KICKASS KAJBAGMKIT1 Portable Battery Box Power Station User Manual
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KAJBASP-USERMANUAL
KAJBASP-USERMANUAL-v1.36
Portable Battery Box Power Station with Integrated 25A DC-DC Charger - Australian Direct Customer Support Portal
POWER STATION
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X1 POWER STATION USER MANUAL PATENT PENDING VER 1.36 Congratulations On Purchasing Your New KickAss Jaxbox X1 Powerstation Why KickAss? What makes KickAss different is the fact that we offer the complete solution: KickAss Power Station, Solar Panels, Portable Fridges, AC Chargers and everything you need to get your off-grid camping needs solved in one place. Designed by the KickAss Team The KickAss Powerstation has been designed in-house by the KickAss Team and has taken over 3 years of hard work and dedication to complete. We listened to our customers over many years to make a feature rich and practical portable power station. OFF OPTIONAL JUMPER CABLE ON 888 POWER STATION SKU: KAJBABASE | V1.4 POWER STATION OPTIONAL TRAY IMPORTANT SAFETY INSTRUCTIONS Y For charging 12V rechargeable batteries only. Y Never attempt to recharge non-rechargeable batteries. Y The lid of the battery box must remain shut at all times whilst charging a battery or powering a device from an outlet. Y Do not allow any metal objects to fall into the battery box or enter any of the ports. Y Never insert anything other than a compatible electrical plug into any of the ports on the battery box. Y Ensure that the battery box is shut and the screws are tight before powering any devices. Y Do not try to jumpstart when using lithium batteries. OVERVIEW DC-DC CHARGER 2.4A USB & QC3.0 USB 2.4A USB & QC3.0 USB CIGARETTE SOCKET CIGARETTE SOCKET MAIN ON/OFF SWITCH VOLTAGE METER ON/OFF SWITCH DIGITAL VOLTMETER BATTERY BOX LID 888 Material ABS CARRY HANDLE POWER STATION CARRY HANDLE Temperature Range -10�C to +60�C 2X IN/OUT POWER CONNECTORS SOLAR INPUT SKU: KAJBABASE | V1.4 BATTERY BOX BASE FRONT ALTERNATOR INPUT 4X IN/OUT POWER CONNECTORS HIGH POWER CONNECTOR Plug and wires go up and are hidden behind a channel on the back of the battery box. BACK TIE DOWN STRAP HOLE SIDE GETTING STARTED NOTE: If your battery box base was shipped with a battery installed, skip to Step 3. Step 1: Peel off the plastic film to expose the non-slip surface of the silicone pads. Step 3: Secure the battery in place by tightening the velcro strap over the battery. Note: the pads may be washed to regain stickiness. Step 2: Lower your battery into the battery box base carefully, locating it as centrally as possible on the non-slip pads. Step 4: Install the battery cables onto the terminal posts of the battery. Ensure the red cable is connected to the positive (+) terminal and both black cables connected to the negative (-) terminal. Tighten firmly but be sure not to over tighten the battery terminals. ON 888 OFF 12 VOLT - 120A/H AGM - DEEP CYCLE VISIT OUR WEBSITE FOR MORE DETAILS www.kickassproducts.com.au POWER STATION SKU: KAJBABASE | V1.4 12 VOLT - 120A/H AGM - DEEP CYCLE - Do not Short Circuit - Do not charge in a sealed container - Keep sparks and flames away - Do not leave battery in a discharged state - Use only fully automatic or regulated chargers - Discharging below 10.8 volts will void warranty CHARGE VOLTAGE CYCLE USE 14.4V - 15.0V (�3mV) MAXIMUM CURRENT 25A FLOAT USE 13.6 - 13.8V (�3mV) www.kickassproducts.com.au Step 5: Tuck cables in under battery box lid, lowering lid carefully onto box ensuring the lid is correctly oriented. Step 6: Install the 4 provided screws to fasten the lid to the base, being sure not to over tighten with the supplied allen key. ON 888 ON 888 OFF OFF POWER STATION SKU: KAJBABASE | V1.4 POWER STATION SKU: KAJBABASE | V1.4 BATTERY TO USE 35kg DEEP CYCLE 235mm BATTERY 340mm 185mm Max. Battery Dimensions: 340mm L x 185mm W x 235mm H (with Silicone Mat) Max. Battery Weight: 35kg Supported Chemistries: AGM, Calcium, Wet, Gel or Lithium LiFePO4 (Deep Cycle Batteries) OPTIONAL ACCESSORIES MOUNTING TRAY (OPTIONAL) Step 1: Confirm install location of tray, drilling any required holes. TOP Install the strap under the tray, sliding the strap into the slots either side. BOTTOM Ensure strap is oriented correctly so that the hooks face toward the Power Station when installed. Securely affix the tray in position using bolts or screws, whichever is applicable. Ensure that washers are used when installing the tray, to avoid damage. Note: We do not provide the screws or bolts for this installation. Step 2: Ensure straps are laying outside the tray before lowering the battery box carefully onto the tray. Attach each strap hook to the corresponding slot in the Power Station. Step 3: For ease of tightening, place thumbs in each strap loop, pushing firmly downwards. The strap should tighten and hold the Power Station firmly in place. To release, depress the buckle and pull the strap to loosen. ON 888 OFF POWER STATION SKU: KAJBABASE | V1.4 JUMPER CABLES (OPTIONAL) 25A DC-DC & MPPT SOLAR CHARGER + + ALTERNATOR INPUT SOLAR INPUT (UNREGULATED 9-23V DC) SKU: KAJBALID-X1 | V1.83 REGISTERED DESIGN NO.: 202016277 PATENT PENDING + + 2X IN/OUT POWER CONNECTOR 50A MAX COMBINED X1 P OWE R STAT I O N DC-DC CHARGER GUIDE Alternator voltage 12V 0-8.9 Volts 9-12.6 Volts 12.7-13.1 Volts 13.2 Volts ALTERNATOR LED BATTERY STATUS Alternator voltage 24V Alternator LED Status 12-17.9 Volts OFF Under operating voltage 18-25.2 Volts Flash 1 sec on 5 sec off Under cut-out voltage 25.3-26.3 Volts 26.4 Volts Flash 1 sec on 1 sec off Solid on Under cut-in voltage Cut-in voltage reached, charging will ALTERNATOR LED BATTERY STATUS WITH IGNITION WIRE CONNECTED Alternator voltage 12V 0-8.9 Volts Alternator voltage 24V 12-17.9 Volts Alternator LED OFF Status start after 30 second delay Under operating voltage 9-11.6 Volts 18-23.2 Volts Flash 1 sec on 5 sec off Under cut-out voltage 11.7-12.1 Volts 12.2 Volts 23.3-24.3 Volts 24.4 Volts Flash 1 sec on 1 sec off Solid on Under cut-in voltage Cut-in voltage reached, charging will Solar voltage 0-8.9 Volts Unregulated 9-23V DC 23V + SOLAR LED STATUS Solar LED OFF Solid on Solar LED is Off Status start after 30 second delay Under cut-in voltage Cut-in voltage reached, charging will begin after 10 sec delay (please note alternator has priority over solar) Solar Input Voltage Exceeded MPPT iNTEGRATED WITH CHARGER HEAVY DUTY CONSTRUCTION USB QC 3.0 QUICK CHARGING PRE-WIRED FOR PLUG & PLAY SETUP LITHIUM, GEL, AGM, WET & CALCIUM COMPATIBLE BUILT-IN CIRCUIT BREAKERS multiple power outlets Non-Slip Battery Pads Automatic Starter Battery Isolation Stage 1 & 3 LED Fault Code Indication 12.7 VOLT - 100% 12.5 VOLT - 80% 12.2 VOLT - 50% 10.5 VOLT - FLAT CIG SOCKET 10A MAX 2 X USB QC 3.0 & 2.1AMP (5A OUT MAX) CIG SOCKET 10A MAX 2 X USB QC 3.0 & 2.1AMP (5A OUT MAX) MASTER SWITCH VOLT METER ON/OFF HIGH POWER CONNECTOR JUMPSTART 600A 7S MAX WARNING! DO NOT SHORT CIRCUIT (UNFUSED) + 4X IN/OUT POWER CONNECTOR + + + + SURGE PROTECTED CABLE LENGTH 2M YOUR FLAT BATTERY KickAss 1000 Amp Jumper Cables have been designed to give you the optimum starting power in the case of a flat starter battery. When it comes to Jumper Cables there is no substitute for quality and these KickAss Jumper Cables have been designed to be tough, durable and most of all, work flawlessly when you need them. Note: Y Do not use jumper cables with lithium batteries. Y Leave the jumper cables connected to the flat battery for 5 minutes before attempting to jump start battery. SWITCH/BUTTONS The Master Switch The master switch disconnects everything (except for the large 175 amp Anderson style plug) from the battery including the DC-DC Charger. Turning it off is a quick way to disconnect all devices to ensure your battery is not being drained. Note: The DC-DC Charger + Solar Regulator cannot charge the internal battery while the Master Switch is in the OFF position, nor can an external charger. If another, external battery is connected through one of the IN/OUT connectors, the DC-DC is able to charge that battery, even with the Master Switch in the OFF position - bypassing the internal battery. The Voltmeter The inbuilt voltmeter will display the voltage of your battery. For an accurate voltage reading, disconnect all loads and charging sources from the power station and test. Note: The battery voltage table on the top sticker of the battery box is to be used as a guide only, check your battery specifications if you want to be precise. OFF ON . 12V DC CONNECTIONS OUTPUTS 2 X CIGARETTE SOCKET OUTPUTS = Maximum 10A output per socket 2 X DUAL USB / QC3.0 OUTPUTS = 2 x 2.4A High Powered USB (White) = 2 x Quick Charge QC 3.0 Ultra High Powered USB Outputs (5V/3.1A, 9V/2A, 12V/1.5A - Blue) 2 x Cigarette Socket Outputs Benefits of Quick Charge 2 x Dual USB / QC3.0 Outputs When paired with compatible devices, a Quick Charge-enabled charger delivers more power, allowing the connected device to charge faster. As one of the most widely used of the fast charging technologies, Quick Charge is already in many of your favorite smartphones. If your smartphone is Quick Charge 3.0compatible, you can charge up to 80% in just 35 minutes. To future-proof your chargers, each new Quick Charge generation is backwards compatible, meaning it will work with the generations that came before. INPUTS/OUTPUTS 6 X (50A) ANDERSON STYLE PLUGS 4 x (50A) Anderson Style Plugs on the side 2 x (50A) Anderson Style Plugs on the back = Input / Output Capable. = All Anderson Plugs combined must not exceed 50A total current. WARNING: 1. Do not plug in multiple chargers as inputs. 2. Do not use an external charger while the DC-DC Charger is operating. 3. Exceeding 50A combined current rating will trigger the safety breaker. Safety breaker will auto-reset in time. + + 4X IN/OUT POWER CONNECTOR + + + + 2X IN/OUT POWER CONNECTOR 50A MAX COMBINED X1 P OWE R STAT I O N DC-DC CHARGER GUIDE ALTERNATOR LED BATTERY STATUS Alternator LED Status Under operating voltage Flash 1 sec on 5 sec off Under cut-out voltage Flash 1 sec on 1 sec off Under cut-in voltage Cut-in voltage reached, charging will MPPT iNTEGRATED WITH CHARGER ALTERNATOR LED BATTERY STATUS WITH IGNITION WIRE CONNECTED Alternator LED Ssttaartut safter 30 second delay Flash 1 sec on 5 sec off Under operating voltage Under cut-out voltage Flash 1 sec on 1 sec off Under cut-in voltage Cut-in voltage reached, charging will HEAVY DUTY CONSTRUCTION SOLAR LED STATUS Status start after 30 second delay Under cut-in voltage Cut-in voltage reached, charging will begin after 10 sec delay (please note alternator has priority over solar) Solar Input Voltage Exceeded USB QC3 QUICK CHARGING PRE-WIRED FOR PLUG & PLAY SETUP LITHIUM, GEL, AGM, WET & CALCIUM COMPATIBLE BUILT-IN CIRCUIT BREAKERS multiple power outlets Non-Slip Battery Pads Automatic Starter Battery Isolation 12.7 VOLT - 100% 12.5 VOLT - 80% 12.2 VOLT - 50% 10.5 VOLT - FLAT MASTER SWITCH VOLT METER ON/OFF HIGH POWER CONNECTOR JUMPSTART 600A 7S MAX WARNING! DO NOT SHORT CIRCUIT (UNFUSED) + NOTE: THE 6 ANDERSON PLUGS INDICATED CANNOT EXCEED A TOTAL OF 50 AMPS COMBINED. 1 X (175A) ANDERSON STYLE PLUG 1 x (175A) Anderson Style Plug on the left side = High Current Inverter Output = Emergency 600A Jump Starter Output (7 seconds) = Connected directly to battery WARNING: 1. Master switch does not disconnect the battery from this connector. 2. This output is NOT Fused or Short Circuit Protected. 3. Do not jump start a vehicle for longer than 7 seconds. 4. KickAss Deep Cycle batteries should be used for jump starting in emergency situations ONLY, as it will affect battery health. 5. Check battery specifications and compatibility with high current draw before using jump start connector. 6. Lithium batteries should not be used for jump starting. INPUTS ALTERNATOR 1 X TRIPLE ANDERSON STYLE PLUG = 9-32V DC Starter Battery Input (+/-) = Ignition source connection MPPT SOLAR 1 X (50A) ANDERSON STYLE PLUG = Minimum Solar Input Voltage: 9V DC = Maximum Solar Input Voltage: 23V DC = Maximum Solar Input Current: 25A Unregulated Solar Input - utilises in built DC-DC MPPT regulator. Not suitable for regulated solar input, connect to a standard in/out connector when using an external or panel-mounted solar controller/regulator. WARNING: 1. Do not exceed the Maximum Voltage of 23V DC 2. Do not exceed the Maximum Input Current of 25A 1 X (50A) Anderson Style Plug (for Solar Input) 1 X Triple Anderson Style Plug CONNECTING TO EXTERNAL CHARGERS The KickAss Power Station may be charged in a number of ways: Y Connecting alternator power to inbuilt DC-DC Charger in a vehicle. Y Connecting an unregulated solar panel input to inbuilt DC-DC Charger. Y Connecting a solar panel with regulator/controller to any of the in/out Anderson style connectors. KickAss Intelligent 9 Stage 8 Amp Battery Charger SKU: KACHG128 KickAss Intelligent 8 Stage 12 Amp Battery Charger SKU: KACHG1212 KickAss Intelligent 8 Stage 20 Amp Battery Charger SKU: KACHG1220 KickAss Intelligent 9 Stage 22 Amp Battery Charger SKU: KACHG1222 Warning: Y Do not connect multiple external chargers. Y Do not connect an external 240V Mains Powered charger or similar while the DC-DC Charger is operating. Y Do not connect an unregulated solar panel directly to the battery via any of the in/out connectors. Y Do not connect a solar panel with regulator/controller to the unregulated solar connector. CONNECTING DC-DC CHARGER The KickAss Power Station includes a built-in DC-DC Charger suitable for charging from a vehicle alternator. The easiest way to connect the Power Station to your vehicle is by using the KickAss Plug & Play Wiring Kit (sold separately). The triple Anderson style connector fitted to the Power Station interfaces with the KickAss Plug & Play Wiring Kit, providing a simple, quick release vehicle charging solution. This triple connector and cable provides alternator power to the DC-DC on the Power Station, along with an Ignition Source for charging in vehicles that are fitted with Smart or Temperature Compensating Alternator. For more information on installing a Dual Battery Wiring Kit and Ignition Wire, please visit kickassproducts.com.au/support 888 POWER STATION SKU: KAJBABASE | V1.4 STARTER BATTERY VEHICLE STARTER BATTERY KICKASS Premium Plug & Play DC-DC Wiring Kit SKU: KAPRDBWK8MMPP TYPICAL DIAGRAMS 25A DC-DC & MPPT SOLAR CHARGER 25A DC-DC & MPPT SOLAR CHARGER + + 4X IN/OUT POWER CONNECTOR + + + + ALTERNATOR INPUT SOLAR INPUT (UNREGULATED 9-23V DC) SKU: KAJBALID-X1 | V1.83 REGISTERED DESIGN NO.: 202016277 PATENT PENDING + + 2X IN/OUT POWER CONNECTOR 50A MAX COMBINED X1 P OWE R STAT I O N DC-DC CHARGER GUIDE Alternator voltage 12V 0-8.9 Volts 9-12.6 Volts 12.7-13.1 Volts 13.2 Volts ALTERNATOR LED BATTERY STATUS Alternator voltage 24V Alternator LED Status 12-17.9 Volts OFF Under operating voltage 18-25.2 Volts Flash 1 sec on 5 sec off Under cut-out voltage 25.3-26.3 Volts 26.4 Volts Flash 1 sec on 1 sec off Solid on Under cut-in voltage Cut-in voltage reached, charging will ALTERNATOR LED BATTERY STATUS WITH IGNITION WIRE CONNECTED Alternator voltage 12V 0-8.9 Volts Alternator voltage 24V 12-17.9 Volts Alternator LED OFF Status start after 30 second delay Under operating voltage 9-11.6 Volts 18-23.2 Volts Flash 1 sec on 5 sec off Under cut-out voltage 11.7-12.1 Volts 12.2 Volts 23.3-24.3 Volts 24.4 Volts Flash 1 sec on 1 sec off Solid on Under cut-in voltage Cut-in voltage reached, charging will Solar voltage 0-8.9 Volts Unregulated 9-23V DC 23V + SOLAR LED STATUS Solar LED OFF Solid on Solar LED is Off Status start after 30 second delay Under cut-in voltage Cut-in voltage reached, charging will begin after 10 sec delay (please note alternator has priority over solar) Solar Input Voltage Exceeded MPPT iNTEGRATED WITH CHARGER HEAVY DUTY CONSTRUCTION USB QC 3.0 QUICK CHARGING PRE-WIRED FOR PLUG & PLAY SETUP LITHIUM, GEL, AGM, WET & CALCIUM COMPATIBLE BUILT-IN CIRCUIT BREAKERS multiple power outlets Non-Slip Battery Pads Automatic Starter Battery Isolation Stage 1 & 3 LED Fault Code Indication 12.7 VOLT - 100% 12.5 VOLT - 80% 12.2 VOLT - 50% 10.5 VOLT - FLAT CIG SOCKET 10A MAX 2 X USB QC 3.0 & 2.1AMP (5A OUT MAX) CIG SOCKET 10A MAX 2 X USB QC 3.0 & 2.1AMP (5A OUT MAX) MASTER SWITCH VOLT METER ON/OFF HIGH POWER CONNECTOR JUMPSTART 600A 7S MAX WARNING! DO NOT SHORT CIRCUIT (UNFUSED) + + + ALTERNATOR INPUT SOLAR INPUT (UNREGULATED 9-23V DC) SKU: KAJBALID-X1 | V1.83 REGISTERED DESIGN NO.: 202016277 PATENT PENDING + + 2X IN/OUT POWER CONNECTOR 50A MAX COMBINED X1 P OWE R STAT I O N DC-DC CHARGER GUIDE Alternator voltage 12V 0-8.9 Volts 9-12.6 Volts 12.7-13.1 Volts 13.2 Volts ALTERNATOR LED BATTERY STATUS Alternator voltage 24V Alternator LED Status 12-17.9 Volts OFF Under operating voltage 18-25.2 Volts Flash 1 sec on 5 sec off Under cut-out voltage 25.3-26.3 Volts 26.4 Volts Flash 1 sec on 1 sec off Solid on Under cut-in voltage Cut-in voltage reached, charging will ALTERNATOR LED BATTERY STATUS WITH IGNITION WIRE CONNECTED Alternator voltage 12V 0-8.9 Volts Alternator voltage 24V 12-17.9 Volts Alternator LED OFF Status start after 30 second delay Under operating voltage 9-11.6 Volts 18-23.2 Volts Flash 1 sec on 5 sec off Under cut-out voltage 11.7-12.1 Volts 12.2 Volts 23.3-24.3 Volts 24.4 Volts Flash 1 sec on 1 sec off Solid on Under cut-in voltage Cut-in voltage reached, charging will Solar voltage 0-8.9 Volts Unregulated 9-23V DC 23V + SOLAR LED STATUS Solar LED OFF Solid on Solar LED is Off Status start after 30 second delay Under cut-in voltage Cut-in voltage reached, charging will begin after 10 sec delay (please note alternator has priority over solar) Solar Input Voltage Exceeded MPPT iNTEGRATED WITH CHARGER HEAVY DUTY CONSTRUCTION USB QC 3.0 QUICK CHARGING PRE-WIRED FOR PLUG & PLAY SETUP LITHIUM, GEL, AGM, WET & CALCIUM COMPATIBLE BUILT-IN CIRCUIT BREAKERS multiple power outlets Non-Slip Battery Pads Automatic Starter Battery Isolation Stage 1 & 3 LED Fault Code Indication 12.7 VOLT - 100% 12.5 VOLT - 80% 12.2 VOLT - 50% 10.5 VOLT - FLAT CIG SOCKET 10A MAX 2 X USB QC 3.0 & 2.1AMP (5A OUT MAX) CIG SOCKET 10A MAX 2 X USB QC 3.0 & 2.1AMP (5A OUT MAX) MASTER SWITCH VOLT METER ON/OFF HIGH POWER CONNECTOR JUMPSTART 600A 7S MAX WARNING! DO NOT SHORT CIRCUIT (UNFUSED) + 4X IN/OUT POWER CONNECTOR + + + + plug-in to any of these sockets + + ALTERNATOR INPUT SOLAR INPUT (UNREGULATED 9-23V DC) SKU: KAJBALID-X1 | V1.83 REGISTERED DESIGN NO.: 202016277 PATENT PENDING + + 2X IN/OUT POWER CONNECTOR 50A MAX COMBINED X1 P OWE R STAT I O N DC-DC CHARGER GUIDE Alternator voltage 12V 0-8.9 Volts 9-12.6 Volts 12.7-13.1 Volts 13.2 Volts ALTERNATOR LED BATTERY STATUS Alternator voltage 24V Alternator LED Status 12-17.9 Volts OFF Under operating voltage 18-25.2 Volts Flash 1 sec on 5 sec off Under cut-out voltage 25.3-26.3 Volts 26.4 Volts Flash 1 sec on 1 sec off Solid on Under cut-in voltage Cut-in voltage reached, charging will ALTERNATOR LED BATTERY STATUS WITH IGNITION WIRE CONNECTED Alternator voltage 12V 0-8.9 Volts Alternator voltage 24V 12-17.9 Volts Alternator LED OFF Status start after 30 second delay Under operating voltage 9-11.6 Volts 18-23.2 Volts Flash 1 sec on 5 sec off Under cut-out voltage 11.7-12.1 Volts 12.2 Volts 23.3-24.3 Volts 24.4 Volts Flash 1 sec on 1 sec off Solid on Under cut-in voltage Cut-in voltage reached, charging will Solar voltage 0-8.9 Volts Unregulated 9-23V DC 23V + SOLAR LED STATUS Solar LED OFF Solid on Solar LED is Off Status start after 30 second delay Under cut-in voltage Cut-in voltage reached, charging will begin after 10 sec delay (please note alternator has priority over solar) Solar Input Voltage Exceeded MPPT iNTEGRATED WITH CHARGER HEAVY DUTY CONSTRUCTION USB QC 3.0 QUICK CHARGING PRE-WIRED FOR PLUG & PLAY SETUP LITHIUM, GEL, AGM, WET & CALCIUM COMPATIBLE BUILT-IN CIRCUIT BREAKERS multiple power outlets Non-Slip Battery Pads Automatic Starter Battery Isolation Stage 1 & 3 LED Fault Code Indication 12.7 VOLT - 100% 12.5 VOLT - 80% 12.2 VOLT - 50% 10.5 VOLT - FLAT CIG SOCKET 10A MAX 2 X USB QC 3.0 & 2.1AMP (5A OUT MAX) CIG SOCKET 10A MAX 2 X USB QC 3.0 & 2.1AMP (5A OUT MAX) MASTER SWITCH VOLT METER ON/OFF HIGH POWER CONNECTOR JUMPSTART 600A 7S MAX WARNING! DO NOT SHORT CIRCUIT (UNFUSED) + 4X IN/OUT POWER CONNECTOR + + + + plug-in to any of these sockets UNREGULATED SOLAR PANEL 23V MAX REGULATED SOLAR PANEL AC CHARGER LEAD ACID GEL AGM LITHIUM C O M PAT I B I L I T Y POWER CHARGING/ FAULT 22A SMART CHARGER 25A DC-DC & MPPT SOLAR CHARGER 25A DC-DC & MPPT SOLAR CHARGER + + ALTERNATOR INPUT SOLAR INPUT (UNREGULATED 9-23V DC) SKU: KAJBALID-X1 | V1.83 REGISTERED DESIGN NO.: 202016277 PATENT PENDING + + 2X IN/OUT POWER CONNECTOR 50A MAX COMBINED X1 P OWE R STAT I O N DC-DC CHARGER GUIDE Alternator voltage 12V 0-8.9 Volts 9-12.6 Volts 12.7-13.1 Volts 13.2 Volts ALTERNATOR LED BATTERY STATUS Alternator voltage 24V Alternator LED Status 12-17.9 Volts OFF Under operating voltage 18-25.2 Volts Flash 1 sec on 5 sec off Under cut-out voltage 25.3-26.3 Volts 26.4 Volts Flash 1 sec on 1 sec off Solid on Under cut-in voltage Cut-in voltage reached, charging will ALTERNATOR LED BATTERY STATUS WITH IGNITION WIRE CONNECTED Alternator voltage 12V 0-8.9 Volts Alternator voltage 24V 12-17.9 Volts Alternator LED OFF Status start after 30 second delay Under operating voltage 9-11.6 Volts 18-23.2 Volts Flash 1 sec on 5 sec off Under cut-out voltage 11.7-12.1 Volts 12.2 Volts 23.3-24.3 Volts 24.4 Volts Flash 1 sec on 1 sec off Solid on Under cut-in voltage Cut-in voltage reached, charging will Solar voltage 0-8.9 Volts Unregulated 9-23V DC 23V + SOLAR LED STATUS Solar LED OFF Solid on Solar LED is Off Status start after 30 second delay Under cut-in voltage Cut-in voltage reached, charging will begin after 10 sec delay (please note alternator has priority over solar) Solar Input Voltage Exceeded MPPT iNTEGRATED WITH CHARGER HEAVY DUTY CONSTRUCTION USB QC 3.0 QUICK CHARGING PRE-WIRED FOR PLUG & PLAY SETUP LITHIUM, GEL, AGM, WET & CALCIUM COMPATIBLE BUILT-IN CIRCUIT BREAKERS multiple power outlets Non-Slip Battery Pads Automatic Starter Battery Isolation Stage 1 & 3 LED Fault Code Indication 12.7 VOLT - 100% 12.5 VOLT - 80% 12.2 VOLT - 50% 10.5 VOLT - FLAT CIG SOCKET 10A MAX 2 X USB QC 3.0 & 2.1AMP (5A OUT MAX) CIG SOCKET 10A MAX 2 X USB QC 3.0 & 2.1AMP (5A OUT MAX) MASTER SWITCH VOLT METER ON/OFF + + ALTERNATOR INPUT SOLAR INPUT (UNREGULATED 9-23V DC) SKU: KAJBALID-X1 | V1.83 REGISTERED DESIGN NO.: 202016277 PATENT PENDING + + 2X IN/OUT POWER CONNECTOR 50A MAX COMBINED X1 P OWE R STAT I O N DC-DC CHARGER GUIDE Alternator voltage 12V 0-8.9 Volts 9-12.6 Volts 12.7-13.1 Volts 13.2 Volts ALTERNATOR LED BATTERY STATUS Alternator voltage 24V Alternator LED Status 12-17.9 Volts OFF Under operating voltage 18-25.2 Volts Flash 1 sec on 5 sec off Under cut-out voltage 25.3-26.3 Volts 26.4 Volts Flash 1 sec on 1 sec off Solid on Under cut-in voltage Cut-in voltage reached, charging will ALTERNATOR LED BATTERY STATUS WITH IGNITION WIRE CONNECTED Alternator voltage 12V 0-8.9 Volts Alternator voltage 24V 12-17.9 Volts Alternator LED OFF Status start after 30 second delay Under operating voltage 9-11.6 Volts 18-23.2 Volts Flash 1 sec on 5 sec off Under cut-out voltage 11.7-12.1 Volts 12.2 Volts 23.3-24.3 Volts 24.4 Volts Flash 1 sec on 1 sec off Solid on Under cut-in voltage Cut-in voltage reached, charging will Solar voltage 0-8.9 Volts Unregulated 9-23V DC 23V + SOLAR LED STATUS Solar LED OFF Solid on Solar LED is Off Status start after 30 second delay Under cut-in voltage Cut-in voltage reached, charging will begin after 10 sec delay (please note alternator has priority over solar) Solar Input Voltage Exceeded MPPT iNTEGRATED WITH CHARGER HEAVY DUTY CONSTRUCTION USB QC 3.0 QUICK CHARGING PRE-WIRED FOR PLUG & PLAY SETUP LITHIUM, GEL, AGM, WET & CALCIUM COMPATIBLE BUILT-IN CIRCUIT BREAKERS multiple power outlets Non-Slip Battery Pads Automatic Starter Battery Isolation Stage 1 & 3 LED Fault Code Indication 12.7 VOLT - 100% 12.5 VOLT - 80% 12.2 VOLT - 50% 10.5 VOLT - FLAT CIG SOCKET 10A MAX 2 X USB QC 3.0 & 2.1AMP (5A OUT MAX) CIG SOCKET 10A MAX 2 X USB QC 3.0 & 2.1AMP (5A OUT MAX) MASTER SWITCH VOLT METER ON/OFF HIGH POWER CONNECTOR JUMPSTART 600A 7S MAX WARNING! DO NOT SHORT CIRCUIT (UNFUSED) + 4X IN/OUT POWER CONNECTOR + + HIGH POWER CONNECTOR JUMPSTART 600A 7S MAX WARNING! DO NOT SHORT CIRCUIT (UNFUSED) + 4X IN/OUT POWER CONNECTOR + + + + + + VEHICLE IGNITION - + VEHICLE BATTERY - + FLAT BATTERY Note: Not for lithium 25A DC-DC & MPPT SOLAR CHARGER DC-DC CHARGER GUIDE UNDERSTANDING SOLAR, ALTERNATOR & CHARGING LIGHTS SOLAR ALTERNATOR CHARGING Solid on: cut-in voltage reached. (see table below for other indications) Solid on: cut-in voltage reached. (see table below for other indications) Charging light will flash when unit is charging. � Alternator has priority over solar therefore, if both solar and alternator are connected, only alternator LED is solid and alternator is charging. NOTE � 30 sec delay between cut-in voltage being reached and charging beginning & a 60 second delay before disconnecting when under cut-out voltage. ALTERNATOR LED BATTERY STATUS Alternator voltage 12V Alternator voltage 24V Alternator LED Status 0-8.9 Volts 9-12.6 Volts 12-17.9 Volts 18-25.2 Volts OFF Flash 1 sec on 5 sec off Under operating voltage Under cut-out voltage 12.7-13.1 Volts 13.2 Volts 25.3-26.3 Volts 26.4 Volts Flash 1 sec on 1 sec off Solid on Under cut-in voltage Cut-in voltage reached, charging will start after 30 second delay ALTERNATOR LED BATTERY STATUS WITH IGNITION WIRE CONNECTED Alternator voltage 12V Alternator voltage 24V Alternator LED Status 0-8.9 Volts 9-11.6 Volts 12-17.9 Volts 18-23.2 Volts OFF Flash 1 sec on 5 sec off Under operating voltage Under cut-out voltage 11.7-12.1 Volts 12.2 Volts 23.3-24.3 Volts 24.4 Volts Flash 1 sec on 1 sec off Solid on Under cut-in voltage Cut-in voltage reached, charging will start after 30 second delay SOLAR LED STATUS Solar voltage Solar LED Status 0-8.9 Volts Unregulated 9-23V DC 23V + OFF Solid on Solar LED is Off Stage 1 & 3 LED Fault Code Indication Under cut-in voltage Cut-in voltage reached, charging will begin after 10 sec delay (please note alternator has priority over solar) Solar Input Voltage Exceeded CHOOSING THE BATTERY TYPE The default battery setting is AGM. When the auxiliary battery is connected, press and hold the mode button for 5 seconds or until the battery light starts flashing. Then select from either GEL, AGM, WET, CALCIUM or LITHIUM and wait for the battery light to stop flashing. When this occurs, your selection is saved. SOLAR ALTERNATOR CHARGING MODE BATTERY TYPE GEL AGM WET CALCIUM LITHIUM 1 2 3 BULK ABSORPTION FLOAT 4 PULSE 12V 25A DC 4-STAGE CHARGING STAGE PROFILE STAGE DESCRIPTION BULK GEL 100% Current Until 14.1 V AGM 100% Current Until 14.4 V WET 100% Current Until 14.7 V CALCIUM 100% Current Until 15.4 V LITHIUM 100% Current Until 14.4 V ABSORPTION Constant 14.1 V Until 3.8A Constant 14.4 V Until 3.8A Constant 14.7 V Until 3.8A Constant 15.4 V Until 3.8A Constant 14.4 V Until 3.8A FLOAT 13.7V at 100% Current Max PULSE Begins after a continuous float stage of 10 days and pulses power through the battery using the same current and voltage as the absorption stage to maintain charge and desulphate. During this time, if the voltage of the auxiliary battery drops below 12.6V, the charger will restart the charge cycle at Bulk. Once pulse is completed, the charger reverts to float stage. NOTE: When in float stage, the battery is fully charged. At float stage, when battery voltage drops to 12.7V, the charger will restart charging from BULK stage. Lithium BMS Sleep Mode & Recovery Feature: Most lithium batteries are built with a Battery Management System (BMS) inside to protect the battery from overcharging, over discharging and extreme temperature changes. One of the key functions of the BMS is to protect your battery by internally disconnecting the load� when voltage drops below specific parameters, this will then result in the battery entering into a "sleep" mode. � (Load includes any accessories and/or device/s drawing charge from the battery. Eg: fridges, pumps, food sealers, etc) The KickAss DC-DC MPPT Solar Battery Charger has a lithium battery recovery function. This function has been designed to recover lithium batteries from a sleep mode. Lithium Battery Sleep Mode Indication: When the lithium battery has entered sleep mode, the charger will show fault codes of output open circuit, until all loads� are disconnected and a sufficient charge source is connected. Source will Illuminate solid SOLAR ALTERNATOR CHARGING MODE BATTERY TYPE GEL AGM WET CALCIUM LITHIUM 1 2 3 4 12V 25A DC 4-STAGE BULK ABSORPTION FLOAT PULSE IMPORTANT : You must select 'LITHIUM' as the battery type by using the 'MODE' button prior to connecting it to a lithium battery in sleep mode to attempt recovery. How to Wake a Lithium Battery to Begin Recovery Mode: First disconnect any load connected to the lithium battery. Secondly, connect Alternator Input or Solar Input� to the KickAss DC-DC MPPT Solar Battery Charger. Thirdly, connect the output from the DC-DC charger to the lithium battery. The Charger will have all battery types (GEL, AGM, WET CALCIUM, LITHIUM) flashing and the BULK and PULSE LED lights will remain on for 30 seconds (Indicated in diagram above,) before entering Recovery Mode. �(Alternator and Solar inputs must be above cut-in voltage for DC-DC Charger) Recovery Mode Indicator: When the lithium battery has entered recovery mode, the KickAss DC-DC MPPT Solar Battery Charger display will have the source indicator illuminated (eg; SOLAR) and the battery type LITHIUM will be flashing. See diagram below. Source will Illuminate solid SOLAR ALTERNATOR MODE BATTERY TYPE GEL AGM WET CALCIUM LITHIUM 1 2 3 4 12V 25A DC 4-STAGE CHARGING BULK ABSORPTION FLOAT PULSE When the battery voltage has been recovered to 12V, the DC-DC charger will automatically change to normal stage charging programs and loads may be reconnected. FAULT CODES If all battery type selection lights are flashing simultaneously please see troubleshooting guide below. MODE BATTERY TYPE GEL AGM WET CALCIUM LITHIUM There are error codes that may be displayed. These will be displayed in the following way: Stage LED S1 LED S2 LED S3 LED S4 LED Solar input high voltage Solar input reverse Alternator high voltage Alternator input reverse Output fault mode Cause Over voltage is detected at solar input Solar input is reversely connected Overvoltage is detected at alternator input Alternator input is reversely connected Output battery is reversely connected Overvoltage is detected at output Output open circuit or dead battery Remedy Check solar panel open circuit voltage Check solar input connection Check vehicle battery voltage Check alternator input connection Check output cable connection Check auxiliary battery voltage Check auxiliary battery voltage & cable connections TECHNICAL SPECIFICATIONS BATTERY BOX INFORMATION Material ABS Temperature Range -10�C - +60�C BATTERY INFORMATION Supported Chemistries AGM, Calcium, Wet, Gel or Lithium (Deep Cycle Only) MAX Battery Dimensions 340mm L x 185mm W x 235mm H (with Silicone Mat) MAX Battery Weight 35kg PORTS (INPUT/OUTPUT) 6 x (50A) Anderson Style Plugs Input / Output Capable Maximum Combined 50A Current Rating WARNING: 1. Do not plug in multiple chargers as inputs 2. Do not use an external charger while the DC DC Charger is operating 3. Exceeding 50A combined current rating will trigger the safety breaker 1 x (175A) Anderson Style Plug High Current Inverter Output WARNING: 1. Master switch does not disconnect the battery from this connector 2. This output is NOT Fused or Short Circuit Protected 3. Do not jump start a vehicle for longer than 7s 4. KA deep cycle batteries should be used for jump starting in emergency situations ONLY, as it will affect battery health 5. Check battery specifications and compatibility with high current draw before using jump start connector 6. Lithium batteries should not be used in this box when intending to jump start 2 x Cigarette Socket Outputs 2 x Dual USB / QC 3.0 Outputs ALTERNATOR INPUT 1 x Triple Anderson Style Plug Maximum 10A output per socket 2 x 2.4A Standard USB Output 2 x QC 3.0 Output (5V/3.1A, 9V/2A, 12V1.5A) 9-32V DC Starter Battery Input (+/-) Ignition Override Input (I) SOLAR INPUT 1 x (50A) Anderson Style Plug Minimum Solar Input Voltage: 9V DC Maximum Solar Input Voltage: 23V DC Maximum Solar Input Current: 25A WARNING: 1. Do not exceed the Maximum Voltage of 23V DC 2. Do not exceed the Maximum Input Current of 25A FREQUENTLY ASKED QUESTIONS Q. What types of batteries can I charge with this battery box? The battery box is compatible with most 12V deep cycle batteries. This includes AGM, Calcium, Wet, Gel or Lithium LiFePO4. Q. If storing my KickAss Power Station for long periods, what should I do to look after my battery's health? An AGM battery is best stored fully charged. The KickAss Power Station is fitted with a Master Switch that allows all outlets to be disconnected from the battery for storage - meaning nothing can drain the battery over time. For short term storage we recommend fully charging the battery with a 240V mains charger, before switching off the Master Switch and storing. For longer term storage, we recommend instead to connect a 240V mains charger to the battery in order to continually maintain a full state of charge - this process is called trickle charging. Q. Is the Power Station waterproof? The KickAss Power Station has been designed to be as resistant to moisture and dust as possible, though it is not waterproof. Do not leave exposed to rain or weather, and do not submerse. For more information visit us at kickassproducts.com.au/support The information in this document is subject to change without prior notice. THANK YOU FOR CHOOSING JAXBOX X1 POWERSTATION YOUR COMPLETE 12-VOLT POWER SOLUTION