FALL SAFE Beam Anchors (FS860, FS861, FS874) - Instruction Manual

General Instructions

Before using the Personal Protection Equipment (PPE), you must carefully read and understand the safety information described in these general instructions and the specific equipment instructions.

ATTENTION!!! If you have any doubt about the product, need other language versions of the instructions, declarations of conformity, or have any questions about the PPE, please contact FALL SAFE ONLINE, LDA via their website.

WARNING: The manufacturer and the seller decline any responsibility in case of incorrect use, improper application, or modifications/repairs by persons not authorized by FALL SAFE®.

1. Physical Condition and Training

Work at height is potentially dangerous and must only be performed by professionals and experienced persons. Before using the PPE, you must be aware of:

• Your mental and physical condition.
• Be trained for the use of the device.
• Do not have any doubt about using the equipment and its field of application.

WARNING: The equipment shall only be used by a person trained and competent in its safe use.

WARNING: The consumption of alcohol, medicine, or any other type of psychotropic substance will influence your balance and concentration and must be avoided.

2. Before Use

For your safety, it is strictly recommended that you always check your device and equipment before, during, and after use. Regularly submit your device and equipment to inspections and controls by competent persons, at least every 12 months. These intervals may change according to the frequency and intensity of use.

The FALL SAFE INSPECTOR® allows easy recording and access to information on inspections, inventory, and use. It tracks equipment assignments by worker or location and automates the inspection process.

Every time before use, check (visually and tactilely) the condition of the equipment components:

• Textile material (straps, ropes, stitching): Must not show any signs of abrasion, fraying, burns, chemical damage, or cuts.
• Metal material (buckles, karabiners, hooks, cable and metal rings): Must not show any signs of wear, corrosion, deformation, or defects and should operate correctly.

WARNING: It is essential for safety that equipment is withdrawn from use immediately if:

• Any doubt arises about its condition for safe use.
• It has been used to arrest a fall. It cannot be used again until confirmed in writing by a competent person that it is acceptable to do so.

For your safety, read all information in these general instructions and the specific instructions accompanying the device. Ensure equipment conditions and all safety recommendations are met. Verify component compatibility and compliance with rules, regulations, and directives. Ensure an emergency plan is in place and all systems are assembled correctly without interfering with each other.

WARNING: Avoid using combinations of equipment where the safe function of one item is affected by or interferes with another.

WARNING: A rescue plan shall be in place to deal with any emergencies that could arise during work.

WARNING: Check the limitations and compatibility of devices. Remember that ropes have different particularities and can change according to weather conditions. The manufacturer declines responsibility for accidents, injuries, or death due to improper use. All other usage procedures are forbidden. Equipment shall not be used outside its limitations or for unintended purposes.

WARNING: It is essential for safety to verify the free space required beneath the user at the workplace before each use, to ensure no collision with the ground or other obstacles in the fall path in case of a fall.

PPE is for personal use. In exceptional cases of use by a second user, check the equipment before and after usage and note relevant information if possible.

WARNING: Never use PPE without knowing its provenance or if inspection records are not updated.

All materials and treatments used are antiallergenic. Connectors are made of steel (zinc-plated), light alloy (polished or anodized), or stainless steel (polished).

WARNING: During use, avoid hazards that may affect performance: extreme temperatures, trailing or looping of lanyards/lifelines over sharp edges, chemical reagents, electrical conductivity, cutting, abrasion, climatic exposure, and pendulum falls.

3. Marking

WARNING: Never remove or damage labels and markings; check their legibility after use.

The device is etched with:

• CE marking
• (Number of the production process controlling body)
• Name of the manufacturer or responsible person for market introduction
• Standard (number and year)
• Logo warning to read user instructions
• Production lot number
• Year of production
• Maximum load applicable in kN (lowest guaranteed value)

Markings vary by device dimension. See "Specific Instructions" for details.

WARNING: Check markings are legible even after use.

WARNING: If the product is resold outside the original country, the reseller must provide instructions in the language of the destination country.

4. Life Time

Establishing the device's life span is difficult due to factors like intense/improper use, working conditions (humidity, freezing), wear, corrosion, stress, heat exposure, improper storage, age, and chemical agents.

Proper care (see "Maintenance") significantly influences durability and longevity.

Example Durability Guidelines:

• Ten years: Fall protection harness, vests/jackets/coveralls, accessories (lanyards, foot loops, suspension trauma straps), anchor lines, anchor straps, ropes, carrying bags, fall arrest webbing blocks, sharp edge tested items.
• Eight years: Equipment for extreme environments (harness, lanyards, vests, jackets, coveralls).
• Undefined: Connectors, descenders, rope clamps, rope grabs, pulleys, anchor points.
• Ten years (5 in stock – 5 in use): Gloves and helmets.

It is recommended to replace devices, tools, and equipment at least every 10 years, as new techniques or regulations may apply, making older equipment non-compliant or incompatible.

WARNING: Lifetime can be limited by severe falls, extreme temperatures, contact with harmful chemicals, sharp edges, and absence of markings/labels.

5. Elimination/Disposal Considerations

Dispose of equipment if:

• Lifetime has been exceeded.
• You suspect it is not safe.
• It is obsolete (incompatible or non-compliant with updated standards).
• It has been used to arrest a fall (check fall arrest indicator).
• It is over 10 years old.

Materials used may cause environmental impacts. Dispose of equipment according to local laws.

WARNING: Equipment not in operable condition or used in a fall event must be destroyed immediately.

6. Reparation

ATTENTION!!! Any modification voids the guarantee and can compromise user safety. Re-use must be authorized exclusively by the producer with prior written consent. Only the manufacturer or authorized staff can perform repairs.

7. Maintenance, Cleaning, and Inspection

Check equipment functionality before, after, and during use.

Cleaning: Use clean water with a small amount of neutral soap for dirt. For disinfection, dissolve a disinfectant containing quaternary ammonium salts in warm water (max. 20°C), soak for one hour, rinse with potable water, and air dry away from sunlight.

WARNING: Allow wet equipment to dry naturally, away from direct heat.

Lubrication: Use only silicone-based oil spray for metal components. Remove excess oil and check that lubrication does not interfere with system interaction.

According to EN 365:2004, periodic examination by a manufacturer-authorized competent person is required at least every 12 months. Inspection frequency may vary based on usage intensity.

Inspection reports must be kept by the owner. If a report is missing or illegible, do not use the device. In case of doubt, always reject the product.

The FALL SAFE INSPECTOR® aids in recording and accessing inspection data.

WARNING: User safety depends on continued equipment efficiency and durability, ensured by regular examinations conducted strictly according to manufacturer procedures.

8. Storage/Transport

Store the item in a cool, dry, well-aired place, free from corrosive substances, solvents, or heat sources (max. 80°C/176°F).

Avoid contact with sharp objects. Ensure equipment is thoroughly dried before storage. Avoid storage in areas with high saline concentration.

No special precautions are needed for transport beyond the above indications. Avoid leaving equipment in a car or closed space exposed to sunlight.

9. Guarantee

Products are guaranteed for 12 months against material or manufacturing defects. Contact after-sales service for return addresses for defective products.

Exclusions: Incorrect wear, oxidation, leaking batteries, modifications, poor storage/maintenance, damage due to accident/negligence, use for unintended purposes. Guarantee also void if serial number is illegible, labels are removed, or annual inspections are not performed.

Specific Instructions: Beam Anchors (FS860, FS861, FS874)

FS860 - Dual Sliding Beam Anchor

Purpose: Anchorage connector for personal fall arrest systems, designed for horizontal I-beams. Can terminate shock-absorbing or self-retracting lifelines, or be used with a positioning lanyard.

Limitations: Install only on beams with flanges within the adjustment range (see SPECIFICATION).

Capacity: For one user (max. 140 kg combined weight). Only one PPE system connected at a time.

Free Fall: System must limit free fall to max 1.8 m. Use energy-absorbing lanyard for falls > 1.8 m up to 3.6 m.

Swing Falls: Minimize swing fall hazards by working as close to the anchor point as possible. Swing falls significantly increase injury/death risk.

Fall Clearance (DC): Ensure sufficient clearance below the anchor to arrest a fall before striking the ground or obstruction. DC = LL + DD + HH + SD.

ATTENTION: Use only FALL SAFE® approved or CE certified components. Non-approved components may affect system reliability and safety. A full body harness must be worn. Eliminate roll-out possibility when connecting; all connector gates must be self-closing and self-locking.

Inspection Frequency: Inspect before each use. Formal annual inspection by a competent person required. Record results in EQUIPMENT RECORD.

Donning and Setup:

1. Remove quick release lock pins. Press safety lock to adjust sliding clamps.
2. Place anchor on beam flange (bottom or top position).
3. Position clamps on opposite sides of the flange. Ensure D-ring is centered.
4. Ensure safety lock is nearest to the beam flange.
5. Insert pins to fix safety locks. Ensure pins are locked.
6. Check safety lock has not bottomed out. If so, reposition clamp.

WARNING: If quick release lock pins are damaged or absent, the equipment must be returned for replacement.

FS861 - Fixed Beam Anchor

Purpose: Anchorage connector for personal fall arrest systems, designed for horizontal or vertical I-beams. Can terminate lifelines or be used for fall restraint.

Limitations: Install only on beams with flanges within adjustment range (see SPECIFICATION).

Capacity: For one user (max. 140 kg combined weight). Only one PPE system connected at a time.

Free Fall: System must limit free fall to max 1.8 m. Use energy-absorbing lanyard for falls > 1.8 m up to 3.6 m.

Swing Falls: Minimize swing fall hazards by working as close to the anchor point as possible.

Fall Clearance (DC): Ensure sufficient clearance below the anchor. DC = LL + DD + HH + SD.

ATTENTION: Use only FALL SAFE® approved or CE certified components. A full body harness must be worn. Eliminate roll-out possibility; all connector gates must be self-closing and self-locking.

Inspection Frequency: Inspect before each use. Formal annual inspection by a competent person required. Record results in EQUIPMENT RECORD.

Donning and Setup:

1. Remove quick release lock pins. Open adjustable beam block by turning handle counter-clockwise. Press safety lock to adjust beam size.
2. Place anchor on beam flange (bottom, top, or side position).
3. Place fixed clamp on one side, slide adjustable clamp to opposite side.
4. Ensure safety lock is nearest to the beam flange.
5. Insert pins to fix safety locks. Ensure pins are locked.
6. Swivel handle away from hexagonal rod and turn adjustment handle clockwise in half turns to secure anchor. Hand-tighten only. Ensure clamps are tight.

WARNING: If adjustment pin bottoms out, reinstall to the next locking position. If quick release lock pin is damaged or absent, return for replacement.

FS874 - Dual Beam Trolley Anchor

Purpose: Anchorage connector for personal fall arrest systems, designed for horizontal I-beams. Can terminate lifelines or be used for fall restraint.

Limitations: Install only on beams with flanges within adjustment range (see SPECIFICATION).

Capacity: For one user (max. 140 kg combined weight). Only one PPE system connected at a time.

Free Fall: System must limit free fall to max 1.8 m. Use energy-absorbing lanyard for falls > 1.8 m up to 3.6 m.

Swing Falls: Minimize swing fall hazards by working as close to the anchor point as possible.

Fall Clearance (DC): Ensure sufficient clearance below the anchor. DC = LL + DD + HH + SD.

ATTENTION: Use only FALL SAFE® approved or CE certified components. A full body harness must be worn. Eliminate roll-out possibility; all connector gates must be self-closing and self-locking.

Inspection Frequency: Inspect before each use. Formal annual inspection by a competent person required. Record results in EQUIPMENT RECORD.

Donning and Setup:

1. Remove quick release lock pins. Press safety lock to adjust trolley clamps.
2. Place anchor on beam flange (bottom position).
3. Position clamps on opposite sides of the flange. Ensure D-ring is centered.
4. Ensure safety lock is nearest to the beam flange.
5. Insert pins to fix safety locks. Ensure pins are locked.
6. Check quick release lock pins have not bottomed out. If so, reinstall clamp to next locking position.

WARNING: If quick release lock pin is damaged or absent, the equipment must be sent back for replacement.

Inspection Steps (FS860, FS861, FS874)

1. Look for cracks, dents, or deformities. Check hexagonal rod, beam clamps, quick release lock pin, and tightening handle for wear. Ensure no parts are missing.
2. Inspect the entire unit for excessive corrosion.
3. Ensure the quick release lock pin inserts through the safety lock button hole and locks in place.
4. Record inspection date and results in the EQUIPMENT RECORD.

ATTENTION: If inspection reveals an unsafe or defective condition, remove the unit from service and destroy or return to FALL SAFE® for repair assessment.

WARNING: Only FALL SAFE® or authorized personnel are qualified to repair this equipment.

ATTENTION: Users are responsible for being familiar with instructions and trained in correct care and use. Users must be aware of operating characteristics, application limits, and consequences of improper use.

Maintenance, Service, and Storage (FS860, FS861, FS874)

Periodically clean the beam anchor with water and mild soap solution. DO NOT USE ACIDS or caustic chemicals.

A lubricant may be applied to the safety lock button and release lock pin.

Store equipment in a cool, dry, dark, chemically neutral place, away from sharp edges, heat sources, humidity, corrosive substances, or other damaging conditions.

Specifications

FS874 and FS861

(A) Beam Size Range: Maximum - 457mm, Minimum - 63.5mm

(B) Flange Thickness: Maximum 38 mm

FS860

(A) Beam Size Range: Maximum - 537mm, Minimum - 63.5mm

(B) Flange Thickness: Maximum 38 mm

Weight:

• FS874: 3.38 kg
• FS860: 2.22 kg
• FS861: 2.83 kg

Materials

All materials used in the construction of these equipment are as follows:

• Stainless steel
• Anodized alloy aluminum
• Plated alloy steel

Marking / Labels

WARNING: Never remove or damage labels and markings; check their legibility after use.

The device is marked with:

• Brand Name
• Product Reference
• Serial Number
• Instruction Pictogram [i]
• CE Marking [CE]
• European Standard (EN795:2012-B)
• Maximum Rated Load (e.g., 12 kN, 15 kN)
• Notified Body (e.g., CE 1019, CE 0598)
• Manufacturer details

Additional Information Icons:

• Temperature Range: [-30°C / -22°F to +80°C / +176°F] [?️]
• Drying: [Dry Naturally] [☀️]
• Annual Inspection: [Annual Inspection Recommended] [?]
• Cleaning: [Clean with water and mild soap] [?]
• Storage: [Store in a cool, dry, well-aired place] [?]
• Attention: [Warning Symbol] [⚠️]
• Right: [Correct Symbol] [✔️]
• Wrong: [Incorrect Symbol] [❌]
• Check: [Check Symbol] [?]
• Risk of Death: [Risk of Death Symbol] [?]