Orbea Wild FS Carbon & Hydro 2020 Technical Manual

Geometry & Ergonomy

The following table details the geometry and measurements for different sizes of the Wild FS bicycle.

Height (CM): 160-175 (S/M), 170-185 (L), 180-198 (XL). *The sizing measurements are orientative.

Technical Specifications

Detailed specifications for the Orbea Wild FS Carbon & Hydro 2020.

* Not all calipers and rotors in the market are compatible with all frames. All components specified from Orbea have been tested. For aftermarket options, check component dimensions and tolerances before purchasing.

Saddle Height with Dropper Seatpost

These saddle maximum and minimum heights are defined for dropper seatposts specified with the Orbea range models. For other dropper seatposts, the measurements may change. The measurements are given from the center of the bottom bracket to the point of the saddle clamp where the rails attach. Different saddles may have different stack measurements to the top of the saddle. Check the saddle specifications and add that measurement to the values on the table below. The values are given in millimeters and always refer to the saddle in its extended position.

Headtube and Headset

The Wild FS specs a steering limiter headset to prevent the fork's crown from contacting the downtube while allowing for all the necessary steering angle. Avoid using headsets without a steering limiter to prevent damage to the frame.

Headset: ACROS 1 1/8-1 1/2, Steering Limiter 164° (Bearings included, star nut not included). Art N°: 14030205. Carbon: Yes | Hydro: Yes.

Rear Axle

Details on the rear axle and related components.

Rear Axle 12x148

Art N°: 11100064. Carbon: Yes | Hydro: Yes.

Derailleur Hanger

Art N°: 15430176. Carbon: Yes | Hydro: Yes.

Kit Axle Pivot (Derailleur Hanger Not Included)

Kit N°: YO000128. Carbon: Yes | Hydro: Yes.

• 3.1 Left Axle Nut
• 3.2 O-Ring Left 13x1
• 3.3 Circlip Left SB26
• 3.4 Der. Hanger Holder Nut

Rear Axle Bearing Kit

Kit N°: YO000129. Carbon: Yes | Hydro: Yes.

• BEARING 6803

Linkage

Information regarding the linkage components and kits.

Linkage-Shock Axle Kit

Kit N°: YO000201. Carbon: Yes | Hydro: Yes.

• 5.1 Linkage-Shock Axle
• 5.2 Linkage-Shock Bolt
• 5.3 Linkage-Shock Spacer

Linkage-Frame Axle Kit

Kit N°: YO000202. Carbon: Yes | Hydro: Yes.

• 6.1 Linkage-Frame Axle
• 6.2 Linkage-Frame Bolt
• 6.3 Washer 20x23,85x3,2

Linkage-Seatstays Hardware Kit

Kit N°: YO000203. Carbon: Yes | Hydro: Yes.

• 7.1 Linkage-Seatstays Bolt
• 7.2 Washer 12x14x3,2

Wild FS Linkage Bearing Kit

Kit N°: YO000204. Carbon: Yes | Hydro: Yes.

• 8.1 Bearing 6801
• 8.2 Bearing 6804
• 8.3 Bearing 6802

* The carbon and aluminum Wild FS linkage are only available through your Orbea dealer.

Main Pivot

Components related to the main pivot assembly.

Main Pivot Axle Kit

Kit N°: YO000205. Carbon: Yes | Hydro: Yes.

• 9.1 Bolt M5x20
• 9.2 Expander Cone Main Pivot
• 9.3 Main Pivot Axle
• 9.4 Washer 20x23x0,5
• 9.5 O-Ring
• 9.6 Preload Bushing Main Pivot

Kit Rodamientos Eje Principal

Kit N°: YO000206. Carbon: Yes | Hydro: Yes.

• 10.1 Bearing 6804
• 10.2 Bearing 6903

Shock Pivot

Components for the shock pivot assembly.

Shock-Frame Axle Kit

Kit N°: YOO00207. Carbon: Yes | Hydro: Yes.

• 11.1 Shock-Frame Bolt
• 11.2 Trunion Shock-Frame Spacer

Shock-Frame Axle Bearings

Kit N°: YO000208. Carbon: Yes | Hydro: Yes.

• BEARING 63801

DPX2 Shock Valve Expender

Art N°: 12300084. Carbon: Yes | Hydro: Yes. FOX DPX2 shocks need an air valve extender to be fitted to facilitate the use of a shock pump. FOX FLOAT X2 do not need this extender.

Protectors

Various protectors for the frame and components.

Downtube Protectors

Kit N°: YO000209. Carbon: Yes | Hydro: Yes.

• 14.1 Downtube Protector Stop. Left&Right
• 14.2 Bolt M4x12

Right Chainstay Protector

Kit N°: YO000210. Carbon: Yes | Hydro: Yes.

• 15.1 Right Chainstay Protector
• 15.2 Bolt M4x15

Right Chainstay Protector

Art N°: 11000518. Carbon: Yes | Hydro: Yes.

Downtube Rubber Protector

Art N°: 11000516. Carbon: Yes | Hydro: Yes.

Battery Cover Rubber Protector

Art N°: 11000517. For carbon battery cover. Carbon: Yes | Hydro: Yes.

Motor Protector Kit

Kit N°: YO000211. Carbon: Yes | Hydro: Yes.

• 19.1 Right Motor Protector
• 19.2 Left Motor Protector
• 19.3 Bolt M4.1x16
• 19.4 Bolt M4x8
• 19.5 Motor Protector Fixing Plate
• 19.6 Bolt M5x12

Chainguide

Chainguide OC Bosch Gen4 32-38T. Art N°: 11250034. Carbon: Yes | Hydro: Yes.

• 20.1 Bolt M5x20
• 20.2 Chainguide Body
• 20.3 Nut M5
• 20.4 Chainguide Bracket Bosch Gen4
• 20.5 Bolt M6x10
• 20.6 Washer M5

Install 2.5mm worth of washers on each bolt to separate the chainguide bracket from the motor.

Motor Assembly

Bosch Gen4 Motor Fixing Bolts. Kit N°: YO000212. Carbon: Yes | Hydro: Yes.

The Bosch Gen4 fixing plates are available through a Bosch ebike distributor.

Cabling

Information on cable routing for rear derailleur, brake, and dropper seatpost.

Cablesguides Kit Wild FS 20

Kit N°: YO000213. Carbon: Yes | Hydro: Yes.

• 21.1 Cableguide Gear+Brake Open
• 21.2 Cableguide Gear+Brake Closed
• 21.3 Bolt M3x12
• 21.4 External Battery Cable Grommet
• 21.5 Cable Guide Clip Speed Sensor

Fullsusp Cable Sleeves Kit

Kit N°: YO000140. Carbon: Yes | Hydro: Yes.

• FS Cable Sleeve (One Size)
• FS Sleeve Ferrule

Cut hose to the specified length: Right: 145mm +ferrule, Left: 110mm +ferrule.

Cabling: Speed Sensor, Battery and Display Cable Routing

Speed Sensor: Routed internally through the left chainstay, exiting next to the charging port.

Display Bosch Kiox: Routed to the front of the bike through the downtube.

External Battery: Uses the Bosch 515/430 split cable.

Internal Battery: Uses the Bosch split cable for dual battery installations.

To seat tube: Exits next to charging port and internally through left chainstay.

To front of the bike through downtube to: Kiox display.

To internal battery's downtube lower connector: Use the Bosch split cable 515/430 for dual battery installations.

Battery cable connector

HMI connector display

Speed sensor connector

Seatpost Clamp 34.9

Art N°: 11160004. Carbon: Yes | Hydro: Yes.

Charging Port Rubber Cover

Art N°: 11209614. Carbon: Yes | Hydro: Yes.

Battery Cover

Quickloc Kit

Kit N°: YO000214. Carbon: Yes | Hydro: Yes.

• 24.1 Quickloc Knob
• 24.2 Quickloc Frame Insert
• 24.3 Plastic Washer

Polymer Battery Cover Wild FS

Kit N°: YO000215. Includes Quickloc Kit (24). Carbon: Yes | Hydro: Yes. For the carbon battery cover, contact your Orbea dealer. The polymer battery cover is compatible with carbon front triangles.

Kiox Display OC Holder

OC Components Kiox Display Holder 35mm. Art N°: 11000527. Carbon: Yes | Hydro: Yes.

The OC Components Kiox display bracket allows three positions of the display: In front of the handlebar, On top of the handlebar, Behind the handlebar.

Turn the bracket around the handlebar and adjust the pivot point between the bracket and the display holder until the desired position is achieved.

It may be necessary to remove the holder from the handlebar and reposition the cables so they are not tight before fixing the holder on the preferred position. The display cables must not be tight, otherwise they may be damaged when crashing.

To remove the Kiox display from the OC Components holder: Unscrew first the bolt on the back of the holder with a 2.5mm Allen key.

Using a bolt longer than the original may damage the display.

Consult the complete Kiox display user's manual here: https://www.bosch-ebike.com/fileadmin/EBC/Service/Downloads/NA_MY19/BUI330_Kiox_MY19_US_ohne.pdf?_=1539780786

Internal Battery Assembling

Battery Plate/Bottle Holder Fixing Kit

Internal battery fixing plate not included. Kit N°: YO000216. Carbon: Yes | Hydro: Yes.

• 26.1 Plate+Bottle Holder Fixing Bracket
• 26.2 Top Plate Fixing Bracket
• 26.3 Bolt M5x8 BN20146
• 26.4 Bottle Holder Bolt M5x8
• 26.5 Bottle Holder Washer
• 26.6 Locking Washer M5

Internal Battery Fixing Plate Kit

Kit N°: YO000217. Carbon: Yes | Hydro: Yes.

• 27.1 Internal Battery Fixing Plate
• 27.2 Bolt M5x12 BM20146
• 27.3 Bolt M5x8 BN20146
• 27.4 Locking Washer M5

Laminated Protector Wildness

Art N°: 11000531. Carbon: Yes | Hydro: Yes.

Lower Bosch Powertube Battery Bracket**

Carbon: Yes | Hydro: Yes.

Top Bosch Powertube Battery Bracket**

Carbon: Yes | Hydro: Yes.

Abus Powertube Lock+Key**

Carbon: Yes | Hydro: Yes.

*To change the position of the lower battery connector between 500Wh and 625Wh, after removing the fixing brackets from the top of the downtube to free the battery fixing plate, the motor needs to be removed and the motor cables disconnected to allow the fixing plate to be detached from the bike, then the lower battery connector fixing bolts can be accessed. Change the lower connector to the desired position on the fixing plate and revert the process to install the motor and the battery fixing plate assembly. This modification must be performed by an Orbea dealer.

External Battery Assembling

WILD FS 2020 External Battery Hardware Kit. Kit N°: YO000218. Carbon: Yes | Hydro: Yes.

• 34.1 Bolt M5x30 ISO7380
• 34.2 Square Nut M5
• 34.3 Locking Washer M5
• 34.4 U Shaped Battery Holder Spacer 11.95mm
• 34.5 Bolt M5x15
• 34.6 Battery Charging Point Fixing Nut
• 34.7 Wild FS Dual Battery Foam
• 34.8 Dual Battery Plate
• 34.9 Dual Battery Nut
• 34.0 Bolt M5x10
• 34.11 Locking Washer M5

The complete external battery connection kit is only available as an option when purchasing a Wild FS from Orbea. For bikes that were purchased with the internal battery only, Orbea will facilitate the components that are Orbea's own and specific to the Wild FS frame for the installation of the external battery. These items are included in the kit Y0000218 below.

The electric components, like cables and battery brackets, as well as the locks, may be purchased through a Bosch or Abus distributor. These components are listed below.

These manufacturer's components are listed as a reference. We recommend to consult an Abus or Bosch distributor for the final list of articles needed.

The installation of these components needs an advanced mechanical and electrical knowledge and can only be performed by a certified Orbea dealer.

The use of a dual battery requires the electric system to be updated for the correct operation of all components. This update must be carried out by a Bosch ebike dealer.

Rear Shock Adjustment

Fox Float DPS shock: https://www.ridefox.com/dl/bike/605-00-164-FLOAT-DPS-Tuning-Guide-white-revA.pdf

Fox Float DPX2 shock: https://www.ridefox.com/dl/bike/605-00-197-FLOAT-DPX2-Tuning-Guide-white-revA.pdf

Fox Float X2 shock: https://www.ridefox.com/dl/bike/605-00-165-FLOAT%20X2%20Tuning%20Guide-revA.pdf

Fox DHX2 shock: https://www.ridefox.com/dl/bike/605-00-166-DHX2-Tuning-Guide-white-revA.pdf

Maintenance

Orbea products are carefully designed to be long-lasting, efficient and easy to maintain. The carbon and aluminum frames on the Wild FS are extremely corrosion-resistant. However, your Orbea bicycle needs regular maintenance of its components in order to work properly and to ensure their longevity.

1) Keep Your Wild FS Clean

Washing your bike with mild soap and water will keep you looking stylish and allow you to check the condition of the frame and components. Don't use high water pressure and avoid spraying water into bearings or frame tubes. Citrus degreasers are biodegradable and do a great job of removing dirty grease from gears and chain.

2) Keep Your Wild FS Lubed

Once your bike is clean, it's a good time to put fresh lube on the chain. Use only enough to get inside the links and wipe off any excess because it will attract dirt. Headset and pivot bearings should be inspected every few months for smoothness and to ensure that the seals are intact and lube is clean.

3) Inspect Your Wild FS Before You Ride

Do a quick check before every ride to make sure your bike is in excellent condition. It is very common to discover small issues at home that can become big problems on the trail. CHAIN: Is the chain dirty, noisy or dry? Clean and lube your chain before riding. BRAKES: Check your brakes to make sure they are working correctly. Check for missing/loose caliper and rotor bolts. TIRES: Look for damage to the sidewalls of your tires. Check and adjust tire pressure. WHEELS: Spin the wheels and look for wobbles, check for loose or broken spokes. Check quick release levers to make sure they are functioning properly. FRONT END: Stand over the saddle, pull on the brakes and rock the bike back and forth. Feel for any play or knocking that might indicate a loose headset, loose brake rotors or calipers, or worn fork bushings.

TEST RIDE: Take a quick ride up and down the street to make sure your bike is shifting and braking properly. Listen for unusual noises.

4) Bearings

Bearings are one element subject to wear and tear. They must be in good condition to ensure that the other parts of the bicycle work correctly: on the wheels, the steering column and the bottom bracket. Regularly check to make sure that the bearings turn freely in their housing and there are no signs of lateral play. Bearings that do not turn properly or that have any lateral play must be replaced immediately in order to prevent wear and tear to the parts of the frame. Very damp weather conditions can cause the bearings to wear out faster. Avoid washing your bicycle with pressurized water hoses. If you have any questions, take your bicycle to an Orbea dealer for correct diagnosis and maintenance.

5) Bosch Ebike Electric System

Ebikes' electric systems use complex electronic components that require your attention. Always read the available documentation before using your ebike and follow the recommended use and maintenance instructions. This documentation will allow you to get the maximum performance out of your ebike. To know more about the Bosch system on your Wild FS, go to: https://www.bosch-ebike.com/

After a Crash or Impact

Falling is part of riding and it's impossible to avoid minor accidents. If you crash your Wild FS, please make sure you are okay and seek medical attention if necessary. If you are not injured, you should check your bike before continuing:

1. Inspect your frame and components for damage. Do not ride your bike if any problems are detected.

What to Look For: Inspect frame and fork for evidence of cracking or bending. If cracks are discovered, discontinue use immediately. Check the drivetrain and spin the wheels to make sure components are operating correctly. If you discover damage to your components, discontinue use immediately. Even if you don't find any damage, pay careful attention to the sound of your bike when you continue riding. Unusual noises can be caused by cracks or other problems. A well-maintained bike will be quiet and free of creaks or squeaks. Investigate and locate the source of any new noises.

1. Bring your bike to your Orbea dealer for professional inspection. Some damage can only be detected by disassembling the bike to check for cracks or other signs of stress.

A crash or impact can put extraordinary stress on your bike and components, causing them to fail or to fatigue prematurely. Failure can happen suddenly with no warning, causing loss of control, serious injury or death.

Orbea Warranty

The constant effort Orbea makes to produce high-quality bicycles enables them to offer the following warranty and coverage conditions:

Legal Warranty

Orbea guarantees its products by law for a period of 2 years or whatever has been stipulated as the legal warranty period in the country where the purchase was made, to the original owner of the bicycle/component. This warranty covers Orbea products against manufacturing defects and/or lack of conformity and guarantees the repair or replacement of the defective product at no cost to the affected customer. Likewise, this warranty also covers paint, varnish and corrosion defects on all frames and rigid forks assembled on our bicycles during the period specified in the first paragraph of this warranty. This warranty does not cover in any case damage derived from misuse or the lack of maintenance, or from the normal wear and tear of perishable parts, such as, but not limited to: seals, bearings, handlebar tape, spokes, hub, threads, tires, seat, etc.

See the full description of the coverage and the legal warranty conditions at: https://www.orbea.com/int-en/warranty-benefits/

Orbea Lifetime Warranty

As a complement to the legal warranty, Orbea offers the original buyer of the bicycle, under the condition of having registered their bicycle on the Orbea website within a period of 30 days following its purchase, the Orbea Lifetime Warranty, which covers the frames and rigid forks Orbea assembles on its bicycles, with no time limit, against manufacturing defects. This warranty extends the original period of coverage against paint, varnish or corrosion defects on Orbea's frames and rigid forks for one additional year after the end of the legal warranty period.

See the full description of the coverage and the Lifetime Warranty conditions at: https://www.orbea.com/int-en/warranty-benefits/

Register Your Bicycle

In order to benefit from the extension of the Orbea Lifetime Warranty, register your bike within the first 30 days of having purchased it at www.orbea.com

Warranty Claim Process: All warranty claim processes must be processed through an Orbea dealer, who will provide the company with the necessary documentation for the diagnosis of said claim. The dealer will inform the customer of the decision made by Orbea.

Bosch Ebike Products: Bosch ebike components are covered by a two year warranty from the moment of purchase. Consult the complete warranty terms and conditions on https://www.bosch-ebike.com/. For any question or claim about the Bosch system on your Wild FS, contact your Orbea dealer.

Additional Information

Orbea participates actively on Facebook and Twitter with its fantastic global community of riders. Looking to find spots to ride or plan a vacation? Someone will have the answers:

• Facebook: www.facebook.com/OrbeaBicycles
• Twitter: www.twitter.com/Orbea/
• YouTube: Visit the Orbea Channel on YouTube for a variety of helpful setup and tech videos: www.youtube.com/user/OrbeaBicycles
• Instagram: www.instagram.com/orbeabicycles
• Orbea Content: View and download photos, videos and documents. content.orbea.com/us-en/
• Blog Orbea: www.orbea.com/es-es/blog/

Your Orbea Dealer: Our dealers are experts and should be able to assist you with setting up and maintaining your Orbea bicycle. A complete listing of Orbea dealers and distributors can be located on our website: www.orbea.com/us-en/dealers/?country=INT

Support: For technical questions about Orbea products, write to: support@orbea.com. For any other question: orbea@orbea.com