Instruction Manual for STAHL models including: UB03, RFID Chipcard Reader, UB03 RFID Chipcard Reader

Operating Instructions

UB03

In/Di

Operating Instructions - R. STAHL

Telephone: (Sales Support). 49 221 768 06 - 1000. (Technical Support). - 5000. Fax: - 4100. E-mail: (Sales Support) sales.dehm@r-stahl.com.

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Asset 557711
Operating Instructions
UB03-*

Version: Issue date:
Order number:

01.01.04 16.12.2021
299588

Operating Instructions UB03

Disclaimer

Disclaimer
Publisher and copyright holder:
R. STAHL HMI Systems GmbH Adolf-Grimme-Allee 8 D 50829 Cologne

Telephone:
Fax: E-mail:

(Sales Support) (Technical Support)
(Sales Support) (Technical Support)

+49 221 768 06 - 1000 - 5000 - 4100
sales.dehm@r-stahl.com support.dehm@r-stahl.com

 All rights reserved.  This document may not be reproduced in whole or in part except with the written consent
of the publisher.  The information in this document is subject to change without notice.

Any warranty claims are limited to the right to demand amendments. Liability for any damage that might result from the contents of these instructions or all other documentation is limited to clear cases of premeditation.

We reserve the right to amend our products and their specifications at any time, provided it is in the interest of technical progress. The information in the current manual (online or on CD / DVD / USB-stick) or in the operating instructions included in the delivery applies.

Trademark The terms and names used in this document are registered trademarks and / or products of the companies in question.

Copyright © 2021 by R. STAHL HMI Systems GmbH. Subject to alterations.

Page 2 of 64

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Specific markings

Operating Instructions UB03

Specific markings
The markings in these operating instructions refer to specific features that must be noted.
In detail, these are:

DANGER

This sign alerts users to hazards that will result in death or serious injury if ignored.

WARNING

This sign alerts users to hazards that may result in death or serious injury if ignored.

CAUTION

This sign alerts users to hazards that may damage machinery or equipment or result in injury if ignored.

ATTENTION

Information highlighted by this symbol indicates measures for the prevention of damage to machinery or equipment !

NOTICE

Information highlighted by this symbol indicates important information of which particular note should be taken !

DOCUMENTATION

Information highlighted by this symbol refers to a different chapter or section in this manual or other
documentation or a web-page !

 R. STAHL HMI Systems GmbH / OI_UB03_en_V_01_01_04.docx / 16.12.2021

Page 3 of 64

Operating Instructions UB03

Table of contents

Table of contents

1 2 2.1 2.2 2.3 2.3.1 3 4 4.1 4.1.1 4.1.1.1 4.1.2 4.1.2.1 4.1.3 4.2 4.2.1 4.2.2 4.3 4.3.1 4.3.2 4.4 4.5 4.6 4.7 4.8 4.9 4.10 4.11 5 5.1 5.1.1 5.1.2 5.2 5.3 5.4 6 6.1 6.2 6.2.1 6.2.2 6.2.3

Description Disclaimer Specific markings Table of contents Preface Intended use
Version UB03-Z*-RFID-* Version UB03-Z1-CON-UTP Connectivities
UB03-Z*-RFID Technical data Marking
Type code Approval Type key code Version UB03-Z*-RFID-* Type key code Version UB03-Z1-CON-UTP
Ex classification ATEX / IECEx UB03-Z1-* UB03-Z2-*
Ex classification CCC / CNEX UB03-Z1-* UB03-Z2-*
Certificates Notified Body ID number Temperature Range Type of Protection Warnings Serial number Manufacturing date Manufacturer Applied standards ATEX / IECEx
UB03-Z1-* UB03-Z2-* EMC Directive 2014/30/EU Low Voltage Directive 2014/35/EU RoHS Directive 2011/65/EU Electrical parameters Connection values Non intrinsically safe interfaces (Ex eb / Ex ec) X1 power supply X1Data cable X2 data cable

Page 2 3 4 7 7 7 8 8 8 9 10 10 10 10 11 11 11 12 12 12 12 12 12 12 13 13 13 13 13 13 13 14 14 14 14 14 14 14 15 15 15 15 15 15

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Table of contents

Operating Instructions UB03

7

Electrical Installation

16

7.1

UB03-*-RFID

16

7.1.1

Status LED

16

7.1.2

Connection overview terminal assignment

16

7.1.3

Connection overview

17

7.1.3.1

Connection of UB03-Z1-RFID-*-RS422-* to ET-208-*-AC / DC

17

7.1.3.2

Connection of UB03-Z1-RFID-*-RS422-* to ET-208-*-DC

17

7.1.3.3

Connection of UB03-Z*-RFID-*-USB-* to ET-/MT-xx6

18

7.1.3.4

Connection of UB03-Z*-RFID-*-RS422-* to ET-/MT-xx6

18

7.1.3.5

Connection of UB03-Z*-RFID-*-USB-* to ET-/MT-xx7

19

7.1.3.6

Connection of UB03-Z*-RFID-*-USB-* to ET-/MT-xx8

19

7.1.3.7

Connection of UB03-Z*-RFID-*-RS422-* to ET-/MT-xx8-*-AC

20

7.1.3.8

Connection of UB03-Z*-RFID-*-RS422-24V-* to ET-/MT-xx8-*-DC 20

7.2

UB03-Z1-CON-UTP

21

7.2.1

Status LED

21

7.2.2

Connection overview terminal assignment

21

7.2.3

Connection diagram

21

7.2.4

Connection of supply voltage to UB03-Z1-CON-UTP via

operator interface

22

7.2.5

Connection of supply voltage to UB03-Z1-CON-UTP for ET-208-AC 22

7.2.6

Connection of supply voltage to UB03-Z1-CON-UTP for ET-208-DC 23

7.2.7

Connection of UB03-Z1-CON-UTP to operating device TX

23

7.2.8

Connection of UB03-Z1-CON-UTP to VI-UTP-2300A

24

7.2.9

Connection of UB03-Z1-CON-UTP to UB03-Z1-CON-UTP

24

8

Safety information

25

8.1

Commissioning

25

8.2

Use

25

8.3

Industrial Security

25

8.4

Mounting and dismounting

26

8.4.1

Mounting screws / threaded holes

26

8.4.2

UB03-Z*-RFID-*

26

8.4.3

UB03-Z1-CON-UTP

26

8.5

Installation

27

8.5.1

Details for connection compartments

27

8.5.1.1

Cable glands

27

8.5.2

Details for electrical connection of Interfaces X1, X2

28

8.5.3

Earthing

28

9

Mechanical data

29

9.1

Views

29

9.1.1

UB03-*

29

9.1.2

Card holder

29

9.1.3

UB03-*-RFID with card holder

29

9.2

Dimensions

30

9.2.1

UB03-*

30

9.2.2

Card holder

30

9.2.3

UB03-*-RFID with card holder

31

9.3

Mounting instruction card holder

31

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Page 5 of 64

Operating Instructions UB03

9.3.1 9.3.1.1 9.3.1.2 10 10.1 11 12 13 14 15 16 16.1 16.1.1 16.1.2 16.1.3 17 17.1 17.2 18 18.1 18.2 18.3 18.4 18.5 18.5.1 18.5.1.1 18.5.1.2 18.5.2 18.5.2.1 18.5.2.2 19 19.1 19.2 20 21

Recommended mounting position For UB03-*RFID For operating device x98
Maintenance, overhaul and repair Damaged sealing
Adjustment Training instructions Special conditions of use Special tools Cells and Batteries Disposal / Restricted substances
Declaration of substances and restricted substances Declarable substance groups RoHS directive 2011/65/EC IMO Resolution MEPC.269(68)
Drawings Installation with UB03-Z*-RFID-* fixing frame Wall mounting of UB03-Z1-CON-UTP
Declaration of EC conformity UB03-Z1-RFID* UB03-Z2-RFID* UB03-Z1-CON-UTP RCM CCC UB03-Z1-* English version Chinese version UB03-Z2-* English version Chinese version
Evaluation of transponder media RFID chip cards RFID tag
Conformity assessment Release notes

Table of contents
31 31 32 33 33 33 33 33 33 33 34 34 34 34 34 35 35 36 37 37 38 39 40 42 42 42 46 50 50 54 58 58 60 61 62

Page 6 of 64

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Preface

Operating Instructions UB03

1 Preface
These Operating Instructions contain all aspects relevant to explosion protection for the UB03-* devices. They also contain information on the connection and installation (etc.) of these devices.

NOTICE

All data relevant to explosion protection was copied to these operating instructions from the EC type examination certificate.
For the correct operation of all associated components please note, in addition to these operating instructions, all other operating instructions enclosed in this delivery as well as the operating instructions of the additional equipment to be connected.

DOCUMENTATION

The certificates for the UB03-*devices are compiled in the document entitled CE_UB03, which is stored on the CD / DVD / USB stick included in the delivery. You can also find this document online at r-stahl.com or request a copy from R. STAHL HMI Systems GmbH.

2 Intended use
The UB03-* devices are explosion-protected equipment for installation in hazardous areas. Whilst version UB03-Z1-* can be installed in Zones 1 and 21 (EPL Gb, Db) according to the ATEX directive, version UB03-Z2-* is suitable for installation in Zones 2 and 22 (EPL Gc, Dc). The UB03-* devices consist of an enclosure with integrated electronics. Different electronics modules are available for different functionalities (see type code). Connection to the interfaces is located inside an integrated Ex eb / ec connection box. The UB03-* devices can be mounted inside a front panel with a fixing frame or inside an enclosure.
2.1 Version UB03-Z*-RFID-*
The UB03-Z*-RFID-* versions are equipped with an RFID chipcard reader. These are proximity readers that can read the corresponding transponder media without direct contact and transfer the data to operating devices or any other systems.
Two versions of RFID reader are available for different types of data transfer between reader and a corresponding software.
 CRYPT - data is transferred via an encrypted bidirectional protocol. This protocol can also be used to describe the transponder media. The connected device must be able to support the data encryption via a suitable application. The protocol description can be provided once a confidentiality agreement has been signed.
 ASCII - when the transponder medium approaches or is removed, the reader actively sends the pre-parameterised content of the medium in the form of characters transformed bytewise from hex code to ASCII. Applications such as PM Logon from Siemens or LogOnPlus from i.p.a.s. support this encryption protocol.
In addition, a card holder is available for the RFID reader, which is glued to the reader (or, in the case of the x98 device, to the device itself).

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Page 7 of 64

Operating Instructions UB03

Intended use

2.2 Version UB03-Z1-CON-UTP
The UB03-Z1-CON-UTP is an Ethernet extender that can be used to extend the LAN copper cables' limited distance of 100 m to up to 250 m (1x twisted pair). A fixing frame for the installation of the extender is included in the delivery of the UB03-Z1-CON-UTP. Available counterparts are the VI-UTP-2300A Ethernet extender PoE or the series UTP Vigitron extender with identical construction. The UB03-Z1-CON-UTP devices' immunity level corresponds to "Industrial Grade", that of the Vigitron Extenders to "Commercial Grade", according to the manufacturer.

NOTICE

Depending on the cable length it may take several minutes after the UB03-Z1-CON-UTP has been switched on for it to be located and a connection to be established.

2.3 Connectivities
2.3.1 UB03-Z*-RFID Reader version
UB03-Z1-RFID-*-USB-* UB03-Z1-RFID-*-RS422-*
UB03-Z2-RFID-*-USB-* UB03-Z2-RFID-*-RS422-*

RAPTOR ET-208
X2 or X3
-

Device series / interface

EAGLE

MANTA *3

ET-/MT-xx6 ET-/MT-xx7

X5 or X7 *1

X13

X2 or X22 *2

-

MT-xx6

MT-xx7

X5 or X7 *1

X13

X2 or X22 *2

-

SHARK *3 ET-/MT-xx8
X6 X7 MT-xx8 X6 X7

NOTICE

*1 Not possible for SERIES 300 !
*2 Connection to X22 is only possible for devices with option "2. serial interface".
*3 SERIES 600 devices require an additional FTDI driver that needs to be installed on the connected PC. The current FTDI driver is located at the following link: http://www.ftdichip.com/Drivers/D2XX.html
ASCII version only: Additionally, a keyboard wedge needs to be installed on the connected PC to receive and transfer the reader data to an application.

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Technical data

Operating Instructions UB03

3 Technical data

Function / Equipment Power supply
Connections Nominal voltage Voltage range Rated operational power Nominal current LED Interfaces Data cable
Data cable lengths Ethernet extender USB with USB 2.0 cable USB with Profinet cable RS-422 with CAT6 cable RS-422 with Profinet cable
Enclosure Enclosure material Enclosure protection type Ambient temperature range Mounting orientation Cable gland type
Cable gland diameter range Dimensions [mm] / [inch]
Front (w x h) Mounting cut-out (w x h) (+0.5 / -0.3) / [+0.0197 / -0.0118] Depth of cut-out Wall thickness Weight [kg] / [lbs] Supported transponder media
Panel mount type

UB03-Z*-RFID-*-USB-*

UB03-Z*-RFID-*-RS422-*

UB03-Z1-CON-UTP

in the Ex e terminal compartment

via screw terminals, 2.5 mm² green

5 VDC via USB interface

5 / 12 or 24 VDC

4.75 - 30 VDC

typically 1 W

typically 2 W

0.2 A

0.2 A

0.4 A

for power, OK, error

for power, link / traffic

USB

RS-422

10/100Base-TX

USB 2.0 cable (recommended)

CAT6 cable

or

CAT7 cable (1 pair)

Type A Profinet cable (AWG22)

Type A Profinet cable (AWG22)

-

max. 3.0 m (9.84 ft)

-

max. 3.0 m (9.84 ft)

-

-

max. 1000 m (3,280.84 ft)

-

max. 1000 m (3,280.84 ft)

Compact enclosure with fixing plate

Aluminium

IP66

-40 °C ... +70 °C / [-40 °F ... +158 °F]

any

1x 8161 M16 1x 8290 M20 stopping plugs

1x 8161 M16 1x 8161 M20

2 ­ 9 mm -

2 ­ 9 mm 4 ­ 13 mm

max. 250 m (820.21 ft) -
1x 8161 M16 1x 8161 M20
2 ­ 9 mm 4 ­ 13 mm

125 x 185 / [4.92 x 7.28]

110 x 170 / [4.33 x 6.69]

54.2 / [2.13] 1 ­ 5 / [0.0394 ­ 0.197]
1.0 / [2.2]

-

Transponder media

Reader technology

-

MIFARE Classic, 1k / 4k

MIFARE Classic

DESFire, 4k

MIFARE DESFire

DESFire EV1, 2k / 4k / 8k

MIFARE DESFire EV1

LEGIC MIM 22 / MIM 256 / MIM 1024

LEGIC prime

LEGIC ATC512-MP110 (ISO 14443A) LEGIC ATC2048-MP110 (ISO 14443A) LEGIC ATC4096-MP310 (ISO 14443A) LEGIC ATC4096-MP311 (ISO 14443A) LEGIC AFS4096-JP10 / JP11 (ISO 14443A)
LEGIC ATC128-MV210 (ISO 15693) LEGIC ATC256-MV210 (ISO 15693) LEGIC ATC1024-MV110 (ISO 15693)

LEGIC advant

ISO 14443A transponder (UID / CSN) ISO 15693 transponder (UID / CSN)
Sony FeliCa subset INSIDE Secure (UID / CSN) Transparent, NFC Forum Type 2 Tag Transparent, NFC Forum Type 3 Tag

Common

PRIMO-A-1200-A

-

 R. STAHL HMI Systems GmbH / OI_UB03_en_V_01_01_04.docx / 16.12.2021

Page 9 of 64

Operating Instructions UB03

Marking

4 Marking

4.1 Type code

4.1.1

Approval UB03-a-b-*

any alphanumeric or symbolic characters, without relevance for explosion protection Functionality Application range (zone) Universal box size 3

4.1.1.1 Type key code

Number of type code
a
b

possible value

Description

Z1 Z2 RFID-C3-USB
RFID-C4-USB
RFID-C5-USB
RFID-C6-USB RFID-C7-USB RFID-C3-RS422
RFID-C4-RS422
RFID-C5-RS422
RFID-C6-RS422 RFID-C7-RS422
CON-UTP CON-USB AMP-Audio
DSP-10 Ill-LED

Devices for Zone 1, Zone 21, EPL Gb, Db

Devices for Zone 2, Zone 22, EPL Gc, Dc

RFID card reader 13.56 MHz, USB interface,

MIFARE / DESFire / EV1, CRYPT

RFID card reader 13.56 MHz, USB interface,

MIFARE / DESFire / EV1, ASCII

RFID card reader 13.56 MHz, USB interface,

LEGIC, MIFARE / DESFire / EV1, CRYPT

RFID card reader 13.56 MHz, USB interface,

LEGIC, MIFARE / DESFire / EV1, ASCII

RFID card reader 13.56 MHz, USB interface, NFC

RFID card reader 13.56 MHz, RS-422 interface,

MIFARE / DESFire / EV1, CRYPT

RFID card reader 13.56 MHz, RS-422 interface,

MIFARE / DESFire / EV1, ASCII

RFID card reader 13.56 MHz, RS-422 interface,

LEGIC, MIFARE / DESFire / EV1, CRYPT

RFID card reader 13.56 MHz, RS-422 interface,

LEGIC, MIFARE / DESFire / EV1, ASCII

RFID card reader 13.56 MHz, RS-422 interface, NFC

Transducer from UTP to Ethernet 10/100Base-TX

Transducer from USB to Ethernet 10/100Base-TX

Audio amplifier

Future

Power supply

planning

LED lighting

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Marking

Operating Instructions UB03

4.1.2 Version UB03-Z*-RFID-*

NOTICE

At the time of publication of this document, only the versions listed in the following type key code have been realised.

4.1.2.1

Type key code UB03-Z*-RFID-a-b-PES-01

Revision number Polyester card contact surface Interface Software function RFID chipcard reader 13.56 MHz Application range (zone) Universal box size 3

Version Classification product key
UB03-Z1-RFID-a-b-PES-01 UB03-Z2-RFID-a-b-PES-01 UB03-Z*-RFID-C05-b-PES-01
UB03-Z*-RFID-C06-b-PES-01 UB03-Z*-RFID-a-USB-PES-01 UB03-Z*-RFID-a-RS422-PES-01

Description Version with Approval for Zone 1, Zone 21, EPL Gb, Db Approval for Zone 2, Zone 22, EPL Gc, Dc Transponder media LEGIC, MIFARE / DESFire / EV1, CRYPT transmission protocol Transponder media LEGIC, MIFARE / DESFire / EV1, ASCII (protocol-less) USB interface RS-422 data Interface

4.1.3 Version UB03-Z1-CON-UTP

NOTICE

At the time of publication of this document only the version listed here has been realised.

Version UB03-Z1-CON-UTP

Ethernet extender for Zone 1, Zone 21, EPL Gb, Db

 R. STAHL HMI Systems GmbH / OI_UB03_en_V_01_01_04.docx / 16.12.2021

Page 11 of 64

Operating Instructions UB03

Marking

4.2 Ex classification ATEX / IECEx
ATEX and IECEx marking according to IEC 60079-0 and ATEX directive 2014/34/EC.

4.2.1 UB03-Z1-*

Version Gas Dust

2014/34/EU prefix e II 2 G e II 2 D

Ex marking Ex eb q IIC T4 Gb Ex tb IIIC T115°C Db

4.2.2 UB03-Z2-*

Version Gas Dust

2014/34/EU prefix e II 3 G e II 3 D

Ex marking Ex ec nC IIC T4 Gc Ex tc IIIC T115°C Dc

4.3 Ex classification CCC / CNEX

4.3.1 UB03-Z1-*

Version Gas Dust

Ex e q llC T4 Gb Ex tD A21 IP66 T115°C

Ex marking

4.3.2 UB03-Z2-*

Version Gas Dust

Ex nA nC llC T4 Ge Ex tD A22 IP66 Tl15°C

Ex marking

4.4 Certificates
The UB03-* devices are certified for installation in the following areas:

Synonym CE / ATEX IECEx CCC
CNEX

Scope Europe Global
China

Version UB03-Z1-* UB03-Z2-*
UB03-Z1-* UB03-Z2-* UB03-Z1-* UB03-Z2-*

Certificate number BVS 18 ATEX E 001 BVS 18 ATEX E 002 IECEx BVS 18.0001 2021312314000072 2021312314000071
CNEx21.1936X CNEx21.1937X

DOCUMENTATION

You can access all IECEx certificates on the official website of the IEC under their certificate number. http://iecex.iec.ch/iecex/iecexweb.nsf/welcome?openform.

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Marking

Operating Instructions UB03

4.5 Notified Body ID number
Notified Body ID number: 0158

4.6 Temperature Range

Temperature range:

-40 °C ... +70 °C / [-40 °F ... +158 °F]

4.7 Type of Protection

Type of protection:

IP66

4.8 Warnings
Warning ! In ambient temperatures exceeding +45 °C the surface of the device may heat up.
Caution when touching !

 Do not open ! This container has been permanently sealed and cannot be repaired.
 Isolate all Ex eb / Ex ec circuits and wait one minute before opening the connection compartment !

4.9 Serial number
The serial number is printed on a label.

4.10 Manufacturing date
The manufacturing date is printed on a label.

4.11 Manufacturer
Manufacturer's name:
R. STAHL HMI Systems GmbH Adolf-Grimme-Allee 8 D 50829 Cologne

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Page 13 of 64

Operating Instructions UB03

Applied standards

5 Applied standards

5.1 ATEX / IECEx

5.1.1 UB03-Z1-*

Standard

Classification

EN 60079-0 : 2012 + A11 : 2013

General requirements

EN 60079-5 : 2015

Protection by powder filling "q"

EN 60079-7 : 2015

Protection by increased safety "e"

EN 60079-31 : 2014

Protected by enclosures "t" (dust ignition protection)

The product corresponds to requirements from:

EN IEC 60079-0 : 2018

General requirements

EN IEC 60079-7 : 2015 + A1 : 2018

Protection by increased safety "e"

5.1.2 UB03-Z2-*

Standard

Classification

EN 60079-0 : 2012 + A11 : 2013

General requirements

EN 60079-7 : 2015

Protection by increased safety "e"

EN 60079-15 : 2010

Protection by type of protection "n"

EN 60079-31 : 2014

Protected by enclosures "t" (dust ignition protection)

The product corresponds to requirements from:

EN IEC 60079-0 : 2018

General requirements

EN IEC 60079-7 : 2015 + A1 : 2018

Protection by increased safety "e"

EN 60079-15 : 2020

Protection by type of protection "n"

5.2 EMC Directive 2014/30/EU
Standard EN 61000-6-2 : 2005 EN 61000-6-4 : 20011

Classification Immunity
Interference emission

5.3 Low Voltage Directive 2014/35/EU

NOTICE

Does not apply to UB03-Z1-CON-UTP !

Standard EN 62368-1 : 2014 + AC : 2015 + A11 : 2017

Classification Safety requirements for electrical equipment for measurement, control and laboratory use (General requirements)

5.4 RoHS Directive 2011/65/EU

Standard EN IEC 63000 : 2018

Classification
Technical documentation for the assessment of electrical and electronic products with respect to the restriction of hazardous substances

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Electrical parameters

Operating Instructions UB03

6 Electrical parameters

6.1 Connection values

Variant USB / RS-422
CON-UTP

Input voltage range
4.75 ­ 30 VDC 4.75 ­ 30 VDC

max. power consumption 1 A 1 A

6.2 Non intrinsically safe interfaces (Ex eb / Ex ec)
6.2.1 X1 power supply pins 1 and 4

Nominal voltage Nominal current Nominal power Max. input voltage

= = = Um =

5 ... 30 max. 1
30 250

VDC A W
VAC

6.2.2 X1Data cable pins 2 and 3

Nominal voltage Max. input voltage Um

= 5 VDC = 250 VAC

Version UB03-*-RFID-*-RS422-* only:

Max. input voltage Max. input current

= 30 VAC / VDC = 1A

Versions UB03-*-AMP-Audio-* and UB03-*-DSP-10-* only

Max. output voltage

= 30 VAC / VDC

6.2.3 X2 data cable
Nominal voltage Max. input voltage Um

= 5 VAC / VDC = 250 VAC

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Page 15 of 64

Operating Instructions UB03

Electrical Installation

7 Electrical Installation

7.1 UB03-*-RFID

7.1.1 Status LED

LED colour Green

/

Green / red

Designation Power
OK / Error

Meaning
LED on if supply voltage applied
LED briefly lit green if reading process correct LED flashing red if reading process faulty

7.1.2 Connection overview terminal assignment

Terminal Pin Signal

X1

1 VBUS

2 USB D-

3 USB D+

4 GND

X2

Terminal Pin Signal

X1 Power

1 5 V ­ 30 V

2 Relay

3 Relay

4 GND

X2 Data

1 TxD-B 2 TxD-A 3 RxD-B 4 RxD-A

USB version

typical colour coding

Connection / function

USB 2.0 cable Profinet cable

Red

Orange

+5 VDC power supply

White

White

Data cable -

Green

Blue

Data cable +

Black

Yellow

0 VDC power supply

Not in use / do not allocate !

RS-422 version

typical colour coding

Connection / function

Red

Power supply +5 / +12 or +24 VDC

Not in use /

do not allocate !

Black

0 VDC power supply

CAT6 cable Profinet cable

White / Orange Orange

Data out A

Orange

White

Data out B

White / Green Blue

Data in A

Green

Yellow

Data in B

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Electrical Installation

Operating Instructions UB03

7.1.3 Connection overview 7.1.3.1 Connection of UB03-Z1-RFID-*-RS422-* to ET-208-*-AC / DC

7.1.3.2 Connection of UB03-Z1-RFID-*-RS422-* to ET-208-*-DC

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Operating Instructions UB03
7.1.3.3 Connection of UB03-Z*-RFID-*-USB-* to ET-/MT-xx6 Not for 3x6!

Electrical Installation

NOTICE

The D- and D+ USB wires must be twisted !

7.1.3.4 Connection of UB03-Z*-RFID-*-RS422-* to ET-/MT-xx6

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Electrical Installation

Operating Instructions UB03

7.1.3.5 Connection of UB03-Z*-RFID-*-USB-* to ET-/MT-xx7

NOTICE

The D- and D+ USB wires must be twisted !

7.1.3.6 Connection of UB03-Z*-RFID-*-USB-* to ET-/MT-xx8

NOTICE

The D- and D+ USB wires must be twisted !

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Operating Instructions UB03

Electrical Installation

7.1.3.7 Connection of UB03-Z*-RFID-*-RS422-* to ET-/MT-xx8-*-AC

7.1.3.8 Connection of UB03-Z*-RFID-*-RS422-24V-* to ET-/MT-xx8-*-DC

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Electrical Installation

Operating Instructions UB03

7.2 UB03-Z1-CON-UTP

7.2.1 Status LED

LED colour Green

Designation Power

Green

Link / Traffic

Green

Link / Traffic

Orange

Link / Traffic

Orange

Link / Traffic

Meaning LED on if supply voltage applied Link 10 MB, on Traffic 10 MB, flashing Link 100 MB, on Traffic 100 MB, flashing

7.2.2 Connection overview terminal assignment

Terminal Pin Signal

X1

1 Power

2 Ext3 Ext+ 4 Power

Terminal Pin Signal

X2 Data

1 TxD-B 2 TxD-A 3 RxD-B 4 RxD-A

Power supply / extender cable

typical colour coding

Connection / function

Red

Power supply +5 / +12 / +24 VDC

White / Orange

Data cable - (1 pair, twisted)

Orange

Data cable + (1 pair, twisted)

Black

0 VDC power supply

Ethernet

typical colour coding

Connection / function

CAT6 cable Profinet cable

White / Orange Orange

Data out A

Orange

White

Data out B

White / Green Blue

Data in A

Green

Yellow

Data in B

7.2.3 Connection diagram

Safe area

Power

Power

hazardous area

max. 100 m VI-UTP-2300A

max. 250 m

max. 100 m

UB03-Z1-CON-UTP

or Safe area

Power

Power

hazardous area

max. 100 m

max. 250 m

max. 100 m

UB03-Z1-CON-UTP UB03-Z1-CON-UTP

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Operating Instructions UB03

Electrical Installation

7.2.4 Connection of supply voltage to UB03-Z1-CON-UTP via operator interface

Pin assignment at operating device

ET-/MT-xx6

ET-/MT-xx7

Terminal X1

Terminal X14

Pin

Designation

Pin

Designation

2

+24 VDC

1

+12 VDC

4

- GND

2

GND

ET-/MT-xx8

Terminal X4

Pin

Designation

1

+12 VDC

2

GND

7.2.5 Connection of supply voltage to UB03-Z1-CON-UTP for ET-208-AC

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Electrical Installation

Operating Instructions UB03

7.2.6 Connection of supply voltage to UB03-Z1-CON-UTP for ET-208-DC

7.2.7 Connection of UB03-Z1-CON-UTP to operating device TX

ET-208

Terminal X5

Pin Designation

1

RxD (-)

2

RxD (+)

3

TxD (-)

4

TxD (+)

Pin assignment at operating device

ET-/MT-xx6

ET-/MT-xx7

Terminal X11

Terminal X16

Pin Designation Pin Designation

4

RxD (-)

4

TRD1-

3

RxD (+)

3

TRD1+

2

TxD (-)

2

TRD0-

1

TxD (+)

1

TRD0+

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ET-/MT-xx8

Terminal X2

Pin Designation

4

RX-

3

RX+

2

TX-

1

TX+

Page 23 of 64

Operating Instructions UB03 7.2.8 Connection of UB03-Z1-CON-UTP to VI-UTP-2300A

Electrical Installation
Power 12 VDC VI-UTP-2300A

7.2.9 Connection of UB03-Z1-CON-UTP to UB03-Z1-CON-UTP

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Safety information

Operating Instructions UB03

8 Safety information
8.1 Commissioning
No special conditions.
8.2 Use
See intended use.
8.3 Industrial Security
Our products with Industrial Security functions support the secure operation of plants, systems and equipment. Protection against cyber threats requires an all-encompassing Industrial Security concept. The key to a successful concept is integrated implementation, continuous maintenance and state-of-the-art technology. This is the responsibility of the plant operator.
The following are key issues for an effective Industrial Security concept:  Prevention of unauthorised access to plants, systems, equipment and networks  Systems, equipment and components should only be connected to the company intranet or the internet if and when required  Employ protective measures such as firewalls and network segmentation  Only use the latest software product versions  Carry out software updates as soon as new versions are available  Use standard user accounts for regular operation  Use secure passwords  Appropriate safeguarding of administrator accounts  Application of security guidelines  Other measures to be taken as required
R. STAHL is constantly working on enhancing its products, thereby contributing to plant security and to minimizing the risk of cyber threats.

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Operating Instructions UB03

Safety information

8.4 Mounting and dismounting
 The device may be installed and operated in any position.
 The device must be mounted securely. For this, use the threads and holes integrated into the enclosure.
 Mounting, connection, commissioning, repair and maintenance may only be carried out by qualified staff specially trained for this purpose.
8.4.1 Mounting screws / threaded holes
The corresponding threaded holes or mounting screws (supplied with the UB03-Z1-CON-UTP) are located at the following position:

ATTENTION

All other screws of the devices must NOT be removed !

8.4.2 UB03-Z*-RFID-*
 The UB03-Z*-RFID-* devices can be mounted inside an enclosure with a suitable cut-out with the aid of a UB03 fixing frame. This mounting kit is approved for installation in Ex e, Ex p or Ex tb enclosures.
 The fixing frame is used to fix the device inside the cover cut-out of the enclosure. It is mounted from the back.
 The "30570305 Rev00 UB03 Wallmount Assembly Overview" illustration shows how the UB03-Z*-RFID-* is mounted. All screws of the fixing frame must be tightened with a torque of 1.5 Nm to 2.5 Nm.

8.4.3 UB03-Z1-CON-UTP
 The UB03-Z1-CON-UTP devices can be mounted on a wall by means of a wall fixing frame. This fixing frame is part of the delivery of the devices.
 The UB03-Z1-CON-UTP devices can be mounted in the fixing frame from both sides.
 The section "Wall mounting of UB03-Z1-CON-UTP" shows how the UB03-Z1-CON-UTP devices are mounted. All screws of the fixing frame must be tightened with a torque of 1.5 Nm to 2.5 Nm.

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Safety information

Operating Instructions UB03

8.5 Installation
8.5.1 Details for connection compartments
The cover of the connection box is fitted with cable entries and blind plugs. As an option, plugs and sockets may be equipped. The devices must be certified individually for the respective type of protection and also have IP66.

 The details of used associated equipment must be observed (for example permitted cable diameter for used cable glands, tighten rules, cable clamping).

 Country-specific regulations must be observed, in particular any ambient parameters that may be different (e.g. ambient temperature range).

 Unused openings must be closed by a suitable blind plug.

 Cable glands with conical threads must be installed with at least three thread turns.

 Cable glands with parallel threads must correspond to tolerance class 6H or above, and also have a seal.

 The mounting torque of the connection compartment cover screws is 1.5 Nm ... 2.5 Nm.

NOTICE

The unused wires of the connected cables must be isolated according to existing regulation. This may be by means of double isolation and mechanical fixing by shrink sleeving or vulcanisation. The shrink sleeving or the vulcanisation must be suitable for at least 500 V and fit in with the temperature parameters of the device. The shrink sleeving / vulcanisation must not be light blue. This must also be kept in mind when shortening the data cables.

8.5.1.1 Cable glands
 The tightening torques for the cable glands may vary depending on the cables and wires used. The users have to determine and apply the required torques themselves.
 In the case of ex-factory systems, all components are installed correctly and in accordance with applicable standards. Since storage or temperature etc. can have an impact on the cables and cable glands, the pre-installed screw connections must be checked and possibly tightened before commissioning.
 If they are too loose or too tight, the type of protection, sealing or strain relief might be negatively impacted.
 Cable glands with cap nut and without strain relief clamp should only be used for permanently installed cables and electrical lines. Installation of the required strain relief is the responsibility of the system set-up engineer.

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Operating Instructions UB03

Safety information

8.5.2 Details for electrical connection of Interfaces X1, X2

Stripping length: Mounting torque:

7 mm 0.5 ... 0.6 Nm

Connectable conductor cross section:

- rigid [mm²] or (AWG):

0.2 ... 2.5 or (24 ... 12)

- flexible [mm²] or (AWG):

0.2 ... 2.5 or (24 ... 12)

Multi-conductor connection (two conductor with the same cross section and conductor type):

- rigid [mm²] or (AWG):

0.2 ... 1.5 or (24 ... 16)

- flexible [mm²] or (AWG):

0.2...1.0 or (24...*1)

* Note: No direct equivalent AWG size listed in IEC 60079-7.
 The connectors are designed to be readily connected or disconnected without load.  Disconnect the device from the mains prior to assembly, maintenance or repair.  The connector fixing screws must be tightened.  The maximum voltage of 250 V and a short current of 1500 A must not exceed at the place
of installation.  The stipulated tightening torques of the connection terminals must be observed and applied.
Again, they must be checked and possibly adjusted before commissioning.

8.5.3 Earthing
The Earthing of the devices must be effected with a core cross section of at least 4 mm² or in line with applicable standards. An external earth connection facility is provided.

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Mechanical data
9 Mechanical data
9.1 Views
9.1.1 UB03-*

Operating Instructions UB03

NOTICE

The left LED of the UB03-Z1-CON-UTP device is marked with "Link / Traffic".

9.1.2 Card holder Visible side

Back side with adhesive tape

9.1.3 UB03-*-RFID with card holder

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Operating Instructions UB03 Card position vertical or horizontal:
9.2 Dimensions
All dimensions in mm. 9.2.1 UB03-*

Mechanical data

Front plate

Width A 125

Height B
185

Depth of device
C 54.2

9.2.2 Card holder

Front plate thickness
D 3.2

Cut-out

Width

Height

E

F

110 (+0.5 / -0.3) 170 (+0.5 / -0.3)

A

B

74

25

Page 30 of 64

C

D

12

6

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Mechanical data 9.2.3 UB03-*-RFID with card holder

Operating Instructions UB03

C

D

E

54.2

3.2

12

9.3 Mounting instruction card holder

CAUTION

Do not remove the protective film from the visible surface during assembly ! No scratches allowed on the visible surface !

 Clean mounting surface  Remove the protective paper from the adhesive tape (on the back side of the card holder)  Glue the card holder at the recommended mounting position  Wait 24 hours before use (adhesive strength increases)  Observe the conditions of the conformity assessment (see Conformity assessment) !

9.3.1 Recommended mounting position 9.3.1.1 For UB03-*RFID

Card holder

A

B

25.5

25

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Operating Instructions UB03 9.3.1.2 For operating device x98

Card holder

Mechanical data

A = 7 mm from the edge

Card holder aligned with the
lower edge

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Maintenance, overhaul and repair

Operating Instructions UB03

10 Maintenance, overhaul and repair
The devices are maintenance-free across their entire lifespan. The following must be checked during maintenance work:
a. Damage to the seals b. Display damage c. All screws are tightened fast d. All cables and lines are properly connected and undamaged

CAUTION

In case of damage or modification to the delivery state, immediately decommission the pushbutton and contact the manufacturer.
If the device leaks filler in the shape of small glass beads it must be decommissioned immediately.

10.1 Damaged sealing

NOTICE

If a defective seal is found on a device that has been returned to the manufacturer, an agreement is made with the customer as to whether it should be repaired (replaced). If this exchange is not necessary, the option "No hazloc approved panel mount" is marked on the device by the manufacturer.
The device is only approved for installation inside an Ex e, Ex p or Ex tb enclosure if no "No hazloc approved panel mount" option is indicated on the device.

11 Adjustment
not applicable

12 Training instructions
not applicable

13 Special conditions of use
The cover of the connection box is fitted with cable entries and blind plugs. As an option, plugs and sockets may be equipped. The devices must be certified individually for the respective type of protection and also have IP66.
The UB03-Z*-RFID-* devices can be mounted inside an enclosure with a suitable cut-out with the aid of a UB03 fixing frame. This mounting kit is approved for installation in Ex e, Ex p or Ex tb enclosures.

14 Special tools
not applicable
15 Cells and Batteries
not applicable

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Operating Instructions UB03

Disposal / Restricted substances

16 Disposal / Restricted substances
Disposal of old electric and electronic devices, packaging and used parts is subject to regulations valid in whichever country the device has been installed. For countries under the jurisdiction of the EU the corresponding WEEE directive applies.

The devices are classified according to the table below:

Directive Valid Category

WEEE II directive 2012/19/EU from 2018-08-15
SG5 Small devices < 50 cm

R. STAHL HMI Systems GmbH meets the requirements of directive 2012/19/EU (WEEE) and is registered under the number DE 15180083.

We shall take back our devices according to our General Terms and Conditions.

16.1 Declaration of substances and restricted substances
The present declaration is based on the procedure described in the international standard and directives as listed in the table below:

 IEC 62474 : 2018 (DIN EN IEC 62474 : 2019-09)  (EG) Nr. 1907/2006 (REACH)  Directive 2011/65/EU (RoHS)  Resolution MEPC.269(68) "International Maritime Organization" (IMO); particularly
"2015 Guidelines for the Development of the Inventory of the Hazardous Materials" (IHM)

16.1.1 Declarable substance groups

Component -

Name -

Mass (g)
-

Declarable Substance Groups and Substances (IEC 62474 database)
No SVHC material existing

CAS No.

Exemption Mass % (acc. to
directive)

-

-

-

16.1.2 RoHS directive 2011/65/EC The devices meet the requirements of RoHS Directive 2011/65/EU.

16.1.3 IMO Resolution MEPC.269(68)
The devices meet the requirements of the MEPC.269(68) Resolution of the "International Maritime Organization" (IMO), in particular the "2015 Guidelines for the Development of the Inventory of the Hazardous Materials" (IHM).

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Drawings

Operating Instructions UB03

17 Drawings
17.1 Installation with UB03-Z*-RFID-* fixing frame

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Operating Instructions UB03
17.2 Wall mounting of UB03-Z1-CON-UTP

Drawings

Dimensions
NOTICE

A 125 mm

B 230 mm

C 100 mm

D 211 mm

E 4x Ø 6 mm

The UB03-Z1-CON-UTP device can be mounted inside the fixing frame from both sides.

mounting screws

Installation depth

66.2 mm

55 mm

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Declaration of EC conformity
18 Declaration of EC conformity
18.1 UB03-Z1-RFID*

Operating Instructions UB03

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Operating Instructions UB03
18.2 UB03-Z2-RFID*

Declaration of EC conformity

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Declaration of EC conformity
18.3 UB03-Z1-CON-UTP

Operating Instructions UB03

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Operating Instructions UB03
18.4 RCM

Declaration of EC conformity

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Declaration of EC conformity

Operating Instructions UB03

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Operating Instructions UB03
18.5 CCC
18.5.1 UB03-Z1-* 18.5.1.1 English version

Declaration of EC conformity

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Declaration of EC conformity

Operating Instructions UB03

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Operating Instructions UB03

Declaration of EC conformity

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Declaration of EC conformity

Operating Instructions UB03

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Operating Instructions UB03 18.5.1.2 Chinese version

Declaration of EC conformity

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Declaration of EC conformity

Operating Instructions UB03

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Operating Instructions UB03

Declaration of EC conformity

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Declaration of EC conformity

Operating Instructions UB03

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Operating Instructions UB03
18.5.2 UB03-Z2-* 18.5.2.1 English version

Declaration of EC conformity

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Declaration of EC conformity

Operating Instructions UB03

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Operating Instructions UB03

Declaration of EC conformity

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Declaration of EC conformity

Operating Instructions UB03

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Operating Instructions UB03 18.5.2.2 Chinese version

Declaration of EC conformity

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Declaration of EC conformity

Operating Instructions UB03

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Operating Instructions UB03

Declaration of EC conformity

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Declaration of EC conformity

Operating Instructions UB03

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Operating Instructions UB03

Evaluation of transponder media

19 Evaluation of transponder media
19.1 RFID chip cards

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Evaluation of transponder media

Operating Instructions UB03

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Operating Instructions UB03
19.2 RFID tag

Evaluation of transponder media

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Conformity assessment
20 Conformity assessment

Operating Instructions UB03

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Page 61 of 64

Operating Instructions UB03

Release notes

21 Release notes
The chapter entitled "Release Notes" contains all the changes made in every version of the Operating Instructions.
Version 01.01.03
 Deletion of previous release notes  Changing layout cover  Removal of reference to "Online Manual" in "Preface"  Changing section "Certificates" now tabular listing  Addition of certificate numbers according to CCC and CNEX  Addition of Ex marking CCC / CNEX  Adaption section "Applied standards"  Renew EC declaration of conformity UB03-*  Addition of CCC declaration of conformity  Addition of section "Industrial Security"  Addition of value "12 VDC" in "Technical data" for "Nominal voltage"  Addition of value "12 VDC" in "Connection overview terminal assignment" for
UB03-*-RFID version RS-422 "Power supply"  Addition of value "12 VDC" in "Connection overview terminal assignment" for
UB03-Z1-CON-UTP "Power supply"  Addition of drawings, sections "Connection of supply voltage" for UB03-Z1-CON-UTP  Changing text in notice "No hazloc approved panel mount"  Chapter "Cable glands" now in list form  Adaption and changing of section "Disposal" and "Material declaration"  Addition of sentence for "card holder" in "version UB03-Z*-RFID-*"  Restructuring of chapter "Safety instructions"  New chapter "Mechanical data"  Shifting of the associated data in chapter "Mechanical data"  Addition of all data and drawings to the "card holder"  Addition of "Conformity assessment"  Deletion of all information on EAC, certification is canceled  Formal changes
Version 01.01.04
 Wrong picture on cover replaced

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R. STAHL HMI Systems GmbH Adolf-Grimme-Allee 8 D 50829 Köln

T: (Sales Support) (Technical Support)
F: E: (Sales Support)
(Technical Support)

+49 221 768 06 - 1000 +49 221 768 06 - 5000 +49 221 768 06 - 4100 sales.dehm@r-stahl.com support.dehm@r-stahl.com

r-stahl.com exicom.de



References

Microsoft Word 2016