ACS Solutions Switzerland 800-0076 Ticket Vending Machine FVD Expert 9100 US User Manual SP 10 000 006 785 E00 04 000x

ACS Solutions Switzerland Ltd. Ticket Vending Machine FVD Expert 9100 US SP 10 000 006 785 E00 04 000x

UserManual.pdf

FVD Expert

Specification

HW Technical Description

Version 1-4

November 15, 2012

9100 US

the Xerox Corporation in the United States and/or other countries.

Other company trademarks are also acknowledged.

This document has been through a formal review process. To the best of our knowledge it is accurate.

ACS reserves the right to make further modifications as necessary.

This document is produced for Affiliated Computer Services, Inc. (ACS) Southeastern Pennsylvania

Transportation Authority (SEPTA) project management and cannot be reproduced or distributed to any

third party without prior written consent. No part of this document may be modified, deleted, or ex-

panded by any process or means without prior written permission from ACS.

Version History

Version Number Date Description Author

1-0 03/09/2012 Initial release Alberto Martinez

1-1 03/05/2012 Inputs ACS USA Oleg Epelbaum

1-1 06/04/2012 Response to CDM Alberto Martinez

1-2 06/07/2012 After PDR Review Jon Brezinski

1-3 15/08/2012 Divers Corrections, CRs Alberto Martinez

1-4 15/11/2012 Several updates Alberto Martinez

Preliminary Design Review Requirements

PDR Requirement Technical Specification Location

PDR 8-2 Subsection 8.3.1

PDR 8-4 Subsection 8.3.2

PDR 8-8 Subsection 8.5

PDR 8-9 Subsection 8.5

PDR 8-10 Subsection 8.6.1

PDR 8-11 Subsection 8.6.2

PDR 8-12 Subsection 8.6.2.3

PDR 8-14 Subsection 8.6.5

PDR 8-15 Subsection 8.6.7.1

PDR 8-16 Subsection 8.6.7.2

PDR 8-18 Subsection 8.7

PDR 8-21 Subsection 8.9.3

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©Xerox / These materials are considered confidential and proprietary!

The copyright to this document is owned by ACS Solutions Switzerland Ltd. All documentation is con-

fidential and must not be disclosed to third parties without the prior written consent of

ACS Solutions Switzerland Ltd. The document must not be reproduced in any way. Violation is liable

to prosecution.

The documentation describes the current status of the product design at the time of drafting or updat-

ing the document. Changes and improvements, due to advances in technology and functionality, may

be introduced without prior notice or justification.

ACS Solutions Switzerland Ltd is not liable for any indirect damages incurred by the user as a result of

using this document.

Frankenstrasse 70

CH-3018 Bern

Schweiz

Document Administration

Author(s)

Alberto Martinez

Date 15.11.2012 Language EN Original Language EN

Doc. No. 10-000-006-785 Sub. No. 00 Version 04

Document type SP Specification Format A4

Tool Microsoft Word 2003/7 Location SAP-PDM

Prepared Priska Nicole Hefti Lindenmaier

Revision History (SAP)

Vers. Description of Change

00 First edition

01-04 Several updates, layout adjustments

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Table of contents

1 About this document .................................................................... 8

1.1 Introduction ............................................................................................................... 8

1.2 Audience ................................................................................................................... 8

1.3 Related Documents .................................................................................................. 8

1.4 Subsystems Overview .............................................................................................. 9

1.5 Expert 9100 US Common Functionalities ............................................................... 10

2 Components .............................................................................. 11

2.1 Fare Vending Device — Full Function, Cashless ................................................... 11

2.2 Block Diagram......................................................................................................... 14

2.3 Housing ................................................................................................................... 15

2.4 Pedestal .................................................................................................................. 17

2.5 Lock Arrangement .................................................................................................. 18

2.5.1 Overview .................................................................................................. 18

2.5.2 Lock Plan ................................................................................................. 19

2.5.3 Door Lock Mechanism ............................................................................. 20

2.6 Human Machine Interface ....................................................................................... 21

2.6.1 Display-Touch-Module ............................................................................ 21

2.6.2 Output Tray .............................................................................................. 23

2.7 Coin Handling System RS28.7-1 ............................................................................ 24

2.7.1 Overview .................................................................................................. 24

2.7.2 Coin Insertion Unit ................................................................................... 26

2.7.2.1 Coin Insertion Slot (FVD Door) ................................................ 26

2.7.3 Coin Verifier Unit ..................................................................................... 27

2.7.4 Coin Drum Block...................................................................................... 28

2.7.5 Coin Drum ............................................................................................... 28

2.7.5.1 Cash Acceptance ..................................................................... 28

2.7.5.2 Cash Return ............................................................................. 29

2.7.5.3 Drum Function ......................................................................... 30

2.7.6 Coin Vault ................................................................................................ 31

2.7.7 Bulk Coin Storage Unit ............................................................................ 32

2.8 Banknote Recycler .................................................................................................. 33

2.8.1 Banknote Recycler CashCode ................................................................ 33

2.8.1.1 CashCode Parameters ............................................................ 34

2.9 Electronic Transfer of Funds-Point of Sale ............................................................. 35

1.1.1 PIN Pad and LCD Display ....................................................................... 35

2.9.1 Card Reader ............................................................................................ 37

2.9.2 Card Open Payment Contactless Reader ............................................... 38

2.10 Card Dispenser Unit ............................................................................................... 39

2.10.1 Overview .................................................................................................. 39

2.10.2 Card Transport Unit ................................................................................. 39

2.10.3 Card Dispenser with Card Magazine....................................................... 40

2.10.4 Weight ..................................................................................................... 40

2.11 Card Access Module ............................................................................................... 41

2.12 Printer System ........................................................................................................ 42

2.12.1 Overview .................................................................................................. 42

2.12.2 Magnetic Media Swipe Reader AP5200MC Printer ................................ 42

2.12.3 Receipt Printer AP4200 ........................................................................... 43

2.12.4 Paper ....................................................................................................... 43

2.13 Control Electronics .................................................................................................. 44

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2.13.1 Overview .................................................................................................. 44

2.13.2 Main Control Unit 4.0 Technical Data ..................................................... 45

2.13.3 Backup Functionality ............................................................................... 45

2.13.4 Operating System/Software .................................................................... 45

2.14 Power Interfaces ..................................................................................................... 46

2.15 Power Supply .......................................................................................................... 46

2.16 X-Bus Device .......................................................................................................... 47

2.17 Main Failure ............................................................................................................ 47

2.18 AC/DC Converter — Main Control Unit Supply ...................................................... 48

2.19 Battery ..................................................................................................................... 49

2.20 Service Plug ............................................................................................................ 50

2.21 Siren ........................................................................................................................ 50

2.22 Communication Interfaces ...................................................................................... 51

2.22.1 NB1600-Wireline Functions ..................................................................... 51

2.22.2 NB1600-LTE Wireless Router — Optional .............................................. 52

2.22.3 Antenna ................................................................................................... 53

2.23 Loudspeaker and Connector for Headphone Audio Amplifier ................................ 54

2.24 Service Panel .......................................................................................................... 55

1.2 Dust Cover .............................................................................................................. 56

3 Norms and Standards ................................................................ 57

3.1 Operational Conditions ........................................................................................... 57

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List of figures

Figure 2-1: FVD Expert 9100 US Overview .......................................................................................... 11

Figure 2-2: Expert 9100 US (Indicative Only, in mm) ............................................................................ 15

Figure 2-3: FVD Door Opening in mm ................................................................................................... 15

Figure 2-4: Contact Switches on the Housing ....................................................................................... 18

Figure 2-5: Locking System on Door Side ............................................................................................. 20

Figure 2-6: Locking System on Housing Side ..................................... Error! Bookmark not defined.20

Figure 2-7: Display Touch Module — Front Side .................................................................................. 22

Figure 2-8: Display Touch Module — Rear Side ................................................................................... 22

Figure 2-9: Output Tray ......................................................................................................................... 23

Figure 2-10: RS28.7-1 ........................................................................................................................... 24

Figure 2-11: Cash Flowchart Diagram — Configuration Drum Block is Only Indicative ....................... 25

Figure 2-12: Coin Insertion Unit ............................................................................................................. 26

Figure 2-13: Coin Verifier Unit ............................................................................................................... 27

Figure 2-14: Coin Drum Block ............................................................................................................... 28

Figure 2-15: Coin Drum Block Storage.................................................................................................. 28

Figure 2-16: Principle Underlying the Function of the Coin Drum ......................................................... 29

Figure 2-17: Coin Vault .......................................................................................................................... 31

Figure 2-18: Principle Underlying the Function of the BUCO ................................................................ 32

Figure 2-19: CashCode BNR ................................................................................................................. 33

Figure 2-20: PIN Pad ............................................................................................................................. 36

Figure 2-21: VeriFone Card Reader ...................................................................................................... 37

Figure 2-22: ViVOpay Kiosk .................................................................................................................. 38

Figure 2-23: Card Dispenser Unit .......................................................................................................... 39

Figure 2-24: Card Dispenser with Card Magazine ................................................................................ 40

Figure 2-25: Card Magazine Weight...................................................................................................... 40

Figure 2-26: CAM Reader/Writer and Antenna Switch Module ............................................................. 41

Figure 2-27: Receipt Printer — AP 5200MC ......................................................................................... 42

Figure 2-28: Receipt Printer — AP 4200 ............................................................................................... 43

Figure 2-29: MCU 4.0 ............................................................................................................................ 44

Figure 2-30: Power Manager ................................................................................................................. 46

Figure 2-31: AC/DC Converter .............................................................................................................. 48

Figure 2-32: Battery Module .................................................................................................................. 49

Figure 2-33: Service Plug ...................................................................................................................... 50

Figure 2-34: Siren 50

Figure 2-35: NB1600-Wireline ............................................................................................................... 51

Figure 2-36: NB1600-LTE Wireless Router ........................................................................................... 52

Figure 2-37: Antenna ............................................................................................................................. 53

Figure 2-38: Service Panel .................................................................................................................... 55

Figure 2-39: Dust Coverl ....................................................................................................................... 56

Figure 2-40: Dust Cover (technical View) .............................................................................................. 56

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List of tables

Table 1-1: Subsystems Overview ............................................................................................................ 9

Table 2-1: FVD Expert 9100 US — Hardware Shown in Figure ........................................................... 12

Table 2-2: FVD Expert 9100 US — Hardware Not Shown in Figure ..................................................... 13

Table 2-3: Housing Datasheet ............................................................................................................... 16

Table 2-4: Pedestal Datasheet .............................................................................................................. 17

Table 2-5: Lock Arrangement ................................................................................................................ 18

Table 6 – Lock plan FVD ....................................................................................................................... 19

Table 7 – Lock plan FVD pedestal ........................................................................................................ 19

Table 8 – Lock plan related to money containers .................................................................................. 19

Table 2-9: HMI Datasheet Extraction .................................................................................................... 22

Table 2-10: Drum Configuration Datasheet Extraction.......................................................................... 29

Table 2-11: Configurable Drum Assignment ......................................................................................... 30

Table 2-12: Coin Vault Datasheet Extraction ........................................................................................ 31

Table 2-13: BUCO — Initial Configuration and Capacity ...................................................................... 32

Table 2-14: CashCode Datasheet Extraction ........................................................................................ 34

Table 2-15: VeriFone Vx700 Datasheet Extraction ................................................................................ 36

Table 2-16: VeriFone SCR710 Datasheet Extraction............................................................................ 37

Table 2-17: ViVOpay Kiosk Datasheet Extraction ................................................................................. 38

Table 2-18: AP5200MC — Datasheet Extraction .................................................................................. 43

Table 2-19: AP 4200 Paper ................................................................................................................... 43

Table 2-20: SBC and COMO Information .............................................................................................. 44

Table 2-21: MCU 4.0 — Datasheet Extraction ...................................................................................... 45

Table 2-22: MCU 4.0 — Datasheet Extraction ...................................................................................... 46

Table 2-23: Data of the Integrated UPS — Sheet Extraction ................................................................ 46

Table 2-24: AC/DC Converter — Datasheet Extraction for MCU Supply.............................................. 48

Table 2-25: Battery – Datasheet Extraction .......................................................................................... 49

Table 2-26: Siren — Sheet Extraction ................................................................................................... 50

Table 2-27: NB1600-Wireline — Sheet Extraction ................................................................................ 52

Table 2-28: NB1600-LTE Wireless Router — Sheet Extraction ............................................................ 53

Table 2-29: Service Panel — Sheet Extraction ..................................................................................... 55

Table 3-1: Norms and Standards .......................................................................................................... 57

Table 3-2: Environment and Climate ..................................................................................................... 57

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1 About this document

1.1 Introduction

This document specifies the configuration and technical description of the Expert 9100 US

Fare Vending Device (FVD) for the SEPTA New Payment Technologies (NPT) system.

NOTE:

Features not listed in the table or explicitly defined in the Technical Specification are exclud-

ed.

1.2 Audience

The intended audience of this document includes the SEPTA NPT project members.

1.3 Related Documents

This Fare Vending Device Hardware Specification document is part of a larger series, which

includes:

Manuals

[1] Fare Vending Device Overview – 10-000-00x-xxx E00 BH

[2] Fare Vending Device Functional Specification – 10-000-00x-xxx E00 BH

[3] Fare Vending Device Compliance Matrix – 10-000-00x-xxx E00 BH

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1.4 Subsystems Overview

The FVD Expert 9100 US for the SEPTA NPT project consists of the ticket vending ma-

chines according to Table 1-1: Subsystems Overview.

Full Function Cashless

Subsystem/Functions FVD FVD

Type Stationary Stationary

Base Expert 9100 US Expert 9100 US

Issue Smart Media Smart Media Dispenser Mod-

ules Smart Media Dispenser Modules

Issue MMSR AP5200MC AP5200MC

Issue receipts AP4200 AP4200

Accept coins RS28.7-1

Escrow and change in coins 5 fully equipped drums plus

2 dummies

Escrow coins Yes

BUCOs Yes

Accept banknotes B2B300XE

Escrow banknotes B2B300XE

Recycle banknotes B2B300XE

Accept credit and debit cards EFT Solution EFT Solution

Swipe reader for magnetic

stripe — MMSR Yes Yes

Front illumination Yes Yes

Heating Yes Yes

Communication Via LAN Via LAN

Information panel No Yes

Set for internal housing illumi-

nation Yes Yes

Audio amplifier and loud-

speaker Yes Yes

Electronic control unit

(MCU4.0 with 2GB RAM, in-

cluding COMO and licensed

Windows)

Yes Yes

EFT-PoS terminal Yes Yes

UMTS antenna (only for GSM

connected devices) Yes Yes

Viper Yes Yes

Siren Yes Yes

Dry contact Yes Yes

Power manager with tempera-

ture sensor Yes Yes

Table 1-1: Subsystems Overview

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1.5 Expert 9100 US Common Functionali-

ties

The FVD Expert 9100 US is based on the Expert 9x00 Ticket Vending Machine family and

provides the following common functionalities (depending on the type of configuration):

• Selecting the defined products on the touch-screen display

• Adding value or a product onto a transit account linked to the General Purpose Re-

loadable (GPR) card issuing receipts

• Paying with banknotes

• Returning banknotes

• Encoding and printing magnetic fare media from fan-folded Magnetic Media Swipe

Reader (MMSR) stock

• Dispensing GPR cards from stackers

• Paying with credit and debit cards — Electronic Transfer of Funds (EFT) module

• Paying with coins

• Returning coins

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2 Components

The following subsections include information on the Expert 9100 US ticket vending machine

components.

2.1 Fare Vending Device — Full Function,

Cashless

This subsection describes the general characteristics of the Expert 9100 US.

Figure 2-1: FVD Expert 9100 US Overview

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Name Description

1 Cabinet

The cabinet protects the interior of the Expert 9100 US and the

modules.

An option for a two sides and roof protection against forced intru-

sion is available.

2 Door

The door gives access to the modules.

The four door hinges, invisible from outside, are on the left-hand

side in order to open the door from right to left up to a maximum

angle of 128°. The conductive seal provides the necessary EMC

connection.

The front of the door has:

• Pictograms — symbols for passenger instructions —as pro-

vided by SEPTA

• Braille and raised text instructions for visually impaired pas-

sengers — as provided by SEPTA

3 Pedestal The closed pedestal provides the mechanical and grounding inter-

face between the floor and the cabinet.

4 Banner Customer-specific printed banner — optional.

5 Touch-Screen Display

15-inch LCD-TFT display with touch screen.

It allows the passenger, as well as the service personnel, to inter-

act with the FVD Expert 9100 US.

6 EFT-PoS Module

The EFT-Point of Sale (PoS) module — composed of frame, pri-

vacy protection, dip reader, contactless reader and PIN Pad —

allows the passenger to pay by credit or debit card.

7 Output Tray

Receipts, issued fare media — Smart Media — and change in

coins fall into this receptacle equipped with an LED, which can be

illuminated during this process. It has a transparent flap that keeps

the issued items from falling out and protects the output tray from

dust.

8 Coin Handling System

Module

The self-replenishing coin handling system RS28.7-1 allows the

passenger to pay with coins. It is capable of validating up to 15

different coins and works according to the last in, first out (LIFO)

principle. This prevents any type of money laundering.

9 BNR

The BNR CashCode B2B300XE allows the passengers to pay

with banknotes.

The banknote vault has a capacity of 1,000 banknotes.

10 Audio Amplifier and

Loudspeaker

The audio amplifier and loudspeaker will support the passenger

during sales.

Table 2-1: FVD Expert 9100 US — Hardware Shown in Figure

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Name Description

Printer Module for MMSR The thermal printer module for MMSR, AP5200MC, is used to print,

encode and issue fan-folded MMSR.

GPR Dispenser Module There is space for up to 2 Smart Media dispenser modules — maga-

zine with encoding and transport unit.

Paper Printer Module The thermal paper printer module, such as AP4000, is used to print

and issue receipts for passengers and service personnel.

Communication Module

In the standard version, a modular coupler allows the connection to

the LAN. There is an option to configure the FVD Expert 9100 US with

a wireless communication module. The wireless communication mod-

ule allows communication between the FVD and the backend or the

bank clearing house to be established in case of an EFT-POS pay-

ment over GPRS, EDGE, UMTS or HSDPA.

MCU Module

The MCU 4.0 — controlling and supervising the FVD Expert 9100 US

— consists of an SBC, a COMO, a mass storage device and a CF

card as backup media.

Heating The FVD Expert 9100 US is equipped with a heater and with tempera-

ture monitoring.

Headphone Connector A headphone connector — 3.5-mm mono jack — is installed on the

FVD front panel..

Table 2-2: FVD Expert 9100 US — Hardware Not Shown in Figure

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2.2 Block Diagram

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2.3 Housing

The following figures and tables provide information regarding Expert 9100 US housing.

Figure 2-2: Expert 9100 US (Indicative Only, in mm)

Figure 2-3: FVD Door Opening in mm

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Feature Description

Key Characteristics Housing: 2 mm stainless steel, brushed

Door: 3 mm stainless steel, brushed

Dimensions H x D x W: 1423 mm x 500 mm x 900 mm, excluding pedestal

Material Stainless steel (V2A), (1.4301, AISI 304)

Fixation Housing/Pedestal The FVD housing is fixed by four M12 screws — secured with

Loctite — onto the pedestal.

Intrusion of Fluids and Objects

The specific intrusion of fluids and objects will be avoided by the

respective design of the construction (use of shutters).

Remaining fluids that enter the FVD through operation openings

will be collected and drained to the outside.

Fluids that enter and do not harden, glue or corrode will not cause

damage or interference in the FVD.

Flammability

The parts accessible from the outside of the housing unit are met-

al, glass or synthetic. These parts are flame-retardant and will only

allow minimal deformation under the impact of a 30-second flame

from a cigarette lighter.

Accessible Parts All parts accessible from the outside are mounted on the inside.

The housing has no screws that can be loosened from the outside.

Color and surface treatment Color HMI Area to be decided be SEPTA

Exposed surfaces are stainless steel with a #4 Brushed finish.

Writing/Labels/Pictograms Color RAL — to be decided with SEPTA by FDR

Coat Inside Stained and passivated

Hinges The hinge construction contains four bracket hinges that are

blind-mounted on the left-hand side.

Door Opening Brackets

The door of the FVD can be fixed mechanically in the open angle

of approximately 90, 120 and 128 degrees. The protrusion of the

door, measured from the front of the housing, is approximately:

900mm at an angle of 90 degrees

742mm at an angle of 128 degrees

Table 2-3: Housing Datasheet

NOTE

Features not listed in the table or explicitly defined in the Technical Specification are exclud-

ed.

For easy movement and installation there are three holes in the roof. After installation they

will be covered by plates with seals.

Any sharp edges have been deburred for safety reasons.

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2.4 Pedestal

The purpose of the pedestal is to:

• Simplify the installation — the power and communication cables coming from outside

terminate in it

• Provide a reliable earth connection

• Allow proper leveling of the Expert 9100 US

Feature Description

Dimensions H x D x W: 380 mm x 500 mm x 900 mm

Material Stainless steel (V4A), (1.4404, AISI 316L)

Color and surface treatment Exposed surfaces are stainless steel with a #4 Brushed finish.

Intrusion of Fluids and Objects

The specific intrusion of fluids and objects will be avoided by the

respective design of the construction.

Remaining fluids that enter the pedestal through operation open-

ings will be collected and drained to the outside.

Fluids such as soft drinks that enter and do not harden, glue or

corrode will not cause damage or interference in the pedestal.

Flammability The parts accessible from the outside are metal.

Accessible Parts

All parts that are accessible from the outside are mounted on the

inside. The pedestal has no screws that can be loosened from

the outside.

Table 2-4: Pedestal Datasheet

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2.5 Lock Arrangement

The following subsections, figures and tables provide further information regarding the lock-

ing arrangement on the FVD.

2.5.1 Overview

The door and lock of the FVD are monitored by three contact switches: one contact mounted

at the top, one contact mounted at the bottom of the FVD door, and one lock contact. These

are directly connected to the adapter door control printed circuit boards (PCB), which gener-

ates an alarm, if necessary.

Figure 2-4: Contact Switches on the Housing

This combination allows recognizing the four states for the door shown in Table 2-5: Lock Ar-

rangement.

Switch Status Explanation

Door closed

Lock closed

Normal status of the FVD, ready for operation.

Door open

Lock open

Service status of the FVD, ready for service work to

be carried out.

Door open

Lock closed

Door has possibly been opened irregularly, possible

break-in attempt!

Door closed

Lock open

Door not closed correctly.

Table 2-5: Lock Arrangement

The FVD can interpret each of these states and trigger an appropriate message or alarm, if

necessary. The detailed FVD functional description is located in the PDR deliverable Fare

Vending Devices Functional Specifications.

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2.5.2 Lock Plan

FVD door lock and module locks will be defined in the locking plan.

Switch Status Lock No Code Key No

Housing door (Cyberlock) A Cyberlock tbd

Coin drum pull-out (release) B TH0293

Coin vault pull-out (release) B TH0293

Banknote vault pull-out (re-

lease) C Crane tbd

BUCO pull-out (release) B TH0293

Coin vault opening (cash) D TH0294

Banknote vault opening (cash) E Crane tbd

BUCO opening (cash) D TH0294

Crank key F 840.7861

Table 6 – Lock plan FVD

Switch Status Lock No Code Key No

Pedestal door G TH0295

Table 7 – Lock plan FVD pedestal

Feature Description

Pull-out (release) Allows to remove the coin / banknote vault from the FVD

Opening (cash) Allows direct access to the cash

Table 8 – Lock plan related to money containers

The RS28.7 coin drum block is provided with a spring loaded latch that has the facility to be

locked with a padlock.

The door has a 5 point locking system and a security lock (DOM half-length cylinder – sup-

plied by ACS). Once this security lock has been removed, the door can be opened using a

crank key.

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2.5.3 Door Lock Mechanism

The door lock mechanism is constructed to be robust and stable. This design is proofed and

reliable. The design has been used in the field on most frequently used sites for over 20

years.

Figure 2-5: Locking System on Door Side and Housing Side

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2.6 Human Machine Interface

This subsection contains information on the Human Machine Interface (HMI).

2.6.1 Display-Touch-Module

The passenger user interface represents the HMI for the passenger for all sales operations.

The information displayed on the Liquid Crystal Display (LCD) guides the passenger through

the sales process.

In order to display complex tariff structures, to simplify the passenger’s task to quickly select

a product, and to have no restrictions for future HMI adaptations, the FVD is equipped with a

touch display module. It consists of an infrared touch screen and a 15-inch LCD-Thin Film

Transistor (TFT) panel. The selection may be acknowledged by an acoustic signal — loud-

speaker.

The optical matrix touch screen consists of light emitting diodes (LED) and phototransistors

placed directly opposite each other on both the X- and Y-axes. The frame construction con-

sists of a PCB assembly carrying the optoelectronic components, which are mounted behind

a protective infrared transparent bezel. The bezel protects the electronics against any dam-

aging environmental influences.

The infrared controller activates the LEDs in sequence, forming a light-beam grid. An object

— finger placed within the grid interrupts one or more beams of light, which allows the X and

Y coordinates of the object’s position within the grid to be determined.

Infrared systems are not subject to any mechanical loading, which makes them particularly

suitable for applications that are endangered by vandalism.

Feature Description

Readability

The high brightness (600cd/m2) allows a good

readability in all light conditions. Although, as with

all available LCDs, it is preferable that they are not

under direct sunlight, as it will affect visual perfor-

mance. Brightness and contrast are manually

adjusted. The screen of the FVD has an inclination

angle of 16 degrees.

Display

Type 15-inch LCD-TFT transflective display

Visible Area 300 x 225 mm (width x height)

Resolution 1024 x 768 pixels

Colors 24 Bit — true color

Contrast 600:1

Glass specification Security glass — 7.2-mm laminated tempered

glass, antiglare edged

Filter UV light sun protection to improve readability in

unfavorable light conditions

Touch Screen

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Feature Description

Active Operating Area 300 x 225 mm

Scanning Rate 25 frames/second

Touch Resolution Infrared touch systems can be triggered by any

object with a minimum diameter of 8.9 mm

Table 2-9: HMI Datasheet Extraction

Figure 2-6: Display Touch Module — Front Side

Figure 2-7: Display Touch Module — Rear Side

The display touch module is mounted in a way that allows for easy on-site replacement.

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2.6.2 Output Tray

The issued GPRs and MMSRs and or returned coins — change or coins returned after a

cancelled transaction — fall into the output tray. For removal, the passenger has to push the

transparent plastic flap. During a certain time that is adjustable by software, the output tray is

illuminated by a flashing LED.

The output tray is positioned in such a way that even handicapped passengers can grab the

tickets and the change. However, it will be difficult for people with significant neuromuscular

deficiencies to use the output tray. The design prevents access to the FVD through the out-

put tray.

Ilumination

Module

Output tray

Figure 2-8: Output Tray

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2.7 Coin Handling System RS28.7-1

The following subsections contain additional information regarding the RS28.7-1 coin han-

dling system.

2.7.1 Overview

The RS28.7-1 is a self-replenishing/return coin handling system. It is capable of validating up

to 15 different coins and works according to the LIFO principle. This prevents any type of

money laundering in a cancelled transaction. In this case, the FVD returns inserted coins.

The accepted coins are stored in up to seven coin drums. Each coin drum is an escrow and

a self-refilling coin container. The capacity per drum is 50 coins.

RS-Chassis

Connection cable

Drum block

Control unit

Additional coin storage

unit (BUCO)

CPU

(behind cover plate)

Coin insertion unit

Plastic nozzle — the

FVD is equipped with a

rounded plastic nozzle

Coin verifier

Coin drum block

with integrated coin

drums

Coin vault interface

(behind vault)

Coin vault guide

Coin vault

Figure 2-9: RS28.7-1

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Figure 2-10: Cash Flowchart Diagram — Configuration Drum Block is Only Indicative

Two photoelectric sensors are installed in the coin insertion unit to detect inserted coins and

coin blockages. “Dummy” drums are drums that are not configured to take coins. They are

ready to be used at a later date with further configuration.

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2.7.2 Coin

Insertion Unit

Figure 2-11

: Coin Insertion Unit

The coin insertion unit is composed of a dedicated complete door and the coin insertion unit

mechanism. The coin insertion unit is capable of handli

Together with the coin verifying unit, it influences the acceptance rate of the RS28.7

change return system.

•

If the coins are inserted at a rate slower than one coin per 1.7 seconds, the insertion flap

is opened constantly.

•

If the coins are inserted at a rate faster than one coin per 1.7 seconds, the coin insertion

unit controls the coin flow by activating the insertion flap.

•

Foreign bodies are directed straight to the output tray.

2.7.2.1 Coin Insertion

Slot (FVD Door)

he coin insertion unit is equipped with a dirt flap to prevent foreign objects from being i

serted into the coin insertion “nozzle.”

• Material nozzle —

thermoplastic polyester PBT

• Color — black

785

- SP - 00 - EN / Version: 04

FVD Expert 9100 US

Insertion Unit

: Coin Insertion Unit

The coin insertion unit is composed of a dedicated complete door and the coin insertion unit

mechanism. The coin insertion unit is capable of handli

ng the inserted coins sequentially.

Together with the coin verifying unit, it influences the acceptance rate of the RS28.7

If the coins are inserted at a rate slower than one coin per 1.7 seconds, the insertion flap

If the coins are inserted at a rate faster than one coin per 1.7 seconds, the coin insertion

unit controls the coin flow by activating the insertion flap.

Foreign bodies are directed straight to the output tray.

Slot (FVD Door)

he coin insertion unit is equipped with a dirt flap to prevent foreign objects from being i

serted into the coin insertion “nozzle.”

thermoplastic polyester PBT

-30%GF

FVD Expert 9100 US

The coin insertion unit is composed of a dedicated complete door and the coin insertion unit

ng the inserted coins sequentially.

Together with the coin verifying unit, it influences the acceptance rate of the RS28.7

-1

If the coins are inserted at a rate slower than one coin per 1.7 seconds, the insertion flap

If the coins are inserted at a rate faster than one coin per 1.7 seconds, the coin insertion

he coin insertion unit is equipped with a dirt flap to prevent foreign objects from being i

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2.7.3 Coin Verifier Unit

Figure 2-12: Coin Verifier Unit shows a five-coin verifier, only indicative.

Connection plug

Drive motor for

measuring bar

Drive motor for

sorting carriage

Sorting carriage

Diameter

measuring

system

PCB with heat sink

(power stage)

Figure 2-12: Coin Verifier Unit

Coins are verified and sorted in the coin verifier unit. Optimal verification of the coin is en-

sured by precisely fixing the coin mechanically in a defined position. All the measurements

are made when the coin is static.

If a coin is judged to be good, the sorting carriage moves to the appropriate coin drum and

deposits the coin there. This means that the coin is directed from being accepted to being

stored in a completely controlled manner.

The following physical parameters must be tested:

• Diameter — mechanical measurement by "feel"

• Thickness — inductive measurement

• Eight different alloy parameters — four at the edges and four in the center

• The coin verifier unit can process the parameters of up to 15 different coins.

An individual ELCO number, or serial number, issued by the manufacturer uniquely identifies

each coin verifier.

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2.7.4 Coin Drum Block

The coin drum block, or change storage unit, contains seven identical coin drums. The coin

drum block is protected against unauthorized manipulation by a seal — coin vault security.

Coin channel

to the coin box

7 coin drums

Channel for change — bad

coins and foreign bodies

Print cover

Carrying handle

Seal adhesive

Figure 2-13: Coin Drum Block

2.7.5 Coin Drum

A maximum of 50 coins can be stored in each coin drum. If a sale action is aborted, the pas-

senger receives back the same coins he inserted himself. Each coin drum is coded with its

own ELCO number. It is only possible to exchange individual coin drums in the workshop. In

the field, the whole coin drum block must be exchanged.

Storage wheel

Motor

Figure 2-14: Coin Drum Block Storage

The coin drums can be refilled in the field by using a special refill function. Coins are inserted

in the coin insertion unit with the FVD door closed.

2.7.5.1 Cash Acceptance

The sorting carriage of the coin verifier moves an accepted coin to the right drum, where it is

dropped into the empty storage section of the coin drum. This causes the storage wheel to

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move one step anti-clockwise to accept the next coin. An empty section is again positioned

under the inlet slot, ready to accept the next coin.

Figure 2-15: Principle Underlying the Function of the Coin Drum

2.7.5.2 Cash Return

The storage wheel turns clockwise back one step. The last inserted coin is now positioned

under the inlet slot. Each time the wheel moves back one step, a coin falls through the return

channel. When the coin has been returned, the wheel makes an acceptance step and an

empty section is available again to store a coin.

If the drum is full, the coin above the overflow is sent through a channel into the coin vault.

Parameter Description

Max. drums per block 7

Max. coin diameter 33.5 mm

Max. coin thickness 3.4 mm

Max. coins per drum 50

Table 2-10: Drum Configuration Datasheet Extraction

NOTE

Drum position 7 is for coins with a maximum diameter of 24 mm.

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2.7.5.3 Drum Function

• “T” — drum for one denomination only

• "f" — in front part of coin drum block

• "r" — in back part of coin drum block

• ELCO No. — Each drum is coded with an individual ELCO number, or serial number,

that is issued by the manufacturer and uniquely identifies each drum.

Drum Position Drum Function Denomination USD ELCO No.

1f T not configured

2 T 1.00

3 T 0.25

4 T 0.25

5 T 0.10

6r T 0.05

7r T not configured

Table 2-11: Configurable Drum Assignment

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2.7.6 Coin Vault

The coin vault — volume 4.5 liters — is the final coin container, where coins coming from the

self-refilling coin drums accumulate. The shutter in the lid opens automatically when it is in-

serted into the FVD and locks again when it is removed. After the emptying procedures in

the collection center the shutter is preset.

The current contents of the coin vault are monitored by the FVD software and compared with

the threshold values — provided within the device configuration data CD — for the coin vault

“almost full” alert and the coin vault “full” alert. An individual ELCO number, serial number,

issued by the manufacturer uniquely identifies each coin vault.

The coin vault complies with the applicable security standards, such as drop test, break-in,

etc.

Parameter Description

ELCO No. Continuous

Volume 4.5 liters maximum, or roughly 2000 coins

Dimensions 169 x 232 x 210 mm

Weights Empty 1.3 kg

Full Approximately 15 kg

Table 2-12: Coin Vault Datasheet Extraction

Handle

Lock —

opening, setting

and locking

Figure 2-16: Coin Vault

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2.7.7 Bulk Coin Storage Unit

The Bulk Coin Storage Unit (BUCO) is designed to store coins with a maximum diameter of

29.5 mm and a maximum thickness of 2.50 mm. It is basically a capacity extension of the

coin drums. Thanks to its large capacity, the BUCO assures a prolonged availability of the

most frequently used coins for change return. The BUCO contains a handle that allows for

easy removal and transport by revenue officers. The process for changing BUCOs will be

explained in the Maintenance and Training manuals at Final Design Review (FDR).

Handle

Coin

container

Label with

ELCO

number

Connection to

the control unit

Lid

Lock

Pedestal

Figure 2-17: Principle Underlying the Function of the BUCO

Physically, the FVD can hold up to three BUCOs, each for a different type of coin, whereby

one BUCO is placed inside the RS-chassis and the others outside on a pedestal. The coins

being returned to the passenger fall through an opening in the base of the BUCO into the

output tray. An optical sensor in the base of the BUCO records the number of coins returned.

Each BUCO has its unique ELCO number. This allows a clear identification of every BUCO.

A signal indicates the status of the BUCO. It becomes active once the BUCO is empty. The

BUCO is not self-refilling and must always be filled with the correct type and number of

coins. See Table 2-13: BUCO — Initial Configuration and Capacity.

Parameter Denomination Initial Quantity BUCO Capacity

First BUCO $0.05 One per FVD 2,000

Second BUCO $0.25 One per FVD 1,500

Third BUCO $1.00 One per FVD 1,000

Table 2-13: BUCO — Initial Configuration and Capacity

NOTE

Note: Only one type of coin can be put in the BUCO. If physical parameters vary between

different series of the same coin, such as old and new, only one type can be filled in.

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2.8 Banknote Recycler

The following subsections contain additional information on the banknote recycler (BNR).

2.8.1 Banknote Recycler CashCode

The Bill-to-Bill™ 300XE bill recycler was developed to validate bills that have a width of up to

82 mm. Compared to the previous front-load bill recycler models, the Bill-to-Bill™ 300XE has

the following distinctive features:

• It utilizes a lightweight plastic shockproof cash box.

• It has three recycling cassettes with a capacity of 100 bills each, with an option for se-

cured lockable.

• It has the capacity to dispense up to one pack of 20 bills.

The Bill-to-Bill™ 300XE bill validator consists of five main modules:

• The Bill-to-Bill 300XE™ recycler is designed to accommodate bills of different sizes from

62- to 82-mm wide, and from 125- to 172-mm long, which represents most of the world

currencies.

• Certain currencies have different widths depending on denomination. For accurate vali-

dation of such currencies, the Bill-to-Bill™ 300XE validating head has a centering mech-

anism that aligns the bills for processing different widths.

• The lockable-removable cash box is used for temporary storage of validated bills. It can

be locked with two standard ¾-inch tubular locks.

• Bill capacity refers to the number of new bills that the cash box can store. Actual cash

box capacity can decrease in real applications due to variations in thickness of street-

grade bills.

• The Bill-to-Bill™ 300XE housing joins all the other modules. It is meant to be permanent-

ly secured inside a host machine.

• Software updates can be easily applied to Bill-to-Bill™ 300XE using a memory card or

through a network.

• The bill-to-bill system uses radio frequency identification electronic tracking in cash box-

es.

Figure 2-18: CashCode BNR

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2.8.1.1 CashCode Parameters

Parameter Description

Bill Validation Rate 98% or higher

Bill Insertion Lengthwise 4 ways

Escrow Multi-bill programmable

Interfaces Supported Bi-directional (RS232), USB

Protocols CCNET

Firmware Updates BlueChipTM Smart-Stick memory or downloadable

Operating Voltage 24 V DC

Power Requirements 4A max.

Bulk Loader Speed 1.2 seconds per bill — up to 25 bills

Dimensions (W x H x D) 163 X 569 X 378 mm

Recycling Cassette 3 x 100 – 120 bill capacity intelligent cassettes

Drop Cassette Sizes A Valuable 1,000 bills

Approval UL listed

Denomination USD

Max. Number of Different Banknotes 13

Prepared Acceptance of Banknote Denomina-

tions USD notes

Max. Quantity of Notes per Product Purchase 15

Number of Different Notes in Recycling Unit 3

Capacity of Different Notes in Recycling Unit 70/30

Maintenance All components can be maintained completely from

front side. Device can stay in mounted position.

BNR Definition of Change Notes To be decided with SEPTA by FDR.

BNR Definition of Cash Box Denomination To be decided with SEPTA by FDR.

Table 2-14: CashCode Datasheet Extraction

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2.9 Electronic Transfer of Funds-Point of

Sale

The following subsections contain information regarding the personal identification number

(PIN) pad.

2.9.1 PIN Pad and LCD Display

The EFT solution — hardware, software, licenses and maintenance contract — is the Veri-

Fone Vx700, a vandal-resistant, low-power, outdoor-rated module. The form factor of the

VeriFone Vx700 is a 16-key PIN Pad with a 128 x 64 graphical display, which will be coupled

with the VeriFone SCR710 smart card reader with multiple contactless interface modules to

form a highly flexible payment solution.

It complies with the latest Payment Card Industry (PCI), PIN Entry Device (PED) and

Europay, MasterCard and Visa (EMV) standards to protect cardholder information. It also

has an IP65 rating and an impact resistance of 10J. It operates at a wide range of input volt-

ages and incorporates low power and power saving modes to reduce consumption.

Feature Description

Processor 200 MHz ARM9 32-bit microprocessor

Memory 6 MB: 4 MB flash, 2 MB SRAM — optional 12 MB

Display

Type LCD with backlight

Visible Area 128 x 64 pixel, 4 lines x 21 characters at standard font

Keypad

Keypad 16-key keypad (3 x 4 numeric, plus four function keys); external

interface for another four function, user-defined keys

Security

Online/Offline PCI PED 1.3 online and approved AES256 encryption offline

Key Management Master/session and DUKPT

Authentication VeriShield file authentication

Power

Power Supply 9V DC to 28V DC

Consumption 1.5W full speed

1W low-power mode

0.39W sleep mode

Connectivity

Connectivity 4 x RS232 serial ports

2 x USB 2.0 host ports

1 x USB 2.0 slave ports

Height (Overall) 132 mm

Width 100 mm

Depth 49 mm

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Feature Description

Environmental Characteristics

Front Panel Stainless steel

Temperature Range -25°C to 60°C (-13°F to 140°F) operating temperature

Humidity 5% to 95% relative humidity (non-condensing)

IP65 sealed

Durability IK09 vandal resistant — 10 joules impact

Petroleum and chemical resistant

Table 2-15: VeriFone Vx700 Datasheet Extraction

Figure 2-19: PIN Pad

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2.9.2 Card Reader

The VeriFone SCR710 — hardware, software, licenses and maintenance contract — pro-

vides track 1, 2, and 3 magnetic stripe-reading with a EMV 4.0 chip interface. The VeriFone

SCR710 provides advanced security features such as Triple Data Encryption Standard

(DES) (3DES) and is PCI PED 1.3-approved.

The reader is easily integrated into the FVD with a small form factor and shuts out foreign

object insertions with an integrated shutter. The unit also meets exterior standards such as

IP54, and is rated for extreme temperature ranges for outdoor usage.

Figure 2-20: VeriFone Card Reader

Feature Description

Processor ARM9

Security

Online/Offline PCI PED 1.3 online and approved 3DES encryption offline

Power

Power Supply 12V DC to 25V DC

Consumption 2.4W max

Connectivity

Connectivity 1 x serial port

Environmental Characteristics

Temperature Range -20°C to 60°C (-4°F to 140°F) operating temperature

Humidity 5% to 95% relative humidity (non-condensing)

Durability IP54 front panel, IP34 internal rear enclosure

Table 2-16: VeriFone SCR710 Datasheet Extraction

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2.9.3 Card Open Payment Contactless Reader

The ViVOpay Kiosk is a bolt-on external reader module that can be easily be added to exist-

ing FVD systems to add new contactless payment functionality. The ViVOpay Kiosk’s com-

pact design and rugged weatherproof construction allows it to be used in self-ordering kiosk

systems in public transit.

The ViVOpay Kiosk is certified with most contactless payment programs such as Mainte-

nance Support Device (MSD)-based MasterCard® PayPass®, ExpressPay® from American

Express®, Visa® payWave and Discover® Zip™ and capable of EMV-based OneSmart®,

MasterCard® PayPass® and Visa® payWave quick Visa® Smart Debit/Credit (qVSDC).

Figure 2-21: ViVOpay Kiosk

Feature Description

Hardware

Processor ARM processor

Audio/Visual Beeper and LEDs

Contactless Transactions

Interface 13.56 MHz ISO 14443 Type A/Type B and MiFare

Payment Applications American Express® ExpressPay®, Discover® Zip™, Master-

Card® PayPass® Mstripe (M/Chip capable), Visa® payWave MSD

and (qVSDC capable), JCB/Jspeedy

Power

Input Power 7.5-45V DC, 700mA

Connectivity

Connectivity 1 x RS232 serial port

Physical Characteristics

Height (overall) 107.4 mm

Width 31.5 mm

Length 78.0 mm

Weight 27.2 g (0.60 pounds)

Environmental Characteristics

Front Panel Weather-proofed UV-rated plastic enclosure

Temperature Range -25°C to 70°C (-13°F to 158°F) operating temperature

-40°C to 85°C (-40°F to 185°F) storage temperature

Humidity 10% to 90% relative humidity (non-condensing)

Table 2-17: ViVOpay Kiosk Datasheet Extraction

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2.10 Card Dispenser Unit

The following subsections contain information regarding the card dispenser unit.

2.10.1 Overview

The card dispenser unit is used to check and issue GPRs.

A card dispenser unit consists of:

• Card transport unit (CTU)

• Card dispenser with magazine

• GPR antenna for card dispenser unit

The CTU and the card reader/writer module are built into the FVD. The card magazine can

easily be removed to refill cards. Each card magazine is filled with GPRs. Once filled, the

card magazine is reconnected to the corresponding card dispenser module.

• In the case of a corrupt card, it will follow the usual path in the return channel. A flap will

be activated to guide the card to drop onto a podium inside the FVD.

• The FVD comes with two card dispenser units for GPRs.

2.10.2 Card Transport Unit

The CTU implements the entire functionality required to mechanically move, hold and

transport CSCs and CSTs. The rollers moving the card are made of specially treated polyu-

rethane, which allows the CTU to be used under harsh environmental conditions.

Figure 2-22: Card Dispenser Unit

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2.10.3 Card Dispenser with Card Magazine

The card magazine holds a maximum of 650 GPRs with a card thickness of 0.76 mm. An in-

dividual ELCO number, or serial number, issued by the manufacturer uniquely identifies

each card magazine.

CTU

Card Dispenser

Podium

Card Magazine

Figure 2-23: Card Dispenser with Card Magazine

2.10.4 Weight

The purpose of the weight in the card magazine is to put sufficient pressure on the cards

throughout the entire dispensing process. There is also adequate pressure on the last cards

to guarantee they are correctly dispensed.

Figure 2-24: Card Magazine Weight

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2.11 Card Access Module

The card access module (CAM) includes two antennas that are used to check the product of

the GPRs. The antennas are installed into the two CTUs.

The mentioned CAM reader/writer is used to encode the cards (fare media on

ISO/IEC 14443-2-compliant technology):

• Supports ISO 14443 Type A and B and ISO 14443 tags

• Support of maximum of four secure access modules (SAMs)

• Has an optional antenna switch to share the module with four antennas

• Has a Universal Serial Bus (USB) interface

• Has speed-optimized firmware

• Supports:

− DESfire EV1 4K Version 2

− MIFARE Ultralight C

− MIFARE SAM AV2

Figure 2-25: CAM Reader/Writer and Antenna Switch Module

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2.12 Printer System

The following subsections contain information regarding the printer system.

2.12.1 Overview

The FVD is equipped with one printer AP5200MC for MMSR and an AP4200 for paper re-

ceipts.

2.12.2 Magnetic Media Swipe Reader AP5200MC Printer

Figure 2-26: Receipt Printer — AP 5200MC

The printing module contains

• A burster to separate fan-folded MMSRs

• A magnetic encoding unit

• A printing unit

Its compact size and reliable hardware makes it the ideal module for the FVD environment.

Attributes of the AP5200MC:

• Supports two stocks of paper (fan folded)

• Rejection bin to sort defective media.

• Each stock with a capacity of maximum 1600

• Thermal printer module mounted on a removable guidance support

• Second path to switch over if one paper stock finish

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The paper feed path selects the paper media and feeds the selected paper to the reader.

Feature Description

Print Method Direct thermal

Resolution 203 x 203 dpi (8 dots/mm)

Magnetic Characteristics Supported track: ISO Track 3 (according ISO 7811)

Bit Density Between 75 and 210 bpi (in 14 steps)

Table 2-18: AP5200MC — Datasheet Extraction

2.12.3 Receipt Printer AP4200

The thermal printer module is mounted on a removable guidance support. One paper stock

with a maximum capacity of 1,000 receipts is installed.

Figure 2-27: Receipt Printer — AP 4200

The printer uses the thermal printing technique. All types of media that are processed by this

printer must have the same width. The paper must comply with the Xerox specification — it

must be certified by Xerox and delivered by a Xerox-approved manufacturer.

Attributes of the AP4200:

• Thermal printer module mounted on a removable guidance support

• One stock with a capacity of maximum 1000 receipts.

2.12.4 Paper

The detailed paper specification will be part of a specific document.

Parameter Description

Width 82.5 mm or approximately 3.25 inches

Length Variable receipt length, from 50 mm to 100 mm or

approximately 1.97 inches to 3.94 inches

Table 2-19: AP 4200 Paper

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2.13 Control Electronics

The following subsections contain information regarding the technical data of the FVD.

2.13.1 Overview

The FVD is controlled by a personal computer (PC) platform with the necessary interfaces.

The single board computer (SBC) is the most important component of the main control unit

(MCU) 4.0. Those interfaces that are not provided on the SBC — serial 1 – serial 6, USB 0,

input/output (I/O) and 24V out/door control — are integrated on the connector module

(COMO), which is connected to the SBC internally via the USB.

Figure 2-28: MCU 4.0

Feature Description

SBC and Hard Disk SBC and host of FVD software application and opera-

tional data — in the red box

COMO Interface module — in the black box

Table 2-20: SBC and COMO Information

A 2.5-inch hard disk serves as the permanent data carrier for the operating system and pro-

grams and cannot be replaced without opening the MCU 4.0.

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2.13.2 Main Control Unit 4.0 Technical Data

See Table 2-21: MCU 4.0 — Datasheet Extraction.

Feature Description

CPU 1.6 GHz, 32 bit

Hard Disk Automotive 2.5-inch hard disk; >= 80 GB

Memory 4 GB max.

Ethernet 2x 10/100/1000 Base-T Ethernet

Display Standard VGA

USB 1 5x USB 2.0 — four on the front, one USB on the COMO

Serial Port 2 COM1 on the front — Serial 1

COM3 – COM8 on the COMO

I/O Port 4 x TTL Output — open collector

8 x TTL Input — current loop

4 x switchable 24 V DC — 500mA

Audio Line-in/line-out on the front for application wave mes-

sages

Power supply 24 DC, 35W max, 24 V for COMO

Table 2-21: MCU 4.0 — Datasheet Extraction

NOTE

All USB 2.0 interfaces support bootable USB storage devices depending on the Basic Input

Output System settings.

NOTE

When numbering COM interfaces assigned by the operating system, onboard interfaces are

counted first. As a result, “serial 1” corresponds to “COM3” on the COMO, “serial 2” corre-

sponds to “COM4”, etc.

2.13.3 Backup Functionality

A compact flash card as a mobile data carrier and or backup medium with minimal 512 MB is

required. If not inserted, the backup functionality is not available.

2.13.4 Operating System/Software

The operating system is Windows embedded Standard 2009 (Windows XP embedded).

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2.14 Power Interfaces

The mains power standards shown in Table 2-22: MCU 4.0 — Datasheet Extraction are required.

Table 2-22: MCU 4.0 — Datasheet Extraction

The AC main supply line to the FVD has to be fused with a 20 A fuse. Mains cable cross section de-

pends on cable length. The maximum cross section of the terminal clamp is 4 mm2.

2.15 Power Supply

The power manager must be able to guarantee the finalization of an open product vending

transaction and a secure PC shutdown in case of a mains failure.

An uninterruptible power supply is in the power manager integrated. The uninterruptable

power supply (UPS) backup is an electrical apparatus that provides emergency power to a

load when the input power source, typically mains power, fails.

Figure 2-29: Power Manager

UPS key characteristics are as shown in Table 2-23: Data of the Integrated UPS — Sheet

Extraction.

Feature Description

Power 480W

Voltage 24V DC UPS

Table 2-23: Data of the Integrated UPS — Sheet Extraction

Feature Description

AC Input 115V +/-15%

Frequency 60 Hz +/-3 Hz

Current Standard

Standby < 1.2 A

Operation < 2.8 A without heating

Worst Case < 10 A

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2.16 X-Bus Device

The X-bus device acts as a slave I/O module connected to a proprietary bus system, mas-

tered by the power manager. The power manager and their slave modules build an auto-

nomic I/O control system.

This configuration has the advantage of being able to control the security features without a

host.

Door switch, lock switch and dry contact are connected to the X-bus device. An intrusion at-

tempt will be detected. In case of an intrusion, the dry contact can control a siren or a flash-

ing light.

An intrusion attempt can be detected in power state “on” or “off.”

2.17 Main Failure

As soon as the input voltage falls below the lower limit — mains failure — the UPS switches

to battery and the power-fail signal is sent to the MCU 4.0. If the input voltage rises over the

lower limit (mains power is back) before a timeout of approximately 2 seconds, the UPS

switches back to the mains.

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2.18 AC/DC Converter — Main Control Unit

Supply

Figure 2-30: AC/DC Converter is an image of the AC/DC converter and Table 2-24: AC/DC

Converter — Datasheet Extraction for MCU Supply contains specification information for the

AC/DC converter.

Figure 2-30: AC/DC Converter

Feature Description

AC Input 90V to 264V

Frequency 45 Hz to 65 Hz

Rating 480W

Power Factor 0.95

Table 2-24: AC/DC Converter — Datasheet Extraction for MCU Supply

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2.19 Battery

Two serial valve-regulated lead-acid (VRLA) batteries are connected to the UPS. They pro-

vide secure internal feeding if the power supply voltage is disconnected.

The expected durability of the battery is between three and four years. However, batteries

are consumable and are therefore excluded from the warranty. If the batteries are put in

storage, they have to be recharged every six months for at least six hours in order to prevent

potential damage.

Figure 2-31: Battery Module

Feature Description

Technology VRLA

Voltage 2 x 12V DC

Capacity 2.3 Ah

Table 2-25: Battery – Datasheet Extraction

The capacity of the battery is sufficient to cover the FVD under complete load (including

printing of tickets). This is under the following preconditions:

• The battery has been loaded completely before the first mains power failure

• The battery is in a good status

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2.20 Service Plug

For service personnel, the FVD is equipped with one power outlet (115V, fused with 10A) in-

side the housing.

Figure 2-32: Service Plug

2.21 Siren

A siren is switched on for a preset period of time in case of:

• An unauthorized opening of the FVD door — break-in alarm, which is activated by the

door/lock surveillance

• Opening of the door, but the service code is not entered within a given time or a wrong

code is entered for three times

The siren is located behind the coin handling system in the FVD housing. This is intended to

avoid a fast turning-off of the siren by a break-in.

Figure 2-33: Siren

The siren is powered for at least one hour while operating on battery back-up.

Feature Description

Volume 100 dB at a distance of 1 meter (door open)

75 dB at a distance of 1 meter (door closed)

Table 2-26: Siren — Sheet Extraction

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2.22 Communication Interfaces

For the communication between the FVDs and Central Data Collection and Reporting Sys-

tem (CDCRS), there will be two different communication modules. On the “Full Function”

FVD the NB1600-Wireline will be integrated, and in the “Cashless” FVD the NB1600-LTE will

be integrated.

2.22.1 NB1600-Wireline Functions

The NB1600-Wireline is a local area network (LAN)-LAN communication module and acts as

device server, industrial firewall, Virtual Private Network (VPN) router, protocol converter, I/O

module or simple IPC.

The NB1600-Wireline industrial firewall function separates the local network from the factory

LAN and allows a system to connect to a central server using only one VPN connection. Us-

ing TCP port 80 for the VPN allows the passing of most firewalls in a factory or on the cus-

tomer side.

Figure 2-34: NB1600-Wireline

Feature Description

Ethernet 2 Ethernet ports, 10/100 Mbps, Auto MDX, bridged or

routed

Connector type: RJ45

Digital I/O 2 digital inputs, maximum input voltage of 40V DC,

minimum voltage for level 1 (set) is 7.2V DC, maximum

voltage for level 0 (not set) is 5.6V DC.

Note: A negative input voltage is not recognized.

2 digital outputs, limiting continuous current: 1 A, maxi-

mum switching voltage of 60V DC, 42 VAC (Vrms)

Maximum switching capacity of 60 W

Connector type: 8 pins of 15-pin terminal block

Serial Interface Protocol: 3-wire RS232

Connector type: 3 pins of 15-pin terminal block

Service Interface USB host interface providing support for memory de-

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Feature Description

vices

Connector type: USB type A

Power Redundant power supply inputs

Input voltage: 12V DC to 48V DC (-15%/+20%)

Maximum power consumption: 5W

Connector type: 2+2 pins of 15-pin terminal block

Dimensions 124.2 mm x 45 mm x 98.9 mm, ca. 450 g

Table 2-27: NB1600-Wireline — Sheet Extraction

2.22.2 NB1600-LTE Wireless Router — Optional

The NB1600-LTE is the industrial mobile broadband router in the FVD.

For mobile internet access a 2G/3G+/4G modem is embedded. All services from Global

Packet Radio Service (GPRS) to Long Term Evolution (LTE) are supported — the best

available service is selected automatically.

The NB1600-LTE offers two Ethernet ports that are highly configurable. Used as LAN ports,

they may form a 2-port switch or have two separated and routed IP networks. Used as wide

area network (WAN) ports, the NB1600-LTE acts as an industrial firewall with optional 3G

backup and VPN client functionally.

Figure 2-35: NB1600-LTE Wireless Router

Feature Description

Mobile interface Multimode LTE/4G, HSPA+/3.5G, UMTS/3G,

EDGE/2.5G, GPRS and GSM/2G

Global connectivity with LTE 800/900/1800/2100/2600

MHz and UMTS/HSPA+ 900/2100 MHz,

GSM/GPRS/EDGE 850/900/1800/1900 MHz

Data rates: max. 100 Mbps downlink/50 Mbps uplink

Antenna connector: SMA female

Digital I/O 2 digital inputs, maximum input voltage 40V DC, mini-

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Feature Description

mum voltage for level 1 (set): 7.2V DC, maximum volt-

age for level 0 (not set): 5.6V DC. Note: a negative

input voltage is not recognized.

2 digital outputs, limiting continuous current: 1 A, maxi-

mum switching voltage 60V DC, 42 VAC (Vrms), maxi-

mum switching capacity: 60W

Connector type: 8 pins of 15-pin terminal block

Ethernet 2 Ethernet ports, 10/100 Mbps, Auto MDX, bridged or

routed

Connector type: RJ45

Serial Interface Protocol: 3-wire RS232

Connector type: 3 pins of 15-pin terminal block

Service Interface USB host interface providing support for memory de-

vices

Connector type: USB type A

Power Redundant power supply inputs

Input voltage: 12V DC to 48V DC (-15%/+20%)

Maximum power consumption: 5W

Connector type: 2+2 pins of 15-pin terminal block

Dimensions and Weight 124.2 mm x 45 mm x 98.9 mm, ca. 450 g

Table 2-28: NB1600-LTE Wireless Router — Sheet Extraction

2.22.3 Antenna

For the connection to Universal Mobile Telecommunications System (UMTS)/High Speed

Packet Access (HSPA) and GPRS/Enhanced Data rates for GSM Evolution (EDGE), a com-

bined antenna is used, which will be mounted on the roof of the FVD in a vandal-proof mod-

el. The antenna is inconspicuously mounted on the roof of the FVD, and is therefore not ob-

viously visible.

Figure 2-36: Antenna

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2.23 Loudspeaker and Connector for Head-

phone Audio Amplifier

For an acoustics passenger user interface a loudspeaker and a headphone connector (3.5

mm mono jack) are provided. The loudspeaker is operated by a 10W amplifier.

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2.24 Service Panel

If the door is open, the maintenance application will be displayed on the internal service

panel. When the door is closed, only the external touch screen is in use. By opening the

door, “FVD out of order” appears on the external touch screen and no manipulation is possi-

ble on the external touch screen.

The behavior and the functionality of the internal service screen will be the same as that of

the external touch screen. The log-in functionality has to be completed on the external touch

screen. An in-depth description is explained in the Fare Vending Device Functional Specifi-

cation document. Table 2-29: Service Panel — Sheet Extraction contains the specifications.

Figure 2-37: Service Panel

Feature Description

Diagonal Size 7 inches

Active Area 152.4 x 91.44 mm

Bezel Opening Area 154.6 x 93.64 mm

Pixel Number 800 x RGB x 480 pixels

Pixel Pitch 0.1905 x 0.1905

Pixel Arrangement RGB vertical stripe

Bezel Opening Area a-si TFT active matrix

Display Colors 262k or 16.2M colors

Display Mode Normal white

Surface Treatment Antiglare, hard coating ( 3H )

Table 2-29: Service Panel — Sheet Extraction

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1.1 Dust Cover

The locking mechanism is flush mounted on the door plate and protects the drill resistant

lock against dust.

Figure 2-38: Dust Coverl

Any dust or water that might stick on the cover falls along the housing inside and is dropped

and drained out of the chassis at the bottom.

Figure 2-39: Dust Cover (technical View)

To open the cover the staff inserts a blocking pin or screwdriver into the small hole and

moves the cover to the right exposing the lock. The cover can be secured in the open posi-

tion by inserting the blocking pin deeper when the cover is in the open position. The cover is

automatically closed by removing the blocking pin.

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3 Norms and Standards

Table 3-1: Norms and Standards contains the norms and standards for CE/ETL, safety, elec-

tromagnetic compatibility and radio approval.

Criteria Description

CE/ETL Conformity declaration

Safety Compliant with IEC 60950 with certification for the

national characteristics for the United States

Electromagnetic Compatibility Compliant with EN50121-4:2006/IEC 61000-6-

2/IEC 61000-6-3

Radio Approval Title 47 of the Code of Federal Regulations Part

15, Subpart

Table 3-1: Norms and Standards

3.1 Operational Conditions

The FVD operates under the temperature and humidity conditions shown in Table 3-2: Envi-

ronment and Climate.

Criteria Description

Maximum Temperature +45°C (outdoor)

Minimum Temperature with Heating -30°C (outdoor)

Relative Humidity 10 % to 90 % rH, non-condensing

Solar irradiation No direct sunlight — the FVDs must be sheltered

accordingly

Table 3-2: Environment and Climate

ACS Solutions Switzerland 800-0076 Ticket Vending Machine FVD Expert 9100 US User Manual SP 10 000 006 785 E00 04 000x

ACS Solutions Switzerland Ltd. Ticket Vending Machine FVD Expert 9100 US SP 10 000 006 785 E00 04 000x

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