AES 7085-VE VHF SYNTHESISED DATA TRANSCEIVER User Manual 1514UAT3UserManual
AES Corporation VHF SYNTHESISED DATA TRANSCEIVER 1514UAT3UserManual
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USERS MANUAL
AES Corporation does not have a “user’s manual” for this device. The only manual that is available is a “service manual” because of the intended use and sale of this product. This service manual is provided below. AES 7085-VE VHF SYNTHESISED DATA TRANSCEIVER Service Manual 40-7085-VE-SM Document Rev A1 10/2003 AES Corporation 285 Newbury Street. Peabody, Massachusetts 01960-1315 Tel (978) 535-7310. Fax (978) 535-7313 Copyright 2003, All rights Reserved TABLE OF CONTENS 1. SPECIFICATION 2. CONNECTIONS AND OPERATION 3. CIRCUIT DESCRIPTION 4-12 4. PERFORMANCE TEST AND ALIGNMENT 12 5. TEST EQUIPMENT CONFIGURATION 13 6. TRANSMITTER PERFORMANCE TEST 14-16 7. TROUBLESHOOTING 17-19 8. PROGRAMMER INSTRUCTION 20 9. PARTS LIST 22-35 10. PRINT CIRCUIT BOARD LAYOUT 36-43 11. PARTS ASSEMBLY 44-49 12. BLOCK DIAGRAM 50 13. SCHEMATICS DIAGRAM 51 PAGE 1 1. SPECIFICATION GENERAL SPECIFICATIONS POWER SOURCE TEMPERATURE RANGE STORAGE OPERATING ANTENNA IMPEDANCE FREQUENCY CONTROL FREQUENCIES OF OPERATION FREQUENCY TOLERANCE AND STABILITY HIGH HUMIDITY CHANNEL CAPABILITY NOMINAL DIMENSIONS WEIGHT +12VD.C. nominal (+10.8 to +15.6V ) 80ºC maximum -40ºC min. 25ºC nominal 60ºC maximum -20ºC min. 50Ω PLL SYNTHESISER 140MHZ - 174MHZ ±1.5PPM 90% 134 mm (L) X60 mm (W) X20 mm (H) 190g RADIO DATA TRANSCEIVER NOMINAL PERFORMANCE PERFORMANCE SPECIFICATIONS ETSI 300-113 RF OUTPUT POWER 5W/1W PROGRAMMABLE MODULATION TYPE FM INTERMEDIATE FREQUENICES 45 MHZ 455 KHZ CHANNEL SPACING 12.5 KHZ , 6.25 KHZ (PROGRAMMABLE) TRANSMIT ATTACK TIME < 25 mS CURRENT CONSUMPTION TRANSMIT 1500mA@5W, 800mA@1W RECEIVE 85mA PAGE 2 2. CONNECTIONS EXTERNAL AND OPERATION CONNECTIONS 1- 50Ω BNC SOCKET 2- 9 PIN “D” TYPE PLUG (J501) D-TYPE PIN J501-1 J501-2 J501-3 J501-4 J501-5 J501-6 J501-7 J501-8 J501-9 INTERCONNECTIONS FUNCTION DATA_IN DATA_OUT PTT GND B+ CDS NC PGM_DATA PGM_ENB TYPE ANALOGUE ANALOGUE INPUT GND V+ OUTPUT NC INPUT INPUT RANGE 100Mv-2.5VP-P 1VP-P 0V/+5V 0V +13.8V OPEN/SHORT NC 0V/NC 0V/5V DESCRIPTION EXTERNAL MODULATION INPUT RECEIVER AF OUTPUT TRANSMIT ENABLE GND POWER SUPPLY RF CARRIER DETECT NC PROGRAMMER DATA INPUT PROGRAMMING ENABLE PAGE 3 3. CIRCUIT DESCRIPTION TRANSMITTER The transmitter is comprised of: • Audio amplifier connections from J501 pin 1 • Frequency Synthesizer • Transmitter • Automatic Power Control Audio frequency connections Processed data from the IC504 is applied to the VCO via P305 and applied to the TCXO P701 Frequency synthesizer circuit With data received from the EEPROM (IC502) the frequency synthesizer circuit controls and Produces the RF carrier frequency for the transmitter during transmit and the local oscillator frequency for the receiver. The frequency synthesizer circuit is comprised of: • 12.8 MHZ Tcxo • Voltage Controlled Oscillator (VCO) module • Charge Pump and Loop Filter • PLL Frequency Synthesizer • Dual Modulus Prescaler PAGE 4 PLL Synthesizer The PLL synthesizer circuit is common to both the transmitter and receiver. The synthesizer comprises: TCXO DC-DC Converter Loop Filter Data Charge Pump IC1 PLL TX OR RX VCO RF Out Voltage controlled oscillator module (VCO) The module contains two VCOs. One for producing carrier frequencies during transmit (TX VCO) and one for producing the local oscillator frequency during receive (RX VCO). The module also has RX and TX power line filters. Output is for PLL IC(IC1) Fin. PAGE 5 RX and TX power line filters Transistor Q308 is configured as a 5v power supply ripple filter. The filter reduces the noise on the carrier and local oscillator signals. RX VCO The RX VCO comprises JFET Q301, coil L301 , and varactor D301 and is configured as a Colpitts Oscillator . D301 produces a change in frequency with a change in DC voltage and is controlled by The tuning voltage signal present at the cathode. The local oscillator signal at the source of Q301 is Applied to the cascode buffer/amplifier formed by Q16 and Q17.The Local signal is applied to the Mixer when diode D2 is reverse biased and D3 is forward biased. TX VCO The TX VCO comprises JFET Q301,coil L303 , and varactor D302 and D303 and is configured as A Colpitts oscillator . D302 produces a change in frequency with a change in DC voltage and is controlled by the tuning voltage signal present at the cathode. The AF signal at J501 pin 1 is applied to the cathode of D303 to produce FM modulation. When diode D2 is forward biased and D3 is reversed biased the modulated RF signal at the collector of Q16 is passed to the power Amplifier and harmonic filter via the cascade buffer/amplifier (Q21 and Q22). PLL IC The reference frequency from the TCXO, at 12.8 MHZ, is connected to pin 1 of IC1 (MB1504) The appropriate VCO is connected to pin 11. REFDIV divides the 12.8 MHz to produce a reference frequency (Fr) of 5 or 6. 25 kHz dependent upon channel spacing selected. VARDIV divides the prescaled VCO frequency to produce a variable frequency (Fv). Fv and Fr are fed to the phase detector. Phase detector When Fv=Fr, the phase detector output (pins 15 and 16,IC1) produces narrow negative pulses And Fv and Fr pulse widths are identical. When Fv Fr pin 15 (V) pulses negative with pin 16 (R) remaining high. When Fv Fr pin 16 (R) pulses negative with pin 15(V) remaining high. The signal at pin 15 and 16 is smoothed the loop filter and applied to the VCO. Out-of-lock detector The out-of-lock detector produces a series of logic level pulses when the loop is out of lock at pin 7 of IC1.The pulses at pin 7 of IC1 are buffered by Q6 and then integrated by R17 and C19. The product of the integrating circuit is fed to IC501 pin 25. PAGE 6 Charge Pump and Loop Filter Transistors Q2, Q4, Q10, and associated resistors and capacitors form the charge pump and loop Filter. The phase detector output from IC1 pins 15 and 16 are combined by the charge pump to produce a 0 to 15V tuning voltage signal. The signal is filtered by the loop filter (R13, C16 and C17) to remove any residual reference Frequency harmonics from the signal. After filtering the signal is applied to the voltage controlled Oscillator module. DC to DC Converter The DC-to-DC converter converts the +7.5 V to a 14-16 V supply. This is used to provide the Tuning voltage for the VCO. A wide voltage range is required to allow for the wideband operation of the radio. Q506 to Q508, and associated components, form a 200kHz oscillator. The output of the oscillator is rectified and filtered by D503, D506, C548 and C11. The resultant 16VDC is passed to R544 and then becomes the supply rail for the charge pump. Dual modulus prescaler The prescaler divides the VCO frequency by 64 or 65. Transmitter The transmitter comprises: VCO Buffer Amp PA Module ANTENNA RF LPF SWITCH Automatic Power Control PAGE 7 Buffer When the radio is in transmit mode the diode D2 is forward biases enabling the modulated RF signal from the VCO to pass to the buffer/pre-amplifier Q21 and Q22 and associated components. The output signal is passed from Q22 to IC5 via a matching network consisting of Inductor L7 and C73. PA module The signal is then amplified for transmission by IC5, which is a power amplifier module. Low pass filter The amplified RF signal is passed through the stripline coupler and is fed to the harmonic low pass filter, comprising L12 to L15 and C94-C98 and then to the antenna connector (ANT). The stripline coupler provides a sample of the RF signal for the automatic power control. Antenna Switch When transmitting, the diodes D5 and D6 are forward biased, allowing the RF to pass to the antenna. D6 is shorted to ground which makes L11 look open circuit (1/4 wave tuned stub). This prevents the TX signal from passing to the receiver stage. Automatic power control (APC) circuits The automatic power control contains the stripline coupler, diode D4, variable resistor RV1, U4A and transistors Q19 and Q23. The RF signal present in the coupler is rectified by D4, to produce a DC voltage. This DC voltage is passed to one input of IC4A, which is a differential amplifier. In transmit mode a DC reference level for U4A is supplied by the potential divider R34/R35. The reference level and the detected level from D4 are compared a difference signal is produced. The difference signal drives Q19, which then drives Q23. Q23 controls the supply voltage to the first amplifier stage in IC5. This control loop produces a constant power output at the antenna connector ( ANT ). RV1 is used to adjust the voltage that is fed back from D4 which defines the output RF power level. PAGE 8 Receiver The receiver comprises: Rx VCO ANTENNA Front End Amp First Mixer IF Filter SWITCH IF Amp Second Mixer Local Oscillator Data Out Audio Filter IF Filter FM LimiterDiscriminator Squelch Circuit PAGE 9 Antenna Switch In receive, the diode D5 and D6 are reverse biased. L11 is now in circuit, passing the signal from the antenna to the front end without signal loss. Front End The receiver signal is routed to pin 1 of the RF Front End module. It passes through the band pass filter consisting of C800 to C808/L800 to L803. Diode D800 serves as protection from RF overload from nearby transmitters. The input signal is coupled to the base of Q800, which serves as an RF amplifier. The output of Q800 is then coupled to a second band pass filter consisting of C814 to C822 / L804 to L806. The output of the front end module, pin6, is then coupled to the double-balanced mixer IC8. The receiver front end module is factory pre-tuned and requires no adjustment. Repair is effected by replacement of the entire module. First Mixer IC8, 2-pole crystal filters XF1 and XF2 and coils L16 and L18 form the First Mixer and First IF Filter. IC8 is a self-contained double balanced mixer. The RF signal, from the front end is applied to pin 4 and the VCO local oscillator signal is applied to pin 1. The difference frequency of 45 MHz is taken from pin 5 and is filtered by the crystal filters XF1 and XF2. The tuned circuits L16 and L18 and associated components provide matching of the crystal filters to ensure a good pass-band response and selectivity. The IF signal is amplified by Q24 and passed to the FM Detector IC. Second mixer, Second IF, FM detector The output of the IF amplifier is fed into the narrowband FM IF Integrated Circuit, IC6 (MC3371). This is a single conversion FM receiver which contains the second mixer, second IF amplifier, and FM detector. PAGE 10 Crystal X1, connected to pin 1 of IC6, determines the second local oscillator frequency. In this case the crystal has a frequency of 44.545MHz. The first IF signal is applied to the mixer and resultant frequency of 455KHz, is the difference between the IF signal and second local oscillator. The 455KHz IF signal is output from pin 3 and is applied to a 455KHz band-pass filter, CF1 (12.25 kHz channel spacing) or CF2 (6.25 kHz channel spacing). The selection of the filters is accomplished by diodes D13 (input) and D14 (output) whose bias is controlled by software and applied to the diodes from pin 21 of IC501. The output of CF1/CF2 is passed via pin 5 to a high gain IF amplifier coupled to the adjustable quadrature detector T2 (pin 8). Any detected signal is produced at pin 9 of IC6 and applied to the Receiver Audio Circuit and the Mute (Squelch) Circuit. Squelch (MUTE) Circuit The noise detect circuit in conjunction with IC6 consists of diode D11 and RV2. Any noise signal is amplified by IC6 internal noise amplifier rectified by D11 .D11 Signal is applied to pin12 of IC6. The squelch trigger output (pin 14,IC6) is applied to the pin 6 of J501. When noise is present, the voltage at pin 12 of IC6 is less than 0.7V. The squelch trigger output is 0V(logic 0) It’s make pin 6 of J501 open state. When no noise is present, the voltage at pin 12 of IC6 exceeds 0.7v and pin 14 of IC6 IS AT 5v(logic 1). This make pin 6 of J501 short state. Carrier Detect A Carrier Detect (MUTE DETECT) output is available on pin 6 of J501. AF Output Low Pass Filter A low pass filter formed by C134, C135 and R82 removes any extraneous 455kHz energy from the AF output of the FM receiver chip (pin 9 of IC6). The filtered signal is passed to pin 2 of J501. Micro controller The PIC 16C57 microcontroller IC controls the programmable features and frequency synthesizer data. PAGE 11 Programming Mode The programming mode allows the user to retrieve or program TX/RX frequencies, HI/LO power Setting and channel spacing, when pin 9 of J501 is set to ground. Programming mode will Inhibit, Serial communications can then be made in order to read/program the on- board EEPROM ( IC502 )which contains radio- specific data. EEPROM Relevant channel information, such as RX / TX frequencies, is stored in the EEPROM (IC502) which is a 93C46. This information may be programmed and erased via the D- type socket. The EEPROM has 1024 (8x128) capacity and is written serially. Power supply circuit The data radio is supplied with a nominal + 13.8V dc power supply input from external equipment which is filtered using C532 ,L501 and C533.This supply is converted into three separate voltage levels on the board using the switching transistor Q506 and associated components . The +13.8Vdc supply and Q506 switching waveform are summed using D503 to supply a boosted voltage supply, which is regulated at +16V using Zener diode D506. This supply is used as the supply for the tuning voltage for the VCOs. The +6V line is regulated by Zener diode D505 and filtered using L503 and C538.This +6V line is fed to the RF circuit and is regulated to +5V using two regulators on the board. 4. PERFORMANCE TEST AND ALIGNMENT The alignment and performance test procedures assume the use of the following equipment. Discrete test equipment Volt Meter RF Power Meter. DC Power Supply, 0-15V 2A min Oscilloscope, 20 MHz dual beam RF Frequency Counter, 100 kHz - 600 MHz AF Signal Generator 0 – 20 kHz RF Signal Generator SINAD Meter Modulation Meter Audio Power Meter Spectrum Analyzer and notch filter (option) Coupler (20dB isolation) PAGE 12 5. TEST EQUIPMENT CONFIGURATION. RF Signal Generator Watt Meter with 20dB Attenuator Audio Generator Modulation Meter SINAD Meter OSCILLOSCOPE RADIO VOLT Meter Spectrum Analyzer DC Power Supply Frequency Counter 123.45678 Test Box Test Equipment Configuration PAGE 13 6. TRANSMITTER PERFORMANCE TESTS Power Output 1. Set the power supply voltage to 13.8V DC and monitor the voltage during transmit. 2. Switch data radio TX and check and record the output power. The nominal output power is adjustable between 1 and 5W depending on the programming. 3. Set the PTT switch to OFF. Peak Deviation 1. 1. Connect the oscilloscope to the output of the modulation meter. 2. Set the AF signal generator to 100 Hz at 5Vpeak–to-peak and connect to DATA _IN Line (pin 1 of J501) 3. Switch data radio to TX and observe the oscilloscope display to check that the 100Hz tone is a square wave. 4. Using the AF signal generator, sweep from 100 Hz to 3 kHz and record the peak deviation. 5. Check the peak deviation for appropriate channel spacing as follows: For 12.5 kHz channel spacing, Peak deviation is not greater than 2.5 kHz. For 6.25 kHz channel spacing, Peak deviation is not greater than 2 kHz. Spectrum Test It may be necessary to notch the fundamental signal during this test. 1. Connect a spectrum analyzer and RF power meter to the antenna socket. 2. Switch data radio to TX. Observe the output spectrum on the spectrum analyzer. 3. Adjust notch filter to minimize the carrier. All spurious and harmonics signals should be below36 dBm up to 1 GHz and below –30 dBm between 1 and 4 GHz. 4. Switch off the data radio transmit control. Receiver Performance Tests Sensitivity The SINAD performance test may be used to test the sensitivity of the receiver. 1. Connect the RF signal generator to the data radio BNC antenna connector. 2. Set the RF signal generator to the receive frequency . 3. Connect the leads of the SINAD meter between 0 V and pin 2 on J501. 4. Set the deviation to 60% of the peak system deviation. 5. Set the AF generator to 1 kHz. 6. Adjust the RF signal generator level until the SINAD Meter reads 12 dB. 7. Check that the signal generator RF level is less than 0.35uV pd (-116 dBm). PAGE 14 Transmitter Alignment Automatic Power Adjustment Transmit periods longer than 3 minutes are to be avoided. 1. Switch to data radio to TX. 2. Adjust RV1 to give the appropriate transmit power. 3. Record the transmit power set. 4. Switch the data radio to transmitter OFF. Frequency accuracy 1. Whilst transmitting, measure the transmit frequency using the RF frequency counter. 2. On the TCXO PCB, adjust trimmer capacitor VC700 so that frequency is as close as possible to the exact required transmit frequency. Ideally it should be within 100 Hz at room temperature. Receiver Alignment Important note: Before setting up the receiver it is important to check the frequency accuracy alignment is correct as described in the transmitter alignment section. RF tuning 1. Connect an RF signal generator and SINAD voltmeter. 2. Set the RF signal generator to the receive channel frequency and set to 60 deviation. 3. Set the AF signal to 1 kHz. 4. Set the RF level to 1 mV pd (- 47.0 dBm) 5. Adjust T2 for a maximum audio output (viewed on oscilloscope). 6. Adjust L16 and L17 for lowest distortion; this is normally less than 3 . 7. Check for an RF voltage signal level of 0.35uV pd (- 116dBm) and a SINAD meter Reading greater than 12 dB. Repeat steps 7 to 9 as necessary. Squelch ⁄ Carrier Detect Adjustment 1. Set the RF signal generator to the receiver frequency with 60 deviation. Set the AF a. Signal to 1 kHz 2. Set RF input level to give -115 dBm. 3. Adjust RV2 until CDS J501 pin 6 changes state from “HIGH” to “LOW”. 4. Reduce RF input level to –120dBm and check that CDS line goes HIGH . Switch off the RF generator and disconnect the test equipment. PAGE 15 Modulation Deviation Adjustment 1. Connect a power meter, modulation meter and oscilloscope to radio. 2. The radio should be programmed to contain a channel with a frequency in the middle the band of interest with an RF power setting of 1 W. 3. Switch the data radio ON. 4. Inject a 1Vrms(3VP-P) SINE wave signal at a frequency of 100Hz into pin 1 of J501 5. Set the data radio to TX 6. Observe the oscilloscope display to check that the 100Hz tone is a square ware by tuning RV502. 7. Whilst observing the oscilloscope, adjust the deviation and balance potentiometers. RV501 and RV502 to obtain a good square at the following deviation: 12.5 kHz channel spacing <= 2.5 kHz dev 6.25 kHz channel spacing <= 2 kHz dev 8. It may be necessary to alternate the adjustment of the two potentiometers. 9. Sweep the signal generator between 100Hz and 3kHz. Record the peak deviation. The peak deviation should be as above. If necessary adjust the potentiometers to achieve this. 10. Switch to RX. PAGE 16 7. TROUBLESHOOTING This section includes voltages, which should assist the engineer to isolate and repair a fault. Voltage measurements should be made using a high-impedance voltmeter and the values given are with respect to ground. Careful alignment, using suitable test equipment, and quality interface cables should ensure that the radio meet their specified performance. Voltage Charts Measurement Condition: 162.8750MHZ, 13.8V supply, RX Carrier Present. Transistors. Ref. No. Q2 Q4 Q6 Q8 Q9 Q10 Q11 Q12 Q14 Q15 Q16 Q17 Q18 Q19 Q21 Q22 Q23 Q24 Q25 Q31 Q32 Q33 Q34 Q35 Q502 Q503 Q505 Q506 Q507 Q508 Q509 Q512 15.72 4.02 0.48 4.81 3.77 6.68 4.63 2.63 0.89 13.72 0.7 0.68 5.0 5.0 5.0 4.38 0.74 13.22 0.11 0.57 5.0 RX 5.67 5.67 1.96 5.02 15.28 6.68 4.86 4.98 1.7 13.8 3.94 5.04 4.65 7.5 11.92 0.11 15.88 4.14 4.14 3.66 6.82 5.03 5.02 1.86 0.12 13.8 5.06 13.8 15.72 4.02 0.48 4.81 3.77 0.72 4.3 5.02 2.63 0.89 1.16 0.43 2.53 13.25 5.0 5.0 5.0 0.72 4.38 0.72 13.22 0.03 0.51 5.0 TX 5.33 5.33 1.96 5.02 15.28 5.61 4.92 4.98 1.7 4.76 12.8 2.05 4.72 4.49 7.73 0.72 5.04 5.05 8.24 10.6 0.03 15.88 4.14 4.14 3.66 6.66 5.02 5.02 1.86 0.12 4.90 0.63 2.05 13.8 5.06 13.8 PAGE 17 Integrated Circuits Pin 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 IC1 1.92 1.98 0.48 4.14 4.12 2.87 3.98 3.67 IC2 6.82 5.02 IC5 13.8 RECEIVER IC6 IC8 4.25 3.65 3.53 4.38 3.34 3.32 3.33 4.41 1.64 0.62 2.97 1.33 3.20 3.22 1.71 IC501 5.05 5.05 4.58 1.07 0.05 0.17 5.04 4.97 4.98 1.6 2.1 5.04 IC502 5.05 0.97 5.05 IC504 2.49 2.48 2.26 5.05 2.27 2.48 2.49 2.48 2.48 2.43 2.24 2.49 2.49 IC508 5.03 5.03 5.05 5.05 U4 Integrated Circuit Voltages (Receive) PAGE 18 Integrated Circuits PIN 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 IC1 1.92 1.98 0.48 4.14 4.12 2.87 3.98 3.67 IC2 6.82 5.02 IC5 4.49 5.56 13.8 1.78 TRANSMIT IC6 IC8 IC501 IC502 IC504 IC508 2.49 0.5 5.04 2.48 0.5 5.05 2.26 5.05 0.3 2.27 5.05 0.3 0.97 2.48 4.58 2.49 5.05 2.48 2.48 2.43 2.24 2.49 5.03 2.49 5.04 4.98 4.97 4.98 1.6 2.10 5.04 U4 3.7 0.17 0.11 0.53 0.48 3.96 4.93 Integrated Circuit Voltages (Transmit) PAGE 19 Page 20 This page intentionally left blank. Page 21 9. PARTS LIST. 7085-VE Bill Of Materials July 22, 2003 Revised: Revision: 17:04:58 July 22, 2003 Page Item Quantity Reference Part ____________________________________________________________________ 11 C1,C82,C126,C131,C152, 470P C502,C515,C517,C518,C521, C522 44 C4,C10,C311,C312 5P C6,C18,C27,C37,C153,C543 106P/1206 C9 475P/1206 C11 105P 25V/1206 C15 1U/T C16,C149,C534 104P/X7R 0805 C2,C550,C552,C553,C554, C555,C556 1U/Y5V 0805 C3,C5,C7,C8,C12,C25,C33, 102P C41,C43,C44,C45,C47,C48, C51,C52,C57,C66,C72,C75, C77,C78,C83,C84,C85,C86, C93,C102,C104,C105,C106, C118,C127,C301,C307,C313, C314,C316,C317,C318,C325, C326,C328,C545,C816 PAGE 22 7085-VE Bill Of Materials July 22, 2003 Revised: Revision: 17:04:58 July 22, 2003 Page Item Quantity Reference Part ____________________________________________________________________ 10 10 C17,C21,C31,C64,C142, C143,C148,C151,C536,C910 103P 11 20 C19,C42,C46,C58,C62,C67, 104P C81,C117,C144,C145,C146, C147,C324,C329,C503,C542, C544,C546,C557,C906 12 C24,C94,C98,C101,C113, C141,C302 15P 13 C26,C306,C315 2P 14 C28,C154 33U/6.3V/EC/SMT/B-CASE 15 C32 100U/6.3V/EC/SMT/D-CASE 16 C53,C68,C138,C308,C516, C523 47P 17 C54,C87,C89 27P 18 C56,C124 105P/0805 19 C65,C327 335P/1206 PAGE 23 7085-VE Bill Of Materials Revised: July 22, 2003 Revision: July 22, 2003 17:04:58 Item Quantity Reference Part ____________________________________________________________________ 20 C70 3P 21 C71,C79,C80,C99,C303, C510,C804,C806 NU 22 10 23 C74 10U/16V/EC/SMT/B-CASE 24 C88 10P 25 C92 12P 26 C103,C119 82P 27 C107,C538 100U/16V/EC/SMT/D-CASE 28 C108,C504,C505 22P 29 C111,C801,C812,C822 39P 30 C112,C304,C305,C309 4P 31 C114,C817 56P 32 C125 104P/X7R 0603 33 C134 223P/X7R C73,C91,C95,C96,C97,C137, 33P C803,C807,C813,C814 PAGE 24 7085-VE Bill Of Materials Revised: July 22, 2003 Revision: July 22, 2003 17:04:58 Item Quantity Reference Part ____________________________________________________________________ 34 C135,C511,C903 220P 35 C150 47U/10V/EC/SMT/C-CASE 36 C160,C161,C162,C524,C802, 100P C808,C811,C818 37 C310 1P 38 C335 8P 39 C336 9P 40 C532,C533 47U/16V/EC/SMT/D-CASE 41 C537 10U/16V(T) B-CASE 42 C548 4.7U/50V/EC/SMT/C-CASE 43 C800 560P 44 C805 6P PAGE25 7085-VE Revised: Revision: Bill Of Materials July 22, 2003 July 22, 2003 17:04:58 Item Quantity Reference Part ____________________________________________________________________ 45 C815 150P 46 C821 270P 47 C901,C904 105P/X7R 0805 48 C902 152P/X7R 49 C905 683P/X7R 0805 50 C907 820P 51 C908 152/X7R 52 C909 120P 53 C911 392P/X7R 54 C912 332P/X7R 55 CF1 CFW455E 56 CF2 CFW455HT 57 D2,D3,D12 1SS314 58 D4 1SS154 59 D5,D6 RLS135 PAGE 26 7085-VE Bill Of Materials Revised: July 22, 2003 Revision: July 22, 2003 17:04:58 Item Quantity Reference Part ____________________________________________________________________ 60 D7 1N4004 SMT 61 D8,D11,D501,D504 RLS4148 62 D13,D14 1SS181 63 D301,D302,D303 1SV215 64 D502 RLZ4.3B 65 D503 BAV99LT1 66 D505 RLZ6.2B 67 D506 RLZ16B 68 D507 RLZ3.0B 69 D800 1SS226 70 IC1 MB1504 SMT 71 IC2,IC507 XC62AP5002MR PAGE 27 7085-VE Revised: Revision: Bill Of Materials July 22, 2003 July 22, 2003 17:04:58 Item Quantity Reference Part ____________________________________________________________________ 72 IC5 M67748H 73 IC6 MC3371 SMT 74 IC8 LRFMS-1L 75 IC501 PIC16C57/XT SMT 76 IC502 93C46 SMT 77 IC504,U901 TL064CD SMT 78 IC508 ELM7S32 79 J501 CONNECTOR DB9 80 J901 PCB JACK 6PIN 2.54MM 81 JP101 BNC 82 L2,L3,L24 1UH TDK 83 L4,L5,L7 82NH 84 L8,L17,L302,L304,L309, L310 2.2UH TDK 85 L11,L13,L14 0.45*2.3*8T CW SMT PAGE 28 7085-VE Bill Of Materials Revised: July 22, 2003 Revision: July 22, 2003 17:04:58 Item Quantity Reference Part ____________________________________________________________________ 86 L12,L15 0.45*2.3*7T CW SMT 87 L16,L18 45M 88 L19,L20 0.15UH TDK 89 L311 0.82UH TDK 90 L312,L313 MDS-0605U-3.5T 91 L501,L503 100UH SMT 92 L502 560UH SMT 93 L800,L801,L802,L803,L804, 0.45*1.5*6T CCW SMT L805,L806 94 P301 95 P302 96 P303 97 P304 PAGE 29 7085-VE Revised: Revision: Bill Of Materials July 22, 2003 July 22, 2003 17:04:58 Item Quantity Reference Part ____________________________________________________________________ 98 P305 99 P306 100 P307 101 Q2,Q6,Q502 A1037K 102 13 Q4,Q9,Q10,Q12,Q19,Q25, Q34,Q35,Q308,Q503,Q505, Q507,Q508 BC847A 103 Q8,Q16,Q17,Q21,Q22 2SC3838 104 Q11,Q15 DTA114EK 105 Q14 BCW68G 106 Q18 DTA123JK 107 Q23,Q506 2SB798 108 Q24 MMBTH10 109 Q31,Q32,Q303,Q304 DTC114EK 110 Q33,Q509,Q512 2N7002 PAGE 30 7085-VE Revised: Revision: Bill Of Materials July 22, 2003 July 22, 2003 17:04:58 Item Quantity Reference Part ____________________________________________________________________ 111 Q301,Q302 MMBFJ310LT1 112 Q800 2SC3356 113 22 R1,R5,R11,R17,R25,R39, R41,R42,R46,R66,R71,R87, R92,R93,R101,R102,R103, R305,R308,R503,R521,R524 10K 114 R3,R20,R64,R502,R523, R525,R531,R903 100K 115 R4,R8,R26,R91,R94,R96, R98,R538 22K 116 R9,R541 3K9 117 R10,R19,R47,R48,R51,R89, R542 100R 118 R13,R21 1K2 119 R14,R82,R313,R518 2K7 120 R15 7.5K PAGE31 7085-VE Revised: Revision: Bill Of Materials July 22, 2003 July 22, 2003 17:04:58 Item Quantity Reference Part ____________________________________________________________________ 121 R16 33K 122 R18 91K 123 R24,R43,R61,R73,R81,R513, 4K7 R515,R543,R548 124 R27 10R 125 R28 5K6 126 16 R31,R32,R33,R35,R45,R49, R57,R75,R76,R84,R501, R504,R505,R552,R553,R902 1K 127 11 R34,R526,R527,R528,R532, 47K R533,R534,R537,R701,R702, R905 128 R37 6R8 129 R40,R52,R56 470K 130 R44,R72 2K2 131 R50 150R 132 R53 51R PAGE 32 7085-VE Revised: Revision: July 22, 2003 Item Quantity Reference Part ____________________________________________________________________ 133 R54,R55,R309,R517,R535 0R 134 R65,R554,R555 470R 135 R77 560K 136 R78 560R 137 R79 390R 138 R85,R86,R907,R908 82K 139 R97 56K 140 R104 2K4 141 R302,R306 47R 142 R303,R307 330R 143 R506 1M 144 R544,R545 680R 145 R800 820R 146 R801,R906 6K8 147 R802 3K3 PAGE 33 7085-VE Revised: Revision: Bill Of Materials July 22, 2003 July 22, 2003 17:04:58 Item Quantity Reference Part ____________________________________________________________________ 148 R803 2R2 149 R804 180R 150 R901 16K 151 R904 24K 152 R909,R910 75K 153 R911 20K 154 R912 220K 155 R913 200K 156 R914 130K 157 RP1 10K*4 SMT 158 RV1,RV2 47KB SMT 159 RV501,RV502,RV503 10KB SMT 160 RV700 100KB SMT 161 SW1 DIGITAL SW 16CH SMT 162 T2 0766 PAGE 34 7085-VE Revised: Revision: Bill Of Materials July 22, 2003 July 22, 2003 17:04:58 Item Quantity Reference Part ____________________________________________________________________ 163 TP1 TP 164 TP2 VCO 165 U2 STRIP1 166 U4 LM358 SMT 167 U701 12.8MHZ TCXO/SMT 168 X1 44.545MHZ UM1 169 X501 3.58MHZ 3X9 170 XF1,XF2 45N15B UM1 168 COVER TOP 169 COVER BOTTOM 170 CRYSTAL WASHER UM1 TYPE 171 MAIN PCB 110mm*55mm*1.0mm FR4 172 VCO PCB 27mm*20mm*1.0mm 173 FRONT-END PCB 40mm*9mm*1.0mm FR4 174 TCXO PCB 20mm*11mm*1.0mm FR4 175 FILTER PCB 18mm*12mm*1.0mm FR4 FR4 PAGE 35
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