Note: See specific installation instructions for attachment of Trex post mounts or Trex Joist Mount Posts prior to installing any railing. Cutting post sleeves is NOT ...
Selecting the right railing is pretty easy, but. 1 4 1 2 each Trex railing line is a little different. Please. read the system descriptions at the top of each product section so you can choose exactly which...
RAILING 53 RAILING 2a 3a RAILING-- a lot easier than it looks Selecting the right railing is pretty easy, but 1 each Trex railing line is a little different. Please 4 1+2 read the system descriptions at the top of each product section so you can choose exactly which railing components you need to complete your design. For additional guidance, the chart to the 3b 5 left depicts each railing system's components. 2b 333 TREX POST COMPONENTS TREX® SIGNATURETM RAILING TREX TRANSCEND® RAILING TREX SELECT® RAILING Trex Post Sleeves, Caps & Skirts These components can be used as Steps 1 & 2 for all Trex railing lines. STEP 1 COMPONENT Post Sleeve Each 4x4 and 6x6 post sleeve fits over a 4x4 pressure treated post or equivalent post mount. Post Sleeve Cap 2a Also available with LED lighting. See page 52. Post Sleeve Skirt 2b ACCESSORY Surface Mount Post (for use with 4x4 composite post sleeve) DESCRIPTION 4" x 4" x 39" Post Sleeve [4.45 in x 4.45 in x 40 in (113 mm x 113 mm x 101 cm) external dimensions] 4" x 4" x 108" Post Sleeve [4.45 in x 4.45 in x 108 in (113 mm x 113 mm x 274 cm) external dimensions] 6" x 6" x 39" Post Sleeve [5.5 in x 5.5 in x 39 in (139 mm x 139 mm x 990 mm) external dimensions] 6" x 6" x 108" Post Sleeve [5.5 in x 5.5 in x 108 in (139 mm x 139 mm x 274 cm) external dimensions] Flat 4" x 4" Post Sleeve Cap Pyramid 4" x 4" Post Sleeve Cap [4.55 in x 4.55 in (115 mm x 115 mm) internal dimensions] Flat 6" x 6" Post Sleeve Cap Pyramid 6" x 6" Post Sleeve Cap [5.55 in x 5.55 in (140 mm x 140 mm) internal dimensions] ITEM NUMBER XX040439APS XX0404108APS WT060639APS WT0606108APS PXXSQCAP4X4 PXXPYCAP4X4 PWTSQCAP6X6 PWTPYCAP6X6 4" x 4" Post Sleeve Skirt [4.55 in x 4.55 in (115 mm x 115 mm) internal dimensions] 6" x 6" Post Sleeve Skirt [5.55 in x 5.55 in (140 mm x 140 mm) internal dimensions] PXXSKIRT4X4 PWTSKIRT6X6 Aluminum Surface Mount Post for 36" (914 mm) Rail Height (1/box) ALPOSTMOUNT36 Actual external dimensions of insert: 3.75 in x 3.75 in x 7 in (95 mm x 95 mm x 177 mm) Aluminum Surface Mount Post for 42" (1066 mm) Rail Height (1/box) ALPOSTMOUNT42 Actual external dimensions of insert: 3.75 in x 3.75 in x 7 in (95 mm x 95 mm x 177 mm) Surface Mount Post Hardware--Wood (10 kits/box) ALPOSTHWDECK ACCESSORY Joist Mount Post (for use with 4x4 composite post sleeve) Aluminum Joist Mount Post for use with all Trex railing heights (1/box) Actual external dimensions of insert: 3.75 in x 3.75 in x 7 in (95 mm x 95 mm x 177 mm) CPJMNTPOST63 RAILING ACCESSORY Foot Block Adjustable Foot Blocks WT Classic White FP Fire Pit XX = COLOR PREFIX: 54 BK Charcoal Black GP Gravel Path RS Rope Swing TH Tree House XXFTBLKPC VL Vintage Lantern Trex® SignatureTMAluminum Railing Choose either aluminum posts or composite post sleeves, caps and skirts for Steps 1 & 2. Pair with a rail & baluster kit (Step 3). STEP COMPONENT DESCRIPTION ITEM NUMBER 1+2 Aluminum Post with Cap & Skirt Aluminum Crossover Post Signature aluminum posts fulfill Steps 1 & 2. If using composite post sleeves, refer to page 48. Aluminum posts can only be used with the Signature line. IRC Surface Mount Hardware 2.5" x 2.5" x 37" Post--Horizontal (IRC Compliant) [2.5 in x 2.5 in x 37 in (63 mm x 63 mm x 939 mm) actual dimensions] 2.5" x 2.5" x 43" Post--Horizontal (IRC Compliant) [2.5 in x 2.5 in x 43 in (63 mm x 63 mm x 109 cm) actual dimensions] 2.5" x 2.5" x 53" Post--Stair (IRC Compliant) [2.5 in x 2.5 in x 53 in (63 mm x 63 mm x 134 cm) actual dimensions] 2.5" x 2.5" x 36" Crossover Post--Horizontal (IRC Compliant) [2.5 in x 2.5 in x 36 in (63 mm x 63 mm x 914 mm) actual dimensions] 2.5" x 2.5" x 42" Crossover Post--Horizontal (IRC Compliant) [2.5 in x 2.5 in x 42 in (63 mm x 63 mm x 106 cm) actual dimensions] Aluminum Mounting Plate & Hardware For use with all Trex 2.5" Surface Mount Aluminum Posts Concrete Post Mount Kit XXAL252537RCAP XXAL252543RCAP XXAL252553RCAP XXAL252536RCCP XXAL252542RCCP ALPOSTHWDECK ALPOSTHWCONC Aluminum Joist Mount Post with Cap & Skirt Trex® SignatureTM Fascia Mount Kit (for use with wood framing) 2.5" x 2.5" x 63" [2.5 in x 2.5 in x 63 in (63 mm x 63 mm x 160 cm) actual dimensions] XXJMNTPOST63 For use with Joist Mount Trex® SignatureTM Railing Post only. XXFMNTWOOD STEP DESCRIPTION ITEM NUMBER DESCRIPTION ITEM NUMBER Rail & Baluster Kit 3 (includes Top Rail, Bottom Rail, Balusters, Mounting & Support Hardware) 6' x 36" Rail Kit w. Square Balusters--Horizontal 6' x 36" Rail Kit w. Square Balusters--Stair 8' x 36" Rail Kit w. Square Balusters--Horizontal 8' x 36" Rail Kit w. Square Balusters--Stair XXAS0636HRK XXAS0636SRK XXAS0836HRK XXAS0836SRK Rail & Rod Kit (includes Top Rail, Bottom Rail, Rods, Mounting & Support Hardware) 6' x 36" Black Frame & Platinum Rod Railing--Horizontal 6' x 36" Black Frame & Platinum Rod Railing--Stair 8' x 36" Black Frame & Platinum Rod Railing--Horizontal 8' x 36" Black Frame & Platinum Rod Railing--Stair BKPLROD0636HRK BKPLROD0636SRK BKPLROD0836HRK BKPLROD0836SRK 6' x 42" Rail Kit w. Square Balusters--Horizontal 6' x 42" Rail Kit w. Square Balusters--Stair 8' x 42" Rail Kit w. Square Balusters--Horizontal 8' x 42" Rail Kit w. Square Balusters--Stair XXAS0642HRK XXAS0642SRK XXAS0842HRK XXAS0842SRK 6' x 42" Black Frame & Platinum Rod Railing--Horizontal 6' x 42" Black Frame & Platinum Rod Railing--Stair 8' x 42" Black Frame & Platinum Rod Railing--Horizontal 8' x 42" Black Frame & Platinum Rod Railing--Stair BKPLROD0642HRK BKPLROD0642SRK BKPLROD0842HRK BKPLROD0842SRK 6' x 36" Rail Kit w. Round Balusters--Horizontal 6' x 36" Rail Kit w. Round Balusters--Stair 8' x 36" Rail Kit w. Round Balusters--Horizontal 8' x 36" Rail Kit w. Round Balusters--Stair XXAR0636HRK XXAR0636SRK XXAR0836HRK XXAR0836SRK 6' x 36" Bronze Frame & Platinum Rod Railing--Horizontal 6' x 36" Bronze Frame & Platinum Rod Railing--Stair 8' x 36" Bronze Frame & Platinum Rod Railing--Horizontal 8' x 36" Bronze Frame & Platinum Rod Railing--Stair BZPLROD0636HRK BZPLROD0636SRK BZPLROD0836HRK BZPLROD0836SRK 6' x 42" Rail Kit w. Round Balusters--Horizontal 6' x 42" Rail Kit w. Round Balusters--Stair 8' x 42" Rail Kit w. Round Balusters--Horizontal 8' x 42" Rail Kit w. Round Balusters--Stair XXAR0642HRK XXAR0642SRK XXAR0842HRK XXAR0842SRK 6' x 42" Bronze Frame & Platinum Rod Railing--Horizontal 6' x 42" Bronze Frame & Platinum Rod Railing--Stair 8' x 42" Bronze Frame & Platinum Rod Railing--Horizontal 8' x 42" Bronze Frame & Platinum Rod Railing--Stair BZPLROD0642HRK BZPLROD0642SRK BZPLROD0842HRK BZPLROD0842SRK 6' x 36" Assembled Panel (Square)--Horizontal* 8' x 36" Assembled Panel (Square)--Horizontal* 6' x 42" Assembled Panel (Square)--Horizontal* 8' x 42" Assembled Panel (Square)--Horizontal* *Does not include hardware Dimensions above are actuals. See below for metrics. 6' Upper Rail = 73.5" (187cm) actual length 8' Upper Rail = 97.5" (248 cm) actual length 6' Lower Rail = 71.5" (182 cm) actual length 8' Lower Rail = 95.5" (243 cm) actual length BKAS0636HRPNL BKAS0836HRPNL BKAS0642HRPNL BKAS0842HRPNL 6' x 36" Black Frame & Black Rod Railing--Horizontal 6' x 36" Black Frame & Black Rod Railing--Stair 8' x 36" Black Frame & Black Rod Railing--Horizontal 8' x 36" Black Frame & Black Rod Railing--Stair 6' x 42" Black Frame & Black Rod Railing--Horizontal 6' x 42" Black Frame & Black Rod Railing--Stair 8' x 42" Black Frame & Black Rod Railing--Horizontal 8' x 42" Black Frame & Black Rod Railing--Stair BKBKROD0636HRK BKBKROD0636SRK BKBKROD0836HRK BKBKROD0836SRK BKBKROD0642HRK BKBKROD0642SRK BKBKROD0842HRK BKBKROD0842SRK ACCESSORY Trex®SignatureTMAccessories Trex® SignatureTM Bracket Templates HZ Bracket Template SIGTEMP4X4SLEEVE (36" and 42") - Composite Sleeve HZ Bracket Template SIGTEMPIRCPOST (36" and 42") - 2.5" Aluminum Post Cocktail Rail Bracket (10/pack) Fixed Bracket--Horizontal (4/pack) Fixed Bracket--Stair (4/pack) Swivel Bracket--Horizontal (2/pack1 top, 1 bottom) Swivel Bracket--Stair (2/pack1 top, 1 bottom) 2.5" Horizontal Crossover Bracket (1/pack) 2.5" Swivel Crossover Bracket--Stair (1/pack) Compound Swivel Bracket (2/pack1 top, 1 bottom) Aluminum Foot Block Touch-up Pen XXCTBKTAL10PK XXFHBKTAL XXFSBKTAL XXSWHBKTAL XXSWSBKTAL XX25FHCBKTAL XX25RCSWSCBKTAL XXCPDSWBKTAL XXALFTBLK XXTOUCHUPPEN XX = COLOR PREFIX: BK Charcoal Black BZ Bronze WT Classic White Aluminum railing has a textured finish. 55 RAILING Trex Transcend® Railing Transcend is either a 5-step or 3-step process. Choose Trex post sleeves, caps and skirts (Steps 1 & 2). Then choose each component separately for a custom design (5-step). STEP 3a COMPONENT Top & Bottom Rails In this step, two rails (1 top, 1 bottom) must be selected. 3b DESCRIPTION 6' Crown Top Rail 8' Crown Top Rail 6' Universal Top/Bottom Rail 8' Universal Top/Bottom Rail [6' Rail: 67.5 in (171 cm) actual length; 8' Rail: 91.5 in (232 cm) actual length] ITEM NUMBER XXCROWNTR06 XXCROWNTR08 XXUNIVTBR06 XXUNIVTBR08 Crown Universal Balusters 4 See chart below for number of balusters needed to complete each railing section. BALUSTER TYPE PER 6' PER 8' SECTION SECTION Square (Horizontal application) 13 18 Square (Stair application) 11 15 Aluminum (Horizontal application) 15 20 Aluminum (Stair application) 12 16 Aluminum balusters are available in Charcoal Black, Classic White and Bronze only (BK, WT, BZ). Accessory Infi ll Kit 5 » 2 Baluster Spacers » Adjustable Foot Block » Mounting Hardware [6' Rail: 67.5 in (171 cm) actual length; 8' Rail: 91.5 in (232 cm) actual length] ACCESSORY Trex Transcend®Accessories All accessories include a quantity of 12 per box unless otherwise noted. Square Balusters for 36" Rail Height (16/pack) [1.418 in x 1.418 in x 30.375 in (36 mm x 36 mm x 771 mm) actual dimensions] Square Balusters for 42" Rail Height (16/pack) [1.418 in x 1.418 in x 36.375 in (36 mm x 36 mm x 923 mm) actual dimensions] Round Aluminum Balusters for 36" Rail Height (20/pack) [.75 in x 30.25 in (19 mm x 768 mm) actual dimensions] Round Aluminum Balusters for 42" Rail Height (20/pack) [.75 in x 36.25 in (19 mm x 920 mm) actual dimensions] Square Aluminum Balusters for 36" Rail Height (20/pack) [.75 in x 30.25 in (19 mm x 768 mm) actual dimensions] Square Aluminum Balusters for 42" Rail Height (20/pack) [.75 in x 36.25 in (19 mm x 920 mm) actual dimensions] XX020230SBK XX020236SBK XXTA30RBK XXTA36RBK XXTA30SBK XXTA36SBK 6' Accessory Infi ll Kit for Square Balusters--Horizontal 6' Accessory Infi ll Kit for Square Balusters--Stair 8' Accessory Infi ll Kit for Square Balusters--Horizontal 8' Accessory Infi ll Kit for Square Balusters--Stair 6' Accessory Infi ll Kit for Round Aluminum Balusters--Horizontal 6' Accessory Infi ll Kit for Round Aluminum Balusters--Stair 8' Accessory Infi ll Kit for Round Aluminum Balusters--Horizontal 8' Accessory Infi ll Kit for Round Aluminum Balusters--Stair 6' Accessory Infi ll Kit for Square Aluminum Balusters--Horizontal 6' Accessory Infi ll Kit for Square Aluminum Balusters--Stair 8' Accessory Infi ll Kit for Square Aluminum Balusters--Horizontal 8' Accessory Infi ll Kit for Square Aluminum Balusters--Stair 6' Glass Panel Accessory Kit [Glass panel mounting hardware; glass panel not included] XXSQHIK06 XXSQSIK06 XXSQHIK08 XXSQSIK08 XXRDHIK06 XXRDSIK06 XXRDHIK08 XXRDSIK08 XXASBHIK06 XXASBSIK06 XXASBHIK08 XXASBSIK08 XXGLIK06 Mounting Hardware for Cut Rails --Horizontal Mounting Hardware for Cut Rails --Stair Transcend RSB Bracket Pack--Horizontal (24/box) Transcend RSB Bracket Pack--Stair (24/box) 0 Degree Rail Gasket Pack--Horizontal 0 Degree Rail Gasket Pack --Stair 22.5 Degree Gasket Pack 45 Degree Birdsmouth Gasket Pack (for 4x4) 45 Degree Gasket Pack (for 6x6) XXHZACCYKIT XXSTACCYKIT TSHBRACKET TSSBRACKET XX00HGASK XX00SGASK XX22HGASK XX45RSBADAPK WT45HGASK RAILING Or simply choose a rail & baluster kit in Classic White (3-step). Rail & Baluster Kit 3 » Crown Top Rail » Universal Bottom Rail » Square Balusters » Baluster Spacers » Adjustable Foot Block » Mounting Hardware Available in Classic White only. 6' x 36" Rail & Baluster Kit--Horizontal 6' x 36" Rail & Baluster Kit--Stair 8' x 36" Rail & Baluster Kit--Horizontal 8' x 36" Rail & Baluster Kit--Stair [Actual dimensions: 6' Rail: 67.5 in x 36 in (171 cm x 914 mm); 8' Rail: 91.5 in x 36 in (232 cm x 914 mm)] WT0636HRK WT0636SRK WT0836HRK WT0836SRK WT Classic White FP Fire Pit 56 XX = COLOR PREFIX: BK Charcoal Black GP Gravel Path RS Rope Swing TH Tree House VL Vintage Lantern BZ Bronze(aluminum only) Trex Select® Railing Trex Select® is a 3-step process. Choose Trex post sleeves, caps and skirts (Steps 1 & 2) and a rail & baluster kit (Step 3). STEP 3 COMPONENT Classic White Rail & Aluminum Baluster Kit » Top Rail » Bottom Rail » Round Aluminum Balusters » Adjustable Foot Block » Hardware Pack Available in Classic White with Charcoal Black Aluminum Balusters only. DESCRIPTION ITEM NUMBER 6' x 36" Rail & Aluminum Baluster Kit--Horizontal 6' x 36" Rail & Aluminum Baluster Kit--Stair WTRD0636HSELK WTRD0636SSELK 8' x 36" Rail & Aluminum Baluster Kit--Horizontal 8' x 36" Rail & Aluminum Baluster Kit--Stair 6' x 42" Rail & Aluminum Baluster Kit--Horizontal 8' x 42" Rail & Aluminum Baluster Kit--Horizontal 8' x 42" Rail & Aluminum Baluster Kit--Stair WTRD0836HSELK WTRD0836SSELK WTRD0642HSELK WTRD0842HSELK WTRD0842SSELK [Actual dimensions: 6' Rail: 67.5 in x 36 in / 42 in (171 cm x 914 mm / 106 cm); 8' Rail: 91.5 in x 36 in / 42 in (232 cm x 914 mm / 106 cm); ACCESSORY Trex Select® Accessories Trex Select® 8' Aluminum Rail Stiffener Mounting Hardware for Cut Rails-- Horizontal (10 kits/box) Mounting Hardware for Cut Rails-- Stair (10 kits/box) BKENHZBKT BKENSTBKT SELALRAILSTIFFENER Trex Aluminum Gates COMPONENT DESCRIPTION ITEM NUMBER Gate Rail Kit 36" Rail Height, Square Balusters, Adjustable up to 48" wide opening 36" Rail Height, Round Balusters, Adjustable up to 48" wide opening 42" Rail Height, Square Balusters, Adjustable up to 48" wide opening Available in all Aluminum colors. 42" Rail Height, Round Balusters, Adjustable up to 48" wide opening [Actual height 36" Rail: 36 in (914 mm); 42" Rail: 42 in (106 cm) Actual width is 47.5 in (120 cm) but can be cut to fi t any width.] XX36SQADJGATE XX36RDADJGATE XX42SQADJGATE XX42RDADJGATE Hardware Pack (black only) (purchased separately) 2 Adjustable Self-Closing Hinges BKGATEHW 1 Locking Hasp With Keys Hardware for attachment to wood post with composite sleeve or aluminum posts Trex Aluminum ADA Compliant Handrail All Trex ADA handrail components are made of powder-coated aluminum. For detailed installation instructions, visit trex.com. COMPONENT Corner Mount Post Return ("Candy Cane") 5 Degree Elbow 31 Degree Elbow 34 Degree Elbow 36 Degree Elbow 90 Degree Elbow Collar Rail End Cap 90 Degree Wall Return Wall Mount 4 in (101 mm) Internal Connector 1.375 in x 8 ft (34 mm x 243 cm) Hand Rail ITEM NUMBER XXALADAICORNER XXALADA180CCANE XXALADA05ELB XXALADA31ELB XXALADA34ELB XXALADA36ELB XXALADA90ELB XXALADACLR XXALADACAP XXALADA90WR XXALADAWMNT XXALINTCONN XXALADARAIL8 XX = COLOR PREFIX: BK Charcoal Black BZ Bronze WT Classic White Aluminum railing has a textured finish. RAILING 57 TREX TRANSCEND RAILING NOTES: » TREX TRANSCEND RAILINGS ARE DESIGNED TO BE INSTALLED OVER THE DECKING FRAME OR ON INSIDE OF RIM JOIST. NOTCHING OF PRESSURE-TREATED POSTS OR POSTS INSTALLED ON OUTSIDE OF RIM JOIST IS NOT ALLOWED. » A ll Trex Transcend railing lengths are manufactured at ON CENTER dimensions (spanning from center of each post): 67-5/8" (1718 mm) for 6' (1.83 m) on center, and 91-5/8" (2353 mm) for 8' (2.44 m) on center. Note that railings are designed to be slightly longer than required to allow for very slight play in post placement some minimal trimming may be required. IT IS VERY IMPORTANT TO MEASURE FIRST. PARTS A G* R BALUSTER OPTIONS P S C O D* ** I Balusters F (standard shown) E C Glass Panel Option Q* S R P Standard Round Aluminum Square Aluminum O J N H* B NOTE: Pictorial representations shown may only show one style of railing, while others may also be used. Review detailed instructions to determine what railing styles and combinations can be used. L K DETERMINING BALUSTERS NEEDED M Baluster Type Per 6' OC Section Per 8' OC Section A. Crown or Universal B. Universal C. Trex railing support bracket (RSB) D. TrexExpressTM Railing Assembly Template* E. Rail gaskets F. Balusters G. Post sleeve cap* H. Post sleeve skirt* I. Post sleeve 4" x 4" (102 mm x 102 mm) or 6" x 6" (152 mm x 152 mm) post sleeve)** J. Trex decking K. Trex fascia L. Code-approved wood joist 2" x 8" (51 mm x 203 mm) M. Code-approved wood rim joist 2" x 8" (51 mm x 203 mm) or larger N. A djustable foot block (quantity of one is required for all railing span lengths) O. Baluster spacer Trex Transcend Glass Panel Parts List P. Panel support molding Q. Tempered glass panel* R. Trex panel support molding spacer S. Weatherstripping Square 13 18 (Horizontal Application) Square 11 15 (Stair Application) Round/Square Aluminum 15 20 (Horizontal Application) Round/Square Aluminum 12 16 (Stair Application) NOTE: Basic installation for balusters is the same for all options. When using round or square aluminum balusters, use correct baluster spacers. NOTE: If installing 42" (1067 mm) railing, use longer posts sleeves and measure accordingly to ensure a proper cut. DO NOT CUT TO ACTUAL 42" LENGTH WITHOUT CONFIRMING WHAT STYLE OF RAILING YOU ARE INSTALLING. NOTE: If using post mounts, refer to detailed instructions provided with post mounts for attaching these prior to installation of any railing type. Screws Supplied with RSB C1. Wood screw for attachment of RSB to wood post/composite sleeve C2. Self-tapping rail screw for attachment of railing to RSB * Item not included in the Transcend railing kits. ** B oth 4" x 4" (102 mm x 102 mm) and 6" x 6" (152 mm x 152 mm) post sleeves are designed to fit over 4x4 pressuretreated post 58 NOTE: Construction methods are always improving. Please refer to www.trex.com for the most up-to-date installation requirements. TRANSCEND RAILING TREX TRANSCEND RAILING CONFIGURATIONS Note: See specific installation instructions for attachment of Trex post mounts or Trex Joist Mount Posts prior to installing any railing. Standard Crown B A D C Cutting post sleeves is NOT required. A. Pressure-treated post/Trex post sleeve, Trex post mount/Trex post sleeve*, or Joist Mount Post/Trex post sleeve* (INSIDE MOUNT ONLY) B. Crown rail C. Universal bottom D. Trex balusters See page 60 for "How to Install Standard Railing". Cocktail B C A E D Post sleeves will need to be cut. A. Pressure-treated post with Trex Transcend post sleeve NOTE: » .O nly for use with 4" x 4" (102 mm x 102 mm) post sleeve. POST SLEEVES WILL NEED TO » Trex post mounts cannot be used with Transcend cocktail BE CUT design. B. Deck board top rail (1 x 6 or 2 x 6). NOTE: Contour and Escapes cannot be used. C. Universal top rail D. Universal bottom E. Trex balusters See page 62 for "How to Install Cocktail Railing". NOTE: Additional pan head screws will need to be purchased - see detailed instructions. Traditional B C A E D Cutting post sleeves is NOT required. A. Pressure-treated post/Trex post sleeve, Trex post mount/Trex post sleeve*, or Joist mount post/Trex post sleeve* (INSIDE MOUNT ONLY) B. 2" x 4" (51 mm x 102 mm) lateral top rail C. Universal top rail D. Universal bottom E. Trex balusters See page 63 for "How to Install Traditional Railing". NOTE: Additional pan head screws will need to be purchased - see detailed instructions. Round Aluminum Square Aluminum » Follow desired railing style instructions found above, substituting correct baluster spacer for type of baluster being used. » Refer to detailed instructions for added steps when using round and square aluminum balusters. See page 64. TRANSCEND RAILING Glass Panel B A D C Cutting post sleeves is NOT required. A. Pressure-treated post/Trex post sleeve, Trex post mount/Trex post sleeve**, or Joist mount post/Trex post sleeve** (INSIDE MOUNT ONLY) B. Crown rail (use universal rail if building cocktail or traditional design with glass inserts) C. Universal bottom D. Tempered glass panel (NOT included in kit) See page 65 for "How to Install Standard Glass Panel Railing", page 67 for "How to Install Cocktail Style Glass Panel Railing" (**NOTE: Trex Post Mounts or Trex Joist Mount Posts cannot be used with this railing configuration), and page 68 for "How to Install Traditional Style Glass Panel Railing". NOTE: Glass panels are not recommended in stair applications. 59 HOW TO INSTALL STANDARD RAILING TREX TRANSCEND Installing Railing Support Brackets (RSBs) Option 1: Without Trex Express railing template 3a 35-1/16\" ((88991.1mcm) or 41-1/16\" (1043 mm) 3b 1 2 5-1/2" (140 mm) 3 4 Read all instructions BEFORE installation. Important: Post sleeves are NOT to be cut for this design style. Installing Pressure- 1 Treated Posts »Posts are to be installed 6' (1.83 m) or 8' (2.44 m) on center 2" x 8" (51 mm x 203 mm) min. 1" (25 mm) min. to accommodate 5-1/8" (130 mm) min. appropriate railing length. »Attach posts using 1/2" (130 mm) carriage bolts. » Minimum joist size is 2" x 8" (51 mm x 203 mm). » Top bolts must be 1" (25 mm) from tops of joists. » Bottom bolts must be 5-1/8" (130 mm) from top bolts. » Bolts can be countersunk flush with framing to allow for fascia attachment. NOTE: Blocking can be added for extra strength. Installing Post Sleeve 2 Skirts and Post Sleeves 2. Slide post sleeve skirt over post and down to 2 rest on decking surface. 1 Slide post sleeve over post and position inside post sleeve skirt. NOTE: Shims can be used to plumb post sleeves. 3a. Mark 5-1/2" (140 mm) and 35-1/16" (891 mm) from .deck surface OR for 42" (1067 mm) height, mark 5-1/2" (140 mm) and 41-1/16" (1043 mm) from the deck surface. 3b. Place RSBs directly under marks, center on posts, and secure with 2" (51 mm) wood screws (provided with post sleeve). Place top RSBs flat side up, bottom RSBs flat side down. Option 2: With TrexExpress railing template 3c 3d 1 3 3 2 3c. .Place RSBs in template. Place top RSBs flat side UP, bottom RSBs flat side DOWN. Secure template on post with tape or rubber band, with bottom of template resting on post skirt. 3d. Secure RSBs with 2" (51 mm) wood screws (provided in railing kit) and remove template. NOTES: Special steps are necessary when using 6" x 6" (152 mm x 152 mm) plastic TrexExpress template. » Cut off 1/2" (13 mm) from the bottom (blue arrows up) of the tool BEFORE first use. » Position top RSBs ONLY, 6" (152 mm) higher for 42" (1067 mm) rail height. »Secure RSBs with 2-1/2" (64 mm) wood screws (provided with post sleeve) and remove template. TRANSCEND RAILING 60 NOTE: Construction methods are always improving. Please refer to www.trex.com for the most up-to-date installation requirements. HOW TO INSTALL STANDARD RAILING/CONTINUED TREX TRANSCEND Cutting Railings and Baluster Spacers 4 5 Attaching Bottom Rail 7 (Universal Rail) 7.Lift bottom rail so RSBs are in the channel and attach with three self-tapping 1 1 screws provided (use three outer holes; do 2 2 Hole RSB 3 2 Hole RSB not use hole in RSB that is closest to post). If two hole bracket is included, attach with two self- tapping holes (provided). 4.Measure between posts and cut rails to same length. 5.Cut baluster spacers the same length as rails, equally spaced, so holes line up. NOTES: » If using optional rail gaskets, subtract 1/16" (1.6 mm) from each end. » Attach baluster spacers to railing before cutting to allow for cleaner cut and less work. » When measuring, cut equal lengths from each side of railing and baluster spacer to ensure equal spacing of balusters per each railing section. » In some cases, the gasket can be attached before tightening railing to RSB. »If gaskets are tight, use a small flat head screwdriver to compress the tabs of the gasket if they are stuck outside the rail. IMPORTANT NOTE REGARDING FOOT BLOCK INSTALLATION: » One foot block is REQUIRED for all railing spans. » Refer to detailed instructions (Trex Transcend® rail instructions) included with foot block prior to installation of railing section as these include other required steps for proper installation. Attaching Foot Block to Bottom Rail 6.Invert the bottom rail. Center and drill a hole 6b using a 3/16" drill bit. This will be location for foot block attachment (to be installed last). Attaching Top Rail 8 Crown Rail 8.Place crown rail on 1 RSBs. Attach top rail to RSB with three self-tapping screws provided (use three outer holes; do not x2 2 Hole RSB x2 3 Hole RSB use hole in RSB that is 2 2 closest to post). If two hole bracket is included, attach with two self-tapping screws (provided). Placing Baluster Spacers 9 9. Snap baluster spacer into bottom rail. Place inverted baluster spacer on top of first baluster spacer. Attaching Balusters 10. Place baluster into 10 both baluster spacers, ensuring that balusters 2 are fully seated into the channel. Working at slight angle, maneuver balusters into top rail. 1 See page 64 if using Aluminum round or square balusters for additional information. TRANSCEND RAILING 61 HOW TO INSTALL STANDARD RAILING/CONTINUED TREX TRANSCEND 11. S lide baluster spacer up 11 and snap into top rail. Place optional top rail gaskets on each end of rail. Option Attaching Post Caps and 12 Installing Foot Blocks 2 2 12. Secure post caps with silicone or PVC adhesive. Attach foot block per 2 foot block instructions. 1 NOTE: Clean up any excess adhesive before it dries. 3 HOW TO INSTALL COCKTAIL RAILING TREX TRANSCEND 2. Installing Post Sleeve Skirts and Post Sleeves See instructions on page 60. 3. .Installing Railing Support Brackets (RSBs) instructions on page 60. 4. C utting Railings and Baluster Spacers See instructions on page 61. 5. Attaching Foot Block to Bottom Rail See instructions on page 61. IMPORTANT NOTES: » O NLY use with 4" x 4" (102 mm x 102 mm) post and post sleeve. Cutting post and post sleeve ONLY apply to the Transcend Cocktail railing. » If using Select decking, USE maximum length 1-3/4" (44 mm) screw and NOT 2" (51 mm) screw. » Screws that are used for attaching decking board to railing MUST be attached at an angle to prevent screw from penetrating through the top of decking board. 1. Installing Pressure-Treated Posts See instructions on page 60. Cutting Post and Post Sleeve 1a.Mark and cut post and post sleeve measuring from deck surface: » 36-3/16" (919 mm) for 36" (914 mm) height. » 42-3/16" (1072 mm) for 42" (1067 mm) height. 1a 36-3/16" (919 mm) or 42-3/16" (1072 mm) 6. A ttaching Bottom Rail (Universal Rail) See instructions on page 61. Attaching Inverted Universal Rail as Top Rail 7 1 8 1 1 x2 2 Hole RSB 3 2 Hole RSB 2 2 3 7. Place inverted universal rail onto RSBs. Attach universal rail to RSBs with three self-tapping screws provided (use three outer holes; do not use hole in RSB that is closest to post). If two hole bracket is included, attach with two self-tapping screws (provided). 8. Place deck boards (DO NOT use Escapes deck boards for top rail) over universal rails. Attach boards on each post with Trex-recommended composite screws (quantity of 2 per each board end). Secure boards to universal rails from underside of railing into bottom of decking board, with 2" (51 mm) pan-head screws (not provided) at an angle every 16" (406 mm) on center. 62 NOTE: Construction methods are always improving. Please refer to www.trex.com for the most up-to-date installation requirements. TRANSCEND RAILING HOW TO INSTALL COCKTAIL RAILING/CONTINUED TREX TRANSCEND 9 Optional 11. Attaching Balusters 11 See instructions on page 61 for standard balusters and page 65 for aluminum balusters. 9. Use scarf cut for posts w here two deck boards meet. NOTES: » If necessary, cut tips off rail gaskets prior to installation. » L eave 1/8" (3 mm) gap between deck boards. » D eck boards can overhang end of last post maximum 1/2" (13 mm). 10. P lacing Baluster Spacers See instructions on page 61. 12.S lide baluster spacers up and snap into universal rails. 13.Installing Foot Block Attach foot block per detailed instructions. HOW TO INSTALL TRADITIONAL RAILING TREX TRANSCEND 6. A ttaching Bottom Rail (Universal Rail) See instructions on page 61. 1. Installing Pressure-Treated Posts See instructions on page 60. 2. Installing Post Sleeve Skirts and Post Sleeves See instructions on page 60. 3. Installing Railing Support Brackets (RSBs) See instructions on page 60. 4. Cutting Railings and Baluster Spacers See instructions on page 61. 5. Attaching Foot Block to Bottom Rail See instructions on page 61. Attaching Inverted Universal Rail as Top Rail 7. Place inverted universal rail onto RSBs. Attach 7 universal rail with three self-tapping screws 1 provided (use three outer holes; do not use hole in RSB that is closest to post). If two hole bracket is included, attach with x2 2 2 Hole RSB x2 3 Hole RSB 2 two self-tapping holes (provided). 8. M easure between posts and cut 2" x 4" (51 mm x 102 mm) to length. Place 2" x 4" (51 mm x 102 mm) on universal rail. Attach board to rail with 2" (51 mm) pan-head screws (not provided) every 16" (406 mm) on center. 8 1 2 TRANSCEND RAILING NOTE: Construction methods are always improving. Please refer to www.trex.com for the most up-to-date installation requirements. 63 HOW TO INSTALL TRADITIONAL RAILING/CONTINUED TREX TRANSCEND 9.Pre-drill a pilot hole and 9 12 toenail 2-1/2" (64 mm) 1 composite decking 1 screw (not provided) at each end of 2" x 4" (51 mm x 102 mm) into post on back side of rail (sid2e not facing 3 decking). Optional 10. Placing Baluster Spacers See instructions on page 61. 11. Attaching Balusters See page 61 for standard baluster and instructions below for aluminum balusters. 12.S lide baluster spacer up and snap into universal rail. NOTE: If necessary, cut tips off rail gaskets prior to installation. 13. Attaching Post Caps and Installing Foot Block Attach foot block per detailed instructions. HOW TO INSTALL ROUND OR SQUARE ALUMINUM BALUSTERS TREX TRANSCEND 1. Installing Pressure-Treated Posts See instructions on page 60. 2. .Installing Post Sleeve Skirts and Post Sleeves See instructions on page 60. 3. .Installing Railing Support Brackets (RSBs) See instructions on page 60. 4. Cutting Railings and Baluster Spacers See instructions on page 61. 5. Attaching Foot Block to Bottom Rail See instructions on page 61. Installing Lower Aluminum Baluster Adaptor Strip 7.After bottom rail is fully installed, place 7 aluminum baluster adaptor strip into channel of bottom rail, ensuring that it's fully seated into the channel. When rail lengths are non- standard, the baluster adaptor strip will need to be cut 2-1/2" (64 mm) shorter than the rail to allow clearance for the RSB's on each end. 6. Attaching Bottom Rail (Universal Rail) See instructions on page 61. 8.Attaching Top Rail See specific instructions based on top rail of choice. Installing Upper Aluminum Baluster Adaptor Strips and Baluster Spacers 9.After top rail is fully 9 installed, place aluminum baluster adaptor strip into channel of top rail, ensuring that it's fully seated into the channel. TRANSCEND RAILING 64 HOW TO INSTALL ROUND OR SQUARE ALUMINUM BALUSTERS/CONTINUED TREX TRANSCEND 10.S nap baluster spacer 10 into bottom rail. Place inverted baluster spacer on top of first baluster spacer. 12. Slide baluster spacer up 12 and snap into top rail. Place optional top rail 2 gaskets on each end of rail. Attaching Balusters 11.Working at slight angle, press baluster 11 through both baluster 2 spacers and into bottom aluminum baluster adaptor strip, ensuring balusters are tight. Once balusters are seated 1 into aluminum baluster adaptor strip on bottom rail, maneuver baluster into upper rail aluminum baluster adaptor strip. Some force will be needed to press balusters into place and level them. Tip: Ensure balusters are level prior to attempting to slide baluster spacer up. This will allow for the baluster spacer to move up freely and snap into upper rail. Use of a rubber mallet to gently tap balusters in level is recommended. HOW TO INSTALL STANDARD GLASS PANEL RAILING TREX TRANSCEND NOTES: Read all instructions BEFORE installation. » You must purchase the 1/4" (6 mm) tempered glass panels. See dimensions below. » Glass panels ONLY for use with maximum 6' (1.83 m) on center post spacing. » Not recommended for stair applications. TRANSCEND RAILING 65 HOW TO INSTALL STANDARD GLASS PANEL RAILING/CONTINUED TREX TRANSCEND TEMPERED GLASS PANEL DIMENSIONS »36" (914 mm) high rail: 1/4" x 30" x 63-1/2" max. (6 mm x 762 mm x 1613 mm) »42" (1067 mm) high rail: 1/4" x 36" x 63-1/2" max. (6 mm x 914 mm x 1613 mm) 1. Installing Pressure-Treated Posts See instructions on page 60. 2. Installing Post Sleeve Skirts and Post Sleeves See instructions on page 60. 3. Installing Railing Support Brackets (RSBs) See instructions on page 60. 4. C utting Railings See instructions on page 61. 5. Attaching Foot Block to Bottom Rail See instructions on page 61. 6. A ttaching Bottom Rail (Universal Rail) See instructions on page 61. Attaching Weatherstripping and Positioning Panel 7 8 63-1/2" (1613 mm) 2" (51 mm) Attaching Top (Crown) 9 Rail 9. Place top rail over RSB 1 1 brackets and glass panel. Attach top rail to RSB with three self-tapping screws provided (use three x2 2 Hole RSB x2 3 Hole RSB outer holes; do not 2 2 use hole in RSB that is closest to post). If two hole bracket is included, attach with two self-tapping screws (provided). NOTE: Avoid hitting glass panel while using the drill. Attaching Panel Support Molding 10 10.P ush PSM into rail to complete snap connection. Lower rail PSM edge rests on top of rail. Top rail PSM snaps flush into rail. Hiding Brackets 11.Cut Transcend baluster 11 spacer into four lengths equal to distance between the glass panel and posts. Cut slowly and one at a time, to avoid chipping. 12.Snap spacer into bottom and top rail to hide 12 brackets and create a seamless look. 7.Push black-edged trim onto upper and lower edges of panel. Trim should be the exact length of the glass panel. Extra trim can be cut with razor blade or scissors. 8. Position panel with weatherstripping into lower rail channel. Center panel between posts with about 2" (51 mm) of air space on each side of panel. 13. A ttaching Post Caps and Installing Foot Blocks See instructions on page 62 and detailed foot block instructions.. TRANSCEND RAILING 66 NOTE: Construction methods are always improving. Please refer to www.trex.com for the most up-to-date installation requirements. HOW TO INSTALL COCKTAIL STYLE GLASS PANEL RAILING TREX TRANSCEND 4. Cutting Railings See instructions on page 61. 5. Attaching Foot Block to Bottom Rail See instructions on page 61. 6. A ttaching Bottom Rail (Universal Rail) See instructions on page 61. 7-8.Attaching Weatherstripping and Positioning Panel See instructions on page 66. NOTES: Read all instructions BEFORE installation. » You must purchase the 1/4" (6 mm) tempered glass panels. See dimensions below. » Glass panels ONLY for use with maximum 6' (1.83 m) on center post spacing. » NOT recommended for stair applications. » Trex post mounts cannot be used for this application. » If using Select decking, USE maximum length 1-3/4" (45 mm) screw and NOT 2" (51 mm) screw. » S crews that are used for attachment of decking board to railing MUST be attached at angle to prevent screw from penetrating through top of decking board. Attaching Top Rail 9 TEMPERED GLASS PANEL DIMENSIONS » 36" (914 mm) high rail: 1/4" x 30" x 63-1/2" max. (6 mm x 762 mm x 1613 mm) » 42" (1067 mm) high rail: 1/4" x 36" x 63-1/2" max. (6 mm x 914 mm x 1613 mm) 9. Cut deck boards to appropriate length of railing span, remembering to include extra space on each side of the deck board to allow for attachment to the post. Decking boards must cover 1/2 of the pressuretreated post to allow this to be fastened later. If you include extra decking material on each side this can be cut off later if needed. 10 11 1. Installing Pressure-Treated Posts See instructions on page 60. NOTE: If installing glass with cocktail rail design, rail posts and post sleeves must be cut. 1a. Cutting Post and Post Sleeve See instructions on page 62. 2. Installing Post Sleeve Skirts and Post Sleeves See instructions on page 60. 3. Installing Railing Support Brackets (RSBs) See instructions on page 60. 10.P lace inverted deck board (place top side of deck board down) on clean, flat surface. (DO NOT use Escapes deck boards for top rail.) 11. P lace Universal rail (orient this properly so when flipped over, the universal rail will accept the baluster spacer and balusters), on the deck board, centered in both directions to allow final attachment to post. TRANSCEND RAILING 67 NOTE: Construction methods are always improving. Please refer to www.trex.com for the most up-to-date installation requirements. HOW TO ATTACH COCKTAIL STYLE GLASS PANEL RAILING/CONTINUED TREX TRANSCEND 12. Secure deck board 12 to Universal rail with 2" (51 mm) pan head screws (not provided) approximately every 16" (406 mm) on center at an angle. (DO NOT overtighten. Attach from underside of railing into bottom of decking board.) 14.Attach deck board 14 to post (ensure that screws are attached to wood post) with Trex recommended composite screws (quantity of 2 per each board end). 13.P lace inverted Universal 13 rail with deck board attached onto RSB's 1 1 with glass panel in the channel. Attach Universal rail to RSB's with three self-tapping screws provided (use three outer holes; do 2 Hole RSB 2 3 Hole RSB 2 not use hole in RSB that is closest to post). If two hole bracket is included, attach with two self-tapping screws (provided). 15.Attaching Panel Support Moldings See instructions on page 66. 16-17. Hiding Brackets See instructions on page 66. 18. Installing Foot Block Attach foot block per detailed instructions. TRANSCEND RAILING HOW TO ATTACH TRADITIONAL STYLE GLASS PANEL RAILING TREX TRANSCEND NOTES: Read all instructions BEFORE installation. » You must purchase the 1/4" (6 mm) tempered glass panels. See dimensions below. » Glass panels Only for use with maximum 6' (1.83 m) on center post spacing. » NOT recommended for stair applications. TEMPERED GLASS PANEL DIMENSIONS » 36" (914 mm) high rail: 1/4" x 30" x 63-1/2" max. (6 mm x 762 mm x 1613 mm) » 42" (1067 mm) high rail: 1/4" x 36" x 63-1/2" max. (6 mm x 914 mm x 1613 mm) 68 HOW TO ATTACH TRADITIONAL STYLE GLASS PANEL RAILING/CONTINUED TREX TRANSCEND 1. Installing Pressure-Treated Posts 11 12 See instructions on page 60. 2. Installing Post Sleeve Skirts and Post Sleeves See instructions on page 60. 3. Installing Railing Support Brackets (RSBs) See instructions on page 60. 4. Cutting Railings See instructions on page 61. 5. Attaching Foot Block to Bottom Rail See instructions on page 61. 6. .A ttaching Bottom Rail (Universal Rail) See instructions on page 61. 11. P lace Universal rail (remembering to orient this properly so that when flipped over, the Universal rail will accept the baluster spacer and balusters), on the 2" x 4" (51 mm x 102 mm), centered. 12. Secure 2" x 4" (51 mm x 102 mm) to Universal rail with 2" (51 mm) pan head screws (not provided) approximately every 16" (406 mm) on center. 7-8. Attaching Weatherstripping and Positioning Panel See instructions on page 66. Attaching Top Rail 13 14 1 1 9 9. Cut 2" x 4" (51 mm x 102 mm) to same length of the inverted Universal rail. 2 3 3 Hole Hole RSB RSB 2 2 13.P lace inverted Universal rail with 2" x 4" (51 mm x 102 mm) attached onto RSB's with glass panel in the channel. Attach Universal rail to RSB's with three self-tapping screws provided. (Use three outer holes; do not use hole in RSB that is closest to post.) If twohole bracket is included, attach with two self-tapping screws (provided). 14.P re-drill a pilot hole and toenail 2-1/2" (64 mm) composite deck screw (not provided) at each end of the 2" x 4" (51 mm x 102 mm) into post on back side (side not facing decking). 10.P lace inverted 2" x 4" 10 (51 mm x 102 mm) (place top side down) on clean, flat surface. 15. Attaching Panel Support Moldings See instructions on page 66. 16-17. Hiding Brackets See instructions on page 66. 18. .A ttaching Post Caps and Installing Foot Block See instructions on page 62 and detailed foot block instructions. TRANSCEND RAILING 69 NOTE: Construction methods are always improving. Please refer to www.trex.com for the most up-to-date installation requirements. HOW TO INSTALL ON-AN-ANGLE RAILING TREX TRANSCEND (CROWN AND UNIVERSAL RAILING) NOTE: Trex railing brackets are designed to be installed up to a 45° angle. 4 x 4 6 x 6 NOTES: »Small angles (1° - 30°). Both 4" x 4" (102 mm x 102 mm) or 6" x 6" (152 mm x 152 mm) post sleeves work well. » Large angles (31° - 45°). USE ONLY 6" x 6" (152 mm x 152 mm) post sleeves when installing on flat side. » 45° angles using 4" x 4" (102 mm x 102 mm) post sleeves MUST use Transcend Bird's Mouth brackets. » Using 6" x 6" (152 mm x 152 mm) post sleeves at 45° angles. Brackets are installed off-center and use 45° Transcend gaskets. »Railing gaskets are designed to fit at 0°, 22.5°, and 45° angles. Gaskets are labeled with appropriate angle dimension. HOW TO INSTALL CROWN AND UNIVERSAL BIRD'S MOUTH RAILING TREX TRANSCEND NOTES: » Use with 4" x 4" (102 mm x 102 mm) post sleeve ONLY. »Gaskets are only designed for use with Transcend Crown and Universal Railing. Read all instructions before installation. PARTS Mark Posts 1 1.Measure and mark 4" (102 mm) and 33-9/16" (852 mm) up from top of post skirt. NOTE: Without skirt, add 1-1/2" (38 mm) to measurements. Attaching Adapters Snap adapters into RSBs. 33-9/16" (852 mm) for 36" (914 mm) 4" (102 mm) Adapter Top bracket Pre-drill Bottom and Top RSBs 2 3 TRANSCEND RAILING Adapter Bottom bracket 2.Position RSBs with adapter (flat side DOWN) for lower rail, mark and pre-drill screw holes with 1/8" (3 mm) drill bit on post. 3. Position RSBs with adapter (flat side UP) for top rail, mark and pre-drill screw holes with 1/8" (3 mm) drill bit on post. 70 HOW TO INSTALL CROWN AND UNIVERSAL BIRD'S MOUTH RAILING/CONTINUED TREX TRANSCEND Measuring and Cutting Rails 4 Installing Railings to 6 RSB's 6. Attach with self-tapping screws (provided). 4.Measure from corner-to-corner between posts. Mark 45° cuts on rails with template on assembly tool. Center of "V's" is the distance from corner-to-corner for posts. NOTE: Subtract 1/16" (1.6 mm) from each end to accommodate rail gaskets. Attaching Top and 5 Bottom RSBs 5. Attach RSBs with adapters to posts with wood screws (provided). NOTES: »Drill at slight inward angle to drill holes on marks. »Lay cut lower rail into position on decking surface between the posts before attaching the lower RSB. There may be some difficulty attaching the lower rail if you fail to do this. Using Miter Box Saw to Cut Rails 1.Place 2" x 4" (51 mm x 102 mm) on edge behind the rail to allow for complete cut. 2. Angle blade to 45°. 3. Set stop on saw so blade travels half the depth of rails. Several test cuts can be made on scrap material to accurately set the stop. 4. "V" cut both sides of the rail. 2" x 4" (5.11 mcmm xx 1100.2 mm) NOTE: Transcend's Crown and Universal Rails will require different stop settings. HOW TO INSTALL CROWN AND UNIVERSAL STAIR RAILING TREX TRANSCEND Read all instructions BEFORE installation. NOTE: All Transcend railings and gaskets ONLY WORK WITH STAIR SLOPES OF 32°-37°. Installing Posts, Post 1 Sleeve Skirts, and Post Sleeves for Stair Rails 1. Install posts, post sleeve skirts, and post sleeves according to standard Transcend railing instructions. See page 60. » In most cases, a post and post sleeve longer than 39" (991 mm) will be needed on the lower section of stair rail to accommodate stair angle. » Make sure top and bottom posts for stairs are installed at nose of each tread. Measuring and Cutting 2a Railings 2a. S nap baluster spacers into top and bottom railings, ensuring the baluster spacer holes line up parallel. TRANSCEND RAILING 71 NOTE: Construction methods are always improving. Please refer to www.trex.com for the most up-to-date installation requirements. HOW TO INSTALL CROWN AND UNIVERSAL STAIR RAILING/CONTINUED TREX TRANSCEND 2b. Set bottom and top rail 2b along the nose of the stair treads, ensuring baluster holes are placed evenly. Also allow for a minimum of 1-1/2" (38 mm) at each end of rail for bracket placement and baluster clearance. Cut rails on marks. NOTES: »If using railing gaskets, subtract 1/16" (1.6 mm) maximum, from each end and cut. »CUT VERY CAREFULLY TO NOT BREAKBALUSTER SPACERS. 3. Position bottom rail between posts and slide Trex ExpressTM railing assembly template into position with bottom rail outline on template aligned with end of bottom rail. Allow a minimum clearance of 1" (25 mm) from stair tread. Secure template with rubber bands. Remove rail. Attaching RSBs to BOTTOM Post 4 1 3 1 2 4 Cutting Balusters on Angle (OPTIONAL) 2c 2d 4.Attach upper and lower RSBs to bottom post, flat side UP, with wood screws provided. Remove template and place a second RSB, turned upside down, and interlock on each bracket. Positioning RSBs on UPPER Post 5 2c.In order for balusters to seat properly (depending on the angle of the stair railing), the balusters may need to be trimmed to match the angle of the bottom and top railing. 2d.C arefully remove baluster spacers from rails. Positioning RSBs on BOTTOM Post 3 2 1 3 2 11 3 5. Position pre-cut bottom rail between posts. Slide Trex ExpressTM railing assembly template into position, aligning bottom rail outline on template with end of bottom rail. Use rubber bands to hold template in place. Remove rail. TRANSCEND RAILING 72 TRANSCEND RAILING 1 3 3 21 HOW TO INSTALL CROWN AND UNIVERSAL STAIR RAILING/CONTINUED TREX TRANSCEND Attaching RSBs to UPPER Posts 6 1 3 1 2 4 6.Attach upper and lower RSBs to top post, flat side DOWN. Remove template. Take second RSB, turn upside down and interlock into each bracket. Attaching Top Rail 10a. Place top rail of 10a choice (Crown rail 2 shown here) on RSB's in rail channel and attach with 3 self-tapping screws (provided). Use the three outer holes in RSB to attach screws. Upper Post Location - Top Rail Lower Post Location - Top Rail 10b.If installing a (view from under rail) (view from under rail) different railing configuration other than Crown Railing, refer to other Railing Configurations in Horizontal sections for additional requirements. Attaching Foot Block to Bottom Rail 7.See detailed instructions included with foot block. 11. S lide baluster spacer up 11 and snap into top rail. Attaching Bottom Rail 8 2 (Universal Rail) 8.Lift bottom rail so RSB's are in the channel and attach with 3 self-tapping 1 screws (provided). Use the three outer holes in RSB to attach screws. Upper Post Location Bottom Rail Placing Baluster Spacers and Balusters 9 Lower Post Location Bottom Rail Attaching Optional Gaskets 12. Stair railing gaskets are designed to fit at slopes of 32° to 37°. Gaskets are labeled in order to ensure correct location. Universal Rail Stair Gasket Locations STR T2 B1 STR T1 B2 STR T1 B2 STR T2 B1 9.Snap baluster spacer into bottom rail. Place inverted baluster spacer on top of first baluster spacer making sure that holes line up parallel. Place balusters in baluster spacer holes. Attaching Post Caps and Installing Foot Block 13. Secure post caps with silicone or PVC 13 adhesive. Attach 2 foot block per foot block instructions. NOTE: Clean-up any 1 excess adhesive before it dries. 3 73 NOTE: Construction methods are always improving. Please refer to www.trex.com for the most up-to-date installation requirements. TREX® SIGNATURETM RAILING NOTES: » TREX® SIGNATURETM POSTS CANNOT BE USED WITH TREX® SIGNATURETM TRADITIONAL OR TREX® SIGNATURETM COCKTAIL DESIGNS, ONLY PRESSURE-TREATED POSTS/POST SLEEVES CAN BE USED. REFER TO DETAILED INSTRUCTIONS FOR MORE INFORMATION. » TREX® SIGNATURETM RAILINGS ARE DESIGNED TO BE ATTACHED WITH POSTS INSTALLED AT A CLEAR SPAN OF 6' (1.83 M) OR 8' (2.44 M). » IF INSTALLING AT EXACT SPAN LENGTHS OF 6' (1.83 M) OR 8' (2.44 M), AND USING POST-TO-POST CONFIGURATION, THE BOTTOM RAIL WILL NOT NEED TO BE CUT, BUT THE TOP RAIL WILL NEED TO BE MEASURED (MAKING SURE BALUSTERS LINE UP VERTICALLY) AND CUT. » IF INSTALLING AT EXACT SPAN LENGTHS OF 6' (1.83 M) OR 8' (2.44 M), AND USING CROSSOVER POST CONFIGURATION (SPANS FROM ONE CROSSOVER POST TO ANOTHER CROSSOVER POST), BOTH THE BOTTOM RAIL AND TOP RAIL WILL NOT NEED TO BE CUT. » IN ADDITION, AT ALL FINAL END POST CONFIGURATIONS, TOP RAIL WILL NEED TO BE MEASURED (MAKING SURE BALUSTERS LINE UP VERTICALLY) AND CUT. » S EE INFORMATION WITHIN DETAILED INSTRUCTIONS FOR MORE INFORMATION. » S EE PAGE 55 FOR SKU NUMBERS. PARTS A P E F K K C I I D BALUSTER OPTIONS J B L O G H N H M Square Round DETERMINING BALUSTERS NEEDED Baluster Type Square Round Per 6' Section 15 15 Per 8' Section 20 20 Per 6' Stair Section 13 13 Per 8' Stair Section 17 17 NOTE: THIS IS AN OVERVIEW OF ALL RAILING COMPONENTS FOR TREX® SIGNATURETM HORIZONTAL APPLICATIONS REFER TO DETAILED INSTRUCTIONS FOR SPECIFIC RAILING CONFIGURATIONS. A.Trex® SignatureTM top rail and crowned cover J.Trex® SignatureTM crossover post* - 6' (actual length 73.5" [186.7 cm]) - 36" (actual length 34.5" [87.6 cm]) - 8' (actual length 97.5" [247.7 cm]) - 42" (actual length 40.5" [102.9 cm]) B.Trex® SignatureTM bottom rail and flat cover K.Trex® SignatureTM post cap or post sleeve cap* - 6' Rail (actual length 71.5" [181.6 cm]) L. Trex decking - 6' Cover (actual length 70.0" [177.8 cm]) M. Trex Fascia - 8' Rail (actual length 95.5" [242.6 cm]) N.Code-approved wood joist 2" x 8" - 8' Cover (actual length 94.0" [238.8 cm]) (5.1 cm x 20.3 cm) or larger C. Trex® SignatureTM upper rail bracket and cover O.Code-approved wood rim joist 2" x 8" D. Trex® SignatureTM lower rail bracket and cover (5.1 cm x 20.3 cm) or larger E. Trex® SignatureTM balusters (square or round) P. Crossover bracket cover (supplied with crossover post) F. Trex® SignatureTM center baluster (square or round) G.Trex® SignatureTM foot block** H. Trex® SignatureTM post skirt or post sleeve skirt* I.Trex® SignatureTM post* - 36" (actual length 37" [94.0 cm]) - 42" (actual length 43" [109.2 cm]) or Trex post sleeve*** - 36" (actual length 39" [99.1 cm]) * Item not included in Trex® SignatureTM Railing kits. ** Required ONLY for All Clear Span Applications over 6' (1.83 m) when smaller fixed baluster is fully centered, or unsupported spans greater than 5' (1.52 m) (example: 8' (2.44 m) span cut into one 5' (1.52 m) span and one 3' (0.91 m) span would require foot block under 5' (1.52 m) span since smaller fixed baluster is no longer centered). Included with 8' (2.44 m) railing kits. ***B oth 4" x 4" (10.2 cm x 10.2 cm) and 6" x 6" (15.2 cm x 15.2 cm) post sleeves are designed to fit over 4" x 4" pressure-treated post. - 42" (actual length 45" [114.3 cm]) NOTE: MUST USE TREX DECK MOUNT POST HARDWARE AND METAL PLATE WHEN ATTACHING TREX® SIGNATURETM 74 POSTS. NOTE: If installing 42" (106.7 cm) railing, and using pressure-treated posts with Trex post sleeves, ensure that a longer pressure-treated post is used along with longer post sleeve, both cut to a height of 46" (116.8 cm) from decking surface. TREX® SIGNATURETM RAILING INSTALLING TREX® SIGNATURETM POSTS AND/OR TREX® SIGNATURETM CROSSOVER POSTS ON WOOD OR CONCRETE IMPORTANT NOTES: »EACH POST MUST BE ATTACHED AS SHOWN TO ENSURE A CODE- COMPLIANT AND SAFE INSTALLATION. »TREX® SIGNATURETM POSTS CANNOT BE USED WITH TREX® SIGNATURETM TRADITIONAL OR TREX® SIGNATURETM COCKTAIL DESIGNS, ONLY PRESSURE-TREATED POST/POST SLEEVES CAN BE USED. REFER TO DETAILED INSTRUCTIONS FOR MORE INFORMATION. »ALWAYS refer to your local building code official prior to installing any railing system to ensure all code and safety requirements are met. Trex cannot be held responsible for improper or non-recommended installations. »When installing Trex® SignatureTM posts on ACQ, CCA or concrete surfaces, use an appropriate isolation barrier between post and surface (contact local building code official if needed). » For installing Trex® SignatureTM Post and/or Trex® SignatureTM Crossover Posts, see below. »For pressure-treated posts, post sleeves, and skirts, see detailed instructions provided with Trex® SignatureTM Railing Kits. » All Trex® SignatureTM stair installations require the use of a 53" (1346 mm) stair post, measured and cut to appropriate length if necessary. » If crossover stair post is required, use stair post (again cut to appropriate length if necessary) and use swivel crossover bracket. »If installing on concrete, make sure all surfaces are level. TOOLS AND MATERIALS NEEDED » Drill and/or screw gun (hammer drill for concrete) » 1/2" (13 mm) drill bit for wood, 3/8" (10 mm) drill bit for concrete » Blocking 2" x 8" (51 mm x 203 mm) pressure-treated Southern Yellow Pine or equivalent » Qty: 36 (per post) 3" pressure-treated compatible wood screws CODE APPROVED POST APPLICATIONS POST SIZE 2.5" (64 mm) 2.5" (64 mm) 2.5 x 2.5 (64 mm x 64 mm) Post (IRC) < 30" height decking Acceptable (Code Approval not Applicable) IRC Compliant Yes IBC Compliant No 2 Blocking boards 2. Install two 2" x 8" (51 mm x 203 mm) boards as blocking under post location. Securely attach blocking using a total of 24 3" (76 mm) pressuretreated compatible screws (not provided). NOTE: TO ENSURE THE BLOCKING IS FULLY SECURE, USE THE AMOUNT OF SCREWS indicated ABOVE. TIP: Use two additional screws to "sandwich" blocking boards together for easier attachment to framing. Line Post Installation 3 Cross bracing frame 7(-118/4.4" cm) Cross bracing frame Installing Trex® SignatureTM Posts and/or Trex® SignatureTM Crossover Posts on Pressure-Treated Wood Framing (Corner Post Installation) 1 2" x 8" Pressure-treated Cross bracing frame 7(-118/.44"cm) 3. Install two 2" x 8" (51 mm x 203 mm) cross bracing frames in between joists at 7-1/4" (184 mm). Attach a total of twelve 3" (76 mm) pressure-treated compatible screws (not provided). 4 Blocking boards TREX® SIGNATURETM RAILING 1. Install 2" x 8" (51 mm x 203 mm) cross bracing 4. Install two 2" x 8" (51 mm x 203 mm) boards as frame in between joists at 7-1/4" (184 mm). Attach blocking under post location. Securely attach a total of twelve 3" (76 mm) pressure-treated blocking using a total of twenty-four 3" (76 mm) compatible screws (not provided). pressure- treated compatible screws (not provided). 75 INSTALLING TREX® SIGNATURETM POSTS AND/OR TREX® SIGNATURETM CROSSOVER POSTS ON WOOD OR CONCRETE/CONTINUED NOTES: » Metal backplate is only required for 2.5" (64 mm) post in IRC installations. (Consult local code official for more information.) 5 6 INSTALLING PRESSURE-TREATED POSTS, POST SLEEVES, AND SKIRTS TO USE WITH TREX® SIGNATURETM RAILING 1 1.Attach posts using 1/2" (13 mm) carriage bolts. » Minimum joist size is 2" x 8" (51 mm x 203 mm). » Top bolts must be 1" 2" x 8" (51 mm x 203 mm) min. 1" (25 mm) min. (25 mm) from top of 5-1/8" (130 mm) min. joists. » Bottom bolts must be 5-1/8" (130 mm) from top bolts. NOTE: Blocking can be added for extra strength. 5. Using post a template, mark locations of holes. 6. D rill through decking and blocking boards using 5/8" diameter bit (long drill bit will be required). 7.Insert the (2) stainless 7 steel barrier strips under the mounting bolt holes. BARRIER STRIPS ARE REQUIRED ONLY IF ATTACHING POST DIRECTLY TO PRESSURE TREATED FRAMING. barrier 8.Attach posts using four 8 3/8" x 6" (10 mm x 152 mm) hex cap bolts, washers, and nuts, along with aluminum back plate on underside of blocking. If the project requires IRC compliance, this back plate MUST be installed under the decking to ensure this will meet code compliance. Reference SKU part number ALPOSTHWDECK for required hardware and aluminum plate. (Consult local code official for more information on IRC Compliance.) 2. Slide post sleeve skirt 2 over post and down to rest on decking surface. Slide post sleeve over 2 post and position inside 1 post sleeve skirt. NOTE: Shims can be used to plumb post sleeves. Installing Trex® SignatureTM Posts on Concrete Pre-Drilled Holes 1 3/8" (10 mm) 1. Using post as a template, mark locations of the four holes and drill into concrete at least 2-5/8" (67 mm) using a 3/8" (10 mm) masonry bit. NOTE: You can either set drill bit to correct depth on drill or mark drill bit with tape at required dimension to ensure all holes are drilled at correct depth. 2. Clean out holes to remove all concrete dust using a shop vacuum or other appropriate tool. TREX® SIGNATURETM RAILING 76 NOTE: Construction methods are always improving. Please refer to www.trex.com for the most up-to-date installation requirements. INSTALLING TREX® SIGNATURETM POSTS AND/OR TREX® SIGNATURETM CROSSOVER POSTS ON WOOD OR CONCRETE/CONTINUED 3 3. Insert (2) stainless steel barrier strips under mounting bolt holes. Use appropriate shims if posts are not plumb. Attach posts using four TREX SUPPLIED 3/8" x 3-3/4" (10 mm x 95 mm) wedge anchors. Reference SKU part number ALPOSTHWCONC for required hardware (wedge anchors, washers, and nuts). Barrier NOTES: » When using hammer to tap anchors in place, keep threaded nut at top of anchor in order to not damage threads. » Recommended torque for anchors is 20 ft-lbs. TREX® SIGNATURETM RAILING CONFIGURATIONS Standard B A D C Cutting posts/post sleeves is NOT required. A. Trex® SignatureTM post, pressure-treated post or Trex Post Mounts* with Trex Transcend post sleeves, or Trex Joist Mount Posts* B. Trex® SignatureTM top rail C. Trex® SignatureTM bottom rail D. Trex® SignatureTM balusters See page 79 for "How to Install Standard Railing". *NOTE: See specific installation instructions for attachment of Trex post mounts or Trex Joist Mount Posts prior to installing any railing. Cocktail B F E C A D Post sleeves will need to be cut. A. Pressure-treated post with Trex Transcend post sleeve NOTE: » O nly for use with 4" x 4" (102 mm x 102 mm) post sleeve. » Trex® SignatureTM Posts, Trex Post Mounts or Joist Mount Posts cannot be used with Trex® SignatureTM Cocktail design. B. Deck board top rail. Note: Contour and Escapes cannot be used. C. Trex® SignatureTM top rail D. Trex® SignatureTM bottom rail E. Trex® SignatureTM balusters F. Trex® SignatureTM Cocktail Rail Bracket** See page 91 for "How to Install Signature Cocktail Railing". POST SLEEVES WILL NEED TO BE CUT TREX® SIGNATURETM RAILING Traditional B F E C A D Cutting posts/post sleeves is Not required. A. Pressure-treated post with Trex Transcend post sleeve NOTE: » Only for use with 4" x 4" (102 mm x 102 mm) or 6" x 6" (152 mm x 152 mm) post sleeve » Trex® SignatureTM Posts, Trex Post Mounts or Joist Mount Posts cannot be used with Trex® SignatureTM Traditional design B. 2" x 4" (51 mm x 102 mm) lateral top rail C. Trex® SignatureTM top rail D. Trex® SignatureTM bottom rail E. Trex® SignatureTM balusters F. Trex® SignatureTM Cocktail Rail Bracket** See page 92 for "How to Install Trex® SignatureTM Traditional Railing". ** Trex® SignatureTM Cocktail Rail brackets (sold separately) are for use with either Trex® SignatureTM Traditional or Trex® SignatureTM Cocktail designs. For a 6' section, use 4 brackets and screws provided, for 8' section, use 5 brackets and screws provided. 77 BRACKET HARDWARE HORIZONTAL APPLICATIONS (INCLUDING HORIZONTAL SWIVEL BRACKETS) TREX® SIGNATURETM HORIZONTAL RAILING HARDWARE AA. Lower rail bracket BB. Lower rail bracket cover AA CC. U pper rail bracket cover DD. Upper rail bracket BB CC EE. Foot block base FF. F oot block support FOOT BLOCK COMPONENTS EE HORIZONTAL SWIVEL HARDWARE GG. Swivel base HH. H orizontal swivel bracket top rail II. Horizontal swivel bracket top rail cover JJ. Horizontal swivel bracket bottom rail cover KK. Horizontal swivel bracket bottom rail LL. Swivel base cover GG HH II JJ KK DD FF LL TREX® SIGNATURETM RAILING 78 NOTE: Construction methods are always improving. Please refer to www.trex.com for the most up-to-date installation requirements. HOW TO INSTALL HORIZONTAL RAILING TREX® SIGNATURETM STANDARD NOTE: FOR EASE OF INSTALLATION, IT IS RECOMMENDED THAT YOU USE THE TREX® SIGNATURETM RAIL TEMPLATES TO ATTACH BRACKETS (SOLD SEPARATELY). Attach Brackets Using Trex® SignatureTM Posts TIP: Use a clamp to help hold brackets in place while fastening with screws. 1. Measure 1-3/8" (3.5 cm) from top of post base plate or 1-7/8" (4.8 cm) from decking surface. Mark with light line. 1 1-3/8" (3.5 cm) 2-1/2" Post Attach Brackets Using Pressure-Treated Posts and Post Sleeves TIP: Use a clamp to help hold brackets in place while fastening with screws. 1. M easure 1-7/8" (4.8 cm) up from deck surface to bottom of bracket. Slide skirt up to allow for proper measurement. Mark with light line. 1 1-7/8" (4.8 cm) 2 33-7/16" (84.9 cm) or 39-7/16" (100.2 cm) 3 1 2 2.Measure up from post base plate 33-7/16" (84.9 cm) for 36" (92 cm) rail height or 39-7/16" (100.2 cm) for 42" (107 cm) rail height. Mark with light line. NOTE: If measuring from decking surface, measure up 33-15/16" (86.2 cm) for 36" (92 cm) rail height or 39-15/16" (101.4 cm) for 42" (107 cm) rail height. 3.Center lower bracket on post above the marked line and attach using two self- 4 tapping screws (provided). 4.Center upper 1 bracket on post above marked line and attach using 2 (3) self-tapping screws (provided). NOTE: Upper bracket is not required on crossover post configuration. 2 33-15/16" (86.2 cm) or 39-15/16" (101.4 cm) 3 1 2 2.Measure up from decking surface 33-15/16" (862 cm) for 36" (92 cm) rail height or 39-15/16" (101.4 cm) for 42" (107 cm) rail height. Mark with light line. NOTE: Push skirt back down onto surface of decking BEFORE ATTACHING BRACKETS. 3.Center lower bracket on post above the marked line and attach using two 2" (51 mm) wood screws (provided). 4.C enter upper bracket 4 on post above marked line and attach using three 2" (51 cm) wood 1 screws (provided). 2 TREX® SIGNATURETM RAILING 79 NOTE: Construction methods are always improving. Please refer to www.trex.com for the most up-to-date installation requirements. HOW TO INSTALL HORIZONTAL RAILING POST TO POST TREX® SIGNATURETM NOTES: » TREX® SIGNATURETM RAILINGS ARE DESIGNED TO BE ATTACHED WITH POSTS INSTALLED AT A CLEAR SPAN OF 6' (1.83 M) OR 8' (2.44 M). » IF INSTALLING AT EXACT SPAN LENGTHS OF 6' (1.83 M) OR 8' (2.44 M), AND USING POST-TO-POST CONFIGURATION, THE BOTTOM RAIL WILL NOT NEED TO BE CUT, BUT THE TOP RAIL WILL NEED TO BE MEASURED (MAKING SURE BALUSTERS LINE UP VERTICALLY) AND CUT. » FOR ODD SPAN LENGTHS, BOTH TOP RAIL AND BOTTOM RAIL WILL NEED TO BE MEASURED (MAKING SURE BALUSTERS LINE UP VERTICALLY) AND CUT. ENSURE THAT BALUSTERS ARE SPACED WITH AN EQUAL DISTANCE ON EACH SIDE OF THE POST. » WHEN RAILINGS ARE CUT TO ODD SPANS, ALL SPANS GREATER THAN 5' (1.52 M) (EXAMPLE: 8' (2.44 M) SPAN CUT INTO ONE 5' (1.52 M) SPAN AND ONE 3' (0.91 M) SPAN) WOULD REQUIRE FOOT BLOCK UNDER 5' (1.52 M) SPAN SINCE SMALLER FIXED BALUSTER IS NO LONGER CENTERED. Cutting Bottom Rail and Bottom Rail Cover KEYKEY 2 Mark Cut 1/4" (0.6 cm) Bottom rail 1/4" (0.6 cm) 2.Cut each end of bottom rail 1/4" (0.6 cm) shorter than mark on each end to allow for fit into bottom rail brackets. 3 Bottom rail How to Measure and Cut Bottom and Top Railings (When Required) 3/4" (1.9 cm) 3/4" (1.9 cm) 1 3.Slide rail insert out and cut 3/4" (19 mm) FROM EACH SIDE of insert, then slide back inside rail and center. Bottom rail Top rail Center slot for fixed baluster 4. M ark and cut bottom rail cover 1-1/2" (38 mm) shorter than bottom rail. 1.Position bottom and top rails between posts and align with bottom bracket. Align the center baluster slot in both rails with the middle of the span between posts.* This will allow an equal number of baluster holes on each side of center slot. Mark bottom rail and top rail at each end (ensure both rails are centered between posts). * In some cases, due to odd railing spans, the center baluster may need to be offset in one direction to ensure there is enough room at both post locations for balusters to be placed. Review this BEFORE cutting any railings to ensure all balusters are equally spaced. 80 4 Bottom rail Bottom rail cover 1-1/2" (3.8 cm) TREX® SIGNATURETM RAILING HOW TO INSTALL HORIZONTAL RAILING POST TO POST/CONTINUED TREX® SIGNATURETM Cutting Top Rail KEYKEY 5 Mark Cut Standard post Standard post Attaching Center Baluster to Bottom Rail Center balluster slot 8 Top rail Inverted Bottom view 1/4" (0.6 cm) 1/4" (0.6 cm) 2 1 5. Cut each end of top rail 1/4" (0.6 cm) shorter than mark to allow for fit into top rail brackets. Cutting Top Rail Insert and Cover 6 3/4" (1.9 cm) Top rail 3/4" (1.9 cm) 8.Attach shorter, center baluster in center slot in bottom rail using two #8 x 1-1/4" (3.2 cm) screws (provided). Attaching Bottom Rail Cover and Bottom Rail to Brackets 9 2 Lorem ipsum 1 6.Slide rail insert out and cut 3/4" (1.9 cm) FROM EACH SIDE of insert, then slide back inside rail and center. 7.Mark and cut top rail 7 cover same length as top rail for all top rail configurations. 3 9.Attach "flat" bottom rail cover to bottom rail by first centering cover on bottom rail (this will allow gap on each end of bottom rail for placement into brackets). Align cover on one side of bottom rail in slot on side of rail. Then starting from one end of rail snap cover onto opposing slot working down the length of rail. In some cases, GENTLE tapping with a rubber mallet may facilitate fastening. TREX® SIGNATURETM RAILING 81 NOTE: Construction methods are always improving. Please refer to www.trex.com for the most up-to-date installation requirements. HOW TO INSTALL HORIZONTAL RAILING POST TO POST/CONTINUED TREX® SIGNATURETM Attach Upper Railings 10 1/2" 11 13 (1.3 cm) 1 2 1 1 2 1 7/64" (.28 cm) 10.S et bottom rail into bottom brackets. Tabs on brackets will be inside of bottom rail (not shown when railing is attached). To ensure fit into tab, measure and mark 1/2" (1.3 cm) out from side of post. 11.Attach bottom rail to bottom bracket by fastening through marked measurement on top of rail into tab on bottom bracket using one self-tapping screw each side (provided). NOTE: Pre-drilling is required (7/64" [0.28 cm] drill bit) for attachment of railing to bracket. Installing Remaining Balusters into Bottom Rail 12 2 13. W orking from one end of upper rail, snap balusters into upper rail working down length of rail. Fasten center baluster into center slot using two #8 x 1-1/4" (3.2 cm) screws (provided). 14. F asten upper rail to each bracket by installing 14 screws diagonally through upper rail into bracket using two self- 2 tapping screws each side (provided). 7/64" 1 (.28 cm) NOTE: Pre-drilling is required (7/64" [0.28 cm] drill bit) for attachment of railing to bracket. 15 2 1 TREX® SIGRNAAITLIUNREGTM RAILING 12. Place remaining balusters into holes in lower rail by snapping fully into place. In some cases, GENTLE tapping with a rubber mallet may facilitate fastening. 3 15.A ttach "crowned" upper rail cover to upper rail by aligning cover on one side of rail. Then starting from one end of rail, snap cover onto opposing slot working down length of rail. GENTLE tapping with a rubber mallet may facilitate fastening. 82 HOW TO INSTALL HORIZONTAL RAILING POST TO POST/CONTINUED TREX® SIGNATURETM Attachment of Bracket Covers, Skirts, and Caps 16 1 17 Trex® SignatureTM post 1 2 2 16.A ttach corresponding bracket covers over opening in upper and bottom rails. 17.Attach provided post skirt to bottom of posts when using Trex® SignatureTM posts. 18 19 1 Trex® SignatureTM post 2 Post sleeve 1 3 18. A ttach post caps to Trex® SignatureTM posts. (Use of rubber .mallet may be required for secure attachment.) 19.A ttach post caps to post sleeves using external grade PVC construction adhesive. 20. Attachment of Foot Block See instructions on page 97. HOW TO INSTALL HORIZONTAL RAILING POST TO CROSSOVER POST TREX® SIGNATURETM NOTES: » TREX® SIGNATURETM RAILINGS ARE DESIGNED TO BE ATTACHED WITH POSTS INSTALLED AT A CLEAR SPAN OF 6' (1.83 M) OR 8' (2.44 M). » IF INSTALLING AT EXACT SPAN LENGTHS OF 6' (1.83 M) OR 8' (2.44 M), AND USING POST-TO-CROSSOVER POST CONFIGURATION, THE BOTTOM RAIL WILL NOT NEED TO BE CUT, BUT THE TOP RAIL WILL NEED TO BE MEASURED (MAKING SURE BALUSTERS LINE UP VERTICALLY) AND CUT. » AT ALL FINAL END POST CONFIGURATIONS, TOP RAIL WILL NEED TO BE MEASURED (MAKING SURE BALUSTERS LINE UP VERTICALLY) AND CUT. » FOR ODD SPAN LENGTHS, BOTH TOP RAIL AND BOTTOM RAIL WILL NEED TO BE MEASURED (MAKING SURE BALUSTERS LINE UP VERTICALLY) AND CUT. ENSURE THAT BALUSTERS ARE SPACED WITH AN EQUAL DISTANCE ON EACH SIDE OF THE POST. » WHEN RAILINGS ARE CUT TO ODD SPANS, ALL SPANS GREATER THAN 5' (1.52 M) (EXAMPLE: 8' (2.44 M) SPAN CUT INTO ONE 5' (1.52 M) SPAN AND ONE 3' (0.91 M) SPAN) WOULD REQUIRE FOOT BLOCK UNDER 5' (1.52 M) SPAN SINCE SMALLER FIXED BALUSTER IS NO LONGER CENTERED. How to Measure, Mark and Cut Bottom and Top Railings (When Required) 1 Bottom rail Top rail Center slot for fixed baluster Important: DO NOT cut top rail the same length as bottom rail. 1.Position bottom and top rails between posts and align with bottom bracket. Align the center baluster slot in both rails with the middle of the span between posts.* This will allow an equal number of baluster holes on each side of center slot. Mark bottom rail and top rail at each end (ensure both rails are centered between posts). * In some cases, due to odd railing spans, the center baluster may need to be offset in one direction to ensure there is enough room at both post locations for balusters to be placed. Review this BEFORE cutting any railings to ensure all balusters are equally spaced. TREX® SIGRNAAITLUINRGETM RAILING 83 NOTE: Construction methods are always improving. Please refer to www.trex.com for the most up-to-date installation requirements. HOW TO INSTALL HORIZONTAL RAILING POST TO CROSSOVER POST/CONTINUED TREX® SIGNATURETM KEYKEY 2 Mark Cut Cutting Top Rail KEYKEY 5 Mark Cut Standard post Crossover post Bottom rail Top rail 1/4" (0.6 cm) 1/4" (0.6 cm) 1/4" (0.6 cm) 3/4" (1.9 cm) Cutting Bottom Rail and Bottom Rail Cover ONLY 2.Cut each end of bottom rail 1/4" (0.6 cm) shorter than mark on each end to allow for fit into bottom 3 5. T op rail must be cut differently on each side of the rail. Railing side that attaches to standard post should be cut 1/4" (0.6 cm) shorter than the mark to allow for fit into top rail bracket. Railing side that attaches to the crossover post should be cut 3/4" (1.9 cm) LONGER than the mark to allow for fit into the crossover post bracket. 3/4" (1.9 cm) Bottom rail 6 3/4" (1.9 cm) Top rail rail brackets. 3.Slide rail insert out and cut 3/4" (1.9 cm) FROM EACH SIDE of insert, then slide back inside rail and center. 4. M ark and cut bottom 4 Bottom rail rail cover 1-1/2" (3.8 cm) shorter than bottom rail. Bottom rail cover 1-1/2" (3.8 cm) 3/4" (1.9 cm) 3/4" (1.9 cm) Cutting Top Rail Insert and Cover 6.Slide rail insert out and cut 3/4" (1.9 cm) FROM EACH SIDE of insert, then slide back inside rail and center. 7.Mark and cut top rail 7 cover same length as top rail for all top rail configurations. TREX® SIGRNAAITLIUNREGTM RAILING 84 HOW TO INSTALL HORIZONTAL RAILING POST TO CROSSOVER POST/CONTINUED TREX® SIGNATURETM Attaching Center Baluster to Bottom Rail Center balluster slot 8 10 1/2" (1.3 cm) 11 2 Inverted Bottom view 2 1 8.Attach shorter, center baluster in center slot in bottom rail using two #8 x 1-1/4" (3.2 cm) screws (provided). Attaching Bottom Rail Cover and Bottom Rail to Brackets 1 2 7/64" 1 (.28 cm) 10.S et bottom rail into bottom brackets. Tabs on brackets will be inside of bottom rail (not shown when railing is attached). To ensure fit into tab, measure and mark 1/2" (1.3 cm) out from side of post. 11.Attach bottom rail to bottom bracket by fastening through marked measurement on top of rail into tab on bottom bracket using one self-tapping screw each side (provided). 9 NOTE: Pre-drilling is required (7/64" [0.28 cm] 2 drill bit) for attachment of railing to bracket. Installing Remaining Balusters into Bottom Rail 1 12 3 9.Attach "flat" bottom rail cover to bottom rail by first centering cover on bottom rail (this will allow gap on each end of bottom rail for placement into brackets). Align cover on one side of bottom rail in slot on side of rail. Then starting from one end of rail snap cover onto opposing slot working down the length of rail. In some cases, GENTLE tapping with a rubber mallet may facilitate fastening. 12. Place remaining balusters into holes in lower rail by snapping fully into place. In some cases, GENTLE tapping with a rubber mallet may facilitate fastening. TREX® SIGRNAAITLUINRGETM RAILING 85 NOTE: Construction methods are always improving. Please refer to www.trex.com for the most up-to-date installation requirements. HOW TO INSTALL HORIZONTAL RAILING POST TO CROSSOVER POST/CONTINUED TREX® SIGNATURETM Attach Upper Railings 13 1 1 16 2 1 2 3 13. W orking from one end of upper rail, snap balusters into upper rail working down length of rail. Fasten center baluster into center slot using two #8 x 1-1/4" (3.2 cm) screws (provided). 14. A t post location, fasten upper rail to each 14 bracket by installing screws diagonally through upper rail into 2 bracket using two self- tapping screws each side (provided). 1 7/64" (.28 cm) NOTE: Pre-drilling is required (7/64" [0.28 cm] drill bit) for attachment of railing to bracket. 15. A t crossover post 15 location, fasten upper rail to crossover post by installing screws 2 diagonally through upper rail into post using two self-tapping screws each side (provided). 7/64" 1 (.28 cm) NOTE: Pre-drilling is required (7/64" [0.28 cm] drill bit) for attachment of railing to bracket. 16.A ttach "crowned" upper rail cover to upper rail by aligning cover on one side of rail. Then starting from one end of rail, snap cover onto opposing slot working down length of rail. In some cases, GENTLE tapping with a rubber mallet may facilitate fastening. Attachment of Bracket Covers, Skirts, and Caps 17 1 18 Trex® SignatureTM post 1 2 2 17.A ttach corresponding bracket covers over opening in upper and bottom rails. 18.Attach provided post skirt to bottom of posts when using Trex® SignatureTM posts. 19 1 Trex® SignatureTM post 20 2 Post sleeve 1 3 19. A ttach post caps to Trex® SignatureTM posts. (Use of rubber .mallet may be required for secure attachment.) 20.A ttach post caps to post sleeves using external grade PVC construction adhesive. 86 TREX® SIGRNAAITLIUNREGTM RAILING HOW TO INSTALL HORIZONTAL RAILING POST TO CROSSOVER POST/CONTINUED TREX® SIGNATURETM 21.For crossover post 21 configuration, attach crossover post cap to crossover post. 22.A ttachment of Foot Block See instruction on page 97. HOW TO INSTALL HORIZONTAL RAILING CROSSOVER POST TO CROSSOVER POST TREX® SIGNATURETM STANDARD NOTES: » TREX® SIGNATURETM RAILINGS ARE DESIGNED TO BE ATTACHED WITH POSTS INSTALLED AT A CLEAR SPAN OF 6' (1.83 M) OR 8' (2.44 M). » IF INSTALLING AT EXACT SPAN LENGTHS OF 6' (1.83 M) OR 8' (2.44 M), AND USING POST-TO-CROSSOVER POST CONFIGURATION, THE BOTTOM RAIL WILL NOT NEED TO BE CUT, BUT THE TOP RAIL WILL NEED TO BE MEASURED (MAKING SURE BALUSTERS LINE UP VERTICALLY) AND CUT. » FOR ODD SPAN LENGTHS, BOTH TOP RAIL AND BOTTOM RAIL WILL NEED TO BE MEASURED (MAKING SURE BALUSTERS LINE UP VERTICALLY) AND CUT. ENSURE THAT BALUSTERS ARE SPACED WITH AN EQUAL DISTANCE ON EACH SIDE OF THE POST. » WHEN RAILINGS ARE CUT TO ODD SPANS, ALL SPANS GREATER THAN 5' (1.52 M) (EXAMPLE: 8' (2.44 M) SPAN CUT INTO ONE 5' (1.52 M) SPAN AND ONE 3' (0.91 M) SPAN) WOULD REQUIRE FOOT BLOCK UNDER 5' (1.52 M) SPAN SINCE SMALLER FIXED BALUSTER IS NO LONGER CENTERED. How to Measure, Mark and Cut Bottom and Top Railings (When Required) 1 Bottom rail Top rail Center slot for fixed baluster Important: DO NOT cut top rail the same length as bottom rail. 1.Position bottom and top rails between posts and align with bottom bracket. Align the center baluster slot in both rails with the middle of the span between posts.* This will allow an equal number of baluster holes on each side of center slot. Mark bottom rail and top rail at each end (ensure both rails are centered between posts). * In some cases, due to odd railing spans, the center baluster may need to be offset in one direction to ensure there is enough room at both post locations for balusters to be placed. Review this BEFORE cutting any railings to ensure all balusters are equally spaced. TREX® SIGRNAAITLUINRGETM RAILING 87 NOTE: Construction methods are always improving. Please refer to www.trex.com for the most up-to-date installation requirements. HOW TO INSTALL HORIZONTAL RAILING CROSSOVER POST TO CROSSOVER POST/CONTINUED TREX® SIGNATURETM Cutting Bottom Rail and Bottom Rail Cover ONLY KEYKEY 2 Mark Cut Cutting Top Rail KEYKEY 5 Mark Cut Crossover post Crossover post Bottom rail Top rail 1/4" (0.6 cm) 1/4" (0.6 cm) 3/4" (1.9 cm) 3/4" (1.9 cm) 2.Cut each end of bottom rail 1/4" (0.6 cm) shorter than mark on each end to allow for fit into bottom rail brackets. 3 3/4" (1.9 cm) Bottom rail 3/4" (1.9 cm) 5. Cut each end of top rail 3/4" (1.9 cm) LONGER than the mark to allow for fit into the crossover post bracket on each side. Cutting Top Rail Insert and Cover 6 3/4" (1.9 cm) Top rail 3/4" (1.9 cm) 3.Slide rail insert out and cut 3/4" (1.9 cm) FROM EACH SIDE of insert, then slide back inside rail and center. 4. M ark and cut bottom rail cover 1-1/2" (3.8 cm) shorter than bottom rail. 4 Bottom rail 6.Slide rail insert out and cut 3/4" (1.9 cm) FROM EACH SIDE of insert, then slide back inside rail and center. 7.Mark and cut top rail 7 cover same length as top rail for all top rail configurations. Bottom rail cover 1-1/2" (3.8 cm) TREX® SIGNATURETM RAILING 88 HOW TO INSTALL HORIZONTAL RAILING CROSSOVER POST TO CROSSOVER POST/CONTINUED TREX® SIGNATURETM Attaching Center Baluster to Bottom Rail 10 Center balluster slot 8 1/2" (1.3 cm) 11 2 Inverted Bottom view 1 2 7/64" 1 (.28 cm) 2 1 8.Attach shorter, center baluster in center slot in bottom rail using two #8 x 1-1/4" (3.2 cm) screws (provided). Attaching Bottom Rail Cover and Bottom Rail to Brackets 9 2 1 10.S et bottom rail into bottom brackets. Tabs on brackets will be inside of bottom rail (not shown when railing is attached). To ensure fit into tab, measure and mark 1/2" (1.3 cm) out from side of post. 11.Attach bottom rail to bottom bracket by fastening through marked measurement on top of rail into tab on bottom bracket using one self-tapping screw each side (provided). NOTE: Pre-drilling is required (7/64" [0.28 cm] drill bit) for attachment of railing to bracket. Installing Remaining Balusters into Bottom Rail 12 3 9.Attach "flat" bottom rail cover to bottom rail by first centering cover on bottom rail (this will allow gap on each end of bottom rail for placement into brackets). Align cover on one side of bottom rail in slot on side of rail. Then starting from one end of rail snap cover onto opposing slot working down the length of rail. In some cases, GENTLE tapping with a rubber mallet may facilitate fastening. 12. Place remaining balusters into holes in lower rail by snapping fully into place. In some cases, GENTLE tapping with a rubber mallet may facilitate fastening. TREX® SIGNATURETM RAILING 89 HOW TO INSTALL HORIZONTAL RAILING CROSSOVER POST TO CROSSOVER POST/CONTINUED TREX® SIGNATURETM Attach Upper Railings 13 1 1 15 2 1 2 3 13. W orking from one end of upper rail, snap balusters into upper rail working down length of rail. Fasten center baluster into center slot using two #8 x 1-1/4" (3.2 cm) screws (provided). NOTE: Pre-drilling is required (7/64" [0.28 cm] drill bit) for attachment of railing to bracket. 14. A t post locations, fasten upper rail to crossover 14 post by installing screws diagonally through 2 upper rail into post using two self-tapping screws each side (provided). 7/64" 1 (.28 cm) NOTE: Pre-drilling is required (7/64" [0.28 cm] drill bit) for attachment of railing to bracket. 15.A ttach "crowned" upper rail cover to upper rail by aligning cover on one side of rail. Then starting from one end of rail, snap cover onto opposing slot working down length of rail. GENTLE tapping with a rubber mallet may facilitate fastening. Attachment of Bracket Covers, Skirts, and Caps 16 17 TTrreexx®SSigignnaatuturereTM ppoosstt 2 1 2 16..Attach corresponding bracket covers over opening in bottom rails. 17.Attach provided post skirt to bottom of posts when using Trex® SignatureTM posts. 18.Attach crossover post cap to crossover post. 18 19. Attachment of Foot . Block. See instructions on page 97. TREX® SIGRNAAITLIUNREGTM RAILING 90 NOTE: Construction methods are always improving. Please refer to www.trex.com for the most up-to-date installation requirements. HOW TO INSTALL TREX® SIGNATURETM COCKTAIL RAILING TREX® SIGNATURETM Cutting Post and Post Sleeve 2.Mark and cut post and post sleeve measuring 2 from deck surface: » 36-1/32" (915 mm) for 36" (914 mm) height. » 42-1/32" (1068 mm) for 42" (1067 mm) height. 36-1/32" (915 mm) or 42-1/32" (1068 mm) IMPORTANT NOTE: » O NLY for use with pressure-treated 4 x 4 post (3.5" nominal square) and 4" x 4" (102 mm x 102 mm) post sleeve. Trex® SignatureTM posts, Trex post mounts or joist mount posts cannot be used with Trex® SignatureTM Cocktail railing. Cutting post and post sleeve only apply to the Cocktail style railing. Installing Pressure-treated Posts, Post Sleeves,and Skirts to Use with Trex® SignatureTM Railing 1a.Attach posts using 1/2" (13 mm) carriage bolts. 1a » M inimum joist size is 2" x 8" (51 mm x 203 mm). » Top bolts must be 1" (25 mm) from top of joists. 2" x 8" (51 mm x 203 mm) min. 1" (25 mm) min. 5-1/8" (130 mm) min. » B ottom bolts must be 5-1/8" (130 mm) from top bolts. NOTE: Blocking can be added for extra strength. 1b.S lide post sleeve skirt 1b over post and down to rest on decking surface. Slide post sleeve over 2 post and position inside 1 post sleeve skirt. NOTE: Shims can be used to plumb post sleeves. 3. Installing Horizontal Fixed Brackets See instructions on page 79. 4. Installing Horizontal Swivel Brackets See instructions on page 94. 5. Cutting Railings for Horizontal Fixed Brackets See instructions on page 80 - Post-to-Post, page 83 Post-to-Crossover Post, or page 87 - Crossover Postto-Crossover Post. 6. Cutting Railings for Horizontal Swivel .Brackets See instructions on page 95. 7. Attaching Center Baluster to Bottom Rail See instructions on page 81 - Post-to-Post, page 85 Post-to-Crossover Post, or page 89 - Crossover Post-toCrossover Post. 8. Attaching Bottom Rail Cover and Bottom Rail to Brackets See instructions on page 81 - Post-to-Post, page 85 Post-to-Crossover Post, or page 89 - Crossover Post-toCrossover Post. 9. Installing Remaining Balusters into .Bottom Rail See instructions on page 82 Post-to-Post, page 85 Post-to-Crossover Post, or page 89 - Crossover Post-toCrossover Post. 10. Attaching Top Rail and Top Rail Cover See instructions on page 82 - Post-to-Post, page 86Post-to-.Crossover Post, or page 90 - Crossover Post-toCrossover Post. NOTE: Top Bracket Covers are not attached in this configuration. 11. A ttaching Deck Board to Top Rail Place deck boards (DO NOT use Escapes 11 or Contour deck boards 1 for top rail) over top 1 rails. Attach boards on each post with Trex-recommended composite screws 2 (quantity of 2 per each board end). TREX® SIGRNAAITLUINRGETM RAILING 91 HOW TO INSTALL TREX® SIGNATURETM COCKTAIL RAILING/CONTINUED TREX® SIGNATURETM 12.Secure boards 12 to top rail using Trex® SignatureTM Cocktail Bracket 1 (sold separately). Ensure that there is a bracket at each end of the railing section, 2 then space brackets approximately every 24" and attach with 4 screws provided. NOTE: Pre-drilling before attachment is recommended. 13.U se scarf cut for posts 13 where two deck boards meet. NOTES: » L eave 1/8" (3 mm) gap between deck boards. » D eck boards can overhang end of last post maximum 1/2" (13 mm). 14. A ttachment of Bottom Bracket Covers and Skirts See instructions on page 86. 15. A ttachment of Foot Block See instructions on page 97. HOW TO INSTALL TREX® SIGNATURETM TRADITIONAL RAILING TREX® SIGNATURETM Important: Only use for use with pressure-treated 4 x 4 post (3.5" nominal square) and 4" x 4" (102 mm x 102 mm) or 6" x 6" post sleeve. Trex® SignatureTM Posts, Trex Post Mounts or Joist Mount Posts cannot be used with Trex® SignatureTM Traditional railing. 1. Installing Posts, Post Sleeve Skirts and Post Sleeves See instructions on page 76. 2. Installing Horizontal Fixed Brackets See instructions on page 79. 3. Installing Horizontal Swivel Brackets See instructions on page 94. 4.Cutting Railings for Horizontal Fixed Brackets See instructions on page 80 Post-to-Post, page 83 Post-to-Crossover Post, or page 87 Crossover Postto-Crossover Post. 5. Cutting Railings for Horizontal Swivel Brackets See instructions on page 95. 6. Attaching Center Baluster to Bottom Rail See instructions on page 81 Post to-Post, 85 Post-toCrossover Post, or 89 Crossover Post-to-Crossover Post. 7. Attaching Bottom Rail Cover and Bottom Rail to Brackets See instructions on page 81 Post-to-Post, 85 Post-toCrossover Post, or 89 Crossover Post-to-Crossover Post. 8. Installing Remaining Balusters into .Bottom Rail See instructions on page 81 Post-to-Post, 85 Post-toCrossover Post, or 89 Crossover Post-to-Crossover Post. 9. Attaching Top Rail and Top Rail Cover See instructions on page 81 Post-to-Post, 86 Post-toCrossover Post, or 90 Crossover Post-to-Crossover Post. NOTE: Top Bracket Covers are not attached in this 10 configuration. 10. A ttaching 2" x 4" (51 mm x 102 mm) to Top Rail 1 Measure between posts and cut 2" x 4" (51 mm x 102 mm) to length. TREX® SIGNATURETM RAILING 92 HOW TO INSTALL TREX® SIGNATURETM TRADITIONAL RAILING/CONTINUED TREX® SIGNATURETM 11.Place 2" x 4" (51 mm 11 x 102 mm) on Trex® SignatureTM top rail. 1 1 13. Pre-drill a pilot hole .Pre-d1r3ill a pilot hole and toenail 2-1/2" (6.4 cm) screw at each end of 2" x 4" (5.1 cm x 10.2 cm) into post on back side of rail (side not facing decking). 12.Secure 2" x 4" (51 mm 12 x 102 mm) to top rail using Trex® SignatureTM Cocktail Bracket (sold separately). Ensure that 1 there is a bracket at each end of the railing section, then space 2 brackets approximately every 24" and attach with 4 screws provided. NOTE: Pre-drilling before attachment is recommended. 14.A ttachment of Bottom Rail Bracket Covers and Caps See instructions on page 83. 15.Attachment of Foot Block See instructions on page 97. TREX® SIGNATURETM RAILING 93 INSTALLATION OF HORIZONTAL SWIVEL BRACKETS TREX® SIGNATURETM STANDARD Attach Swivel Brackets Base Using Trex® SignatureTM Posts TIP: Use a clamp to help hold brackets in place while fastening with screws. 1. Measure 1-3/8" (3.5 cm) from top of post base plate or 1-7/8" (4.8 cm) from decking surface. Mark with light line. 1 1-3/8" (3.5 cm) 2-1/2" Post Attach Swivel Brackets Using Pressure-treated Posts and Post Sleeves TIP: Use a clamp to help hold brackets in place while fastening with screws 1 2 1-7/8" 1 (4.8 cm) 2 2 1 2 3 32-5/16" (82.0 cm) or 38-5/16" (97.3 cm) 2.Center lower bracket on post above the marked line and attach using four self-tapping screws (provided). 3.Measure up 32-5/16" (82.0 cm) for 36" (91.4 cm) tall railing or 38-5/16" (97.3 cm) for 42" (106.7 cm) tall railing from top of lower rail bracket. Mark with a light line. 4.Center upper bracket on post 4 below marked line and attach using 1 four self-tapping screws (provided). NOTE: Upper bracket 2 is not required on crossover post configuration. 1.Measure 1-7/8" (4.8 cm) up from deck surface to bottom of bracket. Slide skirt up to allow for proper measurement, then push skirt back down onto surface of decking BEFORE ATTACHING BRACKET. Mark with light line. 2.Center lower bracket on post above the marked line and attach using four 2" (5.1 cm) wood screws (provided). 3 32-5/16" (82.0 cm) or 38-5/16" (97.3 cm) 4 1 2 3. Measure up 32-5/16" (82.0 cm) for 36" (91.4 cm) tall railing or 38-5/16" (97.3 cm) for 42" (106.7 cm) tall railing from top of lower rail bracket. Mark with a light line. 4.Center upper bracket on post below marked line and attach using four 2" (5.1 cm) wood screws (provided). TREX® SIGNATURETM RAILING 94 NOTE: Construction methods are always improving. Please refer to www.trex.com for the most up-to-date installation requirements. INSTALLATION OF HORIZONTAL SWIVEL RAILING TREX® SIGNATURETM STANDARD NOTES: » WHEN USING TREX® SIGNATURETM HORIZONTAL SWIVEL BRACKETS, BOTH BOTTOM AND TOP RAILS WILL NEED TO BE MEASURED AND CUT TO APPROPRIATE LENGTHS. » HORIZONTAL SWIVEL BRACKETS CAN BE USED UP TO A 50° ANGLE FOR TREX® SIGNATURETM RAILINGS. » WHEN USING HORIZONTAL SWIVEL BRACKETS VERY IMPORTANT TO LAY OUT LOCATION AND ORIENTATION OF POSTS AND SWIVEL BRACKETS BEFORE INSTALLING SWIVEL BRACKETS. » WHEN RAILINGS ARE CUT TO ODD SPANS, ALL SPANS GREATER THAN 5' (1.52 M) (EXAMPLE: 8' (2.44 M) SPAN CUT INTO ONE 5' (1.52 M) SPAN AND ONE 3' (0.91 M) SPAN) WOULD REQUIRE FOOT BLOCK UNDER 5' (1.52 M) SPAN SINCE SMALLER FIXED BALUSTER IS NO LONGER CENTERED. Cutting Bottom Rail and Bottom Rail Cover 2 Bottom rail How to Measure and Cut Bottom and Top Railings 1 2.Cut bottom rail to the measurement between the bottom swivel brackets. 3 Center slot for fixed baluster 1.With brackets in correct swivel location, measure distance from inside of bracket to inside of bracket. ENSURE THAT BEFORE CUTTING, BALUSTERS HOLES ON BOTH BOTTOM AND TOP RAIL LINE UP. ALSO MAKE SURE CENTER BALUSTER SLOT IS AS CLOSE TO THE MIDDLE OF THE SPAN AS POSSIBLE. In some cases, due to odd railing spans, the center baluster may need to be offset in one or the other direction to ensure there is enough room at both post locations for balusters to be placed. 3/4" (1.9 cm) Bottom rail 3/4" (1.9 cm) 3.Slide rail insert out and cut 3/4" (1.9 cm) FROM EACH SIDE of insert, then slide back inside rail and center. 4. M ark and cut bottom rail cover 1-1/2" 4 Bottom rail (3.8 cm) shorter than bottom rail. Bottom rail cover 1-1/2" (3.8 cm) TREX® SIGNATURETM RAILING 95 INSTALLATION OF HORIZONTAL SWIVEL RAILING/CONTINUED TREX® SIGNATURETM STANDARD Cutting Top Rail Option 1: For Post-to-Post Configuration 5a KEYKEY Mark Cut Standard post Standard post Cutting Top Rail Insert and Cover 6 Top rail 1/4" (0.6 cm) Top rail 1/4" (0.6 cm) 3/4" (1.9 cm) 3/4" (1.9 cm) 5a. C ut top rail to the measurement between the top swivel brackets. For standard post-to-standard post configurations this would be same dimensions as that of the bottom rail. Cutting Top Rail Option 2: For Post-to-Crossover Post Configuration 5b Standard post Crossover post 5b. W hen going from standard-post to crossover post, measurement must be taken from inside of top horizontal swivel bracket to inside lip of crossover bracket (which is attached to top of crossover post). 6.Slide rail insert out and cut 3/4" (1.9 cm) FROM EACH SIDE of insert, then slide back inside rail and center. 7.Mark and cut top rail 7 cover same length as top rail for all top rail configurations. 8.Attaching Center Baluster to Bottom Rail See instructions on page 82 Post-to-Post or 85 Post-toCrossover Post. 9.Attaching Bottom Rail Cover and Bottom Rail to Brackets See instructions on page 81 Post-to-Post or 85 Post-toCrossover Post. 10. Installing Remaining Balusters into Bottom Rail See instructions on page 82 Post-to-Post or 85 Post-toCrossover Post. 11.Attach Upper Railings See instructions on page 82 Post-to-Post or 86 Post-toCrossover Post. 12. Attachment of Bracket Covers, Skirts, and Caps See instructions on page 83 Post-to-Post or 86 Post-toCrossover Post. 13.A ttachment of Foot Block See instructions on page 97. TREX® SIGNATURETM RAILING 96 NOTE: Construction methods are always improving. Please refer to www.trex.com for the most up-to-date installation requirements. HOW TO INSTALL FOOT BLOCKSHORIZONTAL RAILING TREX® SIGNATURETM Attachment of Foot Block (Required ONLY for All Clear Span Applications Over 6' [1.83 m]) 1 1 2. P lace base (smaller side facing down) on 2 decking surface. Attach base of foot block using one screw at an angle through base and into decking. 2 1. T o ensure correct location, place foot block under center of bottom rail. Mark to provide placement location of base. NOTE: Pre-drilling is recommended (1/8" [0.32 cm] drill bit) for attachment of base. 3. A fter attached, use a rubber mallet along 3 with scrap piece of wood to tap foot block until it locks into place. 1 TREX® SIGNATURETM RAILING 97 NOTE: Construction methods are always improving. Please refer to www.trex.com for the most up-to-date installation requirements. BRACKET HARDWARE STAIR APPLICATIONS (INCLUDING STAIR SWIVEL BRACKETS, STAIR CROSSOVER BRACKET, AND COMPOUND SWIVEL BRACKETS) TREX® SIGNATURETM FIXED BRACKET STAIR HARDWARE AA. B ottom Stair Bracket and Cover Lower Rail BB. T op Stair Bracket and Cover Lower Rail CC. Fastener Pack DD. B ottom Stair Bracket and Cover Upper Rail EE. Top Stair Bracket and Cover Upper Rail AA DD BB SWIVEL BRACKET STAIR HARDWARE FF. Swivel Top Rail Bracket and Cover Stair FF GG. Swivel Bottom Rail Bracket and Cover Stair HH. Fastener Covers II. Fastener Pack EE HH GG MM COMPOUND SWIVEL BRACKET STAIR HARDWARE JJ.Compound Swivel Top Rail Bracket and Cover Stair KK. Compound Swivel Bottom Rail Bracket and Cover Stair LL. Fastener Covers MM. Fastener Pack JJ MM LL KK TREX® SIGNATURETM RAILING SWIVEL CROSSOVER BRACKET KIT STAIR HARDWARE NN. Swivel Crossover Bracket Stair OO. Post-to-Bracket Fasteners NN OO 98 HOW TO INSTALL TREX® SIGNATURETM STAIR POSTS AND STAIR RAILING TREX® SIGNATURETM IMPORTANT NOTES: » T REX® SIGNATURETM POSTS CANNOT BE USED WITH TREX® SIGNATURETM TRADITIONAL OR TREX® SIGNATURETM COCKTAIL STAIR DESIGNS, ONLY PRESSURE-TREATED POST/POST SLEEVES CAN BE USED. REFER TO DETAILED INSTRUCTIONS FOR MORE INFORMATION. » A ll Trex® SignatureTM stair installations require the use of 53" (134.6 CM) stair post, measured and cut to appropriate length if required. » If crossover stair post is required, use stair post (again cut to appropriate length if required) and use swivel crossover bracket. » Trex® SignatureTM Stair fixed brackets are designed to work only with stair slopes of 32°-37°. » F or smaller (less than 32°) or larger angles (greater than 37°), use the Trex® SignatureTM Stair Swivel brackets. » Trex® SignatureTM Compound swivel stair brackets are designed for flared stair designs. » If installing stair railings at exact span lengths of 6' (1.8 M) or 8' (2.4 M) and using post-to-post configuration, the bottom stair rail will not need to be cut*, but the top stair rail will need to be measured (making sure balusters line up vertically) and cut. » If installing stair railings at exact span lengths of 6' (1.8 M) or 8' (2.4 M), and using crossover post configuration (spans from one crossover post to another crossover post), both the bottom and top stair rails will not need to be cut* if the angle is approximately 34°. » A t all final end post configurations, top stair rail will need to be measured (making sure balusters line up vertically) and cut. » F or odd span lengths, both bottom and top stair rails will need to be measured (making sure balusters line up vertically) and cut. Also, ensure that balusters are spaced with equal distance on each side of the post. » Rails that do not require cutting must be oriented in the correct direction to .ensure balusters are spaced properly when installed in brackets. On both bottom and top stair railings, baluster hole closest to the end of the each stair rail is to be installed at the top of the stair section. Ensure that both bottom and top rails are correct and balusters line up vertically before INSTALLING. Installing Standard Trex® SignatureTM Stair Posts, Trex® SignatureTM Stair Crossover Posts, or Pressuretreated Post, Post Sleeves and Skirts 1.Make sure 53" (135.6 cm) posts are used for all stair posts. 2.If Trex® SignatureTM stair 2 posts are used, install at nose of stair tread directly under required blocking. See Trex® SignatureTM horizontal post instructions on page 79 for details. 3.If pressure-treated post/ 3 post sleeves are used, posts are to be installed to the inside of the last stair stringer (rails must be over decking surface). See pressure-treated post instructions on page 79 for details. TREX® SIGNATURETM RAILING 99 NOTE: Construction methods are always improving. Please refer to www.trex.com for the most up-to-date installation requirements. ATTACHING FIXED STAIR BRACKETS AND RAILS TO TREX® SIGNATURETM POSTS AND PRESSURE-TREATED POST AND POST SLEEVES TREX® SIGNATURETM NOTES: » A ll Trex® SignatureTM fixed stair brackets work ONLY with stair slopes of 32°-37°. » Illustrations shown are representations when using Trex® SignatureTM post, but same rules apply if using pressure-treated posts and post sleeves. » U se a clamp to help hold stair brackets in place while fastening with screws. IMPORTANT NOTE: » BEFORE ATTACHING ANY UPPER BRACKETS MAKE SURE PROPER RAILING HEIGHTS ARE ACHIEVED. RAILING HEIGHTS AND UPPER BRACKET HEIGHTS MAY NEED TO BE ADJUSTED, HOWEVER, DO NOT REDUCE HEIGHTS BASED ON YOUR RAILING CODE REQUIREMENTS. MEASURE CAREFULLY AS DIMENSION HEIGHTS MAY NEED TO BE ADJUSTED! 1 attach the stair bracket on the lower stair post. A 90° cordless drill is recommended to attach screws in this area (if possible). How to Measure Bottom Stair Railing (WHEN REQUIRED) 3 Top stair post Bottom stair post 1" (2.5 cm) 1.Lay bottom stair rail on steps beside posts. Position bottom rail at least 1" (2.5 cm) above nose of stair tread. Tip: Use a 1" (2.5 cm) deck board as a spacer board and clamp rails to post. Mark where lower brackets are to be attached to both posts. Mark at underside of railing location. Installing Lower Fixed Stair Brackets 3.Position bottom stair rail along the nose of the stair treads. Ensure that before cutting, balusters holes are centered in between the posts and also allow for clearance for attachment to brackets. On top stair post location, mark UNDERSIDE of lower rail. On bottom stair post location mark TOPSIDE of lower rail at angled intersection of the bracket. KEYKEY 4 Mark Cut Top post location Bottom post location Bottom stair rail 1/4" (0.6 cm) 2 Bottom stair bracket bottom rail 1 1 Top stair bracket bottom rail 1/4" (0.6 cm) 4.Cut each end of the bottom stair rail, rail insert, and bottom rail cover 1/4" (0.6 cm) shorter than the mark on each end to allow for fit into bottom stair rail 2 brackets. NOTE: Railing does not need to be cut at angle. Brackets are designed to allow for railing to be installed with standard straight cut. 2.Center lower stair bracket on post above the marked line and attach using two self-tapping screws 100 (provided). In some cases it may be difficult to TREX® SIGNATURETM RAILING ATTACHING FIXED STAIR BRACKETS AND RAILS TO TREX® SIGNATURETM POSTS AND PRESSURE-TREATED POST AND POST SLEEVES/CONTINUED TREX® SIGNATURETM 5 8 2 1 3 5.Attach "flat" bottom stair rail cover to bottom stair rail. Align cover on one side of the bottom rail in slot on side of rail. Then starting from one end of rail snap cover onto opposing slot working down the length of the rail. In some cases, GENTLE tapping with a rubber mallet may facilitate fastening. 6 1 8.Position top stair rail onto balusters ensuring balusters are fully seated in top rail (position to side of post) and ENSURE that balusters are parallel with post. 9 2 1 6.Set bottom stair rail into bottom stair rail brackets. Attach bottom stair rail to bottom stair bracket using two self-tapping screws (provided) on each side of bracket. Installing Upper Fixed Stair Brackets and Measuring Upper Rail IMPORTANT NOTE: BEFORE CUTTING ANY TOP RAILS, MAKE SURE THAT ALL BALUSTER HOLES LINE UP PARALLEL WHEN MEASURING! 7.Place two balusters into 7 lower rail at each end closest to post. 9.Mark a light line on posts at UNDERSIDE of rail to show the location of the fixed stair brackets. 10 1 Bottom stair bracket top rail Top stair bracket 1 top rail 2 TREX® SIGNATURETM RAILING 10.R emove upper stair rail and center upper stair fixed bracket on post above the marked line and attach using two self-tapping screws (provided). 101 NOTE: Construction methods are always improving. Please refer to www.trex.com for the most up-to-date installation requirements. ATTACHING FIXED STAIR BRACKETS AND RAILS TO TREX® SIGNATURETM POSTS AND PRESSURE-TREATED POST AND POST SLEEVES/CONTINUED TREX® SIGNATURETM Measuring Upper Stair Rail 11 13.M ark and cut top rail 13 Top stair post cover same length as top rail for all top rail configurations. Bottom 14 stair post 2 11.On top stair post location, mark UNDERSIDE of upper rail. On bottom stair post location mark TOPSIDE of upper rail at angled intersection inside the bracket. Cutting Top Stair Rail Cover, and Attachment of Top Stair Rail Cover KEYKEY 12 Mark Cut Top post location Bottom post location Top stair rail 1/4" (0.6 cm) 1/4" (0.6 cm) 12. .C ut each end of top stair rail along with rail insert 1/4" (0.6 cm) shorter than mark to allow for fit into top stair rail bracket. NOTE: Railing does not need to be cut at angle. Brackets are designed to allow for railing to be installed with standard straight cut. 1 3 14.A ttach "crowned" upper stair rail cover to upper stair rail by aligning cover on one side of rail. Then starting from one end of stair rail, snap cover onto opposing slot working down length of stair rail. GENTLE tapping with a rubber mallet may facilitate the fastening. Installing Balusters into Bottom Stair Rail 15.P lace balusters into holes 15 in lower stair rail by snapping fully into place. In some cases, GENTLE tapping with a rubber mallet may facilitate fastening. TREX® SIGNATURETM RAILING 102 ATTACHING FIXED STAIR BRACKETS AND RAILS TO TREX® SIGNATURETM POSTS AND PRESSURE-TREATED POST AND POST SLEEVES/CONTINUED TREX® SIGNATURETM Attaching Upper Stair Rails 16. Working from one end 16 of upper stair rail, snap balusters into upper stair rail working down length of rail. 20 21 2 Trex® SignatureTM post 1 Post sleeve 3 17. A ttach top stair rail 17 to top stair bracket (all types) using two self-tapping screws (provided) on each side of stair bracket. 20. Attach post caps to Trex® SignatureTM posts (use of rubber mallet may be required for secure attachment). 21. .Attach post caps to post sleeves using external grade PVC construction adhesive. NOTE: Pre-drilling is required (7/64" [0.28 cm] drill bit) for attachment of stair railing to stair bracket. Attachment of Stair Bracket Covers, Skirts, and Caps 18.A ttach corresponding bracket covers over 18 opening in upper and bottom rails. 1 2 19.A ttach provided post skirt to bottom of posts when using Trex® SignatureTM posts. 19 Trex® SignatureTM post 1 2 TREX® SIGNATURETM RAILING 103 NOTE: Construction methods are always improving. Please refer to www.trex.com for the most up-to-date installation requirements. ATTACHING STAIR SWIVEL/COMPOUND SWIVEL BRACKETS AND RAILS TO TREX® SIGNATURETM POSTS AND PRESSURE-TREATED POST AND POST SLEEVES TREX® SIGNATURETM NOTES: » Illustrations shown are representations when using Trex® SignatureTM post, but same rules apply if using pressure-treated posts and post sleeves. » U se a clamp to help hold stair brackets in place while fastening with screws. IMPORTANT NOTE: » BEFORE ATTACHING ANY UPPER BRACKETS, MAKE SURE PROPER RAILING HEIGHTS ARE ACHIEVED. RAILING HEIGHTS AND UPPER BRACKET HEIGHTS MAY NEED TO BE ADJUSTED, HOWEVER, DO NOT REDUCE HEIGHTS BASED ON YOUR RAILING CODE REQUIREMENTS. MEASURE CAREFULLY AS DIMENSION HEIGHTS MAY NEED TO BE ADJUSTED! 1 1" (2.5 cm) 1.Lay bottom stair rail on steps beside posts. Position bottom rail at least 1" (2.5 cm) above nose of stair tread. Tip: Use a 1" (2.5 cm) deck board as a spacer board and clamp rails to post. Mark where lower brackets are to be attached to both posts. Mark at underside of railing location. Installing Lower Stair Swivel and Compound Swivel Brackets 2 Mounting Holes 1 2 How to Measure Bottom Stair Railings (WHEN REQUIRED) 3 3.With brackets in correct swivel locations, measure distance from inside of swivel bracket to inside of swivel bracket. Ensure that before cutting, balusters holes are parallel and centered in between the posts and also allow for clearance for attachment to brackets. Mark bottom stair rail at each intersection. Cutting Bottom Stair Rail, Bottom Stair Rail Cover, and Attachment of Bottom Stair Rail Cover 4 4.C ut each end of the bottom rail, rail insert, and bottom rail cover at the mark on each end to allow for fit into bottom stair rail brackets. NOTE: Railing does not need to be cut at angle. Brackets are designed to allow for railing to be installed with standard straight cut. TREX® SIGNATURETM RAILING 2.Center lower stair swivel bracket on post above the marked line and attach using four self-tapping screws (provided). In some cases it may be difficult to attach the stair bracket on the lower stair post. A 90° cordless drill is recommended to attach screws 104 in this area (if possible). ATTACHING STAIR SWIVEL/COMPOUND SWIVEL BRACKETS AND RAILS TO TREX® SIGNATURETM POSTS AND PRESSURE-TREATED POST AND POST SLEEVES/CONTINUED TREX® SIGNATURETM 5 8 2 1 3 5.Attach "flat" bottom stair rail cover to bottom stair rail. Align cover on one side of the bottom rail in slot on side of rail. Then starting from one end of rail snap cover onto opposing slot working down the length of the rail. In some cases, GENTLE tapping with a rubber mallet may facilitate fastening. 6 1 8.Position top stair rail onto balusters ensuring balusters are fully seated in top rail (position to side of post) and ENSURE that balusters are parallel with post. Installing Upper Stair Swivel and Compound Swivel Brackets 9 2 1 6.Set bottom stair rail into bottom stair rail brackets. Attach bottom stair rail to bottom stair bracket using two self-tapping screws (provided) on each side of bracket. Installing Upper Brackets and Measuring Upper Stair RailStair Swivel and Compound Swivel IMPORTANT NOTE: BEFORE CUTTING ANY TOP RAILS MAKE SURE THAT WHEN MEASURING, ALL BALUSTER HOLES LINE UP PARALLEL! 9.Clamp brackets to side of rail with brackets in correct swivel location/angle (this is important to ensure correct location of swivel brackets). 10 1 7.Place two balusters into 7 lower rail at each end closest to post. 2 10.M ark a light line on posts at UNDERSIDE of where swivel bases (positioned correctly) meets the posts. 105 TREX® SIGNATURETM RAILING ATTACHING STAIR SWIVEL/COMPOUND SWIVEL BRACKETS AND RAILS TO TREX® SIGNATURETM POSTS AND PRESSURE-TREATED POST AND POST SLEEVES/CONTINUED TREX® SIGNATURETM 11 Mounting Holes 14 2 1 1 2 11.Remove upper stair rail from balusters and center upper stair swivel bracket on post above the marked line and attach using four self-tapping screws (provided). 12 Standard post Standard post 3 14.A ttach "crowned" upper stair rail cover to upper stair rail by aligning cover on one side of rail. Then starting from one end of stair rail, snap cover onto opposing slot working down length of stair rail. GENTLE tapping with a rubber mallet may facilitate fastening. Installing Balusters into Bottom Stair Rail 15 16 TREX® SIGNATURETM RAILING 12.C ut top rail along with rail insert to the measurement between the top stair swivel brackets. For standard post to standard post configurations this would be same dimensions as that of the bottom stair rail. 13.M ark and cut top rail cover same length as 13 top rail for all top rail configurations. 15.P lace balusters into holes in lower stair rail by snapping fully into place. In some cases, GENTLE tapping with a rubber mallet may facilitate fastening. Attaching Upper Stair Rails 16. Working from one end of upper stair rail, snap balusters into upper stair rail working down 17 length of rail. 17. A ttach top stair rail to top stair bracket (all types) using two self-tapping screws (provided) on each side of stair bracket. NOTE: Pre-drilling is required (7/64" [0.28 cm] drill bit) for attachment of stair railing to stair bracket. 106 NOTE: Construction methods are always improving. Please refer to www.trex.com for the most up-to-date installation requirements. ATTACHING STAIR SWIVEL/COMPOUND SWIVEL BRACKETS AND RAILS TO TREX® SIGNATURETM POSTS AND PRESSURE-TREATED POST AND POST SLEEVES/CONTINUED TREX® SIGNATURETM Attachment of Stair Bracket Covers, Skirts, and Caps 18 19 Trex® SignatureTM 1 2 post 1 3 4 2 18.A ttach corresponding bracket covers over opening in upper and bottom rails. 19.A ttach provided post skirt to bottom of posts when using Trex® SignatureTM posts. 20 21 Trex ® SignatureTM post 1 2 Post sleeve 3 20. Attach post caps to Trex® SignatureTM posts (use of rubber mallet may be required for secure attachment). 21. .A ttach post caps to post sleeves using external grade PVC construction adhesive. ATTACHING CROSSOVER SWIVEL BRACKET ON SIGNATURE POST TREX® SIGNATURETM 1.Follow previous instructions for installation of lower stair rail into either fixed or swivel brackets. 2.Place two balusters into lower stair rail at each 2 end of post. 4.Follow previous instructions marking and installation of either fixed or swivel bracket where this is required. Attaching Stair Crossover Swivel Bracket to Post 5 Bracket cover 3 TREX® SIGNATURETM RAILING 5. Insert stair crossover swivel bracket into post. NOTE: Keep the bracket cover on when inserting this into post, this will cover the screw attachment area. 3.Position top stair rail onto balusters ensuring balusters are fully seated in top rail (position to side of post) and ENSURE that balusters are parallel with post. 107 ATTACHING CROSSOVER SWIVEL BRACKET ON TREX® SIGNATURETM POST/CONTINUED TREX® SIGNATURETM 6 8 X° 2 1 6. D etermine location/height of the stair crossover swivel bracket by aligning the angle of this with the fixed brackets (or compound swivel brackets) already installed (posts can be cut if necessary). 7 8. A ttach stair crossover swivel bracket to post with two self-tapping screws (provided). Slide cover over post to hide screws. 1/4" (0.6 cm) 7. O nce location/height is determined, center and predrill two holes (using a drill bit slightly smaller than that of self-tapping screw diameter) on opposite sides of post, approx. 1/4" (0.6 cm) from top of post. Drill through the post and into the stair crossover swivel bracket on each side. NOTE: Slightly contersink pre-drilled holes to allow for flat head screw to seat flush onthe post. This will allow cover to fit over screw heads. TREX® SIGNATURETM RAILING 108 NOTE: Construction methods are always improving. Please refer to www.trex.com for the most up-to-date installation requirements. ATTACHING STAIR RAILS IN CROSSOVER POST APPLICATIONS TREX® SIGNATURETM Cutting Top Stair Rail and Insert For Stair Post-to-Stair Crossover Post Configuration When Using Fixed Stair Brackets: KEYKEY 9a Mark Cut Standard post Crossover post Top stair rail 1/4" (0.6 cm) Cutting Top Stair Rail and Rail Insert For Stair Crossover Post-to-Stair Crossover Post Configuration KEYKEY 10 Mark Cut Crossover post Crossover post Top stair rail 9a. T op stair rail along with rail insert must be cut differently on each side of the rail. Railing side that attaches to standard post should be cut 1/4" (0.6 cm) shorter than the mark to allow for fit into top rail bracket. Railing side that attaches to the crossover post should be cut directly on the mark to allow for fit into the crossover post bracket. When using Upper Stair Swivel and Stair Crossover Swivel Brackets: 9b 10. .C ut each end of the top stair rail along with rail insert on the mark line to allow for fit into the crossover post bracket on each side. Cutting Top Stair Rail Cover, and Attachment of Top Stair Rail Cover 11.Mark and cut top rail 11 cover same length as top rail for all top rail configurations. Crossover post 12 Standard 2 post 9b. W hen going from standard stair post to stair crossover post, measurement must be taken from inside of top horizontal stair swivel bracket to inside lip of stair crossover bracket. Crossover post will need to be modified to have swivel crossover bracket installed. 1 3 12.A ttach "crowned" upper stair rail cover to upper stair rail by aligning cover on one side of rail. Then, starting from one end of stair rail, snap cover onto opposing slot working down length of stair rail. GENTLY tapping with a rubber mallet may facilitate fastening. 109 TREX® SIGNATURETM RAILING ATTACHING STAIR RAILS IN CROSSOVER POST APPLICATIONS/CONTINUED TREX® SIGNATURETM Installing Balusters into Bottom Stair Rail 13.P lace balusters into 13 holes in lower stair rail by snapping fully into place. In some cases, GENTLE tapping with a rubber mallet may facilitate fastening. Attachment of Stair Bracket Covers, Skirts, and Caps 16 17 Trex® SignatureTM post 1 1 2 Attaching Upper Stair Rails 14. W orking from one end 14 of upper stair rail, snap balusters into upper stair rail working down length of rail. 15a. For stair post-to-post configuration, attach top stair rail to top stair bracket (all types) using two self-tapping screws (provided) on each side of stair bracket. 15a 16.A ttach crossover bracket covers over opening in upper rails. 17.Attach provided post skirt to bottom of posts when using Trex® SignatureTM posts. 18 19 Trex® SignatureTM post 2 Post sleeve 1 3 18. A ttach post caps to Trex® SignatureTM posts (use of rubber mallet may be required for secure attachment). 19. .A ttach post caps to post sleeves using external grade PVC construction adhesive. 15b. For stair crossover post configuration, fasten upper stair rail to swivel crossover post bracket by installing screws diagonally through crossover stair bracket into upper rail using two self-tapping screws (provided) on each side. 15b NOTE: Pre-drilling is required (7/64" [0.28 cm] drill bit) for attachment of stair railing to stair bracket. TREX® SIGNATURETM RAILING 110 NOTE: Construction methods are always improving. Please refer to www.trex.com for the most up-to-date installation requirements. HOW TO INSTALL TREX® SIGNATURETM COCKTAIL STAIR RAILING TREX® SIGNATURETM Cutting Top Stair Rail, Rail Insert and Cover When using Fixed Stair Brackets KEYKEY 5a Mark Cut Standard post Standard post Top stair rail IMPORTANT NOTES: » O nly for use with pressure-treated 4 x 4 post (3.5" nominal square) and 4" x 4" (102 mm x 102 mm) post sleeve. Trex® SignatureTM posts, Trex post mounts or joist mount posts cannot be used with Trex® SignatureTM Cocktail stair railing. Cutting post and post sleeve only apply to the Cocktail style railing. » D O NOT CUT POST/POST SLEEVES UNTIL TOP RAILING AND COVER IS FULLY INSTALLED. » W hen referring to previous instructions referenced,disregard all crossover post instructions as these cannot be used with Cocktail railing. » T HE DECK BOARD USED IN TREX® SIGNATURETM COCKTAIL WILL NEED TO TERMINATE AT THE TOP OF THE POST AS SHOWN ABOVE. THE DECK BOARD WILL HAVE TO BE TOENAILED INTO THE SIDE OF THE POST IN THESE AREAS USING 2 APPROPRIATE COMPOSITE DECKING SCREWS PRE-DRILLING IS RECOMMENDED. Installing Pressure-treated Posts, Post Sleeves,and Skirts to Use with Trex® SignatureTM Railing 1. See instructions on page 99. Installing Brackets 2. F ollow previous stair instructions for the installation of desired brackets, making sure that all dimensions are calculated before installation, and ensuring deck board is placed in correct location. See instructions on page 100 for fixed stair brackets and 104 for swivel stair brackets. Cutting Bottom Stair Rail and Cover, and Attachment of Bottom Stair Rail 3. See instructions on page 100 for fixed stair brackets and page 104 for swivel stair brackets. How to Measure Top Stair Railings (WHEN REQUIRED) 4. See instructions on page 101 for fixed stair brackets and 105 for swivel stair brackets. 1/4" (0.6 cm) 1/4" (0.6 cm) 5aCut each end of top stair rail along with rail insert 1/4" (0.6 cm) shorter than mark to allow for fit into top stair rail bracket. NOTE: THE TOP RAIL WILL NEED TO BE CUT AT APPROPRIATE ANGLE ON THE END OF THE RAIL THAT CONNECTS TO THE UPPER FIXED BRACKET, SO THAT WHEN THE RAIL IS Post INSTALLED IT SITS FLUSH WITH THE END Top stair rail OF THE BRACKET AS SHOWN. Upper bracket Cutting Top Stair Rail, Rail Insert and Cover When using Upper Stair Swivel and Compound Swivel Brackets 5b. See instructions on page 105. Installing Balusters into Bottom Stair Rail 6. See instructions on page 102 for fixed stair brackets and page 106 for swivel stair brackets. Attaching Upper Stair Rails 7. See instructions on page 103 for fixed stair brackets and page 106 for swivel stair brackets. Lorem TREX® SIGNATURETM RAILING 111 HOW TO INSTALL TREX® SIGNATURETM COCKTAIL STAIR RAILING TREX® SIGNATURETM/CONTINUED Cutting Post and Post Sleeve and Attaching Deck Board to Top Rail 8.Cut post and post sleeves at proper angle so these are flush with the top of the top brackets and/or top rail cover. BE CAREFUL NOT to CUT brackets. 8 Top stair rail Post 11. Use scarf cut for 11 posts where two deck boards meet. NOTES: » Leave 1/8" (3 mm) gap between deck boards. » Deck boards can overhang end of last post maximum 1/2" (13 mm). 1 1 1 Upper bracket 9. P lace deck boards 9 (DO NOT use Escapes or Contour deck boards for top rail) over top rails. PLACE DECK BOARD ON TOP RAIL TO CHECK FOR PROPER FIT AND RAIL CLEARANCE AT BRACKET LOCATIONS. 2 DECK BOARD MAY REQUIRE EITHER A NOTCH CUT ON THE UNDERSIDE OR SLIGHT PLANING ON THE UNDERSIDE TO ALLOW DECK BOARD TO CLEAR TOPS OF BRACKETS AND SIT FLUSH ON TOP OF POSTS AND RAILS. Attach boards on each post with Trex-recommended composite screws (quantity of 2 per each board end). 12.Where deck board 12 terminates at top of post horizontal deck board, PREDRILL and toenail two approved composite deck screws as shown into post, being careful to avoid hitting stair bracket. Attachment of Bracket Covers and Skirts 13. See instructions on page 103. NOTE: Top Bracket Covers are not attached in this configuration. 10. Secure boards to top rail 10 using Trex® SignatureTM Cocktail Bracket (sold separately). Ensure that there is a bracket at each end of the stair railing section, then space brackets 2 approximately every 24" and attach with 4 screws provided. NOTE: Pre-drilling before attachment is recommended. TREX® SIGNATURETM RAILING 112 NOTE: Construction methods are always improving. Please refer to www.trex.com for the most up-to-date installation requirements. HOW TO INSTALL TREX® SIGNATURETM TRADITIONAL STAIR RAILING TREX® SIGNATURETM Installing Balusters into Bottom Stair Rail 8. See instructions on page 102 for fixed stair brackets or page 106 for swivel stair brackets. Attaching Upper Stair Rails 9. See instructions on page 103 for fixed stair brackets or page 106 for swivel stair brackets. Attaching 2"x 4" to Top Rail 10 IMPORTANT NOTE: » O nly for use with pressure-treated 4 x 4 post (3.5" nominal square) and 4" x 4" (102 mm x 102 mm) or 6" x 6" post sleeve. Trex® SignatureTM Posts, Trex Post Mounts or Joist Mount Posts cannot be used with Trex® SignatureTM Traditional railing. Installing Standard Trex® SignatureTM Stair Posts, or Pressure-treated Post 1.See instructions on page 99. Installing Lower Stair Brackets 2. See instructions on page 100 for fixed stair brackets or page 104 for swivel stair brackets. How to Measure Bottom Stair Railings 3.See instructions on page 100 for fixed stair brackets or page 105 for swivel stair brackets. Cutting Bottom Stair Rail, Bottom Stair Rail Cover 4. See instructions on page 100 for fixed stair brackets or page 104 for swivel stair brackets. Attachment of Bottom Stair Rail Cover and Bottom Stair Rail 5. See instructions on page 101 for fixed stair brackets or page 105 for swivel stair brackets. Installing Upper Stair Brackets and Measuring Upper Rail 6.See instructions on pages 101 for fixed stair brackets or page 105 for swivel stair brackets. Cutting Top Stair Rail, Rail Insert and Cover 7.See instructions on page 102 for fixed stair brackets or page 106 for swivel stair brackets. 10. Place 2" x 4" (51 mm x 102 mm) beside top rail. Mark and cut (both ends need to be cut on an angle for proper fit). TREX® SIGNATURETM RAILING 113 HOW TO INSTALL TREX® SIGNATURETM TRADITIONAL STAIR RAILING TREX® SIGNATURETM/CONTINUED 11. P lace 2" x 4" (51 mm x 11 102 mm) on Trex® SignatureTM top stair rail. 13. P re-drill a pilot hole and 13 toenail 2-1/2" (6.4 cm) screw at each end of 2" x 4" (5.1 cm x 10.2 cm) into post on back side of rail (side not facing decking). 12. Secure 2" x 4" (51 mm 12 x 102 mm) to top rail using Trex® SignatureTM Cocktail Bracket (sold 1 separately). Ensure that there is a bracket at each end of the railing section, then space brackets 2 approximately every 24" and attach with 4 screws provided. NOTE: Pre-drilling before attachment is recommended. Attachment of Lower Stair Bracket Covers, Skirts, and Caps 14a. See instructions on page 103 for fixed stair brackets or page 107 for swivel stair brackets. NOTE: Top Bracket Covers are not attached in this configuration. TREX® SIGNATURETM RAILING 114 NOTE: Construction methods are always improving. Please refer to www.trex.com for the most up-to-date installation requirements. HOW TO INSTALL ALUMINUM GATE 1 5 1 1 1 1 1 2 1.Measure opening between posts (gates can be customized to fit nearly any opening up to 48" [1219 mm] wide). 2.Subtract 1-7/8" (48 mm) from above measurement. This will allow for proper gapping and location of gate. 3 5.Adjust posts so that cut marks do not fall on a baluster. Make sure distance from first baluster to post is the same on both sides. Mark cut locations on panel. NOTE: If widths do fall on a baluster, cut baluster flush at top and bottom prior to cutting panel. 6 1 3. Identify top and bottom of panel. NOTE: The posts only fit in one direction. 4 6. Cut panel using a reciprocating saw (equipped with a metal blade). 7 TREX® SIGNATURETM RAILING 4.Lay panel on a flat non-marring surface. Place posts on top of panel. Place posts so that width measurement from Step 2 is to the outside of each post. 7. Insert posts into panel. NOTE: Make sure top and bottom of panel orientation is correct. 115 HOW TO INSTALL ALUMINUM GATE/CONTINUED 8 10 8.Secure posts to panel with four #8-18 short self-tapping screws (provided) in each location. 9.Attach shorter side of 9 hinge to the gate. NOTE: Refer to 1 instructions included in hardware package. Be sure to use correct fasteners for aluminum. See chart below. 1 2 MINIMUM FASTENER SIZE SCREWS Type Length No. Wood Screw 2-1/2" (64 mm) #9 Metal Screw 2" (51 mm) #8-18 NOTE: Use of non-Trex hardware is not recommended and could result in serious injury or death. 4" max (102 mm) 10.P lace gate in opening on blocks. Sweep between bottom of gate and top of deck cannot exceed 4" (102 mm) per IRC/IBC code regulations. Ensure bottom gate posts will be high enough to clear skirts on bottom of deck posts. 11.Make sure posts are plumb 11 and gate is level. Attach 1 longer side of hinges to post using appropriate hardware for type of post installed. Install hinge cover. NOTES: » Both wood and aluminum 2 screws are included in hardware kit. (Refer to chart under Step 9.) » If using Trex Post Mounts with Post Sleeves, pre-drilling is required using 1/8" (3 mm) drill bit, as you must go through both aluminum sleeve and internal post. 12.A fter determining location and height of hinge and hasp (If using PT post/post sleeve, measure location of latch body before attachment to post sleeve. If necessary the L bracket of the latch body can be removed in order to place the latch body in proper location for latch bolt to engage.), install per instructions included with hardware kit. 13.E nsure proper operation of gate. Hinge tension is 14 adjustable (check hardware 1 kit instructions for more detail). 14.A fter gate installation, place blocks under gate for support. Use a rubber mallet to install cap onto gate post. Repeat for other gate post cap. Snap all hinge covers into place. 2 116 NOTE: Construction methods are always improving. Please refer to www.trex.com for the most up-to-date installation requirements. TREX® SIGNATURETM RAILING TREX® SIGNATURETM PANELS NOTES: » TREX® SIGNATURETM RAILINGS ARE DESIGNED TO BE ATTACHED WITH POSTS INSTALLED AT A CLEAR SPAN OF 6' (1.83 M) OR 8' (2.44 M). » IF INSTALLING AT EXACT SPAN LENGTHS OF 6' (1.83 M) OR 8' (2.44 M), AND USING POST-TO-POST CONFIGURATION, THE BOTTOM RAIL WILL NOT NEED TO BE CUT, BUT THE TOP RAIL WILL NEED TO BE MEASURED AND CUT. » IF INSTALLING AT EXACT SPAN LENGTHS OF 6' (1.83 M) OR 8' (2.44 M), AND USING CROSSOVER POST CONFIGURATION (SPANS FROM ONE CROSSOVER POST TO ANOTHER CROSSOVER POST), BOTH THE BOTTOM RAIL AND TOP RAIL WILL NOT NEED TO BE CUT. » IN ADDITION, AT ALL FINAL END POST CONFIGURATIONS, TOP RAIL WILL NEED TO BE MEASURED AND CUT. » S EE INFORMATION WITHIN DETAILED INSTRUCTIONS FOR MORE INFORMATION. » S EE PAGE 55 FOR SKU NUMBERS. PARTS A C D K N H H I J G G B E F F L TOOLS NEEDED NOTES: » Assembled Trex® SignatureTM Panels DO NOT come with foot blocks. You must purchase foot blocks separately. SKU BKALFTBLK (one per panel required on spans greater than 6', see note below***). »Assembled Trex® SignatureTM Panels DO M NOT come with brackets and screws. You must purchase the horizontal rail hardware separately. SKU XXHZBTMBRKTPNL (one per panel). Older horizontal rail hardware SKU BKFHBKTAL will also work when installing panel rails. See detailed instructions. TREX® SIGNATURETM RAILING A.Trex® SignatureTM upper rail cover* - 6' (actual length 73-1/2" [1867 mm]) - 8' (actual length 97-1/2" [2477 mm]) B.Trex® SignatureTM Panel (includes top and bottom railings and square balusters) C.Crossover bracket cover (supplied with crossover post) D. Trex® SignatureTM crossover post** - 36" (actual length 34-1/2" [876 mm]) - 42" (actual length 40-1/2" [1029 mm]) E.Trex® SignatureTM foot block*** F.Trex® SignatureTM post skirt or post sleeve skirt** G.T rex® SignatureTM post** 2-1/2" - 36" (actual length 37" [940 mm]) - 42" (actual length 43" [1092 mm]) or Trex 4x4 post sleeve** - 36" (actual length 39" [991 mm]) - 42" (actual length 45" [1143 mm]) H. Trex® SignatureTM post cap or post sleeve cap** I. Trex® SignatureTM upper rail bracket and cover J.Trex® SignatureTM lower rail tabless bracket and cover K.Trex decking L.Code-approved wood joist 2" x 8" (51 mm x 203 mm) or larger M. Trex Fascia N.Code-approved wood rim joist 2" x 8" (51 mm x 203 mm) or larger *Covers are slightly longer to accommodate crossover post applications. **Item not included in Trex® SignatureTM Panel kits. Both 4" x 4" (102 mm x 102 mm) and 6" x 6" (152 mm x 152 mm) post sleeves are designed to fit over 4" x 4" pressure-treated post. ***Required ONLY for all clear span applications over 6' (1.83 m) when fixed baluster is centered or unsupported spans greater than 5' (1.52 m). For example, if an 8' (2.44 m) panel is cut into a 5-1/2' (1.68 m) section, it would require a foot block due to the off-center placement of the fixed baluster. NOTE: If installing 42" (1067 mm) railing, and using pressure- treated posts with Trex post sleeves, ensure that a longer pressure-treated post is used along with longer post sleeve, both cut to a height of 46" (1168 mm) from decking surface. 117 BRACKET HARDWARE HORIZONTAL APPLICATIONS (INCLUDING HORIZONTAL SWIVEL BRACKETS) TREX® SIGNATURETM HORIZONTAL RAILING HARDWARE AA. L ower rail bracket BB. Lower rail bracket cover AA CC. Upper rail bracket cover DD. Upper rail bracket BB CC EE. F oot block base FF. Foot block support FOOT BLOCK COMPONENTS EE HORIZONTAL SWIVEL HARDWARE GG. Swivel base HH. Horizontal swivel bracket top rail II. Horizontal swivel bracket top rail cover JJ. Horizontal swivel bracket bottom rail cover KK. Horizontal swivel bracket bottom rail LL. Swivel base cover GG HH II NOTE: For measurements and detailed horizontal swivel hardware installation instructions, please see the complete Trex® SignatureTM installation section. JJ KK DD FF LL TREX® SIGNATURETM RAILING 118 NOTE: Construction methods are always improving. Please refer to www.trex.com for the most up-to-date installation requirements. HOW TO INSTALL PANELS TREX® SIGNATURETM STANDARD NOTE: FOR EASE OF INSTALLATION, IT IS RECOMMENDED THAT YOU USE THE TREX® SIGNATURETM RAIL TEMPLATES TO ATTACH BRACKETS (SOLD SEPARATELY). Attach Brackets Using Trex® SignatureTM Posts TIP: Use a clamp to help hold brackets in place while fastening with screws. 1. Measure 1-3/8" (3.5 cm) from top of post base plate or 1-7/8" (4.8 cm) from decking surface. Mark with light line. 1 1-3/8" (3.5 cm) 2-1/2" Post Attach Brackets Using Pressure-Treated Posts and Post Sleeves TIP: Use a clamp to help hold brackets in place while fastening with screws. 1. M easure 1-7/8" (4.8 cm) up from deck surface to bottom of bracket. Slide skirt up to allow for proper measurement. Mark with light line. 1 1-7/8" (4.8 cm) 2 33-7/16" (84.9 cm) or 39-7/16" (100.2 cm) 3 1 2 2.Measure up from post base plate 33-7/16" (84.9 cm) for 36" (92 cm) rail height or 39-7/16" (100.2 cm) for 42" (107 cm) rail height. Mark with light line. NOTE: If measuring from decking surface, measure up 33-15/16" (86.2 cm) for 36" (92 cm) rail height or 39-15/16" (101.4 cm) for 42" (107 cm) rail height. 3.Center lower bracket on post above the marked line and attach using two self- 4 tapping screws (provided). 4.Center upper 1 bracket on post above marked line and attach using 2 (3) self-tapping screws (provided). NOTE: Upper bracket is not required on crossover post configuration. 2 33-15/16" (86.2 cm) or 39-15/16" (101.4 cm) 3 1 2 2.Measure up from decking surface 33-15/16" (862 cm) for 36" (92 cm) rail height or 39-15/16" (101.4 cm) for 42" (107 cm) rail height. Mark with light line. NOTE: Push skirt back down onto surface of decking BEFORE ATTACHING BRACKETS. 3.Center lower bracket on post above the marked line and attach using two 2" (51 mm) wood screws (provided). 4.C enter upper bracket 4 on post above marked line and attach using three 2" (51 cm) wood 1 screws (provided). 2 TREX® SIGNATURETM RAILING 119 HOW TO INSTALL PANELS/CONTINUED TREX® SIGNATURETM How to Measure and Cut Bottom and Top Railings of Trex® SignatureTM Panel (When REQUIRED) 1 Cutting Top Rail Option 1: For Post-to-Post Configuration 3a KEYKEY Mark Cut Top rail Standard post Standard post 1/4" (6 mm) 1/4" (6 mm) 1.Position panel between posts and align with bottom bracket. Align center baluster with middle of span between posts (this will allow for equal spacing between end balusters and each post). Mark bottom and top rail at each end. NOTE: If the end balusters fall too close to the brackets, the center point can be adjusted one baluster to the left or right to allow more room. Cutting Bottom Rail KEYKEY 2 Mark Cut 3a.Using a saw equipped with a non-ferrous metal blade, cut each end of top rail 1/4" (6 mm) shorter than mark to allow for fit into top rail brackets. Cutting Top Rail Option 2: For Post-to-Crossover Post Configuration 3b KEYKEY Mark Cut Top rail Crossover post Standard post Bottom rail 3/4" (19 mm) 1/4" (6 mm) 1/4" (6 mm) 1/4" (6 mm) 2.Using a saw equipped with a non-ferrous metal blade, cut each end of bottom rail and bottom rail insert 1/4" (6 mm) shorter than mark on each end to allow for fit into bottom rail brackets. 3b.Top rail must be cut differently on each side of the rail. Railing side that attaches to standard post should be cut 1/4" (6 mm) shorter than the mark to allow for fit into top rail bracket. Railing side that attaches to the crossover post should be cut 3/4" (19 mm) LONGER than the mark to allow for fit into the crossover post bracket. TREX® SIGNATURETM RAILING 120 NOTE: Construction methods are always improving. Please refer to www.trex.com for the most up-to-date installation requirements. HOW TO INSTALL PANELS/CONTINUED TREX® SIGNATURETM Cutting Top Rail Option 3: For Crossover Post-to-Crossover Post Configuration KEYKEY 3c Mark Cut Top rail Crossover post Crossover post If Installing Trex® SignatureTM Panel Using Lower Bracket with Tab 6a 6b 3/4" (19 mm) 3/4" (19 mm) 3c.C ut each end of top rail 3/4" (19 mm) LONGER than the mark to allow for fit into the crossover post bracket on each side. 4 Top rail 6a. B reak or cut the bottom tab off the bottom brackets. 6b. P ut a dab of silicone in the basket of the bottom bracket to prevent rattle. If Installing Trex® SignatureTM Panel Using Lower Rail Tabless Bracket 7. P eel backings from adhesive strip provided 7a and place inside the bottom bracket. 3/4" (19 mm) 3/4" (19 mm) 8 4.Using razor knife or other cutting tool, cut rail insert 3/4" (19 mm) FROM EACH SIDE. 5.Mark and cut top rail 5 cover same length as top rail for all top rail configurations 8.Place panel in bottom and top brackets. TREX® SIGNATURETM RAILING 121 HOW TO INSTALL PANELS/CONTINUED TREX® SIGNATURETM 9.For post-to-post 9 configuration, fasten upper rail to each bracket by installing 2 screws diagonally through upper rail into bracket using two self- tapping screws each side (provided with 7/64" 1 (2.8 mm) bracket kit). 10.F or crossover post 10 configuration, fasten upper rail to crossover post by installing screws 2 diagonally through upper rail into post using two self-tapping screws each side (provided with 7/64" 1 bracket kit). (2.8 mm) NOTE: Pre-drilling is recommended (7/64" [2.8 mm] drill bit) for attachment of railing to bracket. 11 2 1 13.A ttach provided post 13 skirt to bottom of posts when using Trex® SignatureTM posts. 2 Trex ® SignatureTM post 1 14 15 1 Trex ® SignatureTM post 2 Post sleeve 1 3 14. A ttach post caps to Trex® SignatureTM posts (use of rubber mallet may be required for secure attachment). 15.A ttach post caps to post sleeves using external grade PVC construction adhesive. 16.F or crossover post configuration, attach 16 crossover post cap to crossover post. 3 11.Attach upper rail cover to upper rail by aligning cover on one side of rail. Then, starting from one end of rail, snap cover onto opposing slot working down length of rail. GENTLE tapping with a rubber mallet may facilitate fastening. Attachment of Bracket Covers, Skirts, and Caps 12.A ttach corresponding bracket covers over 12 opening in upper and 1 bottom rails. 2 TREX® SIGNATURETM RAILING 122 NOTE: Construction methods are always improving. Please refer to www.trex.com for the most up-to-date installation requirements. HOW TO INSTALL FOOT BLOCKS PANELS TREX® SIGNATURETM Attachment of Foot Block (Required ONLY for All Clear Span Applications Over 6' [1.83 m]) NOTE: Pre-drilling is recommended (1/8" [33 mm] drill bit) for attachment of base. 3.After attached, use a 3 1 rubber mallet along 1 with scrap piece of wood to tap foot block until it locks into place. 1 2 1.To ensure correct location, place foot block under center of bottom rail. Mark to provide placement location of base. 2.Place base (smaller 2 side facing down) on decking surface. Attach base of foot block using one screw at an angle through base and into decking. TREX® SIGNATURETM RAILING 123 HOW TO INSTALL HORIZONTAL ROD RAILING TREX® SIGNATURETM STANDARD NOTES: » Adjust drill power to lowest setting that will drive screw. DO NOT OVER TORQUE 316 STAINLESS STEEL STAINLESS FASTENERS. » NEVER use impact tools on 316 Stainless Steel Fasteners. » Be careful inserting rods through intermediate vertical supports. Lay pieces on a flat, solid surface and insert as straight as possible to prevent scratching. » When marking lines on bottom rail, do not make a mark wider than 1" or it will be visible after installation. » TOP AND BOTTOM RAILS ARE DIFFERENT LENGTHS, TO ACCOMMODATE THE INSTALLATION OF CROSSOVER POST APPLICATIONS. PARTS IC I TOOLS NEEDED A E F H B G L K J P O N D M N #2 Square Bit M 1/4" (6.4 mm) Q 7/64" (2.8 mm) or similar sized metal punch Non-ferrous metal cutting blade A. Trex® SignatureTM top rail and crowned cover - 6' (actual length 73-1/2" [1867 mm]) - 8' (actual length 97-1/2" [2477 mm]) B. Trex® SignatureTM bottom rail and flat cover - 6' Rail (actual length 71-1/2" [181.6 cm]) - 6' Cover (actual length 70" [177.8 cm]) - 8' Rail (actual length 95-1/2" [242.6 cm]) - 8' Cover (actual length 94" [238.8 cm]) C. Trex® SignatureTM upper rail bracket and cover D. Trex® SignatureTM lower rail bracket and cover E. Anti-rattle strip F. Rod G. End vertical support H. Intermediate vertical support* I. Trex® SignatureTM post cap or post sleeve cap** J. Template K. Trex decking L. HZ spacer M. Trex® SignatureTM post skirt or post sleeve skirt** N. Trex® SignatureTM post* (2" or 2.5" depending on application) - 36" (actual length 37" [94.0 cm]) - 42" (actual length 43" [109.2 cm]) or Trex 4" x 4" post sleeve* - 36" (actual length 39" [99.1 cm]) - 42" (actual length 45" [114.3 cm]) O. Code-approved wood rim joist 2" x 8" (5.1 cm x 20.3 cm) or larger P. Code-approved wood joist 2" x 8" (5.1 cm x 20.3 cm) or larger Q. Trex Fascia * 1 for 6' span/2 for 8' span **Item not included in Trex® SignatureTM Railing kits. Both 4" x 4" (10.2 cm x 10.2 cm) and 6" x 6" (15.2 cm x 15.2 cm) post sleeves are designed to fit over 4" x 4" pressure-treated post. *** For 8' Rail Sections only - RODRAILSTIFFENER (included with kit), not shown above TREX® SIGNATURETM RAILING 124 NOTE: Construction methods are always improving. Please refer to www.trex.com for the most up-to-date installation requirements. HOW TO INSTALL HORIZONTAL ROD RAILING BRACKETS TREX® SIGNATURETM STANDARD Attach Brackets Using Trex® SignatureTM Posts TIP: Use a clamp to help hold brackets in place while fastening with screws. 1. Measure 1-3/8" 1 (3.5 cm) from top of post base plate or 1-7/8" (4.8 cm) from decking surface. Mark with light line. 1-3/8" (3.5 cm) 2-1/2" Post 2 33-7/16" (84.9 cm) or 39-7/16" (100.2 cm) 3 1 2 2.Measure up from post base plate 33-7/16" (84.9 cm) for 36" (92 cm) rail height or 39-7/16" (100.2 cm) for 42" (107 cm) rail height. Mark with light line. NOTE: If measuring from decking surface, measure up 33-15/16" (86.2 cm) for 36" (92 cm) rail height or 39-15/16" (101.4 cm) for 42" (107 cm) rail height. 3.Center lower bracket on post above the marked line and attach using two self-tapping screws (provided). 4.Center upper 4 bracket on post above marked line 1 and attach using (3) self-tapping 2 screws (provided). NOTE: Upper bracket is not required on crossover post configuration. Attach Brackets Using Pressure-Treated Posts and Post Sleeves TIP: Use a clamp to help hold brackets in place while fastening with screws. 1. M easure 1-7/8" 1 (4.8 cm) up from deck surface to bottom of bracket. Slide skirt up to allow for proper measurement. Mark with light line. 1-7/8" (4.8 cm) 2 33-15/16" (86.2 cm) or 39-15/16" (101.4 cm) 3 1 2 2.Measure up from decking surface 33-15/16" (862 cm) for 36" (92 cm) rail height or 39-15/16" (101.4 cm) for 42" (107 cm) rail height. Mark with light line. NOTE: Push skirt back down onto surface of decking BEFORE ATTACHING BRACKETS. 3.Center lower bracket on post above the marked line and attach using two 2" (51 mm) wood screws (provided). 4.C enter upper bracket 4 on post above marked line and 1 attach using three 2" (51 cm) wood screws 2 (provided). TREX® SIGNATURETM RAILING HOW TO INSTALL HORIZONTAL ROD RAILING/ TREX® SIGNATURETM STANDARD 1.Prepare a solid work surface area (plywood, deck surface, etc.). How to Measure Bottom and Top Railings (When Required) 2.For Full Span Post to Post Applications only top rail will need to be cut. 3.For Full Span Crossover to Crossover post Applications no rails have to be cut, HOWEVER the location of the HZ Template on the top rail will need to be adjusted in 3/4" on each side of top rail to allow for proper placement of vertical supports. 125 HOW TO INSTALL HORIZONTAL ROD RAILING/CONTINUED TREX® SIGNATURETM STANDARD 4 Locating Vertical Holes on Bottom and Top Rails 8 Bottom rail Top rail 4.Position bottom and top rails between posts .and align with bottom bracket. Mark bottom rail and top rail at each end. Cutting Railings and Covers KEYKEY 5 Mark Cut 1/4" (0.6 cm) Bottom rail 1/4" (0.6 cm) 5.Cut each end of bottom and top rail 1/4" (0.6 cm) shorter than mark on each end to allow for fit into bottom rail brackets. If installing crossover railing, add 3/4" to each side of top rail. If using swivel brackets, measure distance between brackets and cut railings to this distance. 6 7 Bottom rail 2 1 8. Place HZ template at end of top and bottom rails. Pre-drill pilot holes (using a 7/64" bit or small punch) at locations. NOTES: » Template is labeled for the type of bracket used. » Pilot holes will be drilled out larger in a later step. » For Compound Swivel Brackets, set the rail in the bracket and mark 3.75" from the post. 6' Rail Spans or Shorter 9a 9a. Measure the distance between the vertical end holes on both top and bottom rails. Mark the center. IMPORTANT: DO NOT mark the line across the entire width of the bottom rail, as it will be visible after install. Maximum recommended line width is 1". Bottom rail cover 1-1/2" (3.8 cm) 6. Mark and cut bottom rail cover 1-1/2" (3.8 cm) shorter than bottom rail. 7.Mark and cut top rail cover same length as top rail for all top rail configurations. TREX® SIGNATURETM RAILING 126 NOTE: Construction methods are always improving. Please refer to www.trex.com for the most up-to-date installation requirements. HOW TO INSTALL HORIZONTAL ROD RAILING/CONTINUED TREX® SIGNATURETM STANDARD Over 6' Rail Spans Cutting Rods to Length (When Required) 9b 12 X" + 3/8" X" + 3/8" 9b.M easure the distance between the vertical end holes on both top and bottom rails. Divide the distance into thirds and make two marks on top and bottom rails. 12.Measure the distance between the end (outer) holes (X") on top or bottom rail and add 3/8" to this measurement. NOTE: Maximum unsupported rod span is 32.25". Locating and Drilling Midspan Holes 10 NOTE: If installed at exact spans, rods do not have to be cut. 13 X" + 3/8" TREX® SIGNATURETM RAILING 1 2 10.U sing the slot on the HZ template, locate marked line and drill two 7/64" pilot holes (or mark with a punch). NOTE: Pilot holes will be drilled out larger in next step. 11.Using pilot holes 11 (or marks), drill 1/4" holes for all vertical supports in both top and bottom rails. NOTE: Clean any burrs from edges of holes to ensure good fit on both sides. 13.Cut rods to the length measured in previous step. Vertical and Rod Assembly 14.Insert anti-rattle 14 strips into the vertical supports. NOTE: There are two anti-rattle strips for each support which can only be inserted in one side. 15 1 1 2 15.Attach one end vertical and all intermediate verticals to bottom rail using HZ spacer and screws provided. 127 HOW TO INSTALL HORIZONTAL ROD RAILING/CONTINUED TREX® SIGNATURETM STANDARD 16 20 16.Slide all rods through intermediate supports and into end vertical support. NOTE: When inserting rods through intermediate supports, keep rods straight to avoid scratching. 17 1 1 1 20. Drop assembled rod rail panel into brackets. 21 22 2 2 2 17.Slide end vertical onto rods and attach to bottom rail using HZ spacer and screws provided. Installing Top and Bottom Rails 18 18. Using a mallet, install bottom rail cover onto bottom rail. 19 1 1 1 1 7/64" (.28 cm) 7/64" 1 (.28 cm) 21.Attach bottom rail to to bottom brackets by using one self-tapping screw (provided) for each bracket. 22.Attach top rail to top brackets by using two selftapping screws (provided) for each bracket. NOTE: Pre-drilling is required (7/64" [0.28 cm] drill bit) for attachment of railing to bracket. Inserting Rod Rail Stiffener For Rail Sections over 6' 23 Rod sti ener 2 23. Attach tape (qty 6 provided) to alternating sides of the rod stiffener as shown. 19.Install top rail to all vertical and end supports using HZ spacer and screws provided. 128 NOTE: Construction methods are always improving. Please refer to www.trex.com for the most up-to-date installation requirements. TREX® SIGNATURETM RAILING HOW TO INSTALL HORIZONTAL ROD RAILING/CONTINUED TREX® SIGNATURETM STANDARD 24 Rod sti ener Attachment of Bracket Covers, Skirts, and Caps 26 1 27 Signature post 1 24. Place rod stiffener inside rail channel. 2 2 26A ttach corresponding bracket covers over opening 25 in top and bottom rails. 27.Attach provided post skirt to bottom of posts when using Trex® SignatureTM posts. 28 29 1 Signature post 2 Post sleeve 25. Using a mallet, install top rail cover. 1 3 28. A ttach post caps to Trex® SignatureTM posts. (Use of rubber mallet may be required for secure attachment.) 29.A ttach post caps to post sleeves using external grade PVC construction adhesive. TREX® SIGNATURETM RAILING 129 HOW TO INSTALL TREX® SIGNATURETM STAIR POSTS AND HORIZONTAL ROD RAILING STAIRS TREX® SIGNATURETM STANDARD TOOLS NEEDED 8 #2#S2quSaqrueare Ir8wIirnwQinuQicukicCklaCmlapms ps (or(osirmsilmari)lar) BitBit 5/156/"16" (7.9(7m.9mm)m) dridllrbililtbit forfostrasirtsairs 7/674/6" 4" (2.(82m.8mm)m) NoNn-ofne-rfreorursous or osirmsilmarilsairzseidzed memtaeltcaul tctuintgtinbglabdleade memtaeltpaul npcuhnch INSTALLING STANDARD STAIR POSTS, OR PRESSURE-TREATED POST, POST SLEEVES AND SKIRTS TREX® SIGNATURETM STANDARD 1.Make sure 53" (135.6 cm) posts are used for all stair posts. 2 2.If Trex® SignatureTM stair posts are used, install at nose of stair tread directly under required blocking. Refer to Trex® SignatureTM Instructions for detailed post installation. 3.If pressure-treated post/ 3 post sleeves are used, posts are to be installed to the inside of the last stair stringer. (Rails must be over decking surface.) Refer to Trex® SignatureTM Instructions for detailed post installation. BRACKET HARDWARE STAIR APPLICATIONS TREX® SIGNATURETM STANDARD AA DD AA. B ottom Stair Bracket and Cover Lower Rail BB. T op Stair Bracket and Cover Lower Rail CC. Fastener Pack DD. B ottom Stair Bracket and Cover Upper Rail EE EE. Top Stair Bracket and Cover Upper Rail BB HOW TO INSTALL HORIZONTAL ROD RAILING STAIRS TREX® SIGNATURETM STANDARD 1 NOTES: » A ll Trex® SignatureTM fixed stair brackets ONLY work with stair slopes of 32°-37°. » Illustrations shown are representations when using 1" (2.5 cm) Trex® SignatureTM post, but same rules apply if using pressure-treated posts and post sleeves. TREX® SIGNATURETM RAILING 1.Place a 1" deckboard on the nose of the stair tread, then lay the bottom stair rail on top of the deckboard. Use the lower and upper stair post to set the size of the lower stair rail. On UPPER STAIR POST, mark from underside of bottom rail. ON LOWER STAIR POST, mark from top side of 130 bottom rail. HOW TO INSTALL HORIZONTAL ROD RAILING STAIRS/CONTINUED TREX® SIGNATURETM STANDARD KEYKEY 2 Mark Cut Installing Upper Stair Brackets 5 Bottom stair rail 1/4" (0.6 cm) 36" 33-1/4" 42" 39-1/4" Upper post 36" 33-1/8" 42" 39-1/8" 1/4" (0.6 cm) 2.C ut each end of the bottom stair rail and bottom rail cover 1/4" (0.6 cm) shorter than the mark on each end to allow for fit into bottom stair rail brackets. NOTE: Railing does not need to be cut at angle. Brackets are designed to allow for railing to be installed with standard straight cut. 3 1" (2.5 cm) Lower post 5.On Lower Post From top of lower bracket, measure up and mark with light line (33-1/4" for 36" rail; 39-1/4" for 42" rail). O n Upper Post From top of lower (upper) bracket, measure up and mark with light line (33-1/8" for 36"rail; 39-1/8" for 42" rail). 6 1 Lower stair bracket top rail Upper stair bracket 1 top rail 2 3.With deckboard still on nose of stair tread, place 6.C enter upper stair brackets on posts below brackets on end of bottom stair rail (DO NOT the .marked lines and attach using two self-tapping attach brackets to rail) and mark posts for bracket screws (provided). locations. Installing Lower Stair Brackets 7.Set bottom stair rail 7 into bottom stair rail brackets. 4 Bottom stair bracket bottom rail 1 2 1 Top stair bracket bottom rail 2 4.Center lower stair bracket on post above the marked line and attach using two self-tapping screws (provided). In some cases it may be difficult to attach the stair bracket on the lower stair post. Recommend using a 90° drill adapter or loosen the post to get access to the lower bracket screw holes. TREX® SIGNATURETM RAILING 131 NOTE: Construction methods are always improving. Please refer to www.trex.com for the most up-to-date installation requirements. HOW TO INSTALL HORIZONTAL ROD RAILING STAIRS/CONTINUED TREX® SIGNATURETM STANDARD How to Mark, Cut and Place Top Stair Railing 8 Measuring and Cutting Rods 11 8.Position top rail to side of post. Mark top stair rail at each location stated. On UPPER STAIR POST, mark from underside of bottom rail. On LOWER STAIR POST, mark from topside of bottom rail. KEYKEY 9 Mark Cut 1/4" (0.6 cm) Top stair rail 1/4" (0.6 cm) X" + 3/8" 11. Using the long edge of the stair template, mark the location of the end verticals on the upper and lower rails. NOTE: Mark should only be 1" max length or it will be visible after installation of vertical. 12 X" + 3/8" 9. Cut each end of top stair rail and top rail cover 1/4" (0.6 cm) shorter than mark to allow for fit into top stair rail bracket. NOTE: Railing does not need to be cut at angle. Brackets are designed to allow for railing to be installed with standard straight cut. 10. Set top stair rail into 10 top stair rail brackets. 12.M easure and mark the mid-line (6' sections) of the two end marks of the top and bottom rail. Take that measurement and add 3/8" for rod length in next step. NOTE: For 8' sections divide the distance into thirds and make two marks for the two verticals. 13 X" + 3/8" 13.Cut rods to the length measured in previous step. IMPORTANT: DO NOT CUT RODS AT RAIL ANGLE; MAKE 90° CUTS ONLY! 132 NOTE: Construction methods are always improving. Please refer to www.trex.com for the most up-to-date installation requirements. TREX® SIGNATURETM RAILING HOW TO INSTALL HORIZONTAL ROD RAILING STAIRS/CONTINUED TREX® SIGNATURETM STANDARD 17 Measuring and Cutting Verticals 14 14.C lamp first vertical (lower part of stairs) in place, using width of stair template to position. 15 17. Clamp top vertical (upper part of stairs) in place, using width of stair template to position. 18 15. Clamp middle vertical(s) in place. 16 18. .Mark angle cuts at top and bottom on all verticals 19.A fter removing rods 19 and verticals, make angle cuts on top and bottom of verticals following marks from previous step. TREX® SIGNATURETM RAILING 16.S lide a rod into top and bottom of all verticals. Ensure that distance of top rod to top rail and bottom rod to bottom rail are equal. Vertical and Rod Assembly 20. Insert anti-rattle 20 strips into the vertical supports. NOTE: There are two anti-rattle strips for each support which can only be inserted in one side. 133 HOW TO INSTALL HORIZONTAL ROD RAILING STAIRS/CONTINUED TREX® SIGNATURETM STANDARD 21 25 2 1 1 1 1 2 21.Using the slot on the HZ template, locate marked line and drill two 7/64" pilot holes at each mark (or mark with a punch). NOTE: Pilot holes will be drilled out larger in next step. 22.Using pilot holes 22 (or marks), drill 5/16" holes for all vertical supports in both top and bottom rails. 25.Slide upper end vertical onto rods and attach to bottom rail using ST Wedge Spacer and screws provided. 26 Installing Top and Bottom Rails 23 1 1 2 26. Using a mallet, install bottom rail cover onto bottom rail. 27 1 1 1 23.Ins1tall lowest end vertical and all intermediate verticals to bottom rail using ST Wedge Spacer and screws provided. 24 2 27.Install top rail to all vertical and end supports using ST Wedge Spacer and screws provided. TREX® SIGNATURETM RAILING 24.Slide rods into lower end and all intermediate 1 verticals. NOTE: When Inserting rods Into intermediate supports, keep rods straight to avoid scratching. 134 NOTE: Construction methods are always improving. Please refer to www.trex.com for the most up-to-date installation requirements. HOW TO INSTALL HORIZONTAL ROD RAILING STAIRS/CONTINUED TREX® SIGNATURETM STANDARD Final Installation Attachment of Bracket Covers, Skirts, and Caps 28 32 33 Signature Post 1 1 28. Drop assembled stair rod rail panel into brackets. 29 30 2 2 2 32.A ttach corresponding bracket covers over opening in upper and bottom rails. 33.A ttach provided post skirt to bottom of posts when using Trex® SignatureTM posts. 34 35 2 Signature Post 1 2 Post sleeve 3 29.A ttach bottom stair rail to bottom stair bracket using two self-tapping screws (provided) on each side of bracket. 30.A ttach top stair rail to top stair bracket (all types) using two self-tapping screws (provided) on each side of stair bracket. 31 34. A ttach post caps to Trex® SignatureTM posts. (Use of rubber mallet may be required for secure attachment.) 35.A ttach post caps to post sleeves using external grade PVC construction adhesive. TREX® SIGNATURETM RAILING 31. Using a mallet, install top rail cover. 135 TREX SELECT RAILING NOTES: » All Trex Select Railing lengths are manufactured at ON CENTER dimensions (spanning from center of each post): 67-5/8" (176.8 cm) for 6' (1.83 m) on center, and 92-5/8" (235.3 cm) for 8' (2.44 m) on center. Note that railings are designed to be slightly longer that required to allow for very slight play in post placement trimming may be required. IT IS VERY IMPORTANT TO MEASURE FIRST. » S EE PAGE 57 FOR SKU NUMBERS. F* PARTS A D O B E C H** C I G* K L J A. Select top rail B. Select bottom rail C. Brackets D. Balusters E. Adjustable foot block F. Post sleeve cap* G. Post sleeve skirt* H. P ost sleeve 4" x 4" (102 mm x 102 mm) or 6" x 6" (152 mm x 152 mm) post sleeve)** I. Trex decking J. Trex fascia K. C ode-approved wood joist 2" x 8" (51 mm x 203 mm) L. Code-approved wood rim joist 2" x 8" (51 mm x 203 mm) or larger * Item not included in the Select railing kits. ** B oth 4" x 4" (102 mm x 102 mm) and 6" x 6" (152 mm x 152 mm) post sleeves are designed to fit over 4x4 pressure-treated post. NOTE: If installing 42" (1067 mm) railing, use longer posts sleeves and measure accordingly to ensure a proper cut (DO NOT CUT POST SLEEVES TO ACTUAL 42" THESE NEED TO BE LONGER TO ALLOW FOR POST CAPS TO FIT). NOTE: Pictorial representations shown may only show one style of railing, while others may also be used. Review detailed instructions to determine what railing styles and combinations can be used. DETERMINING BALUSTERS NEEDED Baluster Type Round Aluminum Baluster (Horizontal Application) Round Aluminum Baluster(Stair Application) Per 6' OC Section 14 12 Per 8' OC Section 20 16 CODE APPROVED APPLICATIONS 6' Railing 8' Railing < 30" height decking IRC Compliant IBC Compliant Acceptable (Code approval not applicable) Yes No Acceptable (Code approval not applicable) No No NOTE: If using 8' railings, the Trex Select® 8' Aluminum Rail Stiffener (sku SELALRAILSTIFFENER) can also be used to allow for the rail to be stronger if required. 136 NOTE: Construction methods are always improving. Please refer to www.trex.com for the most up-to-date installation requirements. SELECT RAILING TREX SELECT RAILING RAILING CONFIGURATIONS Standard B A D C Cutting post sleeves is NOT required. A. Pressure-treated post or Trex post mounts* with Trex Transcend post sleeves, or Trex joist mount posts* B. Select top rail C. Select bottom rail D. Select balusters See page 137 for "How to Install Standard Railing". Cocktail B C A E D Post sleeves WILL NEED TO BE CUT. A. Pressure-treated post with Trex Transcend post sleeve NOTE: » O nly for use with 4" x 4" (102 mm x 102 mm) post sleeve. » T rex post mounts or joist mount posts cannot be Select cocktail design. B. Deck board top rail. NOTES: » Contour and Escapes cannot be used » Deck boards will need to be cut to fit each rail span C. Select top rail D. Select bottom rail E. Select balusters See page 140 for "How to Install Select Cocktail Railing". POST SLEEVES WILL NEED TO BE CUT Traditional B C A E D Cutting post sleeves is NOT required. A. P ressure-treated post or Trex post mounts* with Trex Transcend post sleeves, or Trex joist mount posts* B. 2" x 4" (51 mm x 102 mm) lateral top rail C. Select top rail D. Select bottom rail E. Select balusters See page 141 for "How to Install Traditional Railing". *See specific installation instructions for attachment of Trex post mounts or Trex Joist Mount Posts prior to installing any railing. HOW TO INSTALL TREX SELECT STANDARD RAILING TREX SELECT Read all instructions BEFORE installation. Important: Post sleeves are NOT to be cut for this design style. SELECT RAILING 137 HOW TO INSTALL TREX SELECT RAILING/CONTINUED TREX SELECT Installing Pressure-Treated Posts »Select Railing Kits are designed for posts to 1 be installed at maximum of 6' or 8' (1.83 m or 2.44 m) ON CENTER depending on the length being used. NOTE: Smaller spans are 2" x 8" (51 mm x 203 mm) min. 1" (25 mm) min. 5-1/8" (130 mm) min. allowed. »Attach posts using 1/2" (13 mm) carriage bolts. » Minimum joist size is 2" x 8" (51 mm x 203 mm). » Top bolts must be 1" (25 mm) from tops of joists. » Bottom bolts must be 5-1/8" (130 mm) from top bolts. NOTE: Blocking MUST be added for extra strength. Installing Post Sleeve 2 Skirts and Post Sleeves 2. Slide post sleeve skirt over post and down to 2 rest on decking surface. 1 Slide post sleeve over post and position inside post sleeve skirt. NOTE: Shims can be used to plumb post sleeves. IMPORTANT NOTE REGARDING FOOT BLOCK INSTALLATION: » Refer to detailed instructions (Trex Select®) rail instructions) included with foot block prior to installation of railing section as these include other required steps for proper installation. Attaching Foot Block to 4 Bottom Rail 4. Invert the bottom rail. Center and drill a hole using a 3/16" (5 mm) 1 drill bit. This will be location for foot block attachment(to be installed last). 2 Attaching Brackets to Rails 5a Top Rail 5b Bottom Rail 2 Cutting Railings 3a 3b 1-9/16" (40 mm) 5a. P osition brackets on each end of TOP RAIL on the same side as baluster holes. Attach brackets using three #8-18 x 1" self-drilling screws (provided). 5b. P osition brackets on each end of BOTTOM RAIL on the OPPOSITE SIDE of the baluster holes. Attach brackets using three #8-18 x 1" self-drilling screws (provided). Assembling Railing Section 6a 6b SELECT RAILING 3a. Position bottom and top rails between posts, ensuring baluster holes are lined up and spaced evenly. 3b. A lso allow for a minimum of 1-9/16" (40 mm) on each end of rail for bracket placement AND baluster clearance. Mark rails at intersection of rail and post. 6a. O n a clean flat surface, lay bottom railing on its side. Make sure to allow enough room for installation of balusters and top rail. Place a scrap piece of 1" (25 mm) decking board running parallel to bottom rail for support when installing balusters. 6b. Insert balusters into bottom rail slots until balusters are fully seated. 138 NOTE: Construction methods are always improving. Please refer to www.trex.com for the most up-to-date installation requirements. HOW TO INSTALL TREX SELECT RAILING/CONTINUED TREX SELECT 6c 6d 7c 6c. A ttach top rail to balusters, feeding each baluster into required slots. Start on one end and work towards the other. 6d. To help temporarily secure the railing section together, place a ratchet strap around the top and bottom rail and tighten until snug. DO NOT OVERTIGHTEN AS YOU CAN BEND THE RAILING. Installing Railing Section to Posts 7a 7b 3-3/4" (95 mm) 7c. Install both bottom and top brackets on each side to post using two #8-10 x 2" wood screws (provided). For best results, set drill to low speed when installing these screws. Attaching Post Caps and 8 Installing Foot Block 8.Secure post caps with silicone or PVC adhesive. Attach new foot block per foot block instructions. 2 1 NOTE: Clean up any excess adhesive before it dries. 7a. Using scrap material (i.e. 2 x 4s, decking boards, etc.) cut at least three support blocks at 3-3/4" (95 mm) in height. Place one each on decking surface beside each post and one near center of span. 7b. L ift secured railing section up, and CENTER this section in between the spanned posts on prepositioned support blocks. NOTE: To help stabilize railing section use a quickgrip clamp (or other type of clamp) and clamp the first baluster to post sleeve. (DO NOT OVERTIGHTEN CLAMP.) SELECT RAILING 139 HOW TO INSTALL COCKTAIL RAILING TREX SELECT Important: ONLY use for use with pressure-treated 4x4 post (3.5" nominal square) and 4" x 4" (102 mm x 102 mm) post sleeve. Trex Post Mounts or Joist Mount Posts cannot be used with Select Cocktail railing. Cutting Deck Board 6 1. Installing Pressure-Treated Posts, Post Sleeve Skirts and Post Sleeves See instructions on page 138. Cutting Post and Post Sleeve 1a.Mark and cut post and post sleeve measuring 1a from deck surface: » 36-1/8" (918 mm) for 36" (914 mm) height. » 42-1/8" (1070 mm) for 42" (1067 mm) height. 4. C utting Railings 36-1/8" (918 mm) or 42-1/8" (1070 mm) See instructions on page 138. 5. Attaching Foot Block to Bottom Railing See instructions on page 138. NOTES: » Leave 1/8" (3 mm) gap between deck boards. » D eck boards can overhang end of last post maximum 1/2" (13 mm). 6. Cut deck boards to appropriate length of railing span, remembering to include extra space on each side of the deck board to allow for attachment to the post. Decking boards must cover 1/2 of the pressure-treated post to allow this to be fastened later. 7.Place inverted deck board (place top side 7 of deck board down) on clean, flat surface. (DO NOT use Escapes or Contour deck boards for top rail.) Attaching Deck Board to Select Top Rail 8. Place inverted Select top rail (orient properly 8 so baluster holes are shown top side up), on the deck board, centered in both directions to allow final attachment to post. SELECT RAILING 140 NOTE: Construction methods are always improving. Please refer to www.trex.com for the most up-to-date installation requirements. HOW TO INSTALL COCKTAIL RAILING/CONTINUED TREX SELECT 9. Secure deck board 9 to Select top rail with 3/4" screws provided approx. every 16" on center. Screws are to be installed inside of the baluster holes into the decking board. DO NOT overtighten. NOTES: » A long drill bit will be required to fit inside the baluster holes. » If installing 8' rail section and using Aluminum Rail Stiffener, predrilling will be required through the stiffener. 11. Installing Railing Sections to Posts See instructions on page 139. 12.A ttaching Deck Board 12 to Posts Attach boards on each post with Trex recommended composite screws (quantity of 2 per each board end). 13. Installing Foot Block Install foot block per detailed instructions. 10.A ssembling Railing Sections See instructions on page 138. HOW TO INSTALL TREX TRADITIONAL RAILING TREX SELECT Cutting 2" x 4" 4 SELECT RAILING 1. Installing Pressure-Treated Posts, Post Sleeve Skirts and Post Sleeves See instructions on page 138. 2. Attaching Foot Block to Bottom Railing See instructions on page 138. 3. C utting Railings See instructions on page 138. 4.C ut 2" x 4" (51 mm x 102 mm) to same length of the inverted Select top rail. Attaching 2" x 4" to Select Top Rail 5 6 5.Place inverted 2" x 4" (51 mm x 102 mm) (place topside down) on clean, flat surface. 6.Place inverted Select top (orient properly so baluster holes are shown top side up) on 2" x 4" (51 mm x 102 mm). 141 HOW TO INSTALL TREX TRADITIONAL RAILING/CONTINUED TREX SELECT 7 7.Secure 2" x 4" (51 mm x 102 mm) to Select top rail with 3/4" screw provided approx. every 16" on center. Screws are to be installed inside of the baluster holes into the decking board. NOTES: » DO NOT overtighten. Note that a long drill bit will be required to fit inside the baluster holes. » If installing 8' rail section and using Aluminum Rail Stiffener, predrilling will be required through the stiffener. 9. Installing Railing 10 Sections to Posts See instructions on page 1 138. 10.A ttaching 2x4 to Posts Pre-drill a pilot hole and toenail 2-1/2" (64 mm) screw at each end of 2" x 4" (51 mm x 102 mm) into post on back side of rail (side not facing decking). 11.Attaching Post Caps and Installing Foot Block See instructions on page 139. 8. Assembling Railing Sections See instructions on page 138. HOW TO INSTALL ON-AN-ANGLE RAILING TREX SELECT NOTE: Brackets are designed to be installed up to a 45° angle. 4 x 4 OR 6 x 6 Post Sleeve 4 x 4 Post Sleeve 6 x 6 Post Sleeve Both 4" x 4" (102 mm x 102 mm) or 6" x 6" (152 mm x 152 mm) post sleeves work well for angles up to 45 degrees. Bottom rail brackets may need to be slightly offset to one side in order to fit properly to hold rail in place. Before attaching bracket to rail, measure and mark to ensure bottom rail remains parallel to upper rail. SELECT RAILING 142 NOTE: Construction methods are always improving. Please refer to www.trex.com for the most up-to-date installation requirements. HOW TO INSTALL TREX SELECT STAIR RAILING TREX SELECT Read all instructions BEFORE installation. IMPORTANT NOTE: POST TO POST SPAN WILL BE LESS THAN 6'. PRIOR TO INSTALLING POSTS, CALCULATE POST TO POST SPAN USING A MAXIMUM RAIL LENGTH OF 6' AND THE ANGLE (32°-37°) AT WHICH THE RAILS WILL BE INSTALLED. DO NOT INSTALL STAIR POSTS AT 6' SPAN, AS STAIR RAILINGS WILL THEN BE TOO SHORT. NOTE: All Select railings work ONLY WITH STAIR SLOPES OF 32° TO 37°. Installing Posts, Post 1 Sleeve Skirts, and Post Sleeves for Stair Rails 1.Install posts, post sleeve skirts, and post sleeves according to standard Select railing instructions. Cutting Balusters on 3a Angle (OPTIONAL) 3a. In order for balusters to seat properly (depending on the angle of the stair railing), the balusters may need to be trimmed to match the angle of the bottom and top railing. 3b » In most cases, a post and post sleeve longer than 39" (991 mm) will be needed on the lower section of stair rail to accommodate stair angle. » Make sure top and bottom posts for stars are installed at nose of each tread. Measuring and Cutting Railings 3b. S et bottom railing on nose of stair treads and set baluster at 90° on the outside of the railing. Mark and measure the angle. NOTE: Measure, mark, and cut a scrap board to ensure you have proper angle BEFORE cutting balusters on angle. 2 2.Set railing along the nose of the stair treads, making sure baluster holes are vertically aligned and mark line at each intersection. When measuring, cut equal lengths from each side of railing allowing a minimum of 2" (51 mm) on each end from the last baluster hole to the end of the rail. This will ensure proper baluster and bracket placement and equal spacing of balusters per each railing section. 3c. Cut the VERY END of 3c baluster, both top and bottom, making sure that point to point measurement of the baluster remains at 32" (813 mm) or 38" (965 mm) either 32" (813 mm) for 36" (914 mm) rail heights or 38" (965 mm) for 42" (1067 mm) rail heights. IMPORTANT NOTE REGARDING FOOT BLOCK INSTALLATION: . » Refer to detailed instructions (Trex Select) rail instructions) included with foot block prior to installation of railing section as these include other required steps for proper installation. SELECT RAILING 143 HOW TO INSTALL TREX SELECT STAIR RAILING/CONTINUED TREX SELECT Attaching Foot Block to Bottom Stair Rail 4. Invert the bottom stair rail. Center and drill a 4 hole using a 3/16" (5 mm) drill bit. This will be location for foot block (to be installed last). Lower Stair Post Locations 5d.Snap the bottom stair adaptor bracket 5d (labeled BOTTOM) to the standard bracket. Repeat for remaining bracket. Attachment of Brackets to Railings 5a.Check fit for both top and bottom 5a railings in designated positions for location onto posts. Remove railings. Upper Stair Post Locations 5b.Snap the top stair adaptor bracket 5b (labeled TOP) to the standard bracket. Repeat for remaining bracket. 5e Top Rail 1 Bottom Rail 1 2 2 5e.On the TOP RAIL, attach the assembled bottom stair bracket to the side with baluster holes. On the BOTTOM RAIL, attach the assembled bottom stair bracket to the OPPOSITE SIDE of the baluster holes. Attach both brackets using three #8-18 x 1" self-drilling screws (provided). SELECT RAILING 5c Top Rail 1 Bottom Rail 1 2 2 5c.On the TOP RAIL, attach the assembled top stair bracket to the side with baluster holes. On the BOTTOM RAIL, attach the assembled top stair bracket to the OPPOSITE SIDE of the baluster holes. Attach both brackets using three #8-18 x 1" self-drilling screws (provided). 144 NOTE: Construction methods are always improving. Please refer to www.trex.com for the most up-to-date installation requirements. HOW TO INSTALL TREX SELECT STAIR RAILING/CONTINUED TREX SELECT Attachment of Bottom Rail to Post 6a Attachment of Top Rail to Post 8a.Place top rail onto balusters, allowing the 8a top rail to rest on the surface of the balusters. 6a.Assemble a few of the balusters into the bottom and top railings (make sure balusters are setting at 90°) and set this on scrap material clearing the stair treads to determine where bracket locations need to be. Measure to make sure that the bottom railing will clear the stair treads and the top railing will be aligned with horizontal railing (remember in most cases, a longer post and post sleeve will be needed on the lower section of stair rail to accommodate stair angle). 6b.After locating 6b appropriate position for bottom rail remove top rail and balusters and attach bottom rail stair bracket to upper post using two #8-10 x 3" wood screws (provided). 6c.Attach bottom stair 6c rail stair bracket to lower post using two #8 10 x 3" wood screws (provided). For best results set drill to low speed when installing these screws. Install Balusters 7 7.Slide balusters into bottom rail until balusters are fully seated. 8b 8c 8b.Attach top stair rail bracket to upper post using two #8-10 x 3" screws (provided). For best results set drill to low speed when installing these screws. 8c.Attach top stair rail bracket to lower post using two #8-10 x 3" screws (provided). For best results set drill to low speed when installing these screws. Attaching Post Caps and Installing Foot Block 9.Secure post caps with silicone or PVC 9 adhesive. Attach foot block per foot block 2 instructions. NOTE: Clean up any excess adhesive before it 1 dries. SELECT RAILING 145 TREX ALUMINUM ADA COMPLIANT HANDRAIL STAIR APPLICATION RAMP APPLICATION ADA Handrail Guidelines 1.ADA handrails can be installed using various design applications such as those for stairs, ramps, and horizontal applications. Designs include options for straight and 90° wall returns, 90° corners, and adjustable angles. Choose which is best for your needs before installing. Refer to railing profiles (page 57) for a more detailed parts list. 34" (864 mm) to 38" (965 mm) 2.The handrail system top rail should be 34" (864 mm) to 38" (965 mm) above the surface. However, verifying height requirements with local building code officials before installing is important as codes vary in different areas.* 3.Maintain a minimum clearance of 1-1/2" (38 mm) between the handrail and any obstructions above or behind the handrail. 4.The end loop return at all landings must extend 12" (305 mm) past the end of the ramp or stair application.* 5.The slope of the handrail for the ramp should not exceed 1" (25 mm) rise over a 12" (305 mm) run. 6. The maximum recommended span between supports is 6' (1.83 m) on center. Thus, placement of posts is critical when installation of railing is being considered.* 7.Rails are designed to have a tight fit into other connecting components. It is critical to line these up in the correct orientation BEFORE connecting parts together. If it is necessary to shift or move a component on a rail, wrap with a protective cloth to prevent scratching as you may need to use a widemouth wrench to correct this. 8.At any straight location where internal connector is used, it is CRITICAL to locate these as close to a wall mount as possible. 9.If using metal posts, pre-drill all locations for bracket attachment. (ALWAYS use a drill bit slightly SMALLER in diameter than the screw being used for attachment.) 10.A ll elbow components can be cut down to allow for tighter angles. Cut a maximum of 2" (51 mm) on each side if this is required. *Refer to the American Disabilities Act for detailed information in regards to handrail requirements. SAFETY NOTES » When cutting metal, ALWAYS wear proper safety eyewear (as well as any other proper safety wear). » R emove all burrs from cut ends before installation. » Use of a non-ferrous metal blade is recommended. 146 NOTE: Construction methods are always improving. Please refer to www.trex.com for the most up-to-date installation requirements. ADA RAILING ADA RAILING PROFILES » S EE PAGE 58 FOR SKU NUMBERS. DESCRIPTION COLOR ADA Hand Rail 1.385" (35 mm) diameter BK, BZ, WT ADA Wall Return BK, BZ, WT ADA Wall Mount BK, BZ, WT ADA Corner Mount* BK, BZ, WT DESCRIPTION ADA 90° Elbow COLOR BK, BZ, WT ADA 36°, 34°, and 31° Elbows BK, BZ, WT ADA 5° Elbow ADA Collar BK, BZ, WT BK, BZ, WT ADA End Cap BK, BZ, WT ADA Internal Connector ADA Handrail Return BK, BZ, WT *Can only be used with metal post horizontal applications. HARDWARE RAIL TO BRACKET ATTACHMENT Short Metal Screw (#10 x 5/8" [16 mm]) BRACKET TO METAL POST ATTACHMENT Long Metal Screw (#12 x 1-1/4" [32 mm]) BRACKET TO WOOD POST/POST SLEEVE ATTACHMENT Wood Screw (8-10 x 2" [51 mm]) COLORS: BK Charcoal Black BZ Bronze WT White NOTE: If attaching brackets to 6x6 posts/post sleeves, use 8-10 x 2-1/2" (64 mm) wood screws (not included). 147 NOTE: Construction methods are always improving. Please refer to www.trex.com for the most up-to-date installation requirements. ADA RAILING HOW TO INSTALL TREX ALUMINUM ADA COMPLIANT HANDRAIL 90° Wall Return 3.Attach rail to wall mount using specific hardware provided (see chart on previous page). 4. Attach end cap to railing. Rail-to-Rail Connections/Internal Connector 1. If required, cut railing to proper length based on location of wall return(s) or attachment to other components. 2.If desired, collar ring can be used to hide seam of wall return to rail. Slide this over rail BEFORE inserting rail into wall return. 3.Slide rail onto wall return until it is fully inserted and seam is hidden under collar (if collar is being used). 4. Attach wall return to post using specific hardware provided (see chart on previous page), ENSURING wall return is at proper angle of alignment to post. (Wall return is designed to have tight fit into rail, thus location of attachment is critical.) If using metal posts, pre-drill post prior to attachment of wall mount. Wall Mount NOTE: Refer to Rail-to-Rail Connections section if connecting two or more rails together to make continuous straight run. 1.If required, cut railing to proper length based on location of wall mount(s) or attachment to other components. 2.Attach wall mount to post using specific hardware provided (see chart on previous page), ENSURING wall mount is at proper angle of alignment to angle of rail. If using metal posts, pre-drill post prior to attachment of wall mount. TIP: To help with angled attachment, place one screw into bottom hole of bracket and pivot wall mount to position required. 148 NOTE: When rail-to-rail straight connections are use for longer spans, posts must be installed 6' OC max. In addition, a wall mount MUST be used at each seam of rail-to-rail connections as close to center of wall mount as possible. If collar is used, this can be offset slightly to allow for the collar to fit. 1.If required, cut railing to proper length. 2.If desired, collar ring can be used to hide seam between rails. Slide this over rail BEFORE inserting rails into internal connector. 3.Slide internal connector into rail end until metal spacer screw is touching either end of rail or the collar, if this was used. 4.Slide second rail over opposite end of internal connector, until this is touching metal spacer screw. 5.Remove metal spacer screw using #2 square-head screwdriver. 6.Push second rail further over internal connector until this fits in the collar (if used) or fits tightly against rail. 7.Attach wall mount to post per previous instructions. 8.Attach rail to wall mount per previous instructions. 9.Use end caps where required. ADA RAILING HOW TO INSTALL TREX ALUMINUM ADA COMPLIANT HANDRAIL/CONTINUED Elbows (90°, 36°, 34°, 31°, 5°) 1.If required, cut railing to proper length based on location of elbows and other components being used. 2.If desired, collar ring can be used to hide seam of elbow to rail. Slide this over rail BEFORE inserting rail into elbow. 3.Slide internal connector into rail end until metal spacer screw is touching either end of rail or the collar, if this was used. 4.Slide appropriate angled elbow onto opposite end of internal connector, until this is touching metal spacer screw. 5.Remove metal spacer screw using #2 square head screwdriver. 6.Push elbow further over internal connector until this fits in the collar (if used) or fits tightly against rail. 7.Attach wall mount to post per previous instructions. 8.Attach rail to wall mount per previous instructions. 4.Attach wall return to lower end of handrail return (longer side), ENSURING wall return is at proper angle of alignment to post. (Wall return is designed to have tight fit into rail, thus location of attachment is critical.) 5.Slide opposite end of handrail return onto internal connector, until this is touching metal spacer screw. 6.Remove metal spacer screw using #2 square-head screwdriver. 7.Push handrail return further over internal connector until this fits in the collar (if used) or fits tightly against elbow. 8.Attach wall return to post per previous instructions. 9.Attach rail to wall mount per previous instructions. 10.U se end caps where required. Corner Mount Handrail Return 180° NOTE: Ramp application shown here. (Appropriate angle elbow also required for stair applications.) 1.If required, cut railing to proper length based on location of elbow used as well and other components being used. 2.If desired, collar ring can be used to hide seam of handrail return to rail or elbow being used. Slide this over rail BEFORE inserting rail into other component. 3.Ensure that all components are aligned to both wall mount on post as well as location of elbow on rail BEFORE attachment. 3.Slide internal connector into appropriate elbow being until metal spacer screw is touching either end of elbow or the collar, if this was used. 1. C orner mount can ONLY BE USED ON METAL POSTS and only for horizontal applications, such as stair landings. 2. P re-drill metal post and install corner post to metal post using specific hardware provided (see chart on previous page). 3. If desired, collar ring can be used to hide seam of elbow to rail. Slide this over rail BEFORE inserting rail into elbow (not shown in picture above). 3. S lide internal connector into rail end until metal spacer screw is touching either end of rail or the collar, if this was used. 4. S lide appropriate angled elbow onto opposite end of internal connector, until this is touching metal spacer screw. 5. R emove metal spacer screw using #2 square-head screwdriver. 6. P ush elbow further over internal connector until this fits in the collar (if used) or fits tightly against rail. 7. Install elbow to corner mount using specific hardware provided (see chart on page 147). ADA RAILING 149 NOTE: Construction methods are always improving. Please refer to www.trex.com for the most up-to-date installation requirements.Adobe InDesign CC 13.1 (Macintosh) 3-Heights(TM) PDF Optimization Shell 4.8.25.2 (http://www -tools.com)