ARTIS 4KROTOR 4K-WISY-Rotor User Manual 15 4K WISY Rotor UserMan

ARTIS GmbH 4K-WISY-Rotor 15 4K WISY Rotor UserMan

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4KROTOR User Manual

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Installation and User Manual 4K-WISY Sensor System Version: V45.2.3.6 Date: 2016-12-08 ODNF401EN01 Translation of the original installation and user manual.

2 Copyright © 2016 ARTIS GmbH Buchenring 40 21272 Egestorf Deutschland www.artis.de

3 1 General .................................................................................................................................................... 5 1.1 Information about the manual ............................................................................................................ 5 1.2 Manufacturer ...................................................................................................................................... 5 1.3 Contact details/customer service ....................................................................................................... 5 2 Safety ....................................................................................................................................................... 6 2.1 Information about safety instructions ................................................................................................. 6 2.2 Symbols and abbreviations................................................................................................................ 7 2.3 For member states of the European Union ....................................................................................... 8 2.3.1 WEEE and recycling ...................................................................................................................... 8 2.3.2 RoHS and chemicals ..................................................................................................................... 8 2.4 Transport, packaging and storage ..................................................................................................... 9 2.4.1 Transport inspection ...................................................................................................................... 9 2.4.2 Packaging ...................................................................................................................................... 9 2.4.3 Storage .......................................................................................................................................... 9 2.4.4 Ambient conditions during transport and storage .......................................................................... 9 2.5 Liability and warranty ....................................................................................................................... 10 2.6 Intended use .................................................................................................................................... 11 2.7 Warning against foreseeable misuse .............................................................................................. 11 2.8 Disturbances .................................................................................................................................... 12 2.8.1 Safety instruction ......................................................................................................................... 12 2.8.2 Behaviour in case of disturbances ............................................................................................... 12 2.9 Repair .............................................................................................................................................. 13 2.9.1 Warranty exemption ..................................................................................................................... 13 2.10 Requirements placed on user groups .............................................................................................. 14 2.11 Conditions on site ............................................................................................................................ 14 2.12 Electrical safety ................................................................................................................................ 14 3 Description ............................................................................................................................................ 15 4 Technical data ....................................................................................................................................... 16 4.1 4K-WISY-Rotor-Accu ....................................................................................................................... 16 4.2 4K-WISY Antenna Module ............................................................................................................... 18 4.3 4K-WISY-Visu .................................................................................................................................. 19 5 Installation ............................................................................................................................................. 20 5.1 Visualization software ...................................................................................................................... 20 5.2 Antenna module ............................................................................................................................... 20 5.3 Sensor .............................................................................................................................................. 21 5.4 Installation guidelines ...................................................................................................................... 22 5.4.1 Aligning the antenna module ....................................................................................................... 23 5.4.2 Positioning of the antenna module (examples) ........................................................................... 25 5.4.3 Positioning of more than one antenna module ............................................................................ 27 5.4.4 Machines positioned side by side ................................................................................................ 28 5.4.5 Alignment of the 4K-WISY-Rotor ................................................................................................. 29 5.4.6 Using the radio frequency channels ............................................................................................ 30 6 Commissioning ..................................................................................................................................... 33 6.1 Starting the visualization software ................................................................................................... 33 6.2 Logging in the rotor .......................................................................................................................... 33

4 7 Basic settings ....................................................................................................................................... 36 7.1 Setting the visualization ................................................................................................................... 42 7.2 Setting the tool length ...................................................................................................................... 43 7.3 Setting the scaling of the visualization ............................................................................................. 44 7.4 Setting the trigger ............................................................................................................................ 44 7.5 Selecting the storage location of the report and process settings ................................................... 45 7.6 Setting the interface ......................................................................................................................... 45 7.7 Setting the rotor ............................................................................................................................... 46 8 Operation ............................................................................................................................................... 47 8.1 Process ON...................................................................................................................................... 47 8.2 Report settings ................................................................................................................................. 48 8.3 Operate ON...................................................................................................................................... 49 9 Evaluating the measurement data ...................................................................................................... 50 10 Creating a report ................................................................................................................................... 54 11 Maintenance .......................................................................................................................................... 58 12 Appendix ............................................................................................................................................... 59 12.1 Declaration of conformity ................................................................................................................. 59 12.1.1 FCC Konformitätserklärung ..................................................................................................... 59 Federal Communication Commission Interference Statement ................................................................ 59 12.1.2 Konformitätserklärung für Kanada ........................................................................................... 60 Industry Canada Statements .................................................................................................................... 60 13 Index ...................................................................................................................................................... 61

$General 5 Pos: 1 /ARTIS/Ü berschriften/H 1/E/ÜS_Einleitung @ 0\mod _1383142931 025_18.docx @ 19 89 @ 1 @ 1 1 General Pos: 2 /ARTIS/Einl eitung/Allge mein/Allgemein_Inf ormationen zu m Handbuc h neutral formuliert (Produkt) @ 0\mod_13825 09319770_18. docx @ 154 3 @ 2 @ 1 1.1 Information about the manual The information available at the time of publishing is the base of this manual and is deemed as correct. The manual does not claim to provide all possible details and versions of hardware, software, installation and operation of the product. The manual is part of the product and has to be kept accessible at any times for use by the installation, operation, maintenance and cleaning staff. For better representation of circumstances, the illustrations in this manual are not necessarily to scale and may slightly vary from the actual design of the product. All contradictory statements cease to be valid as of the date of the publication. ARTIS GmbH reserves the right to implement changes in the interest of technical progress. Pos: 3 /ARTIS/Einl eitung/Allge mein/Allgemein_H ersteller @ 0\mod_13831 35728263_18.doc x @ 1912 @ 2 @ 1 1.2 Manufacturer The product was produced by: ARTIS GmbH Buchenring 40 21272 Egestorf Germany hereinafter called „manufacturer“ or “ARTIS”. Pos: 4 /ARTIS/Einl eitung/Allge mein/Allgemein_ Kontaktdaten_Ku ndendienst @ 0\mod_13 83135741106_1 8.docx @ 1916 @ 2 @ 1 1.3 Contact details/customer service ARTIS is a member of MARPOSS Group, which has 80 sales and marketing companies in 23 countries. Via this sales and service network MARPOSS provides direct and qualified customer service. Refer to the MARPOSS website for a full and up-to-date address list: www.marposs.com Please have the following information at hand before contacting the technical customer service: • Short description of the problem • Information about machine type, machine control and operator panel of machine • Information about the monitoring system (type, version, possibly serial number) and the visualization software • Version of the sensor used. Pos: 5 /ARTIS/C opyright/Copyrigh t @ 0\mod _1382511933 549_18.docx @ 15 59 @ @ 1 All rights reserved. No part of this document may be reproduced, stored, duplicated and circulated or distributed in any form without the written permission of ARTIS GmbH. TM Windows, PROFIBUS, PROFINET and ICP are registered trademarks. Pos: 6 /ARTIS/Seit enumbruch/-----Seiten umbruch---- @ 0\ mod_138452066 6314_18.docx @ 3570 @ @ 1$

$Safety 6 Pos: 7 /ARTIS/Ü berschriften/H 1/S/ÜS_Sicherheit @ 0\mod_ 13831430609 49_18.docx @ 19 98 @ 1 @ 1 2 Safety Pos: 8 /ARTIS/Sich erheit/Allge mein_Sicherheits kapitel (Syste me und Messu mformer) @ 0\m od_138597 8340400_18.doc x @ 5535 @ @ 1 Notice Read the complete chapter Safety before installing and commissioning the system. Thoroughly observe all safety instructions! Compliance with all safety instructions and directives given herein is essential to operating safety. The local regulations for the prevention of accidents and the general safety regulations for the location, in which the machine is used, also apply. Warning Risk of injury! Improper installation may cause damage of devices, injuries or death. In order to protect human life and to ensure safe and reliable use of the product, let only qualified personnel install and operate the device. Pos: 9 /ARTIS/Hi nweise/Sicherheits hinweise @ 0\mod_1385 977551711_18. docx @ 5530 @ 2 @ 1 2.1 Information about safety instructions Safety instructions point out particular dangers for persons, property and the environment. Observe these instructions and act correspondingly. Also, pass these instructions on to other users. Caution Designates instructions, which – if not observed – may result in minor or moderate injuries of persons. Thoroughly observe the instructions in order to avoid damage to persons. Warning Designates dangers, which – if not observed – may cause impairments of health, injuries, permanent bodily damages or death. Thoroughly observe all work safety instructions and act with caution! Danger Designates electrical hazards. Non-observance of these safety instructions can result in severe injuries or death. The relevant operations may only be carried out by skilled electricians, who are familiar with the product. Pos: 10 /ARTIS/S eitenumbruch/-----Seite numbruch---- @ 0\mod_ 13845206663 14_18.docx @ 357 0 @ @ 1$

$Safety 7 Pos: 11 /ARTIS/Sic herheit/Allg emein_Symbole & Abkürzungen @ 0\mod_ 1385978894809 _18.docx @ 554 0 @ 2 @ 1 2.2 Symbols and abbreviations Notice Designates instructions, which – if not observed – may result in damage, malfunction or failure of devices. Thoroughly observe the instructions in order to avoid partial or total loss of devices. The following symbols shall be used in this document. Information This symbol emphasizes practical tips and information. Observation of these tips ensures efficient and trouble-free operation of the unit. Function keys and parameters shall be emphasized using CAPITAL BOLD LETTERS. Furthermore, the following abbreviations shall be used in our publications: Abbreviation Meaning AC Alternating current AC Control Adaptive Control BA Bridge amplifier BN Cutting number DAC Digital analog converter DC Direct current DN D number: cutting edge number DTA Digital torque adapter F Axial force FFT Fast Fourier Transformation I/O Input/output in Inch lbf Pound-force lbs/in Inch-pounds MS Microsoft ms Millisecond N Newton Neg. Negative Nm Newtonmeter$

$Safety 8 Abbreviation Meaning OP Operate (Feed active) PLC Programmable Logic Controller PN Program number Pos. Positive PWM Pulse-width modulation (control via frequency converter) RF Rapid feed SAS Self Adjusting System SW Software T Torque TC Tool change TN Tool number TP Low pass filter Ts Delay time Visu Visualization, user interface Pos: 12 /ARTIS/Sic herheit/Allg emein_WEEE, Rec ycling, RoH S, Chemikalien @ 0\mod_ 1382345046250_1 8.docx @ 121 4 @ 233 @ 1 2.3 For member states of the European Union 2.3.1 WEEE and recycling Information The product you bought is subject to the Directive 2002/96/EC of the European Parliament on waste of electrical and electronic equipment (WEEE). This device may not be disposed of with domestic waste. Please dispose of this device in accordance with local regulations at the collecting point specified for electrical and electronic equipment by your community or use a waste disposal company specialized in separating waste electrical and electronic equipment. The manufacturer is obligated to take back all the ARTIS waste equipment. 2.3.2 RoHS and chemicals Information The Directive 2002/95/EC of the European Parliament on the restriction of the use of certain hazardous substances in electrical and electronic equipment prohibits the introduction of new electrical and electronic equipment in the European market that contains more than the maximum permitted amount of lead, mercury, cadmium, hexavalent chromium, polybrominated biphenyls (PBB) or polybrominated diphenyl ethers (PBDE). Control and monitoring equipment is exempted from this requirement: Therefore, it is not prohibited to use certain hazardous substances in monitoring devices, tool monitoring systems and measuring transducers of ARTIS GmbH. Pos: 13 /ARTIS/Sic herheit/Transp ort, Verpac kung, Lagerung, R eparatur/Trans port, Verpackung , Lagerung @ 0 \mod_1 384437320788_ 18.docx @ 3450 @ 23333 @ 1$

$Safety 9 2.4 Transport, packaging and storage 2.4.1 Transport inspection On receipt of delivery, immediately check for completeness and any transport damage. If transport damage can be detected externally, refuse the delivery or accept it only with reservations. Make a note of the scope of the damage on the transport documents/delivery note of the freight carrier and initiate a claim. Make a claim against hidden defects as soon as they are identified because claims for damages can only be made binding when raised within the valid claim periods. 2.4.2 Packaging If no appropriate agreement has been made on return of the packaging material, then it remains with the customer. 2.4.3 Storage The following regulations apply when storing: • Store dry. • Do not leave packages outdoor. • Make sure that the floor of the stockroom is dry during storage. • Protect from direct sunlight. • Store dust-free. • Avoid mechanical vibrations and damages. If storing for longer than approx. 3 months, then check the conservation measures. In aggressive weather conditions, preservation may have to be renewed. 2.4.4 Ambient conditions during transport and storage Name Technical data Ambient temperature -20 °C – +65 °C Temperature change max. 5 °C/min Relative humidity max. 85% Air pressure/elevation max. 12.000 m above sea level Condensation none Recovery time 2 h Pos: 14.1 /ARTIS /Seitenumbruc h/-----Seitenumbruch---- @ 0\mod_ 13845206663 14_18.docx @ 3570 @ @ 1$

$Safety 10 Pos: 14.2 /ARTIS /Überschriften/H2 /H/ÜS_Haftu ng und Gewährlei stung @ 1\ mod_1392216 861649_18.doc x @ 11162 @ 2 @ 1 2.5 Liability and warranty Pos: 14.3 /ARTIS /Hinweise/Produ ktneutrale Sich erheitshinweis e/Hinweis_Han dbuch vollst ändig durchlese n, Änderunge n vorbehalten @ 1\mod_1392 216571066_1 8.docx @ 11156 @ @ 1 Notice This manual must be read carefully prior to any use of the system, notably prior to commissioning. The manufacturer does not accept any liability for damages or disturbances, which originate from non-observance of the manual. The manufacturer reserves the right of technical changes which improve the usability or contribute to further technical development of the product. Pos: 14.4 /ARTIS /Sicherheit/S ysteme/CTM_Haf tung und Gew ährleistung @ 1\mod_139 2215973321_18.d ocx @ 11138 @ @ 1 All information and references in this user manual were compiled in consideration of applicable regulations, the current technical engineering stage of technology as well as our many years of findings and experiences. Material defects are covered by the warranty with the following limitations: • Guarantee period: The warranty covers the product and all repairs carried out within the standard warranty terms. • Subject of the guarantee: The warranty applies to the product and its parts marked with the serial number or other identification number used by Marposs. The above warranty applies unless other agreements are reached between Marposs and the customer. No warranty is accepted after interference with or modifications of the product, which were not carried out by the manufacturer! The manufacturer accepts no liability for damages to persons or objects, which originate from unauthorized interference with the product! Furthermore, the obligations agreed upon in the delivery contract apply as well as the manufacturer’s general terms and conditions and terms of delivery and the valid legal regulations at the time of contract completion. Pos: 15 /ARTIS/S eitenumbruch/-----Seite numbruch---- @ 0\mod_ 13845206663 14_18.docx @ 357 0 @ @ 1$

$Safety 11 Pos: 16 /ARTIS/Üb erschriften/H2 /B/ÜS_Bestim mungsgemäßer G ebrauch @ 4\ mod_146435 4352161_18.d ocx @ 196921 @ 2 @ 1 2.6 Intended use Pos: 17 /ARTIS/Sic herheit/S ysteme/4KWISY_ Bestimmungsg emäßer Gebrauc h @ 5\mod _147333068672 7_18.docx @ 23 3287 @ @ 1 4K-WISY is a stand-alone sensor system for collecting measurement data of rotating tools. It includes the following components: • 4K-WISY-Rotor-Accu: Sensor based on strain gauge technology, individually adapted to the customer’s tool holder, integrated rechargeable battery • 4K-WISY-Antenna Module: Antenna module with USB interface for measurement data transfer to a PC, radio frequency 2.4 GHz • 4K-WISY-Visu: Visualization software • Charging unit. The sensor system has the following functions: • Measurement of torque, feed force and bending moment at production machinery • Measurement data transfer via antenna module • Visualization of measurement data via personal computer. Pos: 19 /ARTIS/Hin weise/Produ ktneutrale Sich erheitshinweis e/Warnung vor vorhersehbare m Fehlgebrauch @ 0\mod_ 1382087646527 _18.docx @ 117 0 @ 2 @ 1 2.7 Warning against foreseeable misuse The intended use and the specified ambient conditions have to be observed during operation to ensure trouble-free functioning. Any other use is explicitly excluded. Pos: 20 /ARTIS/Sic herheit/Allg emein_Störunge n @ 0\mod_1 384439144328 _18.docx @ 3465 @ 233 @ 1$

$Safety 12 2.8 Disturbances Only specially qualified personnel from the relevant department is authorized to remedy disturbances of electrical installations and mechanical components. In case of disturbances, which cannot be resolved with the measures described in this chapter the manufacturer or an authorized service partner of the manufacturer has to be informed. 2.8.1 Safety instruction Warning Improper remedy of disturbances can result in damages to persons and/or material. Only specially qualified and authorized personnel may remedy disturbances! 2.8.2 Behaviour in case of disturbances In general, the following applies: 1. Take the device out of service immediately in case of danger for persons, material and/or plant safety. 2. In case of disturbances, which do not imply any of these dangers, switch off the device via the system control. Also, interrupt the power supply of the device and secure against being switched on again. 3. Immediately inform the responsible person on site about the disturbance. 4. Let authorized qualified personnel determine the nature, extent and origin of disturbance and have it eliminated. Pos: 21 /ARTIS/S eitenumbruch/-----Seite numbruch---- @ 0\mod_ 13845206663 14_18.docx @ 357 0 @ @ 1$

$Safety 13 Pos: 22 /ARTIS/Sic herheit/Transp ort, Verpac kung, Lagerung, R eparatur/Rep aratur @ 0\ mod_1384439471 056_18.doc x @ 3468 @ 23 @ 1 2.9 Repair All repairs of this device must be carried out by the manufacturer. The manufacturer ensures a consistent high service quality, the required safety of the repaired devices by comprehensive function and safety checks as well as the use of highly skilled staff and suitable measuring and test equipment. Danger Danger caused by electricity! Electrical energy can cause extremely severe injuries. Damage to the insulation or to single parts may result in danger to life. Disconnect the device from the power supply before opening the housing. Warning Risk of injury from burns! High temperatures of components in the device can persist up to approx. 10 minutes after switching it off! Let the device cool down to ambient temperature before performing any work on it. Use only specified types when replacing defective fuses. Bypassing fuseholders is forbidden! Opening the device is only permitted to appropriately qualified staff. 2.9.1 Warranty exemption Any liability and warranty is exempted after unauthorized tampering with and/or modifying the device unless by the manufacturer has taken place! The manufacturer does not take any liability for damages to persons or material, caused by unauthorized external interference to the device by third parties! Pos: 23 /ARTIS/S eitenumbruch/-----Seite numbruch---- @ 0\mod_ 13845206663 14_18.docx @ 35 70 @ @ 1$

$Safety 14 Pos: 24 /ARTIS/Sic herheit/Allg emein_Anford erungen (an Ben utzergruppen) _Geräte @ 0\ mod_13859762 59488_18.doc x @ 5525 @ 2 @ 1 2.10 Requirements placed on user groups Warning Danger due to improper installation! Installation and operation require qualified personnel. Improper installation and handling can result in damage to the devices, injuries to persons and fatal accidents. Let only qualified, instructed and trained personnel install and operate the device. The requirements are subdivided into the user groups: Group/Task Requirements Operator/operation Instruction by the owner operator required Service/installation/dismantling Qualified electrician required Pos: 25 /ARTIS/Sic herheit/Mess umformer/Allg emein_Umgeb ungsbedingung en bei Betrie b @ 0\mod_138 4438442389_1 8.docx @ 3461 @ 22 @ 1 Environmental co nditions 2.11 Conditions on site Name Technical data Ambient temperature 0 °C – +50 °C Temperature change max. 0.5 °C/min Relative humidity max. 10% to 85% Absolute humidity up to max. 30 g/m3 Air pressure/elevation max. 3.000 m above sea level Condensation none Vibration 1.0 g (20 to 50 Hz) Shock 10.0 g (10 ms) 2.12 Electrical safety Name Technical data Classification DIN EN 61326-1 Protection class 3 Pos: 26 /ARTIS/Sic herheit/S ysteme/Allgemein_ Qualitätssicher ung @ 1\mod _13922164963 11_18.docx @ 11150 @ @ 1 ARTIS GmbH's and Marposs SpA’s quality control system is certified according to DIN EN ISO 9001:2008. Pos: 27 /ARTIS/S eitenumbruch/-----Seite numbruch---- @ 0\mod_ 13845206663 14_18.docx @ 357 0 @ @ 1$

$Description 15 Pos: 28 /ARTIS/Üb erschriften/H1 /B/ÜS_Beschrei bung @ 0\ mod_1383142 851737_18.docx @ 1986 @ 1 @ 1 3 Description Pos: 29 /ARTIS/B eschreibung/ 4K_WISY/4K-W ISY Beschreib ung_Blaser- System @ 5\mod _1476360658 501_18.doc x @ 235697 @ @ 1 Fig. 1: 4K-WISY sensor system Properties • Stand-alone sensor system for measurement data logging of rotating tools • Contact-free operating principle • Data transmission via radio • No installation work. The 4K-WISY sensor system includes the following components: Component Property 4K-WISY-Rotor-Accu Sensor based on strain gauge technology, attached to the customer’s tool holder, integrated rechargeable battery 4K-WISY Antenna Module Antenna module, USB interface for transmission of measurement data to a PC, radio frequency 2.4 GHz 4K-WISY-Visu Visualization software Charging unit The sensor system has the following functionalities: • Measuring of torque, feed force and bending moment in production machines • Data transmission via antenna module • Visualization of measurement data via PC. Pos: 31 /ARTIS/S eitenumbruch/-----Seite numbruch---- @ 0\mod_ 13845206663 14_18.docx @ 357 0 @ @ 1$

$Technical data 16 Pos: 32 /ARTIS/Üb erschriften/H1 /T/ÜS_Technis che Daten @ 0\ mod_138314 3131843_18.d ocx @ 2004 @ 1 @ 1 4 Technical data Pos: 33 /ARTIS/Üb erschriften/H2 /ÜS_4K- WISY-Rotor-A kku @ 4\mod_1461 916132466_1 8.docx @ 1895 87 @ 2 @ 1 4.1 4K-WISY-Rotor-Accu Pos: 35 /ARTIS/Te chnische Date n/Sensoren/Dr ehmomentsens oren/4K-WI SY-Rotor Technisc he Daten_Bl aser System @ 5\mod_14757 46857341_18.d ocx @ 234175 @ @ 1 Fig. 2: 4K-WISY-Rotor-Accu 4K-WISY-Rotor-Accu Marposs Code O3PZ1021101 Dimensions Depending on tool-holder Degree of protection IP67, resistant to cooling lubricants Surface High tenacy, protected against abrasion by chips Temperature range 15 °C – 50 °C Measuring range Depending on the application, separate measuring ranges for torque, feed force and bending force, technical consultation required! Measuring principle Strain gauge technology in full-bridge circuit Resolution 16 bit Accuracy ± 5% of measuring end value Repetitive accuracy ± 5% of measuring end value Data transmission rate 0.5 ms (2 kHz) Sampling rate 0.5 ms (2 kHz) Maximum rotational speed n max = 1 x 106/rotor diameter (mm) [rpm] max. rotational speed = 55 m/s Maximum transmission power +4dBm = 2.5 mW Maximum transmission distance 5 m , sight connection recommended Total number of channels 70$

$Technical data 17 4K-WISY-Rotor-Accu Frequency range 2402 MHz – 2472 MHz Charging principle via magnetic charging plug 5 V, min. 0.5 A Energy accumulator Lithium polymer battery 300 mAh Operating time approx. 8 h Charging time approx. 3 h Conformity CE Notice The individual rotor properties depend on the employed tool-holder. Pos: 36 /ARTIS/Te chnische Date n/Sensoren/Dr ehmomentsens oren/4KWisy_Hin weise zum A kku @ 5\ mod_14757395479 35_18.docx @ 234130 @ @ 1 Note Risk of malfunction! In order to avoid malfunction of the rotor after keeping it in the stock, thoroughly follow the instructions concerning the integrated rechargeable battery as stated below: • Only store the rotor with fully charged battery. • Recharge battery at least every 3 months. • Fully charge battery prior to starting a measurement. Pos: 37 /ARTIS/Te chnische Date n/Sensoren/Dr ehmomentsens oren/4KWisy_I nformationen zur Fr equenzb ereich @ 5\ mod_147573940 2954_18.docx @ 234107 @ @ 1 Information about the radio application Maximum transmission power +4 dBm = 2.5 mW Maximum transmission distance 5 m non-line-of-sight Total number of channels 70 Frequency range 2402 MHz – 2472 MHz A channel spacing of at least two channels is required for applications with more than one antenna module. Pos: 38 /ARTIS/S eitenumbruch/-----Seite numbruch---- @ 0\mod_ 13845206663 14_18.docx @ 357 0 @ @ 1$

$Technical data 18 Pos: 39 /ARTIS/Üb erschriften/H2 /ÜS_4K- WISY-Antennenmo dul @ 4\mod_ 1461919363486 _18.docx @ 1 89676 @ 2 @ 1 4.2 4K-WISY Antenna Module Pos: 41 /ARTIS/Te chnische Date n/Sensoren/Dr ehmomentsens oren/4K-WiS y Antenna M odule_Blaser S ystem @ 5\mod _1476092653 462_18.docx @ 23 4827 @ @ 1 Fig. 3: 4K-WISY Antenna Module 4K-WISY Antenna Module Marposs Code O830Z711001 Weight 300 g Operating temperature 0 °C – +60 °C Housing Metal Dimensions see drawing Degree of protection IP30 Supply voltage via USB, max. 200 mA Interfaces USB 2.0 (table top device), digital input 0…24 V Connecting cable Length 2 m Radio frequency 2.4 GHz Conformity CE Pos: 42 /ARTIS/S eitenumbruch/-----Seite numbruch---- @ 0\mod_ 13845206663 14_18.docx @ 357 0 @ @ 1$

$Technical data 19 Pos: 43 /ARTIS/Üb erschriften/H2 /ÜS_4K- WISY-Visu @ 4\m od_14619193 87432_18.doc x @ 189699 @ 2 @ 1 4.3 4K-WISY-Visu Pos: 44 /ARTIS/B eschreibung/ 4K_WISY/4K_WIS Y System voraussetzungen @ 4\mod_146 2264612888_ 18.docx @ 190 977 @ @ 1 System requirements • Windows 7 or higher • 1 available USB 2.0 port • for the installation: at least 60 MB free disk space Pos: 45 /ARTIS/S eitenumbruch/-----Seite numbruch---- @ 0\mod_ 13845206663 14_18.docx @ 357 0 @ @ 1$

$Installation 20 Pos: 46 /ARTIS/Üb erschriften/H1 /I/ÜS_Installati on @ 0\mo d_138314302 5232_18.docx @ 1 995 @ 1 @ 1 5 Installation Pos: 47 /ARTIS/I nstallation/Syst eme/4K-WISY Vorgehens weise @ 4\mod_1 461919736561 _18.docx @ 189722 @ 222 @ 1 5.1 Visualization software Copy the directory 4K-Visu into the file system on the PC. Information Administrator rights are required for the following steps 1 – 4. Driver installation (not required with Windows 10): 1. Do not attach the 4K-WISYAntenna Module yet 2. Open directory Driver 3. Open file Setup.bat 4. A dialog is displayed. Select second option (Install this driver software anyway). 5.2 Antenna module Place the 4K-WISY Antenna Module at a suitable position and connect it to the PC, which is intended for displaying the measurement data.  USB 2.0 port  Digital input, 0…24 V$

$Installation 21 5.3 Sensor The sensor, which is designed as a cylindrical rotor, is attached to the customer’s tool holder and firmly connected to it. Connect the rotor (sensor) to the charging unit using the magnetic charging plug (figure on the left side). Connect charging unit to a power source. Rotor status The LED, which indicates the rotor status is located at the tool side of the rotor. Meaning of the different flash cycles: Flash-cycle (4 s) Description |¯|____________ Idle state: no communication, no charging |¯|_____|¯|_____ Communication |¯¯¯|___|¯¯¯|___ Charging |¯¯¯¯¯¯||¯¯¯¯¯¯| Communication and charging Rotor off The rotor switches off automatically after 30 minutes without communication. Push key [sF5] Power off rotor to switch off the rotor manually. Pos: 49 /ARTIS/S eitenumbruch/-----Seite numbruch---- @ 0\mod_ 13845206663 14_18.docx @ 357 0 @ @ 1$

$Installation 22 Pos: 50 /ARTIS/I nstallation/Syst eme/4KWis y_Systeminstallatio n_Blaser Syste m @ 5\mod_ 14760952604 04_18.docx @ 234871 @ 233 333 @ 1 5.4 Installation guidelines Notice Risk caused by moisture! The antenna module complies with degree of protection IP30. Penetrating moisture causes the destruction of the device. For this reason, do not install the antenna module in the machine working area and protect it against moisture at all times. Information For any queries regarding the installation of the system, do not hesitate to contact the Marposs customer service at any time. The advantage of a radio-frequency system is the fact that communication is also possible without being in direct line-of-sight. However, when installing a radio-frequency system, a direct communication line between transmitter and receiver needs to be established. Only determine the final installation of the different components after thorough tests (ranging from a few hours to several days). Also consider the information stated below. • All electrically conductive objects which come into contact with the system may affect the power level. • All metal containers reflect emitted radio waves. The machine working area acts as Faraday Cage when its door is closed. The wavelength at 2.4 GHz is approximately 120 mm. • Any conductive object positioned in contact with or very close to the antenna module or the 4K-WISY-Rotor may cause the antenna detuning. • If the antenna module is not positioned directly in line with the 4K-WISY-Rotor, the majority of the signal it receives has been reflected off the conductive objects in the immediate environment (floors, ceilings, machines installed nearby etc.) • The immediate environment of the antenna module must be kept free from all electrically conductive objects. This applies in particular if no line-of-sight can be established between the 4K-WISY Rotor and the antenna module. • The antenna module must not be fitted with any unauthorized accessories, especially conductive material. If it is absolutely indispensable to install such devices, please contact the customer service first. • Evaluate the installation by performing or simulating a real working cycle.$

Installation 23 5.4.1 Aligning the antenna module Follow the instructions stated below when aligning the antenna module: Correct alignment Install the antenna module on an even surface on a wall and not inside a cavity or any enclosure. Do not use any other antenna or cable extension with the antenna module. Wrong alignment A hemispherical space around the antenna module must be kept free from all electrically conductive objects (radius of the hemisphere 500 mm). Guarantee a direct path between the antenna module and the 4K-WISY-Rotor, even while parts are being machined. Keep the immediate environment of the antenna module free from all electrically conductive objects.

Installation 24 Correct alignment An imaginary cone (having a hypotenuse equivalent to 500 mm) projected in front of the antenna module must be kept free from all electrically conductive objects. The cone shall be defined by a vertex positioned at the center of the receiver contact plane and a minimum angle of aperture of 90°. Wrong alignment The dimensions indicated above represent the minimum requirements. The quality of communication improves if the free space beyond these limits increases.

Installation 25 5.4.2 Positioning of the antenna module (examples) Use below schematic drawing of the typical work environment of a machine tool for understanding how to position the antenna module(s) optimally. Fig. 4: Typical work environment of a machine tool  and  in the figure below show typical ways of positioning the antenna module(s). Fig. 5: Typical ways of positioning the antenna module

Installation 26  With emission direction to the 4K-WISY-Rotor   With emission direction parallel to the input direction of the machine window These are just guidelines. NEVER install antenna modules at the following positions: • Inside metal structures • Inside deep niches • Directly in front of metal walls preventing the emission of radio waves to the front of the receiver. Correct positioning Antenna module  has direct visibility toward the 4K-WISY-Rotor. Communication takes place correctly. Correct positioning Typical configuration if antenna module  and 4K-WISY-Rotor have no line-of-sight. Transmission takes place through reflections of the radio waves off floor, ceiling, walls and other objects in the area. There must always be a window (without metal grille) for access to the radio waves on the machine walls because the metal walls screen them. The emission direction of the 4K-WISY-Rotors is parallel to that of the window on the machine so (after a few reflections) the radio signal can reach the antenna module.

Installation 27 For the following reasons, the conditions proposed in the second example (antenna module ()) are more critical than the ones proposed above (antenna module ()): 1. The radio transmission path is longer. 2. The antenna module is exposed to external interferences (e.g. Wi-Fi®, Bluetooth®). 3. The machine structure acts as an obstruction to transmission, rather than shielding it from interferences. 4. Staff, who passes close to the machine or approaches it with other radio transmission systems may interfere with the connection. 5. It is very important to ensure that the maximum transmission distance does not exceed 5 m. 6. The antenna module should not be installed as in the drawing below if the door is fitted with a metal grille. 5.4.3 Positioning of more than one antenna module More than one antenna modules close to each other must be positioned in such a way that the antennas do not interfere mutually. Correct positioning The two antenna modules are installed at a sufficient distance to each other; mutual interferences do not occur. Ensure minimum distance of 0.5 m between two antenna modules! Wrong positioning The two antenna modules are installed too close to each other; mutual interferences occur. The radiation diagrams change and sufficient transmission quality in the direction necessary for entering the machine is not ensured. Ensure minimum distance of 0.5 m between two antenna modules!

Installation 28 5.4.4 Machines positioned side by side Correct positioning The two antenna modules  and  are positioned correctly. Although they receive the signal from the corresponding 4K-WISY rotors 1 and 2 only after it has been reflected off the machine positioned in front of them, they also receive the signal directly from the opposite transmitter. Cross-interferences can be eliminated by using the appropriate channels.

$Installation 29 5.4.5 Alignment of the 4K-WISY-Rotor The 4K-WISY-Rotor radiation diagram is practically circular in a plane lying perpendicular to the transmitter axis. The intensity of radiation is at its maximum level in this plane. Although the system will function correctly when using reflected transmission paths, it is preferable to use the transmission direction recommended below. Optimal alignment is attained when using the 90°-extension for the rotor. Recommended solution Milling machine. The predominant radiation directions of 4K-WISY-Rotor and antenna module coincide. Non recommended solution Milling machine. The predominant radiation directions of 4K-WISY-Rotor and antenna module do not coincide. Notice Risk of significant attenuation of the radio signal! Metal objects and other electrically conductive materials may affect the performance of the antenna and result in attenuation of the radio signal. Avoid these negative influences by reducing the number of metal objects near the 4K-WISY-Rotor to a minimum and keep the rotor and the antenna module free from chips and coolants during operation. Pos: 51 /ARTIS/S eitenumbruch/-----Seite numbruch---- @ 0\mod_138 4520666314_18 .docx @ 3570 @ @ 1$

$Installation 30 Pos: 52 /ARTIS/I nstallation/Syst eme/Verwen dung von Funkfreq uenzkanälen @ 5\mod_147 5822350401_1 8.docx @ 23 4442 @ 3 @ 1 5.4.6 Using the radio frequency channels 2.4 GHz ISM band The 4K-WISY system uses the internationally reserved 2.4 GHz ISM-Band (Industrial-Scientific-Medical) band which occupies the following frequency range: • 2402 MHz – 2472 MHz (worldwide) The 4K-WISY system emitted power is approximately +4 dBm (~2.5mW) which means that it is classified as a class 2 transmission device. There are currently numerous wireless systems which use this frequency range (2.4 GHz). So it is very important to ensure that there is sufficient space available in the frequency spectrum for the system to function reliably. 1. 4K-WISY channels The 4K-WISY system features 70 frequency channels each occupying a bandwidth of 2 MHz. To convert the channel number into the effective frequency range, use the following formula: Effective frequency = 2400 MHz + channel number x 1MHz Selecting the most suitable working channel for each radio system is very important for guaranteeing constant and reliable communication. When compared to other systems such as FHSS (Frequency Hopping Spread Spectrum), 4K-WISY has the advantage that it enables users to plan and allocate the way the frequency spectrum is used by selecting and defining the channels. If there are multiple systems in the same area (factory) it is possible to re-use channels provided the correct distance is maintained. Distance Example a) Minimum distance between antenna module and 4K-WISY-Rotor (using different channels) 0.5 m 27A  0.5 m 43A b) Minimum distance before re-allocating any given frequency channel 100 m 27A  100 m 27A A. Machine with single antenna module installed The most frequently used application consists of a machine equipped with a spindle and one 4K-WISY antenna module. In this configuration, it is possible to use a different frequency channel for each system installed. B. Multiple antenna modules installed on a single machine In the case of machines equipped with dual spindles, in order to measure two parts simultaneously it is necessary to install an antenna module for each spindle. In this configuration it is important to ensure that: • The minimum distance between the devices is respected • The antenna modules are positioned as far apart as possible • Identical or adjacent frequency channels are avoided. C. Installation with two or more machines positioned close together Given the unpredictable way in which electromagnetic waves are propagated, the machines must never be treated as though they are isolated systems; in other words, whenever a radio frequency system is installed, it will influence and be influenced by all the other machines that are installed around it.$

Installation 31 The 4K-WISY system has a wide communication range. Therefore, two machines installed with a few meters of each other should be treated as a single, large machine equipped with multiple spindles when planning the system layout. Therefore, the suggestions listed in chapter B above need to be taken into consideration. This especially applies if the antenna modules are installed outside the working zone, since the 4K-WISY-Rotor signal may be more attenuated than those emitted by the surrounding 4K-WISY systems. 2. Manual planning When installing a system on equipment where other radio systems are already in place, it is important to take the following factors into consideration: A. Wi-Fi® The PC wireless network is the most commonly used system and, as a class 1 device, it is capable of transmitting more power than other systems (+20 dBm, ~100 mW). Its typical frequency usage is shown below: Fig. 6: Wi-Fi® channels Each block marked in dark color corresponds to a different set of superimposed channels, naturally a single set must be used for each area. 1, 6 and 11 are the most commonly used frequency ranges. The generic Wi-Fi® name covers a range of different standards; the new, faster communication networks can interfere significantly with the 4K-WISY system, hence it is advisable to select channels at the limits of the occupied band in each zone.

$Installation 32 Information Example of the rule that should be followed in these types of installation: Set one 4K-WISY to channel „n“ and set the other to channel „n+20“ when a Wi-Fi® system is present; assuming an initial bandwidth of 20 MHz, in this way one 4K-WISY will be positioned “to the left” of the Wi-Fi®-channel and the other “to the right”. B. Bluetooth® Wireless This system has frequency and modulation characteristics that are very similar to 4K-WISY (channel bandwidth 1 – 2 MHz and typical output power level of +4 dBm (~2.5mW)). It uses the FHSS (Frequency Hopping Spread Spectrum) in order to minimize the effect of interference from other systems. In this standard, all channels are used in turn, “hopping” from one channel to another at random. Devices that use Bluetooth® wireless technology do not represent significant sources of interference. The Bluetooth® mark and logo are registered trademarks of the Fa. Bluetooth SIG, Inc. C. Andon™ This system is used for wireless monitoring of OMRON® manufactured machines and features the following specifications: • 67 channels in frequency range 2401 MHz – 2480.2 MHz; • Modulation in DSSS format; • Equivalent output power 10 mW/MHz Communications are practically continuous in the channels used by the Andon™ system, therefore they may represent a source of interference for the 4K-WISY system. In order to co-exist correctly with this system it is necessary to observe the following precautions when selecting the 4K-WISY frequency: • Fc (4K-WISY) ≥Fc (Andon™) +2,5 [MHz] or: • Fc (4K-WISY) ≤ Fc (Andon™) -2,5 [MHz] Where: • Fc (4K-WISY) = main frequency of the 4K-WISY system; • Fc (Andon™) = main frequency of the Andon™ system. D. IEEE 802.15.4 systems These transceivers are sometimes used in customized protocols for industrial environment and give rise to moderate levels of interference. Pos: 53 /ARTIS/S eitenumbruch/-----Seite numbruch---- @ 0\mod_ 13845206663 14_18.docx @ 357 0 @ @ 1$

$Commissioning 33 Pos: 54 /ARTIS/Üb erschriften/H1 /I/ÜS_Inbetrieb nahme @ 0\ mod_138314298 3802_18.docx @ 1 992 @ 1 @ 1 6 Commissioning Pos: 55 /ARTIS/I nbetriebnahm e/Sensoren/Dreh momentsensor en/4KWISY_Inbetri ebnahme_S W_starten @ 4\mod_14619 20476054_18. docx @ 18974 4 @ 2 @ 1 6.1 Starting the visualization software 1.Open directory 4K_Visu in your file system. 2.Execute file 4K_WiSy_Visu.exe by double-clicking. The page Visualization is displayed. Fig. 7: Visualization Pos: 56 /ARTIS/I nbetriebnahm e/Sensoren/4KWI SY_Inbetrie bnahme_Rotor a nmelden @ 4\ mod_1467355 370820_18.d ocx @ 205587 @ 2 @ 1 6.2 Logging in the rotor 1.Push key [F6] Configuration. The page Visualization settings is displayed.$

$Commissioning 34 Fig. 8: Visualization settings 2.Push key [sF4] Rotor in the vertical menu bar. Pos: 57 /ARTIS/B eschreibung/ 4K_WISY/Rotor- Einstellung @ 4\mod_146219 1810820_18.d ocx @ 190659 @ @ 1 The page Rotor settings is displayed. Fig. 9: Rotor settings$

$Commissioning 35 3.Push key [sF2] Add rotor in the vertical menu bar. Any number of rotors may be added.4.Adjust rotor parameters: Name: Rotor name Serial number: Enter serial number (printed on the rotor) RFChannel: Enter radio channel. The channel number, which is entered here, must correspond to the channel of the antenna module (see lower left corner of the display). Version: Software version recognized by the rotor Battery voltage: Battery voltage/charging voltage Calibration date: Last calibration date. If the field is highlighted in yellow, the recommended calibration period has elapsed and re-calibration of the sensor is recommended. Setting of the calibration period in file: 4K_WiSy_Visu: 24 = 24 months Selection: Tick the rotors in use 5.Push key [sF4] Set RF channel in the vertical menu bar. 6. If necessary, push key [sF4] Connect rotor in order to select the rotor for communication. The serial number is displayed left to the symbol . The color of the control display in the header changes from red to gray . This indicates that the system has recognized the rotor and that the radio connection has been established successfully. 7 Push key [sF3] Remove rotor in order to disconnect unused rotors. 8.Push key [sF8] Back in the vertical menu bar after completing all entries. The page Visualization settings is displayed again. 9. Push key [sF8] Back again. The page Visualization is displayed again. Rotor off Push key [sF5] Power off rotor to switch off the rotor manually. The rotor switches off automatically after 30 minutes without communication (visualization stopped). Pos: 58 /ARTIS/S eitenumbruch/-----Seite numbruch---- @ 0\mod_ 13845206663 14_18.docx @ 357 0 @ @ 1$

$Basic settings 36 Pos: 59 /ARTIS/Üb erschriften/H1 /G/ÜS_Grundei nstellungen @ 4\mod_14 67378177594_18. docx @ 20638 5 @ 1 @ 1 7 Basic settings Pos: 60 /ARTIS/B eschreibung/ 4K_WISY/Übersich t Bildschirma ufbau @ 4\ mod_14619216 07301_18.doc x @ 189811 @ @ 1 There are three screen areas in the 4K-WISY visualization: • Header: general status information about the system • Main screen: 4 freely configurable windows for displaying the measurement data • Menu bar(s). Pos: 61 /ARTIS/B eschreibung/ 4K_WISY/Scree n_Hauptbildsc hirm @ 4\mo d_146192189 7774_18.docx @ 189833 @ @ 1 Fig. 10: 4K-WISY main screen Pos: 62 /ARTIS/B eschreibung/ 4K_WISY/Header @ 4\mod_1 461921869772 _18.docx @ 18 9921 @ @ 1$

$Basic settings 37 Header General status information about the system is given on the right side of the header: <User name> Name of currently logged in user SN Rotor serial number Rotor control display Gray: Rotor detected Red: No rotor detected Control display: charging level of battery, the yellow flash on the battery symbol indicates that the battery is currently being charged. 4 green bars: Battery fully charged = 100 % 3 green bars: Charging level = 75 % 2 green bars: Charging level = 50 % 1 amber bar: Charging level 25 % 1 red bar: Charging level 10 % No bar: Flat battery Pos: 63 /ARTIS/S eitenumbruc h/-----Seitenumbruch---- @ 0\mod_ 13845206663 14_18.docx @ 357 0 @ @ 1$

$Basic settings 38 Pos: 64 /ARTIS/B eschreibung/ 4K_WISY/Hauptbil dschirm @ 4\ mod_146192 3904883_18.d ocx @ 189943 @ @ 1 Main screen The 4 windows of the 4K-WISY visualization are freely configurable. These are the available display options: • XY-plot (scatter-plot) Note that the display option XY-plot is only sensible for illustrating the signals Bending 0° and Bending 90°. The example diagram below shows: Yellow: Reference values Green: Bending forces during one turn of the tool. • Force level during time$

$Basic settings 39 • Trend curve Right-click the different windows in order to open the context menu Visualization Settings. The different setting options are explained in detail in the chapter Setting the visualization of this manual. Fig. 11: Context menu Visualization settings For more information refer to chapter Setting the visualization. Pos: 65 /ARTIS/B eschreibung/ 4K_WISY/Menül eiste @ 4\ mod_1461924165 581_18.doc x @ 189965 @ @ 1$

$Basic settings 40 Menu bar The menu bar is located in the lower part of the screen. Depending on the current user level, the display of active [F]-keys may vary. Other pages of the visualization have an additional vertical menu bar on the right side of the screen. [F1] Process ON [F2] Operate ON or [F2] Operate ON Trigger active In this case, recording of measurement data only starts after the trigger level has been exceeded [F5] Rotor [F6] Configuration [F7] Offline Pos: 66 /ARTIS/S eitenumbruch/-----Seite numbruch---- @ 0\mod_ 13845206663 14_18.docx @ 357 0 @ @ 1$

$Basic settings 41 Pos: 67 /ARTIS/B eschreibung/ 4K_WISY/Verti kale Menüleist e @ 4\mod_1 461930777117_1 8.docx @ 1903 18 @ @ 1 Push key [F6] Configuration on page Visualization. Page Visualization settings with a vertical menu bar on the right side is displayed. [sF1] Rotor Push Shift + [F1] and navigate to page Rotor settings, see chapter Commissioning [sF6] User level Push Shift + [F6]. The authentication dialog is displayed (for service purposes only) [sF7] About Push Shift + [F7]. Information about the Qt-class library [sF8] Back Push Shift + [F8] to step back Pos: 68 /ARTIS/S eitenumbruc h/-----Seitenumbruch---- @ 0\mod_ 13845206663 14_18.docx @ 357 0 @ @ 1$

$Basic settings 42 Pos: 69 /ARTIS/Üb erschriften/H2 /V/ÜS_Visu alisierung einstellen @ 4\mod_ 14619279950 05_18.docx @ 190097 @ 2 @ 1 7.1 Setting the visualization Pos: 70 /ARTIS/B eschreibung/ 4K_WISY/Visualisi erung einstelle n @ 4\m od_146218276605 3_18.docx @ 190437 @ @ 1 The settings for the 4 freely configurable windows which display the measurement data are carried out on page Visualization settings. 1.Right-click the desired window. The page Visualization settings is displayed. 2.Use drop-down list to select the desired display parameters in field View. Plot type Off No data displayed XY-plot 2 signals in XY-plot Timeline 1 - 2 signals in timeline Trend Trend of measurement data 1st – 4th signal No signal Signal not assigned Torque Select torque signal Force Select axial force signal Bending 0° Select bending 0° signal Bending 90° Select bending 90° signal Bending value Bending angle Show legend Set checkmark Color assignment of the different signals is displayed in the plot Ratio 1:1 Set checkmark Activate square display option (only available with XY-Plot) Filter active Set checkmark Activate filter (only available with Plot type = Timeline) Filter Mean Moving average value based on x points Max Maximum value Min Minimum value Peak to Peak Peak to Peak Time Enter value (max. 99) Time in seconds for mean filter value 3. Push key [sF8] Back. Pos: 71 /ARTIS/Üb erschriften/H2 /W/ÜS_Werkze uglänge einstell en @ 4\mo d_146729483 7514_18.docx @ 205424 @ 2 @ 1$

$Basic settings 43 7.2 Setting the tool length Pos: 72 /ARTIS/B eschreibung/ 4K_WISY/Wer kzeuglänge einstelle n @ 4\m od_14672947 98035_18.doc x @ 205402 @ @ 1 Move back to the page Visualization settings in order to enter the tool length. Abb. 12: Visualization setting The system requires information about the tool length if the function Convert bending to Newton is selected. 1. Set checkmark Convert bending to Newton. 2. Enter total throat depth in mm into the designated field. Pos: 73 /ARTIS/S eitenumbruch/-----Seite numbruch---- @ 0\mod_ 13845206663 14_18.docx @ 357 0 @ @ 1$

$Basic settings 44 Pos: 74 /ARTIS/Üb erschriften/H2 /S/ÜS_Skalier ung der Visualisi erung festlege n @ 4\mod _146729516609 7_18.docx @ 20 5447 @ 2 @ 1 7.3 Setting the scaling of the visualization Pos: 75 /ARTIS/B eschreibung/ 4K_WISY/Skalier ung der Visualisi erung festlege n @ 4\ mod_146729524875 3_18.docx @ 2 05470 @ @ 1 Set checkmark Use fixed scaling, in order to deactivate the automatic auto scaling function of the measurement data in the visualization. Pos: 76 /ARTIS/Üb erschriften/H2 /T/ÜS_Trigger einstellen @ 5\ mod_14758 34807958_18.d ocx @ 234553 @ 2 @ 1 7.4 Setting the trigger Pos: 77 /ARTIS/B eschreibung/ 4K_WISY/Trig ger einstellen @ 5\ mod_147583 4982680_18.d ocx @ 234598 @ @ 1 With activated Trigger function, measuring starts once the trigger level is exceeded. Active Set checkmark Activate trigger Signal No signal Signal not assigned Torque Select torque signal Axial force Select axial force signal Bending 0° Select bending 0° signal Bending 90° Select bending 90° signal Bending value Select bending value signal Bending angle Select bending angle signal Level Enter value Define height of trigger level Filter mean time (sec) Enter value Automatic Trigger Enter value Define lead/lag and delay time Trigger with duration Enter value Define lead time, delay, duration and total length of time Pos: 78 /ARTIS/S eitenumbruch/-----Seite numbruch---- @ 0\mod_ 13845206663 14_18.docx @ 357 0 @ @ 1$

$Basic settings 45 Pos: 79 /ARTIS/Üb erschriften/H2 /R/ÜS_Report _Prozesseinstellu ngen @ 5\ mod_14767979 87016_18.doc x @ 236381 @ 2 @ 1 7.5 Selecting the storage location of the report and process settings Pos: 80 /ARTIS/B eschreibung/ 4K_WISY/Speich erort der Rep ort_Prozesseinst ellungen auswä hlen @ 4\ mod_1462190284 016_18.doc x @ 190503 @ @ 1 All measurements are stored automatically to the directory, which was selected after pushing Process ON (page Visualization). The path to the process settings leads into the file system of the computer, which is used for running the 4K-WISY-Visu. Open the file system and select a directory Pos: 81 /ARTIS/Üb erschriften/H2 /S/ÜS_Schnitts telle einstell en @ 4\mod_ 1462191131554_ 18.docx @ 190 569 @ 2 @ 1 7.6 Setting the interface Pos: 82 /ARTIS/B eschreibung/ 4K_WISY/Schnittst elle einstellen @ 4\mod_14 62191225388 _18.docx @ 19 0592 @ @ 1 The desired I/O parameters are defined on the page I/O settings. Digital input : External input active : External input inactive Low active Radio button Level for external input (0 V) High active Radio button Level for external input (24V) Pos: 83 /ARTIS/S eitenumbruch/-----Seite numbruch---- @ 0\mod_ 13845206663 14_18.docx @ 357 0 @ @ 1$

$Basic settings 46 Pos: 84 /ARTIS/Üb erschriften/H2 /R/ÜS_Rotor- Einstellungen @ 4\mod_146 2191702369_18 .docx @ 1906 36 @ 2 @ 1 7.7 Setting the rotor Pos: 85 /ARTIS/Hin weise/Hinweis _Rotor-Einst ellungen @ 4\mod_1462192 397652_18.d ocx @ 190703 @ @ 1 Information More information about adding and removing rotors can be found in chapter Commissioning. Pos: 86 /ARTIS/S eitenumbruch/-----Seite numbruch---- @ 0\mod_ 13845206663 14_18.docx @ 357 0 @ @ 1$

$Operation 47 Pos: 87 /ARTIS /Überschrift en/H1/B/ÜS_Be dienung @ 0 \mod_1383142 821804_18.doc x @ 1983 @ 1 @ 1 8 Operation Pos: 88 /ARTIS/B edienung/Sens oren/4K-WI SY/Prozess EIN @ 4\mod_14 62194053333_1 8.docx @ 19075 7 @ 2 @ 1 8.1 Process ON All measurement data are saved and stored automatically into the directory, which has been selected after pushing key [F1] Process ON (page Visualization). 1.Push key [F1] Process ON. The system automatically displays the measurement directory, which was used last. If this measurement is to be continued, confirm by pushing OK. 2.If another directory is to be used or if a new directory is to be created, proceed as follows: 1. Push the icon Browse klicken . The dialog Choose or create directory is displayed. 2. Select directory or enter a new directory name, push Select folder to confirm. 3. Push OK to confirm. Fig. 13: Process ON Pos: 89 /ARTIS/S eitenumbruch/-----Seite numbruch---- @ 0\mod_ 13845206663 14_18.docx @ 357 0 @ @ 1$

$Operation 48 Pos: 90 /ARTIS/Üb erschriften/H2 /R/ÜS_Report-Ei nstellungen @ 5\mod_14 75840484982_1 8.docx @ 234 664 @ 2 @ 1 8.2 Report settings Pos: 91 /ARTIS/B edienung/Sens oren/4K-WI SY/Report-Einstell ungen @ 5\m od_147584056 2233_18.doc x @ 234687 @ @ 1 The following screen is displayed if empty (newly created) measuring folders are selected. All entry fields may be edited. Process Pre-configured: The list of processes can be adapted arbitrarily*. Process parameters depend on the selected process type. Drilling Threading Reaming Milling User Enter name Product Enter name Process parameters Enter value Depending on process type User sets Select settings Select pre-configured settings Save Save process parameters Name is adopted from the list User sets. Delete Delete process parameters Selcted configuration is deleted form the list User sets. * Adaptation of file 4K_WiSy_ProcessingSet.ini Pos: 92 /ARTIS/S eitenumbruch/-----Seite numbruch---- @ 0\mod_ 13845206663 14_18.docx @ 357 0 @ @ 1$

$Operation 49 Pos: 93 /ARTIS/B edienung/Sens oren/4K-WI SY/Bearbeitung E IN @ 4\mod _1462274570 242_18.docx @ 19 1293 @ 2 @ 1 8.3 Operate ON Key [F2] or the external output are assigned alternatively with either Operate ON or Operate OFF. Measurement data are logged while the key [F2] is displayed in orange color. 1.Push key [F2] Operate ON. Measurement data are logged. The color and the labelling of the key [F2] switches to orange and Operate OFF. Fig. 14: Operate ON 2. The measurement data are displayed in the windows, which have been configured beforehand (see chapter Commissioning). 3. Shift key [F2] Operate OFF. Logging of measurement data is stopped. With each ON/OFF, another cycle is added to the directory, which has been selected after pushing Process ON. 4. A Trend curve is now displayed in the trend-window. Fig. 15: Trend-window Pos: 94 /ARTIS/S eitenumbruch/-----Seite numbruch---- @ 0\mod_ 13845206663 14_18.docx @ 357 0 @ @ 1$

$Evaluating the measurement data 50 Pos: 95 /ARTIS/Üb erschriften/H1 /M/ÜS_Mess daten evaluiere n @ 4\mod_1 462277979573_ 18.docx @ 19 1360 @ 1 @ 1 9 Evaluating the measurement data Pos: 96 /ARTIS/B edienung/Sens oren/4K-WI SY/Offline-Re korderöffnen @ 4\mod_14622 78124841_18.doc x @ 191405 @ @ 1 The collected measurement data can be retrieved from the Offline recorder. Push key [F7] Offline in the horizontal menu bar for switching to the Offline recorder. The page Offline recorder is displayed. Fig. 16: Offline recorder Information This function is only available if process recording is switched to Process OFF. Pos: 97 /ARTIS/S eitenumbruch/-----Seite numbruch---- @ 0\mod_ 13845206663 14_18.docx @ 357 0 @ @ 1$

$Evaluating the measurement data 51 Pos: 98 /ARTIS/B edienung/Sens oren/4K-WI SY/Offline-Re korder Menüleiste @ 4\mod_146 2278919171_ 18.docx @ 19144 9 @ @ 1 Menu bar The menu bar is located in the lower part of the screen. Depending on the current user level, the display of active [F]-keys may vary. [F1] First record Move to first recording [F2] Prev record Move to previous recording [F3] Next record Move to following record [F4] Last record Move to last recording [F5] Load reference Load reference recording. The loaded recording is displayed in yellow and shows deviations between the current and the reference recording [F6] Print report Print current cut [F7] Change directory Move to another recording directory [F8] Back Step back Pos: 99 /ARTIS/S eitenumbruch/-----Seite numbruch---- @ 0\mod_ 13845206663 14_18.docx @ 357 0 @ @ 1$

$Evaluating the measurement data 52 Pos: 100 /ARTIS/ Bedienung/Sen soren/4K-WIS Y/Offline-M odus Cursor-Optio nen @ 4\m od_146228047768 6_18.docx @ 191647 @ @ 1 Double-clicking the headline of a window opens this particular window in full screen mode. The tool bar for setting the display options is located beneath the recording windows. Slide control The slide control is used for moving the cursor area within the display. Show cursor : A certain part of the display is selected by a cursor. The number of points in the spin box determines the size of the cursor area. : No part selected. Synchronous zooming : all timeline views scroll synchronously : only the selected timeline view scrolls Ctrl-key + mouse wheel: Y-axis is zoomed Alt-key + mouse wheel: X-axis is zoomed Position cursor in timeline view Select any point of the curve by mouse clicking and display time of measurement and measurement values for the selected point. Position cursor in trend view Select any point of the curve by mouse clicking and display measurement values for the selected point.$

$Evaluating the measurement data 53 Context menu in the Trend view (right-click to display) Show this measurement Click measurement The selected measurement is displayed in all windows Set as reference Click measurement The selected measurement is set as reference measurement Show in Explorer Click measurement Explorer is opened, the selected measurement is highlighted Ignore measurement / Insert measurement Click measurement Measurement is either ignored or displayed in the Trend view Visualization settings Select entry Context menu Visualization Settings is displayed Pos: 101 /ARTIS/ Seitenumbruch/ -----Seitenumbruch---- @ 0\mod _1384520666 314_18.docx @ 35 70 @ @ 1$

$Creating a report 54 Pos: 102 /ARTIS/Ü berschriften/H 1/R/ÜS_Rep ort erstellen @ 5 \mod_1479 885627592_18. docx @ 238997 @ 1 @ 1 10 Creating a report Pos: 103 /ARTIS/ Bedienung/Sen soren/4K-WIS Y/Offline-R ekorderöffnen @ 4\mod_1462 278124841_18.doc x @ 191405 @ @ 1 The collected measurement data can be retrieved from the Offline recorder. Push key [F7] Offline in the horizontal menu bar for switching to the Offline recorder. The page Offline recorder is displayed. Fig. 17: Offline recorder Information This function is only available if process recording is switched to Process OFF. Pos: 104 /ARTIS/ Bedienung/Sen soren/4K-WIS Y/Report erstelle n @ 5\mod _1479885858915 _18.docx @ 239030 @ @ 1 In order to navigate to the report tool, push key [F6] Print report in the horizontal menu bar. The following screen with the report dialog is displayed.$

Creating a report 55 Entry field (at the upper edge of the screen) Enter report title Report settings These fields cannot be edited in this dialog. The data basis for the report is the measurement directory which was selected when recording the measurements  Process ON. In order to create a report using data from a different measurement directory, carry out the following steps: • Push Cancel and end report dialog • Push key [F7] Change directory • Push key Select folder. • Push key [F6] Print report and return to the report dialog. Visualization (here: trend curve) One visualization window is already opened. The context menu (right-click to display) is used for navigating in the visualization window. This context menu allows the following actions: • Show this measurement • Set as reference • Visualization settings (see chapter Evaluating the measurement data)

Creating a report 56 Keys Plus-/Minus Reports can be added to/removed from the report using the keys Plus and Minus. Record number Direct selection of certain measurements for the report. Visualization settings Right-click in any of the visualization windows in order to open the menu Visualization settings. This context menu allows the following actions: • Select plot type • Select signal type • Show legend • Ratio 1:1 • Filter active • Filter • Time (see chapter Setting the visualization). Notes Field for additional information.

$Creating a report 57 Load template Save template Save template as … In this example, the report bases on the template Report.INI. Administration of report templates is carried out with the keys Load template/Save template/Save template as. Printing Printing the report with all selected viaualizations as PDF-file. Cancel End report dialog. Information zur Anpassung des Report-Layouts Im Verzeichnis 4K-Visu befindet sich ein Unterverzeichnis Report. In diesem Unterverzeichnis sind zwei PNG-Dateien abgelegt: • Logo-Left.png • Logo-Right.png Das Report-Layout lässt sich individualisieren, indem diese Datei(en) ausgetauscht werden. Pos: 105 /ARTIS/ Seitenumbruch/ -----Seitenumbruch---- @ 0\mod _1384520666 314_18.docx @ 35 70 @ @ 1$

$Maintenance 58 Pos: 106 /ARTIS/Ü berschriften/H 1/W/ÜS_Wart ung @ 0\mod _13831431613 74_18.docx @ 2007 @ 1 @ 1 11 Maintenance Pos: 107 /ARTIS/ Wartung/Kalibri erintervall @ 5 \mod_1479 822950381_18.doc x @ 238969 @ @ 1 The rotor applies to the specifications stated in this document and is calibrated ex works. The recommended calibration interval is 24 months. In order to adhere to the recommended calibration interval, the field Calibration date on the page Rotor settings is highlighted in yellow after the period of 24 months has elapsed. The configuration of the calibration interval is carried out in the file 4K_WiSy_Visu: 24 = 24 months. Pos: 108 /ARTIS/ Seitenumbruch/ -----Seitenumbruch---- @ 0\mod _1384520666 314_18.docx @ 35 70 @ @ 1$

$Appendix 59 Pos: 109 /ARTIS/Ü berschriften/H 1/A/ÜS_Anhang @ 0\mod_ 13831287822 97_18.docx @ 1873 @ 1 @ 1 12 Appendix Pos: 110 /ARTIS/Ü berschriften/H 2/K/ÜS_Konfor mitätserklärunge n @ 5\mod _14811179446 60_18.docx @ 240727 @ 2 @ 1 12.1 Declaration of conformity Pos: 111 /ARTIS/ Konformitätser klärungen/FCC @ 5\mod _1481114441033_0. docx @ 240 657 @ 33 @ 1 12.1.1 FCC Konformitätserklärung Federal Communication Commission Interference Statement This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one of the following measures: – Reorient or relocate the receiving antenna. – Increase the separation between the equipment and receiver. – Connect the equipment into an outlet on a circuit different from that to which the receiver is connected. – Consult the dealer or an experienced radio/TV technician for help. This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation. Any changes or modifications not expressly approved by the party responsible for compliance could void the user's authority to operate this equipment. Conformité aux normes FCC Cet équipement a été testé et trouvé conforme aux limites pour un dispositif numérique de classe B, conformément à la Partie 15 des règlements de la FCC. Ces limites sont conçues pour fournir une protection raisonnable contre les interférences nuisibles dans une installation résidentielle. Cet équipement génère, utilise et peut émettre des fréquences radio et, s’il n’est pas installé et utilisé conformément ment aux instructions du fabricant, peut causer des interferences nuisibles aux communications radio. Rien ne garantit cependant que l’interférence ne se produira pas dans une installation particulière. Si cet équipement provoque des interférences nuisibles à la réception radio ou de télévision, qui peut être déterminé en comparant et en l’éteignant, l’utilisateur est encouragé à essayer de corriger les interférence par une ou plusieurs des mesures suivantes: – Réorienter ou déplacer l’antenne de réception. – Augmenter la distance entre l’équipement et le récepteur. – Branchez l’appareil dans une prise sur un circuit différent de celui auquel le récepteur est connecté. – Consultez votre revendeur ou un technicien radio/ TV pour assistance. Les changements ou modififications à cet appareil sans expressément approuvée par la partie responsable de conformité pourraient annuler l’autorité de l’utilisateur de faire fonctionner cet équipement. Pos: 112 /ARTIS/ Seitenumbruch/ -----Seitenumbruch---- @ 0\mod _1384520666 314_18.docx @ 35 70 @ @ 1$

$Appendix 60 Pos: 113 /ARTIS/ Konformitätser klärungen/ISED @ 5\mod_14 81114500340 _0.docx @ 240 679 @ 33 @ 1 12.1.2 Konformitätserklärung für Kanada Industry Canada Statements This device complies with Industry Canada license-exempt RSS standard(s). Operation is subject to the following two conditions: (1) this device may not cause interference, and (2) this device must accept any interference, including interference that may cause undesired operation of the device. This device complies with RSS-210 of the Industry Canada Rules. Operation is subject to the following two conditions: (1) this device may not cause interference, and (2) this device must accept any interference, including interference that may cause undesired operation of the device. To reduce potential radio interference to other users, the antenna type and its gain should be so chosen that the equivalent isotropically radiated power (e.i.r.p.) is not more than that permitted for successful communication. This device has been designed to operate with the antennas listed in the filing, and having a maximum gain of 3 dBi. Antennas not included in this list or having a gain greater than 3 dBi are strictly prohibited for use with this device. The required antenna impedance is 50 ohms. Cet appareil est conforme avec Industrie Canada exempt de licence Rss standard(s). Son fonctionnement est soumis aux deux conditions suivantes: (1) cet appareil ne peut causer d’interférences, et (2) cet appareil doit accepter toute interférence, y compris des interférences qui peuvent provoquer un fonctionnement indésirable du périphérique. Cet appareil est conforme à la norme CNR-210 d’Industrie Canada applicable aux appareils radio exempts de licence. Son fonctionnement est sujet aux deux conditions suivantes: (1) le dispositif ne doit pas produire de brouillage préjudiciable, et (2) ce dispositif doit accepter tout brouillage reçu, y compris un brouillage susceptible de provoquer un fonctionnement indésirable. Pour réduire le risque d’interférence aux autres utilisateurs, le type d’antenne et son gain doivent être choisies de façon que la puissance isotrope rayonnée équivalente (e.i.r.p) ne dépasse pas celle admise pour une communication réussie. Cet appareil a été conçu pour fonctionner avec les antennes énumérées ci-dessous, et ayant un gain maximum de 3 dB. Antennes pas inclus dans cette liste ou ayant un gain supérieur à 3 dB sont strictement interdites pour une utilisation avec cet appareil. L’impédance d’antenne requise est de 50 ohms. Pos: 114 /ARTIS/ Seitenumbruch/ -----Seitenumbruch---- @ 0\mod _1384520666 314_18.docx @ 35 70 @ @ 1$

ARTIS 4KROTOR 4K-WISY-Rotor User Manual 15 4K WISY Rotor UserMan

ARTIS GmbH 4K-WISY-Rotor 15 4K WISY Rotor UserMan

15_4K-WISY-Rotor UserMan

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