Operating Temperature (1)

Loop Length (2)
(Ft)

Recm 90°C Wire Size (1, 2)

Recommended Crimp Lug (3)

30°C

112

(10) 750 kcmil

112

(10) 750 kcmil

245392000

40°C

157

(14) 750 kcmil

1 Wire sizes are based on recommendations of the American National Standards Institute (ANSI) approved National Fire Protection Association's (NFPA) National Electrical Code (NEC). Table 310.15 (B) (16) for copper wire at 90°C conductor temperature. For operation in countries where the NEC is not recognized, follow applicable codes.
2 Recommended wire sizes are sufficient to restrict voltage drop to 1.0 volt or less at rated full load output current of the bay for the loop lengths shown. Loop length is the sum of the lengths of the positive and negative leads.
3 Two-hole lug, 3/8" bolt clearance hole, 1" centers. Lugs should be crimped per lug manufacturer's specifications.
Table 14 Recommended Distribution Bay DC Input Cable Size and Lug Selection

Page 91 of 137

SAG582140000 Revision BF, April 8, 2020
DC Input (Supply -48V)

System Application Guide Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B)
(Models 8200NLDB, 8200NLEB and 8200NL-B)
Home

3/8" Clearance Hole (22)

2.031"

1.00" 1.00" 1.00" 1.00" 1.00" 1.00" 1.00"

1.00"

Rear View Distribution Bay

Page 92 of 137

System Application Guide Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) (Models 8200NLDB, 8200NLEB and 8200NL-B)

SAG582140000 Revision BF, April 8, 2020

Power/Distribution Bay AC Input, Ten (10) AC Feeds Wire Sizes, Branch Circuit Protection, and Lugs

Home

Features

Studs (1/4-20 on 5/8" centers) are provided for installation of customer provided two-hole AC Input lugs.

Studs (1/4-20) are provided for installation of customer provided one-hole frame ground lugs.

For lug mounting hole size and spacing dimensions, refer to the illustration provided in this section.

Restrictions

All lugs for customer connections must be ordered separately.

Lists 1/List 101 and List 11/List 111 provide an AC input termination panel that accepts ten (10) AC input branch circuits, one (1) per rectifier mounting position.

Ordering Notes

1) Refer to Table 15 for recommended wire sizes, branch circuit protection, and lugs.

Ambient Operating Temperature (1)

AC Feeds #1 through #10

Nominal Input Voltage
(VAC)

Recm Branch Circuit
Protection (Amperes) (2)

Recm 90°C Wire Size
(AWG) (1) (4)

Recommended Crimp Lug (3)

30°C

480

and

40°C

208

245342300

245346700

1 Wire sizes based on recommendations of the American National Standards Institute (ANSI) approved National Fire Protection Association's (NFPA) National Electrical Code (NEC). Table 310.15 (B) (16) for copper wire at 90°C conductor temperature. For operation in countries where the NEC is not recognized, follow applicable codes.
2 The AC input branch circuit protective device should be of the time-delay or high inrush type.
3 Two-hole lug, 1/4" bolt clearance hole, 5/8" centers. Lugs should be crimped per lug manufacturer's specifications.
4 Equipment grounding conductors must be provided with the AC input conductors supplied to the Bay. Frame ground terminals must be connected to earth ground, not power system neutral. Equipment grounding conductor size based on recommendations of the NEC Table 250-122 for copper wire. If aluminum or copper clad aluminum grounding conductor is used, refer to Table 250-122 for increased conductor size. For operation in countries where the NEC is not recognized, follow applicable codes.
Table 15 Recommended AC Input Wire Size and Lug Selection
Ten (10) AC Feeds

Page 93 of 137

SAG582140000 Revision BF, April 8, 2020

System Application Guide Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B)
(Models 8200NLDB, 8200NLEB and 8200NL-B)
Home

480VAC (List A) or 208VAC (List B), 3 Phase, 60Hz Separate Feed per PCU
PCU AC INPUT: 1/4-20 Studs on 5/8" Centers for Installation of Customer Provided Two-Hole Lugs

PCU #1 PCU #2 PCU #3 PCU #4 PCU #5 PCU #6 PCU #7 PCU #8 PCU #9 PCU #10 A B C A B CA B C A B C A B CA B CA B CA B C A B CA B C

Frame Ground (1/4-20 Studs
for Installation of Customer Provided
One-Hole Lugs)

Cover Removed in Illustration

PCU #1 PCU #2 PCU #3 PCU #4 PCU #5 PCU #6 PCU #7 PCU #9 PCU #10
Front View
Page 94 of 137

System Application Guide Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) (Models 8200NLDB, 8200NLEB and 8200NL-B)

SAG582140000 Revision BF, April 8, 2020

Power/Distribution Bay AC Input, Two (2) AC Feeds Wire Sizes, Branch Circuit Protection, and Lugs

Home

Features

Studs (3/8-16 on 1" centers) are provided for installation of customer provided two-hole AC Input lugs. These studs are accessed from the rear of the PDSC (AC Input 'Power Distribution Service Cabinet').

Captive nuts (3/8-16 on 1" centers) are provided for installation of customer provided frame ground lugs. These studs are accessed from the rear of the PDSC (AC Input 'Power Distribution Service Cabinet').

For lug mounting hole size and spacing dimensions, refer to the illustration provided in this section.

Restrictions

All lugs for customer connections must be ordered separately.

Requires optional bolt-on PDSC (AC Input 'Power Distribution Service Cabinet') (List 30 or 31). For use with List 2/List 102 and List 12/List 112 only.

Ordering Notes

1) Refer to Table 16 for recommended wire sizes, branch circuit protection, and lugs.

Ambient Operating Temperature (1)

Nominal Input Voltage
(VAC)

AC Feeds #1 and #2

Recm Branch Circuit
Protection (Amperes) (2)

Recm 90°C
Wire Size (AWG and kcmil) (1)
(4)

Recommended Crimp Lug (3)

30°C

480

100

245348200

and

40°C

208

250

245347500

1 Wire sizes based on recommendations of the American National Standards Institute (ANSI) approved National Fire Protection Association's (NFPA) National Electrical Code (NEC). Table 310.15 (B) (16) for copper wire at 90°C conductor temperature. For operation in countries where the NEC is not recognized, follow applicable codes.
2 The AC input branch circuit protective device should be of the time-delay or high inrush type.
3 Two-hole lug, 3/8" bolt clearance hole, 1" centers. Lugs should be crimped per lug manufacturer's specifications.
4 Equipment grounding conductors must be provided with the AC input conductors supplied to the Bay. Frame ground terminals must be connected to earth ground, not power system neutral. Equipment grounding conductor size based on recommendations of the NEC Table 250-122 for copper wire. If aluminum or copper clad aluminum grounding conductor is used, refer to Table 250-122 for increased conductor size. For operation in countries where the NEC is not recognized, follow applicable codes.
Table 16 Recommended AC Input Wire Size and Lug Selection
Two (2) AC Feeds

Page 95 of 137

SAG582140000 Revision BF, April 8, 2020

System Application Guide Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B)
(Models 8200NLDB, 8200NLEB and 8200NL-B)
Home

480VAC (List A) or 208VAC (List B), 3 Phase, 60Hz

Two Feeds:

Feed #1 Powers PCU #1, #3, #5, #7, #9

Frame Ground Nuts

Feed #2 Powers PCU #2, #4, #6, #8, #10

to Secure Lugs and Lug

Mounting Hardware

(3/8-16 on 1" Centers)

Feed #1

(Accessed from Inside Cabinet)

A Feed #2 B Feed #2 C Feed #2

1.000"
3/8-16 x 1.25 Studs (12)
1.843"
Note: Remove factory installed shorting plates. See next page for illustration with shorting plates installed.

Rear View Optional Bolt-On PCU AC Input Service Cabinet
Page 96 of 137

System Application Guide Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) (Models 8200NLDB, 8200NLEB and 8200NL-B)

SAG582140000 Revision BF, April 8, 2020

Power/Distribution Bay AC Input, One (1) AC Feed Wire Sizes, Branch Circuit Protection, and Lugs

Home

Features

For lug mounting hole size and spacing dimensions, refer to the illustration provided in this section.

Restrictions

All lugs for customer connections must be ordered separately.

Requires optional bolt-on PDSC (AC Input 'Power Distribution Service Cabinet') (List 30 or 31). For use with List 2/List 102 and List 12/List 112 only.

Ordering Notes

1) Refer to Table 17 for recommended wire sizes, branch circuit protection, and lugs.

AC Feed #1

Ambient Operating Temperature (1)

Nominal Input Voltage
(VAC)

Recm Branch Circuit
Protection (Amperes) (2)

Recm 90°C
Wire Size (AWG and kcmil) (1)
(4)

Recommended Crimp Lug (3)

30°C

480

200

3/0

245347300

and

40°C

208

500

750

245348100

1 Wire sizes based on recommendations of the American National Standards Institute (ANSI) approved National Fire Protection Association's (NFPA) National Electrical Code (NEC). Table 310.15 (B) (16) for copper wire at 90°C conductor temperature. For operation in countries where the NEC is not recognized, follow applicable codes.
2 The AC input branch circuit protective device should be of the time-delay or high inrush type.
3 Two-hole lug, 3/8" bolt clearance hole, 1" centers. Lugs should be crimped per lug manufacturer's specifications.
4 Equipment grounding conductors must be provided with the AC input conductors supplied to the Bay. Frame ground terminals must be connected to earth ground, not power system neutral. Equipment grounding conductor size based on recommendations of the NEC Table 250-122 for copper wire. If aluminum or copper clad aluminum grounding conductor is used, refer to Table 250-122 for increased conductor size. For operation in countries where the NEC is not recognized, follow applicable codes.
Table 17 Recommended AC Input Wire Size and Lug Selection
One (1) AC Feed

Page 97 of 137

SAG582140000 Revision BF, April 8, 2020

System Application Guide Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B)
(Models 8200NLDB, 8200NLEB and 8200NL-B)
Home

480VAC (List A) or 208VAC (List B), 3 Phase, 60Hz

Single Feed

Frame Ground Nuts to Secure Lugs and Lug

Mounting Hardware

(3/8-16 on 1" Centers)

(Accessed from Inside Cabinet)

1.000"
3/8-16 x 1.25 Studs (6)

3.686"

Rear View Optional Bolt-On PCU AC Input Service Cabinet
Page 98 of 137

System Application Guide Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) (Models 8200NLDB, 8200NLEB and 8200NL-B)

SAG582140000 Revision BF, April 8, 2020

Power Only Bay AC Input, Five (5) AC Feeds Wire Sizes, Branch Circuit Protection, and Lugs

Home

Features

Studs (3/8-16 on 1" centers) are provided for installation of customer provided two-hole AC Input lugs and frame ground lugs.

For lug mounting hole size and spacing dimensions, refer to the illustration provided in this section.

Restrictions

All lugs for customer connections must be ordered separately.

List 3/List 103 and List 13/List 113 provides five (5) AC feeds.

Ordering Notes

1) Refer to Table 19 for recommended wire sizes, branch circuit protection, and lugs.

AC Feeds #1 through #5

Ambient Operating Temperature (1)

Nominal Input Voltage
(VAC)

Recm Branch Circuit
Protection (Amperes) (2)

Recm 75°C Wire Size (AWG) (1) (4)

Recommended Crimp Lug (3)

480

40 (5)

40°C

240

80 (6)

208

90 (7)

245349800

245348200

1 Wire sizes based on recommendations of the American National Standards Institute (ANSI) approved National Fire Protection Association's (NFPA) National Electrical Code (NEC). Table 310.15 (B) (16) for copper wire at 75°C conductor temperature. For operation in countries where the NEC is not recognized, follow applicable codes.
2 The AC input branch circuit protective device should be of the time-delay or high inrush type. 3 Two-hole lug, 3/8" bolt clearance hole, 1" centers. Lugs should be crimped per lug manufacturer's specifications. 4 Equipment grounding conductors must be provided with the AC input conductors supplied to the Bay. Frame ground
terminals must be connected to earth ground, not power system neutral. Equipment grounding conductor size based on recommendations of the NEC Table 250-122 for copper wire. If aluminum or copper clad aluminum grounding conductor is used, refer to Table 250-122 for increased conductor size. For operation in countries where the NEC is not recognized, follow applicable codes.
5 Maximum overcurrent protection device is 45A. 6 Maximum overcurrent protection device is 90A. 7 Maximum overcurrent protection device is 100A.
Table 18 Recommended AC Input Wire Size and Lug Selection
Five (5) AC Feeds

Page 99 of 137

SAG582140000 Revision BF, April 8, 2020

System Application Guide Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B)
(Models 8200NLDB, 8200NLEB and 8200NL-B)
Home
480VAC (List A) or 208VAC (List B), 3 Phase, 60Hz Five AC Feeds
(Feed #1 Powers Rectifiers #1 and #2) (Feed #2 Powers Rectifiers #3 and #4) (Feed #3 Powers Rectifiers #5 and #6) (Feed #4 Powers Rectifiers #7 and #8) (Feed #5 Powers Rectifiers #9 and #10)
Feed #1 Feed #2 ABC ABC

Frame Ground
(3/8-16 Studs on 1" Centers)

Front Door Removed in Illustration for Clarity Only

C
Feed #3 B A
(3/8-16 Studs on 1" Centers)

A
B Feed #4
C

A B

Feed #5

(3/8-16 Studs on 1" Centers)

Front View
Page 100 of 137

Rectifier #1 Rectifier #2 Rectifier #3 Rectifier #4 Rectifier #5 Rectifier #6 Rectifier #7 Rectifier #8 Rectifier #9 Rectifier #10

System Application Guide Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) (Models 8200NLDB, 8200NLEB and 8200NL-B)

SAG582140000 Revision BF, April 8, 2020

Power Only Bay AC Input, Two (2) AC Feeds Wire Sizes, Branch Circuit Protection, and Lugs

Home

Features

Studs (3/8-16 on 1" centers) are provided for installation of customer provided two-hole AC Input lugs and frame ground lugs.

For lug mounting hole size and spacing dimensions, refer to the illustration provided in this section.

Restrictions

All lugs for customer connections must be ordered separately.

List 4/List 104 and List 14/List 114 provides two (2) AC feeds.

Ordering Notes

1) Refer to Table 19 for recommended wire sizes, branch circuit protection, and lugs.

AC Feeds #1 and #2

Ambient Operating Temperature (1)

Nominal Input Voltage
(VAC)

Recm Branch Circuit
Protection (Amperes) (2)

Recm 75°C Wire Size (AWG) (1) (4)

Recommended Crimp Lug (3)

480

100 (5)

245348200

40°C

240

200

3/0

245347300

208

225

4/0

245347400

1 Wire sizes based on recommendations of the American National Standards Institute (ANSI) approved National Fire Protection Association's (NFPA) National Electrical Code (NEC). Table 310.15 (B) (16) for copper wire at 75°C conductor temperature. For operation in countries where the NEC is not recognized, follow applicable codes.
2 The AC input branch circuit protective device should be of the time-delay or high inrush type.
3 Two-hole lug, 3/8" bolt clearance hole, 1" centers. Lugs should be crimped per lug manufacturer's specifications.
4 Equipment grounding conductors must be provided with the AC input conductors supplied to the Bay. Frame ground terminals must be connected to earth ground, not power system neutral. Equipment grounding conductor size based on recommendations of the NEC Table 250-122 for copper wire. If aluminum or copper clad aluminum grounding conductor is used, refer to Table 250-122 for increased conductor size. For operation in countries where the NEC is not recognized, follow applicable codes.
5 Maximum overcurrent protection device is 110A.
Table 19 Recommended AC Input Wire Size and Lug Selection
Two (2) AC Feeds

Page 101 of 137

SAG582140000 Revision BF, April 8, 2020

System Application Guide Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B)
(Models 8200NLDB, 8200NLEB and 8200NL-B)
Home

480VAC (List A) or 208VAC (List B), 3 Phase, 60Hz
Two AC Feeds
(Feed #1 Powers Rectifiers #1, #3, #5, #7, #9) (Feed #2 Powers Rectifiers #2, #4, #6, #8, #10)

(3/8-16 Studs Feed #1 on 1" Centers) C B A

Feed #2 (3/8-16 Studs A B C on 1" Centers)

Frame Ground
(3/8-16 Studs on 1" Centers)

Front Door Removed in Illustration for Clarity Only

Front View
Page 102 of 137

Rectifier #1 Rectifier #2 Rectifier #3 Rectifier #4 Rectifier #5 Rectifier #6 Rectifier #7 Rectifier #8 Rectifier #9 Rectifier #10

System Application Guide Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) (Models 8200NLDB, 8200NLEB and 8200NL-B)

SAG582140000 Revision BF, April 8, 2020

Power Only Bay AC Input, Ten (10) AC Feeds Wire Sizes, Branch Circuit Protection, and Lugs

Home

Features

Studs (1/4-20 on 5/8" centers) are provided for installation of customer provided two-hole AC Input lugs.

Studs (1/4-20) are provided for installation of customer provided one-hole frame ground lugs.

For lug mounting hole size and spacing dimensions, refer to the illustration provided in this section.

Restrictions

All lugs for customer connections must be ordered separately.

List 5/List 105 and List 15/ List 115 provides ten (10) AC feeds.

Ordering Notes

1) Refer to Table 20 for recommended wire sizes, branch circuit protection, and lugs.

Ambient Operating Temperature (1)

AC Feeds #1 through #10

Nominal Input Voltage
(VAC)

Recm Branch Circuit
Protection (Amperes) (2)

Recm 75°C Wire Size (AWG) (1) (4)

Recommended Crimp Lug (3)

480

20 (5)

245342300

40°C

240

245391600

208

45 (6)

245346700

1 Wire sizes based on recommendations of the American National Standards Institute (ANSI) approved National Fire Protection Association's (NFPA) National Electrical Code (NEC). Table 310.15 (B) (16) for copper wire at 75°C conductor temperature. For operation in countries where the NEC is not recognized, follow applicable codes.
2 The AC input branch circuit protective device should be of the time-delay or high inrush type.
3 Two-hole lug, 1/4" bolt clearance hole, 5/8" centers. Lugs should be crimped per lug manufacturer's specifications.
4 Equipment grounding conductors must be provided with the AC input conductors supplied to the Bay. Frame ground terminals must be connected to earth ground, not power system neutral. Equipment grounding conductor size based on recommendations of the NEC Table 250-122 for copper wire. If aluminum or copper clad aluminum grounding conductor is used, refer to Table 250-122 for increased conductor size. For operation in countries where the NEC is not recognized, follow applicable codes.
5 Maximum overcurrent protection device is 25A.
6 Maximum overcurrent protection device is 60A.
Table 20 Recommended AC Input Wire Size and Lug Selection
Ten (10) AC Feeds

Page 103 of 137

SAG582140000 Revision BF, April 8, 2020

System Application Guide Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B)
(Models 8200NLDB, 8200NLEB and 8200NL-B)
Home
480VAC (List A) or 208VAC (List B), 3 Phase, 60Hz Ten AC Feeds

Frame Ground (1/4-20 Studs on 1" Centers)

(1/4-20 Studs on 5/8" Centers)

A
Feed #1 B C

A
Feed #3 B C

A
Feed #5 B C

A
Feed #7 B C

Feed #9

A B

(1/4-20 Studs on 5/8" Centers)

A
B Feed #2
C

A
B Feed #4
C

A
B Feed #6
C

A
B Feed #8
C

A B

Feed

#10

Front Door Removed in Illustration for Clarity Only

Rectifier #1 Rectifier #2 Rectifier #3 Rectifier #4 Rectifier #5 Rectifier #6 Rectifier #7 Rectifier #8 Rectifier #9 Rectifier #10

Front View

Page 104 of 137

System Application Guide Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) (Models 8200NLDB, 8200NLEB and 8200NL-B)

SAG582140000 Revision BF, April 8, 2020

External Alarm, Reference, and Control Wire Sizes - Power/Distribution and Power Only Bays (List 1, 2, 3, 4, 5)

Home

Features

External alarm, reference, and control connections are made to TB1 on the MCA circuit card and TB1 on the MCA customer alarm relay circuit cards.

Terminals

Capacity

Type

Recm Wire Size

28 to 16 AWG Screw Clamp

22 AWG for Loop Lengths Up to 200 ft. 18-20 AWG for Loop Lengths Over 200 ft.

Table 21 Recommended Alarm, Reference, and Control Wire Size
(TB1 on MCA Circuit Card) (TB1 on MCA Customer Alarm Relay Circuit Card)

MCA Circuit Card (Primary Bay only)

MCA Customer Alarm Relay Circuit Cards and/or LMS Input/Output (I/O) Circuit Cards.

TB1

MCA Circuit Card P/N 509478 (Primary Bay)

TB1

MCA Customer Alarm Relay Circuit Card P/N 514348 (Primary and/or Secondary Bays)

Page 105 of 137

SAG582140000 Revision BF, April 8, 2020

System Application Guide Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B)
(Models 8200NLDB, 8200NLEB and 8200NL-B)

Home External Alarm, Reference, and Control Wire Sizes - Power/Distribution and Power Only Bays (List 101, 102, 103, 104,
105)

Recommended External Alarm, Reference, Monitoring, and Control Wire Sizes

Recommended wire size is 22 AWG for loop lengths up to 200 ft. and 18-20 AWG for loop lengths over 200 ft.

External Alarm, Reference, Monitoring, and Control Connections Primary Bay Overview Illustration

Primary Power/Distribution Bay Primary Power Only Bay Similar
Front door removed in illustration for clarity only.

Control Shelf

Primary Bay Control Shelf

NCU Controller

IB2 Controller Interface Board

F2 F1 Power to Power to Touch Distr. DSM Screen (3A) (1-1/3A)

EIB Controller Extended
Interface Board

1 TB15

TB2

Ethernet Port (NCU) (Front Door Display)
USB Port

TB2 (for future use)

10Base-T Ethernet Port (IB4 Board) (Local Area Network)

CAN Port (to supplemental bay) TB1

RS-485 Port 1 / Port 2

TB1-1 TB1-2

RS485_1A RS485_1B

South Bound Port

TB1-3 C_GND

TB1-4 RS485_2A North Bound Port TB1-5 RS485_2B

Page 106 of 137

System Application Guide Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) (Models 8200NLDB, 8200NLEB and 8200NL-B)

NCU Interface Board (IB2) Illustration

Schematic Diagram of IB2

IB2 TEMP PROBE 2

IB2 TEMP PROBE 1

MA4C5U31 IB2

IB2 (Controller Interface Board)

IB2 Temp Probe 2
IB2 Temp Probe 1
Connector to Controller

SAG582140000 Revision BF, April 8, 2020
Home

J12 3 J12 2 J12 1 J11 3 J11 2 J11 1

J2 OFF ON
1 2 SW1

J11

J12

Input No. (+)

Input No. ()

DIGITAL INPUTS

RELAY OUTPUTS

654321 654321 654321 654321 654321 654321 654321

DI1-

DI1+

DI2DI2+

DI3-

DI3+

DI4-

DI4+

DI5-

DI5+

DI6-

DI6+

DI7-

DI7+

DI8DI8+

DO1_NC

DO2_NC

DO1_COM DO2_COM

DO1_NO

DO2_NO

DO3_NC

DO4_NC

DO3_COM DO4_COM

DO3_NO

DO4_NO

DO5_NC

DO6_NC

DO5_COM DO6_COM

DO5_NO

DO6_NO

DO7_NC

DO8_NC

DO7_COM DO8_COM

DO7_NO

DO8_NO

IB2 Assembly

Digital Input Terminal Blocks

87 654 321

NO C NC NO C NC NO C NC NO C NC

-
531 531 531

531 531 531 531 NO C NC NO C NC NO C NC NO C NC

642 642 642 642

642 642 642
87 654 321

RELAY

Relay Output Terminal Blocks

Switch settings must be in this position to interface with the controller.

Relay No. Relay No.

2 4 3 1 J2

The controller relay assigned to "Critical Summary" alarm (relay 1 by default) will operate in the "Fail Safe Mode". "Fail Safe Mode" means Relay 1 is de-energized during an alarm condition, opening the contacts between the C and NO terminals, and closing the contacts between the C and NC terminals.
The controller's remaining seven (7) relays energize during an alarm condition, closing the contacts between the C and NO terminals, and opening the contacts between the C and NC terminals.
Not all I/O points may be available for customer connection (some may be used for factory system connections). Refer to the configuration drawing (C-drawing) supplied with your system for your system's specific configuration.
J3-J9: Wire Size Capacity: 16 AWG to 26 AWG. Wire Strip Length: 0.20 inch. Recommended Torque: 2.2 in-lbs.

Page 107 of 137

SAG582140000 Revision BF, April 8, 2020
NCU Extended Interface Board (EIB) Illustration
Schematic Diagram of EIB

System Application Guide Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B)
(Models 8200NLDB, 8200NLEB and 8200NL-B) Home
EIB (Controller Extended Interface Board)

RLY3

Relays

NC C NO NC C NO

Terminal Blocks

RLY1

Sh1 Sh2 Sh3 V1 V3 V5 V7 V8
Shunt Inputs Voltage Inputs

NC C NO NC C NO NC C NO 1 3513513 5135 135

246 24 6

Switch settings must be in this position to interface with the controller. SW1 2 1 ON OFF

RLY4

RLY2

Relays

Shunt Voltage Inputs Inputs
Sh1 Sh2 Sh3 V2 V4 V6 RLY5 24624 6246

2431 J2

J9 123456

123456 123456

D4_NO D3_NO D4_COM D3_COM D4_NC D3_NC
D2_NO D1_NO D2_COM D1_COM D2_NC D1_NC
D5_NO
D5_COM DCV8 D5_NC DCV7
DCV6 DCV5 DCV4 DCV3 DCV2 DCV1
SH3+ SH3SH2+ SH2SH1+ SH1-

SHUNT INPUTS

VOLTAGE INPUTS

RELAY OUTPUTS J2 J3 J4

Connector to Controller
EIB Temp Probe 2
EIB Temp Probe 1

Not all I/O points may be available for customer connection (some may be used for factory system connections). Refer to the configuration drawing (C-drawing) supplied with your system for your system's specific configuration.
J5-J9: Wire Size Capacity: 16 AWG to 26 AWG. Wire Strip Length: 0.20 inch. Recommended Torque: 2.2 in-lbs.
EIB Assembly

-
+

Page 108 of 137

J3 1 J3 2 J3 3 J4 1 J4 2 J4 3

MA455U41 EIB

EIB TEMP PROBE 2 EIB TEMP PROBE 1

System Application Guide Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) (Models 8200NLDB, 8200NLEB and 8200NL-B)

SAG582140000 Revision BF, April 8, 2020

External Alarm, Reference, Monitoring, and Control Connections Secondary Bay Overview Illustration

Home

Control Shelf
Secondary Power Only Bay Secondary Power/ Distribution Bay Similar Front door removed in illustration for clarity only.
Secondary Bay Control Shelf

Front

CAN Port

SM-DUE

CAN Port

Page 109 of 137

SAG582140000 Revision BF, April 8, 2020
SM-DUE Board Illustration
V_BUS+ V_BUSLOAD_FA
V_AI+ V_AI-
V_BUS+ V_BUSLOAD_FA
V_AI+ V_AI-
V_BUS+ V_BUSLOAD_FA
V_AI+ V_AI-
V_BUS+ V_BUSLOAD_FA
V_AI+ V_AI-
V_BUS+ V_BUSLOAD_FA
V_AI+ V_AI-
+5 VDC GND

J2-J12, J43-J47: Wire Size Capacity: 16 AWG to 26 AWG. Wire Strip Length: 0.20 inch. Recommended Torque: 2.2 in-lbs.
5V for Hall

Input Block 6
To Customer Connection

Input Block 7
To Customer Connection

Input Block 8
To Customer Connection

Input Block 9
To Customer Connection

Input Block 10
To Customer Connection

System Application Guide Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B)
(Models 8200NLDB, 8200NLEB and 8200NL-B) Home
Not Used
V_AIV_AI+ LOAD_FA V_BUSV_BUS+
V_AIV_AI+ LOAD_FA V_BUSV_BUS+
V_AIV_AI+ LOAD_FA V_BUSV_BUS+
V_AIV_AI+ LOAD_FA V_BUSV_BUS+
V_AIV_AI+ LOAD_FA V_BUSV_BUS+

Page 110 of 137

CAN RS-485

Power

PS+ PS-
Not Used
CAN_H CAN_L
RS-485 A RS-485 B
GND

J12
1 2 3 4
J47
1 2
1 2 3
J48

J43
21

J6 5 4 3 2 1

J7 5 4 3 2 1

J8 5 4 3 2 1

J9 5 4 3 2 1

J11 5 4 3 2 1

Jumpers 135 246

SMDUE

Green LED

1 SW1 8 ON

Jumpers 1 3 5 2 4 6

OFF
J2 1 2 3 4 5

SW1 ON

OFF

To Customer Connection
Input Block 1

Jumpers 1 3 5 2 4 6
J3 1 2 3 4 5
To Customer Connection
Input Block 2

Jumpers 1 3 5 2 4 6
J4 1 2 3 4 5
To Customer Connection
Input Block 3

Jumpers 1 3 5 2 4 6

3
J44 2
1
3
J45 2
Jumpers 1 135 3 2 4 6 J46 2
1

J5 1 2 3 4 5

J10 1 2 3 4 5

To Customer Connection
Input Block 4

To Customer Connection
Input Block 5

System Application Guide Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) (Models 8200NLDB, 8200NLEB and 8200NL-B)

SAG582140000 Revision BF, April 8, 2020

SPECIFICATIONS

Home

1. SYSTEM

1.1 DC Operating Voltage

1.1.1 Nominal: -48 VDC.

1.1.2 Range: -42 VDC to -60 VDC.

1.2 Environmental Ratings

Note: See also `Environmental Ratings' in the Rectifier Module section.

1.2.1 Operating Ambient Temperature Range: 0 °C to +40 °C (+32 °F to +104 °F).

1.2.2 Storage Ambient Temperature Range: -40 °C to +65 °C (-40 °F to +149 °F).

1.2.3 Humidity: This system is capable of operating in an ambient relative humidity range of 0% to 95%, noncondensing.

1.2.4 Altitude: The maximum operating ambient temperature should be derated by 10 °C at an elevation of 10,000 feet above sea level. For elevations between 3,000 feet and 10,000 feet, derate the maximum operating ambient temperature linearly.

1.2.5 Heat Dissipation: With R48-12000e rectifier(s) output adjusted to 54.48 volt DC at rated full load and nominal input voltage.

R48-12000e Rectifier (P/N 486532603)

No. of Rectifiers

Bay Output Current (Amperes)

BTU/Hr (Typical)

0 (Rectifier no load)

390

100 (Rectifier half load)

800

200 (Rectifier full load)

1568

400

3136

600

4704

800

6272

1000

7840

1200

9408

1400

10976

1600

12544

1800

14112

2000

15680

Page 111 of 137

SAG582140000 Revision BF, April 8, 2020

System Application Guide Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B)
(Models 8200NLDB, 8200NLEB and 8200NL-B)
Home

1.2.6 Heat Dissipation: With R48-12000Le rectifier(s) output adjusted to 54.48 volt DC at rated full load and nominal input voltage.

R48-12000Le Rectifier P/N 486534003

No. of Rectifiers
1 1 1 2 3 4 5 6 7 8 9 10

Bay Output Current (Amperes)
0 (Rectifier no load) 100 (Rectifier half load) 200 (Rectifier full load)
400 600 800 1000 1200 1400 1600 1800 2000

BTU/Hr (Typical)
--2404 4808 7212 9616 12020 14424 16828 19232 21636 24040

1.2.7 Ventilation Requirements: The rectifiers are fan cooled and utilize front to back forced ventilation. The power/distribution bays and power only bays must be mounted so ventilating openings are not blocked and temperature of the air entering the rectifier shelf does not exceed the operating ambient temperature range stated above.
Also, the distance from the rear of a power/distribution bay or power only bay to a wall or other solid structure must not be less than 6 inches. This will assure proper air flow through the rectifiers.
1.2.8 Audible Noise: The audible noise does not exceed the following when measured at any point two feet from any vertical surface of a power/distribution bay and five feet from the floor using a sound level meter conforming to ANSI S1.4.

No. of Rectifiers 1 10

Audible Noise 65 dBA 75 dBA

1.2.9 EMI/RFI Suppression: Rectifiers operating in a Power/Distribution Bay conform to the requirements of FCC rules Part 15, Subpart B, Class A for Radiated and Conducted emissions limits.

1.2.10 Surge Protection

(A) Standard: Compliance with EN61000-4-5 Installation Class 4, and capable of withstanding surges per ANSI/IEEE C 62.41-1991 Category B across the input terminals.

Note:

This level of protection is a widely used standard for telecommunications power equipment. As with all such equipment, it is the end user's responsibility to provide an adequately sized Surge Suppression Device at the commercial power service entrance of the building that reduces all incoming surges to levels below the classes/categories stated for the equipment.

(B) When Equipped with List 35, 36, 37, or 38: Compliance with EN61000-4-5 Installation Class 4, and capable of withstanding surges per ANSI/IEEE C62.41-1991 Category A, Category B, and Category C, and ANSI/IEEE C62.41.2 Scenario II, Exposure 3, 100KA 8/20us, 10KA 10/350us.

1.2.11 ESD Protection: Complies with EN61000-4-2 Level 4 (8kV contact).

1.2.12 Electrical Fast Transient / Burst Immunity: Complies with EN61000-4-4 Level 4.

1.2.13 Mounting: This power system is intended only for installation in a restricted access location on or above a noncombustible surface. Typical industry standards recommend minimum aisle space clearance of 2'6" for the front of the relay rack and 2' for the rear of the relay rack.

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1.3 Compliance Information

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1.3.1 Safety Compliance:

(A) Power/Distribution Bay and Distribution Only Bay: This power board is UL Listed ("c UL") as a DC Power Distribution Center for Communications Equipment. This unit meets the requirements of CSA 22.2, No. 225 and is tested and Certified by UL ("c UL") as a Custom Built Power Distribution Center for Communications Equipment.

(B) Power Only Bay: This unit meets the requirements of UL 60950, Standard for Information Technology Equipment, and is UL Listed as a power supply for use in Telephone, Electronic Data Processing or Information Processing Equipment.

1.3.2 NEBS Compliance (pending for Lists 101-132): Compliance verified by a Nationally Recognized Testing Laboratory (NRTL) per GR-1089-CORE and GR-63-CORE. Contact Vertiv for NEBS compliance reports.

In order to remain compliant during a fan failure condition, the backup battery connection must be utilized to provide sufficient power to the loads for up to eight (8) hours when the system is operated at greater than 50% output power. If no backup battery connection is used, the system must operate with a redundant module installed.

1.4 Local Controls and Indicators

1.4.1 "Bay Alarm" Indicator: Located at the top center of each bay.

Green = OK Red = Bay Failure Yellow (flashing) = Identified by the controller

1.4.2 "Distribution Bus" Indicators: Each distribution bus contains and indicator located on a hinged door panel covering the bus's controller monitoring circuit card.

Green = OK Red = Card Failure Yellow (flashing) = Identified by the controller

1.4.3 See also specifications for rectifier, MCA, LMS, and NCU.

2. DC DISTRIBUTION

2.1 Ratings

2.1.1 Power/Distribution Bay

(A) Power/Distribution Bay:

2400 amperes, maximum, per bay. 16,000 amperes, maximum, per system.

(B) Distribution Bus:

1200 amperes, maximum. Each Power/Distribution Bay has two (2) Distribution Buses.

(C) Fuse/Circuit Breaker Mounting Positions: Each distribution bus contains 24 fuse/circuit breaker mounting positions which provides 48 fuse/circuit breaker mounting positions per bay. Note that some fuse/circuit breaker combinations require more than one fuse/circuit breaker mounting position. Refer to Distribution Devices under ACCESSORY DESCRIPTIONS for details.

2.1.2 Distribution Only Bay

(A) Distribution Only Bay:

6000 amperes, maximum, per bay. 16,000 amperes, maximum, per system.

(B) Distribution Bus:

1500 amperes, maximum. Each bay has four (4) Distribution Buses.

(D) Fuse/Circuit Breaker Mounting Positions: Each distribution bus contains 12 fuse/circuit breaker mounting positions which provide 48 fuse/circuit breaker mounting positions per bay. Note that some fuse/circuit breaker combinations require more than one fuse/circuit breaker mounting position. Refer to Distribution Devices under ACCESSORY DESCRIPTIONS for details.

The optional distribution panel provides twenty-four (24) bullet nose device positions. The panel accepts a choice of TLS/TPS-type fuseholders or bullet nose-type circuit breakers. When installed, bay can be loaded with up to (46) 218 circuit breakers or TPL fuses, and (24) bullet nose circuit breakers or TLS/TPS fuses.

Note: The List C Circuit Breaker/Fuse Panel requires distribution position #12 in the Bus #1 Distribution Panel. Also, distribution position #36 in the Bus #3 Distribution Panel must remain empty.

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System Application Guide Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B)
(Models 8200NLDB, 8200NLEB and 8200NL-B)

3. RECTIFIER

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3.1 Output Ratings

3.1.1 Voltage: Nominal -48 volts DC, Positive Ground.

(A) Without Battery Charge Temperature Compensation: Float voltage is adjustable from 47.00 to 58.00 volts DC. Test/equalize voltage is adjustable from 45.00 to 58.00 volts DC. Both float and test/equalize voltages are factory set at 52.00 volts, unless otherwise specified. The output voltage temperature coefficient does not exceed 0.01% per degree centigrade from 0 °C to +40 °C.

(B) With Battery Charge Digital Temperature Compensation Probe: With an optional battery charge digital temperature compensation probe installed, the controller automatically increases or decreases the output voltage as battery ambient temperature decreases or increases, respectively. Float voltage is factory set at approximately 54.48 volts at 25°C battery ambient. The float and test/equalize voltage range is the same as without battery charge temperature compensation. Using battery and equipment manufacturers' recommendations, the user selects the following temperature compensation curve parameters via the controller. Refer to "Typical Float Charge Thermal Characteristics Using Optional Battery Charge Digital Temperature Compensation Probe" in Battery Charge Temperature Compensation Probe for Digital Compensation under ACCESSORY DESCRIPTIONS.

(1) The temperature compensation slope in volts/°C. Adjustable from zero to 200 millivolts/°C. Factory set at 0V/°C (DIGITAL TC OFF).

(2) The maximum voltage limit in volts DC. Adjustable from float up to 58.5 volts DC, but automatically limited to one volt below the High Voltage Shutdown setting. Factory set at 56.5 volts DC.

(3) The minimum voltage limit in volts DC. Adjustable from float down to 44 volts DC. Factory set at 50.0 volts DC.

3.1.2 Current: Two hundred (200) amperes per rectifier, up to a total of 2,000 amperes per Power/Distribution Bay with ten (10) rectifiers installed, and up to a total of 16,000 amperes per system when equipped with 80 rectifiers.

3.1.3 Regulation

(A) Static: The controller controls the steady state output voltage to within ±0.05% of any voltage setting within the range of 44.0 to 58.0 volts DC for any and all combinations of load from no load to full load, input voltage, and input frequency at a constant ambient temperature. If the controller's regulation feature is disabled for any reason, steady state regulation is ±1.0% as controlled within the rectifiers.

(B) Dynamic Response: For any step load change from 10% to 90% or from 90% to 10% of full rated load within 250 microseconds, shall not cause the voltage measured at the output to overshoot or undershoot more than 5% of the regulated output level within 1 millisecond. The output voltage must return and stay within the ±1% regulation band within 4 milliseconds and within the ±0.5% regulation band within 3 seconds. Any step change of the line voltage within the limits specified in Paragraph 3.2.1 shall not cause the output voltage to deviate outside the ±0.5% regulation band.

3.1.4 Filtering (with or without battery): Typical readings were taken at nominal input voltage, nominal output voltage, 50% load, and 25°C (77°F) ambient.

(A) Voice Band Noise: Complies with Telcordia GR-947-CORE.

(1) Typically 21 dBrn with C-message weighting. Does not exceed 38 dBrn C.

(2) Typically 0.100 millivolt psophometric. Does not exceed 2 millivolt psophometric.

(B) Wide Band Noise: Complies with Telcordia GR-947-CORE.

(1) Typically 200 millivolt peak-to-peak. Does not exceed 250 millivolt peak-to-peak.

(2) Typically 10 millivolts rms. Does not exceed 100 millivolt rms.

3.2 Input Ratings (480VAC, with 486532603 rectifier)
3.2.1 Voltage: Nominal 480 volts AC, three phase, 60 Hz, with an operating range of 340 to 528 volts. Acceptable input frequency range is 57 to 63 Hz.
3.2.2 Harmonic Content: Complies with IEEE-519-1992. Voltage harmonic distortion of less than 5% at nominal input when operating on a line impedance of 0.104 ohms or less.
3.2.3 Inrush Current: Peak does not exceed 6 times the RMS input current at full load, under any conditions of input voltage within the rated input voltage range stated in Paragraph 3.3.1 and for any duration of AC input interrupts. Under the above conditions, standard AC distribution circuit breakers will not trip.

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SAG582140000 Revision BF, April 8, 2020

3.2.4 Typical Input Data: 60 Hz input.

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(A) System output is initially adjusted to 54.48 volts DC as measured at the output bus at 50% of full load and nominal input.

Number of Rectifiers
Installed

Nominal Input
Voltage

480

Percent of Full Load
0 25 50 75 100

Input Current (Amperes)
1.35 3.78 6.99 10.30 13.66

Input VA
1122 3147 5813 8563 11358

Input Watts
0 2713 5429 8120 10797

Power Factor
0.074 0.908 0.973 0.987 0.992

Efficiency %
-94.0 95.9 96.1 95.9

(B) Typical Efficiency versus Output Current:

Nominal Input
Voltage

Input Voltage

480

408

Number of Rectifiers Installed
1 2 3 4 5 6 7 8 9 10

Input Current (Amperes)
17.5 35.0 52.5 70.0 87.5 105.0 122.5 140.0 157.5 175.0

3.3 Input Ratings (208VAC, with 486534003 rectifier)
3.3.1 Voltage: Nominal 208 volts AC, three phase, 60 Hz, with an operating range of 176 to 264 volts. Acceptable input frequency range is 47 to 63 Hz.
3.3.2 Harmonic Content: Complies with IEEE-519-1992. Voltage harmonic distortion of less than 5% when operating on a line impedance of 0.104 ohms or less.
3.3.3 Inrush Current: Peak does not exceed 6 times the RMS input current at full load, under any conditions of input voltage within the rated input voltage range stated in Paragraph 3.2.1 and for any duration of AC input interrupts. Under the above conditions, standard AC distribution circuit breakers will not trip.

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System Application Guide Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B)
(Models 8200NLDB, 8200NLEB and 8200NL-B)

3.3.4 Typical Input Data: 60 Hz input.

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(A) System output is initially adjusted to 54.48 volts DC as measured at the output bus at 50% of full load and nominal input.

Number of Rectifiers
Installed

Nominal Input
Voltage

208

Percent of Full Load
0 25 50 75 100

Input Current (Amperes)
0.692 8.196 15.897 23.900 32.140

Input VA
40.8 2883 5688 8571 11519

Input Watts
6.69 .2811 .5648 8537 11496

Power Factor
0.164 0.975 0.993 0.996 0.998

Efficiency %
-94.7 95.7 95.3 94.5

(B) Typical Efficiency versus Output Current:

Nominal Input
Voltage

Input Voltage

208

Number of Rectifiers Installed
1 2 3 4 5 6 7 8 9 10

Input Current (Amperes)
34.25 68.50 103.75 138.00 172.25 206.75 241.00 275.25 309.50 343.75

3.4 Standard Features
3.4.1 Type of Power Conversion Circuit: High frequency.
3.4.2 Float Charging Output Mode: In this mode of operation, system output voltage is constant and output current does not exceed the current limit setting. During normal operation, the battery is not required to furnish load current and remains in a fully charged condition.
Note: If the current demanded by the load exceeds the current limit setting of the system, the battery is required to furnish the difference in load current and begins discharging.
Note: If the system is used with a digital battery charge temperature compensation probe, the controller automatically adjusts system output. This ensures proper voltage to the battery as battery ambient temperature fluctuates.

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Home 3.4.3 Test/Equalize Charging Output Mode: This mode of operation is used if higher output voltage is required
for equalizing the charge on all battery cells of a conventional flooded cell battery, or for recharging the battery following a commercial power failure.

If the installation site does not require system equalize mode of operation, the equalize feature can be used as a test feature. System equalize voltage can be adjusted to a test voltage value. Placing the system into the test/equalize mode causes system output voltage to increase or decrease to this test voltage value.

Note: If the system is used with a battery charge temperature compensation probe, typical equalize mode of operation is not used.

3.4.4 Input Protection: Lists 1/List 101 and List 11/List 111 provide connections for up to ten AC input branch circuits, one per rectifier mounting position. Customer to provide AC input branch circuit protection.

Lists 2/List 102 and List 12/List 112 must be used with a PDSC (AC Input 'Power Distribution Service Cabinet'). This cabinet provides connections for one or two AC input branch circuits. A 30 ampere AC input circuit breaker with an interrupting capacity of 22kA (List 30) or 65kA (List 31) amperes at 480 volts AC is provided for each rectifier mounting position.

(A) Low AC Input Voltage Inhibit: If AC input voltage decreases to a preset non-adjustable value, the rectifier's power conversion circuitry inhibits, disabling system output. When AC input voltage increases to another preset non-adjustable value, the system automatically restarts.

(1) 480VAC Input (R48-12000e): Designed to inhibit at approximately 255 volts AC, and to restart at approximately 260 volts AC.

(2) 208VAC Input (R48-12000Le): Designed to inhibit at approximately 138 volts AC, and to restart at approximately 157 volts AC. (Note: In the range of 140 to 180V, the output is de-rated to 50%.)

(B) High AC Input Voltage Inhibit: If AC input voltage increases to a preset non-adjustable value, the rectifier's power conversion circuitry inhibits, disabling system output. When AC input voltage decreases to another preset non-adjustable value, the system automatically restarts.

(1) 480VAC Input: Designed to inhibit at approximately 550 volts AC, and to restart at approximately 535 volts AC.

(2) 208VAC Input: Designed to inhibit at approximately 264 volts AC, and to restart at approximately 250 volts AC.

(C) Phase Loss: If any of the three phases of the AC input voltage decreases below the lower limit or increases above the upper limit in Paragraph 3.2.1, the rectifier's power conversion circuitry inhibits, disabling system output. When the phase is restored, the system automatically restarts.

3.4.5 Output Protection

(A) Current Limiting: The maximum current delivered by the system can be programmed from 10% to 110% of total system capacity. The controller automatically adjusts the current limit circuit on each rectifier so that this value is not exceeded. If a rectifier fails, the controller automatically resets each remaining rectifier's current limit point to maintain this value. The controller also insures that the current limit circuit on any rectifier is not set above 110% of its capacity. The default current limit setting is the sum of each installed rectifier's output rating. If an additional rectifier is added to the system, the system current limit is automatically increased by the rating of the new rectifier and the new current limit value is displayed.

The current limiting point can be adjusted without removing a rectifier. One adjustment changes the setting of all rectifiers.

The current limit is factory set at 100% of rated full load, unless otherwise specified.

(B) Output Fusing: Output fusing is provided in each rectifier. If a fuse opens, local and remote rectifier Fail Alarms activate. This fusing is not customer replaceable.

(C) Thermal Current Limiting: Each rectifier continuously monitors the ambient temperature surrounding the power conversion unit circuit. If this temperature for any reason (such as a high ambient office temperature) increases above approximately +40°C (+104°F), the rectifier will not shut down. Rather, the rectifier will limit its maximum output current to maintain the temperature of the power conversion circuit within design parameters. Full current capability is restored when the temperature decreases to below approximately +40°C (+104°F). The following figure illustrates typical operating parameters.

Note: If the current limit setting is greater than the maximum allowable output current for the existing room ambient temperature, the current limit setting will automatically be reduced. Refer to the following figure. Local and external indications will be given.

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Warning:
220 200 180 160 140 120 100
80 60 40 20
0 0 32

System Application Guide Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B)
(Models 8200NLDB, 8200NLEB and 8200NL-B)

The rectifier is rated for continuous operation at full output current up to +40°C

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(+104°F). Operation between +40°C and +80°C (+104°F and +176°F) is considered abnormal and should be used on a temporary1 basis only.

1 Temporary Operation at Abnormal Temperature: Temporary operation refers to a period of

not more than eight consecutive hours per day, and a total of not more than 15 days in a year. (This refers to a total of 120 hours in any given year, but no more than 15 occurrences in that

one year period.)

PCU THERMAL CURRENT LIMIT CURVE (TYPICAL)

NORMAL CONTINUOUS
OPERATION

80 °C

104 113 122 131 140 149 158 167 176 °F

ABNORMAL TEMPORARY OPERATION

AMBIENT TEMPERATURE
Typical Thermal Current Limit Curve

(D) High Temperature Inhibit: A thermal switch present in each rectifier continuously monitors the temperature of the power conversion circuit. If the temperature of the power conversion circuitry exceeds the design limits a circuit will inhibit the rectifier. Manual restart is then required.
(E) High Voltage Shutdown
(1) Internal: If rectifier output voltage exceeds an adjustable preset value and is delivering more than 10% of its rated current, the rectifier shuts down.
After approximately 3 seconds, the rectifier automatically restarts. If rectifier output voltage again exceeds the high voltage shutdown value within 5 minutes, the rectifier shuts down and locks out. Manual restart is then required. If the rectifier does not experience a high voltage condition within the 5 minute time period, the restart circuit is reset.
If two or more rectifiers are installed in the power/distribution bay, or if the power/distribution bay is paralleled with other power/distribution bays, only the rectifier causing the high voltage condition shuts down.
The high voltage shutdown point can be checked and/or adjusted without removing a rectifier. One adjustment changes the setting of all rectifiers.
Adjustable from 48.00 to 59.50 volts DC. Factory set at 57.50 volts, unless otherwise specified.
(2) Remote: See Paragraph 4.1.13 (B).
(3) Backup: If rectifier output voltage exceeds a second (non-adjustable) value, the rectifier shuts down and locks out regardless of load. Manual restart is then required.
3.4.6 DC/DC Converter Failure: If a rectifier's DC/DC converter fails, the rectifier shuts down. After approximately 3 seconds, the rectifier automatically restarts. If a DC/DC converter failure condition occurs again within 5 minutes, the rectifier shuts down and locks out. Manual restart is then required. If the rectifier does not experience a DC/DC converter failure condition within the 5 minute time period, the restart circuit is reset.
3.4.7 Power Factor Corrector Converter Failure: If a rectifier's power factor corrector converter fails, the rectifier shuts down. After approximately 3 seconds, the rectifier automatically restarts. If a power factor corrector failure condition occurs again within 5 minutes, the rectifier shuts down and locks out. Manual restart is then required. If

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the rectifier does not experience a power factor corrector failure condition within the 5 minute time period, the restart circuit is reset.

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3.4.8 Thermal Shutdown: If the internal temperature of a rectifier exceeds the over temperature protection threshold, the rectifier shuts down. After approximately 3 minutes, the rectifier automatically restarts. If the internal temperature of the rectifier again exceeds the over temperature protection threshold within 30 minutes, the rectifier shuts down and locks out. Manual restart is then required. If the internal temperature of the rectifier does not exceed the over temperature protection threshold within the 30 minute time period, the thermal shutdown lockout circuit is reset.

3.4.9 Paralleling: This system may be connected in parallel with any rectifier of the same polarity and adjusted to the same output voltage.

3.4.10 Load Sharing: The controller load sharing feature automatically balances the load to within ±3% of the rectifiers rated output currents. If the controller's load sharing feature is disabled for any reason, pre-programmed slope control in each rectifier balances the load to within ±10% of their rated output currents. The controller will balance a system of up to 80 rectifiers within 5 minutes. Load sharing is enabled when the load is between 10% and 95% capacity. In Power Share applications, load sharing is enabled once the legacy plant is 100% loaded.

3.4.11 Output Current Walk-In: Output current gradually increases after the system is switched on, or AC service is supplied or restored as indicated below. Elapsed time is constant at 10.2 seconds.

3.4.12Cooling: Each rectifier contains multiple fans for forced convection cooling. If one fan in a rectifier fails, the rectifier continues to operate but at reduced output current (maximum output current is reduced to 50% of rated output current). If two or more fans fail, the rectifier's power conversion circuitry inhibits.
3.4.13Local Controls: Refer to the "Operating Procedures" chapter in the Power System User Instructions for a complete description.

(A) Standby/Operate Switch

3.4.14Local Status and Alarm Indicators: Refer to the "Operating Procedures" chapter in the Power System User Instructions for a complete description.

(A) AC/Identification (Green) (B) Rectifier Fail / Minor (Red / Yellow) (208V Rectifier) (C) Protection Alarm (Yellow) (480V Rectifier) (D) Fail Alarm (Red) (480V Rectifier) (E) A 10-segment Green LED Indicator Bar is located on the front panel to represent output current, each segment
represents 20A (blinks when in overload condition).

4. MCA (IF FURNISHED)
4.1 Standard Features
4.1.1 MCA Interface: You interface with the MCA locally via the MCA Control Panel located on the outside of the primary Power/Distribution Bay's front door.
You can also interface with the MCA via the LMS, if furnished. Note: Option switches are provided to lockout changing adjustment/configuration/calibration settings via the
MCA control panel and/or via the LMS.
4.1.2 MCA Local Display: Provides digital metering of system load voltage and current, individual rectifier output, and individual load shunts. Also displays system alarm messages and adjustment information, as detailed in Paragraph 4.1.12 (MCA Display).
4.1.3 MCA Meter Accuracy: ±0.01 V, ±0.005% / °C
4.1.4 MCA Remote Sense Maximum Voltage Drop Compensation: The maximum voltage drop that the Remote Sense can compensate is 400mV for 48V systems and 200mV for 24V systems.
4.1.5 MCA Universal Adjustment Circuit: Provides single point control of float output voltage, test/equalize output voltage, high voltage shutdown, and current limit adjustments. Note: If the MCA should fail, the rectifiers remember the float and high voltage shutdown settings last delivered by the MCA. The current limit setting of each rectifier goes to 100% of rated full load.
Provides adjustments for all MCA alarm and control circuits. Adjustment ranges and factory settings as follows.
All adjustments can be performed locally via the MCA Control Panel, and most can be performed remotely via the LMS (if furnished).

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System Application Guide Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B)
(Models 8200NLDB, 8200NLEB and 8200NL-B)

(A) System High Voltage #1 Alarm: Adjustable from 48.00 to 59.00 volts DC. Factory set at 55.5 volts, unless otherwise specified.

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(B) System High Voltage #2 Alarm: Adjustable from 48.00 to 59.00 volts DC. Factory set at 56.5 volts, unless otherwise specified.

(C) Battery On Discharge Alarm: Adjustable from 40.00 to 56.00 volts DC. Factory set at 51.0 volts, unless otherwise specified.

(D) Very Low Voltage Alarm: Adjustable from 40.00 to 56.00 volts DC. Factory set at 47.0 volts, unless otherwise specified.

(E) Total Distribution Load Alarm: Adjustable from 0 to 60000 amperes. Factory set at 2000 amperes, unless otherwise specified.

(F) Distribution Group A Load Alarm: Adjustable from 0 to 60000 amperes. Factory set at 2000 amperes, unless otherwise specified.

(G) Distribution Group B Load Alarm: Adjustable from 0 to 60000 amperes. Factory set at 2000 amperes, unless otherwise specified.

(H) High Battery Ambient Temperature #1 Alarm (if battery charge digital temperature compensation probe installed): Adjustable from -50°C to +99°C. You disable the feature by selecting the setting above +99°C. Factory set to off, unless otherwise specified.

(I) High Battery Ambient Temperature #2 Alarm (if battery charge digital temperature compensation probe installed): Adjustable from -50°C to +99°C. You disable the feature by selecting the setting above +99°C. Factory set to off, unless otherwise specified.

(J) Low Battery Ambient Temperature #1 Alarm (if battery charge digital temperature compensation probe installed): Adjustable from -49°C to +100°C. You disable the feature by selecting the setting below -49°C. Factory set to off, unless otherwise specified.

(K) Low Battery Ambient Temperature #2 Alarm (if battery charge digital temperature compensation probe installed): Adjustable from -49°C to +100°C. You disable the feature by selecting the setting below -49°C. Factory set to off, unless otherwise specified.

(L) Audible Alarm Cutoff Reset Feature: Adjustable from 0 to 15 minutes, in one minute intervals. A zero setting disables the feature. Factory set at 15 minutes, unless otherwise specified.

(M) Rectifier Sequencing: The time delay between turning individual rectifiers on is adjustable from 1 to 20 seconds, or feature disabled. The rectifier Sequencing feature is factory set to `disabled'.

(N) Timed Test/Equalize Period (also enables/disables the manually initiated timed test/equalize feature): Adjustable from 1 to 99 hours, in one hour intervals. When a value is set, the feature is enabled. You disable the feature by selecting the setting above 99. Factory set at 1 (one) hour, unless otherwise specified.

(O) Automatic Test/Equalize Period (also enables/disables the automatic test/equalize feature): Adjustable from 0 to 15 times the discharge time period, up to a maximum of 300 hours. A zero (0) setting disables the feature. Factory set at zero (0), unless otherwise specified.

(P) Relay Test Seconds: Adjustable from 5 to 120 seconds, in one second intervals. Factory set at 45 seconds, unless otherwise specified.

4.1.6 MCA Audible Alarm and Audible Alarm Cutoff: The MCA contains an Audible Alarm, which is located on the MCA Control Panel. The audible alarm sounds when any alarm condition monitored by the MCA occurs. The alarm can be manually silenced (cutoff) by pressing a local pushbutton. A local indicator illuminates when the audible alarm has been cutoff. The alarm remains silenced for the current alarm condition only. If another alarm condition occurs, the audible alarm again sounds.

A programmable audible alarm cutoff reset feature is provided. Once an audible alarm has been cutoff, it automatically resets (and sounds if the alarm condition is still present) after the time period programmed expires. If another alarm condition occurs, the audible alarm again sounds.

4.1.7 Remote On/Off (TR): The operation of any or all rectifiers can be inhibited (TR) via the MCA Control Panel or from the LMS (if furnished). A rectifier fail alarm is NOT issued.

4.1.8 MCA Alarm Logging: The MCA logs (with a date/time stamp) up to 500 recordable events.

4.1.9 Rectifier Sequencing: The MCA can be set to provide rectifier Sequencing. When the MCA senses an "AC Power is OFF to All rectifiers" alarm, it turns off all rectifiers. When the "AC Power is OFF to All rectifiers" alarm clears, the MCA turns on rectifier #1, then turns on the other rectifiers starting with rectifier #2 every n seconds (n is user programmable from 1 to 20 seconds). If the MCA fails or the communication link is broken during a rectifier Sequencing routine, all rectifiers turn on immediately.

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SAG582140000 Revision BF, April 8, 2020

4.1.10 MCA Power Share Feature: The MCA Power Share feature allows you to connect the Spec. No.

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582140000 Power System to an existing DC power system instead of extending or completely replacing

the existing power system. The MCA Power Share feature provides for the sharing of the total load in a controlled

manner. When Power Share is programmed, the MCA in the 582140000 Power System adjusts rectifier output

voltage per load demands to ensure proper sharing between the two systems. For further information, request

Application Note AN38.

4.1.11 MCA Alternate Current Limit Feature: The MCA Alternate Current Limit feature provides a means to limit the output current of all rectifiers based on the state of an external signal. The rectifiers output current is limited to a percentage of rectifier output capacity as configured by the user. A binary input on an installed MCA I/O circuit card is used to monitor the external signal that triggers the current limiting action.

4.1.12 Local Controls: Refer to the "Operating Procedures" chapter in the Power System User Instructions (Section 5877) for a complete description.

Location NAME / Description

Type

Function Select Up Function Select Down MCA Control Function Set Enter / Move Left / Move Right Panel Function Set Yes / + / i Function Set No / Alarm Cutoff

Pushbutton Switch Pushbutton Switch Pushbutton Switch Pushbutton Switch Pushbutton Switch Pushbutton Switch

4.1.13 Local Status and Alarm Indicators: Refer to the "Operating Procedures" chapter in the Power System User Instructions (Section 5877) for a complete description.

Location
MCA Control Panel

NAME / Description
Message Display, Shows... · Active Alarms or "SYSTEM OK" · Various Measurement Items and Values · Various Inventory Items · Various Adjustment Items and Values · Various Operation Items · Various Configuration Items and Settings
See Paragraph 4.1.12 "MCA Display" Alarm Cutoff Major Minor AC Test/EQ

Type
---
LED - yellow LED - flashing red LED - red LED - green/red LED - yellow

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SAG582140000 Revision BF, April 8, 2020

System Application Guide Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B)
(Models 8200NLDB, 8200NLEB and 8200NL-B)

4.1.14 MCA Numbering Scheme: The MCA identifies (numbers) the components of the system as follows.

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COMPONENT

MCA NUMBERING SCHEME (note that each line shown below is separated with a dash in the MCA display)

MCA IDENTIFICATION NUMBER NOTES

Bay # MCA/Router

Primary Bay is #1, other bays are numbered consecutively, following the bay-to-bay cabling scheme.

Rectifier (PCU)

Bay #
MCA Rectifier ID# within the Bay / # of Rectifiers Installed in System

Main Power Bay is #1, other bays are numbered consecutively, following the bay-to-bay cabling scheme.
Rectifiers are identified from 1 to 10, as they are powered-up and recognized by the MCA.

MCA Relay Circuit Card

Bay #
Card Position # w/in Bay Relay # w/in Card

Primary Bay is #1, other bays are numbered consecutively, following the bay-to-bay cabling scheme.
Card #1 = left slot, Card #7 = right slot.
Relay # (see illustration in System Overview Chapter)

Bay #

MCA I/O Circuit Card

Card Position # w/in Bay

Primary Bay is #1, other bays are numbered consecutively, following the bay-to-bay cabling scheme.
Card #1 = left slot, Card #7 = right slot.

EXAMPLE
Primary Bay 1 Second Bay 2 Fifth Bay 5
Primary Bay, First Recognized Rectifier (w/ 36 rectifiers installed) 1-01/36 Second Bay, Third Recognized Rectifier (w/ 24 rectifiers installed) 2-03/24 Fifth Bay, Tenth Recognized Rectifier (w/ 12 rectifiers installed) 5-10/12
Primary Bay, Relay Card in First Slot, Relay One on Card 1-1-1 Second Bay, Relay Card in Third Slot, Relay Four on Card 2-3-4 Fifth Bay, Relay Card in Seventh Slot, Relay Six on Card 5-7-6
Primary Bay, I/O Card in First Slot 1-1 Second Bay, I/O Card in Third Slot 2-3 Fifth Bay, I/O Card in Seventh Slot 5-7

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System Application Guide Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) (Models 8200NLDB, 8200NLEB and 8200NL-B)

SAG582140000 Revision BF, April 8, 2020

COMPONENT

MCA NUMBERING SCHEME (note that each line shown below is separated with a dash in the MCA display)

Bay #

Distribution Bus (Power/
Distribution Bays)

Distribution Bus # w/in Bay (A or B Designation)

Type Bay #

Distribution Device (Power/
Distribution Bays)

Distribution Point # w/in Bay

Bay #
Distribution Bus Distribution Bus # (Distribution w/in Bay (A or B Only Bays) Designation)

Type Bay #

Distribution Device
(Distribution Only Bays)

Distribution Point # w/in Bay

MCA IDENTIFICATION NUMBER

NOTES

EXAMPLE

Primary Bay is #1, other bays are numbered consecutively, following the bay-to-bay cabling scheme.
Distribution Bus #1 = Top, Distribution Bus #2 = Bottom. A or B as set by jumper on MCA Distribution Bus Monitoring Circuit Card.

Primary Bay, Top Bus, Set for A Designation 1-1A
Second Bay, Bottom Bus, Set for B Designation 2-2B
Fifth Bay, Top Bus, Designation Not Set 5-1

Type = Breaker, Fuse, or Plug-In.
Primary Bay is #1, other bays are numbered consecutively, following the bay-to-bay cabling scheme.
Distribution Point = 1-24 (left - right, Top Bus, Bus #1). 25-36 (left - right, Bottom Bus, Bus #2). Note that distribution components may take more than one mounting position, designation number is the left most mounting position.

Primary Bay, Circuit Breaker Mounted in Position One, Bus 1 Set for A Designation Breaker 1-01A
Second Bay, Fuse Mounted in Position Sixteen, Bus 1 Designation Not Set Fuse 2-16
Fifth Bay, Plug-In Mounted in Position Twenty-Six, Bus 2 Set for B Designation Plug-In 5-26B

Primary Bay is #1, other bays are numbered consecutively, following the bay-to-bay cabling scheme.
Distribution Bus #1 = Top Left, Distribution Bus #2 = Top Right, Distribution Bus #3 = Bottom Left, Distribution Bus #4 = Bottom Right, A or B as set by jumper on MCA Distribution Bus Monitoring Circuit Card.

Fifth Bay, Top Left Bus, Set for B Designation 5-1B
Sixth Bay, Top Right Bus, Set for B Designation 6-2B
Seventh Bay, Bottom Left Bus, Set for B Designation 7-3B
Seventh Bay, Bottom Right Bus, Designation Not Set 7-4

Type = Breaker or Fuse.
Primary Bay is #1, other bays are numbered consecutively, following the bay-to-bay cabling scheme.
Distribution Point = 1-12 (bottom - top, Top Left Bus, Bus #1). 13-24 (top - bottom, Top Right Bus, Bus #2). 25-36 (bottom - top, Bottom Left Bus, Bus #3). 37-48 (top - bottom, Bottom Right Bus, Bus #4). Note that distribution components may take more than one mounting position, designation number is the left most mounting position.

Fifth Bay, Circuit Breaker Mounted in Position One, Bus 1 Set for A Designation Breaker 5-01A
Sixth Bay, Fuse Mounted in Position Thirteen, Bus 2 Designation Not Set Fuse 6-13

Page 123 of 137

SAG582140000 Revision BF, April 8, 2020

System Application Guide Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B)
(Models 8200NLDB, 8200NLEB and 8200NL-B)

4.1.15 External Control Circuits

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(A) Remote Test/Equalize: All rectifiers can be placed into the test/equalize mode by applying a loop closure signal. The rectifiers operate in the float mode when the loop closure signal is absent.

(B) Remote High Voltage Shutdown: The high voltage shutdown circuit on all rectifiers, as described in Paragraph 3.4.6 (E), can be activated by applying a loop closure signal.

(C) Rectifier Emergency Shutdown and Fire Alarm Disconnect: The rectifiers can be inhibited by applying a loop closure signal. Manual restart is required.

(D) External "System Voltage" Meter Reading: Leads can be extended from the MCA to an external voltage source. This is the voltage source the MCA monitors for system alarms and displays as "System Output Voltage".

(E) Test Input: The High Voltage Shutdown and/or rectifier Emergency Stop circuits can be tested without affecting the system by applying a test loop closure signal before applying the Remote High Voltage Shutdown or rectifier Emergency Shutdown loop closure signal.

4.1.16 Optional MCA Relay Circuit Card, P/N 514348: Each circuit card adds six (6) Form-C external alarm relay contacts to the system. Plugs into seven-slot card cage provided in each bay for optional MCA and LMS I/O cards.

(A) Contact Rating: 2A at 30 VDC.

(B) Description of Operation: The MCA provides 25 programmable function channels. Program each function channel to alarm for selected conditions, then program each external alarm relay to activate if a specific function channel alarms.

MCA relays can also be programmed to activate if an LMS LED channel activates.

4.1.17 Optional MCA Input/Output (I/O) Circuit Card, P/N 524550: This I/O card provides capability for monitoring of external shunts and binary signals. Plugs into seven-slot card cage provided in each bay for optional MCA and LMS I/O cards. Provides 1 analog input, 1 analog output (for remote plant output current monitoring), and 4 binary inputs.

(A) One analog input with a range of 0-50mV can be used to provide monitoring of additional load shunt or a plant load shunt.

(B) Four binary inputs can be used to monitor dry contact closures. When the "Alternate Current Limit" feature is used, binary input #4 is assigned to monitor the signal used to trigger the MCA to place the rectifiers in the Alternate Current Limit mode.

(C) One analog output with a 50mV full scale output provides a value to indicate the "Total Load Current" parameter of the NPS system.

(D) The reading displayed for the NPS system parameter "Total Load Current" is derived from one of two algorithms using multiple data sources. The algorithm and its data sources used are determined by the presence and configuration of CAN I/O card(s) in the system.

1) Algorithm #1: This source is used when there are no CAN I/O cards installed OR when the configuration of all installed CAN I/O cards is set to "Distribution" mode.

"Distribution" Mode Operation:

"Total Load Current" = NPS bay distribution node current readings, + CAN I/O card analog input readings, + LMS function channel 63 reading.

The VPS `Total System Current' reading (LMS channel A9002) will be passed to the NPS through LMS function channel sixty-three. The function channel configuration will default to provide the reading of the associated LMS channel for the VPS Total System Current. The NPS controller will include the value of LMS function channel sixty-four when summing the distribution load currents to determine its Total Load Current reading to display. (associated LMS channel A9903).

Channel F63 program line is `F63 = A9002' (Vortex Total Load Current).

2) Algorithm #2: This source is used when the configuration of at least one installed CAN I/O card is set to "Auxiliary" mode.

"Auxiliary" Mode Operation:

"Total Load Current" = Sum of CAN I/O card analog input readings (only input readings of cards configured for "Auxiliary" operation are summed), + LMS function channel 63 reading.

Page 124 of 137

System Application Guide Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) (Models 8200NLDB, 8200NLEB and 8200NL-B)

SAG582140000 Revision BF, April 8, 2020

The reading displayed for the NPS system parameter "Total Auxiliary Load" is derived from the sum of all analog input readings of CAN I/O cards configured for "Auxiliary" mode operation

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5. OPTIONAL LMS MONITORING SYSTEM

Refer to SAG586505000.

6. NCU CONTROLLER (IF FURNISHED)

6.1 Specifications

6.1.1 For NCU controller specifications, refer to the NCU controller instructions (UM1M830BNA).

6.2 Configuration

6.2.1 For NCU controller factory settings, refer to the NCU controller configuration drawing (C-drawing).

6.3 IB2 and EIB (NCU Interface Board) Ratings

6.3.1 Digital Input Ratings

(A) Maximum Voltage Rating: 60V DC.

(B) Active High: > 19V DC.

6.3.2 Relay Ratings

(A) Steady State: 0.5 A @ 60 VDC; 1 A @ 30 VDC.

(B) Peak: 3 A @ 30 VDC.

6.4 SM-DUE Ratings

6.4.1 See Table 22.

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SAG582140000 Revision BF, April 8, 2020

System Application Guide Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B)
(Models 8200NLDB, 8200NLEB and 8200NL-B)
Home

Item Input Power
Input Signals Output Signals Communication
Environmental
EMC Safety

Description

Input voltage range: 19 VDC to 60 VDC. Maximum input non-destructive voltage: 75 VDC.

Ten (10) Load Bus Voltage

Valid measurement voltage range: 0 VDC to 60 VDC.

Ten (10) Load Fuse Alarm

Bus- base of 0 VDC, >10 VDC alarm, <10 VDC normal.

Ten (10) Analog Inputs

Each can be set to accept one (1) of the following inputs: · 10 mV DC to 50 mV DC Load Shunt (only load shunts are supported at this time) · 0 mA to 20 mA General-Purpose Transducer · 0 VDC to 10 VDC General-Purpose Transducer · 1 uA/K Temperature Sensor

+5 VDC Output for External Hall Devices

One (1) RS-485 Port (factory use only)

RS-485 isolated asynchronous port. Baud rate: 9600/19200 bps, set by hardware. Data format: N, 8, 1.

One (1) CAN Bus Port Ambient Temperature Humidity Environment

CAN baud rate: 125 Kbps. Normal: -10 °C to +65 °C. Non Destructive: -40 °C to +75 °C.
Less than 90% without condensation.
Atmosphere free of dust, corrosive or explosive vapors, oily fumes, moisture, condensation, metallic particulates, and salinity.

Altitude

Under 3000 meters.

Cooling Mode

Air cooling without fan.

Complies with standards: EN 55022, EN 61000-4-6, EN 61000-4-2, EN 61000-4-4, EN 61000-4-5, and EN 61000-4-29.
Complies with standards: EN60950, UL60950, GR-63, and GR-1089. Safety certifications: CE, UL. Meets the requirements of NEBS level 3.

Table 22 SM-DUE General Technical Specifications

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System Application Guide Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) (Models 8200NLDB, 8200NLEB and 8200NL-B)

SAG582140000 Revision BF, April 8, 2020

6.4.2 NCU Numbering Scheme: The NCU identifies (numbers) the components of the system as follows.

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COMPONENT

NCU NUMBERING SCHEME

Bay

Bay #

Rectifier

NCU Rectifier ID#

Distribution Bus (Power/ Distribution Bays and Distribution Only Bays)

Bay #
Top or Bottom Distribution

Distribution Device (Power/ Distribution Bays and Distribution Only Bays)

Load Bay # Distribution Point # within Bay

NCU IDENTIFICATION NUMBER

NOTES

EXAMPLE

Primary Bay is #1, other bays are numbered consecutively, following the bay-to-bay cabling scheme.

Primary Bay 1
Second Bay 2
Fifth Bay 5

Rectifiers are identified as they are powered-up and recognized by the NCU.

First Recognized Rectifier Rectifier 1
Tenth Recognized Rectifier Rectifier 10

Primary Bay is #1, other bays are numbered consecutively, following the bay-to-bay cabling scheme.

Primary Bay, Top Bus Bay 1 Top Dist
Second Bay, Bottom Bus Bay 2 Bottom Dist
Fifth Bay, Top Bus Bay 5 Top Dist

Primary Bay is #1, other bays are numbered consecutively, following the bay-to-bay cabling scheme.
Distribution Point = 1-24 (left - right, Top Bus, Bus #1). 25-36 (left - right, Bottom Bus, Bus #2). Note that distribution components may take more than one mounting position, designation number is the left most mounting position.

Primary Bay, Circuit Breaker Mounted in Position One Load 1-1
Second Bay, Fuse Mounted in Position Sixteen Load 2-16
Fifth Bay, Plug-In Mounted in Position Twenty-Six Load 5-26

Page 127 of 137

SAG582140000 Revision BF, April 8, 2020

System Application Guide Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B)
(Models 8200NLDB, 8200NLEB and 8200NL-B)

PHYSICAL SIZE INFORMATION

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Overall Dimensions

Floor Hole Drilling Pattern Dimensions - Power/Distribution Bay and Power Only Bay (without AC Input Service Cabinet)

0.750 X 2.000 SLOT (4 PLACES)

3.44

3/8-16 Floor Leveling Bolts

30.00 24.12

2.19

19.62

24.00

FRONT

2.44 2.19

Floor Hole Drilling Pattern Dimensions - Power/Distribution Bay and Power Only Bay (with AC Input Service Cabinet)

AC POWER DISTRIBUTION SERVICE CABINET

0.750 X 2.000 SLOT

(4 PLACES)

POWER/

DISTRIBUTION BAY

0.750 X 2.000 SLOT (4 PLACES)
3.44

3/8-16 Floor Leveling Bolts

30.00 24.12

2.11

5.63

9.85

FRONT

2.19 19.62 24.00
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2.44 2.19

System Application Guide Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) (Models 8200NLDB, 8200NLEB and 8200NL-B)
Floor Hole Drilling Pattern Dimensions - Distribution Only Bay

3/8-16 Welded Nut (4)

31.375 27.625
25.875 23.250 19.500

SAG582140000 Revision BF, April 8, 2020
Home

26.625 24.000

3.063 1.750

1.875
2.750 4.063 5.937

25.375

19.500

30.000

0.812 Dia. (8 PLACES)

Front

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SAG582140000 Revision BF, April 8, 2020

System Application Guide Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B)
(Models 8200NLDB, 8200NLEB and 8200NL-B)

Primary and Secondary Power/Distribution Bays (List 1, 11, 101, 111)

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AC Input Wiring Access Opening(s)
Choose either the supplied access plate with ten 3/4"
conduit openings, or ten 1" conduit openings.

30.00

Top View

Notes:

1. All dimensions are in inches

unless otherwise specified.

2. Weight in Lbs:

Bay

Net:

746

Shipping: 823

Rectifier

Net:

Shipping: 53

3. Finish: Gray

9.500

84.000

Left Side View

Front View
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Right Side View

System Application Guide Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) (Models 8200NLDB, 8200NLEB and 8200NL-B) Primary and Secondary Power/Distribution Bays (List 2, 12, 102, 112)
30.00
Top View

SAG582140000 Revision BF, April 8, 2020
Home

Notes:

1. All dimensions are in inches

unless otherwise specified.

2. Weight in Lbs:

Bay

Net:

746

Shipping: 823

Rectifier

Net:

Shipping: 53

3. Finish: Gray

84.000

Left Side View

Front View

Right Side View

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SAG582140000 Revision BF, April 8, 2020
(AC Input `Power Distribution Service Cabinet')

System Application Guide Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B)
(Models 8200NLDB, 8200NLEB and 8200NL-B)
Home

AC Input Wiring Access Opening(s)
Choose either the supplied access plate with on 4" x 4"
square opening, or two 3" diameter circular openings.

30.000 Top View

Notes:

1. All dimensions are in inches

unless otherwise specified.

2. Weight in Lbs:

Net:

215

Shipping: 292

3. Finish: Gray

10.000

84.000

Left Side View

Front View

Rear View

Right Side View

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System Application Guide Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) (Models 8200NLDB, 8200NLEB and 8200NL-B)
Primary and Secondary Power Only Bays (List 3, 4, 5, 13, 14, 15, 103, 104, 105, 113, 114, 115)

SAG582140000 Revision BF, April 8, 2020
Home

30.00

Notes:

1. All dimensions are in inches

unless otherwise specified.

2. Weight in Lbs:

Bay

Net:

Shipping:

Rectifier

Net:

Shipping: 53

3. Finish: Gray

Top View

84.000

Left Side View

Front View Page 133 of 137

Right Side View

SAG582140000 Revision BF, April 8, 2020
Distribution Only Bays (List 16, 17, 18, 22, 116, 117, 118, 122)

System Application Guide Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B)
(Models 8200NLDB, 8200NLEB and 8200NL-B)
Home

30.00

Notes:

1. All dimensions are in inches

unless otherwise specified.

2. Weight in Lbs:

Net:

916

Shipping: 972

3. Finish: Gray

Top View 31.375

84.00

Left Side View

Front View

Right Side View

Page 134 of 137

System Application Guide Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) (Models 8200NLDB, 8200NLEB and 8200NL-B)

SAG582140000 Revision BF, April 8, 2020

Optional Temperature Probes (List 101, 102, 103, 104, 105 Only)

Home

Optional Temperature Probes P/N 552992 (10.3 meters, approximately 34 feet), P/N 556155 (3.3 meters, approximately 10.3 feet), P/N 04119122 (10 meters, approximately 33 feet)

The temperature sensor end of the probe contains a tab with a 5/16" clearance hole for mounting.

to Temp Probe or Temp Probe Extension
P/N 04119122 (10 meter length, approx. 33 feet) optional Temp Probe Extension Cable

to NCU Controller Interface Board
P/N 552823 (10 meter length, approx. 33 feet) Temp Probe Controller Side Cable or P/N 556154 (3 meter length, approx. 10 feet) Temp Probe Controller Side Cable

P/N 552822 (0.3 meter length, approx. 1 feet) Temp Probe with Short Cable

Temp Probe Kits P/N 552992 (includes P/Ns 552822 and 552823) P/N 556155 (includes P/Ns 552822 and 556154)

Optional Temperature Probes (List 1, 2, 3, 4, 5 Only) Overall Dimensions Optional Battery Charge Digital Temperature Compensation Probes P/N 107021 (25 feet) and P/N 106824 (100 feet)
0.25 (6.35) DIA.

0.75 (19.05)

3.00 (76.2)

0.75 (19.05)

2.25 (57.15)

0.35 (8.89) NOTE: All dimensions are in inches and (millimeters).

300 (7,620) or
1200 (30,480)

Page 135 of 137

SAG582140000 Revision BF, April 8, 2020
RELATED DOCUMENTATION Models 802NLDB, 802NLEB and 802NL-B
System Application Guide: System Installation Guide: System Installation Instructions: System User Instructions: Security Adapter Unit Instructions: Color MCA Menu Tree: System Schematic Diagram: System Wiring Diagram: LMS Installation Instructions: LMS User Instructions: LMS System Application Guide: LMS I/O Circuit Card Label Sheet: LMS Expansion Assembly Schematic Diagram:
Models 8200NLDB, 8200NLEB and 8200NL-B
System Application Guide: System Installation Instructions: System User Instructions: NCU Controller Instructions: System Schematic Diagram: System Wiring Diagram:

System Application Guide Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B)
(Models 8200NLDB, 8200NLEB and 8200NL-B) Home
SAG582140000 Section 5957 Section 5876 Section 5877 IM58214000074 Section 5886 SD582140000 T582140000 Section 5879 Section 5847 SAG586505000 520538 SD507606
SAG582140000 IM582140000 UM582140000 UM1M830BNA SD582140000 T582140000

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System Application Guide Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) (Models 8200NLDB, 8200NLEB and 8200NL-B)
REVISION RECORD

SAG582140000 Revision BF, April 8, 2020
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Revision
AQ
AR
AS
AT AU AV AW X Y Z BA BB BC BD
BE
BF

Change Number (ECO) LLP216553
LLP216994
LLP217269
LLP217720
LLP218775 LLP219853
LLP220105
LLP221376 LLP222020 LLP222962 LLP223407 LLP224976 LLP225603 CO-1003946
CO-1008623
CO-1010522

Description of Change
Added optional External Top-Mount Vertical Battery Input Busbar Assembly, P/N 547999. Added 582140001 List 16 and List C; added model R4812000Le rectifier; added new toggle-handle circuit breakers (175A and 225A) information; Added 554862 as accessory for lists 01, 11, 12 and 21; reinstated 58214000016; replaced P/N 547999 with P/N 554874 and P/N 514431 with P/N 554873 Power Only Bay added. Optional Internal Ground Busbar Kit (P/N 555214) added. R48-12000e rectifier added. Added AC crimp lugs for the power bays. Updated power bay rating and AC breakers in power bays. Added 90A Bullet Breaker P/Ns 138887 and 138888. List 73 and 74 added. Ordering notes for "218 Circuit Breaker Assemblies" and "TPL Fuses and Fuseholder Assemblies" updated. Paragraph 1.2.7 updated. AC wiring tables updated. Added restriction to List 35, 36, 37, and 38. Added Lists 17, 18, 19, and 22. Updated Overcurrent protective device on Table 17. Updated List 17. NCU added (replaces MCA and LMS in the 8200 Series). List numbers added. Added descriptions for 565406, 565408, 566156, 566157. Removed rectifier R48-11600 (486532602). Deleted List 64, 65, 66, 67. Added illustrations depicting older style and newer style List 16 Bays.

Date
1/26/12
07/04/12
09/19/12
01/15/13 10/11/13 02/21/14 06/03/14 01/27/2015 06/24/2015 05/31/2016 02/23/2017 06/06/2018 02/12/2019 12/20/2019
03/09/2020
04/08/2020

Approved
John Kirkpatrick
Shanon Ravacio
Shanon Ravacio
John Jasko Shanon Ravacio John Jasko John Jasko John Jasko John Jasko John Jasko Mitch Emata Mark Jamisola Mitch Emata John Jasko
John Jasko
John Jasko

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