Users Manual
UHF DATA TRANSCEIVERS PLL SYNTHESIZED (EEPROM) Service Manual HERMES ELECTRONICS CO., LTD. TABLE OF CONTENS 1. SPECIFICATION … … … … … … … … … … … … … … … … … … … … … … … … … ..2 2. CONNECTIONS AND OPERATION… … … … … … … … … … … … … … … … 3 3. CIRCUIT DESCRIPTION … … … … … … … … … … … … … … … … … … … … ..4-12 4. PERFORMANCE TEST AND ALIGNMENT… … … … … … … … … … … 12 5. TEST EQUIPMENT CONFIGURATION … … … … … … … … … … … … … 13 6. TRANSMITTER PERFORMANCE TEST … … … … … .… … … … … … … … … .14-16 7. TROUBLESHOOTING … … … … … … … … … … … … … … … … … … … … … … ..17-19 9. PARTS LIST … … … … … … … … … … … … … … … … … … … … … … … … … … ..20-28 8. PROGRAMMER INSTRUCTION… … ..… … … … … … … … … … … … … … … .29-34 10. PRINT CIRCUIT BOARD LAYOUT… … … … … … … … … … … … … … … … … 35 11. PARTS ASSEMBLY … … … .… … … … … … … … … … … … … … … … … … … … .36-37 12. BLOCK DIAGRAM … … .… … … … … … … … … … … … … … … … … … … … … 38 13. SCHEMATICS DIAGRAM… … … … … … … … … … … … … … … … … … … … … 39 PAGE1 1. SPECIFICATION GENERAL SPECIFICATIONS POWER SOURCE … … … … … … … … … … … … … … … +13.6VD.C. nominal(+10.8 to +15.6V ) TEMPERATURE RANGE STORAGE … … … … … … … … … … … … … … … .80℃ maximum -40℃ min. 25℃ nominal OPERATING … … … … … … … … … … … … … … .70℃ maximum -20℃ min. ANTENNA IMPEDANCE … … … … … … … … … … … … ...50Ω FREQUENCY CONTROL … … … … … … … … … … … … … ...PLL SYNTHESISER FREQUENCIES OF OPERATION … … … … … … … … … ..406-430MHZ,450-470MHZ FREQUENCY TOLERANCE AND STABILITY … … … … ±1.5PPM HIGH HUMIDITY … … … … … … … … … … … … … … … … .90﹪ CHANNEL CAPABILITY … … … … … … … … … … … … … .1 (16CH OPTION) NOMINAL DIMENSIONS … … … … … … … … … … … … … .134 ㎜(L)X60 ㎜(W)X20 ㎜(H) WEIGHT … … … … … … … … … … … … … … … … … … … … … .136g RADIO DATA TRANSCEIVER NOMINAL PERFORMANCE RF OUTPUT POWER … … … … … … … … … … … … … … ..6W MODULATION TYPE … … … … … … … … … … … … … … … .FM INTERMEDIATE FREQUENICES … … … … … … … … … … .21.4 MHZ 455 KHZ CHANNEL SPACING … … … … … … … … … … … … … … … .25KHZ/12.5KHZ TRANSMIT ATTACK TIME … … … … … … … … … … <25 mS CURRENT CONSUMPTION TRANSMIT … … … … … … … … … … … … .1100mA@5W RECEIVE … … … … … … … … … … … … ..85mA PAGE2 EXTERNAL CONNECTIONS 1- 50Ω BNC SOCKET 2- 9 WAY 〝 D 〞TYPE PLUG(J501) 2. CONNECTIONS D-TYPE PIN J501-1 J501-2 J501-3 J501-4 J501-5 J501-6 J501-7 J501-8 J501-9 AND OPERATION INTERCONNECTIONS FUNCTION DATA_IN DATA_OUT PTT GND B+ CDS NC PGM_DATA PGM_ENB TYPE ANALOGUE ANALOGUE INPUT GND V+ OUTPUT RANGE 106mV 250~350mV 0V/+5V 0V +13.8V OPEN/SHORT DESCRIPTION EXTERNAL MODULATION INPUT RECEIVER AF OUTPUT TRANSMIT ENABLE GND POWER SUPPLY RF CARRIER DETECT INPUT INPUT 0V/NC 0V/5V PROGRAMMER DATA INPUT PROGRAMMING ENABLE PAGE3 3. CIRCUIT DESCRIPTION TRANSMITTER The transmitter is comprised of: • Audio amplifier connections from J1 pin 1 • Frequency Synthesizer • Transmitter • Automatic Power Control Audio frequency connections Processed data from the IC201 is applied to the VCO via R316 Frequency synthesizer circuit With data received from the EEPROM (IC5) the frequency synthesizer circuit controls and Produces the RF carrier frequency for the transmitter during transmit and the local oscillator frequency for the receiver. The frequency synthesizer circuit is comprised of: • 12.8 MHZ Tcxo • Voltage Controlled Oscillator (VCO) module • Charge Pump and Loop Filter • PLL Frequency Synthesizer • Dual Modulus Prescaler PAGE4 PLL Synthesizer The PLL synthesizer circuit is common to both the transmitter and receiver, The synthesizer comprises: TCXO DC Regulator Loop Filter Data IC1 PLL Charge Pump TX OR RX VCO RF Out 12.8 MHZ TCXO X1 is VCTCXO, which provide stable oscillator of 12.8 MHZ to PLL IC. Frequency adjustment is provided by VR1. .Voltage controlled oscillator module(VCO) The module produces carrier frequencies during transmit and local oscillator frequencies During receive. The module contains one VCO and three outputs. One for producing carrier frequencies during Transmit and one for producing the local oscillator frequency during receive and the other Output is for PLL IC(IC1) Fin. PAGE5 The module also has Rx and TX powerline filters. RX and TX power line filters Transistor Q301 is configured as a 5v power supply ripple filter. The filter reduces the noise on the carrier and local oscillator signals. VCO The VCO comprises Q302, Coil L304, and varactor D301 D304 and is configured as a Colpits oscillator. D301 D304 produces a change in frequency with a change in DC voltage and is controlled by the tuning voltage signal present at the cathode. The local oscillator programmable dividers. DATA is received by IC1 at pin 10 from pin 11of IC3. The RF signal at the collector of Q302 is applied to an amplifier/buffer Q305.The amplified Signal from Q304 passes to the prescaler ,IC1 pin8 .The RF signal at the collector of Q302 also Drives the cascode amplifier/buffer formed by Q304 . When D201 is forward biased (TX ON) , carrier frequencies at the collector of Q304 pass to the Power amplifier and harmonic filter. When D303 is forward biased (RX) , local oscillator Frequencies at the collector of Q304 pass to the first mixer . VC1 adjusts the tuning Voltage of the VCO to the correct operating point. PLL IC The reference frequency from the TCXO, at 12.8 MHZ , is connected to pin 1 of IC1(MB15E03) REFDIV divides the 12.8 MHz to produce a reference frequency (Fr) of 5 or 6. 25 kHz dependent upon channel spacing selected. VARDIV divides the prescaled VCO frequency to produce a variable frequency (Fv). Fv and Fr are fed to the phase detector. Phase detector When Fv=Fr, the charge pump output produces a voltage fed into the loop filter and applied to the VCO. Out-of-lock detector The out-of-lock detector produces a series of logic level pulses when the loop is out of lock at pin 14 of IC1.The pulses at pin 14 of IC1 are buffered by Q6 and then integrated by R17 and C19. The product of the integrating circuit is fed to Base of Q201. PAGE6 Charge Pump and Loop Filter The IC1 pin5 and associated resistors make VCO loopFilter . The charge pump output Produce a 0 to 5V tuning voltage signal. The signal is filtered by the loop filter (R14,C15 and C20) to remove any residual reference Frequency harmonics from the signal.. After filtering the signal is applied to the voltage controlled Oscillator module. DC REGULATOR The DC Regulator IC2, converts the +13.6 V to a 8V supply . This is used to provide the Tuning voltage for the VCO . A wide voltage range is required to allow for the wideband operation Of the radio . Dual modulus prescaler The prescaler divides the VCO frequency by 64 or 65. Transmitter The transmitter comprises: VCO Buffer Amp PA Module ANTENNA RF LPF SWITCH Automatic Power Control PAGE7 Buffer When the radio is in transmit mode the diode D201 is forward biases enabling the modulated RF signal from the VCO to pass to the buffer/pre-amplifier Q204 and associated components. The output signal is passed from Q204 to Q205 via a matching network consisting of Inductor L201 and C208. PA module The signal is then amplified for transmission by Q207, which is a power amplifier module. Low pass filter The amplified RF signal is passed through the stripline coupler and is fed to the harmonic low pass filter, comprising L213 to L214 and C232-C234 and then to the antenna connector (ANT). Antenna Switch When transmitting, the diodes D205 are forward biased, the RF pass to the antenna. D205 is shorted to ground which makes L212 look open circuit (1/4 wave tuned stub). This prevents the TX signal from passing to the receiver stage. PAGE8 Receiver The receiver comprises: Rx VCO ANTENNA SAW FILTER& Amp First Mixer IF SWITCH Filter IF Amp Second Mixer Local Oscillator Data Out Audio Filter IF Filter FM LimiterDiscnminator Squelch Circuit PAGE9 Antenna Switch In receive, the diode D205 are reverse biased. L212 is now in circuit, passing the signal from the antenna to the SAW filter of F101. SAW FILTER The receiver signal is routed to pin 4 of the F101. It passes through the band pass filter . The input signal is coupled to the base of Q101 which serves as an RF amplifier. The output of Q101 is then coupled to the first mixer. First Mixer Q102, 2-pole crystal filters XF1 and coils L103 and C120 form the First Mixer and First IF Filter. The RF signal, from the SAW filter and amplifier Q101 is applied to the VCO local oscillator signal to make mixer. The difference frequency of 21.4 MHz is taken from Q102 and is filtered by the crystal filters XF1. The tuned circuits L103 and C120 and associated components provide matching of the crystal filters to ensure a good pass-band response and selectivity. The IF signal is amplified by Q104 and passed to the FM Detector IC. Second mixer, Second IF, FM detector The output of the IF amplifier is fed into the narrowband FM IF Integrated Circuit, IC101 (MC3361). This is a single conversion FM receiver which contains the second mixer, second IF amplifier, and FM detector. PAGE10 Crystal X101,connected to pin 1 of IC101, determines the second local oscillator frequency. In this case the crystal has a frequency of 20.945MHz. The first IF signal is applied to the mixer and resultant frequency of 455KHz, is the difference between the IF signal and second local oscillator. The 455KHz IF signal is output from pin 3 and is applied to a 455KHz band-pass filter CF1. The output of CF1is passed via pin 5 to a high gain IF amplifier coupled to the adjustable quadrature detector T2.Any detected signal is produced at pin 9 of IC101 and applied to the Receiver Audio Circuit and the Mute (Squelch) Circuit. Squelch ( MUTE ) Circuit Any noise signal is amplified by IC101 internal noise amplifier . Signal is applied to pin10 of IC101. The squelch trigger output (pin 12,IC101) is applied to the pin 6 of J1. When noise is present, the voltage at pin 12 of IC101 is exceeds than 0.7V. The squelch trigger output is open, It’s make pin 6 of J1 open state. When no noise is present, the voltage at pin 12 of IC101 less 0.7v and pin 13 of IC101 Is HI voltage. This make pin 6 of J1 short state. VR101 is set to tuning squelch when 25khz channel space is present. Carrier Detect A Carrier Detect ( MUTE DETECT ) output is available on pin 6 of J1 . AF Output Low Pass Filter A low pass filter formed by R108 and C110 removes any extraneous 455kHz energy from the AF output of the FM receiver chip (pin 9 of IC101). The filtered signal is passed to pin 2 of J1. Microcontroller The PIC16C57C04 microcontroller IC controls the programmable features and frequency synthesizer Data. PAGE11 Programming Mode The programming mode allows the user to retrieve or program TX/RX frequencies, when pin 9 of J1 is set to ground. Programming mode will Inhibit , Serial communications can then be made in order to read/program the on- board EEPROM ( IC5 )which contains radio- specific data. EEPROM Relevant channel information, such as Rx/ Tx frequencies, is stored in the EEPROM( IC5) which is a 93C46. This information may be programmed and erased via the D- type socket. The EEPROM has 1024 (8x128) capacity and is written serially. Power supply circuit The data radio is supplied with a nominal + 13.8V dc power supply input from external equipment which is filtered using C33. This supply is converted into 8V voltage levels on the board using the regulator IC2 and associated components . The +5V VCC is regulated by Zener diode D1 and filtered using C9 and Q9. This +5V line is fed to the CPU circuit . 4. PERFORMANCE TEST AND ALIGNMENT The alignment and performance test procedures assume the use of the following equipment. Discrete test equipment Volt Meter RF Power Meter. DC Power Supply, 0-15V 2A min Oscilloscope, 20 MHz dual beam RF Frequency Counter, 100 kHz - 600 MHz AF Signal Generator 0 – 20 kHz RF Signal Generator SINAD Meter Modulation Meter Audio Power Meter Spectrum Analyser and notch filter(option) Coupler (20dB isolation) Distortion Meter PAGE12 5. TEST EQUIPMENT CONFIGURATION. RF Signal Generator Watt Meter with 20dB Attenuator Audio Generator Modulation Meter SINAD Meter OSCILLOSCOPE RADIO VOLT Meter Spectrum Analyzer DC Power Supply Frequency Counter 123.45678 Test Box Test Equipment Configuration PAGE13 6. TRANSMITTER PERFORMANCE TESTS Power Output 1. Set the power supply voltage to 13.8V dc. and monitor the voltage during transmit. 2. Switch data radio TX and check and record the output power. The nominal output power is adjustable between 2 to 3W . 3. Set the PTT switch to OFF . Peak Deviation 1. Connect the oscilloscope to the output of the modulation meter. 2. Set the AF signal generator to 1000 Hz at 106mV and connect to DATA _IN Line ( pin 1 of J1 ) 3. Switch data radio to TX and observe the oscilloscope display to check that the 1000Hz tone is a sine wave and adjust VR201 to make deviation is about 3.5KHZ. 4. Using the AF signal generator, sweep from 100 Hz to 3 kHz and record the peak deviation. 5. Check the peak deviation for appropriate channel spacing as follows: For 12.5 kHz channel spacing, Peak deviation is not greater than 2.5 kHz. For 20 kHz channel spacing, Peak deviation is not greater than 4 kHz. For 25 kHz channel spacing, Peak deviation is not greater than 5 kHz. Spectrum Test It may be necessary to notch the fundamental signal during this test. 1. Connect a spectrum analyser and RF power meter to the antenna socket. 2. Switch data radio to TX. Observe the output spectrum on the spectrum analyser. 3. Adjust notch filter to minimise the carrier. All spurious and harmonics signals should be below- 36 dBm up to 1 GHz and below –30 dBm between 1 and 4 GHz. 4. Switch off the data radio transmit control. Receiver Performance Tests Sensitivity The SINAD performance test may be used to test the sensitivity of the receiver. 1. Connect the RF signal generator to the data radio BNC antenna connector. 2. Set the RF signal generator to the receive frequency . 3. Connect the leads of the SINAD meter between 0 V and pin 2 on J1. 4. Set the deviation to 60﹪of the peak system deviation. 5. 6. 7. Set the AF generator to 1 kHz. Adjust the RF signal generator level until the SINAD Meter reads 12 dB. Check that the signal generator RF level is less than 0.35uV pd (-116dBm ). PAGE14 Transmitter Alignment Automatic Power Adjustment Transmit periods longer than 3 minutes are to be avoided. 1. Switch to data radio to TX. 2. make the transmit power between 2 to 3W. 3. Switch the data radio to transmitter OFF. Frequency accuracy 1. Whilst transmitting, measure the transmit frequency using the RF frequency counter. 2. Adjust VR1 so that frequency is as close as possible to the exact required transmit frequency. Ideally it should be within 100 Hz at room temperature. Receiver Alignment Important note:Before setting up the receiver it is important to check the frequency accuracy alignment is correct as described in the transmitter alignment section. RF tuning 1. Connect an RF signal generator and SINAD voltmeter. 2. Set the RF signal generator to the receive channel frequency and set to 60﹪deviation. 3. 4. 5. Set the AF signal to 1 kHz. Set the RF level to 1 mV pd (- 47.0 dBm ) Adjust T2 for maximum AF output about 250mVto 350mV and lowest distortion, the distortion normally less than 5﹪. 6. Check for an RF voltage signal level of 0.35uV pd (- 116dBm)and a SINAD meter Reading greater than 12 dB. Squelch/Carrier Detect Adjustment 1. Set the RF signal generator to the receiver frequency with 60﹪deviation. Set the AF 2. 3. 4. Signal to 1 kHz Set RF input level to give -112 dBm. Adjust VR101 until CDS J1 pin 6 changes state from “HIGH” to “LOW”. Reduce RF input level to –120dBm and check that CDS line goes HIGH . Switch off the RF generator and disconnect the test equipment. PAGE15 Modulation Deviation Adjustment 1. 2. Connect a power meter, modulation meter and oscilloscope to radio. The radio should be programmed to contain a channel with a frequency in the middle the band of interest with an RF power setting of 2 W. 3. Switch the data radio ON. 4. Inject a 106mVrms SINE wave signal at a frequency of 1000Hz into pin 1 of J1, Set the data radio to TX Observe the oscilloscope display to check that the 1000Hz tone is a sine wave by tuning VR201and set deviation is 3.5KHZ. 5. Using the AF signal generator, sweep from 100 Hz to 3 kHz and record the peak deviation. Check the peak deviation for appropriate channel spacing as follows: 12.5 kHz channel spacing<= 2.5 kHz dev 20 kHz channel spacing<= 4 kHz dev 25 kHz channel spacing<= 5 kHz dev 6. Switch to RX. PAGE16 7. TROUBLESHOOTING The section includes voltage which should assist the engineer to isolate and repair the fault. Voltage measurements should be made using a high-impedance voltmeter and the values given are with respect to ground. Careful alignment, using suitable test equipment, and quality interface cables should ensure that the radio meet their specified performance. Voltage Charts Measurement Condition: 465MHZ,13.8V supply, RX Carrier Present. Transistors . Ref. No. Q1 4.31 Q6 Q7 Q9 Q10 Q11 Q14 Q15 Q101 Q102 Q103 Q104 Q201 Q202 Q203 Q204 Q205 Q206 Q207 Q301 Q302 Q304 4.91 5.64 4.16 6.17 8.0 7.56 0.74 0.68 5.11 0.68 4.87 1.63 0.74 RX 4.98 8.0 8.0 8.0 8.0 0.2 8.0 3.93 6.67 4.71 12.36 13.6 4.92 3.99 2.77 4.99 4.31 TX 4.98 4.99 4.93 4.99 3.76 5.46 8.0 6.84 0.3 4.2 0.92 4.9 4.93 5.63 4.15 6.17 7.08 0.62 0.73 0.75 0.7 0.56 4.87 1.63 0.74 0.02 7.8 7.8 8.0 7.63 7.8 0.72 7.36 7.35 7.36 5.92 13.6 4.92 3.99 2.77 4.92 4.96 3.75 5.46 7.8 7.92 0.25 4.2 0.92 PAGE17 Integrated Circuits Pin 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 IC1 1.25 1.22 5.47 2.99 1.24 2.21 2.1 2.99 2.99 2.99 IC2 13.6 8.0 IC3 4.96 0.66 1.03 IC4 RECEIVER IC5 IC101 IC201 5.51 4.93 5.24 5.59 4.38 4.08 4.37 4.38 5.08 2.23 0.74 3.71 0.93 5.21 1.75 Integrated Circuit Voltages (Receive) PAGE18 Integrated Circuits PIN IC1 1.25 1.22 5.47 2.99 3.59 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 2.21 2.1 2.99 2.99 2.99 IC2 13.6 8.0 TRANSMIT IC3 IC4 IC5 0.58 0.58 0.34 0.34 4.92 4.98 4.95 4.98 4.98 4.98 4.98 0.66 1.03 4.08 IC101 IC201 1.16 2.43 5.03 2.48 1.17 Integrated Circuit Voltages (Transmit) PAGE19 8. PARTS LIST 52-7085UE5 Bill Of Materials Revised: June 4, 2015 Revision: June 4, 2015 13:59:51 Item Quantity Reference Part _____________________________________________________________ 22 C1,C3,C40,C47,C48,C49, 470P C51,C52,C106,C201,C216, C217,C218,C221,C225,C227, C235,C237,C238,C239,C244, C250 11 C2,C108,C249,C317,C550, 1U/Y5V 0805 C552,C553,C554,C555,C556, C558 17 15 C4,C127,C224,C234,C236 5P C5,C7,C8,C10,C14,C44, 102P C103,C107,C121,C126,C202, C203,C207,C245,C307,C312, C322 C9 475P/0805 C13,C19,C36,C37,C41,C42, C46,C53,C67,C102,C111, C112,C117,C251,C546 104P C15 0.47U/T C16,C17,C21 103P/X7R C18,C35,C118,C205,C241 10U/1206 PAGE20 52-7085UE5 Bill Of Materials Revised: June 4, 2015 Revision: June 4, 2015 13:59:51 Item Quantity Reference Part _____________________________________________________________ 10 C20 333P/X7R 0805 11 C30,C31,C32,C45,C116, C523 47P 12 C33 47U/16V/EC/SMT 13 C34 100U/16V/EC/SMT 14 C43,C50,C120,C223 22P 15 C101 1P 16 C104,C252 1U/T 17 C105 104P/X7R 0603 18 C110,C247 223P/X7R 0603 19 C113 180P 20 C115,C122,C308,C524 100P 21 C123,C214 15P 22 C125,C212,C220,C311 2P 23 C204,C302 18P 24 C206 6P 25 C208,C213,C230,C314 3P PAGE21 52-7085UE5 Revised: Revision: June 4, 2015 Bill Of Materials June 4, 2015 13:59:51 Item Quantity Reference Part _____________________________________________________________ 26 C210,C232,C233,C323 10P 27 C211,C305,C306 7P 28 C222 12P 29 C240,C300,C301,C309,C325 220P 30 C242 10U/T 31 C243 104P/X7R/0805 32 L217,C246,C253,C254 NU 33 C303 9P 34 C304 8P 35 CF1 CFU455E 36 D1,D103 RLZ5.6B 37 D2,D3,D101,D202 RLS4148 38 D4 RLZ4.3B 39 D5 RLZ6.2B 40 D6,D507 RLZ3.0B 41 D102 1SS226 42 D201 1SS314 PAGE22 52-7085UE5 Bill Of Materials Revised: Revision: June 4, 2015 June 4, 2015 13:59:51 Item Quantity Reference Part _____________________________________________________________ 43 D203 PTZ5.6B 44 D205,D206,D303 HVU131 45 D209 FM4004 46 D301,D304 1SV229 47 F101 SAW FILTER 48 IC1 MB15E03SL 49 IC2 UTC7808 50 IC3 PIC16F57 SMT 51 IC4 ELM7S32 52 IC5 93C46 SMT 53 IC6 RT9161-50PV 54 IC101 MC3361 SMT 55 IC201 LM386D 56 IC504 TL064CD SMT 57 J1 CONNECTOR DB9 HM 58 J101 BNC 59 L101 12NH PAGE23 52-7085UE5 Bill Of Materials Revised: Revision: June 4, 2015 June 4, 2015 13:59:51 Item Quantity Reference Part _____________________________________________________________ 60 L102 39NH/0805 61 L103 2.2UH/BEAD 62 L201,L303 27NH 63 L202 15NH 64 L203 18NH 65 L204 0.45*1.5*6T 66 L205,L206 5.6NH/0603 67 L208 0.4*3*9T 68 L210 0.65*1.1*4T 69 L212 0.45*1.5*5T 70 L213,L214 0.65*1.45*4T 71 L215 2.2UH/1008 72 L216 125MH 73 L218,R517 0R 74 L300,L301 1UH/0805 75 L304 12NH/0805 76 Q1,Q6 2SA1037K PAGE24 52-7085UE5 Revised: Revision: June 4, 2015 Bill Of Materials June 4, 2015 13:59:51 Item Quantity Reference Part _____________________________________________________________ 77 Q7,Q103 DTC114EK 78 Q9,Q11,Q15,Q201,Q202, Q301 BC847B 79 Q14 BCW68G 80 Q101 2SC5084 81 Q102,Q204,Q205,Q302,Q304 HSC5262 82 Q104 HSC1010 83 Q203 DTA123JK 84 Q206 BFG35 85 Q207 2SK3476 86 10 R1,R17,R50,R201,R203, R205,R308,R518,R521,R524 10K 87 R3,R47,R118,R516,R523, R525,R528,R531 100K 88 R9,R22,R224 820R 89 10 R10,R20,R29,R40,R46,R51, R52,R202,R223,R317 1K 90 R13 3.01K 91 R14,R15 9.09K PAGE25 52-7085UE5 Bill Of Materials Revised: Revision: June 4, 2015 June 4, 2015 13:59:51 Item Quantity Reference Part _____________________________________________________________ 92 R16,R111 33K 93 R23,R304 150R 94 R24,R41,R45,R107,R219, R307 4.7K 95 R48,R49,R117,R204,R216 470R 96 R53,R102 1M 97 R60,R61,R248,R526,R527, R532,R533,R534,R546 47K 98 R101,R222,R309,R315,R316 100R 99 R103,R221,R318 2.2K 100 R104 220K 101 R105,R208,R220 22K 102 R106 1.5M 103 R108,R212,R311 2.7K 104 R110,R112,R113 560R 105 R114 1.2K 106 R115,R217 470K 107 R116,R211,R213 22R PAGE26 52-7085UE5 Bill Of Materials Revised: Revision: June 4, 2015 June 4, 2015 13:59:51 Item Quantity Reference Part _____________________________________________________________ 108 R206 1.5K 109 R207 220R 110 R210 3.3K 111 R214 22R/1206 112 R218 27K 113 R226,R313 56R 114 R301 10R 115 R302 5.6K 116 R303 3.9K 117 R306 33R 118 R545 680R 119 RP1 10K*4 120 RV501,RV502 10KB SMT 121 SW1 CH SW 122 T2 1766 123 VC1 20PVC 124 VC2 10PVC/DIP PAGE27 52-7085UE5 Revised: Revision: June 4, 2015 Bill Of Materials June 4, 2015 13:59:51 Item Quantity Reference Part _____________________________________________________________ 125 VC3 5PVC/SMT 126 VC4 10PVC/SMT 127 VR1 100KB SMT 128 VR101 47KB/SMT 129 X1 12.8MHZ TCXO/SMT 130 X2 3.58MHZ 3X9 131 X101 20.945MHZ UM1 132 XF1 21M08B PAGE28 Welcome to PC Programmer. Please Read this file, before you first use the software. TABLE OF CONTENTS 1. 2. 3. 4. 5. Brief introduction Before Installing Install PC Programmer INSTRUCTIONS UnInstall PC Programmer 1. Brief introduction Welcome to PC Programmer. This program is designed to be used with the Interface Adapter. The following equipment will be needed to program the Device: A. A computer to install this program with at least 2 MB available space in hard disk and a 9-pin male RS-232 serial port. B. Win 95,Win 98,Win ME or Win 2000 Operation System. C. Part of the Programming Kit 1) An interface Adapter. 2) A CD disk with the program, PC Programmer files 2. Before Installing Before You Run Setup, make sure that your computer meets the minimum requirements mentioned above, and read the Readme file(this file). NOTE: If you firstly install PC Programmer in you system, the setup may update some system files on your computer , so you may run the setup again after your system be updated. Please follow the installation instruction on the screen. 3. Install TO install PC Programmer on your computer 1)Insert the CD. 2)Run Setup.exe 3)Follow the installation instruction on the screen. Important: You cannot simply copy files from the CD to your hard disk and run PC Programmer . You must use the Setup program, which decompresses and installs the files in the appropriate directories. PAGE 29 4. INSTRUCTIONS 4.1 Connection 4.2 Start up PC Programmer 4.3 Edit Configuration 4.3.1 Open/Recall/Upload Configuration file 4.3.2 Edit Channel data 4.3.3 Set Option item 4.3.4 (Block)Cut/Copy/Delete/Paste 4.3.5 Auto-Frequency edit 4.3.6 Save a Configuration to disk 4.3.7 Download Configuration to device 4.3.8 Print a Configuration 4.4 Exit PC Programmer 4.1 Connection 1.Connect one side of Interface Adapter to the computer's serial port. Never care the port number, the PC Programmer will locate it automatically. 2.Connect the other side of Interface Adapter to the Device's 9-pin male RS-232 port. 3.Connect power supply to device and LED will be light. The device will into PC_programming mode automatically, please see the picture of below. PAGE30 4.2 Start up PC Programmer 1.Select 'Start', choose 'Programs', click on the '*** Serial PC Programmer' program. 2.When HD Serial PC Programmer is started, a main form will be shown after a greeting form. 3.There has a menu bar at the top of the main form, and a message box at the bottom. PAGE31 NOTE:The program is menu driven for all pertinent commands. All the commands can be accessed by either key board or the left mouse button. Access keys mainly used are: 'Tab' or 'Arrow' to move focus(or cursor) 'Enter' to active a focused command 4.3 Edit Configuration 4.3.1 Open/Upload Configuration file To edit the configuration, please either 1)Recall an Existing Configuration by click on the 'Open' item in the File Menu, select the configuration file by click on or input its name then press 'Enter' key. OR 2)Upload configuration data from a device by click on 'Upload' item in the Device menu. to a Configuration window . Different Model's device Configuration can be opened and edited. There are two fields in each Configuration window: system data and Channel data. OR 3)Open an existing Configuration by click on the 'OPEN' item in the File Menu. A pop up window will be shown, select a file by arrow key or mouse then click 'OK'. 4.3.2 Edit Channel data 1)Set focus to the Channel data field by move the mouse pointer. 2)Select a particular channel number to be edited by either the arrow key or click on it. 3)Pop up input window by either press 'Enter' key or double click on the selected channel number. 4)Use computer's cursor keys, Tab key, Enter key, arrow key or mouse to renew the channel data. 5)Click 'OK' button on the input window to accept the change or 'Cancel' to not change, and return back to Configuration Window. 4.3.3 Edit Option 1)To Edit Channel the Option View then Pop up the double click on item Option, Select a particular channel number in Window by either the arrow key or click on it, input window for Channel Option, 'Enter' key or the selected channel number. PAGE32 2)To Edit System Option, Pop up input window for System Option, click "SYSTEM" in the 'OPTION' menu. 3)To Edit Advanced Option, Pop up input window for Advanced Option, click "ADVANCED OPTION" in the 'OPTION' menu. 4Use computer's cursor keys, Tab key, Enter key, arrow key or mouse to renew the Option Item. 5)Click 'OK' button on the input window to accept the change or 'CANCEL' to not change, and return back to Configuration Window. 4.3.4 (Block)Cut/Copy/Delete/Paste To select a block of channel data as source by either 1)Select start channel by arrow key, then while press 'Shift' key select end channel number by arrow key. 2)Click on start channel, then while press 'Shift' key click on end channel number 3)Press the left mouse button on start channel then move the mouse until reach the end channel number, release left mouse button. A)To Cut selected (block) Channel(s) either press 'Ctrl'+'X'or click 'CUT' item in Edit menu. B)To Copy selected (block) Channel(s) either press 'Ctrl'+'C'or click 'COPY' item in Edit menu. C)To Delete selected (block) Channel(s) either press 'Del(Delete)' key or click on 'DELETE' item in Edit menu. After Cut or Copy, the data can be pasted to where you want. D)To Paste , select a channel as the start number of target , then either press 'Ctrl'+'V' or click on 'PASTE' item in Edit menu. NOTE: Paste operation allows you to export data to any Configuration window opened. 4.3.5 Auto-Frequency edit This feature provide you with a quick Frequency set function. To use this command after either 1)Click 'EDIT' Menu 2)Click on 'AUTOFREQ' item in 'EDIT' menu to pop up a input window. 3)Use computer's cursor keys, Tab key, Enter key, arrow key or mouse to set data. 4)Click 'OK' button on the input window to accept the change or 'CANCEL' to not change, and return back to Configuration Window. PAGE33 4.3.6 Save a Configuration to disk 1)Different configuration can be saved to disk. 2)Click on 'SAVE' item in 'FILE' Menu will overwrite an existing configuration file on your disk by current configuration. 3)Select 'SAVE AS' from 'FILE' Menu will save the current configuration by a name as you prefer. 4.3.7 Download to device To Download current Configuration to device, select 'DOWNLOAD' from sub menu under 'DEVICE' menu. 4.3.8 Print a Configuration Click on 'PRINT' item in 'FILE' Menu will send current Configuration to printer. 4.4 Exit PC Programmer To Exit PC Programmer,click on 'EXIT' item in 'FILE' Menu. 5. UnInstall PC Programmer To uninstall PC Programmer from your hard disk, select 'Start' , choose 'Settings', click on the 'Control Panel', then find 'Add/Remove Programs' icon from the pop up window then double click on it, then find '*** Serial PC Programmer' from application list and click on it, then click on 'Add/Remove' button under application list, then follow the instructions on your screen. PAGE34 TOP LAYER PCB LAYOUT BOTTOM LAYER PCB LAYOUT PAGE35 CAM350 V 5.0 : Thu Jun 4 15:08:51 2015 - (Untitled) CAM350 V 5.0 : Thu Jun 4 15:09:15 2015 - (Untitled) 8 CASCODE DRIVER 12.8MHZ L.P.F LOOP FILTER IC1 Q207 Q304 2SC3356 VCO D201 D304 D301 Q2,Q4 OSC ANT BNC TX SW RF OUT X1 TX/RX SW PA TRANSISTOR VCO PLL CONTROL TCXO SMT CONT L212 Q204,Q205,Q206 D303 FIN LD +13.6V 5V TXB+ TCXO MOD. 1SV229 1SV229 Q202 Q201 Q6 VCO D205 Q305 2SC3356 REG Q203 3V TXEN1 8V VP MOD INPUT TX SW Q14 +13.8V POWER SUPPLY UNIT 5V RX+5V TX+5V RX SW Q15 IC201 SAW FILTER VR201 1ST MIXER TXEN1 Q101 RF AMP CDS J1 AF OUT PLL DATA BUS PGM ENABLE QUADRATURE DETECTOR COIL T2 PGM DATA PTT Q102 IC4 X101 IC3 20.945MHZ CDS CF1 PIC16C57C04 RX +5V Q7 TXEN1 TXEN1 XF1 OSC Q104 MIX 2ND IF I/P Q7 IC101 SCAN CONT MIXI RESET AF OUT Q1 1ST IF FILTER FIL IN FIL OUT SQ IN 1ST IF AMP D102 CS DAT CLK VR101 AF OUT NOISE FILTER SQUECLH EEPROM IC5 HERMES ELECTRONICS CO., LTD Title 52-7085-UE2 Size Document Number Custom Date: Wednesday, August 20, 2008 Rev Sheet of Federal Communication Commission Interference Statement This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 90 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one of the following measures: Reorient or relocate the receiving antenna. Increase the separation between the equipment and receiver. Connect the equipment into an outlet on a circuit different from that to which the receiver is connected. Consult the dealer or an experienced radio/TV technician for help. FCC Caution: Any changes or modifications not expressly approved by the party responsible for compliance could void the user's authority to operate this equipment. This device complies with Part 90 of the FCC Rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation. Changes or modifications not expressly approved by the party responsible forcompliance could void the user's authority to operate the equipment. The antenna(s) used for this transmitter must not be co-located or operating inconjunction with any other antenna or transmitter Operation is subject to the following two conditions: (1) this device may not cause interference, and (2) this device must accept any interference, including interference that may cause undesired operation of the device. To reduce potential radio interference to other users, the antenna type and its gain should be so chosen that the equivalent isotropically radiated power (EIRP) is not more than that required for successful communication This device has been designed to operate with an antenna having a maximum gain of [4.8] dBi. Antenna having a higher gain is strictly prohibited per regulations of Industry Canada. The required antenna impedance is 50 ohms. To reduce potential radio interference to other users, the antenna type and its gain should be so chosen that the equivalent isotropically radiated power (e.i.r.p.) is not more than that permitted for successful communication. FCC Radiation Exposure Statement This equipment complies with FCC RF radiation exposure limits set forth for an uncontrolled environment. This equipment should be installed and operated with a minimum distance of 0.8 m between the radiator and your body. This transmitter must not be co-located or operating in conjunction with any other antenna or transmitter. The antennas used for this transmitter must be installed to provide a separation distance of at least 0.8 m from all persons and must not be co-located or operating in conjunction with any other antenna or transmitter
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