The information contained in this owner's manual unless noted otherwise, applies to all models and gas control systems. Your new Outdoor Lifestyles wood ...
Owner's Manual Installation and Operation Models: Outdoor Woodburning Fireplace ODVILLA-36H ODVILLA-36T ODVILLA-42H ODVILLA-42T NOTICE DO NOT DISCARD THIS MANUAL · Important operating · Read, understand · Leave this manual with and maintenance and follow these party responsible for instructions included. instructions for safe use and operation. installation and operation. DISDCOARNDOT WARNING If the information in these instructions is not followed exactly, a fire may result causing property damage, personal injury, or death. · Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance. · Do not overfire. Overfiring will void your warranty. · Comply with all minimum clearances to combustibles as specified. Failure to comply may cause house fire. Installation and service of this appliance should be performed by qualified personnel. Hearth & Home Technologies recomends HHT Factory Trained or NFI certified professionals. WARNING HOT SURFACES! Screen/mesh, glass doors and other surfaces are hot during operation AND cool down. Hot screen/mesh and glass doors will cause burns. · DO NOT touch screen/mesh or glass doors until cooled · NEVER allow children to touch screen/mesh or glass doors · Keep children away · CAREFULLY SUPERVISE children in same room as fireplace. · Alert children and adults to hazards of high temperatures. High temperatures may ignite clothing or other flammable materials. · Keep clothing, furniture, draperies and other flammable materials away. WARNING Fire Risk · For use with solid wood fuel or decorative gas appliance only. · DO NOT install unvented gas logs. Outdoor Lifestyles by Hearth & Home Technologies Inc.· 4072-137 Rev V · 09/18 1 Read this manual before installing or operating this fireplace. Please retain this owner's manual for future reference. Congratulations! Congratulations on selecting a Outdoor Lifestyles wood burning fireplace. The Outdoor Lifestyles fireplace you have selected is designed to provide the utmost in safety, reliability and efficiency. As the owner of a new fireplace, you'll want to read and carefully follow all of the instructions contained in this owner's manual. Pay special attention to all cautions and warnings. This owner's manual should be retained for future reference. We suggest you keep it with your other important documents and product manuals. The information contained in this owner's manual unless noted otherwise, applies to all models and gas control systems. Your new Outdoor Lifestyles wood burning fireplace will give you years of durable use and trouble-free enjoyment. Welcome to the Outdoor Lifestyles family of fireplace products! Homeowner Reference Information We recommend that you record the following pertinent information about your fireplace: Model Name: Serial Number: Dealership purchased from: Notes: Date purchased/installed: Location on fireplace: Dealer phone: Listing Label Information/Location The model information regarding your specific fireplace can be found on the rating plate located on the smoke shield of the fireplace. Serial Number Grate Fireplace Model FIREPLACE NO. WARNING: RISK OF FIRE DAMAGE. REPLACE GRATE WITH HEARTH & HOME TECHNOLOGIES MODEL NO. MODEL NO. MFG. DATE OUTDOOR FIREPLACE INTENDED FOR USE WITH HEARTH & HOME TECHNOLOGIES LISTED FIREPLACE PARTS. SEE INSTALLATION AND OPERATING INSTRUCTIONS FOR THIS MODEL. ONLY HEARTH & HOME TECHNOLOGIES GLASS DOOR KITS CAN BE INSTALLED ON THIS UNIT. CLEARANCE TO CHIMNEY COMBUSTIBLES: 2 IN. MIN. FIREBOX IN. MIN. DO NOT OVERFIRE. USE ONLY: SOLID WOOD FUEL OR LISTED DECORATIVE GAS APPLIANCE. DO NOT USE A FIREPLACE INSERT OR OTHER PRODUCTS NOT SPECIFIED FOR USE WITH THIS PRODUCT. IF DOORS ARE USED OPERATE FIREPLACE WITH DOORS FULLY OPEN OR CLOSED ONLY. WHEN BURNING A DECORATIVE GAS APPLIANCE IN THE FIREPLACE, ADJUST DAMPER TO THE FULLY OPEN POSITION. WARNING! THIS FIREPLACE HAS NOT BEEN TESTED WITH AN UNVENTED GAS LOG SET. TO REDUCE THE RISK OF FIRE OR INJURY, DO NOT INSTALL AN UNVENTED GAS LOG SET INTO FIREPLACE. WARNING! TO AVOID THE RISK OF DAMAGING FIREPLACE MATERIALS AND INCREASING THE RISK OF SPREADING A FIRE DO NOT USE THE FIREPLACE TO COOK OR WARM FOOD. IF INSTALLATION OR OPERATING INSTRUCTIONS ARE MISSING CONTACT: HEARTH & HOME TECHNOLOGIES, 7571 215th Street West, Lakeville, MN 55044 P.N. 4021-723D Note: An arrow () found in the text signifies change in content. 2 Outdoor Lifestyles by Hearth & Home Technologies Inc.· 4072-137 Rev V · 09/18 ! Safety Alert Key: · DANGER! Indicates a hazardous situation which, if not avoided will result in death or serious injury. · WARNING! Indicates a hazardous situation which, if not avoided could result in death or serious injury. · CAUTION! Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury. · NOTICE: Indicates practices which may cause damage to the fireplace or to property. Table of Contents Congratulations! Warranty 1 Listing and Code Approvals A. Appliance Certification B. Non-Combustible Materials C. Combustible Materials 2 4 6 6 6 6 User Guide 2 Operating Instructions 7 A. Your Fireplace 7 B. Seasoned Wood 8 C. Starting a Fire 8 D. Grate 8 E. Firescreen 8 F. Refractory 8 G. Glass Doors 9 H. Dual Cooling Air Kit (REQUIRED) 9 I. Vented Gas Log Sets & Gas Log Lighters 9 K. Clear Space 9 L. Wood Fuel 10 3 Maintenance and Service A. Disposal of Ashes B. Chimney Inspection/Cleaning C. Check Firebox Refractory D. Inspect Grate E. Glass Cleaning 11 11 11 12 12 12 4 Troubleshooting Guide 13 5 Getting Started 14 Installer Guide A. Typical Fireplace System B. Design and Installation Considerations C. Moisture Resistance: D. Tools and Supplies Needed E. Fireplace System Requirements F. Inspect Fireplace and Components 6 Framing & Clearances A. Selecting Fireplace Location B. Clearances C. Sidewalls/Surrounds D. Frame the Fireplace E. Chimney Requirements 7 Installation of Fireplace A. Position the Fireplace 14 15 15 16 16 16 17 17 18 19 19 20 21 21 B. Place Protective Metal Hearth Strips C. Level Fireplace D. Install Cooling Air Hoods (PROVIDED) 8 Chimney Assembly A. Chimney Requirements B. Using Offsets/Returns C. Assemble Chimney Sections D. Install Ceiling Firestops E. Installing the Attic Insulation Shield F. Cut out Hole in Roof G. Complete Installation H. Install Flashing I. Chimney Termination Requirements 9 Chase Installations A. Construct the Chase B. Install Fireplace & Chimney C. Install Chase Top D. Install Termination Cap 10 Shrouds A. Radiation Shield B. Field Constructed Shrouds 11 Finishing A. Non-Combustible Materials B. Combustible Materials C. Hearth Extension D. Finishing Material E. Combustible Mantel F. Sidewalls/Surrounds 12 Accessories A. Gas Log/Lighter Provision 13 Reference Materials A. Fireplace Dimensions B. Optional Components C. Chimney Components D. Service Parts E. Contact Information 21 21 22 23 24 25 26 26 27 28 28 28 29 30 30 31 31 32 34 34 34 36 36 36 36 38 40 41 42 42 43 43 44 45 48-51 52 Outdoor Lifestyles by Hearth & Home Technologies Inc.· 4072-137 Rev V · 09/18 3 Warranty Outdoor Lifestyles by Hearth & Home Technologies, Inc.TM Limited Warranty Hearth & Home Technologies, Inc. ("HHT") extends the following warranty for all Outdoor Lifestyles by HHTTM brand products ("Products") that are purchased from an HHT authorized dealer. WARRANTY COVERAGE: HHT warrants to the original owner of the Product at the site of installation, and to any transferee taking ownership of the Product at the site of installation within one year following the date of original purchase, that the Product will be free from defects in materials and workmanship at the time of manufacture. After installation, if covered components manufactured by HHT are found to be defective in materials or workmanship during the applicable warranty period, HHT will, at its option, repair or replace the covered components. This warranty is subject to conditions, exclusions and limitations as described below. WARRANTY PERIOD: The warranty period runs for one year, beginning on the earlier of: (i) the date of invoice for the Product; (ii) in the case of new home construction, the date of first occupancy of the residence or six months after the date of sale of the Product by an HHT authorized dealer, whichever occurs first; or (iii) the date 24 months following the date of Product shipment from HHT, regardless of the invoice or occupancy date. WARRANTY CONDITIONS: · This warranty only covers Products that are purchased through an HHT authorized dealer or distributor. A list of HHT authorized dealers is available on the HHT branded websites. · This warranty is only valid while the Product remains at the site of original installation. · Contact your installing dealer for warranty service. If the installing dealer is unable to provide necessary parts, contact the nearest HHT authorized dealer or supplier. Additional service fees may apply if you are seeking warranty service from a dealer other than the dealer from whom you originally purchased the Product. · Check with your dealer in advance for any costs to you when arranging a warranty call. Travel and shipping charges for parts are not covered by this warranty. WARRANTY EXCLUSIONS: This warranty does not cover the following: · Changes in surface finishes as a result of normal use. As a heating appliance, some changes in color of interior and exterior surface finishes may occur; this is not a flaw and not covered under warranty. · Damage to printed, plated, or enameled surfaces caused by fingerprints, accidents, misuse, scratches, melted items, or other external sources and residues left on surfaces from the use of abrasive cleaners or polishes. · Repair or replacement of parts that are subject to normal wear and tear during the warranty period. These parts include: paint, firebricks, grates, flame guides and the discoloration of glass. · Minor expansion, contraction, or movement of certain parts causing noise. These conditions are normal and complaints related to this noise are not covered by this warranty. Outdoor Lifestyles Warranty - 2108-975A - 10/05/09 - page 1 4 Outdoor Lifestyles by Hearth & Home Technologies Inc.· 4072-137 Rev V · 09/18 Limited Warranty (continued) · Damages resulting from: (1) failure to install, operate, or maintain the Product in accordance with the installation instructions, operating instructions, and listing agent identification label furnished with the Product; (2) failure to install the Product in accordance with local building codes; (3) shipping or improper handling; (4) improper operation, abuse, misuse, continued operation with damaged, corroded or failed components, accident, or incorrectly performed repairs; (5) inadequate ventilation, negative pressure or environmental conditions, including, without limitation: hail, snow, ice, fallen branches, flooding, water damage and fading of color; (6) use of fuels other than those specified in the operating instructions; (7) installation or use of components not supplied with the Product or any other components not expressly authorized and approved by HHT; (8) modification of the Product not expressly authorized and approved by HHT in writing; and/or (9) interruptions or fluctuations of electrical power supply to the Product. · Non-HHT venting components, hearth components or other accessories used in conjunction with the Product. · Any part of a pre-existing fireplace system in which an insert or a decorative gas appliance is installed. · The Product's capability to heat the desired space. Information is provided to assist the consumer and the dealer in selecting the proper appliance for the application. Consideration must be given to the Product's location and configuration and environmental conditions. This warranty is void if: · The Product has been over-fired or operated in atmospheres contaminated by chlorine, fluorine, or other damaging chemicals. Over-firing can be identified by, but not limited to, warped plates or tubes, rust colored cast iron, bubbling, cracking and discoloration of steel or enamel finishes and cracking or spalling of refractory or cementitious materials. · The Product is subjected to prolonged periods of dampness, condensation, ice or snow. · There is any damage to the Product or other components due to water or weather damage which is the result of, but not limited to, improper chimney or venting installation. LIMITATIONS OF LIABILITY: Repair or replacement in accordance with the provisions of this warranty will be the owner's exclusive remedy for and will constitute HHT's sole obligation under this warranty, under any other warranty (express or implied), or in contract, tort or otherwise; provided, however, that if HHT is unable to provide repair or replacement in an expedient and cost effective manner, HHT may discharge all such obligations by refunding the purchase price of the Product. No employee, agent, dealer, or other person is authorized to give any warranty on behalf of HHT. TO THE EXTENT ALLOWED BY LAW, HHT MAKES NO OTHER WARRANTY, EXPRESS OR IMPLIED, INCLUDING ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. HHT WILL NOT BE LIABLE FOR ANY CONSEQUENTIAL OR INCIDENTAL DAMAGES ARISING OUT OF DEFECTS IN OR USE OF THE PRODUCTS. Some states do not allow exclusions or limitation of incidental or consequential damages, so these limitations may not apply to you. This warranty gives you specific rights; you also may have other rights, which vary from state to state. The duration of any implied warranty is limited to the duration of the warranty period specified herein. Outdoor Lifestyles Warranty - 2108-975A - 10/05/09 - page 2 Outdoor Lifestyles by Hearth & Home Technologies Inc.· 4072-137 Rev V · 09/18 5 1 Listing and Code Approvals A. Appliance Certification This fireplace system has been tested and listed in accordance with UL 127 and CAN/ULC-S610-M87 standards by Underwriters Laboratories Inc. for installation and operation in the United States and Canada. This fireplace has been tested and listed for use with the optional components specified in this manual. These optional components may be purchased separately and installed at a later date. Outdoor Lifestyles is a registered trademark of Hearth & Home Technologies Inc. WARNING! Risk of Fire! Hearth & Home Technologies disclaims any responsibility for, and the warranty and agency listing will be voided by the following actions. DO NOT: · install or operate damaged fireplace · modify fireplace · install other than as instructed by Hearth & Home Technologies · operate the fireplace without fully assembling all components · overfire · install an unvented gas log set · install any component not approved by Hearth & Home Technologies · install parts or components not Listed or approved Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. For assistance or additional information, consult a qualified installer, service agency or your dealer. NOTICE: This fireplace is tested and approved as a decorative fireplace. It should not be factored as a primary heat source in residential heating calculations. B. Non-Combustible Materials · Materials which will not ignite and burn, composed of any combination of the following: - Steel - Iron - Brick - Tile - Concrete - Slate - Glass - Plasters · Materials reported as passing ASTM E 136, Standard Test Method for Behavior of Metals, in a Vertical Tube Furnace at 750° C C. Combustible Materials · Materials made of or surfaced with any of the following materials: - Wood - Compressed paper - Plant fibers - Plastic · Any material that can ignite and burn; flame proofed or not, plastered or un-plastered WARNING Fire Risk WARNING! TO AVOID THE RISK OF DAMAGING FIREPLACE MATERIALS AND INCREASING THE RISK OF SPREADING A FIRE, DO NOT USE THE FIREPLACE TO COOK OR WARM FOOD. WARNING: This product and the fuels used to operate this product (wood and wood pellets), and the products of combustion of such fuels, can expose you to chemicals including carbon black, which is known to the State of California to cause cancer and carbon monoxide, which is known to the State of California to cause birth defects or other reproductive harm. For more information go to: www. P65Warnings.ca.gov. 6 Outdoor Lifestyles by Hearth & Home Technologies Inc.· 4072-137 Rev V · 09/18 User Guide 2 Operating Instructions WARNING HOT SURFACES! Glass and other surfaces are hot during operation AND cool down. Hot glass will cause burns. · DO NOT touch glass until it is cooled · NEVER allow children to touch glass · Keep children away · CAREFULLY SUPERVISE children in same room as fireplace. · Alert children and adults to hazards of high temperatures. High temperatures may ignite clothing or other flammable materials. · Keep clothing, furniture, draperies and other flammable materials away. If you expect that children may come into contact with this fireplace, we recommend a barrier such as a decorative screen. See your dealer for suggestions. A. Your Fireplace WARNING! DO NOT operate fireplace before reading and understanding operating instructions. Failure to operate fireplace according to operating instructions could cause fire or injury. Refractory Section 2.F.. Grate Section 2.D. Wood Fuel Section 2.M. Mantel Hearth Gas Log Set Gas Log Lighters (not shown) Section 2.I. Firescreen (not shown) Section 2.E. Glass Doors (not shown) Section 2.G. Clear Space Section 2.L. Figure 2.1 General Operating Parts Outdoor Lifestyles by Hearth & Home Technologies Inc.· 4072-137 Rev V · 09/18 7 B. Seasoned Wood Properly seasoned wood is important for successful operation of your fireplace. Most woodburning fireplace problems are caused by burning wet, unseasoned wood. Seasoned firewood is wood that is cut to size, split and air dried to a moisture content of around 20%. Imagine a wooden bucket that weighs about eight pounds. Fill it with a gallon of water, put it in the fireplace and try to burn it. This sounds ridiculous but that is exactly what you are doing if you burn unseasoned wood. A tree cut down a year ago and not split is likely to have almost as high a moisture content now as it did when it was cut. Please refer to Section 2.M for more detail. C. Starting a Fire NOTICE: You must establish a good draft to prevent smoke spillage into the room. WARNING! Risk of Fire! Keep combustible materials, gasoline and other flammable vapors and liquids clear of the fireplace. DO NOT: · store flammable materials close to the fireplace · use gasoline, lantern fuel, kerosene, charcoal lighter fluid or similar liquids to start or "freshen up" a fire in this fireplace. Keep all flammable liquids well away from the fireplace while it is in use. Combustible materials may ignite. · The first three or four fires should be of moderate size to allow the oils and binders to be burned from the fireplace and the refractory and paint to cure. You may notice an industrial odor the first few fires. This is considered normal. · Use well-seasoned wood. · Place crumpled or twisted paper under the fireplace grate. · Loosely arrange kindling or small pieces of wood to form a `tent' on the fireplace grate. · Pre-warm the flue to establish a draft to help reduce smoke spillage during start-up. Hold a rolled up piece of burning newspaper under the flue for a few moments. · Light the crumpled paper to ignite the kindling. · Add small pieces of wood until a hot bed of embers has been established. · Add a minimum of three average size pieces of split firewood, placed to allow combustion air and flames between them. D. Grate This fireplace is designed to be used with the grate supplied with this unit or one approved by HHT. The grate will break down over time and will need occasional replacement. WARNING! Risk of Fire! Use only the factory-supplied integral grate. · Keeps logs in place. · Allows proper air circulation around the fire. E. Firescreen The firescreen is provided to control sparks. Keep it closed when the fireplace is in use. WARNING! Risk of Fire or Burns! · Screen will not prevent burning materials from falling out. · Screen pulls or handles may be hot. F. Refractory · The refractory is supplied to contain heat and provide an attractive interior. · It will break down over time and will need occasional replacement. Small hairline cracks and discoloration are normal and do not affect its safety. · (See refractory maintenance Section 3.C.) WARNING! Risk of Fire! DO NOT burn fireplace without refractory. Use only refractory supplied by Hearth & Home Technologies, Inc. CAUTION! Odors and vapors released during initial operation may be irritating to sensitive individuals. Open windows for air circulation. 8 Outdoor Lifestyles by Hearth & Home Technologies Inc.· 4072-137 Rev V · 09/18 G. Glass Doors · Glass doors are optional. · Refer to Figure 2.2 for how to properly use them. WARNING! Risk of Fire! Install ONLY doors approved by Hearth & Home Technologies, Inc. WARNING! Risk of Fire and Smoke! Fireplaces equipped with doors should be operated only with doors fully open or doors fully closed. If doors are left partly open, gas and flame may be drawn out of the fireplace opening. FULLY OPEN CORRECT PARTLY OPEN INCORRECT FULLY CLOSED PARTLY CLOSED CORRECT INCORRECT Figure 2.2 Operating Positions of Bi-fold Doors H. Dual Cooling Air Kit (REQUIRED) The cooling air kit is supplied as a standard feature with this fireplace and is required for safe operation. Installation must be done at the time of initaial construction. The cooling air inlet tubes must be a minimum of 12 in.. (305 mm) above the base of the fireplace to prevent potential blockage by snow or yard debris. See page 14 I. Vented Gas Log Sets & Gas Log Lighters · Optional · Vented gas logs or gas log lighters can be installed in this fireplace. Follow the instructions provided with the accessory for operation. WARNING! Risk of Fire or Asphyxiation! · DO NOT install unvented gas logs. · Gas flame may generate fumes. J. Optional Components · Other options may be available · Consult your dealer/distributor WARNING! Risk of Fire! DO NOT install and or use any component not approved by Hearth & Home Technologies Inc. K. Clear Space · Do not place combustible objects within areas indicated in Figure 2.3. WARNING! DO NOT place combustible objects in front of the fireplace. High temperatures may ignite clothing, furniture or draperies. · Mantel - avoid placing candles and other heat-sensitive objects on mantel or hearth. Heat may damage these objects. 48 in. (1219 mm) Clear Space Front of Fireplace 12 in. (305 mm) Clear Space Sides of Fireplace (from the FP opening) Figure 2.3 Clear Space Outdoor Lifestyles by Hearth & Home Technologies Inc.· 4072-137 Rev V · 09/18 9 L. Wood Fuel Hardwood vs Softwood Your fireplace performance depends on the quality of the firewood you use. · Seasoned wood contains about 8,000 BTUs per pound . · Hard woods are more dense than soft woods. · Hard woods contain 60% more BTUs than soft woods. · Hard woods require more time to season, burn slower and are harder to ignite. · Soft woods require less time to dry, burn faster and are easier to ignite. · Start the fire with soft wood to bring the fireplace up to operating temperature and to establish draft. · Add hard wood for slow, even heat and longer burn time. Soft woods · Douglas Fir · Pine · Spruce · Cedar · Poplar · Aspen · Alder Hard woods · Oak · Maple · Apple · Birch Moisture WARNING! Risk of Fire! · DO NOT burn wet or green wood. · Wet, unseasoned wood can cause accumulation of creosote. The majority of the problems fireplace owners experience are caused by trying to burn wet, unseasoned wood. · Wet, unseasoned wood requires energy to evaporate the water instead of heating your home, and · Evaporating moisture cools your chimney, accelerating formation of creosote. Seasoned Wood · Cut logs to size · Split to 6 in. (152 mm) or less · Air dry to a moisture content of around 20% - Soft wood - about nine months - Hard wood - about eighteen months NOTICE: Seasoning time may vary depending on drying conditions. Storing Wood Steps to ensure properly seasoned wood: · Stack wood to allow air to circulate freely around and through woodpile. · Elevate wood pile off ground to allow air circulation underneath. · Smaller pieces of wood dry faster. Any piece over 6 in. (152 mm) in diameter should be split. · Wood (whole or split) should be stacked so both ends of each peice are exposed to air. More drying occurs through the cut ends than the sides. · Store wood under cover to prevent water absorbtion from rain or snow. Avoid covering the sides and ends completely. WARNING! Fire Risk! DO NOT store wood: · In front of the fireplace. · In space required for loading or ash removal. Processed Solid Fuel Firelogs Manufactured firelogs may be used with this fireplace. Hearth & Home Technologies Inc. recommends the use of UL Classified processed fuel firelogs. Follow the manufacturer's lighting and safety instructions. Using firelogs may require more frequent chimney inspection and cleaning. Do not poke or stir the logs while they are burning. Use only firelogs that have been evaluated for the application in manufactured fireplaces and refer to firelog warnings and caution markings on packaging prior to use. 10 Outdoor Lifestyles by Hearth & Home Technologies Inc.· 4072-137 Rev V · 09/18 3 Maintenance and Service A. Disposal of Ashes Frequency: When they reach bottom of grate By: Homeowner WARNING! Risk of Fire! Ashes could contain hot embers. · Place ashes in a metal container with a tight-fitting lid. · The closed container should be placed on a non- combustible floor or on the ground, well away from all combustible materials, pending final disposal. · If the ashes are disposed of by burial in soil or otherwise locally dispersed, they should be retained in the closed container until all cinders have thoroughly cooled. B. Chimney Inspection/Cleaning Frequency: At least twice a year during heating season or as recommended by a certified chimney sweep By: Certified chimney sweep WARNING! Risk of Fire! Ignited creosote is extremely HOT. Prevent creosote buildup. Refer to Figure 3.1 to remove/reinstall termination caps. Creosote - Formation and Need for Removal When wood is burned slowly, it produces tar and other organic vapors, which combine with expelled moisture to form creosote. The creosote vapors condense in the relatively cool chimney flue of a slow-burning fire. As a result, creosote residue accumulates on the flue lining. When ignited this creosote makes an extremely hot fire. WARNING! Risk of Fire! A chimney fire can permanently damage your chimney system and nearby structures. In the event of a chimney fire, Hearth & Home Technologies Inc. recommends · replacement of the chimney, and · inspection of the adjacent structure to the provisions of NFPA Level III inspection criteria. The chimney shall be inspected at least twice a year during the heating season to determine when a creosote buildup has occurred. When creosote has accumulated it shall be removed to reduce the risk of a chimney fire. Remove screws, lift top cover. Top Cover Remove 4 screws and lift top pan off. Cap Chimney TR344/TR342 Round Termination Cap Cap Slip Section ST375 Square Termination Cap 1. Remove the 4 screws. 2. Remove the screen. 3. Remove the baffle. Remove 2 screws from the front and back and lift the top off. Cap Chase TS345/TS345P Square Termination Caps TCT375 Terra Cotta Termination Cap 1. Remove (8) screws 2. Lift Top off DT SERIES Figure 3.1 Chimney & Termination Cap Cleaning Outdoor Lifestyles by Hearth & Home Technologies Inc.· 4072-137 Rev V · 09/18 11 C. Check Firebox Refractory Frequency: After each ash removal By: Homeowner WARNING! Risk of Fire! Inspect fireplace refractory. Crumbling, deteriorated refractory can allow overheating of surrounding materials. Expansion and contraction will cause minor cracking of the refractory. This is normal. The refractory will require periodic replacement depending on use. The panels should be replaced if · Cracks exceed ¼ inch (6 mm) in width, · Metal is exposed behind the refractory, · Large pieces of refractory fall out. D. Inspect Grate Frequency: After each ash removal By: Homeowner Inspect grate for: · Warping or sagging 1-1/2 in. (38 mm) or more · Broken welds · Burn-through of grate bars For safe operation, replace only with an approved grate from Hearth & Homes Technologies Inc. E. Glass Cleaning Frequency: As desired By: Homeowner CAUTION! Handle glass assembly with care. Glass is breakable. · Avoid striking, scratching or slamming glass · Avoid abrasive cleaners · DO NOT clean glass while it is hot Clean glass with a non-abrasive commercially available cleaner or ashes: · Light deposits - Use household glass cleaner · Heavy deposits - Use wood ash on damp cloth or, - Use commercial fireplace glass cleaner (consult with your dealer) 12 Outdoor Lifestyles by Hearth & Home Technologies Inc.· 4072-137 Rev V · 09/18 4 Troubleshooting Guide Start Fire Problems Possible Cause Can't get fire started Not enough kindling/paper or no Excessive smoke or spillage kindling/paper Burns too slowly Smolders, sizzles Not enough air for fire to ignite Solution Use dry kindling, more paper. Arrange kindling & wood for air movement. Check for restricted cap/shroud. Check for flue blockage. Pre-warm flue before starting fire Wood condition is too wet, too large Check for adequate vent height (refer to chimney assembly section). Use dry, seasoned wood Bed of coals not established before adding wood Start with paper & kindling to establish bed of coals (refer to starting fire section). Flue blockage such as birds' nests Have chimney inspected for creosote and cleaned or leaves in termination cap by a certified chimney sweep. Fire burns too fast Extremely dry or soft wood No glass doors Mix in hardwood. Mix in less seasoned wood after fire is established (refer to wood fuel section). Add glass doors to slow down air flow. Overdrafting Check for correct vent height; too much vertical height creates overdrafting. Check location of vent termination (refer to chimney assembly section). Outdoor Lifestyles by Hearth & Home Technologies Inc.· 4072-137 Rev V · 09/18 13 5 Getting Started Installer Guide A. Typical Fireplace System Additional lateral support for chimney above roof (or enclosed in chase) if needed (Section 8.A.) NOTICE: · Illustrations and photos reflect typical installations and are for design purposes only. · Illustrations/diagrams are not drawn to scale. · Actual product may vary from pictures in manual. Non-combustible roof flashing maintains minimum clearance around chimney Support straps on rafter support chimney (not shown) Ceiling firestop on floor of attic (Section 8.E.) Chimney system (Section 8) Termination cap (Section 8.J. & 9.D.) Storm Collar (Section 8.H. & 9.C.) Chimney penetrates roof preferably without affecting roof rafters (Section 8.E.) Offset & Return (with hanger straps) (Section 8.B.) Attic insulation shield (not shown) must be used here to keep insulation away from chimney if attic is insulated (Section 8.F.) Framing headed off in ceiling joists (Section 8.E.) Enclosed space above and around fireplace (Section 6.B.) Cooling air kit- Outlet must be no less than 12 inches off ground level Combustible framing/header on top of V-shaped standoffs (Section 6.D.) Protective metal hearth strip(s) (Section 7.C.) Mantel and surround (Section 11.E. & 11.F.) Decorative facing and trim (Section 11.D.) Hearth extension (Section 11.C.) Factory-built fireplace 14 Outdoor Lifestyles by Hearth & Home Technologies Inc.· 4072-137 Rev V · 09/18 B. Design and Installation Considerations NOTICE: Check building codes prior to installation. · Installation MUST comply with local, regional, state and national codes and regulations. · Consult insurance carrier, local building inspector, fire officials or authorities having jurisdiction over restrictions, installation inspection and permits. Before installing, determine the following: · Where the fireplace is to be installed · The vent system configuration to be used · Gas supply piping · Framing and finishing details · Whether optional accessories are desired C. Moisture Resistance: This outdoor fireplace will shed moderate amounts of water, but is not waterproof. Water and condensing water vapor may enter the chase under certain conditions. The fireplace will not perform as an exterior wall. Moisture penetration must be considered for construction that places the fireplace in structure walls or on moisture sensitive surfaces. When installed on exterior walls: Hearth & Home Technologies recommends that the fireplace chase be constructed outside the structure's weather envelope. Where the platform meets the wall, use a flashing detail similar to that required for attached decks. Chase platforms, including hearths should slope away from the structure at 1/8 in. to 1/4in. per foot. The fireplace can be shimmed level. When installed on surfaces where water may collect or cause damage: Hearth & Home Technologies recommends that a drainage pan be placed under the unit. This can be constructed of metal, adhesive polymer membrane (such as ice and water shield) or other suitable materials. A means of drainage out of the pan such as tubes or weep holes should be provided. A slope of 1/8 in. to 1/4 in. per foot towards the drain port is suggested. The fireplace can be shimmed level. Hearths should slope away from the front of the fireplace and chase at 1/8 in. to 1/4 in. per foot. Spark strips must be on top of any combustible hearth materials used for moisture management. Outdoor Lifestyles by Hearth & Home Technologies Inc.· 4072-137 Rev V · 09/18 15 D. Tools and Supplies Needed Before beginning the installation be sure the following tools and building supplies are available: Reciprocating saw Framing material Pliers Non-combustible sealant Hammer Gloves Phillips screwdriver Framing square Flat blade screwdriver Electric drill and bits Plumb line Safety glasses Level Tape measure 1/2-3/4 in. length, #6 or #8 self-drilling screws Misc. screws and nails E. Fireplace System Requirements This fireplace system requires: · Fireplace · Hearth Refractory · Grate Assembly · Hearth Extension (required, sold separately) · Chimney System (required, sold separately) · Termination Cap (required, sold separately) F. Inspect Fireplace and Components WARNING! Risk of Fire and/or Explosion! Damaged parts could impair safe operation. DO NOT install damaged, incomplete or substitute components. Keep fireplace dry. · Remove fireplace and components from packaging and inspect for damage. · Vent system components and doors are shipped in separate packages. · Report to your dealer any parts damaged in shipment. · Read all the instructions before starting the installation. Follow these instructions carefully during the installation to ensure maximum safety and benefit. 16 Outdoor Lifestyles by Hearth & Home Technologies Inc.· 4072-137 Rev V · 09/18 6 Framing & Clearances A. Selecting Fireplace Location This outdoor fireplace will shed moderate amounts of water, but is not waterproof. Water and condensing water vapor may enter the chase under certain conditions. · Freestanding Installations (see Figure 6.2) When installing this fireplace as a freestanding fireplace on your porch, patio or in your yard, it must be enclosed to prevent impact damage to the fireplace. The fireplace will not perform as an exterior wall. Moisture penetration must be considered for construction that places the fireplace against structure walls or on moisture sensitive surfaces. · Exterior Walls (see Figure 6.1) Hearth & Home Technologies recommends that the fireplace chase be constructed outside the structure's weather envelope. Where the platform meets the wall, use a flashing detail similar to that required for attached decks. Chase platforms, including hearths, should slope away from the structure at 1/8 in. to 1/4 in. per foot. The fireplace can be shimmed level. Build the outside enclosure out of standard building materials, being careful to maintain the minimum air clearances specified in these installation instructions. THERE IS NOT A FLUE DAMPER,THEREFORE UNIT CANNOT BE INSTALLED INDOORS. Note: If this surface is inside the building's warm air envelope · The cooling air hoods MUST be used if installing in a combustible enclosure. · If unit is installed on cement and totally enclosed with non combustilbe materials (i.e. metal studs, cement board, etc.) the cooling air hoods do not need to be installed. · When Installed on Surfaces Where Water May Collect or Cause Damage: Hearth & Home Technologies recommends that a drainage pan be placed under the unit. This can be constructed of metal, adhesive polymer membrane (such as ice and water shield) or other suitable materials. A means of drainage out of the pan such as tubes or weep holes should be provided. A slope of 1/8 in. to 1/4 in. per foot towards the drain port is suggested. The fireplace can be shimmed level. Hearths should slope away from the front of the fireplace and chase at 1/8 in. to 1/4 in. per foot. Spark strips must be used on top of any combustible hearth materials used for moisture management. then this surface must be an exterior wall system. G F A Across a C corner E H As a room divider DA 48 in. (1219 mm) minimum H Note: 1/2 in. (13 mm) min. air space from fireplace to combustible materials. A B Side of house I Note: In addition to these framing dimensions, also reference the following sections: · Clearances (Section 6.B.) · Mantel Projections (Section 11.E.) · Fireplace Dimensions (Section 13.A.) Along a wall I B A 5/8 in. (16 mm) all configurations H Figure 6.1 Fireplace Locations (Framing dimensions shown) 10 ft Min. (Enclosed Fireplace) FREESTANDING INSTALLATION (Combustible Structure) Note: Measurements are FRAMING dimensions only and do not include drywall either in the cavity or on the walls. Model ODVILLA-36 ODVILLA-42 inches mm inches mm A 42 1067 48 1219 B 50 1270 56 1422 C 67 7/8 1724 73 7/8 1876 D 59 1/2 1511 65 1/2 1664 E 34 864 37 1/4 946 F 14 356 17 432 G 48 1219 52 1/4 1327 H 21 1/2 546 21 1/2 546 I 12 in. (305 mm) Minimum from FP opening to any perpendicular wall. Outdoor Lifestyles by Hearth & Home Technologies Inc.· 4072-137 Rev V · 09/18 17 B. Clearances WARNING! Risk of Fire! You must comply with all minimum air space clearances to combustibles as specified in Figure6.2. DO NOT pack required air spaces with insulation or other materials. Storm Collar Roof Flashing (attic) (insulation) 2 in. (51 mm) min. Ceiling Firestop (roof) Shaded areas represent 2 in. (51 mm) min. air space clearance required around pipe Attic Insulation Shield (ceiling) Offset/Return (secured with hanger straps) (ceiling) Must have 2 in. (51 mm) minimum clearance to header 0 in. to level of standoffs Combustible Object 48 in. 1219 mm 0 in. to floor Figure 6.2 Clearances to Combustible Materials 1/2 in. (13 mm) to back & sides of appliance 18 Outdoor Lifestyles by Hearth & Home Technologies Inc.· 4072-137 Rev V · 09/18 C. Sidewalls/Surrounds · Adjacent combustible sidewalls must be located a minimum of 12in. (305 mm) from the fireplace opening. · Combustible and non-combustible mantel legs, surrounds and stub walls may be constructed within the gridded area, Figure 6.3. 11 1/4 in. [286 mm] FLUSH FRONT 50° angle 4 in. BRICK FRONT [102 mm] A 39° angle 9 3/4 in. [248 mm] B 12 in. [305 mm] 12 in. [305 mm] Model ODVILLA-36 ODVILLA-42 Figure 6.3 Mantel Leg or Wall Projections (Acceptable on both sides of opening) A Fireplace opening 36 in. 914 mm 42 in. 1067 mm B Outside Dimensions 41 in. 1041 mm 47 in. 1194 mm D. Frame the Fireplace Figure 6.4 shows typical framing using combustible materials (2x4 lumber shown). · Observe all required air space clearances to combustible materials as shown in Figure 6.1 & 6.2. · Framing across the top of fireplace must be above top standoffs. 14 1/2 in. (368 mm) framing Header MUST NOT be notched! C B Figure 6.4 Framing the Fireplace A Model A B* C** ODVILLA-36 in. mm 42 1067 21 1/2 546 39 3/4 1010 ODVILLA-42 in. mm 48 1219 21 1/2 546 39 3/4 1010 * If interior of chase will be drywalled, add the thickness to this measurement. ** Adjust header height for a raised floor under fireplace. Outdoor Lifestyles by Hearth & Home Technologies Inc.· 4072-137 Rev V · 09/18 19 E. Chimney Requirements When planning your fireplace location, the chimney construction and necessary clearances must be considered. The fireplace system and chimney components have been tested to provide flexibility in construction. The following figures are the minimum distances from the base of the fireplace. · Minimum overall straight height is 6 ft 4 in. If the fireplace is freestanding and a minimum of 10 ft from a combustible structure. See Figure 6.1 · Chimney must extend 2 ft (.6 m) above any portion of the roof within 10 ft (3 m) of the chimney. Refer to Figure8.7 ft · Minimum height with offset/return 14.5 · Maximum height 90 · Maximum chimney length between an offset and return 20 · Maximum distance between chimney stabilizers 35 · Double offset/return minimum height 24 · Maximum unsupported chimney length between the offset and return 6 · Maximum unsupported chimney height above the fireplace 35 · Minimum overall straight height if fireplace is freestanding 6.4 · Minimum Straight Height 14.5 m 4.42 27.43 6.1 10.67 7.32 1.83 10.67 1.95 4.42 Note: A maximum of two pairs of offsets and returns may be used. The CAK4A is required for use in Canada 20 Outdoor Lifestyles by Hearth & Home Technologies Inc.· 4072-137 Rev V · 09/18 7 Installation of Fireplace CAUTION! Risk of Cuts/Abrasions. Wear protective gloves and safety glasses during installation. Sheet metal edges are sharp. A. Position the Fireplace · This fireplace may be placed on either a combustible or noncombustible continuous flat surface. · Follow framing instructions in Section 6. WARNING! Risk of Fire! Prevent contact with sagging, loose insulation. · DO NOT install against vapor barriers or exposed insulation. · Secure insulation and vapor barriers. · Provide minimum air space clearances at the sides and back of the fireplace assembly as outlined in Section 6. B. Place Protective Metal Hearth Strips WARNING! Risk of Fire! Protective metal hearth strips MUST be installed. DO NOT cover metal strips with combustible materials. Sparks or embers may ignite flooring. · Refer to Figures 7.1 and 7.2. · Locate the two protective metal hearth strips measuring approximately 26 in. x 4 in. (660 mm x 102 mm) included with this fireplace. · Slide each metal strip 2 in. (51 mm) under front edge of fireplace. · Overlap strips in the middle of fireplace opening by 1 in. (25 mm) minimum.. · Metal strips must extend beyond the front and sides of the fireplace opening by at least 2 in. (51 mm). · Protect the front of a platform elevated above the hearth extension with metal strips (not included with fireplace) per Figure 7.2. See Section 11 for hearth extension instructions. C. Level Fireplace · Level fireplace side-to-side and front-to-back. · Shim with non-combustible material as necessary. · Secure fireplace to framing with nailing flanges with a minimum of two fasteners per nailing flange. · Check fireplace opening for square to ensure proper fit of glass doors. Measure diagonals of fireplace opening to make sure they are equal. Protective metal strips are placed 2 in. (51 mm) under the front of the fireplace and must extend beyond the front and sides of fireplace opening by 2 in. (51 mm) Figure 7.1 Position the Protective Metal Hearth Strips Top piece must overlap bottom piece Raised Platform 2 in. (51 mm) 2 in. (51 mm) Floor 1 in. (25 mm) min. overlap Figure 7.2 Protect the Front of an Elevated Platform Outdoor Lifestyles by Hearth & Home Technologies Inc.· 4072-137 Rev V · 09/18 21 D. Install Cooling Air Hoods (PROVIDED) WARNING! Cooling air must be provided when install- ing in combustible enclosure or on combustible surface. · Locate cooling air hoods to prevent blockage from leaves, snow/ice, or other debris. Blockages could cause the unit to overheat. · The lowest point of the cooling air hoods to be located a minimum of 12" above the bottom of unit. · Do Not place cooling air hood close to exhaust vent. · Cut a 4 in. hole in the enclosure for the hood. · The outside air hood can be painted to match/accent the color of the structure. · An air grille can be used in place of the plastic hoods (Provided); Grill MUST have a minimum of 25 sq/ in opening to allow for proper cooling air flow to unit. Lowest edge of grille to be located a minimum of 12" above the bottom of the unit Caution! Risk of Fire or Asphyxiation! Do not draw outside air from wall, floor, or ceiling cavity, or enclosed spaces such as an attic or garage. Figure 7.3 Cooling Air Hood 22 Outdoor Lifestyles by Hearth & Home Technologies Inc.· 4072-137 Rev V · 09/18 8 Chimney Assembly NOTICE: Chimney performance may vary. · Trees, buildings, roof lines and wind conditions affect performance. · Chimney height may need adjustment if smoking or overdraft occurs. Chimney must extend beyond combustible roof structure Maintain minimum height of chimney above roof Install roof flashing according to minimum requirements Offsets/returns may not exceed 30° from vertical Lock chimney sections together firmly to resist movement Termination Cap Additional support for tall chimneys Storm Collar Maintain minimum clearances to combustibles as specified Support straps for returns must be secured to adequate framing Offsets and returns must be secured with the screws provided (outer pipe only) Ceiling firestops are required where chimney passes through ceiling or floor Figure 8.1 Typical Chimney System - Guidelines for Chimney System Installation Outdoor Lifestyles by Hearth & Home Technologies Inc.· 4072-137 Rev V · 09/18 23 A. Chimney Requirements When planning your fireplace location, the chimney construction and necessary clearances must be considered. The fireplace system and chimney components have been tested to provide flexibility in construction. The following figures are the minimum distances from the base of the fireplace. · Minimum overall straight height is 6 ft 4 in. if the fireplace is freestanding and a minimum of 10 ft from a combustible structure. See Figure 3.2. · Chimney must extend 2 ft (.6 m) above any portion of the roof within 10 ft (3 m) of the chimney. Refer to Figure6.1. ft · Minimum height with offset/return 14.5 · Maximum height 90 · Maximum chimney length between an offset and return 20 · Maximum distance between chimney stabilizers 35 · Double offset/return minimum height 24 · Maximum unsupported chimney length between the offset and return 6 · Maximum unsupported chimney height above the fireplace 35 · Minimum overall straight height if fireplace is freestanding 6.4 · Minimum Straight Height 14.5 m 4.42 27.43 6.1 10.67 7.32 1.83 10.67 1.95 4.42 Determine the chimney components needed to complete your particular installation: · Measure the total vertical height of the fireplace installation from the base of the fireplace assembly to the approximate location of the bottom of the termination cap. · Subtract the effective height of the fireplace assembly (see Figure 8.2) from the total vertical height to determine the overall height of the chimney installation. · Create a schematic for your application similar to Figure 8.2 showing components required (referring to Table 8.1). Figure 8.1 identifies those components and where used. · Install a ceiling firestop whenever the chimney penetrates a floor/ceiling. NOTICE: A maximum of two pairs of offsets and returns may be used. CAUTION! Risk of Fire and/or Asphyxiation! DO NOT connect this fireplace to a chimney flue servicing another appliance. DO NOT connect to any air distribution duct or system. These actions could cause overheating/fire in the chimney flue, or release of exhaust fumes into the living areas. Table 8.1 HEIGHT OF CHIMNEY COMPONENTS Chimney Stabilizer SL3 Ceiling Firestops FS338 FS339 FS340 Offsets/Returns SL315 SL330 Roof Flashing RF370 RF371 Chimney Sections* SL306 SL312 SL318 SL324 SL336 SL348 * Dimensions reflect effective height. in. mm 4-3/4 121 0 0 0 0 0 0 13-3/8 340 15-1/2 394 0 0 0 0 4-3/4 121 10-3/4 273 16-3/4 425 22-3/4 578 34-3/4 883 46-3/4 1187 6 ft (1.83 m) max. unsupported chimney above roof 20 ft (6.10 m) max. pipe between an offset & return Ceiling Firestop 39 1/2 in. (1003 mm) Effective Height 35 ft (10.67 m) max. straight unsupported chimney height 14.5 ft (4.42 m) min. height/single offset-return 20 ft. (6.1 m) min. height/double offset-return 90 ft (27.43 m) max. height Figure 8.2 Chimney Requirements 24 Outdoor Lifestyles by Hearth & Home Technologies Inc.· 4072-137 Rev V · 09/18 B. Using Offsets/Returns · Use an offset/return to bypass overhead obstructions. · An offset and return can be used as a single entity or separated by chimney section(s). WARNING! Risk of Fire! DO NOT use offset/returns greater than 30°. Chimney draft will be restricted and could cause overheating and fire. · Measure the shift needed to avoid the overhead obstruction. Refer to dimension A in Figure 8.3. · Find the appropriate A dimension listed in Table 8.2. · The B dimension coinciding with the A dimension measurement in Table 8.2 represents the required vertical clearance needed to complete the offset/return. · Read across the chart to find the number of chimney sections/model numbers needed between the offset and return. A B Figure 8.3 1-1/4 in. (32 mm) OVERLAP Chimney Offset/Return Example: Your "A" dimension from Figure 8.3 is 141/2 in. (368 mm). Using Table 8.2 the dimension closest to, but not less than 141/2in. (368 mm) is 141/2 in. (368 mm) using a 30° offset/return. You determine from the table that you need 341/8in. (867 mm) (Dimension "B") between the offset and return. The chimney component that best fits your application is one SL324. Table 8.2 15-degree 30-degree A Offset in. mm 1-5/8 41 2-7/8 73 4-1/8 102 4-1/2 114 5-3/4 146 6 152 7-1/4 184 7-3/4 197 8-3/4 222 10-3/8 264 10-5/8 270 11-7/8 302 13-1/2 243 13-3/4 349 15 381 16-1/2 419 18 457 19-5/8 498 20-5/8 524 22-3/4 578 24 610 25-7/8 657 B Height in. mm 13-3/8 340 17-3/4 451 22-3/8 568 23-5/8 600 28-1/4 718 29-3/8 746 34 864 36-1/8 918 39-3/4 1010 45-5/8 1159 46-3/4 1187 51-3/8 1305 57-1/4 1454 58-3/8 1483 63 1600 68-3/4 1746 74-5/8 1895 80-3/8 2042 84-1/8 2137 91-7/8 2334 96-1/2 2451 103-1/2 2629 SL306 SL312 SL318 SL324 SL336 SL348 - - - - - - 1 - - - - - 2 - - - - - - 1 - - - - 1 1 - - - - - - 1 - - - - 2 - - - - - - - 1 - - 1 - - 1 - - - - 2 - - - - - - - 1 - 1 - - - 1 - - - - 2 - - - - - - - 1 1 - - - - 1 - 1 - - - 1 - - 1 - - 1 - - - 1 - 1 1 - - 1 - 1 - - - - 1 1 1 - - - 1 1 - - - - - 2 A Offset in. mm 3-5/8 92 5-1/2 140 7-1/4 184 8-1/2 216 10-1/4 260 11-1/2 292 13-1/4 337 14-1/2 368 16-1/4 413 19-1/4 489 20-1/2 521 22-1/4 565 25-1/4 641 26-1/2 673 28-1/4 718 31-1/4 794 34-1/4 870 37-1/4 946 39-1/8 994 43-1/4 1099 45-1/8 1146 49-1/4 1251 B Height in. mm 15-1/2 394 18-5/8 473 21-3/4 552 23-3/4 603 27 686 29 737 32-1/8 816 34-1/8 867 37-3/8 949 42-1/2 1080 44-5/8 1133 47-3/4 1213 52-7/8 1343 55 1397 58-1/8 1476 63-1/4 1607 68-1/2 1740 73-3/4 1873 76-7/8 1953 84-1/8 2137 87-1/4 2216 94-1/2 2400 Proper assembly of air-cooled chimney parts result in an overlap at chimney joints of 1-1/4 in. (32 mm). Effective length is built into this chart. Outdoor Lifestyles by Hearth & Home Technologies Inc.· 4072-137 Rev V · 09/18 25 C. Assemble Chimney Sections WARNING! Risk of Fire! DO NOT install substitute or damaged chimney components. · Use only those components described in this manual. Substitute or damaged chimney components could impair safe operation and cause overheating and fire. · Support the pipe during construction and check to be sure inadvertent loading has not dislodged the chimney section from the fireplace or at any chimney joint. · Attach a straight chimney section or an offset to the top of the fireplace. · Place inner flue to the inside of the chimney section below it. Place the outer casing outside the outer casing of the chimney section below it. Refer to Figure 8.4. NOTICE: Chimney sections cannot be disassembled once locked together. Plan ahead! · Lock chimney sections and/or offsets/returns together by pushing downward until the top section meets the stop bead on the lower section. · Pull on the top section to make sure it is fully engaged and will not separate. · You may use #6 or #8 sheet metal screws no longer than 1/2 in. (13 mm) to fasten chimney sections together. Do NOT penetrate inner flue. WARNING! Risk of Fire! You MUST use screws (provided) to fasten offset/returns to chimney sections to keep the chimney parts from twisting. Failure to do so could cause fire. · Fasten offset/returns to chimney sections. Insert the screws (provided) through the predrilled holes. Do NOT penetrate inner flue. · Secure chimney returns with hanger straps provided; fasten to studs or joists. · Vertical straight runs of chimney must be supported every 35 ft (10.7 m). D. Install Ceiling Firestops CAUTION! Risk of Fire! Ceiling firestops must be used whenever the chimney penetrates a ceiling/floor. · Chase construction requires ceiling firestops at each floor or every 10 ft (3.05 m) of clear space. · The ceiling firestop slows spread of fire and reduces cold air infiltration. · Install a ceiling firestop whenever chimney penetrates ceiling/floor. · Mark and cut an opening in ceiling as shown in Figure8.5. · Frame the opening with the same size lumber used in the ceiling joists. · Nail the ceiling firestop to the bottom of the ceiling joists when there is a room above. · Use an attic insulation shield if the ceiling is insulated. The ceiling firestop may then be attached above or below the joists. WARNING! Risk of Fire! DO NOT seal area between firestop opening and chimney pipe except where they enter the attic or leave the warm air envelope of the home (use 600° F sealant). ROOM ABOVE (non-insulated ceiling) B A Ceilng firestop from bottom ATTIC ABOVE (insulated ceiling) Ceiling firestop from top Note: Use same dimensional lumber for framing ceiling firestop and joists. Catalog # FS338 FS339 FS340 A in. mm 14-1/2 368 14-1/2 368 14-1/2 368 B in. mm 14-1/2 368 18-3/8 467 23 584 Angle 0° 15° 30° Figure 8.4 Assembling Chimney Sections Figure 8.5 Installing the Ceiling Firestop 26 Outdoor Lifestyles by Hearth & Home Technologies Inc.· 4072-137 Rev V · 09/18 E. Installing the Attic Insulation Shield WARNING! Risk of Fire! You MUST install an attic installation shield when there is any possibility of insulation or other combustible material coming into contact with the chimney. · DO NOT pack insulation between the chimney and the attic insulation shield. · Failure to keep insulation and other materials away from the chimney pipe could cause a fire. · DO NOT offset chimney inside insulation shield. · Combustible material may come into contact with the attic insulation shield as long as the required clearances are maintained to the chimney pipe. Installation of a ceiling firestop is required: · Refer to Figures 8.6, 8.7, and 8.8. · If the attic shield is pre-rolled continue. If it is a flat part, try to roll it up to aid in wrapping it around the chimney. · Pre-bend all the tabs in at the top to 45 degrees. · Wrap the shield (around the chimney if already installed) until you have an overlap and the three holes on each side match up (large holes on top). · Insert three screws into the matching holes to form a tube starting at the bottom. · Bend the tabs on the bottom of the tube inward to 90 degrees to maintain chimney air space. · Rest the insulation shield on the ceiling firestop below. · Tape off any openings around the bottom. If you want to make a custom shield or barrier, follow these guidelines: · Metal is preferred, although any material stiff enough to hold back the insulation can be used. WARNING! Risk of Fire! Use of cardboard or other materials that can deflect under humidity or other environmental conditions is not recommended. · The shield or barrier must be tall enough to extend above the insulation and prevent blown-in insulation from spilling into the cavity. · Maintain specified air spaces around chimney. · Check instructions and local codes for further details. Double-check the Chimney Assembly Continue assembling the chimney sections up through the ceiling firestops as needed. While doing so, be aware of the height and unsupported chimney length limitations given under Section E. Check each section by pulling up slightly from the top to ensure proper engagement before installing the succeeding sections. If they hae been connected correctly, they will not disengage when tested. Pre-bend the tabs to rest against pipe to prevent insulation from falling in. Insert three screws (5)Tabs bent in 90° Figure 8.6 Prepare Attic Insulation Shield 2 in. (51 mm) air space Tabs bent in to rest against pipe Pipe 5 Tabs bent in 90° Attic Insulation Shield 14-1/2 in. (368 mm) diameter Ceiling Firestop Insulation Pipe Insulation 10-1/2 in. (267 mm) Seal with tape Figure 8.7 Install Attic Insulation Shield (firestop above ceiling) 2 in. (51 mm) air space Insulation 10-1/2 in. (267 mm) Pipe Tabs bent in to rest against pipe 5 Tabs bent in 90° Attic Insulation Shield 14-1/2 in. (368 mm) diameter Insulation Pipe Ceiling Firestop Seal with tape Figure 8.8 Install Attic Insulation Shield (firestop below ceiling) Outdoor Lifestyles by Hearth & Home Technologies Inc.· 4072-137 Rev V · 09/18 27 F. Cut out Hole in Roof · Refer to Figure 8.6. · Plumb from roof to center of chimney. · Drive a nail up through roof to mark center of pipe. · Measure to either side of nail and mark the 14-1/2 in. x 14-1/2 in. (368 mm x 368 mm) opening required. · Measure opening on the horizontal; actual length may be larger depending on roof pitch. · Cut out and frame opening. · Refer to Chapter 25 of the Uniform Building Code for roof framing details. G. Complete Installation WARNING! Risk of Fire! You MUST maintain 2 in. (51mm) air space to insulation and other combustible materials around the chimney system. Failure to do so could cause overheating and fire. · Keep chimney sections from separating or twisting. · You may secure straight chimney sections at the joints with screws no longer than 1/2 in. (13 mm). The following steps should be skipped if using a chase. · Install roof flashing appropriate to roof pitch. · Install round termination cap and storm collar. H. Install Flashing · Assemble chimney so it passes through the framed opening. · Slip the flashing over the chimney. NOTICE: Roofing shingles must be below the flashing plate on the lower side of a sloped roof and over the flashing plate on the sides and top. · Nail the flashing to the roof. Keep gaps between the flashing plate and the roof to a minimum. · Caulk the flashing plate and roof junction as well as the vertical seam on the flashing. All nail heads must be caulked with a roofing sealant. · Caulk the overlap seam of any exposed pipe sections that are located above the roof line to prevent leaks. Figure 8.9 Ceiling/Attic Construction 28 Outdoor Lifestyles by Hearth & Home Technologies Inc.· 4072-137 Rev V · 09/18 I. Chimney Termination Requirements · Install a cap approved and listed for this fireplace system. · Locate cap where it will not become plugged by snow or other materials. · Locate cap away from trees or other structures. · The bottom of the termination cap must be at least 3 ft (.91 m) above the roof AND at least 2 ft (.61 m) above any portion of roof within 10 ft (3.05 m) as shown in Figure 8.7. · The distance required between caps is shown in Figure 8.7. Slanted Roofs Chimney must extend 3 ft (.9 m) above the roof Chimney must extend 2 ft (.6 m) above any portion of the roof or adjacent structures within 10 ft (3 m) of the chimney Flat Roofs Chimney must extend 3 ft (.9 m) above the roof Chimney must extend 2 ft (.6 m) above any portion of the roof or adjacent structures within 10 ft (3 m) of the chimney Multiple Chimney Locations A 6 in. (minimum) up to 20 in. 152 mm/508 mm 20 in. and over B 18 in. minimum 457 mm 0 in. minimum Gas, Wood or Fuel Oil Termination Cap B Gas Termination Cap ** Wood Minimum (See A * illustration above) Perpendicular Wall * If using decorative cap cover(s), this distance may need to be increased. Refer to the installation instructions supplied with the decorative cap cover. ** In a staggered installation with both gas and wood terminations, the wood termination cap must be higher than the gas termination cap. Figure 8.10 Multiple Chimney Locations Outdoor Lifestyles by Hearth & Home Technologies Inc.· 4072-137 Rev V · 09/18 29 9 Chase Installations A. Construct the Chase A chase is a vertical boxlike structure built to enclose the fireplace and/or its vent system. Vertical chimneys that run on the outside of a building must be installed inside a chase. Construction of the chase may vary with the type of building. These instructions are not substitutes for the requirements of local building codes. Local building codes MUST be checked. A chase should be constructed in the manner of all outside walls of the home to prevent cold air drafting problems. The chase should not break the outside building envelope in any manner. All outer walls need to be insulated. Building codes require false ceiling and ceiling firestops at each floor of the chase or every 10 ft (3.05 m) of clear space to control spread of fire. Walls, ceiling, base plate and cantilever floor at the first level of the chase should be insulated. See Figure 9.1. Vapor and air infiltration barriers should be installed in the chase as per regional codes for the rest of the home. Additionally, Hearth & Home Technologies recommends that the inside surfaces be sheet rocked and taped (or the use of an equivalent method) for maximum air tightness. Round Termination Cap Metal Chase Top Ceiling Firestop False Ceiling Tabs Insulation False Ceiling Attic Insulation Shield Ceiling Firestop Insulation False Ceiling Chimney Figure 9.1 Chase Assembly Insulation in the outside walls of the chase Gas line holes and other openings should be caulked with high temperature caulk or stuffed with unfaced fiberglass insulation. If the fireplace is being installed on a cement slab, we recommend that in cold climates, a sheet of plywood or other raised platform be placed underneath to prevent conducting cold up into the room. Three examples of chase applications are shown in Figure9.2. 1. Fireplace and chimney enclosed in an exterior chase. 2. Chimney offset through exterior wall and enclosed in chase. 3. Chase constructed on roof. Note: In cooler climates, all chase walls should be insulated. 1 2 3 Figure 9.2 Chase Constructions WARNING! You must install false ceilings and ceiling firestops at each floor of the chase or every 10 ft (3.05 m) to control spread of fire. WARNING! Risk of Fire! DO NOT seal area between fire stop opening and chimney pipe except where they enter the attic or leave the warm air envelope of the home (use 600° F sealant). WARNING! Risk of Fire! You must maintain a minimum 2 in. (51 mm) air space clearance to insulation and other materials surrounding the chimney system. · Insulation and other materials must be firmly secured to prevent accidental contact with chimney system. · The chase must be properly blocked to prevent blown insulation or other combustibles from entering and making contact with fireplace or chimney. · Failure to prevent contact between insulation or other materials and chimney system may cause overheating and fire. 30 Outdoor Lifestyles by Hearth & Home Technologies Inc.· 4072-137 Rev V · 09/18 B. Install Fireplace & Chimney Install as per Sections 7 and 8. C. Install Chase Top · You MUST use a chase top in a chase installation. Chase tops are available from your Heatilator dealer or may be field constructed. · Include a turndown and drip edge to prevent water from seeping into the chase. · Include a 2 in. (51 mm) soldered, welded or spun collar around pipe opening to keep water out. · Provide a 1/8 in. (3 mm) gap around the flue pipe. · Slope the chase top downward away from the opening. WARNING! Risk of Fire! DO NOT caulk the pipe to the chase top collar. · Caulk all seams to prevent leaks. · Refer to Figure 9.3. Figure 9.3 Chase Top Construction Slope Downward (1/4 in. per foot minimum) 2 in. (51 mm) Collar on Chase Top Turn-down Drip Edge Chase .018 (26 ga) min. Galvanized Chase Top D. Install Termination Cap Install the chimney sections up through the chase enclosure. · Caulk the overlap seam of any exposed pipe sections that are located above the roof line to prevent leaks. · Refer to termination cap instructions. WARNING! Risk of Fire! The minimum overlap of cap to pipe (as shown in the following illustrations) MUST be met or chimney may separate from cap. Separation allows sparks, heat and embers to escape. NOTICE: Paint the termination cap with a rust-resistant paint to protect against the effects of corrosion on those parts exposed to the weather. · TR344 Round Termination Cap Slip storm collar around chimney pipe before termination cap pipe is snapped into the chimney pipe. Caulk gaps between storm collar & pipe, and storm collar & chase top. Collar 2 in. (51 mm) Minimum Height Chase Top Termination Cap Storm Collar Chimney Pipe Do NOT block air holes 6 in. (153 mm) Minimum top of chase to top of chimney pipe Chase Termination cap pipe and chimney section must be snapped together to maintain an overlap of 1-1/2 in. (38 mm). Figure 9.4 Installing a TR344 Round Termination Cap Outdoor Lifestyles by Hearth & Home Technologies Inc.· 4072-137 Rev V · 09/18 31 · TsAtoRsrsme3mco4blllea2r RounTdermTineatlioenscoping Termination Cap around extended Cap termination cap pipe once cap is installed. Do NOT block air Caulk gaps between holes storm collar & pipe, and storm collar & chase top. Storm Collar 3 clip brackets. Slip over chase collar and attach with screws provided. Collar 2 in. (51 mm) Minimum Height The last section of pipe must stop between 2 in. (51 mm) above the top of the chase and 4 3/4 in. (121 mm) below the top of the chase. Chase Top 2 in. (51 mm) maximum 4 3/4 in. (121 mm) Maximum Chimney Pipe Chase Figure 9.5 Installing a TR342-B Round Telescoping Termination Cap · ST375 Square Termination Cap Flange Collar 2 in. (51 mm) Minimum Height Chase Top Termination Cap Place waterproof caulk or sealer under each flange of the termination cap and on top of each screw to help prevent leaks. The last section of pipe must stop between 2 in. (51 mm) above the top of the chase and 4 3/4 in. (121 mm) below the top of the chase. Chimney Pipe Chase 2 in. (51 mm) maximum 4 3/4 in. (121 mm) maximum · TS345/TS345P Square Termination Cap Termination Cap Collar 2 in. (51 mm) Minimum Height Chase Top Place waterproof sealer under each flange of the termination cap and on top of each screw to help prevent leaks. The last section of pipe must stop between 2 in. (51 mm) above the top of the chase and 4 3/4 in. (121 mm) below the top of the chase. 2 in. (51 mm) maximum 4 3/4 in. (121 mm) maximum Chimney Pipe Chase Termination cap pipe and chimney section must overlap 1-1/2 in. (38 mm). Figure 9.7 Installing a TS345/TS345P Square Termination Cap · TCT375 Terra Cotta Cap Remove 2 screws from front & back to lift the top off Termination Cap Collar 2 in. (51 mm) Minimum Height Chase Top Place waterproof sealer under each flange of the termination cap and on top of each screw to help prevent leaks. The last section of pipe must stop between 2 in. (51 mm) above top of chase and 4-3/4 in. (121 mm) below top of chase 2 in. (51 mm) 4-3/4 in. (121 mm) Chimney Pipe Chase Figure 9.8 Installing a TCT375 Terra Cotta Cap Figure 9.6 Installing an ST375 Square Termination Cap 32 Outdoor Lifestyles by Hearth & Home Technologies Inc.· 4072-137 Rev V · 09/18 Assemble storm collar around extended termination cap pipe once cap is installed. Termination Cap (not shown) CT Caulk gaps between storm collar & pipe, and storm collar & chase top. Collar 2 in. (51 mm) Minimum Height Chase Top Do NOT block air holes Storm Collar 3 clip brackets. Slip over chase collar and attach with screws provided. The last section of pipe must stop between 2 in. (51 mm) above the top of the chase and 4 3/4 in. (121 mm) below the top of the chase. 2 in. (51 mm) 4-3/4 in. (121 mm) Chimney Pipe Chase Figure 9.9 Installing a DTO134/DTO146/DTS134/DTS146 Cap Outdoor Lifestyles by Hearth & Home Technologies Inc.· 4072-137 Rev V · 09/18 33 10 Shrouds A. Radiation Shield · Some shrouds require a radiation shield. Use where specified. · Radiation shield must be constructed of minimum 26 ga sheet metal. B. Field Constructed Shrouds WARNING! Risk of Fire! Shrouds must be constructed as specified. Improper construction may overheat chase top. · Chase top shrouds may be field constructed where permitted by regional building codes. NOTICE: Some regional codes require an agency-Listed shroud. Consult your local building officials. · Hearth & Home Technologies Inc. supplies UL listed shrouds. See your dealer for details. · The following field constructed shroud designs have been tested for Hearth Technologies fireplace systems and termination caps. · The shrouds must be constructed from a minimum .018 in. (26 ga) thick aluminized steel. Ø 17 1/2 in. (444.5 mm) Round Hole to fit over cap 3 in. (76 mm) tall legs Length x Width to fit inside shroud Figure 10.1 Radiation Shield · The wire mesh is optional but recommended and must be .018 in. thick minimum, 1/2 in. mesh. Open Top Shroud (TR342 caps require radiation shield) 3 in (76 mm) minimum Min. Top Dim. Min. Top Dim. Min. Opening Width Min. Opening Width Min. Base Dim. Min. Base Dim. TS345 TR344 TR342B TR342B/TR344 with TR-TVK Min. Base Dims. in 23 x 23 28 x 28 26 x 26 mm 584 x 584 711 x 711 660 x 660 Radiation Radiation Shield Not Radiation Shield Shield Not Required Required Required Min. Top Dims. in 20 x 20 25 x 25 23 x 23 mm 508 x 508 635 x 635 584 x 584 Min. Opening Width in 17 x 17 22 x 22 20 x 20 mm 432 x 432 559 x 559 508 x 508 Figure 10.2 Open Top Shroud Dimensions 34 Outdoor Lifestyles by Hearth & Home Technologies Inc.· 4072-137 Rev V · 09/18 Mailbox Style Shroud (radiation shield required) Minimum Opening Height Min. Height above bottom of termination cap Radiation Shield Min. Base Dim 3 in. (76 mm) Min. Opening Height Min, Base Dim Min, Opening Width 3 in. (76 mm) Min. Radiation Shield Height from top of Chase TR344 TR342-B TR344/ TR342-B with TR-TVK Min. Base Dims. in 26-1/2 x 28 28 x 30 mm 673 x 711 711 x 762 Min. Height Above Bottom of Termination Cap in 28-1/4 27-1/2 mm 718 698 Min. Opening Width in 20-1/2 22 mm 521 559 Min. Opening Height in 18-1/4 17-1/2 mm 464 445 Figure 10.3 Mailbox Style Shroud Dimensions Roofed Style Shroud (radiation shield required) Minimum Height above Bottom of Termination Cap 3 in. (76 mm) Radiation Shield Height Termination Cap Radiation Shield Chase Top Min. Base Dimension Minimum Opening Height Minimum Base Dimension Min. Opening Width TR342B/344 TR442B/444 or with TR-TVK Min. Base Dims. in 27 x 27 mm 686 x 686 Min. Height Above Bottom of Termination Cap in 23 mm 584 Min. Opening Width in 21 mm 533 Min. Opening Height in 12 mm 305 Figure 10.4 Roofed Style Shroud Dimensions Outdoor Lifestyles by Hearth & Home Technologies Inc.· 4072-137 Rev V · 09/18 35 11 Finishing A. Non-Combustible Materials · Materials which will not ignite and burn, composed of any combination of the following: - Steel - Iron - Brick - Tile - Concrete - Slate - Glass - Plasters · Materials reported as passing ASTM E 136, Standard Test Method for Behavior of Metals, in a Vertical Tube Furnace at 750° C B. Combustible Materials · Materials made of or surfaced with any of the following materials: - Wood - Compressed paper - Plant fibers - Plastic · Any material that can ignite and burn; flame proofed or not, plastered or un-plastered Table 11.1 R = 1/k x inches of thickness C. Hearth Extension WARNING! Risk of fire! High temperatures, sparks, embers or other burning material falling from the fireplace may ignite flooring or concealed combustible surfaces. · Protective metal hearth strips MUST be installed. · Hearth extensions MUST be installed exactly as specified. · You MUST use a hearth extension with this fireplace. · Refer to Figure 11.1 for minimum dimensions. · This fireplace has been tested and approved for use with a hearth extension insulated to a minimum R value of 1.03. · The hearth extension material MUST be covered with tile, stone or other non-combustible material. · Manufactured hearth materials will usually have a published R value (resistance to heat) or kvalue (conductivity of heat). Refer to the formula in Table 11.1 to convert a k value to an R value, · Refer to Table 11.2 for hearth extension insulation alternatives. Table 11.2 Hearth Extension Insulation Alternatives-Total minimum R Value must equal 1.03 Material Hearth & Home HX3, HX4 (Micore 300TM) USG Micore 160TM USG DurockTM Cement Board Cement Mortor Common Brick Ceramic Tile ArmstrongTM Privacy Guard Plus k per inch thick 0.49 0.39 1.92 5.0 5.0 12.50 0.46 r per inch thick 2.06 2.54 0.52 0.20 0.20 0.08 2.18 Minimum thickness required 1/2 in. 1/2 in. 2 in. 5-1/8 in. 5-1/8 in. 12-1/4 in. 1/2 in. Marble 14.3-20.0 0.07-0.05 14-5/8 in. - 20-3/8 in. 36 Outdoor Lifestyles by Hearth & Home Technologies Inc.· 4072-137 Rev V · 09/18 Model # AB C D ODVILLA-36 in. 36 52 8 16 mm 914 1321 203 406 ODVILLA-42 in. 42 66 12 20 mm 1067 1676 305 508 Raised Hearth Extension Framing WARNING! Risk of Fire. A raised hearth extension built flush with the fireplace opening (Figure 11.3) or less than 4 in. (102 mm) below the fireplace opening requires the fireplace be installed on a non-combustible surface. The hearth framing must be constructed of non-combustible materials (Figure 11.2) and placed on 1/2 in. Micore, or equivalent material (Figure 11.4). When creating the platform, allow for the thickness of the non-combustible finishing materials (Figure 11.5). IMPORTANT! Hear th extension design must be determined before installation of fireplace. Non-combustible Material 4 in. (102 mm) minimum between bottom of fireplace opening and finished surface of hearth extension C A B C D Non-combustible Finishing Material Non-combustible Framing Material 1/2 in. Micore or equivalent insulation Protective Metal Hearth Strips Floor Figure 11.3 Raised Platform Hearth Extension Detail Figure 11.1 Hearth Extension Dimensions Continuous, noncombustible sealant 1/2 in. Micore Hearth Extension (or equivalent insulation) See Table 11.2. Tile, stone or other non-combustible material Fireplace Opening 4 in. (102 mm) min. Floor constructed of wood or other combustible material 2 in. (51 mm) of the Protective Metal Hearth Strip is required under the front of the fireplace Non-combustible Framing Material 1/2 in. Micore or equivalent insulation Figure 11.2 Hearth Extension Construction Figure 11.4 Raised Platform Hearth Extension-Framing Materials Outdoor Lifestyles by Hearth & Home Technologies Inc.· 4072-137 Rev V · 09/18 37 · Complete framing and apply drywall over framing. · A bead of 300-deg F minimum non-combustible sealant must be used to close off any gaps at the top and sides between the fireplace and drywall to prevent cold air leaks. · Large gaps can be bridged with fiberglass rope gasket. · Only non-combustible materials may be used to cover the metal fireplace front. See Figure 11.8. Non-combustible Finishing Materials Figure 11.5 Raised Platform Hearth Extension-Finishing Materials Non-combustible Sealant After completing the framing and applying the facing materials over the framing, a bead of non-combustible sealant must be used to close off any gaps at the top and sides between the fireplace hearth. These metal surfaces will be covered with non-combustible material. 300° silicone sealant around edge of fireplace and drywall. Non-combustible Sealant Figure 11.7 Non-combustible Facing Figure 11.6 Place Non-combustible Sealant D. Finishing Material Refer to Sections 11.A. and Sections 11.B. for combustible/non-combustible materials. Refer to Figure 11.7 for non-combustible zone. WARNING! Risk of Fire! You must maintain clearances. · Use only non-combustible framing material below standoffs. · Sheetrock, wood or other combustibles must NOT be used as sheathing or facing in the non-combustible zone. · DO NOT cover metal fireplace front with combustible materials. · Install combustible materials only to specified clearances on top front and side edges. 1 in. Maximum ( All sides) CAUTION:This fireplace requires the front of the appliance to be covered with a noncombustible material (e.g. stone, marble, tile, etc.). A maximum of 1 in. of exposed metal on all sides is permitted. Figure 11.8 Non-combustible Material 38 Outdoor Lifestyles by Hearth & Home Technologies Inc.· 4072-137 Rev V · 09/18 Finished combustible wall Combustible material Non-combustible decorative facing (up to full brick depth) Continuous, non-combustible sealant Tile, stone or other non-combustible material Flat 2 x 4 stud wall 2 x 4 header, flush with front of stand-offs Hearth Refractory 1/2 in. Micore or equivilent insulation Metal strips are placed 2 in. (51 mm) under the front of the fireplace and must extend beyond the front and sides of fireplace opening by 2 in. (51 mm) Floor constructed of wood or other combustible material Figure 11.9 Decorative Facing Outdoor Lifestyles by Hearth & Home Technologies Inc.· 4072-137 Rev V · 09/18 39 E. Combustible Mantel · Refer to shaded areas of Figure 11.9 for the location and dimensions of a combustible mantel. · A combustible mantel may be positioned no lower than 12 in. (305 mm) above the top of the fireplace opening. · A combustible mantel may have a maximum depth of 12 in. (305 mm). · Combustible trim and materials cannot be placed within 6 in. (152mm) of the fireplace opening (top or sides). · Combustible materials projecting more than 1 1/2 in. (38 mm) shall not be placed within 12 in. (305 mm) from the top of the fireplace opening. · Combustible trim must not cover the metal surfaces of the fireplace. · Mantel clearance is in accordance with Section 7-3.3.3 of ANSI/NFPA211. Figure 11.9 Clearances to Mantels or other Combustibles above Fireplace 40 Outdoor Lifestyles by Hearth & Home Technologies Inc.· 4072-137 Rev V · 09/18 F. Sidewalls/Surrounds · Adjacent combustible sidewalls must be located a minimum of 12in. (305 mm) from the fireplace opening. · Combustible or non-combustible mantel legs, surrounds and stub walls may be constructed per Figure 11.10. B Outside Dimensions 41 in. 1041 mm 47 in. 1194 mm A Fireplace opening 36 in. 914 mm 42 in. 1067 mm Model ODVILLA-36 ODVILLA-42 9 3/4 in. [248 mm] 4 in. [102 mm] 12 in. [305 mm] BRICK FRONT 39° angle B A 12 in. [305 mm] FLUSH FRONT 50° angle [286 mm] 11 1/4 in. Figure 11.10 Mantel Leg or Wall Projections (acceptable on both sides of opening) Outdoor Lifestyles by Hearth & Home Technologies Inc.· 4072-137 Rev V · 09/18 41 12 Accessories A. Gas Log/Lighter Provision WARNING! Fire and/or Asphyxiation Risk! Use with solid wood fuel or decorative gas appliance only. Gas fire generates fumes. · DO NOT install unvented gas logs A certified gas log lighter or decorative gas log set can be installed in this fireplace. · Maximum input is 100,000 BTU/hr. · Decorative gas appliance must be certified to ANSI Z21.60 "Standard for Decorative Gas Appliances for Installation in Vented Fireplaces". · Must be installed in accordance with the National Fuel Gas Code, ANSI Z223.1. · A gas log set must incorporate a gas shutoff. · Knockouts are provided on both sides of the fireplace and in refractories for 1/2 in. (13 mm) iron pipe. · Seal refractory around pipe with fireplace mortar or a non-combustible sealant. Firebox Refractory Seal with fireplace mortar or non-combustible sealant Outer shell of fireplace Maintain air clearance to combustibles. Combustible materials Gas line Gas line 1 1/2 in. (38 mm) air space around pipe Repack insulation knockout 4 in. (102 mm) Figure 12.1 Gas Line Installation Combustible materials may be located at zero clearance to gas line beyond 4 in. (102 mm) from fireplace side. 42 Outdoor Lifestyles by Hearth & Home Technologies Inc.· 4072-137 Rev V · 09/18 13 Reference Materials A. Fireplace Dimensions D 11 7/8 302 14 7/8 378 C 23 3/4 603 29 3/4 756 B 41 1041 47 1194 A 36 914 42 1067 Model # ODVILLA-36 in. mm ODVILLA-42 in. mm Outdoor Lifestyles by Hearth & Home Technologies Inc.· 4072-137 Rev V · 09/18 43 B. Optional Components 52 in. (1321 mm) 16 in. (406 mm) 1/2 in. (13 mm) HX3 Hearth Extension 66 in. (1676 mm) 20 in. (508 mm) 1/2 in. (13 mm) HX4 Hearth Extension Bifold Glass Doors ODVGF-36, ODVGF-42 44 Outdoor Lifestyles by Hearth & Home Technologies Inc.· 4072-137 Rev V · 09/18 C. Chimney Components The following pictures show only those chimney components which may be safely used with this fireplace. Catalog # CAK4A SL306 SL312 SL318 SL324 SL336 SL348 SL3 SL315 SL330 FS338 FS339 FS340 AS8 JB877 CB876 RF370 RF371 TR344 TR342 ST375 TS345 TS345P TCT375 CT35 DTO134 DTO146 DTS134 DTS146 LDS33 LDS46 Description Chimney Air Kit Chimney Section - 6 in. (152 mm) long Chimney Section - 12 in. (305 mm) long Chimney Section - 18 in. (457 mm) long Chimney Section - 24 in. (610 mm) long Chimney Section - 36 in. (914 mm) long Chimney Section - 48 in. (1219 mm) long Chimney Stabilizer Chimney Offset/Return - 15 deg Chimney Offset/Return - 30 deg Ceiling Firestop - Straight Ceiling Firestop - 15 deg Ceiling Firestop - 30 deg SL300 Straight Attic Insulation Shield, 24 in. (610 mm) Chimney Joint Band Chimney Bracket Roof Flashing - Flat to 6/12 Pitch Roof Flashing - 6/12 to 12/12 Pitch Round Termination Cap Round Telescoping Termination Cap Square Termination Cap Square Termination Cap Square Termination Cap - Painted Terra Cotta Termination Cap Chase Top Short Octagon Decorative Cap Tall Octagon Decorative Cap Short Square Decorative Cap Tall Square Decorative Cap Decorative Shroud - 3 ft x 3 ft (.91 m x .91 m) Decorative Shroud - 4 ft x 6 ft (1.22 m x 1.83 m) 12 in. (305 mm) 5-1/4 in. (133 mm) 10-1/2 in. (287 mm) 12 in. (305 mm) 4 in. (102 mm) CAK4A Chimney Air Kit 8 in. (203 mm) A B Chimney Sections 10-1/2 in. (267 mm) Catalog # SL306 SL312 SL318 SL324 SL336 SL348 A in mm 6 152 12 305 18 457 24 610 36 914 48 1219 B in mm 4-3/4 121 10-3/4 273 16-3/4 425 22-3/4 578 34-3/4 883 46-3/4 1187 A = Actual Length B = Effective Length (length of chimney part after it has been snapped to another) LDS-BV CT-3A Decorative Shroud - 26 in. x 26 in. (660 mm x 660 mm) Field Constructed Shrouds (See "Woodburning Termination Cap") Adapter - May be used with the following copper caps CT-Series DT-Series 20-3/4 in. (527 mm) Inside Diameter 8 in. (203 mm) 4-3/4 in. (121 mm) Effective Height Outside Diameter 10-1/2 in. (267 mm) SL3 Vent Stabilizer Outdoor Lifestyles by Hearth & Home Technologies Inc.· 4072-137 Rev V · 09/18 45 Inside Diameter 8 in. (203 mm) Outside Diameter 10-1/2 in. (267 mm) SL315 Chimney Offset/Return - Effective Height 13-3/8in. (380 mm) SL330 Chimney Offset/Return - Effective Height 15-1/2in. (394 mm) A B Catalog # FS338 FS339 FS340 14-1/2 in. (368 mm) Ceiling Firestop A B 0-deg. 14-1/2 in. 368 mm 15-deg. 18-3/8 in. 467 mm 30-deg. 23 in. 584 mm 12 in. (305 mm) Assembled Diameter: 14 1/2 in./368 mm Height: 24 in./610 mm AS8 Straight Attic Insulation Shield 10-1/2 in. (267 mm) 27-3/8 in. (695 mm) 12 in. (305 mm) RF370 Roof Flashing 24-5/8 in. (625 mm) 2 in. (51 mm) JB877 Chimney Joint Band 10-1/2 in. (267 mm) CB876 Chimney Joint Band 31 in. (787 mm) RF371 Roof Flashing 24-5/8 in. (625 mm) CT-3A-B 15-3/4 in. (400 mm) TR344 Round Termination Cap TR-TVK TR Top Vent Kit 46 ST375 Square Termination Cap Outdoor Lifestyles by Hearth & Home Technologies Inc.· 4072-137 Rev V · 09/18 B B A A C DTS134/DTS146 C DTO134/DTO146 Decorative Caps TR342-B Round Telescoping Termination Cap 22 1/2 in. (572 mm) 16 1/2 in. (419 mm) 9 1/2 in. (241 mm) DTO134 in mm DTO146 in mm DTS134 in mm DTS146 in mm A B C 34 20 24 864 508 610 46 22.7 26 1168 576 660 A B C 34 21.18 24 864 538 610 46 21.18 26 1168 538 660 9 1/2 in. (241 mm) C TCT375 Terra Cotta Cap D B A LDS33/LDS46 Decorative Shroud Catalog # LDS33 LDS46 A in. mm 36 914 48 1219 B in. mm 36 914 72 1829 C in. mm 8.5 216 8.5 216 D in. mm 11 279 11 279 E D C B A LDS-BV Decorative Shroud TS345/TS345P Square Termination Cap Catalog # A B C D in. 26 12.5 15.5 22 LDS-BV mm 660 318 394 533 Outdoor Lifestyles by Hearth & Home Technologies Inc.· 4072-137 Rev V · 09/18 E 23 584 47 E. Contact Information Please contact your Outdoor Lifestyles dealer with any questions or concerns. For the number of your nearest Outdoor Lifestyles dealer, please visit www.hearthnhome.com. NOTES CAUTION DO NOT DISCARD THIS MANUAL · Important operating · Read, understand · Leave this manual with and maintenance and follow these party responsible for instructions included. instructions for safe use and operation. installation and operation. DISDCOARNDOT 52 Outdoor Lifestyles by Hearth & Home Technologies Inc.· 4072-137 Rev V · 09/18Adobe InDesign CC 13.0 (Windows) Adobe PDF Library 15.0