Intelligence to empower your indusrialt apcatipi l ons Versatile, reliable and consistently awesome Selection Guide | VLT AutomationDrive FC 300 Series
Selection Guide | VLT® AutomationDrive FC 300 Series Versatile, reliable and consistently awesome Intelligence to empower your industrial applications drives.danfoss.com Content Seamlessly into the future............................................................................ 4 Consistently awesome.................................................................................... 5 Designed for easy integration in any application.......................... 6 Designed with fast and easy start-up in mind................................. 7 Extensive functionality for high-performance operation.......... 8 Leveraging digitalization to reduce maintenance costs............ 9 Flexible, modular and adaptable. Built to last................................... 10 Stand-alone drives, enclosed drives, modules................................. 12 Application flexibility to boost your business.................................. 13 Integrated motion controller for positioning and synchronization applications............................................................ 14 Increase precision, accuracy and speed............................................... 16 Tailored safety....................................................................................................... 17 Achieve maximum availability of your system with condition-based monitoring....................................................... 18 Free to connect.................................................................................................... 20 Customized commissioning experience............................................. 21 2 Danfoss Drives · DKDD.PB.302.B4.02 Modular simplicity A, B and C enclosures....................................... 22 VLT® Wireless Communication Panel LCP 103.................................. 23 High-power modularity D, E and F enclosures............................ 24 Extended functionality for high-performance operation Enclosed Drives............................................................................................... 26 Engineered for cost savings via intelligent heat management, compactness and protection.................................... 28 Ruggedized for extra protection............................................................... 28 Optimize performance and grid protection...................................... 31 DrivePro® Life Cycle services Delivering a customized service experience!................................... 32 Connection example........................................................................................ 34 Technical data....................................................................................................... 35 Electrical data A, B, and C enclosures................................................. 36 Dimensions enclosure sizes A, B and C................................................. 40 Ordering typecode for A, B and C enclosures.................................. 41 Electrical data D, E and F enclosures.................................................. 42 Consistency, reliability, versatility. And all the power you need. Chosen for its versatility, respected for its reliability, the VLT® AutomationDrive has been providing consistently awesome performance for almost half a century. It may have been around for a while. But that doesn't mean it hasn't evolved. Far from it. The VLT® AutomationDrive is now tougher and more intelligent than it has ever been before. Built to last, this robust drive operates effectively and reliably even with the most demanding applications and in the most challenging environments. Read on to find out about the new generation E-frames and the lower temperature rating. As with all Danfoss drives, the VLT® AutomationDrive is motor independent giving you the power to choose the motor that best suits your application. Packed with innovation, it features both hardware and software enhancements that maximize performance, and a new Ethernet platform for improved communication. VLT® AutomationDrive takes full advantage of all that the new digital age has to offer to ensure it completely fulfills the requirements of your applications and optimizes your processes throughout the entire lifecycle. Dimensions enclosure sizes D, E and F................................................. 45 Electrical data and dimensions VLT® 12-Pulse.............................. 46 Ordering typecode for D, E and F enclosures................................... 48 Electrical data and dimensions Enclosed Drive............................... 50 Ordering typecode for Enclosed Drive enclosures........................ 54 Electrical data VLT® Low Harmonic Drive and VLT® Advanced Active Filters............................................................. 56 A options: Fieldbuses....................................................................................... 58 B options: Functional extensions.............................................................. 60 C options: Motion control and relay card............................................ 62 D option: 24 V back-up power supply................................................... 63 Power options...................................................................................................... 64 Accessories............................................................................................................. 65 Accessory compatibility with enclosure size.................................... 66 Loose kits for enclosure sizes D, E and F.............................................. 68 Danfoss Drives · DKDD.PB.302.B4.02 3 Seamlessly into the future The fourth Industrial Revolution, or Industry 4.0, builds on the progress of automation by introducing elements of interconnectivity, data acquisition, machine learning and intelligent applications of analytics. AC drives play an important and powerful part in this transition by being the first point of interaction between sensors from the process, the motor in operation and communicating this information via communications bus to a central control location. At Danfoss Drives, we live and breathe Industry 4.0, with the VLT® AutomationDrive representing the latest and best technologies in the drives industry. When you choose the VLT® AutomationDrive, you can count on the intelligent drive functions, application know-how, proven quality and reliability, and the support you need to make a seamless transition into Industry 4.0 and beyond. The VLT® AutomationDrive offers: Web-based configuration, Electronic Data Interchange (EDI), transparent order management Access to drawings, engineering diagrams, and ePlan macros Simulation tools such as Danfoss HCS for harmonic calculation and Danfoss ecoSmartTM for motor-drive system efficiency calculations Compatibility with all industryleading motor and fieldbus technologies Embedded intelligence for adaptability to evolving application needs Flexible interface to the drive data from multiple access points including: directly at the drive, via mobile applications, through an integrated web server and via cloud connectivity 4 Danfoss Drives · DKDD.PB.302.B4.02 | Content | Consistently awesome art-up Intelligent It's easy to sum up the qualities of the VLT® AutomationDrive in just two words consistently awesome. Throughout the entire lifecycle of your application, the VLT® AutomationDrive provides benefits that not only save you time and money, but also help optimize your process while providing the flexibility and reliability to meet your current and future demands. Awesome versatility Modular and adaptable, the VLT® AutomationDrive fits into any environment. It can be relied on to meet all your needs whether you have a single application or a variety of different ones. Its cutting-edge thermal design and unique back-channel cooling for drives above 90 kW make VLT® AutomationDrive one of the most compact and cost-efficient drives in the market. Simple start-up VLT® AutomationDrive is robust and intelligent, but at the same time quick and easy to install and provides years of reliable operation. Intelligent operation VLT® AutomationDrive has a big brain ready to be put to work to control your applications effectively, efficiently and reliably. High availability Once installed, you can trust VLT® AutomationDrive to provide troublefree operation. New intelligent maintenance features and a range of DrivePro® services proactively improve productivity, performance and uptime. ersatility Simple st Awesome v ailability operation High av Do it differently Know-how and experience Proven quality DrivePro® services | Content | Danfoss Drives · DKDD.PB.302.B4.02 5 Awesome versatility 5 Designed for easy integration in any application Before any wires are connected or power is applied, your expectations of an AC drive determine whether or not it is the correct fit for your application. An awesome combination of functionality, suitability for your environment and the availability of comprehensive engineering tools make the VLT® AutomationDrive FC300 Series an AC drive you can feel absolutely confident selecting no matter your needs. reasons to choose the VLT® AutomationDrive 1. Fits in any environment 2. Modular and adaptable 3. Application flexibility 4. Reduced harmonic impact 5. Compact and efficient Fits in any environment VLT® AutomationDrive can be installed wherever it best suits your application close to the motor, located centrally in an electrical panel or outdoors. Its wide variety of enclosure class, conformal coating and ruggedization options reduce maintenance costs and ensure reliable operation in a range of challenging environments. A wide operating temperature range of -25 °C to +50 °C adds additional peace of mind when your applications take your drive to the extremes. Modular and adaptable The VLT® AutomationDrive is built on a flexible, modular design concept that provides an extraordinarily versatile motor control solution. The drive is equipped with a wide range of industry features that enables optimal process control, higher quality output and reduced costs related to spare parts and service. The book-style mounting takes advantage of this modular construction principle, allowing for more drives to fit into less space. Application flexibility When you have a variety of applications, it's best to select an AC drive that you can count on to meet all your needs. Whether operating pumps, conveyors, palletizers or material treatment equipment, the VLT® AutomationDrive delivers the optimum control you want for reliable operation, all day long. Reduced harmonic impact The ability to predict the impact of adding AC drives to your facility is critical to keeping costs low. The Danfoss HCS tool allows you to calculate how much harmonic content to expect before you install your drive and avoid additional costs of harmonics and harmonic mitigation equipment on your facility. The availability of low harmonic drives, 12-pulse drives and low harmonic power options further minimizes harmonic impact. Compact and efficient When your application requires more power, you don't want to have to increase the space needed for an AC drive. Thanks to its cutting-edge thermal design, VLT® AutomationDrive is one of the most compact air-cooled drives on the market in the range of 90 kW to 800 kW at 500 V. Combining this best-in-class power density with unique back-channel cooling further reduces costs associated with cooling while keeping the space required to a minimum. 6 DKDD.PB.302.B4.02 | Content | Designed with fast and easy start-up in mind Your choice of AC drive should reduce the time it takes to get your application up and running without sacrificing any features or functionality. The VLT® AutomationDrive FC300 Series is designed to simplify every step in the startup process from wiring to programming to operation and reliably deliver what you need for your application. Simple start-up 5 Easy installation All I/O terminals are pluggable and spring-loaded and each has dualconnector configuration making wiring easy and flexible. Drives with high environmental enclosure ratings can also be ordered with pre-threaded cable gland openings to allow for an easy and reliable way to install your drive in harsh environments. Dedicated application functionality A versatile drive doesn't have to mean that your drive is complicated to commission. Application-dedicated functions in the VLT® AutomationDrive perfectly balance ease and robustness to deliver reliable performance regardless of the application. Features such as droop functionality for load sharing, integrated brake control for the safe operation of hoists and the integrated process controller for demand-based pumping help to save time and money during start-up. Optimized motor control Automatic Motor Adaptation (AMA) is a powerful algorithm that tests and adjusts the drive to the unique traits of your motor, improving overall control and operating efficiency. Enhancements to the AMA for both asynchronous and PM motors means the process takes place in just a few milliseconds without spinning the motor. This enhanced AMA II, running before every start, ensures that the motor parameters are always calibrated to the specific operating conditions increasing motor control accuracy. Tailored and tested Every VLT® AutomationDrive is delivered from the factory exactly as you have configured it. Every drive is built with care and completely tested at full load against an AC motor prior to shipping, with your selected options already installed, which ensures that your drive will operate just as you expect it to. Powerful PC tools The VLT® Motion Control Tool MCT10 is a PC tool designed with your drive in mind. Powerful features, like the Motor Setup and Functional Safety Setup tools, allow fast and easy commissioning of your application. MCT 10 includes the VLT® Software Customizer. Use it to create tailored Smart Assisted Startup wizards for accurate commissioning of your drive; or to define a unique set of customerspecific initial values for common parameters that can be loaded in your drive to replace factory default values. reasons to choose the VLT® AutomationDrive 1. Easy installation 2. Dedicated application functionality 3. Optimized motor control 4. Tailored and tested 5. Powerful PC tools | Content | DKDD.PB.302.B4.02 7 Intelligent operation 5 reasons to choose the VLT® AutomationDrive 1. Integrated Motion Controller 2. Robust four-quadrant control 3. Low noise operation 4. Easy PLC integration 5. High-efficiency operation Extensive functionality for high-performance operation The VLT® AutomationDrive FC 300 Series is installed in a wide variety of demanding applications and environments. Regardless of your application's needs, you can count on the VLT® AutomationDrive to deliver the capabilities for long, worry-free operation in even the most sensitive of environments. Integrated Motion Controller The performance of the VLT® AutomationDrive FC 302 is enhanced without complexity thanks to the Integrated Motion Controller (IMC). Providing motion functionality, high-precision scaled positioning and synchronizing tasks are simple to perform with or without encoder feedback, and commissioning is fast and safe. IMC is configurable by parameters no special programming language is required. No additional modules or hardware are necessary. Robust four-quadrant control Applications, such as extruders and separators, place heavy demands on your AC drive. The VLT® AutomationDrive can meet your demands by providing reliable operation in both motoring and generating phases of operation. Accurate torque controls, especially through zero speed where the key challenges lie, result in smooth and continuous operation, saving both time and money. Low noise operation Unfiltered AC drives produce electromagnetic interference (EMI) both conducted and and emitted. This interference can negatively impact sensitive equipment. Built-in EMC/ RFI protection with screened motor cables to Residential Category C1 (to 50 m) and C2 (to 150 m) provides the ability to operate without additional and expensive filters, further increasing reliability and reducing interference with sensitive electronics. Easy PLC integration VLT® AutomationDrive is compatible with PROFINET, PROFIBUS DP-V1, DeviceNet, EtherNet/IP, EtherCAT, POWERLINK, CANopen and Modbus TCP protocols. All Ethernet options feature dual-ports with a built-in switch or HUB (POWERLINK). Some of the Ethernet technologies also support ring topology for higher availability and fast installation. Fieldbus configuration files, pretested function blocks and add-on instructions are available for easy, lowrisk, integration into your PLC system. High-efficiency operation New standards in Ecodesign have been published focusing on energy efficiency of AC drives and drive-motor systems. As these standards increase the focus on the efficiency of AC drives worldwide, it's important to know that, with the VLT® AutomationDrive, you can count on having a foundation to meet these coming requirements. Using Danfoss ecoSmartTM, you can quickly determine the IE class of your AC drive, the IES class of your specific motor-drive system and the part-load efficiency of your drive. 8 DKDD.PB.302.B4.02 | Content | Leveraging digitalization to reduce maintenance costs Unplanned downtime can be costly both in terms of maintenance and lost production. Enhancements in the VLT® AutomationDrive provide more information about your devices and their performance, and a range of services optimizes their availability. Intelligent troubleshooting When something goes wrong with your process, the more data you have, the easier it is to pinpoint and quickly resolve the cause. New, intelligent maintenance features utilize the VLT® AutomationDrive's various sensors to record and store 2-3 seconds of realtime information around an Alarm, Warning or other defined trigger. This data from up to the last 20 events is then stored in the memory of the drive from where it can be retrieved and inspected within MCT 10. The addition of the Real Time Clock option allows the events to be time and date stamped, providing even more actionable data than ever before. Wireless connectivity The new VLT® Wireless Communication Panel LCP 103 provides wireless connectivity to your VLT® Automation Drive using the MyDrive® Connect app for iOS and Android devices. It allows full and secure access to the drive for easy commissioning, operation and maintenance on your smart devices. Use the advanced LCP copy function to back up parameters to the storage of the LCP 103 or your smart device. Remote access Offsite accessibility allows for easier and faster access to both remote facilities or to large numbers of installed drives. Utilizing the integrated and modernized interface of the web server in the Ethernet-based communication options, each drive can be remotely accessed and monitored for operation and diagnostics purposes saving time and costs. Intuitive maintenance The Danfoss VLT® AutomationDrive features condition-based monitoring functions that provide for worry-free operation while reducing maintenance costs and unplanned downtime. Condition-based monitoring functions can be used to schedule proactive maintenance alerts based on running time of the drive and triggering alerts, visible on the LCP and transferable over fieldbus. Condition-based monitoring turn your drive into a configurable smart sensor that continuously monitors the condition of your motor and application based on standards and guidelines such as the ISO 13373 standard for Condition Monitoring and Diagnostics of Machines or the VDMA 24582 guideline for condition monitoring. DrivePro® services Danfoss Drives' comprehensive portfolio of services spans the entire lifecycle of your drives. As well as traditional service functions that improve productivity, performance and uptime, digitalization and the Internet of Things play valuable roles in our range of support and value-adding services. The drives themselves interact closely with their surrounding systems and processes. Built-in functionality allows them to collect and share data that is visible to maintenance personnel, Danfoss service teams, and 3rd-party service providers for fast and remote monitoring purposes. Optimized performance 5 reasons to choose the VLT® AutomationDrive 1. Intelligent troubleshooting 2. Wireless connectivity 3. Remote access 4. Intuitive maintenance 5. DrivePro® services | Content | DKDD.PB.302.B4.02 9 Flexible, modular and adaptable Built to last A VLT® AutomationDrive is built on a flexible, modular design to provide an extraordinarily versatile motor control solution. The drive is equipped with a wide range of industry features that enable optimal process control, higher quality output and reduce costs related to spare parts and service. Free to equip The VLT® AutomationDrive can optimally control nearly all standard industrial motor technologies, including Asynchronous, IPM, SPM, Synchronous Reluctance and PM assisted Synchronous Reluctance motors. This means that system designers, OEMs and end users are free to connect the drive to their selected motor and remain confident that the system will perform to the highest possible standards. As an independent manufacturer of AC drive solutions, you can count on Danfoss to support all commonly used motor types and foster ongoing development as new technologies emerge. Speaks your language When it comes to working with advanced technologies, such as AC drives, it is fairly easy to feel lost while navigating through hundreds of parameters. Using a graphical interface makes this process much easier; especially when it lists parameters in your native language. As many as 28 language options are available, including several Cyrillic, Arabic (right to left) and Asian options. Additionally, the ability to save up to 50 user-selectable parameters further simplifies interactions with key parameter settings for your unique application. 10 Danfoss Drives · DKDD.PB.302.B4.02 | Content | 690 V The 690V versions of VLT® AutomationDrive FC302 units for the power range from 1.1 kW up to 1400kW can control motors down to 0.37 kW without stepdown transformer. This enables you to choose from a broad variety of compact, reliable and efficient drives for demanding production facilities operating from 690V mains networks. Reduce costs with compact drives A compact design and efficient heat management enable the drives to take up less space in control rooms and panels, thereby reducing initial costs. Compact dimensions are also an advantage in applications where drive space is restricted, making it possible for designers to develop smaller applications without being forced to compromise on protection and grid quality. For example, VLT® AutomationDrive FC302 in a D or E enclosure size is 25-68% smaller than equivalent drives. Despite the compact dimensions, all units are nevertheless equipped with integrated DC link chokes and EMC filters, which help to reduce grid pollution and reduce cost and efforts for external EMC components and wiring. The IP20 version is optimized for side-by-side mounting in cabinets to 50 °C without derating and features covered power terminals to prevent accidental contact. The AC drive can also be ordered with an optional brake chopper in the same package size. Control and power cables are fed in separately at the bottom. The AC drives combine a flexible system architecture that allows them to be adapted to specific applications, with a uniform user interface across all Choose the adequate performance level Special needs require special features and performance Power range [kW] 200-240 V Power range [kW] 380-(480) 500 V Power range [kW] 525-600 V Power range [kW] 525-690 V Flux vector control Cable length screened/unscreened Permanent magnet motor operation (w/wo feedback) Safety function Safe Torque Off (STO EN 61800-5-2) Scan interval/response time ms FC 301 0.25-37 0.37-75 (480V) 25/50m (A1 only), 50/75m Optional (A1 only) 5 Output frequency (OL) 0.2-590 Hz Max load (24 V DC) for analog output and control card [mA] 130 Programmable digital input 5 (4) Programmable digital output changeable 1 Programmable relay output 1 * For frequency up to 1000 Hz please contact your local Danfoss partner. FC 302 0.25-150 0.37-800 (500V) 0.75-75 1.1-1200 n 150/300 m n n 1 0-590 Hz, (600-1000 Hz)* 200 6 (4) 2 2 power classes. This allows you to adapt the drive to the exact needs of your specific application. As a result, project work and costs are subsequently reduced. The easy-to-use interface reduces training requirements. The integrated SmartStart guides users quickly and efficiently through the setup process, resulting in fewer faults due to configuration and parameterization errors. Power range 200-240 V High overload 208 V......................1.8-443 A IN, 0.25-150 kW, 230 V.......................1.8-443 A IN, 0.34-200 Hp Normal overload 208 V.......................1.8-535 A IN, 0.25-160 kW 230 V.......................1.8-535 A IN, 0.34-215 Hp 380-500 V High overload 400 V................... 1.3-1460 A IN, 0.37-800 kW, 460 V.................... 1.2-1380 A IN, 0.5-1200 Hp Normal overload 400 V.................1.3-1720 A IN, 0.37-1000 kW 460 V.................... 1.2-1530 A IN, 0.5-1350 Hp 525-600 V High overload 575 V..............................1.7-100 A IN, 1-100 Hp Normal overload 575 V..............................1.7-131 A IN, 1-120 Hp 525-690 V High overload 575 V.................... 1.6-1260 A IN, 1.5-1350 Hp 690 V....................1.6-1260 A IN, 1.1-1200 kW Normal overload 575 V.................... 1.6-1415 A IN, 1.1-1550 Hp 690 V....................1.6-1415 A IN, 1.1-1400 kW Ingress protection ratings IEC: IP20, IP21, IP54, IP55, IP66 UL: Chassis, Type 1, Type 12, Type 4X | Content | Danfoss Drives · DKDD.PB.302.B4.02 11 Stand-alone drives Enclosed drives Modules No need to compromise Can't make space for a cabinet? Now there is no need. VLT® drives are so robust that you can mount them virtually anywhere, even right beside the motor. Equipped for the toughest of environments, they suit your application, no matter the requirement. More uncompromising features: Enclosure types rated up to IP66/UL Type 4X Full EMC compliance according to international standards Ruggedized and coated PCBs Wide temperature range, operating from -25 °C to +50 °C without derating Motor cable lengths up to 150 m as standard, with uncompromised performance Win time VLT® drives are designed with the installer and operator in mind to save time on installation, commissioning and maintenance. VLT® enclosed drives are designed for full access from the front. Just open the cabinet door and all components can be reached without removing the drive, even when mounted side by side. More time-saving features: An intuitive user interface with an award-winning Local Control Panel (LCP) and common control platform that streamlines start-up and operating procedures Robust design and advanced controls make VLT® drives virtually maintenance free Win space The compact design of high-power VLT® drives makes them easy to fit even in small spaces. Integrated filters, options and accessories provide additional capabilities and protection without increasing the enclosure size. More space-saving features: Built-in DC link reactors for harmonic suppression eliminate the need for higher loss external AC line reactors Optional built-in RFI filters are available throughout the power range Optional input fuses and loadshare terminals are available within standard enclosures In addition to the many valuable features that VLT® drives offer as standard, there are numerous other control, monitoring and power options available in pre-engineered factory configurations 12 Danfoss Drives · DKDD.PB.302.B4.02 | Content | Application flexibility to boost your business The VLT® AutomationDrive is optimized to create value for you, enabling maximum performance in all major applications irrespective of industry. Applications Industries HVAC Food and Beverage, Packaging Water and Wastewater Refrigeration Marine and Offshore Mining and Minerals Metals Chemical Cranes and Hoists Elevators and Escalators Material handling Oil and Gas Textile Pumps Fans Compressors Conveyors Process, material treatment Mills, drums, kilns Winding, unwinding Drilling Propulsion, thrusters Winches Vertical and horizontal movement Power conversion generation, smart grids Positioning, synchronization | Content | Danfoss Drives · DKDD.PB.302.B4.02 13 Integrated motion controller for positioning and synchronization applications Perform high-precision positioning and synchronization, simply using an AC drive. With the Integrated Motion Controller (IMC) functionality, the VLT® AutomationDrive FC 302 replaces more complex positioning and synchronization controllers, to save time and cost. Positioning and synchronization operations are typically performed using a servo drive or a motion controller. However, many of these applications do not actually require the dynamic performance available from a servo drive. Therefore the FC 302 with IMC is a costeffective, high-performance alternative to servo in single-axis positioning and synchronizing applications. Use IMC for many applications that have been solved with servo drives until now, such as: n Rotary tables n Cutting machines n Packaging machines Use FC 302 to run an induction or PM motor with or without motor feedback with no need for additional hardware. With sensorless control (no motor feedback) best performance is achieved with a PM motor. The performance of sensorless control of induction motors is however sufficient for less-demanding applications. With IMC you save time and cost: n No advanced programming and fewer components means fewer hours needed for engineering, installation and commissioning n Save further cost for a feedback device, cabling and installation by using sensorless control n To save cost for a home sensor and cabling, use the "homing on torque limit" function The IMC solution provides easy and safe set-up: n Configuration via parameters, with no advanced programming required. Reduced complexity will minimize the risk of errors n To add more functionality, use the Smart Logic Controller (SLC), which is fully compatible with IMC n To realign the home position during operation, use the "home synchronizing" function Encoderfree to save costs and reduce complexity 14 Danfoss Drives · DKDD.PB.302.B4.02 | Content | Positioning In positioning mode, the drive controls movement over a specific distance (relative positioning) or to a specific target (absolute positioning). The drive calculates the motion profile based on target position, speed reference and ramp settings (see the examples in Fig. 1 and Fig. 2 on the right). Speed Position Fig. 1. Motion profile with linear ramps Speed Position Fig. 2. Motion profile with S-ramps There are 3 positioning types using different references for defining the target position: n Absolute positioning Target position is relative to the defined zero point of the machine. n Relative positioning Target position is relative to the actual position of the machine. n Touch probe positioning Target position is relative to a signal on a digital input This illustration (Fig. 3) shows the different resulting target with a set target position (reference) of 1000 and starting position of 2000 for each of the positioning types. Synchronizing In synchronizing mode, the drive follows the position of a master; multiple drives can follow the same master. The master signal can be an external signal, for example, from an encoder, a virtual master signal generated by a drive or master positions transferred by fieldbus. Gear ratio and position offset is adjustable by parameter. Homing With sensorless control and closed loop control with an incremental encoder, homing is required to create a reference for the physical position of Absolute 0 1000 2000 3000 4000 With absolute positioning, the drive moves backwards from the starting position of 2000 to the absolute position of 1000 related to 0. Relative 0 1000 2000 3000 4000 With relative positioning, the drive moves a distance of 1000 forward from the starting position of 2000 ending at position 3000. Touch probe 0 1000 2000 3000 4000 Touch probe sensor With touch probe positioning, the drive starts moving forward from the starting position of 2000, detects the touch probe sensor and moves a distance of 1000 forward from the position of the touch probe sensor. Fig. 3. IMC supports 3 positioning modes the machine after power up. There are several home functions with and without sensor to choose from. The home synchronizing function can be used to continuously realign the home position during operation when there is some sort of slip in the system. For example in case of sensorless control with an induction motor or in case of slip in the mechanical transmission. | Content | Danfoss Drives · DKDD.PB.302.B4.02 15 Increase precision, accuracy and speed Expand the standard functionality of a VLT® AutomationDrive with energy-enhancing motion control options. Increase productivity and performance Replacing mechanical controls with intelligent, energy-saving electronic solutions is an effective way to reduce both installation and daily running costs. The ability to set and control the packaging application with greater precision also reduces packaging errors and equipment breakdowns. The result is a reliable, highquality process that increases both productivity and bottom line performance. Reduce installation costs Replacing mechanics by electronic synchronizing or cam control increases flexibility while reducing costs. For example, electronic cam control, a standard feature in the VLT® Motion Control Option MCO305, both adds new functionalities and removes the need for mechanical cam discs and boxes. Increase capacity In other cases, manufacturers might want to increase the capacity of their packaging application. This can be achieved with the VLT® Synchronizing Controller MCO350, which offers unparalleled synchronizing control and can be set up easily via the userfriendly control panel on the VLT® AutomationDrive. As well as increasing the performance, the controller adds extra value by being an intelligent way to simplify the control system. No matter which option you choose, the benefits of freedom of control and operational efficiency will provide a fast return on your investment. Add flexibility to applications such as Printing lines Bottle washers Conveyor belts Packaging systems Material-handling systems Palletizers Indexing tables Storage systems Pick-and-place systems Positioning on the fly Foil wrapping Flow packing Filling and sealing Crane, lift and hoist applications Product-rejection systems Winder applications 16 Danfoss Drives · DKDD.PB.302.B4.02 | Content | Tailored safety Protect both equipment and operators The VLT® AutomationDrive FC302 is delivered as standard with the STO (Safe Torque Off ) function in compliance with ISO13849-1 PLd and SIL2, according to IEC61508/IEC62061. This safety function can be extended to include SS1, SLS, SMS, safe jog mode, etc. with the VLT® Safety Option MCB150 Series. The speed monitoring functions are available both with and without speed feedback. VLT® Safety Option MCB150 and MCB 151 The MCB150 and MCB 151 can be integrated directly in the AC drive and is prepared for future connection to common safety bus systems. The module is certified according to ISO 13849-1 up to PLd as well as IEC61508/ IEC62061 up to SIL2 and provides SS1 and SLS (SMS) functionality. The option can be used in low and high demand applications. SS1 offers ramp and time based functionality. SLS can be configured both with and without ramp down on activation. When MCB 151 is combined with the built-in VLT® Sensorless Safety MCB 159 option, an external sensor is no longer required for safe speed monitoring. VLT® Safety Option MCB152 The VLT® Safety Option MCB 152 operates the safety functions of an AC drive via the PROFIsafe fieldbus in combination with the VLT® PROFINET MCA 120 fieldbus option. Central and decentral drives located at different machinery cells can easily be interconnected with the PROFIsafe safety fieldbus. This interconnection enables activation of Safe Torque Off (STO) irrespective of where a hazard occurs. The safety functions of the MCB 152 are implemented according to EN IEC61800-5-2. The MCB 152 supports PROFIsafe functionality to activate integrated safety functions of the VLT® AutomationDrive from any PROFIsafe host, up to Safety Integrity Level SIL 2 according to EN IEC 61508 and EN IEC 62061, Performance Level PL d, Category 3 according to EN ISO 13849-1. Before Actuator After Actuator Safety module Contactors AC drive with STO (FC 302) AC drive without STO Quick commissioning Parameter configuration is fully integrated into the VLT® Motion Control Tool MCT10 and enables simple start-up and easy maintenance. Visual instructions in MCT 10 ensure both fault-free wiring and that safety parameters are correctly transferred from the PC to the drive. The software also offers easy diagnosis and a dynamic commissioning report which can be used for supplying certification documentation necessary for safety acceptance tests. | Content | Danfoss Drives · DKDD.PB.302.B4.02 17 Intelligent maintenance functions embedded in drive Achieve maximum availability of your system with condition-based monitoring Equipped with intelligent maintenance functionality, the VLT® AutomationDrive FC 302 enables you to use the drive as a smart sensor. It can monitor the condition of your motor and application, detect issues early, and find solutions before they have an impact on the process. Condition-based monitoring Use built-in functions such as motor stator winding condition monitoring, mechanical-vibration monitoring and load-envelope monitoring to set thresholds and automatically or manually determine the baseline for monitoring with different methods. The functionality complies with relevant standards and guidelines, such as the ISO 13373 standard for Condition Monitoring and Diagnostics of Machines or the VDMA 24582 guideline for condition monitoring. The unique embedded functionality means that the VLT® AutomationDrive performs condition-based monitoring functions both with and without a cloud or PLC connection. When required, activate cloud or PLC connectivity to enable monitoring of numerous conditions at plant level, or to perform in-depth cloud analytics. Motor-stator-winding condition monitoring Motor-winding failures do not occur suddenly; they develop over time. They start with a small single-turn shortcircuit fault which causes additional heating. The damage then spreads to a level where the overcurrent protection activates, and the operation stops, causing unwanted downtime. The unique Danfoss Drives winding condition monitoring function allows you to shift from reactively performing corrective maintenance of faulty motors, to proactively detecting motor isolation faults at an early stage and dealing with them during scheduled maintenance. In this way, you can avoid unwanted and potentially costly machine downtime caused by `burned' motors. 18 Danfoss Drives · DKDD.PB.302.B4.02 | Content | Mechanical-vibration monitoring Avoid accelerated wear of the mechanical parts of a drive system by using the VLT® AutomationDrive together with an external vibration transducer, to monitor the vibration level in a motor or application. Vibration monitoring is performed using standardized methods and threshold levels given in standards such as ISO13373 for Condition Monitoring and Diagnostics of Machines or ISO10816/20816 for Measurement and Classification of Mechanical Vibration. The advantage of performing this kind of monitoring in the drive is the possibility to correlate data with the actual operating conditions, such as steady-state running/ramping, load condition or speed. Available functions: baseline measurement broadband trending vibration during acceleration and deceleration transient-vibration trending Load-envelope monitoring Use the VLT® AutomationDrive to compare the actual load curve to the initial values determined during commissioning. This empowers you to detect unexpected operating conditions, such as leakage in an HVAC system. You can achieve this by using the drive pumps which have become fouled or sanded clogged air filters in ventilation systems When a part has worn out, the load curve changes compared to the initial baseline, and a maintenance warning is triggered allowing you to quickly and effectively remedy the issue. Load-envelope monitoring can also help you to save energy by ensuring the equipment always runs in optimal conditions. Feature Condition-based monitoring function embedded in the drive Motor-stator-winding monitoring Vibration monitoring in application Load envelope Benefit Reduced total cost of installation Condition-based maintenance can be performed also when installation is off-line or not connected to the internet Condition-based maintenance can be performed without additional components, such as PLCs or SCADA systems Ability to detect and react to early faults in the motor stator winding before the fault develops into a crippling failure Ability to quickly detect and react to signs of mechanical misalignment, wear-out and looseness Process optimization/maximized efficiency thanks to ability to compare actual system performance with baseline data and trigger maintenance actions | Content | Danfoss Drives · DKDD.PB.302.B4.02 19 Free to connect Real-time information is becoming increasingly important in industrial automation and control systems as we progress further into Industry 4.0. Immediate access to data increases transparency in production facilities, while making it possible to optimize system performance, collect and analyze system data and provide remote support around the clock from anywhere in the world. Regardless of your application or your preferred communication protocol, AC drives have an extremely wide variety of communication protocols to select from. In this way you can ensure that the AC drive integrates seamlessly into your chosen system providing you the freedom to communicate however you see fit. Increase productivity Fieldbus communication reduces capital costs in production plants. In addition to the initial savings achieved through the significant reduction in wiring and control boxes, fieldbus networks are easier to maintain, while providing improved systems performance. User friendly and fast setup Danfoss fieldbuses can be configured via the drive's local control panel, which features a user-friendly interface with support for many user languages. The drive and fieldbus can also be configured using the software tools that support each drive family. Danfoss Drives offers fieldbus drivers and PLC examples for free from the Danfoss Drives website to make integration to your system even easier. Web server dashboard 20 DKDD.PB.302.B4.02 | Content | Customized commissioning experience The VLT® Motion Control Tool MCT 10 is an interactive tool for quick and easy online/offline configuration of a VLT® drive or soft starter using a PC. You can also use the tool to configure the communication network and to back up all your relevant parameter settings. With MCT 10, you can control and configure your system simultaneously and monitor your entire system more effectively for faster monitoring, diagnosis, troubleshooting (alarms/ warnings) and better preventive maintenance. Starting with version 4.00, MCT 10 includes even more features that enhance usability. Status plug-in The readouts for various status and control words, relay inputs and outputs that are available over the fieldbus have been greatly improved. We have combined these signals into a single plug-in that shows you much more information. You'll be able to see right away if a certain relay or bit is on or off, and what exact command the drive has been configured with, saving you time. VLT® Software Customizer VLT® Software Customizer allows you to customize the commissioning experience to best fit your needs. It is a tool that enables you to simply and quickly create and test your desired setup using the simulator before uploading it to a real drive. The VLT® Software Customizer consists of three main features: SplashScreen allows you to create a custom splash screen for when the drive starts up. You can use the builtin editor to create an image from blank or import an existing image from a library or from your computer and adapt it to the VLT®. InitialValues allows you to set a new default value for virtually any parameter. SmartStart allows you to create a custom start-up wizard to go through exactly the parameters you need. Motor plug-in The motor plug-in makes it easier to select the needed motor type and to parameterize the drive accordingly. Simply select the required motor type, and the corresponding parameters are listed together with a description guiding you on how to set the correct value. The motor types supported by the motor plug-in are: Asynchronous PM, non-salient SPM PM, salient IPM Synchronous Reluctance (SynRM) | Content | Danfoss Drives · DKDD.PB.302.B4.02 21 1 2 3 6 8 7 5 9 4 Modular simplicity A, B and C enclosures Delivered fully assembled and tested to meet your specific requirements 1. Enclosure The drive meets requirements for enclosure class IP20/Chassis. IP21/ UL Type 1, IP54/UL Type 12, IP55/UL Type 12 or IP66/UL Type 4X. 2. EMC and Network effects All versions of VLT® AutomationDrive comply as standard with EMC limits B, A1 or A2 according to the EN 55011 norm and IEC618003 Category C1, C2 and C3. The standard integrated DC coils ensure low harmonic load on the network according to EN 61000-3-12 and increase the lifetime of the DC link capacitors. 3. Protective coating The electronic components are, as standard, coated as per IEC60721-3-3, class 3C2. For harsh and aggressive environments, coating as per IEC60721-3-3, class 3C3 is available. 4. Removable fan Like most of the elements, the fan can be quickly removed and remounted for easy cleaning. 5. Control terminals Specially developed removable spring-loaded cage clamps add to reliability and facilitate easy commissioning and service. 6. Fieldbus option All major industrial fieldbuses are supported. See complete list of available fieldbus options on page 41. 22 Danfoss Drives · DKDD.PB.302.B4.02 | Content | 7. I/O options The general purpose I/O, relay, safety and thermistor expands the flexibility of the drives. 8. Display option Danfoss drives' renowned removable Local Control Panel (LCP) has an improved user interface. Choose between 28 built-in languages (including Chinese) or have it customized with your own. Languages can be changed by the user. Wireless version available. Alternatively the drive can be commissioned via the built-in USB/ RS485 connection or through fieldbus options with the VLT® Motion Control Tool MCT 10 PC tool. 1 6 7 8 5 3 2 9 10 4 9. 24 V supply or RTC A 24 V supply option to keep the control section and any installed option functioning during power failure. An extended version combines a Real-time Clock with a battery in one D-option. 10. Mains switch This switch interrupts the mains supply and has a free useable auxiliary contact. Safety Extended range of integrated functional safety. Please see chapter "Tailored safety" on page 17. VLT® Wireless Communication Panel LCP 103 The VLT® Wireless Communication Panel LCP 103 (8) communicates with MyDrive® Connect an app which can be downloaded to iOSand Android-based smart devices. MyDrive® Connect offers full access to the drive making it easier to perform commissioning, operation, monitoring and maintenance tasks. Utilizing the active point-to-point wireless connection, maintenance personnel can receive real-time error messages via the app to ensure a quick response to potential issues and reduce downtime. | Content | Danfoss Drives · DKDD.PB.302.B4.02 23 High-power modularity D, E and F enclosures The high-power VLT® AutomationDrive modules are all built on a modular platform allowing for highly customized drives which are mass produced, tested, and delivered from the factory. Upgrades and further options dedicated to your industry are a matter of plug-and-play. Once you know one, you know them all. 1. Display options Danfoss drives' renowned removable Local Control Panel (LCP) has an improved user interface. Choose between 28 built-in languages (including Chinese) or have it customized with your own. Languages can be changed by the user. 2. Hot pluggable LCP The LCP can be plugged in or unplugged during operation. Settings are easily transferred via the control panel from one drive to another or from a PC with MCT10 set-up software. 3. Integrated manual The info button makes the printed manual virtually redundant. Users have been involved throughout development to ensure optimum overall functionality of the drive. The user group has significantly influenced the design and functionality of the LCP. The Automatic Motor Adaptation (AMA), the Quick Set-Up menu and the large graphic display make commissioning and operation a breeze. 4. Fieldbus options See complete list of available fieldbus options on page 46. 5. I/O options The general purpose I/O, relay and thermistor expands the flexibility of the drives. 6. Control terminals Specially developed removable springloaded cage clamps add to reliability and facilitate easy commissioning and service. 7. 24 V supply A 24 V supply keeps the VLT® drives logically "alive" in situations when the AC power supply is removed. Is available in an extended version with RTC. Real Time Clock parameters' settings will be supported. 8. RFI filter suitable for IT grids All high-power drives come standard with RFI filtering according to EN 61800-3 Cat. C3/EN 55011 class A2. A1/C2 RFI filters according to IEC 61000 and EN 61800 standards as integrated options. 9. Modular construction and ease of maintenance All components are easily accessible from the front of the drive, allowing for ease of maintenance and side-byside mounting of drives. The drives are constructed using a modular design that allows for the easy replacement of modular sub-assemblies. 10. Programmable options A freely programmable motion control option for user-specific control algorithms and programs allows the integration of PLC programs. 11. Conformally coated and ruggedized circuit boards All high-power drive circuit boards are conformal coated to withstand the salt mist test. Meets IEC 60721-3-3 Class 3C3. The conformal coating complies with ISA (International Society of Automation) standard S71.04 1985, class G3. Additionally, drives in D and E enclosures can be further ruggedized to withstand the higher vibration needs of certain applications. 12. Back-channel cooling The unique design uses a back channel to pass cooling air over heat sinks. This design allows up to 90% of the heat losses to be exhausted directly outside of the enclosure with minimal air passing through the electronics area. This reduces temperature rise and contamination of the electronic components for improved reliability and increased functional life. It also dramatically reduces temperature rise inside control room and installation cost for additional cooling components. As an option, the back-channel cooling duct can be supplied in stainless steel to provide a degree of corrosion resistance against conditions such as those found in salt-air environments near the ocean. 13. Enclosure The drive meets relevant requirements for all possible installation conditions. Enclosure class IP20/chassis, IP21/UL Type 1, and IP54/UL Type 12. A kit is available to increase the enclosure class on enclosure size D drives to UL Type 3R. 14. DC-link reactor The built-in DC-link reactor ensures low harmonic disturbance of the power supply in accordance with IEC-610003-12. The result is a more compact design with higher efficiencies than competitive systems with externalmounted AC chokes. 15. Input mains option Various input configurations are available, including fuses, mains disconnect switch, or RFI filter. 24 Danfoss Drives · DKDD.PB.302.B4.02 | Content | 1 2 3 Efficiency is vital for high-power drives Efficiency is essential in the design of the high-power VLT® drive series. Innovative design and exceptionally high-quality components have resulted in unsurpassed energy efficiency. 4 5 6 7 VLT® drives pass more than 98% of the supplied electrical energy on to the motor. Only 2% or less is left in the power electronics as heat to be removed. 8 Energy is saved and electronics last longer because they are not exposed to high temperatures within the enclosure. Safety Extended range of integrated functional safety. Please see chapter "Tailored safety" on page 17. 15 12 10 14 11 13 9 | Content | Danfoss Drives · DKDD.PB.302.B4.02 25 A Input filter cabinet B Drive cabinet C Output filter cabinet A B C Extended functionality for high-performance operation Enclosed Drives The high-power VLT® AutomationDrive Enclosed Drives have been designed to meet the most demanding requirements for flexibility, robustness, compactness and ease of service. Each enclosed drive is precisely configured in flexible mass production, then individually tested and delivered from the Danfoss factory. 1. Door-mounted control compartment separate from the main power terminals ensures safe accessibility to control terminals, also during operation of the drive. 2. VLT® AutomationDrive high-power drive in enclosure size D or E, with selectable control options. 3. Back-channel cooling assembly for power options ensures utilization of the drive's back-channel cooling concept in the cabinet and efficient cooling of the integrated selectable power options. 4. Mains contactor is a selectable mains power option. 5. Mains switch disconnect is a selectable mains power option. 6. Bottom entry establishment ensures IP54/NEMA12 connections of the enclosed drive mains terminals to the power supply. 7. Mains reactor assembly of the selectable passive harmonic filter ensures absolute minimum harmonics content of the mains currents: THDi <5%. 26 Danfoss Drives · DKDD.PB.302.B4.02 | Content | 15 10 8 2 7 9 12 13 11 1 4 3 5 6 14 8. Passive filter magnetics and the mains reactor of the passive filter are integrated into the back-channel cooling assembly of the cabinet. 9. Contactor to control the passive harmonic filter of the drive. 10. Capacitor assembly for the mains current passive harmonics filter. 11. Sine-wave filter magnetics of the output filter, as a selectable power option. 12. Back-channel cooling assembly for magnetics of the output sinewave filter. 13. Capacitor assembly for the sine-wave filter. 14. Motor connection terminals are located in the sine-wave filter cabinet. 15. Top exit establishment ensures IP54/NEMA12 connections of motor cables from the top. | Content | Danfoss Drives · DKDD.PB.302.B4.02 27 Engineered for cost savings via intelligent heat management, compactness and protection All Danfoss VLT® drives follow the same design principle for fast, flexible and fault-free installation, and efficient cooling. The AC drives are available in a broad range of enclosure sizes and protection ratings from IP20 to IP66 to enable easy installation in all environments: mounted in panels, switch rooms or as stand-alone units in the production area. Cost-saving heat management In AC drives, there is total separation between the back-channel cooling air and the internal electronics. This separation greatly reduces the airflow over the sensitive electronics, minimizing the exposure to contaminants. At the same time, it removes heat efficiently which helps to prolong product life, increase the overall availability of the system and reduce faults related to high temperatures. For example, by exhausting heat directly outside, it is possible to reduce the size of the cooling system in the panel or switch room. This can be achieved with Danfoss' extremely efficient back-channel cooling concept, allowing heat to be vented outside the control room. In daily use, the benefits are equally clear as the energy consumption related to cooling can be reduced significantly. This means that designers can reduce the size of the air conditioning system, or even eliminate it entirely. Coated circuit boards The AC drive conforms as standard to class 3C3 (IEC 60721-3-3) to ensure long lifetime even in harsh environments. Ruggedized for extra protection In order to reduce the potential negative effects of vibration, the drives have been `ruggedized'. It is a process that ensures that critical components on the PCB have increased protection, significantly reducing the risk of malfunction while at sea. The printed circuit boards in the drives are also all coated in accordance with IEC60721-3-3 class 3C3, providing additional protection against moisture and dust. Spark-free design The VLT® drives conform to the Limited Explosion Risk requirements in The European Agreement concerning the International Carriage of Dangerous Goods by Inland Waterways, as they do not create any sparks durings normal operation and the temperature does not exceed 200°C. Reliable operation at engine room temperatures up to 55°C VLT® drives can operate at full load in engine rooms with 50°C temperature and 55 °C at reduced power close to, for example, pumps and thrusters. There is no need for installation in airconditioned control rooms with long motor cables. 28 Danfoss Drives · DKDD.PB.302.B4.02 | Content | Back-channel cooling gives up to 90% reduction in investment for air cooling systems Panel-through cooling An accessory mounting kit for small and mid-range drives enables heat losses to be directed directly outside the panel room. Minimal airflow over electronics Complete separation between backchannel cooling air and the internal electronics ensures efficient cooling. Back-channel cooling By directing air through a rear cooling channel, up to 90% of the drive's heat loss is removed directly outside the installation room. | Content | Danfoss Drives · DKDD.PB.302.B4.02 29 30 Danfoss Drives · DKDD.PB.302.B4.02 | Content | Optimize performance and grid protection Built-in protection The AC drive contains all the modules necessary for compliance with EMC standards. A built-in, scalable RFI filter minimizes electromagnetic interference, and the integrated DC link chokes reduce the harmonic distortion in the mains network, in accordance with IEC61000-3-12. Furthermore, they increase the lifetime of the DC link capacitors and therefore the overall efficiency of the drive. These built-in components save cabinet space, as they are integrated in the drive from the factory. Efficient EMC mitigation also enables the use of cables with smaller cross-sections, which reduces installation costs. Expand grid and motor protection with filter solutions Danfoss' wide range of solutions for harmonic mitigation ensures a clean power supply and optimal equipment protection, and includes: VLT® Advanced Harmonic Filter AHF VLT® Advanced Active Filter AAF VLT® Low Harmonic Drives VLT® 12-pulse Drives Provide extra motor protection with: VLT® Sine-wave Filter VLT® dU/dt Filter VLT® Common Mode Filters Achieve optimum performance for your application, even where the grid is weak or unstable. Use motor cables up to 300 m The design of the AC drive makes it a perfect choice in applications that require long motor cables. Without needing additional components, the drive provides trouble-free operation with cable lengths of up to 150 m shielded or 300 m unshielded. This allows the drive to be installed in a central control room, away from the application without affecting motor performance. 300 150 0 [V] -150 -300 8 16 24 32 [ms] Harmonic distortion Electrical interference reduces e fficiency and risks harming equipment. 300 150 0 [V] -150 -300 8 16 24 32 [ms] Optimized harmonic performance Efficient harmonic mitigation protects electronics and increases efficiency. EMC Standards Standards and requirements EN55011 Facility operators must comply with EN55011 EN/IEC61800-3 Converter manufacturers must conform to EN61800-3 Compliance 1) 1) Compliance to mentioned EMC classes depends on the selected filter. For further details see the design guides. Class B Housing and light industries Category C1 First environment, home and office n Conducted emission Class A Group 1 Industrial environment Category C2 First environment, home and office n Class A Group 2 Industrial environment Category C3 Second environment n | Content | Danfoss Drives · DKDD.PB.302.B4.02 31 DrivePro® Life Cycle services Delivering a customized service experience! We understand that every application is different. Having the ability to build a customized service package to suit your specific needs is essential. DrivePro® Life Cycle Services is a collection of tailormade products designed around you. Each one engineered to support your business through the different stages of your AC drive's life cycle. From optimized spare-part packages to condition-monitoring solutions, our products can be customized to help you achieve your business goals. With the help of these products, we add value to your application by ensuring you get the most out of your AC drive. When you deal with us, we also offer you access to training, as well as the application knowledge to help you in planning and preparation. Our experts are at your service. ACTIVE INACTIVE 32 Danfoss Drives · DKDD.PB.302.B4.02 | Content | LIMITED NEW You're covered with DrivePro® Life Cycle service products DrivePro® Retrofit DrivePro® Retrofit Minimize the impact and maximize the benefit Manage the end of product lifecycle efficiently, with professional help to replace your legacy drives. The DrivePro® Retrofit service ensures optimal uptime and productivity during the smooth replacement process. DrivePro® Spare Parts Plan ahead with your spare part package DrivePro® Spare Parts In critical situations, you want no delays. With DrivePro® Spare Parts you always have the right parts on hand, on time. Keep your drives running at top efficiency, and optimize system performance. DrivePro® Extended Warranty DrivePro® Extended Warranty Long-term peace of mind Get the longest coverage available in the industry, for peace of mind, a strong business case and a stable, reliable budget. You know the annual cost of maintaining your drives, up to six years in advance. DrivePro® Exchange DrivePro® Exchange The fast, most cost-efficient alternative to repair You obtain the fastest, most cost-efficient alternative to repair, when time is critical. You increase uptime, thanks to quick and correct replacement of the drive. DrivePro® Start-up DrivePro® Start-up Fine-tune your drive for optimal performance today Save on installation and commissioning time and cost. Get help from professional drives experts during start-up, to optimize drives safety, availability and performance. DrivePro® Preventive Maintenance DrivePro® Preventive Maintenance Take preventive action You receive a maintenance plan and budget, based on an audit of the installation. Then our experts perform the maintenance tasks for you, according to the defined plan. DrivePro® Remote Expert Support DrivePro® Remote Expert Support You can rely on us every step of the way DrivePro® Remote Expert Support offers speedy resolution of on-site issues thanks to timely access to accurate information. With the secure connection, our drives experts analyze issues remotely reducing the time and cost involved in unnecessary service visits. DrivePro® Remote Monitoring DrivePro® Remote Monitoring Fast resolution of issues DrivePro® Remote Monitoring offers you a system that provides online information available for monitoring in real time. It collects all the relevant data and analyzes it so that you can resolve issues before they affect your processes. DrivePro® Upgrade DrivePro® Upgrade Maximize your AC drive investment Use an expert to replace parts or software in a running unit, so your drive is always upto-date. You receive an on-site evaluation, an upgrade plan and recommendations for future improvements. To learn which products are available in your region, please reach out to your local Danfoss Drives sales office or visit our website http://drives.danfoss.com/danfoss-drives/local-contacts/ | Content | Danfoss Drives · DKDD.PB.302.B4.02 33 Connection example The numbers represent the terminals on the drive 130BC931.10 3 Phase power input DC bus +10Vdc 0/-10Vdc +10Vdc 0/4-20 mA 0/-10Vdc +10Vdc 0/4-20 mA 91 (L1) 92 (L2) 93 (L3) 95 PE 88 (-) 89 (+) 50 (+10 V OUT) 53 (A IN) S201 54 (A IN) S202 55 (COM A IN) 12 (+24V OUT) 13 (+24V OUT) 18 (D IN) 19 (D IN) 20 (COM D IN) 27 (D IN/OUT) * 29 (D IN/OUT) 32 (D IN) 33 (D IN) * 37 (D IN) ON 12 ON ON 12 12 Switch Mode Power Supply 10Vdc 24Vdc 15mA 130/200mA +- + - (U) 96 (V) 97 (W) 98 (PE) 99 Motor (R+) 82 (R-) 81 Brake resistor ON=0/4-20mA OFF=0/-10Vdc - +10Vdc P 5-00 24V (NPN) 0V (PNP) 24V (NPN) 0V (PNP) 24V (NPN) 24V 0V (PNP) 0V 24V (NPN) 24V 0V (PNP) 0V 24V (NPN) 0V (PNP) 24V (NPN) 0V (PNP) relay1 03 02 01 * relay2 06 05 04 (COM A OUT) 39 (A OUT) 42 S801 ON=Terminated OFF=Open 5V 240Vac, 2A 240Vac, 2A 400Vac, 2A Analog Output 0/4-20 mA S801 0V RS-485 Interface (N RS-485) 69 (P RS-485) 68 ** (COM RS-485) 61 RS-485 : Chassis : Earth A = Analog, D = Digital * Terminal 37 (optional) is used for Safe Torque Off. For Safe Torque Off installation instructions, refer to the Safe Torque Off Operating Instructions for Danfoss VLT® Frequency Converters. Terminal 37 is not included in FC 301 (except enclosure type A1). Relay 2 and terminal 29 have no function in FC 301. ** Do not connect cable screen. This diagram shows a typical installation of the VLT® AutomationDrive. Power is connected to the terminals 91 (L1), 92 (L2) and 93 (L3) and the motor is connected to 96 (U), 97 (V) and 98 (W). Terminals 88 and 89 are used for load sharing between drives. Analog inputs can be connected to the 53 (V or mA), and for 54 (V or mA) terminals. These inputs can be set up as either reference, feedback or thermistor inputs. There are 6 digital inputs to be connected to terminals 18, 19, 27, 29, 32, and 33. Two digital input/output terminals (27 and 29) can be set up as digital outputs to show an actual status or warning or can be used as a pulse reference signal. The terminal 42 analog output can show process values such as 0 - Imax. On the 68 (P+) and 69 (N-) terminals' RS 485 interface, the drive can be controlled and monitored via serial communication. 34 Danfoss Drives · DKDD.PB.302.B4.02 | Content | Technical data Basic unit without extensions Main supply (L1, L2, L3) Supply voltage 200-240 V AC 380-500 V AC 525-600 V AC 525-690 V AC Supply frequency 50/60 Hz Displacement power factor (cos ) near unity > 0.98 Switching on input supply L1, L2, L3 1-2 times/min. Output data (T1, T2, T3) Output voltage 0-100% of supply voltage Output frequency 0-590 Hz Switching on output Unlimited Ramp times 0.01-3600 s Digital inputs Programmable digital inputs 6* Changeable to digital output 2 (terminal 27, 29) Logic PNP or NPN Voltage level 0-24 V DC Maximum voltage on input 28 V DC Input resistance, Ri Approx. 4 k Scan interval 5 ms * Two of the inputs can be used as digital outputs Analog inputs Analog inputs 2 Modes Voltage or current Voltage level 0 to +10 V (scaleable) Current level 0/4 to 20 mA (scaleable) Accuracy of analog inputs Max. error: 0.5% of full scale Pulse inputs Programmable pulse inputs 2* Voltage level 0-24 V DC (PNP positive logic) Pulse input accuracy (0.1-1 kHz) Max. error: 0.1% of full scale * Two of the digital inputs can be used for pulse inputs. Digital outputs Programmable digital/pulse outputs 2 Voltage level at digital/frequency output 0-24 V DC Max. output current (sink or source) 40 mA Maximum output frequency 0-32 kHz Accuracy on frequency output Max. error: 0.1% of full scale Analog outputs Programmable analog outputs 1 Current range at analog output 0/4-20 mA Max. load to common at analog output (clamp 30) 500 Accuracy on analog output Max. error: 0.5% of full scale Control card USB interface USB plug RS485 interface Max. load (10 V) Max. load (24 V) Relay outputs Programmable relay outputs Max. terminal load (AC) on 1-3 (NC), 1-2 (NO), 4-6 (NC) power card Max. terminal load (AC -1) on 4-5 (NO) power card Min. terminal load on 1-3 (NC), 1-2 (NO), 4-6 (NC), 4-5 (NO) power card Surroundings/external Ingress protection class Vibration test Max. relative humidity 1.1 (Full Speed) Type "B" Up to 115 kBaud 15 mA 200 mA 2 240 V AC, 2 A 400 V AC, 2 A 24 V DC 10 mA, 24 V AC 20 mA IP: 20/21/54/55/66 UL Type: Chassis/1/12/3R/4X 0.7 g 5-95% (IEC 721-3-3); Class 3K3 (non-condensing) during operation Ambient temperature Max. 50 °C without derating Galvanic isolation of all I/O supplies according to PELV Aggressive environment Designed for 3C3 (IEC 60721-3-3) Ambient temperature Operating temperature range is -25 °C to 50 °C without derating Max 55 °C with derating Fieldbus communication Standard built-in: FC Protocol N2 Metasys FLN Apogee Modbus RTU Optional: VLT® PROFIBUS DP V1 MCA 101 VLT® DeviceNet MCA 104 VLT® CANopen MCA 105 VLT® 3000 PROFIBUS Converter MCA 113 VLT® 5000 PROFIBUS Converter MCA 114 VLT® PROFINET MCA 120 VLT® EtherNet/IP MCA 121 VLT® Modbus TCP MCA 122 VLT® POWERLINK MCA 123 VLT® EtherCAT MCA 124 VLT® 5000 DeviceNet Converter MCA 194 Protection mode for longest possible up-time Electronic motor thermal protection against overload Protection against overtemperature The AC drive is protected against short circuits on motor terminals R, S, T The AC drive is protected against ground faults on motor terminals U, V, W Protection against mains phase loss Real-Time Clock with battery backup Advanced data logging using real-time stamps Condition-based monitoring D-option VLT® Real-time Clock Option MCB 117 Agency approvals | Content | Danfoss Drives · DKDD.PB.302.B4.02 35 Electrical data A, B, and C enclosures [T2] 3 x 200-240 V AC high overload High overload (160% 1 min/10 min) Type code Output current (3 x 200-240 V) Typical shaft output power FC-302 Con. IN Inter. IMAX (60 s) PK25 1.8 2.9 PK37 2.4 3.8 PK55 3.5 5.6 PK75 4.6 7.4 P1K1 6.6 10.6 P1K5 7.5 12 P2K2 10.6 17 P3K0 12.5 20 P3K7 16.7 26.7 P5K5 24.2 38.7 P7K5 30.8 49.3 P11K 46.2 73.9 P15K 59.4 89.1 P18K 74.8 112 P22K 88 132 P30K 115 173 P37K 143 215 *A1 enclosure is only available as FC 301 kW @ 208 V 0.25 0.37 0.55 0.75 1.1 1.5 2.2 3 3.7 5.5 7.5 11 15 18.5 22 30 37 Hp @ 230 V 0.34 0.5 0.75 1 1.5 2 3 4 5 7.5 10 15 20 25 30 40 50 Continuous input current [A] 1.6 2.2 3.2 4.1 5.9 6.8 9.5 11.3 15 22 28 42 54 68 80 104 130 Estimated power loss [W] 21 29 42 54 63 82 116 155 185 239 371 463 624 740 874 1143 1400 Enclosure size Protection rating [IEC/UL] IP20/21 IP21 IP55 IP66 Chassis A1*/A2 A1*/A2 A1*/A2 A1*/A2 A1*/A2 A1*/A2 A2 A3 A3 B3 B3 B4 B4 C3 C3 C4 C4 Type 1 A2 A2 A2 A2 A2 A2 A2 A3 A3 B1 B1 B2 C1 C1 C1 C2 C2 Type 12 A4/A5 A4/A5 A4/A5 A4/A5 A4/A5 A4/A5 A4/A5 A5 A5 B1 B1 B2 C1 C1 C1 C2 C2 Type 4X A4/A5 A4/A5 A4/A5 A4/A5 A4/A5 A4/A5 A4/A5 A5 A5 B1 B1 B2 C1 C1 C1 C2 C2 [T2] 3 x 200-240 V AC normal overload Normal overload (110% 1 min/10 min) Type code Output current (3 x 200-240 V) Typical shaft output power FC-302 Con. IN Inter. IMAX (60 s) PK25 1.8 2.9 PK37 2.4 3.8 PK55 3.5 5.6 PK75 4.6 7.4 P1K1 6.6 10.6 P1K5 7.5 12 P2K2 10.6 17 P3K0 12.5 20 P3K7 16.7 26.7 P5K5 30.8 33.9 P7K5 46.2 50.8 P11K 59.4 65.3 P15K 74.8 82.3 P18K 88 96.8 P22K 115 127 P30K 143 157 P37K 170 187 *A1 enclosure is only available as FC 301 kW @ 208 V 0.25 0.37 0.55 0.75 1.1 1.5 2.2 3 3.7 7.5 11 15 18.5 22 30 37 45 Hp @ 230V 0.34 0.5 0.75 1 1.5 2 3 4 5 10 15 20 25 30 40 50 60 Continuous input current [A] 1.6 2.2 3.2 4.1 5.9 6.8 9.5 11.3 15 28 42 54 68 80 104 130 154 Estimated power loss [W] 21 29 42 54 63 82 116 155 185 310 514 602 737 845 1140 1353 1636 Enclosure size Protection rating [IEC/UL] IP20/21 IP21 IP55 IP66 Chassis A1*/A2 A1*/A2 A1*/A2 A1*/A2 A1*/A2 A1*/A2 A2 A3 A3 B3 B3 B4 B4 C3 C3 C4 C4 Type 1 A2 A2 A2 A2 A2 A2 A2 A3 A3 B1 B1 B2 C1 C1 C1 C2 C2 Type 12 A4/A5 A4/A5 A4/A5 A4/A5 A4/A5 A4/A5 A4/A5 A5 A5 B1 B1 B2 C1 C1 C1 C2 C2 Type 4X A4/A5 A4/A5 A4/A5 A4/A5 A4/A5 A4/A5 A4/A5 A5 A5 B1 B1 B2 C1 C1 C1 C2 C2 36 Danfoss Drives · DKDD.PB.302.B4.02 | Content | [T5] 3 x 380-500 V AC high overload Type code High overload (160% 1 min/10 min) Output current (3 x 380-440 V) (3 x 441-500 V) Typical shaft output power FC-302 PK37 Con. IN 1.3 Inter. IMAX (60 s) 2.1 Con. IN 1.2 Inter. IMAX (60 s) 1.9 kW @ 400 V 0.37 Hp @ 460 V 0.5 PK55 1.8 2.9 1.6 2.6 0.55 0.75 PK75 2.4 3.8 2.1 3.4 0.75 1 P1K1 3 4.8 2.7 4.3 1.1 1.5 P1K5 4.1 6.6 3.4 5.4 1.5 2 P2K2 5.6 9 4.8 7.7 2.2 3 P3K0 7.2 11.5 6.3 10.1 3 4 P4K0 10 16 8.2 13.1 4 5 P5K5 13 20.8 11 17.6 5.5 7.5 P7K5 16 25.6 14.5 23.2 7.5 10 P11K 24 38.4 21 33.6 11 15 P15K 32 51.2 27 43.2 15 20 P18K 37.5 60 34 54.4 18.5 25 P22K 44 70.4 40 64 22 30 P30K 61 91.5 52 78 30 40 P37K 73 110 65 97.5 37 50 P45K 90 135 80 120 45 60 P55K 106 159 105 158 55 75 P75K 147 221 130 195 75 100 *A1 enclosure is only available as FC 301 Continuous input current Estimated power loss Enclosure size Protection rating [IEC/UL] IP20/21 IP21 IP55 IP66 [A] @ 400 V [W] Chassis Type 1 Type 12 Type 4X 1.2 35 A1*/A2 A2 A4/A5 A4/A5 1.6 42 A1*/A2 A2 A4/A5 A4/A5 2.2 46 A1*/A2 A2 A4/A5 A4/A5 2.7 58 A1*/A2 A2 A4/A5 A4/A5 3.7 62 A1*/A2 A2 A4/A5 A4/A5 5 88 A2 A2 A4/A5 A4/A5 6.5 116 A2 A2 A4/A5 A4/A5 9 124 A2 A2 A4/A5 A4/A5 11.7 187 A3 A3 A5 A5 14.4 255 A3 A3 A5 A5 22 291 B3 B1 B1 B1 29 379 B3 B1 B1 B1 34 444 B4 B2 B2 B2 40 547 B4 B2 B2 B2 55 570 B4 C1 C1 C1 66 697 C3 C1 C1 C1 82 891 C3 C1 C1 C1 96 1022 C4 C2 C2 C2 133 1232 C4 C2 C2 C2 [ T5] 3 x 380-500 V AC normal overload Normal overload (110% 1 min/10 min) Type code Output current (3 x 380-440 V) (3 x 441-500 V) Typical shaft output power FC-302 PK37 PK55 PK75 Con. IN 1.3 1.8 2.4 Inter. IMAX (60 s) 2.1 2.9 3.8 Con. IN 1.2 1.6 2.1 Inter. IMAX (60 s) 1.9 2.6 3.4 kW @ 400 V 0.37 0.55 0.75 Hp @ 460 V 0.5 0.75 1 P1K1 3 4.8 2.7 4.3 1.1 1.5 P1K5 4.1 6.6 3.4 5.4 1.5 2 P2K2 5.6 9 4.8 7.7 2.2 3 P3K0 7.2 11.5 6.3 10.1 3 4 P4K0 10 16 8.2 13.1 4 5 P5K5 13 20.8 11 17.6 5.5 7.5 P7K5 16 25.6 14.5 23.2 7.5 10 P11K 32 35.2 27 29.7 15 20 P15K 37.5 41.3 34 37.4 18.5 25 P18K 44 48.4 40 44 22 30 P22K 61 67.1 52 57.2 30 40 P30K 73 80.3 65 71.5 37 50 P37K 90 99 80 88 45 60 P45K 106 117 105 116 55 75 P55K 147 162 130 143 75 100 P75K 177 195 160 176 90 125 *A1 enclosure is only available as FC 301 Continuous input current [A] @ 400 V 1.2 1.6 2.2 2.7 3.7 5 6.5 9 11.7 14.4 29 34 40 55 66 82 96 133 161 Estimated power loss [W] 35 42 46 58 62 88 116 124 187 255 392 465 525 739 698 843 1083 1384 1474 Enclosure size Protection rating [IEC/UL] IP20/21 IP21 IP55 IP66 Chassis Type 1 Type 12 Type 4X A1*/A2 A2 A1*/A2 A2 A1*/A2 A2 A1*/A2 A2 A1*/A2 A2 A2 A2 A2 A2 A2 A2 A3 A3 A3 A3 B3 B1 B3 B1 B4 B2 B4 B2 B4 C1 C3 C1 C3 C1 C4 C2 C4 C2 A4/A5 A4/A5 A4/A5 A4/A5 A4/A5 A4/A5 A4/A5 A4/A5 A5 A5 B1 B1 B2 B2 C1 C1 C1 C2 C2 A4/A5 A4/A5 A4/A5 A4/A5 A4/A5 A4/A5 A4/A5 A4/A5 A5 A5 B1 B1 B2 B2 C1 C1 C1 C2 C2 | Content | Danfoss Drives · DKDD.PB.302.B4.02 37 [T6] 3 x 525-600 V AC high overload Type code FC-302 PK75 P1K1 P1K5 P2K2 P3K0 P4K0 P5K5 P7K5 P11K P15K P18K P22K P30K P37K P45K P55K P75K High overload (160% 1 min/10 min) Output current (3 x 525-600 V) Typical shaft output power Con. IN 1.7 2.4 2.7 3.9 4.9 6.1 9 11 18 22 27 34 41 52 62 83 100 Inter. IMAX (60 s) 2.7 3.8 4.3 6.2 7.8 9.8 14.4 17.6 29 35 43 54 62 78 93 125 150 kW @ 575 V 0.75 1.1 1.5 2.2 3 4 5.5 7.5 11 15 18.5 22 30 37 45 55 75 Hp @ 575 V 1 1.5 2 3 4 5 7.5 10 15 20 25 30 40 50 60 75 100 Continuous input current [A] @ 575 V 1.7 2.4 2.7 4.1 5.2 5.8 8.6 10.4 16 20 24 31 37 47 56 75 91 Estimated power loss [W] 35 50 65 92 122 145 195 261 220 300 370 440 600 740 900 1100 1500 Enclosure size Protection rating [IEC/UL] IP20 IP21 IP55 IP66 Chassis A3 A3 A3 A3 A3 A3 A3 A3 B3 B3 B4 B4 B4 C3 C3 C4 C4 Type 1 A3 A3 A3 A3 A3 A3 A3 A3 B1 B1 B2 B2 C1 C1 C1 C2 C2 Type 12 A5 A5 A5 A5 A5 A5 A5 A5 B1 B1 B2 B2 C1 C1 C1 C2 C2 Type 4X A5 A5 A5 A5 A5 A5 A5 A5 B1 B1 B2 B2 C1 C1 C1 C2 C2 [T6] 3 x 525-600 V AC normal overload Type code FC-302 PK75 P1K1 P1K5 P2K2 P3K0 P4K0 P5K5 P7K5 P11K P15K P18K P22K P30K P37K P45K P55K P75K Normal overload (110% 1 min/10 min) Output current (3 x 525-600 V) Typical shaft output power Con. IN 1.7 2.4 2.7 3.9 4.9 6.1 9 11 22 27 34 41 52 62 83 100 131 Inter. IMAX (60 s) 2.7 3.8 4.3 6.2 7.8 9.8 14.4 17.6 24 30 37 45 57 68 91 110 144 kW @ 575 V 0.75 1.1 1.5 2.2 3 4 5.5 7.5 15 18.5 22 30 37 45 55 75 90 Hp @ 575 V 1 1.5 2 3 4 5 7.5 10 20 25 30 40 50 60 74 100 120 Continuous input current [A] @ 575 V 1.7 2.4 2.7 4.1 5.2 5.8 8.6 10.4 20 24 31 37 47 56 75 91 119 Estimated power loss [W] 35 50 65 92 122 145 195 261 300 370 440 600 740 900 1100 1500 1800 Enclosure size Protection rating [IEC/UL] IP20 IP21 IP55 IP66 Chassis A3 A3 A3 A3 A3 A3 A3 A3 B3 B3 B4 B4 B4 C3 C3 C4 C4 Type 1 A3 A3 A3 A3 A3 A3 A3 A3 B1 B1 B2 B2 C1 C1 C1 C2 C2 Type 12 A5 A5 A5 A5 A5 A5 A5 A5 B1 B1 B2 B2 C1 C1 C1 C2 C2 Type 4X A5 A5 A5 A5 A5 A5 A5 A5 B1 B1 B2 B2 C1 C1 C1 C2 C2 38 Danfoss Drives · DKDD.PB.302.B4.02 | Content | [T7] 3 x 525-690 V AC high overload High overload (160% 1 min/10 min) Type code Output current (3 x 525-550 V) (3 x 551-690 V) Typical shaft output power FC-302 Con. IN Inter. IMAX (60 s) Con. IN Inter. IMAX (60 s) kW @ 690 V Hp @ 575 V P1K1 2.1 3.4 1.6 2.6 1.1 1.5 P1K5 2.7 4.3 2.2 3.5 1.5 2 P2K2 3.9 6.2 3.2 5.1 2.2 3 P3K0 4.9 7.8 4.5 7.2 3 4 P4K0 6.1 9.8 5.5 8.8 4 5 P5K5 9 14.4 7.5 12 5.5 7.5 P7K5 11 17.6 10 16 7.5 10 P11K 14 22.4 13 20.8 11 10 P15K 19 30.4 18 28.8 15 15 P18K 23 36.8 22 35.2 18.5 20 P22K 28 44.8 27 43.2 22 25 P30K 36 54 34 51 30 30 P37K 43 64.5 41 61.5 37 40 P45K 54 81 52 78 45 50 P55K 65 97.5 62 93 55 60 P75K 87 130.5 83 124.5 75 75 *Note: T7 drives are not UL certified. Select T6 for UL certification. Continuous input current [A] @ 690 V 1.4 2 2.9 4 4.9 6.7 9 14.5 19.5 24 29 36 48 58 70 129 Estimated power loss [W] 44 60 88 120 160 220 300 150 220 300 370 600 740 900 1100 1500 Enclosure size Protection rating [IEC] IP20 IP21 IP55 * * * A3 A3 A5 A3 A3 A5 A3 A3 A5 A3 A3 A5 A3 A3 A5 A3 A3 A5 A3 A3 A5 B4 B2 B2 B4 B2 B2 B4 B2 B2 B4 B2 B2 B4 C2 C2 C3 C2 C2 C3 C2 C2 C2 C2 C2 C2 [T7] 3 x 525-690 V AC normal overload Normal overload (110% 1 min/10 min) Type code Output current (3 x 525-550 V) (3 x 551-690 V) Typical shaft output power FC-302 Con. IN Inter. IMAX (60 s) Con. IN Inter. IMAX (60 s) kW @ 690 V Hp @ 575 V P1K1 2.1 3.4 1.6 2.6 1.1 1.5 P1K5 2.7 4.3 2.2 3.5 1.5 2 P2K2 3.9 6.2 3.2 5.1 2.2 3 P3K0 4.9 7.8 4.5 7.2 3 4 P4K0 6.1 9.8 5.5 8.8 4 5 P5K5 9 14.4 7.5 12 5.5 7.5 P7K5 11 17.6 10 16 7.5 10 P11K 19 20.9 18 19.8 15 15 P15K 23 25.3 22 24.2 18.5 20 P18K 28 30.8 27 29.7 22 25 P22K 36 39.6 34 37.4 30 30 P30K 43 47.3 41 45.1 37 40 P37K 54 59.4 52 57.2 45 50 P45K 65 71.5 62 68.2 55 60 P55K 87 95.7 83 91.3 75 75 P75K 105 115.5 100 110 90 100 *Note: T7 drives are not UL certified. Select T6 for UL certification. Continuous input current [A ]@ 690 V 1.4 2 2.9 4 4.9 6.7 9 19.5 24 29 36 48 58 70 86 98 Estimated power loss [W] 44 60 88 120 160 220 300 220 300 370 440 740 900 1100 1500 1800 Enclosure size Protection rating [IEC] IP20 IP21 IP55 * * * A3 A3 A5 A3 A3 A5 A3 A3 A5 A3 A3 A5 A3 A3 A5 A3 A3 A5 A3 A3 A5 B4 B2 B2 B4 B2 B2 B4 B2 B2 B4 B2 B2 B4 C2 C2 C3 C2 C2 C3 C2 C2 C2 C2 C2 C2 | Content | Danfoss Drives · DKDD.PB.302.B4.02 39 Dimensions enclosure sizes A, B and C Enclosure size Protection rating [IEC/UL] [mm] [kg] Height Height with decoupling plate Width Width with one C option Width with two C options Depth Depth with A, B option Depth with mains disconnect Weight A1 A2 A3 IP20 IP20 IP21 IP20 IP21 Chassis Chassis Type 1 Chassis Type 1 200 268 375 268 375 316 374 374 75 90 90 130 130 130 130 170 170 150 150 190 190 207 205 207 205 207 222 220 222 220 222 2.7 4.9 5.3 6 7 VLT® AutomationDrive A4 A5 B1 B2 IP55/Type 12 IP66/Type 4X IP21/Type 1 IP55/Type 12 IP66/Type 4X 390 420 480 650 200 242 242 242 242 242 242 242 242 242 175 200 260 260 175 200 260 260 206 224 289 290 9.7 14.2 23 27 B3 B4 IP20/Chassis 399 520 420 595 165 230 205 230 225 230 249 242 262 242 12 23.5 C1 C2 IP21/Type 1 IP55/Type 12 IP66/Type 4X 680 770 308 370 308 370 308 370 310 335 310 335 344 378 45 64 C3 C4 IP20/Chassis 550 660 630 800 308 370 308 370 308 370 333 333 333 333 35 50 Height Height with decoupling plate Width Width with one C option [in] Width with two C options Depth Depth with mains disconnect Depth with A, B option [lb] Weight 10.6 14.8 10.6 14.8 15.4 16.6 18.9 25.6 15.8 20.5 26.8 30.4 21.7 26 14.8 14.8 16.6 23.5 24.8 31.5 3.6 3.6 5.2 5.2 7.9 9.6 9.6 9.6 6.5 9.1 12.2 14.6 12.2 14.6 5.2 5.2 6.7 6.7 9.6 9.6 9.6 8.1 9.1 12.2 14.6 12.2 14.6 6 6 7.5 7.5 9.6 9.6 9.6 8.9 9.1 12.2 14.6 12.2 14.6 8.1 18.2 8.1 8.2 6.9 7.9 10.3 10.3 9.8 9.6 12.3 13.2 13 13 8.2 8.9 11.4 11.5 13.6 14.9 8.7 8.8 8.7 8.8 6.9 7.9 10.3 10.3 10.4 9.6 12.3 13.2 13 13 10.8 11.7 14.6 15.5 21.5 31.5 50.7 59.6 26.5 52 99.3 143.3 77.2 110.2 A3 IP20/Chassis with decoupling plate A3 IP20 with option C A3 with IP21/Type 12 NEMA 1 Kit A4 IP55 with mains disconnect 40 Danfoss Drives · DKDD.PB.302.B4.02 | Content | B4 IP20 C3 IP20 Ordering typecode for A, B and C enclosures [1] [2] [3] [4] [5] [6] [7] [8] [9] [10] [11] [12] [13] [14] [15] [16] [17] [18] [19] FC- CX XX [1] Application (character 4-6) 301 VLT® AutomationDrive FC 301 302 VLT® AutomationDrive FC 302 [2] Power size (character 7-10) PK25 0.25 kW/0.33 Hp PK37 0.37 kW/0.50 Hp PK55 0.55 kW/0.75 Hp PK75 0.75 kW/1.0 Hp P1K1 1.1 kW/1.5 Hp P1K5 1.5 kW/2.0 Hp P2K2 2.2 kW/3.0 Hp P3K0 3.0 kW/4.0 Hp P3K7 3.7 kW/5.0 Hp P4K0 4.0 kW / 5.5 Hp P5K5 5.5 kW/7.5 Hp P7K5 7.5 kW/10 Hp P11K 11 kW/15 Hp P15K 15 kW/20 Hp P18K 18.5 kW/25 Hp P22K 22 kW/30 Hp P30K 30 kW/40 Hp P37K 37 kW/50 Hp P45K 45 kW/60 Hp P55K 55 kW/75 Hp P75K 75 kW/100 Hp P90K 90 kW/125 Hp [3] AC Line Voltage (character 11-12) T2 3 x 200-240 V AC T4 3 x 380-480 V AC (FC 301 only) T5 3 x 380-500 V AC T6 3 x 525-600 V AC T7 3 x 525-690 V AC 2) [4] IP/UL protection ratings (character 13-15) IP20/Chassis enclosures Z20 IP20/Chassis (A1 enclosure, FC 301 only) E20 IP20/Chassis P20 IP20/Chassis + backplate IP21/UL Type 1 enclosures E21 IP21/Type 1 P21 IP21/ Type 1 + backplate IP55/UL Type 12 enclosures E55 IP55/Type 12 P55 IP55/Type 12 + backplate Y55 IP55/ Type 12 + backplate (A4 enclosure, no C-options) Z55 IP55/Type 12 (A4 enclosure, no C-options) UL Type 3R enclosures E3R UL Type 3R (North America only) P3R UL Type 3R + backplate (North America only) IP66 / UL Type 4X enclosures E66 IP66/Type 4X Y66 IP66/Type 4X + backplate (A4 enclosure, no C-options) Z66 IP66/Type 4X (A4 enclosure, no C-options) [5] R FI filter, terminal and monitoring options EN/IEC 61800-3 (character 16-17) H1 RFI-Filter Class A1/B (C1) H2 RFI-Filter, Class A2 (C3) H3 RFI-Filter Class A1/B 1) H4 RFI-Filter, Class A1 (C2) H5 RFI-Filter, Class A2 (C3) Marine ruggedized HX No RFI-Filter [6] Braking and safety (character 18) X No brake IGBT B Brake IGBT T Safe Stop without brake U Brake IGBT plus Safe Torque Off [7] LCP Display (character 19) X Blank faceplate, no LCP installed N VLT® Control Panel LCP 101 (Numerical) G VLT® Control Panel LCP 102 (Graphical) W VLT® Wireless Communication Panel LCP 103 [8] PCB Coating IEC 721-3-3 (character 20) X Standard coated PCB Class 3C2 C Coated PCB Class 3C3 [9] Mains input (character 21) X No mains option 1 Mains disconnect (A4, A5, B1, B2, C1 and C2 enclosures only) 8 Mains disconnect and load sharing (B1, B2, C1 and C2 enclosures only) D Load sharing terminals (B1, B2, B4, C1, C2 enclosures only) [10] Hardware option A (character 22) X Standard cable entries O Metric cable entry (threaded) S Imperial cable entry [11] H ardware option B (character 23) X No adaptation [12] Special version (character 24-27) SXXX Latest released standard software S067 Integrated Motion Control LX1X Condition monitoring [13] LCP language (character 28) Standard language package including X English, German, French, Spanish, Danish, Italian, Finnish and others Contact factory for other language options [14] A-options: Fieldbus (character 29-30) AX No option A0 VLT® PROFIBUS DP V1 MCA 101 A4 VLT® DeviceNet MCA 104 A6 VLT® CANopen MCA 105 AT VLT® 3000 PROFIBUS Converter MCA 113 AU VLT® 5000 PROFIBUS Converter MCA 114 AL VLT® PROFINET MCA 120 AN VLT® EtherNet/IP MCA 121 AQ VLT® Modbus TCP MCA 122 AY VLT® POWERLINK MCA 123 A8 VLT® EtherCAT MCA 124 AV VLT® 5000 DeviceNet Converter MCA 194 [15] B-options (character 31-32) BX No option BK VLT® General Purpose MCB 101 BR VLT® Encoder Input MCB 102 BU VLT® Resolver Input MCB 103 BP VLT® Relay Option MCB 105 BZ VLT® Safety PLC I/O MCB 108 B2 VLT® PTC Thermistor Card MCB 112 B4 VLT® Sensor Input Card MCB 114 B5 VLT® Programmable I/O MCB 115 B6 VLT® Safety Option MCB 150 TTL B7 VLT® Safety Option MCB 151 HTL B8 VLT® Safety Option MCB 152 PROFIsafe STO [16] C0-option (character 33-34) CX No option C4 VLT® Motion Control MCO 305 [17] C1-option (character 35) X No C1-ption R VLT® Extended Relay Card MCB 113 7 VLT® Sensorless Safety MCB 159 [18] C-option software (character 36-37) No software option XX Note: C4 option in [16] selected with no motion software in [18] will require programming by qualified individual 10 VLT® Synchronizing Controller MCO 350 (must select C4 in position [16]) 11 VLT® Positioning Controller MCO 351 (must select C4 in position [16]) [19] D-option (character 38-39) DX No DC input installed D0 VLT® 24 V DC Supply Option MCB 107 D1 VLT® Real-time Clock Option MCB 117 1) Reduced motor cable length 2) Note: T7 drives are not UL certified. Select T6 for UL certification. Please beware that not all combinations are possible. Find help configuring your drive with the online configurator found under: driveconfig.danfoss.com | Content | Danfoss Drives · DKDD.PB.302.B4.02 41 Electrical data D, E and F enclosures [T2] 3 x 200-240 V AC high overload Type code FC-302 N45K N55K N75K N90K N110 N150 High overload (150% 1 min/10 min) Output current (3 x 200-240 V) Typical shaft output power Con. IN Inter. IMAX (60 s) kW Hp 160 240 45 60 190 285 55 75 240 360 75 100 302 453 90 120 361 542 110 150 443 665 150 200 Continuous input current [A] 154 183 231 291 348 427 Estimated power loss [W] 1482 1794 1990 2613 3195 4103 Enclosure size Protection rating [IEC/UL] IP20 IP21 IP54 Chassis Type 1 Type 12 D3h D1h D3h D1h D4h D2h D4h D2h D4h D2h D4h D2h [T2] 3 x 200-240 V AC normal overload Type code FC-302 N45K N55K N75K N90K N110 N150 Normal overload (110% 1 min/10 min) Output current (3 x 200-240 V) Typical shaft output power Con. IN Inter. IMAX (60 s) kW Hp 190 209 55 75 240 264 75 100 302 332 90 120 361 397 110 150 443 487 150 200 535 589 160 215 Continuous input current [A] 183 231 291 348 427 516 Estimated power loss [W] 1505 2398 2623 3284 4117 5209 Enclosure size Protection rating [IEC/UL] IP20 IP21 IP54 Chassis Type 1 Type 12 D3h D1h D3h D1h D4h D2h D4h D2h D4h D2h D4h D2h 42 Danfoss Drives · DKDD.PB.302.B4.02 | Content | [T5] 3 x 380-500 V AC high overload Type code High overload (150% 1 min/10 min) Output current (3 x 380-440 V) (3 x 441-500 V) Typical shaft output power FC-302 N90K N110 N132 N160 N200 N250 N315 N355 N400 N450 N500 P450 P500 P560 P630 P710 P800 Con. IN 177 212 260 315 395 480 600 658 695 800 880 800 880 990 1120 1260 1460 Inter. IMAX (60 s) 266 318 390 473 593 720 900 987 1043 1200 1320 1200 1320 1485 1680 1890 2190 Con. IN 160 190 240 302 361 443 540 590 678 730 780 730 780 890 1050 1160 1380 Inter. IMAX (60 s) 240 285 360 453 542 665 810 885 1017 1095 1170 1095 1170 1335 1575 1740 2070 kW @ 400 V 90 110 132 160 200 250 315 355 400 450 500 450 500 560 630 710 800 Hp @ 460 V 125 150 200 250 300 350 450 500 550 600 650 600 650 750 900 1000 1200 Continuous input current [A] @ 400 V 171 204 251 304 381 463 578 634 670 771 848 771 848 954 1079 1214 1407 Estimated power loss [W] 2031 2289 2923 3093 4039 5005 6178 6851 7297 8352 9449 9031 10146 10649 12490 14244 15466 Enclosure size Protection rating [IEC/UL] IP20 IP21 IP54 Chassis D3h D3h D3h D4h D4h D4h E3h E3h E3h E4h E4h Type 1 Type 12 D1h/D5h/D6h D1h/D5h/D6h D1h/D5h/D6h D2h/D7h/D8h D2h/D7h/D8h D2h/D7h/D8h E1h E1h E1h E1h E1h E1h E2h E2h E2h E2h F1/F3 F1/F3 F1/F3 F1/F3 F1/F3 F1/F3 F1/F3 F1/F3 F2/F4 F2/F4 F2/F4 F2/F4 [T5] 3 x 380-500 V AC normal overload Type code Normal overload (110% 1 min/10 min) Output current (3 x 380-440 V) (3 x 441-500 V) Typical shaft output power FC-302 N90K N110 N132 N160 N200 N250 N315 N355 N400 N450 N500 P450 P500 P560 P630 P710 P800 Con. IN 212 260 315 395 480 588 658 745 800 880 990 880 990 1120 1260 1460 1720 Inter. IMAX (60 s) 233 286 347 435 528 647 724 820 880 968 1089 968 1089 1232 1386 1606 1892 Con. IN 190 240 302 361 443 535 590 678 730 780 890 780 890 1050 1160 1380 1530 Inter. IMAX (60 s) 209 264 332 397 487 588 649 746 803 858 979 858 979 1155 1276 1518 1683 kW @ 400 V 110 132 160 200 250 315 355 400 450 500 560 500 560 630 710 800 1000 Hp @ 460 V 150 200 250 300 350 450 500 600 600 650 750 650 750 900 1000 1200 1350 Continuous input current [A] @ 400 V 204 251 304 381 463 567 634 718 771 848 771 848 954 1079 1214 1407 1658 Estimated power loss [W] 2559 2954 3770 4116 5137 6674 6928 8036 8783 9473 11102 10162 11822 12512 14674 17293 19278 Enclosure size Protection rating [IEC/UL] IP20 IP21 IP54 Chassis D3h D3h D3h D4h D4h D4h E3h E3h E3h E4h E4h Type 1 Type 12 D1h/D5h/D6h D1h/D5h/D6h D1h/D5h/D6h D2h/D7h/D8h D2h/D7h/D8h D2h/D7h/D8h E1h E1h E1h E1h E1h E1h E2h E2h E2h E2h F1/F3 F1/F3 F1/F3 F1/F3 F1/F3 F1/F3 F1/F3 F1/F3 F2/F4 F2/F4 F2/F4 F2/F4 | Content | Danfoss Drives · DKDD.PB.302.B4.02 43 [T7] 3 x 525-690 V AC high overload Type code High overload (150% 1 min/10 min) Output current (3 x 525-550 V) (3 x 551-690 V) Typical shaft output power FC-302 N55K N75K N90K N110 N132 N160 N200 N250 N315 N355 N400 N500 N560 N630 N710 P630 P710 P800 P900 P1M0 P1M2 Con. IN 76 90 113 137 162 201 253 303 360 395 429 523 596 659 763 659 763 889 988 1108 1317 Inter. IMAX (60 s) 114 135 170 206 243 302 380 455 540 593 644 785 894 989 1145 989 1145 1334 1482 1662 1976 Con. IN 73 86 108 131 155 192 242 290 344 380 410 500 570 630 730 630 730 850 945 1060 1260 Inter. IMAX (60 s) 110 129 162 197 233 288 363 435 516 570 615 750 855 945 1095 945 1095 1275 1418 1590 1890 kW @ 690 V 55 75 90 110 132 160 200 250 315 355 400 500 560 630 710 630 710 800 900 1000 1200 Hp @ 575 V 60 75 100 125 150 200 250 300 350 400 400 500 600 650 750 650 750 950 1050 1150 1350 Continuous input current [A] @ 690 V 70 83 104 126 149 185 233 279 332 366 395 482 549 607 704 607 704 819 911 1022 1214 Estimated power loss [W] 1056 1204 1479 1798 2157 2443 3121 3768 4254 4989 5419 6833 8069 8543 10319 7826 8983 10646 11681 12997 15763 Enclosure size Protection rating [IEC/UL] IP20 IP21 IP54 Chassis D3h D3h D3h D3h D3h D4h D4h D4h D4h E3h E3h E3h E3h E4h E4h Type 1 Type 12 D1h/D5h/D6h D1h/D5h/D6h D1h/D5h/D6h D1h/D5h/D6h D1h/D5h/D6h D2h/D7h/D8h D2h/D7h/D8h D2h/D7h/D8h D2h/D7h/D8h E1h E1h E1h E1h E1h E1h E1h E1h E2h E2h E2h E2h F1/ F3 F1/ F3 F1/ F3 F1/ F3 F1/ F3 F1/ F3 F2/ F4 F2/ F4 F2/ F4 F2/ F4 F2/ F4 F2/ F4 [T7] 3 x 525-690 V AC normal overload Type code Normal overload (110% 1 min/10 min) Output current (3 x 525-550 V) (3 x 551-690 V) Typical shaft output power FC-302 N55K N75K N90K N110 N132 N160 N200 N250 N315 N355 N400 N500 N560 N630 N710 P630 P710 P800 P900 P1M0 P1M2 Con. IN 90 113 137 162 201 253 303 360 418 470 523 596 630 763 889 763 889 988 1108 1317 1479 Inter. IMAX (60 s) 99 124 151 178 221 278 333 396 460 517 575 656 693 839 978 839 978 1087 1219 1449 1627 Con. IN 86 108 131 155 192 242 290 344 400 450 500 570 630 730 850 730 850 945 1060 1260 1415 Inter. IMAX (60 s) 95 119 144 171 211 266 319 378 440 495 550 627 693 803 935 803 935 1040 1166 1386 1557 kW @ 690 V 75 90 110 132 160 200 250 315 400 450 500 560 630 710 800 710 800 900 1000 1200 1400 Hp @ 575 V 75 100 125 150 200 250 300 350 400 450 500 600 650 750 950 750 950 1050 1150 1350 1550 Continuous input current [A] @ 690 V 83 104 126 149 185 233 279 332 385 434 482 549 607 704 819 704 819 911 1022 1214 1364 Estimated power loss [W] 1203 1476 1796 2165 2738 3172 3848 4610 5150 6062 6879 8076 9208 10346 12723 9212 10659 12080 13305 15865 18173 Enclosure size Protection rating [IEC/UL] IP20 IP21 IP54 Chassis D3h D3h D3h D3h D3h D4h D4h D4h D4h E3h E3h E3h E3h E4h E4h Type 1 Type 12 D1h/D5h/D6h D1h/D5h/D6h D1h/D5h/D6h D1h/D5h/D6h D1h/D5h/D6h D2h/D7h/D8h D2h/D7h/D8h D2h/D7h/D8h D2h/D7h/D8h E1h E1h E1h E1h E1h E1h E1h E1h E2h E2h E2h E2h F1/ F3 F1/ F3 F1/ F3 F1/ F3 F1/ F3 F1/ F3 F2/ F4 F2/ F4 F2/ F4 F2/ F4 F2/ F4 F2/ F4 44 Danfoss Drives · DKDD.PB.302.B4.02 | Content | Dimensions enclosure size D Enclosure size Protection rating [IEC/UL] [mm] [kg] Height Width Depth Weight D1h D2h IP21/Type 1 IP54/Type 12 901.0 1107.0 325.0 420.0 378.4 378.4 62.0 125.0 Height [in] Width Depth [lb] Weight 35.5 12.8 14.9 136.7 43.6 12.8 14.9 275.6 (1) Dimensions with regeneration or load share terminals (2) D5h is used with disconnect and/or brake chopper options (3) D6h is used with contactor and/or circuit breaker options (4) D7h is used with disconnect and/or brake chopper options (5) D8h is used with contactor and/or circuit breaker options D3h 909.0 250.0 375.0 62.0 35.8 19.8 14.8 136.7 D3h(1) VLT® AutomationDrive D4h D4h(1) IP20/Chassis 1027.0 250.0 375.0 108.0 1122.0 350.0 375.0 125.0 1294.0 350.0 375.0 179.0 D5h(2) 1324.0 325.0 381.0 99.0 39.6 9.9 14.8 238.1 44.2 14.8 14.8 275.6 50.0 13.8 14.8 394.6 52.1 12.8 15.0 218.3 D6h(3) D7h(4) IP21/Type 1 IP54/Type 12 1663.0 1978.0 325.0 420.0 381.0 386.0 128.0 185.0 65.5 12.8 15.0 282.2 77.9 16.5 15.2 407.9 D8h(5) 2284.0 420.0 406.0 232.0 89.9 16.5 16.0 511.5 Dimensions enclosure sizes E and F Frame Protection rating [IEC/UL] [mm] [kg] Height Width Depth Weight Height [in] Width Depth [lb] Weight E1h E2h IP21/Type 1 IP54/Type 12 2043.0 2043.0 602.0 698.0 513.0 513.0 295.0 318.0 80.4 23.7 20.2 650.0 80.4 27.5 20.2 700.0 VLT® AutomationDrive E3h E4h F1 IP20/Chassis IP21/Type 1 1578.0 1578.0 2204.0 506.0 604.0 1400.0 482.0 482.0 606.0 272.0 295.0 1017.0 62.1 199.9 19.0 600.0 62.1 23.9 19.0 650.0 86.8 55.2 23.9 2242.1 F2 F3 IP21/Type 1 IP54/Type 12 2204.0 2204.0 1800.0 2000.0 606.0 606.0 1260.0 1318.0 86.8 70.9 23.9 2777.9 86.8 78.8 23.9 2905.7 F4 2204.0 2400.0 606.0 1561.0 86.8 94.5 23.9 3441.5 D3h/D4h E1h F | Content | Danfoss Drives · DKDD.PB.302.B4.02 45 Electrical data and dimensions VLT® 12-Pulse [T5] 6 x 380-500 V AC high overload Type code High overload (150% 1 min/10 min) Output current (3 x 380-440 V) (3 x 441-500 V) Typical shaft output power FC-302 P250 P315 P355 P400 P450 P500 P560 P630 P710 P800 Con. IN 480 600 658 695 800 880 990 1120 1260 1460 Inter. IMAX (60 s) 720 900 987 1043 1200 1320 1485 1680 1890 2190 Con. IN 443 540 590 678 730 780 890 1050 1160 1380 Inter. IMAX (60 s) 665 810 885 1017 1095 1170 1335 1575 1740 2070 kW @ 400 V 250 315 355 400 450 500 560 630 710 800 Hp @ 460 V 350 450 500 550 600 650 750 900 1000 1200 Continuous input current [A] @ 400 V 472 590 647 684 779 857 964 1090 1227 1422 Estimated power loss [W] 5164 6960 7691 8178 9492 10631 11263 13172 14967 16392 Enclosure size Protection rating [IEC/UL] IP21/Type 1 IP54/Type 12 AC drive F8 F8 F8 F8 F10 F10 F10 F10 F12 F12 + options F9 F9 F9 F9 F11 F11 F11 F11 F13 F13 AC drive F8 F8 F8 F8 F10 F10 F10 F10 F12 F12 + options F9 F9 F9 F9 F11 F11 F11 F11 F13 F13 [T5] 6 x 380-500 V AC normal overload Type code Normal overload (110% 1 min/10 min) Output current (3 x 380-440 V) (3 x 441-500 V) Typical shaft output power FC-302 P250 P315 P355 P400 P450 P500 P560 P630 P710 P800 Con. IN 600 658 745 800 880 990 1120 1260 1460 1720 Inter. IMAX (60 s) 660 724 820 880 968 1089 1232 1386 1606 1892 Con. IN 540 590 678 730 780 890 1050 1160 1380 1530 Inter. IMAX (60 s) 594 649 746 803 858 979 1155 1276 1518 1683 kW @ 400 V 315 355 400 450 500 560 630 710 800 1000 Hp @ 460 V 450 500 600 600 650 750 900 1000 1200 1350 Continuous input current [A] @ 400 V 590 647 733 787 857 964 1090 1227 1422 1675 Estimated power loss [W] 6790 7701 8879 9670 10647 12338 13201 15436 18084 20358 Enclosure size Protection rating [IEC/UL] IP21/Type 1 IP54/Type 12 AC drive F8 F8 F8 F8 F10 F10 F10 F10 F12 F12 + options F9 F9 F9 F9 F11 F11 F11 F11 F13 F13 AC drive F8 F8 F8 F8 F10 F10 F10 F10 F12 F12 + options F9 F9 F9 F9 F11 F11 F11 F11 F13 F13 46 Danfoss Drives · DKDD.PB.302.B4.02 | Content | [T7] 6 x 525-690 V AC high overload Type code High overload (150% 1 min/10 min) Output current (3 x 525-550 V) (3 x 551-690 V) Typical shaft output power FC-302 P355 P450 P500 P560 P630 P710 P800 P900 P1M0 P1M2 Con. IN 395 429 523 596 659 763 889 988 1108 1317 Inter. IMAX (60 s) 593 644 785 894 989 1145 1334 1482 1662 1976 Con. IN 380 410 500 570 630 730 850 945 1060 1260 Inter. IMAX (60 s) 570 615 750 855 945 1095 1275 1418 1590 1890 kW @ 690 V 355 400 500 560 630 710 800 900 1000 1200 Hp @ 575 V 400 400 500 600 650 750 950 1050 1150 1350 Continuous input current [A] @ 690 V 366 395 482 549 613 711 828 920 1032 1227 Estimated power loss [W] 4589 4970 6707 7633 8388 9537 11291 12524 13801 16719 Enclosure size Protection rating [IEC/UL] IP21/Type 1 IP54/Type 12 AC drive F8 F8 F8 F8 F10 F10 F10 F12 F12 F12 + options F9 F9 F9 F9 F11 F11 F11 F13 F13 F13 AC drive F8 F8 F8 F8 F10 F10 F10 F12 F12 F12 + options F9 F9 F9 F9 F11 F11 F11 F13 F13 F13 [T7] 6 x 525-690 V AC normal overload Type code Normal overload (110% 1 min/10 min) Output current (3 x 525-550 V) (3 x 551-690 V) Typical shaft output power FC-302 P355 P450 P500 P560 P630 P710 P800 P900 P1M0 P1M2 Con. IN 470 523 596 630 763 889 988 1108 1317 1479 Inter. IMAX (60 s) 517 575 656 693 839 978 1087 1219 1449 1627 Con. IN 450 500 570 630 730 850 945 1060 1260 1415 Inter. IMAX (60 s) 495 550 627 693 803 935 1040 1166 1386 1557 kW @ 690 V 450 500 560 630 710 800 900 1000 1200 1400 Hp @ 575 V 450 500 600 650 750 950 1050 1150 1350 1550 Continuous input current [A] @ 690 V 434 482 549 607 711 828 920 1032 1227 1378 Estimated power loss [W] 5529 6239 7653 8495 9863 11304 12798 13801 16821 19247 Enclosure size Protection rating [IEC/UL] IP21/Type 1 IP54/Type 12 AC drive F8 F8 F8 F8 F10 F10 F10 F12 F12 F12 + options F9 F9 F9 F9 F11 F11 F11 F13 F13 F13 AC drive F8 F8 F8 F8 F10 F10 F10 F12 F12 F12 + options F9 F9 F9 F9 F11 F11 F11 F13 F13 F13 Dimensions enclosure size F Enclosure size Protection rating [IEC/UL] [mm] [kg] Height Width Depth Weight Height [in] Width Depth [lb] Weight F8 2204.0 800.0 606.0 447.0 86.8 31.5 23.9 985.5 F9 2204.0 1400.0 606.0 669.0 86.8 55.2 23.9 1474.9 VLT® AutomationDrive F10 F11 IP21/Type 1 IP54/Type 12 2204.0 2204.0 1600.0 2400.0 606.0 606.0 893.0 1116.0 86.8 63.0 23.9 1968.8 86.8 94.5 23.9 2460.4 F12 2204.0 2000.0 606.0 1037.0 86.8 78.8 23.9 2286.4 F13 2204.0 2800.0 606.0 1259.0 86.8 110.2 23.9 2775.7 | Content | Danfoss Drives · DKDD.PB.302.B4.02 47 Ordering typecode for D, E and F enclosures [1] [2] [3] [4] [5] [6] [7] [8] [9] [10] [11] [12] [13] [14] [15] [16] [17] [18] [19] FC- CX XX [1] Application (character 4-6) 302 VLT® AutomationDrive FC 302 [2] Power size (character 7-10) N55K 55 kW/75 Hp N75K 75 kW/100 Hp N90K 90 kW/125 Hp N110 110 kW/150 Hp N132 132 kW/200 Hp N160 160 kW/250 Hp N200 200 kW/300 Hp N250 250 kW/350 Hp N315 315 kW/450 Hp P315 315 kW/450 Hp N355 355 kW/500 Hp P355 355 kW/500 Hp N400 400 kW/550 Hp P400 400 kW/550 Hp N450 450 kW/600 Hp P450 450 kW/600 Hp N500 500 kW/650 Hp P500 500 kW/650 Hp N560 560 kW/750 Hp P560 560 kW/750 Hp N630 630 kW/900 Hp P630 630 kW/900 Hp N710 710 kW/1000 Hp P710 710 kW/1000 Hp N800 800 kW/1200 Hp P800 800 kW/1200 Hp P900 900 kW/1250 Hp P1M0 1.0 MW/1350 Hp P1M2 1.2 MW/1600 Hp [3] AC mains voltage (character 11-12) T5 3 x 380-500 V AC T7 3 x 525-690 V AC 690 V kW. See manuals for 575 V Hp [4] IP/UL protection ratings (character 13-15) IP20 Chassis enclosures E20 IP20/Chassis E2S IP20/Chassis (D3h enclosure) C20 IP20/Chassis Stainless steel back channel C2S IP20/Chassis Stainless steel back channel (D3h enclosure) IP21/UL Type 1 enclosures E21 IP21/Type 1 E2M IP21/Type 1 + mains shield E2D IP21/Type 1 (D1h, D5h, D6h enclosures) H21 IP21/Type 1 + space heater C21 IP21/Type 1 Stainless steel back channel C2M IP21/Type 1 Stainless steel back channel + mains shield C2H IP21/Type 1 Stainless steel back channel + space heater L2A IP21/Type 1 + cabinet light + 115 V power outlet L2X IP21/Type 1 + cabinet light + 230 V power outlet R2A IP21/Type 1 + space heater + cabinet light + 115 V power outlet R2X IP21/Type 1 + space heater + cabinet light + 230 V power outlet C2E IP21/Type 1 Stainless steel back channel + Cooling out the back IP54/UL Type 12 enclosures E54 IP54/Type 12 E5M IP54/Type 12 + mains shield E5S IP54/Type 12, NEMA 3R ready Stainless steel screws + space heater (D1h, D2h frames) H54 IP54/Type 12 + space heater + thermostat C54 IP54/Type 12 Stainless steel back channel C5M IP54/Type 12 Stainless steel back channel + mains shield C5H IP54/Type 12 Stainless steel back channel + space heater L5A IP54/Type 12 + cabinet light + 115 V power outlet L5X IP54/Type 12 + cabinet light + 230 V power outlet R5A IP54/Type 12 + space heater + cabinet light + 115 V power outlet R5X IP54/Type 12 + space heater + cabinet light + 230 V power outlet [5] R FI filter, terminal and monitoring options EN/IEC 61800-3 (character 16-17) H2 RFI filter, Class A2 (C3) H4 RFI filter, Class A1 (C2) (Enclosure sizes D and F only) HG IRM for IT mains with Class A2 RFI (Enclosure sizes F1, F2, F3, F4) HE RCD for TN/TT mains with Class A2 RFI (Enclosure sizes F1, F2, F3, F4) HX No RFI filter HF RCD for TN/TT mains and Class A1 RFI (Enclosure sizes F1, F2, F3, F4) HH IRM for IT mains and Class A1 RFI (Enclosure sizes F1, F2, F3, F4) VLT® Low Harmonic Drive N2 VLT® Low Harmonic Drive, active filter based with Class A2 RFI N4 VLT® Low Harmonic Drive, active filter based with Class A1 RFI VLT® 12-Pulse, encl. sizes F8, F9, F10, F11, F12, F13 B2 12-Pulse with Class A2 RFI B4 12-Pulse with Class A1 RFI BE 12-Pulse with RCD/A2 RFI BF 12-Pulse with RCD/A1 RFI BG 12-Pulse with IRM/A2 RFI BH 12-Pulse with IRM/A1 RFI [6] Braking and safety (character 18) X No brake IGBT B Brake IGBT C Safe Torque Off with Pilz Safety Relay (enclosure sizes F1, F2, F3, F4) Safe Torque Off with Pilz Safety Relay D and brake IGBT (enclosure sizes F1, F2, F3, F4) Safe Torque Off with Pilz Safety Relay and E regeneration terminals (enclosure sizes F1, F2, F3, F4) T Safe Torque Off without brake R Regeneration terminals (enclosure sizes D & F) S Regeneration terminals and brake chopper U Brake IGBT plus Safe Torque Off Enclosure sizes F3, F4 M IEC Emergency Stop Pushbutton (includes Pilz Relay) IEC Emergency Stop Pushbutton with brake N IGBT and brake terminals (includes Pilz Safety Relay) IEC Emergency Stop Pushbutton with P regeneration terminals (includes Pilz Safety Relay) [7] LCP display (character 19) X Blank faceplate, no LCP installed N VLT® Control Panel LCP 101 (Numerical) G VLT® Control Panel LCP 102 (Graphical) W VLT® Wireless Communication Panel LCP 103 Enclosure size D and E, IP21/IP54 only J No Local Control Panel + USB through door L Graphical Local Control Panel (LCP 102) + USB through door K Numerical Local Control Panel (LCP 101) + USB through door [8] PCB coating IEC 721-3-3 (character 20) X Standard coated PCB Class 3C2 C Coated PCB Class 3C3 R Coated PCB Class 3C3 + ruggedized [9] Mains input (character 21) X No mains option 7 Fuses Fuses and load sharing terminals A (enclosure sizes D/IP20 and F3, F4, F9, F11, F14, F18 only) 48 Danfoss Drives · DKDD.PB.302.B4.02 | Content | [1] [2] [3] [4] [5] [6] [7] [8] [9] [10] [11] [12] [13] [14] [15] [16] [17] [18] [19] FC- CX XX Load sharing terminals D (enclosure sizes D/IP20 and F3, F4, F9, F11, F14, F18 only) 3 Mains disconnect + fuse (enclosure sizes D, E and F3, F4, F9, F11, F14, F18) 4 Mains contactor + fuse (enclosure size D) 5 Mains disconnect, fuse and load sharing (Not available for enclosure size F18) E Mains disconnect + contactor + fuse (enclosure sizes D, E and F3, F4, F9, F11, F14, F18) J Circuit breaker + fuse (enclosure sizes D, E and F3, F4, F9, F11, F14, F18) F Mains circuit breaker, contactor and fuses (enclosure sizes F3, F4, F9, F11, F14, F18) Mains disconnect, contactor, load sharing G terminals and fuses (enclosure sizes F3, F4, F9, F11, F14, F18) Mains circuit breaker, contactor, load sharing H terminals and fuses (enclosure sizes F3, F4, F9, F11, F14, F18) K Mains circuit breaker, load share and fuses (enclosure sizes F3, F4, F9, F11, F14, F18) T Cable connection cabinet (enclosure size D5h/D7h only) W Cable connection cabinet and fuse (enclosure size D5h/D7h only) [10] Hardware option A (character 22) X Standard cable entries Enclosure sizes F1, F2, F3, F4, F10, F11, F12, F13, F18 E 30 A fuse protected power terminals F 30 A fuse protected power terminals and 2.5-4 A manual motor starter G 30 A fuse protected power terminals and 4-6.3 A manual motor starter H 30 A fuse protected power terminals and 6.3-10 A manual motor starter J 30 A fuse protected power terminals and 10-16 A manual motor starter K Two 2.5-4 A manual motor starters L Two 4-6.3 A manual motor starters M Two 6.3-10 A manual motor starters N Two 10-16 A manual motor starters [11] H ardware option B (character 23) X No adaptation Q Heat sink access panel (enclosure size D and E only) Enclosure sizes F1, F2, F3, F4, F10, F11, F12, F13, F18 G 5 A 24 V supply (customer use) and external temperature monitoring H 5 A 24 V supply (customer use) J External temperature monitoring K Common motor terminals L 5 A 24 V supply + common motor terminals M External temperature monitoring + common motor terminals N 5 A 24 V supply + external temperature monitoring + common motor terminals [12] Special version (character 24-27) SXXX Latest released standard software S067 Integrated Motion Control LX1X Condition monitoring [13] LCP language (character 28) Standard language package including X English, German, French, Spanish, Danish, Italian, Finnish and others Contact factory for other language options [14] A-options: Fieldbus (character 29-30) AX No option A0 VLT® PROFIBUS DP MCA 101 A4 VLT® DeviceNet MCA 104 A6 VLT® CANopen MCA 105 AT VLT® 3000 PROFIBUS Converter MCA 113 AU VLT® 5000 PROFIBUS Converter MCA 114 AL VLT® PROFINET MCA 120 AN VLT® EtherNet/IP MCA 121 AQ VLT® Modbus TCP MCA 122 AY VLT® POWERLINK MCA 123 A8 VLT® EtherCAT MCA 124 AV VLT® 5000 DeviceNet Converter MCA 194 [15] B-options (character 31-32) BX No application option BK VLT® General Purpose MCB 101 BR VLT® Encoder Input MCB 102 BU VLT® Resolver Input MCB 103 BP VLT® Relay Option MCB 105 BZ VLT® Safety PLC I/O MCB 108 B2 VLT® PTC Thermistor Card MCB 112 B4 VLT® Sensor Input Card MCB 114 B5 VLT® Programmable I/O MCB 115 B6 VLT® Safety Option MCB 150 TTL B7 VLT® Safety Option MCB 151 HTL B8 VLT® Safety Option MCB 152 PROFIsafe STO [16] C0-option (character 33-34) CX No option C4 VLT® Motion Control MCO 305 [17] C1-option (character 35) X No option R VLT® Extended Relay Card MCB 113 7 VLT® Sensorless Safety MCB 159 [18] C-option software (character 36-37) No software option XX Note: C4 option in [16] selected with no motion software in [18] will require programming by qualified individual 10 VLT® Synchronizing Controller MCO 350 (must select C4 in position [16]) 11 VLT® Positioning Controller MCO 351 (must select C4 in position [16]) [19] D-option (character 38-39) DX No DC input installed D0 VLT® 24 V DC Supply Option MCB 107 D1 VLT® Real-time Clock Option MCB 117 Please beware that not all combinations are possible. Find help configuring your drive with the online configurator found under: driveconfig.danfoss.com | Content | Danfoss Drives · DKDD.PB.302.B4.02 49 Electrical data and dimensions Enclosed Drive [T5] 3 x 380-500 V AC high overload Type code FC-302 N90K N110 N132 N160 N200 N250 N315 N355 N400 N450 N500 High overload (150% 1 min/10 min) Output current (3 x 380-440 V) Con. IN Inter. IMAX (60 s) 177 266 212 318 260 390 315 473 395 593 480 720 600 900 658 987 695 1043 800 1200 880 1320 (3 x 441-500 V) Con. IN Inter. IMAX (60 s) 160 240 190 285 240 360 302 453 361 542 443 665 540 810 590 885 678 1017 730 1095 780 1170 Typical shaft output power kW @ 400 V 90 110 132 160 200 250 315 355 400 450 500 Hp @ 460 V 125 150 200 250 300 350 450 500 550 600 650 Continuous input current [A] @ 400 V 171 204 251 304 381 463 578 634 718 771 848 Estimated power loss [W] 2031 2289 2923 3093 4039 5005 6178 6851 7297 8352 9449 Protection rating [IEC/UL] IP21 IP54 Type 1 Type 12 D9h D9h D9h D10h D10h D10h E5h E5h E5h E6h E6h D9h D9h D9h D10h D10h D10h E5h E5h E5h E6h E6h [T5] 3 x 380-500 V AC normal overload Type code FC-302 N90K N110 N132 N160 N200 N250 N315 N355 N400 N450 N500 Normal overload (110% 1 min/10 min) Output current (3 x 380-440 V) Con. IN Inter. IMAX (60 s) 212 233 260 286 315 347 395 435 480 528 588 647 658 724 745 820 800 880 880 968 990 1089 (3 x 441-500 V) Con. IN Inter. IMAX (60 s) 190 209 240 264 302 332 361 397 443 487 535 588 590 649 678 746 730 803 780 858 890 979 Typical shaft output power kW @ 400 V 110 132 160 200 250 315 355 400 450 500 560 Hp @ 460 V 150 200 250 300 350 450 500 600 600 650 750 Continuous input current [A] @ 400V 204 251 304 381 463 578 634 718 771 848 954 Estimated power loss [W] 2559 2954 3770 4116 5137 6674 6928 8036 8783 9473 11102 Protection rating [IEC/UL] IP21 IP54 Type 1 Type 12 D9h D9h D9h D10h D10h D10h E5h E5h E5h E6h E6h D9h D9h D9h D10h D10h D10h E5h E5h E5h E6h E6h 50 Danfoss Drives · DKDD.PB.302.B4.02 | Content | [T7] 3 x 525-690 V AC high overload Type code FC-302 N90K N110 N132 N160 N200 N250 N315 N355 N400 N500 N560 N630 N710 High overload (150% 1 min/10 min) Output current (3 x 525-550 V) Con. IN Inter. IMAX (60 s) 113 170 137 206 162 243 201 302 253 380 303 455 360 540 395 593 429 644 523 785 596 894 659 989 763 1145 (3 x 551-690 V) Con. IN Inter. IMAX (60 s) 108 162 131 197 155 233 192 288 242 363 290 435 344 516 380 570 410 615 500 750 570 855 630 945 730 1095 Typical shaft output power kW @ 690 V 90 110 132 160 200 250 315 355 400 500 560 630 710 Hp @ 575 V 100 125 150 200 250 300 350 400 400 500 600 650 750 Continuous input current [A] @ 690 V 109 132 156 193 244 292 347 381 413 504 574 635 735 Estimated power loss [W] 1479 1798 2157 2443 3121 3768 4254 4989 5419 6833 8069 8543 10319 Protection rating [IEC/UL] IP21 IP54 Type 1 Type 12 D9h D9h D9h D10h D10h D10h D10h E5h E5h E5h E5h E6h E6h D9h D9h D9h D10h D10h D10h D10h E5h E5h E5h E5h E6h E6h [T7] 3 x 525-690 V AC normal overload Type code FC-302 N90K N110 N132 N160 N200 N250 N315 N355 N400 N500 N560 N630 N710 Normal overload (110% 1 min/10 min) Output current (3 x 525-550 V) Con. IN Inter. IMAX (60 s) 137 151 162 178 201 221 253 278 303 333 360 396 418 460 470 517 523 575 596 656 630 693 763 839 889 978 (3 x 551-690 V) Con. IN Inter. IMAX (60 s) 131 144 155 171 192 211 242 266 290 319 344 378 400 440 450 495 500 550 570 627 630 693 730 803 850 935 Typical shaft output power kW @ 690 V 110 132 160 200 250 315 400 450 500 560 630 710 800 Hp @ 575 V 125 150 200 250 300 350 400 450 500 600 650 750 950 Continuous input current [A] @ 690 V 132 156 193 244 292 347 381 413 504 574 635 735 857 Estimated power loss [W] 1796 2165 2738 3172 3848 4610 5150 6062 6879 8076 9208 10346 12723 Protection rating [IEC/UL] IP21 IP54 Type 1 Type 12 D9h D9h D9h D10h D10h D10h D10h E5h E5h E5h E5h E6h E6h D9h D9h D9h D10h D10h D10h D10h E5h E5h E5h E5h E6h E6h | Content | Danfoss Drives · DKDD.PB.302.B4.02 51 52 Danfoss Drives · DKDD.PB.302.B4.02 | Content | Dimensions for Enclosed Drive Enclosed Drive Rated power at 380500 V [kW (hp)] Rated power at 525690 V [kW (hp)] Protection rating Drive cabinet Height [mm (in)] 1) Width [mm (in)] 2) Depth [mm (in)] Weight [kg (lb)] 2) Input filter cabinet Height [mm (in)] 1) Width [mm (in)] Depth [mm (in)] Weight [kg (lb)] Sine-wave filter cabinet Height [mm (in)] 1) Width [mm (in)] Depth [mm (in)] Weight [kg (lb)] dV/dt filter cabinet Height [mm (in)] 1) Width [mm (in)] 3) Depth [mm (in)] Weight [kg (lb)] Top entry/exit cabinet Height [mm (in)] 1) Width [mm (in)] 3) Depth [mm (in)] Weight [kg (lb)] VLT® AutomationDrive D9h D10h 90132 (125200) 90132 (100150) IP21/Type 1 IP54/Type 12 160250 (250350) 160315 (200350) IP21/Type 1 IP54/Type 12 2100 (82.7) 400 (15.8) 600 (23.6) 280 (617) 2100 (82.7) 600 (23.6) 600 (23.6) 355 (783) 2100 (82.7) 600 (23.6) 600 (23.6) 380 (838) 2100 (82.7) 600 (23.6) 600 (23.6) 2100 (82.7) 600 (23.6) 600 (23.6) 2100 (82.7) 400 (15.8) 600 (23.6) 164 (362) 2100 (82.7) 400 (15.8) 600 (23.6) 164 (362) 1) Cabinet height includes standard 100 mm (3.9 in) plinth. A 200 mm (7.9 in) or 400 mm (15.8 in) plinth is optional. 2) Without options. 3) The E5h and E6h enclosures contain 2 sine wave cabinets. The provided width is the total of both cabinets. E5h 315400 (450550) 355560 (400600) IP21/Type 1 IP54/Type 12 2100 (82.7) 600 (23.6) 600 (23.6) 400 (882) 2100 (82.7) 600 (23.6) 600 (23.6) 380 (838) 2100 (82.7) 1200 (47.2) 600 (23.6) 2100 (82.7) 400 (15.8) 600 (23.6) 240 (529) 2100 (82.7) 400 (15.8) 600 (23.6) 164 (362) E6h 450500 (600650) 630710 (650950) IP21/Type 1 IP54/Type 12 2100 (82.7) 800 (31.5) 600 (23.6) 431 (950) 2100 (82.7) 600 (23.6) 600 (23.6) 380 (838) 2100 (82.7) 1200 (47.2) 600 (23.6) 2100 (82.7) 400 (15.8) 600 (23.6) 240 (529) 2100 (82.7) 400 (15.8) 600 (23.6) 164 (362) | Content | Danfoss Drives · DKDD.PB.302.B4.02 53 Ordering typecode for Enclosed Drive enclosures [1] [2] [3] [4] [5] [6] [7] [8] [9] [10] [11] [12] [13] [14] [15] [16] [17] [18] [19] [20] [21] [22] [23] [24] [25] [26] [27] [28] PLV- CX XX [1] Application (character 4-6) 302 VLT® AutomationDrive FC 302 [2] Low harmonic filter option (character 7) T None P Passive filter, THDi=5%, 50 Hz H Passive filter, THDi=8%, 50 Hz L Passive filter, THDi=5%, 60 Hz U Passive filter, THDi=8%, 60 Hz [3] Mains voltage (character 8) 4 380 -480 V 5 380-500 V 7 525-690 V (UL 525-600 V) [4] Norms and standards (character 9) I IEC U UL [5] Power size (character 10-12) 90 90 kW / 125 Hp 110 110 kW / 150 Hp 132 132 kW / 200 Hp 160 160 kW / 250 Hp 200 200 kW / 300 Hp 250 250 kW / 350 Hp 315 315 kW / 450 Hp 355 355 kW / 500 Hp 400 400 kW / 550 Hp 450 450 kW / 600 Hp 500 500 kW / 650 Hp 560 560 kW / 750 Hp 630 630 kW / 900 Hp 710 710 kW / 1000 Hp [6] PCB coating IEC 721-3-3 (character 13) C Coated PCB Class 3C3 R Coated PCB Class 3C3 + ruggedized [7] Plinth (character 14) 1 100 mm high 2 200 mm high 3 400 mm high 4 Marine [8] Braking and safety (character 15) X No brake IGBT B Brake IGBT [9] Mains input (character 16-17) MX None M1 Fusible disconnect M2 Non-fusible disconnect M3 Circuit breaker (MCCB) M4 Contactor MA Fusible disconnect + contactor MB Non-fusible disconnect + contactor MC AC reactor + fusible disconnect MD AC reactor + fusible disconnect + contactor ME AC reactor + non-fusible disconnect MF AC reactor + circuit breaker (MCCB) MG AC reactor + contactor MH AC reactor + non-fusible disconnect + contactor [10] Output filter (character 18) X None D dV/dt S Sine-wave C Common mode 1 Common mode + dV/dt 2 Common mode + sine-wave [11] Reserved (character 19) X None [12] Cable infeed option (character 20) X Bottom T Top L Mains top, motor bottom M Mains bottom, motor top [13] Auxiliary Power Supply (character 21) 1 230 V AC External 2 230 V AC Internal 4 230 V AC Internal+24 V DC Internal 5 230 V AC External+24 V DC Internal 6 120 V AC External 7 120 V AC Internal 8 120 V AC Internal+24 V DC Internal 9 120 V AC External+24 V DC Internal [14] Back-channel cooling option (character 22) X Bottom in, top out 1 Back in, back out C Back in, top out D Bottom in, back out N None [15] Auxiliary functional option (character 23-24) AX No auxiliary options A1 AC socket+cabinet light A2 Extended I/O terminals A3 Cabinet heater A4 Motor heater control A5 Insulation monitor AA AC socket+cabinet light + extended I/O terminals AB AC socket+cabinet light + cabinet heater AC AC socket+cabinet light + motor heater control AD AC socket+cabinet light + insulation monitor 54 Danfoss Drives · DKDD.PB.302.B4.02 | Content | [1] [2] [3] [4] [5] [6] [7] [8] [9] [10] [11] [12] [13] [14] [15] [16] [17] [18] [19] [20] [21] [22] [23] [24] [25] [26] [27] [28] PLV- CX XX AE AC socket+cabinet light + extended I/O terminals + cabinet heater AF AC socket+cabinet light + extended I/O terminals + motor heater control AG AC socket+cabinet light + extended I/O terminals + insulation monitor AC socket+cabinet light + extended I/O AH terminals + cabinet heater + motor heater control AC socket+cabinet light + extended I/O AI terminals + cabinet heater + insulation monitor AC socket+cabinet light + extended I/O AJ terminals + motor heater control + insulation monitor AC socket+cabinet light + extended I/O AK terminals + cabinet heater + motor heater control + insulation monitor AL AC socket+cabinet light + cabinet heater + motor heater control AM AC socket+cabinet light + cabinet heater + insulation monitor AN AC socket+cabinet light + cabinet heater + motor heater control + insulation monitor AO AC socket+cabinet light + motor heater control + insulation monitor AP Extended I/O terminals + cabinet heater AQ Extended I/O terminals + motor heater control AR Extended I/O terminals + insulation monitor AS Extended I/O terminals + cabinet heater + motor heater control AT Extended I/O terminals + cabinet heater + insulation monitor AU Extended I/O terminals + cabinet heater + motor heater control + insulation monitor AV Extended I/O terminals + motor heater control + insulation monitor AW Cabinet heater + motor heater control A8 Cabinet heater + insulation monitor AY Cabinet heater + motor heater control + insulation monitor AZ Motor heater control + insulation monitor [16] LCP display (character 25) L LCP at door N No LCP [17] Enclosure rating (character 26-27) 21 IP21 54 IP54 [18] Door-mounted option (character 28-29) XX None D1 Signal lights and reset button D2 Emg switch off and Emg-PB D3 STO w/ Emg-PB (no functional safety) D4 STO/SS1 w/ EM-PB+SLS (TTL Enc) D5 STO/SS1 w/ EM-PB+SLS (HTL Enc) DA Signal lights and reset button + Emg switch off and Emg-PB DB Signal lights and reset button + STO w/ Emg-PB (no functional safety) DC Signal lights and reset button + STO/SS1 w/EM-PB+SLS (TTL Enc) DE Signal lights and reset button + STO/SS1 w/EM-PB+SLS (HTL Enc) [19] A-options: Fieldbus (character 30) X No option 0 VLT® PROFIBUS DP MCA 101 4 VLT® DeviceNet MCA 104 6 VLT® CANopen MCA 105 T VLT® 3000 PROFIBUS Converter MCA 113 U VLT® 5000 PROFIBUS Converter MCA 114 L VLT® PROFINET MCA 120 N VLT® EtherNet/IP MCA 121 Q VLT® Modbus TCP MCA 122 Y VLT® POWERLINK MCA 123 8 VLT® EtherCAT MCA 124 V VLT® 5000 DeviceNet Converter MCA 194 [20] B-options (character 31) X No application option K VLT® General Purpose MCB 101 R VLT® Encoder Input MCB 102 U VLT® Resolver Input MCB 103 P VLT® Relay Option MCB 105 Z VLT® Safety PLC I/O MCB 108 2 VLT® PTC Thermistor Card MCB 112 4 VLT® Sensor Input Card MCB 114 5 VLT® Programmable I/O MCB 115 6 VLT® Safety Option MCB 150 TTL 7 VLT® Safety Option MCB 151 HTL 8 VLT® Safety Option MCB 152 PROFIsafe STO [21] C0-option (character 32) X No option 4 VLT® Motion Control MCO 305 [22] C1-option (character 33) X No option R VLT® Extended Relay Card MCB 113 7 VLT® Sensorless Safety MCB 159 [23] C-option software (character 34) No software option X Note: C4 option in [16] selected with no motion software in [18] will require programming by qualified individual 0 VLT® Synchronizing Controller MCO 350 (must select C4 in position [16]) 1 VLT® Positioning Controller MCO 351 (must select C4 in position [16]) [24] D-option (character 35) X No option 0 VLT® 24 V DC Supply Option MCB 107 1 VLT® Real-time Clock Option MCB 117 [25] EMC filter (character 36) 2 (H2) RFI class A2 (C3) 4 (H4) RFI class A1 (C2) 6 IT Grid [26] Reserved (character 37) X None [27] Reserved (character 38-39) XX None [28] Documentation language (character 40) X English only G English + German F English + French Please beware that not all combinations are possible. Find help configuring your drive with the online configurator found under: driveconfig.danfoss.com | Content | Danfoss Drives · DKDD.PB.302.B4.02 55 Electrical data VLT® Low Harmonic Drive and VLT® Advanced Active Filters [T5] 3 x 380-480 V AC VLT® Low Harmonic Drive Type code FC-302 N132 N160 N200 N250 P315 P355 P400 P450 P500 P560 P630 High overload (150% 1 min/10 min) Output current (3 x 380-440 V) (3 x 441-480 V) Typical shaft output power Con. IN Inter. IMAX (60 s) Con. IN Inter. IMAX (60 s) kW @ 400 V Hp @ 460 V 260 390 240 360 132 200 315 473 302 453 160 250 395 593 361 542 200 300 480 720 443 665 250 350 600 900 540 810 315 450 658 987 590 885 355 500 695 1043 678 1017 400 550 800 1200 730 1095 450 600 880 1320 780 1170 500 650 900 1485 890 1335 560 750 1120 1680 1050 1575 630 900 Continuous input current [A] 251 304 381 472 590 647 684 779 857 964 1090 Estimated power loss [W] 7428 8048 9753 11587 14140 15286 16063 20077 21851 23320 26559 Enclosure size Protection rating [IEC/UL] IP21 IP54 Type 1 D1n D2n D2n E9 E9 E9 E9 F18 F18 F18 F18 Type 12 D1n D2n D2n E9 E9 E9 E9 F18 F18 F18 F18 [T5] 3 x 380-480 V AC VLT® Low Harmonic Drive Type code FC-302 N132 N160 N200 N250 P315 P355 P400 P450 P500 P560 P630 Normal overload (110% 1 min/10 min) Output current (3 x 380-440 V) (3 x 441-480 V) Typical shaft output power Con. IN Inter. IMAX (60 s) Con. IN Inter. IMAX (60 s) kW @ 400 V Hp @ 460 V 315 347 302 332 160 250 395 435 361 397 200 300 480 528 443 487 250 350 600 660 540 594 315 450 658 724 590 649 355 500 745 820 678 746 400 600 800 880 730 803 450 600 800 968 780 858 500 650 990 1089 890 979 560 750 1120 1232 1050 1155 630 900 1260 1380 1160 1276 710 1000 Continuous input current [A] 304 381 463 590 647 733 787 857 964 1090 1227 Estimated power loss [W] 8725 9831 11371 14051 15320 17180 18447 21909 24592 26640 30519 Enclosure size Protection rating [IEC/UL] IP21 IP54 Type 1 D1n D2n D2n E9 E9 E9 E9 F18 F18 F18 F18 Type 12 D1n D2n D2n E9 E9 E9 E9 F18 F18 F18 F18 [T4] 3 x 380-480 V AC VLT® Advanced Active Filter Type code AAF006 A190 A250 A310 A400 Normal overload (110% 1 min/10 min automatically regulated) @ 400 V Output current @ 460 V @ 480 V @ 500 V Recommended fuse and discon- nect rating* Reac- Harmo Reac- Harmo Reac- Harmo Reac- Harmo tive nics tive nics tive nics tive nics [A] 190 171 190 171 190 171 190 152 350 250 225 250 225 250 225 250 200 630 310 279 310 279 310 279 310 248 630 400 360 400 360 400 360 400 320 900 * Built-in options for fuses and disconnect recommended Estimated power loss [W] 5000 7000 9000 11100 Enclosure size Protection rating [IEC/UL] IP21 IP54 Type 1 D14 E1 E1 E1 Type 12 D14 E1 E1 E1 56 Danfoss Drives · DKDD.PB.302.B4.02 | Content | Dimensions VLT® Low Harmonic Drive and VLT® Advanced Active Filter Enclosure size Protection rating [IEC/UL] [mm] [kg] Height Width Depth Weight D1n 1781.70 929.2 418.4 353.0 VLT® Low Harmonic Drive D2n E9 IP21/Type 1 IP54/Type 12 1781.7 2000.7 1024.2 1200.0 418.4 538.0 413.0 676.0 F18 2278.4 2792.0 605.8 1900.0 VLT® Advanced Active Filter D14 E1 IP21/Type 1 IP54/Type 12 1780.0 2000.0 600.0 600.0 418.4 538.0 238.0 453.0 Height [in] Width Depth [lb] Weight 70.1 36.6 16.5 777.0 70.1 40.3 16.5 910.0 78.8 47.2 21.0 1490.0 89.7 109.9 23.9 4189.0 70.0 23.6 16.5 524.7 78.7 23.6 21.0 998.7 Specifications VLT® Advanced Active Filter Filter type Frequency Enclosures Max. voltage pre-distortion Operating temperature Altitude EMC standards Circuitry coating Languages Harmonic compensation modes 3P/3W, Active Shunt Filter (TN, TT, IT) 50 to 60 Hz, ± 5% IP21 NEMA 1, IP54 NEMA 12 10% 20% with reduced performance 0-40 °C +5 °C with reduced performance -10 °C with reduced performance 1000 m without derating 3000 m with reduced performance (5%/1000 m) IEC61000-6-2 IEC61000-6-4 Conformal coated per ISA S71.04-1985, class G3 18 different Selective or overall (90% RMS for harmonic reduction) Harmonic compensation spectrum 2nd to 40th in overall mode, including triplens 5th, 7th, 11th, 13th, 17th, 19th, 23rd, 25th in selective mode Harmonics currents capability in % from the rated current Reactive current compensation Flicker reduction Compensation priority Paralleling option Current Transformer Support (Customer supply and field mounting) Digital inputs /outputs Communication interface Control type Response time Harmonic settling time (5-95%) Reactive settling time (5-95%) Maximum overshoot Switching frequency Average switching frequency I5: 63%, I7: 45%, I11: 29%, I13: 25%, I17: 18%, I19: 16%, I23: 14%, I25: 13% Yes, leading (capacitive) or lagging (inductive) to target power factor Yes Programmable to harmonics or displacement power factor Up to 4 units of same power rating in master-follower setup 1 A or 5 A secondary with auto tuning Class 0.5 or better 4 (2 programmable) Programmable PNP or NPN logic RS485, USB1.1 Direct harmonic control (for faster response) < 15 ms (including HW) < 15 ms < 15 ms 5% Progressive control in the range of 3 18 kHz 3 4.5 kHz Typecode VLT® Advanced Active Filter The different VLT® Active Filters can easily be configured according to customer request at drives.danfoss.com 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 .. 39 AAF 006Ax x x T 4 E x xHx xGCx x x S . X 8-10: 190: 190 A correction current 250: 250 A correction current 310: 310 A correction current 400: 400 A correction current 13-15: E21: IP 21/NEMA 1 E2M: IP 21/NEMA 1 w. mains shield C2M: IP 21/NEMA 1 w. stainless steel back-channel and mains shield E54: IP 54/NEMA 12 E5M: IP 54/NEMA 12 w. mains shield C5M: IP 54/NEMA 12 w. stainless steel back-channel and mains shield 16-17: HX: No RFI Filter H4: RFI class A1 21: X: No mains options 3: Disconnect & Fuse 7: Fuse | Content | Danfoss Drives · DKDD.PB.302.B4.02 57 A options: Fieldbuses Available for the full product range Fieldbus A VLT® PROFIBUS DP MCA 101 VLT® DeviceNet MCA 104 VLT® CANopen MCA 105 VLT® 3000 PROFIBUS Converter MCA 113 VLT® 5000 PROFIBUS Converter MCA 114 VLT® PROFINET MCA 120 VLT® EtherNet/IP MCA 121 VLT® Modbus TCP MCA 122 VLT® POWERLINK MCA 123 VLT® EtherCAT MCA 124 VLT® 5000 DeviceNet Converter MCA 194 Typecode position 14 PROFIBUS DP Operating the AC drive via a fieldbus enables you to reduce the cost of your system, communicate faster and more efficiently and benefit from an easier user interface. Other features: Wide compatibility, a high level of availabi- lity, support for all major PLC vendors, and compatibility with future versions Fast, efficient communication, transparent installation, advanced diagnosis and parameterization and auto-configuration of process data via GSD-file Acyclic parameterization using PROFIBUS DP-V1, P ROFIdrive or Danfoss FC (MCA101 only) profile state machines, PROFIBUS DP-V1, Master Class 1 and 2 VLT® PROFIBUS DP MCA 101 Order code 130B1100 standard 130B1200 coated DeviceNet DeviceNet offers robust, efficient data handling thanks to advanced Producer/Consumer technology. Support of ODVA's AC drive profile supported via I/O instance 20/70 and 21/71 secures compatibility to existing systems Benefit from ODVA's strong conformance testing policies, which ensure that products are interoperable Built-in web server E-mail client for service notification VLT® DeviceNet MCA 104 Order code 130B1102 standard 130B1202 coated CANopen High flexibility and low cost are two of the "cornerstones" for CANopen. The CANopen option is fully equipped with both high-priority access to control and status of the drive (PDO Communication) and access all parameters through acyclic data (SDO Communication). For interoperability, the option has implemented the DSP402 AC drive Profile. These features all guarantee standardized handling, interoperability and low cost. VLT® CANopen MCA 105 Order code 130B1103 standard 130B1205 coated VLT® 3000 PROFIBUS Converter The VLT® PROFIBUS Converter MCA 113 is a special version of the PROFIBUS options that emulates the VLT® 3000 commands in the VLT® AutomationDrive. The VLT® 3000 can be replaced by the VLT® AutomationDrive, or an existing system can be expanded without costly change of the PLC program. VLT® 3000 PROFIBUS Converter MCA 113 Order code 130B1245 coated VLT® 5000 PROFIBUS Converter The VLT® PROFIBUS Converter MCA 114 is a special version of the PROFIBUS options that emulates the VLT® 5000 commands in the VLT® AutomationDrive. The VLT® 5000 can be replaced by the VLT® AutomationDrive, or an existing system can be expanded without costly change of the PLC program. The option supports DPV1. VLT® 5000 PROFIBUS Converter MCA 114 Order code 130B1246 coated PROFINET PROFINET uniquely combines the highest performance with the highest degree of openness. The option is designed so that many of the features from the PROFIBUS can be reused, minimizing user effort to migrate PROFINET and securing the investment in a PLC program. Same PPO types as PROFIBUS for easy migration to PROFINET Support of MRP Support of DP-V1 Diagnostic allows easy, fast and standardized handling of warning and fault information into the PLC, improving bandwidth in the system Implementation in accordance with Conformance Class B Built-in web server E-mail client for service notification VLT® PROFINET MCA 120 Order code 130B1135 standard, dual-port 130B1235 coated, dual-port EtherNet/IP Ethernet is the future standard for communication at the factory floor. EtherNet/IP is based on the newest technology available for industrial use and handles even the most demanding requirements. EtherNet/IPTM extends commercial off-the-shelf Ethernet to the Common Industrial Protocol (CIPTM) the same upper-layer protocol and object model found in DeviceNet. The option offers advanced features such as: Built-in high performance switch enabling line-topology, and eliminating the need for external switches DLR Ring Advanced switch and diagnosis functions Built-in web server E-mail client for service notification Unicast and Multicast communication VLT® EtherNet/IP MCA 121 Order code 130B1119 standard, dual-port 130B1219 coated, dual-port 58 Danfoss Drives · DKDD.PB.302.B4.02 | Content | Modbus TCP Modbus TCP is the first industrial Ethernet- based protocol for automation. Modbus TCP is able to handle connection intervals down to 5 ms in both directions, positioning it among the fastest performing Modbus TCP devices in the market. For master redundancy, it features hot swapping between two masters. Other features: Dual Master PLC connection for redundancy in dual port options (MCA122 only) VLT® Modbus TCP MCA 122 Order code 130B1196 standard, dual-port 130B1296 coated, dual-port POWERLINK POWERLINK represents the second generation of fieldbus. The high bit rate of industrial Ethernet can now be used to make the full power of IT technologies used in the automation world available for the factory world. POWERLINK provides high performance real-time and time synchronization features. Due to its CANopen-based communication models, network management and device description model, it offers much more than just a fast communication network. The perfect solution for: Dynamic motion control applications Material handling Synchronization and positioning applications Built-in web server E-mail client for service notification VLT® POWERLINK MCA 123 Order code 130B1489 standard, dual-port 130B1490 coated, dual-port EtherCAT The EtherCAT offers connectivity to EtherCAT®-based networks via the EtherCAT Protocol. The option handles the EtherCAT line communication in full speed, and connection towards the drive with an interval down to 4 ms in both directions. This allows the option to participate in networks ranging from low performance up to servo applications. EoE Ethernet over EtherCAT support HTTP (Hypertext Transfer Protocol) for diagnosis via built-in web server CoE (CAN Over Ethernet) for access to drive parameters SMTP (Simple Mail Transfer Protocol) for e-mail notification TCP/IP for easy access to drive configuration data from MCT 10 VLT® EtherCAT MCA 124 Order code 130B5546 standard 130B5646 coated VLT® DeviceNet Converter The VLT® DeviceNet Converter MCA 194 emulates VLT® 5000 commands in the VLT® AutomationDrive. This means that a VLT® 5000 drive can be replaced by the VLT® AutomationDrive, or a system can be expanded without costly change of the PLC program. The option emulates I/O instances and explicit messages of a VLT® 5000. VLT® DeviceNet Converter MCA 194 Order code 130B5601 coated | Content | Danfoss Drives · DKDD.PB.302.B4.02 59 B options: Functional extensions Available for the full product range Functional extensions B VLT® General Purpose MCB 101 VLT® Encoder Input MCB 102 VLT® Resolver Input MCB 103 VLT® Relay Option MCB 105 VLT® Safety PLC I/O MCB 108 VLT® Analog I/O Option MCB 109 VLT® PTC Thermistor Card MCB 112 VLT® Sensor Input Card MCB 114 VLT® Safety Option MCB 150 TTL VLT® Safety Option MCB 151 HTL VLT® Safety Option MCB 152 PROFIsafe STO Typecode position 15 VLT® General Purpose I/O MCB 101 This I/O option offers an extended number of control inputs and outputs: 3 digital inputs 0-24 V: Logic `0' < 5 V; Logic `1' > 10V 2 analog inputs 0-10 V: Resolution 10 bit plus sign 2 digital outputs NPN/PNP push pull 1 analog output 0/4-20 mA Spring-loaded connection Ordering number 130B1125 standard 130B1212 coated (Class 3C3/IEC 60721-3-3) VLT® Encoder Input MCB 102 This option offers the possibility to connect various types of incremental and absolute encoders. The connected encoder can be used for closed loop speed/position control as well as closed loop flux motor control. The following encoder types are supported: 5V TTL (RS 422) 1VPP SinCos SSI Hiperface EnDat 2.1 and 2.2 Ordering number 130B1115 standard 130B1203 coated (Class 3C3/IEC 60721-3-3) VLT® Resolver Input MCB 103 This option enables connection of a resolver to provide speed feedback from the motor. Primary voltage............................................. 2-8 Vrms Primary frequency.................................... 2.0-15 kHz Primary current max...............................50 mA rms Secondary input voltage.............................4 Vrms Spring-loaded connection Ordering number 130B1127 standard 130B1227 coated (Class 3C3/IEC 60721-3-3) VLT® Relay Card MCB 105 Makes it possible to extend relay functions with 3 additional relay outputs. Max. switch rate at rated load/min. load ................................ 6 min-1/20 sec-1 Protects control cable connection Spring-loaded control wire connection Max. terminal load: AC-1 Resistive load ............................ 240 V AC 2 A AC-15 Inductive load @cos phi 0.4 ............................240 V AC 0.2 A DC-1 Resistive load ...............................24 V DC 1 A DC-13 Inductive load @cos phi 0.4 .............................. 24 V DC 0.1 A Min. terminal load: DC 5 V........................................................................10 mA Ordering number 130B1110 standard 130B1210 coated (Class 3C3/IEC 60721-3-3) VLT® Safe PLC I/O MCB 108 The VLT® AutomationDrive FC 302 provides a safety input based on a single-pole 24 V DC input. For the majority of applications, this input enables the user to implement safety in a cost-effective way. For applications that work with more advanced products like Safety PLC and light curtains, the Safe PLC interface enables the connection of a twowire safety link The Safe PLC Interface allows the Safe PLC to interrupt on the plus or the minus link without interfering the sense signal of the Safe PLC Ordering number 130B1120 standard 130B1220 coated (Class 3C3/IEC 60721-3-3) VLT® Analog I/O Option MCB 109 This analog input/output option is easily fitted in the AC drive for upgrading to advanced performance and control using the additional I/O. This option also upgrades the AC drive with a battery back-up supply for the AC drive builtin clock. This provides stable use of all AC drive clock functions as timed actions. 3 analog inputs, each configurable as both voltage and temperature input Connection of 0-10 V analog signals as well as Pt1000 and Ni1000 temperature inputs 3 analog outputs each configurable as 0-10 V outputs Back-up supply for the standard clock function in the AC drive The back-up battery typically lasts for 10 years, depending on environment. Ordering number 130B1143 standard 130B1243 coated (Class 3C3/IEC 60721-3-3) VLT® PTC Thermistor Card MCB 112 The VLT® PTC Thermistor Card MCB 112 enables improved surveillance of the motor condition compared to the built-in ETR function and thermistor terminal. Protects the motor from overheating ATEX-approved for use with Ex d and Ex e motors Uses Safe Torque Off function, which is approved in accordance with SIL 2 IEC 61508 Ordering number 130B1137 coated (Class 3C3/IEC 60721-3-3) 60 Danfoss Drives · DKDD.PB.302.B4.02 | Content | VLT® Sensor Input Card MCB 114 This option protects the motor from being overheated by monitoring the temperature of bearings and windings in the motor. Protects the motor from overheating 3 self-detecting sensor inputs for 2 or 3 wire PT100/PT1000 sensors 1 additional analog input 4-20 mA Ordering number 130B1172 standard 130B1272 coated (Class 3C3/IEC 60721-3-3) VLT® Safety Option MCB 150, 151 and 159 The VLT ® Safety Options MCB150 and MCB151 expand the Safe Torque Off (STO) function, which is integrated in a standard VLT® AutomationDrive. Use the Safe Stop 1 (SS1) function to perform a controlled stop before removing torque. Use the Safely-Limited Speed SLS function to monitor whether a specified speed is exceeded. When the VLT® Safety Option MCB 151 is combined with the built-in VLT® Sensorless Safety MCB 159 option, an external sensor is no longer required for safe speed monitoring. The functions can be used up to PLd according to ISO 13849-1 and SIL 2 according to IEC61508. Additional standards-compliant safety functions Replacement of external safety equipment Reduced space requirements 2 safe programmable inputs 1 safe output (for T37) Easier machine certification Drive can be powered continuously Safe LCP Copy Dynamic commissioning report TTL (MCB 150) or HTL (MCB 151) encoder as speed feedback Ordering number 130B3280 MCB 150, 130B3290 MCB 151 VLT® Safety Option MCB 152 The VLT® Safety Option MCB 152 enables activation of Safe Torque Off (STO) via the PROFIsafe fieldbus in combination with VLT® PROFINET MCA 120 fieldbus option. It improves flexibility by connecting safety devices within a plant. The safety functions of the MCB 152 are implemented according to EN IEC 61800-5-2. The MCB152 supports PROFIsafe functionality to activate integrated safety functions of the VLT® AutomationDrive from any PROFIsafe host, up to Safety Integrity Level SIL2 according to ENIEC 61508 and ENIEC 62061, Performance Level PLd, Category 3 according to ENISO13849-1. PROFIsafe device (in combination with MCA120) Replacement of external safety equipment 2 safe programmable inputs Safe LCP copy Dynamic commissioning report Ordering number 130B9860 coated (Class 3C3/IEC 60721-3-3) VLT® Programmable I/O MCB115 The option provides 3 programmable analog inputs and 3 analog outputs. Analog inputs can be used for voltage, current and temperature input. Analog outputs can be used as voltage, current and digital output. Ordering number 130B1266 | Content | Danfoss Drives · DKDD.PB.302.B4.02 61 C options: Motion control and relay card Available for the full product range Motion control and relay card C VLT® Motion Control MCO 305 VLT® Synchronizing Control MCO 350 VLT® Positioning Controller MCO 351 VLT® Extended Relay Card MCB 113 Typecode position 16 16 and 18 17 VLT® Extended Relay Card MCB 113 The VLT® Extended Relay Card MCB 113 adds inputs/outputs for increased flexibility. 7 digital inputs 2 analog outputs 4 SPDT relays Meets NAMUR recommendations Galvanic isolation capability Ordering number 130B1164 standard 130B1264 coated (Class 3C3/IEC 60721-3-3) VLT® Motion Control MCO 305 An integrated programmable motion controller adding extra functionality for VLT® AutomationDrive FC301 and FC302. VLT® Motion Control Option MCO 305 offers easy-to-use motion functions combined with programmability an ideal solution for positioning and synchronizing applications. Synchronization (electronic shaft), positioning and electronic cam control 2 separate interfaces supporting both incremental and absolute encoders 1 encoder output (virtual master function) 10 digital inputs 8 digital outputs Support of CANopen motion bus, encoders and I/O modules Sends and receives data via fieldbus interface (requires fieldbus option) PC software tools for debugging and commissioning: Program and Cam editor Structured programming language with both cyclic and event-driven execution Ordering number 130B1134 standard 130B1234 coated (Class 3C3/IEC 60721-3-3) VLT® Synchronizing Controller MCO 350 The VLT® Synchronizing Controller MCO 350 for VLT® AutomationDrive expands the functional properties of the AC drive in synchronizing applications, and replaces traditional mechanical solutions. Speed synchronizing Position (angle) synchronizing with or without marker correction On-line adjustable gear ratio On-line adjustable position (angle) offset Encoder output with virtual master function for synchronization of multiple followers Control via I/Os or fieldbus Home function Configuration as well as read-out of status and data via the LCP Ordering number 130B1152 standard 130B1252 coated (Class 3C3/IEC 60721-3-3) VLT® Positioning Controller MCO 351 The VLT® Positioning Controller MCO 351 offers a host of user-friendly benefits for positioning applications in many industries. Features: Relative positioning Absolute positioning Touch-probe positioning End-limit handling (software and hardware) Control via I/Os or fieldbus Mechanical brake handling (programmable hold delay) Error handling Jog speed/manual operation Marker related positioning Home function Configuration as well as read-out of status and data via the LCP Ordering number 130B1153 standard 130B1253 coated (Class 3C3/IEC 60721-3-3) 62 Danfoss Drives · DKDD.PB.302.B4.02 | Content | D option: 24 V back-up power supply Available for the full product range 24 V back-up power supply D VLT® 24 V DC Supply Option MCB 107 VLT® 24 V DC Supply MCB 107 Connect an external DC supply to keep the control section and any installed option functioning during power failure. This enables full operation of the LCP (including the parameter setting) and all installed options without connection to mains. Input voltage range.....................24 V DC +/- 15% (max. 37 V for 10 sec.) Max. input current ............................................... 2.2 A Max. cable length ................................................75 m Input capacitance load .............................. < 10 uF Power-up delay ..................................................< 0.6 s Ordering number 130B1108 standard 130B1208 coated (Class 3C3/IEC 60721-3-3) VLT® Real-time Clock MCB117 The option provides advanced data-logging functionality. It allows events to be time and date stamped, providing vast amounts of actionable data. The option keeps the drive updated with daily date and real-time data. Availability of real time data with reference to run-time data Programmable both locally and remotely via option Advanced data logging using real-time stamps Ordering number 134B6544 Typecode position 19 | Content | Danfoss Drives · DKDD.PB.302.B4.02 63 Power options Power option VLT® Sine-Wave Filter MCC 101 VLT® dU/dt Filter MCC 102 VLT® Common Mode Filters MCC 105 VLT® Advanced Harmonic Filter AHF 005/010 VLT® Brake Resistors MCE 101 VLT® Line Reactor MCC 103 VLT® Sine-wave Filter MCC 101 VLT® Sine-wave Filters are positioned between the AC drive and the motor to provide a sinusoidal phase-to-phase motor voltage Reduces motor insulation stress Reduces acoustic noise from the motor Reduces bearing currents (especially in large motors) Reduces losses in the motor Prolongs service lifetime VLT® FC series family look Power range 3 x 200-500 V, 2.5-800 A 3 x 525-690 V, 4.5-660 A Enclosure ratings IP00 and IP20 wall-mounted enclosures rated up to 75 A (500 V) or 45 A (690 V) IP23 floor-mounted enclosures rated 115 A (500 V) or 76 A (690 V) or more IP54 both wall-mounted and floor-mounted enclosures rated up to 4.5 A, 10 A, 22 A (690 V) Ordering number See relevant Design Guide VLT® dU/dt Filter MCC 102 Reduces the dU/dt values on the motor terminal phase-to-phase voltage Positioned between the AC drive and the motor to eliminate very fast voltage changes The motor terminal phase-to-phase voltage is still pulse shaped but its dU/dt values are reduced Reduces stress on the motor's insulation and are recommended in applications with older motors, aggressive environments or frequent braking which cause increased DC link voltage VLT® FC series family look Power range 3 x 200-690 V (up to 880 A) Enclosure ratings IP00 and IP20/IP23 enclosure in the entire power range IP54 enclosure available up to 177 A Ordering number See relevant Design Guide VLT® Common Mode Filter MCC 105 Positioned between the AC drive and the motor They are nano-crystalline cores that mitigate high-frequency noise in the motor cable (shielded or unshielded) and reduce bearing currents in the motor Extends motor bearing lifetime Can be combined with dU/dt and sine-wave filters Reduces radiated emissions from the motor cable Reduces electromagnetic interference Easy to install no adjustments necessary Oval shaped allows mounting inside the AC drive enclosure or motor terminal box Power range 380-415 V AC (50 and 60 Hz) 440-480 V AC (60 Hz) 600 V AC (60 Hz) 500-690 V AC (50 Hz) Ordering number 130B3257 Enclosure size A and B 130B7679 Enclosure size C1 130B3258 Enclosure size C2, C3 and C4 130B3259 Enclosure size D 130B3260 Enclosure size E and F VLT® Advanced Harmonic Filter AHF 005 and AHF 010 Optimized harmonic performance for VLT® drives rated up to 250 kW A patented technique reduces THD levels in the mains network to less than 5-10% Perfect match for industrial automation, highly dynamic applications and safety installations Intelligent cooling with variable-speed fan Power range 380-415 V AC (50 and 60 Hz) 440-480 V AC (60 Hz) 600 V AC (60 Hz) 500-690 V AC (50 Hz) Enclosure ratings IP20 (An IP21/NEMA 1 upgrade kit is available) Ordering number See relevant Design Guide VLT® Brake Resistor MCE 101 Energy generated during braking is absorbed by the resistors, protecting electrical components from heating up Optimized for the FC-series and general versions for horizontal and vertical motion are available Built-in thermo switch Versions for vertical and horizontal mounting A selection of the vertically mounted units are UL-recognized Power range Precision electrical match to each individual VLT® drive power size Enclosure ratings: IP20 IP21 IP54 IP65 Ordering number See relevant Design Guide VLT® Line Reactor MCC 103 Ensures current balance in load-sharing applications, where the DC-side of the rectifier of multiple drives is connected together UL-recognized for applications using load sharing When planning load-sharing applications, pay special attention to different enclosure type combinations and inrush concepts For technical advice regarding load-sharing applications, contact Danfoss application support Compatible with VLT® AutomationDrive 50 Hz or 60 Hz mains supply Ordering number See relevant Design Guide 64 Danfoss Drives · DKDD.PB.302.B4.02 | Content | Accessories Available for the full product range LCP VLT® Control Panel LCP 101 (Numeric) Ordering number: 130B1124 VLT® Control Panel LCP 102 (Graphical) Ordering number: 130B1107 VLT® Wireless Communication Panel LCP 103 Ordering number: 134B0460 LCP Panel Mounting Kit Ordering number for IP20 enclosure 130B1113: With fasteners, gasket, graphical LCP and 3 m cable 130B1114: With fasteners, gasket, numerical LCP and 3 m cable 130B1117: With fasteners, gasket and without LCP and with 3 m cable 130B1170: With fasteners, gasket and without LCP Ordering number for IP55 enclosure 130B1129: With fasteners, gasket, blind cover and 8 m "free end" cable LCP Remote Mounting Kit Ordering number: 134B5223 Kit with 3 m cable: 134B5224 Kit with 5 m cable 134B5225 Kit with 10 m cable Accessories PROFIBUS SUB-D9 Adapter IP20, A2 and A3 Ordering number: 130B1112 Option Adapter Ordering number: 130B1130 standard, 130B1230 coated Adapter Plate for VLT® 3000 and VLT® 5000 Ordering number: 130B0524 to be used only for IP20/NEMA type 1 units up to 7.5 kW USB Extension Ordering number: 130B1155: 350 mm cable 130B1156: 650 mm cable IP21/Type 1 (NEMA 1) kit Ordering number 130B1121: For enclosure size size A1 130B1122: For enclosure size size A2 130B1123: For enclosure size size A3 130B1187: For enclosure size size B3 130B1189: For enclosure size size B4 130B1191: For enclosure size size C3 130B1193: For enclosure size size C4 NEMA 3R outdoor weather shield Ordering number 176F6302: For enclosure size size D1h 176F6303: For enclosure size size D2h NEMA 4X outdoor weather shield Ordering number 130B4598: For enclosure size size A4, A5, B1, B2 130B4597: For enclosure size size C1, C2 Motor connector Ordering number: 130B1065: enclosure size A2 to A5 (10 pieces) Mains connector Ordering number: 130B1066: 10 pieces mains connectors IP55 130B1067: 10 pieces mains connectors IP20/21 Relays 1 terminal Ordering number: 130B1069 (10 pieces 3 pole connectors for relay 01) Relays 2 terminal Ordering number: 130B1068 (10 pieces 3 pole connectors for relay 02) Control card terminals Ordering number: 130B0295 VLT® Leakage Current Monitor Module RCMB20/RCMB35 Ordering number: 130B5645: A2-A3 130B5764: B3 130B5765: B4 130B6226: C3 130B5647: C4 PC software VLT® Motion Control Tool MCT 10 VLT® Motion Control Tool MCT 31 Danfoss HCS Harmonic Calculation Software VLT® Energy Box Danfoss ecoSmartTM | Content | Danfoss Drives · DKDD.PB.302.B4.02 65 Accessory compatibility with enclosure size Overview for enclosure sizes D, E and F only Enclosure size Enclosure with corrosion-resistant back channel Mains shielding Space heaters and thermostat Cabinet light with power outlet RFI filters (+) Insulation Resistance Monitor (IRM) Residual Current Device (RCD) Brake Chopper (IGBTs) Safe Torque Off with Pilz Safety Relay Regeneration terminals Common Motor Terminals Emergency Stop with Pilz Safety Relay Safe Torque Off + Pilz Safety Relay No LCP VLT® Control Panel LCP 101 (Numeric) VLT® Control Panel LCP 102 (Graphical) Fuses Load sharing terminals Fuses + load sharing terminals Disconnect Circuit breakers Contactors Manual motor starters 30 A, fuse-protected terminals 24 V DC supply External temperature monitoring Heat sink access panel NEMA 3R ready drive (1) Options supplied with fuses (+) Not available in 690 V Optional n Standard Typecode D1h/ D3h/ D5h/ D6h/ D1n/ E1h/ position D2h D4h D7h D8h D2n E2h E3h/ E4h F3/F4 (w/ E9 F1/F2 options cabinet) F8 F9 (w/ options cabinet) F10/ F12 F11/F13 (w/options cabinet) 4 4 n n n n n n 4 4 5 5 5 6 6 6 6 n n n n n n nn n n 6 6 7 7 7 n n n nn n n n n n 9 n 9 9 9(1) 9(1) 9(1) 10 10 11 11 11 11 66 Danfoss Drives · DKDD.PB.302.B4.02 | Content | Enclosure with corrosion- resistant back channel For additional protection from corrosion in harsh environments, units can be ordered in an enclosure that includes a stainless steel back channel, heavier plated heat sinks and an upgraded fan. This option is recommended in salt-air environments, such as those near the ocean. Mains shielding Lexan® shielding can be mounted in front of incoming power terminals and the input plate to protect from accidental contact when the enclosure door is open. Space heaters and thermostat Mounted in the cabinet interior of drives with enclosure sizes D and F and controlled via an automatic thermostat, space heaters controlled via an automatic thermostat prevent condensation inside the enclosure. The thermostat default settings turn on the heaters at 10 °C (50 °F) and turn them off at 15.6 °C (60 °F). Cabinet light with power outlet A light can be mounted on the cabinet interior of drives with enclosure size F, to increase visibility during servicing and maintenance. The light housing includes a power outlet for temporarily powering laptop computers or other devices. Available in two voltages: 230 V, 50 Hz, 2.5 A, CE/ENEC 120 V, 60 Hz, 5 A, UL/cUL RFI filters VLT® Series drives feature integrated Class A2 RFI filters as standard. If additional levels of RFI/EMC protection are required, they can be obtained using optional Class A1 RFI filters, which provide suppression of radio frequency interference and electromagnetic radiation in accordance with EN 55011. On drives with enclosure size F, the Class A1 RFI filter requires the addition of the options cabinet. Marine-use RFI filters are also available. Insulation Resistance Monitor (IRM) Monitors the insulation resistance in ungrounded systems (IT systems in IEC terminology) between the system phase conductors and ground. There is an ohmic pre-warning and a main alarm setpoint for the insulation level. Associated with each setpoint is an SPDT alarm relay for external use. Only one insulation resistance monitor can be connected to each ungrounded (IT) system. Integrated into the drive's Safe Torque Off circuit LCD display of insulation resistance Fault memory INFO, TEST and RESET key Residual Current Device (RCD) Uses the core balance method to monitor ground fault currents in grounded and high-resistance grounded systems (TN and TT systems in IEC terminology). There is a pre-warning (50% of main alarm setpoint) and a main alarm setpoint. Associated with each setpoint is an SPDT alarm relay for external use. Requires an external "window-type" current transformer (supplied and installed by customer). Integrated into the drive's Safe Torque Off circuit IEC 60755 Type B device monitors, pulsed DC, and pure DC ground fault currents LED bar graph indicator of the ground fault current level from 10-100% of the setpoint Fault memory TEST / RESET key Safe Torque Off with Pilz Safety Relay Available for drives with enclosure size F. Enables the Pilz Relay to fit in the enclosure without requiring an options cabinet. Emergency Stop with Pilz Safety Relay Includes a redundant 4-wire emergency stop pushbutton mounted on the front of the enclosure, and a Pilz relay that monitors it in conjunction with the drive's Safe Torque Off circuit and contactor position. Requires a contactor and the options cabinet for drives with enclosure size F. Brake Chopper (IGBTs) Brake terminals with an IGBT brake chopper circuit allow for the connection of external brake resistors. For detailed data on brake resistors please see the VLT® Brake Resistor MCE 101 Design Guide, MG.90.Ox.yy, available at http://drivesliterature.danfoss.com/ Regeneration terminals Allow connection of regeneration units to the DC bus on the capacitor bank side of the DC-link reactors for regenerative braking. The enclosure size F regeneration terminals are sized for approximately 50% of the power rating of the drive. Consult the factory for regeneration power limits based on the specific drive size and voltage. Load sharing terminals These terminals connect to the DC-bus on the rectifier side of the DC-link reactor and allow for the sharing of DC bus power between multiple drives. For drives with enclosure size F, the load sharing terminals are sized for approximately 33% of the power rating of the drive. Consult the factory for load sharing limits based on the specific drive size and voltage. Disconnect A door-mounted handle allows for the manual operation of a power disconnect switch to enable and disable power to the drive, increasing safety during servicing. The disconnect is interlocked with the cabinet doors to prevent them from being opened while power is still applied. Circuit breakers A circuit breaker can be remotely tripped, but must be manually reset. Circuit breakers are interlocked with the cabinet doors to prevent them from being opened while power is still applied. When a circuit breaker is ordered as an option, fuses are also included for fast-acting current overload protection of the AC drive. Contactors An electrically controlled contactor switch allows for the remote enabling and disabling of power to the drive. An auxiliary contact on the contactor is monitored by the Pilz Safety Module if the IEC Emergency Stop option is ordered. Manual motor starters Provide 3-phase power for electric cooling blowers that are often required for larger motors. Power for the starters is provided from the load side of any supplied contactor, circuit breaker or disconnect switch. If a Class 1 RFI filter option is ordered, the input side of the RFI provides the power to the starter. Power is fused before each motor starter and is off when the incoming power to the drive is off. Up to two starters are allowed. If a 30 A, fuse-protected circuit is ordered, then only one starter is allowed. Starters are integrated into the drive's Safe Torque Off circuit. Unit features include: Operation switch (on/off) Short circuit and overload protection with test function Manual reset function 30 A, fuse-protected terminals 3-phase power matching incoming mains voltage for powering auxiliary customer equipment Not available if two manual motor starters are selected Terminals are off when the incoming power to the drive is off Power for the fused-protected terminals will be provided from the load side of any supplied c ontactor, circuit breaker, or disconnect switch If a Class 1 RFI filter option is ordered, the input side of the RFI provides the power to the starter. | Content | Danfoss Drives · DKDD.PB.302.B4.02 67 Common Motor Terminals The common motor terminal option provides the bus bars and hardware required to connect the motor terminals from the paralleled inverters to a single terminal (per phase) to accommodate the installation of the motor-side top entry kit. This option is also recommended to connect the output of a drive to an output filter or output contactor. The common motor terminals eliminate the need for equal cable lengths from each inverter to the common point of the output filter (or motor). 24 V DC supply 5 A, 120 W, 24 V DC Protected against output overcurrent, over- load, short circuits, and overtemperature For powering customer-supplied accessory devices such as sensors, PLC I/O, contactors, temperature probes, indicator lights and/or other electronic hardware Diagnostics include a dry DC-ok contact, a green DC-ok LED and a red overload LED Version with RTC available External temperature monitoring Designed for monitoring temperatures of external system components, such as the motor windings and/or bearings. Includes eight universal input modules plus two dedicated thermistor input modules. All ten modules are integrated into the drive's Safe Torque Off circuit and can be monitored via a fieldbus network, which requires the purchase of a separate module/bus coupler. A Safe Torque Off brake option must be ordered when selecting external temperature monitoring. Universal inputs (5) Signal types: RTD inputs (including Pt100), 3-wire or 4-wire Thermocouple Analog current or analog voltage Additional features: One universal output, configurable for analog voltage or analog current Two output relays (N.O.) Dual-line LC display and LED diagnostics Sensor lead wire break, short circuit and incorrect polarity detection Interface set-up software If 3 PTC are required, an MCB112 control card option must be added. Additional external temperature monitors: This option is available in case you need more than the MCB114 and MCB112 provides. VLT® Control Panel LCP 101 (Numeric) Status messages Quick menu for easy commissioning Parameter setting and adjusting Hand-operated start/stop function or selection of Automatic mode Reset function Ordering number 130B1124 VLT® Control Panel LCP 102 (Graphical) Multi-language display Quick menu for easy commissioning Full parameter back-up and copy function Alarm logging Info key explains the function of the selected item on display Hand-operated start/stop or selection of Automatic mode Reset function Trend graphing Ordering number 130B1107 VLT® Wireless Communication Panel LCP 103 Full access to the drive Real-time error messages PUSH notifications for alarms/warnings Safe and secure WPA2 encryption Intuitive parameter functionalities Live graphs for monitoring and fine tuning Multi-language support Upload or download parameter file to the built-in memory or to your smartphone Ordering number 134B0460 Loose kits for enclosure sizes D, E and F Kit NEMA 3R outdoor weather shield USB in the door kit Enclosure size F top entry kit motor cables Enclosure size F top entry kit mains cables Common motor terminal kits Adapter plate Back-channel duct kit NEMA 3R Rittal and welded enclosures Back-channel cooling kits for non-Rittal enclosures Back-channel cooling kit (in-bottom/out-top) Back-channel cooling kit (in-bottom/out-back) Back-channel cooling kit (in-back/out-back) Back-channel cooling kit (in-back/out-top) Telescopic back-channel cooling kit Pedestal kit with in-back/out-back cooling Pedestal kit Top entry of fieldbus cables Top-entry Sub D9 connector kit for PROFIBUS option LCP Remote Mounting Kit Ground bar kit Multiwire kit L-shaped motor busbars kit Common mode filter Space heater kit Tall pedestal kit Cable clamp kit Available for following enclosure sizes D1h, D2h D1h, D2h, D3h, D4h, D5h, D6h, D7h, D8h, E1h, E2h, E3h, E4h, F F F F1/F3, F2/F4 D1h, D2h, D3h, D4h D1h, D2h, D3h, D4h, E3h, E4h D3h, D4h D3h, D4h D1h, D2h, D3h, D4h, E3h, E4h D1h, D2h, D3h, D4h, E3h, E4h, F E1h, E2h, E3h, E4h D1h, D2h D1h, D2h, D5h, D6h, D7h, D8h D3, D4, D1h-D8h D1h-D8h, E1h-E4h Available for the full product range E1h, E2h D1h, D2h D1h, D2h, D3h, D4h D1h, D2h, D3h, D4h, D5h, D6h, D7h, D8h E1h, E2h E3h, E4h 68 Danfoss Drives · DKDD.PB.302.B4.02 | Content | NEMA 3R outdoor weather shield Designed to be mounted over the VLT® drive to protect from direct sun, snow and falling debris. Drives used with this shield must be ordered from the factory as "NEMA 3R Ready". This is an enclosure option in the type code E5S. Ordering number D1h............................................................................ 176F6302 D2h............................................................................ 176F6303 USB in the door kit Available for all enclosure sizes, this USB extension cord kit allows access to the drive controls via laptop computer without opening the drive. The kits can only be applied to drives manufactured after a certain date. Drives built prior to these dates do not have the provisions to accommodate the kits. Reference the following table to determine which drives the kits can be applied to. Ordering number Enclosure sizes D............................................... 176F1784 Enclosure sizes E................................................ 176F1784 Enclosure sizes F................................................ 176F1784 Enclosure size F top entry kit motor cables To use this kit, the drive must be ordered with the common motor terminal option. The kit includes everything to install a top entry cabinet on the motor side (right side) of an F size enclosure. Ordering number F1/F3, 400 mm.................................................... 176F1838 F1/F3, 600 mm.....................................................176F1839 F2/F4 400 mm..................................................... 176F1840 F2/F4, 600 mm.....................................................176F1841 F8, F9, F10, F11, F12, F13.................. Contact factory Enclosure size F top entry kit mains cables The kits include everything required to install a top entry section onto the mains side (left side) of an F size enclosure. Ordering number F1/F2, 400 mm.....................................................176F1832 F1/F2, 600 mm.....................................................176F1833 F3/F4 with disconnect, 400 mm.............. 176F1834 F3/F4 with disconnect, 600 mm...............176F1835 F3/F4 without disconnect, 400 mm...... 176F1836 F3/F4 without disconnect, 600 mm.......176F1837 F8, F9, F10, F11, F12, F13.................. Contact factory Common motor terminal kits The common motor terminal kits provide the busbars and hardware required to connect the motor terminals from the paralleled inverters to a single terminal (per phase) to accommodate the installation of the motor-side top entry kit. This kit is equivalent to the common motor terminal option of a drive. This kit is not required to install the motor-side top entry kit if the common motor terminal option was specified when the drive was ordered. This kit is also recommended to connect the output of a drive to an output filter or output contactor. The common motor terminals eliminate the need for equal cable lengths from each inverter to the common point of the output filter (or motor). Ordering number F1/F2, 400 mm.....................................................176F1832 F1/F2, 600 mm.....................................................176F1833 Adapter plate The adapter plate is used to replace an old enclosure size D drive with the new enclosure size D drive, using the same mounting. Ordering number D1h/D3h adapter plate to replace D1/D3 drive...........................................................176F3409 D2h/D4h adapter plate to replace D2/D4 drive........................................................... 176F3410 Back-channel duct kit Back-channel duct kits are offered for conversion of enclosure sizes D and E. They are offered in two configurations in-bottom/outtop venting and top only venting. Available for enclosure sizes D3h and D4h. Ordering number top and bottom D3h kit 1800 mm without pedestal...... 176F3627 D4h kit 1800 mm without pedestal......176F3628 D3h Kit 2000 mm with pedestal..............176F3629 D4h Kit 2000 mm with pedestal.............176F3630 NEMA 3R Rittal and welded enclosures The kits are designed to be used with the IP00/IP20/Chassis drives to achieve an ingress protection rating of NEMA 3R or NEMA 4. These enclosures are intended for outdoor use to provide a degree of protection against inclement weather. Ordering number for NEMA 3R (welded enclosures) D3h back-channel cooling kit (in back out back)............................................. 176F3521 D4h back-channel cooling kit (in back out back)............................................. 176F3526 Ordering number for NEMA 3R (Rittal enclosures) D3h back-channel cooling kit (in back out back).............................................176F3633 D4h Back-channel cooling kit (in back out back).............................................176F3634 Back-channel cooling kits for non-Rittal enclosures The kits are designed to be used with the IP20/Chassis drives in non-Rittal enclosures for in-back/out-back cooling. Kits do not include plates for mounting in the enclosures. Ordering number D3h..............................................................................176F3519 D4h............................................................................. 176F3524 Ordering number for corrosion resistant D3h............................................................................. 176F3520 D4h............................................................................. 176F3525 Back-channel cooling kit (in-bottom/out-back) Kit for directing the back-channel air flow in the bottom of the drive and out the back. Ordering number D1h/D3h.................................................................. 176F3522 D2h/D4h..................................................................176F3527 Ordering number corrosion resistant D1h/D3h.................................................................. 176F3523 D2h/D4h................................................................. 176F3528 Back-channel cooling kit (in-back/out-back) These kits are designed to be used for redirecting the back-channel air flow. Factory back-channel cooling directs air in the bottom of the drive and out the top. The kit allows the air to be directed in and out the back of the drive. Ordering number for in-back/out-back c ooling kit D1h.............................................................................176F3648 D2h.............................................................................176F3649 D3h............................................................................. 176F3625 D4h............................................................................. 176F3626 D5h/D6h................................................................. 176F3530 D7h/D8h.................................................................. 176F3531 Ordering number for corrosion resistant D1h............................................................................. 176F3656 D2h............................................................................. 176F3657 D3h.............................................................................176F3654 D4h............................................................................. 176F3655 Ordering number for VLT® Low Harmonic Drives D1n.............................................................................176F6482 D2n.............................................................................176F6481 E9 ................................................................................ 176F3538 F18............................................................................... 176F3534 Ordering number for VLT® Advanced Active Filter AAF006 D14.............................................................................. 176F3535 Telescopic back-channel cooling kit Back-channel cooling kits for IP20/Chassis drives allow the heat sink air of the drive to be directed out of the panel in which the drive is installed. The new telescopic provides more flexibility and easier installation to fit inside the panel. The kits are supplied in almost pre-assembled condition, and include a gland plate that fits standard Rittal enclosures. Ordering numbers for D-frames: D3h (in-bottom/out-back)......................... 176F6760 D4h (in-bottom/out-back).......................... 176F6761 Ordering numbers for E-frames: E3h (in bottom/out top) 600 mm bottom plate...................................176F6606 E3h (in bottom/out top) 800 mm bottom plate...................................176F6607 E4h (in bottom/out top) 800 mm bottom plate...................................176F6608 E1h (in-back/out-back)...................................176F6617 E2h (in-back/out-back).................................. 176F6618 E3h (in back/out back)................................... 176F6610 E4h (in back/out back)....................................176F6611 E3h (in bottom/out back) 600 mm bottom plate....................................176F6612 E3h (in bottom/out back) 800 mm bottom plate....................................176F6613 E4h (in bottom/out back) 800 mm bottom plate................................... 176F6614 E3h (in back/out top).......................................176F6615 E4h (in back/out top)...................................... 176F6616 Pedestal kit with in-back/ out-back cooling See additional documents 177R0508 and 177R0509. Ordering number D1h 400 mm kit.................................................. 176F3532 D2h 400 mm kit.................................................. 176F3533 | Content | Danfoss Drives · DKDD.PB.302.B4.02 69 Pedestal kit The pedestal kit is a 400 mm high pedestal for enclosure sizes D1h, D2h, E1h and E2h and 200 mm high for enclosure sizes D5h and D6h, that allows the drives to be floor mounted. The front of the pedestal has openings for input air to cool the power components. Ordering number D1h 400 mm kit.................................................. 176F3631 D2h 400 mm kit.................................................. 176F3632 D5h/D6h 200 mm kit......................................176F3452 D7h/D8h 200 mm kit...................................... 176F3539 E1h 400 mm kit...................................................176F6764 E2h 400 mm kit.................................................. 176F6763 Input-plate option kit Input-plate option kits are available for enclosure sizes D and E. The kits can be ordered to add fuses, disconnect/fuses, RFI, RFI/fuses and RFI/disconnect/fuses. Please consult the factory for kit ordering numbers. Top entry of fieldbus cables The top entry kit provides the ability to install fieldbus cables through the top of the drive. The kit is IP20 when installed. If an increased rating is desired, a different mating connector can be used. Ordering number D1h-D8h.................................................................. 176F3594 Top-entry Sub D9 connector kit for PROFIBUS option This kit provides a top-entry sub D9 PROFIBUS connection that maintains the IP protection rating of the drive up to IP54. Ordering number 176F1742 LCP Remote Mounting Kit The LCP Remote Mounting Kit offers an easyto-install, IP54 design which you can mount on panels and walls of 1-90 mm thickness. The front cover blocks the sunlight for convenient programming. The closed cover is lockable to prevent tampering, while keeping the On/ Warning/Alarm LEDs visible. It is compatible with all VLT® Local Control Panel options. Ordering number for IP20 enclosure 3 m cable length............................................... 134B5223 5 m cable length................................................134B5224 10 m cable length............................................. 134B5225 Ground bar kit More grounding points for E1h and E2h drives. The kit includes a pair of ground bars for installation inside the enclosure. Ordering number E1h/E2h....................................................................176F6609 Multi-wire kit The kit is designed to connect the drive with multi-wire cable for each motor phase or mains phase. Ordering number D1h..............................................................................176F3817 D2h............................................................................. 176F3818 L-shaped busbar kit The kit allows multi-wires mounting for each phase of mains or motor. D1h, D3h drives can have 3 connections per phase of 50 mm2 and D2h, D4h can accommodate 4 connections per phase of 70 mm2. Ordering number D1h/D3h L-shaped motor busbars kit..............................................................176F3812 D2h/D4h L-shaped motor busbars kit............................................................. 176F3810 D1h/D3h L-shaped mains busbars kit.............................................................176F3854 D2h/D4h L-shaped mains busbars kit............................................................. 176F3855 Common mode cores kit Designed as a subassembly of 2 or 4 common mode cores to reduce bearing currents. Depending on the voltage and length of the cables, the number of cores change. Ordering number Common mode filter T5/50 m..................176F6770 Common mode filter T5/100 m or T7............................................................................176F3811 Space heater kit The space heater kit includes a pair of 40 W anti-condensation heaters for installation inside E1h and E2h enclosures. Ordering number E1h, E2h.................................................................... 176F6748 Tall pedestal kit The tall pedestal kit contains all parts required to install the tall pedestal for E1h and E2h drives. The tall pedestal is 400 mm (15.7 in) and replaces the standard pedestal that ships with the drive. Ordering number Tall pedestal kit for E1h..................................176F6764 Tall pedestal kit for E2h...................................176F6763 Cable clamp kit The kit includes all parts required to install cable clamps for mains, motor, and control wiring. Ordering number E3h.............................................................................. 176F6746 E4h...............................................................................176F6747 70 Danfoss Drives · DKDD.PB.302.B4.02 | Content | | Content | Danfoss Drives · DKDD.PB.302.B4.02 71 Stronger on the outside, more intelligent on the inside Providing consistently awesome performance for almost 50 years, VLT® AutomationDrive is built to last. This robust drive operates effectively and reliably even with the most demanding applications and in the most challenging environments. The modular VLT® AutomationDrive helps save energy, increase flexibility, reduce costs related to spare parts and servicing, and optimize process control on any industrial machine or production line across a wide range of industries. Powder mixing productivity triples with wireless PROFINET Huijbregts Groep, Holland Peroni Brewery selects VLT® FlexConcept® to optimize operating costs Peroni Brewery, Rome, Italy Read the story Read the story Discover more case stories for the AutomationDrive industry here: https://goo.gl/RT4366 Italcementi enjoys optimized process performance in all conditions Italcementi Group (GSM Aggregates limestone quarry, Roussas, France) Read the story Follow us and learn more about AC drives EtherNet/IPTM and DeviceNetTM are trademarks of ODVA, Inc. DKDD.PB.302.B4.02 © Copyright Danfoss Drives | 2019.07Adobe PDF Library 15.0 Adobe InDesign 14.0 (Windows)