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Table of Contents
SureStep™ Stepping Systems ation - AutomationDirect
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SureStepTM Stepping Systems User Manual Table of Contents Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . w�1 Chapter 1: Getting Started . . . . . . . . . . . . . . . . . . . . . . . . 1�1 Manual Overview 1�2 Overview of this Publication 1�2 Who Should Read this Manual 1�2 Technical Support 1�2 Special Symbols 1�2 SureStepTM System Introduction 1�3 SureStepTM Part Number Explanation 1�3 SureStepTM System Recommended Component Compatibility 1�5 Drive and Motor Compatibility1�6 Microstepping Drives Introduction 1�9 Standard Microstepping Drives 1�9 High Bus Voltage Microstepping Drives 1�11 Advanced Microstepping Drive 1�12 Standard Integrated Motors/Drives 1�13 Advanced Integrated Motors/Drives 1�14 Step Motor Introduction1�15 Stepping System Power Supply Introduction1�16 Selecting the Stepping System 1�17 Use with AutomationDirect PLCs1�17 High-Speed Pulse Output Control (Standard Drives) 1�17 Serial Communication Control (Advanced Drives) 1�17 Chapter 2: SureStep STP-DRV-4830,-4845,-6575 Standard DC Microstepping Drive. . . . . . . . . . . . . . . . . . . . . . . . . . . 2�1 Features2�2 Specifications2�3 Table of Contents Typical Wiring Diagram2�5 Wiring Connections and Configuration Switches2�5 STP-DRV-4830 2�5 STP-DRV-4845 and STP-DRV-6575 2�6 Connecting the Motor2�7 Connecting the Power Supply2�8 SureStepTM Drive Digital Inputs and Outputs 2�9 Connecting the Input Signals: STEP and DIR 2�9 Connecting the Input Signals � EN Input 2�10 Connecting the Fault Output 2�11 Drive Configuration2�12 Drive Configurations Settings 2�12 DIP Switch Settings 2�13 Alarm Codes2�16 Mounting the Drive2�19 Drive Heating 2�19 Dimensions and Mounting Slot Locations2�19 STP-DRV-4830 2�19 STP-DRV-4845 and STP-DRV-6575 2�20 Chapter 3: SureStep STP-DRV-4035 Microstepping Drive. 3�1 Features3�2 Specifications3�3 Typical Wiring Diagram3�4 Connection and Adjustment Locations 3�4 Connecting the Motor 3�5 Connecting the Power Supply 3�6 Connecting the Logic 3�7 Using Logic That is Not 5 volt TTL Level 3�9 The Enable Input3�9 Setting Phase Current3�10 Current Setting Formula 3�10 Current Setting Table 3�11 Microstepping3�12 Idle Current Reduction 3�13 TC�ii SureStepTM Stepping Systems User Manual 7th Ed. Rev C � 06/30/2021 Table of Contents Self Test3�13 Dimensions3�15 Chapter 4: SureStep Advanced Microstepping Drives. . . . 4�1 Features4�2 Specifications4�3 Typical Wiring Diagram4�4 Connection Locations & Pin-out4�4 Connecting the Power Supply4�6 Connecting the I/O4�7 SureStepTM Drive Digital Inputs 4�7 Connecting STEP and DIR to 5V TTL Logic 4�7 Connecting STEP and DIR to Logic Other Than 5V TTL Level 4�8 Connections to the EN Input 4�9 Connecting the Analog Input 4�10 Connecting the Digital Output 4�10 LED Display Codes4�12 Drive Configuration4�15 Mounting the Drive4�17 Drive Heating 4�17 Dimensions and Mounting Slot Locations4�17 Chapter 5: SureStep STP-DRVAC-24025 Microstepping Drive. 5�1 Features5�2 Specifications5�3 Mounting the Drive5�4 Dimensions 5�4 Wiring Connections and Configuration Switches5�5 STP-DRVAC-24025 5�5 Connecting the Power Supply5�6 Connecting the Motor5�7 Selecting the Motor 5�8 Connecting the I/O5�9 Step/Direction Mode and CW/CCW Mode Jumper 5�9 Connecting the Input Signals - Step and Direction 5�9 7th Ed. Rev C � 06/30/2021 TC�iii SureStepTM Stepping Systems User Manual Table of Contents The Enable Input 5�10 Connecting the Fault Output Setting 5�11 Drive Configuration5�12 Microstepping 5�13 Setting Running Current 5�13 Idle Current Reduction 5�14 Step Noise Filter 5�14 Load Inertia 5�14 Smoothing Filter 5�14 Self Test 5�15 Alarm Codes5�16 Chapter 6: SureStep Integrated Motors/Drives . . . . . . . . . 6�1 Features6�3 General Features: 6�3 Standard Drive Features 6�3 Advanced Drive Features 6�3 Features Comparison 6�4 Specifications6�5 Getting Started6�11 Installing Software6�11 Mounting 6�11 Additional Reading 6�12 Mating Connectors and Accessories 6�12 Using a Regulated Power Supply 6�17 LED Error Codes 6�18 STP-MTRD Inputs and Outputs6�22 Input/Output Functions 6�25 The Step (STEP) and Direction (DIR) Inputs 6�26 The Enable (EN/IN3) Digital Input 6�28 The Analog (AIN) Input 6�29 The Digital Output 6�30 Using the Optional Encoder 6�31 Configuring the Standard STP-MTRD 6�32 Drive/Motor Heating6�37 TC�iv SureStepTM Stepping Systems User Manual 7th Ed. Rev C � 06/30/2021 Table of Contents Torque Speed Graphs6�40 Dimensions and Mounting Slot Locations6�43 Chapter 7: SureStep Stepping Motors. . . . . . . . . . . . . . . . 7�1 Features7�2 Design and Installation Tips7�3 Specifications7�4 Power Supply and Step Motor Drive7�8 Mounting the Motor7�8 Connecting the Motor7�8 Extension Cable Wiring Diagrams 7�9 Connecting a STP-MTRAC-23x or STP-MTRAC-34x Motor 7�10 Connecting a STP-MTRAC(H)-42 Motor 7�11 Motor Dimensions and Cabling7�12 Typical Dimension & Cable Diagrams 7�12 Typical Dimension & Cable Diagram for STP-MTRH 7�15 Typical Dimension & Cable Diagram for STP-MTRAC 7�18 Typical Dimension & Cable Diagram for STP-MTRAC(H)-42x 7�20 Torque vs. Speed Charts7�21 Chapter 8: SureStep Linear Actuators . . . . . . . . . . . . . . . . 8�1 Features8�2 Design and Installation Tips8�3 Model Number Explanation 8�3 Specifications8�4 Power Supply and Step Motor Drive8�8 Mounting the Motor8�8 Journal Mounting 8�8 Connecting the Motor8�10 Extension Cable Wiring Diagrams 8�10 Motor Dimensions and Cabling8�12 Thrust vs. Speed Charts8�16 Chapter 9: SureStep System Power Supplies. . . . . . . . . . . 9�1 Features9�2 Specifications9�3 Drive Heating 9�4 7th Ed. Rev C � 06/30/2021 SureStepTM Stepping Systems User Manual TC�v Table of Contents Choosing a Power Supply9�5 Power Supply Terminal & Component Layout9�7 Mounting the Power Supply9�8 Dimensions9�9 Dimensions (continued) 9�10 Chapter 10: SureMotion Pro Configuration Software. . . 10�1 SureMotionTM Pro Software10�2 Communication 10�2 Motor Configuration 10�2 Motion and I/O 10�3 Drive Pull-down Menu 10�4 Chapter 11: SureStep Communications. . . . . . . . . . . . . . 11�1 Connecting to a Host Using RS-485 11�2 Four-Wire Configuration 11�2 Two-Wire Configuration 11�3 Assigning RS-485 Addresses 11�3 Connecting to an STP-MTRD-xxxxR using the STP-USB485-4W Adapter 11�4 Connecting to a drive using RJ12 11�5 Appendix A: Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . A�1 Braking AccessoriesA�2 Regeneration Clamp Features A�2 Cables and Accessories A�5 Encoder OptionsA�10 Encoder Mounting Accessories A�15 Encoder Specifications A�16 Differential Electrical Specifications A�18 Wiring ExamplesA�19 Line FiltersA�24 Appendix B: Using SureStep with AutomationDirect PLCs.B�1 Compatible AutomationDirect PLCs and ModulesB�2 Typical Connections to a Productivity PLCB�6 Typical Connections to a DL05 PLCB�7 Typical Connections to an H0-CTRIO B�8 TC�vi SureStepTM Stepping Systems User Manual 7th Ed. Rev C � 06/30/2021 Table of Contents Typical Connections � Multiple Drives/MotorsB�9 Typical DirectLOGIC PLC RS-232 Serial Connections to an Advanced SureStep DriveB�10 Typical CLICK, P-Series, & BRX PLC RS-232 Serial Connections to an Advanced SureStep DriveB�11 Typical RS-485 Connections to Integrated Motor/DrivesB�12 Appendix C: Selecting the SureStep Stepping System. . . . C�1 Selecting the SureStepTM Stepping System C�2 The Selection Procedure C�2 How many pulses from the PLC to make the move? C�2 What is the positioning resolution of the load? C�3 What is the indexing speed to accomplish the move time? C�3 Calculating the Required Torque C�4 Leadscrew � Example Calculations C�8 Step 1 � Define the Actuator and Motion Requirements C�8 Step 2 � Determine the Positioning Resolution of the Load C�9 Step 3 � Determine the Motion Profile C�9 Step 4 � Determine the Required Motor Torque C�9 Step 5 � Select & Confirm the Stepping Motor & Driver System C�10 Belt Drive � Example Calculations C�15 Step 1 � Define the Actuator and Motion Requirements C�15 Step 2 � Determine the Positioning Resolution of the Load C�16 Step 3 � Determine the Motion Profile C�16 Step 4 � Determine the Required Motor Torque C�16 Step 5 � Select & Confirm the Stepping Motor & Driver System C�17 Index Table � Example Calculations C�19 Step 1 � Define the Actuator and Motion Requirements C�19 Step 2 � Determine the Positioning Resolution of the Load C�19 Step 3 � Determine the Motion Profile C�20 Step 4 � Determine the Required Motor Torque C�20 Step 5 � Select & Confirm the Stepping Motor & Driver System C�21 Engineering Unit Conversion Tables, Formulae, & Definitions: C�22 7th Ed. Rev C � 06/30/2021 TC�vii SureStepTM Stepping Systems User Manual Table of Contents BLANK PAGE TC�viii SureStepTM Stepping Systems User Manual 7th Ed. Rev C � 06/30/2021