PowerPoint Presentation

ABB

PowerPoint Presentation

SPCIS22. Interfaces to NDCS03 or IISAC01 manual/auto stations. Uses FC79. SD Symphony DIN Replacement.

PDF preview unavailable. Download the PDF instead.

ABB Bailey INFI 90 Catalog(1)
FEBRUARY 2017
Symphony Plus Control & I/O
General Product Update & Roadmap
Wayne Stefancin

HR Series Control and I/O Background: Rich history

Introduced in 1980, Network 90 was one of the leading DCS offerings on the market
INFI 90, INFI 90 OPEN, and Symphony Harmony are compatible technology upgrades from Network 90
Continued development and support on 30+ year commitment to our Customers
Now on the next step in its evolutionary path...Symphony Plus ­ Total plant automation

2011 2000's

1990's

Evolution without obsolescence

1980's

HR Series Control and I/O Background: Contiguous life cycle management

HMI

OIU

MCS

Engineering EWS

OIS2x

CVMS

OIS4x

CNT

PGP

PCV

PPB

PPA

WinTools

Composer

800xA Harmony Connect S+ Operations
S+ Engineering

Controllers

COM MFC

MFP

System

1980's ­ Network 90

1990's ­ INFI 90

Evolution without obsolescence

S+ Control:

BRC

BRC300 / 400 / 410

HPC800 / SPC700

2000's ­ Symphony Harmony

Today ­ Symphony Plus

+30 years
Years of contiguous system enhancement and support
+250,000 Rack controllers installed worldwide
+1.5 Million Rack I/O points installed worldwide

ABB Solution: system lifecycle management

Formal system lifecycle policy

Active Classic

Product Marketed/Sold/Support ed
Functional Replacement Available/Still Sold/Supported

 Your ABB automation system is designed for continuous evolution
 Always a path forward
 Protection of intellectual assets
 Underlying products are sustained by defined and documented lifecycle phases

Limited Obsolete

Product No Longer Sold; Repair/Refurbishment/Suppor t Available
Repair/Refurbishment not Available; Best Effort Support

 Active until functional equivalent available
 Defines minimum 10 years of support after removal from "Active" sales
 Lifecycle changes documented 12 ­ 18 months in advance

 Network 90/Infi-90/Symphony has been in service since 1980, 35 yrs with indefinite evolution

 No other automation supplier has made as bold a commitment for all system products, to all system customers!

Product life cycle status Power supplies

Active Classic Limited Obsolete

Class: Power supplies

Product Family
MPS III

MPS II

Remarks MPSIII is in the "Active" phase of its product lifecycle and is the power supply solution for Harmony Rack systems.
Recommend evolution to MPSIII.

MPS I

Recommend evolution to MPSIII.

Network 90 Power System

Based on vendor component availability, some Network 90 power components are "Obsolete."
Recommend evolution to MPSIII.

February 27, 2017

Symphony Plus-Power Supplies MPSIII
 Multi-Voltage DC Power System  System and Field Power
 2N and N+1 Configuration  System Monitoring  "Slide-in" Design  Evolution for Network 90,
MPS I (PMU), and MPS II Supplies

HR Series: MPS 3 Modular Power System Status

3 Power Supplies:
PHARPS02010000, PHARPS11000000, PHARPS21000000 and
6 Power Entry Panels:
PHARPSPEP11012, PHARPSPEP11022, PHARPSPEP12002, PHARPSPEP21012,
PHARPSPEP21022, PHARPSPEP22002
Moved to Limited Life Cycle in Dec 2015

Active Power System Components

Article No

Description

PHARPSCH100000

Power Supply Chassis

Accessories

PHARPSFAN03000

System Monitoring & Cooling Fan

1949790A1

Fan Filter Assembly

PHARPS03000000

24V @ 17A, 24V @ 17A

Power Supplies

PHARPS32000000

5V @ 60A, +15V @ 3A, -15V @ 3A, 24V @ 17A

PHARPS32010000

5V @ 60A, +15V @ 3A, -15V @ 3A, 24V @ 17A, 125V @ 2 A

PHARPS32200000

5V @ 60A, +15V @ 3A, -15V @ 3A, 24V @ 17A, 48V @ 8.5A

PHARPS40000000

5V @ 100A, +15V @ 8A, -15V @ 8A

SINGLE CHASSIS

PHARPSPEP11013

120/240VAC MAIN, 120/240VAC AUX, CATEGORY III

PHARPSPEP11023

120/240 VAC MAIN, 125 VDC AUX, CATEGORY III

PHARPSPEP12003

125 VDC MAIN, 125 VDC AUX, CATEGORY III

DUAL CHASSIS

PHARPSPEP21013

120/240 VAC MAIN, 120/240 VAC AUX, CATEGORY III

PHARPSPEP21023

120/240 VAC MAIN, 125 VDC AUX, CATEGORY III

PHARPSPEP22003

125 VDC MAIN, 125 VDC AUX, CATEGORY III

February 27, 2017

Slide 7

HR Series: MPS 4 Modular Power System in Progress

Target Release Date: 4Q-2017

Part No. SPS03-5V SPS03-15V
BP03

February 27, 2017

Slide 8

Description Power module, output +5VDC@60A Power module, output +-15VDC@3A Base plate for above power modules, with integrated DC bus monitoring PFI assembly

Product life cycle status Communications

Active Classic Limited Obsolete

Class: Communications

Product Family INFINET
HR Series

Remarks
Current active family components include: SPNPM22, SPNIS21, SPIET800, SPIIT13, SPIIT12, SPIPT800, SPCPM02, SPSEM11, and SPTKM01.
*Harmony Rack (Grey) alternatives of these modules (INxxxxx) moved to "Limited" in Jan 2015 per the life cycle policy (form / fit / function replacement). SPICT13A moved to "Classic" in 2013 and should be evolved to SPIET800 (Ethernet CIU).

Plant Loop (Nxxxxx)

Recommend evolution of system network to INFINET communications (HR Series).
If Plant Loop / Super Loop installed, PCU communications (controller to controller communications) should be inspected as well. Where Module Bus is used, Controlway communication evolution is recommended.

February 27, 2017

© ABB February 27, 2017

Slide 9

Symphony Plus Upgrading PCU Communications to NIS21 & NPM22

 Replacement NIS01/11 & NPM02/12
 Form / Fit / Function replacement *
 Increased Capacity (8x)
 Increased Performance (> 4x)
 No longer supports Plantloop

© ABB February 27, 2017

Slide 10

HR Series: ICI8ØØ Ethernet CIU

* IET800 requires a license

February 27, 2017

Slide 11

Harmony OPC Server version 6

 Windows 7 and Server 2008, 32 and 64 bit  Support for the PNI800 module.  4 OPC applications per computer  Use with Ethernet CIU to connect to OSI PI and IP.21.  Harmony OPC Server is in the ACTIVE lifecycle phase and
is included in the ABB's Automation Sentinel Program.

© ABB February 27, 2017

Slide 12

Harmony OPC Server 3rd Party: process historian evolution example
© ABB Inc. February 27, 2017 | Slide 13

Harmony OPC Server 3rd Party multiple Host Computer example
© ABB Inc. February 27, 2017 | Slide 14

S+ Evolution Use Case: Upgrade INFI-Net to PN8ØØ using ENMØ1

Future Consideration

Plant Net Interface

Local

UL1 UL2 12

34
Switches 5 6 78

UL1 UL2
12 34 56 78

ENMØ1 ENMØ1

PN800 Plant Net

A 10.127.1.1

10.127.1.2 B

L2 L1 L2 L1

L3 L4 L3 L4

1 23 4567 8 9 10 11 12 13 14 15 16

1 23 4567 8 9 10 11 12 13 14 15 16

Loop 1

PCU X

PCU Y

PCU Z

ENMØ1

ULA ULB
PCU X

ULA ULB
PCU Y

ULA ULB
PCU Z

INFI-Net Interface

INFI-Net Loop 1

February 27, 2017

Slide 15

NISxx/NPMyy

Product life cycle status Controllers

Active Classic Limited Obsolete

Class: Controller

February 27, 2017

© ABB February 27, 2017

Slide 16

Product Family HR Series (Harmony Rack) BRC
HAC

Remarks
Represents the latest version of Harmony Rack controllers and includes: SPBRC300, SPBRC400, and SPBRC410. These controllers provide simultaneous support for HR Series I/O (and previous rack generations), SD Series I/O (including support of PROFIBUS, HART I/O), block, and S800 I/O. MODBUS TCP devices are supported via the BRC410 only.
*Harmony Rack (Grey) alternatives of the BRC300 and BRC400 (P-HC-BRCxxx) moved to "Limited" in Jan 2015 per the life cycle policy (form / fit / function replacement). Additionally, the HPG800 is replaced by the BRC410 and moved to "Limited" in 2014 (form / fit / function replacement).
Recommend evolution to SD Series controller HPC800. HPC800 has 30,000 Function Block capacity and preserves existing HAC control logic configurations including support for all existing function code executions, custom user programs, and foreign device interfaces.

MFP, MFC, AMM, LMM & COM

Recommend evolution to HR Series controllers (BRC300 / 400 / 410). For AMM, AOM, COM, and LMM, controllers can be replaced by BRC controllers with appropriate I/O processing modules and consolidation of logic into the BRC.
*MFP12 moved to "Limited" in 2011.

Symphony Plus Control & I/O BRC410

© ABB February 27, 2017

Slide 17

 Performance increase depends on specific function blocks used, but in general performance of latest module (BRC410) compared with older modules:
 ~ 10x vs. MFP01/02/11/12
 ~ 4x vs. BRC100/200
 Enhanced On-Line Configuration provided by BRC410
 BRC410 also provides ModBus TCP
 BRC410 support 30,000 block addresses and 4,000 Modbus TCP/IP points
 Infi90 Modulebus support*
 Downloadable firmware

HR Series: Merge multiple MFP's BRC41Ø Bridge Controller

Existing System ~ 20+ years old

MFP02 MFP02

1

1

2

2

3

3

4

4

5

5

6

6

7

7

8

8

MFP02 MFP02

1

1

2

2

3

3

4

4

5

5

6

6

7

7

8

8

I/O X-Bus

3rd Party PLCs

Upgraded System
10/100 MB Ethernet Modbus TCP

I/O X-Bus

3rd Party PLCs

Modbus RTU RS232C

February 27, 2017

Slide 18

* BRC410  10x performance of MFPxx

HR Series: BRC41Ø Bridge Controller

AC800M

AC500

3rd Party PLCs

INFI-Net

NIS21 NPM22 NPM22 NIS21

1

1

1

1

2

2

2

2

3

3

3

3

4 5

A

4 5

4 5

4 5

A

6

6

6

6

7

7

7

7

8

8

8

8

1

1

2

2

3

3

4 5

B

4 5

B

6

6

7

7

8

8

ControlWay

I/O X-Bus

Harmony Rack I/O

MODBUS TCP

Ethernet Switch

C

C

D

D

RFO810 B E
B E

F Profibus R DP- V1

F Profibus R DP-V1

1

1

2

2

DC

PDP800 3

3

4

4

5

5

6

6

7

7

B

8

B

E

8

F

C

E

FA

C D

E

B

B F
C E

FA

PDP800 A

PDP800 B

IOR810

A

B

PROFIBUS PTU810 PROFIBUS

TB840

DP to PA

PW R DP/ERR

PW R DP/E RR

DP ST S PA ST S

D P ST S PA S TS

PROF IBUS DP

PROF IBU S DP

S EG 1 S EG 2

S EG 1 S EG 2

PROF IBU S PA

PRO FI BUS PA

S800 I/O Modules
PROFIBUS PA Field Devices

IED's

C

D

B E
B

Remote SD Series I/O

E

C

D

February 27, 2017

Slide 19

Symphony Plus S+ Control & I/O Rack: New Faceplates
 S+ Rack Modules
 White Front Plates  Module Nomenclatures: SPxxxx

© ABB February 27, 2017

Slide 20

S+ Control & I/O Update Upgrading to Latest Rack Hardware
Upgrade Power System to MPS3
Upgrade PCU Communications modules to NIS21 / NPM22 Upgrade Serial or SCSI CIU's to ICI800 Ethernet CIU's
Merge & upgrade multiple MFP's into 1 (pair) of BRC410's
Replace outdated I/O Modules

© ABB February 27, 2017

Slide 21

HR Series: IEB8ØØ INFI-Net to Ethernet Bridge Functional Overview

February 27, 2017

Slide 22

HR Series: IEB8ØØ INFI-Net to Ethernet Bridge Connection Details

PN800 A Plant Net

PN800 B Plant Net

CAT 5e or better

* IPT800 FW version A_3 scheduled for MAR-2017

NKLSx1-xx

SPK800-RCL1

NKLSx1-xx

NKTL01-3

J10 J9
P1
E2 E1 J6
J5

J3

J4

87 6 5 4 3 21
TB2

J8 J7

TCL

TB1
87 6 5 4 3 21

J2

J1

COAX INFI-Net Cables

NKCL01-xxx

Loop 2 IN Loop 1 IN

TWINAX INFI-Net Cables
Loop 1 OUT

NKPL01-xxx

Loop 2 OUT

NKTL01-3

J10 J9
P1
E2 E1 J6
J5

J3

J4

8 7 6 5 4 32 1
TB2

J8 J7

TCL

TB1
8 7 6 5 4 32 1

J2

J1

COAX INFI-Net Cables

NKCL01-xxx

Loop 2 IN Loop 1 IN

TWINAX INFI-Net Cables
Loop 1 OUT
NKPL01-xxx Loop 2 OUT

February 27, 2017

Slide 23

HR Series New Product: IEB800 Use case #1: Adding PN800 as Satellite Ring

S+ Engineering

ICI

EWS

S+ Operations
ICI OWS

INFI-Net Central Ring ­ LOOP 1

NIS21

1

2

3

4 5

A

6

7

8

1

2

3

4 5

B

6

7

8

IIT13 NIS21 NIS21 IIT13

1

1

1

1

2

2

2

2

3

3

3

3

Redundant 4
5

4 5

A

4 5

A

4 5

6

6

6

6

7

7

7

7

8

8

8

8

1

1

IIL02 2

2

3

3

4 5

B

4 5

B

6

6

7

7

8

8

NIS21

1

2

3

4 5

A

6

7

8

1

2

3

4 5

B

6

7

8

LOOP 2

NIS21

1

2

3

4 5

A

6

7

8

1

2

3

4 5

B

6

7

8

IIT13 NIS21 NIS21 IIT13

1

1

1

1

2

2

2

2

3

3

3

3

Redundant 4
5

4 5

A

4 5

A

4 5

6

6

6

6

7

7

7

7

8

8

8

8

1

1

IIL02 2

2

3

3

4 5

B

4 5

B

6

6

7

7

8

8

NIS21

1

2

3

4 5

A

6

7

8

1

2

3

4 5

B

6

7

8

LOOP 3

© ABB February 27, 2017

Slide 24

INFI 90 / Harmony PCU's

INFI 90 / Harmony PCU's

192.168.250.2 192.168.250.3

NIS21 IPT800 IPT800 NIS21

1

1

1

1

2

2

2

2

3

3

3

3

4 5

A

4 5

CH 1

4 5

CH 1

4 5

A

6

6

6

6

Redundant 7

7

7

7

8

8

8

8

1

1

2

2

3

3

4 5

B

6

7

8

IEB800 CH 0

CH 0

4 5

B

6

7

8

LOOP 250

PN800 Plant Net
100 MB Ethernet

HPC800

SPC700

192.168.250.12

192.168.250.34

S+ Evolution Use Case: Upgrade Central Ring using IEB8ØØ

S+ Engineering Workstations

S+ System Servers

S+ Operations Workstations

10.127.1.24 10.127.1.25 10.127.1.34
L2 L1
10.127.1.35 L2 L1
10.127.1.44 10.127.1.45 10.127.1.94 10.127.1.95

PN800 Plant Net

A

1 23 4567 8 9 10 11 12 13 14 15 16

10.127.1.1

L3 L4 L3 L4

Core Switches

12 3 45678 9 10 11 12 13 14 15 16

B

Loop 1

10.127.1.2

UL1 UL2

UL1 UL2

12 34

Access Switches

12 34

56

56

78

78

10.127.1.21

10.127.1.22

IEB800

UL1 UL2

UL1 UL2

12 34

Access Switches

12 34

56

56

78

78

10.127.1.31

10.127.1.32

IEB800

UL1 UL2

UL1 UL2

12 34

Access Switches

12 34

56

56

78

78

10.127.1.41

10.127.1.42

IEB800

INFI-Net Loop 2

INFI-Net Loop 3

INFI-Net Loop 4

PCU X PCU Y PCU Z

PCU X PCU Y PCU Z

PCU X PCU Y PCU Z

UL1 UL2

UL1 UL2

12 34

Access Switches

12 34

56

56

78

78

10.127.1.91

10.127.1.92

IEB800

INFI-Net Loop 9

PCU X PCU Y PCU Z

February 27, 2017

Slide 25

SD Series Overview Key product features
 New ergonomic enclosure design  Standard DIN-Rail mounting  Only requires 24 VDC power  More than three times as dense as rack I/O
 HN800 I/O bus:  Redundant RS-485 differential, @4.0 MBps
 Extreme operating conditions:  Operating temperature range: -20 to +70 Deg C
 Corrosion protection: optional G3 conformal coating  Reduce overall system cost
 Ideal for remote I/O applications

© ABB February 27, 2017

Slide 26

SD Series: Control & I/O System Architecture Overview

February 27, 2017

Slide 27

PN800 Plant Net
 Flexible bi-directional, high-speed, high-throughput, and secure; redundant 100 Mbps Fast Ethernet communications
 Connects operator consoles, engineering tools and 3rd party applications to SD Series controllers
 Protocol is "INFI-Net over Ethernet" XR (exception report) based where data is only sent on change in value or status
HN800 I/O bus
 SD Series I/O connect directly to controllers via redundant, high performance HN800 I/O bus
 Redundant RS-485 differential, @ 4.0 MBps
 Flexible: Local electrical bus (64 I/O modules up to 30 meters) and FO remote links (4 remote star links up to 3 km each)
CW800 PTP bus
 Dedicated redundant peer-to-peer controller communication bus support update rates less than 100 msec (HPC800 only)

SD Series: HPC8ØØ Harmony Process Controller

Property

Characteristic / Value

Microprocessor / MIPS MCF5475 @ 256 MHz = 410 MIPS (1 CPU per module)

Memory

CP800: 64 MB DRAM, 4 MB ROM HC800: 64 MB DRAM, 4 MB ROM, 2MB NVRAM

Power Requirements 200 mA @ 24 VDC +/- 10%, 5 W (per module)

Dimensions

HPC800

W = 124 mm, H = 186 mm, D = 127 mm

CTB810 or CTB811 W = 43 mm, H = 186 mm, D = 31 mm

Temperature Range

Operating: Storage:

0 to +55 deg C -40 to +85 deg C

Relative Humidity (Non-Condensing)

20% to 95% from 0 deg C to 55 deg C

Air Quality

Standard: Optional:

ISA S71.04 G1 ISA S71.04 G3

Control Programming
Closed Loop Control Performance
Ethernet Ports (EN 2A & 2B)

30,000 INFI 90 Function Blocks, up to 8 segments (tasks) Batch 90, UDF and `C' programs
Up to 5000 I/O  250 msec
PN800 2x 10/100MB TCP [PRP redundancy] EN2 A SNTP Time Sync, EN2 B Aux. Network ModBus/TCP

ModBus TCP Interface * Up to 8 Servers & 128 Clients, 500 to 10,000 ModBus Points

February 27, 2017

Slide 28

SD Series: HPC8ØØ Functional Overview

AC800M

AC500

3rd Party PLCs

Satellite GPS

PN800 Plant Network

SATTELITE RECEIVER

18-MAR-2013 12:34:56

F1 F2

RUN STS

F

F

R

R

1

1

2

2

3

3

4

4

5

5

6

6

7 8

H78 PC8ØØ

HC800

CP800

L+ 1

A

A

L-

2

SA 3

SB 4

B

B

EN1 MB810 PN800

COM

Synchro-Net

Local SD Series I/O

I/O X-Bus Harmony Rack I/O Modules

RIO22 RIO22

1

1

2

2

3

3

4

4

5

5

6

6

7

7

8

8

"Loop Signals"
CW800 "Bus
Signals"

10/100 MB Ethernet TCP

Ethernet Switch

DiMa 10P-2FG 10/100 BASE-TX

F

F

R

R

1

1

2

2

3

3

4

4

5

5

6

6

7 8

H78 PC8ØØ

HC800

CP800

L+

1

A

A

L-

2

SA 3

SB 4

B

B

EN1 MB810 PN800

COM

Modbus TCP

C

C

D

D

RFO810
B E
B E

F Profibus R DP-V1

F Profibus R DP-V1

1

1

PDP800 2

2

3

3

4

4

5

5

6

6

7

DC

7

B

8

B

FA

E

8

F E

C

DC

E

B

B F
C E

FA

PDP800 A

PDP800 B

IOR810

A

B

PROFIBUS PTU810 PROFIBUS

TB840

IED's
S800 I/O Modules

DP to PA

PWR D P/ERR

PW R DP/ERR

DP ST S PA ST S

DP S TS PA S TS

PROF IBUS DP

PROF IBUS DP

S EG 1 S EG 2

S EG 1 S EG 2

PROF IBUS PA

PRO FI BUS PA

PROFIBUS PA Field Devices

C

C

D

D

RFO810 B E
B E

Remote SD Series I/O

February 27, 2017

Slide 29

SD Series: SPC7ØØ Symphony Process Controller

Property
Microprocessor / MIPS Memory Power Requirements

Characteristic / Value
MCF54418 @ 250 MHz = 385 MIPS 128 MB DRAM, 512 kB NVRAM, 4 MB Flash 150 mA @ 24 VDC +/- 10%, 3.6 W (per module)

Dimensions: [Module(s) mounted in Base]

MB705 Single:

W = 51 mm, H = 190 mm, D = 127 mm

MB710 Redundant: W = 96 mm, H = 190 mm, D = 127 mm

Temperature Range

Operating: Storage:

-20 to +70 deg C -40 to +85 deg C

Relative Humidity (Non-Condensing)

20% to 95% from 0 deg C to 55 deg C, 20% to 45% from 55 deg C to 70 deg C

Air Quality

Standard: Optional:

ISA S71.04 G1 ISA S71.04 G3

Control Programming

10,000 INFI 90 Function Blocks, [1Q-2016] Batch 90, UDF and `C' programs)

Closed Loop Control Performance

Up to 1000 I/O  250 msec

Ethernet Ports

PN800 2x 10/100MB TCP [PRP redundancy]

(EN 2A & 2B enabled in B_0 FW ) EN2 A SNTP Time Sync, EN2 B Aux. Network ModBus/TCP

ModBus TCP Interface [Target Release 1Q-2017]

Up to 2 Servers & 32 Clients, 500 to 1,500 ModBus Points

February 27, 2017

Slide 30

SD Series: Symphony Process Controller

AC800M

AC500

3rd Party PLCs

Satellite GPS

PN800 Plant Network

SATTELITE RECEIVER

18-MAR-2013 12:34:56

F1 F2

RUN STS

HBXØ1L POWER

1

L+

2

L-

3 SA

4 SB

HBXØ1L

"Loop Signals"

10/100 MB Ethernet TCP

Ethernet Switch

HBXØ1L POWER

1

L+

2

L-

3 SA 4 SB

HBXØ1L

Modbus TCP

IED's

DiMa 10P-2FG 10/100 BASE-TX

SPC7ØØ

HN8ØØ

HN8ØØ

Synchro-Net

SPC7ØØ

HN8ØØ

H N8ØØ

C

C

D

D

RFO810
B E
B E

F Profibus R DP-V1

F Profibus R D P-V1

1

1

PDP800 2

2

3

3

4

4

5

5

6

6

7

DC

7

B

8

B

FA

E

8

F E

C

DC

E

B

B F
C E

FA

PDP800 A

PDP800 B

IOR810

A

B

PROFIBUS PTU810 PROFIBUS

TB840

S800 I/O Modules

Local SD Series I/O

I/O X-Bus Harmony Rack I/O Modules

RIO22 RIO22

1

1

2

2

3

3

4

4

5

5

6

6

7

7

8

8

DP to PA

PWR D P/ ERR

PWR D P/ ERR

D P ST S PA ST S

DP S TS PA S TS

PRO FI BUS DP

PROF IBUS DP

SE G 1 SE G 2

S EG 1 S EG 2

PROFI BUS PA

PRO FIBU S PA

PROFIBUS PA Field Devices

C

C

D

D

RFO810 B E
B E

Remote SD Series I/O

February 27, 2017

Slide 31

** MODBUS TCP & Synchro-Net EN2 Ports are enabled in B_0 FW 1Q-2017

SD Series Control & I/O Overview HN800 I/O & Communications Bus

F

S800

R

Interface

1 2 3 4 5 6 7 8

F

S800

R

Interface

1 2 3 4 5 6 7 8

IOR810
MB
MA / SINGLE

IOR810
A B DIAGNOSTICS

© ABB February 27, 2017

Slide 32

HBX01L

Up to 24 I/O Modules

SPK800-xx Cable SPK800-xx Cable

S+ Controller

F

F

R

R

1

1

2

2

3

3

4

4

5

5

6

6

7

7

8

8

F

F

R

R

1

1

2

2

3

3

4

4

5

5

6

6

7

7

8

8

HC800

CP800

HC800

CP800

L+

A

A

L-

SA

SB

B

B

L+

A

A

L-

SA

SB

B

B

EN1

MB810 PN800

COM

EN1

MB810 PN800

CO M

SPK800-xx Cable
 S+ Controllers: HPC800, BRC300/400/410, & SPC700
 SPK800-xx cables connect electrical HN800 I/O bus

 SD Series I/O compatible with IOR810, PDP800, etc.
 Maximum 64 "Nodes" per HN800 electrical bus

HBX01R

 HBX01L Bus Extender Maximum 3.0 A, @ 24VDC

SD Series Control & I/O Overview HN800 I/O & Communications Bus

SPK800-xx Cable

Local SD Series I/O

Remote SD Series I/O

© ABB February 27, 2017

Slide 33

S+ Controller

F

F

R

R

1

1

2

2

3

3

4

4

5

5

6

6

7

7

8

8

F

F

R

R

1

1

2

2

3

3

4

4

5

5

6

6

7

7

8

8

HC800

CP800

HC800

CP800

L+

A

A

L-

SA

SB

B

B

L+

A

A

L-

SA

SB

B

B

EN1

MB810 PN800

COM

EN1

MB810 PN800

CO M

SPK800-xx Cable
 Electrical HN800 maximum total bus length of 30 meters
 Up to 64 "Local" SD Series I/O modules
 RFO810 Fiber Optic Repeaters support links up to 3.0 km
 62.5/125 µm Multi-Mode Fiber Optic Cable
 Up to 64 "Remote" SD Series I/O modules per link

SD Series Control & I/O Overview Fiber Optic HN800 Bus Architecture
 Fiber Optic HN800 supports "STAR" Network Topology

Remote Location #1

© ABB February 27, 2017

Slide 34

Remote Location #2

SPK800-xx Cable

S+ Controller

F

F

R

R

1

1

2

2

3

3

4

4

5

5

6

6

7

7

8

8

F

F

R

R

1

1

2

2

3

3

4

4

5

5

6

6

7

7

8

8

HC800

CP800

HC800

CP800

L+

A

A

L-

SA

SB

B

B

L+

A

A

L-

SA

SB

B

B

EN1

MB810 PN800

COM

EN1

MB810 PN800

CO M

 HPC800 supports up to 8 remote I/O links

Remote Location #4 Remote Location #3

Extend existing systems with SD Series I/O Products

Existing Cabinet with Rack Controller

NIS21

1

2

3

4 5

A

6

7

8

1

2

3

4 5

B

6

7

8

NPM22 NPM22

1

1

2

2

3

3

4

4

5

5

6

6

7

7

8

8

NIS21

1

2

3

4 5

A

6

7

8

1

2

3

4 5

B

6

7

8

Remote Cabinet with SD Series I/O

© ABB February 27, 2017

Slide 35

SD Series Control & I/O Overview HN800 fully supported by Rack Controllers
"Local" Electrical HN800 I/O Bus
Local SD Series I/O

S+ Controller

SPK800-PBA1-xx Cable

Remote SD Series
I/O

Remote SD Series I/O

SPK800-xx Cable SPK800-xx Cable

© ABB February 27, 2017

Remote Location

#2

F

S800

R

Interface

F

S800

R

In terf ac e

Remote 1 2 3

1 2 3

4

4

IOR810 5

5

6

6

7

7

8

8

Remote HART

Remote PDP800

IOR810
MB
MA / SINGLE

IOR810
A B DIAGNOSTICS

Slide 36

© ABB Inc. February 27, 2017 | Slide 36

S800 via Modulebus

PROFIBUS DP V2

Remote Location #1
Remote SD Series I/O

SD Series: Compact Fiber Optic Repeater cRBXØ1

February 27, 2017

Slide 37

Property
Power Requirements Standard 35mm wide DIN Rail Mounting
Dimensions
Temperature Range Relative Humidity (Non-Condensing) Air Quality Fiber Optic Cable

Characteristic / Value

100 mA @ 24 VDC +/- 10%, 2.4 W (per module)

Horizontal Row: RMU610 Vertical Column: VMU610

cRBX0Ø1 module RMU610 VMU610

W = 27 mm, H = 127 mm, D = 107.5 mm W = 90 mm, H = 127 mm, D = 127 mm W = 101mm, H = 145mm, D = 100mm

Operating: Storage:

-20 to +70 deg C
-40 to +85 deg C

20% to 95% from 0 deg C to 55 deg C

Standard: Optional: Fiber Size Fiber Attenuation Index
Wavelength

ISA S71.04 G1 ISA S71.04 G3 62.5/125 µm -3.5 dB / km Graded
840 nm

Bandwidth

160 MHz / km

Connector Type

ST, right angle strain relief

Transmission Mode Multi-Mode

Target Release Date: 2Q-2017

SD Series: Compact Fiber Optic Repeater cRBXØ1
cRBXØ1 SPC7ØØ Local SD I/O Modules
Horizontal Row Mounting
cRBXØ1 Remote SD I/O Modules

RMU61Ø

Vertical Column Mounting

V B71Ø A
P N 8 0 0
B

A E N 2
B

A P1 B

A P1 B

A P N 8 0 0
B
A E N 2
B

VMU61Ø

VMU61Ø
R F 1 2 3 4
Rx
Tx

R F 1 2 3 4
Rx
Tx

SRTEOSPET/
Symphony Plus
RBXØ2

SRETOSPET/
Symphony Plus
RBXØ2

SPC7ØØ

VMU61Ø

VM U61 Ø
R F 1 2 3 4
Rx
Tx

R F 1 2 3 4
Rx
Tx

SRETOSPET/
Symphony Plus
RBXØ2

SRTEOSPET/
Symphony Plus
RBXØ2

VBSØ1-XXX

RMU61Ø RMU61Ø

TER81Ø

TER81Ø

February27, 2017 Slide 38 cRBXØ1 Compact repeaters are Fully 100% compatible with all SD Series I/O

SD Series: Standard I/O

Digital

Mixed

Analog

Type Module AIØ1 AIØ2 AIØ3 AIØ4 AIØ5 AOØ1 AOØ2 AOØ5 ADØ1 ADØ2 DIØ1 DIØ2 DIØ3 DIØ4 DOØ1 DOØ2 PIØ1

#CH / Signals 16 AI 16 AI with HART 8 RTD 16 TC / mV 8 AI with HART 16 AO 16 AO with HART 8 AO with HART 4x(AI,AO, DI,DO) 4x(AI,AO, DI,DO) 16 DI 16 DI 16 DI 16 DI 16 DO 16 DO 8 PI

Description / Properties 4-20 mADC / 1-5VDC, 2x8 Group Isolation, 16-bit ADC 4-20 mADC, HART AI, 1x16 Group Isolation, 16-bit ADC 2/3/4 Wire RTDs, 100  Platinum U.S. & European Standards -100 to +100 mV, 0 to +100mV or Type: B/E/J/K/L/N/R/S/T/U TC's HART AI, Individual CH Isolation, Dedicated ADC, HART modem & 24V Field PS per CH 4-20 mADC / 1-5VDC, Group Isolation, 12-bit DAC HART AO, 1x16 Group Isolation, 4-20 mADC, 12-bit DAC HART AO, Individual CH Isolation, Dedicated DAC & HART modem per CH 1x8 Group Isolated Analog I/O with HART, 24/48 VDC DI's, 24/48 VDC DO's 1x8 Group Isolated Analog I/O with HART, 110VAC/125VDC DI's, 24/48 VDC DO's 24 / 48 VDC Digital Inputs, SOE (1 msec resolution) 110 VAC / 125 VDC Digital Inputs, SOE (10/20 msec resolution) 24 VDC Digital Inputs [SOE not supported] 48 VDC Digital Inputs [SOE not supported] 24/48 VDC Open-Collector DO, max 250 mADC 24/48 VDC Open-Collector DO, Short-Circuit detection & protection Modes: Freq.(5 Hz to 100 kHz), Period (1µs to 30sec), Count (0 to 1.073B)

February 27, 2017

Slide 39

SD Series is designed for extremes

© ABB February 27, 2017

Slide 40

Property Density Operating Temperature Range Corrosive Environments Low Power Requirements Backward Compatibility

Characteristic / Value Over 1,000 I/O in 19" Rack cabinet From -20 to +70  C G3 Conformal Coating, optionally available I/O Modules 1 to 2 W, SPC700 3.6W per module Supported by HPC800, SP700 & BRC300/400/410

HR: Harmony Rack Series

Evolution Mapping to SD Series I/O

Module # CH I/O

Signal Ranges

HR Harmony Rack Replacement

HR Module

Comment

NASI01

15

AI

1-5VDC, 0-1VDC, 0-5VDC, 0-10VDC, -10VDC to 10VDC, 4-20mA

SPFEC12

FEC12 does not support Smart Transmitter communications. Uses FC132 and FC133.

SD Symphony DIN Replacement

SD Module

Comment

AI01

AI01 does not support Smart Transmitter communications

NASI02 NASM01 NASM02 NASM03 NASM04 NASO01 NCIS01
NCIS02

15

AI

1-5VDC, 0-1VDC, 0-5VDC, 0-10VDC, -10VDC to 10VDC, 4-20mA

16

AI

1-5VDC, 0-5VDC, 0-10VDC, -10 to 10VDC, 4-20mA

8

AI

-100 to 100mV, 0 to 100mV, Thermocouples

100 Ohm Platinum RTD,
8 AI 120 Ohm Nickel RTD,
53 Ohm Chinese Copper RTD

8 AI 10 Ohm Copper RTD 14 AO 1-5VDC or 4-20mA

3

DI 24VDC, 125VDC, 120VAC

4 DO 24VDC

4 AI 1-5VDC, 4-20mA

2 AO 1-5VDC, 4-20mA

3

DI 24VDC, 125VDC, 120VAC

4 DO 24VDC

4 AI 1-5VDC, 4-20mA

2 AO 1-5VDC, 4-20mA

SPFEC12 SPFEC12 SPASI23
SPASI23 IMASM04 SPASO11

FEC12 does not support Smart Transmitter communications. Uses FC132 and FC133.

AI01

Sixteen high-level inputs. System or field powered current, or single ended or differential voltage.
Supports types E, J, K, T, S, R, Chinese E, and Chinese S thermocouples. Also supports millivolt inputs.

AI01 AI04

RTDs: 100 Ohm US Lab, 100 Ohm US Industrial,

100 Ohm Platinum European,

AI03

120 Ohm Nickel, 53 Ohm Chinese Copper

Limited Lifecycle Phase Maximum load 750 Ohms. Uses FC149.

None AO01

SPCIS22

Interfaces to NDCS03 or IISAC01 manual/auto AD01

stations. Used with FC79.

AD02

SPCIS22

Interfaces to NDCS03 or IISAC01 manual/auto AD01

stations. Used with FC79.

AD02

AI01 does not support Smart Transmitter communications
AI04 provides 16 TC / mV inputs
AD01 provides 4x LV-DI (24 / 48 VDC) + 4x AO AD02 provides 4x HV-DI (120VAC / 125VDC) + 4x AO Both AD01 & AD02 support HART on Analog I/O No solution or support for NDCS03 or IISAC01 AD01 provides 4x LV-DI (24 / 48 VDC) + 4x AO AD02 provides 4x HV-DI (120VAC / 125VDC) + 4x AO Both AD01 & AD02 support HART on Analog I/O No solution or support for NDCS03 or IISAC01

HR: Harmony Rack Series

Evolution Mapping to SD Series I/O

Module # CH I/O

Signal Ranges

HR Harmony Rack Replacement

HR Module

Comment

SD Symphony DIN Replacement

SD Module

Comment

NDSI01

16 DI 24VDC, 125VDC, 120VAC

SPDSI22

Inputs optically isolated, however, 2 pairs DI01 share a common on TU (inputs 7 and 8, DI02
and 15 and 16) and these pairs must use DI03 same voltage source. Used with FC84. DI04

DI 24/48 VDC (supports 1 msec SOE) DI 120VAC / 125 VDC (supports 10msec SOE) DI 24 VDC (does not support SOE) DI 48VDC (does not support SOE)

NDSI02

16 DI 24VDC, 125VDC, 120VAC

SPDSI22

Inputs optically isolated, however, 2 pairs DI01 share a common on TU (inputs 7 and 8, DI02
and 15 and 16) and these pairs must use DI03 same voltage source. Used with FC84. DI04

DI 24/48 VDC (supports 1 msec SOE) DI 120VAC / 125 VDC (supports 10msec SOE) DI 24 VDC (does not support SOE) DI 48VDC (does not support SOE)

NDSM01

16

DI/O

24VDC, selectable as inputs or outputs in groups of 8

NDSM02

16 DI 24VDC, 125VDC

SPDSI22

DI01 DI02

DI 24/48 VDC (supports 1 msec SOE) DI 120VAC / 125 VDC (supports 10msec SOE)

24VDC use SPDSI13.

DI01

DI 24/48 VDC (supports 1 msec SOE)

NDSM03

16 DI 24VDC, 125VDC, 120VAC

125VDC or 120VAC use SPDSI22

DI02 DI03

DI 120VAC / 125 VDC (supports 10msec SOE) DI 24 VDC (does not support SOE)

NDSM04

8

PI 0-50KHz, 4-6VDC, 21.627VDC

SPDSM04

Performs totalization (FC104), frequency count (FC103), or pulse count (FC102).

PI01

NDSM05

Must change dip-shunt and reverse

16

DI/O

24VDC, selectable as inputs or outputs in INS: SPDSI22

groups of 8

OUTS: SPDSO14

polarity of field wires when replacing

INS: DI03 DI03 provides 16 DI 24 VDC

NDSM05 with DSO14 for outputs or DSI for OUTS: DO01 DO01 provides 16 DO 24/48VDC, max 250mA

inputs.

NDSO01

8 DO 24-240VAC

IMDSO01

Limited Lifecycle Phase

None

NDSO02

8 DO 4-50VDC

IMDSO02

Limited Lifecycle Phase

None

NDSO03

8 DO 5-160VDC

IMDSO03

Limited Lifecycle Phase

None

NDSO04

16 DO 24VDC

SPDSO14

DO01 DO02

DO01 provides 16 DO 24-48 VDC, max 250mA DO02 provides 16 DO 24/48VDC, max 250mA w/ SC protection

HR: Harmony Rack Series

Evolution Mapping to SD Series I/O

Module # CH I/O

Signal Ranges

HR Harmony Rack Replacement

HR Module

Comment

SD Symphony DIN Replacement

SD Module

Comment

IMASO01 IMASO11

14 AO 1-5VDC or 4-20mA 14 AO 1-5VDC or 4-20mA

SPASO11 SPAS011

Maximum load 750 Ohms. Uses FC149. Maximum load 750 Ohms. Uses FC149.

AO01 AO02

AO01 provides 16 AO's AO02 provides 16 AO's with HART

IMCIS02 IMCIS12 IMCIS22

3 DI 24VDC, 125VDC, 120VAC 4 DO 24VDC 4 AI 1-5VDC, 4-20mA 2 AO 1-5VDC, 4-20mA
3 DI 24VDC, 125VDC, 120VAC 4 DO 24VDC 4 AI 1-5VDC, 4-20mA 2 AO 1-5VDC, 4-20mA
3 DI 24VDC, 125VDC, 120VAC 4 DO 24VDC 4 AI 1-5VDC, 4-20mA 2 AO 1-5VDC, 4-20mA

SPCIS22 SPCIS22 SPCIS22

Interfaces to NDCS03 or IISAC01 manual/auto stations. Uses FC79.

AD01, AD02

Interfaces to NDCS03 or IISAC01 manual/auto stations. Uses FC79.

AD01, AD02

Interfaces to NDCS03 or IISAC01 manual/auto stations. Uses FC79.

AD01, AD02

AD01 provides 4x LV-DI (24 / 48 VDC) + 4x AO AD02 provides 4x HV-DI (120VAC / 125VDC) + 4x AO Both AD01 & AD02 support HART on Analog I/O No solution or support for NDCS03 or IISAC01 AD01 provides 4x LV-DI (24 / 48 VDC) + 4x AO AD02 provides 4x HV-DI (120VAC / 125VDC) + 4x AO Both AD01 & AD02 support HART on Analog I/O No solution or support for NDCS03 or IISAC01
AD01 provides 4x LV-DI (24 / 48 VDC) + 4x AO AD02 provides 4x HV-DI (120VAC / 125VDC) + 4x AO Both AD01 & AD02 support HART on Analog I/O No solution or support for NDCS03 or IISAC01

IMDSI02
IMDSI12 IMDSI13 IMDSI14 IMDSI15 IMDSI22

16 DI 24VDC, 125VDC, 120VAC

SPDSI22

16 DI 24VDC, 48VDC, 125VDC, 120VAC SPDSI22

16 DI 24VDC

SPDSI22

16 DI 48VDC

SPDSI22

16 DI 125VDC, 120 VAC

SPDSI22

16 DI 24VDC, 48VDC, 125VDC, 120VAC SPDSI22

Inputs optically isolated, however, 2 pairs

share a common on TU (inputs 7 and 8, and 15 and 16) and these pairs must use same voltage

DI01/02/03/04

DI01

24/48

VDC

(supports

1

msec

SOE)

source.

DI02 120VAC / 125 VDC (supports 10msec SOE)

Uses FC84

DI01/02/03/04 DI03 24 VDC (does not support SOE)

Uses FC84 Uses FC84 Uses FC84

DI03 DI04 DI02

DI04 48VDC (does not support SOE) No solution or support for high & low voltage inputs mixed on same module

Uses FC84

DI01/02/03/04

HR: Harmony Rack Series

Evolution Mapping to SD Series I/O

Module # CH I/O

Signal Ranges

HR Harmony Rack Replacement

HR Module

Comment

SD Symphony DIN Replacement

SD Module

Comment

IMDSI22

16 DI 24VDC, 48VDC, 125VDC, 120VAC SPDSI22 Uses FC84

DI01 DI02 DI03 DI04

DI 24/48 VDC (supports 1 msec SOE) DI 120VAC / 125 VDC (supports 10msec SOE) DI 24 VDC (does not support SOE) DI 48VDC (does not support SOE)

IMDSM04 IMDSM05

16 PI 0-50KHz, 4-6VDC, 21.627VDC

16

DI/O

24VDC, selectable as inputs or outputs in groups of 8

SPDSM04
OUTS: SPDSO14 INS: SPDSI22

Performs totalization (FC104), frequency (FC103), or pulse count (FC102).

count

PI01

Must change dipshunt and reverse polarity of

field wires when replacing

IMDSM05 with IMDSO14 for outputs or IMDSI22 for inputs.

INS:

DI01

DI01 provides 16 DI 24/48 VDC (supports 1 msec SOE)

No direct replacement when IMDSM05 is used OUTS: DO01 DO01 provides 16 DO 24/48VDC, max 250mA

for both inputs and outputs, or when used

with digital logic station (DLS).

IMDSO01

8 DO 24-240VAC

Used with FC83.

IMDSO02

8 DO 4-50VDC

Used with FC83.

IMDSO03

8 DO 5-160VDC

Used with FC83.

IMDSO04 IMDSO14 IMDSO15

16 DO 24VDC 16 DO 24VDC 8 DO EMR outputs 48VDC, 120VAC

SPDSO14 SPDSO14 SPDSO15

Must reverse polarity of output wires when
replacing a DSM05 with a DSO04. Does not DO01 support DLS when replacing DSM05. Used with DO02
FC83.
Must reverse polarity of output wires when
replacing a DSM05 with a DSO14. Does not DO01 support DLS when replacing DSM05. Used with DO02
FC83.
Discrete electromechanical relays on-board. Used with FC83.

DO01 provides 16 DO 24-48 VDC, max 250mA DO02 provides 16 DO 24/48VDC, max 250mA w/ SC protection
DO01 provides 16 DO 24-48 VDC, max 250mA DO02 provides 16 DO 24/48VDC, max 250mA w/ SC protection

SD Series Control & I/O Product Overview List of new SD Series I/O Module Bases

© ABB February 27, 2017

Slide 45

# Base
1 HBS01-FPH 2 HBS01-FPN 3 HBS01-EPD 4 HBS01-CJC

F1 ­ 5.0 A, 125V fuse

AI01 AI03 AI04 AO01 DI01 DI02 DO01 PI01 Horizontal, Base, Single module

X

X

X

X

X Field Power (switch) High

X

X

X

X Field Power (switch) Neutral

X

X

X

X

X

X External Power or Differential I/O

X

X

Cold Junction Compensation

SD Series: Enhanced Horizontal Bases HBSØ1-xxx

TB1 Header Plug TB2 Header Plug

Side Edge Connector (1 on each side)
SD Series I/O Module Edge Connector

F1 5A I/O Power Fuse TB3 I/O Power Input

F1 5A I/O Power Fuse TB3 I/O Power Input

DIN Rail Locking Lever

February 27, 2017

Slide 46

Enhanced HBSØ1-xxx bases to begin shipping 2Q-2017

SD Series I/O SPK01_ & SPK02_ Marshaling Cables

© ABB February 27, 2017

Slide 47

SPK01T-xx
HBS01-xxx
P1 AB

SPK02Txx
HBS01xxx

SPK01B-xx

SPK02Bxx

SD Series: Compact I/O

Compact Modules
cAIØ1 cAIØ4 cAOØ1

R

R

F

F

P

P

B

B

1

1

2

2

3

3

4

4

5

5

6

6

7

7

8

8

SRTEOSEPT/
Symphony Plus
AIØ1

SRTEOSPET/
Symphony Plus
AIØ4

Compact Bus Extenders

cHBXØ1L
cHBX01L POWER
L+ LSA SB
HN800

cHBXØ1R

Compact Module Bases

cHBSØ1-xxx

cVBSØ1-xxx
cVBS01-xxx

# Module
1 cAIØ1 2 cAIØ4 3 cAOØ1 4 cHBXØ1L / R 5 cHBSØ1-xxx 6 cVBSØ1-xxx

#CH / Signals

Description / Properties

8 AI

4-20 mADC / 1-5 VDC, AI, 1x8 Group Isolation, 16-bit ADC

8 TC / mV

-100 to +100 mV, 0 to +100mV or Type: B/E/J/K/L/N/R/S/T/U TC's

8 AO

4-20 mADC, HART AO, 1x8 Group Isolation, 12-bit DAC

n/a

Compact Horizontal Bus Extenders

n/a

Compact Horizontal Base Single module ­ CJC, EPD, FPH, FPN

n/a

Compact Vertical Base Single module ­ CJC, EPD, FPH, FPN

February 27, 2017

Slide 48

** Other Compact I/O Modules in Future based on Market Demand

SD Series: Standard I/O

 Up to 10 horizontal rows (Bus Segments) can be connected in single HN8ØØ electrical bus
 Up to 10 vertical columns (Bus Segments) can be connected in single HN8ØØ electrical bus
 Rows & columns are connected using SPK8ØØxx cables
 SPK8ØØ-xx cables must remain within cabinet enclosure

February 27, 2017

Slide 49

Horizontal Rows

# Mods
1 2 3 4 5 6 7 8

Total Width (mm)
117 165 213 261 309 357 405 453

# Mods
9 10 11 12 13 14 15 16

Total Width (mm)
501 549 597 645 693 741 789 837

# Mods
17 18 19 20 21 22 23 24

Total Width (mm)
885 933 981 1029 1077 1125 1173 1221

Vertical

Columns

# Mods

Total Length (mm)

1

376

2

597

3

818

4

1039

5

1260

6

1481

7

1702

8

1923

Redundant 24/48V DO Redundant HV DI

SD Series: Redundant I/O

RAIØ2

RAOØ2

RDIØ1

RDIØ2

RDOØ1

VBRØ1-xxx

VBR01-xxx

1

+

2

-

3

RCL

4

5

6

7

8

9

A P1 B

10

11

12

13

14

15

16

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

RCL A P1 B

# Module 1 RAIØ2 2 RAOØ2 3 RDIØ1 4 RDIØ2 5 RDOØ1 6 VBRØ1-xxx

I/O Type

Description / Properties

16 AI

Group-Isolated (1-5 VDC, 4-20 mADC) HART AI

16 AO

Group-Isolated (1-5 VDC, 4-20 mADC) HART AO

16 DI

24 / 48 VDC Digital Input, 1 msec SOE

16 DI

110 VAC / 125 VDC Digital Input, 10/20 msec SOE

16 DO

24 ­ 48 VDC Digital Output, max 250 mADC

16 CH

Vertical Base Redundant Modules: [xxx = FPH, FPN, EPD]

Redundant LV DI

VBR0 1-xxx

1

+

2

-

3 RCL
4

5

6

7

8

9

A P1 B

10

11

12

13

14

15

16

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

RC L A P1 B

VBR0 1-xxx

1

+

2

-

3

RCL

4

5

6

7

8

9

A P1 B

10

11

12

13

14

15

16

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

RC L A P1 B

VBR0 1-xxx

1

+

2

-

3

RCL

4

5

6

7

8

9

A P1 B

10

11

12

13

14

15

16

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

RC L A P1 B

Redundant AO

Redundant AI

VBR01 -xxx

1

+

2

-

3 RCL
4

5

6

7

8

9

A P1 B

10

11

12

13

14

15

16

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

RCL A P1 B

VBR01-xxx

1

+

2

-

3

RCL

4

5

6

7

8

9

A P1 B

10

11

12

13

14

15

16

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

RCL A P1 B

February 27, 2017

Slide 50

HBRØ1-xxx Horizontal Bases Redundant modules Target Release 4Q-2017

SD Series: Redundant I/O
VBRØ1-xxx

VBSØ1-xxx

RDIØ1

RAIØ2 RAIØ2

RDOØ1

RAOØ2 RAOØ2

AIØ2

DIØ1

AOØ2

 Redundant & Non-Redundant I/O bases are 100% compatible

 Redundant & Non-Redundant I/O can be mounted in the same column

DOØ1

 Keep Redundant I/O at top of the column in order to minimize "Stove Pipe" effect

 Avoids need to de-rate operating temperature range: -20 to +70°C

VBXØ1B HN8ØØ
A
B

VBXØ1B HN8ØØ
A
B

February 27, 2017

Slide 51

SPK8ØØ-xx

SD Series Control and I/O SD Series: Device integration via PROFIBUS DP

SD Series PDP800
SD Series controller use of PDP800 PROFIBUS Interface allows for easy integration of intelligent devices such as smart transmitters, actuators and intelligent electronic devices (IEDs).
February 27, 2017

PDP800 PROFIBUS Interface Module supports:  Module redundancy  PROFIBUS DP line redundancy  PROFIBUS DP V0, V1, V2  PROFIBUS PA devices through DP/PA linking device  1 msec time stamping of devices by PROFIBUS DP V2  Electric and fiber optic media for PROFIBUS DP link
 Up to 12 Mbps rate of PROFIBUS DP link  Up to 15 km by fiber optic PROFIBUS DP link  Up to 125 slave devices

SD Series Control and I/O-CI850 SD Series: Electrical integration via IEC61850

Communication rates of 5 msec between SD Series controllers and electrical devices improve plant or process availability with rapid responses to power glitches or interrupts.

SD Series CI850

February 27, 2017

ABB Relion
IEDs
ABB Relion® IEDs

CI850 IEC61850 Interface Module supports control and supervision of MCCs, switchgear, transformers, excitation systems, and protective relays via IEC61850
Data modeling according to IEC 61850-7-3/4
MMS client functionality according to IEC 61850-7-2
GOOSE publisher and subscriber functionality
Capability to send Single and Double Commands
Capability to send Select Before Operate Commands
Up to 20 IEDs connected to a single CI850

SD Series Control and I/O -SCI200 SD Series: General interface (multiple protocol integration)

Supports control and supervision of intelligent devices including IEDs (Intelligent Electronic Devices) and RTUs (Remote Terminal Units) via IEC60870-5-104.

125 mm

SD Series SCI200

ABB Relion® IEDs

ABB RTUs
February 27, 2017

ABB Relion IEDs

Utilizes compact SD Series packaging (125mm height vs standard 190 mm height)
SCI200 is a multi protocol interface that includes support for IEC60870-5-104
SCI200 IEC60870-5-104 features include:
Data exchange can be accomplished in 100 milliseconds Master and Slave capabilities Supports all major data types Capability to send Single and Double Commands Capability to send Select Before Operate Commands As a Master, supports up to 16 devices with time synchronization
to slaves As a Slave, supports up to 8 masters connected simultaneously Dual high-performance 32 bits CPUs (almost 800MIPS total)

Product life cycle status Engineering tools

Active Classic Limited Obsolete

Class: Engineering tools

Product Family Remarks

S+ Engineering

The "Active" version is S+ Engineering 1.0 (introduced in September 2014). Through its unified engineering environment, S+ Engineering provides all the necessary functionality needed to engineer, configure, administrate, secure, commission and maintain every component in a Symphony Plus Control System - from control and I/O (HR Series and SD Series controllers), field instrumentation and electrical devices to network architecture, and operations, engineering, and advanced system applications. Note, S+ Engineering 1.0 is the tool required for engineering / configuration of the entire SD Series portfolio.
*S+ Engineering's control engineering application is based on Composer Harmony.

Composer

The "Active" version of Composer Harmony is version 6.1. It provides support for all HR Series (and all previous rack generations) and HPC800 DIN controllers. Use with Composer Field 1.1 provides additional support for PROFIBUS DP (PDP800) and HART I/O (HAI805 / HAO805) device configurations.

February 27, 2017

WinTools DOSTools

Moved to "Obsolete" in January 2009. Contains components not supported by newer PCs. Recommend evolution to S+ Engineering or Composer.
"Obsolete" since December 31, 1999. Recommend evolution to S+ Engineering or Composer.

S+ Engineering for Harmony
February 27, 2017

Enhancement of the time-tested and proven Composer engineering platform
­ Compatible with Symphony Plus HR (Harmony Rack) Series and SD (Symphony DIN) Series (including support for Rack I/O, SD Series I/O, S800 I/O, and 800 Series Turbine)
­ Compatible with S+ Operations and other ABB HMI platforms
­ An efficient platform to engineer, configure, administrate, secure, commission and maintain Symphony Plus / Harmony system
­ Seamlessly integrates previous generation Wintools and Composer projects for evolution

S+ Engineering for Harmony
Engineering Workbench: system topology engineering

February 27, 2017

Visual method to define topology from plant network to the I/O and field device level
Device specific property window
Synchronizes control topology with control engineering
Support system setup
­ Publish IP to reachable computer nodes
­ Share information with Install and Update (I and U) tool and enables central I and U
HMI configuration support
­ Shares HMI topology information and enables further configuration in S+ Operations
Effortless documentation and report generation

S+ Engineering for Harmony
Audit trail

Changes made in S+ Engineering Environment

Online changes

Audit Trail events

Runtime System

S+ Operations Events DB

Complete audit trail support for those who require regulatory compliance
Effective way of improving security of your Symphony Plus system
Track and archive system changes made at any engineering station
All event logs are traced in a central event database
Long term archiving in plant historian

S+ Engineering for Harmony
Multi user engineering / remote engineering

User 1

User 2

User 3

Multiple users (max 10) can work on the same project in parallel saving valuable commissioning time
Automatic "lock" on the document ­ so individuals can work on it without interruption and avoid simultaneous edits
Different users can update and tune different function loops within the same controller at the same time
Collaboration throughout the process ­ from definition of process points to system/cabinet layout to diagnostics and service

S+ Engineering for Harmony
Explorer and Automation Architect

Explorer

· Intuitive means of organizing and locating system configuration information
· Microsoft Explorer style left-pane menu provides hierarchical view of S+ System

Automation Architect

· Visual creation, editing, monitoring and tuning of control logic
· Drag and drop function codes from libraries right into the control logic document (CLD)

S+ Engineering for Harmony
Field device integration

 Complete support for configuration, commissioning, maintenance and management of intelligent field and electrical devices using PROFIBUS and HART
 Unlimited access to HART device parameters (including primary and secondary variables) in control application via function blocks
 Full support for PROFIBUS-DP V0, V1, V2 (SOE and diagnostic) as well as PROFIBUSPA
 Use of standard HART and PROFIBUS DTMs ­ no need of any additional tools
 Shortens commissioning time by allowing single platform (without additional tools/software) for smart device configuration

S+ Engineering for Harmony
Modbus TCP device integration

 Built-in functionality of Harmony Gateway Software (HGS)
 Complete integration of Modbus data within the control application by mapping Modbus points to function blocks in the controller
 Ultimate design flexibility HGS can configure S+ controller as a client, server or client/server concurrently

Product life cycle status Operator consoles

Active Classic Limited Obsolete
February 27, 2017

Class: Operator consoles

Product Family Remarks

S+ Operations

S+ Operations is the HMI for Symphony Plus and is in the "Active" phase of its product life cycle. The current version is S+ Operations 2.0

800xA Process Portal
Power Generation Portal (PGP)
LAN90 PCView

800xA Process Portal is in the "Active" phase of its product life cycle (version 6.0).
PGP (version 4.1) moved to "Classic" in January 2014. Recommend evolution to S+ Operations which re-uses native PGP HMI operator graphics, tags, and symbols.
Recommend evolution to S+ Operations HMI. S+ Operations SODG translation features allows direct ­re-use of LAN90 PCView operator graphics, tags, and symbols.

Process Portal B

Process Portal B(version 2.0) moved to "Limited" in January 2014. Recommend evolution to S+ Operations or 800xA Process Portal. Standard conversion process allows for re-use of existing PPB SLGMS based operator graphics, tags, and symbols.

Conductor NT

Conductor NT (version 6.0) moved to "Limited" in January 2014. Recommend evolution to S+ Operations or 800xA Process Portal. Standard conversion process allows for re-use of existing CNT SLGMS based graphics, tags, and symbols.

OIS40 Series (includes CVMS software)
OIS20 (includes OIS20 & OIS25) & MCS Series

Recommend evolution to S+ Operations or 800xA HMI.
Recommend evolution to S+ Operations HMI. S+ Operations SODG translation feature allows for direct ­re-use of OIS 20 / MCS operator graphics, tags, and symbols.

800xA 6.0 for Symphony Plus Harmony connect What is New for 800xA Symphony Plus Harmony?
Support new Operating System
Windows 8 Windows 2012 server Support Virtualization
The Power of Integration
Flexible System Architectures Improving operator effectiveness Easier to setup and maintenance EOW support
© ABB Group February 27, 2017 | Slide 64

800xA for Symphony Plus Harmony
Full support for all Harmony and Symphony Plus hardware ­ Connectivity Server streamlined
­ SQL removed! Composer Database imported directly into Aspect Directory

© ABB Group February 27, 2017 | Slide 65

Easier to configure and maintain!

Harmony

Future Software Releases
S+ Operations S+ Operation 2.1 · Windows 10 · Windows 2016 Server · Quality Improvements
S+ Operations 3.1 · Smart Configurator (post setup wizard) · Pocket Portal · Panel HMI · Virtual PNI support · Cyber Security Improvements

S+ Engineering S+ Engineering 1.4 · Windows 10 · Windows 2016 Server · Quality Improvements
S+ Engineering 2.1 · New Database · Ethernet I/P intergration · Updates for Configurable Function Codes · Updates to Soft Controller · Quality Improvements

| Slide 66


PDF-XChange Printer V6 (6.0 build 317.1) [Windows 7 Enterprise x64 (Build 7601: Service Pack 1)]