AMANA Top Mount Refrigerator Manual L0812234
User Manual: AMANA AMANA Top Mount Refrigerator Manual AMANA Top Mount Refrigerator Owner's Manual, AMANA Top Mount Refrigerator installation guides
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Standard Door Top Mount Refrigerator Installation Instructions ATTENTION INSTALLER: Please read these instructions. '_ SAFETY INSTRUCTIONS ...................................... PROPER USE OF AN APPLIANCE REMOVING WOODEN REMOVING REFRIGERATOR "DOLLY" BASE ("SKID") ............... DOORS ................ CONNECTING WATER FOR FACTORY INSTALLED AUTOMATIC ICE MAKER ............. Amana Refrigeration, Inc., will not pay warranty claims caused by improper installation. MOVING THE REFRIGERATOR INTO PLACE/ELECTRIC REQUIREMENTS .................. LEVELING REFRIGERATOR REVERSING SETTING REFRIGERATOR CONTROLS ................................ DOORS ............... ............................................ 1/16" DECORATOR DOOR PANEL INSTALLATION ...................................................... AMANA CONSUMER INFORMATION AMANA TOLL FREE 1-800-843-0304 ..... ASSURE ................................................... LINE A R,,1_!4'11_._1_ Company n Safety Instructions _ RECOGNIZE THIS SYMBOL AS A SAFETY PRECAUTION Proper use of an appliance dolly Procedure 1. Leave tape on refrigerator doors. 2. Wipe dirt from cart wheels to prevent damaging the floor. 3. Slide appliance cart under side of refrigerator opposite hinges. ll 4. Thread strap from cart around refrigerator, putting strap between refrigerator door and door handle. See Figure 1. 5. Put foam shipping pads, located in shipping carton, under strap to protect refrigerator trim. 6. Tighten 7. Protect floor, 8. Move 9. Loosen refrigerator. 10. Slide strap, but do not over-tighten. refrigerator cart straps cart to location. from from underneath around refrigerator. 11. Remove remaining package materials from exterior and interior of refrigerator. Figure 1 Remove skid (wooden base) Recommended Tools • 7/16 inch hex-head • Blanket socket/wrench • Tightly fitted gloves • Appliance Cart II O Figure 2 Procedure 1. Removing wooden two strong individuals. 2. Leave base tape on refrigerator 3. Slide appliance cart under erator opposite hinges. (skid) will require doors. side of refrig- 4. Thread strap from cart around refrigerator, putting strap between refrigerator door and door handle. See Figure 3. 5. Put foam shipping pads, located in shipping carton, under strap to protect refrigerator trim. 6. Tighten 7. Gently are resting strap, lower but do not over-tighten. the appliance cart so handles on the floor. Figure 3 8. Using 7/16" hex head socket/wrench, remove bolts from skid. See Figure 4. 9. Gently retum refrigerator upright position. and cart to an \ Figure 4 Figure 5 l 0. Slide cart between refrigerator and skid on the opposite side and gently lower the dolly so handles are resting on the floor. See Figure 5. 11. Using 7/16" hex head socket/wrench, remove remaining two bolts from skid. 12. Discard bolts and wooden base. 13. Gently an upright underneath return refrigerator position and remove refrigerator. and cart to cart from 14. Do not leave refrigerator on its side longer than necessary to remove bolts. Door removal and replacement If refrigerator doors need to be removed to fit through entry doors, complete the following steps, otherwise proceed to page 14. Recommended In some cases, only handles may need to be removed to fit refrigerator through doorway. Refer to pages 26-27, Step 4 for directions. Tools • Tightly fitted gloves • 5/16" hex nut driver • Phillips screwdriver • 3/8-inch hex head socket/wrench • Screwdriver • Strapping tape • Blanket or moving pad Figure 6 Figure 7 A CAUTION: ToAvoid Personal Injury Or Property Damage from falling doors during removal and installation of doors: Temporarily tape both doors shut with strapping tape on top right and left corners of each door. See Figure 7. Procedure 1. Remove top hinge cover (on some models). a. Lift back of hinge cover about 1/4". b. Slide hinge cover toward front and off hinge. See Figure 8. i C. Trace around the outside of hinge with a pencil. This allows easier aligning when reassembling. 2. Figure 8 Figure 9 Free top hinge of freezer door. a. Remove three 5/16" hex head screws with a 5/16" hex nut driver. See Figure 9. b. Pull hinge upward to release freezer door. A CAUTION: ToAvoid Risk of Personal Injury or Property Damage have (2) two people help remove each door, one person to hold door while the other removes strapping tape. A Jllk CAUTION: ToAvoid Personal Injury or Property Damage: Do NOT allow door to drop to floor; to do so could damage door. C. Save plastic top hinge plate spacer(s) and all unattached plastic hinge spacer ring(s) from underneath top hinge plate pin and use in Step 12. See Figure 10. NOTE: Some refrigerators may not have spacer(s). 3. Remove freezer door. a. Remove tape from freezer door. b. Grasp freezer door securely and lift upward as you open it. This will free door 'from center hinge pin and you can set it aside. C. Lay door down on blanket or moving pad. d. At no time should door rest on its bottom edge after removal. Figure 10 4. Remove center hinge pin. a. Save plastic center hinge spacer ring(s) from center hinge pin and use in Step 14. See Figure 11. WHITE PLASTIC CENTER UPPER SPACER RING(S) 5116" HEX CENTER NOTE: Some refrigerators spacer ring(s). HINGE may not have HINGE PIN WHITE PLASTIC BRACKET CENTER SPACER(S) HINGE BRACKET WHITE PLASTIC CENTER HINGE LOWER SPACER RING(S) Figure 11 b. Use a 5/16" nut driver to remove hinge pin. See Figure 12. Co center Pull hinge pin straight up to release it from refrigerator door. d. Save plastic center hinge spacer ring(s) \ from center hinge pin bracket and top of door and use in Step 14. See Figure 11. NOTE: Some refrigerators spacer ring(s). 5. Remove refrigerator may not have door. a. Remove tape from refrigerator door. Figure 12 b. Grasp refrigerator door securely and lift door upward as you open it. This will free refrigerator door from bottom hinge pin plate. See Figure 13. C. Lay door down on blanket or moving pad. 6. Remove center hinge bracket (if needed to get through doorway). a. Remove center hinge bracket and plastic bracket spacer(s) from center right side of refrigerator by removing two Phillips head screws and one 5/16" hex head screw. Save all parts for use in Step 14. Figure 13 L 7. Remove toe grille by pulling forward at both ends. 8. Remove bottom hinge bracket (if needed to get through doorway). a. Use a ratchet wrench and 3/8" hex socket to remove hex head screws and bottom hinge bracket from bottom right side of cabinet. See Figure 14. bo I Save all white bottom hinge spacer ring(s) from top of bottom hinge pin and bottom hinge spacers from bottom bracket. NOTE: If rings and pin are missing, check bottom of refrigerator door. It is very important rings and pin are placed in same position as originally shipped from the factory. Do not misplace. Move refrigerator into place. Figure 14 Figure 15 Place bottom hinge bracket into position. a. Place bottom hinge spacers between bottom hinge bracket and refrigerator. b. Tighten hinge with 3/8" hex head screws. See Figure 15. 11. Place center hinge bracket in position. ao bo Place all plastic bracket spacer(s) in between center hinge bracket and refrigerator. See Figure 16. Screw in a 5/16" hex head screw and two Phillips screws by hand through end of center hinge bracket. Take care not to overtighten. Figure 16 C. Secure bracket by tightening the two Phillips head screws. Tighten 5/16" hex head screw to secure bracket. See Figure 17. 12. Place top hinge plate in position. a. Place top plastic hinge plate spacer(s) on top of refrigerator. bo Figure 17 Place top hinge plate on top of spacers on top right side of refrigerator. See Figure 18. C. Turn top two screws closest to back of hinge. Leave front screw out. J, CAUTION: ToAvoidRisk of Personal Injury or Property Damage have (2) two people help rehang each door, one person to hold door while other secures the hinge pin. Figure 18 13. Rehang refrigerator door. NOTE: All shims and spacer rings must be in place on lower hinge pin assembly before hanging door. a. Place door on cabinet by fitting bottom right socket over pin on bottom hinge bracket. See Figure 19. Figure 14. 19 Center hinge assembly. FREEZER DOOR SOCKET a. Install all of the plastic center spacer ring(s) in the same position as in Steps 4a, 4d, and 6a. See Figure 20. PLASTIC CENTER HINGE UPPER SPACE RING(S) WHITE PLASTIC CENTER CENTER HINGE BOTTOM PIN _ OF BRACKET HINGE BRACKET LOWER PLASTIC CENTER HINGE SPACER RING(S) • Figure TOP OF REFRIGERATOF DOOR SOCKET 20 b. Holding door shut, reinstall center hinge pin so pin fits through bracket and into door socket. See Figure 21. C. Secure hinge pin with 5/16" nut driver. 15. Check Figure 21 Figure 22 Figure 23 light switch operation. a. Ease door slowly shut and visually observe if refrigerator doorliner engages on/off light switch to assure door is shutting off light when door is in closed position. See Figure 22. 16. Rehang freezer door. a. Position all plastic spacer rings from Step 2c and 4a on top hinge. bo Place door on cabinet by fitting bottom right socket over pin on center hinge. See Figure 23. C. Push door toward cabinet, lifting top hinge so pin fits into top right door socket. d. Install third (front) top hinge screw. e. Align hinge with outline of hinge traced in Step 1C. \ f. Secure door by 'snugging' screws partially tight with 5/16" hex head screwdriver into top hinge. See Figure 24. 17. Align freezer door from side-to-side top-to-bottom. and a. Top hinge adjusts from front-to-back and side-to-side. b. Co Loosen top hinge screw and adjust so door is flush with side of refrigerator cabinet. Handle side of door should be approximately 1/8" higher than top of refrigerator. The door will settle when loaded with food. Tighten top hinge screws. 18. Check freezer light switch operation. See Step 15. 19. Replace top hinge covers. a. Position back lip of hinge cover over grooves. b. Snap back into place. C. Install the bottom toe grille. Figure 24 Ice Maker Water Supply Hookup and Operating Instructions Introduction If refrigerator The water does not have an icemaker, supply hookup kit includes proceed a saddle valve, with installation parts, and an adapter assembly designed to connect 1/4 inch copper tubing to the water valve located at the lower rear of the refrigerator. It is strongly recommended the complete set of instructions be read and thoroughly understood, before actually beginning kit installation. Make sure that you have necessary tools and other materials for the job. Study the illustrations to become familiar with your appliance and with important details of installation procedure. to page 20. NOTE 1. Some mechanical experience is required in order to install ice maker water supply hookup kit. 2. Installation can take from one (1) to two (2) hours, depending upon installer's knowledge and skill. 3. If a problem is encountered during installation that installer is unable to solve, contact your authorized Amana Servicer for assistance. This contact will be at owner's expense. IMPORTANT: It is important, both for your personal safety and to avoid possible damage to your appliance or your home, that you observe safety instructions that are given. Installation Except Materials for the parts Needed furnished with water supply hookup kit, the only material needed is a length of 1/4 inch copper tubing. This tubing must be long enough to reach from water pipe location selected for saddle valve, plus an additional six (6) feet to allow for servicing refrigerator. This should be "soft" tubing, as opposed to "rigid" tubing, and ends should be free of any cutting burrs. Recommended NOTE: If the household water supply contains sand or sediment, or if it tastes objectionable, a disposable activated carbon water filter can be installed in water line supplying ice maker. The filter is not included with ice maker kit. Consult your appliance dealer for availability. Amana part number R0183114. Tools To accomplish installation properly and conveniently, tools should be available. of ice maker kit the following basic • Tightly fitted gloves. • Center punch. • Hammer. • Flat blade screwdriver • Electric drill (ground fault protected). • 1/4 in. drill bit. • 3/8 in. Drill bit • Adjustable • 1/4 in. hex socket and driver. wrench. • Two, 1/2 in. open end wrenches. • Pliers. Figure 25 Safety Instructions Read and understand the following safety instructions before proceeding with installation. WARNING: Toavoidthe risk of electrical shock, which can cause severe personal injury or death, observe the following precautions: 1 o . g A CAUTION: Failure to observe the following may result in damage to your appliance or to other property: Disconnect refrigerator from its electrical power source. . Make absolutely certain that electric drill being used is properly grounded and/or double insulated. . Do not drill into a water pipe until water has been shut off and pipe has drained through a faucet at some low point in water system. . If a horizontal water pipe is chosen, drill only into side or top of it. Drilling on underside can allow trapped water to enter drill and cause electrical shock. Kit Installation Check carefully for any water leaks following installation of saddle valve, and before returning refrigerator or freezer to its normal location. Always start tubing nuts by hand, to avoid cross threading. Finish tightening nuts using an adjustable wrench or a 1/2 inch open end wrench. Procedure For best results, perform installation procedure in order given below. Doing so will minimize time during which household water supply is turned off, and time during which refrigerator must be disconnected. Note that unless otherwise stated, all parts referenced throughout installation procedure are from water supply hookup kit. 1. Install water supply saddle valve and connect copper tubing: b. Co A suitable cold water pipe should have been selected prior to purchasing 1/4 inch copper tubing that will carry ice making water to refrigerator or freezer. If convenient, a vertical pipe is preferred. Shut off household main water valve. water supply at Open a cold water faucet, at some low point in water system. Allow cold water system to drain until water no longer flows from faucet. d. Select exact spot on water pipe at which hole is to be drilled, and mark spot using a center punch and hammer. eo a. Use care to ensure that you drill through only one wall of water pipe in preparation for saddle valve installation. Drill a 1/4 inch hole through top or one side wall of selected pipe, as applicable. Use care to avoid drilling through opposite wall of pipe. NOTE: Use only saddle valve supplied with water supply hookup kit, or an identical valve. Do not use a self-piercing type, as it may become restricted due to the small hole the piercing type valve makes in water pipe. f= Attach saddle valve to water pipe using parts illustrated in Figure 26. Thread valve to saddle valve clamp. Make sure rubber washer is in place between saddle valve clamp and water pipe. Also note saddle valve clamp must be threaded onto saddle valve stem before clamping saddle valve to water pipe. NOTE: Valve will not thread completely into saddle valve clamp because of tapered threads. Tighten two attaching screws evenly, in increments so spacing is equal between both sides of clamps. Do not overtighten. 2 NUTS 1/4" DIAMETER HOLE (DRILL ONLY ONE SIDE OF WATER PIPE) i RUBBER 1 CLAMP _". / "" j y.z I WASHER _SADDLE _.,/,_"_ THREAD VALVE CLAMP CLAMP ONTO VALVE SADDLE VALVE BRASS SLEEVE...._ 2 BOLTS EXISTING / HOUSEHOLD WATER PIPE BRASS NUT g. Slip brass nut and brass sleeve onto 1/4 inch copper tubing as shown in Figure 26. Insert 1/4" copper tubing to saddle valve outlet port, making sure tube is inserted fully. Be sure to start nut by hand, turning clockwise, to avoid cross threading. Firmly connect copper tube to saddle valve outlet fitting using a 1/2 inch open end wrench to secure brass nut. NOTE: Pull on copper tubing to see if tubing is secured to coupling. h, i. j. Shut off saddle valve, by turning handle fully clockwise, and then turn on household water supply valve. Make certain there are no leaks in connections, and saddle valve shuts off water completely before proceeding. 1/4" COPPER (PROVIDED TUBE / BY INSTALLER) Figure 26 m 2. Protect floor when moving refrigerator with thin 1/4" plywood strips or scrap pieces of linoleum under wheels. Unplug refrigerator power cord from its electrical outlet, and then pull refrigerator away from wall. Position refrigerator so its back is accessible. ao bo Route copper tube up to refrigerator, through floor or interior wall behind refrigerator, whichever is more convenient, using 3/8" holes when required. Put other end of copper tubing into a sink, or a pail if desired, and open saddle valve slightly. Keep in mind that water will be under considerable pressure. Allow water to run through copper tubing for several minutes to flush out saddle valve and copper tubing. Shut off saddle valve when flushing is completed. 3. Remove the lower cover from the back of the refrigerator. See Figure 27. Do not discard the lower cover; it must be reinstalled after the ice maker kit installation is completed. LOWER Figure 27 COVER 4. Remove brass nut and brass sleeve from adapter fitting. See Figure 28. WASHER HOSE FITTING 1 ADAPTER FITTING Figure 5. Slip brass nut and brass sleeve over 28 BRASS SLEEVE end of 1/4"COPPER TUBE 1/4 inch copper tube. Make sure you start brass nut by hand to avoid cross threading. Insert 1/4" BRASS NUT tube completely into adapter fitting using two 1/2" open end wrenches, and secure with one to hold brass nut on tube and other to hold 1/2" flat on hose adapter. See Figure 29. NOTE: on copper tubing to see if the tubing secured to adapter fitting. 6. Check Pull is ADAPTER FITTING BRASS NUT hose fitting to assure washer is in place. WATER APPLY 1/2"OPEN END WRENCHES VALVEINLETFITTING 7. Connect hose fitting to water valve. Tighten hose fitting as far as possible by hand, being careful not to cross thread hose fitting to water valve, then carefully tighten it an additional 1/2 turn using pliers. 8. Open saddle valve and check for leaks around valve inlet fitting, and around brass nut and adaptor fitting. If leaks are present tighten fittings until leaks stop. 9. Before reinstalling lower rear cover on refrigerator, and before moving refrigerator back to its normal position, plug refrigerator in and allow it to run long enough for valve to open, and ice maker to begin operation. Note that saddle valve must be fully opened (turned counterclockwise _' ) to make this check. While ice maker is operating, check connections on both copper tube and plastic tube for leaks. Also check to be sure water extension tube in freezer compartment remains firmly in place on water tube and water enters water cup properly. Figure 29 10. When you are confident that no leaks exist or after correcting any apparent leaks, install lower cover on back of refrigerator. Clamp copper tube to back of unit using "P" clamp provided in kit and upper right attaching screw of lower cover. Using extreme care to avoid kinks, put a service loop in copper tube as shown in Figure 30. 1/4"COPPER TUBE TO WATER SUPPLY "P" MP f_'_l_ 15, CAUTION: Lowerrear _ and turn freezer Operation control back to its normal to mid-position. Figure 30 of Ice Maker, to be sure that ice storage bin is in place, that ice maker shut-off arm is in "Down" position and that saddle valve is open (handle fully counterclockwise). 2. After freezer reaches normal temperature ice cubes will be produced. will now be lifted out of ice maker after it is formed, and be deposited in ice bin. This will continue until ice bin is filled, at which time ice maker _'' position 1. Check 3. Ice LOWER BACK COVER MUST INSTALL BACK COVER BEFORE ADDING "P" CLAMP _ 1/4" SCREW refrigerator COPFERTUBE _ cover must be in place for proper operation of refrigerator. 11. Move 1/4" _y/_ will automatically NOTEFirst shut off. three batches of ice should be discarded, since they may contain contaminants from ice maker or from water system. 4. To stop arm to upper will be heard reached, and position. ice maker at any time, lift shut off detent position. A definite "click" when upper detent position is shut-off arm will remain in that 5. As ice maker operates, sounds of ice maker motor and ejector, and sounds of ice dropping into bin will be heard. All these sounds are normal. A CAUTION: Before leaving on vacation, or other extended absence, shut off water supply to ice maker at saddle valve and move ice maker shutoff arm to "up" position. Failure to do this may result in possible property damage. Ice Maker Service Checks If preceding installation instructions were carefully followed, there is little chance that ice maker will fail to function properly. In the event that ice maker does fail to function properly, the following checks should be made by you, the owner, prior to contacting an authorized Amana Servicer. In general, give ice maker one overnight period before assuming that a problem exists. NOTE:Ice maker is designed to produce up to eight (8) pounds of ice in a 24 hour period under ideal conditions of room temperature, water inlet pressure and freezer compartment interior temperature. If low ice production is experienced, preceding conditions should be considered before assuming a problem with ice maker itself. A freezer compartment interior temperature above +2 ° F will noticeably affect ice production, as will room temperatures above 75 ° F. 1. Check to make sure that saddle valve installed on household water pipe is fully turned on (handle fully counterclockwise). 2. Make sure that ice maker wiring harness plug pins are fully inserted into their proper holes in receptacle at rear of freezer compartment. 3. Check closely for kinks in either copper tube or in plastic tube, which could block the flow of water to ice maker. Remove kinks or replace kinked tube, as appropriate. 4. Remove lower and check electrical rear cover from refrigerator connections to water valve coil. The plugs must be tight on spade terminals of water valve coil. Replace lower rear cover before returning refrigerator to normal use. Refrigerator will not operate cover removed. properly with this WARNING: Toavoidrisk of electrical shock, which can cause severe personal injury or death, disconnect refrigerator from its power source before attempting any disassembly. ! Moving Refrigerator into Place Procedure 1. Electrical outlet. a. Check to be sure you have a separate electrical circuit (103-126 volt, 15 amp, 60 cycle) with a grounded outlet. WARNING Electrical Grounding Instructions--This appliance is equipped with a three-prong (grounding) plug for your protection against possible shock hazards. Where a two-prong wall receptacle is encountered, it is the personal responsibility and obligation of the customer to contact a qualified electrician and have it replaced with a properly grounded three-prong wall receptacle in accordance with the National Electrical Code (see figure). Unit is designed to operate on a separate 103 to 126 volt, 15 amp., 60 cycle line. DO NOT UNDER ANY CIRCUMSTANCES CUT OR REMOVE THE ROUND GROUNDING PRONG FROM THE PLUG. THE UNIT MUST BE GROUNDED AT ALL TIMES. DO NOT REMOVE WARNING TAG FROM THE SERVICE CORD. A WARNING DO NOT DO NOT 2. Protect cardboard, 3. USE A TWO-PRONG USE AN EXTENSION soft vinyl rugs or other Install ELEOT.,OALPLOG or other ADAPTER. CORD, flooring protective with material. on a solid floor. a. The floor must be able to support up to 800 lbs. b. If floor is uneven, place a thin metal plate under one of rear wheels in order to level refrigerator side-to-side. A slight tilt to rear assures doors will remain closed. 4. Please refer to leveling refrigerator, page 21 to level refrigerator. 5. Plug refrigerator into electrical outlet. 6. Roll into place. 7. Remove tape and packing material. -- Leveling Refrigerator Recommended • 18-36" Tools level • 3/8" hex head • Pliers nut driver Figure 31 Procedure 1. Level refrigerator. Refrigerator must be level from side-to-side. Don't guess -- use a level. Refrigerator should tilt slightly backward (no more than 1/4") to allow doors to close by themselves from an open position. ao bo co do el fo m To level refrigerator, first place level side-to-side at top front of refrigerator. Remove grille at bottom front of refrigerator. Adjust leveling wheels (or leveling feet), depending on model. Leveling legs (shipped taped to a shelf, inside refrigerator). Thread screw-type end into holes at bottom front of refrigerator. (Some models) To raise cabinet, unscrew (O) leveling legs. See Figure 32. All four comers of refrigerator should be firmly in contact with the floor. LEVELING FOOT RAISES REFRIGERATOR LOWERS Figure 32 REFRIGERATOR gl No i. Leveling wheels. To raise cabinet, rotate leveling screw in front of roller clockwise (Q'_,) using the 3/8" hex nut driver. See Figure 33. Using level (front to until front of cabinet rear of cabinet. Doors by themselves when All wheels with floor. should back) raise wheels is 1/4" higher than should close slowly opened 45 °. be firmly LEVELING in contact SOCKET WRENCH Figure 33 2. Defrost drain pan. a. Check to be sure defrost drain pan is in place underneath defrost water drain tube (left side, behind grille, under refrigerator). Front of pan is marked. Make sure it is pushed all the way back and held securely in place on glide supports on either side of refrigerator cabinet. The pan will rattle if not properly placed on glides. 3. SCREW Toe grille. a. Replace grille at bottom front of refrigerator. ADJUSTABLE FRONT WHEEL Reversing Refrigerator Doors Recommended • • • • • • Tools Tightly fitted gloves 5/16" hex nut driver 3/8" hex head socket and ratchet Straight edge screwdriver Phillips screwdriver Strapping tape Figure 34 Amana top mount refrigerators are shipped with "right hand doors," hinged as shown in Figure 35. Figure 35 Refrigerators can be changed to "left hand doors," as shown in Figure 36, by completing following steps. Figure 36 Procedure To remove doors, follow steps 1-8 of door removal procedure, described on pages 5-7. 1. Transfer bottom hinge bracket to left side. a. Place bottom hinge spacers between bottom hinge bracket and refrigerator on bottom left side of refrigerator. b. Move bottom hinge bracket to bottom left side of cabinet. C. Tighten original 3/8" hex head screw with ratchet. See Figure 37. Figure 37 d. Switch bottom hinge pin from right square hole in bracket to left square hole. See Figure 38. All hinge spacers and ring washers must be in place behind and on hinge pin. Figure o Transfer a. center hinge bracket to left. Remove two outermost 5/16" hex head screws from center left side of cabinet and insert them in holes previously occupied by Phillips head screws on center right side. See Figure 39. b. 38 © J Loosen 5/16" hex head screw on center left side of cabinet. C. Turn hinge bracket with spacers over. d. Slide bracket and spacers under loosened hex head screw. Figure 39 Figure 40 e. Secure bracket with two Phillips head screws removed from other side. See Figure 40. f. 3. Re-tighten hex head screw to secure bracket. See Figure 41. Transfer ao b. top hinge to left. Remove plastic plug button at top left side of refrigerator. Place plug buttons on top right side of refrigerator, where 5/6" hex head screws were previously located. Place top plastic hinge plate spacer(s) on top of refrigerator and place top hinge plate on top of spacers on top left side of refrigerator. Do not tighten screws at this point. Some refrigerators may not have spacers. Figure 41 Figure 42 C. Position plastic top hinge plate rings on top hinge pin. 4. Remove handles from doors. a. Using a small taped straight edge screwdriver, remove screw cap located on each handle on outside of door by prying back end of screw cap up. See Figure 42. b. Using a Phillips screwdriver, remove handle screws on top side of each handle on both doors. See Figure 43. Figure 43 Figure 44 C. Using a Phillips screwdriver, remove handle, remove handle screws on bottom side of each handle on both doors. See Figure 44. 5. Move nameplate upright position. on handle to maintain a. Using a taped small screwdriver, pry off cover located behind nameplate. See Figure 45. bo Bend tabs behind nameplate remove nameplate. C. Rotate nameplate up to one half turn. Figure 45 d. Insert nameplate back into handle pad, then rebend tabs to lock nameplate in place. See Figure 46. Figure 46 e. Replace cover behind nameplate. Figure 47. See Figure 47 6. Using a Phillips refrigerator and freezer on most models.) a. screwdriver, door transfer stops (featured Turn refrigerator door upside-down. Protect top trim by setting refrigerator door on a blanket or moving pad. b. Transfer door the Left. stop from right side to C. Repeat this process on freezer door. See Figures 48 and 49. 7. Reverse handles. Former refrigerator door handle becomes freezer handle; former freezer door handle becomes refrigerator door handle. a. Replace handles using original screws removed in Step 4. Screws with large heads go on side edge. b. On refrigerator door, transfer any remaining screws from top right to top left as required. Figure 48 Figure 49 C. On both doors, use plastic buttons from right side edges to fill corresponding screw holes on left side edges. d. Replace screw cap on each handle. A CAUTION: ToAvoidRisk of Personal Injury or Property Damage have (2) two people help rehang each door, one person to hold door while other secures hinge pin. 8. Rehang refrigerator described in steps 13-15 replacement 9. Rehang and align door as of door removal and instructions, pages and align freezer in steps 16-18 of door removal instructions, pages 11-12. 10. 10-12. door as described and replacement Install toe grille. a. Slip grille insert out from left side and replace on right so that left-handed opening doors can operate with grille in p!ace. See Figure 50. b. Replace toe grille. l 1. Transfer meat keeper and freezer ice service rack (some models). Transfer from left side of refrigerator to right side. Figure 50 Figure 51 a. On refrigerated meat keeper refrigerators, pull plastic cap from air inlet port in back wall of refrigerator. See Figure 51. b. Use a screwdriver with end taped to prevent scratching liner. C. Move meat storage shelf to a new position. See Figure 52. do eo To ensure proper alignment, only insert the upper hooks of shelf into 1-3rd slots from the top. Food may freeze if refrigerated meat keeper is installed lower, leaving the air duct hole in the rear wall exposed. On refrigerated meat keeper refrigerators, plug previous inlet opening with plastic cap removed from other opening to ensure proper operation of meat keeper and refrigerated compartment, otherwise food will freeze on shelf under unplugged hole. Figure 52 Figure 53 12. Refer back to leveling section on pages 21 and 22. Setting the Controls 1. Locate refrigerator and freezer controls at inside back of refrigerator section. See Figure 53. a. When the freezer control is set to "OFF", neither refrigerator or freezer will cool. b. Set both controls to "4". "Energy Saver Control" _mtmmR_V/.A 1. Set this control in the "reduces exterior cabinet moisture," See Figure 54. _ _..m_ m iFm mmww ,'4AVaWm_._m reduces position for high humidity. moiaure energy.saver Figure 54 m 1/16" Decorator Door Panel Installation Recommended Tools • Tightly fitted gloves • 5/16" hex nut driver • Phillips screwdriver • Flat screwdriver • Putty knife • Strapping tape • Blanket or moving pad Figure 55 Procedure 1. Have custom made panels cut to size. See Figure 56. 2. shelves Remove food from interior and door Freezer Door 20/22/23 Cu. Ft. 317/8 '' x 187/ ,_6,, 317/8 ''x ]Q -- 15]'16" 80.96 x 46.8 cm 80.96 x 50.64 cm 317/8"x 405/16'' 317/8 '' x 415/16 '' and store in a cool place. Refrigerator Door I 18 Cu. Ft. 80.96 X 102.93 cm ! 80.96 x 104.93 cm Figure 56 Figure 57 o CAUTION: ToAvoid Personal Injury Or Property Damage from falling doors during removal and installation of doors: Temporarily tape both doors shut with strapping tape on top right and left corners of each door. See Figure 57. 4. Remove top hinge cover. a. Lift back of hinge cover b. about 1/4". Slide hinge cover toward front and off hinge. See Figure 58. C. Trace around the outside of hinge with a pencil. This allows easier aligning when reassembling. Figure 58 Figure 59 Figure 60 5. Free top hinge of freezer door. a. Loosen the three 5/16" hex head screws with a 5/16" hex nut driver. See Figure 59. b. Pull hinge upward to release freezer door. A CAUTION: ToAvoidRiskof Personal Injury or Property Damage have •(2) two people help remove each door, one person to hold door while the other removes strapping tape. A CAUTION: ToAvoid Personal Injury or Property Damage: Do NOT allow door to drop to floor; to do so could damage door. C. Save plastic top hinge plate spacer(s), if used, and all unattached plastic hinge spacer ring(s) from underneath top hinge plate pin and use in Step 21. See Figure 60. NOTE: Some refrigerators may not have spacer(s). 6. Remove freezer door. a. b. Remove tape from freezer door. Grasp freezer door securely and lift upward as you open it. This will free door from center hinge pin and you can set it aside. C. Lay door down on blanket or moving pad. d. At no time should door rest on its bottom edge after removal. 7. Remove top freezer trim. a. Carefully remove only topdoor trim with a putty knife. Do not remove peel-off tape from double back tape on trim. See Figure 61. FREEZER DOOR TOP TRIM 1 8. Practice putting decorator panel in place. a. Add four strips of masking tape to back side of decorator panel to prevent scratching door. bJ Slide decorator panel in place between side trim. Do NOT remove peel-off paper from double back tape on trim. First practice installing top trim to avoid mistakes. See Figure 62. Figure 61 /'-A1 S_DETRIM /2 _ / /" ,/,_ 9. Remove peel-off paper from double back tape and carefully install trim. TOP OF FREEZER BLANKET Figure II 62 DOOR l 0. Remove center hinge pin. a. Save plastic center hinge spacer ring(s) from center hinge pin and use in Step 19. See Figure 63. ._ PLASTIC CENTER F WHITE PLASTIC Figure 63 bo Co do 11. Use a 5/16" nut driver to remove center hinge pin. See Figure 64. Pull hinge pin straight up to release it from refrigerator door. If plastic center hinge spacer rings from center hinge pin bracket and top of door were saved, then reuse in Step 19. See Figure 64. Remove refrigerator a. Remove bo \ door. tape from refrigerator door. Figure 64 Grasp refrigerator door securely and lift door upward as you open it. This will free refrigerator door from bottom hinge pin plate. See Figure 65. C. Lay door down on blanket or moving pad. Figure 65 CENTER HINGE PIN HINGE 12. Remove refrigerator handle. a. Use fiat screwdriver and pry up door handle side screw cover. See Figure 66. TOP OF REFRIGERATOR DOOR Figure b. Use phillips screwdriver to remove all door handle screws. See Figure 67. REFRIGERATOR 66 DOOR \ Figure 13. Remove top refrigerator 67 trim. a. With a putty knife remove refrigerator door top trim. See Figure 68. Do not remove peel-off tape from double back tape on trim. REFRIGERATOR Figure TOP DOOR TRIM 68 14. Practice putting decorator panel in place. a. Add four strips of masking tape to back side of decorator panel to prevent scratching. bo Slide decorator panel in place between side trims. Do not remove peel-off paper from double back tape on trim. First practice installing top trim to avoid mistakes. See Figure 69. SIDE TRIM 15. Remove peel-off paper from double back tape and carefully install panel. ;IDE TRIM BLANKET TOP OF REFRIGERATOR 16. Place top hinge plate in position. a. Place top plastic hinge plate spacer(s) on top of refrigerator. bo Figure 69 Place top hinge plate on top of spacers on top fight side of refrigerator. See Figure 70. C. Turn top two screws closest to back of hinge. Leave front screw out. CAUTION: ToAvoidRisk of Personal Injury or Property Damage have (2) two people help rehang each door, one person to hold door while other secures hinge pin. 17. Install refrigerator door handle a. Secure with original screws. b. Snap handle side cover in place. Figure 70 DOOR 18. Rehang refrigerator door. NOTE: All shims and spacer rings must be in place on lower hinge pin assembly before hanging door. a. Place door on cabinet by fitting bottom right socket over pin on bottom hinge bracket. See Figure 71. Figure 19. 71 BOTTOM OF FREEZER BOOR SOCKET Center hinge assembly. a. Install all of the plastic center spacer ring(s) in the same position as in Steps 10. See Figure 72. UPPER SPACER WHITE PLASTIC WHITE PLASTIC SPACER CENTER CENTER HINGE PIN RING(S) C_ BRACKET HINGE BRACKET LOWER WHITE PLASTIC HINGE SPACER RING(S) CENTER Figure TOP OF REFRIGERATOR DOOR SOCKET 72 b. Holding door shut, reinstall center hinge pin so pin fits through bracket and into door socket. See Figure 73. C. Secure hinge pin with 5/16" nut driver. Figure 73 20. Check light switch operation. a. Ease door slowly shut and visually observe if refrigerator doorliner engages on/off light switch to assure door is shutting off light when door is in closed position. See Figure 74. 21. Rehang freezer door. Figure 74 a. Position all plastic spacer rings from Step 5 and 10 on top hinge. bo Place door on cabinet by fitting bottom right socket over pin on center hinge. See Figure 75. C. Push door toward cabinet, lifting top hinge so pin fits into top right door socket. d. Install third (front) top hinge screw. e. Align hinge with outline of hinge traced in Step 4. \ Figure 75 f. Secure door by 'snugging' screws partially tight with 5/16" hex head screwdriver into top hinge. See Figure 76. 22. Align freezer door from side-to-side top-to-bottom. a. Top hinge adjusts and side-to-side. b. Co and from front-to-back Loosen top hinge screw and adjust so door is flush with side of refrigerator cabinet. Figure Handle side of door should be approximately 1/8" higher than top of refrigerator. The door will settle when loaded with food. Tighten top hinge screws. 76 23. Check freezer light switch operation. See Step 19. 24. Replace hinge covers. a. Position back lip of hinge cover over grooves. b. Snap back into place. CONSUMER INFORMATION AMANA TOLL 1-800-843-0304 Part No. 10456101 Printed in U.S.A. A_ LINE FREE Company Amana Refrigeration, Inc. Amana, Iowa 52204
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