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SCHUNK LDK Stroke Module: Product Information

Superior Clamping and Gripping

Flexible. Reliable. Fast.

Stroke module LDK

Compact short stroke axis with linear motor and roller guidance

Field of application

For use in clean and slightly polluted environments. Suitable for faster and precise moving or controlled press-in operation of workpieces in high-speed assembly, measurement and testing technology, microelectronics, or medical technology.

Advantages – Your benefits ?

  • Almost no wear parts: For long service life and reliability of the system.
  • No mechanical play: Between the drive components for flexible response behavior and high positioning accuracy.
  • Low oscillations and high holding force: For the shortest positioning times and process stability.
  • Integrated motor and measuring system: In the axis minimizes interfering contours and space requirements.
  • Absolute stroke measuring system: Less programming effort and time saving during commissioning and operation.
  • High dynamics: For shorter cycle times, leading to high productivity.
  • Many different variants: Possible, e.g., long slides for special optimization for specific applications.
  • Optional pneumatic holding brake: Acts as a rod lock for process reliability during system downtime.
  • Optional certified safety devices: According to SIL2/PLd with HIPERFACE® and DRIVE-CLiQ interfaces for applications with high standards in machine safety.

Key Specifications:

  • Sizes: 1 Quantity
  • Max. stroke: 200 mm
  • Max. driving force: 250..500 N
  • Repeat accuracy: ±0.01 mm
  • Max. speed: 4 m/s

Functional description

The electric drive consists of a primary part (motor coil) and a secondary part (permanent magnets). The controller manages the phase and amplitude of the applied electric current to set the profile, fitted with magnets, in motion.

Diagram of the LDK Stroke Module components:
  • 1 Pneumatic holding brake: For maintaining position during downtime.
  • 2 High precision, hardened and ground steel guide rails: For optimal guidance properties and speeds.
  • 3 Integrated secondary parts: With high power magnets.
  • 4 Compact primary part slide: With mounting surfaces, scope-free adjusted rollers, and integrated measuring system.
  • 5 End plates: For mounting sensors, shock absorbers, and additional attachments.
  • 6 Motor plug: Position right/left can be selected.

Detailed functional description

Design of the linear direct axis

The linear direct axes of the LDx product series (illustration corresponds to linear module LDN) comprise a motor slide with an integrated primary part and measuring system. The secondary part consists of permanent magnets and is integrated into the axis profile of the linear axis.

  • 1 Axis profile: (e.g., steel guide rail or aluminum profile)
  • 2 Permanent magnets with dirt cover

Modular transducer system

The linear module (similar to illustration) is available with four different stroke measuring systems. The incremental stroke measuring system has a 1Vss interface. Absolute path measuring systems are optionally available with HIPERFACE®, SSI, or DRIVE-CLiQ interfaces.

  • 1 Measuring system reading head: Fixed on the motor slide
  • 2 Measuring system tape measure: Fixed on the aluminum profile

Pneumatic holding brake

Optionally, the linear module (similar to illustration) is equipped with a pneumatically actuated holding brake. Its function is activated in a non-ventilated state and is used to maintain the position of the linear axis in a currentless state.

  • 1 Holding brake: Operated pneumatically

Drag chain

Matching cable tracks are available as accessories for the linear axes (similar to illustration). These are adapted to the respective effective stroke, supplied with mounting material, and if necessary, pre-assembled.

  • 1 Drag chain

Ordering example

Example: LDK - EL - 0100 - 270 - 0500 - 1 - LXBV - 111A - SB03 - 0132

Axis version:

  • LDH: linear direct drive with narrow short-stroke profile
  • LDK: linear direct drive with short-stroke profile
  • LDN: linear motor drive with single X profile
  • LDM: Linear direct drive with double X-profile
  • LDT: Linear direct drive with triple X-profile
  • LDL: Linear direct drive with flat profile

Guidance and motor versions:

  • E: non-supported version
  • U: supported version

Slide length:

  • S: standard slide
  • L: Long slide

Size, Nominal stroke, Overall length, Number of active slides: (Refer to specific model codes)

Option group 1:

  • Number 1: Motor option
  • Number 2: Additional passive slides option
  • Number 3: On option holding brake in active slide
  • Number 4: On option valve

Option group 2:

  • Number 1: Reference switch option
  • Number 2: Limit switch option
  • Number 3: On option drag chain
  • Number 4: On option wipers

Option group 3:

  • Number 1: Shock absorbers option
  • Numbers 2 - 4: Mounting strips

Option group 4 Measuring system:

  • Number 1: stroke measuring system
  • Number 2: Position measurement system
  • Number 3: Cable length
  • Number 4: Controller interface

General notes about the series

Drive: Linear direct drive based on a 3-phase, electronically commutated and permanently excited AC synchronous liner motor.

Stroke measuring system: Contactless, magnetic measuring system with incremental and absolute variants; with HIPERFACE®, SSI, 1Vss and DRIVE-CLiQ interfaces.

Profile: Width of steel guide rail.

Slide: Aluminum slide, primary part and measuring system reading head directly integrated.

Scope of delivery: Accessory pack with centering sleeves and assembly and operating manual with declaration of incorporation.

Drive controller: Bosch Rexroth IndraDrive and Siemens SINAMICS drive control units supported as standard; matching parameters supplied on DVD, other manufacturers available on request.

Warranty: 24 months.

Repeat accuracy: Defined as the spread of the target position after 100 consecutive positioning cycles under constant conditions.

Ambient conditions: The modules are mainly designed for use in clean ambient conditions. Life time may shorten in harsh ambient conditions, and SCHUNK cannot assume liability in such cases. Contact SCHUNK for assistance.

Layout or control calculation: Verifying the sizing of the selected unit is necessary to avoid overloading. Contact SCHUNK for assistance.

Application example

Linear gripper rotary unit for dynamic movement of small components.

Example Assembly:
  • 1 2-finger parallel gripper MPG-plus
  • 2 Miniature rotary module ERD
  • 3 Stroke module LDK
  • 4 Universal linear module LDN
  • 5 Universal linear module LDT

SCHUNK offers more ...

The following components make the product LDK even more productive – providing suitable additions for the highest functionality, flexibility, reliability, and controlled production.

  • Gripper for small components
  • Universal gripper
  • Rotation unit
  • Rotary gripper module
  • Power and encoder cables
  • Drive controller
  • Drag chain
  • Pillar assembly system

For more information on these products, visit schunk.com or contact the SCHUNK technical hotline at +49-7133-103-2696.

Options and special information

Modular transducer system: The linear module is available with four different stroke measuring systems. Incremental systems use a 1Vss interface. Absolute path systems are optionally available with HIPERFACE®, SSI, or DRIVE-CLiQ interfaces.

Pneumatic holding brake: An optional holding brake, pneumatically actuated, maintains the linear axis position in a currentless state.

Supported axis version: The axis profile can receive additional support for high payloads, minimizing bending and providing an alternative mounting option.

Certified encoder system: Encoder systems with HIPERFACE® (optional) and DRIVE-CLiQ interfaces are certified according to SIL2/PLd, suitable for demanding applications with high machine safety requirements. Contact SCHUNK for further information.

Dimensions and maximum loads

Diagram illustrating forces and torques for static loading.

Diagram shows a schematic of the linear axis with force vectors (Fx, Fy, Fz) and torque vectors (Mx, My, Mz) and key dimensions (Xmax, Z, X+H).

For values, see technical data table. The forces and torques shown are maximum values for static loading.

Technical data

DescriptionLDK-ES-0100LDK-EL-0200
Drive conceptLinear direct driveLinear direct drive
Max. stroke H [mm]200200
Max. driving force [N]250500
Nominal force [N]115185
Max. useful load (vertical) [kg]36
Repeat accuracy [mm]±0.01±0.01
Max. speed [m/s]44
Max. acceleration [m/s²]4040
Max. current [A]7.515
Max. standstill current [A]1.983.19
Min./max. ambient temperature [°C]5/405/40
Dead weight of base including slide and motor [kg]3.165.06
Additional mass per 100 mm stroke [kg]0.340.34
Dead weight of slide/motor [kg]0.8/1.621.18/2.8
Dimensions X x Y x Z [mm]212 x 85 x 89.5312 x 85 x 89.5
Moments Mx max./My max./Mz max. [Nm]47/37/3762/125/125
Forces Fy max./Fz max./Fz max./-Fz max. [N]1310/1310/1312/13101700/1700/1700/1700

Options and their characteristics

Supported versionLDK-US-0100LDK-UL-0200
Max. stroke [mm]200200
Dead weight of base including slide and motor [kg]3.495.52
Additional mass per 100 mm stroke [kg]0.470.47
Dead weight of slide/motor [kg]0.8/1.621.18/2.8

Main view

Main view of the linear module with mounting details.

The linear module can be fastened to the base body or the slide. The structure can also optionally be fastened to either the slide or the base body. This view shows the mounting of the module to the base body and the mounting of the structure to the slide.

Key Labels:

  • 1 Connection linear unit
  • 2 Attachment connection
  • 9 Nominal stroke
  • 31 Motor plug
  • 32 Pneumatic connection for holding brake
  • 33 Cable for position measuring system
  • 72 Fit for centering sleeves
  • 80 Depth of the centering sleeve hole in the counter part
  • 81 Not included in the scope of delivery
  • 90 Applies to all centering sleeves
DescriptionA [mm]L [mm]L1 [mm]L2 [mm]
LDK-ES-0100150212188106
LDK-EL-0200250312288156

Configuration Options

Version with long slide

Dimensional view for the version with a long slide.

The side view shows the dimensional changes when using a long slide.

Supported version

Diagram of the supported version.

The support reduces bending and permits an additional type of mounting.

Limit and reference switch

Diagram showing limit and reference switch configurations.

Key Labels:

  • 12 Mechanical limit switches
  • 22 Inductive reference switch
  • BT With long slide plate
  • GL Fit for centering sleeves

The limit and reference switches are not mandatory for operating the linear module.

Drag chain

Diagram of a drag chain.

Matching cable tracks are available as accessories for the linear axes. These are adapted to the respective effective stroke, supplied with mounting material, and if necessary, pre-assembled.

Power cable

Schematic of a power cable with connection details.

Connection cables such as power cables and encoder cables are specifically designed for connecting SCHUNK products with drive control units. SCHUNK offers assistance in selecting the right connection cables.

Key Labels:

  • 6 Connection module side
  • 15 Socket
  • 90 Prefabricated to connect to the higher-level components

Power cable for LDx 100-300 at BOSCH IndraDrive A/B

DescriptionIDL1 [m]D1 [mm]L2 [mm]D2 [mm]D3
KA GLT2306-LK-00500-X034956451078.527M23
KA GLT2306-LK-01000-X0349565101078.527M23
KA GLT2306-LK-01500-X0349566151078.527M23
KA GLT2306-LK-02000-X0349567201078.527M23

Power cable for LDx 100-300 at BOSCH IndraDrive CS

DescriptionIDL1 [m]D1 [mm]L2 [mm]D2 [mm]D3
KA GLT2306-LK-00500-2034951551078.527M23
KA GLT2306-LK-01000-20349516101078.527M23
KA GLT2306-LK-01500-20349517151078.527M23
KA GLT2306-LK-02000-20349518201078.527M23

Power cable for LDx 100-300 on Siemens SINAMICS

DescriptionIDL1 [m]D1 [mm]L2 [mm]D2 [mm]D3
KA GGT2306-LK-00100-4034911111078.527M23
KA GGT2306-LK-00200-4034911221078.527M23
KA GGT2306-LK-00300-4034911331078.527M23

Power cable for LDx 100-300 on Siemens SINAMICS with DRIVE-CLiQ - cable track compatible

DescriptionIDL1 [m]D1 [mm]L2 [mm]D2 [mm]D3
LDx100-300 DQ 05m131591751078.527M23
LDx100-300 DQ 10m1002467101078.527M23
LDx100-300 DQ 15m30702114151078.527M23
LDx100-300 DQ 20m1342496201078.527M23

Please observe the min. bending radius for cable track-compatible cables or the max. torsion angle for torsion-compatible cables. These are generally 10 times the cable diameter or +/- 180°/m.

Encoder cable

Schematics for different encoder cable types (KA G..., KA W..., KA G...DS...).

Connection cables such as power cables and encoder cables are specifically designed for connecting SCHUNK products with drive control units. SCHUNK offers assistance in selecting the right connection cables.

Key Labels:

  • 6 Connection module side
  • 15 Socket
  • 90 Prefabricated for connection to the drive controller

Encoder cable for BOSCH IndraDrive A/B/Cs and HIPERFACE® encoder interface - drag chain compatible

DescriptionIDL1 [m]D1 [mm]L2 [mm]D2 [mm]L3D3
KA WWN1208-GK-00500-K03495445637.514.930.8M12
KA WWN1208-GK-01000-K034954510637.514.930.8M12
KA WWN1208-GK-01500-K034954615637.514.930.8M12
KA WWN1208-GK-02000-K034954720637.514.930.8M12

Encoder cable for BOSCH IndraDrive A/B and 1Vss encoder interface

DescriptionIDL1 [m]D1 [mm]L2 [mm]D2 [mm]L3D3
KA WWN1208-GK-00500-X034915057.337.514.6530.8M12
KA WWN1208-GK-01000-X0349151107.337.514.6530.8M12
KA WWN1208-GK-01500-X0349152157.337.514.6530.8M12
KA WWN1208-GK-02000-X0349153207.337.514.6530.8M12

Encoder cable for BOSCH IndraDrive Cs and 1Vss encoder interface

DescriptionIDL1 [m]D1 [mm]L2 [mm]D2 [mm]L3D3
KA WWN1208-GK-00500-Y034914257.337.514.5630.8M12
KA WWN1208-GK-01000-Y0349143107.337.514.5630.8M12
KA WWN1208-GK-01500-Y0349144157.337.514.5630.8M12
KA WWN1208-GK-02000-Y0349145207.337.514.5630.8M12

Encoder cable for SIEMENS Sinamcis and 1Vss encoder interface

DescriptionIDL1 [m]D1 [mm]L2 [mm]D2 [mm]L3D3
KA WGN1208-GK-00100-Z034960417.337.514.6530.8M12
KA WGN1208-GK-00200-Z034960527.337.514.6530.8M12
KA WGN1208-GK-00300-Z034960637.337.514.6530.8M12

Emcoder able for SIEMENS Sinamcis and SSI encoder interface

DescriptionIDL1 [m]D1 [mm]L2 [mm]D2 [mm]L3D3
KA WGN1210-GK-00100-00349155164614.6528.9M12
KA WGN1210-GK-00200-00349156264614.6528.9M12
KA WGN1210-GK-00300-00349157364614.6528.9M12

Sensor cable for Siemens SINAMICS and encoder interface DRIVE-CLiQ - cable track compatible

DescriptionIDL1 [m]D1 [mm]L2 [mm]D2 [mm]L3D3
LDx - DQ 05m13112735637.514.930.8M12
LDx - DQ 10m100246610637.514.930.8M12
LDx - DQ 15m3070218015637.514.930.8M12
LDx - DQ 20m132797220637.514.930.8M12

Please observe the min. bending radius for cable track-compatible cables or the max. torsion angle for torsion-compatible cables. These are generally 10 times the cable diameter or +/- 180°/m.

Bosch Rexroth IndraDrive Cs controller

Diagram of Bosch Rexroth IndraDrive Cs controller components.

Key Labels:

  • 90 Controller
  • 91 Rotary module ERS/ERT, electric
  • 92 ERD Rotary unit
  • 93 Compact linear module ELB

The controller can be used to operate rotary modules ERS, ERT, and ERD, as well as SCHUNK linear motor axes. It is available with PROFIBUS or Multi-Ethernet (Sercos III, PROFINET, EtherCAT, EtherNet/IP) communication interfaces.

DescriptionNominal current [A]Maximum current [A]
Controller HCS01.1E-W00082.78

SCHUNK can assist with selecting the right controller.

Contact Information

SCHUNK GmbH & Co. KG
Spann- und Greiftechnik
Bahnhofstr. 106 - 134
D-74348 Lauffen/Neckar
Tel. +49-7133-103-0
Fax +49-7133-103-2399
info@de.schunk.com
schunk.com

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Jens Lehmann, German goalkeeper legend, SCHUNK brand ambassador since 2012 for safe, precise gripping and holding. schunk.com/Lehmann

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