ACE&EASTMAN Manual Sm1000 2 User

User Manual: ACE&EASTMAN Manual-Sm1000-2

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TM

SM1000-2

NON-POSITIONER SERVO MOTOR USER INSTRUCTIONS & PARTS LISTING

SM1000-2 ENDURO™ ELITE

E

nduro

ELITE

TM

SM1000

Model

SM1000-2

Voltage: 220

Phase: 1

Cycles: 50/60

Variable Speed

to 3800 RPM

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Copyright © 2011 Enduro™ Servo Motor

SM1000-2 ENDURO™ ELITE NON-POSITIONER SERVO

MOTOR USER INSTRUCTIONS

Congratulations!

You have purchased the Enduro™ Elite SM1000 motor that pays for itself with 60% to 80% energy

savings compared to clutch motors. With the high and rising cost of electricity, you just can’t afford to

run a clutch motor any longer. The power and dependability of the brushless Enduro™ Elite SM1000 is

exceptional. This workhorse just won’t quit.

Please read these instructions carefully before installation, operation or maintenance.

General Introduction

The Enduro™ Elite SM1000 Servo Motor is designed to meet almost all basic heavy duty and

continuous use requirements of various industrial sewing machines. It utilizes extremely powerful

rare-earth Neodymium permanent magnets. The motor produces almost no noise, saves energy and

is brushless, speed adjustable and durable. It provides a high starting torque even at low speed or

from a complete stop.

By using a modern technologically advanced microprocessor, Hall sensor and Pulse-Width Modulation

technology, the Enduro™ Elite SM1000 can be set to rotate at different maximum speeds, in either normal

or reverse directions, and can start with different accelerating speeds. It will stop automatically with any

interruption such as in-line voltage, electrical surge, radio frequency interference or overloading. It is

fully protected by the software and will give error messages indicating which problem is encountered. It

even works well in environments with an unstable electrical power supply.

CAUTION

1. Remove your foot from the pedal when turning the power ON.

2. Turn the power switch OFF before replacing or threading the needle.

3. Turn the power OFF when leaving the machine.

4. When performing maintenance on the sewing machine, turn the motor power switch to

the OFF position. Remove the power cord from the back of the motor to completely

disable all power to the sewing machine.

5. Always ground the grounding wire.

6. Always turn off the power switch before connecting or disconnecting each connector.

7. To avoid an accident, do not alter this motor and control box.

Warranty

This product is covered with a 1 year limited warranty. If the motor fails to perform its designed function

due to manufacturer’s defects, contact the place you purchased it from for repair or replacement.

This warranty does not cover defects due to dropping, power surge, spikes or misuse.

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2 - ENGLISH

Installation

Put the mounting bracket of the motor upwards to the bottom of the tabletop and x the motor to the

tabletop with the bolts provided. Connect the treadle rod with the connecting rod joint. Install the female

plug of the cable from the switch box into the power inlet socket in the back of the motor box.

Wiring

For 220 volt single phase motor follow the diagram below:

Note: When wiring the motor to the power source, connect both the black and white wires to

achieve 220 Volts (green to ground). If you are in an area (China / Europe) that supplies 220 Volts

from a single lead, then connect the power source to the black wire. The white wire will then be the

neutral and the green wire will be the ground.

Error Message and Trouble Shooting

E2: Motor Phase signal error.

E3: Motor protected against over-current.

E4: Circuit board error.

E5: Display module and control module communication error.

E6: Pedal position sensor error.

Setting Up

Turn on the switch located on the switchbox. The display will

show roughly a circle with a running blinking bar, this means the

motor is now in "ready" status, ready to work or be set.

"ready" status

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ENGLISH - 3

Motor Rotating Direction Setting

Setting up Number 2

a. Keep "▼" button pressed for several seconds, until LED

display indicates "SET.0".

b. Press "▲" button 2 times. It will now indicate "SET.2", which

means "Setting up No. 2".

c. Press "▼" button until the LED indicates "roT.E" or "roT.P".

Press "▼/▲ " to switch between E and P, to meet the desired

requirement.

"E" means the motor will run in reversed direction.

"P" means the motor will run in normal direction.

d. Setting will be automatically saved 5 seconds after no buttons

are pressed. The motor returns to "ready" status.

Slow Starting Speed

Setting up Number 1

1. The "slow period time" = 128milliseconds * X, (slow starting setting), X = 0~9 (as setting up in

the motor).

2. Example: The treadle is depressed approximately half way down producing a motor speed

of about 2,000 RPM and if the Slow Starting is set at 9, then the time from 0 to 2000RPM is

theoretically 128 milliseconds X 9 = 1152 milliseconds, plus the electrical-mechanical delay

which is about 0.8 seconds.

3. If the Slow Starting is set at 0, the "real starting time" and time from 0-2000RPM is about 0.8

seconds, which is due to the unavoidable electrical-mechanical delay only.

a. Keep "▼" button pressed for several seconds, until LED

display indicates "SET.0".

b. Press "▲" button 1 time to indicate "SET.1", which means

"Setting up No. 1".

c. Press "▼" button and LED indicates "SOT.X" (X is 0-9).

Press "▼/▲" to adjust from 0 to 9 according to your own

application. 0 means the quickest. 9 means the slowest. The

manufacturer’s default setting is 0.

d. Setting will be automatically saved 5 seconds after no buttons

are pressed. The motor returns to "ready" status.

"ready" status

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"ready" status

4 - ENGLISH

Maximum Speed Setting

Setting up Number 3

a. Keep "▼" button pressed for several seconds, until LED

display indicates "SET.0".

b. Press "▲" button 3 times to indicate "SET.3", which means

"Setting up No. 3".

c. Then press "▼" button and LED shows 100-3800, which

means the highest motor speed in RPM.

Press "▼/ ▲" to adjust the Maximum Speed from 100rpm to

3800rpm. The manufacturer’s default setting is 3800rpm.

d. Setting will be automatically saved 5 seconds after no buttons

are pressed. The motor returns to "ready" status.

STITCHES PER MINUTE AT 3800 RPM MOTOR SPEED

MOTOR PULLEY

DIAMETER SEWING MACHINE HANDWHEEL PULLEY SIZE

MM / INCHES 50 = 2 60 = 2-3/8 70 = 2-3/4 85 = 3-3/8 115 = 4-5/8 150 = 6

50 = 2 3800 3200 2800 2200 1700 1300

60 = 2-3/8 4500 3800 3300 2700 2000 1500

75 = 3 5700 4800 4200 3400 2500 1900

80 = 3-1/4 6200 5200 4500 3700 2700 2100

90 = 3-5/8 7000 5800 5000 4100 3000 2300

100 = 4 7600 6400 5500 4500 3300 2500

Changing the Pulley

Remove pulley cover and pulley.

Securely tighten the new chosen pulley.

Caution – Incomplete tightening may cause malfunctions. Also, be sure the pulley cover is correctly

positioned to avoid rubbing against the pulley or the V-belt.

Motor pulley outer

diameter (mm) =Normal sewing machine speed XSewing machine pulley

diameter + 5 mm

(*) Motor Speed

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"ready" status

ENGLISH - 5

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No. Fig. Description

SM68 A Sensor only with screws (single channel for non-positioner motor)

SM103 B Treadle sensor plate assembly complete with 4 screws (single channel for non-positioner motor) (877C)

SM78 C Complete horizontal wire harness for 220 volt models (431C)

SM105 D SM1000-2 label

SM108 E SM1000 Elite control box cover with 4 screws (431C Matte)

SM109 F 4 Digit LED display with screws

SM637 G SM1000-2 circuit board with 6 Screws

SM113 H Motor mounting bracket complete with 4 screws (877C)

SM50 I 50mm pulley with mounting hardware

SM60 I 60mm pulley with mounting hardware

SM75 I 75mm pulley with mounting hardware

SM80 I 80mm pulley with mounting hardware

SM90 I 90mm pulley with mounting hardware

SM100 I 100mm pulley with mounting hardware

SM79 J Pulley cover bracket with screws and washers

SM86 K Pulley cover with screw and washer (431C Matte)

SM115 L Rear motor cover panel SM1000-2 with 6 screws (877C)

SM81 M Power inlet receptacle with wires, terminals and screws complete

SM1000-2 PARTS LISTING

SM1000-2 2011-3

6 - ENGLISH